Operation Manual 2-Samgong

Instruction
Manual
Operation Manual 2
Precautions for safety
Functions of components
Operation setting items and
adjustment procedures
How to start and stop
SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS-SERIES
SELFJECTOR Instruction Manual
Operation Manual2
IMPORTANCE
The manual is edited for treating mineral oils
such as for purifying fuel oil or lubricating oil.
WARNING
The instruction manual is a guidebook for using the automatic discharge type oil
purifier, SAMGONG-MITSUBISHI SELFJECTOR GENIUS SERIES (hereinafter as
referred to as SELFJECTOR).
SELFJECTOR is a fast rotating centrifugal machine. Before using it, sufficiently be
versed in details of the manual.
Handle it safely and so as to fully exhibit the function of SELFJECTOR.
The composition of instruction manual for SELFJECTOR is as follows.

The present manual is Part 3 "Operation manual2".
Use each manual according to the particular purpose to sufficiently
understand the information.
: Design Engineer : Installer : Engine Engineer : Operator

Manual
1 Outline of fitting-out aboard
2 Operation Manual 1
5 Maintenance Manual
Description
Intended
Reader
Information for transportation, handling and storage of the

machine
O O
Instructions for installation and dimensions
System diagram and connection diagram
Configuration and construction of SELFJECTOR
Motor, starter, automatic control panel
Multi-Monitor
Functions of components
Operation setting items and adjustment procedures
How to start and stop
Function, operation and maintenance information on
automatic control panel GBC-1 & GSH-1
Disassembly and reassembly procedures
Maintenance and inspection procedures
Troubleshooting and corrective action
NOTE
The Part 4 manuals (Operation Manuals 3) deal with the following types of the automatic control
systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 4 will be supplied.
Automatic control systems: GBC-1 and GSH-1
Contents (1 / 3)
1
1.1
1.2
1.3
1.4
2
2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
3
3.1
3.2
3.3
3.3.1
3.3.2
3.4
3.4.1
3.4.2
3.4.3
3.5
3.5.1
3.5.2
Precautions in safety ............................................................................................ 1-1

Symbols related to safety .......................................................................................................... 1-1
Labels for safety........................................................................................................................ 1-2
Safety precautions .................................................................................................................... 1-3
Definition of terms ..................................................................................................................... 1-5
Component Functions of the Purifying System.................................................. 2-1

Automatic control panel............................................................................................................. 2-1
Multi-Monitor (MM) .................................................................................................................... 2-2
Display Function........................................................................................................................ 2-3
Leakage Monitor Function (LM) ................................................................................................ 2-3
Discharge Detector (DD) ........................................................................................................... 2-3
Water Detector Function (WD) .................................................................................................. 2-3
Gear pump ................................................................................................................................ 2-5
Safety joint ................................................................................................................................ 2-5
Plug (sludge outlet) ................................................................................................................... 2-5
Operating water solenoid valves unit......................................................................................... 2-6
3-way Cylinder Valve................................................................................................................. 2-6
3-way Solenoid Valve................................................................................................................ 2-6
Oil Heater .................................................................................................................................. 2-6
Oil strainer................................................................................................................................. 2-6
Flow control valve ..................................................................................................................... 2-6
Pressure Control Valve (needle valve) ...................................................................................... 2-6
Setup Items and Recommended Values for Operation ...................................... 3-1

Feed Rate ................................................................................................................................. 3-1
Treating Temperature................................................................................................................ 3-2
Gravity Disc............................................................................................................................... 3-3
Supplied gravity discs................................................................................................................ 3-3
Gravity disc selection procedure ............................................................................................... 3-5
Lubrication Oil ......................................................................................................................... 3-35
Oil quantity .............................................................................................................................. 3-35
Optimum viscosity ................................................................................................................... 3-36
Recommended brands ............................................................................................................ 3-37
Sludge Discharge Interval ....................................................................................................... 3-38
Discharge Interval (Total discharge)........................................................................................ 3-38
Discharge Interval (HIDENS specification).............................................................................. 3-39
Contents (2 / 3)
3.6
3.6.1
3.6.2
3.6.3
3.6.4
3.6.5
3.6.6
3.7
3.7.1
3.7.2
3.8
3.8.1
3.8.2
4
4.1
4.1.1
4.1.2
4.1.3
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.3
4.3.1
4.3.2
4.3.3
4.4
4.4.1
4.4.2
4.4.3
4.4.4
Operating Water ...................................................................................................................... 3-41

Operating water quality ........................................................................................................... 3-42
Setting pressure of operating water ........................................................................................ 3-42
Operating water for opening bowl............................................................................................ 3-44
Operating water for closing bowl ............................................................................................. 3-44
Quantity of sealing water/regulating water and replacement water, washing water ................ 3-45
Quantities of washing water .................................................................................................... 3-46
Partial Discharge Setting/Adjustment (GSH-1)........................................................................ 3-47
Setting/adjustment of partial discharge ................................................................................... 3-47
Measure of the amount of partial discharge ............................................................................ 3-48
Timer Setup on the Automatic Control Panel .......................................................................... 3-51
GBC-1 type timer settings(guideline) ...................................................................................... 3-51
GSH-1 type timer settings (guideline)...................................................................................... 3-53
Multi-Monitor.......................................................................................................... 4-1
Multi-Monitor ............................................................................................................................. 4-1
Kinds of switches and Setting parameters ................................................................................ 4-1
Accessing Memory Preset Items and Changing Memory Settings............................................ 4-3
Wiring ........................................................................................................................................ 4-5
Leakage Monitor Function (LM) ................................................................................................ 4-7
Setting Up the Leakage Monitor Function ................................................................................. 4-7
Principal Preset Items ............................................................................................................... 4-8
Light Liquid Outlet Pressure Adjustment ................................................................................... 4-9
Checking Timer Setting after Start of Feeding ........................................................................ 4-10
Pressure Adjustment after Feeding ......................................................................................... 4-10
Discharge Detector Function (DD) .......................................................................................... 4-11
Setting Up the Discharge Detector Function ........................................................................... 4-11
Adjusting the Proximity Switch Position .................................................................................. 4-12
Checking Proximity Switch Position ........................................................................................ 4-13
Water Detector Function (WD) ................................................................................................ 4-14
Setting Up the Water Detector Function.................................................................................. 4-14
Principal Preset Items ............................................................................................................. 4-15
Adjusting Circulation Line Back Pressure Valve...................................................................... 4-15
Setting Up the Electrostatic Capacity Type Water Detector .................................................... 4-16
Contents (3 / 3)
5
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.2
5.2.1
5.3
5.3.1
5.4
5.4.1
5.4.2
5.5
5.5.1
5.5.2
5.6
5.6.1
5.6.2
5.7
5.7.1
5.7.2
6
6.1
6.2
6.2.1
6.2.2
6.3
6.4
Operation ............................................................................................................... 5-1

Inspections Prior to Running ..................................................................................................... 5-1
Pipe connections ....................................................................................................................... 5-1
Electrical wiring ......................................................................................................................... 5-1
Flushing..................................................................................................................................... 5-1
Inspections prior to running (confirmation) ................................................................................ 5-2
Start-Up..................................................................................................................................... 5-4
Precautions on start-up ............................................................................................................. 5-4
Stop........................................................................................................................................... 5-4
Precautions on stop .................................................................................................................. 5-4
Automatic Specification (GBC-1, GBC-2).................................................................................. 5-5
Start-up ..................................................................................................................................... 5-6
Stop........................................................................................................................................... 5-8
Automatic Specification (GSH-1)............................................................................................... 5-9
Start-up ................................................................................................................................... 5-10
Stop......................................................................................................................................... 5-13
Manual Specification (GAP-11) ............................................................................................... 5-14
Start-up ................................................................................................................................... 5-15
Stop......................................................................................................................................... 5-19
Manual Specification ............................................................................................................... 5-21
Start-up ................................................................................................................................... 5-22
Stop......................................................................................................................................... 5-26
Suspension ............................................................................................................ 6-1

Preparations for Suspension ..................................................................................................... 6-1
Maintenance during Suspension ............................................................................................... 6-2
Purifier main body and mechanical components ....................................................................... 6-2
Electrical component ................................................................................................................. 6-2
Resuming Operation ................................................................................................................. 6-2
Other ......................................................................................................................................... 6-2
Precautions in safety
For correct use, carefully read the "Precautions in safety" beforehand.

Precautions in safety given in the instruction manual are intended for safely and correctly using the
product and avoiding danger or damage to user. Carefully read the precautions and do not operate,
maintain or handle SELFJECTOR before you are fully versed in them.
1.1
Symbols related to safety
In the manual, precautions are headed by the following marks. Be sure to observe them because they
are important for ensuring the safety.
WARNING: indicates a potentially hazardous situation which ,if not heeded, could result
in death or serious injury.
CAUTION: indicates a hazardous situation which ,if not heeded ,may result in minor or
moderate injury or damage to the purifier or facilities.
NOTE: indicate precautionary instructions that given contain what must be done
without fail and what should be kept in mind as a guide in operating
SELFJECTOR and doing related work.
1-1
Operation Manual2
1.2 Labels for safety

There are 3 different labels for safety.
The one shown in Pic. 1 is put in the spare part box. After fitting-out aboard, the person in charge of
installation is requested to attach it on an easily visible place near SELFJECTOR.
Pic. 2, Pic. 3 are factory attached direct on SELFJECTOR. Do not smear them by painting but keep
them visible at all times.
Safety labels are available any time. Request them as required.
Pic. 1
Pic. 2
Pic. 3
1-2
Operation Manual2
1.3
Safety precautions
WARNING
The bowl of SELFJECTOR produces a large centrifugal force when it rotates. Wrong handling is very
dangerous. Pay utmost attention according to the manual for operation, disassembly, reassembly,
maintenance, checkup, etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
Perfectly assemble.
Many points of SELFJECTOR are connected by screws. When assembling, make sure tightening is
complete. Running with poor tightening is very dangerous. Doubly make sure of secure tightening
particularly of:
(A)
(B)
(C)
(D)
(E)
Bowl nut
Disc nut
Cap nut of Vertical shaft
Set bolt of Frame cover
Lock nut (hexagon) of Inlet pipe
Be sure that tally marks of the bowl and other so marked parts are aligned.
If the tally mark is excessively mis-aligned when the Bowl nut is tightened, contact our company or
service agency.
Immediately stop if vibration is excessive.

Vibration of SELFJECTOR is caused by unbalance, ship oscillation,
SELFJECTOR installation, etc. If the vibration is excessive, immediately
stop SELFJECTOR without discharging sludge.
Then, check for the cause and take necessary corrective action to ensure
safety before restarting SELFJECTOR.
To be more specific, if the vibration at the point A of Fig. 1-1 exceeds
100
m (peak to peak) at rated speed, stop SELFJECTOR.
Even if readings are below 100
m, continuous cruising ship vibrations
4-5 times higher than registered when external vibrating forces are small,
such as when the main engine is not in operation, could adversely affect
the durability of SELFJECTOR. In such case, stop SELFJECTOR
immediately. Then, check for the cause and take necessary corrective
action to ensure safety before restarting SELFJECTOR as described
above.
1-3
Fig. 1-1
Operation Manual2
WARNING
Make sure of complete stoppage before loosening each section.

Make sure the bowl has complete stopped rotating before loosening or disassembling each section.
Whether completely stopped or not can be checked at the motor fan or Gear pump and Horizontal shaft
connecting section (Safety joint).
Take care in handling the parts.

SELFJECTOR is a precision machine. Handle it attentively away from impact and high temperature.
Particularly never heat the bowl parts (Bowl body, Bowl hood, etc.) by open flame nor weld them.
Beware of corrosion and erosion.

Periodically check whether any damage is produced by corrosion or erosion.
For details, contact our company or service agency.
1.
2.
3.
Others
Before disassembling, turn off the starter.
Before treating a treating liquid other than specified initially, contact our company or service
agency.
The bowl is factory balanced. Never interchange bowl parts Disc (1) even within the same model.
For ambiguous points in the instruction manual, contact our company or

service agency.
1-4
Operation Manual2
1.4
Definition of terms
): Mass per unit volume.

Specific gravity (): Ratio of mass to mass of
Density (
Clarifier operation (clarifying operation):

Operation of separating into 2 phases or liquid
and solid or, here, into oil and solids.
(See "Clarifier operation".)
water of the same volume. Varies with

temperature.
Oil feed rate: Volume per unit time of untreated
liquid upstream the purifier expressed in terms of
L/h or m3/h.
Parallel operation:
Operation with oil fed proportionally to several
purifiers arranged in parallel.
(See "Parallel operation".)
Actual capacity: Purifier treating capacity based

on SM Standard (eliminating sludge with 1.8 of
specific gravity and 2 m of diameter or more).
Series operation:
Operation by several purifiers arranged in series.
(See "Series operation".)
(See "Feed rate" above.)

Total discharge type
Purifier designed to
contained in the bowl.
Feed liquid: Untreated oil to feed to purifier.
totally
discharge
all
Light liquid: Oil treated by purifier or purified oil.

