5 Ton SNG VAN

Coach Building Materials and Equipments

5Ton SNG VAN

TECHNICAL PROPOSAL

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5 Ton SNG VAN

Coach Building Materials and Equipments

1. Manufacture Plan Summary

1-1. Top Structure (Chassis Structure Type)

1-2. Top Structure (Sony Structure Type)

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Coach Building Materials and Equipments

1. Manufacture Plan Summary

2-1. Equipments Rack (19 Standard)

2-2. Rack Check Door

General Type

Sony Type

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5 Ton SNG VAN

Coach Building Materials and Equipments

1. Manufacture Plan Summary

3. Cable Duct System

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5 Ton SNG VAN

Coach Building Materials and Equipments

1. Manufacture Plan Summary

4. Air-Conditioner Mutual Assistance System

5. Electric Panel System

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5 Ton SNG VAN

Coach Building Materials and Equipments

1. Manufacture Plan Summary

6. Power Cable Drum Room System

7. Roof Platform System

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.1 DIMENSION OF VEHICLES
The chassis is Benz Atego 5 Ton Truck. Performance and dimension of base vehicles
produce to accomplish maximum performance embodiment being very important
element of the outside broadcast van amount and use this effectively.

Chassis
Description : 5 Ton Truck
Maker : Mercedes-Benz
Model : The Atego

Specifications

Description

Dimension

Description

Dimension

Overall length(mm)

10,310

Wheel Base(mm)

5,960

Overall Width(mm)

2,450

Max. power(ps/rpm)

286/2,200

Overall Height(mm)

2,650

114.3/1,600

Carb Vehicle
Weight(kg)

Max. power/
Torque(kg.m/rpm)

6,420

Front

265/70R19.5

Rear

2,5/70R19.5

Tire
Max. Gross Vehicle
Weight (kg)

5,000
Displacement (cc)

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.2 AIR SUSPENSION
Is consisted of air spring, labeling valve, air line, air tank and air compressor to
protect equipment from external impact and shock and strengthens existing leaf
spring, piping uses and produces quality of the material such as piping of existing
vehicles.

Air Suspension
spec: 5ton double convoluted
Maximum shock-absorbing width : 1.35
Model no :W01-358-7410
Maker: FIRESTONE (U.S.A.)

Features
1. Compose Air system by Compressor for vehicles, Air-tank, Air-line
that supply public organ composing car body and suspension to
protect Shelter various equipments from impact and load by Leveling

Gage and Leveling Valve, and Stabilizer bar and shock absorber that
control air bag and spring constant, height that is Air-Spring
designing existing Leaf Spring course composition, and I build Check
Valve, Protection valve by component.
2. If load adds too much on car body as primary Air Spring because this
compress chamber height control, and a compressed air quantity
must become automatic regulation operating Leveling velve this time.

3. In contrary, progress must become in contrary if load decreases, and

here, Leveling valve designs to operate delay to prevent littleness of
air by fast exercise of car body and should manufacture so
that vibration effect may be maximized.

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.3 SIDE & ROOF PANEL
Goldform Panel

Description :Side & Roof Panel

Spec : Outer Panel : AL 1.0mm plate
Inner Panel : Plywood 3.0mm
Insert Material : Gold Form

Features

Goldform does to self-extinguishing (nature that fire off) site.

When manufacture AL Goldform panel, necessary member(DOOR, equipment establishment

position) must do proper reinforcement.

Roof(Roof Panel) and wall(Side Wall Panel) connect by Conner BK'T and manufacture by
built-in type structure.

Painting and logo : Color according to design(CIP) specifying in dull luster oil paint use
(durability is strong) end user.

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.4 FLOOR CONVERSION.
FLOOR CONVERSION.

Description : Floor Frame

Spec : Steel Channel, Pipe, Plywood(18mm)
Maker : Mirae S & T

Features

Vehicles basis FLOOR designs and produces basis frame by sqare corners PIPE and ""
angle.

Floor upper part finishes by plywood(18T) and floor finish(luxtile), and corner part or joint
part should makes water be not .

Floor work should be done side by side reasonable pipe line and wiring work, and make
cable duct construct line for this.

A part that each equipment is established constructs PIPE and backstop.

For maintenance, do construct cable duct and checking door on the floor.

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.5 SKIRT BOX
Skirt Box & Door Conversion

Description : Skirt Box & Door

Spec : EGI,AL Plate, Door Catch, AL Chassis
Maker : Mirae S & T

Features

Detail spec : 40 * 40 * 5mm Angle/ 1.6 EGI Plate/ AL Chassis

Should establish do leakage control device and locking system.

