Installation and Operation Manual

3500 Monitoring System

Part Number 163860-01

Rev. A (07/07)

3500 Monitoring System Installation and Operation Manual

Copyright 2002 Bently Nevada LLC

All rights reserved.
The information contained in this document is subject to change without notice.
The following are trademarks of General Electric Company in the United States and other
countries:
ACM, Actionable Information, Actionable Information to the Right People at the Right
Time, ADRE
, Asset Condition Management, Asset Condition Monitoring, Bently
ALIGN, Bently BALANCE, Bently DOCUVIEW, Bently LUBE, Bently
PERFORMANCE, Bently Nevada
, CableLoc, ClickLoc, Data Manager
, Decision
SM
Support , DemoNet, Dynamic Data Manager, Engineer Assist, FieldMonitor,
flexiTIM, FluidLoc, Helping You Protect and Manage All Your Machinery
,
HydroScan
, HydroView, Key , Keyphasor, Machine Condition Manager
2000, MachineLibrary, Machine Manager, MicroPROX, Move Data, Not People,
Move Information, Not Data, NSv, Prime Spike, PROXPAC, Proximitor, REBAM
,
RuleDesk, SE, Seismoprobe, Smart Monitor
, Snapshot, System 1, System
Extender, TDXnet, TDIXconnX, TipLoc, TorXimitor, Transient Data Manager,
Trendmaster
, TrimLoc, Velomitor

Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
Mailing Address

Telephone
Fax
Internet

ii

1631 Bently Parkway South

Minden, Nevada USA 89423
USA
1.775.782.3611
1.800.227.5514
1.775.215.2873
www.ge-energy.com/bently

Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.

3500 Monitoring System Rack Installation and Maintenance Manual

(129766-01)
General description of a standard system.
General description of a Triple Modular Redundant (TMR) system
Instructions for installing and removing the module from a 3500 rack

3500 Monitoring System Rack Configuration and Utilities Guide (12977701)

Guidelines for using the 3500 Rack Configuration software for setting the operating
parameters of the module
Guidelines for using the 3500 test utilities to verify that the input and output terminals on
the module are operating properly

3500 Monitoring System Computer Hardware and Software Manual

(128158-01)
Instructions for connecting the rack to 3500 host computer
Procedures for verifying communication
Procedures for installing software
Guidelines for using Data Acquisition / DDE Server and Operator Display Software
Procedures and diagrams for setting up network and remote communications

3500 Field Wiring Diagram Package (130432-01)

Diagrams that show how to hook up a particular transducer
Lists of recommended wiring

Reference manuals for 3500 modules

Title

Part number

3500 Monitoring System Computer Hardware and Software Manual

128158-01

3500 Monitoring System Rack Installation and Maintenance Manual

129766-01

3500 System Field Wiring Diagram Package

130432-01

iii

3500 Monitoring System Installation and Operation Manual

Title

Part number

3500 System Overview Datasheet

162096-01

3500/08 Diagnostic Access Panel

136275-01

3500/15 & 16 Power Supply Operation and Maintenance Manual

129767-01

3500/20 Rack Interface Module (Operations and Maintenance Manual)

129768-01

3500/22M Transient Data Interface Manual

161580-01

3500/25 Keyphasor Module (Operations and Maintenance Manual)

129770-01

3500/32 & 3500/34 4 Channel Relay Module & TMR Relay Module (Operations & Maintenance
Manual)

129771-01

3500/33 16 Channel Relay Module Operations and Maintenance Manual

162291-01

3500/40 Proximitor Monitor Module (Operations and Maintenance Manual)

129772-01

3500/40M Proximitor Monitor Module

143488-01

3500/42 Proximitor/Seismic Monitor Module (Op/Maintenance Manual)

129773-01

3500/42M Proximitor/Seismic Monitor Module (Op/Maintenance Manual)

143489-01

3500/44 Aeroderivative GT Vibration Monitor Module (Operations and Maintenance Manual)

129774-01

3500/44M Aeroderivative GT Vibration Monitor Module (Operations and Maintenance Manual)