Heavy liquid: Separated moisture and heavy
components in oil or simply "water".
Partial discharge type

Purifier designed to partially discharge water and
solids only in the bowl. This type has the total
discharge function as well.
Sludge: Solids accumulated in bowl in narrow

sense. Mixture of solids, water and oil discharged
from bowl in wide sense.
Abbreviations and units
Interface: Boundary surface between heavy and

light liquids in bowl.
L:
h:
min-1:
Hz:
Purifier operation (purifying operation):

Operation of separating into 3 phases or liquid,
liquid and solid or, here, into oil, water and solids.
(See "Purifier operation".)
Liter:
Unit of volume.
Hour(s): Unit of time.
Number of revolutions per minute.
Number of frequency.
(cycles per second)
Unit of diameter in mm.
mm2/S: unit of kinetic viscosity of oil. (= cSt)

ISO: Standards established by International
Standardization Organization.
VG:
Indication of viscosity of lubricating oil in
accordance with ISO.
1-5
Operation Manual2
Component Functions of the Purifying System
2.1
Automatic control panel

Automatic start : (AUTO START)
Each automatic control panel has an "AUTO. START" push button. Pressing this push button after the
purifier has reached its rated speed starts the predetermined sequence of automatic running.
Automatic stop : (AUTO STOP)
Each automatic control panel has an "AUTO. STOP" push button is incorporated in each of the
automatic control panels. Pressing this push button during running switches the feed valve to the
bypass line. The sequence of water replacement and sludge discharge follows, then the automatic
running circuit is cut off and the oil purifier motor is stopped.
Emergency stop : (EM'CY STOP)
Each automatic control panel has an "EM'CY STOP" push button. Pressing this push button during
running cuts off the automatic running circuit immediately and switches the feed valve to the bypass line,
then the oil purifier motor is stopped without sludge discharging.
Discharge test : (DIS-T)
Each automatic control panel has a "DIS-T" push button. When the oil purifier is in automatic
running and in the feeding, pressing this push button forces the discharge interval timer to be timed up,
sludge is discharged.
2-1
Operation Manual2
2.2
Multi-Monitor (MM)
The Multi-Monitor forms an integrated detection system with the following digital displays and detectors.
The Multi-Monitor is available in three types (MM-1, MM-2 and MM-3) for selective use according to the
automatic system configuration.
Digital displays Function (Flow rate, temperature, pressure, rotation number*1 and other LED)
:
MM-1, MM-2, MM-3
Leakage Monitor Function (LM)
:
MM-1, MM-2 and MM3
Discharge Detector Function (DD) :
MM-2, MM-3
Water Detector Function (WD)
:
MM-3
NOTE1: MM-1 has no rotation number display function.
2-2
Operation Manual2
2.2.1 Display Function

Data necessary for daily monitoring of operational status are digitally indicated through seven
segment LEDs.
Indicated data pertain to flow rate, temperature, pressure, rotation number, circulation line pressure
(G-HIDENS spec.), though those vary with different models of the Multi-Monitor.
NOTE
Since the flow rate displayed on Multi-Monitor(MM) is the value which converted pressure into
flow rate , please use it as a guideline.
When you always use a gear pump under 30% or less of its rated capacity, we recommend using
the small orifice (option) under 1 rank.
2.2.2 Leakage Monitor Function (LM)
The Leakage Monitor is a protective device that detects the treated oil leaking from the sludge
outlet or heavy liquid outlet of the SELFJECTOR by means of a pressure sensor, thereby
minimizing the loss of treated oil.
The pressure sensor is installed on the SELFJECTOR bracket (at the light liquid outlet) and
constantly monitors pressure during feeding. When a pressure drop occurs due to a leakage, the
pressure sensor detects it and the pressure sensor output is sent as a "Leakage" signal to the
automatic control panel via the Multi-Monitor.
2.2.3 Discharge Detector (DD)
The Discharge Detector is a protective device that monitors sludge discharge from the
SELFJECTOR and detects a discharge failure as the "No-discharge" status.
Normal sludge discharge is accompanied by a drop in horizontal shaft rotation speed to the preset
level. Relying on this characteristic, the Discharge Detector constantly monitors the horizontal shaft
rotation speed by means of a proximity sensor. If the horizontal shaft rotation speed fails to fall at
sludge discharge, a "No-discharge" signal is delivered to the automatic control panel via the
Multi-Monitor.
As a self-diagnosis function, "No-discharge" LED (red) is illuminated in response to a shaft rotation
number beyond 2500 rpm or an instable proximity switch input signal.
In addition to the sludge discharge monitoring function, the automatic GSH-1 system combined
with Multi-Monitor MM-3 has a partial discharge detection function to indicate whether or not sludge
discharge is optimal for partial discharge adjustment.
2.2.4 Water Detector Function (WD)
The Water Detector is an integral device that is used for the G-HIDENS system (for clarifier
operation) that constantly monitors the changing levels of separated water in the bowl by means of
a pressure sensor installed in the circulation line.
Pressure in the circulation line falls when separated water in the bowl has reached a predetermined
level. The Water Detector in the G-HIDENS system detects this pressure change by means of the
pressure sensor and effects partial discharge or total discharge with sludge, whereby the inside of
the bowl is always maintained in a normal separating condition.
The Water Detector is used only in the automatic GSH-1 system configuration.
2-3
Operation Manual2
Fig. 2-3 Sketch Drawing of MM-2, MM-3
Fig. 2-2 Sketch Drawing of MM-1
2-4
Operation Manual2
2.3
Gear pump
This is installed on the bearing housing (3) of
the purifier and connected to the horizontal
shaft via a safety joint. It is driven by the motor
of the purifier. (Refer to Fig. 2-4)
The gear pump supplies feed liquid to the
purifier.
The gear pump can be selected according to
its treating capacity.
Fig. 2-4
Table 2-1 Gear pump capacities (use for suction pump)*1

Model
Capacity
L / h
GP10G
GP20G
1,300
2,100
GP30G
3,600
GP50G
GP70G
GP100G
5,700
8,200
11,600
Suction head : -4m / Delivery head : 20m

NOTE1:In case of 60Hz
2.4
2.5
Safety joint
This is mounted on the end of the horizontal shaft for transmitting the motor power to the pump.
(Refer to Fig. 2-4)
This will be automatically disconnected for protecting the gear pump, if it is subjected to an
excessive overload due to sticking foreign matters, etc.
Plug (sludge outlet)
WARNING
Do not open this plug absolutely during a sludge discharge process.
These are inserted in the sludge chute of the purifier main body. (Refer to Fig. 2-4)
When it becomes necessary to check the internal state of the frame, unplugged.
2-5
Operation Manual2
2.6
Operating water solenoid valves unit

There are a triple solenoid valves unit for total discharge and a quadruple solenoid valves unit for
both total and partial discharge available for control of operating water. Each unit has a reducing
valve upstream of the solenoid valves. (Refer to Fig. 2-5)
The solenoid valves unit for operating water is built in the oil purifier.
The solenoid valves unit controls the feed of operating water for opening bowl, operating water for
closing bowl, sealing water and replacement water.
Each solenoid valves is actuated by input signals from the automatic control panel to effect and
stop the feed of operating water to the oil purifier.
2.7
3-way Cylinder Valve

This is a pneumatically operated cross valve mounted on the purifier inlet pipe. (Refer to Fig. 2-5)
It supplies feed liquid to the purifier.
When discharging sludge, it returns the oil from the by-lass pipe to the tank by switching the valve
position.
2.8
3-way Solenoid Valve

This is attached on the air piping to the 3-way cylinder valve.(Refer to Fig. 2-5)
The 3-way solenoid valve changes its position according to signals from the control panel and
actuates the 3-way cylinder valve.
2.9
Oil Heater
This is installed on the way between the gear pump and the purifier.(Refer to Fig. 2-5)
It heats the feed liquid supplied from the gear pump to an optimal treating temperature.
There are two types of oil heater; steam type and electric.
2.10
Oil strainer
This is installed upstream of the oil purifier to remove residual solids in the feed liquid. (Refer to Fig.
2-5)
2.11
Flow control valve

This is installed to control the feed rate to the oil purifier. (Refer to Fig. 2-5)
2.12
Pressure Control Valve (needle valve)

This is installed in the light liquid outlet line of the oil purifier. (Refer to Fig. 2-5)
This valve is used to control the light liquid outlet pressure to 0.15 MPa {1.5 kgf/cm2} (standard
value).
NOTE
The light liquid outlet pressure is critical in ensuring that the Leakage Monitor Function (LM) of
the Multi-Monitor acts correctly.
Improper pressure adjustment could result in a LM alarm output. For pressure adjustment
during running, refer to "Leakage Monitor Function (LM)" in the Operation Manual 2.
2-6
Operation Manual2
Note) Automatic GBC-1 specification

is not provided with Water Detector (WD)
and solenoid valve (SV9).
Also, Discharge Detector (DD) is optional
for these specifications.
Fig. 2-5 Typical Purifying System Configuration with Automatic GSH-1 (HIDENS)
Specification of SELFJECTOR
1 SELFJECTOR
A Dirty oil inlet
2 Gear pump
B Purified oil outlet
3 Solenoid valves unit for operating water
C Compressed air inlet
4 3-way cylinder valve (Feed valve)
D Sludge & Water outlet
5 3-way solenoid valve
E Water inlet
6 Multi-Monitor
F Drain
7 Leakage Monitor function (LM)
G Circulation
8 Discharge detector function (DD)
P Pressure gauge
9 Water detector function (WD)
C Compound gauge
10 Oil heater
M Motor
11 Oil strainer
12 Flow control valve
13 Pressure control valve (Needle valve)
2-7
Operation Manual2
Setup Items and Recommended Values for Operation
3.1
Feed Rate
An appropriate feed rate should be set for operating the SELFJECTOR efficiently.
Table 3-1 shows the actual capacity for each model of the SELFJECTOR G-series.
NOTE
Actual capacity refers to the maximum treating capacity of each model (maximum feed rate).
Table 3-1
Actual capacities
Treating
temperature
Viscosity
SJ10G/GH
SJ20G/GH
SJ30G/GH
SJ50G/GH
SJ60G/GH
SJ70G/GH
SJ100G/GH
SJ120G/GH
SJ150G/GH
Fuel oil
C heavy oil
98
mm2/sec
at 50
A heavy oil
40
mm2/sec
at 40
(Unit : L/h)
Lubricating oil
Cross-head
Trunk-piston
90
95
Detergent oil
14
180
380
500
600
700
100mm2/sec
at 40
150mm2/sec
at 40
2,900
1,600
1,150
890
790
720
1,250
1,050
2,900
1,650
1,200
930
830
760
1,350
1,100
4,350
2,450
1,750
1,400
1,250
1,150
1,950
1,650
4,350
2,600
1,850
1,450
1,300
1,200
2,050
1,700
7,800
4,500
3,200
2,550
2,250
2,050
3,550
2,950
7,800
4,700
3,350
2,650
2,350
2,150
3,750
3,100
11,600
6,900
4,900
3,900
3,450
3,150
5,450
4,550
11,600
6,950
4,950
3,950
3,500
3,200
5,500
4,600
13,300
8,000
5,700
4,500
4,000
3,700
6,350
5,300
13,300
8,100
5,750
4,550
4,050
3,700
6,400
5,350
15,900
9,800
6,950
5,500
4,900
4,500
7,750
6,450
15,900
9,750
6,950
5,500
4,900
4,500
7,750
6,400
21,800
14,100
10,000
7,900
7,050
6,450
11,200
9,250
21,800
14,200
10,100
8,000
7,100
6,500
11,300
9,350
24,500
16,300
11,600
9,200
8,150
7,450
13,000
10,700
24,500
16,500
11,700
9,250
8,250
7,550
13,100
10,800
29,200
20,500
14,600
11,600
10,300
9,400
16,300
13,500
9,300
16,200
13,400
Upper row: 60Hz
Lower row: 50Hz
29,200
20,400 14,500 11,500 10,200
NOTE: G-series are Standard. / GH series are HIDENS specification.
NOTE
Actual capacities may be changed for improvement without notice.
3-1
Operation Manual2
3.2
Treating Temperature
The treating capacity of the oil purifier depends mainly on the viscosity of feed liquid. To ensure that the
oil purifier operates efficiently, heat the feed liquid to specified temperatures of Table 3-2 as
appropriate.
Table 3-2
A heavy oil
C heavy oil
Oil type
14 mm2/sec at 40
180700 mm /sec at 50
100 mm /sec at 40 (SAE#30)
150 mm /sec at 40 (SAE#40)
Treating temperature
Lubricating oil
40
98
90
95
Fig. 3-1 shows the relationship between various oil temperatures and their viscosity.
Temperature vs. Viscosity diagram

Fig. 3-1
How to obtain a treating temperature

Ex. Case of purifying a heavy oil of 45 mm2/sec (50 )
Draw a dotted line that is parallel to the line of 40 mm2/sec at 50
and passes an intersection (point A)
between a horizontal line of 45 mm2/sec and a vertical line of 50 . From the intersection between this
line and a horizontal line of 24 mm2/sec draw a line perpendicular to the horizontal axis, then read the
temperature falling on the foot; that is 67 .
Thus the treating temperature of this heavy oil should be 67 .
3-2
Operation Manual2
3.3
Gravity Disc
In the purifier operation it is necessary to hold the interface between the light liquid and heavy liquid in
the bowl within a definite rage. Therefore, the SELFJECTOR can employ gravity discs of various inside
diameters such that the outlet diameter of the heavy liquid side can be altered for interface position
adjustment. One gravity disc having a larger inside diameter, if incorporated, moves the interface
outward, and another disc having a smaller inside diameter moves the interface inward.
Selection of an appropriate gravity disc is one of the most important subjects for oil treatment with the
SELFJECTOR. Exercise sufficient care for this selection to avoid unintended purifier operation.
NOTE
At the delivery of a SELFJECTOR, the gravity disc and bowl come in each package.
Select an appropriate gravity disc and assemble it in the bowl according to Section 3.3.2
"Gravity Disc Selection Procedure".
3.3.1
Supplied gravity discs
CAUTION
Before treating a different type and nature of oil, select a suitable gravity disc having an
inside diameter that fits the gravity of the treated oil.
Running the purifier with a gravity disc of incorrect diameter may cause oil outflow to the
heavy liquid side and water circulation over the light liquid side.
Table 3-3 shows the supplied standard gravity discs for the purifier operation and Table 3-4 shows the
gravity discs for the G-HIDENS operation.
NOTE
Actually supplied gravity discs differ for types of the treated oil. For detail refer to the attached
document and drawing.
3-3
Operation Manual2
1.
Gravity discs for purifier operation

Table 3-3
Model
Inside diameter of gravity disc
SJ10G/GH
64
65
66.5
68.5
71.5
74
78
79
SJ20G/GH
64
65
66.5
68.5
71.5
75
77
78
82
SJ30G/GH
65
66.5
68.5
71.5
75
79
82
86
90
SJ50G/GH
86.5
88.5
91
94
98
103
107.5
113
115
SJ60G/GH
86
88.5
91
94
98
103
106.5 110.5
SJ70G/GH
87.5
91
94
98
103
107.5
113
119
122
SJ100G/GH
113
116
120
124
129
136
140.5
142
150
153
SJ120G/GH
113
116
120
124
129
136
140.5
142
146.5
150
SJ150G/GH
114
118
122
127
134
142
145.5 146.5
153
160
83
115
153
160
(mm)
2.
Gravity discs for G-HIDENS operation

