PRELIMINAR

FYAGA ING. S.A.C.

1.-

BELT CONVEYOR ARRANGEMENT NRO. 30 CV 001

18.5
7 .3 4 m . E N T R E C E N T R O S

20 "

POLEA
MOTRIZ

18"

POLEA
COLA

34.40 m. ENTRE CENTROS POLEAS

2.-

DATA
Q=
B=
L=
C=
V=
H=
Lb =
Vo =

3.-

TPH
inchs
ft
lb/ft3
FPM
ft
ft
FPM

44.2
145.56

7.98352
45.92
(Belt Feeder)

WEIGHT OF MATERIAL, LBS PER FT OF BELT LENGTH

Wm =

4.-

44.20
72.00
87.24
121.80
283.00
0.00
46.26
0

Q x 2000
60 x V

5 lb /ft

EFFECTIVE BELT TENSION

Te =

L x Kt ( Kx + Ky.Wb + 0.015.Wb) + Wm.(L.Ky + H) + Tp + Tam + Tac

Wb - Weight ofbelt in pound per foot of belt length
Wb =

26 lb/ft

(Tab. 6.1 - CEMA / 5ta Ed.)

Kt - Ambient Temperature Correction Factor

Kt =
1.1
(Fig. 6.1 - CEMA / 5ta Ed.)
Kx - Idler Friction Factor
Kx = 0.00068 ( Wb + Wm) + ( Ai / Si )
Ai =
Si =

1.8
4.5 ft
Kx =

for 4 - inches idler spacig

troughing idler spacig

0.421

Pgina 1 de 24

(lbs)

PRELIMINAR

FYAGA ING. S.A.C.

Ky - Factor for Calculating the Forces of Belt and Load Flexure Over The Idlers
Ky = ( Wb + Wm ) x A x 10-4 + B x 10-2
A=
B=

2.15
1.565
Ky =

Table 6.4 Idler Spacing 3 ft

Average belt tension 1000 Lbs

0.022

Tp - Tension resulting from resistance of belt to flexure aroud pulleys and the resistance
of pulleys to rotation on their bearings, total for all pulleys
Tp =

200 lbs

(Tab. 6.5 - CEMA / 5ta Ed.)

Tam - Tension resulting from the force to accelerate the material continuously as it is fed
onto the belt
Tam = 2.8755 x 10-4 x Q x V
Tam =

3.60 lbs

Tac - Total of the Tensions from conveyors accessories

Tac = Tsb + Tpl + Ttr + Tbc

lbs

Skirtboard friction Tsb :

Tsb =

(Cs x D2 + 6) x L

Cs =

2 x dm ( 1 - sin f)
288 ( 1+ sin f)

dm =

121.80 lb/ft3

36

Cs =

0.220

D=

angle of repose of material, degrees.

0,1 x B

Tsb =

7.2 inchs

1608 lbs

Tension resulting from belt sag Betwen Idlers To :

To =

6.25 x Si x (Wb + Wm)

To =

878 lbs

Tension resulting from belt pull requerid for belt-cleanig devices Tbc :
Tbc =

3xB=
Tac =

432

lbs

2040 lbs

Belt Tension Calculus :

Te =

Pgina 2 de 24

2388 lbs

PRELIMINAR

FYAGA ING. S.A.C.

6.-

POWER REQUIREMENTS

Belt hp :

Te x V
33000

Drive pulley hp :

(hp)

200 x V
33000

5% for speed reduction shaft = 0,05 ( hp1 + hp2)

Horspower at motor shaft

HP Motor Select :
7.-

hp1 =

20.5 hp

hp2 =

1.7 hp

hp2 =

1.1

Shp

23.3 hp

HPM =

28.0 hp

BELT TENSIONS
T2a = To + Tb - Tyr
T2b = Cw x Te
Choice the larger value of T2
Tension resulting from belt sag Betwen Idlers To :
To =

6.25 x Si x (Wb + Wm)

To =

878 lbs

Tension resulting from the force needed to lift or lower the belt Tb :
Tb =

H x Wb

Tb =

0.00 lbs

Tension resulting frrom the resistance of the belt as it rides over the return idlers Tyr :
Tyr =

L x 0.015 x Wb x Kt

Tyr =

37 lbs

Wrap Factor Cw :
Cw =

0.8
T2a =

840 lbs

T2b =

1910 lbs

Wrap angle 180 no Snub

Pgina 3 de 24

PRELIMINAR

FYAGA ING. S.A.C.