143490-01

3500/45 Position Monitor Operation and Maintenance Manual

135545-01

3500/46M Hydro Monitor Manual

144403-01

3500/50 Tachometer Module Operation and Maintenance Manual

134938-01

3500/53 Overspeed Protection System Operation and Maintenance Manual

134939-01

3500/60 and 61 Temperature Module Operation & Maintenance Manual

134542-01

3500/62 Process Variable

136973-01

3500/64 Dynamic Pressure Monitor Operation and Maintenance Manual

142836-01

3500/72M Rod Position Monitor Operation and Maintenance Manual

146479-01

3500/77M Cylinder Pressure Manual

146282-01

3500/90 Communication Gateway Module (Operation and Maintenance Manual)

129769-01

3500/92 Communication Gateway Module (Operation and Maintenance Manual)

138629-01

3500/93 System Display Operation and Maintenance Manual

137412-01

3500/94 VGA Display Module Operation and Maintenance Manual

148636-01

3500/95 PC Display

145169-01

Rack Configuration and Utilities Guide

129777-01

iv

Product Disposal Statement

Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada LLC
is not responsible for the disposal of the product at the end of its life or at the end of its
use.

3500 Monitoring System Installation and Operation Manual

Contents
Contact Information ......................................................................... ii
Reference manuals for 3500 modules ...........................................................iii

1.

Installing a new system .............................................................. 1

1.1 Receiving, inspecting, and handling .................................................................. 1
1.2 Installing the rack .............................................................................................. 2
1.2.1 Installing a panel mount rack.............................................................. 2
1.2.2 Installing a Bulkhead mount rack ....................................................... 5
1.2.3 Installing a rack-mount rack ............................................................... 6
1.3 Connecting power ........................................................................................... 10
1.3.1 To connect power to your 3500 rack: ............................................... 10
1.4 Connecting devices to the Rack Interface Module........................................... 12
1.5 Connecting the field wiring to the I/O modules ................................................ 12

2.

Operating the system ............................................................... 14

2.1
2.2
2.3
2.4

Verifying configuration..................................................................................... 14
Operating switches.......................................................................................... 14
System contacts.............................................................................................. 15
Reading the LEDs ........................................................................................... 15
2.4.1 3500 LED Descriptions .................................................................... 15
2.4.2 Power Supply OK LED..................................................................... 16
2.4.3 OK and TX/RX LEDs........................................................................ 16
2.4.4 TM LED............................................................................................ 16
2.4.5 Config OK LED ................................................................................ 17
2.4.6 Bypass LED ..................................................................................... 17
2.4.7 Relay alarm LED.............................................................................. 17
2.4.8 Overspeed Detection System........................................................... 17
2.5 Collecting data from output terminals .............................................................. 18

3.

Common maintenance procedures ......................................... 19

3.1 Changing configuration ................................................................................... 19
3.2 Replacing modules.......................................................................................... 21
3.2.1 Replacing a main module................................................................. 21
3.2.2 Replacing an I/O module.................................................................. 21
3.2.3 Removing and inserting a main module ........................................... 22
3.3 Verifying channels........................................................................................... 24

vi

1. Installing a new system

This section shows how to install a 3500 Monitoring System rack that is fully
assembled and that has a complete configuration downloaded. If your rack is not
fully assembled, contact your nearest Bently Nevada representative.
The section is divided into the following parts:

Receiving, inspecting, and handling

Installing the rack

Connecting power

Connecting devices to the Rack Interface Module

Connecting field wiring to the I/O modules

Notice that in order to connect field wiring to the I/O modules, you will need
additional information provided in the 3500 Field Wiring Diagram Package, part
number 130432-01.

1.1 Receiving, inspecting, and handling

Visually inspect the module for obvious shipping damage. If shipping

damage is apparent, file a claim with the carrier and submit a copy to Bently
Nevada.

Verify that your rack is fully assembled. A fully assembled rack has modules
or covers labeled Future Explansion in all slots on the front of the rack and
has I/O modules or connector covers on all slots on the back of the rack. If
your rack is not fully assembled, contact your nearest Bently Nevada
representative.

