DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001

SECTION
: II
REV NO. :01 ; DATE: 5/03/2014

2X660MW IB VALLEY TPS

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Page 1 of 14

A.

415V PMCC/MCC, 415V AC & 220V DC DB/SVB/FB,220V DC STARTER

1.1

Make

: BHEL-EPD

1.2

Type

: Drawout for PMCC/PCC/MCC/SVB

Fixed for DB/FB/MCCB

1.3

Reference Standard

: IS: 13947and IEC 60439-1

1.4

Voltage (Nom./ variation)

Volt

1.5

Phase, Frequency

No., Hz : 3, 50

1.6

Short Circuit Rating

1.7

1.9

1.10

: 415 / Voltage variation is 10% and

Frequency variation is +3 to -5%

a)

Interrupting Symmetrical

KA

b)

Short time for 1 sec.

KA rms : 50

: 50

Insulation Level
1-min., 50 Hz Voltage withstand KV rms

1.8

R1

: 2.5

Construction
a)

Metal clad, air insulated, floor mounting

Yes/No : Yes

b)

Suitable for mounting against

building wall

Yes/No : Yes

Enclosure

a)

Degree of Protection

b)

Minimum thickness of sheet metal

PMCC/MCC fully assembled,

wired and tested at factory

: IP 52 for rating <=1600A

IP 42 for rating >1600A
mm

: 1.6 for door, 2.0 for frame

Yes/No : Yes

R1

R1

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001

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2.0

CONSTRUCTION

2.1

Design

2.2

a)

Completely compartmentalised

: YES, with metal/insulating partitions between

compartments except for FBs which are nonR1
compartmentalised.

b)

Working height limits from floor level

: limited between 250 and 1800mm

Drawout features provided for

a)

2.3

Circuit breaker with SERVICE, TEST

and ISOLATED position

Yes/No : Yes

b)

Voltage Transformers

Yes/No

: Yes

c)

Protective Relays

Yes/No

: Yes

d)

MCC module provided with service

test& isolated position

Yes/No

: Yes

Breaker Cubicle
a)

b)

2.4

2.5

Page 2 of 14

Breaker cubicles restricted

to bottom 2-tiers only

Yes/No : Yes

Working height limits

from floor level

Control Compartment provided

with individual front access door?

: limited between 450 and 1800mm

: Yes

PMCC/MCC section provided with

a)

Removable back cover

: Yes

b)

Full height cable chamber

: Yes

2.6

Horizontal wire way for inter panel wiring

2.7

All meter, switch and relays flush

: Yes

R1

R1

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001

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: II
REV NO. :01 ; DATE: 5/03/2014

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Page 3 of 14

3.0

mounted type Yes/No: Yes

BUSBAR

3.1

Make

: HINDALCO/JINDAL

3.2

Material

: Aluminium,grade-63401

3.3

Reference, Standard

: IS 5082 (E91E)

3.4

Maximum temperature rise in Deg.over 50 Deg.C

: 40 with plain bolted joint

: 55 with silver plated bolted joint

3.5

Short-time current for 1 sec. KA rms.

: 105

3.6

Minimum clearance of barebusbar and connection

a) Phase to phase

mm

: 25

b) Phase to ground

mm

: 25

3.7

Busbars colour coded

Yes/No

: Yes

3.8

Bus Support Insulator

a)
b)

Make

: DDE
: Non-hygroscopic,
Flame retardant,
High tensile strength Track
resistance type.

Type

c)

Voltage class

d)Creepage @25 mm/kV

KV

: 415
: Min 28 mm

4.0

CIRCUIT BREAKER

4.1

Make

4.2

Type

: Air break

4.3

Reference Standard

: IEC: 60947-2

:C&SElectric/L&T/GE/Siemens/Schnieder

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001

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: II
REV NO. :01 ; DATE: 5/03/2014

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Page 4 of 14

4.4

Rated Voltage

: 415

4.5

Rated Frequency

Hz

: 50

4.6

No. of Poles

4.7

Rated Currents
a)

b)
4.8

Continuous (at site condition,

50 Deg.C ambient & within cubicle)
Short-time Current for1 second

Maximum temperature rise over

50 Deg.C ambient

: 3

Amp.