8.-

T1 =

Te + T2

Tt =

T2 + Tyr - Tb =

878

840 lbs

T1 =

3228 lbs

Tt =

878 lbs

SELECTION OF PULLEY SIZE AND BELT

Belt Tension =

T1

=
B
From Table 1 ANSI/CEMA B105.1-1992
With 180 arc of contact for 16" pulley diameter is acceptable, Max.

45 PIW

195

Diameter Drive Pulley =

Diameter Tail Pulley =
Belt

9.-

T2 =

DRIVE EQUIPMENT
N

12 x V
x Dp

44 RPM

REDUCER :
Mark:
Type:
Class
Model
Ratio
Speed Out
Weight:

Sumitomo
SM Shaft Mount
Class II (conveyors)
215G
25
44 RPM
74.00 Kg.

Mark:
Type:
Model:
HP:
N:
V:
Weight:

WEG
Efficiency Estndar
213T
10
1760
440 V 3F
72.00 Kg.

MOTOR:

Pgina 4 de 24

PIW

24.75 inches
20 inches
150 PIW

PRELIMINAR

FYAGA ING. S.A.C.

10.-

SHAFTINGS
Drive Pulley Shaft

b=
R=

18
T 1 + T2 + W

W=

210 lbs

R=

4137.93 lbs

D=

{ 32.FS/[ (K.M/Sf)2 + 3/4 (T/Sy)2 ]1/2 }1/3

FS =

1.5

N=

6 inchs

A=

7.25 inchs

B=

33 inchs

C=

8 inchs

M=

(Vectorial)

R. (N + 1,25)

15000 lb - inch

2
T=

(T1 - T2 ) x Dp
2

P=

321.2

J=

P.C(B-A)
RBA

29548 lb - inch

321.2 lb

0.07

Pgina 5 de 24

PRELIMINAR

FYAGA ING. S.A.C.

K=

1.11

Table 5 ANSI CEMA B 105,1-1992

Sf =

ka.kb.kc.kd.ke.kf.kg.Sf*

ka =
kf =
kd =
Sf* =
Sy =

0.8
0.63
1
41000 PSI
45000 PSI

kb=
kc=
ke=

0.7909
0.897
1
AISI 1045
AISI 1045

Calculating :
Sf =

14660 PSI

D=

2.72 inchs

Diam. at hub
Diam. at Bearing

2 3/4"
2 1/4"

Tail Pulley Shaft

W=

150 lbs

R=

2191.73 lbs

Mb =

R. A

7945 lb - inch

2
Calculating :
Sf =
D=

D=

14660 PSI
3

32*Mb
Sb
1.77 inch
Diam. at hub
Diam. at Bearing

Pgina 6 de 24

2 1/4"
1 3/4"

PRELIMINAR

FYAGA ING. S.A.C.

1.-

BELT CONVEYOR ARRANGEMENT NRO. 2

18.5
7 .3 4 m . E N T R E C E N T R O S

20 "

POLEA
MOTRIZ

18"

POLEA
COLA

34.40 m. ENTRE CENTROS POLEAS

2.-

DATA
Q=
B=
L=
C=
V=
H=
Lb =
Vo =

3.-

TPH
inchs
ft
lb/ft3
FPM
ft
ft
FPM

60.68

62.3973727422

3706 H
17983 Lh

11.48
(Belt Feeder)

WEIGHT OF MATERIAL, LBS PER FT OF BELT LENGTH

Wm =

4.-

312.00
24
62.39
178
300
12.1
11.48
0

Q x 2000
60 x V

34.7

lb /ft

EFFECTIVE BELT TENSION

Te =

L x Kt ( Kx + Ky.Wb + 0.015.Wb) + Wm.(L.Ky + H) + Tp + Tam + Tac

Wb - Weight ofbelt in pound per foot of belt length
Wb =

6 lb/ft

(Tab. 6.1 - CEMA / 5ta Ed.)