Customers and third parties that are in control of product at the end of its life
or at the end of its use are solely responsible for proper disposal of product.
No person, firm, corporation, association or agency that is in control of
product shall dispose of it in a manner that is in violation of United States
state laws, United States federal laws, or any applicable international law.
Bently Nevada is not responsible for disposal of product at the end of its life
or at the end of its use.

3500 Monitoring System Installation and Operation Manual

1.2 Installing the rack

The 3500 rack has three mounting configurations as shown in the following table.
To mount your rack, refer to the appropriate instructions.
Table 1-1 3500 Rack Mounting Configurations
Configuration
type

Panel

Bulkhead

Rack mount

Illustration

Refer to
page

1.2.1 Installing a panel mount rack

A Panel Mount rack allows you to install a 3500 rack behind a panel through a
sheet metal cutout and clamp into place. The following figures show the
dimensions of a panel mount for a full sized rack and for a mini rack.

1.2.1.1

Panel mount cutout dimensions

Figure 1-1 Dimensions of a Panel Mount 3500 Full-Size Rack

(1)
(2)
(3)
(4)
(5)

265.94 mm (10.470 inches)

482.60 mm (19.000 inches).
441.96 mm (17.400 inches).
246.38 mm (9.700 inches).
349.25 mm (13.750 inches), 422.91 mm (16.650 inches) if used with internal barriers

CAUTION
Do not use clamps as handles
while carrying or installing the
rack. The clamps may fall off
resulting in injury to personnel
and damage to the rack.

Figure 1-2 Cutout for a Panel Mount 3500 Full-Size Rack

(1) 452.1 1.5 mm (17.80 0.06 inches).
(2) 3.2 mm (0.125 inches) radius, maximum.
(3) 251.5 1.5 mm (9.90 0.60 inches).

Figure 1-3 Dimensions of a Panel Mount 3500 Mini-Rack

(4)
(5)
(6)
(7)
(8)

265.94 mm (10.470 inches).

304.80 mm (12.000 inches).
264.16 mm (10.400 inches).
246.38 mm (9.700 inches).
349.25 mm (13.750 inches), 422.91 mm (16.650 inches) if used with internal barriers

3500 Monitoring System Installation and Operation Manual

CAUTION
Clamps must not be used as
handles while carrying or
installing the rack. The clamps
may fall off resulting in injury to
personnel and damage to the
rack.

Figure 1-4 Panel cutout for the panel mount of 3500 Mini-Rack
(9) 274.3 1.5 mm (10.80 0.06 inches).
(10) 3.2 mm (0.125 inches) radius, maximum.
(11) 251.5 1.5 mm (9.90 0.60 inches).

1.2.1.2

To install a panel mount rack

1. Cut panel cutout to the required dimensions.
2. If installed, remove the panel mount clamps from the rack. Slide rack through
panel cutout.

3. Assemble the clamp.

(1) Rear of Rack.

(2) Clamp.

4. Align the rack in the cutout.

5. Tighten the clamping screws.

1.2.2 Installing a Bulkhead mount rack

A 3500 Bulkhead rack is attached to a wall and lets you change the field wiring
from the front of the rack.

1.2.2.1

Dimensions of a bulkhead mount rack

Figure 1-5 Dimensions of a Bulkhead Mount 3500 rack

(12)
(13)
(14)
(15)
(16)

482.60 mm (19.000 inches).

459.59 mm (18.094 inches).
133.35 mm (5.250 inches).
190.50 mm (7.500 inches).
133.35 mm (5.250 inches).
5

3500 Monitoring System Installation and Operation Manual

(17) 532.64 mm (20.970 inches).
(18) 266.70 mm (10.500 inches).

1.2.2.2

To install a bulkhead mount 3500 rack

Install the 3500 rack using No. 10 flat washers (8 places) and 10-32 screws (8
places) in the locations shown in the diagram below.

1.2.3 Installing a rack-mount rack

A Rack Mounted 3500 system is installed into a standard 19-inch EIA cabinet.
The following figures show the dimensions for a full-sized rack-mount rack and
for a mini rack.

