Professional Documents
Culture Documents
Content
General introduction
Introduction
Why stainless steel?
Why ACO stainless steel gullies?
Hygienic standards
Slip resistance
Certification
Fire rating
page
3
3
3
4
4
4
4
System overview
Characteristics
6
7
Gully guide
Gully guide
Family range
ACO
ACO
ACO
ACO
InDrain
InDrain
InDrain
InDrain
gully
gully
gully
gully
157
157
218
218
12
14
22
24
Flow rates
Flow rates
29
Cleaning methods
Cleaning methods
Conclusion
30
30
Installation recommendations
2
31
31
32
32
33
General introduction
Introduction
Applications for ACO stainless steel
gullies include:
OO Kitchens
OO Food processing factories
OO Brewing, bottling and canning plant
OO Chilled warehouses
OO Laboratories
OO Chemical and pharmaceutical industries
OO Leisure industries
OO Human and animal healthcare
ACO stainless steel gullies are used in
applications where hygienic, corrosion
resistance and durable performance are
essential.
AISI
304
316L
Hygienic standards
In order to maintain a clean and sustainable
hygienic environment within the food processing
area, is therefore essential that drainage
elements should be designed and manufactured
to rigorous standards to ensure bacteria traps
are minimised.
All ACO InDrain gullies are designed for
optimum hygiene performance taking into
account guidelines described in EN 1672 and
EN ISO 14159 to minimise hygiene risk.
Slip resistance
The consequences of slips in food processing
and kitchen areas can be very serious as
accidents can easily occur involving high
temperature foodstuffs and cooking surfaces.
For applications where the potential for slipping
is increased, enhanced slip resistant gratings
should be considered. From this reason ACO
InDrain gully portfolio includes range of slip
resistant grates.
Drainable design
Certification
ACO stainless steel gullies are manufactured
and tested in accordance with EN1253
Gullies in buildings.
Fire rating
Fire rated gullies for classes up to R120
according to DIN 4102 and EN 1366 are
available on request.
System overview
Characteristics
ACO stainless steel gullies are designed to be
used in commercial applications where hygiene,
durability and performance requirements are
paramount. ACO InDrain gullies are available
in a number of versions featuring different flow
rates, grating designs, sizes and spigot outlet
diameters to suit various applications. The floor
Telescopic gullies
10
6
8
7
Foul air trap design minimises evaporation rate and aerosol mobility
Fully removable foul air trap and support for easy cleaning
10
1
2
7
8
Benefits
Specifier benefits
OO Hygienic design following EN 1672 and EN
ISO 14159 requirements
OO Stainless steel construction for durability and
long life
OO Gully top edge infill supplied as standard for
hygiene and durability
OO Wide range of gratings for all load class
applications
OO Slip resistant gratings available for added
user safety
OO Low construction height
OO Fully compliant to EN 1253
OO Reliable waterproofing membrane connection
options
OO Waterproofing membrane seepage drainage
provision
OO Suitable for all floor types including vinyl
flooring
Client benefits
OO Fully compliant to EN 1253
OO Hygienic design following EN 1672 and EN
ISO 14159 requirements
OO Slip resistant gratings available for added
user safety
OO Easy and low cost cleaning
OO Stainless steel construction for durability and
long life
OO Optional silt baskets
OO Wide range of gratings
OO Gully top edge infill for hygiene and durability
OO Positive membrane drainage for enhanced
construction life
Friction ring
Sealing function
Drainage function
Gully guide
This guide helps the designer to select the appropriate gully for each particular application by following six simple steps.
Step 1
Depending on the composition of floor construction the appropriate type of the gully should be selected.
No waterproofing membrane
Fixed Height
OO Fixed height
OO Easy installation
OO Suitable for areas where
waterproofing is independent of
the gully body
Telescopic adjustable
location flange
OO Waterproofing connection by
welding or adhesive bonding
OO Usable with gully tops or linear
drainage channels
OO Adjustable height and full
rotation of the gully top
Telescopic adjustable
mechanical clamping flange
OO Waterproofing connection by
mechanical clamping flange
OO Usable with gully tops or linear
drainage channels
OO Adjustable height and full
rotation of the gully top
9
Step 2
If required, select the raising piece for floor constructions with double waterproofing layers or for increasing the overall height of the gully.
Applicable only for telescopic adjustable gullies.