Table 3-4
Model
Inside diameter of gravity disc
SJ10GH
SJ20GH
63
SJ30GH
SJ50GH
SJ60GH
84
SJ70GH
SJ100GH
SJ120GH
109
SJ150GH
(mm)
3-4
Operation Manual2
3.3.2 Gravity disc selection procedure

3.3.2.1 Purifier operation
For purifier operation, use dedicated gravity discs for purifier. Table 3-5 below shows the model series
of SELFJECTOR versus the numbers of Figures in which gravity disc selection nomograms are given
for reference. Select appropriate gravity discs by models and kinds of treated oil accordingly.
Table 3-5
Model
Fuel oil
(A heavy oil)
Fuel oil
(C heavy oil)
Lubricating oil
SJ10G/GH
Fig. 3-3
Fig. 3-12
Fig. 3-21
SJ20G/GH
Fig. 3-4
Fig. 3-13
Fig. 3-22
SJ30G/GH
Fig. 3-5
Fig. 3-14
Fig. 3-23
SJ50G/GH
Fig. 3-6
Fig. 3-15
Fig. 3-24
SJ60G/GH
Fig. 3-7
Fig. 3-16
Fig. 3-25
SJ70G/GH
Fig. 3-8
Fig. 3-17
Fig. 3-26
SJ100G/GH
Fig. 3-9
Fig. 3-18
Fig. 3-27
SJ120G/GH
Fig. 3-10
Fig. 3-19
Fig. 3-28
SJ150G/GH
Fig. 3-11
Fig. 3-20
Fig. 3-29
3.3.2.2 G-HIDENS operation

For G-HIDENS operation, use dedicated gravity discs for G-HIDENS. (See Table 3-4)
NOTE
In the case of G-HIDENS operation, there is no need to change gravity discs according to
operating parameters such as gravity of treated oil.
For HIDENS purifier operation, select suitable gravity discs in accordance with the gravity disc selection
procedure for purifier operation described above.
3-5
Operation Manual2
3.3.2.3 Gravity disc selection examples

[Example 1]
The specific gravity of treated oil at 15
is known.
Treating condition
Specific gravity of treated oil 0.925 at15
70
Feed rate
3000 L/h
Selection method
1. From an intersection between falling curve
of specific gravity of 0.925 and the vertical line

to reach the
of 70 , draw horizontal line
vertical line of 100 .
2. Connect between the right end of line
and
the point of 3000 L/h on the treating capacity

scale using straight line
.
3. Read within which section of gravity disc Inside

diameter scale the intersection made by line
falls.
4. For this [Example 1] select a gravity disc

having an Inside diameter of
79.
[Example 2]
The specific gravity of treated oil at a certain
temperature is known.
Treating condition
Specific gravity of treated oil 0.944 at50
98
Feed rate
1250 L/h
Selection method
1. From an intersection between rising curve
of specific gravity of 0.944 and the vertical line

of 50
(being converted to a specific gravity
at 15 ), draw curve
along the falling curve
to reach the vertical line of 98 , then draw a
horizontal line to reach the vertical line of

100 .
2. Connect between the right end of the

horizontal line and the point of 1250 L/h on the
treating capacity scale using straight line
.
3. Read within which section of gravity disc Inside

diameter scale the intersection made by line
falls. For this [Example 2] select a gravity
71.5.
disc having an Inside diameter of
3-6
Operation Manual2
Fig. 3-2
3-7
Operation Manual2
SELECTION NOMOGRAM OF GRAVITY DISC,

Model SJ10G/GH (Fuel Oil: A Heavy Oil)
Fig. 3-3
3-8
Operation Manual2

Model SJ20G/GH (Fuel Oil: A Heavy Oil)
Fig. 3-4
3-9
Operation Manual2

SJ30G/GH (Fuel Oil: A Heavy Oil)
Model
Fig. 3-5
3-10
Operation Manual2

Model
Fig. 3-6
3-11
Operation Manual2

Model
Fig. 3-7
3-12
Operation Manual2

Model
Fig. 3-8
3-13
Operation Manual2

Model
Fig. 3-9
3-14
Operation Manual2

Model
Fig. 3-10
3-15
Operation Manual2

Model
Fig. 3-11
3-16
Operation Manual2

SJ10G/GH (Fuel Oil: C Heavy Oil)
Model
Fig. 3-12
3-17
Operation Manual2

Model SJ20G/GH (Fuel Oil: C Heavy Oil)
Fig. 3-13
3-18
Operation Manual2

Model
Fig. 3-14
3-19
Operation Manual2

Model
Fig. 3-15
3-20
Operation Manual2

Model
Fig. 3-16
3-21
Operation Manual2

Model
Fig. 3-17
3-22
Operation Manual2

Model
Fig. 3-18
3-23
Operation Manual2

Model
Fig. 3-19
3-24
Operation Manual2

Model
Fig. 3-20
3-25
Operation Manual2

Model SJ10G/GH (Lubricating Oil)
Fig. 3-21
3-26
Operation Manual2

Fig. 3-22
3-27
Operation Manual2

Fig. 3-23
3-28
Operation Manual2

Fig. 3-24
3-29
Operation Manual2

Fig. 3-25
3-30
Operation Manual2

Fig. 3-26
3-31
Operation Manual2

Fig. 3-27
3-32
Operation Manual2

Fig. 3-28
3-33
Operation Manual2

Fig. 3-29
3-34
Operation Manual2
3.4
Lubrication Oil
Lubrication oil in the gear case lubricates each
bearing of the vertical and horizontal shafts as well
as the acceleration gear.
The available lubrication method includes the oil
bath and splash lubrication by a spiral gear.
As the maintenance performance of the lubrication
oil seriously affects the life of each power
transmission unit, sufficient care should be
exercised on its handling.
For this lubrication, remove the gear cover or
lubrication plug attached on the gear cover.
Oil gauge
Fig. 3-30
CAUTION
Before supplying the lubrication oil, be sure to stop the SELFJECTOR. The oil becomes very hot
during operation. To avoid the risk of the oil being scattered around to burn operator's hand or
hurt his eyes, do not remove the plug or gear cover when the SELFJECTOR is in operation.
3.4.1
Oil quantity
Red line
CAUTION
Oil quantity should be checked with the SELFJECTOR being held

horizontally.
Refilling the lubrication oil as to exceed the upper red line (H) may
cause additives contained in the lubrication oil to deposit into sludge,
which can adversely affect the lubrication effect. Take sufficient care
not to exceed the upper red line (H).
H
L
Fig. 3-31
Refer to
Table 3-6 for appropriate oil quantities. Refill the oil up until the red
line (H) on the oil gauge as shown in Fig. 3-31.
During operation make sure that the oil level falls in-between the red lines (H) and (L).
Table 3-6
Model
Oil quantity
SJ10G/GH
SJ20G/GH
SJ30G/GH
SJ50G/GH
SJ60G/GH
SJ70G/GH
SJ100G/GH
SJ120G/GH
SJ150G/GH
6.3
11.5
16
3-35
Operation Manual2
3.4.2
Optimum viscosity
Optimum viscosity
ISO VG150 (135
165 mm2/sec)
Refer to Section 3.4.3 for recommended lubricating oil brands.

NOTE
Synthetic lubricating oil should be within an equivalent range of ISO VG220 (198 to 242 mm2/S).
CAUTION
Before using synthetic lubricating oil, make sure of its suitability by the procedure described in
the "Maintenance Manual".
3-36
Operation Manual2
3.4.3 Recommended brands

For the recommended brands refer to Table 3-7.
Table 3-7
Manufacturer
Brand name
Viscosity
mm2/sec at40
BP
ENERGOL GR-XP150
140
CALTEX
MEROPA LUBRICANT 150

URSA OIL P150
143
140
CASTROL
CASTROL ALPHA SP150
159
CHEVRON
GEAR COMPOUND EP150

MACHINE OIL AW150
142
143
COSMO OIL
COSMO GEAR SE150
EXXONMOBIL
SPARTAN EP150
MOBIL GEAR 629
144
152
GULF
EP LUBRICANT HD150
150
IDEMITSU KOSAN
DAPHNE SUPER GEAR OIL 150
150.4
JAPAN ENERGY
JOMO REDUCTUS 150
149.4
NIPPON OIL
BONNOC M150
154
SHELL
SHELL OMALA OIL 150

SHELL TELLUS OIL C150
150
150
TEXACO
MEROPA LUBRICANT 150

REGAL R&O 150
143
150
153.8
NOTE
Please consult our company when using lubricating oil other than herein recommended or
synthetic lubricating oil.
For the replacement period of the lubricating oil and precautions for use of synthetic lubricating
oil, refer to Section 3.2 of the "Maintenance manual".
3-37
Operation Manual2
3.5
Sludge Discharge Interval
CAUTION
Too long sludge discharge intervals may cause defective separation and mechanical damage on
the unit.
The optimum sludge discharge interval varies with the operation method and nature of the treated oil,
etc., which makes it hard to be uniformly determined.
Too long intervals may accelerate the contamination inside the bowl and result in sludge deposition,
whilst too short intervals may reduce the operation efficiency.
NOTE
To determine an optimal discharge interval, it is a recommended practice to perform a test run
under practical conditions for a certain length of time and find an interval commensurate to
sludge concentration in the treated oil while watching the internal state of the bowl partial
accumulation of sludge, contamination of disc(1), etc.
3.5.1 Discharge Interval (Total discharge)
The general discharge intervals and amount of sludge discharge for the treatment of fuel and lubricating
oils by the manual type GAP-11 and automatic types GBC-1 and GSH-1 are as shown in Table 3-8 and
Table 3-9, respectively.
Table 3-8
Fuel oil
A Heavy Oil
Lubricating oil
C Heavy Oil
380mm /s
2
at50
Cross-head engine Trunk piston engine
Standard
Standard
Standard
Standard
Sludge discharge times

(time / day)
12
24
12
24
Sludge discharge interval

(min)
120
60
120
60
Bowl washing times

(time / day)
Table 3-9
Amount of
sludge
discharge
L / time
SJ10G/GH
SJ20G/GH
SJ30G/GH
SJ50G/GH
SJ60G/GH
2.0
2.3
3.5
7.1
3-38
SJ70G/GH SJ100G/GH SJ150G/GH

SJ120G/GH
8.4
17.2
19.2
Operation Manual2
3.5.2 Discharge Interval (HIDENS specification)

For reference, Table 3-10 shows the general discharge intervals where a fuel oil or lubricating oil is
treated in automatic specification GSH-1.
The automatic specification GSH-1 discharges sludge in the total discharge and separated water in the
partial discharge. In some cases, however, total discharge of separated water with sludge takes place,
depending on the amount of time spent for water detection. The lubricating oil treatment can include
post-total discharge the bowl washing process at a certain rate. The sludge discharge rates for different
types are generally as shown in Table 3-9, though they vary with the frequency of water detection.
Table 3-10
Fuel oil
A Heavy Oil
Lubricating oil
C Heavy Oil
380mm /s
2
at50
Cross-head engine Trunk piston engine
Standard
Standard
Standard
Standard
Sludge discharge times

(time / day)
12
24
12
24
Sludge discharge interval

(min)
120
60
120
60
Bowl washing times

(time / day)
NOTE
No the bowl washing process is included, except in lubricating oil treatment.
Table 3-11 shows the amount of separated water in the partial discharge.
Table 3-11
Amount of
separated
water
L / time
SJ10GH
SJ20GH
SJ30GH
SJ50GH
SJ60GH
SJ70GH
SJ100GH
SJ120GH
SJ150GH
0.8 - 1.2
0.9 ? 1.4
1.4 ? 2.1
2.8 ? 4.3
3.4 ? 5.0
6.9 ? 10.3
7.7 ? 11.5
3-39
Operation Manual2
CAUTION
Operate the lubricating oil purifier continuously as long as possible.