For install various equipments, vehicles bottom parts convert to storage box.
(Level Jack controller/a cable drum/fuel tank/Electric Power panel/ETC)

Leak-proof finishing and double-locking device is installed.

Door type use up & down opening type. Door hinge use reclamation type.

2)Door catch

Maker : TAKIGEN (JAPAN)

Model : THA-429-1K( WITH KEY)

Open and close is easy by one-touch.

Perfection waterproof function .

Use product that become surface treatment by left, right combined use, zinc alloy
material and chromium plate.

Surface treatment : Seeing sieve - crom plating painting, Bracket - zinc galvanization

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.6 ROOF PLATFORM
Roof Platform

Description : roof platform conversion

Spec : AL Checked Plate, SUS plate,
GUIDE Bracket.
Maker : Mirae S & T

Features

SPEC : 40x40x1.6t SUS square corners Pipe/40x20x1.6t SUS square corners

Pipe/Guide inclusion.

Components : AIRCON, SPEAKER, VENTILATOR, ROOF BOX, SUNSHADE TENT, ETC.

Roof Stage use Aluminum Check Plate for anti-skid. (Diamond Shape)

More than 1.2mm of aluminum alloy plates welded to the special use is designed to be
completely waterproof. Then extra frame is installed.

Guide establishes edge height 10Cm upward.

For fully waterproof & natural drainage, roof must flat construction.

Safety bar must installed at the edge of the roof about 10cm heights & 2.6 stainless
pipe.

When work on fore-end if there is vehicles right and left, attach necessary Search DC
Light 1unit.

At the roof stage of the entrance top portion install the sunshade tent.

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.7 DOOR CONVERSION
Main Door

Description : Door Conversion

Spec : AL GOLD FORM PANEL 50mm,
Door Catch
Maker : Mirae S & T

Features

1) Door Conversion

Door is made by Aluminum, EGI PLATE, Square Pipe materials for prevent rust.

Comfortable designed required. (All of door are applied.)

A portable ladder is designed to mount at each check door.

Using a rubber molding to prevent leaks the water.

When driving, should not happen to a noise & vibration at the door.

2)Door Catch

Maker : TAKIGEN(JAPAN)

Model : A -542-3 R(WITH KEY)

SPEC :106 * 76(mm),680g

Special feature : The one-touch fastening system, perfection waterproof type, 3 points
fastening system, is available by fastening device and left of the one-touch system,
right combined use.

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Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.8 SLIDE STEP CONVERSION
Slide Step

Description : Slide Step conversion

Spec : AL Checked Plate, Step Handle
Maker : GERSAN Inc. Takigen (Japan)

Features

1) Slide Step

Maker : GERSAN Inc.

Spec : 40x40x1.6t SUS Pipe / Al check plate 2.3t

To access a user-friendly structure should be produced.

Slide step use stainless steel materials with good durability and corrosion resistance.

Good exterior finishing and install the locking device for safety passengers

2) Step Handle

Maker : Takigen Inc. (Japan)

Model : A-213-N

Spec : 84 * 124(mm),570g

Turning Handle Type

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.9 SUNSHADETENT CONVERSION
Sunshade Tent

Description : Sunshade Tent Conversion

Spec : AL BAR, AUTOMATIC, CASSET TYPE.
Maker : Garae system

Features

Tent is installed on the each door upper parts.

Tent is produced longer than each door width.

Display : Press button until wanted length and unfolds tent.

Put in threshold points at the controller then so as to spread until 2 meters.

When the cover spread up to 2 meters, automatically stop the tent.

Controller switch is installed nearby the door.

Tent Control S/W

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Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.10 INTERIOR
INTERIOR

Description : INTERIOR
Spec : Carpet, Wood Molding
Maker : Mirae S & T

Features

Wall finishes using by CARPET or synthetic leather, Epiron material.

The floor establishes flooring material of waterproof quality of the material.

Ceiling constructs interior wood in corner and junction and produces indoor
atmosphere of aesthetic sense after construct high-quality soundproofing for vehicles.

Inquire niche between operation's RACK course vehicles wall by interior wood like
storage box, manufacture to feel vehicles and sense of unity.

Rack's intermediate part manufactures as can do simple document work when

establish sliding Table(3ea) and operates Rack's equipment.

All facilities arrange considering working space, vehicles distribution of load maximum.

Vehicles all internal attachments fix firmly so that is not bolted when motor move and
stop.