No waterproofing membrane
connected to raising piece
Telescopic adjustable
location flange
Telescopic adjustable
adhesive bonding flange
Telescopic adjustable
mechanical clamping flange
Step 3
Establish the location, size, orientation and invert depth (if appropriate) of slab/screed pipework as this will determine the type of gully.
Vertical outlet
Horizontal outlet
10
Vertical Outlet
Flow Rate l/s
157
Horizontal
Outlet
Flow Rate
l/s
Step 4
An important factor in the selection of gully is the required flow rate. Flow rate is affected by several factors such as the size and height of the gully body,
use of silt basket and height of the top.
157
218
218
DN/OD
70/75 mm
100/110 mm
100/110 mm
150/160 mm
70/75 mm
100/110 mm
100/110 mm
200200
2.7
3.5
2.6
2.8
3.5
5.0
5.0
2.6
2.8
4.4
2.84.5
2.84.5
5.06.3
5.06.3
2.63.4
2.63.4
2.84.5
2.84.5
4.45.5
Flow rate performance without silt basket (flow rates with empty silt basket are approximately 15% lower than the values stated)
* For detailed flow rates see page 29
Step 5
For the collection of solid particles, the gully can be fitted with an optional silt basket.
Gully Body Dia 157 Silt Basket Capacity
(litres)
0.6
0.3
Step 6
The final floor finish determines the gully top selection.
Ceramic Tiles/Screed Flooring
Thin-bed
Step 7
For the choice of the appropriate grating following properties have to be considered:
OO Traffic load
OO Hygiene
OO Slip resistance
Mesh grating
Hygiene
Slip resistance
Load classes
200200
250250
300300
Ladder grating
Slot cover
Heelsafe
ARLA
grating
Vulcano
grating
Antislip
+
+++++
Plain
+
+++
Plain
+
+
Antislip
+++++
+++
Plain
+++++
+
Plain
+++
+
Plain
+++
+
Antislip
+++++
++++
Antislip
+++
+++++
L15
L15
L15
L15
L15
L15
L15
L15
L15
M125
M125
M125
C250
C250
C250
M125
M125
M125
L15
L15
L15
L15
L15
L15
L15
L15
L15
:(
+=
+++++ =
Quadrato
:)
11
Family range
ACO InDrain gully 157 fixed height horizontal and vertical outlet
OO Hygienic design including large radii formed
contours, deep-drawn components and
minimal welds to minimize crevices and
bacteria traps according to EN 1672 and EN
ISO 14159
OO Stainless steel gully fully compliant to EN
1253
OO Available in 1.4301 (304) or 1.4404 (316L)
grades of stainless steel
OO Dry sump design ensures no standing waste
water in gully base
Drawing
DN/OD
FAT
25
200
Material
Part Nr.
1.4301
408000
1.4404
408100
1.4301
408001
1.4404
408101
1.4301
408016
1.4404
408116
1.4301
408017
1.4404
408117
1.4301
408002
1.4404
408102
1.4301
408003
1.4404
408103
1.4301
408018
1.4404
408118
1.4301
408019
1.4404
408119
193
Without FAT
200200 mm
70/75 mm
90
With FAT
75
198
25
250
Without FAT
250250 mm
70/75 mm
90
With FAT
75
200
12
193
Without FAT
200200 mm
100/110 mm
99
With FAT
110
250
198
Without FAT
250250 mm
100/110 mm
99
With FAT
110
Drawing
DN/OD
FAT
200
Material
Part Nr.
1.4301
408008
1.4404
408108
1.4301
408009
1.4404
408109
1.4301
408024
1.4404
408124
1.4301
408025
1.4404
408125
1.4301
408010
1.4404
408110
1.4301
408011
1.4404
408111
1.4301
408026
1.4404
408126
1.4301
408027
1.4404
408127
200200 mm
70/75 mm
75
169
131,5
25
Without FAT
With FAT
193
250
250250 mm
70/75 mm
75
174
136,5
25
Without FAT
With FAT
193
200
200200 mm
100/110 mm
110
169
120
25
Without FAT
With FAT
168
250
250250 mm
100/110 mm
110
174
125
30
Without FAT
With FAT
168
13
Drawing
Name
156
50
26
105
127
21
Part Nr.
1.4301
408202
1.4404
408212
1.4301
408203
1.4404
408213
1.4301
408200
1.4404
408210
Nitrile
408201
156
156
Material
Drawing
DN/OD
FAT
181
Material
Part Nr.