Should the purifier be forced to stop for the reasons below, operate it for approximately 12
hours with sludge discharged at 10 to 20 minutes intervals before setting for discharge at
standard intervals after taking into consideration of the system oil at the time of normal
operation.
Length of Purifier Shutdown
Cross-head engine
Trunk piston engine
Restarting the engine and purifier after stopping

them in the anchorage or dock.(This is because
the sludge density increases at the inside
bottom of the sump tank due to natural
sedimentation.)
24 h or more
12 h or more
Restarting the purifier after once stopping it

with the engine kept running.
12 h or more
6 h or more
3-40
Operation Manual2
3.6
Operating Water
The SELFJECTOR requires;
Operating water for opening/closing bowl,
Sealing water,
Replacement water,
Regulating water (when lubricating oil is treated),
Bowl washing water (when lubricating oil is treated).
Normally, pure water is used in all cases. To ensure proper use of the SELFJECTOR, the water
pressure should be correctly set by means of reducing valve for operating water.
Fig. 3-32 Triple Solenoid Valve Unit (GBC-1)
Fig. 3-33 Quadruple Solenoid Valve Unit (GSH-1)
3-41
Operation Manual2
3.6.1
Operating water quality
CAUTION
When hard water is used, scale will be produced on the inside surface of the water
supplying device, drain nozzle, or solenoid valve, which may cause various troubles.
The harder the water, the more scales on the water supplying device and pilot valve. To
prevent it, the cleaning intervals should be as short as practically possible.
Since the operating water is used for the opening/closing valve of the purifier bowl, its quality should be
pure, transparent and soft water such that it can prevent the valve from scaling or corrosion.
Use that quality of operating water, as follows:
Evaporation remainder
Total hardness
10 mg/L or less
110 mg/L or less : as CaCO3 /L (Hardness 6
pH value
Salt content
6.5 to 7.5
100 mg/L or less: (Cl- 60 mg/L or less)
dH or less)
3.6.2 Setting pressure of operating water

Use the following operation water pressure for each of automatic specifications.
Automatic type
Discharge type
Set pressure
(Standard value)
Required pressure
Manual, GAP-11
GBC-1, GBC-2
Total discharge
0.3 MPa (3.0 kgf/cm2)
GSH-1
Total and Partial

discharge
0.25 MPa (2.5 kgf/cm2)
0.35 to 0.5 MPa

(0.35 to 0.5 kgf/cm2)
0.35 to 0.5 MPa
(0.35 to 0.5 kgf/cm2)
CAUTION
Where the primary pressure of operating water is lower than 0.2 MPa (2 kgf/cm2), then sludge
discharge efficiency will be decreased. Otherwise a pressure exceeding 0.75 MPa (7.5 kgf/cm2)
may cause the solenoid valve malfunctioning.
3-42
Operation Manual2
To adjust the operating water pressure, use the adjust screw on top of the reducing valve while reading
the valve's pressure gauge. (See Fig. 3-17)
How to pressure adjustment with adjust screw
Turn clockwise: Pressure increases.
Turn counter-clockwise: Pressure decreases.
The reducing valve has been shop-adjusted for optimal water pressure according to manual and
automatic specifications shown in Section 3.6.2.
CAUTION
When setting or adjusting the operating water pressure during running, use the manual handle
of SV2 while running operating water for bowl closing. When the purifier is not running, perform
this with the operating water inlet tube (Teflon) removed. Otherwise, the operating water could
find its way to the gear case to damage bearings.
NOTE
The pressure of the operating water reducing valve may increase after the SV2 solenoid valve
closes, but this is not an anomaly.
3-43
Operation Manual2
3.6.3 Operating water for opening bowl

The operating water for opening bowl is used to force down the main cylinder to open the bowl, letting
out sludge and water accumulated in the bowl in the "total discharge" or "partial discharge".
In the case of total discharge, the operating water is regulated by the solenoid valve SV1 and
introduced into the bowl opening water pressure chamber via feeding device.
In the case of partial discharge (GSH-1 specification models only), the operating water is regulated
by the solenoid valve SV9 and introduced into the bowl closing water pressure chamber via feeding
device. When the bowl closing water pressure chamber has been filled up, the bowl opening water
overflows into the bowl opening water pressure chamber, depressing the main cylinder to open the
bowl instantly.
Main seal ring
Main cylinder
Pilot valve
Valve sheet
Bowl opening
water pressure chamber
Watercourse for closing bowl
Bowl closing
water pressure chamber
Watercourse for opening bowl
Quadruple solenoid valve unit
Operating water for opening bowl

Operating water for opening bowl
Operating water for closing bowl
To sealing water and replacement inlet
Supply water
Fig. 3-34
3.6.4 Operating water for closing bowl

The operating water for closing bowl is used to force up the main cylinder to close the bowl. The bowl
closing water is regulated by the solenoid valve SV2 and introduced into the bowl closing water
pressure chamber via feeding device. The bowl closing water is introduced intermittently into the bowl
closing water pressure chamber for a predetermined period of time during purifier operation.
CAUTION
Where the primary pressure of operating water is lower than 0.2 MPa (2.0 kgf/cm2), the bowl
closing failure could occur.
3-44
Operation Manual2
3.6.5
Quantity of sealing water/regulating water and replacement water, washing water
CAUTION
If the sealing water and replacement water are not adequate in quantity;
Oil loss during sludge discharge will increase,
Water circulates over the light liquid side, or
Oil flows out from the heavy liquid side.
Therefore, be sure to set correct quantities of these waters.
Sealing water is used to form a water phase within the bowl prior to performing a purifier-run and
prevent feed liquid from flowing out of the heavy liquid side when it is supplied. On the other hand,
replacement water is used to collect oils in the bowl before discharging sludge so that the oil loss can
be minimized.
The quantities of sealing water and replacement water required by different models shown below,
respectively.
3.6.5.1 Quantities of sealing water, replacement water (Manual, GAP-11, GBC-1)
Table 3-12 shows the quantities of replacement water and sealing water for Manual, GAP-11, GBC-1
Type.
Table 3-12
Quantity of Sealing Water

L / time
Quantity of Replacement Water
L / time
SJ10G
SJ20G
SJ30G
SJ70G
1.6
SJ50G
SJ60G
3.5
1.2
1.3
0.6
1.0
SJ150G
4.0
SJ100G
SJ120G
8.4
1.6
2.8
3.7
7.8
9.5
8.0
3.6.5.2 Quantities of replacement water, regulating water (GSH-1)

Table 3-13 shows the quantities of regulating water and replacement water for GSH-1 Type. On
lubricating oil purifier for G-HIDENS specifications, regulating water is supplied before oil feed.
Table 3-13
Quantity of Regulating Water

L / time
for Total discharge
L / time
for Partial discharge
L / time
SJ10GH
SJ20GH
SJ30GH
0.1
0.2
0.3
1.3
1.4
1.9
0.3
SJ50GH
SJ60GH
SJ70GH SJ100GH SJ150GH

SJ120GH
0.5
1.3
1.6
4.1
5.2
10.2
11.0
0.7
1.2
1.7
1.7
NOTE
No regulating water needs to be fed into a fuel oil purifier.
3-45
Operation Manual2
3.6.6 Quantities of washing water

In the case of lubricating oil purifier, washing water is introduced into the bowl to clean the inside at
predetermined intervals of sludge discharge. Solids in the bowl are removed with washing water in total
discharge. The quantities of washing water required by different models are as shown below.
Table 3-14
SJ10G/GH
Washing water
L / time
1.6
SJ20G/GH SJ30G/GH
1.8
2.5
SJ50G/GH
SJ60G/GH
5.2
SJ70G/GH SJ100G/GH SJ150G/GH

SJ120G/GH
6.1
12.8
14.2
NOTE
No washing water needs to be fed into a fuel oil purifier.
3-46
Operation Manual2
3.7
Partial Discharge Setting/Adjustment (GSH-1)
Partial discharge (amount of sludge) adjustment can be accomplished through pressure control by the
reducing valve for operating water. The Multi-Monitor (MM-3) tells whether or not partial discharge is
optimal.
3.7.1 Setting/adjustment of partial discharge
1. Set the timer (T011) of the control panel to 0.6 sec.
2. Set the reducing valve connected to the solenoid valve unit for secondary pressure at a standard
preset level of 0.25 MPa (2.5 kgf/cm2).
NOTE
The primary pressure of the supply water line should be 0.35 to 0.5 MPa (3.5 to 5.0 kgf/cm2).
The supply water pressure beyond 0.75 MPa (7.5 kgf/cm2) could cause a reducing valve
failure.
To adjust the reducing valve for optimum secondary pressure, use the adjust screw that is exposed if
the seal on top of the valve is removed. Turning the adjust screw as required, set the reducing valve for
desired pressure while reading its pressure gauge. Turning the adjust screw clockwise increases the
secondary pressure and a counter-clockwise turn decreases it.
Proper pressure setting on the reducing valve provides the discharge rates of Table 3-11 eparated
Water Discharge Rates (Partial Discharge)? After pressure setting/adjustment, check through the
Multi-Monitor that sludge discharge is optimal in accordance with Section 3.7.2
onitoring Partial
Discharge?
Quadruple solenoid valve unit
Fig. 3-35
3-47
Operation Manual2
NOTE
With the reducing valve for operating water set (shop-adjusted) for secondary pressure
at a standard preset level of 0.25 MPa (2.5 kgf/cm2), be sure to ascertain that partial
discharge is optimal by measuring its quantity.
Increasing the reducing valve secondary pressure increases sludge discharge. To
decrease, lower the pressure.
The pressure of the operating water reducing valve may increase after the SV2 solenoid
valve closes, but this is not an anomaly.
3.7.2 Measure of the amount of partial discharge
The measure of the partial discharge is available only in the automatic control (GSH-1) system.
To measure, there are two methods:
1. Continuous measurement during normal operation.
2. One-time measurement for discharge adjustment or check
In this paragraph, the procedure for one-time measurement will be described. Before measure of the
partial discharge, make sure that the sensor is in position by reference to Section 4.3.3
hecking
Proximity Switch Position?in this manual.
CAUTION
Described below is the general procedure for checking the amount of partial discharge. Prior to
starting operation, be sure to refer to Section 5. Operation in this manual. Given instructions
are subject to the SELFJECTOR being ready to start. (The piping had completed for operation).
1. Set the power switches of the starter, automatic control panel and Multi-Monitor to ON in that order.
2. Remove the front cover of the Multi-Monitor and check that all internal switches are in the
designated positions.
1) Check that the 50Hz/60Hz selector switch is in the position of power frequency for the
SELFJECTOR. (See Fig. 3-36)
2) Set the DD alarm output switch to OFF. (See Fig. 3-36)
3) Set the Partial ON/OFF switch to OFF. (See Fig. 3-36)
NOTE
Each model of the SELFJECTOR has a different range of optical discharge.
Correct measurement cannot be performed without proper settings. (Refer to Section 4.1.2)
3. Start the SELFJECTOR in accordance to the start-up procedure described in Section 5.
peration?
4. Ascertain that the SELFJECTOR has entered into purifier operation. Purifier operation is started in
response command signals received by the Multi-Monitor from the automatic control panel, when
the confirmation LED for input signal "Feeding"(green) in the Multi-Monitor and the
otation
Display LED? green) on the Multi-Monitor are illuminated.
5. Press the Discharge measurement switch in the Multi-Monitor. The green "Measuring" LED of the
confirmation LED for partial discharge quantity is illuminated. This indication means that the purifier
is ready for measurement. (See Fig. 3-36)
3-48
Operation Manual2
6. Then, press the IS-T?push button on the automatic control panel.

7. The sequence of the automatic control panel proceeds to the "sludge discharge" process and
sludge discharge takes place.
8. The revolution sensor (proximity switch) installed in the purifier picks a drop in horizontal shaft
speed and its output signal equivalent to the quantity of sludge discharge effected is sent to the
Multi-Monitor.
9. The input is indicated through appropriate Partial Discharge LED in the Multi-Monitor; red LED for
"OVER", green LED for "JUST" or red LED for "UNDER". (See Fig. 3-36)
10. If "OVER" LED (red) or "UNDER" LED (red) is illuminated, regulate the secondary pressure of the
reducing valve for operating water (refer to Section 3.7.1 and perform above operations from Step 5
downward to adjust the quantity of discharge until the "JUST" LED (green) is illuminated.
NOTE
A change in reducing valve setting must be followed by discharge tests to have line pressure
stabilized before proceeding to discharge measurement.
3-49
Operation Manual2
Fig. 3-36
Control / LED
Function
Power switch
ON/OFF control of Multi-Monitor power
50Hz / 60Hz selector switch
Used to select power frequency for SELFJECTOR.
Partial ON / OFF switch
Discharge measurement switch

Partial
discharge
confirmation
LED
OVER (red)
JUST green
UNDER red
MEASURING (green)
DD alarm output switch
Setting to ON effects constant monitoring to determine

whether or not discharge is proper. With the switch in OFF
position, there is no monitoring of discharge.
Used for one-time measurement of sludge discharge. With
Partial ON/OFF switch in OFF position, pressing this
switch once effects measurement of sludge discharge only
once, with "Measuring" LED (green) illuminated.
Lit when discharge is more than preset.
Lit when discharge is optimal as preset.
Lit when discharge is less than preset.
Lit when discharge measurement switch is pressed.
Setting the switch to OFF cuts off No Discharge alarm
signal. There is no alarm output to the automatic control
panel and alarm panel.
3-50
Operation Manual2
3.8
Timer Setup on the Automatic Control Panel
Literally the automatic control panel automatically controls each operation of the SELFJECTOR.
This automatic control panel has incorporated various timers such as to control each solenoid valve, etc.
Correct settings of these timers are the keys to normal and efficient machine operations. The set
periods of these timers will vary depending on the flow rate of the operating water. Consult
Table 3-15 and Table 3-16 for standard settings (guidelines) at each operation mode.
3.8.1 GBC-1 timer settings(guideline)
Fig. 3-37 shows the operation timing of each timer incorporated in the automatic control panel during
sludge discharge process and purifying process.
Purifying process
Sludge discharge process
Purifying process
Operation intervals of each solenoid valve

during sludge discharge process
Replacement water supply period
Treated liquid feeding period

(sludge discharge interval)
Sealing water supply period
Operating water supply for closing bowl
Replacement
water
Sealing water
Intermittent water supply timer
Intermittent water supply

Water for
closing bowl
Water for
closing bowl
Operating water supply period for opening bowl

Closing the feed valve
Sludge discharge
(Remarks)
Figures in the oblong boxes above denote timer numbers.
For treatment of lubricating oil, bowl washing process is added downstream of the
sludge discharge process.
Fig. 3-37
3-51
Operation Manual2
3.8.1.1 GBC-1 type automatic control panels
Table 3-15 Timer Counter Setting Guideline (GBC-1)

Item
Timer
No.
U n i t SJ10G
SJ20G
SJ30G
SJ50G
SJ60G SJ70G SJ100G SJ120G SJ150G
Interval
sec
Opening bowl
sec
Replacement water
sec
12
14
14
19
29
29
32
Sealing water
sec
10
12
18
18
20
32
32
27

Operating water supply for
closing bowl
min
10
sec
min
NOTE1
31
48
48
47
Discharge interval
Bowl washing
Fuel oil
water
Lubricating oil
Bowl washing Fuel oil

counter
Lubricating oil
sec
15
15
15
15
15
15
20
20
12
13
times
NOTE1: For discharge intervals, refer to Section 3.5
19
26
26
0
6
ludge Discharge Interval?
NOTE
Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 L/min. for SJ10G to 30G, at 12 L/min. for SJ50G to 70G, at 16 L/min. for SJ100G
and 120G and at 18 L/min. for SJ150G. For practical setting, always measure the flow rate
actually and select proper values accordingly.
Fuel oil purifiers have no bowl washing process.
20
3-52
Operation Manual2
3.8.2 GSH-1 type timer settings (guideline)