1.2.3.1

Dimensions of a full-sized rack-mount rack

Figure 1-6 Dimensions of a Rack Mount 3500 Full-Size Rack

(19)
(20)
(21)
(22)
(23)
(24)
(25)

1.2.3.2

265.94 mm (10.470 inches).

190.50 mm (7.500 inches).
457.40 mm (18.008 inches).
482.60 mm (19.000 inches).
441.96 mm (17.400 inches).
246.38 mm (9.700 inches).
349.25 mm (13.750 inches), 422.91 mm (16.650 inches) if used with internal barriers

To install a rack mount 3500 full-size rack

Install the 3500 rack using No. 10 flat washers (4 places) and 10-32 screws (4
places) at the locations shown by the arrows in the diagram below.

1.2.3.3

Dimensions of a rack mount 3500 mini rack

The Mini-Rack Mounted 3500 system is installed into a standard 19-inch EIA
cabinet by using the mini-rack Adapter Panel.
7

3500 Monitoring System Installation and Operation Manual

Figure 1-7 Dimensions of a Rack Mount 3500 Mini-Rack

(26)
(27)
(28)
(29)
(30)
(31)
(32)

265.94 mm (10.470 inches).

190.50 mm (7.500 inches).
279.60 mm (11.008 inches).
304.80 mm (12.000 inches).
264.16 mm (10.400 inches).
246.38 mm (9.700 inches).
349.25 mm (13.750 inches), 422.91 mm (16.650 inches) if used with internal barriers

1.2.3.4

To install a rack mount 3500 Mini-rack

Install the Mini-rack adapter panel into the EIA rack using No. 10 flat washers (4
places) and 10-32 screws (4 places). Next, install the 3500 Mini-rack onto the
adapter panel using No. 10 flat washers (4 places) and 10-32 screws (4 places).

(33) 3500 Mini-rack

(34) Adapter Panel
(35) Standard 19-inch EIA rack

3500 Monitoring System Installation and Operation Manual

1.3 Connecting power

Connect power wires to the Power Supply I/O module. This module is located
behind the power supply module on rack and panel mount racks and above the
power supply module on bulkhead mount racks. If your rack has two power
supplies, the upper supply is the primary supply and the lower one is the backup.

1.3.1 To connect power to your 3500 rack:

1. Identify the type of I/O module by using the following table.
Table 1-2 Power Supply I/O Modules
Module
type
Power
requirement

Low voltage AC

High voltage AC

High voltage DC

Low voltage DC

85 to 125 Vac

175 to 250 Vac

88 to 140 Vdc

20 to 30 Vdc

4.5 A

2.3 A

2.5 A

10 A

47 to 63 Hz

47 to 63 Hz

I/O Module

2. Verify that the power source matches the values listed under Power
requirements in Table 1-2 Power Supply I/O Modules.
3. Install a power switch or circuit breaker close to the rack and mark the switch
or breaker as the disconnect device for the rack.

CAUTION
Touching exposed power wires
can cause shock, burns, or
death.
Turn off power before
connecting the power cable to
the Power Supply I/O module.

10

4. Open the hinged protector that covers the power terminals.

(1) Hinged terminal protector

5. Connect the power cable as shown in the following figure and table.

(1) Power cable. Select a wire gage and type that meets the local code requirements and meets the
power requirements as listed in Table 1-2 Power Supply I/O Modules. Use Table 1-3 Power wire
legend to identify the wires.
(2) Chassis ground. To minimize ground loop noise, a single point earth ground (GRD) to the system
common connection is recommended. When two supplies are used in the same system, both
connections are considered a single point.

11

3500 Monitoring System Installation and Operation Manual

Table 1-3 Power wire legend
Wire

Type of Power Supply I/O module

AC

DC

High voltage
Line 1

Low voltage
Line 1

High voltage
Positive DC

Low voltage
Positive DC

Line 2 Neutral

Line 2

Negative DC

Negative DC

Ground

Ground

Ground

Ground

6. Close the hinged terminal protector.

1.4 Connecting devices to the Rack Interface Module

OK Relay

System Contacts

The OK Relay is normally energized and is

used to indicate whether the 3500 Monitoring
System is OK.
OK Relay contact rating: 5 A @ 24 Vdc or 5
A @ 120 Vac 50/60 Hz or 3 A @ 220 Vac
50/60 Hz resistive maximum.