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.11 RACK & S/W DESK
Rack & Desk

Description : RACK & S/W DESK

Spec : 19", 40*20*1.6mm AL Bar.
Maker : R&C System Inc

Features

Details Spec : 19 " (international standard) 40x20x1.6t Al bar type.

Equipment RACK uses 19" standard RACK and do it so that application of general
equipment may be easy.

It must be structure that thread RACK GALLERY and happens in equipment can do
justly emission.

Is that establish Switcher Desk in Rack's center and uses Rack equipment and do it
so that may plan by convenience.

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Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.11 SIDE STEP (Folding Type)
Folding Step

Description : Side Folding Step

Spec : STS Materials
Maker : Bu-Young Metal Inc.

Features
Spec : Model : KD-1856
Materials : SUS304
Good corrosion resistance & durability with stainless steel.
Do polishing and good appearance.
Do fix high tension riveting at side wall panel of vehicle chassis.
Do construct at vehicles wall parts, can move up to the roof stage.

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.12 GEN ROOM
Gen Room

Description : Gen Room

Spec : SONEX, Noise & Vibration-Proofing
Maker : Mirae S&T

Features
Spec : SONEX, Generator Bkt + Rubber Plate, EGI(1.6t), Exhaust Duct
Do install extra generators room with partition for noise proofing.
1st Noise-crossing gate install at the generators outlet then install the SONEX (like
noise-proofing sponge) for more reduce generator noise.
Cooling inhalation & exhaust duct and gallery must install based upon generator
structure. Aluminum insulator install at the exhaust duct for prevent direct noise.
Waterspout install at the vehicles roof.
Generator noise level must below 60dB. (Must Fully SONEX Construction.)
For only generator shock absorbing bracket install at the generator then install
vibration-proofing rubber at the generator room floor.
Generator room indoor materials must nonflammables. Floor finishing use Non-Slip
materials with not mixed oil.
Generator check door install at the left & right side generator room. For maintain
opening Locking Device must use Built-in Type Stainless Steel materials.

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.13 CHECK DOOR
Check Door

Description : Check Door

Spec : AL Gold Form Panel 50T, Door Catch
Maker : Mirae S&T

Features
Door hinge must construct no shown type from
outside.
Rack check door finish noise-crossing within
inside and outside. For inhalation & exhaust of air,
install the Gallery.

Each door must install double lock type door catch

for prevent door opening while driving.
Rubber molding construct to the each door, while
raining, must drainage & noise-proofing.
Portable ladder or step install at rear part of the
rack check door.

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.14 ROOF & WALL BOX
Roof & Wall Box

Description : Terminal Box

Spec : A/V/D/P I/O Terminal
Maker : Mirae S&T

Features
For use directly audio & video In/OUT terminals, construct Box type on the Roof
Stage & Wall.
Door type is up & down slide type. Door fix bracket must installed.
In font of the Box install the cable holder.
Terminal Box install in the roof stage for use TV, Antenna, Cable, Audio & Video
Intercom Connector.
Terminal Box must finish fully water-proofing sliding cover. RF cable wiring whole of
the various connector.
Terminal Box lock device use twist cap type.

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5 Ton SNG VAN

Coach Building Materials and Equipments

2. Vehicles Specification and Details Standard

2.15 RACK GALLERY
Rack Gallery

Description : Rack Gallery

Maker : DM Technology Inc.

Features
SPEC :
Gallery Outer Plate Size - 300 X 300 mm
Material - Aluminum.
Fan & Motor : AC 220V.
Type : Wall within Type, Electrical Motor Type
For ventilate heat from the equipments, must install gallery behind of the rack.
When raining day, prevent water drainage, gallery cover must install with automatic open & close
type.

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5 Ton SNG VAN

Coach Building Materials and Equipments

3. Electric System
3.1 TRANSFORMER
Transformer

Description : Transformer
Capacity : 30KVA
Maker : Hankook Electronic Inc. (KOREA)

Features
Company : Hankook Electronic Inc.
Capacity : 30KVA
Input : 220V.
Output : 0V. 110V. 220V.
Frequency : 60Hz
Input power not interfere with each other so that phase changes should be made dualtype design.
110V power supply capacity of the user needs to select the capacity to consider applying.

