Professional Documents
Culture Documents
1.
Introduction
1.1.
1.2.
1.3.
2.
3.
Edge Lifting
5.1.
5.2.
5.3.
5.4.
5.5.
5.6.
5.7.
5.8.
5.9.
5.10.
5.11.
5.12.
5.13.
5.14.
5.15.
5.16.
5.17.
5.18.
174
Face Lifting
4.1.
4.2.
4.3.
4.4.
4.5.
4.6.
4.7.
4.8.
4.9
4.10
5.
Lifting Solutions
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
4.
Features
Benefits
Special Cautions
176
176
176
176
177
177
177
177
177
177
178
178
179
179
180
180
180
181
181
181
181
182
182
182
182
182
183
183
184
184
185
185
186
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
6.
Recess Formers
7.
Tilt-up Lifting
Flexural Stress
Minimum Cracking Load
Face Lift Design Guide
Edge Lift Design Guide
Anchor Placement and Sling Lengths
Maximum Panel Width
10.1.
10.2.
10.3.
10.4.
10.5.
11.1.
11.2.
196
196
196
197
197
197
198
198
198
198
198
199
199
199
199
200
202
203
204
205
205
206
207
208
209
210
210
211
212
212
213
214
215
216
217
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
CAST-IN
CHANNELS
12.1.
12.2.
12.3.
12.4.
12.5.
12.6.
MODULAR
WALL CASTING
SYSTEM
196
NIRVANA
195
195
195
195
195
195
195
CONCRETE
LIFTING
SYSTEMS
195
REIDBAR &
FITTINGS
8.1.
8.2.
8.3.
8.4.
8.5.
8.6.
8.7.
8.8.
8.9.
8.10.
8.11.
9.
Concrete Strength
Anchor Length
Edge Distance and Anchor Spacing
Transportation and Shock Loading
Load Distribution
Materials and Manufacturing
Anchor Usage
194
194
194
ANCHORS &
FASTENERS
7.1.
7.2.
7.3.
7.4.
7.5.
7.6.
7.7.
8.
194
PRODUCT
CATALOGUE
6.1.
6.2.
6.3
COMPANY
BACKGROUND
Concrete Lifting
175
Concrete Lifting
1. Introduction
In 1977 Reids revolutionised the safety and speed of lifting cast concrete elements with the introduction of
the Swiftlift lifting system. The Swiftlift system utilised a fully engineered approach, combining cast in lifting
anchors, recess formers, custom fitting lifting clutches, and full engineering backup.
Traditional lift process of casting in bent reinforcing steel or other hook attachment points generally had no
engineering basis and gave poor margins of safety. This meant that lifting points were easily overstressed
with failures and accidents commonly occurring. This resulted in hazardous work sites, costly damage and
construction delays.
The Swiftlift system introduced a new era in lifting heavy concrete elements, eliminating many of the safety
issues and saving time and money in the process.
Reid Construction Systems supports the industry through a team of engineers and field representatives
servicing Reid products with technical expertise, installation guides, design manuals, seminars, and
continuous product development.
1.1. Features
1.2. Benefits
NO
WELDING
176
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COMPANY
BACKGROUND
Concrete Lifting
2. Designing for Lifting and Handling
Planning starts at the very early stages of a project with Architects and Engineers having a significant influence
on the final cost of a project. The handling of concrete elements is influenced by their geometry and needs to be
considered at this planning stage. This will help ensure a project runs smoothly and within cost estimates.
Consulting with Reids on lifting solutions at the planning and design stage enables improved project
management, with overall savings in project costs.
REIDBAR &
FITTINGS
ANCHORS &
FASTENERS
When project planning is not undertaken many hours are often spent finding solutions to complex lifts at the
construction stage. The attachment of strong backs, manufacture of custom made lifting devices, or redesign
of the element for lifting or transporting can result in a significant increase in cost and time delays.
PRODUCT
CATALOGUE
CONCRETE
LIFTING
SYSTEMS
Photo 2.3.1
Handling on Site
MODULAR
WALL CASTING
SYSTEM
NIRVANA
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
CAST-IN
CHANNELS
Photo 2.5.1
Architectural Finish
177
Concrete Lifting
2.7. Complex Shapes
With some complex precast element shapes it is not possible to errect or transport them without providing
some form of external strengthening.
The most common method of strengthening panels is to bolt on external beams or strongbacks.
2.7
Erection Times
Erecting a panel or precast unit without strongbacks normally only takes 10 to 15 minutes depending on
size and complexity. If, however, strongbacks are necessary this erection time is likely to be increased to
1.5 hours per unit. Consequently Reids Engineers will always endevour to place lifting anchors in positions
that will reduce concrete stresses to a level where strongbacks are not necessary.
178
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COMPANY
BACKGROUND
Concrete Lifting
2.8. Propping
PRODUCT
CATALOGUE
Props are used to temporarily support the precast elements until the permanent fixings are made. Planning
for the placement of props is important as they take up a significant amount of room and can affect other
site works.
ANCHORS &
FASTENERS
REIDBAR &
FITTINGS
CONCRETE
LIFTING
SYSTEMS
To ensure that construction goals can be acheived without compromise Reids engineers are available for
consultation through all stages of the design process.
NIRVANA
This design service is available for anyone using the Reid lifting system.
MODULAR
WALL CASTING
SYSTEM
CAST-IN
CHANNELS
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
179
Concrete Lifting
3. Lifting Solutions
3.1. Panel Face Lifting
Face Lift advantages:
Minimises stresses in the concrete.
Allows larger and heavier lifts.
Anchors are simple to use.
Remote release from the ground is possible
The element is tilted up and / or lifted from a
face. The lifting point may be in shear or tension
depending the orientation of the element.
Refer to Section 4.0 for more information.
Diagram 3.1.1
Face Lifting.
Diagram 3.2.1
Edge Lifting.
180
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
COMPANY
BACKGROUND
Concrete Lifting
3.3. Special Edge Lifting With Rebated
Edges
PRODUCT
CATALOGUE
The six main load groups with are 1.3, 2.5, 5.0,
10.0, 20.0, and 32.0 tonnes.
Diagram 3.3.1 Edge Lifter
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
CAST-IN
CHANNELS
MODULAR
WALL CASTING
SYSTEM
NIRVANA
CONCRETE
LIFTING
SYSTEMS
55mm
60 - 80mm
REIDBAR &
FITTINGS
ANCHORS &
FASTENERS
181
Concrete Lifting
4. Face Lifting
4.1. Face Lifting Anchors
Face anchors are the predominant anchor type used for lifting. These anchors use a round spread foot to
resist pull out from the concrete.