: As per rating approved

KA rms.

: 50

Deg.C.

: 40

4.9

Rated Operating Duty

: Continuous

4.10

Operating duty

: 0-3'-CO-3'-CO

4.11

Rated Making Current

4.12

Insulation Level
1-minute 50 Hz voltage withstand

4.13

4.14

KA.peak

: 105

KV rms.

: 2.5

Minimum clearance in air

a)

Between poles

mm

: 25

b)

Between live parts & ground

mm

: 25

Operating Mechanism
a)

Type

: Closing Motor wound spring

b)

No. of breaker operations stored

c)

Anti-pumping features provided ?

: Yes

Tripping shunt trip

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001

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4.15

4.16

4.17

4.18

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Page 5 of 14

Spring Charging Motor

a)

Rating

: As per manufacturers standard

b)

Voltage

: 220V D.C.

Closing Coil
a)

Voltage

: 220V D.C.

b)

Permissible Voltage variation

: (85 - 110%)

Tripping Coil
a)

Voltage

: 220V D.C.

b)

Permissible Voltage variation

: (70 - 110%)

For trip circuit supervision can the

tripping coil be connected in series with

a)

Green lamps when breaker is open

: Yes

b)

Red lamps when breaker is closed

: Yes

5.0

FUSE

5.1

Make

: S&S/L&T/GE/Siemens/Alstom /CGL

5.2

Type

: HRC

5.3

Reference standard

5.4

Rupturing capacity KArms (sym)

6.0

CONTACTORS

6.1

Make

:C&SElectric/L&T/GE/Siemens/Schnieder/ABB

6.2

Type

: Air break electro magnetic

: IS: 13703 / IEC: 60269

: AC 80, DC - 25

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001

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: II
REV NO. :01 ; DATE: 5/03/2014

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Page 6 of 14

6.3

Reference standard

: IS: 13947-4-1 / IEC-60947-4-1

6.4

Duty class

: AC - Class III-category
AC3 for unidirectional drives and
AC4 for bi- directional /inching duty drives
DC - Class I - category DC2.

6.5

Utilization category
Non - Reversible Motor AC3

: Reversible Motor AC4

6.6

Auxiliary Contacts furnished per Contactor

a)

Normally open (NO)

: 4 min

b)

Normally closed (NC)

: 4 min

7.0

CONTROL & INDICATIONS

7.1

Push Buttons
a)

Make
Cands/C&S Electric/GE/Vaishno/ABB/GEC

:BCH/L&T/Schneider/Siemens/Tecknic Control

b)

Type & Cat. No.

Alstom/RAAS Control/TM/Honeywell/
Tele mechanic
:Spring Return Push To Actuate

c)

Contact rating

: DDE

i)

7.2

Make & Continuous

Amp

240 V AC

Amp

: DDE & 10A

220 V DC

Amp

: DDE & 2A

Lamps (LED Type)

a)

b)

Make : Siemens/RASS(C&S Electric)/Vaishno/Alstom Ltd.

BCH/GE/Schneider/Concord/ABB/Essen Deinki/
TM/Siemens/Tecknic Controls/Binay Siemens
Type & Cat. No.

: Led Clustered Aluminium Indium

Gallium Phosphide Technology & DDE

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DOCUMENT NO. EP-3-GN-107-001

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REV NO. :01 ; DATE: 5/03/2014

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c)

Voltage

Page 7 of 14

: DDE

8.0

CURRENT TRANSFORMER

8.1

Make

: Automatic Electric/Indcoil/Kappa Electricals/

Pragathi Electricals/Prayog/Silkaans/C&S
Electric/Precise Electricals/Southern
Electricals/ABB/Siemens/Kalpa/Jyoti/Telk

8.2

Type

: Cast Resin

8.3

Reference Standard

: IS: 2705

8.4

C.T. Ratios as per drawings ?

: Yes

8.5

Rated frequency

: 50 Hz

8.6

Class/ALF or ISF/VA burden furnished for

a)

Differential C.T.

: PS

b)

Relaying C.T.