1.4301
408048
1.4404
408148
1.4301
408049
1.4404
408149
1.4301
408050
1.4404
408150
1.4301
408051
1.4404
408151
1.4301
408052
1.4404
408152
1.4301
408053
1.4404
408153
170
Without FAT
Location
flange
70/75 mm
84
With FAT
75
357
Without FAT
170
Adhesive
bonding O
flange
70/75 mm
84
With FAT
75
357
Without FAT
14
170
Mechanical
clamping
flange
70/75 mm
84
With FAT
75
Drawing
DN/OD
FAT
181
Material
Part Nr.
1.4301
408054
1.4404
408154
1.4301
408055
1.4404
408155
1.4301
408056
1.4404
408156
1.4301
408057
1.4404
408157
1.4301
408058
1.4404
408158
1.4301
408059
1.4404
408159
170
Without FAT
Location
flange
100/110 mm
93
With FAT
110
357
Without FAT
170
Adhesive
bonding O
flange
100/110 mm
93
With FAT
110
357
Without FAT
170
Mechanical
clamping
flange
100/110 mm
93
With FAT
110
15
Drawing
DN/OD
FAT
Part Nr.
1.4301
408072
1.4404
408172
1.4301
408073
1.4404
408173
1.4301
408074
1.4404
408174
1.4301
408075
1.4404
408175
1.4301
408076
1.4404
408176
1.4301
408077
1.4404
408177
1.4301
408078
1.4404
408178
1.4301
408079
1.4404
408179
1.4301
408080
1.4404
408180
1.4301
408081
1.4404
408181
1.4301
408082
1.4404
408182
1.4301
408083
1.4404
408183
Without FAT
181
70/75 mm
75
147
110
Location
flange
With FAT
193
357
75
147
110
Without FAT
Adhesive
bonding O
flange
70/75 mm
With FAT
193
357
75
147
110
Without FAT
Mechanical
clamping
flange
70/75 mm
With FAT
193
Without FAT
181
110
147
98
Location
flange
100/110 mm
With FAT
168
16
Material
357
110
147
98
Without FAT
Adhesive
bonding O
flange
100/110 mm
With FAT
168
357
110
147
98
Without FAT
168
Mechanical
clamping
flange
100/110 mm
With FAT
Name
200
Square top
200200 mmO
(concrete, tiled
and resin
screed floors)
53
99
25
Picture
142
53
104
30
250
142
Square top
250250 mmO
(concrete, tiled
and resin
screed floors)
Height of grate
1.4301
408208
1.4404
408218
1.4301
408248
1.4404
408258
1.4301
408240
1.4404
408250
1.4301
408241
1.4404
408251
1.4301
408244
1.4404
408254
1.4301
408245
1.4404
408255
1.4301
408246
30 mm
30 mm
53
106
Part Nr.
25 mm
289
Material
142
200
25 mm
53
99
Thin-bed top
142
53
99
200
Thin-bed top
seepage
drainage
25 mm
142
250
30 mm
53
104,5
Thin-bed top
142
53
104,5
250
142
Thin-bed top
seepage
drainage
30 mm
1.4404
408256
17
Drawing
Name
Part Nr.
1.4301
408249
1.4404
408259
1.4301
408206
1.4404
408216
1.4301
408207
1.4404
408217
53
96
182
Material
142
357
53
96
142
357
53
96
142
Drawing
Name
156
Material
Part Nr.
1.4301
408202
1.4404
408212
1.4301
408203
1.4404
408213
1.4301
408200
1.4404
408210
Nitrile
408201
Nitrile
408205
50
18
26
156
105
127
21
156
24
184
Drawing
Load class
Surface
Material
Part Nr.
1.4301
408090
1.4404
408190
1.4301
408091
1.4404
408191
1.4301
408092
1.4404
408192
1.4301
408093
1.4404
408193
1.4301
408020
1.4404
408120
Plain
1.4301
408043
Plain
1.4404
408143
1.4301
408022
1.4404
408122
1.4301
408094
1.4404
408194
1.4301
408023
1.4404
408123
1.4301
408021
1.4404
408121
Antislip
168
168
Mesh grating
L15
Plain
168
168
Quadrato
grating
L15
Plain
Antislip
168
168
Ladder
grating
M125
Plain
168
168
Ladder
grating
C250
168
168
Heelsafe
grating
L15
Plain
168
L15
Antislip
64
168
64
168
Volcano
grating
Arla grating
L15
Antislip
168
168
148
168
148
Slot cover
M125
Plain
19
Drawing
Load class
218
Material
Part Nr.