Two variations of the Face Lift Anchors are available to suit the two main lifting clutches used. The two
anchor types are:
1. Foot Anchors (FA) for Swiftlift clutches as shown in Diagram 4.1.1
2. Plate Anchors (PA) for Hairpin Clutches as shown in Diagram 4.1.2
Clutch Rating /
Load Group (tonnes)
Anchor Length (mm)
182
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
COMPANY
BACKGROUND
Concrete Lifting
4.5. Swiftlift Clutches
PRODUCT
CATALOGUE
Swiftlift clutches come in the following load groups to match the anchors
and recess formers they are designed to be used with.
Table 4.5.1 - Swiftlift Clutches
Swiftlift Clutch
Product Code
1.3
1LE
2.5
2LE
5.0
5LE
10.0
10LE
20.0
20LE
32.0
32LE
ANCHORS &
FASTENERS
Load Group
(W.L.L. - tonnes)
30
max
MODULAR
WALL CASTING
SYSTEM
NIRVANA
CONCRETE
LIFTING
SYSTEMS
REIDBAR &
FITTINGS
Diagram 4.5.1
Swiftlift Clutch
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
CAST-IN
CHANNELS
183
Concrete Lifting
4.7. Swiftlift Foot Anchor Capacity Tables
Table 4.7.1 gives the Working Load Limits of Foot Anchors for the given strength of concrete at time of lifting.
Table 4.7.1 W.L.Ls for Foot Anchors
Concrete Compressive Strength at Lift (fc)
Anchor
Anchor
Load Group
Length
10 MPa
15 MPa
20 MPa
25 MPa
35
45
55
66
85
120
240
55
65
75
90
120
170
340
95
120
150
170
240
480
150
170
340
500
700
0.45
0.63
0.83
1.07
1.30*
1.30*
1.30
0.87
1.09
1.33
1.84
2.50*
2.50*
2.50
1.70
2.61
3.96
5.00*
5.00*
5.00
3.96
5.00
10.00*
20.00*
32.00*
0.55
0.77
1.02
1.30*
1.30*
1.30*
1.30
1.07
1.34
1.63
2.10
2.50*
2.50*
2.50
2.36
3.42
5.00*
5.00*
5.00*
5.00
5.20
6.57
10.00*
20.00*
32.00*
0.64
0.90
1.18
1.30*
1.30*
1.30*
1.30
1.24
1.55
1.88
2.42
2.50*
2.50*
2.50
2.73
4.16
5.00*
5.00*
5.00*
5.00
6.30
7.97
10.00*
20.00*
32.00*
0.71
1.00
1.30*
1.30*
1.30*
1.30*
1.30
1.38
1.73
2.10
2.50*
2.50*
2.50*
2.50
3.05
4.83
5.00*
5.00*
5.00*
5.00
7.32
9.26
10.00*
20.00*
32.00*
1.3
1.3
1.3
1.3
1.3
1.3#
1.3
2.5
2.5
2.5
2.5
2.5
2.5#
2.5
5.0
5.0
5.0
5.0
5.0#
5.0
10.0
10.0
10.0#
20
32
30 MPa
0.78
1.10
1.30*
1.30*
1.30*
1.30*
1.30
1.51
1.90
2.30
2.50*
2.50*
2.50*
2.50
3.34
5.00*
5.00*
5.00*
5.00*
5.00
8.27
10.00*
10.00*
20.00*
32.00*
Anchor
Length
5
5
95
125
10 MPa
15 MPa
20 MPa
25 MPa
1.70
2.61
2.36
3.42
2.73
4.16
3.05
4.83
30 MPa
3.34
5.00*
#Standard length anchor - min concrete strength 10MPa will give maximum clutch lift capacity.
*Maximum WLL of lifting clutch
Min edge distance = 3 times anchor length without capacity reduction.
Min anchor spacing = 6 times anchor length without capacity reduction.
Desirable min concrete strength at lift = 15MPa for non standard length anchors, although short foot anchors
are commonly used in concrete with fc of 10MPa with special care.
75
100
120
125
150
180
200
300
184
Anchor Used
(Swiftlift)
1FA055
1FA085
2FA090
2FA090
2FA120
2FA120
2FA170
2FA170
Anchor
Used PA
2FA055
2FA075
5FA095 5PA0951
5FA095 5PA095
5FA120 5PA120
5FA150
5FA170
5FA240
-
Assembly
Code
2 PCHAIR 100
2/5 PCHAIR 120
2/5 PCHAIR 125
2/5 PCHAIR 150
5 PCHAIR 180
5 PCHAIR 200
-
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
Assembly
Code
5PAPCHAIR120
5PAPCHAIR120
5PAPCHAIR150
-
Puddle in
Puddle in
Puddle in
Assemblies 2t Assemblies 5t Assemblies 5PA
2FA055PR
2FA075PR
2FA090PR
2FA090PR
2FA120PR
2FA120PR
2FA170PR
2FA170PR
5FA095PR
5FA095PR
5FA120PR
5FA150PR
5FA170PR
5FA240PR
5PA095P
5PA095P
5PA120P
-
4.9
COMPANY
BACKGROUND
Concrete Lifting
Standard Length Foot Anchors With Reduced Edge Distances
Standard
Anchor
Length
1.3t x
120mm
Use 240mm
Anchor for
1.3t WLL
2.5t x
170mm
Use 340mm
Anchor for
2.5t WLL
5.0t x
240mm
10.0t x
340mm
3L
X
6L
3L
20.0t x
500mm
3L
30 MPa
0.85
0.92
0.99
1.10
1.44
1.56
1.77
1.86
2.03
2.20
3.13
3.42
3.69
3.95
4.18
5.67
6.13
6.55
7.31
8.01
8.64
11.52
12.88
14.10
15.22
16.27
18.16
19.03
1.12
1.21
1.30
1.30
1.89
2.04
2.32
2.44
2.50
2.50
4.10
4.49
4.85
5.00
5.00
7.44
8.04
8.59
9.60
10.00
10.00
15.11
16.88
18.49
19.96
20.00
20.00
20.00
1.30
1.30
1.30
1.30
2.29
2.48
2.50
2.50
2.50
2.50
4.97
5.00
5.00
5.00
5.00
9.02
9.75
10.00
10.00
10.00
10.00
18.32
20.00
20.00
20.00
20.00
20.00
20.00
1.30
1.30
1.30
1.30
2.50
2.50
2.50
2.50
2.50
2.50
5.00
5.00
5.00
5.00
5.00
10.00
10.00
10.00
10.00
10.00
10.00
20.00
20.00
20.00
20.00
20.00
20.00
20.00
1.30
1.30
1.30
1.30
2.50
2.50
2.50
2.50
2.50
2.50
5.00
5.00
5.00
5.00
5.00
10.00
10.00
10.00
10.00
10.00
10.00
20.00
20.00
20.00
20.00
20.00
20.00
20.00
Standard
Anchor
Length
1.3t x
120mm
2.5t x
170mm
5.0t x
240mm
10.0t x
340mm
Panel
Concrete Compressive Strength
Thickness
D (mm) 10 MPa 15 MPa 20 MPa
100
0.50
0.66
0.80
120
0.60
0.79
0.96
150
0.75
0.98
1.19
100
0.71
0.94
1.14
150
1.07
1.40
1.70
200
1.41
1.85
2.25
150
1.51
1.98
2.41
200
2.01
2.64
3.20
250
2.50
3.28
3.98
200
2.82
3.70
4.49
250
3.52
4.62
5.60
300
4.22
5.53
6.71
250
5.15
6.75
8.19
300
6.17
8.09
9.81
400
8.20
10.76
13.04
30 MPa
0.93
1.11
1.30
1.32
1.97
2.50
2.79
3.71
4.62
5.22
6.51
7.79
9.51
11.39
15.15
1.05
1.25
1.30
1.49
2.23
2.50
3.16
4.20
5.00
5.89
7.35
8.80
10.74
12.87
17.11
Note: The working loads in the above table can be doubled (up to
WLL max) if extra long anchors are used for these load groups. ie.