Kt - Ambient Temperature Correction Factor

Kt =
1
(Fig. 6.1 - CEMA / 5ta Ed.)
Kx - Idler Friction Factor
Kx = 0.00068 ( Wb + Wm) + ( Ai / Si )
Ai =
Si =

2.3
4 ft
Kx =

for 4 - inches idler spacig

troughing idler spacig

0.603

Pgina 7 de 24

(lbs)

PRELIMINAR

FYAGA ING. S.A.C.

Ky - Factor for Calculating the Forces of Belt and Load Flexure Over The Idlers
Ky = ( Wb + Wm ) x A x 10-4 + B x 10-2
A=
B=

2.2
2.25
Ky =

Table 6.4 Idler Spacing 3 ft

Average belt tension 1000 Lbs

0.031

Tp - Tension resulting from resistance of belt to flexure aroud pulleys and the resistance
of pulleys to rotation on their bearings, total for all pulleys
Tp =

350 lbs

(Tab. 6.5 - CEMA / 5ta Ed.)

Tam - Tension resulting from the force to accelerate the material continuously as it is fed
onto the belt
Tam = 2.8755 x 10-4 x Q x V
Tam =

26.91 lbs

Tac - Total of the Tensions from conveyors accessories

Tac = Tsb + Tpl + Ttr + Tbc

lbs

Skirtboard friction Tsb :

Tsb =

(Cs x D2 + 6) x L

Cs =

2 x dm ( 1 - sin f)
288 ( 1+ sin f)

dm =

178 lb/ft3

38

Cs =

0.294

D=

angle of repose of material, degrees.

0,1 x B

Tsb =

2.4 inchs

177 lbs

Tension resulting from belt sag Betwen Idlers To :

To =

6.25 x Si x (Wb + Wm)

To =

1017 lbs

Tension resulting from belt pull requerid for belt-cleanig devices Tbc :
Tbc =

3xB=
Tac =

72

lbs

249 lbs

Belt Tension Calculus :

Te =

Pgina 8 de 24

1168 lbs

PRELIMINAR

FYAGA ING. S.A.C.

6.-

POWER REQUIREMENTS

Belt hp :

Te x V
33000

Drive pulley hp :

(hp)

200 x V
33000

5% for speed reduction shaft = 0,05 ( hp1 + hp2)

= fhp

10.6 hp

hp2 =

1.8 hp

hp2 =

0.6

Shp

13.1 hp

HPMIN =

16.3 hp

HPM =

17.5 hp

Horspower at motor shaft

HP Motor at 4500 m.s.n.m

hp1 =

0.8
HP Motor Select :
7.-

BELT TENSIONS
T2a = To + Tb - Tyr
T2b = Cw x Te
Choice the larger value of T2
Tension resulting from belt sag Betwen Idlers To :
To =

6.25 x Si x (Wb + Wm)

To =

1017 lbs

Tension resulting from the force needed to lift or lower the belt Tb :
Tb =

H x Wb

Tb =

72.6 lbs

Tension resulting frrom the resistance of the belt as it rides over the return idlers Tyr :
Tyr =

L x 0.015 x Wb x Kt

Tyr =

6 lbs

Wrap Factor Cw :
Cw =

0.8
T2a =

1084 lbs

T2b =

934 lbs

Wrap angle 180 no Snub

Pgina 9 de 24

PRELIMINAR

FYAGA ING. S.A.C.

8.-

T1 =

Te + T2

Tt =

T2 + Tyr - Tb =

867

934 lbs

T1 =

2102 lbs

Tt =

867 lbs

SELECTION OF PULLEY SIZE AND BELT

Belt Tension =

T1

=
B
From Table 1 ANSI/CEMA B105.1-1992
With 180 arc of contact for 20" pulley diameter is acceptable, Max.

12 x V
x Dp

345

PIW

20 inches

Diameter Tail Pulley =

16 inches

DRIVE EQUIPMENT
N

88 PIW

Diameter Drive Pulley =

Belt

9.-

T2 =

57 RPM

REDUCER :
Mark:
Type:
Class
Model
Ratio
Speed Out
Weight:

Sumitomo
SM Shaft Mount
Class II (conveyors)
215G
25
57 RPM
74.00 Kg.

