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Concrete Lifting

1.

Introduction
1.1.
1.2.
1.3.

2.

Designing for Lifting and Handling


2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
2.8.
2.9.

3.

Face Lifting Anchors


Foot Anchor Identification
Facelift Anchor Identification
Face Anchor Pullout Capacity
Swiftlift Clutches
Swiftlift Clutch Operation
Face Anchor Capacity Tables
Panel Face Lift Assembly Specifications
Standard Length Foot Anchors with Reduced Edge Distances
Standard Length Foot Anchors in Thin Panels

Edge Lifting
5.1.
5.2.
5.3.
5.4.
5.5.
5.6.
5.7.
5.8.
5.9.
5.10.
5.11.
5.12.
5.13.
5.14.
5.15.
5.16.
5.17.
5.18.

174

Panel Face Lifting


Panel Edge Lifting
Special Edge Lifting with Rebated Edges
Combination Lifting
Load Groups
Working Load Limits

Face Lifting
4.1.
4.2.
4.3.
4.4.
4.5.
4.6.
4.7.
4.8.
4.9
4.10

5.

Planning is the Key to Cost Control


Total Design Process
Casting Off Site
Casting On Site
Architectural Finishes
Complex Shapes
Erection Times
Propping
Design Service - Lifting and Propping

Lifting Solutions
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.

4.

Features
Benefits
Special Cautions

176
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176
176

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179
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180
180
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181
181
181

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182
182
182
182
183
183
184
184
185
185

186

Reid Eye Anchor (REA) Identification


186
Edgelift Anchor Lengths and Pullout Capacity
186
Edgelift Anchors
186
Hanger Bar Pullout Capacity
187
Reid Eye Anchor (REA) Installation with Hanger Bars
187
Reid Eye Anchor (REA) Assemblies
188
Shear Bars
188
Shear Bar Installation
189
Edge Lift Anchor Shear Capacity Table
189
1.25t Edgelift Anchor (1ELA) Identification
190
1ELA Installation
190
2.5t, 7.0t and 10.0t Edgelift Anchor with Feet (ELAWF) Identification 190
ELAWF Installation
191
2ELAWF Capacity Tables
191
7ELAWF Capacity Tables
192
10ELAWF Capacity Tables
192
Ring Clutches
193
Ring Clutch Operation
193

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6.

Recess Formers

7.

Designing with Swiftlift

Calculation of Applied Stresses at Lifting Points


Effective Load Calculation
G - Panel Weight
H - Adhesion
N Number of lifting points.
Km - Demoulding Factor
Ksl - Sling Co-efficient
Kd Dynamic Load
Special Caution - Anchor Loads during Lifting.
Reinforcing Steel
Concrete Cracking
Multiple Lifts

Tilt-up Lifting
Flexural Stress
Minimum Cracking Load
Face Lift Design Guide
Edge Lift Design Guide
Anchor Placement and Sling Lengths
Maximum Panel Width

10.1.
10.2.
10.3.
10.4.
10.5.

Foot Anchor Specification


Reid Eye Anchor Specification
Plate Anchor Specification
1.25 tonne Edgelift Anchor Specification
Edgelift Anchor with Feet Specification

11.1.
11.2.

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197
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198
198

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199
199
199
200
202
203
204

205
205
206
207
208
209

210

Swiftlift Clutch Specification


Ring Clutch Specification

210
211

12. Recess Former Specifications

212

Plastic Swiftlift Recess Former Specification


Rubber Swiftlift Recess Former Specification
Steel Swiftlift Recess Former Specification
Articulated Swiftlift Steel Recess Former Specification
Colleted Swiftlift Steel Recess Former Specification
Edgelift Recess Former Specification

212
213
214
215
216
217

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CAST-IN
CHANNELS

12.1.
12.2.
12.3.
12.4.
12.5.
12.6.

MODULAR
WALL CASTING
SYSTEM

11. Clutch Specifications

196

NIRVANA

10. Anchor Specifications

195
195
195
195
195
195
195

CONCRETE
LIFTING
SYSTEMS

Tilt-up Solutions for Simple Rectangular Panels


9.1.
9.2.
9.3.
9.4.
9.5.
9.6.
9.7.

195

REIDBAR &
FITTINGS

8.1.
8.2.
8.3.
8.4.
8.5.
8.6.
8.7.
8.8.
8.9.
8.10.
8.11.

9.

Concrete Strength
Anchor Length
Edge Distance and Anchor Spacing
Transportation and Shock Loading
Load Distribution
Materials and Manufacturing
Anchor Usage

194
194
194

ANCHORS &
FASTENERS

7.1.
7.2.
7.3.
7.4.
7.5.
7.6.
7.7.

8.

194

Swiftlift Recess Formers


Edgelift Recess Formers
Facelift Plastic Recess Formers

PRODUCT
CATALOGUE

6.1.
6.2.
6.3

COMPANY
BACKGROUND

Concrete Lifting

175

Concrete Lifting
1. Introduction
In 1977 Reids revolutionised the safety and speed of lifting cast concrete elements with the introduction of
the Swiftlift lifting system. The Swiftlift system utilised a fully engineered approach, combining cast in lifting
anchors, recess formers, custom fitting lifting clutches, and full engineering backup.
Traditional lift process of casting in bent reinforcing steel or other hook attachment points generally had no
engineering basis and gave poor margins of safety. This meant that lifting points were easily overstressed
with failures and accidents commonly occurring. This resulted in hazardous work sites, costly damage and
construction delays.
The Swiftlift system introduced a new era in lifting heavy concrete elements, eliminating many of the safety
issues and saving time and money in the process.
Reid Construction Systems supports the industry through a team of engineers and field representatives
servicing Reid products with technical expertise, installation guides, design manuals, seminars, and
continuous product development.

1.1. Features

Full engineering support.


Full range of lifting solutions.
Remote release system.
Innovative lifting systems.
Forged steel and hot dipped galvanised components.
Commitment to continued product development.
Skilled, helpful and practical staff.
Easy to install and use.

1.2. Benefits

Experienced support staff.


No special tools required for installation or use.
Free lift design service.
Reduces installation time.
Reduced construction cost.
Increased safety.
Technical backup.
Range of support products.
Manuals and support literature available.

1.3. Special Cautions


Reids Lifting Anchors and Lifting Clutches must not be modified
by welding in any form or otherwise subjected to extreme heat as
this could change the metalurgical properties of the components.
Never attach anchors to reinforcing steel by spot welding.

NO
WELDING

176

Swiftlifts Remote Release is


faster and safer.

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

Avoid risking the safety of staff and


reduce time and labour costs.

COMPANY
BACKGROUND

Concrete Lifting
2. Designing for Lifting and Handling
Planning starts at the very early stages of a project with Architects and Engineers having a significant influence
on the final cost of a project. The handling of concrete elements is influenced by their geometry and needs to be
considered at this planning stage. This will help ensure a project runs smoothly and within cost estimates.

Consulting with Reids on lifting solutions at the planning and design stage enables improved project
management, with overall savings in project costs.

2.2. Total Design Process

REIDBAR &
FITTINGS

The process of casting, lifting, transporting and placing concrete


puts stresses on concrete elements that are often not considered
as part of the structural design.

ANCHORS &
FASTENERS

When project planning is not undertaken many hours are often spent finding solutions to complex lifts at the
construction stage. The attachment of strong backs, manufacture of custom made lifting devices, or redesign
of the element for lifting or transporting can result in a significant increase in cost and time delays.

PRODUCT
CATALOGUE

2.1. Planning is the Key to Cost Control

To provide a full service to their client the designer should


consider the construction and handling process as part of the
design with allowance made for lifting and transporting.

2.3. Casting Off Site

CONCRETE
LIFTING
SYSTEMS

Limitations in the lifting height of a precast yard or height


restrictions on route often require a multi-stage lift process to
get a large panel erected on site. Consideration must be given to
casting, transportation and placement when choosing between
off site and on site casting.
Consultation with Reids on lifting before finalising the panel
design can assist greatly with the on site work flow.

Photo 2.3.1
Handling on Site

MODULAR
WALL CASTING
SYSTEM

The on-site casting and handling of precast concrete elements


can be made easier if the designer considers the site conditions
and constraints before finalising the size and shape of the
concrete elements to be lifted. Such conditions can include
crane access, panel size, obstructions on site and overhead
powerlines.

NIRVANA

2.4. Casting On Site

2.5. Architectural Finishes


The increasing use of panel construction with architectural
finishes makes the pre-construction consultation process even
more important to ensure that architectural finishes are not
damaged during handling and erection.

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CAST-IN
CHANNELS

Photo 2.5.1
Architectural Finish

177

Concrete Lifting
2.7. Complex Shapes
With some complex precast element shapes it is not possible to errect or transport them without providing
some form of external strengthening.
The most common method of strengthening panels is to bolt on external beams or strongbacks.

Diagram 2.71 - Complex panel shapes needing strongbacks.

Common strongback sections are shown below.

Pryda Longreach Beam bolted


to the concrete with Reid
Hex Screw Bolts.

2.7

Steel Beam bolted to the


concrete with Liebig bolts.

Double Steel Channel bolted


to the concrete with Reid
Hex Screw Bolts.

Erection Times
Erecting a panel or precast unit without strongbacks normally only takes 10 to 15 minutes depending on
size and complexity. If, however, strongbacks are necessary this erection time is likely to be increased to
1.5 hours per unit. Consequently Reids Engineers will always endevour to place lifting anchors in positions
that will reduce concrete stresses to a level where strongbacks are not necessary.

178

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COMPANY
BACKGROUND

Concrete Lifting
2.8. Propping

Reids supply props and provide advice on propping solutions.

