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School of Biomedical Engineering, Science and Health Systems, Drexel University, Philadelphia, PA 19104, USA
Department of Biomedical Engineering, Izmir Katip Celebi University, Izmir, Turkey
Center for Surgical Infection and Biolm, Department of Microbiology & Immunology, College of Medicine, Drexel University, Philadelphia, PA 19102, USA
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Department of Radiology, Thomas Jefferson University, Philadelphia, PA 19107, USA
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A R T I C L E I N F O
A B S T R A C T
Article history:
Received 8 February 2015
Received in revised form 24 May 2015
Accepted 26 July 2015
Available online 1 August 2015
Many injectables are not amenable to standard sterilization methods, which destroy sensitive materials.
This is particularly true for ultrasound contrast agents (UCA) consisting of gas bubbles stabilized by a
surfactant or polymer shell. We investigated a new method to achieve safe and effective sterilization in
production by introducing dielectric-barrier discharge non-thermal plasma. A dielectric-barrier
discharge was generated to rst produce plasma-treated phosphate-buffered saline (PTPBS), which
was used as a sterilant solution for our UCA SE61, avoiding direct heat, pressure, chemicals, or radiation.
Treated samples were tested for acoustic properties in vitro and in a ow phantom, and for sterility by
standard methods. Three minutes plasma treatment of phosphate-buffered saline (PBS) proved effective.
The samples showed signicant inactivation of inoculated bacteria upon PTPBS treatment as compared to
un-treated-PBS (p = 0.0022). The treated and untreated samples showed no statistical signicance
(p > 0.05) in acoustic response or bubble diameter (mean SEM: 2.52 0.31 mm). Nile Red was used to
model intercalation of drug in the hydrophobic shell, intercalated successfully into SE61, and was
unaffected by plasma treatment. The PTPBS completely sterilized suspensions of UCA, and it did not
compromise the acoustic properties of the agent or its ability to retain a hydrophobic compound.
2015 Elsevier B.V. All rights reserved.
Keywords:
Ultrasound contrast agents
Nonthermal plasma
Sterilization
Microbubble
Surfactant
1. Introduction
The majority of currently FDA-approved sterilization techniques have drawbacks when considering fragile entities such as
ultrasound contrast microbubbles. These include negative alteration of material properties, such as molecular weight, volume,
and morphology, and destruction of imaging capabilities. Some
classical methods require high temperatures or structure-altering
irradiation, while others require vacuum chambers or toxic and
highly reactive gases such as formaldehyde or ethylene oxide
(Agalloco et al., 2004).
The FDA identies only two available technologies for
temperature and moisture-sensitive medical devices: ethylene
oxide (ETO) gas sterilization and hydrogen peroxide gas plasma
sterilization (Rutala and Weber, 2008). However, ETO is absorbed
by many materials, is quite toxic, and requires several hours to take
effect, making its application unsuitable for the UCA. The latter is
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Fig. 3. Time response for SE61 with and without indirect plasma sterilization.
Insonation by 5 MHz transducer. (*) Control, no treatment (&) PTPBS treated. N = 3,
error bars = SEM, p > 0.05.
3.4. Size
UCA microbubble sizing was determined using a Malvern Nano
Zetasizer. Untreated mean SEM: 2.11 0.59 mm, PTPBS-treated
mean SEM: 2.52 0.31 mm (N = 4, p = 0.7714 exact). Poly-dispersity index (PDI), a dimensionless value calculated from the data
that indicates the breadth of the size distribution, was 0.85 0.11
and 0.57 0.15 (n = 4 for both), for the untreated and treated
samples, respectively, indicating a narrowing of the size distribution after treatment. A PDI of 0.7 or greater indicates a broad size
distribution. The PTPBS does not cause a signicant increase in the
UCA average diameter compared to the control. The average
diameter of the UCA is smaller than 3 microns. Even with the broad
size distribution, the overall diameter of the population is well
under 6 microns, the criterion for intravenous injection. However,
it must be born in mind that the Zeta sizer does not adequately take
into account the nano-sized bubble population.
3.5. Microbial evaluation
The results comparing the bacterial load in the various treated
UCA samples using a bacterial survival assays are shown in Fig. 5.
The addition of PTPBS to the manufacturing process wholly
decontaminates the sample to which it is added, even with
combined contamination density of initial manufacturing microbial load and inoculation of gram-negative or gram-positive
bacteria (p = 0.002).
3.6. Retention of incorporated Nile Red
Fig. 1. Effect of duration of plasma treatment of PBS on the dose response curves of
SE61.
(*) PBS control, (*) 1 min, (4) 2 min, (&) 3 min, N = 3, errors bars = SEM.
When Nile Red, acting as a model drug, was added to the SE61
mixture after the autoclave step and before sonication, uorescence data indicated that it successfully became intercalated in the
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Fig. 4. Flow phantom images 20 and 60 s post-injection using the 9 L probe at 6 MHz, showing contrast enhancement within the lumen in B-mode (left) and coded harmonic
imaging (right).
Fig. 6. Light uorescence microscopy (40x, with 1.6x eyepiece/camera magnication) of SE61 w/ nile red intercalated. Size bar = 5 microns.
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