Mark:
Type:
Model:
HP:
N:
V:
Weight:

WEG
Efficiency Estndar
213T
10
1760
440 V 3F
72.00 Kg.

MOTOR:

Pgina 10 de 24

150 PIW

PRELIMINAR

FYAGA ING. S.A.C.

10.-

SHAFTINGS
Drive Pulley Shaft

b=
R=

18
T 1 + T2 + W

W=

210 lbs

R=

3108.20 lbs

D=

{ 32.FS/[ (K.M/Sf)2 + 3/4 (T/Sy)2 ]1/2 }1/3

FS =

1.5

N=

6 inchs

A=

7.25 inchs

B=

33 inchs

C=

8 inchs

M=

(Vectorial)

R. (N + 1,25)

11267 lb - inch

2
T=

(T1 - T2 ) x Dp
2

P=

321.2

J=

P.C(B-A)
RBA

11680 lb - inch

321.2 lb

0.09

Pgina 11 de 24

PRELIMINAR

FYAGA ING. S.A.C.

K=

1.11

Table 5 ANSI CEMA B 105,1-1992

Sf =

ka.kb.kc.kd.ke.kf.kg.Sf*

ka =
kf =
kd =
Sf* =
Sy =

0.8
0.63
1
41000 PSI
45000 PSI

kb=
kc=
ke=

0.7909
0.897
1
AISI 1045
AISI 1045

Calculating :
Sf =

14660 PSI

D=

2.41 inchs

Diam. at hub
Diam. at Bearing

2 3/4"
2 1/4"

Tail Pulley Shaft

W=

150 lbs

R=

2166.18 lbs

Mb =

R. A

7852 lb - inch

2
Calculating :
Sf =
D=

D=

14660 PSI
3

32*Mb
Sb
1.76 inch
Diam. at hub
Diam. at Bearing

Pgina 12 de 24

2 1/4"
1 3/4"

PRELIMINAR

FYAGA ING. S.A.C.

1.-

BELT CONVEYOR ARRANGEMENT NRO. 2

18.5
7 .3 4 m . E N T R E C E N T R O S

20 "

POLEA
MOTRIZ

18"

POLEA
COLA

34.40 m. ENTRE CENTROS POLEAS

2.-

DATA
Q=
B=
L=
C=
V=
H=
Lb =
Vo =

3.-

TPH
inchs
ft
lb/ft3
FPM
ft
ft
FPM

60.68

62.3973727422

3706 H
17983 Lh

11.48
(Belt Feeder)

WEIGHT OF MATERIAL, LBS PER FT OF BELT LENGTH

Wm =

4.-

18.00
24
62.39
178
300
12.1
11.48
0

Q x 2000
60 x V

2.0

lb /ft

EFFECTIVE BELT TENSION

Te =

L x Kt ( Kx + Ky.Wb + 0.015.Wb) + Wm.(L.Ky + H) + Tp + Tam + Tac

Wb - Weight ofbelt in pound per foot of belt length
Wb =

6 lb/ft

(Tab. 6.1 - CEMA / 5ta Ed.)

Kt - Ambient Temperature Correction Factor

Kt =
1
(Fig. 6.1 - CEMA / 5ta Ed.)
Kx - Idler Friction Factor
Kx = 0.00068 ( Wb + Wm) + ( Ai / Si )
Ai =
Si =

2.3
4 ft
Kx =

for 4 - inches idler spacig

troughing idler spacig

0.580

Pgina 13 de 24

(lbs)

PRELIMINAR

FYAGA ING. S.A.C.

Ky - Factor for Calculating the Forces of Belt and Load Flexure Over The Idlers
Ky = ( Wb + Wm ) x A x 10-4 + B x 10-2
A=
B=

2.2
2.25
Ky =

Table 6.4 Idler Spacing 3 ft

Average belt tension 1000 Lbs

0.024

Tp - Tension resulting from resistance of belt to flexure aroud pulleys and the resistance
of pulleys to rotation on their bearings, total for all pulleys
Tp =

350 lbs

(Tab. 6.5 - CEMA / 5ta Ed.)

