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F123_8876

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2879420024

Nitrogen Gas Springs

subject to alterations

123

F124_8605

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97

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Gas Springs
Two-Chamber System

2480.13.
21073720023

2480.12.

2480.

124

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Compact-Gas Springs
Single-Chamber System

97

/2 3/EC

2 10738 20023

2490.

PROVED

subject to alterations

125

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Gas Springs
FIBRO Gas Springs

Functioning

The extensive range of FIBRO Gas Springs


constitutes an ideal supplement to and
expansion of the traditional programmes of
spring elements such als helical springs, disc
springs and elastomer units. With their minimal
space requirement, Gas Springs close a gap
whereever the accent i on accomodation of the
utmot force component within a minimum of
space or where exceedingly large travel is
demanded: FIBRO Gas Springs take care of
both demands, even in combination.
Their self-contained nitrogen charge makes
FIBRO Gas Springs completely autonomous
devices. Feeder pipes or storage vessel are not
required.
Monitoring of charge presure, however, is
necessary in certain special cases. Suitable
equipment for in-situ pressure control can be
found in the Accessories Section.
As long as all mounting detail is laid out with
due circumspection, removal and installation of
the units presents no problems whatsoever.
Instructions are included with every delivery of
gas springs.
On pages F 263 to F 270 a number of
interesting installation examples are illustrated
in detail.

The pressure medium is a commercially available, environment-friendly nitrogen. FIBRO


Gas Springs have a standard charge presure
of max. 150 bar. Depending on spring size and
type, this pressure offers initial force ratings of
30 daN to 18 300 daN.

Pressure Build-Up
In operation the piston rod enters the spring
space whose volume is progressively reduced.
The resulting pressure rise can be plotted on
the Gas Spring Diagram as a multiplication
factor. The spring force is the product of initial
force times that pressure-rise factor and can
therefore be calculated easily.

Working Temperature
The spring temperature should not exceed
+80 C.

Charge Pressure
Modification of charge presure allows variation
of the force rating and can be predetermined
from the spring Diagram.

Installation
FIBRO Gas Springs can be used in any
installation position. Whether or not external
forces act on them when at rest is of no
consequence.

AP

PROVED

97

All FIBRO Gas Springs meet the requirements of the new Pressure
Equipment Directive 97/23/EC.

/2 3/EC

2860720023

The Pressure Equipment Directive (97/23/EC) has been ratified by the European Parliament and the
Council of Europe. The requirements of the Pressure Equipment Directive came into force
throughout the EC on 29 May 2002.
The directive defines pressure equipment as vessels, pipework, safety devices and pressure
accessories. In terms of the Directive a vessel is a casing which is designed and manufactured to
contain fluids under pressure.
It follows from this definition that nitrogen gas springs of all sizes are deemed to be pressure
vessels and must in this respect comply with the new Pressure Equipment Directive (97/23/EC) from
29 May 2002.

126

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Gas Springs
Maintenance
FIBRO Gas Springs were disigned for maintenancefree continual operation. It is recommended to oil the piston rod lightly from time to
time.
Guide- and sealing elements can be exchanged
easily and expediciously. They are available as
a kit. Each kit comes with detailed instructions
for maintenance of FIBRO Gas Springs.

Warning
FIBRO Gas Springs may be charged only with
commercial nitrogen gas.

Accessories
The accessories range for Gas Springs
comprises fastening devices, charge- and
control units, screw connections for these, and
connecting lines for compound installations.

Warning Signs
These are available on request. The signs
should be affixed near the springs in as
prominent a position as possible.

WARNING
This tool is equipped with _ Gas Springs
with a max. pressure of 150 or 180 bar,
depending on spring type.
Working pressure ______ bar.
Read maintenance instructions
before working on gas springs.
FIBRO GmbH Division Standard Parts
D-74851 Hassmersheim Postfach 1120
Phone +49 (0) 6266-73-0* Fax *237

Size 3550 mm
Language
german
english
french
italian
spanish

Order No
2480.00.035.050.1
2480.00.035.050.2
2480.00.035.050.3
2480.00.035.050.4
2480.00.035.050.5

FIBRO Gas Springs for Ambient


Temperatures of up to 180 C
WARNING
This tool is equipped with Gas Springs with a max. pressure
of 150 or 180 bar, depending on spring type.
No Pcs. Spring type

Filling pressure[bar] Force[daN]

1 ___ _____________________ ______________ _______


2 ___ _____________________ ______________ _______
3 ___ _____________________ ______________ _______
4 ___ _____________________ ______________ _______
5 ___ _____________________ ______________ _______
Read maintenance instructions before working on gas springs.
FIBRO GmbH Division Standard Parts
D-74851 Hassmersheim Postfach 1120
Phone +49 (0) 6266-73-0* Fax +49 (0) 6266-73-237

Size 75105 mm
Language
german
english
french
italian
spanish

Order No
2480.00.075.105.1
2480.00.075.105.2
2480.00.075.105.3
2480.00.075.105.4
2480.00.075.105.5

Size 110150 mm
Language
german
english
french
italian
spanish

Order No
2480.00.110.150.1
2480.00.110.150.2
2480.00.110.150.3
2480.00.110.150.4
2480.00.110.150.5

Tooling used in the Rubber- and Plastic


Industries often is exposed to working temperatures in excess fo 100 C values also
reached in certain other manufacturing sectors.
FIBRO has developed gas springs that can
stand up to temperatures of 180 C a world
first for such conditions.
This temperature rating is to be understood as
follows:
where little heat is generated inside the gas
spring because of light working conditions,
the external (ambient) temperature can be
180 C max.
where gas spring operating conditions are
mechanically severe and internal heat
generation is considerable, ambient temperature should not exceed 100 to 120 C.
The carge pressure for this series is limited to
120 bar, owing to the thermal expansion of the
nitrogen.
This has no influence on the Pressure Rise
Factor which therefore remains the same.
The work capacity (life span) is at this stage
approximately 20 % smaller than that of
conventional Gas Springs.
Executions and mounting scheme are identical
to those for the 248.71.0250., 248.12.0750.
series as well as the 248.31.0250. series
with fully threaded springs.
2879820024

F127

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127

F127_1_17580

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/2 3/EC

Mounting Directions
for Gas Springs

Mounting Examples
Below are the various gas spring mounting possibilities, which differ from model to model.

OK

OK

OK

+1
+0,5

+1
+0,5

Installed loose in the


bore.

Screw mounted
at the base with
2480.011.

Fixed with
2480.055./057.

OK

Fixed with 2480.007./008.

OK
OK
OK

Fixed with 2480.044./045./047.

Fixed with 2480.022.

2 1758120021

Fixed with 2480.007./008.

127/1

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Mounting Directions
for Gas Springs
To achieve the best possible service-life and safety from the gas spring,
the directions below must be followed.

Mounting instructions
max. 0,8 m/s
resp. 0,5 m/s1)

max. 150 bar


(20 C)
resp. 180 bar1)
N2

max. 80 C
resp. 180 C1)

min.0C

1)

depending on gas
spring type

OK
F

min. 0,5 3 mm2)

2)

projektion at full stroke

2 1758620021

Secure the gas spring to the tool/machine whenever possible, using the threaded hole(s) in the base
of the gas spring or a suitable flange.
The threaded hole in the piston rod top should not be used for mounting purposes. It is only to be
used when servicing the gas spring.
Do not use the gas spring in such a way that the piston rod is realised freely from its compressed
position, as this could cause internal damage to the gas spring.
Make sure the gas spring is mounted parallel to the direction of the compression stroke.
Ensure the contact surface of the piston rod top is perpendicular to the direction of the compression
stroke and is sufficiently hardened.
The gas spring should not be subjected to the side loads.
Protect the piston rod against mechanical damage and contact with fluids.
We do not recommend the last 5 mm or 10 % of the nominal stroke be utilised.
The maximum charging pressure (at 20C) must not be exceeded as it may effect the safety of the
product.
Exceeding the gas springs recommended operating temperature will shorten the service-life of the
gas spring.
The entire contact surface of the piston rod / piston should be used.
Do not remove bottom 2480.00.20 from spring 2490.12. until all gas pressure has been discharged.

subject to alterations

127/2

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2 1860020031

F127_3_18599

127/3

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F127_4_18604

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Seite 2

Gas springs
High Performance Compression Springs
FIBROFLEX-springs

General overview of

Force increase diagram:


Initial spring force 750 daN
Gas spring
High Performance Compression Spring
FIBROFLEX spring

1950
1800
1650

Spring force in daN

1500
1350

Gas spring
High Performance Compression Spring
FIBROFLEX spring

1200
1050
900
750
600
450
300
150
0
0

10

20

30

50

40

Stroke in mm

Range of applications
Gas spring
High Performance Compression Spring
FIBROFLEX spring

150.000
( 15.000 )

130.000
Spring force in daN

( 13.000 )

100.000
( 10.000 )

Gas spring

50.000
( 5.000 )

30.000
( 3.000 )

High Performance
Compression
Spring

5500
( 550 )

FIBROFLEX spring
50

100

200

300

2 1860520031

Stroke in mm

subject to alterations

127/4

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Seite 3

Gas Springs
Synopsis
Nominal
force in daN

Outside-
in mm

Stroke
in mm

Built-in
lenght

Norm

Note

Order No

Page

Gas Springs, Ejector Pin Units


5
10
20
40
5
10
20
40
20
40
80
170
20
40
80
170

M161,5
M161,5
M161,5
M161,5
M162
M162
M162
M162
M241,5
M241,5
M241,5
M241,5
M241,5
M241,5
M241,5
M241,5

10 100
10 100
10 100
10 100
10 100
10 100
10 100
10 100
10 100
10 100
10 100
10 100
10 100
10 100
10 100
10 100

80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80

260
260
260
260
260
260
260
260
260
260
260
260
260
260
260
260

VDI
VDI
VDI
VDI
VDI
VDI
VDI
VDI
VDI
VDI
VDI
VDI
WDX
WDX
WDX
WDX

2479.020.00005
2479.020.00010
2479.020.00020
2479.020.00040
2479.021.00005
2479.021.00010
2479.021.00020
2479.021.00040
2479.022.00020
2479.022.00040
2479.022.00080
2479.022.00170
2479.024.00020
2479.024.00040
2479.024.00080
2479.024.00170

F 130/3130/6
F 130/4
F 130/4
F 130/4
F 130/4
F 130/4
F 130/4
F 130/4
F 130/4
F 130/5
F 130/5
F 130/5
F 130/5
F 130/6
F 130/6
F 130/6
F 130/6

2482.74.00030.
2482.74.00050.
2482.74.00070.
2482.74.00090.
2480.21.00050.
2480.22.00050.
2480.21.00100.
2480.22.00100.
2480.21.00150.
2480.22.00150.
2480.21.00200.
2480.22.00200.
2480.23.

F 131136/1
F 132133
F 132133
F 132133
F 132133
F 134135
F 134135
F 134135
F 134135
F 134135
F 134135
F 134135
F 134135
F 136136/1

2480.12.00250.
2480.12.00500.
2480.13.00750.
2480.12.01500.
2480.13.03000.
2480.13.05000.
2480.13.07500.
2480.12.10000.

F 137153
F 138139
F 140141
F 142143
F 144145
F 146147
F 148149
F 150151
F 152153

2481.12.00750.
2481.13.01500.
2481.13.03000.
2481.13.05000.

F 155163
F 156157
F 158159
F 160161
F 162163

2496.12.00270.
2496.12.00490.
2496.12.01060.
2496.12.01750.
2496.12.03300.
2496.12.04250.

F 165177
F 166167
F 168169
F 170171
F 172173
F 174175
F 176177

Gas springs, small dimensions


30
50
70
90
50
50
100
100
150
150
200
200

19
19
19
19
24,9
32
24,9
32
24,9
32
24,9
32
24,9

7 80
7 80
7 80
7 80
10 125
10 125
10 125
10 125
10 125
10 125
10 125
10 125
10 125

56
56
56
56
62
70
62
70
62
70
62
70
62

205
205
205
205
295
300
295
300
295
300
300
300
295

Standard-Gas Springs
250
500
750
1500
3000
5000
7500
10000

38
45,2
50,2
75,2
95,2
120,2
150,2
195

10 125
13 160
13 300
25 300
25 300
25 300
25 300
25 300

70 300
110,4 405
120,4 695
160 710
170 720
190 740
205 755
210 760

V, I, C
V, I, C
V, I, C
V, I, C
V, I, C
V, I, C
V, I, C
V, I, C

Gas Springs with Reduced Pressure Rise


750
1500
3000
5000

75,2
95,2
120,2
150,2

13 300
25 300
25 300
25 300

120,4 695
160 710
170 720
190 740

Gas Springs with Through bore Passage


270
490
1060
1750
3300
4250

38
50,2
75,2
95,2
120,2
150,2

16 80
16 80
16 100
16 100
16 100
16 100

108
112
122
132
142
152

236
240
290
300
310
320

Gas Springs with Increased Spring Force Power Line


32
38
45,2
50,2
63,2
75,2
95,2
120,2
150,2

10 100
10 100
10 125
13 125
13 125
16 125
19 125
16 125
19 125

50
50
52
64
70
77
96
100
116

230
230
282
288
294
295
308
318
328

2487.12.00350.
2487.12.00500.
2487.12.00750.
2487.12.01000.
2487.12.01500.
2487.12.02400.
2487.12.04200.
2487.12.06600.
2487.12.09500.

F 178/1178/19
F 178/2178/3
F 178/4178/5
F 178/6178/7
F 178/8178/9
F 178/10178/11
F 178/12178/13
F 178/14178/15
F 178/16178/17
F 178/18178/19

21046920037

350
500
750
1000
1500
2400
4200
6600
9500

128

V = VDI

I = ISO

C = CNOMO

subject to alterations

F129_11891

15.07.2004

9:11 Uhr

Seite 2

Gas Springs
Synopsis
Nominal
force in daN

Outside-
in mm

Stroke
in mm

Built-in
lenght

Norm

Note

Order No

Page

120
230
220
240
255
260
270

2490.12.00420.
2490.12.01000.
2490.12.01800.
2490.13.04700.
2490.13.07500.
2490.12.11800.
2490.12.18300.

F 179193
F 180181
F 182183
F 184185
F 186187
F 188189
F 190191
F 192193

62 300
62 300
110 260
120 270
130 280
55,4 230
57,4 282
63,4 288

2485.12.00500.
2485.12.00750.
2485.12.01500.
2485.12.03000.
2485.12.05000.
2485.71.00250.
2485.71.00500.
2485.71.00750.

F 195209
F 196197
F 198199
F 200201
F 202203
F 203/1203/2
F 204205
F 206207
F 208209

Compact-Gas Springs
420
1000
1800
4700
7500
11800
18300

24,9
38
50,2
75,2
95,2
120,2
150,2

6
6
6
10
10
10
10

25
50
50
50
50
50
50

56
61
66
80
90
100
110

Gas Springs Low Build Heigh


500
750
1500
3000
5000
250
500
750

45,2
50,2
75,2
95,2
120,2
38
45,2
50,2

6 125
6 125
25 100
25 100
25 100
13 100
13 125
13 125

Gas Springs to WDX Standard/Request your catalogue

F 211

Gas Springs, Threaded


250
250
500
750
250
750
15
50
100
150
200

M 28,21,5
M 38,21,5
M 38,21,5
M 45,21,5
M 50,21,5
38
50,2
M 28,21,5
M 28,21,5
M 28,21,5
M 28,21,5
M 28,21,5

10 125
13 100
13 100
13 125
13 125
13 100
13 125
125
125
125
125
125

62 292
75,4 250
55,4 230
57,4 282
63,4 288
75,4 250
64 288
292
292
292
292
292

external thread
external thread
external thread
external thread
external thread
with male fixing thread
with male fixing thread
with hexagonal flange
with hexagonal flange
with hexagonal flange
with hexagonal flange
with hexagonal flange

2480.32.00050.00200
2480.32.00250.
2485.31.00250.
2485.31.00500.
2485.31.00750.
2480.82.00250.
2487.82.01000.
2480.33.00015.125
2480.33.00050.125
2480.33.00100.125
2480.33.00150.125
2480.33.00200.125

with Swivel Mount


with Universal Swivel Mount
with Swivel Mount
with Universal Swivel Mount
with Swivel Mount
with Universal Swivel Mount
with Universal Swivel Mount

2480.92.00750.
2480.93.00750.
2480.92.01500.
2480.93.01500.
2480.92.03000.
2480.93.03000.
2480.93.05000.

Gas Springs with Swivel Mount


750
750
1500
1500
3000
3000
5000

50,2
50,2
75,2
75,2
95,2
95,2
120,2

13 160
13 160
25 160
25 160
25 160
25 160
25 160

145,4 440
145,4 440
195 465
195 465
210 480
210 480
245 515

Gas Springs for working temperature up to 180 C


250
750

38
50,2

10 100
13 160

38
50,2
75,2
95,2

3
5
7
7

50,2
75,2
95,2
120,2
150,2

12,7300
25300
25160
25160
25160

F
F
F
F
F

225227
226227
226227
226227
226227
226227
226227
226227

F 229233
F 230231
F 232233

64
90
103
108

2488.12.00150.
2488.12.00400.
2488.12.01000.
2488.12.01500.

F 235243
F 236237
F 238239
F 240241
F 242243

120,4695
160710
170440
190460
205475

2484.13.00750.
2484.12.01500.
2484.13.03000.
2484.13.05000.
2484.13.07500.

V, I, C

LCF Gas Springs, damped


750
1500
3000
5000
7500

F
F

2483.12.00250.
2483.13.00750.