1.3t x 240mm, 2.5t x 340mm, 5.0t x 480mm.
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
CAST-IN
CHANNELS
25 MPa
20.0t x
500mm
D
20 MPa
NIRVANA
3L
6L
15 MPa
MODULAR
WALL CASTING
SYSTEM
10 MPa
CONCRETE
LIFTING
SYSTEMS
REIDBAR &
FITTINGS
Use 480mm
Anchor for
5t WLL
Edge
Distance
X (mm)
30
35
40
50
30
35
45
50
60
70
50
60
70
80
90
60
70
80
100
120
140
80
100
120
140
160
200
220
ANCHORS &
FASTENERS
PRODUCT
CATALOGUE
185
Concrete Lifting
5. Edge Lifting
5.1. Reid Eye Anchor (REA) Identification
Reid Logo
Clutch Rating (tonnes)
Clutch Rating
Reid Eye Anchors use additional reinforcing
Hanger Bars to achieve full rated lift capacities
in thin sections or low strength concrete. Refer to
Section 5.4.
Product Code
Clutch
Anchor
1.3
2.5
5.0
10.0
20.0
32.0
Swiftlift
Hairpin
Edgelift (1ELA)
Edgelift With
(1)
186
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COMPANY
BACKGROUND
Concrete Lifting
5.4. Hanger Bar Pullout Capacity
Shear Bar
Eye Anchor
1.3
1560
1130
980
890
790
690
600
24
2.5
12
2340
1700
1470
1330
1180
5.0
16
3120
1960
1960
1770
1580
1040
900
36
1380
1200
48
10.0
20
4300
2700
2700
2440
2160
1900
1650
66
20.0
32
6710
5300
4750
4300
3875
3350
2740 105
Hanger Bar
Load
Bar Cut and Bend Length(1) (mm)
E(2)
H.D Bar
Group
Diameter
(mm)
5MPa 8MPa 10MPa 12MPa 15MPa 20MPa 30MPa
(tonnes)
8
1248
904
784
712
632
552
480
40
2.5
12
1872
1360
1176
1064
944
832
720
60
5.0
16
2469
1568
1568
1416
1264
1104
960
80
10.0
20
3440
2160
2160
1952
1728
1520
1320 110
20.0
32
5366
4242
3800
3464
3100
2680
2190 200
Diagram 5.5.1
Hanger Bar Installation
Eye Anchor
Hanger Bar
5d
Diagram 5.5.3
Edge Distance E
Diagram 5.5.4
Minimum Bend Diameter
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
CAST-IN
CHANNELS
Diagram 5.5.2
Cut and Bend Length
MODULAR
WALL CASTING
SYSTEM
Hooked bars
give better
holding
Deformed bar
strength.
or prestressing
strand.
NIRVANA
1.3
CONCRETE
LIFTING
SYSTEMS
35 45
REIDBAR &
FITTINGS
Load
Bar Cut and Bend Length(1) (mm)
E(2)
H.D Bar
Group
Diameter
(mm)
5MPa 8MPa 10MPa 12MPa 15MPa 20MPa 30MPa
(tonnes)
ANCHORS &
FASTENERS
Hanger Bars are an essential part of the installation of edge lift anchors. The Hanger Bar transfers the load
applied to the anchor deeper into the concrete element to obtain higher lift capacites in thin sections or low
strength concrete.
PRODUCT
CATALOGUE
Hanger bar lengths are calculated using the bond length for bar capacity and factoring for actual load.
Forming a hook at the end of each leg will increase the capacity of the Hanger Bar. Hanger Bar lengths
on the following tables have been calculated assuming the use of Grade 500E deformed bar however
prestressing strand of the same length can also be used.
187
Concrete Lifting
5.6. Reid Eye Anchor (REA) Assemblies
Table 5.6.1 Swiftlift Edge Lifting Assemblies.
Assemby
Min Panel
Product Code
Description
2EREA090
95
95
2VREA090
5EREA120
5VREA120
Thickness (mm)
150
111
Diagram 5.7.1
Shear Bar
188
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
Lift
REIDBAR &
FITTINGS
ANCHORS &
FASTENERS
Shear Bar
placed against
recess former
PRODUCT
CATALOGUE
COMPANY
BACKGROUND
Concrete Lifting
Shear Lifter
1ELASB
2ELAWF
7ELAWF
20
25
30
80
100
100
0.60
0.65
2.20
0.70
0.78
2.50
0.78
0.88
2.50
0.86
0.96
2.50
120
150
2.40
2.45
2.50
2.50
2.50
2.50
2.50
2.50
150
175
200
1.82
1.96
2.20
2.22
2.38
2.68
2.56
2.78
3.10
2.90
3.14
3.50
250
120
150
2.58
2.10
2.90
3.14
2.50
3.50
3.64
3.00
4.10
4.12
3.39
4.63
175
200
150
3.30
3.80
4.30
4.00
4.60
5.20
4.70
5.00
6.00
5.00
5.00
6.78
175
200
4.80
5.40
5.90
6.60
6.80
7.70
7.68
8.69
250
6.70
8.20
8.20
9.00
MODULAR
WALL CASTING
SYSTEM
10ELAWF
15
NIRVANA
5EREA120
CONCRETE
LIFTING
SYSTEMS
CAST-IN
CHANNELS
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
189
Concrete Lifting
5.10. 1.25t Edgelift Anchor (1ELA) Identification
The 1ELA has been designed specifically for use in
thin concrete sections.