PRODUCT
CATALOGUE

Props are used to temporarily support the precast elements until the permanent fixings are made. Planning
for the placement of props is important as they take up a significant amount of room and can affect other
site works.

ANCHORS &
FASTENERS
REIDBAR &
FITTINGS
CONCRETE
LIFTING
SYSTEMS

Photo 2.8.1 Props

To ensure that construction goals can be acheived without compromise Reids engineers are available for
consultation through all stages of the design process.

NIRVANA

2.9. Design Service - Lifting and Propping

This design service is available for anyone using the Reid lifting system.

MODULAR
WALL CASTING
SYSTEM
CAST-IN
CHANNELS

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

179

Concrete Lifting
3. Lifting Solutions
3.1. Panel Face Lifting
Face Lift advantages:
Minimises stresses in the concrete.
Allows larger and heavier lifts.
Anchors are simple to use.
Remote release from the ground is possible
The element is tilted up and / or lifted from a
face. The lifting point may be in shear or tension
depending the orientation of the element.
Refer to Section 4.0 for more information.

3.2. Panel Edge Lifting


Edge Lifting is used to facilitate true vertical
placement of a concrete element.
Edge Lift advantages:
The element is lifted to vertical for placement over
starter bars or other connections.
Wall panels can be placed close to adjacent
structures where space is limited.

Diagram 3.1.1
Face Lifting.

Leaves panel face untouched.


Limitations on panel height can be encountered
with Edge Lifting due to the flexural stresses
induced in the concrete and reduced anchor
capacity due to edge proximity.
Refer to Section 5.0 for more information.
Rebated edges create difficulties for edge lifting
and require a special lifting arrangement using
Reidbar. See Section 3.3.
For shear loading (where the lifting force is at right
angles to the axis of the anchor) in thin panel
special edge lifting anchors with lateral feet or
special reinforcing shear bars are avialable.

Diagram 3.2.1
Edge Lifting.

180

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COMPANY
BACKGROUND

Concrete Lifting
3.3. Special Edge Lifting With Rebated
Edges

PRODUCT
CATALOGUE

External wall panels on multi storey buildings often


have a waterproofing detail on the top edge which
makes conventional lifting anchor placement
difficult. A special lifting system for tension loads
only (not shear loads) has been developed utilizing
Reids Reidbar System.

3.4. Combination Lifting


Often a combination of Face and Edge lifting is
required to handle a precast element.
The selection of the correct anchors and rigging
arrangement is critical. All lifts must be designed
and supervised by a competent person.

Ensure bolt is screwed


into coupler a min.
60 - 80mm
Ensure bar is screwed
into coupler
55-60mm

The six main load groups with are 1.3, 2.5, 5.0,
10.0, 20.0, and 32.0 tonnes.
Diagram 3.3.1 Edge Lifter

3.6. Working Load Limits

Clutches = Capacity Reduction Factor of 5.


Anchors in Tension = Capacity Reduction Factor of 3.

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

CAST-IN
CHANNELS

Edge Lift anchors in thin panels when subjected to


shear loads are designed for safety factor of 2 on
cracking rather than a Reduction Factor of 3 on
ultimate which is impossible to calculate.

MODULAR
WALL CASTING
SYSTEM

Reid lifting components have Working Load


Limits based of the following capacity reduction
factors from ultimate failure:

NIRVANA

1.25, 7 and 10 tonne Edge Lifting systems are


also available.

CONCRETE
LIFTING
SYSTEMS

Only Anchors, Recess Formers and Clutches of the


same load group will fit together.

55mm

Anchors and Lifting Clutches are classified into


six main load groups. A load group specifies the
maximum lifting capacity or Working Load Limit
(WLL) of the Lifting Clutch.

60 - 80mm

3.5. Load Groups

REIDBAR &
FITTINGS

ONLY USE COUPLERS


MACHINED FROM MILD
STEEL STOCK

ANCHORS &
FASTENERS

Rebate support angle min.


10mm thick with 6mm
PL. folded to suit rebate
detail min. 400 long.
Drill 28 to clear bolt.
Weld antirotation stops to
each side of toggle (BKT.
supplied by others)

181

Concrete Lifting
4. Face Lifting
4.1. Face Lifting Anchors
Face anchors are the predominant anchor type used for lifting. These anchors use a round spread foot to
resist pull out from the concrete.
Two variations of the Face Lift Anchors are available to suit the two main lifting clutches used. The two
anchor types are:
1. Foot Anchors (FA) for Swiftlift clutches as shown in Diagram 4.1.1
2. Plate Anchors (PA) for Hairpin Clutches as shown in Diagram 4.1.2

4.2. Foot Anchor Identification


Length Stamp: All Foot Anchors have the length of the anchor stamped on the anchor head.
If there is no length stamp the anchor is not a Foot Anchor and relies on some supplementary anchorage to
obtain pullout strength.
Clutch Rating: This is the W.L.L of the lifting clutch that fits this anchor. Refer to Section 4.5
Reid Logo

Clutch Rating /
Load Group (tonnes)
Anchor Length (mm)

Diagram 4.1.1 Foot Anchor

Reid Logo (back)

Anchor Length (mm)


Clutch Rating /
Load Group (tonnes)

Diagram 4.1.2 Plate Anchor

4.3. Facelift Anchor Identification


The product code stamped on the side of the head is used to identify the Clutch Rating, Anchor Type, and
Length.
For example: 5PA125 = 5 tonnes working load limit, Facelift Anchor, 125 mm overall length. Refer to
Diagram 4.1.2

4.4. Face (Foot) Anchor Pullout Capacity


Each load group has a range of anchor lengths to allow for different installation situations.
Face Anchors efficiently transmit the applied load to the concrete through the conical foot of the anchor.
The foot induces a shear cone in the concrete that resists pullout.
Three main factors affect pullout capacity:
The embedment depth of the anchor.
The compressive strength (fc) of the concrete at time of lift.
The proximity of the anchor to free edges or other anchors.
The Standard Length Foot Anchors in each load group have been designed to provide the full W.L.L of the
clutch under most conditions:
Foot anchors should not be used where fc <10MPa
Edge distances less than 3 x anchor length can reduce pullout load.
Anchor spacing less than 6 x anchor length can reduce pullout load.
Standard Length Anchors should always be used unless otherwise specified. Where short foot anchors are
used in thin sections the longest possible anchor should always be used.

182

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COMPANY
BACKGROUND

Concrete Lifting
4.5. Swiftlift Clutches

PRODUCT
CATALOGUE

Swiftlift clutches come in the following load groups to match the anchors
and recess formers they are designed to be used with.
Table 4.5.1 - Swiftlift Clutches
Swiftlift Clutch
Product Code

1.3

1LE

2.5

2LE

5.0

5LE

10.0

10LE

20.0

20LE

32.0

32LE

ANCHORS &
FASTENERS

Load Group
(W.L.L. - tonnes)

4.6. Swiftlift Clutch Operation


Figure 1. The Lifting Clutch is easily connected to the
anchor head by admitting the anchor head into the slot
of the Lifting Clutch and rotating the tab of the Lifting
Clutch until it rests on the concrete surface.

Figure 3. It is normal to lift towards the tab however


lifting away from the tab (as shown in figure 4.) is also
acceptable.
2
3

30
max

MODULAR
WALL CASTING
SYSTEM

Figure 5. Remote Release/Disconnection (e.g. Tilt-up)


Special Remote Release Lifting Clutches with Arm
Extensions have been developed to speed up erection.
Using Reids patented Spoon assembly the Remote
Release Clutch can easily be removed from the anchor
head from the ground without the use of ladders.
N.B. Disconnection is only possible when the load
has been removed.

NIRVANA

Figure 4. When the load is being applied in a direction


away from the tab, it is normal for the tab to rise
from the concrete surface. The Lifting Clutch has been
designed so that it cannot accidentally disengage while
under load. Should the tab rise excessively, (ie. the
angle between the tab and concrete exceed 30) lower
the unit and reset the tab to the surface.

CONCRETE
LIFTING
SYSTEMS

Figure 2. Once connected the load can be applied in


any direction.

REIDBAR &
FITTINGS

Diagram 4.5.1
Swiftlift Clutch

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CAST-IN
CHANNELS

183

Concrete Lifting
4.7. Swiftlift Foot Anchor Capacity Tables
Table 4.7.1 gives the Working Load Limits of Foot Anchors for the given strength of concrete at time of lifting.
Table 4.7.1 W.L.Ls for Foot Anchors
Concrete Compressive Strength at Lift (fc)

Anchor

Anchor
Load Group

Length

10 MPa

15 MPa

20 MPa

25 MPa

35
45
55
66
85
120
240
55
65
75
90
120
170
340
95
120
150
170
240
480
150
170
340
500
700

0.45
0.63
0.83
1.07
1.30*
1.30*
1.30
0.87
1.09
1.33
1.84
2.50*
2.50*
2.50
1.70
2.61
3.96
5.00*
5.00*
5.00
3.96
5.00
10.00*
20.00*
32.00*

0.55
0.77
1.02
1.30*
1.30*
1.30*
1.30
1.07
1.34
1.63
2.10
2.50*
2.50*
2.50
2.36
3.42
5.00*
5.00*
5.00*
5.00
5.20
6.57
10.00*
20.00*
32.00*

0.64
0.90
1.18
1.30*
1.30*
1.30*
1.30
1.24
1.55
1.88
2.42
2.50*
2.50*
2.50
2.73
4.16
5.00*
5.00*
5.00*
5.00
6.30
7.97
10.00*
20.00*
32.00*

0.71
1.00
1.30*
1.30*
1.30*
1.30*
1.30
1.38
1.73
2.10
2.50*
2.50*
2.50*
2.50
3.05
4.83
5.00*
5.00*
5.00*
5.00
7.32
9.26
10.00*
20.00*
32.00*

1.3
1.3
1.3
1.3
1.3
1.3#
1.3
2.5
2.5
2.5
2.5
2.5
2.5#
2.5
5.0
5.0
5.0
5.0
5.0#
5.0
10.0
10.0
10.0#
20
32

30 MPa
0.78
1.10
1.30*
1.30*
1.30*
1.30*
1.30
1.51
1.90
2.30
2.50*
2.50*
2.50*
2.50
3.34
5.00*
5.00*
5.00*
5.00*
5.00
8.27
10.00*
10.00*
20.00*
32.00*

Table 4.7.2 W.L.Ls for Facelift Anchors


Load Group
Length

Concrete Compressive Strength at Lift (fc)

Anchor
Length

5
5

95
125

10 MPa

15 MPa

20 MPa

25 MPa

1.70
2.61

2.36
3.42

2.73
4.16

3.05
4.83

30 MPa
3.34
5.00*

#Standard length anchor - min concrete strength 10MPa will give maximum clutch lift capacity.
*Maximum WLL of lifting clutch
Min edge distance = 3 times anchor length without capacity reduction.
Min anchor spacing = 6 times anchor length without capacity reduction.
Desirable min concrete strength at lift = 15MPa for non standard length anchors, although short foot anchors
are commonly used in concrete with fc of 10MPa with special care.