Tam - Tension resulting from the force to accelerate the material continuously as it is fed
onto the belt
Tam = 2.8755 x 10-4 x Q x V
Tam =

1.55 lbs

Tac - Total of the Tensions from conveyors accessories

Tac = Tsb + Tpl + Ttr + Tbc

lbs

Skirtboard friction Tsb :

Tsb =

(Cs x D2 + 6) x L

Cs =

2 x dm ( 1 - sin f)
288 ( 1+ sin f)

dm =

178 lb/ft3

38

Cs =

0.294

D=

angle of repose of material, degrees.

0,1 x B

Tsb =

2.4 inchs

177 lbs

Tension resulting from belt sag Betwen Idlers To :

To =

6.25 x Si x (Wb + Wm)

To =

200 lbs

Tension resulting from belt pull requerid for belt-cleanig devices Tbc :
Tbc =

3xB=
Tac =

72

lbs

249 lbs

Belt Tension Calculus :

Te =

Pgina 14 de 24

678 lbs

PRELIMINAR

FYAGA ING. S.A.C.

6.-

POWER REQUIREMENTS

Belt hp :

Te x V
33000

Drive pulley hp :

(hp)

200 x V
33000

5% for speed reduction shaft = 0,05 ( hp1 + hp2)

= fhp

6.2 hp

hp2 =

1.8 hp

hp2 =

0.4

Shp

8.4 hp

HPMIN =

10.5 hp

HPM =

5 hp

Horspower at motor shaft

HP Motor at 4500 m.s.n.m

hp1 =

0.8
HP Motor Select :
7.-

BELT TENSIONS
T2a = To + Tb - Tyr
T2b = Cw x Te
Choice the larger value of T2
Tension resulting from belt sag Betwen Idlers To :
To =

6.25 x Si x (Wb + Wm)

To =

200 lbs

Tension resulting from the force needed to lift or lower the belt Tb :
Tb =

H x Wb

Tb =

72.6 lbs

Tension resulting frrom the resistance of the belt as it rides over the return idlers Tyr :
Tyr =

L x 0.015 x Wb x Kt

Tyr =

6 lbs

Wrap Factor Cw :
Cw =

0.8
T2a =

267 lbs

T2b =

543 lbs

Wrap angle 180 no Snub

Pgina 15 de 24

PRELIMINAR

FYAGA ING. S.A.C.

8.-

T1 =

Te + T2

Tt =

T2 + Tyr - Tb =

476

543 lbs

T1 =

1221 lbs

Tt =

476 lbs

SELECTION OF PULLEY SIZE AND BELT

Belt Tension =

T1

=
B
From Table 1 ANSI/CEMA B105.1-1992
With 180 arc of contact for 20" pulley diameter is acceptable, Max.

12 x V
x Dp

345

PIW

20 inches

Diameter Tail Pulley =

16 inches

DRIVE EQUIPMENT
N

51 PIW

Diameter Drive Pulley =

Belt

9.-

T2 =

57 RPM

REDUCER :
Mark:
Type:
Class
Model
Ratio
Speed Out
Weight:

Sumitomo
SM Shaft Mount
Class II (conveyors)
215G
25
57 RPM
74.00 Kg.

Mark:
Type:
Model:
HP:
N:
V:
Weight:

WEG
Efficiency Estndar
213T
10
1760
440 V 3F
72.00 Kg.

MOTOR:

Pgina 16 de 24

150 PIW

PRELIMINAR

FYAGA ING. S.A.C.

10.-

SHAFTINGS
Drive Pulley Shaft

b=
R=

18
T 1 + T2 + W

W=

210 lbs

R=

1839.45 lbs

D=

{ 32.FS/[ (K.M/Sf)2 + 3/4 (T/Sy)2 ]1/2 }1/3

FS =

1.5

N=

6 inchs

A=

7.25 inchs

B=

33 inchs

C=

8 inchs

M=

(Vectorial)

R. (N + 1,25)

6668 lb - inch

2
T=

(T1 - T2 ) x Dp
2

P=

321.2

J=

P.C(B-A)
RBA

6783 lb - inch

321.2 lb

0.15

Pgina 17 de 24

PRELIMINAR

FYAGA ING. S.A.C.