System contacts let you use external contacts

to control the operation of the rack.
Wiring recommendations: 18 AWG to 22
AWG stranded 2-wire shielded with insulating
sheath.

Note: Shields are spliced into a single wire then grounded at the stud marked
SHIELD. Shields should be insulated.

Table 1-4 System contacts

Label
TM

Name
Trip mulitply

INHB

Rack alarm inhibit

RST

Reset

Description
temporarily increases the alarm (Alert and Danger) setpoint
values by a specific multiple (usually two or three). This
function is normally applied by manual (operator) action
during startup to allow a machine to pass through high
vibration speed ranges without monitor alarm indications.
Used to prevent an alarm from being declared on any
monitor or relay in the 3500 rack. This is typically used when
performing maintenance functions.
Used to signal when the modules in the 3500 rack are to be
reset. This contact has the same function as the Rack Reset
switch on the front panel of the Rack Interface Module.

1.5 Connecting the field wiring to the I/O modules

You connect transducer field wiring to a 3500 rack by using either internal or
external termination. The type of termination is determined by the type of I/O
modules that are installed on the rack.
12

Internal termination
Connect transducer wires directly to the I/O
modules

External termination
Simplify wiring at the rear of the rack by using
cables to connect external temination I/O
modules to external termination blocks.

(1) To Transducers.
(2) Internal Termination I/O Modules.

(1) To Transducers.
(2) External Termination Blocks.
(3) External Termination I/O Modules.

Refer to the 3500 Field Wiring Diagram package, part number 130143-01, for
information about how to connect transducer field wiring to the I/O modules in
your rack.

13

3500 Monitoring System Installation and Operation Manual

2. Operating the system

This section shows how to use the various indicators and connections of a 3500
rack to control operation and collect data.
The section is divided into the following parts:

Verifying configuration

Operating switches

Reading LEDs

Collecting data from output terminals

2.1 Verifying configuration

A 3500 rack can contain a variety of modules that can be set
up to operate different ways. The process of setting system,
module, and channel options so that all the modules in the
3500 rack work together is called configuration.
After power is applied to the rack, the configuration LED
(CONFIG OK) indicates that the rack contains a complete
and correct configuration.
If the configuration LED is not ON, contact your local Bently
Nevada representative.

2.2 Operating switches

Hardware switches let you control the operation of the rack
as follows:
Reset switch
clears latched alarms and resets Timed OK Channel
Defeat indications. If the Configuration LED is blinking at
5 Hz, it will be stopped. This switch performs the same
function as the Rack Reset contact on the Rack Interface
I/O Module.
Key switch
prevents unauthorized changes to the configuration settings. When the
switch is in the RUN position, the 3500 rack cannot be configured. When the
switch is in the PROGRAM position, the 3500 rack can be configured and the
rack continues to operate normally. By removing the key, you can lock the
Rack Interface Module in the RUN or PROGRAM position.

14

2.3 System contacts

System contacts provide additional control by
connecting external contacts to the rack.
Trip multiply ( TM )
temporarily increases the alarm (Alert and
Danger) setpoint values by a specific multiple
(usually two or three). This function is normally applied by manual (operator)
action during startup to allow a machine to pass through high vibration speed
ranges without monitor alarm indications.
Rack alarm inhibit ( INHB )
prevents an alarm from being declared on any monitor or relay in the 3500
rack. This is typically used when performing maintenance functions.
Reset ( RST )
Same function as pressing in the RESET switch on the front of the rack.

2.4 Reading the LEDs

The LEDs on the front panel of 3500 modules indicate the
operating status of the module.