70 250
120,4 415

High-frequency Gas Springs


150
400
1000
1500

F 213224
F 215
F 216
F 218
F 219
F 220
F 222
F 223
F 224
F 224
F 224
F 224
F 224

F 243/17

21047020024

Controllable Gas Springs/Request your catalogue

F 243/2243/16
F 243/7243/8
F 243/9243/10
F 243/11243/12
F 243/13243/14
F 243/15243/16

subject to alterations

V = VDI

I = ISO

C = CNOMO

129

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15.07.2004

9:11 Uhr

Seite 3

Gas Springs and Accessories


Synopsis
Order No

Gas Spring accessories


Pressure reservoir for reduced pressure rise
Mounting clamps for pressure reservoir
Thrust pad
Thrust plate

Gas spring connection systems


Instructions for hose assembling
Mounting arrangement for gas springs in the system
Compound Threaded Joints, Hoses

Expansion punch for hosing


Vice jaws for holding high-pressure hose
Hose shears
High pressure hose
Hose screw fitting (female)
Hose screw fitting (male)
Mounting arrangement for gas springs in the system
24-cone-threaded joints
24-cone-connecting hoses
Direct connection dimensions
Micro Compound Threaded Joint

2480.00.23.01.
2480.00.23.02.
2480.00.23.03.
2480.00.24.01.
2480.00.24.02
2480.00.24.03
2480.00.24.04
2480.00.24.10
2480.00.24.11
2480.00.24.12
2480.00.24.13
2480.00.24.14
2480.00.24.15
2480.00.24.16
2480.00.24.17
2480.00.24.18
2480.00.24.30
2480.00.24.31
2480.00.24.33
2480.00.40
2480.00.10.01
2480.00.10.03
2480.00.10.10
2480.00.10.11
2480.00.10.12
2480.00.54.01
2480.00.54.02
2480.00.54.03
2480.00.10.20
2480.00.10.21
2480.00.10.22
2480.00.26.
2480.00.25.
2480.00.26.
2480.00.21.01
2480.00.22.
2480.00.34.01
2480.00.34.03
2480.00.30.01
2480.00.30.02
2480.00.30.03
2480.00.30.04
2480.00.31.01
2480.00.31.06
2480.00.30.13
2480.00.31.11
2480.00.39.01

F 244260
F 244/1244/2
F 244/3
F 244/4
F 244/4
F 244/4
F 244/4
F 244/5
F 245
F 245 F 245/4
F 246
F 246
F 246
F 247, F 249
F 247
F 247
F 247
F 247, F 249
F 247, F 249
F 247, F 249
F 247
F 247
F 247
F 248
F 248
F 248
F 248
F 248
F 248
F 248
F 250
F 250
F 250
F 250
F 250
F 251
F 251
F 251
F 251
F 251
F 251
F 251/1
F 251/2
F 251/3
F 251/4
F 251/5
F 251/6F 251/7
F 251/8
F 251/8
F 252
F 252
F 252
F 252
F 252
F 252
F 252/1
F 252/2
F 253

2880720004

Micro Control Fitting without pressure relief


Micro Control Fitting with pressure relief
Control Fitting without pressure switch, without pressure relief
Control Fitting with pressure switch, without pressure relief
Control Fitting without pressure switch, with pressure relief
Control Fitting with pressure switch, with pressure relief
Control Fitting without pressure switch
Control Fitting with pressure switch
Control Fitting without pressure switch, with pressure relief
Control fitting with pressure relief
Stacked Control Fitting for individual control

2480.00.70.
2480.00.70.
2480.004.
2480.009.
2480.018.
2480.019.

Page

130

subject to alterations

F130_1_18589

15.07.2004

9:16 Uhr

Seite 2

Gas Springs and Accessories


Synopsis
Order No

Page

2480.00.45.01
2480.00.45.02
2480.00.45.10

F 254
F 254
F 254
F 254

2480.00.31.02
2480.00.32.21
2480.00.32.07.01
2480.00.32.07.02
2480.00.32.07.03
2480.00.32.07.04
2480.00.32.10
2480.00.32.11
2480.00.32.12
2480.00.32.13

F 258259
F 258
F 258
F 258
F 258
F 258
F 258
F 259
F 259
F 259
F 259

2480.00.35.02
2480.00.35.03
2480.00.35.04

F 260261
F 260
F 260
F 261

2480.00.50.11
2480.00.50.02
2480.00.50.03
2480.00.50.04
2480.00.51.01
2480.00.51.03
2480.00.51.04

F 262
F 262
F 262
F 262/1
F 262/1
F 262/1
F 262/1
F 262/1

Diaphragm Pressure Switch


Diaphragm Pressure Switch
Diaphragm Pressure Switch Adapter Block

Control Armatures
Filling hose
Charge- and Pressure Control Unit
Gas cylinder pressure regulator
Gas cylinder connector 200 bar
Gas cylinder connector 300 bar
Connector adaptor
Charging Adapter for Gas Spring

Force-Measuring Rigs for Gas Spring

Toolkits for assembling gas springs, Socket spanners


Toolkit for Standard-Gas Springs
Toolkit for Gas Springs small dimensions
Toolkit for Compact-Gas Springs
Toolkit for Gas Springs with Through bore Passage
Assembly spanner for Gas Springs

F 263270

2 1859020031

Application Examples

subject to alterations

F 130/1

F130_2_18594

15.07.2004

9:10 Uhr

Seite 3

Gas Springs and accessories


Synopsis, numerical
Page

Order No

Page

Order No

2479.020.
2479.021.
2479.022.
2479.023.
2480.00.10.
2480.00.21.
2480.00.22.
2480.00.23.
2480.00.24.
2480.00.25
2480.00.26
2480.00.30.
2480.00.31.01
2480.00.31.02
2480.00.31.06
2480.00.31.11
2480.00.32.
2480.00.34.
2480.00.35.

F 114/1, F 130/4
F 114/1, F 130/4
F 114/2, F 130/5
F 114/3, F 130/6
F 250-251
F 251/5
F 251/6-251/7
F 246
F 247-249
F 251/3
F 251/2, F251/4
F 252
F 252
F 258
F 252
F 252/2
F 258-259
F 251/8
F 260-261

2480.00.39.
2480.00.40.
2480.00.45.
2480.00.50.
2480.00.51.
2480.00.54.
2480.00.70.
2480.001.
2480.002.
2480.004
2480.005.
2480.006.
2480.007.
2480.008.
2480.009.
2480.010.
2480.011.
2480.018.
2480.019.

F 253
F 248
F 254
F 262-262/1
F 262/1
F 251
F 244/1F 244/3
F 142-243/13
F 144-243/13
F 244/4
F 215-231
F 216-231
F 138-243/15
F 140-243/15
F 244/4
F 101
F 140-243/15
F 244/5
F 244/5

2480.022.
F 134-243/15
2480.044.
F 142-243/15
2480.045.
F 142-243/13
2480.047.
F 142-243/13
2480.051.
F 132-180
2480.052.
F 132-208
2480.053.
F 134-180
2480.054.
F 134-180
2480.055.
F 134-243/15
2480.057.
F 138-243/15
2480.058.
F 200-202
2480.067
F 227
2480.12./.13.
F 137-153
2480.21.
F 134-135
2480.22.
F 134-135
2480.23.
F 136-136/1
2480.32.00050 - 00200.
F 215
2480.32.00250 F 216

Page

Order No

Page

2480.33.
2480.82.
2480.92.
2480.93.

F 224
F 222
F 226-227
F 226-227

2481.12./.13.
2482.74.
2483.12./.13.
2484.12./.13.
2485.12.
2485.31.
2485.71.
2487.12.
2487.82.
2488.12.
2490.12./.13.
2496.12.

F 156-163
F 132-133
F 230-233
F 243/2-243/16
F 196-203/2
F 218 - 220
F 204-209
F 178/1-178/19
F 223
F 236-243
F 180-193
F 166-177

2 1859520031

Order No

130/2

subject to alterations

F130_3_18192

15.07.2004

9:15 Uhr

Seite 2

2 18193 20031

Spring Plungers
with Gas Spring
(Ejector Pin Units)

subject to alterations

130/3

F130_4_18197

AP

PROVED

97

/2 3/EC

15.07.2004

9:16 Uhr

Seite 3

Spring Plungers
with Gas Spring
(Ejector Pin Units) VDI 3004

2479.020.
2479.021.

2479.020.
2479.021.

Installation Example
Trimming Die
Clamping Pad

for 2479.020.
for 2479.021.

Top Die

6
3
Trim Punch
Insert

Gas Spring

35

3,5

stroke max.

R3

M16  1,5
M16  2

Trim Die Insert

I min.

(Ejector Pin Unit)

Description:

247.11.1

10

A/F 12
Valve M6

Spring ejectors are used as ejectors,


damper pins, locating and retaining pins in
many sectors of the tool-, jig- and fixturemaking industries. Assembly requires the
use of special FIBRO insertion tool.

Note:
14

Do not repair worn springs; they have to be


replaced completely.

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar (at 20 C)
20 bar
0 C to +80 C
0,3%/C
approx. 100
(at 20 C)
0,8 m/s

2479.020.00005./.00010./.00020./.00040.
2479.021.00005./.00010./.00020./.00040.
lmin.
70
80
90
100
110
120
130
140
160

l
80
100
120
140
160
180
200
220
260

.00005.
initial
final
6
7
7
7,5
7,5
7,5
7,5
8
8
8

spring force (daN)


.00010.
.00020.
initial
final
initial
final
11
14,0
21
25,0
14,0
27,0
15,0
28,0
15,0
28,0
15,0
28,0
15,0
29,0
15,0
29,0
16,0
29,0
16,0
29,0

Ordering Code (example):

Spring Force Colour Markings:

Spring Plunger with Gas Spring


(Ejector Pin Unit) M16  1,5 =
Force
6 daN
=
Stroke 10 mm
=
Order No
=

Order No
Colour
initial spring force daN
2479.
. 00005.
green
6
2479.020.
00010.
blue
11
2479.020.
00020.
red
21
2479.020.
00040.
yellow
42
2479.020.
00000.* black
* upon customers request; also available unfilled

130/4

2479.020.
2479.020.00005.
2479.020.00005.010
2479.020.00005.010

.00040.
initial
final
42
53,0
54,0
55,0
56,0
57,0
57,0
58,0
58,0
58,0

pressure (bar)
20
40
75
150

subject to alterations

.010
020
030
040
050
060
070
080
100

stroke
max.
10
20
30
40
50
60
70
80
100

2 181982003 1

Order No
2479.
.
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ...
2479.020. ... .

F130_5_18202

15.07.2004

9:16 Uhr

Seite 2

Spring Plungers
with Gas Spring (Ejector Pin Units)
VDI 3004

2479.022.
Installation Example

AP

PROVED

97

/2 3/EC

2479.022.

Trimming Die
Clamping Pad

Top Die

R8

12

Trim Punch
stroke max.

Insert

Gas Spring
(Ejector Pin Unit)

l 0,25

36

Trim Die Insert

M24 x 1,5
l min.

Description:

A/F 19

Note:
Do not repair worn springs; they have to be
replaced completely.

Valve M6

Possible fixing methods


Order separately:
Hexagonal nut
2480.004.00170

Nitrogen N2
150 bar (at 20 C)
20 bar
0 C to +80 C

A/F 36

0,3%/C

10

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

247.11.2

Colour ring

10,5

Spring ejectors are used as ejectors,


damper pins, locating and retaining pins in
many sectors of the tool-, jig- and fixturemaking industries. Assembly requires the
use of special FIBRO insertion tool.

approx. 30 to 80
(at 20 C)
0,8 m/s

2479.022.00020./.00040./.00080./.00170.

2 1820320031

Order No
2479.022.

. 010
020
030
040
050
060
070
080
100

stroke
max.
10
20
30
40
50
60
70
80
100

lmin.
70
80
90
100
110
120
130
140
160

l
80
100
120
140
160
180
200
220
260

.00020.
initial
final
23
31
34
35
36
36
37
37
37
38

spring force (daN)


.00040.
.00080.
initial
final
initial
final
45
62
85
116
67
126
70
131
72
134
73
136
73
138
74
139
75
140
75
141

Ordering Code (example):

Spring Force Colour Markings:

Spring Plunger with Gas Spring (Ejector Pin Unit)


M24  1,5 to VDI 3004
= 2479.022.
Force 20 daN
= 2479.022.00020.
Stroke 20 mm
= 2479.022.00020.020
Order No
= 2479.022.00020.020

Order No
Colour
initial spring force daN
2479.022.00020.
green
23
2479.020.00040.
blue
45
2479.020.00080.
red
85
2479.020.00170.
yellow
170
2479.020.00000.*
black
* upon customers request; also available unfilled

subject to alterations

.00170.
initial
final
170
232
252
262
269
273
276
278
279
282

pressure (bar)
20
40
75
150

130/5

F130_6_18207

AP

PROVED

97

/2 3/EC

15.07.2004

9:16 Uhr

Seite 3

Spring Plungers
with Gas Spring (Ejector Pin Units)
to WDX

2479.024.

2479.024.

Installation Example
Trimming Die
Top Die

Clamping Pad

R8

12

stroke max.

Trim Punch

Gas Spring
(Ejector Pin Unit)

A/F 25

28

l 0,25

Trim Die Insert

Description:

l min.

M24 x 1,5

Colour ring

Spring ejectors are used as ejectors,


damper pins, locating and retaining pins in
many sectors of the tool-, jig- and fixturemaking industries. Assembly requires the
use of special FIBRO insertion tool.

Note:
Do not repair worn springs; they have to be
replaced completely.

Valve M6

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

Mounting variations

Max. piston speed:

Nitrogen N2
150 bar (at 20 C)
20 bar
0 C to +80 C
0,3%/C
approx. 30 to 80
(at 20 C)
0,8 m/s

Attention:
Different colour coding for spring force
used in WDX standard

2479.024.00020./.00040./.00080./.00170.
lmin.
70
76
80
85
90
98
100
110
120
130
140
160

l
80
92
100
110
120
136
140
160
180
200
220
260

spring force (daN)


.00040.
.00080.
initial
final
initial
final
45
62
85
116
66
123
67
126
69
129
70
131
70
133
72
134
73
136
73
138
74
139
75
140
75
141

Ordering Code (example):

Spring Force Colour Markings:

Spring Plunger with Gas Spring (Ejector Pin Unit) to WDX


M24  1,5 to WDX
= 2479.024.
Force
20 daN
= 2479.024.00020.
Stroke 20 mm
= 2479.024.00020.020
Order No
= 2479.024.00020.020
* upon customers request; also available unfilled

Order No
2479.024. 00020.
2479.020. 00040.
2479.020. 00080.
2479.020. 00170.
2479.020. 00000.*

130/6

Colour
green
blue
red
yellow
black

initial spring force daN


23
45
85
170

.00170.
initial
final
170
232
246
252
258
262
265
269
273
276
278
279
282

pressure (bar)
20
40
75
150

subject to alterations

. 010
016
020
025
030
038
040
050
060
070
080
100

.00020.
initial
final
23
31
33
34
34
35
35
36
36
37
37
37
38

2 1820720031

Order No
2479.024.
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ... .
2479.020. ...
2479.020. ... .

stroke
max.
10
16
20
25
30
38
40
50
60
70
80
100

F131_11892

15.07.2004

9:11 Uhr

Seite 2

21349791

Gas Springs
small dimensions

subject to alterations

131

F132_10483

15.07.2004

9:10 Uhr

Seite 3

Gas Springs
small dimensions and low forces
Mounting variations

2482.74.

2480.051.00030

2480.051.00030

2480.052.00030

Clamping flange
for 2482.74

Clamping flange
for 2482.74

Bottom flange
for 2482.74

7
10

21,5

M3 (4x)

45
32
25

25

45
32

Mounting Examples:
+1
+0,5

2107557 1

132

subject to alterations

F133_10484

15.07.2004

9:10 Uhr

Seite 2

VDI 3003/ISO 11901

AP

Gas Springs
small dimensions
and low forces

2482.74.

PROVED

97

/2 3/EC

2482.74.

I 0,25

18

max.
stroke

I min.

valve

R1

M6 x 5,5 deep
19

+0,1

2482.74.00030.
00050.
00070.
00090.
Order No
2482.74.

.007
010
015
025
038
050
.063.1
080.1

2482.74.

max.
stroke lmin.
7
49
10
52
15
57
25
67
38,1 79,9
50
92
63,5 108,5
80
125

Spring forces as per Spring Diagram

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

21075620024

Ordering code (example):

Ordering code (example):

Gas spring
Force 50 daN
Stroke 10 mm
Order No

Gas spring
unfilled
Stroke 10 mm
Order No

2482.74.00050.010
2482.74.00050.010
2482.74.00050.010
2482.74.00050.010

0.3%/C
approx. 100 to 150
(at 20 C)
0.8 m/s

Initial spring force daN


versus charge pressure
.00090.

180
170
160
150
140
130
120
110
100
90
80
70
60
50

.00070.

.00050.

.00030.
0

=
=
=
=

Nitrogen N2
180 bar
45 bar
0 C to +80 C

2482.74

initial spring force


final spring force
max. pressure
daN
daN
(bar)
30
40
60
50
67
100
70
94
140
90
120
180
upon customers request; also available unfilled!

Colour
green
blue
red
yellow
black

l
56
62
72
92
118
142
172
205

The gas springs are colour-coded


according to the spring force rating ranges
30507090 daN.
All springs, regardless of their spring force
ratings, are of the same design. The
differing force ratings result exclusively
from the differing charge pressures.
Gas can be added from below.
Do not repair worn springs; they have to
be replaced completely.

charge pressure (bar)

Springs Force Colour Markings

Description:

=
=
=
=

20

40
60
force daN

80

100

2482.74.00000.010
2482.74.00000.010
2482.74.00000.010
2482.74.00000.010

subject to alterations

133

F134_9417

05.08.2004

15:59 Uhr

Seite 3

Gas Springs
small dimensions and low forces
Mounting Variations

2480.21.
2480.22.

2480.053.00150
Pedestal foot clamp
for 2480.21.

A-A
7 (4x)

32,5
50

2480.055.00150
Clamping flange for 2480.22.

8,4 (4x)

50
35

13,5 (4x)

25

M8

30
A

36
52

B-B

27

54
38
B

2480.022.00150
Split clamping flange for
2480.22.
28,5

12
35

2480.051.00150
Clamping flange VDI 3003
for 2480.21.

M5 (2x)

6,6 (2x)

M5 (4x)

32,5
25
50
38

30

35

60

7 (4x)

7 (4x)

35

2)

2480.054.00150 (phasing out)


Clamping flange for 2480.21.

