Table of Contentewrts

Table of Contents
Cover Sheet...............................................................................................................................................2
Input Echo :............................................................................................................................................3
XY Coordinate Calculations :......................................................................................................7
Internal Pressure Calculations :............................................................................................8
External Pressure Calculations :..........................................................................................12
Element and Detail Weights :....................................................................................................15
Nozzle Flange MAWP :.......................................................................................................................17
Center of Gravity Calculation :.............................................................................................18
Nozzle Calcs. : M2 MAN HOLE......................................................................................................19
Nozzle Calcs. : Noz N1 Fr20......................................................................................................25
Nozzle Calcs. : N2............................................................................................................................31
Nozzle Schedule :..............................................................................................................................34
Nozzle Summary :.................................................................................................................................35
MDMT Summary :.....................................................................................................................................36
Vessel Design Summary :................................................................................................................37
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2010 Edition, 2011a Addenda
Analysis Performed by : En-Fab, Inc.

Job File
: P:\QUOT\Q72250(SNF)\WTIH RE-PAD\Q72250.PVDB
Date of Analysis
PV Elite 2012,
Mar 3,2013
January 2012
PV Elite 2012 Licensee: En-Fab, Inc.

FileName : Q72250-------------------------------------------Input Echo :
Step:
1
3:08p Mar 3,2013
PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)
Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Wind Design Code

Basic Wind Speed
Surface Roughness Category
Importance Factor
Type of Surface
Base Elevation
Percent Wind for Hydrotest
Using User defined Wind Press.
Damping Factor (Beta) for Wind
130.00
302
User Defined Hydro
Horizontal
0.0000
0.0000
-20
Welded
None
RT 1
0.0
Y
N
N
N
N
N
N
No
195.00
0.0000
0.0000
psig
F
in.
in.
F
psig
psig
psig
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
[V]
Vs Elev.
(Ope)
(Empty)
(Filled)
Seismic Design Code

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
UBC Importance Factor
UBC Soil Type
UBC Horizontal Force Factor
UBC Percent Seismic for Hydrotest
ASCE-7 93
70.000
C: Open Terrain
1.0
Moderately Smooth
0.0000
33.0
N
0.0100
0.0000
0.0000
UBC 94
0.000
1.000
S1
3.000
0.000
mile/hr
ft.

Step:
1
3:08p Mar 3,2013
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Y
N
Y
N
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D
No
Yes
Yes
Yes
No
Yes
No
Complete Listing of Vessel Elements and Details:

Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
10
20
Elliptical
0.1667
66.000
0.5000
0.2500
0.0000
0.0000
130.00
302
15.000
100
1.2
SA-516 70
20000.
20000.
26000.
0.2800
1.2500
33578.
B
CS-2
K02700
Plate
1.0
1.0
2.0
10
Nozzle
M2 MAN HOLE
0.0000
24.0
None
150
0.0
N
0.0000
GR 1.1
SA-106 B
ft.
in.
in.
in.
in.
in.
psig
F
psig
F
psi
psi
psi
lb./cu.in.
in.
psi
in.
in.
lb.
--------------------------------------------------------------------

Step:
1
3:08p Mar 3,2013
Element From Node
Element To Node
Element Type
Description
Element Thickness
Nominal Thickness
Material Name
20
30
Cylinder
14.000
66.000
0.5000
0.2500
0.0000
0.0000
130.00
302
15.000
100
1.2
SA-516 70
1.0
1.0
Element From Node

Detail Type
Detail ID
Inside Diameter of Ring
Thickness of Ring
Outside Diameter of Ring
Material Name
Height of Section Ring
Using Custom Stiffener Section
20
Ring
Ring 20 # 4
6.5000
66.000
0.3750
72.000
SA-516 70
0.0000
No
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
Noz N1 Fr20
4.0000
4.0
None
150
90.0
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
20
Nozzle
N2
10.000
3.0
None
150
-90.0
N
0.0000
GR 1.1
SA-106 B
ft.
in.
in.
in.
in.
in.
psig
F
psig
F
ft.
in.
in.
in.
in.
ft.
in.
lb.
ft.
in.
lb.
-------------------------------------------------------------------Element From Node

Element To Node
Element Type
Description
Element Thickness
30
40
Elliptical
0.1667
66.000
0.5000
ft.
in.
in.

Step:
1
3:08p Mar 3,2013
Nominal Thickness
Material Name
Elliptical Head Factor
0.2500
0.0000
0.0000
130.00
302
15.000
100
1.2
SA-516 70
1.0
1.0
2.0
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012
in.
in.
in.
psig
F
psig
F

FileName : Q72250-------------------------------------------XY Coordinate Calculations :
Step:
2
3:08p Mar 3,2013
XY Coordinate Calculations
|
|
|
|
|
|
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
|
|
ft.
|
ft.
|
ft.
|
ft.
|
-------------------------------------------------------------10| 20|
0.16667 |
... |
0.16667 |
... |
20| 30|
14.1667 |
... |
14.0000 |
... |
30| 40|
14.3333 |
... |
0.16667 |
... |

FileName : Q72250-------------------------------------------Internal Pressure Calculations :
Step:
3
3:08p Mar 3,2013
Element Thickness, Pressure, Diameter and Allowable Stress :

|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
psig
|
in.
|
in.
|
in.
|
psi
|
--------------------------------------------------------------------------10| 20|
130.000 |
... |
0.25000 |
66.0000 |
20000.0 |
20| 30|
130.000 |
... |
0.25000 |
66.0000 |
20000.0 |
30| 40|
130.000 |
... |
0.25000 |
66.0000 |
20000.0 |
Element Required Thickness and MAWP :
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
psig
|
psig
|
psig
|
in.
|
in.
|
---------------------------------------------------------------------------10| 20|
130.000 |
151.976 |
307.220 |
0.50000 |
0.46112 |
20| 30|
130.000 |
151.976 |
304.878 |
0.50000 |
0.46394 |
30| 40|
130.000 |
151.976 |
307.220 |
0.50000 |
0.46112 |
Minimum
151.976
285.000
Note : The M.A.P.(NC) is Governed by a Flange !
MAWP: 131.326 psig, limited by: Nozzle Reinforcement.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 302 F
Material UNS Number:
K02700
Required Thickness due to Internal Pressure [tr]:

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (130.000*66.0000*0.990)/(2*20000.00*1.00+2*130.000*(0.99-0.1))
= 0.2111 + 0.2500 = 0.4611 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.2500)/(0.990*66.0000-2*0.2500*(0.99-0.1))
= 154.105 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.5000)/(1.000*66.0000-2*0.5000*(1.000-0.1))
= 307.220 psig
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (130.000*(0.990*66.0000-2*0.2500*(0.990-0.1)))/(2*1.00*0.2500)
= 16871.631 psi
Straight Flange Required Thickness:
= (P*Ro)/(S*E+0.4*P) + c
per Appendix 1-1 (a)(1)
= (130.000*33.0000)/(20000.00*1.00+0.4*130.000)+0.250
= 0.464 in.
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (20000.00 * 1.00 * 0.2500 )/(33.0000 - 0.4 * 0.2500 )
= 151.976 psig
Factor K, corroded condition [Kcor]:

Step:
3
3:08p Mar 3,2013
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 65.500/( 2 * 16.500 ))2)/6
= 0.989937
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
MDMT Calculations in the Knuckle Portion:
3.319 %
Govrn. thk, tg = 0.500 , tr = 0.213 , c = 0.2500 in. , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.853 , Temp. Reduction = 15 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-6 F
-21 F
-20 F
MDMT Calculations in the Head Straight Flange:

-6 F
-20 F
-20 F
Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 302 F

K02700

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (130.000*33.0000)/(20000.00*1.00+0.4*130.000)
= 0.2139 + 0.2500 = 0.4639 in.
= (20000.00*1.00*0.2500)/(33.0000-0.4*0.2500)
= 151.976 psig
= (20000.00*1.00*0.5000)/(33.0000-0.4*0.5000)
= 304.878 psig
= (P*(Ro-0.4*t))/(E*t)
= (130.000*((33.0000-0.4*0.2500))/(1.00*0.2500)
= 17108.000 psi
Percent Elongation per UCS-79
(50*tnom/Rf)*(1-Rf/Ro)
0.763 %
Minimum Design Metal Temperature Results:

-6 F
-20 F
-20 F
Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 302 F

K02700


Step:
3
3:08p Mar 3,2013
= (130.000*66.0000*0.990)/(2*20000.00*1.00+2*130.000*(0.99-0.1))
= 0.2111 + 0.2500 = 0.4611 in.
= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.2500)/(0.990*66.0000-2*0.2500*(0.99-0.1))
= 154.105 psig
= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*20000.00*1.00*0.5000)/(1.000*66.0000-2*0.5000*(1.000-0.1))
= 307.220 psig
= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (130.000*(0.990*66.0000-2*0.2500*(0.990-0.1)))/(2*1.00*0.2500)
= 16871.631 psi
Straight Flange Required Thickness:
= (P*Ro)/(S*E+0.4*P) + c
per Appendix 1-1 (a)(1)
= (130.000*33.0000)/(20000.00*1.00+0.4*130.000)+0.250
= 0.464 in.
Straight Flange Maximum Allowable Working Pressure:
= (20000.00 * 1.00 * 0.2500 )/(33.0000 - 0.4 * 0.2500 )
= 151.976 psig
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 65.500/( 2 * 16.500 ))2)/6
= 0.989937
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
3.319 %
MDMT Calculations in the Knuckle Portion:

-6 F
-21 F
-20 F
MDMT Calculations in the Head Straight Flange:

-6 F
-20 F
-20 F
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Hydrostatic Test Pressure Results:
Pressure per
Pressure per
Pressure per
Pressure per
Pressure per
User Defined
UG99b
=
UG99b[34] =
UG99c
=
UG100
=
PED
=
Hydrostatic
1.3 * M.A.W.P. * Sa/S

1.3 * Design Pres * Sa/S
1.3 * M.A.P. - Head(Hyd)
1.1 * M.A.W.P. * Sa/S
1.43 * MAWP
Test Pressure at High Point
170.724
169.000
370.500
144.459
187.797
195.000
psig
psig
psig
psig
psig
psig
10

Step:
3
3:08p Mar 3,2013
Horizontal Test performed per: User Hydro Pressure
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Hydrostatic Test Pressure:
From To
10
20
20
30
30
40
Stress
12849.7
12948.3
12849.7
Allowable
26000.0
26000.0
26000.0
Ratio
0.494
0.498
0.494
Elements Suitable for Internal Pressure.

Pressure
197.38
197.38
197.38
11

FileName : Q72250-------------------------------------------External Pressure Calculations :
Step:
4
3:08p Mar 3,2013
External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2010, 2011a
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 100 F
Elastic Modulus from Chart: CS-2 at 100 F : 0.290E+08 psi
Results for Maximum Allowable External Pressure (MAEP):
Tca
OD
D/t
Factor A
B
0.250
66.00
264.00
0.0005261
7628.37
EMAP = B/(K0*D/t) = 7628.3672/(0.9000 *264.0000 ) = 32.1059 psig
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
0.171
66.00
386.22
0.0003596
5214.38
EMAP = B/(K0*D/t) = 5214.3760/(0.9000 *386.2186 ) = 15.0012 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
K02700