4.8. Face Anchor Assemblies


Panel Face Lift Assembly Specifications.
Panel
Thickness

75
100
120
125
150
180
200
300

184

Anchor Used
(Swiftlift)

1FA055
1FA085
2FA090
2FA090
2FA120
2FA120
2FA170
2FA170

Anchor
Used PA

2FA055
2FA075
5FA095 5PA0951
5FA095 5PA095
5FA120 5PA120
5FA150
5FA170
5FA240
-

Assembly
Code

2 PCHAIR 100
2/5 PCHAIR 120
2/5 PCHAIR 125
2/5 PCHAIR 150
5 PCHAIR 180
5 PCHAIR 200
-

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

Assembly
Code

5PAPCHAIR120
5PAPCHAIR120
5PAPCHAIR150
-

Puddle in
Puddle in
Puddle in
Assemblies 2t Assemblies 5t Assemblies 5PA

2FA055PR
2FA075PR
2FA090PR
2FA090PR
2FA120PR
2FA120PR
2FA170PR
2FA170PR

5FA095PR
5FA095PR
5FA120PR
5FA150PR
5FA170PR
5FA240PR

5PA095P
5PA095P
5PA120P
-

4.9

COMPANY
BACKGROUND

Concrete Lifting
Standard Length Foot Anchors With Reduced Edge Distances

Standard
Anchor
Length
1.3t x
120mm
Use 240mm
Anchor for
1.3t WLL

2.5t x
170mm
Use 340mm
Anchor for
2.5t WLL

5.0t x
240mm

10.0t x
340mm
3L
X

6L

3L

20.0t x
500mm

4.10 Standard Length Foot Anchors


In Thin Panels

3L

30 MPa

0.85
0.92
0.99
1.10
1.44
1.56
1.77
1.86
2.03
2.20
3.13
3.42
3.69
3.95
4.18
5.67
6.13
6.55
7.31
8.01
8.64
11.52
12.88
14.10
15.22
16.27
18.16
19.03

1.12
1.21
1.30
1.30
1.89
2.04
2.32
2.44
2.50
2.50
4.10
4.49
4.85
5.00
5.00
7.44
8.04
8.59
9.60
10.00
10.00
15.11
16.88
18.49
19.96
20.00
20.00
20.00

1.30
1.30
1.30
1.30
2.29
2.48
2.50
2.50
2.50
2.50
4.97
5.00
5.00
5.00
5.00
9.02
9.75
10.00
10.00
10.00
10.00
18.32
20.00
20.00
20.00
20.00
20.00
20.00

1.30
1.30
1.30
1.30
2.50
2.50
2.50
2.50
2.50
2.50
5.00
5.00
5.00
5.00
5.00
10.00
10.00
10.00
10.00
10.00
10.00
20.00
20.00
20.00
20.00
20.00
20.00
20.00

1.30
1.30
1.30
1.30
2.50
2.50
2.50
2.50
2.50
2.50
5.00
5.00
5.00
5.00
5.00
10.00
10.00
10.00
10.00
10.00
10.00
20.00
20.00
20.00
20.00
20.00
20.00
20.00

Standard
Anchor
Length
1.3t x
120mm
2.5t x
170mm
5.0t x
240mm
10.0t x
340mm

Panel
Concrete Compressive Strength
Thickness
D (mm) 10 MPa 15 MPa 20 MPa
100
0.50
0.66
0.80
120
0.60
0.79
0.96
150
0.75
0.98
1.19
100
0.71
0.94
1.14
150
1.07
1.40
1.70
200
1.41
1.85
2.25
150
1.51
1.98
2.41
200
2.01
2.64
3.20
250
2.50
3.28
3.98
200
2.82
3.70
4.49
250
3.52
4.62
5.60
300
4.22
5.53
6.71
250
5.15
6.75
8.19
300
6.17
8.09
9.81
400
8.20
10.76
13.04

When Lifting (MPa)


25 MPa

30 MPa

0.93
1.11
1.30
1.32
1.97
2.50
2.79
3.71
4.62
5.22
6.51
7.79
9.51
11.39
15.15

1.05
1.25
1.30
1.49
2.23
2.50
3.16
4.20
5.00
5.89
7.35
8.80
10.74
12.87
17.11

Note: The working loads in the above table can be doubled (up to
WLL max) if extra long anchors are used for these load groups. ie.
1.3t x 240mm, 2.5t x 340mm, 5.0t x 480mm.

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

CAST-IN
CHANNELS

25 MPa

Table 4.10.1 Working Load Limit (tonnes)


With a safety factor of 3 on ultimate load capacity

20.0t x
500mm
D

20 MPa

NIRVANA

3L
6L

15 MPa

MODULAR
WALL CASTING
SYSTEM

Table of Working Load Limits for


Standard length Swiftlift Foot Anchors
in thin unreinforced panels.
Table 4.10.1
Note: Although these working load
limits have been calculated for
unreinforced panels the use of normal
reinforcing is recommended.
L = Length of Swiftlift anchors for
given working load limits.

10 MPa

CONCRETE
LIFTING
SYSTEMS

Concrete Compressive Strength When Lifting (MPa)

REIDBAR &
FITTINGS

Use 480mm
Anchor for
5t WLL

Edge
Distance
X (mm)
30
35
40
50
30
35
45
50
60
70
50
60
70
80
90
60
70
80
100
120
140
80
100
120
140
160
200
220

ANCHORS &
FASTENERS

One Reduced Edge Distance:


Table of Working Load Limits for
Standard Swiftlift Foot Anchors where
the edge distance to one edge is less
than 3 x anchor length.
Table 4.9.1
X = Concrete cover to nearest edge
L = Length of Normal Swiftlift anchors
for given Working Load Limits (WLL).

Table 4.9.1 Working Load Limit (tonnes)


With a safety factor of 3 on ultimate load capacity

PRODUCT
CATALOGUE

Where the edge distances or anchor


spacings in Table 4.9.1 are not able
to be met, it is likely that the working
load of the anchor will be reduced to
reflect the minimum concrete rupture
strength and maintain a safety factor
of 3.

185

Concrete Lifting
5. Edge Lifting
5.1. Reid Eye Anchor (REA) Identification
Reid Logo
Clutch Rating (tonnes)

Clutch Rating: This is the W.L.L of the lifting


clutch that fits this anchor. Refer to Section 4.5

Clutch Rating
Reid Eye Anchors use additional reinforcing
Hanger Bars to achieve full rated lift capacities
in thin sections or low strength concrete. Refer to
Section 5.4.

Product Code

There is no length stamp on an Eye Anchor


because of the need for the Hanger Bar to increase
its effective depth. The hanger bar length can vary
in length with load, concrete strength and concrete
thickness.
Diagram 5.1.1
Reid Eye Anchor

5.2. Edgelift Anchor Lengths and Pullout Capacity


Reids Eye Anchors should not be used without hanger bars. Hanger Bars must be used with all Edgelift
Anchors with the exception of the 1ELA and Reids Hairpin anchors in high strength concrete.
The Hanger Bars increase the effective depth of Edgelift Anchors in thin sections or low strength concrete,
efficiently transmitting the applied load deeper to the concrete resulting in an increased lifting capacity.
Three main factors affect pullout capacity:
The length of the Hanger Bar
The compressive strength (fc) of the concrete at time of lift.
The proximity of the anchor to free edges and other anchors.

5.3. Edgelift Anchors


Reids manufacture a range of edge lifting anchors for lifting in thin sections. Table 5.3.1 lists the
available anchor types. Refer to Section 10 for detailed anchor specifications.
Table 5.3.1 Edgelift Anchors
Load Group (tonnes)

Clutch

Anchor
1.3

2.5

5.0

10.0

20.0

32.0

Swiftlift

Hairpin

Reid Eye Anchor (REA)

Edgelift (1ELA)

Edgelift With

(1)

Shear Feet (ELAWF)


(1) 7.0 for ELAWF.