54
22

15

45
22,5

41
90
9 (2x)

7 (4x)
18
30

20

25
50
34

32

M5 (2x)

Attention:
The spring force must be
absorbed by the stop
surface.

72

14,5 +
stroke

+1
+0,5

6,5

9+
stroke
1

Mounting Examples:

54
38

8,4 (4x)

280017 2

13,5 (4x)

36
F

134

subject to alterations

F135_9418

15.07.2004

9:10 Uhr

Seite 2

ISO 11901/CNOMO E.24.54.815.N/VDI 3003

2480.21.
2480.22.
2480.21.

Gas Springs
small dimensions
and low forces

97

/2 3/EC

12

max.
stroke

l min.

l min.

12,5

l 0,25

17

max.
stroke
l 0,25

11,5

PROVED

2480.22. ISO/CNOMO/VDI
12

AP

Valve
3,5

Valve

2480.21.00050.
00100.
00150.
00200.
Order No
2480.21.

M6 x 5,5 deep
22,9
24,9 0,1

.010
013
015
016
025
038
050
063
080
100
125

max.
stroke
10
12,7
15
16
25
38,1
50
63,5
80
100
125

M8 x 8 deep
27
32 +0
-0,1

2480.22.00050.
00100.
00150.
00200.
lmin.
52
54,7
57
58
67
80,1
92
108,5
125
145
170

Spring forces as per Spring Diagram

l
62
67,4
72
74
92
118,2
142
172
205
245
295

Order No
2480.22.

.010
013
016
025
038
050
063
080
100
125

max.
stroke
10
12,7
16
25
38,1
50
63,5
80
100
125

Description:

lmin.
60
62,7
66
75
88,1
100
113,5
130
150
175

Order No for spare parts kit:


2480.21.00150

Order No for spare parts kit:


2480.21.00150

2480.21./2480.22.

2480.21./2480.22.

Initial spring force daN


versus charge pressure

Spring force Diagram displacement


verus stroke rise

l
70
75,4
82
100
126,2
150
177
210
250
300

The gas springs are colour-coded


according to the spring force rating ranges
50100150200 daN.
All springs, regardless of their spring force
ratings, are of the same design. The
differing force ratings result exclusively
from the differing charge pressures. Do
take into consideration the colour-coded
pressure rating during repair work and
recharging.

Spring Force Colour Markings


spring
max.
force
pressure
Order No
daN
(bar) Color
green
2480.
.00050. 50
45
blue
.00100. 100
90
red
.00150. 150
135
yellow
.00200. 200
180
black*
.00000.
* upon customers request; also available
unfilled!

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related force increase:
Max. recommended extensions per min.:
Max. piston speed:

Nitrogen N2
180 bar
25 bar
0C to +80C
0.3%/C
approx. 80 to 100 (at 20C)
0.8 m/s

charge pressure (bar)

pressure rise factor

nominal stroke

stroke (mm)

2880220025

force daN

Pressure rise factor accounts for displacement but not external influences!

subject to alterations

135

15.07.2004

9:15 Uhr

Seite 3

Gas Springs
Mounting Variations

2480.23.

2480.051.00150.

2480.053.00150.

6,6 (2x)

B-B

M5 (4x)

A-A

54
38
B

30

27

25
3

8,4 (4x)

30

M8

50
38

36
52

25

13,5 (4x)

F136

7 (4x)

Note:
Only gas spring with a stroke of 25 mm or greater can be attached using the upper groove.
Only gas spring with a stroke of 38,1 mm or greater can be attached using the lower groove.

2480.054.00150. (phasing out)

M5 (2x)

25

18
30

50
34

7 (4x)

6,5

14,5+stroke

8,4 (4x)

54
38

9+stroke

Mounting example:

13,5 (4x)

21716620011

36

136

subject to alterations

F136_1_17170

15.07.2004

9:15 Uhr

Seite 2

AP

Gas Springs
with Side Connection

2480.23.
2480.23.

PROVED

97

/2 3/EC

2480.23.

Initial spring force at 180 bar = 200 daN

l
62
67,4
74
92
118,2
142
172
205
245
295

12

1
R

l min.

17

l min.
52
54,7
58
67
80,1
91
108,5
125
145
170

11,5

10
12,7
16
25
38,1
50
63,5
80
100
125

stroke max.

stroke
max.

l 0,25

Order No
2480.23.00000.010
013
016
025
038
050
063
080
100
125

24,9 0,1

Note:

G 1/ 8

Gas spring will be delivered unfilled and


can only be used in a permanent
connection (valveless)

Order No for spare parts kit:


2480.21.00150
View X
max. charge pressure 180 bar

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
180 bar
25 bar
0 C to +80 C
0.3%/C
approx. 80 to 100
(at 20 C)
0.8 m/s

2480.23.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

180
170
160
150
140
130
120
110
100
90
80
70
60
50

010 013 016

1,7

025

038

050

nominal stroke
063

080

100

125

100

125

1,6
pressure rice factor

charge pressure (bar)

2480.23.

1,5
1,4
1,3
1,2
1,1
1,0

50

100
force daN

150

200

10

25

75

50
stroke in mm

21717120022

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

136/1

15.07.2004

9:15 Uhr

Seite 3

21349891

F136_2_11893

136/2

subject to alterations

F137_11894

15.07.2004

9:11 Uhr

Seite 2

21349992

Gas Springs
Standard

subject to alterations

137

F138_11895

05.08.2004

15:59 Uhr

Seite 3

Gas Springs
Mounting Variations

2480.12.00250.
2480.022.00250

55
40

55
40

12

7 (4x)

20
52

40

68

40

56,6
76,6

y
56,6

2480.044.002502)

2480.010.00250.055
2480.010.00250.095

59
25

44

55
95

15

38

55
27,5

48

52
40

40
x

7 (2x)

2,5

7 (4x)

7 (4x)

20

38 +1
+0,5

38 +1
+0,5

2480.008.00250

17

M4 (4x)

17

M5 (2x)

2480.007.00250
stroke

2480.057.00250
stroke

2480.055.00250

9 (2x)

12

43
95

36

20

39

40

77

7 (4x)
16

Attention:
The spring force must be
absorbed by the stop
surface.

21350091

2)

138

subject to alterations

F139_11896

15.07.2004

9:12 Uhr

Seite 2

PROVED

ISO 11901/CNOMO E.24.54.815.N/~VDI 3003

AP

2480.12.00250.
Replaces 2480.71.00250. Gas Springs

97

2480.12.00250.

/2 3/EC

2480.12.00250.

Initial spring force at 150 bar = 250 daN

l
70
75,4
82
88
100
126,2
150
177
210
250
300

strokemax.

15

lmin
60
62,7
66
69
75
88,1
100
113,5
130
150
175

4
4

l 0,25
l min.
12,5

stroke
Order No
max.
2480.12.00250.010
10
013
12,7
016
16
019
19
025
25
038
38,1
050
50
063
63,5
080
80
100 100
125 125

X
38 -0,2

Note:
Order No for spare parts kit:
2480.12.00250

View X
25
M6 x 8 deep
(2x)
Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
50 bar
0 C to +80 C

Valve M6

0.3%/C
approx. 80 to 100
(at 20 C)
0.8 m/s

2480.12.00250.

2480.12.00250.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.00250.

150

038

050

nominal stroke
063

080

100

125

100

125

1,35

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,30
1,25
1,20
1,15
1,10
1,05

60

1,00
100

150
force daN

200

250

10

25

50

75
stroke in mm

21074320022

50
50

013 019
010 016
025

1,40

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

139

F140_11897

05.08.2004

16:00 Uhr

Seite 3

Gas Springs
Mounting Variations

2480.12.00500.

2480.011.00500

2480.011.00500.1

2480.022.00500

M10 (2x)

70
50

20

20

12

12

M10 (2x)

15 (2x)

DIN 74 Km 8 (4x)

70
50

70
50

12

12

15 (2x)

DIN 74 Km 8 (4x)

70
50

20

70
50

70
50

20

20

9 (4x)

x
64

50

86

50

50

70,7

2480.044.005002)

70,7
95,8

70,7

2480.010.00500.095
2480.010.00500.180

64
28

52

95
180

15

30

45

60

2,5

9 (2x)
64
50

56

x
x

9 (4x)
50

25

9 (4x)

25

45 +1
+0,5

13

45 +1
+0,5

13

2480.008.00500

23

M5 (4x)

23

M6 (2x)

2480.007.00500
stroke

2480.057.00500
stroke

2480.055.00500

9 (2x)

12

45
100

40

20

46

,5
45

82

7 (4x)
16

Attention:
The spring force must be
absorbed by the stop
surface.

21350191

2)

140

subject to alterations

F141_11898

15.07.2004

9:12 Uhr

Seite 2

ISO 11901/CNOMO E.24.54.815.N/VDI 3003

AP

2480.12.00500.

Gas Springs

PROVED

97

/2 3/EC

2480.12.00500.

2480.12.00500.
Initial spring force at 150 bar = 500 daN

l
105
110,4
135
161,2
185
212
245
285
335
405

20
M6
2 min.

12

stroke max.

lmin
95
97,7
110
123,1
135
148,5
165
185
210
245

R1

l 0,25
I min.
16,5

stroke
Order No
max.
2480.12.00500.010
10
013
12,7
025
25
038
38,1
050
50
063
63,5
080
80
100 100
125 125
160 160

10

16,4

X
39

Note:

45,2 0,1

Order No for spare parts kit:


2480.12.00500

M 8 x 12,5 deep
(2x)
G1/8 Valve

20
Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
50 bar
0 C to +80 C

View X

0.3%/C
approx. 40 to 80
(at 20 C)
0.8 m/s

2480.12.00500.

2480.12.00500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.00500.

150

1,7

025

038

050

063

nominal stroke
080

100

125

100

125

160

1,6

130
pressure rise factor

charge pressure (bar)

140

010 013

120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60

1,0

50
100

200
300
force daN

400

500

0 5 10

25

50

75
stroke in mm

150

160

2880920023

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

141

9:12 Uhr

Seite 3

Gas Springs
Mounting Variations
2480.001.00750 (phasing out)

2480.13.00750.

2480.011.00750

2480.011.00750.1

20

12
20

12

20

2480.008.00750

stroke
24

13

13

9 (4x)
56,5

13 (2x)

2,5

14,2

30

50 +1
+0,5

14,2

24

13

9 (4x)

2480.007.00750

M5 (4x)

9 (4x)

70

80

40

65

58

9 (2x)

12

60
130

4 0,1

115
*190

20

38

50,4

80

2480.045.007502)

2480.010.00750.115
2480.010.00750.190*

90

80
110

80

34,5
12

10 +0,1

11

22
23,5

,5

56

110

33

50

30

51

70

56,5

2480.044.007502)

40

30

x
95

56,5

56,5

61

70
56,5

x
x

75
56,5

75
56,5

20

75
56,5
2480.057.00750

stroke

2480.055.00750

50 +1
+0,5

12

12

20

9
DIN 74 - Km 8 (6x)

15 (2x)

DIN 74 Km 8 (4x)

75
56,5

24

16

70
50

15 (2x)

DIN 74 Km 8 (4x)

M6 (2x)

75
56,5

M10 (2x)
12

M10 (2x)

70
50

2480.022.00750

75
56,5

15.07.2004

13

F142_11899

9 (4x)
20

2480.047.007502)

60

28,1 20

15
9

Attention:
The spring force must be
absorbed by the stop
surface.

60
32

18
11

30
19

2)

40,1

10 +0,1

11,5

2135029 1

DIN 74 - Km 10 (2x)
DIN 74 - Km 8 (2x)
F

142

subject to alterations

F143_11900

15.07.2004

9:13 Uhr

Seite 2

AP

ISO 11901/CNOMO E.24.54.815.N/VDI 3003/EM 2454 700/D

2480.13.00750.
Replaces 2480.12.00750.
2480.13.00750.

Gas Springs

PROVED

97

/2 3/EC

2480.13.00750.

Initial spring force at 150 bar = 750 daN

l
120,4
145
171,2
195
222
255
295
345
415
495
595
695

25
M8
3 min.

12

lmin
107,7
120
133,1
145
158,5
175
195
220
255
295
345
395

strokemax.

12,7
25
38,1
50
63,5
80
100
125
160
200
250
300

R2

17,5

max.

l 0,25

stroke

46

I min.

Order No
2480.13.00750.013
025
038
050
063
080
100
125
160
200
250
300

10

16,4

X
43

Note:

50,2 0,1

Order No for spare parts kit:


2480.13.00750
Order No for spare parts kit:
to Renault standard EM 2454 700/D
2480.13.00750.R
Gas spring
to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.13.00750.
.R
Gas spring with two connections
Ordering-code (example)
2480.13.00750.
.2
Gas spring with two connections
to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.13.00750.
.2R
* Attention: The gas spring cannot be repaired
if the overtravel protection is triggered.
Gas spring
2480.13.00750.
.2/.2R
is supplied only with 2 G1/8" threads,
with 2 blanking plugs and without valve,
unpressurised. This gas spring can only
be used installed.

View X Gas spring

G1/8 Valve
20

M 8 x 12,5
deep (2x)

View X Gas spring with 2 connections

G 1/ 8
20

M 8 x 12,5
deep (2x)

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

2480.13.00750.

2480.13.00750.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.00750.

150

1,7

130
120
110
100
90
80
70

100

125

100

125

nominal stroke
160

200

250

300

200

250

300

1,5
1,4
1,3
1,2
1,1

60

1,0
400

600
800
force daN

1000

1200

0 10

25

50

75

150
stroke in mm

2881020023

50
200

080

0.3%/C
approx. 15 to 40
(at 20 C)
0.8 m/s

1,6
pressure rise factor

charge pressure (bar)

140

013 025 038 050 063

Nitrogen N2
150 bar
25 bar
0 C to +80 C

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

143

9:13 Uhr

Seite 3

Gas Springs
Mounting Variations
2480.011.01500

2480.002.01500 (phasing out)

stroke
29

M6 (4x)

11 (4x)
73,5

90

2480.045.015002)

2480.010.01500.130
2480.010.01500.205*

115
52,5

104
134

104

90

85

130
*205

20

57

75,4

11 (2x)

16

73,5
160

43,5
15

10 +0,1

10

28
29,5

,5

73

137

37

65

30

77

101

104

4 0,1

2480.044.015002)

105
52,5

30

x
73,5

122

73,5

73,5

86

90
73,5

x
x

13 (2x)

2,5

11 (4x)

14,2

30

75 +1
+0,5

13

16

75 +1
+0,5

2480.008.01500

16

11 (4x)

13 (4x)

2480.007.01500

29

M6 (2x)

12

9
11
DIN 74 - Km 10 (4x)

2480.057.01500
stroke

2480.055.01500

12

9
11
DIN 74 - Km 10 (4x)

24

20

20
12

8,5

20

DIN 74 - Km 8 (4x)

100
73,5
100
73,5

15

40

100
73,5

40
11

90
68
DIN 74 - Km 8 (4x)

100
73,5

M20

100
73,5

90
68

2480.022.01500

100
73,5

2480.001.01500 (phasing out)

2480.12.01500.

14,2

15.07.2004

19

F144_11901

11 (4x)
25

2480.047.015002)

90

37 40

15
9

Attention:
The spring force must
be absorbed by the stop
surface.

90
38

20
13

35
21

2)

40,1

10 +0,1

14,5

21350391

DIN 74 - Km 12 (2x)
DIN 74 - Km 8 (2x)
F

144

subject to alterations

F145_11902

15.07.2004

9:14 Uhr

Seite 2

PROVED

ISO 11901/CNOMO E.24.54.815.N/VDI 3003/EM 2454 700/D

AP

2480.12.01500.

97

Gas Springs

/2 3/EC

2480.12.01500.

2480.12.01500.
Initial spring force at 150 bar = 1500 daN

l
160
186,2
210
237
270
310
360
430
510
610
710

36

M8

3 min.

lmin
135
148,1
160
173,5
190
210
235
270
310
360
410

12

25
38,1
50
63,5
80
100
125
160
200
250
300

strokemax.

max.

21

stroke

R2

,5

l 0,25
I min.

Order No
2480.12.01500.025
038
050
063
080
100
125
160
200
250
300

Note:

10

16,4

68
75,2 0,1

Order No for spare parts kit:


2480.12.01500
Order No for spare parts kit:
to Renault standard EM 2454 700/D
2480.13.01500.R
Gas spring
to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.12.01500.
.R
Gas spring with two connections
Ordering-code (example)
2480.12.01500.
.2
Gas spring with two connections
to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.12.01500.
.2R
* Attention: The gas spring cannot be repaired
if the overtravel protection is triggered.
Gas spring
2480.12.01500.
.2/.2R
is supplied only with 2 G1/8" threads,
with 2 blanking plugs and without valve,
unpressurised. This gas spring can only
be used installed.

View X Gas spring

G1/8 Valve
40

M8 x 12,5 deep
(4x)

View X Gas spring with 2 connections

G 1/ 8
40

M8 x 12,5 deep
(4x)

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

2480.12.01500.

2480.12.01500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.01500.