= (25.050*66.0000*0.990)/(2*20000.00*1.00+2*25.050*(0.99-0.1))
= 0.0409 + 0.2500 = 0.2909 in.
= ((2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)))/1.67
per Appendix 1-4 (c)
= ((2*20000.00*1.00*0.2500)/(0.990*66.0000-2*0.2500*(0.99-0.1)))/1.67
= 92.278 psig
Maximum Allowable External Pressure [MAEP]:
= min( MAEP, MAWP )
= min( 32.11 , 92.2784 )
= 32.106 psig
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
Cylindrical Shell From 20 to Ring 20 # 4 Ext. Chart: CS-2 at 100 F
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.250
66.00
85.42
264.00
1.2942 0.0002375 3443.33
EMAP = (4*B)/(3*(D/t)) = (4*3443.3267 )/(3*264.0000 ) = 17.3905 psig
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.236
66.00
85.42
280.15
1.2942 0.0002174 3151.88
EMAP = (4*B)/(3*(D/t)) = (4*3151.8840 )/(3*280.1543 ) = 15.0007 psig
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.250
66.00
98.41
264.00
1.4911 0.0002050 2972.62
EMAP = (4*B)/(3*(D/t)) = (4*2972.6165 )/(3*264.0000 ) = 15.0132 psig
Cylindrical Shell From Ring 20 # 4 to 30 Ext. Chart: CS-2 at 100 F
12

Step:
4
3:08p Mar 3,2013
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.250
66.00
97.42
264.00
1.4760 0.0002072 3004.12
EMAP = (4*B)/(3*(D/t)) = (4*3004.1169 )/(3*264.0000 ) = 15.1723 psig
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.249
66.00
97.42
265.24
1.4760 0.0002058 2984.02
EMAP = (4*B)/(3*(D/t)) = (4*2984.0188 )/(3*265.2356 ) = 15.0006 psig
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.250
66.00
98.44
264.00
1.4915 0.0002050 2971.82
EMAP = (4*B)/(3*(D/t)) = (4*2971.8157 )/(3*264.0000 ) = 15.0092 psig
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 100 F
Tca
OD
D/t
Factor A
B
0.250
66.00
264.00
0.0005261
7628.37
EMAP = B/(K0*D/t) = 7628.3672/(0.9000 *264.0000 ) = 32.1059 psig
Tca
OD
D/t
Factor A
B
0.171
66.00
386.22
0.0003596
5214.38
EMAP = B/(K0*D/t) = 5214.3760/(0.9000 *386.2186 ) = 15.0012 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
K02700

= (25.050*66.0000*0.990)/(2*20000.00*1.00+2*25.050*(0.99-0.1))
= 0.0409 + 0.2500 = 0.2909 in.
= ((2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)))/1.67
per Appendix 1-4 (c)
= ((2*20000.00*1.00*0.2500)/(0.990*66.0000-2*0.2500*(0.99-0.1)))/1.67
= 92.278 psig
Maximum Allowable External Pressure [MAEP]:
= min( MAEP, MAWP )
= min( 32.11 , 92.2784 )
= 32.106 psig
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
Stiffening Ring Calcs for : Ring 20 # 4, SA-516 70
Effective Length of Shell
Area (sq.in.) Distance (in.)
Shell:
1.117
0.1250
Ring :
1.125
1.7500
Total:
2.242
Centroid of Ring plus Shell
=
Inertia
Distance
Shell:
0.006
0.8154
Ring :
0.844
-0.8096
Total:
0.850
Available Moment of Inertia, Ring plus Shell
4.47
Area*Dist
0.140
1.969
2.108
0.940
A*Dist
0.743
0.737
1.480
2.330
in.
in.
in**4
13

Step:
4
3:08p Mar 3,2013
Required Stress in Ring plus Shell
Required Strain in Ring plus Shell
BREQ
AREQ
2830.66
0.0001950
psi
Required Moment of Inertia, Ring plus Shell

= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (66.0000*91.4167*(0.2500+1.1250/91.4167)*0.0001950)/10.9
= 1.8687 in**4
External Pressure Calculations
|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
ft.
|
in.
|
in.
|
|
psi
|
--------------------------------------------------------------------------10| 20|
No Calc |
66.0000 |
0.25000 | 0.00052609 |
7628.37 |
20|Ring|
7.11806 |
66.0000 |
0.25000 | 0.00023747 |
3443.33 |
Ring| 30|
8.11806 |
66.0000 |
0.25000 | 0.00020718 |
3004.12 |
30| 40|
No Calc |
66.0000 |
0.25000 | 0.00052609 |
7628.37 |
|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
in.
|
in.
|
psig
|
psig
|
---------------------------------------------------------------10| 20|
0.50000 |
0.42089 |
15.0000 |
32.1059 |
20|Ring|
0.50000 |
0.48558 |
15.0000 |
17.3905 |
Ring| 30|
0.50000 |
0.49884 |
15.0000 |
15.1723 |
30| 40|
0.50000 |
0.42089 |
15.0000 |
32.1059 |
Minimum
15.172
|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
ft.
|
ft.
|
in**4
|
in**4
|
------------------------------------------------------------------10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20|Ring|
7.11806 |
8.20091 |
No Calc |
No Calc |
Ring| 30|
8.11806 |
8.20304 |
1.86865 |
2.32966 |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
14

