0

PROPOSAL

OILY WASTEWATER TREATMENT SYSTEM

Rated Capacity: 50 M3/hr

PT. Petrokimia Gresik

Ammonia-Urea II Plant project

Prepared for:

PT. ADHI KARYA EPC DIVISION

JAKARTA
Your Ref
Dated

: Inquiry No:
: January 24, 2014

Our Ref
Date

: Proposal No. IDM14.Prop.HR-005 WWT Rev 1

: 05 February 2014

PT. Indosol Multidaya

TABLE OF CONTENTS
PART I

DESIGN PARAMETER
1.
2.
3.
4.

PART II

Raw Water Analysis

Plant Performance
Treated Water Quality
Terminal Points / Conditions

PROCESS SELECTION
Wastewater Treatment Plant

PART III

LIST AND SPECIFICATION OF EQUIPMENT

1.0

2.0.
3.0.
PART IV

Oily & Chemical Treatment Plant

1.1
Oily water basin
1.2
Oil water pumps
1.3
Oil Separator and oil separator basin
1.4
Separated water pumps
1.5
Static mixer
1.6
Flocculating agent dosing package
1.7
Emulsion breaker dosing package
1.8
Dissolved air flotation unit
1.9
White water generator (Dissolved air tank and pumps)
1.10 Final storage basin
1.11 Clean water pumps
1.12 Activated carbon filter
1.13 Backwash pump
1.14 Slop oil pit
1.15 Slop oil Pumps
1.16 Oily water separator
1.17 Scum collecting drum
Piping System
Electrical, Instrumentation and Control

EXCLUSIONS AND DEVIATIONS

1.0
2.0

PT. Indosol Multidaya

Exclusion
Deviation

PART V

COMMERCIAL PROPOSAL
ANNEXES
Annex 1
Annex 2

P&I D
Process Flow Diagram

This proposal is provided to the Buyer for its confidential use in connection with the evaluation of this
project only and has to be returned upon request.
The information given must not be used except for the specific purpose for which it is submitted or
reproduced in any form, without the written permission of the Seller.
It is understood that the technical details, specifications and other features of the process and
equipment are of preliminary nature. In case Seller may find it necessary to modify, delete, add to
these on completion of detailed engineering, these changes shall be incorporated in the final designs,
provided that the overall performance and guarantees are maintained.
The present proposal will not constitute a binding obligation of PT. Indosol Multidaya, also if accepted
by Buyer, unless an agreement is reached and entered into force by written instruments duly signed by
the legal representative of both parties.

PT. Indosol Multidaya

PART I
DESIGN PARAMETERS
1.0

Raw Water Analysis

No

Inlet Condition
Name of
wastewater

Volume
wwt

Freq

pH

SS
Mg/l

COD
Mg/l

Oil
mgl

Fe
Mg/
l

P
M
gl

N
m
gl

BOD
Mg/l

P
Mp
a

Tmp
C

1
2
3
4
5
6
7

The analysis of the waste water has been extracted from the specification document
Attachment #. Process Data
2

Plant Performance
The waste water treatment plant is capable of treating 50 m3/hr (Oily wastewater) and 3
m3/h (Sanitary wastewater) from above wastewater and discharging them to the site
discharge channel or for recovery water.

Treated Water Quality (Oily water)

The effluent discharge limits will comply with the Indonesian Standard of Wastewater
Discharge Regulation on The Decree of The State Minister of Environmental No: KEP51/MENLH/10/1995, dated October 23, year 1995
PHYSICS
Temperature
Dissolved solids
Total Suspended Solids
CHEMICALS
pH
Dissolved Iron (Fe)
Manganese (Mn)
Barium (Ba)
Copper (Cu)
Zinc (Zn)
Chrome Hexavalent
Chrome total (Cr6+)
Cadmium (Cd)
Mercury (Hg)
Lead (Pb)

PT. Indosol Multidaya

35
< 30

C
mg/l
mg/1

6-9
mg/l
mg/l
mg/l
mg/l
<3
mg/l
< 0.05 mg/l
mg/l
mg/l
mg/l
mg/l

Tin
Arsenic (As)
Selenium (Se)
Nickel
Cobalt
Cyanide (CN)
Sulfide (H2S)
Fluoride
Free chlorine (Cl2)
Ammonia
(NH3-N)
Urea
Nitrate (NO3-N)
Nitrite (NO2-N)
BOD5
COD
Blue methyl
Phenol
Total oil
Radioactive
4

< 0.5
<5
<1
< 10
<1
< 30
< 80
<5
-

mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l

Terminal Points/Conditions
Terminal points of piping works:
The raw water line will terminate 1 m outside from water and wastewater treatment
building area.
The service air inlet line will terminate 1 m outside from water and wastewater
treatment building area.
The instrument air inlet line will terminate 1 m outside from water and wastewater
treatment building area.
All chemical unloading points will terminate 1 m outside the bund wall adequate for
connection to the tanker unloading pumps.
Terminal points of the electrical works:
The power will terminate at MCC panel terminal
The race way will terminate 1 m outside from WWTP building area.
Terminal points of the I & C works:
The cables between equipments supplied and Local control panel are our
scope of supply