Product Code
Diagram 5.10.1
Reid 1.25t Edgelift Anchor
shear bar
Lift
Lift
hanger bar
Panel
Thickness
(mm)
15MPa
20MPa
25MPa
100
0.63
0.77
0.89
120
0.76
0.92
1.06
150
0.94
1.14
1.25*
35
45
Diagram 5.11.1
1ELA Installation
5.12. 2.5t, 7t and 10t Edgelift Anchor with Feet (ELAWF) Identification
Shape variations exist between the 2.5 tonne anchor
and the 7 and 10 tonnes anchors due to different
manufacturing processes.
Clutch Rating: This is the first number of the
product code. Refer to Section 5.16
Product Code
Diagram 5.12.1
Edgelift Anchor with Feet
190
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
Hanger bars
Panel
Edge Lifter
Recess former
PRODUCT
CATALOGUE
COMPANY
BACKGROUND
Concrete Lifting
Diagram 5.13.1
Edge Lifter installed in panel
ANCHORS &
FASTENERS
REIDBAR &
FITTINGS
35 45
CONCRETE
LIFTING
SYSTEMS
Lift
Lift
15MPa
20MPa
25MPa
100*
2.20
2.50
2.50
120
2.40
2.50
2.50
150
2.50
2.50
2.50
Cut &
Bend length
25MPa
15MPa
Bar Length
(mm)
(2)
W.L.L. tonnes
Bar Length(2)
(mm)
2.5
635
490
2.0
510
395
1.5
380
295
1.0
255
200
MODULAR
WALL CASTING
SYSTEM
NIRVANA
Panel
Thickness
(mm)
CAST-IN
CHANNELS
35 45
Diagram 5.14.1
Hanger Bar Length
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
191
Concrete Lifting
5.15. 7ELAWF Capacity Tables
For Installation Information refer to Section 5.13.
Lift
Lift
Table 5.15.1 7ELAWF Shear Lift
Working Load Limit (t) Unreinforced concrete
Concrete Strength at time of lift
Panel
Thickness
(mm)
15MPa
20MPa
25MPa
120*
2.10
2.50
3.00
150
2.90
3.50
4.10
25MPa
Bar Length(2)
(mm)
Bar Length(2)
(mm)
1575
1220
1255
975
W.L.L. tonnes
175
3.30
4.00
4.70
200
3.80
4.60
5.00
1000
775
755
580
505
390
Lift
Lift
Table 5.16.1 10ELAWF Shear Lift
Working Load Limit (t) Unreinforced concrete
Concrete Strength at time of lift
Panel
Thickness
(mm)
15MPa
20MPa
25MPa
150*
4.30
5.20
6.00
175
4.80
5.90
6.80
25MPa
Bar Length(2)
(mm)
Bar Length(2)
(mm)
10
1720
1330
1550
1200
W.L.L. tonnes
200
5.40
6.60
7.70
250
6.70
8.20
9.00
1390
1070
1200
930
1040
800
870
670
690
532
192
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COMPANY
BACKGROUND
Concrete Lifting
5.17. Ring Clutches
PRODUCT
CATALOGUE
ANCHORS &
FASTENERS
1ELALE Clutch
Diagram 5.17.1
Ring or Flat Anchor Clutch
Clutch W.L.L.
1ELALE
1.25t
2HPLE
2.5t
7HPLE
7t
10HPLE
10t
REIDBAR &
FITTINGS
Product Code
CONCRETE
LIFTING
SYSTEMS
Diagram 5.18.2
The Lifting Eye is attached to the Edgelift Anchor
by lowering the clutch slot over the anchor.
NIRVANA
Diagram 5.18.1
Recessed former is levered out of concrete
90
MODULAR
WALL CASTING
SYSTEM
Diagram 5.18.4
If shear loads are applied to the anchor then Shear
Bars need to be installed for the correct load
direction, unless the anchor has a lateral foot. ie.
2ELAWF, 7ELAWF and 10ELAWF
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
CAST-IN
CHANNELS
Diagram 5.18.3
Rotate the clutch tab until it rests on the concrete
surface, with the tab on the side which will be
uppermost when lifting.
193
Concrete Lifting
6. Recess Formers
Recess formers have three purposes:
To form the recess around the anchor head into which the clutch is placed to engage the anchor.
To hold the anchor in position when casting the concrete.
To prevent the wrong series Lifting Eye being attached to the anchor.
Recess formers can be made from plastic, rubber or steel depending on their application and the anchor
type or pre-assembled kit. Rubber and steel recess formers are reusable.
Under no circumstance should a lifting eye or clutch be used with a different series anchor. ie 2LE with a 1FA120.
Diagram 6.1.1
Round Recess Former
Diagram 6.1.2
Reduced Recess Former
Table 6.1.1 Recess Formers for Swiftlift Foot and Eye Anchors
Plastic
Steel
Rubber
Load Group
Round
Reduced
Round
Reduced
1.3
2.5
5.0
10.0
20.0
32.0
Round
Rubber Ring Articulated
Collets
Reduced
Diagram 6.2.1
Edgelift Rubber Former
194
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
Diagram 6.3.1
Facelift Plastic Former
COMPANY
BACKGROUND
Concrete Lifting
7. Designing with Swiftlift
Recommended minimum concrete strength is 10MPa at time of lifting.
Standard length foot anchors are designed to be used in 10MPa but shorter foot anchors should only be
used with special care in concrete less than 15MPa.
PRODUCT
CATALOGUE
ANCHORS &
FASTENERS
6D
3D
REIDBAR &
FITTINGS
Reducing these spacings may reduce the capacity of the anchor and an analysis of the lift should be done.
CONCRETE
LIFTING
SYSTEMS
Diagram 7.3.1
Edge Distance
Transporting loads over uneven terrain can induce anchor loads that are 5 times greater than those
calculated from weight of the concrete element. The dynamic load factors given in Table 8.7 should be
applied if precast elements are transported over uneven ground.