FileName : Q72250-------------------------------------------Element and Detail Weights :
Step:
5
3:08p Mar 3,2013
Element and Detail Weights

|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
lb.
|
in3
|
lb.
|
in3
|
lb.
|
--------------------------------------------------------------------------10| 20|
776.488 |
42584.9 |
388.244 |
43523.4 |
... |
20| 30|
4839.82 |
557476. |
2429.14 |
566085. |
... |
30| 40|
776.488 |
42584.9 |
388.244 |
43523.4 |
... |
--------------------------------------------------------------------------Total
6392
642645
3205
653132
0
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
lb.
|
ft.
|
ft.
|
------------------------------------------------10|Nozl|
485.114 |
-1.35417 |
... |
M2 MAN HOLE
20|Ring|
68.2825 |
6.50000 |
... |
Ring 20 # 4
20|Nozl|
48.1051 |
4.00000 |
2.87500 |
Noz N1 Fr20
20|Nozl|
31.6088 |
10.0000 |
2.83333 |
N2
Total Weight of Each Detail Type
Total Weight of Stiffeners
68.3
Total Weight of Nozzles
564.8
--------------------------------------------------------------Sum of the Detail Weights
633.1 lb.
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------6392.8
7025.9
6392.8
7025.9
6392.8
7025.9
...
23206.6
...
...
...
...
564.8
...
564.8
...
...
...
68.3
...
68.3
...
...
...
...
...
...
...
68.3
...
...
...
...
...
564.8
...
-----------------------------------------------------------------------------7025.9
30232.5
7025.9
7025.9
7025.9
7025.9 lb.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq
Operating Wt.
Oper. Wt. + CA
Field Test Wt.
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
Corr Wt. + Operating Liquid
Empty Weight + Water (Full)
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
7025.9
30232.5
7025.9
7025.9
7025.9
7025.9
3838.7
30232.5
lb.
lb.
lb.
lb.
lb.
lb.
lb.
lb.
15

FileName : Q72250-------------------------------------------Element and Detail Weights :
Step:
5
3:08p Mar 3,2013
|
|
Surface
|
From| To |
Area
|
|
|
sq.in.
|
---------------------------10| 20|
5136.53 |
20| 30|
34834.0 |
30| 40|
5136.53 |
----------------------------------------------------Total
45107.043 sq.in. [313.2 Square Feet ]
16

FileName : Q72250-------------------------------------------Nozzle Flange MAWP :
Step:
6
3:08p Mar 3,2013
Nozzle Flange MAWP Results :

Nozzle
Description
----- Flange Rating

Operating
Ambient
Temperature
Class
Grade|Group
psig
psig
F
---------------------------------------------------------------------------M2 MAN HOLE
229.4
285.0
302
150
GR 1.1
Noz N1 Fr20
229.4
285.0
302
150
GR 1.1
N2
229.4
285.0
302
150
GR 1.1
---------------------------------------------------------------------------Minimum Rating 229.400
285.000 psig
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Edition
Note: Large Diameter Flange ratings per ANSI B16.47 2006 edition.
17

FileName : Q72250-------------------------------------------Center of Gravity Calculation :
Step:
7
3:08p Mar 3,2013
Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node
Center of Gravity of Stiffening Rings
Center of Gravity of Nozzles
6.667 ft.
-0.239 ft.
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
7.167 ft.
7.167 ft.
Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
6.068 ft.
6.566 ft.
18

FileName : Q72250-------------------------------------------Nozzle Calcs. : M2 MAN HOLE
Nozl:
4
3:08p Mar 3,2013
INPUT VALUES, Nozzle Description: M2 MAN HOLE

Pressure for Reinforcement Calculations
Temperature for Internal Pressure
Temperature for External Pressure
From :
P
Temp
Pext
Tempex
10
130.000
302
15.00
100
psig
F
psig
F
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
S
Sa
Inside Diameter of Elliptical Head

Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
D
Ar
t
c
co
65.0000
2.00
0.5000
0.2500
0.0000
in.
Distance from Head Centerline
L1
0.0000
in.
-20.00
User Entered Minimum Design Metal Temperature
SA-516 70
20000.00 psi
20000.00 psi
in.
in.
in.
Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Sn
Sna
Diameter Basis (for tr calc only)

Layout Angle
Diameter
Size and Thickness Basis
Actual Thickness
ID
0.00
24.0000
tn
Flange Material
Flange Type
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
SA-106 B
K03006
Smls. pipe
17100.00 psi
17100.00 psi
deg
in.
Actual
1.1200 in.
SA-106 B
Long Weld Neck
can
E1
En
0.2500
1.00
1.00
in.
Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
10.1250
0.3750
0.5000
0.8750
0.3750
in.
in.
in.
in.
in.
SA-516 70
20000.00
20000.00
32.0000
0.3750
0.3750
0.3750
2.8800
None
psi
psi
in.
in.
in.
in.
in.
Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16
Sp
Spa
Dp
te
Wp
Wgpn
Class of attached Flange

Grade of attached Flange
The Pressure Design option was Design Pressure + static head.
150
GR 1.1
19

Nozl:
4
3:08p Mar 3,2013
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\| |
\| |
|__|
Insert Nozzle With Pad, with Inside projection
Reinforcement CALCULATION, Description: M2 MAN HOLE
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
24.000
1.120
in.
in.
Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (130.00*0.893*65.5000)/(2 *20000.00*1.00-0.2*130.00)
= 0.1903 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (130.00*12.25)/(17100*1.00-0.6*130.00)
= 0.0936 in.
Required Nozzle thickness under External Pressure per UG-28 : 0.0566 in.
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
Normal to Vessel Wall, Inward
49.0000
24.5000
0.6250
0.6250
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sn/S )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sp/S )
= min( 1, 20000.0/20000.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
Design
External
Mapnc
in.
in.
in.
in.
20