PT. Indosol Multidaya

PART II
PROCESS SELECTION
The wastewater system will be for the following requirement:
A. Wastewater based on type of the sources:
1. Oily wastewater :
- Oily wastewater from Ammonia, Urea & Utility plant
The oily wastewater from ammonia, urea & utility plant will be collected to oily water
basin capacity 1000 m3 then will be pumped into CPI oil water separator integral with oil
separator basin. The effluent from CPI water separator will flow into dissolved air flotation
(DAF).
The emulsified oil will be break and seperated into the dissolved air flotation. The scum in
the top will be collected by scrapper and flow into the scum collecting drum
The clean water from DAF will flow to final staorage basin. The treated water will be
filtered by activated carbon filter to dispose to rain water sewer

PT. Indosol Multidaya

PART III
LIST AND SPECIFICATION OF EQUIPMENT
1. Oily water basin (by other)
2. Oily water pumps
Item
:
Quantity
T yp e
Capacity
Head
Material
Motor

: 2 x 100%
: Submersible
: 50 m3/hr
: 1.5 kg.cm2
: Cast iron(casing), Cast iron(impeller/shaft)
: 4 kw, 400 V, 50 hz, 3 ph

3. Oil separator and basin

Item
:
Quantity
Type
Material
Capacity
Size
Outl et oil contents
M a te r i al

: 1 x 100%
: CPI
: Settler : FR P, Frame: 304SS
: 50
m3/hr
: 5.0 x 1.8 x 1.6 m
: Less than 10.0mg/L
: Tank: R.C. + epoxy (by other)

4. Separated water pump

Item
:
Quantity
Type
Capacity
Head
Material
Motor

: 2 x 100%
: Submersible
: 50 m3/hr
: 2 kg.cm2
: Cast iron(casing), Cast iron(impeller/shaft)
: 5.5 kw, 400 V, 50 hz, 3 ph

5. Static mixer
Item
:
Quantity
Type
Size
Material

: 1 x 100%
: In line tube static mixer
: dia. 159 mm x 1100 mm
: SS 304

6. Flocculating agent tank

Quantity
Type

PT. Indosol Multidaya

: 1 x 100%
: vertical cylindrical

Capacity
M a te r i al
Complete with

: 2 m3
: FRP or PE.
: Mixer, Matl 304 SS, 0.37 kW, 380 V, 1400 rpm

7. Flocculating agent dosing pump

Item
:
Quantity
Type
Capacity
Pressure
Material
Power

: 2 x 100%
: Diaphragm
: 50
l/hr
:5
kg/cm2
: Head: PVDF, Diaphragm: Teflon, valve: ALA ceramic
: 0.55 kw, 3 ph, 50hz,

8. Emulsion breaking tank

Item
:
Quantity
Type
Capacity
M a te r i al
Complete with

: 1 x 100%
: vertical cylindrical
: 2 m3
: FRP or PE.
: Mixer, Matl 304SS, 0.37 kw, 380 V, 1400 rpm

9. Emulsion breaking dosing pump

Item
:
Quantity
Type
Capacity
Pressure
Material
Power

: 2 x 100%
: Diaphragm
: 50
l/hr
:5
kg/cm2
: Head: PVDF, Diaphragm: Teflon, valve: ALA ceramic
: 0.55 kw, 3 ph, 50hz,

10. Dissolved air flotation

Item
:
Quantity
Type
Capacity
Size
Quiescent skirt
Scraper
Scrapper drive
Power
Complete with
M a te r i al

PT. Indosol Multidaya

: 1 x 100%
: Circular
: 50 m3/hr
: dia. 7.0 m x H 3.5
: 3 m dia, 2 m dpth
: Surface and bottom
: speed 1 2 rpm
: 0.37 kw, 400 v, 50hz
: Ladder, Top/Bottom scrapper, floater hand rail
: CS + epoxy lined

11. White water generator (Dissolved air tank & pump)

Item
:
Quantity
Tank
Size
Complete with
Pumps
Quantity
Type
Capacity
Head
Material
Motor

: 1 x 100%
: dia. 800 x SS 4000 mm
: Pressure gauge
: 2 x 100%
: Centrifugal horizontal
: 25 m3/hr
: 4 kg.cm2
: 304SS(casing)304SS(impeller/shaft)
: 5.5 kw, 400 V, 50 hz, 3 ph

12. Final storage basin (by other)

Item
:
Quantity
Type
Capacity
Size
M a te r i al

: 1 x 100%
: Rectangular
: 100 m3
: 6.0 x 4.5 x 4.0 m
: Tank: R.C. (by other)

13. Clean water pump

Item
:
Quantity
Type
Capacity
Head
Material
Motor

: 2 x 100%
: Centrifugal horizontal
: 50 m3/hr
: 3 kg.cm2
: CI (casing) / 304SS(impeller/shaft)
: 7.5 kw, 400 V, 50 hz, 3 ph

14. Activated carbon filter

Item
:
Quantity
Type
Capacity
Size
Filter media
M a te r i al

: 2 x 100%
: Vertical
: 50 m3/hr
: dia 2200 x SS 1500 mm
: Activated carbon
: CS + epoxy lined