1.4301
408095
1.4404
408195
1.4301
408096
1.4404
408196
1.4301
408097
1.4404
408197
1.4301
408028
1.4404
408128
1.4301
408029
1.4404
408129
1.4301
408044
1.4404
408144
1.4301
408031
1.4404
408131
1.4301
408033
1.4404
408133
1.4301
408032
1.4404
408132
1.4301
408030
1.4404
408130
Antislip
Mesh grating
218
Surface
L15
Plain
218
218
Quadrato
grating
L15
Plain
218
Antislip
218
Ladder
grating
M125
Plain
218
218
Ladder
grating
C250
Plain
218
218
Heelsafe
grating
L15
Plain
20
218
218
218
Volcano
grating
Arla grating
L15
L15
Antislip
Antislip
218
218
198
218
198
Vulcano
grating
M125
Plain
170
170
Drawing
170
Picture
Ladder grating
Perforated
grating
Slot cover
L15
L15
L15
Surface
Material
Part Nr.
1.4301
97146
1.4404
97367
1.4301
97152
1.4404
97369
1.4301
97154
1.4404
97370
Plain
Plain
Plain
21
ACO InDrain gully 218 fixed height horizontal and vertical outlet
OO Dry sump design ensures no standing waste
water in gully base
OO Fully removable and easily cleaned stainless
steel foul air trap (FAT)
OO Removable hygienic and corrosion resistant
Nitrile FAT support
OO High flow rate gullies from 5 l/s
OO Gully top frame size: 300300 mm
Drawing
DN/OD
FAT
30
300
Material
Part Nr.
1.4301
408004
1.4404
408104
1.4301
408005
1.4404
408105
1.4301
408006
1.4404
408106
1.4301
408007
1.4404
408107
Material
Part Nr.
1.4301
408012
1.4404
408112
1.4301
408013
1.4404
408113
198
Without FAT
300300 mm
100/110 mm
99
With FAT
110
30
300
198
Without FAT
300300 mm
150/160 mm
77
With FAT
160
Drawing
DN/OD
300
FAT
125
30
Without FAT
110
175
22
199
300300 mm
100/110 mm
With FAT
Drawing
Name
217
Material
Part Nr.
1.4301
408222
1.4404
408232
1.4301
408223
1.4404
408233
1.4301
408220
1.4404
408230
Nitrile
408221
50
217
26
96
182
21
217
23
Drawing
DN/OD
FAT
242
Material
Part Nr.
1.4301
408060
1.4404
408160
1.4301
408061
1.4404
408161
1.4301
408062
1.4404
408162
1.4301
408063
1.4404
408163
1.4301
408064
1.4404
408164
1.4301
408065
1.4404
408165
170
Without FAT
Location
flange
100/110 mm
98
With FAT
110
418
Without FAT
170
Adhesive
bonding
flange
100/110 mm
98
With FAT
110
418
24
170
Mechanical
clamping
flange
Without FAT
100/110 mm
98
With FAT
110
Drawing
DN/OD
FAT
242
Material
Part Nr.
1.4301
408066
1.4404
408166
1.4301
408067
1.4404
408167
1.4301
408068
1.4404
408168
1.4301
408069
1.4404
408169
1.4301
408070
1.4404
408170
1.4301
408071
1.4404
408171
Material
Part Nr.
1.4301
408084
1.4404
408184
1.4301
408085
1.4404
408185
1.4301
408086
1.4404
408186
1.4301
408087
1.4404
408187
1.4301
408088
1.4404
408188
1.4301
408089
1.4404
408189
170
Without FAT
150/160 mm
77
Location
flange
With FAT
160
418
Without FAT
170
Adhesive
bonding
flange
150/160 mm
77
With FAT
160
418
Without FAT
170
Mechanical
clamping
flange
150/160 mm
77
With FAT
160
Drawing
DN/OD
FAT
Without FAT
110
147
98
242
Location
flange
100/110 mm
25
With FAT
199
Without FAT
110
147
98
418
Adhesive
bonding
flange
100/110 mm
With FAT
199
Without FAT
110
147
98
418
199
Mechanical
clamping
flange
100/110 mm
With FAT
Drawing
Name
53
104
30
300
200
DN/OD
Square top
300300mmO
(concrete, tiled and resin
screed floors)
Height of grate
Part Nr.