186

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COMPANY
BACKGROUND

Concrete Lifting
5.4. Hanger Bar Pullout Capacity

5.5. Reid Eye Anchor (REA) Installation with Hanger Bars

Shear Bar

Table 5.5.1 - Hanger Bar Length for Eye Anchors


Min edge distance E (Refer to Diagram 5.5.3)

Eye Anchor

1.3

1560

1130

980

890

790

690

600

24

2.5

12

2340

1700

1470

1330

1180

5.0

16

3120

1960

1960

1770

1580

1040

900

36

1380

1200

48

10.0

20

4300

2700

2700

2440

2160

1900

1650

66

20.0

32

6710

5300

4750

4300

3875

3350

2740 105

Hanger Bar

Load
Bar Cut and Bend Length(1) (mm)
E(2)
H.D Bar
Group
Diameter
(mm)
5MPa 8MPa 10MPa 12MPa 15MPa 20MPa 30MPa
(tonnes)
8

1248

904

784

712

632

552

480

40

2.5

12

1872

1360

1176

1064

944

832

720

60

5.0

16

2469

1568

1568

1416

1264

1104

960

80

10.0

20

3440

2160

2160

1952

1728

1520

1320 110

20.0

32

5366

4242

3800

3464

3100

2680

2190 200

(1) Refer to Diagrams 5.5.1 & 5.5.2


(2) Minimum Edge Distance to face, Refer to Diagram 5.5.3

Diagram 5.5.1
Hanger Bar Installation

Eye Anchor
Hanger Bar
5d

Diagram 5.5.3
Edge Distance E

Diagram 5.5.4
Minimum Bend Diameter

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CAST-IN
CHANNELS

Diagram 5.5.2
Cut and Bend Length

MODULAR
WALL CASTING
SYSTEM

(1) Cut &


bend length

Hooked bars
give better
holding
Deformed bar
strength.
or prestressing
strand.

NIRVANA

1.3

CONCRETE
LIFTING
SYSTEMS

Table 5.5.2 - Hanger Bar Length for Eye Anchors


Edge distance greater than E (refer to Diagram 5.5.3)

35 45

REIDBAR &
FITTINGS

Load
Bar Cut and Bend Length(1) (mm)
E(2)
H.D Bar
Group
Diameter
(mm)
5MPa 8MPa 10MPa 12MPa 15MPa 20MPa 30MPa
(tonnes)

ANCHORS &
FASTENERS

Hanger Bars are an essential part of the installation of edge lift anchors. The Hanger Bar transfers the load
applied to the anchor deeper into the concrete element to obtain higher lift capacites in thin sections or low
strength concrete.

PRODUCT
CATALOGUE

Hanger bar lengths are calculated using the bond length for bar capacity and factoring for actual load.
Forming a hook at the end of each leg will increase the capacity of the Hanger Bar. Hanger Bar lengths
on the following tables have been calculated assuming the use of Grade 500E deformed bar however
prestressing strand of the same length can also be used.

187

Concrete Lifting
5.6. Reid Eye Anchor (REA) Assemblies
Table 5.6.1 Swiftlift Edge Lifting Assemblies.
Assemby

Min Panel

Product Code

Description

2EREA090

A 90mm Eye Anchor with reduced plastic recess former and


wire-reinforcing cage to prevent edge break out in thin sections.

95

A 90mm Eye Anchor with round plastic recess former.


Not Suitable for edge tilt-up shear lifting.

95

2VREA090

5EREA120

5VREA120

Thickness (mm)

A 120mm Eye Anchor with reduced plastic recess former and


Shear Bar attached. Refer to Shear Bar Tables 5.9.1 for shear
lift capacity.

150

A 120mm Eye Anchor with reduced recess former.


Not Suitable for edge tilt-up shear lifting.

111

5.7. Shear Bars


Shear Bars are used to provide tilt-up lifting capacity.
Placed as per Diagram 5.8.1 the Shear Bar provides the shear
lift capacity in edge lifting.

Diagram 5.7.1
Shear Bar

188

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5.8. Shear Bar Installation


Lift

Lift

Diagram 5.8.1 Shear Bar Installation

NB: Shear bars will only work in the

Clutch bears against Shear


Bar preventing the edge from
breaking

Diagram 5.8.2 Clutch and Shear Bar Operation

REIDBAR &
FITTINGS

Use two shear bars facing opposite


ways if the panel is to be lifted from
both directions during transportation or
installation. A better solution is to use
Reids ELAWF anchors which dont
require shear bars.

ANCHORS &
FASTENERS

When the tilt up operation begins the


clutch will bear against the side of the
recess and the shear bar.

direction shown. Care must be taken


not to invert panels on site.

Shear Bar
placed against
recess former

PRODUCT
CATALOGUE

Care must be taken to ensure the feet


of the Shear Bar are positioned as
shown in Diagram 5.8.1 to ensure the
load is properly transferred as deep as
possible into the concrete.

COMPANY
BACKGROUND

Concrete Lifting

5.9. Edge Lift Anchor Shear Capacity Table

Shear Lifter
1ELASB
2ELAWF

7ELAWF

20

25

30

80
100
100

0.60
0.65
2.20

0.70
0.78
2.50

0.78
0.88
2.50

0.86
0.96
2.50

120
150

2.40
2.45

2.50
2.50

2.50
2.50

2.50
2.50

150
175
200

1.82
1.96
2.20

2.22
2.38
2.68

2.56
2.78
3.10

2.90
3.14
3.50

250
120
150

2.58
2.10
2.90

3.14
2.50
3.50

3.64
3.00
4.10

4.12
3.39
4.63

175
200
150

3.30
3.80
4.30

4.00
4.60
5.20

4.70
5.00
6.00

5.00
5.00
6.78

175
200

4.80
5.40

5.90
6.60

6.80
7.70

7.68
8.69

250

6.70

8.20

8.20

9.00

Note: 2VREA090 & 5VREA120 are not designed to be loaded in shear.

MODULAR
WALL CASTING
SYSTEM

10ELAWF

15

NIRVANA

5EREA120

Panel Thickness (mm)

CONCRETE
LIFTING
SYSTEMS

Table 5.9.1 Shear Lift Capacity Uncracked Concrete WLL (tonnes)

CAST-IN
CHANNELS

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189

Concrete Lifting
5.10. 1.25t Edgelift Anchor (1ELA) Identification
The 1ELA has been designed specifically for use in
thin concrete sections.

Product Code

5.11. 1ELA Installation


For shear lifting a Shear Bar is required. A
Hanger Bar can be used to increase the tensile
lift capacity in 15MPa concrete and thin panels.
L = 400mm min. Cut 800mm of HD8 Bar.
With Hanger Bar the tensile capacity in 15MPa
concrete = 1.25 tonnes.
Requires the use of the 1ELASB for shear lift.
Refer to Table 5.9.1 for 1ELASB Shear lift
capacities.
Shear Capacity
Limited to 0.4t max by steel strength of anchor.

Diagram 5.10.1
Reid 1.25t Edgelift Anchor

shear bar

Lift

Lift
hanger bar

Table 5.11.1 1ELA Vertical Lift Capacity(2)


Working Load Limits (tonnes) No Hanger Bars
Concrete Strength at time of lift

Panel
Thickness
(mm)

15MPa

20MPa

25MPa

100

0.63

0.77

0.89

120

0.76

0.92

1.06

150

0.94

1.14

1.25*

* Maximum permissible clutch load

35

45

Diagram 5.11.1
1ELA Installation

5.12. 2.5t, 7t and 10t Edgelift Anchor with Feet (ELAWF) Identification
Shape variations exist between the 2.5 tonne anchor
and the 7 and 10 tonnes anchors due to different
manufacturing processes.
Clutch Rating: This is the first number of the
product code. Refer to Section 5.16

Product Code

Edgelift Anchors use Hanger Bars to achieve the


rated lift capacities in tension.

Diagram 5.12.1
Edgelift Anchor with Feet

190

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5.13. ELAWF Installation

Hanger bars

Panel

Edge Lifter

Recess former

PRODUCT
CATALOGUE

Edgelift Anchors with feet


are designed for edge lift
shear load applications. The
anchors require hanger bars
for tension loads.

COMPANY
BACKGROUND

Concrete Lifting

Diagram 5.13.1
Edge Lifter installed in panel

ANCHORS &
FASTENERS

The anchor must be orientated at right angles


to the face of the panel, refer to Diagram
5.13.1, and have the appropriate two
reinforcing bars or pre-stressing strands fitted
through the pair of eyes at the base of the
anchors. Refer to Diagram 5.13.2.
These bars must be bent down into the panel
at an included angle of 35 to 45 and with a
bend diameter of 5 bars diameters.
Refer to Section 5.14, 5.15 and 5.16 for
Hanger Bar lengths. The specially designed feet
provide superior anchorage in shear in both
directions.

REIDBAR &
FITTINGS

35 45

For Installation refer to Section 5.13

CONCRETE
LIFTING
SYSTEMS

5.14. 2ELAWF Capacity Tables


Diagram 5.13.2
Edge Lifter & Hanger Bars

Lift
Lift

Table 5.14.1 2ELAWF Shear Lift


Working Load Limit (t) Unreinforced concrete

15MPa

20MPa

25MPa

100*

2.20

2.50

2.50

120

2.40

2.50

2.50

150

2.50

2.50

2.50

Cut &
Bend length

25MPa

15MPa
Bar Length
(mm)

(2)

W.L.L. tonnes

Bar Length(2)
(mm)

2.5

635

490

2.0

510

395

1.5

380

295

1.0

255

200

(1) Min 100 mm thick panel


(2) Cut & bend length HD12, 2 required per lifter.
Refer to Diagram 5.14.1

MODULAR
WALL CASTING
SYSTEM

*Some minor cracking may occur in this thickness


of panel

Table 5.14.2 2ELAWF


Tension Lift with Hanger Bars Lengths
Working Load Limits unreinforced concrete(1)

NIRVANA

Concrete Strength at time of lift

Panel
Thickness
(mm)

CAST-IN
CHANNELS

35 45
Diagram 5.14.1
Hanger Bar Length

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191

Concrete Lifting
5.15. 7ELAWF Capacity Tables
For Installation Information refer to Section 5.13.