15. ACF Backwash pump

Item
:
Quantity

PT. Indosol Multidaya

: 2 x 100%

Type
Capacity
Head
Material
Motor

: Centrifugal horizontal
: 45 m3/hr
: 2.5 kg.cm2
: CI (casing) / 304SS(impeller/shaft)
: 7.5 kw, 400 V, 50 hz, 3 ph

16. Slop oil pit

Item
:
Quantity
Type
Capacity
M a te r i al

: 1 x 100%
: Rectangular
: 10
m3
: Tank: R.C. (by other)

17. Slop oil pump

Item
:
Quantity
Type
Capacity
Head
Material
Motor

: 2 x 100%
: Centrifugal horizontal
: 10 m3/hr
: 4.0 kg.cm2
: CI (casing) / CI (impeller/shaft)
: 2.2 kw, 400 V, 50 hz, 3 ph

18. Oily water separator

Item
:
Quantity
Type
Capacity
Size
M a te r i al
Complete with

: 1 x 100%
: Vertical Gravity Separator
: 10 m3/hr
: dia 900 x SS 3000 mm
: Housing: HDPE, Packing: HDPE
: Piping & valves

19. Scum collection drum for DAF and separator

Item
:
Quantity
Type
Size
M a te r i al
A. Piping System
1. Pipe material
2. Valves type
3. Valve material

PT. Indosol Multidaya

: 2 unit
: Drum
: dia 1100 x H 1200 mm
: CS

: PVC, ANSI
: Control valves, On/off valves, butterfly valves,
Ball valves
: PVC

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B. Electrical, Instrumentation, Control

1. Electrical
Power cables to MCC substation (by Adhi)
Instrument cable to control panel
Cable tray and accesories in battery limit
Junction box IP 65
2. Instrumentation, as per PID
- PH analyzer, qty: 1 unit
- Flow meter, qty: 1 unit, flowmeter Transmitter
- Rotameter, qty: 3 unit
- Level switch and level indicator, qty: 1 set
- 4-20 mA analog signal, two wires
3. Control Panel
Field instrumentations to juction box (battery limit)
4. Motor Control Centre MCC
C. Air Consumption
Utilities
Consumer
Specification
Consumption
Pressure
Temperature

:
:
:
:
:
:

Instrument air
Control valves
Dry, dew point 20 C
4 Nm3/h
6 barg
Ambient

Miscellaneous:
1. All piping, fitting, valves, flanges, gaskets, bolts and nuts, expansion joints including pipe
supports, anchor bolt and nut, pipe rack, hangers within wastewater treatment
system Battery Limits.
2. Complete piping systems installed on pipe rack and/or pipe sleeper where
necessary, with any type of valves, supports, hangers, etc. and air flushing assembly
pipe line for skid mounted equipment.
3. All minor pipes(including sleeve, insert) necessary for maintenance and operation as
drainage pipes, vents, etc. in Suppliers scope.
4. Local push button
5. All power and control cables, tray, conduit and supporting materials such as
hanger, support, material and embedded channel within Battery Limits.
6. Spare parts and consumables for start-up, commissioning and performance test
7. Spare parts for 2 years operation
8. Chemical consumable for 6 months
PT. Indosol Multidaya

11

9. All & counter flanges with bolts, nuts and gaskets at the terminal points
10. Structural steel for wastewater treatment system equipment such as platform,
stairway, ladders and supports for installation, operation and maintenance
11. Touch up paint and initial charge oil (Grease and oil for initial filling and flushing)
12. Shop test and inspection
13. Coupling, coupling cover and associated (if required)
14. Lifting lugs
15. Painting according to the owners standard
16. Drawings & documents of all Mfg. supplied equipment with sufficient details for
installation and maintenance
17. Foundation design information including loading data and arrangement and
assembly drawings
18. All required documentation including O & M manual
19. Startup and testing assistance
20. Introduction in operation and maintenance of the operators and maintenance
staff during installation and commissioning.
21. Embedded material such as base plates, shims, anchor bolts/nuts, foundation
anchor bolts, nuts and electrical conduits within pedestal zone
22. All bulk materials (cables, cable gland, raceways, grounding power sockets, etc.)
23. All instrument installation materials such as impulse tube, air piping, manifold valves,
supports, etc.

PT. Indosol Multidaya

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PART IV
EXCLUSIONS AND DEVIATIONS
EXCLUSIONS
-

All civil engineering work is excluded; this covers engineering and structural steelwork design
(checking civil work and structural work), buildings., foundations, concrete sumps, bunds
and linings, trench covers, unit drains, floor drains, gulleys and drainpipes.
All piping from remote sump pits outside WWTP area to WWTP
Battery limit for feld instrumentations are at junction box.
All installation of piping and cabling outside WWTP area / battery limits
Plant heating and lighting.
Electricity, air and water for testing and commissioning.
Lifting beams and hoists for plant maintenance (if required).
Connecting to and from the plant.
Switchgear and starters..
All third party inspection, design calculation checks, surveillance fees and associated costs.
Site establishment.

DEVIATION

PT. Indosol Multidaya