Rolling blocks and spreader beams should be used to evenly spread loads where appropriate.
Fixed length slings may not spread loads evenly.
NIRVANA
Use lifting anchors only for lifting. Using anchors as tie points or for any other use other than lifting may
result in damage and render the system hazardous.
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
CAST-IN
CHANNELS
MODULAR
WALL CASTING
SYSTEM
All Anchors are supplied hot dipped galvanised or zinc powder coated as standard. The materials and
manufacturing processes employed ensure that anchors are not susceptible to strain age embrittlement.
195
Concrete Lifting
8. Calculation of Applied Stresses at Lifting Points
8.1. Effective Load Calculation
(G+H)
Z=
Z
G
H
N
Km
Ksl
Kd
N
=
=
=
=
=
=
=
x Km x Ksl x Kd
8.3. H - Adhesion
Adhesion is function of the interaction between the concrete and the casting bed.
H=Axh
A
= Surface contact area with casting bed.
h
= Factor from Table 8.3.1 for different mould surfaces.
The amount of adhesion to the mould surface is a function of the roughness and surface coating.
Table 8.3.1 Mould Surface Adhesion
h (kPa)
Mould Surface
Side Forms Removed
Prestressed Panel
Smooth Concrete
1.1 G
Rough Concrete
1.6 G
2G
Diagram 8.3.1
Side forms removed
196
Diagram 8.3.2
Side forms in place
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
Diagram 8.3.3
Ribbed profile
COMPANY
BACKGROUND
Concrete Lifting
8.4. N Number of lifting points.
Load Equalising
Fixed Chains
N=2
N=4
N=4
Diagram 8.4.1
Sling Load Equalisation
REIDBAR &
FITTINGS
ANCHORS &
FASTENERS
PRODUCT
CATALOGUE
N equals the number of lifting anchors except in the care of a four points flat lift with fixed length slings
from a single hook. In this case the total weight is taken by 2 diagonal anchor alone.
Rolling block and slings should not be used when flat lifting 4 points.
30
60
90
120
Ksl
1.0
1.16
1.42
2.0
Diagram 8.6.1
Sling Angle
MODULAR
WALL CASTING
SYSTEM
NIRVANA
CONCRETE
LIFTING
SYSTEMS
This factor accounts for the amount of actual load applied. In a flat lift this is set at 1.0, if the weight is
shared by other supports independent of the lifting anchor this figure can be adjusted to account for the load
sharing.
CAST-IN
CHANNELS
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197
Concrete Lifting
Effect of Sling Angle
Dont sling in
this orange area.
Description
1.1
4
198
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
COMPANY
BACKGROUND
Concrete Lifting
9. Tilt-up Solutions for Simple Rectangular Panels
Tilt-up lifting usually involves moving a concrete element from horizontal to vertical orientation for
installation.
During this operation stresses in the element and around the anchors change with the tilt angle.
PRODUCT
CATALOGUE
Complex shapes require special lifting design however simple rectangular shapes can easily be calculated
using the following design guides.
When lifting a panel the lift design is done using the strength of the uncracked concrete without considering
the reinforcing steel. Table 9.2.1 gives the allowable stress levels for various concrete strengths at time of
lift.
Any flexural stress induced in the panel when lifting must not exceed these allowable flexural stress levels
for the given concrete strength at the time of lift to avoid inducing cracks.
10
1.30
21
1.88
11
1.36
22
1.92
12
1.42
23
1.97
13
1.48
24
2.01
14
1.53
25
2.05
15
1.59
26
2.09
16
1.64
27
2.13
17
1.69
28
2.17
18
1.74
29
2.21
19
1.79
30
2.25
20
1.83
40
2.59
Hogging or
upward flex
around lifting
points
Sagging or downward
flex along unsupported
sections during tilt-up
Lift
Diagram 9.2.1
Panel Flex
NIRVANA
fc
Allowable
Stress
(0.413fc)
CONCRETE
LIFTING
SYSTEMS
fc
Allowable
Stress
(0.413fc)
REIDBAR &
FITTINGS
To avoid cracking panels when lifting the stresses shown in table contained in Section 9.4 and 9.5 should
be less than the allowable stress shown in Table 9.2.1
ANCHORS &
FASTENERS
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CAST-IN
CHANNELS
MODULAR
WALL CASTING
SYSTEM
199
Concrete Lifting
9.4. Face Lift Design Guide
Calculate the
weight (W) of the
panel using the
Formula 9.4.1
Formula 9.4.1
Weight of Panel Calculation
W=HxBxTxMxS
Decide
the Foot Anchor
to be used
YES
NO
Where:
W = Weight of panel in tonnes
H = Height of panel (m)
B = Width of panel (m)
T = Thickness of panel (m)
M = Mass of concrete per cubic
metre (tonnes). Nom = 2.5 t/m3
S = Demoulding factor for suction for
casting on steel or smooth concrete.
= 1.1
Change anchor
load class?
Calculate the
minimum number
of anchors
required using
Formula 9.4.2
Formula 9.4.2
Number of Anchors
NO
YES
Decide
a rigging
arrangement
for the number
of anchors
Increase
number of
columns
Obtain the Actual
Flexural Stress
from the
corresponding table
for the rigging,
panel height and
thickness
Refer page 29
N=
Can the
rigging be
altered to increase
the number of rows
with present number
of anchors?
W
WLL of Anchor
Where:
N = Number of Anchors
W = Weight of panel in tonnes
WLL of Anchor = Working Load Limit
of anchor from Table 4.7.1 for concrete
strength at time of lift. (tonnes).
NO
NO
Compare Actual
Stress with
Allowable Stress
from Table 9.2.1
Is Allowable
Stress greater than
Actual Stress?