: 5P10

c)

Metering C.T.

: Class 0.5 ISF < 5

8.7

Short-Circuit Withstand
a)

Short-time current for 1 sec.

KA rms. : 50

b)

Dynamic current

KA peak : 105

8.8

Class of Insulation

: E or Better

8.9

Temperature rise over 50 Deg.C ambient

: 30

8.10

Basic Insulation level

9.0

VOLTAGE TRANSFORMER

9.1

Make

KV rms : 2.5

: Automatic Electric/Indcoil/Kappa Electricals/

Pragathi Electricals/Prayog/Silkaans/C&S
Electric/Precise Electricals/Southern
Electricals/ABB/Siemens/Kalpa/Jyoti/Telk

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001

SECTION
: II
REV NO. :01 ; DATE: 5/03/2014

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Page 8 of 14

9.2

Type

: Cast Resin

9.3

Reference Standard

: IS: 3156

9.4

Voltage ratio

: 415/110

9.5

Rated frequency

: 50 Hz

9.6

Accuracy class

: 3P

9.7

VA burden

: DDE

9.8

Over Voltage factor

a)

Continuous

: 1.9

b)

30 seconds

: 3

9.9

Class of Insulation

: E or Better

9.10

Temperature rise over 50 Deg.C ambient

: 40

9.11

Basic Impulse Level

9.12

Winding Connection

9.13

Kvp

: 2.5

a)

Primary

: star

b)

Secondary

: star

Fuses
a)

Continuous rating

Amp.

: DDE

b)

Symmetrical fault rating

KA rms. : 50

10.0

RELAYS

10.1

Drawout type with built in test facilities

: Yes

10.2

Type of mounting

: Fixed

10.3

Reference Standard

: IS-3231

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10.4

DOCUMENT NO. EP-3-GN-107-001

SECTION
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REV NO. :01 ; DATE: 5/03/2014

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Page 9 of 14

Protections offered for feeders:

1. Incomer feeder
2. Motor Feeder

3. Outgoing Feeder

: 51, 51N, 51SN, 64, 27, 74(TCS)

VT Fuse Failure, CB failure
:Thermal model with negative sequence
current,Voltage compensated acceleration
U/V,O/V, overload protection, short circuit&
SC backup,Current unbalance, Ground
Fault, Temperate monitoring (stator,
bearing ), Phase reversal.
: 51, 51N

Apart from protection relays, each electrically operated breaker shall be provided withanti-pumping
(94)(inbuilt of breaker), lockout (86) Lockout relay shall be hand reset type.
11.0

METERS

11.1

Make

: DDE

11.2

Type

: switchboard

11.3

Reference Standard

: IS-722

11.4

Size

: 96 x 96 mm with 240 Deg. scale,

11.5

Scale

: Full

11.6

Accuracy class

: 2%

11.7

Meter Switch
a)

Make

: DDE

b)

Type

c)

Cat. No.

: DDE

Rotary

12.0

SECONDARY WIRING

12.1

Type of Insulation

: PVC

12.2

Voltage grade

: 1100 V

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12.3

Conductor material

12.4

Conductor Size (Minimum)

a)

Potential & Control Circuit

b)

Current Circuit

12.5
Wires identified at both
ends with markers ?

DOCUMENT NO. EP-3-GN-107-001

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: II
REV NO. :01 ; DATE: 5/03/2014
Page 10 of 14

: Copper

: 1.5 Sq.mm
: 2.5 Sq.mm

: YES

13.0

TERMINAL BLOCK

13.1

Make

: Phoenix/Connect well/Elemex/Wago/
Essen Deinki/Technoplast/Tosha/
Controls&Switchgear/Jainson

13.2

Type

: box-clamp

13.3

Voltage grade

: 1100 V

14.0

CABLE TERMINATION

14.1

Cable termination/connection
furnished as specified

14.2

Cable termination kit furnished

a)

Make

: NA

b)

Type

: NA

c)

Complete with all accessories

: NA

14.3

Cable entry provision from top and bottom

14.4

Cable Lugs

14.5

: Yes

Yes/No : Yes

a)

Type

: crimp

b)