2.4.1 3500 LED Descriptions

3500 Module

LED label

Description

SUPPLY OK

all of the output

voltages from the
supply are within
specification.
The module and I/O
module are operating
correctly.
Flashes at the rate
that messages are
sent from the module.
Some of the monitor
functions are
temporarily
suppressed.
Indicates whether the
rack is in Trip Mulitply
mode.
The configuration of
the rack is correct.
An alarm condition
has occurred with this
relay. (Where n is
the channel number 1
through 4.)
The module is in test
mode

3500/15 Power
Supply
OK

TX/RX
Most 3500 modules
BYPASS

TM
3500/20 RIM Module
CONFIG OK
CHn ALARM
3500/32 and 34 Relay

3500/53 Overspeed
Protection system

TEST MODE

Detailed description
see page
page 16

page 16

page 16

page 17

page 16
page 17

page 17

page 17
15

3500 Monitoring System Installation and Operation Manual

3500 Module

LED label

Description

Detailed description
see page

ALARMS

2.4.2 Power Supply OK LED

Supply OK
On

Condition
all of the output voltages from the
supply are within specification
An output voltage from the supply is
not within specification

Off

Solution
No action required
Refer to the following procedures

If the Power Supply OK LED is off, check the following items:

6. Verify that the correct voltage is connected to the Power Input Module (refer
to Table 1-2 Power Supply I/O Modules on page 10).
7. Verify that the installed Power Input Module matches the installed Power
Supply. For example, an AC Power Input Module with the AC version of the
Power Supply.
8. Check to see if the fuse on the Power Input Module has blown. If the fuse is
blown, replace it. A blown fuse may be due to:
-

Severe overvoltage on the Power Input Module.

A fault within the 3500 Power Supply.

2.4.3 OK and TX/RX LEDs

OK
1 Hz

TX/RX
1 Hz

5 Hz

XX

Condition
Module is not configured or is
in configuration mode

Module has detected an

intenal fault and is not OK
ON
Flashing
Module is operating correctly
XX
Not flashing
Module is not operating
correctly
XX = behavior of the LED is not related to the condition

Solution
Reconfigure the module (see
3500 Rack Configuration Guide,
part number 129777-01)
Check the System Event List
No action required
Check the System Event list

Event lists
Contain records of things that happen to the rack. The system maintains two
event lists -- the Alarm Event list and the System Event list. To view these
lists, refer to the 3500 Monitoring System Configuration Guide, part number
129777-01.

2.4.4 TM LED
Trip multiply
temporarily increases the alarm (Alert and Danger) setpoint values by a
specific multiple (usually two or three). This function is normally applied by
manual (operator) action during startup to allow a machine to pass through
high vibration speed ranges without monitor alarm indications.

16

TIM LED
ON
OFF

Condition
Rack is in Trip Multiply
Rack is not in Trip Multiply

Solution
No action required
No action required

2.4.5 Config OK LED

Configuration
the process of setting system, module, and channel options so that all the
modules in a 3500 rack work together.
CONFIG OK
ON
5 Hz
OFF

Condition
Configuration information for every
module in the rack is valid.
One of the selected security options
has not been met
At lease one module in the rack has a
configuration fault
A non-configured active Power
Supply is present in the rack

Solution
No action required.
Check the System Event List. Press
the Rack Reset Switch to clear.
One or more of the following
configuration problems exist:
-- a module in the rack is not
configured
-- the configuration in the RIM does
not match the physical configuration
of the rack
-- a configuration security option
condition is not met

2.4.6 Bypass LED

Bypass
an operating condition of a 3500 monitoring module where functions of all 4
channels in the monitor are suppressed. When the channels in a bypassed
3500 monitor go in alarm, the alarm events are posted to the Alarm Event
List but any relays that use the alarms from the monitor in the relay alarm
logic will not be activiated.
BYPASS
OFF
ON

Condition
Alarm Enabled
Some or all alarming in the
module disabled

Solution
No action required
No action required

2.4.7 Relay alarm LED

Relay alarm
the alarm status of a 3500 relay channel. A relay channel is in alarm if the
alarm logic as defined in the configuration for the relay channel is true. Use
the 3500 Configuration program to view the alarm logic for relay channels.
Relay alarm LED
ON
OFF

Condition
Relay channel is in alarm
Relay channel is not in alarm

Solution
No action required.
No action required.