YES
Design OK
Determine anchor
location and sling
lengths from table
9.6.1
Anchor
Select
Use
Formula from Table
4.7.1
9.4.1
Concrete
Stength (MPa)
At time
of lift
Anchor
Capacity
Number of
Anchors (1)
Use
From Table
Formula
4.7.1
9.4.2
Rigging
Arrangement
Actual Stress
High
Wide
Table
9.4.2
9.4.2
9.4.3
9.4.4
9.4.5
Refer to
Page 237
200
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
Panel
Thickness
(mm)
4.0
4.5
5.0
5.5
6.0
100
1.10
1.38
1.72
2.06
120
0.91
1.15
1.43
1.72
fc
Allowable
Stress
(0.413fc)
10
1.30
15
1.59
1.83
7.0
7.5
2.47
2.06
2.40
SINGLE ROW
0.73
0.92
1.14
1.38
1.65
1.92
2.24
2.56
175
0.63
0.79
0.98
1.18
1.41
1.65
1.92
2.20
25
2.05
200
0.55
0.69
0.86
1.03
1.24
1.44
1.68
1.92
30
2.25
250
0.44
0.55
0.69
0.83
0.99
1.15
1.34
1.54
40
2.59
7.0
7.5
8.0
8.5
9.0
9.5
10.0
10.5
11.0
11.5
12.0
100
1.38
1.62
1.87
2.15
2.44
120
1.15
1.35
1.56
1.79
2.03
2.29
2.57
150
0.92
1.08
1.25
1.43
1.63
1.83
2.05
2.29
2.53
175
0.79
0.92
1.07
1.23
1.39
1.57
1.76
1.96
2.17
2.39
2.62
200
0.69
0.81
0.94
1.07
1.22
1.38
1.54
1.71
1.90
2.09
2.29 2.51
250
0.55
0.65
0.75
0.86
0.98
1.10
1.23
1.37
1.52
1.67
1.84 2.01
2.18
2 HIGH 4 WIDE
CONCRETE
LIFTING
SYSTEMS
Table 9.4.4 Actual Stress fb (MPa) Face Lift - 3 High x 2 Wide Equal Load
Panel Height (m)
8.0
8.5
9.0
9.5
10.0
10.5
11.0
11.5
12.0
12.5
130
13.5
100
1.91
2.24
2.42
120
1.59
1.87
2.01
2.24
2.49
150
1.27
1.50
1.61
1.80
1.98
2.19
2.41
2.63
175
1.09
1.23
1.38
1.54
1.69
1.88
2.06
2.26
2.46
200
0.95
1.08
1.35
1.48
1.65
1.81
1.97
2.15
2.33
2.52
250
0.76
0.86
0.97
1.08
1.19
1.32
1.44
1.58
1.72
1.87
2.02
REIDBAR &
FITTINGS
6.0
Panel
Thickness
(mm)
ANCHORS &
FASTENERS
150
20
PRODUCT
CATALOGUE
Allowable
Concrete Stress
COMPANY
BACKGROUND
Concrete Lifting
3 HIGH 2 WIDE
NIRVANA
2.34
Table 9.4.5 Actual Stress fb (MPa) Face Lift - 4 High x 2 Wide Equal Load
Panel Height (m)
9.0
9.5
10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
120
150
175
1.20 1.33 1.48 1.63 1.71 1.87 2.05 2.22 2.40 2.60
200
1.05 1.16 1.30 1.42 1.50 1.63 1.79 1.94 2.10 2.27 2.44 2.62
250
0.84 0.93 1.04 1.14 1.20 1.31 1.43 1.56 1.68 1.82 1.95 2.09 2.24 2.40
4 HIGH 2 WIDE
EQUAL LOAD TOP
ANCHORS
MODULAR
WALL CASTING
SYSTEM
Panel
Thickness
(mm)
CAST-IN
CHANNELS
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
201
Concrete Lifting
9.5
NO
YES
Calculate Panel
weight using
Formula 9.5.1
Decide the
Edgelift Anchor
to be used
Calculate the
number of anchors
required for shear
lifting using
Formula 9.5.2
Determine anchor
locations and sling
lengths from
Table 9.6.1
Formula 9.5.1
Weight of Panel Calculation
Formula 9.5.2
Number of Anchors for Shear Lift
W=HxBxTxMxS
Where:
W = Weight of panel in tonnes
H = Height of panel (m)
B = Width of panel (m)
T = Thickness of panel (m)
M = Mass of concrete per cubic metre
(tonnes). Nom = 2.5 t/m3
S = Demoulding factor for suction for
casting on steel or smooth concrete.
= 1.1
Where:
W = Weight of panel in tonnes
Shear WLL = Shear Working Load
Limit of anchor from Table 5.9.1
for concrete strength at time of lift.
(tonnes).
W x 0.5
Shear WLL
10
15
20
25
30
35
80
2.3
2.5
2.7
2.9
3.0
3.1
100
2.6
2.8
3.0
3.2
3.4
3.5
120
2.8
3.1
3.3
3.5
3.7
3.8
150
3.1
3.5
3.7
3.9
4.1
4.3
175
3.4
3.7
4.0
4.3
4.5
4.6
200
3.6
4.0
4.3
4.6
4.8
4.9
250
4.0
4.5
4.8
5.1
5.3
5.5
Shear Lift
Weight
Anchor
Concrete
Anchor Shear
Stength (MPa)
Capacity
Number of
Anchors (1)
Hanger Bar
Length
Wide
2
4
8
Use
Formula
Use
Formula
Select
from Section
9.5.1
9.5.2
5.0
At time
From Table
of lift
5.9.1
202
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
Use
Formula
9.5.2
9.6
COMPANY
BACKGROUND
Concrete Lifting
Anchor Placement and Sling Lengths
Minimum
Sling
Lifting Points
Rigging
Wide
High
Points
Minimum
Sling
Lifting Points
Rigging
Wide
High
Lengths
Points
Lengths
2D
PRODUCT
CATALOGUE
2 HIGH 2 WIDE
EDGE LIFT
.18H
.40H
.21W
H
.58W
.21W
.58W
.42H
.21W
.21W
H
W
.22H
.26W .10W
.11H
.22H
.22H
Bottom Top
.28W
2D
.23H
.58W
.26W
.10W
2E
.21W
.21W
2D
CONCRETE
LIFTING
SYSTEMS
SINGLE ROW
2 HIGH 4 WIDE
D
H
E
.29H
REIDBAR &
FITTINGS
4 HIGH 2 WIDE
EQUAL LOAD TOP
ANCHORS
EDGE LIFT
ANCHORS &
FASTENERS
.71H
.18H
.40H
.21W
.58W
.26W .10W
.42H
.21W
.28W
D+
2D 2E
2D E+2(E-D)
300mm
NIRVANA
.26W
.10W
3 HIGH 2 WIDE
SINGLE ROW 4 WIDE
.29H
E
D
.14H
.28H
.28H
.26W .10W
.71H
.30H
.28W
.26W
.10W
.58W
.21W
.21W
2D
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
CAST-IN
CHANNELS
The sling lengths referred to in Table 10.2.1 are the minimum lengths required to conform to Lifting
Diagram 8.6.2 for 60 sling angle.
MODULAR
WALL CASTING
SYSTEM
203
Concrete Lifting
9.7. Maximum Panel Width
Maximum panel width can be controlled by two factors:
Anchor Pullout Capacity
Horizontal Flexural Stress.