150
140

pressure rise factor

charge pressure (bar)

080

100

125

100

125

nominal stroke
160

0.3%/C
approx. 15 to 40
(at 20 C)
0.8 m/s

200

250

300

200

250

300

1,6

130
120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60

1,0
600

800

1000 1200
force daN

1400

1600

0 10

25

50

75

150
stroke in mm

2881120023

50
400

025 038 050 063

1,7

Nitrogen N2
150 bar
25 bar
0 C to +80 C

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

145

9:14 Uhr

Seite 3

Gas Springs
Mounting Variations
2480.011.03000

2480.008.03000

33

M6 (4x)

110

130

2480.044.030002)

110
105

140
*215

20

66,5

95,4

13 (2x)

46,5

17

90
195

15

10 +0,1

11

28
32,5

63

92

77,5

30

96

170

106

2480.045.030002)

2480.010.03000.140
2480.010.03000.215*

145
67,5
125
62,5

130
170

130

121

150

92

4 0,1

92

x
x

17 (2x)

110
92
92

92

2,5

18

13 (4x)

13 (4x)

14,2

14,2

40

95 +1
+0,5

17

18

95 +1
+0,5

12

2480.007.03000

33

M6 (2x)

13 (4x)

17 (4x)

stroke

stroke

2480.057.03000

24
12

20
9
13 (4x)
DIN 74 - Km 8 (4x)

2480.055.03000

120
92

60

120
92

60
11

9
11
DIN 74 - Km 10 (4x)

120
92

20

12

8,5

20

DIN 74 - Km 8 (4x)

2480.022.03000

120
92

M20

120
92

110
90

110
90

2480.002.03000 (phasing out)

120
92

2480.001.03000 (phasing out)

2480.13.03000.

40

15.07.2004

19

F146_11903

13 (4x)
27

2480.047.030002)

110

60

15

Attention:
The spring force must
be absorbed by the stop
surface.

110
63,5

24
15

40
26

2)

10 +0,1
40,1

36,5

9
14,5

21350491

DIN 74 - Km 12 (2x)
DIN 74 - Km 8 (2x)
F

146

subject to alterations

F147_11904

15.07.2004

9:14 Uhr

Seite 2

PROVED

ISO 11901/CNOMO E.24.54.815.N/VDI 3003

AP

2480.13.03000.
Replaces 2480.12.03000. Gas Springs

97

2480.13.03000.

/2 3/EC

2480.13.03000.

Initial spring force at 150 bar = 3000 daN


50

M8

3 min.
R2

,5

Note:

10

l
170
196,2
220
247
280
320
370
440
520
620
720

12

25
38,1
50
63,5
80
100
125
160
200
250
300

lmin
145
158,1
170
183,5
200
220
245
280
320
370
420

strokemax.

max.

24

stroke

l 0,25
I min.

Order No
2480.13.03000.025
038
050
063
080
100
125
160
200
250
300

87
95,2 0,1

Order No for spare parts kit:


2480.13.03000
Order No for spare parts kit:
to Renault standard EM 2454 700/D
2480.13.03000.R

View X Gas spring

Gas spring
to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.13.03000.
.R

G1/8 Valve
(1x)

Gas spring with two connections


Ordering-code (example)
2480.13.03000.
.2

M 8 x 12,5
deep (4x)

60

View X Gas spring with 2 connections

Gas spring with two connections


to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.13.03000.
.2R
* Attention: The gas spring cannot be
repaired if the overtravel protection
is triggered.

G1/8 Valve
(2x)

M 8 x 12,5
deep (4x)

60

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

2480.13.03000.

2480.13.03000.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

150

.03000.

140

100
90
80
70
60

100

125

100

125

nominal stroke
160

200

250

300

200

250

300

1,5
1,4
1,3
1,2
1,1
1,0
0 10

25

50

75

150
stroke in mm

2862020028

50
800 10..12..14..16..18..20.. 22..24..26..28..30..3200
force daN

pressure rise factor

charge pressure (bar)

110

080

0.3%/C
approx. 15 to 40
(at 20 C)
0.8 m/s

1,6

130
120

025 038 050 063

1,7

Nitrogen N2
150 bar
25 bar
0 C to +80 C

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

147

9:14 Uhr

Seite 3

Gas Springs
Mounting Variations
2480.011.05000

140
109,5

2480.008.05000

36

155

2480.044.050002)

2480.045.050002)

2480.010.05000.160

140
130

48

22

102,5
220
13 (2x)

160

20

79

120,4

3
149

165
77,5
148
74

155
205

155

4 0,1

131

x
130

175

109,5

109,5

109,5

17 (2x)

130
109,5

2,5

13 (4x)
109,5

14,2

14,2

50

17

120 +1
+0,5

21

13 (4x)

12

2480.007.05000

36

M6 (4x)

21

120 +1
+0,5

13 (4x)

17 (4x)

stroke

stroke

2480.057.05000

M6 (2x)

24
12

11

13 (4x)
DIN 74 - Km 10 (4x)

2480.055.05000

20

20

11
DIN 74 - Km 10 (8x)

140
109,5
140
109,5

80

140
109,5
15

20

80

125
100
11

2480.022.05000

140
109,5

140
109,5

125
100

2480.002.05000 (phasing out)

M20

2480.001.05000 (phasing out)

2480.13.05000.

50

15.07.2004

19

F148_11905

18

28
34

9,
10

195

88

90

30

122

10 +0,1

11,5

15 (4x)
30

2480.047.050002)

130

10 +0,1
40,1

39

11

80

18
11

Attention:
The spring force must
be absorbed by the stop
surface.

130
88,9

26
17,5

50
36

2)

17,5

21350591

DIN 74 - Km 16 (2x)
DIN 74 - Km 10 (2x)

148

subject to alterations

15.07.2004

9:15 Uhr

Seite 2

AP

2480.13.05000.
Replaces 2480.12.05000. Gas Springs

97

2480.13.05000.

strokemax.

3 min.

l
190
216,2
240
267
300
340
390
460
540
640
740

R2

,5

10

Note:

I min.

lmin
165
178,1
190
203,5
220
240
265
300
340
390
440

M8

25,5

max.

25
38,1
50
63,5
80
100
125
160
200
250
300

65

l 0,25

stroke

/2 3/EC

2480.13.05000.

Initial spring force at 150 bar = 5000 daN

Order No
2480.13.05000.025
038
050
063
080
100
125
160
200
250
300

PROVED

ISO 11901/CNOMO E.24.54.815.N/VDI 3003

12

F149_11906

Order No for spare parts kit:


2480.13.05000

112
120,2 0,1

Order No for spare parts kit:


to Renault standard EM 2454 700/D
2480.13.05000.R

View X Gas spring

Gas spring
to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.13.05000.
.R
Gas spring with two connections
Ordering-code (example)
2480.13.05000.
.2

G1/8 Valve
(1x)

Gas spring with two connections


to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.13.05000.
.2R

View X Gas spring with 2 connections

* Attention: The gas spring cannot be


repaired if the overtravel protection
is triggered

M10 x 16 deep
(4x)

80

G1/8 Valve
(2x)

80

M10 x 16 deep

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

(4x)

Max. piston speed:

2480.13.05000.

2480.13.05000.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

150

.05000.

140

100
90
80
70
60

100

125

100

125

nominal stroke
160

200

250

300

200

250

300

1,5
1,4
1,3
1,2
1,1
1,0
0 10

25

50

75

150
stroke in mm

2881320022

50
1600 20.. 24.. 28.. 32.. 36.. 40.. 44.. 48.. 5000
force daN

pressure rise factor

charge pressure (bar)

110

080

0.3%/C
approx. 15 to 40
(at 20 C)
0.8 m/s

1,6

130
120

025 038 050 063

1,7

Nitrogen N2
150 bar
25 bar
0 C to +80 C

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

149

F150_11907

15.07.2004

9:15 Uhr

Seite 3

Gas Springs
Mounting Variations

2480.13.07500.

2480.011.07500

2480.022.07500

DIN 74 Km 10 (4x)

190
138

190
138

M20

15

20

17,5 (4x)

190
138

12

190
138

100

24
17,5 (4x)

195

170

50

2,5

14,2

27

138

138

21 (2x)

162
138

14,2
21

17,5
(4x)

138

50

150 +1
+0,5

162

x
x

138

17,5
(4x)

27

150 +1
+0,5

220

2480.008.07500

41

M6 (4x)

41

M6 (2x)

2480.007.07500
stroke

2480.057.07500
stroke

2480.055.07500

195
245

195

2480.044.075002)
200

20

150,4

200
100

95

120
260

30

13 (2x)

230

Attention:
The spring force must
be absorbed by the stop
surface.

21350691

2)

150

subject to alterations

F151_11908

15.07.2004

9:28 Uhr

Seite 2

AP

2480.13.07500.
Replaces 2480.12.07500. Gas Springs

97

2480.13.07500.

80

3 min.

30

strokemax.

l
205
231,2
255
282
315
355
405
475
555
655
755

R2

,5

10

Note:
Order No for spare parts kit:
2480.13.07500

I min.

lmin
180
193,1
205
218,5
235
255
280
315
355
405
455

27,5

max.

25
38,1
50
63,5
80
100
125
160
200
250
300

M16

l 0,25

stroke

/2 3/EC

2480.13.07500.

Initial spring force at 150 bar = 7500 daN

Order No
2480.13.07500.025
038
050
063
080
100
125
160
200
250
300

PROVED

ISO 11901/CNOMO E.24.54.815.N/VDI 3003

142
150,2 0,1
View X Gas spring

Order No for spare parts kit:


to Renault standard EM 2454 700/D
2480.13.07500.R
Gas spring
to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.13.07500.
.R
Gas spring with two connections
Ordering-code (example)
2480.13.07500.
.2

G1/8 Valve
(1x)

Gas spring with two connections


to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.13.07500.
.2R

View X Gas spring with 2 connections

* Attention: The gas spring cannot be


repaired if the overtravel protection
is triggered.

100

G1/8 Valve
(2x)

100

M 10 x 16 deep
(4x)

M 10 x 16 deep
(4x)

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

2480.13.07500.

2480.13.07500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

150

.07500.

130
110
100
90
80
70
60

100

125

100

125

nominal stroke
160

200

250

300

200

250

300

1,5
1,4
1,3
1,2
1,1
1,0
0 10

25

50

75

150
stroke in mm

2881420023

50
2500 30.. 35.. 40.. 45.. 50.. 55.. 60.. 65.. 70..7500
force daN

080

0.3%/C
approx. 15 to 40
(at 20 C)
0.8 m/s

1,6
pressure rise factor

charge pressure (bar)

140
120

025 038 050 063

1,7

Nitrogen N2
150 bar
25 bar
0 C to +80 C

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

151

F152_11909

15.07.2004

9:28 Uhr

Seite 3

Gas Springs
Mounting Variations

2480.12.10000.
2480.022.10000

210
170

210
170

13

24
17 (4x)

2480.007.10000
stroke

2480.057.10000

47

M6 (4x)

16

210
170
169

17,5
(4x)

58

21

195 +1
+0,5

27

240

240

21350720002

210

170

152

subject to alterations

F153_11910

15.07.2004

9:29 Uhr

Seite 2

AP

ISO 11901 / CNOMO E.24.54.815.N

2480.12.10000.
2480.12.10000.

Gas Springs

l
210
236,2
260
287
320
360
410
480
560
660
760

M16

3 min

strokemax.
30

lmin
185
198,1
210
223,5
240
260
285
320
360
410
460

95

33,5

max.

25
38,1
50
63,5
80
100
125
160
200
250
300

/2 3/EC

2,5

l min

l 0,25

Order No
2480.12.10000.025
038
050
063
080
100
125
160
200
250
300

97

2480.12.10000.

Initial spring force at 150 bar = 10000 daN


stroke

PROVED

Note:

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

Order No for spare parts kit:


2480.12.10000
8

Gas spring
to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.12.10000.
.R

Gas spring with two connections


to Renault standard EM 2454 700/D*
Ordering-code (example)
2480.12.10000.
.2R
Attention: The gas spring cannot be repaired
if the overtravel protection is triggered.

Max. piston speed:

10,5

Gas spring with two connections


Ordering-code (example)
2480.12.10000.
.2

X
186,65
195 -0,2
View X Gas spring

View X Gas spring with 2 connections


M12x16
deep (4x)

G1/8 Valve
(2x)

120

2480.12.10000.

2480.12.10000.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.10000.

080

100

125

100

125

nominal stroke
160

120

200

250

300

200

250

300

1,6
pressure rise factor

130
charge pressure (bar)

025 038 050 063

1,7

140
120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60

1,0
4000

6000
force daN

8000

10000

0 10

25

50

75

150
stroke in mm

21310020022

50
2000

0.3%/C
approx. 15 to 40
(at 20 C)
0.8 m/s

M12x16
deep (4x)

G1/8 Valve
(1x)

150

Nitrogen N2
150 bar
25 bar
0 C to +80 C

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

153

15.07.2004

9:29 Uhr

Seite 3

21350791

F154_11911

154

subject to alterations

F155_11912

15.07.2004

9:29 Uhr

Seite 2

21350991

Gas Springs
with Reduced
Pressure Rise

subject to alterations

155

9:29 Uhr

Seite 3

Gas Springs
with Reduced Pressure Rise
Mounting Variations
2480.011.01500

2480.002.01500 (phasing out)

29
16

11 (4x)
73,5

13 (2x)

2,5

14,2

30

75 +1
+0,5

13

11 (4x)

90

104

2480.045.015002)

2480.010.01500.130
2480.010.01500.205*

115
52,5

104
134

104

90

85

11 (2x)

16

73,5
160

4 0,1

130
*205

20

57

75,4

43,5
15

10 +0,1

10

28
29,5

,5
73

137

37

65

30

77

101

2480.044.015002)

105
52,5

30

x
73,5

122

73,5

73,5

86

90
73,5

x
x

2480.008.01500

stroke

stroke

M6 (4x)

16

75 +1
+0,5

11 (4x)

13 (4x)

2480.007.01500

29
y

12

9
11
DIN 74 - Km 10 (4x)

2480.057.01500

24
12

9
11
DIN 74 - Km 10 (4x)

M6 (2x)

20

20
12

8,5

20

DIN 74 - Km 8 (4x)

2480.055.01500

100
73,5

15

40

100
73,5

40
11

90
68
DIN 74 - Km 8 (4x)

100
73,5

100
73,5

M20

100
73,5

90
68

2480.022.01500

100
73,5

2480.001.01500 (phasing out)

2481.12.00750.

14,2

15.07.2004

19

F156_11913

11 (4x)
25

2480.047.015002)

90

37 40

15
9

Attention:
The spring force must
be absorbed by the stop
surface.

90
38

20
13

35
21

2)

40,1

10 +0,1

14,5

21351091

DIN 74 - Km 12 (2x)
DIN 74 - Km 8 (2x)
F

156

subject to alterations

F157_11914

15.07.2004

9:31 Uhr

Seite 2

AP

Gas Springs
with Reduced Pressure Rise

2481.12.00750.
2481.12.00750.

97

2481.12.00750.

Initial spring force at 150 bar = 750 daN

25

M8

3 min.
R2

,5

l
120,4
145
171,2
195
222
255
295
345
415
495
595
695

10

lmin
107,7
120
133,1
145
158,5
175
195
220
255
295
345
395

max.

12,7
25
38,1
50
63,5
80
100
125
160
200
250
300

12

stroke

l 0,25
strokemax.
I min.
21

Order
2481.12.00750.013
025
038
050
063
080
100
125
160
200
250
300

68
75,2 0,1

Note:
Order No for spare parts kit:
2481.12.00750
View X
M8 x 12,5 deep
dee
(4x)

G1/8 Valve
40

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
(at 20 C)
0.8 m/s

to 80

2481.12.00750.

2481.12.00750.
248

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.007
.0
750.

150

1,3
3

013 025 038 050 063

080

100

125

100

125

Nennhub
nominal
stroke
160

200

250

300

200

250

300

130
pressure rise factor

140

110
100
80
70
0

1,2

1,1

60
1,0
400
00
force
rce daN

600

750

0 5 10

25

50

75

150
stroke
mm
Hub ininmm

21074520022

50
200

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

157

9:29 Uhr

Seite 3

Gas Springs
with Reduced Pressure Rise
Mounting Variations
2480.011.03000

2480.008.03000

33

M6 (4x)

130

2480.044.030002)

140
*215

20

66,5

95,4

13 (2x)

46,5

17

90

15

10 +0,1

11

28
32,5

63

92

77,5

30

96

170

2,5
110

105

195

106

2480.045.030002)

2480.010.03000.140
2480.010.03000.215*

145
67,5
125
62,5

130
170

130

121

110

150

92

4 0,1

17 (2x)

110
92

92

x
x

14,2

18

13 (4x)
92

92

13 (4x)

14,2

40

95 +1
+0,5

17

18

95 +1
+0,5

12

2480.007.03000

33

M6 (2x)

13 (4x)

17 (4x)

stroke

stroke

2480.057.03000

24
12

20
9
13 (4x)
DIN 74 - Km 8 (4x)

2480.055.03000

120
92

60

120
92

60
11

9
11
DIN 74 - Km 10 (4x)

120
92

20

12

8,5

20

DIN 74 - Km 8 (4x)

2480.022.03000

120
92

M20

120
92

110
90

110
90

2480.002.03000 (phasing out)

120
92

2480.001.03000 (phasing out)

2481.13.01500.

40

15.07.2004

19

F158_11915

13 (4x)
27

2480.047.030002)

110

60

15

Attention:
The spring force must
be absorbed by the stop
surface.

110
63,5

24
15

40
26

2)

10 +0,1
40,1

36,5

9
14,5

21351191

DIN 74 - Km 12 (2x)
DIN 74 - Km 8 (2x)
F

158

subject to alterations

F159_11916

15.07.2004

9:31 Uhr

Seite 2

AP

2481.13.01500.
Gas Springs
Replaces 2481.12.01500. with Reduced Pressure Rise
2481.13.01500.

97

2481.13.01500.

l
160
186,2
210
237
270
310
360
430
510
610
710

36

M8

3 min.

lmin
135
148,1
160
173,5
190
210
235
270
310
360
410

R2

,5

10

25
38,1
50
63,5
80
100
125
160
200
250
300

12

max.

24

stroke

l 0,25
I min.

Order No
2481.13.01500.025
038
050
063
080
100
125
160
200
250
300

strokemax.

Initial spring force at 150 bar = 1500 daN

87
95,2 0,1

Note:
Order No for spare parts kit:
2481.13.01500
View X
M8 x 12,5
12 5 de
deep
(4x)
x)

G
Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

60
0

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
(at 20 C)
0.8 m/s

to 80

2481.13.01500.