2.4.8 Overspeed Detection System

Test mode
The 3500 Overspeed Detection Module has an on board frequency generator
that can generate a test signal for testing the overspeed detection function of
the monitor. When the test function is enabled in the configuration software
(option box is checked), you can invoke the function by closing a contact on
the Overspeed Detection I/O module or via a software switch. When the test
17

3500 Monitoring System Installation and Operation Manual

is invoked, the test frequency sweeps through a start RPM and an end RPM.
(The start and end RPM are set in the configuration for the module.) When
the test input speed exceeds the over Alert/ /Alarm 1 and Overspeed
(Danger) setpoints, the associated alarms will be driven.
TEST MODE
ON
OFF

Condition
The overspeed module is in
test mode.
The overspeed module is not
in test mode.

Solution
No action required.
No action required.

Alarm LED
The 3500 Overspeed Detection System (ODS) consists of mulitiple ODS
modules that operate as a group. The alarms generated from this group are
the result of a voting process that is set up in configuration. The alarm LEDs
on the modules in overspeed detection systems indicate the result of this
voting. Use the 3500 Configuration program to determine how this voting has
been configured for the modules in the ODS.
ALARM
OFF
ON

Condition
Relay is not in alarm
Relay is in alarm

Solution
No action required.
No action required.

2.5 Collecting data from output terminals

Buffered Transducer Outputs provide the unfiltered output
from the channels in the modules. All outputs are short
circuit protected.

18

3. Common maintenance procedures

Once a 3500 Monitoring System is operating, it continuously measures
and monitors a variety of supervisory parameters. The boards and
components inside of 3500 modules cannot be repaired in the field and
require no calibration. This section provides information for common
tasks required under normal operating condititions. For procedures that
require more detailed information, refer to the reference manuals listed
in 3500 Field Wiring Diagram Package (130432-01)
Diagrams that show how to hook up a particular transducer
Lists of recommended wiring
Reference manuals for 3500 modules on page iii.
This section includes the following topics:

Changing configuration

Replacing modules

Verifying channels

3.1 Changing configuration

The process of setting system, module, and channel options so that all the
modules in the 3500 rack work together is called configuration. These settings
are established and adjusted by using the 3500 Rack Configuration program.
Configuration settings are usually protected by security settings. The security
setting for a typical 3500 Monitoring System that is operating normally is
Change Setpoints in Program Mode. This section shows how to adjust
setpoints. To change other configuration settings, refer to the 3500 Monitoring
System Rack Configuration and Utilities Guide, part number 129777-01.
To adjust alarm setpoints
9. Place the rack in program mode by using the key switch on the Rack
Interface Module.
10. In the 3500 Rack Configuration program, click the Setpoints pushbutton.

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3500 Monitoring System Installation and Operation Manual

11. Click on the monitor module to be adjusted.

The Configuration Setpoint dialog for that monitor module will appear.

12. Select the monitor channel to be adjusted in the Monitor Channel list box.
13. For all measurement parameters except phase, adjust the setpoint level by
dragging the bar in the bar graph or by entering a value in the text box above
or below the parameter.
Notice that setpoints can be adjusted only for those parameters that are
enabled and that some parameters have both upper and lower setpoint
values. Parameters are enabled or disabled by using the Channel Option
screen. Refer to the 3500 Monitoring System Rack Configuration and
Utilities Guide for more information.
14. For phase setpoints, enter the values for the beginning and ending setpoint in
the text boxes below the phase diagrams.
15. Apply the adjusted setpoints to the rack by clicking OK and then downloading
the revised configuration to the rack.
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3.2 Replacing modules

The boards and components inside of 3500 modules cannot be repaired in the
field and require no calibration. For 3500 modules that are not operating
properly, use the information in this section to replace the module with a spare
and then contact your local Bently Nevada representative for information about
returning the faulty module for failure analysis.