Normally, the G-HIDENS type oil purifier discharges sludge in the total discharge mode and separated
water in the partial discharge mode on a command signal from the Multi-Monitor with Water Detector
Function.
For G-HIDENS specification, various timers in the automatic control panel GSH-1 are actuated at the
timings shown in Fig. 3-38 for sludge discharge process and bowl washing process. For action timings
for total discharge timers, see Fig. 3-37. For specific setting requirements for timers in the automatic
control panel GSH-1, refer to the Operation Manual 3.
Purifying process
Separated water discharge process Purifying process Sludge discharge process

(Total discharge)
(Partial discharge)
Purifying process

(Total discharge)
Monitoring time
Command to discharge
of separated water
from the water detector
Operation intervals
of each solenoid valve
during separated water
discharge process
Water detection
Treated liquid feeding period (sludge discharge interval)
Operating water supply for closing bowl
Replacement water
(Partial)
Intermittent water supply timer
Water for closing bowl
Closing the feed valve
Operating water supply period for opening bowl

during separated water discharge process
Separated water discharge
(Remarks)
Figures in the oblong boxes above denote timer numbers.
If the Water Detector is activated after the lapse of monitoring time (C022), total
discharge of sludge and separated water is effected.
For the timing of total discharge, refer to Section 3.8.1.
In the case of lubricating oil treatment, washing process is effected as many times as
set on the washing counter (C023) after sludge discharge process (total discharge).
For lubricating oil treatment, regulating water feed is added before washing process
and after separated water discharge process (partial discharge).
Fig. 3-38
3-53
Operation Manual2
3.8.2.1 GSH-1 type automatic control panels
Table 3-16 Timer Counter Setting Guideline (GSH-1)

Item
Timer
N o .
Unit SJ10G
Interval
T000 sec
Opening bowl
T001 sec
Replacement water
Regulating
Fuel oil
water
Lubricating oil

water
Lubricating oil
T002 sec
T003 sec
T004 sec
Opening bowl(partial)
T011 sec
Replacement
water(partial)
T012 sec
Regulating
Fuel oil
Water(partial) Lubricating oil
T013 sec
C015 min
Detection count reset
C026 min
Water detection setting

counter
C027 times
Monitoring time
C022 min
Lubricating oil
15
15
SJ60G
SJ70G SJ100G SJ120G SJ150G
15
3
21
0
3
0
26
0.6
15
20
20
20
26
38
38
37
31
48
48
47
10
11
14
21
12
13
19
26
0
3
15
sec
Discharge interval
counter
15
SJ30G SJ50G
C014 min
Operating water supply for

T016
closing bowl
15
SJ20G
NOTE1
30
6
20
0
6
C023 times
NOTE1: For discharge intervals, refer to Section 3.5

NOTE2: Please use C021 by fixing to 1.
ludge Discharge Interval?
NOTE
Timer settings for sealing water and replacement water in the above list are based on the
feed rate at 8 L/min. for SJ10GH to 30GH, at 12 L/min. for SJ50GH to 70GH, at 16 L/min. for
SJ100GH and 120GH and at 18 L/min. for SJ150GH. For practical setting, always measure
the flow rate actually and select proper values accordingly.
Fuel oil purifiers have no regulating water feeding process and bowl washing processes.
CAUTION
When SJ10GH to 150GH types are used in the total discharge mode (purifier operation), select
an appropriate gravity disc that fits the specific gravity of feed liquid and install it in position.
Then, fully open the shut-off valve and set the Water Detector selector dial to No working
position. (Refer to Section 6.4.2.4 in the Operation Manual 1.) In this case, the setting
values of the timers T002, T003 and C014 refer to Table 3-15 in 3.8.1.1., and set the timers
T011, T012, T013, C022, C026 and C027 to 0. If operated without changing for the setting
values the Leakage Monitor function of the Multi-Monitor is actuated by overflow and
gives an alarm.
3-54
Operation Manual2
Multi-Monitor
4.1
Multi-Monitor
The Multi-Monitor, which is an integrated detection and display instrument, is available in three types.
The Multi-Monitors vary in the functions that have with applicable types of automatic system (Refer to
Table 4-1).
Table 4-1
Functions
Applied automatic control device
Indication of inlet temperature
Indication of flow rate
Indication of outlet pressure
Discharge Detector Function (DD)
Indication of revolution number
Communication (RS485)
MM-1
GBC-1
Alarm panel: GAP-11
MM-2
MM-3
GBC-1
(with DD)
GSH-1
NOTE
See Table 4-1 above for the functions incorporated in different types of the Multi-Monitor.
4.1.1 Kinds of switches and Setting parameters
For the Multi-Monitor, there are parameters to be selected through switches, etc. and those preset in
internal memories. Fig. 4-1 identifies the switches, etc. and their locations. For memory preset items,
see Table 4-2.
Fig. 4-1
4-1
Operation Manual2
Table 4-2
Memory preset
item number
Setting items
Operation
Kinds of oil
YES
SELFJECTOR-G model
YES
Gear pump model
YES
Minimum light liquid pressure (MPa)
YES
LM trigger pressure
YES
Delay timer (sec)
YES
Hold timer (sec)
YES
Feed oil temperature (
Detection exclusion temperature (
10
Minimum WD pressure (MPa)
YES
11
Maximum heavy liquid pressure (MPa)
NO
12
WD trigger pressure
YES
13
Light liquid pressure (MPa)
YES
14
Pressure averaging time (sec)
NO
P (MPa)
)
W (MPa)
4-2
NO
NO
Operation Manual2
4.1.2
Accessing Memory Preset Items and Changing Memory Settings
4.1.2.1 Accessing Multi-Monitor Memory Preset Items

To access the memory preset items of the Multi-Monitor, use the function setting switches (SW1 to 4).
Press the function setting switch 4 (SW4: Enter) for 2 seconds and release. A preset item number
appears in the upper seven-segment display with the current preset value indicated in the lower. Keep
pressing the function setting switch 1 (SW1: Select) until the desired preset item number is displayed.
4.1.2.2 Changing Multi-Monitor Memory Preset Value
When it becomes necessary to change a memory preset value, access the number of the item to be
changed through the function setting switch 1 (SW1: Select) and change it by means of the function
setting switch 2 (SW2: Forward) or the function setting switch 3 (SW3: Backward). The preset value
increases or decreases at minimum variable steps predetermined for each preset item. Key in a desired
new value and press the function setting switch 4 (SW4: Enter). The new value is registered in the
memory.
NOTE
Preset values cannot be changed without pressing the function setting switch 4 (SW4).
4.1.2.3 Locking Display
During normal operation, "flow rate" is always indicated in the upper seven-segment LED display, and
"feed liquid temperature"/"light liquid pressure" appears in the lower changing (incrementally) at steps of
5 seconds.
At the start of operation or during operation, when back pressure at the light liquid outlet becomes
necessary to adjust to optimize the Leakage Monitor function of the Multi-Monitor or for other reason,
press the Pressure Display Lock switch on the Multi-Monitor panel once. This freezes the "light liquid
pressure" appearing in the lower seven-segment LED display of the Multi-Monitor. (Flow rate remains
indicated in the upper LED display.) To release the lock to resume the incremental display of pressure,
press the Pressure Display Lock switch again.
NOTE
To lock the display of light liquid pressure only, press the Pressure Display Lock switch at
the left of the Multi-Monitor panel once, and the incremental display is switched to the locked
indication. To resume the incremental display, press this select switch once.
By long pushing the function setting switch 2 and 3 (SW2: Forward, SW3: Backward) at the same time,
the incremental display is switched to the "feed liquid temperature", the "light liquid pressure", the
"revolution number" and the "water pressure" indication by repetition.
The evolution number is indicated by MM2 (with DD function) and MM-3, the
ater pressure? is
indicated by MM-3 only. LEDs (green) on the Multi-Monitor panel are illuminated to confirm the
indications.
By detaching from the function setting switch 2 (SW2: Forward), the display indicates only the "feed
liquid temperature" and the "light liquid pressure" indication by repetition incrementally.
4-3
Operation Manual2
4.1.2.4 Default of Setting Value

Factory-set default values for the respective preset items are as shown in Table 4-3.
CAUTION
At test running, listed default values require adjustment according to the SELFJECTOR
specification and model.
Table 4-3
No
Setting items
Selection range of
setting
MM1
MM2
MM3
Power switch
ON / OFF
OFF
OFF
OFF
LM alarm output switch
ON / OFF
OFF
OFF
OFF
DD alarm output switch
ON / OFF
OFF
OFF
Water Detection output switch
ON / OFF
OFF
Kinds of oil
FO / LO
FO*1
FO*1
FO*1
10G*1
10G*1
10G*1
10G*1
10G*1
10G*1
0.15*1
0.15*1
0.15*1
0.02
0.02
0.02
0.12*1
0.12*1
0.12*1
40
40
40
15
15
15
ON / OFF
OFF
OFF
50Hz / 60Hz
60Hz*1
60Hz*1
60Hz*1
SELFJECTOR model
Gear pump model
8
9
10
11
12
Light liquid pressure

(MPa)
LM trigger pressure (
(MPa)
Minimum light
(MPa)
Delay timer
(sec)
Hold timer
(sec)
10G,20G,30G,
50G,60G,70G,
100G,120G,150G
10G,20G,30G,
50G,70G,100G
0.30
0.0100.050
0.030.30
5120
5120
0.03
P)
liquid
pressure
13
Partial discharge detection function
14
Frequency
WD trigger pressure (
W)
0.010 0.10
0.05
(MPa)
Minimum WD pressure
0.010 0.10
16
0.03
(MPa)
NOTE 1: The default value surely requires setting change according to machine specification and
15
operation conditions. And please set various switches to ON position according to

directions of operation manuals.
4-4
Operation Manual2
4.1.3 Wiring
Fig. 4-2 is a general view of the Multi-Monitor terminal layout.
Table 4-4 lists the terminals by use and connection.
1.
2.
3.
4.
Connect sensor output signal lines by using furnished wires.

To facilitate connection, strip the wire end 5 to 6 mm long.
Connect wires to the terminal board as follows:
Put a small standard screwdriver in the appropriate screwdriver inserting slot above the terminal to
which the wire is connected and depress the internal metal piece. This opens the snap-in metal
piece to hold the wire in the cable plug receptacle below the screwdriver slot.
Plug in the wire stripped at end 5 to 6mm long. (See Fig. 4-3)
Remove the screwdriver, and the wire should be held in place.
Pull the wire lightly to check that it is firmly connected.
Fig. 4-2
Fig. 4-3
4-5
Operation Manual2
Table 4-4
Terminal
Terminal
Number
MM1
Number
Connection
MM2
Connect to
MM1
MM3
Power source (DC24V)
MM2
Connection
Connect to
Temperature Signal (Black)
Temperature sensor
MM3
13
The color of a tube

2
GND
14
Leakage Signal
15
Control panel
4
No discharge signal
Alarm panel
10
16
Temperature signal (Red)

Oil inlet pressure signal
(Black)
Highly water signal
11
17
Feeding signal
12
18
Discharging signal
Spare output
Spare output
10
Revolution signal (Black)
13
19
14
20
(Emitter)
21
Revolution sensor
Revolution signal
(Collector)
Revolution signal
(MM-3: Standard)
11
Revolution signal (White)
(MM-2: Option)
22
23
15
The color of a tube
12
NOTE:
Revolution signal (Red)
white
16
Oil inlet pressure

sensor

(Green)
Starter
black
The color of a tube
green
(Red)
Oil outlet pressure signal
(Black)
Oil outlet pressure

sensor

(Yellow)
The color of a tube
yellow
(Red)
Circulation line
pressure signal (Black)
Circulation line
pressure sensor
Circulation line
pressure signal (Pink)
Circulation line
pressure signal (Red)
Leakage Signal
(MM-3/GSH-1)
The color of a tube
blue
Alarm panel
(b/a contact)
Starter
1. The terminal board number 24 of the Multi-Monitor (MM2, MM3) is for optional function.
2. The terminal number 15 is used for b-contact?and the terminal number 16 is used for a-contact
4-6
Operation Manual2
4.2
NOTE
The Leakage Monitor Function of the Multi-Monitor is a protective device that detects treated
oil leaking from the sludge outlet or heavy liquid outlet of the bowl by means of a pressure
sensor. Be sure that settings are correct to prevent a false alarm.
4.2.1 Setting Up the Leakage Monitor Function
Fig. 4-4 shows principal switches necessary for setting the Leakage Monitor Function.
Fig. 4-4
Switch
Power switch
Function
Remarks
ON/OFF control of power
Power is turned on with the switch in ON position,

and off in OFF position.
LM alarm output ON/OFF control of LM
Alarm is issued with the switch in ON position,
switch
alarm output
and not in OFF position
Function setting
Used to access preset Pressing SW1 indicates preset item number in
switch
items in memory of the upper seven-segment display and current preset
Multi-Monitor and change value in lower. SW2 and SW3 select a new value
preset values.
to replace existing value. Pressing SW4 registers
new value in memory.
Pressure display Change he incremental Pressing this switch indicates the flow rate in
lock switch
display?/ he locked
upper seven-segment display and the light liquid
display?
pressure in lower by fixed. IT is able to operate
on the Multi-Monitor panel.
4-7
Operation Manual2
4.2.2
Principal Preset Items
Memory preset
item
Light liquid
pressure
Preset
item
No.
13
Description
Unit
Minimum
step of
Setting Standard Factory

range
value
setting
adjustment
This is light liquid outlet

pressure. Pressure control LED
(yellow)
on
top
of
the
Multi-Monitor
flashes
when
actual light liquid outlet pressure
is within
15% of preset value
and is illuminated within
3%.
0.01
0.03
to
0.30
0.15
0.15
0.005
0.010
to
0.050
0.02
0.02
0.01
0.03
to
0.30
0.12
0.12
5
to
120
40
40
5
to
120
15
15
MPa
Alarm trigger level is P lower

