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To cite this article: Sara Thomas, S. M. Farouq Ali (1999) Status and Assessment
of Chemical Oil Recovery Methods, Energy Sources, 21:1-2, 177-189, DOI:
10.1080/00908319950015046
To link to this article: http://dx.doi.org/10.1080/00908319950015046
che mical flooding, enhance d oil re cove ry, field te sts, micellar flood-
O ver two-thirds of the original oil is le ft unrecove red in a typical oil rese rvoir whe n
it re ache s its e conomic limit s i.e ., after primary and secondary } wate rflood } re cove ry.. Many me thods } often calle d ``tertiary recove ry } have be e n propose d for
re covering this ``unre cove rable oil. The class of ``che m ical me thods is of particular intere st, be cause it largely pe rmits the use of e xisting oilfield e quipme nt and
facilities. The intere st in te rtiary oil recove ry, and particularly the field activity,
rises and falls with the prospe ct of increasing or de creasing oil price s, and also with
the pe rce ived fore ign oil supply situation and governme nt ince ntive s. Thus e conomics dom inate much of the oil recove ry activity refle cted by the e xte nsive field
proje ct surveys publishe d by the Oil an d G as Jou rn al e ve ry two ye ars s e .g., Moritis
1998 .. The large number of fie ld projects for a give n me thod doe s not ne ce ssarily
me an that the me thod is te chnically succe ssful. Similarly, very fe w fie ld te sts of a
particular proce ss do not imply that the proce ss is technically ine ffective. Figure 1
shows a plot of the numbe r of che mical flooding field proje cts by ye ar, while Figure
2 shows the total daily oil production for the proje cts. The pe aks in 1986 ] 88
corre spond to spe cial tax conce ssions introduce d by the gove rnme nt for those
years only.
177
En ergy Sources, 21:177 ] 189, 1999
Copyright Q 1999 Taylor & Francis
0090-8312 r 99 $12.00 q .00
178
S. Th om as an d S. M. Farouq Ali
EOR
O il re cove ry m e thods can be broadly classified as nonthe rm al and the rm al me thods, de pe nding on whe the r he at is e mployed in some form. Figure 3 shows a
classification of E O R m e thods; the more promising m e thods from the comme rcial
point of vie w are highlighted. Nonthe rm al E O R me thods broadly consist of
che mical and miscible processe s. Che mical me thods include polym e r, surfactant,
caustic, and micellar r e mulsion floods, and combinations the re of, such as ASP
s alkaline -surfactant-polyme r .. The ge ne ral feature s of the se me thods and field
e xpe rie nce form the subje ct of this article . E ven though che m ical floods have had
limite d succe ss in the field, the y hold prom ise for the future .
Figu re 2. Total oil production by che mical flooding proje cts in the USA.
179
180
S. Th om as an d S. M. Farouq Ali
Polymer Flooding
In this proce ss, a very sm all am ount s 200 to 1000 ppm . of a high mole cular we ight
s 2 to 5 million . wate r-soluble polyacrylamide or polysaccharide s biopolyme r. are
adde d to the wate r in a wate rflood ] type ope ration. The choice of the polyme r and
the conce ntration to be use d are the crucial steps in de sign. Care ful laboratory
tests are ne e de d. E ve n after that the laboratory re sults must be related to the field.
The goal in polyme r flooding is to lowe r the mobility of the flood wate r. This is the
re sult of an increase in the apparent viscosity of water and a pe rmane nt de cre ase
in the relative pe rme ability to wate r. Polyme r doe s not lowe r the residual oil
saturation, but it doe s increase oil recove ry as a re sult of improve d swe e p, be ing a
function of mobility ratio. The long polyme r chains can de crease the mobility of
water by a factor s re sistance factor . of 10 or m ore , much more than a polyme r
solution viscosity me asurem e nt would indicate . The ove rall result is a reduction in
the mobility ratio, which le ads to an incre ase in oil recove ry.
Many com plicating factors affect oil recove ry by polyme rs. Polyme r de gradation due to high salinity interstitial wate r, te mpe rature , aging of the polyme r,
polyme r gel formation, high she ar rate s, and so on are important factors. The point
in the life of a wate rflood at which polyme r inje ction is initiated is important also
s e arlier is bette r ..