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Coach Building Materials and Equipments

3. Electric System
3.2 POWER SUPPLY
Power Supply

Description : Power Supply

Model : JWS-600
Maker : Densei-Lambda (Japan)

Features
Company : Densei-Lambda
Model : JWS-600-24
Input Voltage : AC 220V , 60Hz, 1
Output Voltage : DC 24V
Max. Charge Current :DC 27A
Cooling Type : Enforcement Air Cooling Type
Efficiency : 83%
Dimension : 200mm * 100mm * 92mm
Weight : 4KG
The output AC power from a generator or an external power supply is the lord take
the KEPCO, a generator to recharge the battery always should be installed for the
Power Supply.
Power Supply operate by high stability of rated voltage and current. Protection circuit
should be built-in about overload power. Operational status is monitored by the
instrument panel in the operation room.

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Coach Building Materials and Equipments

3. Electric System
3.3 UPS
UPS

Description : UPS
Model : 5KVA
Maker : APC (U.S.A)

Features
Company : APC (U.S.A)
SPEC :
Rated Power :5KVA
Input : 220V , 60Hz (3Hz Auto Sensor)
Nominal Output Voltage : 220V
Input Frequency : 60Hz (3Hz Auto Sensor)
Main Control Input Voltage Bandwidth : 160~280V
Battery Back Up Time : 15.4 Min
Battery Type : Non-leakage, sealing type PB Battery
Battery Change Alarm & Overflow Cont. Alarm Unit
When emergency, Cut Off Power System
Multi polarity Noise Filtering, Thunder & Serge Resistance
Auto Bypass
Size (mm) : 660.4(L) x 482.6(W) x 88.9(H)
Weight : 28.18Kg
Warranty: 2 Year
This work must be maintained even during sudden power outages must be connected to the
equipment.

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Coach Building Materials and Equipments

3. Electric System
3.4 ATS
ATS

Description : ATS (Auto Transfer Supply)

Model : OSS-Series , 62T
SPEC : 220V/200A, 2P
Maker : OSEMCO

Features
Company : OSEMCO
ATS is when cut off supplying the power, change the other power unit.
Two type select with Auto & Manual type. Auto type is when use designated power cut off then
automatically the other power connected. Manual type is when use designated power then push the
switch can change the other power connected.
ATS body installed at the generator room or bottom skirt storage.

- Feature 1. Good connected operating system

2. Min current, Max transfer supply
3. Good open & shut function
4. Emergency power supply suitable
5. D/C at the A/C can circuit breaking

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5 Ton SNG VAN

Coach Building Materials and Equipments

3. Electric System
3.5 EXIT POWER IN BOARD
EXIT POWER IN BOARD

Description : EXIT POWER IN BOARD

Spec : AL Plate Panel.
Maker : Mirae S & T

Features

For panel with external electric power supply, is made on the vehicles lower parts.

This panel must use by checking the Power Input Meter, Main Breaker, Input Connector.

Establishing earth leakage breaker, make overload city automatic cutout attained.

Water leakage Electric Power panel be, establish in skirt box.

Power terminal must use CAM-LOCK type.

The S/W top portion writes relevant name, make operator can know easily.

Electric Power panel establishes in optimum position of that vehicles skirt, but
establishes in place that come inside about 150mm in Door preventing water leakage.

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5 Ton SNG VAN

Coach Building Materials and Equipments

3. Electric System
3.6 POWER CONTROL BOARD
Power Control Board

Description : POWER CONTROL BOARD.

Spec : AL Plate Panel.
Maker : Mirae S & T

Features

Compose so that manufacturing may be available indoors easily as main panel that
supply power in various equipments and all devices.

Establish CAM S/W, can select wanted power supply method of Electric Power and
generator.

Vehicles all internal power component establish by center concentration System to

control in the supply of electric power panel.

Establish digital display as can confirm AC, DC Volt Meter.

Generator and ventilation fans can operate by Remote in the supply of electric power
panel.

Do so that is convenient to establish by wall tapestry way in wall and uses power control
panel.

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Coach Building Materials and Equipments

3. Electric System
3.7 LIGHTING SYSTEM
Light

Description : Lighting
Spec : AV 220V, DC 24V

Features
1) Room Light
SPEC : AC 220V 27W, DC24V 18W
Reclamation type of AC & DC room light install on the ceiling.
After external power put in, must install by using the only one switch can all of the room
lights turned on.
2) Dimmer Light
SPEC : AC220V, 12W
Dimmer lights must installed in front of the Rack. (For maximizing indoor brightness)
Dimmer Light control switch installed at power control board. Also install by using the
only one switch can all of the dimmer light.
3) Search Light
SPEC : DC24V, 55W
Search light installed at 4 corners of the Roof Platform.

Model

Spec

Company

Qty

AC Room Light

220V 27W

Sabit Max Inc.