LM trigger
pressure ( P)
Minimum light
liquid pressure
Delay Timer
Hold Timer
than actual light liquid outlet

pressure. When actual light
liquid outlet pressure falls below
this level, an alarm is issued.
This is the lower alarm limit level

of light liquid outlet pressure.
When actual light liquid outlet
pressure falls below this limit, an
alarm is issued.
Alarm status is released as long

as set on delay timer until actual
light liquid outlet pressure is
stabilized after feed is started.
If actual light liquid outlet

pressure falls below alarm
trigger level or lower alarm
trigger limit during oil feed, alarm
status is released as long as set
on hold timer. When the timer is
up, an alarm is issued if pressure
is not back to normal. Timer
count is cleared if pressure is
back to normal within set time.
MPa
MPa
sec
sec
NOTE
Set minimum light liquid pressure using the following as a guide.
[Minimum light liquid pressure] = [Light liquid pressure] ? [LM trigger pressure
P] ? [A]
[A] = 0.01 to 0.02 MPa
4-8
Operation Manual2
4.2.3 Light Liquid Outlet Pressure Adjustment

To ensure proper functioning of the Leakage Monitor, the
adjustment of light liquid outlet pressure to the light liquid
pressure level preset in the Multi-Monitor (memory preset
item No. 13) through back pressure control valve is required.
Carry out this adjustment as follows.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Accomplish pre-operational checks. (Refer to Section

5.1.4 nspections Prior to Running?)
Switch on the starter, automatic control panel (or alarm
panel) and Multi-Monitor in that order.
Set the MM function switch on the automatic control
panel (or alarm panel, starter panel) to ON and the LM
alarm output switch in Multi-Monitor to OFF.
Remove the front cover of the Multi-Monitor and check
that all internal switches are in the appropriate positions.
Start the oil purifier in accordance with the starting
procedure. Do not start feeding until the rated speed has
been reached.
While watching the flow rate display on the Multi-Monitor,
Fig. 4-5
adjust the bypass valve and flow rate control valve for
the feed rate specified for the SELFJECTOR being operated. At the same time, fully open the back
pressure control valve (needle valve) at the light liquid outlet and record the pressure at that point
without fail.
Check that the feed liquid temperature is at the preset level through the feed liquid temperature
display on the Multi-Monitor. If lower, pressure drops when the feed liquid reaches the preset
temperature and an alarm is issued in some cases.
Press the pressure display lock switch on the panel (or the function setting switch SW1 in the
Multi-Monitor) to freeze the indications of flow rate and light liquid pressure in the upper and lower
seven-segment displays. While reading the light liquid pressure on the Multi-Monitor, accomplish
pressure adjustment to the level preset in the Multi-Monitor (refer to Section 4.2.2) through the
pressure control valve at the light liquid outlet.
Make fine adjustment of pressure through the back pressure control valve until the pressure control
LED (yellow) on top of the Multi-Monitor is illuminated. This LED flashes when pressure is within
15% of the level preset in the Multi-Monitor and is illuminated within
3%.
10. After the adjustment of light liquid outlet pressure is completed, press the pressure display lock
switch on the panel (or the function setting switch SW1 in the Multi-Monitor) again to release the
pressure display locked status. Set the MM function switch on the automatic control panel to OFF
and then to ON. After that, the LM alarm output switch in Multi-Monitor to ON. Finally, reinstall the
front cover of the Multi-Monitor.
NOTE
For a period of approximately 20 to 30 seconds after the MM function switch on the automatic
control panel (or the alarm panel or starter) is set to ON from OFF, the LED displays of the
Multi-Monitor remain blank, which is a normal transient phenomenon.
In addition the manual SELFJECTOR version with no alarm panel has the MM function switch
installed on the starter.
4-9
Operation Manual2
CAUTION
1. The level of "light liquid pressure" preset in the Multi-Monitor is the "measured pressure
recorded in 6" plus LM trigger pressure P (standard value: 0.02 MPa).
Be sure not to set it beyond 0.2 MPa (2.0 kgf/cm2). Setting beyond 0.2 MPa (2.0 kgf/cm2) may
cause the light liquid to overflow the light liquid chamber. (Refer to Section 4.2.2.)
Standard value for setting "light liquid pressure" is 0.15 MPa (1.5 kgf/cm2) for fuel oil, and is
0.10 MPa (1.0 kgf/cm2) for lubricating oil.
2. The level of "minimum light liquid pressure" preset in the Multi-Monitor should be less than
the "light liquid pressure" mentioned above minus LM trigger pressure P.
This value must be higher than the "measured pressure recorded in 6." If it is equal to or lower
than the recorded level, the Leakage Monitor may fail to detect a leakage of treated oil properly.
Standard value for setting "minimum light liquid pressure" is as follows,
[Minimum light liquid pressure]
= [Light liquid pressure] ? [LM trigger pressure P] ? [0.01 to 0.02] (MPa)
NOTE
Normally, once adjusted at trial run, light liquid outlet pressure requires no further
adjustment unless there are fluctuations in flow rate and temperature.
During daily check, ascertain proper illumination of the pressure control LED (yellow) and
correct indication in the light liquid pressure on the Multi-Monitor.
LM trigger pressure follows up pressure fluctuations due to pulsations during operation.
Even if the pressure control LED (yellow) flashes, therefore, there is no particular need for
pressure adjustment.
4.2.4 Checking Timer Setting after Start of Feeding
Always check that the following timer setting is correct after oil feed is started.
Delay timer
Ascertain that the time from the start of feeding after sludge discharge to the arrival of discharge side
pressure at preset level is shorter than the time preset on the delay timer.
NOTE1
Control fluctuations in the flow rate of feed liquid to the purifier to be within
0.01 MPa in
pressure equivalent.
NOTE2
Control feed liquid temperatures to be within
5% of preset level. Excessive fluctuations
change the feed liquid in viscosity to fluctuate light liquid outlet pressure as a result, possibly
affecting the output of the Leakage Monitor Function of the Multi-Monitor.
4.2.5 Pressure Adjustment after Feeding

1. Set the LM alarm output switch in Multi-Monitor to OFF.
2. Accomplish the steps 8 to 10 in Section 4.2.3 ight Liquid Outlet Pressure Adjustment?
4-10
Operation Manual2
NOTE
The Discharge Detector Function (DD) of the Multi-Monitor is a protective device that relies on a
shaft speed drop to work. More specifically, if the horizontal shaft speed is not dropped during
sludge discharge, the detector detects it as a "No-Discharge" status by means of a proximity
switch. If the proximity switch is out of position or the switches are set wrong, a false alarm is
issued.
4.3.1 Setting Up the Discharge Detector Function
For the Discharge Detector Function, the Multi-Monitor is provided with a Partial ON/OFF switch for
monitoring sludge discharge among others, in addition to normal and abnormal speed indicating means.
Fig. 4-6 shows principal switches necessary for setting the Discharge Detector Function.
Fig. 4-6
Switch
Remarks
Function
DD alarm output
switch
ON/OFF control of
Multi-Monitor power.
ON/OFF control of
discharge alarm output.
50Hz / 60Hz
selector switch
Selection of power frequency

between 50Hz and 60Hz.
Partial ON / OFF
switch
Constant monitoring of partial

charge for optimal quantity.
Discharge
measurement
switch
A push button for effecting

one-time measurement of
discharged quantity during
partial discharge.
Power switch
4-11
Power is turned on with the switch in ON

position and off in OFF position.
An alarm is issued with the switch in ON
position, and not in OFF position.
Used to select appropriate power
frequency for the SELFJECTOR between
50Hz and 60Hz.
Constant monitoring is effected with the
switch in ON position and stopped in OFF
position. Whether or not partial discharge
is optimal is indicated through partial
discharge LEDs.
Measurement is enabled only when
partial ON/OFF switch is in OFF position.
Whether or not partial discharge is
optimal is indicated through partial
discharge LEDs. This switch is mainly
used for adjustments at trial run.
Operation Manual2
4.3.2
Adjusting the Proximity Switch Position
CAUTION
The Discharge Detector is precision equipment. Take special cares so that it is not bumped
during handling.
The proximity switch should be retained firmly with the screws.
(The fastening torque should be 60 kg cm or less.)
Make sure that the purifier is completely stopped before checking and adjusting, if
necessary, the installed position of the proximity switch.
Do not use a proximity switch other than supplied with the SELFJECTOR.
The proximity switch is screwed directly in the gear pump housing (horizontal shaft cover where
separate pump is used) and secured with a lock nut. To adjust the installed position of the proximity
switch, loosen the lock nut and set the proximity switch at a distance of 1.0
0.3 mm from the
horizontal shaft. After the adjustment is finished, retighten the lock nut to secure the proximity switch.
(See Fig. 4-7.) The nut tightening torque should be less than 60 kg cm.
Fig. 4-7
4-12
Operation Manual2
4.3.3 Checking Proximity Switch Position

1. If the proximity switch is in position
The rotation display LED (green) on top of the Multi-Monitor flashes while the oil purifier is in
operation.
The rotation display LED (green) is illuminated when the oil purifier is stopped.
The speed appears in the appropriate seven-segment display.
2. If the proximity switch is out of position The trouble display LED (red) on top of the Multi-Monitor is lit when rated speed is reached.
Specifically, this LED is illuminated in either of the following cases.
(i) Input signal to the proximity switch is unstable - probable cause is the proximity switch being out of
position.
(ii) Proximity switch output exceeds 2,500 rpm in speed equivalent - probable cause is a circuit failure.
4.3.3.1 Measuring Proximity Switch Output Voltage
The installed position of the proximity switch can be accurately checked by measuring its output
voltage.
Open then cover of the Multi-Monitor and measure voltage
across between the test pins [GND (black) and [REV (red)]
shown in Fig. 4-8 using a tester.
Table 4-5 shows test pin voltages versus power frequencies
when the proximity switch is in position.
Check the measure voltage reference to the correct voltage.
Table 4-5
Frequency
Voltage
60Hz
Approx. DC3.5V
50Hz
Approx. DC2.9V
Fig. 4-8
NOTE
When the tester reading exceeds DC4V, a circuit failure is suspected. In such case, contact MKK
service shop or us nearest to you.
4-13
Operation Manual2
4.4
4.4.1 Setting Up the Water Detector Function
Described below is the pressure sensor type Water Detector (G-HIDENS system) incorporated in the
automatic control panel GSH-1/Multi-Monitor MM3 system configuration.
Fig. 4-9 shows principal switches necessary for setting the Water Detector Function of the
Multi-Monitor.
Fig. 4-9
Switch
Power switch
Water detector
selector dial
Water detection
output switch
Function setting
switch
Remarks
Function
ON/OFF control of
Multi-Monitor power.
Selection between working
and no working of Water
Detector function.
ON/OFF control of Water
Detection output signal.
Used to access memory
preset item in the
Multi-Monitor and change
preset value.
4-14
Power is turned on with the switch in ON

position and off in OFF position.
Set the switch to working of the Water
detector function in clarifier operation and
to no working in purifier operation.
An output signal is issued with the switch
in ON position, and not in OFF position.
Pressing SW1 indicates the preset item
number in upper seven-segment display
and current preset value in lower. SW2
and SW3 select new preset value to
replace existing value. Pressing SW4
registers new preset value in memory.
Operation Manual2
4.4.2
Principal Preset Items
Memory preset
item
Minimum WD
pressure
WD trigger
pressure ( W)
Preset
item
No.
10
Description
Unit
Minimum
step of
adjustment
This is the trigger level for

pressure sensor installed in
circulation line. When pressure
in circulation line falls below this
level, pressure sensor detects
accumulated water in bowl
having reached the predetermine
level and issues an output
signal.
MPa
0.01
0.01
to
0.10
0.03
0.03
0.005
0.01
to
0.10
0.05
0.05
Water Detection trigger level is

W lower than actual circulation
12
Setting Standard Factory

range
value
setting
line pressure. If actual circulation

line pressure falls below this
level, an alarm signal is issued.
MPa
4.4.3 Adjusting Circulation Line Back Pressure Valve

1. Set the MM function switch on the automatic control panel (GSH-1) to OFF.
2. Operating the function setting switches, check that preset Water Detection trigger pressure ( W:
memory preset item No. 12) and minimum water detection pressure (memory preset item No. 10)
are correct. If not, reset them.
3. Set the Water Detector selector dial to "Water detector function" position for working of the Water
Detector Function.
4. Reading the analog pressure gauge installed at the circulation line, adjust the circulation line back
pressure valve for a back pressure of 0.1 MPa (1.0 kgf/cm2).
5. After circulation line pressure adjustment is finished, return the MM function switch on the automatic
control panel (GSH-1) to ON to make the Water Detector Function operative. Finally, reinstall the
cover of the Multi-Monitor.
Fig. 4-10
4-15
Operation Manual2
CAUTION
To avoid the risk of feed liquid being scattered out from the chamber or the motor being
overloaded, be sure that the maximum circulation line back pressure is controlled by less than
0.15 MPa (1.5 kgf/cm2).
CAUTION
Before operating the SELFJECTOR, make sure that the G-HIDENS gravity disc installed in the
bowl is suitable for its type. A wrong gravity disc may cause outflow of treated oil to the sludge
outlet or the motor being overloaded
.
4.4.4 Setting Up the Electrostatic Capacity Type Water Detector

1. When the electrostatic capacity type Water Detector is used, set the following switches in the
Multi-Monitor in respective positions.
(i) Water Detector selector dial: "No water / heavy liquid detector function" position
(ii) Water Detection output switch: "OFF"
2. Set [Water Detector] switch on the automatic control panel (GSH-1) to AUTO or MANUAL.
3. Press [Start Water Detector Control] push button to make the Water Detector ready for control.
CAUTION
Do not operate the SELFJECTOR without installing necessary parts for clarifier operation in the
bowl first.
Lack of clarifier parts causes light liquid to flow out to the heavy liquid side.
4-16
Operation Manual2
Operation
5.1
Inspections Prior to Running
CAUTION
The purifier should be operated under optimum conditions to suit the nature of the treated oil.
For each purifier type or specification, there are design limits for flow rate, pressure,
temperature, etc. Operation beyond these limits could put the purifier in a dangerous state.
5.1.1 Pipe connections

Make sure that the oil pipes, operating water pipes, and air pipes are correctly laid and that the joints
are firmly tightened. (Refer to the attached document & drawing.)
NOTE
Check if the operating water pipes for opening/closing bowl are not connected the wrong
way, i.e. one for the other.
Make sure that a 60 to 100 meshes strainer is attached in front of the gear pump.
Make sure that a butterfly valve is mounted on the sludge outlet pipe.
5.1.2 Electrical wiring

Make sure that the wiring has been done correctly. (Refer to the attached document & drawing.)
5.1.3 Flushing
Flush the inside of pipes connected to the purifier (oil delivery, water supply and compressed air lines)
to completely remove foreign matters from them.
CAUTION
If the purifier is re-started after an insufficient flushing, the following malfunctions may occur:
Damage to the gear pump and frequent breaks of the safety joint.
Damage to the main cylinder seat surface and the main seal ring.
Damage to the valve seat surface.
NOTE
Before flushing, disconnect the primary side connection flange from the operating water
pressure reducing valve to prevent ingress of water into the bowl from the water supplying
device during flushing.
5-1
Operation Manual2
5.1.4
Inspections prior to running (confirmation)
CAUTION
Always confirm the following subjects prior to running the purifier.