2481.13.01500.
248

Initial spring force


versus charge pressure

Spring fforce Diagram displacement versus stroke rise

.01
0150
00.

150

025 038 050 063

1,3

080

100

125

100

125

nominal stroke
160

200

250

300

200

250

300

130
pressure rise factor

charge pressure (bar)

140

110
100
80

1,2

1,1

60
0
1,0
60
600

800
0
1200
force
ce daN

0 5 10

25

50

75

150
stroke in mm

21074620025

50
400

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

159

Seite 3

Gas Springs
with Reduced Pressure Rise
Mounting Variations
2480.011.05000

140
109,5
2480.008.05000

155

2480.044.050002)

2480.045.050002)

2480.010.05000.160

140

165
77,5

130

48

22

102,5
220
13 (2x)

160

20

79

120,4

148
74

155
205

155

149

131

4 0,1

175

109,5

109,5

109,5

17 (2x)

130
109,5

2,5

13 (4x)
109,5

14,2

14,2

50

17

120 +1
+0,5

21

13 (4x)

12
2480.007.05000

36

M6 (4x)

21

120 +1
+0,5

13 (4x)

17 (4x)

130

24

stroke

stroke

2480.057.05000 CNOMO

36

M6 (2x)

140
109,5

80

15

11
13 (4x)
DIN 74 - Km 10 (4x)

2480.055.05000 CNOMO

140
109,5

20

20

80
20

11
11
DIN 74 - Km 10 (8x)

2480.022.05000

140
109,5

140
109,5

140
109,5

125
100

125
100

2480.002.05000 (phasing out)

M20

2480.001.05000 (phasing out)

2481.13.03000.

12

9:30 Uhr

50

15.07.2004

19

F160_11917

18

28
34

9,
10

195

88

90

30

122

10 +0,1

11,5

15 (4x)
30

2480.047.050002)

130

10 +0,1
40,1

39

11

80

18
11

Attention:
The spring force must
be absorbed by the stop
surface.

130
88,9

26
17,5

50
36

2)

17,5

21351291

DIN 74 - Km 16 (2x)
DIN 74 - Km 10 (2x)

160

subject to alterations

F161_11918

15.07.2004

9:33 Uhr

Seite 2

AP

2481.13.03000.
Gas Springs
Replaces 2481.12.03000. with Reduced Pressure Rise
2481.13.03000.

97

2481.13.03000.

50

M8

3 min.

l
170
196,2
220
247
280
320
370
440
520
620
720

R2

,5

10

lmin
145
158,1
170
183,5
200
220
245
280
320
370
420

12

25
38,1
50
63,5
80
100
125
160
200
250
300

25,5

max.

l 0,25

stroke

I min.

Order No
2481.13.03000.025
038
050
063
080
100
125
160
200
250
300

strokemax.

Initial spring force at 150 bar = 3000 daN

112
120,2 0,1

Note:
Order No for spare parts kit:
2481.13.03000
View X
M10 x 12,5
12 5 deep
d
(4x)
x)

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

G1 8 Valve
alve
(1x)
x)

Nitrogen N2
150 bar
25 bar
0 C to +80 C

80
0

0.3%/C
C)
0.8 m/s

to 80

2481.13.03000.

2481.13.03000.
248

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.03000
03000
000
0.

150

025 038 050 063

1,4

080

100

125

100

125

nominal stroke
160

200

250

300

200

250

300

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70
0

1,3

1,2

1,1

1,0

50
1600
0

2800

3200

0 5 10

25

50

75

150
stroke in mm

21074720023

120
200

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

161

F162_11919

15.07.2004

9:30 Uhr

Seite 3

Gas Springs
with Reduced Pressure Rise
Mounting Variations

2481.13.05000.

2480.011.07500

2480.022.07500

DIN 74 Km 10 (4x)

190
138

190
138

M20

15

20

17,5 (4x)

190
138

12

190
138

100

24
17,5 (4x)

M6 (4x)

21 (2x)

195

170

50

138

2,5

21

14,2

14,2

162
138

y
138

41
17,5
(4x)

138

50

150 +1
+0,5

162

x
x

138

17,5
(4x)

2480.008.07500

27

150 +1
+0,5

220

27

41

M6 (2x)

2480.007.07500
stroke

2480.057.07500
stroke

2480.055.07500

195
245

195

2480.044.075002)
200

20

150,4

200
100

95

120
260

30

13 (2x)

230

Attention:
The spring force must
be absorbed by the stop
surface.

21351391

2)

162

subject to alterations

F163_11920

15.07.2004

9:34 Uhr

Seite 2

VED

2481.13.05000.
Gas Springs
Replaces 2481.12.05000. with Reduced Pressure Rise
2481.13.05000.

/EC

2481.13.05000.

65

M8

3 min.

l
190
216,2
240
267
300
340
390
460
540
640
740

R2

,5

10

lmin
165
178,1
190
203,5
220
240
265
300
340
390
440

12

25
38,1
50
63,5
80
100
125
160
200
250
300

l 0,25

max.

27,5

stroke

I min.

Order No
2481.13.05000.025
038
050
063
080
100
125
160
200
250
300

strokemax.

Initial spring force at 150 bar = 5000 daN

142
150,2 0,1

Note:
Order No for spare parts kit:
2481.13.05000
View
wX
M 10 x 16 deep
(4x)

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

G /8 Valve
Va
(1x)

Nitrogen N2
150 bar
25 bar
0 C to +80 C

100

0.3%/C
(at 20 C
0.8 m/s

to 80
0

2481.13.05000.

2481.13.05000.
24

Initial spring force


versus charge pressure

Sprin
ng force Diagram displacement versus stroke rise

.0500
00.
0

150

025 038 050 063

1,4

080

100

125

100

125

nominal stroke
160

200

250

300

200

250

300

130
pressure rise factor

140

110
100
90
80
0

1,3

1,2

1,1

60
1,0
2000

260
600 3200 3800
force daN
fo

4400

5000
0

0 5 10

25

50

75

150
stroke in mm

21074820023

50
0
1400
0

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

163

15.07.2004

9:30 Uhr

Seite 3

21351491

F164_11921

164

subject to alterations

F165_11922

15.07.2004

9:31 Uhr

Seite 2

21351591

Gas Springs
with through bore passage

subject to alterations

165

F166_11923

15.07.2004

9:32 Uhr

Seite 3

Gas Springs
with through bore passage
Mounting Variations

2
16

M4 (4x)

2
16

M5 (2x)

stroke

2480.057.00250
stroke

2480.055.00250

2496.12.00270.

y
7 (4x)

7 (4x)

40
x
x
40

68

40

52
40
52

stroke

16

g2

stroke

Mounting example:

38 +1,0
+0,5

21351691

38 +1,0
+0,5
38 +1,0
+0,5
F

166

subject to alterations

F167_11924

15.07.2004

9:32 Uhr

Seite 2

AP

Gas Springs
with through bore passage

2496.12.00270.
2496.12.00270.

PROVED

97

/2 3/EC

2496.12.00270.

Initial spring force at 150 bar = 270 daN

lmin
92
101
126
156

max.

16
25
50
80

l
108
126
176
236

g2
86
95
120
150

stroke max.

stroke

22

10,4

11,5

Order No
2496.12.00270.016
025
050
080

I min.

l 0,25

R1

10,5

R1

38 0,1

Note:

Order No for spare parts kit:


2496.12.00270

M6 Valve
View X

Top view

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
50 bar
20 C to +80 C
0.3%/C
approx. 15 to 40
(at 20 C)
0.5 m/s

2496.12.00270.

2496.12.00270.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.00270.

150

016

1,5

025

nominal stroke
050

080

100

130

1,4
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,3
1,2
1,1

60
50
0

100

200

300

1,0
0

10

25

50
stroke in mm

75

100

21113420022

force daN

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

167

F168_11925

15.07.2004

9:32 Uhr

Seite 3

Gas Springs
with through bore passage
Mounting Variations

13

13

3
22

M5 (4x)

3
22

M6 (2x)

stroke

2480.057.00750
stroke

2480.055.00750

2496.12.00490.

9 (4x)

9 (4x)
70
56,5

56,5
x
x
56,5

95

56,5

70

22

g2

stroke

stroke

Mounting example:

+1,0

50 +0,5
+1,0

+1,0

21351791

50 +0,5
see Note!

50 +0,5
F

168

subject to alterations

F169_11926

15.07.2004

9:32 Uhr

Seite 2

AP

Gas Springs
with through bore passage

2496.12.00490.
2496.12.00490.

PROVED

97

/2 3/EC

2496.12.00490.

Initial spring force at 150 bar = 490 daN

max.

l min.
96
105
130
160

l
112
130
180
240

g2
88
97
122
152

30

16,4

15,5

16
25
50
80

stroke max.

stroke

Order No
2496.12.00490. 016
025
050
080

l 0,25
I min.

R2

14,5

R2

Note:
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!

50,2 0,1
X

M4 x 8 deep

M 4 x 8 deep
(4x)
M6 Valve

(4x)

28

23

Order No for spare parts kit:


2496.12.00490

Top view
Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

View X

Nitrogen N2
150 bar
50 bar
20 C to +80 C
0.3%/C
approx. 15 to 40
(at 20 C)
0.5 m/s

2496.12.00490.

2496.12.00490.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.00490.

150

016

1,6

025

nominal stroke
050

080

100

1,5

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,4
1,3
1,2
1,1

60
1,0
200

300
force daN

400

500

10

25

50
stroke in mm

75

100

21113920023

50
100

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

169

F170_11927

15.07.2004

9:32 Uhr

Seite 3

Gas Springs
with through bore passage
Mounting Variations

3
27

M6 (4x)

16

16

3
27

M6 (2x)

stroke

2480.057.01500
stroke

2480.055.01500

2496.12.01060.

11 (4x)

11 (4x)
90
73,5

73,5
x
x
73,5

122

73,5

90

27

g2

stroke

stroke

Mounting example:

+1,0

75 +0,5
21351891

+1,0

see Note!

75 +0,5
F

170

+1,0

75 +0,5

subject to alterations

F171_11928

15.07.2004

9:32 Uhr

Seite 2

AP

Gas Springs
with through bore passage

2496.12.01060.
2496.12.01060.

PROVED

97

/2 3/EC

2496.12.01060.

Initial spring force at 150 bar = 1060 daN

max.

l min.
106
115
140
170
190

l
122
140
190
250
290

g2
96
105
130
160
180

50

25,4

19

16
25
50
80
100

stroke max.

stroke

Order No
2496.12.01060.016
025
050
080
100

l 0,25
I min.

R2,5

18

R2,5

75,2 0,1

Note:

When mounting to floor, contact over the


entire floor of the cylinder tube must be
ensured!

M 6 x 12 deep
(4x)

M 6 x 12 deep
(4x)
M6 Valve

36

48

Order No for spare parts kit:


2496.12.01060

Top view

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

View X

Nitrogen N2
150 bar
50 bar
20 C to +80 C
0.3%/C
approx. 15 to 40
(at 20 C)
0.5 m/s

2496.12.01060.

2496.12.01060.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.01060.

150

016

1,6

025

nominal stroke
050

080

100

1,5

130
pressure rice factor

charge pressure (bar)

140
120
110
100
90
80
70

1,4
1,3
1,2
1,1

60
1,0
500

750
force daN

1000

1250

10

25

50
stroke in mm

75

100

21114420023

50
250

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

171

F172_11929

15.07.2004

9:33 Uhr

Seite 3

Gas Springs
with through bore passage
Mounting Variations

18

18

3
31

M6 (4x)

3
31

M6 (2x)

stroke

2480.057.03000
stroke

2480.055.03000

2496.12.01750.

y
13 (4x)

92

110
92

92

150

y
92

31

g2

stroke

stroke

Mounting example:

110

13 (4x)

+1,0

95 +0,5
+1,0

+1,0

95 +0,5
F

172

21351991

95 +0,5
see Note!

subject to alterations

F173_11930

15.07.2004

9:33 Uhr

Seite 2

Gas Springs
with through bore passage

2496.12.01750.
2496.12.01750.

ED

EC

2496.12.01750.

Initial spring force at 150 bar = 1750 daN


stroke
max.

l min.
116
125
150
180
200

l
132
150
200
260
300

g2
104
113
138
168
188

63

40,4

22

16
25
50
80
100

stroke max.

Order No
2496.12.01750.016
025
050
080
100

l 0,25
I min.

R2,5

21

R2,5

95,2 0,1

Note:
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!

M 6 x 12 deep
( )
(4x)

M 6 x 12
2d
deep
( )
(4x)

Order No for spare parts kit:


2496.12.01750

63
3

51

M6 Valve
lve

Top view

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

View
wX

Nitrogen N2
150 bar
50 bar
20
0 C
0.3%/C
C)
0.5 m/s

2496.12.01750.
496 12
Initial spring force
versus charge pressure

Spring
pring fforce Diagram dispacement versus stroke rise

.01750.
01750
0.

150

016

1,6

025

nominal stroke
050

080

100

1,5

130
pressure rise factor

140
120
100
90
70

1,4
4
1,3
1,2
1,1

60
0
1,0
750
0

100
000
0

1250

1500

1750
0

10

25

50
stroke in mm

75

100

21114920023

50
500

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

173

F174_11931

15.07.2004

9:33 Uhr

Seite 3

Gas Springs
with through bore passage
Mounting Variations

3
34

M6 (4x)

21

21

3
34

M6 (2x)

stroke

2480.057.05000
stroke

2480.055.05000

2496.12.03300.

y
13 (4x)

109,5

y
175

109,5

130
109,5

109,5

34

g2

stroke

stroke

Mounting example:

130

13 (4x)

+1,0

120 +0,5
21352091

+1,0

see Note!

120 +0,5
F

174

+1,0

120 +0,5

subject to alterations

F175_11932

15.07.2004

9:30 Uhr

Seite 2

AP

Gas Springs
with through bore passage

2496.12.03300.
2496.12.03300.

97

2496.12.03300.

Initial spring force at 150 bar = 3300 daN

16
25
50
80
100

l min.
126
135
160
190
210

l
142
160
210
270
310

g2
114
123
148
178
198

80

50,4

max.

stroke max.

stroke

23,5

Order No
2496.12.03300.016
025
050
080
100

l 0,25
I min.

R2,5

22,5

R2,5

120,2 0,1

Note:
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!

M 8 x 12 deep
( )
(4x)

Order No for spare parts kit:


2496.12.03300

M 8 x 12
2 deep

65

78
8

M6 Va
V l
Valve

Top
op view
v
Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

View X

Nitrogen N2
150 bar
50 bar
20 C to +80 C
0.3%/C
(at 20 C)
0.5 m/s

2496.12.03300.
249
Initial spring force
versus charge pressure

Spring fo
force Diagram displacement versus stroke rise

.03300.
.0
3300.

150
140

025

nominal stroke
050

080

100

1,6

130
pressure rise factor

charge pressure (bar)

016

1,7

120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60
50
0

1,0
1500
00

200
000 2500
fo
orce daN

3000

3500
0

10

25

50
stroke in mm

75

100

21115420023

10
1000

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

175

F176_11933

15.07.2004

9:34 Uhr

Seite 3

Gas Springs
with through bore passage
Mounting Variations

3
39

M6 (4x)

27

27

3
39

M6 (2x)

stroke

2480.057.07500
stroke

2480.055.07500

2496.12.04250.

y
17,5
(4x)

138

162
138

138

220

138

39

g2

stroke

stroke

Mounting example:

162

17,5
(4x)

+1,0

150 +0,5
+1,0

+1,0

150 +0,5
F

176

21352191

150 +0,5
see Note!

subject to alterations

F177_11934

15.07.2004

9:30 Uhr

Seite 2

AP

Gas Springs
with through bore passage

2496.12.04250.
2496.12.04250.

ROVED

2496.12.04250.

Initial spring force at 150 bar = 4250 daN

16
25
50
80
100

l min.
136
145
170
200
220

l
152
170
220
280
320

g2
125
134
159
189
209

100

63,5
3

max.

stroke max.

stroke

25,5

Order No
2496.12.04250.016
025
050
080
100

l 0,25
I min.

R2,5

24,5

R2,5

150,2 0,1

Note:
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!

M 8 x 12 deep
(4x)

M 8 x 12 deep
p
M6 Valve
alve

80

100
00

Order No for spare parts kit:


2496.12.04250

View X

Top view
Top
Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

Nitrogen N2
150 bar
50 bar
20 C to +80 C
0.3%/C
C)

Max. piston speed:

2496.12.04250.
496 1
Initial spring force
versus charage pressure

Spring
ring force Diagram displacement versus stroke rise

.04250.
04250
0.

150

016

1,6
6

025

nominal stroke
050

080

100

140
1,5
pressure rise factor

130

100
90
70

1,4
1,3
1,2
1,1

60
1,0
2000
0

2500
00
0 3000
force daN

3500

4000
0

10

25

50
stroke in mm

75

100

21115920022

1500
500

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

177

15.07.2004

9:28 Uhr

Seite 3

21193581

F178

178

subject to alterations

F178_01_17155

15.07.2004

9:34 Uhr

Seite 2

Gas Springs
with Increased Spring Force

2 17156 20011

Power Line

subject to alterations

178/1

F178_02_17135

05.08.2004

16:00 Uhr

Seite 3

Gas Springs
Mounting Variations

2487.12.00350.
2480.022.00150

50

50
35

7 (4x)

12

28,5
7

35

32,5

2480.055.00150

M5 (2x)

32,5

35

60

7 (4x)

35

2480.044.001502)

2)

54

32

Attention:
The spring force must be
absorbed by the stop
surface.

15

45
22,5

22

41
90

20

9 (2x)

72

Mounting example:

21713620011

+1,0
+0,5

178/2

subject to alterations

F178_03_17140

15.07.2004

9:35 Uhr

Seite 2

2487.12.00350.

Line
r
e
w
o
P

2487.12.00350.