Lift

Lift
Table 5.15.1 7ELAWF Shear Lift
Working Load Limit (t) Unreinforced concrete
Concrete Strength at time of lift

Panel
Thickness
(mm)

15MPa

20MPa

25MPa

120*

2.10

2.50

3.00

150

2.90

3.50

4.10

Table 5.15.2 7ELAWF


Tension Lift with Hanger Bars Lengths
Working Load Limits unreinforced concrete(1)
15MPa

25MPa

Bar Length(2)
(mm)

Bar Length(2)
(mm)

1575

1220

1255

975

W.L.L. tonnes

175

3.30

4.00

4.70

200

3.80

4.60

5.00

1000

775

755

580

505

390

*Some minor cracking may occur in this thickness


of panel

(1) Min 120 mm thick panel


(2) Cut & bend length HD12, 2 required per lifter.
Refer to Diagram 5.14.1

5.16. 10ELAWF Capacity Tables


For Installation Infromation refer to Section 5.13.

Lift

Lift
Table 5.16.1 10ELAWF Shear Lift
Working Load Limit (t) Unreinforced concrete
Concrete Strength at time of lift

Panel
Thickness
(mm)

15MPa

20MPa

25MPa

150*

4.30

5.20

6.00

175

4.80

5.90

6.80

Table 5.16.2 10ELAWF


Tension Lift with Hanger Bars Lengths
Working Load Limits unreinforced concrete(1)
15MPa

25MPa

Bar Length(2)
(mm)

Bar Length(2)
(mm)

10

1720

1330

1550

1200

W.L.L. tonnes

200

5.40

6.60

7.70

250

6.70

8.20

9.00

1390

1070

1200

930

1040

800

870

670

690

532

*Some minor cracking may occur in this thickness


of panel

(1) Min 150 mm thick panel


(2) Cut & bend length HD16, 2 required per lifter.
Refer to Diagram 5.14.1

192

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COMPANY
BACKGROUND

Concrete Lifting
5.17. Ring Clutches

PRODUCT
CATALOGUE
ANCHORS &
FASTENERS

2, 7 & 10 HPLE Clutch

1ELALE Clutch
Diagram 5.17.1
Ring or Flat Anchor Clutch
Clutch W.L.L.

1ELALE

1.25t

2HPLE

2.5t

7HPLE

7t

10HPLE

10t

REIDBAR &
FITTINGS

Product Code

5.18. Ring Clutch Operation

CONCRETE
LIFTING
SYSTEMS

Diagram 5.18.2
The Lifting Eye is attached to the Edgelift Anchor
by lowering the clutch slot over the anchor.

NIRVANA

Diagram 5.18.1
Recessed former is levered out of concrete

90

MODULAR
WALL CASTING
SYSTEM

Diagram 5.18.4
If shear loads are applied to the anchor then Shear
Bars need to be installed for the correct load
direction, unless the anchor has a lateral foot. ie.
2ELAWF, 7ELAWF and 10ELAWF

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CAST-IN
CHANNELS

Diagram 5.18.3
Rotate the clutch tab until it rests on the concrete
surface, with the tab on the side which will be
uppermost when lifting.

193

Concrete Lifting
6. Recess Formers
Recess formers have three purposes:
To form the recess around the anchor head into which the clutch is placed to engage the anchor.
To hold the anchor in position when casting the concrete.
To prevent the wrong series Lifting Eye being attached to the anchor.
Recess formers can be made from plastic, rubber or steel depending on their application and the anchor
type or pre-assembled kit. Rubber and steel recess formers are reusable.
Under no circumstance should a lifting eye or clutch be used with a different series anchor. ie 2LE with a 1FA120.

6.1. Swiftlift Recess Formers


Swiftlift recess formers come in Round or Reduced shapes.
Round Recess Formers allow the Swiftlift clutch to rotate when engaged on the anchor head.
Reduced Recess Formers prevent the clutch from rotating on the anchor head.

Diagram 6.1.1
Round Recess Former

Diagram 6.1.2
Reduced Recess Former

Table 6.1.1 Recess Formers for Swiftlift Foot and Eye Anchors
Plastic

Steel

Rubber

Load Group
Round

Reduced

Round

Reduced

1.3

2.5
5.0
10.0

20.0
32.0

Round
Rubber Ring Articulated

Collets

Reduced

Refer to Section 12 for detailed Specifications

6.2. Edgelift Recess Formers

6.3. Facelift Plastic Recess Formers

All Edgelift anchors use rubber recess formers as


shown in Diagram 6.2.1

Diagram 6.2.1
Edgelift Rubber Former

194

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Diagram 6.3.1
Facelift Plastic Former

COMPANY
BACKGROUND

Concrete Lifting
7. Designing with Swiftlift
Recommended minimum concrete strength is 10MPa at time of lifting.
Standard length foot anchors are designed to be used in 10MPa but shorter foot anchors should only be
used with special care in concrete less than 15MPa.

PRODUCT
CATALOGUE

7.1. Concrete Strength

7.2. Anchor Length

ANCHORS &
FASTENERS

Always use the longest foot anchor possible.


The use of shorter anchors will reduce the lift capacity.

7.3. Edge Distance and Anchor Spacing


Maximum pullout strength for foot anchors is achieved when:
The distance to any edge is 3 x the anchor depth.
The distance to any other anchor is 6 x the anchor depth.

6D

3D

REIDBAR &
FITTINGS

Reducing these spacings may reduce the capacity of the anchor and an analysis of the lift should be done.

7.4. Transportation and Shock Loading

CONCRETE
LIFTING
SYSTEMS

Diagram 7.3.1
Edge Distance

Transporting loads over uneven terrain can induce anchor loads that are 5 times greater than those
calculated from weight of the concrete element. The dynamic load factors given in Table 8.7 should be
applied if precast elements are transported over uneven ground.

Rolling blocks and spreader beams should be used to evenly spread loads where appropriate.
Fixed length slings may not spread loads evenly.

NIRVANA

7.5. Load Distribution

7.6. Materials and Manufacturing

Anchors should not be welded.


AISI 316 titanium stabilised austenitic stainless steel anchors are available on special order for use in
marine or other high corrosion environments.

Use lifting anchors only for lifting. Using anchors as tie points or for any other use other than lifting may
result in damage and render the system hazardous.

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CAST-IN
CHANNELS

7.7. Anchor Usage

MODULAR
WALL CASTING
SYSTEM

All Anchors are supplied hot dipped galvanised or zinc powder coated as standard. The materials and
manufacturing processes employed ensure that anchors are not susceptible to strain age embrittlement.

195

Concrete Lifting
8. Calculation of Applied Stresses at Lifting Points
8.1. Effective Load Calculation
(G+H)
Z=
Z
G
H
N
Km
Ksl
Kd

N
=
=
=
=
=
=
=

x Km x Ksl x Kd

Effective load at each point.


Panel weight.
Adhesion force.
Number of lifting points.
Demoulding factor.
Sling Coefficient.
Dynamic factor where applicable.

8.2. G - Panel Weight


The unit mass is generally accepted as approximately 2500 kg/m3 for normal steel reinforced concrete.

8.3. H - Adhesion
Adhesion is function of the interaction between the concrete and the casting bed.
H=Axh
A
= Surface contact area with casting bed.
h
= Factor from Table 8.3.1 for different mould surfaces.
The amount of adhesion to the mould surface is a function of the roughness and surface coating.
Table 8.3.1 Mould Surface Adhesion
h (kPa)
Mould Surface
Side Forms Removed
Prestressed Panel

Smooth Steel, Oiled

Rough steel or Varnished Timber, Oiled

Rough Sawn Timber

Smooth Concrete

1.1 G

Rough Concrete

1.6 G

2G

Ribbed or Irregular Profile

Diagram 8.3.1
Side forms removed

196

Side Forms In Place

Diagram 8.3.2
Side forms in place

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Diagram 8.3.3
Ribbed profile

COMPANY
BACKGROUND

Concrete Lifting
8.4. N Number of lifting points.

Load Equalising

Fixed Chains

N=2

N=4

N=4

The load is evenly shared between all four points


by using spreader beams

Diagram 8.4.1
Sling Load Equalisation

Lifting beam/spreader beam?


fixed chains, no rolling block.

REIDBAR &
FITTINGS

The load will always be shared


between 2 diagonal points
only.

ANCHORS &
FASTENERS

PRODUCT
CATALOGUE

N equals the number of lifting anchors except in the care of a four points flat lift with fixed length slings
from a single hook. In this case the total weight is taken by 2 diagonal anchor alone.
Rolling block and slings should not be used when flat lifting 4 points.

8.5. Km - Demoulding Factor

8.6. Ksl - Sling Co-efficient

30

If anchors are cast proud of the lifting surface


then _ max = 30

60

90

120

Ksl

1.0

1.16

1.42

2.0

Diagram 8.6.1
Sling Angle

MODULAR
WALL CASTING
SYSTEM

Table 8.6.1 Ksl Co-efficient

NIRVANA

As a general rule sling lengths should not be less


than the distance between lifting anchors
(_= 60).
The angle between the slings must never exceed
120 unless specifically designed.

CONCRETE
LIFTING
SYSTEMS

This factor accounts for the amount of actual load applied. In a flat lift this is set at 1.0, if the weight is
shared by other supports independent of the lifting anchor this figure can be adjusted to account for the load
sharing.

CAST-IN
CHANNELS

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197

Concrete Lifting
Effect of Sling Angle

The longer the


slings the lower
the load on the
anchors.
For example at an
included angle of
170 the load on
each sling is six
times the weight
of the actual load
being lifted

Dont sling in
this orange area.

NB Always aim to make


sling length greater than the
distance between two anchors.

Diagram 8.6.2 Sling Angles

8.7. Kd Dynamic Load


Dynamic load factors account for such factors
as crane hoist speed, boom movement or
transportation over ground while the load is
suspended.