1.
2.
Make sure that an appropriate gravity disc has been employed in the bowl. (Refer to Section 3.3.)
Refill an appropriate type of lubrication oil in the gear case. This oil quantity should be confirmed
with the oil gauge.
Make sure that the primary pressure of compressed air supply pressure is between 0.5 and 0.9
MPa (5 to 9 kgf/cm2).
Open the source valve on the operating water pipe to make sure the pressure.
3.
4.
Automatic
configuration
Manual, GAP-11
GBC-1
GSH-1
5.
6.
7.
8.
Discharge mode
Set pressure
(Standard value)
Total discharge
0.3 MPa
f/cm2)
(3
0.25 MPa
(2.5 f/cm )
Total discharge and

Partial discharge
Required operating
water pressure
0.5 MPa
5 f/cm )
0.5MPa
5 f/cm )
0.35
(3.5
0.35
(3.5
Either operate the solenoid valve or manually operate the respective valve to make sure that the
operating water for opening/closing bowl is properly flowing out. (Check before the bowl is installed,
with the operating water inlet pipe disconnected.)
Disconnect the sealing water pipe (steel pipe) and measure the quantity of the sealing water
and replacement water. (Refer to Section 3.6.5.)
Make sure that the brake is in the non-braking position.
Make sure that the purifier has been properly assembled with bolts completely tightened. (Refer to
Section 2.2 in the aintenance Manual?)
Make sure the direction of revolution.
Turn on the starter. Start the motor and stop it simultaneously (within 3 seconds) and check that
the rotating direction of the motor or horizontal shaft is the same as the arrow n the purifier frame.
In case of automatic specification, power on the control panel and make sure that the timer
setting value is appropriate. (Refer to Section 3.8.)
Set the power switch of the Multi-Monitor to ON, and check that all the switches in the Multi-Monitor
are in proper positions and necessary memory preset items/values are correctly set. (Refer to
Section 4 ulti-Monitor?)
Fully open the inlet valve, outlet valve, and by-pass valve of the oil pipe.
Open the butterfly valve at the sludge discharge outlet.
9.
10.
11.
12.
13.
5-2
Operation Manual2
CAUTION
Before resuming operation after the bowl has been overhauled and reassembled, check to
ascertain the following.
1.
2.
3.
4.
5.
Make sure that the cap nut tying the bowl and vertical shaft together is tightened firmly.
Make sure that the alignment marks (stamped 0) on the bowl meet.
(Refer to Section 2.2 in the aintenance manual?)
Assemble the bowl into the vertical shaft, check the height, and make sure that the bowl can be
easily rotated by hand.
Make sure that the joints and traps (frame cover) of the piping are firmly tightened.
Make sure that the union nuts and cover nuts of the inlet pipe are firmly tightened.
5-3
Operation Manual2
5.2
5.2.1
Start-Up
Precautions on start-up
CAUTION
Prior to starting operation, always accomplish what is described in Section 5-1

Prior to Running?
nspections
Note the following points at the start-up.

Subject
Operation sound
Measures
When an abnormal sound is heard, immediately stop the operation and
inspect the purifier and identify the cause.
Vibration
Vibration may temporarily occur just after start-up, however, this is not
an anomaly.
It will be reduced when the rated number of revolution is achieved.
At the rated number of revolution if the vibration is large, immediately stop
the operation and inspect the purifier and identify the cause.
If feed liquid is being supplied, discontinue it and stop the purifier
immediately without sludge discharged.
Start-up time
Small-size (SJ10G/GH - SJ30G/GH) and medium and large-size

(SJ50G/GH - SJ150G/GH) purifiers respectively reach their rated speeds in
less than 5 minutes and less than 10 minutes with current stabilized at 50
to 70% of the rated level. If the purifier fails to reach its rated speed despite
the lapse of more than 10 minutes, stop it in accordance with given
stopping procedure and check the friction block.
5.3
Stop
5.3.1 Precautions on stop
As the bowl is retarded, the purifier may vibrate at certain low speeds. This is a transient phenomenon
and normal.
WARNING
Before disassembling or checking, make sure that the purifier is completely stopped and turn
off the starter. A look at the gear pump safety joint or motor fan tells whether or not the purifier
is at a stop.
NOTE
For the inspection procedure refer to the "Maintenance manual".
5-4
Operation Manual2
5.4
Automatic Specification (GBC-1)
*1
Fig. 5-1
5-5
Operation Manual2
5.4.1
Start-up
Use the following procedure for start-up.
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, and V10] are fully open.
Step 2
Operation
Check item
Set power switches of the starter, automatic

Make sure that power to the starter, automatic
control panel and Multi-Monitor to ON in that order. control panel and Multi-Monitor is on.
Step 3
Operation
Check item
Set the MM function switch on the control panel to Always operate this switch as described when feed
ON and the LM alarm output switch to OFF.
liquid flow and light liquid outlet pressure become
necessary to adjust.
Step 4
Operation
Check item
Depress the [START] button on the starter to start Make sure that the operation sound and vibration
up the purifier.
are normal.
After the start-up make sure that the current value
falls within 50 to 70% of the rating.
NOTE
Refer to Table 4-3 in Section 4.1.4 the
perating manual1?
Usually the rated number of revolution can be achieved 5 to 10 minutes following the start-up.
Step 5
Operation
Start the oil heater.
Check item
Make sure that the feed liquid is circulating in the
oil heater and heated up to the given temperature.
NOTE
Such as fuel oil A does not have to be heated.
Step 6
Operation
Depress the [AUTO START] push button on the
automatic control panel.
Check item
Processes of [Opening bowl]
[replacement
water]
[Discharge]
[Sealing water]
[Feeding] will advance in this order.

Confirm the discharge operation by the increase of
current reading or discharge sound.
5-6
Operation Manual2
Step 7
Operation
Check item
After making sure that the purifier-run enters,

regulate the by-pass valve V8 and flow control
valve V5 to a given feed rate.
Check that the flow rate displayed on the

Multi-Monitor is the predetermined value.
Make sure the pressure at the light liquid outlet
side when V6 is fully open.
After the feeding, make sure that no oil leaks out in
the sludge outlet side and heavy liquid outlet side.
NOTE
Always make sure the pressure at the light liquid outlet side when V6 is fully open. This is
necessary for Leakage Monitor Function adjustment of the Multi-Monitor.
When setting up the Leakage Monitor (LM), refer to Section 4.2 eakage Monitor Function?
Step 8
Operation
Check item
Throttle down the pressure valve V6 for the light

The pressure adjustment LED (green) on top of the
liquid pressure level present in the Multi-Monitor. Multi-Monitor starts flashing when the pressure is
within
15% of the set pressure, and changes to
Then, change the MM function switch on the
3%.
continuous
lighting when it is within
control panel from OFF to ON and following to set
the LM alarm output switch in the Multi-Monitor to
ON.
NOTE
After the temperature of feed liquid being fed is stabilized (approximately 5 minutes), check
once again that the light liquid pressure is within 15% of the level present in the Multi-Monitor
(the pressure adjustment LED flashing or continuous lighting). Readjust the pressure, if
necessary, through V6 while watching the pressure adjustment LED.
CAUTION
When adjusting the light liquid outlet pressure only after feeding to a level beyond LM trigger
pressure ( P), follow the procedure below. Failure to follow may cause a false alarm.
(i) Set the MM function switch on the control panel to OFF position.
(ii) Accomplish pressure adjustment.
(iii) Place the MM function switch on the control panel back into the ON position.
In addition, the flow rate indicating LED of the Multi-Monitor should be actuated approximately 20 to
30 seconds after the MM function switch is set to ON.
The procedure adjusting both flow rate and light liquid outlet pressure after feeding refers to the
steps 8 to 10 in Section 4.2.3 ight Liquid Outlet Pressure Adjustment?
Step 9
Operation
Check item
If the Multi-Monitor has the Discharge Detector

Make sure that the Rotation display LED (green)
Function, set the DD alarm output switch in the
on top of the Multi-Monitor is flashing. Make sure
Multi-Monitor to ON.
that the Trouble display LED (red) turns off.
NOTE (MM-2:Optional specification)
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.
5-7
Operation Manual2
5.4.2
Stop
WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the
bearing section) is present, stop the purifier as soon as possible by depressing the
"Emergency Stop" push button.
Stop the purifier with the following procedure.
Step 1
Operation
Depress the [AUTO STOP] push button on the
Check item
The feed liquid valve CV1 closes and the
sequential
process
of
[Replacement]
[Discharge]
[Stop] automatically follows.

current reading and discharge sound.
Step 2
Operation
Check item
Operation
Check item
Stop the oil heater.
Step 3
After making sure that the SELFJECTOR
completely stops, close both the feed liquid inlet
valve V7 and butterfly valve V10.
Also make sure that the other valves and cocks are
closed.
NOTE
Whether the SELFJECTOR stops or not can be confirmed with either the safety joint at the
horizontal shaft gear pump or the motor fan.
As the Discharge Detector Function is included in the MM-2 system, the rotation display LED
(green) on top of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
Step 4
Operation
Check item
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control panel and starter to OFF in that order.
automatic control panel and starter has been cut
off.
5-8
Operation Manual2
5.5
Automatic Specification (GSH-1)
Fig. 5-2
5-9
Operation Manual2
5.5.1
Start-up
Step 1
Before start-up, make sure that the valves [V5, V6, V7, V8, V9, V10 and V11] are fully open and that
the valve V12 is fully closed.
Prior to clarifier operation with the G-HIDENS type SELFJECTOR, make sure that the valve V12 is fully
open and the valve V11 is fully closed.
Step 2
Operation
Check item
Set power switches of the starter, automatic

Make sure that power to the starter, automatic
control panel and Multi-Monitor to ON in that order. control panel and Multi-Monitor is on.
Step 3
Operation
Check item
Set the MM function switch on the control panel to Always operate this switch as described when feed
ON. Then set the LM alarm output switch and
water detection output switch in the Multi-Monitor necessary to adjust.
to OFF.
Step 4
Operation
Check item
up the purifier.
are normal.
NOTE
Refer to Section 4.1.4 Table 4-3 in the
perating manual1?
Step 5
Operation
Check item
Step 6
Operation
Check item
[replacement
Depress the [AUTO START] push button on the Processes of [Closing bowl]
water]
[Discharge]
[Sealing water]
[Feeding] will advance in this order.
5-10
Operation Manual2
Step 7
Operation
After making sure that the purifier-run enters,
regulate the by-pass valve V8 and flow control
Check item
After the feeding, make sure that no oil leaks out
in the sludge outlet side and heavy liquid outlet
side.
NOTE
Step 8
Operation
liquid pressure level present in the Multi-Monitor.
Check item
Multi-Monitor starts flashing when the pressure is
within
continuous lighting when it is within
3%.
NOTE
Step 9
Operation
Check item
Adjust the circulation line pressure to 0.1 MPa (1.0 Check that adjusted pressure is correct on the
kgf/cm2) through the circulation line back pressure analog pressure gauge installed on the circulation
valve V12.
line (lower hood of the frame).
Set the water detector selector dial in the
Multi-Monitor to working of the water detector
position, and change the MM function switch on
the control panel from OFF to ON. And then set
the LM alarm output switch and water detection
output switch in the Multi-Monitor to ON,
5-11
Operation Manual2
CAUTION
CAUTION
Setting the circulation line pressure beyond 0.15 MPa (1.5 kgf/cm2) could result in the light liquid
flowing out to the sludge side or the motor being overloaded.
CAUTION
When adjusting the circulation line pressure to a level beyond the WD trigger pressure, follow
the procedure below. Failure to follow may cause a false alarm.
Step 10
Operation
Check item
Set the DD alarm output switch in the Multi-Monitor Make sure that the Rotation display LED (green)
to ON.
on top of the Multi-Monitor is flashing.
Make sure that the Trouble display LED (red)
turns off.
NOTE
If the rotation display LED (green) does not flash or the trouble display LED (red) is lighting, the
sensor out of position or a sensor circuit failure is probable cause. Take appropriate action in
accordance with Section 4.3.3 in this manual or Section 6.12.5 in the Maintenance Manual.
5-12
Operation Manual2
5.5.2
Stop
WARNING
bearing section) is present, stop the purifier as soon as possible by depressing the
"Emergency Stop" push button.
Step 1
Operation
Check item
Depress the [AUTO STOP] push button on the The feed liquid valve CV1 closes and the
sequential
process
of
[Replacement]
[Discharge]
[Stop] automatically follows.

current reading and discharge sound.
Step 2
Operation
Check item
Operation
Check item

Step 3
Also make sure that the other valves and cocks

are closed.
NOTE
As the Discharge Detector Function is included in the MM-3 system, the rotation display LED
(green) on top of the Multi-Motor changes from flashing to constant lighting to tell that the
SELFJECTOR has been stopped.
Step 4
Operation
Check item
Set power switches of the Multi-Monitor, automatic Make sure that power to the Multi-Monitor,
control panel and starter to OFF in that order.
automatic control panel and starter has been cut
off.
5-13
Operation Manual2
5.6
Manual Specification (GAP-11)
Fig. 5-3
5-14
Operation Manual2
5.6.1 Start-up
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V5, V6, V7, V8, V9, and V10
Full close: V1, V3, CV1 and SV2
Step 2
Operation
Check item
Set power switches of the starter, alarm panel and Make sure that power to the starter, alarm panel
Multi-Monitor to ON in that order.
and Multi-Monitor is on.
Step 3
Operation
Check item
Set the MM function switch on the alarm panel to