Polyme r flooding has provided increm e ntal oil recove rie s on the orde r of 5%
on the ave rage . The re have be e n many failure s, due to imprope r de sign. E ve n
though laboratory te sts cannot be scale d up to fie ld, such te sts are use ful for
scre e ning various type s of polyme rs for a give n re se rvoir. Polyme rs show pseudoplastic, i.e ., she ar-thinning be havior. The pre sence of e le ctrolyte s s salts . and
divale nt cations s calcium and m agne sium . more so than monovalent cations
s sodium . in the formation waters also le ads to a re duction in the e ffe ctive viscosity
181
182
S. Th om as an d S. M. Farouq Ali
fie ld. Such a flood should be conside re d for a give n crude oil, if the acid numbe r is
0.5 m g KO H r g crude , or greater. He avy oils appe ar to be better suited for this
proce ss.
Micellar Flooding
Mice llar or microe mulsion flooding is a comple x but prom ising te rtiary oil re covery
me thod for light oils. It has bee n e xte nsively te ste d in the laboratory and m any
succe ssful field te sts have be e n conducted. A re ce nt review was give n by Thomas
and Farouq A li s 1992 ..
Mice llar flooding consists of the injection of a m ice llar solution slug s about 5%
PV ., followe d by a polyme r solution slug s ``buffer of the orde r of 50% PV ., which
is driven by flood wate r. O ften a pre flush is inje cted ahe ad of the mice llar buffe r to
condition the rock. The mice llar solution use d is the ke y e le me nt in the proce ss. It
consists of wate r, a suitable hydrocarbon, and 10 ] 15% surfactant, toge the r with
smalle r quantitie s of a salt and a suitable alcohol. The latter pe rmit viscosity and
phase be havior control. The mice llar solution thus pre pare d is teste d for phase
inte ractions with the re servoir oil and brine , and also in core floods. U nde r optimal
conditions, a mice llar solution s le ss m obile than the in-place oil and wate r . would
displace oil and wate r in a ``miscible manne r in that the displace me nt is almost
like that by a mutually soluble alcohol, only more e fficie nt. The polyme r buffe r,
le ss mobile than the slug, de signe d to de lay the dilution of the slug by the drive
water, is an important part of the process.
Mice llar flood de sign re quire s a great de al of background work, but once a
prope r slug-buffer system is de signe d, the proce ss can be very e fficient. O ne of the
pe rformance indice s is the oil re covery-to-slug ratio. In the field, the se have
e xce e de d value s of 3.0. Mice llar flooding would normally be conside red for a light
oil s viscosity le ss than 20 mPa.s ., which has be e n pre viously wate rfloode d s low
salinity .. The re se rvoir pressure is not critical, based upon the authors work, but
tem pe rature should not be too high to cause m ice llar r polyme r de gradation. The
main impe dime nt in de veloping a mice llar flood is the cost of mate rials and we lls,
be cause small we ll spacings are e mployed. As a result, the mice llar flooding
proce ss has be e n succe ssful in de plete d, shallow rese rvoirs of Pe nnsylvania, whe re
the crude s are gene rally high-price d and costs are re latively low. The mice llar
flooding proce ss is the only recove ry me thod that has be e n shown to be e ffe ctive
for recove ring oil from wate red-out light oil rese rvoirs.
183
186
S. Th om as an d S. M. Farouq Ali
187
3 05
3 05
5 67
4 r 67
6 r 66
1 r 67
6 r 68
}
5 r 71
3 r 71
12 r 7 1
7 r 72
6 r 73
1 r 74
11 r 7 8
7 r 86
2 r 80
12 r 8 0
6 r 86
8 r 81
12 r 8 5
11 r 6 5
6 r 66
6 r 67
9 r 68
12 r 6 8
10 r 6 9
9 r 69
5 r 70
1 r 71
5 r 71
3 r 73
10 r 7 3
10 r 7 5
1 r 77
2 r 78
6 r 78
H e n ry-W , I llin o is
H e n ry-E 0 .7 5 A c , I llin o is
1 19 -R , I llin ois
b
B in gh a m 53 3, P a.
H e n ry-S , I llin o is
1 18 -K, Illin o is
A u x V as e s, I llin o is
B in gh a m E xpa n sion , P a.
G o od will H ill, P a . c
M T a 1, Illin ois
G le n n P oo l, O klah o m a
5 r 79
L ou d on , Illin ois
5 r 80
S p. P ro j. a 8 , B r ad for d, P a. 11 r 8 0
1 98
4 58
4 73
5 95
6 01
8 85
2 90
3 05
}
1 53
2 90
5 49
3 05
9 15
2 97
3 05
3 05
2
18
3
5
10
0 .8
4
4 .8
20 0
2 ] 4 .9
20
20
20
20.4
19.8
21
24
20 8 ] 26 5
30
31.5
20
20.8
14
20
}
13 ] 1 5
15 0
12 2 ] 17 3
18 8
10 00
43 9
2 00
1 05
}
}
2 00
7 ] 1 58
2 00
}
20
20 0
2 ] 4 .9
20
10 0 ] 30 0
20 0
2 ] 4 .9
20
20
19.3
13 ] 1 5
20 0
2 ] 4 .9
18.9
20
P o ros ity
%
2 11
7 ] 1 58
1 00 ] 3 40
4.9 ] 12 .8
3
7
77
20 0
P e rm e ab .