6EA

Dimmer Light

AC 220V 20W

Osram (Rotatable)

7EA

DC Room Light

24V 18W

Sabit Max Inc.

4EA

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Coach Building Materials and Equipments

3. Electric System
3.8 POWER CABLE W/DRUM
Power Cable W/Drum

Description : Power Cable W/Drum

Spec : AL Profile
Maker : GERSAN Inc. (KOREA)

Features

Maker : Gersan Inc.

Electric motion style : DC 24V

Power Cable : 14SQ x 3P x 100M (Consumer Consultation)

Drum is made by aluminum die-casting bar.

Drum is made by light and easy to move.

Corrosion-resistant surface treatment. (Aluminum Frame)

Drum Handle use STS 304 casting structure with good durability.

Each cables must apply to the different color by each signal.

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5 Ton SNG VAN

Coach Building Materials and Equipments

3. Electric System
3.9 GENERATOR
Generator

Description : Generator
Model : 40KVA, 50HZ
Maker : Marathon

Features
Capacity : 40KW
Voltage : 120/240V
Frequency : 50Hz
Fuel : Diesel
4 Cylinders, water-cooled design
Fuel Consumption (50Hz Standard)
100%------9.9 (L/h)
75%------7.5 (L/h)
50%------5.5 (L/h)
25%------3.6 (L/h)

The behavior of the generator in the generator and power control board separate On /
Off task behavior is possible.
Fuel is supplied from the generator to receive the vehicle fuel tank is installed.
Battery only for the generator to start the vehicle, regardless of the install, and
operate the generator when the generator is automatically charged Battery should be
dedicated.

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3. Electric System
3.10 LEVEL JACK
Level Jack

Description : LEVEL JACK

Model : MST-HLJ50
Maker : Mirae S & T

Features

Model : MST-HLJ50

Capacity - FRONT : 5,000kg - REAR : 8,000kg

POWER : DC 24V

Type : Straight Jack Type

Capacity per Jack : 2,500 / 4,000 kg

Stroke :350 mm

Footpad Size : 160x160 mm

When stop the vehicle, this is shake preventing device.

Level Jack is installed at 4 locations under the vehicle.

This is operated by hydraulic controller.

Level Jack Down warning lamp is installed at the driver seat.

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Coach Building Materials and Equipments

3. Electric System
3.11 REAR VIEW SYSTEM
Rear View System

Description : Rear View System

Model : CAMERA : ECC-70M (Color)
Maker : EASTERN Inc. (KOREA)

Features
When driving, must the rear confirmed specification.
When reverse gear operate, without monitor turned on, can automatically show the rear.
Monitor installed at good sight from the driver seat.

- CAMERA - 1/3" CCD Vehicle The Rear Sensor Color Camera

- NTSC Type ( 270,000 Pixel )
- Consumption Power : 2.4W
- 130 Lens
- Min. Illumination : 0.1LUX
- Voltage : DC 12V
- Water Resistance
- Operating Temperature : -30C ~ +50C
- Aluminum Case
- Noise Level : 47dB

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Coach Building Materials and Equipments

3. Electric System
3.12 ELECTRIC HEATER
Electric Heater

Description : Heater
Model : DAW 2422 (2kw)
Maker : KING (U.S.A)

Features

Size : 19" Rack Type

Electric capacity : 2 kw

Rated voltage : 220V

This heater is installed at the lower parts of the RACK.

If the heater is overheat, thermostat device is installed.

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3. Electric System
3.13 AIR-CONDITIONER
Air-Conditioner

Description : Air-Conditioner
Model : Air-V
Maker : Carrier (U.S.A)

Features

Model : Air-V

Cold room capacity : 13,500 BTU (3,500Kcal/h)

Rated voltage : 210 VACs, 60Hz, 1PH

Amount to dance the room : 380cfm

Dimension (mm) : 365x575x1041

Weight (kg) : 48

Blow & Temperature

Controller

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3. Electric System
3.14 Warning Lighting System
Warning Light System

Description : Warning Light & AMP.

SPEC : Circular Type
Maker : Musun Sport Inc. (KOREA)

Features
SPEC.
Type : Strobe Type
Materials : Plastic, Water Resistance Rubber
Power : DC 24V
Color : Red
Shape : Circular
Far away to be installed for emergency announcements.
Warning Light Controller & AMP installed near by driver seat.
Warning light system can operate vehicle start key OFF condition.
Must provide warning light, emergency siren, microphone.
Siren sound is 4 type installed.

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Warning AMP