AP

Gas Springs
with Increased Spring Force

PROVED

97

/2 3/EC

2487.12.00350.

Initial spring force at 180 bar = 350 daN

l
50
56
62
68
80
94
106
130
156
180
190
230
280

stroke max.

16
M6

2
R

4
3,5

l min.
40
43
46
49
55
62
68
80
93
105
110
130
155

10
13
16
19
25
32
38
50
63
75
80
100
125

12,5

stroke
max.

l 0,25
l min.

Order No
2487.12.00350.010
013
016
019
025
032
038
050
063
075
080
100
125

Valve M6

27
32 -0,2

Note:
X

Order No for spare parts kit:


2487.12.00350

View X
20
M 6 x 6 deep
(2x)

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
180 bar
25 bar
0 C to +80 C
0.3%/C
approx. 20 to 100
(at 20 C)
0.8 m/s

2487.12.00350.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

013 019
010 016
025 032

180
170
160
150
140
130
120
110
100
90
80
70
60
50

038

050

nominal stroke
063
075 080

100

125

100

125

1,6
pressure rise factor

charge pressure (bar)

2487.12.00350.

1,5
1,4
1,3
1,2
1,1
1,0

100

200
force daN

300

400

10

25

50

75
stroke in mm

21714120022

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

178/3

F178_04_17145

05.08.2004

16:00 Uhr

Seite 3

Gas Springs
Mounting Variations

2487.12.00500.
2480.022.00250

55
40

55
40

12

7 (4x)

x
52

40

68

40

56,6
76,6

y
56,6

2480.044.002502)

2480.010.00250.055
2480.010.00250.095*

59
25

44

55
*95

15

38

55
27,5

2,5

7 (2x)

52
40

20

x
x

7 (4x)

40

48

7 (4x)

20

38 +1
+0,5

38 +1
+0,5

2480.008.00250

17

M4 (4x)

17

M5 (2x)

2480.007.00250
stroke

2480.057.00250
stroke

2480.055.00250

9 (2x)

12

43
95

36

20

39

40

77

7 (4x)
16

Attention:
The spring force must be
absorbed by the stop
surface.

21714620011

2)

178/4

subject to alterations

F178_05_17150

15.07.2004

9:35 Uhr

Seite 2

2487.12.00500.

Line
r
e
w
o
P

2487.12.00500.

AP

Gas Springs
with Increased Spring Force

PROVED

97

/2 3/EC

2487.12.00500.

Initial spring force at 150 bar = 500 daN

l
50
56
62
68
80
94
106
130
156
180
190
230
280

stroke max.

20
M6

2
R

4
4

l min.
40
43
46
49
55
62
68
80
93
105
110
130
155

10
13
16
19
25
32
38
50
63
75
80
100
125

12,5

stroke
max.

l 0,25
l min.

Order No
2487.12.00500.010
013
016
019
025
032
038
050
063
075
080
100
125

Valve M6

33
38 -0,2

Note:

Order No for spare parts kit:


2487.12.00500
View X

25
M 6 x 6 deep
(2x)

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
approx. 20 to 100
(at 20 C)
0.8 m/s

2487.12.00500.

2487.12.00500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

150

013 019
010 016
025 032

1,6

038

050

nominal stroke
063
075 080

100

125

100

125

1,5

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,4
1,3
1,2
1,1

60
50

1,0
100

200
300
force daN

400

500

10

25

50

75
stroke in mm

21715120022

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

178/5

F178_06_18526

15.07.2004

9:36 Uhr

Seite 3

Gas Springs
Mounting Variations

2487.12.00750.

2480.011.00500

2480.011.00500.1

2480.022.00500

M10 (2x)

70
50

20

20

12

12

M10 (2x)

15 (2x)

DIN 74 Km 8 (4x)

70
50

70
50

12

12

15 (2x)

DIN 74 Km 8 (4x)

70
50

20

70
50

70
50

20

20

9 (4x)

x
x

64

50

86

50

50

70,7

2480.044.005002)

70,7
95,8

70,7

2480.010.00500.095
2480.010.00500.180

64
28

52

95
180

15

30

45

60

56

9 (2x)
64
50

2,5

9 (4x)
50

25

9 (4x)

25

45 +1
+0,5

13

45 +1
+0,5

13

2480.008.00500

22

M5 (4x)

22

M6 (2x)

2480.007.00500
stroke

2480.057.00500
stroke

2480.055.00500

9 (2x)

12

45
100

40

20

46

,
45

82

7 (4x)
16

Attention:
The spring force must
be absorbed by the stop
surface.

21852720031

2)

178/6

subject to alterations

F178_07_18531

15.07.2004

9:37 Uhr

Seite 2

2487.12.00750.

Line
r
e
w
o
P

2487.12.00750.

AP

Gas Springs
with Increased Spring Force

PROVED

97

/2 3/EC

2487.12.00750.

Initial spring force at 150 bar = 0750 daN

l
52
58
64
70
82
96
108
132
158
182
192
232
282

stroke max.

25

M6

2
R

4
4

l min.
42
45
48
51
57
64
70
82
95
107
112
132
157

15,5

10
13
16
19
25
32
38
50
63
75
80
100
125

l 0,25
l min.

stroke
max.

Order No
2487.12.00750.010
013
016
019
025
032
038
050
063
075
080
100
125

39

Valve M6

45,2 0,1

Note:

Order No for spare parts kit:


2487.12.00750

View X
20
M 8 x 6 deep
(2x)

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
approx. 20 to 100
(at 20 C)
0.8 m/s

2487.12.00750.

2487.12.00750.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

nominal stroke
013 019
010 016
025

140

1,6

130

1,5

pressure rise factor

charge pressure (bar)

150

120
110
100
90
80
70
60

032 038

050

063

075 080

100

125

100

125

1,4
1,3
1,2
1,1
1,0

50
100 200 300 400 500 600 700 800
force daN

10

25

50

75
stroke in mm

21853220031

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

178/7

15.07.2004

9:36 Uhr

Seite 3

Gas Springs
Mounting Variations

2487.12.01000.

2480.011.00750

2480.011.00750.1

2480.022.00750

75
56,5

M10 (2x)
20

20

12

12

M10 (2x)

15 (2x)

12

12

15 (2x)

DIN 74 Km 8 (4x)

DIN 74 Km 8 (4x)

75
56,5

75
56,5

F178_08_17590

75
56,5

13 (2x)

2,5

9 (4x)
56,5

14,2

14,2

30

50 +1
+0,5

13

9 (4x)

30

x
70

56,5

95

56,5

56,5

80

2480.044.007502)

61

70
56,5

x
x

12

22

M5 (4x)

13

50 +1
+0,5

2480.008.00750

13

20

75
56,5
2480.007.00750

22

M6 (2x)

9 (4x)

stroke

2480.057.00750
stroke

2480.055.00750

20

75
56,5

24

80
110

80

2480.045.007502)

2480.010.00750.115

65

90
58

12

9 (2x)

4 0,1

13

38
115

20
60
130

34,5
12

10 +0,1

11

22
23,5

,5
56

110

33

50

30

51

70

50,4

40

80

40

9 (4x)
20

2480.047.007502)

60

28,1 20

15
9

Attention:
The spring force must
be absorbed by the stop
surface.

60
32

18
11

30
19

2)

40,1

10 +0,1

11,5

21759120021

DIN 74 - Km 10 (2x)
DIN 74 - Km 8 (2x)
F

178/8

subject to alterations

F178_09_17595

15.07.2004

9:36 Uhr

Seite 2

2487.12.01000.

Line
r
e
w
o
P

2487.12.01000.

AP

Gas Springs
with Increased Spring Force

PROVED

97

/2 3/EC

2487.12.01000.

Initial spring force at 150 bar = 1000 daN

l
64
70
76
88
102
114
138
164
188
198
238
288

stroke max.

28

M6

l min.
51
54
57
63
70
76
88
101
113
118
138
163

15,5

13
16
19
25
32
38
50
63
75
80
100
125

l 0,25

stroke
max.

7
8

l min.

Order No
2487.12.01000.013
016
019
025
032
038
050
063
075
080
100
125

43

Valve M6

50,2 0,1

Note:

Order No for spare parts kit:


2487.12.01000

View X
20
M 8 x 6 deep
(2x)

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
approx. 20 to 100
(at 20 C)
0.8 m/s

2487.12.01000.

2487.12.01000.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

016
013 019 025 032

140

1,6

130

1,5

pressure rise factor

charge pressure (bar)

150

120
110
100
90
80
70
60
50

038

050

nominal stroke
063
075 080

100

125

100

125

1,4
1,3
1,2
1,1
1,0

200

400
600
force daN

800

1000

10

25

75

50
stroke in mm

21759620022

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

178/9

F178_10_19377

05.08.2004

16:01 Uhr

Seite 3

Gas Springs
Mounting Variations

2487.12.01500.

2480.011.01000

2480.022.01000

9 (2x)
100
73,5

20

12

M12 (2x)

100
73,5

18 (4x)

20

12

24

100
73,5

100
73,5

11 (2x)

12

15 (2x)

2480.007.01000
stroke

2480.057.01000

11 (4x)

27

M6 (4x)

14,2

30

13

63 +1
+0,5

16

11 (4x)
90
73,5

62

x
90
y

92

92

21937820041

73,5

178/10

subject to alterations

F178_11_19382

15.07.2004

9:37 Uhr

Seite 2

2487.12.01500.

Line
r
e
w
o
P

2487.12.01500.

AP

Gas Springs
with Increased Spring Force

PROVED

97

/2 3/EC

2487.12.01500.

Initial spring force at 150 bar = 1500 daN

l
70
76
82
94
108
120
144
170
194
204
244
294

M6

36

l min.
57
60
63
69
76
82
94
107
119
124
144
169

13
16
19
25
32
38
50
63
75
80
100
125

stroke max.

stroke
max.

l 0,25
l min.
6
19

Order No
2487.12.01500.013
016
019
025
032
038
050
063
075
080
100
125

Valve M6

56
63,2 0,1

Note:

Order No for spare parts kit:


2487.12.01500
View X
20

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

M8 x 6
deep
(2x)

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
approx. 50 to 100
(at 20 C)
0.8 m/s

2487.12.01500.

2487.12.01500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

nominal stroke
013 019
016
025

150

050

063

075 080

100

125

100

125

1,6

140
130
pressure rise factor

charge pressure (bar)

032 038

120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60
50
200 400 600 800 1000 1200 1400 1600
force daN

1,0
0

10

25

50

75
stroke in mm

21938320041

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

178/11

15.07.2004

9:37 Uhr

Seite 3

Gas Springs
Mounting Variations

2487.12.02400.

2480.011.01500

2480.022.01500

100
73,5
100
73,5

15

40

100
73,5

M20

100
73,5

24

9
11
DIN 74 - Km 10 (4x)

2480.007.01500

M6 (4x)

90
73,5

90
y

104

2480.044.015002)

104
134

104

2480.045.015002)

2480.010.01500.130

90
85

130

20
11 (2x)

16

73,5
160

43,5
15

10 +0,1

10

28
29,5

,
73

137

37

65

30

77

101

57

75,4

4 0,1

115
52,5
105
52,5

30

x
73,5

122

73,5

73,5

19

x
x

13 (2x)

2,5

11 (4x)
73,5

14,2

11 (4x)

14,2

30

75 +1
+0,5

13

16

75 +1
+0,5

16

2480.008.01500

29

29

M6 (2x)

11 (4x)

stroke

2480.057.01500
stroke

2480.055.01500

12

12

20

DIN 74 - Km 8 (4x)

86

F178_12_17600

11 (4x)
25

2480.047.015002)

90

37 40

15
9

Attention:
The spring force must
be absorbed by the stop
surface.

90
38

20
13

35
21

2)

14,5

40,1

10 +0,1

21760120021

DIN 74 - Km 12 (2x)
DIN 74 - Km 8 (2x)

178/12

subject to alterations

F178_13_17605

15.07.2004

9:35 Uhr

Seite 2

2487.12.02400.

Line
r
e
w
o
P

2487.12.02400.

AP

Gas Springs
with Increased Spring Force

PROVED

97

/2 3/EC

2487.12.02400.

Initial spring force at 150 bar = 2400 daN

l
77
83
95
109
121
145
171
195
205
245
295

stroke max.

45

M6

3
R

2,5

7
8

l min.
61
64
70
77
83
95
108
120
125
145
170

16
19
25
32
38
50
63
75
80
100
125

21

stroke
max.

l 0,25
l min.

Order No
2487.12.02400.016
019
025
032
038
050
063
075
080
100
125

68
75,2 0,1

Note:

Valve M6

Order No for spare parts kit:


2487.12.02400
View X

90

40

M8 x 6
deep
(4x)
Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
approx. 20 to 100
(at 20 C)
0.8 m/s

2487.12.02400.

2487.12.02400.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

140

032

038

050

nominal stroke
063
075 080

100

125

100

125

1,6

130
pressure rise factor

charge pressure (bar)

016 019 025

1,7

150

120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60

1,0

50
500

1000
1500
force daN

2000

2500

10

25

75

50
stroke in mm

21759620022

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

178/13

15.07.2004

9:36 Uhr

Seite 3

Gas Springs
Mounting Variations

2487.12.04200.

2480.011.03000

2480.022.03000

120
92
120
92

60

120
92

M20

120
92

12

12

20

24

9
13 (4x)
DIN 74 - Km 8 (4x)

130

2480.044.030002)

40

110
105
66,5
140

20

46,5

17

13 (2x)

15

10 +0,1

11

28
32,5

63

92

77,5

30

96

121

95,4

90
195

170

2,5

2480.045.030002)

2480.010.03000.140

145
67,5
125
62,5

130
170

130

4 0,1

150

92

19

17 (2x)

110
92

92

x
x

14,2

18

13 (4x)
92

92

13 (4x)

14,2

40

95 +1
+0,5

17

18

95 +1
+0,5

110

2480.008.03000

33

M6 (4x)
33

M6 (2x)

2480.007.03000
stroke

2480.057.03000
stroke

2480.055.03000

13 (4x)

106

F178_14_17610

13 (4x)
27

2480.047.030002)

110

60

15

Attention:
The spring force must
be absorbed by the stop
surface.

110
63,5

24
15

40
26

2)

10 +0,1

14,5

40,1

36,5

21761120021

DIN 74 - Km 12 (2x)
DIN 74 - Km 8 (2x)

178/14

subject to alterations

F178_15_17615

15.07.2004

9:36 Uhr

Seite 2

2487.12.04200.

Line
r
e
w
o
P

2487.12.04200.

AP

Gas Springs
with Increased Spring Force

PROVED

97

/2 3/EC

2487.12.04200.

Initial spring force at 150 bar = 4200 daN

60

M8

3
R

2,5

7
8

90
96
108
122
134
158
184
208
218
258
308

stroke max.

l min.
74
77
83
90
96
108
121
133
138
158
183

24

16
19
25
32
38
50
63
75
80
100
125

l 0,25
l min.

stroke
max.

10,5

Order No
2487.12.04200.016
019
025
032
038
050
063
075
080
100
125

87
95,2 0,1

Note:

G 1/ 8

Valve

Order No for spare parts kit:


2487.12.04200
View X

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

90

60

M 8 x 12
deep
(4x)

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
approx. 20 to 100
(at 20 C)
0.8 m/s

2487.12.04200.

2487.12.04200.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

140

032 038

050

nominal stroke
063
075 080

100

125

100

125

1,6

130
pressure rise factor

charge pressure (bar)

016 019 025

1,7

150

120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60

1,0

50
500

1500
2500
force daN

3500

4500

10

25

75

50
stroke in mm

21761620021

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

178/15

15.07.2004

9:36 Uhr

Seite 3

Gas Springs
Mounting Variations
2480.011.05000

140
109,5

36

155

2480.044.050002)

131

50
2480.045.050002)

2480.010.05000.160

140
130

48

22

102,5
220
13 (2x)

160

20

79

120,4

3
149

165
77,5
148
74

155
205

155

4 0,1

130

x
109,5

175

109,5

109,5

17 (2x)

130
109,5

2,5

13 (4x)

14,2

14,2

50

17

120 +1
+0,5

109,5

12
2480.008.05000

21

13 (4x)

12

20
M6 (4x)

21

120 +1
+0,5

13 (4x)

17 (4x)

2480.007.05000

36
y

24

stroke

stroke

2480.057.05000

M6 (2x)

140
109,5

80

140
109,5

11
13 (4x)
DIN 74 - Km 10 (4x)

2480.055.05000

140
109,5

20

15

20

80

125
100

11
11
DIN 74 - Km 10 (8x)

2480.022.05000

140
109,5

140
109,5

125
100

2480.002.05000 (auslaufend)

M20

2480.001.05000 (auslaufend)

2487.12.06600.

19

F178_16_18536

18

28
34

5
9,

10

195

88

90

30

122

10 +0,1

11,5

15 (4x)
30

2480.047.050002)

130

10 +0,1
40,1

39

11

80

18
11

Attention:
The spring force must
be absorbed by the stop
surface.

130
88,9

26
17,5

50
36

2)

17,5

21853720031

DIN 74 - Km 16 (2x)
DIN 74 - Km 10 (2x)
F

178/16

subject to alterations

F178_17_18541

15.07.2004

9:35 Uhr

Seite 2

2487.12.06600.

Line
r
e
w
o
P

2487.12.06600.

AP

Gas Springs
with Increased Spring Force

PROVED

97

/2 3/EC

2487.12.06600.

75

M8

l
100
106
118
132
144
168
194
218
228
268
318

2,5

7
8

l min.
84
87
93
100
106
118
131
143
148
168
193

10,5

16
19
25
32
38
50
63
75
80
100
125

25,5

stroke
max.

l 0,25
l min.

Order No
2487.12.06600.016
019
025
032
038
050
063
075
080
100
125

stroke max.

Initial spring force at 150 bar = 6630 daN

112
120,2 0,1

Note:

G1/8
Valve

Order No for spare parts kit:


2487.12.06600

View X

90

80

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C

M 10 x 12 deep
(4x)

0.3%/C
approx. 20 to 100
(at 20 C)
0.8 m/s

2487.12.06600.