K=

1.11

Table 5 ANSI CEMA B 105,1-1992

Sf =

ka.kb.kc.kd.ke.kf.kg.Sf*

ka =
kf =
kd =
Sf* =
Sy =

0.8
0.63
1
41000 PSI
45000 PSI

kb=
kc=
ke=

0.7909
0.897
1
AISI 1045
AISI 1045

Calculating :
Sf =

14660 PSI

D=

2.02 inchs

Diam. at hub
Diam. at Bearing

2 3/4"
2 1/4"

Tail Pulley Shaft

W=

150 lbs

R=

1187.89 lbs

Mb =

R. A

4306 lb - inch

2
Calculating :
Sf =
D=

D=

14660 PSI
3

32*Mb
Sb
1.44 inch
Diam. at hub
Diam. at Bearing

Pgina 18 de 24

2 1/4"
1 3/4"

PRELIMINAR

FYAGA ING. S.A.C.

1.-

BELT CONVEYOR ARRANGEMENT NRO. 2

18.5
7 .3 4 m . E N T R E C E N T R O S

20 "

POLEA
MOTRIZ

18"

POLEA
COLA

34.40 m. ENTRE CENTROS POLEAS

2.-

DATA
Q=
B=
L=
C=
V=
H=
Lb =
Vo =

3.-

TPH
inchs
ft
lb/ft3
FPM
ft
ft
FPM

60.68

62.3973727422

3706 H
17983 Lh

11.48
(Belt Feeder)

WEIGHT OF MATERIAL, LBS PER FT OF BELT LENGTH

Wm =

4.-

350.00
24
62.39
178
250
12.1
11.48
0

Q x 2000
60 x V

46.7

lb /ft

EFFECTIVE BELT TENSION

Te =

L x Kt ( Kx + Ky.Wb + 0.015.Wb) + Wm.(L.Ky + H) + Tp + Tam + Tac

Wb - Weight ofbelt in pound per foot of belt length
Wb =

6 lb/ft

(Tab. 6.1 - CEMA / 5ta Ed.)

Kt - Ambient Temperature Correction Factor

Kt =
1
(Fig. 6.1 - CEMA / 5ta Ed.)
Kx - Idler Friction Factor
Kx = 0.00068 ( Wb + Wm) + ( Ai / Si )
Ai =
Si =

2.3
4 ft
Kx =

for 4 - inches idler spacig

troughing idler spacig

0.611

Pgina 19 de 24

(lbs)

PRELIMINAR

FYAGA ING. S.A.C.

Ky - Factor for Calculating the Forces of Belt and Load Flexure Over The Idlers
Ky = ( Wb + Wm ) x A x 10-4 + B x 10-2
A=
B=

2.2
2.25
Ky =

Table 6.4 Idler Spacing 3 ft

Average belt tension 1000 Lbs

0.034

Tp - Tension resulting from resistance of belt to flexure aroud pulleys and the resistance
of pulleys to rotation on their bearings, total for all pulleys
Tp =

350 lbs

(Tab. 6.5 - CEMA / 5ta Ed.)

Tam - Tension resulting from the force to accelerate the material continuously as it is fed
onto the belt
Tam = 2.8755 x 10-4 x Q x V
Tam =

25.16 lbs

Tac - Total of the Tensions from conveyors accessories

Tac = Tsb + Tpl + Ttr + Tbc

lbs

Skirtboard friction Tsb :

Tsb =

(Cs x D2 + 6) x L

Cs =

2 x dm ( 1 - sin f)
288 ( 1+ sin f)

dm =

178 lb/ft3

38

Cs =

0.294

D=

angle of repose of material, degrees.

0,1 x B

Tsb =

2.4 inchs

177 lbs

Tension resulting from belt sag Betwen Idlers To :

To =

6.25 x Si x (Wb + Wm)

To =

1317 lbs

Tension resulting from belt pull requerid for belt-cleanig devices Tbc :
Tbc =

3xB=
Tac =

72

lbs

249 lbs

Belt Tension Calculus :

Te =

Pgina 20 de 24

1344 lbs

PRELIMINAR

FYAGA ING. S.A.C.