Material

: tinned copper

Cable Gland

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14.6

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Page 11 of 14

a)

Type

: Double compression

b)

Material

: Nickel plated Brass

c)

With tapered washer

: YES

d)

With armour clamp

: YES

Removable Gland Plate

a)

Material for multicore cable

: CRCA

b)

Material for I/C cable

: CRCA

c)

Thickness of the plate

: 3

15.0

BUSDUCT CONNECTION

15.1

Busduct connection suitable for-

15.2

DOCUMENT NO. EP-3-GN-107-001

SECTION
: II
REV NO. :01 ; DATE: 5/03/2014

a)

Top entry

Yes/No : YES

b)

Side entry

Yes/No : NO

Busduct connection as per

drawing furnished

Yes/No : Yes

16.0

GROUND BUS

16.1

Ground bus furnished

: YES

16.2

Material

: Galvanized steel

16.3

Size

: 75 x 10 mm

17.0

NAME PLATE

17.1

Material

: anodized aluminium

17.2

Thickness

: 3 mm

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18.0

SPACE HEATER/PLUG SOCKET

18.1

Cubicle Heater
a)

18.2

Thermostat controlled

Page 12 of 14

: Yes

Plug Socket
a)

Type

: 3 pin , Industrial

b)

Rating

: 5A

19.0

A.C./D.C. SUPPLY

19.1

Isolating switch fuse unit for incoming supply :

19.2

DOCUMENT NO. EP-3-GN-107-001

SECTION
: II
REV NO. :01 ; DATE: 5/03/2014

a)

A.C. - type & rating

b)

D.C. - type & rating

c)

Three position DC selector switch

: 4-pole, double throw & DDE

: Double pole, double throw with off & DDE
: Rotary type & 220V DC

Isolating switch fused unit at each cubicle

a)

A.C. - type & rating

: 4-pole, single throw & 415V

b)

D.C. - type & rating

: 2- pole double throw with off & 220V

20.0

PAINTING

20.1

Finisha)

Inside

: as per specification

b)

Outside

: battle ship grey IS: 632 as per IS-5

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001

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Page 13 of 14

B.

415 V NON SEGREGATED PHASE BUSDUCT

1.1

Type

: Non-segregated

1.2

Service

: Indoor/Outdoor

1.3

Rated Voltage

: 415

1.4

Phase

Nos.

: 3

1.5

Frequency

Hz

: 50

1.6

Combined Voltage And

Frequency Variation

: 10%(absolute sum)

1.7

Service voltage
(for space heater)

: 240 V AC 10%, 1-phase

2.0

One(1) minute power frequency

Withstand voltage(minimum)

: 2.5 KV(rms)

3.0

Rated Continuous Current

:As per approved drawing

4.0

Maximum temperature rise over 50 Deg.C ambient

Amp

a) Bus conductor
i) With Silver Plated bolted joints

: 55 C

ii) With Plain or Tin joints

: 40 C

b) Bus enclosure and structure

5.0

6.0

: Accessible Portion 20C

Non-accessible Portion 30C

Rated Short Time Current

Symmetrical Momentary
KA for 1 Sec. KA peak

Main Run

50 KA

105 KA

Material
a)

Conductor

:Aluminium

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001

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REV NO. :01 ; DATE: 5/03/2014

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b)

Enclosure

:Sheet steel below 2000A

Aluminium alloy Above 2000A

7.0

Shipping Section(Maximum)

8.0

Bus Insulator

9.0

10.0

Page 14 of 14

: 3M

a)

Voltage class

KV

: 1.1

b)

Creepage distance

c)

Material

: Flame retardant, non-hygroscopic, high

strength track resistant

d)

Conductor mounting

: Fastened through fixed and slip joints

e)

Earth Clearance

: 25 mm

mm

: 28mm/KV

Switchgear Terminal Adaptor Box

a)

Material of enclosure

:Aluminium

b)

Thickness of enclosure mm

:3mm

c)

Thickness of enclosure cover/ Canopy

: 2mm

Minimum clearance for bus bar and connection

a)

Phase to phase

:25mm

b)

Phase to earth

:25mm