2487.12.06600.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

nominal stroke
016 019 025

140

1,6

130

1,5

pressure rise factor

charge pressure (bar)

150

120
110
100
90
80
70

032 038

050

063

075 080

100

125

100

125

1,4
1,3
1,2
1,1

60

1,0

50
1000 2000 3000 4000 5000 6000 7000
force daN

10

25

50

75
stroke in mm

21854220031

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

178/17

F178_18_19387

15.07.2004

9:31 Uhr

Seite 3

Gas Springs
Mounting Variations

2487.12.09500.

2480.011.07500

2480.022.07500

DIN 74 Km 10 (4x)

190
138

190
138

M20

15

20

17,5 (4x)

190
138

12

190
138

100

24
17,5 (4x)

195

170

50

2,5

14,2

27

138

138

21 (2x)

162
138

14,2
21

17,5
(4x)

138

50

150 +1
+0,5

162

x
x

138

17,5
(4x)

27

150 +1
+0,5

220

2480.008.07500

41

M6 (4x)

41

M6 (2x)

2480.007.07500
stroke

2480.057.07500
stroke

2480.055.07500

195
245

195

2480.044.075002)
200

20

150,4

200
100

95

120
260

30

13 (2x)

230

Attention:
The spring force must
be absorbed by the stop
surface.

2193882004 1

2)

178/18

subject to alterations

F178_19_19392

15.07.2004

9:37 Uhr

Seite 2

2487.12.09500.

Line
r
e
w
o
P

2487.12.09500.

AP

Gas Springs
with Increased Spring Force

PROVED

97

/2 3/EC

2487.12.09500.

l min.
97
103
110
116
128
141
153
158
178
203

l
116
128
142
154
178
204
228
238
278
328

90

M8

19
25
32
38
50
63
75
80
100
125

27,5

stroke
max.

2,5

10,5

8
8

l 0,25
l min.

Order No
2487.12.09500.019
025
032
038
050
063
075
080
100
125

stroke max.

Initial spring force at 150 bar = 9500 daN

142
150,2 0,1

Note:

G 1/ 8

Valve

Order No for spare parts kit:


2487.12.09500
View X

90

100

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C

M 10 x 13
deep
(4x)

0.3%/C
approx. 20 to 100
(at 20 C)
0.8 m/s

2487.12.09500.

2487.12.09500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

nominal stroke
019 025

150

050

063

075 080

100

125

100

125

1,6

140
130
pressure rise factor

charge pressure (bar)

032 038

120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60
50

1,0
2000

4000
6000
force daN

8000

10000

10

25

50

75
stroke in mm

21939320041

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

178/19

15.07.2004

9:37 Uhr

Seite 3

21716102001 1

F178_20_17160

178/20

subject to alterations

F179_11936

15.07.2004

9:34 Uhr

Seite 2

21075071

Compact
Gas Springs

subject to alterations

179

F180_12599

15.07.2004

9:34 Uhr

Seite 3

Compact Gas Springs


for small displacement and high forces
Mounting variations

2490.12.00420

2480.053.00150
Pedestal foot clamp
for 2490.12.00420
A-A

54
38
B

2480.054.00150

2480.051.00150

(phasing out)
Clamping flange
for 2490.12.00420

Clamping flange VDI 3003


for 2480.21./2490.12.00420

27
8,4 (4x)

25

M8

13 (4x)

30

36
52

B-B

8 (4x)

6,6 (2x)

M5 (4x)

25

30

50
38

Mounting example:

280017 2

+1,0
+0,5

180

subject to alterations

F181_12600

15.07.2004

9:50 Uhr

Seite 2

Compact Gas Springs


for small displacement
and high forces

2490.12.00420.
Initial spring force at 150 bar = 420 daN

97

/2 3/EC

6
10
16
25

l
56
70
91
120

12

lmin
50
60
75
95

max.

11,5

stroke

R1

l 0,25
I min.

Order No
2490.12.00420.006
010
016
025

PROVED

2490.12.00420.
strokemax.

2490.12.00420.

AP

Valve
5

R1

M6x5,5 deep
22,9
24,9 0,1

Note:
Worn gas springs cannot be repaired, they
have to be replaced completely.

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
approx. 100
(at 20 C)
0.5 m/s

2490.12.00420.

2490.12.00420.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

nominal stroke
.00420.

150

010

016

025

1,6

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60

1,0
150

200

250 300
force daN

350

400

450

10

15

20

25

stroke in mm

21352220022

50
100

006

1,7

Pressure rise factor accounts for displacement but not external influences!

subject to alterations

181

F182_11937

05.08.2004

16:01 Uhr

Seite 3

Compact Gas Springs


for small displacement and high forces
Mounting Variations

2490.12.01000.
2480.022.00250

55
40

55
40

12

7 (4x)

0,5
15

M4 (4x)

0,5
15

M5 (2x)

stroke

2480.057.00250
stroke

2480.055.00250

y
9

7 (4x)

7 (4x)

52
40

40
x
x
40

68

40

52

2480.044.002502)

2)

59

15

38

55
27,5

25

Attention:
The spring force must be
absorbed by the stop
surface.

43
95

20

9 (2x)

77

0,5

15

g2

0,5

stroke

stroke

Mounting example:

182

see Note!

38 +1,0
+0,5

with Adapter Baseplate

subject to alterations

21352391

38 +1,0
+0,5

38 +1,0
+0,5

F183_11938

15.07.2004

9:45 Uhr

Seite 2

Compact Gas Springs


for small displacement
and high forces

2490.12.01000.
2490.12.01000.

AP

PROVED

97

/2 3/EC

2490.12.01000.

Initial spring force at 150 bar = 1000 daN

l
61
78
100
135
167
195
230

g 2*
49
62
78
104
129
149
174

g2* see mounting example

20
0,5

l min.
54,75
67,75
83,75
109,75
134,75
154,75
179,75

10,5

max.

6
10
16
25
32
40
50

strokemax.

stroke

Order No
2490.12.01000.006
010
016
025
032
040
050

l 0,25

I min.

R1

10,5

R1

M 6 Valve
38 0,1

Note:
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!

2480.00.20.01000
Adapter baseplate with connecting Fitting

M6 (2x)

M6 x 6,5
deep
View X

25

6,6 (2x)

45

Before fitting the adapter base plate


remove the valve from the gas spring.

11 x 6,9 deep (2x)

17

Order No for spare parts kit:


2490.12.01000

Socket cap screws


M6 x 20 deep (2x)
DIN EN ISO 4762

17

Max. piston speed:

20 -0,2

Nitrogen N2
150 bar
25 bar
0 C to +80 C

38 0,1

2490.12.01000.

2490.12.01000.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.01000.

006

1,7

140

010

nominal stroke
025

016

032

050

040

1,6
pressure rise factor

130
charge pressure (bar)

G1/ 8

10,5

27

0.3%/C
approx. 100
(at 20 C)
0.5 m/s

150

32

4
4

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

120
110
100
90
80
70

1,5
1,4
1,3
1,2
1,1

60

1,0

50
250

500
force daN

750

1000

10

15

20

25
30
stroke in mm

35

40

45

50

21109920022

Pressure rise factor accounts for displacement but not external influences!

subject to alterations

183

F184_11939

15.07.2004

9:45 Uhr

Seite 3

Compact Gas Springs


for small displacement and high forces
Mounting Variations

2490.12.01800.
2480.022.00750

75
56,5

75
56,5

12

24
9 (4x)

13

13

0,5
21

M5 (4x)

0,5
21

M6 (2x)

stroke

2480.057.00750
stroke

2480.055.00750

y
9 (4x)

9 (4x)

70
56,5

56,5
x
56,5

95

2480.044.007502)

Attention:
The spring force must
be absorbed by the stop
surface.

Mounting example:

90

20

40

80

40
50,4

56,5
2)

70

60
130

30

9 (2x)

with Adapter Baseplate

110

0,5

21

g2

0,5

stroke

stroke

Mounting example:

50 +1,0
+0,5

184

with Adapter Baseplate

subject to alterations

21352491

see Note!

50 +1,0
+0,5
50 +1,0
+0,5

F185_11940

15.07.2004

9:45 Uhr

Seite 2

Compact Gas Springs


for small displacement
and high forces

2490.12.01800.
2490.12.01800.

AP

PROVED

97

/2 3/EC

2490.12.01800.

Initial spring force at 150 bar = 1800 daN

l
66
80
106
135
162
190
220

g 2*
52
62
82
102
122
142
162

g2* see mounting example

30
0,5

lmin
59,75
69,75
89,75
109,75
129,75
149,75
169,75

strokemax.

max.

6
10
16
25
32
40
50

14,5

stroke

Order No
2490.12.01800.006
010
016
025
032
040
050

I min.

l 0,25

R2

R2

14,5

G1/8" Valve

Note:

2480.00.20.01800

50,2 0,1

When mounting to floor, contact over the


entire floor of the cylinder tube must be
ensured!

Adapter baseplate with connecting Fitting


X

11 x 6,9 deep (2x)

Order No for spare parts kit:


2490.12.01800

6,6 (2x)
DIN 74 - Km 6
(2x)

26

Before fitting the adapter base plate


remove the valve from the gas spring.

Screws
M 6 x 20
DIN 912 (3x)

M6 x 6,5 deep
(2x)

M 6 x 11,5
deep (4x)
26

View X

Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C

50,2 0,1

20 -0,2

10,5

0.3%/C
approx. 100
(at 20 C)
0.5 m/s

G1/ 8

2490.12.01800.

2490.12.01800.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.01800.

150

Connecting
fitting, rotating

43
G1/ 8

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

006

1,6

010

nominal stroke
025

016

032

040

050

140
1,5
pressure rise factor

charge pressure (bar)

130
120
110
100
90
80
70

1,4
1,3
1,2
1,1

60
50

1,0
500

1000
force daN

1500

2000

10

15

20

30
25
stroke in mm

35

40

35

50

21110420022

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

185

F186_11941

15.07.2004

9:46 Uhr

Seite 3

Compact Gas Springs


for small displacement and high forces
Mounting Variations

2490.13.04700.
2480.022.01500

100
73,5

100
73,5

12

24
11 (4x)

stroke

2480.058.01500

26

M6 (4x)

16

75 +1
+0,5
11 (4x)
90
73,5
x

2480.044.015002)

Attention:
The spring force must
be absorbed by the stop
surface.

Mounting example:

20

75,4

115
52,5
105
52,5

2)

90

73,5

73,5
160

30

11 (2x)

with Adapter Baseplate

0,5

26

g2

0,5

stroke

stroke

137

75 +1,0
+0,5

186

with Adapter Baseplate


subject to alterations

21352591

see Note!

75 +1,0
+0,5
75 +1,0
+0,5

F187_11942

15.07.2004

9:46 Uhr

Seite 2

2490.13.04700.
Replaces
2490.12.04700.
2490.13.04700.

Compact Gas Springs


for small displacement
and high forces

AP

PROVED

97

/2 3/EC

2490.13.04700.

Initial spring force at 150 bar = 4700 daN

Order No
2490.13.04700.010
016
025
032
040
050

stroke
max.

10
16
25
32
40
50

lmin
69,75
89,75
109,75
134,75
159,75
189,75

l
80
106
135
167
200
240

g 2*
60
80
100
125
150
180

strokemax.

g2* see mounting example

R1,5

I min.

R1,5

18

l 0,25

18

0,5

50

G1/8 Valve
75,2 0,1

Note:
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!

2480.00.20.04700
Adapter baseplate with connecting Fitting

15 x 9 deep (3x)
Order No for spare parts kit:
2490.12.04700

9 (3x)
40

Before fitting the adapter base plate


remove the valve from the gas spring.

DIN 74 Km 8
(3x)
Screws
M 8 x 20
DIN 912 (3x)

M8 x 9 deep
(4x)

Max. piston speed:

40

Nitrogen N2
150 bar
25 bar
0 C to +80 C

View X

approx. 80 to 100
(at 20 C)
0.5 m/s

G1/ 8 "

2490.13.04700.

2490.13.04700.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.04700.

150

Connecting
fitting, rotating
20 -0,2

0.3%/C

10,5

75,2 0,1
68
G1/ 8 "

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

M 8 x 11,5
deep (4x)

010

1,5

nominal stroke
025

016

032

040

050

140
1,4
pressure rise factor

charge pressure (bar)

130
120
110
100
90
80
70

1,3
1,2
1,1

60
1,0
2000

3000
force daN

4000

5000

10

15

20

25
30
stroke in mm

35

40

50

45

21110920022

50
1000

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

187

F188_11943

15.07.2004

9:46 Uhr

Seite 3

Compact Gas Springs


for small displacement and high forces
Mounting Variations

2490.13.07500.
2480.022.03000

120
92

120
92

12

24
13 (4x)

stroke

2480.058.03000

30

M6 (4x)

18

95 +1
+0,5
13 (4x)

110
92

2480.044.030002)

Attention:
The spring force must
be absorbed by the stop
surface.

Mounting example:

20

95,4

145
67,5
125
62,5

2)

110

92

90
195

30

13 (2x)

170

with Adapter Baseplate

0,5

30

g2

0,5

stroke

stroke

Mounting example:

95 +1,0
+0,5

188

with Adapter Baseplate


subject to alterations

21352691

see Note!

95 +1,0
+0,5
95 +1,0
+0,5

F189_11944

15.07.2004

9:46 Uhr

Seite 2

2490.13.07500.
Replaces
2490.12.07500.

Compact Gas Springs


for small displacement
and high forces

AP

PROVED

97

/2 3/EC

2490.13.07500.

2490.13.07500.
Initial spring force at 150 bar = 7500 daN

Order No
2490.13.07500.010
016
025
032
040
050

stroke
max.

10
16
25
32
40
50

lmin
79,75
99,75
119,75
149,75
169,75
204,75

l
90
116
145
182
210
255

g 2*
68
88
108
138
158
193

strokemax.

g2* see mounting example

R1,5

I min.

R1,5

21

l 0,25

21

0,5

55

G1/8 Valve
95,2 0,1

Note:
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!

2480.00.20.07500
Adapter baseplate with connecting Fitting

15 x 9 deep (3x)

Order No for spare parts kit:


2490.12.07500

9 (3x)
DIN 74 Km 8
(3x)

52

Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C

52
95,2 0,1
87
G1/ 8 "

View X

approx. 80 to 100
(at 20 C)
0.5 m/s

G1/ 8 "

2490.13.07500.

2490.13.07500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.07500.

150

Connecting
fitting, rotating

0.3%/C

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

M8 x 11,5
deep (4x)

20 -0,2

M8 x 11 deep
(4x)

Screws
M8 x 20
DIN 912 (3x)

11

Before fitting the adapter base plate


remove the valve from the gas spring.

010

1,5

nominal stroke
025

016

032

040

050

140
1,4
pressure rise factor

charge pressure (bar)

130
120
110
100
90
80
70

1,3
1,2
1,1

60
1,0
3000

4000
force daN

6000

8000

10

15

20

25
30
stroke in mm

35

40

45

50

21111420022

50
2000

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

189

F190_11945

15.07.2004

9:46 Uhr

Seite 3

Compact Gas Springs


for small displacement and high forces
Mounting Variations

2490.12.11800.
2480.022.05000

140
109,5

140
109,5

12

24
13 (4x)

y
13 (4x)

109,5
x
109,5

175

109,5

130
109,5

2480.044.050002)

Attention:
The spring force must
be absorbed by the stop
surface.

Mounting example:

148
74

165
77,5

20

120,4

130

13 (4x)

2)

21

M6 (4x)

21

M6 (2x)

0,5
33 stroke

2480.057.05000
0,5
33 stroke

2480.055.05000

30

102,5
220
13 (2x)

195

with Adapter Baseplate

0,5

33

g2

0,5

stroke

stroke

Mounting example:

120 +1,0
+0,5

190

with Adapter Baseplate

subject to alterations

21352791

see Note!

120 +1,0
+0,5
120 +1,0
+0,5

F191_11946

15.07.2004

9:47 Uhr

Seite 2

Compact Gas Springs


for small displacement
and high forces

2490.12.11800.
2490.12.11800.

AP

PROVED

97

/2 3/EC

2490.12.11800.

Initial spring force at 150 bar = 11800 daN

Order No
2490.12.11800.010
016
025
032
040
050

stroke
max.

10
16
25
32
40
50

lmin
89,75
109,75
129,75
154,75
179,75
209,75

l
100
126
155
187
220
260

g 2*
78
98
118
143
168
198

0,5

22,5

70

R2,5

I min.

l 0,25

strokemax.

g2* see mounting example

22,5

R2,5

G1/8" Valve
120,2 0,1

Note:
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!

2480.00.20.11800
Adapter baseplate with connecting Fitting

18 x 11 deep (4x)

Order No for spare parts kit:


2490.12.11800
68

DIN 74 Km 10
(4x)

45

Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C

68
120,2 0,1
112
G1/ 8 "

View X

7
approx. 80 to 100
(at 20 C)
0.5 m/s

2490.12.11800.

2490.12.11800.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.11800.

150

010

1,5

G1/ 8 "

nominal stroke
025

016

Connecting
fitting, rotating
11

0.3%/C

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

M10 x 12,5
deep (4x)

20

M10 x 11
deep (4x)

20 -0,2

Before fitting the adapter base plate


remove the valve from the gas spring.

11 (4x)

Screws
M10 x 20
DIN 912 (4x)

032

050

040

140
1,4
pressure rise factor

charge pressure (bar)

130
120
110
100
90
80
70

1,3
1,2
1,1

60
1,0
5000

7000
9000
force daN

11000

10

15

20

25
stroke in mm

30

35

40

50

45

21111920022

50
3000

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

191

F192_11947

15.07.2004

9:47 Uhr

Seite 3

Compact Gas Springs


for small displacement and high forces
Mounting Variations

2490.12.18300.
2480.022.07500

190
138

190
138

12

24
17,5 (4x)

y
17,5
(4x)

138
x
138

220

138

162
138

2480.044.075002)

Attention:
The spring force must
be absorbed by the stop
surface.