Nozl:
4
3:08p Mar 3,2013
Area Required
Ar
Area in Shell
A1
Area in Nozzle Wall
A2
Area in Inward Nozzle
A3
Area in Welds
A41+A42+A43
Area in Element
A5
TOTAL AREA AVAILABLE
Atot
4.711
1.447
0.830
0.663
0.248
1.620
4.807
2.115
1.918
0.869
0.663
0.248
1.620
5.318
NA
NA
NA
NA
NA
NA
NA
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations
90.00
Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
Diameter
30.3125
32.0000
29.3125
Thickness
0.3750 in.
0.3125 in.
0.5000 in.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (24.5000*0.1903*1.0+2*0.8700*0.1903*1.0*(1-0.86))
= 4.711 sq.in.
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 24.500 ( 1.00 * 0.2500 - 1.0 * 0.190 ) - 2 * 0.870
( 1.00 * 0.2500 - 1.0 * 0.1903 ) * ( 1 - 0.855 )
= 1.447 sq.in.
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.625 ) * ( 0.8700 - 0.0936 ) * 0.8550
= 0.830 sq.in.
Area Available in Inward Nozzle [A3]:
= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 0.6200 * ( 0.6250 ) * 0.8550
= 0.663 sq.in.
Area Available in Welds [A41 + A42 + A43]:
= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4
= (0.1250 ) * 0.86 + (0.0005 ) * 0.86 + 0.1406 * 1.00
= 0.248 sq.in.
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 32.0000 - 26.2400 ) * 0.3750 * 1.0000
= 1.620 sq.in.
Note: Per user request, A5 multiplied by 0.75, see UG-37(h).
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures
ta
Wall Thickness per UG16(b),
tr16b
Wall Thickness, shell/head, internal pressure
trb1
Wall Thickness
tb1 = max(trb1, tr16b)
Wall Thickness, shell/head, external pressure
trb2
Wall Thickness
Wall Thickness per table UG-45
tb3
Determine Nozzle Thickness candidate [tb]:
=
=
=
=
=
=
=
0.3436
0.3125
0.4609
0.4609
0.2743
0.3125
0.5780
in.
in.
in.
in.
in.
in.
in.
21

Nozl:
4
3:08p Mar 3,2013
= min[ tb3, max( tb1,tb2) ]
= min[ 0.578 , max( 0.461 , 0.312 ) ]
= 0.4609 in.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 0.3436 , 0.4609 )
= 0.4609 in.
Available Nozzle Neck Thickness = 1.1200 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of Nozzle Neck to Pad Weld for the Nozzle,
Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.375 , c = 0.2500 in. , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
-20 F
-44 F
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,

Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.375 , c = 0.2500 in. , E* = 1.00
-20 F
-44 F
MDMT of Shell to Pad Weld at Pad OD for pad,

Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.375 , c = 0.2500 in. , E* = 1.00
-20 F
-44 F
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)),

Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.500 , tr = 0.190 , c = 0.2500 in. , E* = 1.00
-6 F
-30 F
-20 F
Governing MDMT of the Nozzle

Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction
:
:
:
-30 F
-44 F
-30 F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
-20 F
-55 F
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 130.00/285.00 = 0.456
Weld Size Calculations, Description: M2 MAN HOLE
Intermediate Calc. for nozzle/shell Welds
Tmin
0.3750
in.
22

Nozl:
4
3:08p Mar 3,2013
Intermediate Calc. for pad/shell Welds
TminPad
0.2500
in.
Results Per UW-16.1:

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
0.2500 = Min per Code 0.2651 = 0.7 * Wo in.
0.1250 = 0.5*TminPad 0.2651 = 0.7 * Wp in.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (4.7110 - 1.4470 + 2 * 0.8700 * 0.8550 *
(1.00 * 0.2500 - 0.1903 ) ) * 20000
= 67056.30 lb.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 0.8298 + 1.6200 + 0.2479 - 0.0005 * 0.86 ) * 20000
= 53946.50 lb.
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.8298 + 0.6626 + 0.1206 + ( 0.3719 ) ) * 20000
= 39700.05 lb.
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.8298 + 0.6626 + 0.2479 + 1.6200 + ( 0.3719 ) ) * 20000
= 74645.37 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 26.2400 * 0.3750 * 0.49 * 17100
= 129511. lb.
Shear, Inward Nozzle Weld [Sinw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 26.2400 * 0.0214 * 0.49 * 17100
= 7406. lb.
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 32.0000 * 0.3750 * 0.49 * 20000
= 184726. lb.
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 12.6850 ) * ( 1.1200 - 0.2500 ) * 0.7 * 17100
= 415005. lb.
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 26.2400 * 0.3750 * 0.74 * 20000
= 228758. lb.
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 26.2400 * ( 0.5000 - 0.2500 ) * 0.74 * 20000
= 152505. lb.
Strength of Failure Paths:
23

Nozl:
4
3:08p Mar 3,2013
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW +
Sonw +
129511
Spew +
184725
Failure
599731
518180
344636
SNW ) = ( 184725 + 415005 ) = 599731 lb.

Tpgw + Tngw + Sinw )
+ 228758 + 152505 + 7405 ) = 518180 lb.
Tngw + Sinw )
+ 152505 + 7405 ) = 344636 lb.
Path
lb.,
lb.,
lb.,
Calculations:
must exceed W = 67056 lb. or W1 = 53946 lb.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case
Nozzle is O.K. for the External Pressure
131.326
psig
15.000
psig
The Drop for this Nozzle is : 1.4798 in.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 12.1048 in.
24

FileName : Q72250-------------------------------------------Nozzle Calcs. : Noz N1 Fr20
Nozl:
5
3:08p Mar 3,2013
INPUT VALUES, Nozzle Description: Noz N1 Fr20

From :
P
Temp
Pext
Tempex
Shell Material
S
Sa
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
L
t
c
co
20
130.000
302
15.00
100
psig
F
psig
F
SA-516 70
20000.00 psi
20000.00 psi
65.0000
85.4167
0.5000
0.2500
0.0000
in.
in.
in.
in.
in.
Distance from Bottom/Left Tangent
4.1667
ft.
-20.00

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
Actual Thickness
SA-106 B
K03006
Smls. pipe
17100.00 psi
17100.00 psi
ID
90.00
4.0000
tn
Flange Material
Flange Type
deg
in.
Actual
0.7500 in.
SA-105
Long Weld Neck
Corrosion Allowance
can
E1
En
0.2500
1.00
1.00
in.
Outside Projection
ho
Wo
Inside Projection
h
Wi
11.0625
0.3750
0.5000
0.0000
0.0000
None
in.
in.
in.
in.
in.