Table 8.7.1 Dynamic load factor - Kd


Kd

Description

Normal crane lift operation.

1.1
4

Lifting using excavator arm or similar.


Transport over uneven ground.

8.8. Special Caution - Anchor Loads during Lifting.


Total crane lift load should not exceed the panel weight by 10%.
Exceeding the panel weight by more than 10% during demoulding may result in the panel releasing
suddenly from the casting bed and inducing high dynamic loads in the concrete or lifting equipment.

8.9. Reinforcing Steel


Lifting anchor design capacity is normally calculated assuming an unreinforced concrete element. This
is because reinforcing bars running at 90 to the axis of the anchor do not prevent or contribute to the
ultimate concrete cone pullout load of the anchor.

8.10. Concrete Cracking


Lifting design is normally done assuming an uncracked section. In shallow sections such as wall panels
it is generally not asthetically acceptable to allow flexural stress cracks to occur that are sufficiently large
to transfer tensile loads into the reinforcing steel. In some cases it may be considered preferable to allow
cracks to occur in precast elements during lifting rather than use multiple anchor points or strongbacks. If
this is done it is important that sufficient reinforcing is placed in the crack zone to prevent the reinforcing
exceeding its yield strength.

8.11. Multiple Lifts


Lifting anchors used continuously (rather than for just the erection process) should have their working load
downrated by a factor of 1.7

198

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COMPANY
BACKGROUND

Concrete Lifting
9. Tilt-up Solutions for Simple Rectangular Panels
Tilt-up lifting usually involves moving a concrete element from horizontal to vertical orientation for
installation.
During this operation stresses in the element and around the anchors change with the tilt angle.

PRODUCT
CATALOGUE

9.1. Tilt-up Lifting

Complex shapes require special lifting design however simple rectangular shapes can easily be calculated
using the following design guides.

When lifting a panel the lift design is done using the strength of the uncracked concrete without considering
the reinforcing steel. Table 9.2.1 gives the allowable stress levels for various concrete strengths at time of
lift.
Any flexural stress induced in the panel when lifting must not exceed these allowable flexural stress levels
for the given concrete strength at the time of lift to avoid inducing cracks.

Table 9.2.1 Allowable Concrete Stress MPa


For Compressive Strength (fc) MPa

10

1.30

21

1.88

11

1.36

22

1.92

12

1.42

23

1.97

13

1.48

24

2.01

14

1.53

25

2.05

15

1.59

26

2.09

16

1.64

27

2.13

17

1.69

28

2.17

18

1.74

29

2.21

19

1.79

30

2.25

20

1.83

40

2.59

Hogging or
upward flex
around lifting
points

Sagging or downward
flex along unsupported
sections during tilt-up

Lift

Diagram 9.2.1
Panel Flex

NIRVANA

fc

Allowable
Stress
(0.413fc)

CONCRETE
LIFTING
SYSTEMS

fc

Allowable
Stress
(0.413fc)

REIDBAR &
FITTINGS

To avoid cracking panels when lifting the stresses shown in table contained in Section 9.4 and 9.5 should
be less than the allowable stress shown in Table 9.2.1

ANCHORS &
FASTENERS

9.2. Flexural Stress

9.3. Minimum Cracking Load

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

CAST-IN
CHANNELS

NOTE: Panels with irregular shapes and openings


cannot be designed using the tables on the following
pages. Refer to Reids Design Engineers for a specific
analysis.

MODULAR
WALL CASTING
SYSTEM

The concrete stress that is likely to cause first cracking


is normally taken as 0.75 3fc.

199

Concrete Lifting
9.4. Face Lift Design Guide
Calculate the
weight (W) of the
panel using the
Formula 9.4.1

Formula 9.4.1
Weight of Panel Calculation
W=HxBxTxMxS

Decide
the Foot Anchor
to be used

YES

NO

Where:
W = Weight of panel in tonnes
H = Height of panel (m)
B = Width of panel (m)
T = Thickness of panel (m)
M = Mass of concrete per cubic
metre (tonnes). Nom = 2.5 t/m3
S = Demoulding factor for suction for
casting on steel or smooth concrete.
= 1.1

Change anchor
load class?

Obtain WLL for


the anchor from
Table 4.7.1 for
the strength of
the concrete at
time of lift
Increase number of
anchors to increase
number of rows

Calculate the
minimum number
of anchors
required using
Formula 9.4.2

Formula 9.4.2
Number of Anchors

NO

YES

Decide
a rigging
arrangement
for the number
of anchors
Increase
number of
columns
Obtain the Actual
Flexural Stress
from the
corresponding table
for the rigging,
panel height and
thickness
Refer page 29

N=

Can the
rigging be
altered to increase
the number of rows
with present number
of anchors?

W
WLL of Anchor

Where:
N = Number of Anchors
W = Weight of panel in tonnes
WLL of Anchor = Working Load Limit
of anchor from Table 4.7.1 for concrete
strength at time of lift. (tonnes).

NO

NO
Compare Actual
Stress with
Allowable Stress
from Table 9.2.1

Is Allowable
Stress greater than
Actual Stress?

YES

Is panel width YES


within limits of
Table 9.7.1?

Design OK

Determine anchor
location and sling
lengths from table
9.6.1

Table 9.4.1 Face Lift Design Process


Anchor Load and Capacity Check for fc at lift
Lift Weight
W tonnes

Anchor

Select
Use
Formula from Table
4.7.1
9.4.1

Concrete
Stength (MPa)

At time
of lift

Anchor
Capacity

Number of
Anchors (1)

Use
From Table
Formula
4.7.1
9.4.2

Rigging
Arrangement

Actual Stress

High

Wide

Table
9.4.2

9.4.2

9.4.3

9.4.4

9.4.5

Refer to
Page 237

(1) Use 2, 4, 6 or 8 anchors. Always round up when


using Formula 9.4.2

200

Flexural Stress Check (MPa)

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

Allowable Stress Table 9.2.1


for fc

Allowable must be great than Actual

SINGLE ROW 4 WIDE

Panel
Thickness
(mm)

4.0

4.5

5.0

5.5

6.0

100

1.10

1.38

1.72

2.06

120

0.91

1.15

1.43

1.72

fc

Allowable
Stress
(0.413fc)

10

1.30

15

1.59
1.83

Panel Height (m)


6.5

7.0

7.5

2.47

2.06

2.40

SINGLE ROW

0.73

0.92

1.14

1.38

1.65

1.92

2.24

2.56

175

0.63

0.79

0.98

1.18

1.41

1.65

1.92

2.20

25

2.05

200

0.55

0.69

0.86

1.03

1.24

1.44

1.68

1.92

30

2.25

250

0.44

0.55

0.69

0.83

0.99

1.15

1.34

1.54

40

2.59

DOUBLE ROW 2 HIGH 2 WIDE

Table 9.4.3 Actual Stress fb (MPa) Face Lift - 2 High x 2 or 4 Wide


Panel
Thickness
(mm)

Panel Height (m)


6.5

7.0

7.5

8.0

8.5

9.0

9.5

10.0

10.5

11.0

11.5

12.0

100

1.38

1.62

1.87

2.15

2.44

120

1.15

1.35

1.56

1.79

2.03

2.29

2.57

150

0.92

1.08

1.25

1.43

1.63

1.83

2.05

2.29

2.53

175

0.79

0.92

1.07

1.23

1.39

1.57

1.76

1.96

2.17

2.39

2.62

200

0.69

0.81

0.94

1.07

1.22

1.38

1.54

1.71

1.90

2.09

2.29 2.51

250

0.55

0.65

0.75

0.86

0.98

1.10

1.23

1.37

1.52

1.67

1.84 2.01

2.18

2 HIGH 4 WIDE

CONCRETE
LIFTING
SYSTEMS

Table 9.4.4 Actual Stress fb (MPa) Face Lift - 3 High x 2 Wide Equal Load
Panel Height (m)
8.0

8.5

9.0

9.5

10.0

10.5

11.0

11.5

12.0

12.5

130

13.5

100

1.91

2.24

2.42

120

1.59

1.87

2.01

2.24

2.49

150

1.27

1.50

1.61

1.80

1.98

2.19

2.41

2.63

175

1.09

1.23

1.38

1.54

1.69

1.88

2.06

2.26

2.46

200

0.95

1.08

1.35

1.48

1.65

1.81

1.97

2.15

2.33

2.52

250

0.76

0.86

0.97

1.08

1.19

1.32

1.44

1.58

1.72

1.87

2.02

REIDBAR &
FITTINGS

6.0

Panel
Thickness
(mm)

ANCHORS &
FASTENERS

150

20

PRODUCT
CATALOGUE

Allowable
Concrete Stress

Table 9.4.2 Actual Stress fb (MPa)


Face Lift - 1 High x 2 or 4 Wide

COMPANY
BACKGROUND

Concrete Lifting

3 HIGH 2 WIDE

NIRVANA

2.34

Table 9.4.5 Actual Stress fb (MPa) Face Lift - 4 High x 2 Wide Equal Load
Panel Height (m)
9.0

9.5

10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5

120

1.75 1.93 2.16 2.37 2.50

150

1.40 1.55 1.73 1.90 2.00 2.18 2.39 2.59

175

1.20 1.33 1.48 1.63 1.71 1.87 2.05 2.22 2.40 2.60

200

1.05 1.16 1.30 1.42 1.50 1.63 1.79 1.94 2.10 2.27 2.44 2.62

250

0.84 0.93 1.04 1.14 1.20 1.31 1.43 1.56 1.68 1.82 1.95 2.09 2.24 2.40

4 HIGH 2 WIDE
EQUAL LOAD TOP
ANCHORS

MODULAR
WALL CASTING
SYSTEM

Panel
Thickness
(mm)

CAST-IN
CHANNELS

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201

Concrete Lifting
9.5

Edge Lift Design Guide

Check the panel


height is within
flexural strength
limit for thickness
and MPa at time of
lift - Use Table
9.5.1

NO

Use face lift to tiltup

YES

Calculate Panel
weight using
Formula 9.5.1

Decide the
Edgelift Anchor
to be used

Obtain the Shear


Lift WLL for the
selected anchor
from Table 5.9.1

Calculate the
number of anchors
required for shear
lifting using
Formula 9.5.2

Obtain the Hanger


Bar length for the
anchor and load for
tension lift

Determine anchor
locations and sling
lengths from
Table 9.6.1

Formula 9.5.1
Weight of Panel Calculation

Formula 9.5.2
Number of Anchors for Shear Lift

W=HxBxTxMxS

Where:
W = Weight of panel in tonnes
H = Height of panel (m)
B = Width of panel (m)
T = Thickness of panel (m)
M = Mass of concrete per cubic metre
(tonnes). Nom = 2.5 t/m3
S = Demoulding factor for suction for
casting on steel or smooth concrete.
= 1.1

Where:
W = Weight of panel in tonnes
Shear WLL = Shear Working Load
Limit of anchor from Table 5.9.1
for concrete strength at time of lift.
(tonnes).