ON. Then set the LM alarm output switch in the
Multi-Monitor to OFF.
Always operate this switch as described when feed

Step 4
Operation
Check item
up the purifier. Set the MM function switch on the are normal.
control panel to ON.
NOTE
perating manual1?
Step 5
Operation
Check item
NOTE
Step 6
Operation
Check item
Open the manual handle of the solenoid valve When the supply of operating water for closing
SV2
bowl is completed, close the manual handle of
for 20 to 30 seconds to supply the operating water the valve.
for closing bowl so that it is closed.
5-15
Operation Manual2
Step 7
Operation
Check item
Fill the measuring hopper with a specified quantity

of pure water, and open the globe valve V3 to
refill the bowl (supply of replacement water).
When the refill is completed, always make sure

that V3 is closed.
NOTE
The inside surface of the measuring hopper has a mark to show the quantity.
For the necessary quantity of replacement water, refer to Table 3-12 in Section 3.6.5.1.
Step 8
Operation
Open the cock (for opening bowl) V1 for
approximately 2 seconds to supply the operating
water for opening bowl so that water in the bowl
(replacement water) is discharged.
Check item
NOTE
Perform flushing inside the bowl.
Step 9
Operation
Check item
When the discharge is completed, close the cock

V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Step 10
Operation
Check item
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
water using the hopper (supply of sealing water).
that V3 is closed.
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in 3.6.5.1.
Step 11
Operation
Check item
Depress the [FEEDING] push button.
5-16
Operation Manual2
Step 12
Operation
Check item
Regulate the flow control valve V5 and by-pass Check that the flow rate displayed on the
After the feeding, make sure that no oil leaks out
in the sludge outlet side and heavy liquid outlet
side.
NOTE
Step 13
Operation
Check item

Then, change the MM function switch on the alarm
panel from OFF to ON, and following to set the LM
alarm output switch in the Multi-Monitor to ON.

within
3%.
NOTE
CAUTION
(i) Set the MM function switch on the alarm panel to OFF position.
(iii) Place the MM function switch on the alarm panel back into the ON position.
5-17
Operation Manual2
Sludge discharge procedure

To have sludge discharge effected during feeding operation;
1. Depress the [STOP FEEDING] push button on the alarm panel to stop oil feed to the purifier.
2. Accomplish Steps 7, 8 and 9 to let sludge discharge take place.
3. Then, accomplish Steps 10 and 11 to resume feeding operation.
CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6
to 8 hours before sludge discharge operation. (Carry out according to the operation procedure
for sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.
5-18
Operation Manual2
5.6.2
Stop
WARNING
When an unusually large vibration or sound (contact sound or abnormal sound from the bearing
section) is present, stop the purifier as soon as possible by first depressing the "STOP
FEEDING" push button, then depressing the [Stop] push button on the starter.
Step 1
Operation
Check item
Depress the [STOP FEEDING] push button on the

alarm panel to close the feed valve CV1.
Step 2
Operation
Check item
Operation
Check item

of water, and open the globe valve V3 to refill the
bowl (supply of replacement water).

that V3 is closed.

Step 3
NOTE
Step 4
Operation
Check item
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge.
Step 5
Operation
Check item
Depress the [STOP] push button of the starter to

stop the motor.
5-19
Operation Manual2
Step 6
Operation
Check item
are closed.
NOTE
Step 7
Operation
Set power switches of the Multi-Monitor, alarm
panel and starter to OFF in that order.
Check item
Make sure that power to the Multi-Monitor, alarm
panel and starter has been cut off.
5-20
Operation Manual2
5.7
Manual Specification
Fig. 5-4
5-21
Operation Manual2
5.7.1
Start-up
Step 1
Before start-up, make sure that the valves take the following positions:
Full open: V4, V6, V7, V8, V9 and V10
Full close: V1, V3, V5 and SV2
Step 2
Operation
Check item
Set the MM function switch on the starter panel

Always operate this switch as described when feed
and the LM alarm output switch in the Multi-Monitor liquid flow and light liquid outlet pressure become
to OFF.
Step 3
Operation
Check item
Set power switches of the starter, and

Multi-Monitor to ON in that order.
Make sure that power to the starter, and

Multi-Monitor is on.
Step 4
Operation
Check item
up the purifier.
are normal.
NOTE
perating manual1?
Step 5
Operation
Check item

NOTE
Step 6
Operation
Check item
Open the manual handle of the solenoid valve

SV2
for 20 to 30 seconds to supply the operating water
for closing bowl so that it is closed.
5-22
Operation Manual2
Step 7
Operation
Check item

of pure water, and open the globe valve V3 to
refill the bowl (supply of replacement water).

that V3 is closed.
NOTE
The inside surface of the measuring hopper has a mark to show the quantity.
Step 8
Operation
Check item
Open the cock (for opening bowl) V1 to supply the

operating water for opening bowl so that water in
the bowl (replacement water) is discharged.

NOTE
Perform flushing inside the bowl.
Step 9
Operation
Check item
When the discharge is completed, close the cock

V1 and open the solenoid valve SV2 for 20 to 30
seconds to supply the operating water for closing
bowl.
Step 10
Operation
Check item
Refill the bowl with a specified quantity of pure When the refill is completed, always make sure
water using the hopper (supply of sealing water).
that V3 is closed.
NOTE
Same as above step 7.
For the necessary quantity of sealing water, refer to Table 3-12 in Section 3.6.5.1.
Step 11
Operation
Check item
Open flow control valve V5 fully and then set the Make sure that the by-pass valve V8 is fully open.
MM function switch on the starter panel to ON.
After it, gradually open the feed liquid inlet valve
V7 for feeding.
5-23
Operation Manual2
Step 12
Operation
Check item
After the feeding, close the glove valve for return

V4, regulate the by-pass valve V8 and feed control

After the feeding, make sure that no oil leaks
out in the sludge outlet side and heavy liquid
outlet side.
NOTE
Step 13
Operation
Check item


within
3%.
NOTE
Step 14
Operation
Check item
Change the MM function switch on the starter The MM function switch in the ON position causes
panel from OFF to ON, and then set the LM alarm a FEED signal to be issued from the starter to the
output switch in the Multi-Monitor to ON.
Multi-Monitor, making the Leakage Monitor
operative.
CAUTION
(i) Set the MM function switch on the starter panel to OFF position.
(iii) Place the MM function switch on the starter panel back into the ON position.
5-24
Operation Manual2
Sludge discharge procedure

To have sludge discharge effected during feeding operation;
1. Set the MM function switch on the starter panel to OFF to make the Leakage Monitor
Function of the Multi-Monitor inoperative.
2. Open the circulation valve V4 and close the feed liquid inlet valve V5 to stop oil feed to the
oil purifier.
3. Accomplish Steps 7, 8 and 9 to let sludge discharge take place.
4. Then, accomplish Steps 10, 11 and 12 to resume oil feeding.
In order to prevent an incorrect alarm, please carry out operation of Procedure 12 within 40
seconds after setting the MM functional switch to ON.
CAUTION
In the lubricating oil treatment, introduce washing water into the bowl to clean at intervals of 6
to 8 hours before sludge discharge operation. (Carry out according to the operation procedure
for sludge discharge.) The bowl washing process is carried out after sludge discharge. For
necessary quantity of washing water, refer to Table 3-14 in Section 3.6.6.
Failure to clean the bowl may affect the purifier's performance or cause mechanical troubles.
5-25
Operation Manual2
5.7.2
Stop
WARNING
bearing section) is present, shut off the supply of feed liquid, then immediately depress the
[Stop] button on the starter to stop the purifier.
Step 1
Operation
Check item
Set the MM function switch on the starter panel to

OFF.
Step 2
Operation
Check item
Operation
Check item

Step 3
After fully open the glove valve for return V4 and
by-pass valve V8, close the feed liquid inlet valve
V7.
Step 4
Operation
Check item

of water, and open the globe valve V3 to refill the
bowl (supply of replacement water).

that V3 is closed.
NOTE
Step 5
Operation
Check item
Open the cock V1 for approximately 2 seconds to Confirm the discharge operation by the increase of
discharge the sludge.
After this discharge, close cock V1.
Step 6
Operation
Check item
Depress the [STOP] push button of the starter to

stop the motor.
5-26
Operation Manual2
Step 7
Operation
Check item
are closed.
NOTE
Step 8
Operation
Check item
Set power switches of the Multi-Monitor, and starter Make sure that power to the Multi-Monitor, and
to OFF in that order.
starter has been cut off.
5-27
Operation Manual2
Suspension
If the oil purifier will not be used for a long period of time (more than 3 months) carry out the following
inspection, maintenance and service activities.
6.1
Preparations for Suspension
1. The frame and sludge cover should be disassembled for cleaning. After completely removing
moisture, apply rust-preventive oil all over the inside surface.
2. After disassembling and cleaning, the bowl should be applied lubricating oil, then re-assembled.
Apply rust-preventive oil on the outside surface of the bowl, and store it separately without
re-assembling in the vertical shaft.
3. The vertical and horizontal shafts should be disassembled for cleaning. After cleaning, apply
rust-preventive oil all over the surface, then re-assemble them in the purifier main body.
4. The inside surface of the gear case should be applied rust-preventive oil after cleaning. Do not refill
lubricating oil before starting operation.
5. After disassembling and cleaning, the gear pump should be applied lubricating oil, then
re-assembled. Accumulated oil, if present in the pump connecting tube, should be completely
removed in advance so that it from does not flow into the gear pump.
6. Close the source valve of the operating water pipe, then drain water from the pipe and open the
flange.
7. Place appropriate desiccant in the Multi-Monitor.
CAUTION
Place appropriate desiccant in the starter, control panel and Multi-Monitor and wrap them
closely in vinyl film sheet or the like. Condensation due to significant moisture may cause
rust inside. Close the butterfly valve at the sludge outlet.
Shut the butterfly valve. If the butterfly valve is open during suspension, vapors from the
sludge tank may cause the shaft system to be oxidized.
6-1
Operation Manual2
6.2
Maintenance during Suspension
6.2.1 Purifier main body and mechanical components
Carry out the turning of the vertical shaft for 2 or 3 minutes by hand at least once a week.
Carry out quarterly inspections, centering on the bearing section, to make sure of freedom
from rust.
Carry out the 6-month periodical inspection and execute the rust prevention measures.
6.2.2 Electrical component
Carry out the 6-month periodical inspection and replace desiccants, then perform complete seal-up.
6.3
Resuming Operation
Before resuming the operation, carry out inspections according to 5.1.4 Inspections prior to running?
On the electrical components perform insulation checks on each terminal and coil to make sure they
have a dielectric resistance 1 M
or greater.
6.4
Other
CAUTION
When the purifier has not been used for a long period of time (more than 3 months), carry out
inspections centering on the bearing section prior to resuming the operation.
Check that the bearings are all rust-free.
Be sure to replace rusted bearings.
Be sure to oil the bearings before starting the operation.
6-2
Operation Manual2
SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS SERIES
INSTRUCTION MANUAL
(OPERATION MANUAL 2)
Date of Issued : June 2004

SAMGONG CO., LTD.

Operation Manual 2-Samgong

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Instruction

SELFJECTOR Instruction Manual

The composition of instruction manual for SELFJECTOR is as follows.

: Design Engineer : Installer : Engine Engineer : Operator

Information for transportation, handling and storage of the

Precautions in safety ............................................................................................ 1-1

Component Functions of the Purifying System.................................................. 2-1

Setup Items and Recommended Values for Operation ...................................... 3-1

Operating Water ...................................................................................................................... 3-41

Operation ............................................................................................................... 5-1

Suspension ............................................................................................................ 6-1

For correct use, carefully read the "Precautions in safety" beforehand.

SELFJECTOR Instruction Manual

1.2 Labels for safety

SELFJECTOR Instruction Manual

Immediately stop if vibration is excessive.

SELFJECTOR Instruction Manual

Make sure of complete stoppage before loosening each section.

Take care in handling the parts.

Beware of corrosion and erosion.

For ambiguous points in the instruction manual, contact our company or

SELFJECTOR Instruction Manual

): Mass per unit volume.

Clarifier operation (clarifying operation):

water of the same volume. Varies with

Actual capacity: Purifier treating capacity based

(See "Feed rate" above.)

Feed liquid: Untreated oil to feed to purifier.

Light liquid: Oil treated by purifier or purified oil.

Partial discharge type

Sludge: Solids accumulated in bowl in narrow

Abbreviations and units

Interface: Boundary surface between heavy and

Purifier operation (purifying operation):

SELFJECTOR Instruction Manual

mm2/S: unit of kinetic viscosity of oil. (= cSt)

Component Functions of the Purifying System

Automatic control panel

SELFJECTOR Instruction Manual

SELFJECTOR Instruction Manual

2.2.1 Display Function

SELFJECTOR Instruction Manual

Fig. 2-3 Sketch Drawing of MM-2, MM-3

Fig. 2-2 Sketch Drawing of MM-1

SELFJECTOR Instruction Manual

Table 2-1 Gear pump capacities (use for suction pump)*1

Suction head : -4m / Delivery head : 20m

Do not open this plug absolutely during a sludge discharge process.

SELFJECTOR Instruction Manual

Operating water solenoid valves unit

3-way Cylinder Valve

3-way Solenoid Valve

Flow control valve

Pressure Control Valve (needle valve)

SELFJECTOR Instruction Manual

Note) Automatic GBC-1 specification

A Dirty oil inlet

B Purified oil outlet

3 Solenoid valves unit for operating water

C Compressed air inlet

4 3-way cylinder valve (Feed valve)

D Sludge & Water outlet

5 3-way solenoid valve

7 Leakage Monitor function (LM)