150
GR 1.1

|
|
|
|
____________/|
|
\ |
|
\ |
|
|
|
|
|
|
|
25

Nozl:
5
3:08p Mar 3,2013
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: Noz N1 Fr20
4.000
0.750
in.
in.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (130.00*32.7500)/(20000*1.00-0.6*130.00)
= 0.2137 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (130.00*2.25)/(17100*1.00-0.6*130.00)
= 0.0172 in.
UG-40, Limits of Reinforcement : [External Pressure]
Normal to Vessel Wall (Thickness Limit), no pad
Dl
d
Tlnp
9.0000
4.5000
0.6250
in.
in.
in.

= min( 1, Sn/S )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( 1, Sn/S )
= min( 1, 17100.0/20000.0 )
= 0.855
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
Design
Area Required
Ar
NA
Area in Shell
A1
NA
Area in Nozzle Wall
A2
NA
Area in Inward Nozzle
A3
NA
Area in Welds
A41+A42+A43
NA
Area in Element
A5
NA
TOTAL AREA AVAILABLE
Atot
NA
Nozzle Angle Used in Area Calculations
External
0.547
0.063
0.509
0.000
0.120
0.000
0.692
Mapnc
NA
NA
NA
NA
NA
NA
NA
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
90.00
Degs.
The area available without a pad is Sufficient.

Area Required [A]:
= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(4.5000*0.2356*1+2*0.5000*0.2356*1*(1-0.86))
= 0.547 sq.in.
Reinforcement Areas per Figure UG-37.1
26

Nozl:
5
3:08p Mar 3,2013
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 4.500 ( 1.00 * 0.2500 - 1.0 * 0.236 ) - 2 * 0.500
( 1.00 * 0.2500 - 1.0 * 0.2356 ) * ( 1 - 0.855 )
= 0.063 sq.in.
Area Available in Nozzle Projecting Outward [A2]:
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 0.625 ) * ( 0.5000 - 0.0236 ) * 0.8550
= 0.509 sq.in.
Area Available in Inward Weld + Outward Weld [A41 + A43]:
= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 0.3750 * 0.8550 + ( 0.0000 ) * 0.8550
= 0.120 sq.in.
ta
tr16b
trb1
Wall Thickness
trb2
Wall Thickness
tb3
=
=
=
=
=
=
=
0.2736
0.3125
0.4637
0.4637
0.2746
0.3125
0.4756
in.
in.
in.
in.
in.
in.
in.

= min[ 0.476 , max( 0.464 , 0.312 ) ]
= 0.4637 in.
= max( ta, tb )
= max( 0.2736 , 0.4637 )
= 0.4637 in.
Curve: B
-6 F
-21 F
-20 F
:
-21 F

Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:
= thickness - corrosion allowance
= 0.750 - 0.250
-20 F
-55 F
27

Nozl:
5
3:08p Mar 3,2013
= 0.500 in.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 65.000/2 + 0.250
= 32.750 in.
Effective Length of Vessel Wall [LR]:
= 8 * t
= 8 * 0.250
= 2.000 in.
Thickness Limit Candidate [LH1]:
= t + 0.78 * sqrt( Rn * tn )
= 0.250 + 0.78 * sqrt( 2.250 * 0.500 )
= 1.077 in.
= Lpr1 + T
= 11.062 + 0.250
= 11.312 in.
= 8( t + te )
= 8( 0.250 + 0.000 )
= 2.000 in.
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ]
= min[ 1.077 , 11.312 , 2.000 )
= 1.077 in.
Effective Vessel Thickness [teff]:
= t
= 0.250 in.
Determine Parameter [Lamda]:
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (4.50 + 0.500 )/( sqrt((65.50 + 0.250 ) * 0.250 )) )
= 1.233
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( Lamda/4, 1 )
= 0.250 * 2.000 * max( 1.233/4, 1 )
= 0.500 sq.in.
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 0.500 * 1.077
= 0.539 sq.in.
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg412
= 0.5 * 0.3752
= 0.070 sq.in.
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 0.500+1.000(0.539+0.000)+0.070+0.000+0.000
= 1.109 sq.in.
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
28

Nozl:
5
3:08p Mar 3,2013
= 1.5 * 20000.000 * 1.000
= 30000.0 psi
Determine Force acting on the Nozzle [fN]:
= P * Rn( LH - t )
= 130.000 * 2.250 ( 1.077 - 0.250 )
= 242.0 lb.
Determine Force acting on the Shell [fS]:
= P * Reff * ( LR + tn )
= 130.000 * 32.750 * ( 2.000 + 0.500 )
= 10643.8 lb.
Discontinuity Force from Internal Pressure [fY]:
= P * Reff * Rnc
= 130.000 * 32.750 * 2.250
= 9579.4 lb.
Area Resisting Internal Pressure [Ap]:
= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 2.250 ( 1.077 - 0.250 ) + 32.750 ( 2.000 + 0.500 + 2.250 )
= 157.4 sq.in.
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 30000.000/( 2 * 157.424/1.109 - 32.750/0.250 )
= 196.2 psig
Maximum Allowable Working Pressure Candidate [Pmax2]:
= S[t/Reff]
= 20000.000 [0.250/32.750 ]
= 152.7 psig
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 196.194 , 152.672 )
= 152.672 psig
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 241.990 + 10643.750 + 9579.375 )/1.109
= 18454.166 psi
General Primary Membrane Stress [SigmaCirc]:
= P * Reff / teff
= 130.000 * 32.750/0.250
= 17030.0 psi
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 18454.166 - 17030.000 , 17030.000 )
= 19878.3 psi
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Sallow
PL
Pmax
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 2.250 + 0.500 )/2.250
= 1.222 For set-in Nozzles
30000.00
19878.33
152.67
psi
psi
psig
29

Nozl:
5
3:08p Mar 3,2013
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 2.250 + 0.500 )
= 4.320 in.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 0.265,
0.000,
0.000, in.
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(9579*1.22,1.5*17100.0(0.539+0.000),pi/4*130.0*2.25^2*1.22^2)
= 772.145 lb.
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 772.145/(4.320 (0.49*0.265 + 0.6*0.250 + 0.49*0.000 ) )
= 638.553 < or = to 20000.000 Weld Size is OK
Weld Size Calculations, Description: Noz N1 Fr20
Tmin
0.2500
in.