W x 0.5

Shear WLL

This formula assumes that the panel is


supported equally between the crane
and casting surface at lift-up.

Table 9.5.1 Maximum Panel Height (H)-meters. Tilt-up Edge Lift


(Limit of Flexural Strength of Panel)
P a n e l
Thickness
(mm)

Compressive Strength of Concrete at lift (MPa)

10

15

20

25

30

35

80

2.3

2.5

2.7

2.9

3.0

3.1

100

2.6

2.8

3.0

3.2

3.4

3.5

120

2.8

3.1

3.3

3.5

3.7

3.8

150

3.1

3.5

3.7

3.9

4.1

4.3

175

3.4

3.7

4.0

4.3

4.5

4.6

200

3.6

4.0

4.3

4.6

4.8

4.9

250

4.0

4.5

4.8

5.1

5.3

5.5

Table 9.5.2 Edge Lift Design Process


Rigging
Arrangement

Anchor Load and Capacity Check for fc at lift


Lift Weight W tonnes

Shear Lift
Weight

Anchor

Concrete
Anchor Shear
Stength (MPa)
Capacity

Number of
Anchors (1)

Hanger Bar
Length

Wide
2
4
8

Use
Formula

Use
Formula

Select
from Section

9.5.1

9.5.2

5.0

At time

From Table

of lift

5.9.1

(1) Use 2, 4 or 8 anchors. Always round up.

202

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Use
Formula
9.5.2

9.6

COMPANY
BACKGROUND

Concrete Lifting
Anchor Placement and Sling Lengths

Minimum
Sling

Lifting Points
Rigging
Wide

High

Table 9.6.1 Sling Lengths

Points

Minimum
Sling

Lifting Points
Rigging
Wide

High

Lengths

Points

Lengths

2D

PRODUCT
CATALOGUE

Table 9.6.1 Sling Lengths

2 HIGH 2 WIDE
EDGE LIFT

.18H
.40H

.21W

H
.58W

.21W
.58W

.42H

.21W

.21W

H
W

.22H

.26W .10W

.11H
.22H
.22H

Bottom Top

.28W

2D

.23H
.58W

.26W
.10W

2E

.21W

.21W

2D

CONCRETE
LIFTING
SYSTEMS

SINGLE ROW
2 HIGH 4 WIDE
D

H
E

.29H

REIDBAR &
FITTINGS

4 HIGH 2 WIDE
EQUAL LOAD TOP
ANCHORS

EDGE LIFT

ANCHORS &
FASTENERS

.71H

.18H
.40H

.21W

.58W

.26W .10W

.42H

.21W

.28W

D+

2D 2E

2D E+2(E-D)

300mm

NIRVANA

.26W
.10W

3 HIGH 2 WIDE
SINGLE ROW 4 WIDE

.29H

E
D

.14H
.28H

.28H
.26W .10W

.71H

.30H

.28W
.26W
.10W

.58W

.21W

.21W

2D

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

CAST-IN
CHANNELS

The sling lengths referred to in Table 10.2.1 are the minimum lengths required to conform to Lifting
Diagram 8.6.2 for 60 sling angle.

MODULAR
WALL CASTING
SYSTEM

203

Concrete Lifting
9.7. Maximum Panel Width
Maximum panel width can be controlled by two factors:
Anchor Pullout Capacity
Horizontal Flexural Stress.
Generally the controlling factor for simple rectangular panels is the pullout capacity of the anchor and not
the horizontal flexural stress. The number of anchors is normally dictated by the weight and thickness of
the panel.
The following table shows max panel widths for simple rectangular panels. Note it does not apply to panels
with openings.
Table 9.7.1 Maximum panel width where flexural strength controls
Max Width (m) Refer to Diagram 9.7.1

Panel Thickness
(mm)

2 Point Wide

4 Point Wide

8 Point Wide

8.0

16.5

27.0

125

9.0

18.0

30.5

150

10.0

20.0

33.5

175

11.0

21.5

36.5

200

11.5

23.0

38.5

250

12.5

25.5

42.5

100

Panels with cut outs for windows and doors, or panels with large rebates, have reduced flexural strength and
must be analysed to ensure a safe lift design.

0.29H

0.2L

0.2L

0.1L

0.1L

0.36L

2 Anchors

4 Anchors

0.29H

0.05L

=
0.05L

8 Anchors
Diagram 9.7.1 Horizontal Flexural Stress

204

0.36L

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

In some cases
Reids can design
special rigging to
decrease loads on
certain anchors.

COMPANY
BACKGROUND

Concrete Lifting
10. Anchor Specifications

PRODUCT
CATALOGUE

10.1. Foot Anchor Specification

D1

D2

ANCHORS &
FASTENERS

L1
L

REIDBAR &
FITTINGS

Diagram 10.1.1 Foot Anchor Dimensions

Table 10.1.1 Foot Anchor Dimensions


Dimensions (mm)

Load
Group (t)

D1

D2 (Foot)

L1

Standard(1) L

Non Standard(1)(2) L

1.3

10

19

25

120

35, 45, 55, 66, 85

2.5

14

26

35

170

55, 65, 75, 90, 120

340

5.0

20

36

50

240

75, 95, 120, 150, 170

480

10.0

28

47

70

11

340

150, 170

20.0

39

70

98

15

500

340

32.0

50

88

135

27

700

1200

240

CONCRETE
LIFTING
SYSTEMS

(1)

Extra Long
long
Extra

Length can vary slightly with manufacturing variations

NIRVANA

10.1.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection.

MODULAR
WALL CASTING
SYSTEM

AISI 316 anchors are available on request.

CAST-IN
CHANNELS

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205

Concrete Lifting

5.0

10.2. Reid Eye Anchor Specification

D1

D2

5REA120

L1
L

Diagram 10.2.1
Reid Eye Anchor Dimensions

Table 10.2.1 Reid Eye Anchor Dimensions


Load
Group (t)

Dimensions (mm)
D

D1

L(1)

L1

1.3

10

19

50, 65

2.5

14

26

90

13

5.0

20

36

120

18

10.0

28

47

180

11

25

20.0

39

70

250

15

38

(1)

Length can vary slightly with manufacturing variations

10.2.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection.

206

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COMPANY
BACKGROUND

Concrete Lifting

L1

PRODUCT
CATALOGUE

A1 25
5P

10.3. Facelift Anchor Specification

D1

ANCHORS &
FASTENERS

L2

REIDBAR &
FITTINGS

Diagram 10.3.1
Facelift Anchor Dimensions

Dimensions (mm)

Load
Group (t)

D1

L1

L2

5.0

20

50

95/ 125

40

16

Forged high strength steel hot dipped galvanised corrosion protection.

NIRVANA

10.3.1. Materials

CONCRETE
LIFTING
SYSTEMS

Table 10.3.1 Facelift Anchor Dimensions

MODULAR
WALL CASTING
SYSTEM
CAST-IN
CHANNELS

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

207

Concrete Lifting
10.4. 1.25 tonne Edgelift Anchor Specification

1ELA

L
R
Table 10.4.1 1ELA Dimensions (mm)
Dimensions (mm)

Load
Group (t)

L1

1.25

120

30

10

L1

Diagram 10.4.1
Edgelift Anchor Dimensions

10.4.1. Materials
Pressed high strength steel. Hot dipped galvanised corrosion protection.

208

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COMPANY
BACKGROUND

Concrete Lifting
10.5. Edgelift Anchor with Feet Specification

PRODUCT
CATALOGUE

L4

ANCHORS &
FASTENERS

7ELAWF
L

REIDBAR &
FITTINGS

L3
L2
L1

CONCRETE
LIFTING
SYSTEMS

Diagram 10.5.1
ELAWF

Table 10.5.1 Edgelift Anchor Dimensions


Dimensions (mm)

Load
L

2.5
7.0
10.0

L1

L2

L3

L4

100

90

48

22

60

7.5

Orange

114

110

56

20

72

Silver

161

140

72

22

78

12

Silver

10.5.1. Materials
All Edgelift Anchors with lateral feet are manufactured from forged high strength steel with zinc corrosion
protection.

MODULAR
WALL CASTING
SYSTEM

Shape variations exist between the 2.5t, 7.0t and 10.0t Edgelift Anchors. Diagram 10.5.1 is
representative of all three anchors.