6.-

POWER REQUIREMENTS

Belt hp :

Te x V
33000

Drive pulley hp :

(hp)

200 x V
33000

5% for speed reduction shaft = 0,05 ( hp1 + hp2)

= fhp

10.2 hp

hp2 =

1.5 hp

hp2 =

0.6

Shp

12.3 hp

HPMIN =

15.4 hp

HPM =

5 hp

Horspower at motor shaft

HP Motor at 4500 m.s.n.m

hp1 =

0.8
HP Motor Select :
7.-

BELT TENSIONS
T2a = To + Tb - Tyr
T2b = Cw x Te
Choice the larger value of T2
Tension resulting from belt sag Betwen Idlers To :
To =

6.25 x Si x (Wb + Wm)

To =

1317 lbs

Tension resulting from the force needed to lift or lower the belt Tb :
Tb =

H x Wb

Tb =

72.6 lbs

Tension resulting frrom the resistance of the belt as it rides over the return idlers Tyr :
Tyr =

L x 0.015 x Wb x Kt

Tyr =

6 lbs

Wrap Factor Cw :
Cw =

0.8
T2a =

1384 lbs

T2b =

1075 lbs

Wrap angle 180 no Snub

Pgina 21 de 24

PRELIMINAR

FYAGA ING. S.A.C.

8.-

T1 =

Te + T2

Tt =

T2 + Tyr - Tb =

1008

1075 lbs

T1 =

2420 lbs

Tt =

1008 lbs

SELECTION OF PULLEY SIZE AND BELT

Belt Tension =

T1

=
B
From Table 1 ANSI/CEMA B105.1-1992
With 180 arc of contact for 20" pulley diameter is acceptable, Max.

12 x V
x Dp

345

PIW

20 inches

Diameter Tail Pulley =

16 inches

DRIVE EQUIPMENT
N

101 PIW

Diameter Drive Pulley =

Belt

9.-

T2 =

48 RPM

REDUCER :
Mark:
Type:
Class
Model
Ratio
Speed Out
Weight:

Sumitomo
SM Shaft Mount
Class II (conveyors)
215G
25
48 RPM
74.00 Kg.

Mark:
Type:
Model:
HP:
N:
V:
Weight:

WEG
Efficiency Estndar
213T
10
1760
440 V 3F
72.00 Kg.

MOTOR:

Pgina 22 de 24

150 PIW

PRELIMINAR

FYAGA ING. S.A.C.

10.-

SHAFTINGS
Drive Pulley Shaft

b=
R=

18
T 1 + T2 + W

W=

210 lbs

R=

3565.42 lbs

D=

{ 32.FS/[ (K.M/Sf)2 + 3/4 (T/Sy)2 ]1/2 }1/3

FS =

1.5

N=

6 inchs

A=

7.25 inchs

B=

33 inchs

C=

8 inchs

M=

(Vectorial)

R. (N + 1,25)

12925 lb - inch

2
T=

(T1 - T2 ) x Dp
2

P=

321.2

J=

P.C(B-A)
RBA

13442 lb - inch

321.2 lb

0.08

Pgina 23 de 24

PRELIMINAR

FYAGA ING. S.A.C.

K=

1.11

Table 5 ANSI CEMA B 105,1-1992

Sf =

ka.kb.kc.kd.ke.kf.kg.Sf*

ka =
kf =
kd =
Sf* =
Sy =

0.8
0.63
1
41000 PSI
45000 PSI

kb=
kc=
ke=

0.7909
0.897
1
AISI 1045
AISI 1045

Calculating :
Sf =

14660 PSI

D=

2.52 inchs

Diam. at hub
Diam. at Bearing

2 3/4"
2 1/4"

Tail Pulley Shaft

W=

150 lbs

R=

2518.13 lbs

Mb =

R. A

9128 lb - inch

2
Calculating :
Sf =
D=

D=

14660 PSI
3

32*Mb
Sb
1.85 inch
Diam. at hub
Diam. at Bearing

Pgina 24 de 24

2 1/4"
1 3/4"