Nozzle Weld
Required Thickness
0.1750 = 0.7 * tmin.
Actual Thickness
0.2651 = 0.7 * Wo in.

151.976
psig
15.000
psig
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure
30

FileName : Q72250-------------------------------------------Nozzle Calcs. : N2
Nozl:
6
3:08p Mar 3,2013
INPUT VALUES, Nozzle Description: N2

From :
P
Temp
Pext
Tempex
Shell Material
S
Sa
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
L
t
c
co
Distance from Bottom/Left Tangent

20
130.000
302
15.00
100
psig
F
psig
F
SA-516 70
20000.00 psi
20000.00 psi
65.0000
97.4167
0.5000
0.2500
0.0000
in.
in.
in.
in.
in.
10.1667
ft.
-20.00

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
Actual Thickness
SA-106 B
K03006
Smls. pipe
17100.00 psi
17100.00 psi
ID
-90.00
3.0000
tn
Flange Material
Flange Type
deg
in.
Actual
0.6200 in.
SA-105
Long Weld Neck
Corrosion Allowance
can
E1
En
0.2500
1.00
1.00
in.
Outside Projection
ho
Wo
Inside Projection
h
Wi
11.0625
0.3750
0.0000
0.0000
0.0000
None
in.
in.
in.
in.
in.

150
GR 1.1

|
|
|
|
____________/|
|
\ |
|
\ |
|
|
|
|
|
|
|
31

Nozl:
6
3:08p Mar 3,2013
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N2
3.000
0.620
in.
in.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (130.00*32.7500)/(20000*1.00-0.6*130.00)
= 0.2137 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (130.00*1.75)/(17100*1.00-0.6*130.00)
= 0.0134 in.
UG-40, Limits of Reinforcement : [External Pressure]
Normal to Vessel Wall (Thickness Limit), no pad
Dl
d
Tlnp
7.0000
3.5000
0.6250
in.
in.
in.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N2.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 area or App 1-10 computation.
ta
tr16b
trb1
Wall Thickness
trb2
Wall Thickness
tb3
=
=
=
=
=
=
=
0.2703
0.3125
0.4637
0.4637
0.2746
0.3125
0.4570
in.
in.
in.
in.
in.
in.
in.

= min[ 0.457 , max( 0.464 , 0.312 ) ]
= 0.4570 in.
= max( ta, tb )
= max( 0.2703 , 0.4570 )
= 0.4570 in.
Curve: B
32

Nozl:
6
3:08p Mar 3,2013
-6 F
-21 F
-20 F
-21 F

-20 F
-55 F

Weld Size Calculations, Description: N2
Tmin
0.2500
in.

Nozzle Weld
Required Thickness
0.1750 = 0.7 * tmin.
Actual Thickness
0.2651 = 0.7 * Wo in.
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
151.976
Note: The MAWP of this junction was limited by the parent Shell/Head.
psig
33

FileName : Q72250-------------------------------------------Nozzle Schedule :
Step:
11
3:08p Mar 3,2013
Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
in. Cls
in.
in.
in.
in.
in.
-----------------------------------------------------------------------------N2
3.000 150 LWN
4.240 0.620
11.63
Noz N1 Fr20
4.000 150 LWN
5.500 0.750
11.68
M2 MAN HOLE
24.000 150 LWN
26.240 1.120
32.00 0.375
12.10
Description
General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle
Material
Weld
Weld
Weld
Weld
Weld
in.
in.
in.
in.
in.
-----------------------------------------------------------------------------N2
SA-106 B
0.000
0.375
Noz N1
SA-106 B
0.500
0.375
M2 MAN
SA-106 B
0.500
0.375
0.375
0.375
0.375
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
ft.
deg.
in.
in.
---------------------------------------------------------------------------N2
10.000
-90.00
11.06
0.00
Node: 20
Noz N1 Fr20
4.000
90.00
11.06
0.00
Node: 20
M2 MAN HOLE
0.00
10.12
0.88
Node: 10
Nozzle
34

FileName : Q72250-------------------------------------------Nozzle Summary :
Step:
12
3:08p Mar 3,2013
Nozzle Calculation Summary:

Description
MAWP
Ext
MAPNC
UG45 [tr] Weld
Areas or
psig
psig
Path
Stresses
--------------------------------------------------------------------------M2 MAN HOLE
131.33
OK
...
OK 0.461
OK
Passed
Noz N1 Fr20
151.98
OK
...
OK 0.464
OK
Passed
N2
151.98
...
...
OK 0.457
OK
NoCalc[*]
--------------------------------------------------------------------------Min. - Nozzles
131.33 M2 MAN HOL
Min. Shell&Flgs
151.98 30
40
285.00
Computed Vessel M.A.W.P.
131.33
psig
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.
Check the Spatial Relationship between the Nozzles
From Node
10
20
20
Nozzle Description
M2 MAN HOLE
Noz N1 Fr20
N2
X Coordinate,
0.000
50.000
122.000
Layout Angle,
0.000
90.000
-90.000
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !
Dia. Limit
49.000
9.500
7.000
35

FileName : Q72250-------------------------------------------MDMT Summary :
Step:
13
3:08p Mar 3,2013
Minimum Design Metal Temperature Results Summary :