Generally the controlling factor for simple rectangular panels is the pullout capacity of the anchor and not
the horizontal flexural stress. The number of anchors is normally dictated by the weight and thickness of
the panel.
The following table shows max panel widths for simple rectangular panels. Note it does not apply to panels
with openings.
Table 9.7.1 Maximum panel width where flexural strength controls
Max Width (m) Refer to Diagram 9.7.1
Panel Thickness
(mm)
2 Point Wide
4 Point Wide
8 Point Wide
8.0
16.5
27.0
125
9.0
18.0
30.5
150
10.0
20.0
33.5
175
11.0
21.5
36.5
200
11.5
23.0
38.5
250
12.5
25.5
42.5
100
Panels with cut outs for windows and doors, or panels with large rebates, have reduced flexural strength and
must be analysed to ensure a safe lift design.
0.29H
0.2L
0.2L
0.1L
0.1L
0.36L
2 Anchors
4 Anchors
0.29H
0.05L
=
0.05L
8 Anchors
Diagram 9.7.1 Horizontal Flexural Stress
204
0.36L
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
In some cases
Reids can design
special rigging to
decrease loads on
certain anchors.
COMPANY
BACKGROUND
Concrete Lifting
10. Anchor Specifications
PRODUCT
CATALOGUE
D1
D2
ANCHORS &
FASTENERS
L1
L
REIDBAR &
FITTINGS
Load
Group (t)
D1
D2 (Foot)
L1
Standard(1) L
Non Standard(1)(2) L
1.3
10
19
25
120
2.5
14
26
35
170
340
5.0
20
36
50
240
480
10.0
28
47
70
11
340
150, 170
20.0
39
70
98
15
500
340
32.0
50
88
135
27
700
1200
240
CONCRETE
LIFTING
SYSTEMS
(1)
Extra Long
long
Extra
NIRVANA
10.1.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection.
MODULAR
WALL CASTING
SYSTEM
CAST-IN
CHANNELS
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
205
Concrete Lifting
5.0
D1
D2
5REA120
L1
L
Diagram 10.2.1
Reid Eye Anchor Dimensions
Dimensions (mm)
D
D1
L(1)
L1
1.3
10
19
50, 65
2.5
14
26
90
13
5.0
20
36
120
18
10.0
28
47
180
11
25
20.0
39
70
250
15
38
(1)
10.2.1. Materials
Forged high strength steel hot dipped galvanised corrosion protection.
206
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
COMPANY
BACKGROUND
Concrete Lifting
L1
PRODUCT
CATALOGUE
A1 25
5P
D1
ANCHORS &
FASTENERS
L2
REIDBAR &
FITTINGS
Diagram 10.3.1
Facelift Anchor Dimensions
Dimensions (mm)
Load
Group (t)
D1
L1
L2
5.0
20
50
95/ 125
40
16
NIRVANA
10.3.1. Materials
CONCRETE
LIFTING
SYSTEMS
MODULAR
WALL CASTING
SYSTEM
CAST-IN
CHANNELS
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
207
Concrete Lifting
10.4. 1.25 tonne Edgelift Anchor Specification
1ELA
L
R
Table 10.4.1 1ELA Dimensions (mm)
Dimensions (mm)
Load
Group (t)
L1
1.25
120
30
10
L1
Diagram 10.4.1
Edgelift Anchor Dimensions
10.4.1. Materials
Pressed high strength steel. Hot dipped galvanised corrosion protection.
208
Copyright Reid Construction Systems 2007. All rights reserved. Moral rights asserted.
COMPANY
BACKGROUND
Concrete Lifting
10.5. Edgelift Anchor with Feet Specification
PRODUCT
CATALOGUE
L4
ANCHORS &
FASTENERS
7ELAWF
L
REIDBAR &
FITTINGS
L3
L2
L1
CONCRETE
LIFTING
SYSTEMS
Diagram 10.5.1
ELAWF
Load
L
2.5
7.0
10.0
L1
L2
L3
L4
100
90
48
22
60
7.5
Orange
114
110
56
20
72
Silver
161
140
72
22
78
12
Silver
10.5.1. Materials
All Edgelift Anchors with lateral feet are manufactured from forged high strength steel with zinc corrosion
protection.
MODULAR
WALL CASTING
SYSTEM
Shape variations exist between the 2.5t, 7.0t and 10.0t Edgelift Anchors. Diagram 10.5.1 is
representative of all three anchors.
NIRVANA
Group (t)
CAST-IN
CHANNELS
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209
Concrete Lifting
11. Clutch Specifications
11.1. Swiftlift Clutch Specification
Universal Lifting Eyes
Swiftlift Lifting Clutches (sometimes referred to as Universal Lifting Eyes) have been exclusively designed
and approved for use with Reid Swiftlift Anchors and Recess Formers. They should not be used with
any other components. Such unapproved use could be extremely dangerous. The Swiftlift Lifting Eye is
designed so that it cannot accidently disengage whilst the system is under load at any orientation. This is
provided it has been correctly connected to the head of the correct anchor in the recess. When the lift is
completed and the load released, the Lifting Clutch can be quickly and simply disengaged.
A special remote release Lifting Clutch is available.
All Swiftlift Lifting Clutches are stamped with the relevant Working Load Limit (WLL). This aids
identification in matching components of the system on site and in the casting yard (anchor recess
Lifting Clutch).
Components of the different load capacity systems cannot be interchanged as their dimensions have been
carefully differentiated to ensure they will not mismatch across ranges.
The Lifting Clutch is attached to the head of the anchor by placing the mouth of the clutch over the head
of the anchor and rotating until the tab of the clutch rests on the concrete. Once connected the load can be
safely applied in any direction.
When the load is being applied in a forward direction, ie. away from the tab, it is normal for the tab to rise
from the concrete surface. This is quite safe as the Lifting Clutch has been designed so it cannot accidentally
disengage while under load.