md
8 .5
2 .4 ] 3 .3
T h ic kn e ss ,
m
E l D or ado , Kan s as
C h a te a u re n a rd , Fr an c e
W ilm in gton , C a lifor n ia
11 r 7 5
3 05
1 r 65
1 r 64
11 r 6 5
M T a 2, Illin ois
2 19 -R , I llin ois
T or c h ligh t, W yom in g
3 05
12 r 6 4
2 r 77
11 r 6 2
M 1, I llin ois a
D e d ric k, I llin o is *
2 90
3 05
F in ish
D e pth ,
m
Sta rt
T e st Na m e
T e s t D ate
55
38
40
40
34
40
3 1 ] 33
30 .3
25 .4
40
40
}
4 0 ] 55
40
40
2 7 ] 35
40
40
40
40
40
40
50
O il S atn .
%
4
5
5
40
25
7
6] 8
}
7
5
8 .1
0 .2 75
88 .2 9
1 .0 1
4 .0 5
0 .0 53
45 .7 7
2 .5 9
4 .0 5
0 .0 81
19 .0 3
0 .9 72
1 .7 4
0 .0 81
16 .2
0 .3 03
1 .2 15
0 .6 07 5
0 .3 04
0 .3 04
1 .0 1
1 64 .8 4
1 .0 1
S iz e , h a
4 = 9-S po t 10 .3 7
I-5
R -5
S T -L D
I-5
LD
MT
I-5
R -5
9 1-5
MT
16 1-5
R -5
R -5
MT
LD
I-5
I-5
I-5
I-5
I-5
R -5
R -5
R -5
6] 8
11
9
T ype
O il V isc .
cp
P atte r n
9.0
3.5
3.5
1 2.0
1 0.0
4 0.0
9.5
1 0.0
?
7.0
1 0.3
1 8.1
5.0
7.0
5.0
8.5
2.5
4.8
7.0
1 0.0
1 0.0
2 0.0
4 0.0
S lu g in j.
% PV
Table 2
Sum mary of Mice llar Flood Fie ld Te sts
6 .6
6 .6
60 .0
35 .0
1 85 .0
1 05 .0
1 35 .0
?
93 .0
1 05 .2
16 .5
95 .0
93 .0
95 .0
87 .0
24 .0
1 75 .0
1 00 .0
2 00 .0
55 .0
83 .0
44 .0
2 00 .0
B u ffe r in j.
% PV
?
6 0%
?
7 0%
s 43 % ? .
38 6.1
2 7 ] 33 %
?
?
36 5.5
5 2%
25 7.4
}
45 0.5, s 6 4% .
20 4.6
34 7.5, s 3 9% .
29 6, s 5 7% .
26 3.8
21 7.5, s 6 3% .
4 92 .9 2
1 10 .6 8
}
49 4.2
R e c ove ry
m 3 r h a.m
M ille r an d R ic h m o n d s 19 78 .
B ae a n d Sa ye d s 1 98 6 .
B ra gg a n d G ale s 19 83 .
O n d ru s e k s 19 83 .
0
H o we ll e t al. s 19 78 .
R ate rm a n s 1 98 8 .
T h om a s e t al. s 19 88 .
H a u se s 1 98 1 . , F an c h i a n d C ar ro ll s 1 988 .
E a rlou gh e r e t al. s 19 76 .
0
D an ie lso n e t a l. s 1 98 6 .
E ar lo u gh e r e t a l. s 1 97 6 .
E a rlou gh e r e t al. s 19 76 . ,
0
E a rlou gh e r e t al. s 19 76 .
E a rlou gh e r e t al. s 19 76 . ,
D an ie lso n e t a l. s 1 98 6 .
E a rlou gh e r e t al. s 19 76 . ,
J o n e s a n d M c A te e s 1 97 1 .
E a rlou gh e r e t al. s 19 76 .
G o gar ty a n d Su r kalo s 19 72 .
0
H o we ll an d T h om a s s 19 80 .
G o gar ty a n d D a vis s 1 97 1 .
E a rlou gh e r e t al. s 19 76 .
E a rlou gh e r e t al. s 19 76 . ,
R e fe re n c e
188
S. Th om as an d S. M. Farouq Ali
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