3.2.1 Replacing a main module

16. Save the configuration of the module to be replaced.
3500 modules must have valid configuration settings in order to operate
properly. Replacement modules are not configured. By saving the
configuration, you can download the original configuration settings to the
replacement module.
The 3500 Monitoring System Configuration and Utilities Guide, part number
129777-01, shows how to save configuration files.
17. Remove the module to be replaced.
Refer to Removing and inserting a main module on page 22.
18. Insert the new module
Refer to Removing and inserting a main module on page 22.
19. Download the configuration to the new module.
The 3500 Monitoring System Configuration and Utilities Guide, part number
129777-01, shows how to download configuration files.
20. Verify operation.
-

Check that the LEDs for the replaced module are indicating correct
operation (see Reading the LEDs on page 15).

The values of the measurement parameters of a channel are verified by

using the Verification utility in the 3500 Rack Configuration program and
the verification procedure in the reference manual for that module.

3.2.2 Replacing an I/O module

This procedure applies only to the I/O module of a monitor or the PIM of a power
supply that is to be replaced. Prior to removing any module, refer to the
applicable reference manual to see how rack behavior may be affected and for
any special handling requirements required for personal safety.
21. If necessary, upload and save the configuration of the module to be replaced.
3500 modules must have valid configuration settings in order to operate
properly. Replacement modules are not configured. By saving the
configuration, you can download the original configuration settings to the
replacement module.
The 3500 Monitoring System Configuration and Utilities Guide, part number
129777-01, shows how to save configuration files.
22. Remove the main module from the rack.
Refer to Removing and inserting a main module on page 22.
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3500 Monitoring System Installation and Operation Manual

23. Remove the field wiring from the I/O module.
If the wires connected to the I/O module are not labeled, label the wires
before you remove them.
24. Remove the old I/O module from the rack.
25. Install the new I/O module into the rack.
26. Connect the field wiring to the new I/O module.
27. Install the main module into the rack.
Refer to Removing and inserting a main module on page 22.
28. Download the configuration to the new module.
The 3500 Monitoring System Configuration and Utilities Guide, part number
129777-01, shows how to download configuration files.
29. Verify operation.
-

Check that the LEDs for the replaced module are indicating correct
operation (see Reading the LEDs on page 15.

The values of the measurement parameters of a channel are verified by

using the Verification untility in the 3500 Rack Configuration program and
the verification procedure in the reference manual for that module.

3.2.3 Removing and inserting a main module

When performed properly, modules may be removed from or installed into the
rack while power is applied to the rack.

3.2.3.1

To remove the old full-height module

This procedure shows how to remove any full-height 3500 module. Refer to the
reference manual for the module for details and safety considerations.
30. Loosen the screws to the main module so that they are free of the rack
chassis, but still attached to the main module.
31. Use the ejectors to pry the main module loose from the backplane
connectors.

32. Once freed from the backplane, the main module can be removed completely
from the rack
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3.2.3.2

To install a spare full-height module

33. Ensure that the ejectors are in their normal position, flush with the front of the
module.

34. Slide the main module into place, ensuring that they are properly in the
guides provided on the floor and roof of the rack chassis.
35. Tighten the screws securely.
Application Advisory: It is important to tightly secure the thumb screws to
ensure each module is Chassis grounded. Loose thumb screws may allow noise
to show on the channel readings.

3.2.3.3

To add or remove a half-height card guide

Installing the card guide

Removing the card guide

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3500 Monitoring System Installation and Operation Manual

3.3 Verifying channels

The boards and components inside of 3500 modules cannot be repaired in the
field. Maintaining a 3500 rack consists of testing module channels to verify that
they are operating correctly. Modules that are not operating correctly should be
replaced with a spare. When performed properly, modules may be removed
from or installed into the rack while power is applied to the rack.

The 3500 Monitoring System is a high precision instrument that requires

no calibration. The functions of the 3500 modules, however, must be
verified at regular intervals. All modules in the 3500 Monitoring System
should be verified at these maintenance intervals. The procedures in the
Maintenance and Troubleshooting sections of the module reference
manuals describe the verification and troubleshooting process. (Refer to
the reference manuals listed in 3500 Field Wiring Diagram Package
(130432-01)
Diagrams that show how to hook up a particular transducer
Lists of recommended wiring
Reference manuals for 3500 modules on page iii.)

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