In many rigging applications the load may be applied in the direction of the tab of the Lifting Clutch (ie.
tab up in tilt-up practice). Lifting Clutches should be checked regularly to make sure they have not been
damaged or that jaw opening H is not greater than H max shown in Table 11.1.1
Table 11.1.1
B
J
A
Working Load Limit
(in tonnes)
1.3
C
I
Size
H max
M min
1.3
13
5.5
2.5
18
5.5
5.0
25
8.0
10.0
32
12.0
20.0
46
Colour
18.0
32.0
58
24.0
E
D
e
ph
Diagram 11.1.1
Table 11.1.2
Safe Working Load
210
1.3
47.5
75
71
56
55
33
164
12
21
2.5
64
98
95
68
70
42
205
14
25
5.0
70
118
90
88
86
57
237
17
38
10.0
95
160
121
112
117.5
73
348
25
51
20.0
118
186
150
152
155
110
441
33
74
32.0
175
269
189
195
214
153
584
40
100
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COMPANY
BACKGROUND
Concrete Lifting
11.2. Ring Clutch Specification
PRODUCT
CATALOGUE
ANCHORS &
FASTENERS
REIDBAR &
FITTINGS
CONCRETE
LIFTING
SYSTEMS
Diagram 11.2.1
Ring Clutch
1.25
E
L
Nom
Max
Nom
Min
52
20
2.5
265
80
12
13.5
27
13
12
5.0/7.0
330
105
18
19.5
36
16.5
15.5
425
150
22
23.5
50
23.5
22.5
10.0
405
F
B
D
(1)
NIRVANA
Load
Group (t)
MODULAR
WALL CASTING
SYSTEM
CAST-IN
CHANNELS
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211
Concrete Lifting
12. Recess Former Specifications
12.1. Plastic Swiftlift Recess Former Specification
Plastic recess formers are disposable formers.
Round (Black) plastic formers are designed for use with Remote Release clutches.
R
R
D
Diagram 12.1.1
Round Plastic Former
Diagram 12.2.1
Reduced Former
Load
Group (t)
2.5
5.0
Reduced
Colour
37
30
52
Yellow
48
10
38
69
Blue
R = Radius of Sphere.
B = Recess Depth to top of Anchor Head.
W = Width across flats of Reduced Recess Former.
212
Reduced
Load
Group (t)
5.0
52
16
51
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Colour
Black
COMPANY
BACKGROUND
Concrete Lifting
12.2. Rubber Swiftlift Recess Former Specification
PRODUCT
CATALOGUE
ANCHORS &
FASTENERS
Diagram 12.2.1
Round Rubber Former
1.3
30
2.5
37
12
5.0
47
12
10
10.0
59
12
10
20.0
80
12
32.0
109
16
=
=
=
=
=
Reduced Former
Colour
W (Max Width)
42
Blue
52
Yellow
10
69
Blue
10
85
Yellow
10
10
124
Black
12
10
Black
Radius of Sphere.
Setting Bolt Size.
Recess Depth to top of Anchor Head.
Removing Lever Hole Diameter.
Width across flats of Reduced Recess Former.
CONCRETE
LIFTING
SYSTEMS
R
M
B
D
W
Load
Group (t)
REIDBAR &
FITTINGS
NIRVANA
Fixing screw
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CAST-IN
CHANNELS
Diagram 12.2.2
MODULAR
WALL CASTING
SYSTEM
213
Concrete Lifting
12.3.Steel Swiftlift Recess Former Specification
Steel formers are used predominantly in precast
factories. Steel formers are held in place using a
central bolt through the formwork.
Magnetic recess formers for attachment to steel
casting beds or forms are available for 1.3t and
2.5t Swiftlift Anchors.
B
R
D
Diagram 12.3.1
Round Steel Former
Table 12.3.1 Steel Recess Former Dimensions (mm)
Load
Group (t)
R
M
B
D
W
=
=
=
=
=
Reduced Former
Width W
1.3
30
22
42
2.5
37
12
30
52
5.0
49
12
10
38
69
Radius of Sphere.
Thread Tapped for Setting Bolt.
Recess Depth to top of Anchor Head.
Rubber Ring Diameter.
Width across flats of Reduced Recess Former.
Setting Bolt
Rubber ring
Swiftlift Anchor
214
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COMPANY
BACKGROUND
Concrete Lifting
12.4. Articulated Swiftlift Steel Recess Former Specification
D
PRODUCT
CATALOGUE
ANCHORS &
FASTENERS
Diagram 12.4.1
Articulated Steel Former
Load
Group (t)
1.3
2.5
5.0
Reduced Former
30
42
37
12
52
49
12
10
10
69
REIDBAR &
FITTINGS
CONCRETE
LIFTING
SYSTEMS
Closing Plate
NIRVANA
Holding Bar
Spacer Plate
All thread
rod fixing
Fixing Screw
Wing Nut
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CAST-IN
CHANNELS
Diagram 12.4.2
Articulated Steel Former Components
MODULAR
WALL CASTING
SYSTEM
Articulated
void former
215
Concrete Lifting
12.5.Colleted Swiftlift Steel Recess Former Specification
This recess former holds the anchor head very
securely and rigid. Specifically designed for holding
of anchors in high impact manufacturing processes
such as centrifugally spun pipes.
B
The tapered collets that hold the anchor into the
recess former are attached to the mounting bolt.
The bolt tightens the collets around the anchor head
when the recess former is secured to the form.
Diagram 12.51
Colleted Steel Former
Table 12.5.1 Colleted Steel Recess Former Dimensions (mm)
Load
Group (t)
R
M
B
D
W
=
=
=
=
=
Reduced Former
B
1.3
30
10
42
2.5
37
10
11
52
5.0
49
12
15
69
Radius of Sphere.
Thread Tapped for Setting Bolt.
Recess Depth to top of Anchor Head.
Rubber Ring Diameter.
Width across flats of Reduced Recess Former.
Collet Collar
Rubber Ring
Swiftlift Lifting
Anchor
Fixing screw
Diagram 12.5.2
Colleted Steel Former Components
216
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COMPANY
BACKGROUND
Concrete Lifting
12.6. Edgelift Recess Former Specification
PRODUCT
CATALOGUE
Shape variations exist between the 2.5t, 5.0t and 9.0t Edgelift Recess Formers.
Diagram 12.6.1 is representative of all three formers.
W
D
ANCHORS &
FASTENERS
REIDBAR &
FITTINGS
Diagram 12.6.1
Edgelift Rubber Former
Colour
1.25
30
26
Orange
44
10
40
Orange
5.0/7.0
58
10
10
65
Black
75
10
10
10
68
Blue
Radius of Sphere.
Setting Bolt Size.
Recess Depth to top of Anchor Head.
Removing Lever Hole Diameter.
Width across flats of Reduced Recess Former.
NIRVANA
=
=
=
=
=
2.5
10.0
R
M
B
D
W
CONCRETE
LIFTING
SYSTEMS
MODULAR
WALL CASTING
SYSTEM
CAST-IN
CHANNELS
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217