Curve
Basic Reduced UG-20(f) Thickness

Gov
E*
MDMT
MDMT
MDMT
ratio
Thk
Notes
F
F
F
in.
---------------------------------------------------------------------------[10]
B
-6
-21
-20
0.853
0.500
1.000
[7]
B
-6
-20
-20
0.864
0.500
1.000
[8]
B
-6
-20
-20
0.864
0.500
1.000
[10]
B
-6
-21
-20
0.853
0.500
1.000
[7]
B
-6
-20
-20
0.864
0.500
1.000
M2 MAN HOLE
[1]
B
-6
-30
-20
0.761
0.500
1.000
Nozzle Flg
[5]
-20
-55
0.456
Noz N1 Fr20
[1]
B
-6
-21
-20
0.855
0.500
1.000
Nozzle Flg
[5]
-20
-55
0.456
N2
[1]
B
-6
-21
-20
0.855
0.500
1.000
Nozzle Flg
[5]
-20
-55
0.456
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
-20 F
Warmest Computed Minimum Design Metal Temperature
-20 F
Description
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66(3)
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
36

FileName : Q72250-------------------------------------------Vessel Design Summary :
Step:
14
3:08p Mar 3,2013
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 66.000 in. OD
Vessel Design Length, Tangent to Tangent
Specified Datum Line Distance
Shell Material Specification
Stiffening Ring Material Specification
Nozzle Material Specification
Re-Pad Material Specification
14.33
ft.
0.17
ft.
SA-516 70
SA-516 70
SA-106 B
SA-516 70
Internal Design Temperature

Internal Design Pressure
302
130.000
F
psig
External Design Temperature

External Design Pressure
100
15.000
F
psig
131.326
15.172
195.000
psig
psig
psig
Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature
-20
-20
Wind Design Code

Earthquake Design Code
F
F
ASCE-93
UBC-94
Element Pressures and MAWP: psig

Element Desc
| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Ellipse
130.000
15.000
151.976
0.2500
Cylinder
130.000
15.000
151.976
0.2500
Ellipse
130.000
15.000
151.976
0.2500
Stiffener Ring Specifications:
Elevation ft.
Selected Type
6.50
Bar 3.00 x 0.38
User Description
Ring 20 # 4
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
ft.
ft.
in.
Int.
Ext. Long Circ
----------------------------------------------------------------------Ellipse
0.00
0.167
0.500
0.461
------- 1.00 1.00
Cylinder
14.00
14.000
0.500
0.464
------- 1.00 1.00
Ellipse
14.17
0.167
0.500
0.461
------- 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
in.
|
in.
|
psig
|
psig
|
---------------------------------------------------------------10| 20|
0.50000 |
0.42089 |
15.0000 |
32.1059 |
20|Ring|
0.50000 |
0.48558 |
15.0000 |
17.3905 |
Ring| 30|
0.50000 |
0.49884 |
15.0000 |
15.1723 |
30| 40|
0.50000 |
0.42089 |
15.0000 |
32.1059 |
|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
37

FileName : Q72250-------------------------------------------Vessel Design Summary :
Step:
14
3:08p Mar 3,2013
|
|
ft.
|
ft.
|
in**4
|
in**4
|
------------------------------------------------------------------10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20|Ring|
7.11806 |
8.20091 |
No Calc |
No Calc |
Ring| 30|
8.11806 |
8.20304 |
1.86865 |
2.32966 |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)
7025.9
30232.5
7025.9
7025.9
7025.9
7025.9
30232.5
lbm
lbm
lbm
lbm
lbm
lbm
lbm
38

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Table of Contents

: 2010 Edition, 2011a Addenda

Analysis Performed by : En-Fab, Inc.

PV Elite 2012 Licensee: En-Fab, Inc.

PV Elite Vessel Analysis Program: Input Data

Wind Design Code

Seismic Design Code

PV Elite 2012 Licensee: En-Fab, Inc.

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

PV Elite 2012 Licensee: En-Fab, Inc.

Element From Node

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2012 Licensee: En-Fab, Inc.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: En-Fab, Inc.

PV Elite 2012 Licensee: En-Fab, Inc.

Element Thickness, Pressure, Diameter and Allowable Stress :

Required Thickness due to Internal Pressure [tr]:

PV Elite 2012 Licensee: En-Fab, Inc.

Govrn. thk, tg = 0.500 , tr = 0.213 , c = 0.2500 in. , E* = 1.00

MDMT Calculations in the Head Straight Flange:

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 302 F

Required Thickness due to Internal Pressure [tr]:

Minimum Design Metal Temperature Results:

Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 302 F

Required Thickness due to Internal Pressure [tr]:

PV Elite 2012 Licensee: En-Fab, Inc.

MDMT Calculations in the Knuckle Portion:

MDMT Calculations in the Head Straight Flange:

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

1.3 * M.A.W.P. * Sa/S

PV Elite 2012 Licensee: En-Fab, Inc.

Elements Suitable for Internal Pressure.

PV Elite 2012 Licensee: En-Fab, Inc.

External Pressure Calculation Results :

Required Thickness due to Internal Pressure [tr]:

PV Elite 2012 Licensee: En-Fab, Inc.

Required Thickness due to Internal Pressure [tr]:

PV Elite 2012 Licensee: En-Fab, Inc.

Required Moment of Inertia, Ring plus Shell

PV Elite 2012 Licensee: En-Fab, Inc.

Element and Detail Weights

Bare Weight W/O Removable Internals

PV Elite 2012 Licensee: En-Fab, Inc.

PV Elite 2012 Licensee: En-Fab, Inc.

Nozzle Flange MAWP Results :

----- Flange Rating

PV Elite 2012 Licensee: En-Fab, Inc.

Shop/Field Installation Options :

Center of Gravity of Bare Shell New and Cold

Vessel CG in the Operating Condition

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 Licensee: En-Fab, Inc.

INPUT VALUES, Nozzle Description: M2 MAN HOLE

Inside Diameter of Elliptical Head

Distance from Head Centerline

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Diameter Basis (for tr calc only)

Class of attached Flange

PV Elite 2012 Licensee: En-Fab, Inc.