1.4301
408228
1.4404
408238
1.4301
408242
1.4404
408252
1.4301
408243
1.4404
408253
1.4301
408247
1.4404
408257
30 mm
53
96
30
300
30 mm
200
300
30 mm
53
104,5
Thin-bed top
200
53
104,5
300
30 mm
200
Drawing
Name
Material
Part Nr.
1.4301
408209
200
1.4404
408219
418
1.4301
408226
1.4404
408236
1.4301
408227
1.4404
408237
53
96
242
96
26
200
418
53
96
Drawing
Name
Material
Part Nr.
1.4301
408222
1.4404
408232
1.4301
408223
1.4404
408233
1.4301
408220
1.4404
408230
Nitrile
408221
Nitrile
408225
Material
Part Nr.
1.4301
97148
1.4404
97388
1.4301
97153
1.4404
97390
1.4301
97156
1.4404
97391
217
50
26
217
182
96
21
217
24
243
222
222
Drawing
222
Picture
Ladder grating
Perforated
grating
Slot cover
L15
L15
L15
Surface
Plain
Plain
Plain
27
Drawing
Load class
Surface
268
Material
Part Nr.
1.4301
408034
1.4404
408134
1.4301
408035
1.4404
408135
1.4301
408036
1.4404
408136
1.4301
408037
1.4404
408137
1.4301
408038
1.4404
408138
1.4301
408045
1.4404
4080145
1.4301
408040
1.4404
408140
1.4301
408042
1.4404
408142
1.4301
408041
1.4404
408141
1.4301
408039
1.4404
408139
Antislip
268
Mesh grating
L15
Plain
268
L15
Plain
268
Quadrato
268
Antislip
268
Ladder grating
M125
Plain
268
268
Ladder grating
C250
Plain
268
268
Heelsafe
grating
L15
Plain
28
268
268
268
Volcano
ARLA grating
L15
L15
Antislip
Antislip
268
248
268
268
248
Slot cover
M125
Plain
Flow rates
ACO InDrain gully 157 fixed height
90
99
193
198
25
30
200
75
110
2,6
2,7
2,8
3,5
4,4
5
5
(97)
(72)
195
150
100
45
75
2,6
2,7
2,8
3,5
2,8
2,9
3,2
3,9
3,0
3,0
3,6
4,1
3,2
3,2
4,1
4,3
3,4
3,4
4,5
4,5
29
(97)
(72)
200
155
105
80
50
4,4
5
5
4,5
5,4
5,4
4,8
5,6
5,6
5
5,9
5,9
5,5
6,3
6,3
Cleaning methods
Cleaning methods
Stainless steel and NBR is easy to clean.
Washing with soap or a mild detergent
and warm water followed by a clear water
rinse is usually quite adequate for many
industrial applications. An enhanced aesthetic
appearance will be achieved if the cleaned
surface is finally wiped dry.
Problem
Cleaning agent
Soap or mild deternet and water (such as
washing up liquid).
Comment
Sponge, rinse with clean water, wipe dry if
necessary.
30
Conclusion
If all the suggestions and actions in the table
below have been attempted, stainless steel
has the facility to be mechanically cleaned
by specialists on site. Please contact ACO
Industries for further assistance.
Installation recommendations
Telescopic flanged gully installed
in suspended concrete slab
construction
2
3
Ceramic tiles
Tile cement
Mastic sealant
Floor screed
Gully
4
5
6
7
gully body
4
31
5
1
Ceramic tiles
Tile cement
Mastic sealant
Floor screed
Insulation
2
3
Ceramic tiles
Tile cement
Mastic sealant
Floor screed
Flange gully
Compacted soil
5
6
2
3
Ceramic tiles
Tile cement
Mastic sealant
Floor screed
Insulation
Compacted soil
32
1
2
Ceramic tiles
Tile cement
Mastic sealant
Floor screed
Gully
Outlet pipe
Floor slab
Compacted soil
3
4
5
6
7
33
Notes
34
35
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The ACO Group a strong family you can build on.
All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made
without guarantee since the conditions of use are beyond the control of the Company. It is the customers responsibility to ensure that each product is fit for its
intended purpose and that the actual conditions of use are suitable. This brochure and any advice is provided free of charge and accordingly on terms that no
liability (including liability for negligence) will attach the Company or its servants or agents arising out of or in connection with or in relation to this brochure or
any such advice. Any goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The
Companys policy of continuous product development and improvement renders specifications liable to modification. information provided in this brochure is
therefore subject to change without prior notification.