NIRVANA

Group (t)

CAST-IN
CHANNELS

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209

Concrete Lifting
11. Clutch Specifications
11.1. Swiftlift Clutch Specification
Universal Lifting Eyes
Swiftlift Lifting Clutches (sometimes referred to as Universal Lifting Eyes) have been exclusively designed
and approved for use with Reid Swiftlift Anchors and Recess Formers. They should not be used with
any other components. Such unapproved use could be extremely dangerous. The Swiftlift Lifting Eye is
designed so that it cannot accidently disengage whilst the system is under load at any orientation. This is
provided it has been correctly connected to the head of the correct anchor in the recess. When the lift is
completed and the load released, the Lifting Clutch can be quickly and simply disengaged.
A special remote release Lifting Clutch is available.
All Swiftlift Lifting Clutches are stamped with the relevant Working Load Limit (WLL). This aids
identification in matching components of the system on site and in the casting yard (anchor recess
Lifting Clutch).
Components of the different load capacity systems cannot be interchanged as their dimensions have been
carefully differentiated to ensure they will not mismatch across ranges.
The Lifting Clutch is attached to the head of the anchor by placing the mouth of the clutch over the head
of the anchor and rotating until the tab of the clutch rests on the concrete. Once connected the load can be
safely applied in any direction.
When the load is being applied in a forward direction, ie. away from the tab, it is normal for the tab to rise
from the concrete surface. This is quite safe as the Lifting Clutch has been designed so it cannot accidentally
disengage while under load.
In many rigging applications the load may be applied in the direction of the tab of the Lifting Clutch (ie.
tab up in tilt-up practice). Lifting Clutches should be checked regularly to make sure they have not been
damaged or that jaw opening H is not greater than H max shown in Table 11.1.1
Table 11.1.1

B
J

A
Working Load Limit
(in tonnes)

1.3

CHECK FOR WEAR

C
I

Size

H max

M min

1.3

13

5.5

2.5

18

5.5

5.0

25

8.0

10.0

32

12.0

20.0

46

Colour
18.0

32.0

58

24.0

Working Load Limit


(in tonnes)
re

E
D

e
ph

Diagram 11.1.1

Table 11.1.2
Safe Working Load

210

1.3

47.5

75

71

56

55

33

164

12

21

2.5

64

98

95

68

70

42

205

14

25

5.0

70

118

90

88

86

57

237

17

38

10.0

95

160

121

112

117.5

73

348

25

51

20.0

118

186

150

152

155

110

441

33

74

32.0

175

269

189

195

214

153

584

40

100

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COMPANY
BACKGROUND

Concrete Lifting
11.2. Ring Clutch Specification

PRODUCT
CATALOGUE
ANCHORS &
FASTENERS

REIDBAR &
FITTINGS

CONCRETE
LIFTING
SYSTEMS

Diagram 11.2.1
Ring Clutch

Table 11.2.1 Ring Clutch Dimensions (mm)

1.25

E
L

Nom

Max

Nom

Min

52

20

2.5

265

80

12

13.5

27

13

12

5.0/7.0

330

105

18

19.5

36

16.5

15.5

425

150

22

23.5

50

23.5

22.5

10.0

405

F
B

D
(1)

NIRVANA

Load
Group (t)

MODULAR
WALL CASTING
SYSTEM

(1) Uses a wire strop, not forged handle.

CAST-IN
CHANNELS

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211

Concrete Lifting
12. Recess Former Specifications
12.1. Plastic Swiftlift Recess Former Specification
Plastic recess formers are disposable formers.
Round (Black) plastic formers are designed for use with Remote Release clutches.

R
R

D
Diagram 12.1.1
Round Plastic Former

Diagram 12.2.1
Reduced Former

Table 12.1.1 Plastic Recess Former Dimensions (mm)


Round and Reduced

Load
Group (t)

2.5
5.0

Reduced

Colour

37

30

52

Yellow

48

10

38

69

Blue

R = Radius of Sphere.
B = Recess Depth to top of Anchor Head.
W = Width across flats of Reduced Recess Former.

Table 12.1.2 Plastic 5FLA Recess Former Dimensions (mm)


(same shape as Diagram 12.6.1)

212

Round and Reduced

Reduced

Load
Group (t)

5.0

52

16

51

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Colour

Black

COMPANY
BACKGROUND

Concrete Lifting
12.2. Rubber Swiftlift Recess Former Specification

PRODUCT
CATALOGUE

Manufactured from form oil resistant, synthetic


rubber and supplied with bolt and wing nut for fixing
to formwork. The recess former is split into two
hinged halves which are clamped around the head of
the anchor as the wing nut is tightened against the
outside of the formwork.

ANCHORS &
FASTENERS

Diagram 12.2.1
Round Rubber Former

1.3

30

2.5

37

12

5.0

47

12

10

10.0

59

12

10

20.0

80

12

32.0

109

16

=
=
=
=
=

Reduced Former

Colour

W (Max Width)

42

Blue

52

Yellow

10

69

Blue

10

85

Yellow

10

10

124

Black

12

10

Black

Radius of Sphere.
Setting Bolt Size.
Recess Depth to top of Anchor Head.
Removing Lever Hole Diameter.
Width across flats of Reduced Recess Former.

CONCRETE
LIFTING
SYSTEMS

R
M
B
D
W

Round and Reduced

Load
Group (t)

REIDBAR &
FITTINGS

Table 12.2.1 Rubber Recess Former Dimensions (mm)

NIRVANA

Fixing screw

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

CAST-IN
CHANNELS

Diagram 12.2.2

MODULAR
WALL CASTING
SYSTEM

Rubber Recess Formers

213

Concrete Lifting
12.3.Steel Swiftlift Recess Former Specification
Steel formers are used predominantly in precast
factories. Steel formers are held in place using a
central bolt through the formwork.
Magnetic recess formers for attachment to steel
casting beds or forms are available for 1.3t and
2.5t Swiftlift Anchors.

B
R

D
Diagram 12.3.1
Round Steel Former
Table 12.3.1 Steel Recess Former Dimensions (mm)
Load
Group (t)

R
M
B
D
W

=
=
=
=
=

Round and Reduced


R

Reduced Former
Width W

1.3

30

22

42

2.5

37

12

30

52

5.0

49

12

10

38

69

Radius of Sphere.
Thread Tapped for Setting Bolt.
Recess Depth to top of Anchor Head.
Rubber Ring Diameter.
Width across flats of Reduced Recess Former.

Setting Bolt

Steel recess former

Rubber ring
Swiftlift Anchor

The Anchor is secured by


insertion of the rubber ring.
Anchor
Rubber ring
Steel recess former
Formwork
Diagram 12.3.2
Round Steel Components

214

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COMPANY
BACKGROUND

Concrete Lifting
12.4. Articulated Swiftlift Steel Recess Former Specification
D

They must be maintained in a clean and oiled


condition in order to operate properly.

PRODUCT
CATALOGUE

Very similar to Rubber Recess Formers they are split


and hinged and do not use rubber rings. They are
used in an identical way to Rubber Formers.

ANCHORS &
FASTENERS

Diagram 12.4.1
Articulated Steel Former

Round and Reduced

Load
Group (t)

1.3
2.5
5.0

Reduced Former

30

42

37

12

52

49

12

10

10

69

REIDBAR &
FITTINGS

Table 12.4.1 Aritculated Steel Recess Former Dimensions (mm)

CONCRETE
LIFTING
SYSTEMS

Closing Plate

NIRVANA

Holding Bar

Spacer Plate

All thread
rod fixing

Fixing Screw

Wing Nut

Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.

CAST-IN
CHANNELS

Diagram 12.4.2
Articulated Steel Former Components

MODULAR
WALL CASTING
SYSTEM

Articulated
void former

215

Concrete Lifting
12.5.Colleted Swiftlift Steel Recess Former Specification
This recess former holds the anchor head very
securely and rigid. Specifically designed for holding
of anchors in high impact manufacturing processes
such as centrifugally spun pipes.

B
The tapered collets that hold the anchor into the
recess former are attached to the mounting bolt.
The bolt tightens the collets around the anchor head
when the recess former is secured to the form.

Diagram 12.51
Colleted Steel Former
Table 12.5.1 Colleted Steel Recess Former Dimensions (mm)
Load
Group (t)

R
M
B
D
W

=
=
=
=
=

Round and Reduced


R

Reduced Former
B

1.3

30

10

42

2.5

37

10

11

52

5.0

49

12

15

69

Radius of Sphere.
Thread Tapped for Setting Bolt.
Recess Depth to top of Anchor Head.
Rubber Ring Diameter.
Width across flats of Reduced Recess Former.

Collet Collar

Rubber Ring

Swiftlift Lifting
Anchor

Fixing screw

Steel Recess Formers

Collet Set Left and Right

Diagram 12.5.2
Colleted Steel Former Components

216

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COMPANY
BACKGROUND

Concrete Lifting
12.6. Edgelift Recess Former Specification

PRODUCT
CATALOGUE

Shape variations exist between the 2.5t, 5.0t and 9.0t Edgelift Recess Formers.
Diagram 12.6.1 is representative of all three formers.

W
D

ANCHORS &
FASTENERS

REIDBAR &
FITTINGS

Diagram 12.6.1
Edgelift Rubber Former

Table 12.6.1 Rubber Recess Former Dimensions (mm)


B

Colour

1.25

30

26

Orange

44

10

40

Orange

5.0/7.0

58

10

10

65

Black

75

10

10

10

68

Blue

Radius of Sphere.
Setting Bolt Size.
Recess Depth to top of Anchor Head.
Removing Lever Hole Diameter.
Width across flats of Reduced Recess Former.

NIRVANA

=
=
=
=
=

2.5

10.0

R
M
B
D
W

CONCRETE
LIFTING
SYSTEMS

Load Group (t)

MODULAR
WALL CASTING
SYSTEM
CAST-IN
CHANNELS

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217

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