Mounting example:

200

200
100

95

20

150,4

162

17,5
(4x)

2)

27

M6 (4x)

27

M6 (2x)

0,5
38 stroke

2480.057.07500
0,5
38 stroke

2480.055.07500

120
260

30

13 (2x)

230

with Adapter Baseplate

0,5

38

g2

0,5

stroke

stroke

Mounting example:

150 +1,0
+0,5

192

with Adapter Baseplate

subject to alterations

21352891

see Note!

150 +1,0
+0,5
150 +1,0
+0,5

F193_11948

15.07.2004

9:47 Uhr

Seite 2

Compact Gas Springs


for small displacement
and high forces

2490.12.18300.
2490.12.18300.

AP

PROVED

97

/2 3/EC

2490.12.18300.

Initial spring force at 150 bar = 18300 daN

Order No
2490.12.18300.010
016
025
032
040
050

stroke
max.

10
16
25
32
40
50

lmin
99,75
119,75
139,75
164,75
194,75
219,75

l
110
136
165
197
235
270

g 2*
89
109
129
154
184
209

0,5

24,5

90

R2,5

I min.

l 0,25

strokemax.

g2* see mounting example

R2,5

24,5

G1/8" Valve
150,2 0,1

Note:
When mounting to floor, contact over the
entire floor of the cylinder tube must be
ensured!

2480.00.20.18300
Adapter baseplate with connecting Fitting
18 x 11 deep (4x)

11 (4x)

Screws
M10 x 20
DIN 912 (4x)

Order No for spare parts kit:


2490.12.18300

DIN 74 Km 10
(4x)

90

Before fitting the adapter base plate


remove the valve from the gas spring.

M10 x 12,5 deep


(4x)

90
150,2 0,1
142
G1/ 8 "

View X

Connecting
fitting, rotating

0.3%/C

20 -0,2

approx. 50 to 100
(at 20 C)
0.5 m/s

2490.12.18300.

2490.12.18300.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.18300.

150

010

1,5

nominal stroke
025

016

G1/ 8 "

032

11

Max. piston speed:

20

M10 x 11
deep (4x)

Nitrogen N2
150 bar
25 bar
0 C to +80 C

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

040

050

130

1,4
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,3
1,2
1,1

60
1,0
10...

12... 14...
force daN

16... 18000

10

15

20

25
30
stroke in mm

35

40

45

50

21112420022

50
6000 8...

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

193

15.07.2004

9:47 Uhr

Seite 3

21075372

F194_11949

194

subject to alterations

Seite 2

20
80

80

PH
AS
IN
G

Gas Springs
with Low Build
Height

Power Line
2487.12.00500.025

82

Construction
heights with the
same stroke and
the same/increased
spring force

Low construction heights Power Line


2485.71.00500.025
2487.12.00750.025

Low construction
heights
2485.12.00500.025

88

Low construction heights Power Line


2485.71.00750.025
2487.12.01000.025

Low construction
heights
2485.12.00750.025

Power Line
2487.12.02400.025

Low construction
heights
2485.12.01500.025

21075020002

62
108

120

O
UT
PH
AS
IN
G

170

50

Normal construction
heights
2480.12.01500.025

95

110

160

65

50

Normal construction
heights
2480.13.00750.025

88

100

PH
AS
IN
G

145

O
UT

57

57

45

Normal construction
heights
2480.12.00500.025

82

PH
AS
IN
G

100

135

O
UT

53

35

Compact construction
Normal construction
heights 2480.12.00250.025 heights 2485.71.00250.025

53

9:47 Uhr

O
UT
20

15.07.2004

100

F195_11950

Normal construction
heights
2480.13.03000.025
subject to alterations

Low construction heights


2485.12.03000.025

Power Line
2487.12.04200.025

195

F196_11951

05.08.2004

16:01 Uhr

Seite 3

Gas Springs
with Low Build Height
Mounting Variations

2485.12.00500.

2480.011.00500

2480.011.00500.1

M10 (2x)

70
50

20

20

12

12

M10 (2x)

2480.022.00500

15 (2x)

DIN 74 Km 8 (4x)

70
50

70
50

12

12

15 (2x)

DIN 74 Km 8 (4x)

70
50

20

70
50

70
50

20

20

9 (4x)

x
64

50

86

50

50

70,7

2480.044.005002)

70,7
95,8

70,7

2480.010.00500.095
2480.010.00500.180*

64
28

52

95
*180

15

30

45

60

2,5

9 (2x)
64
50

56

x
x

9 (4x)
50

25

9 (4x)

25

45 +1
+0,5

13

45 +1
+0,5

13

2480.008.00500

22

M5 (4x)
22

M6 (2x)

2480.007.00500
stroke

2480.057.00500
stroke

2480.055.00500

9 (2x)

12

45
100

40

20

46

,5
45

82

7 (4x)
16

Attention:
The spring force must be
absorbed by the stop
surface.

21352991

2)

196

subject to alterations

F197_11952

15.07.2004

9:48 Uhr

Seite 2

AP

Gas Springs
with Low Build Height

2485.12.00500.
2485.12.00500.

PROVED

97

/2 3/EC

2485.12.00500.

Initial spring force at 150 bar = 500 daN

l
62
75,4
88,1
100
126,2
150
177
210
250
300

20
M6

1min.
R1

l 0,25

lmin
56
62,7
69,1
75
88,1
100
113,5
130
150
175

15,5

max.

6
12,7
19
25
38,1
50
63,5
80
100
125

strokemax.

stroke

Order No
2485.12.00500.006
013
019
025
038
050
063
080
100
125

I min.

43

10,5

Note:

39

Order No for spare parts kit:


2485.12.00500

45,2 0,1

M8x12,5 deep
(2x)

20

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

16,4

View X

Nitrogen N2
150 bar
50 bar
0 C to +80 C
0.3%/C
approx. 40 to 80
(at 20 C)
0.8 m/s

2485.12.00500.

2485.12.00500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.00500.

150

006

1,6

013 019 025

038

050

nominal stroke
063

080

100

125

100

125

1,5

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,4
1,3
1,2
1,1

60
1,0
200

300
force daN

400

500

10

25

75

50
stroke in mm

21075720022

50
100

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

197

9:51 Uhr

Seite 3

Gas Springs
with Low Build Height
Mounting Variations
2480.001.00750 (phasing out)

2485.12.00750.

2480.011.00750

2480.011.00750.1

M10 (2x)

12
20

20

75
56,5

12
9 (4x)

2480.008.00750

stroke

2480.007.00750

13

9 (4x)
56,5

13 (2x)

2,5

9 (4x)

14,2

30

50 +1
+0,5

13

14,2

22

22

M5 (4x)

13

20

75
56,5

20

75
56,5
2480.057.00750

stroke

2480.055.00750

x
70

56,5

95

56,5

56,5

80

2480.044.007502)

80
110

80

2480.010.00750.115

61

70
56,5

x
x

12

12

20

9
DIN 74 - Km 8 (6x)

50 +1
+0,5

15 (2x)

DIN 74 Km 8 (4x)

75
56,5

24

16

70
50

15 (2x)

DIN 74 Km 8 (4x)

M6 (2x)

75
56,5

M10 (2x)

12

70
50

2480.022.00750

75
56,5

15.07.2004

30

F198_13106

2480.045.007502)
65

90
58

12

9 (2x)

4 0,1

13

38
115

20
60
130

34,5
12

10 +0,1

11

22
23,5

,5
56

110

33

50

30

51

70

50,4

40

80

40

9 (4x)
20

2480.047.007502)

60

28,1 20

15
9

Attention:
The spring force must
be absorbed by the stop
surface.

60
32

18
11

30
19

2)

40,1

10 +0,1

11,5

21353091

DIN 74 - Km 10 (2x)
DIN 74 - Km 8 (2x)
F

198

subject to alterations

F199_11953

15.07.2004

9:48 Uhr

Seite 2

AP

Gas Springs
with Low Build Height

2485.12.00750.
2485.12.00750.

PROVED

97

/2 3/EC

2485.12.00750.

l
62
75,4
88,1
100
126,2
150
177
210
250
300

25
M8

1min.

lmin
56
62,7
69,1
75
88,1
100
113,5
130
150
175

R2

46

I min.

6
12,7
19
25
38,1
50
63,5
80
100
125

15,5

max.

l 0,25

stroke

Order No
2485.12.00750.006
013
019
025
038
050
063
080
100
125

strokemax.

Initial spring force at 150 bar = 750 daN

10,5

16,4

43
50,2 0,1

Note:
View X

Order No for spare parts kit:


2485.12.00750
Gas spring with 2 connections
Ordering example:
2485.12.00750.
.2

G1/8 Valve

Gas spring 2485.12.00750.


.2
is supplied only with 2 G1/8" threads,
with 2 blanking plugs and without valve,
unpressurised. This gas spring can only
be used installed.
Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

M8x12,5 deep
(2x)

20

Nitrogen N2
150 bar
25 bar
0 C to +80 C

M8x12,5 deep
(2x)

G 1/ 8
20

0.3%/C
approx. 15 to 40
(at 20 C)
0.8 m/s

2485.12.00750.

2485.12.00750.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.00750.

150

006

1,6

013 019 025

038

050

nominal stroke
063

080

100

125

100

125

1,5

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,4
1,3
1,2
1,1

60
1,0
300

450
force daN

600

750

10

25

75

50
stroke in mm

21075820022

50
150

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

199

F200_11954

15.07.2004

9:48 Uhr

Seite 3

Gas Springs
with Low Build Height
Mounting Variations

2485.12.01500.

2480.011.01500

2480.022.01500

100
73,5
100
73,5

24
12

20

12

15

40

100
73,5

M20

100
73,5

DIN 74 - Km 8 (4x)
DIN 74 - Km 10 (4x)

11 (4x)

2480.007.01500
stroke

2480.058.01500

29

M6 (4x)

30

14,2

16

75 +1
+0,5

13

11(4x)
90
73,5

73,5

x
90

73,5

x
y

104

104

20

75,4

105
52,5

2480.044.015002)
115
52,5

73,5
160

30

11 (2x)

137

Attention:
The spring force must
be absorbed by the stop
surface.

21353191

2)

200

subject to alterations

F201_11955

15.07.2004

9:49 Uhr

Seite 2

AP

Gas Springs
with Low Build Height

2485.12.01500.
2485.12.01500.

PROVED

97

/2 3/EC

2485.12.01500.

Initial spring force at 150 bar = 1500 daN

lmin
85
98,1
110
123,5
140
160

l
110
136,2
160
187
220
260

36

M8

l 0,25
I min.
21

25
38,1
50
63,5
80
100

3 min.

max.

strokemax.

stroke

Order No
2485.12.01500.025
038
050
063
080
100

R1

10

,5

X
75,2 0,1

Note:
View X

Order No for spare parts kit:


2485.12.01500
Gas spring with 2 connections
Ordering example:
2485.12.01500.
.2

G1/8 Valve

M8x12,5 deep
(4x)

Gas spring 2485.12.01500.


.2
is supplied only with 2 G1/8" threads,
with 2 blanking plugs and without valve,
unpressurised. This gas spring can only
be used installed.
Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

40

Nitrogen N2
150 bar
25 bar
0 C to +80 C

G1/8

M8x12,5 deep
(4x)
40

0.3%/C
approx. 15 to 40
(at 20 C)
0.8 m/s

2485.12.01500.

2485.12.01500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.01500.

150

025

1,6

038

nominal stroke
050

063

080

100

1,5

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,4
1,3
1,2
1,1

60
1,0
1000
force daN

1500

10

25

50
stroke in mm

75

100

21353220022

50
500

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

201

F202_11956

15.07.2004

9:49 Uhr

Seite 3

Gas Springs
with Low Build Height
Mounting Variations

2485.12.03000.

2480.011.03000

2480.022.03000

120
92
120
92

24
12

20

12

60

120
92

M20

120
92

13 (4x)

13,5 (4x)

DIN 74 - Km 8 (4x)

2480.007.03000
stroke

2480.058.03000

33

M6 (4x)

40

14,2

18

95 +1
+0,5

17

13(4x)
110
92

92

110

92

130

130

20

95,4

125
62,5

2480.044.030002)
145
67,5

90
195

30

13 (2x)

170

Attention:
The spring force must
be absorbed by the stop
surface.

21353391

2)

202

subject to alterations

15.07.2004

9:49 Uhr

Seite 2

AP

Gas Springs
with Low Build Height

2485.12.03000.*
2485.12.03000.

97

2485.12.03000.

Initial spring force at 150 bar = 3000 daN

l
120
146,2
170
197
230
270

50

M8

l 0,25
I min.
24

25
38,1
50
63,5
80
100

3 min.

lmin
95
108,1
120
133,5
150
170

max.

strokemax.

stroke

Order No
2485.12.03000.025
038
050
063
080
100

10

R1
,6

X
95,2 0,1

Note:

View X

Order No for spare parts kit:


2485.12.03000
Gas spring with 2 connections
Ordering example:
2485.12.03000.
.2
M8x12,5
12 5
deep (4x)
dee
60

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C

M8x12,5
deep (4x)

0.3%/C
60

* Alternative option:
2487.12.04200.
Note installation length!

(at 20 C)
0.8 m/s

2485.12.03000.

2485.12.03000.
248

Initial spring force


versus charge pressure

Spring fforce Diagram displacement versus stroke rise

.03
03000.

150

025

1,7

038

nominal stroke
050

063

080

100

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,3
1,2

1,0
1500
0

2000
0
force
ce daN

2500

3000
0

10

25

50
stroke in mm

75

100

50
1000

1,4

1,1

60
0

21353420022

F203

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

203

15.07.2004

9:50 Uhr

Seite 3

Gas Springs
Mounting Variations

2485.12.05000.

2480.011.05000

80

140
109,5

M20

140
109,5

140
109,5

140
109,5

2480.022.05000

15

12

20

24

11
13 (4x)
DIN 74 - Km 10 (4x)

155

2480.044.05000 2)

2480.010.05000.160

131

2480.045.05000 2)
140

130

48

22

102,5
220
13 (2x)

160

20

79

120,4

3
149

165
77,5
148
74

155
205

155

4 0,1

50

x
109,5

175

109,5

17 (2x)

130
109,5

19

14,2

17

13 (4x)
109,5

x
x

14,2

50

109,5

13 (4x)

120 +1
+0,5

21

21

120 +1
+0,5

130

2480.008.05000

36

M6 (4x)

36

M6 (2x)

2480.007.05000
stroke

2480.057.05000
stroke

2480.055.05000

13 (4x)

2,5

F203_1_17125

18

28
34

,5

9
10

195

88

90

30

122

10 +0,1

11,5

15 (4x)
30

2480.047.05000 2)

130

10 +0,1

17,5

40,1

39

11

80

18
11

Attention:
The spring force must
be absorbed by the stop
surface.

130
88,9

26
17,5

50
36

2)

21712620011

DIN 74 - Km 16 (2x)
DIN 74 - Km 10 (2x)
F

203/1

subject to alterations

F203_2_17130

15.07.2004

9:51 Uhr

Seite 2

AP

Gas Springs
with Low Build Height

2485.12.05000. *
2485.12.05000.

97

2485.12.05000.

l min.
105
118
130
144
160
180

l
130
156
180
207
240
280

65

M8

R2
,5

10

l 0,25
I min.

25
38
50
63
80
100

3 min.

max.

25,5

stroke

Order No
2485.12.05000.025
038
050
063
080
100

stroke max.

Initial spring force at 150 bar = 5000 daN

X
120,2 0,1

Note:

View X

Order No for spare parts kit:


2485.12.05000
Gas spring with 2 connections
Ordering example:
2485.12.05000.
.2
M10x16
16 deep
p
(4x)

G 1/ 8
80
G1

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:
Max. piston speed:

Nitrogen N2
150 bar
25 bar
0 C to +80 C

M10x16 deep
(4x)

0.3%/C
80

* Alternative option:
2487.12.06600.
Note installation length!

C)
0.8 m/s

2485.12.05000.

2485.12.05000.
2485

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.05000.
.05

150

140

025

1,7

038

nominal stroke
050

063

080

100

1,6

130
120

1,5

110

1,4

100
90

1,3

80

1,2

70
0

1,1

50

1,0
20..
0.. 24..

40.. 44.. 48..5000

10

25

5 0
stroke in mm

100

21713120022

force
ce daN

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

203/2

F204_11958

05.08.2004

16:01 Uhr

Seite 3

Gas Springs
with Low Build Height
Mounting Variations

2485.71.00250.
2480.022.00250

55
40

55
40

12

7 (4x)

x
52

40

68

40

20

2,5

7 (2x)

52
40

48

7 (4x)

40
x

7
9

7 (4x)

20

38 +1
+0,5

38 +1
+0,5
9

2480.008.00250

17

M4 (4x)

17

M5 (2x)

2480.007.00250
stroke

2480.057.00250
stroke

2480.055.00250

56,6
76,6

y
56,6

2480.044.002502)
59

15

38

55
27,5

25

43
95

20

9 (2x)

77

Attention:
The spring force must be
absorbed by the stop
surface.

21353591

2)

204

subject to alterations

F205_11959

15.07.2004

9:48 Uhr

Seite 2

AP

Gas Springs
with Low Build Height

2485.71.00250.*
2485.71.00250.

97

2485.71.00250.

Initial spring force at 150 bar = 250 daN


stroke

Order No
2485.71.00250.013
015
025
038
050
063
080
100

lmin
42,7
45
55
68,1
80
93,5
110
130

max.

l
55,4
60
80
106,2
130
157
190
230
strokemax.

12,7
15
25
38,1
50
63,5
80
100

15

l 0,25

2 min.

12,5

M6 Valve

I min.

R1

Note:
4

Order No for spare parts kit:


2485.71.00250
38 -0,22

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

Nitrogen N2
150 bar
50 bar
0 C to +80 C
0.3%/C
* Alternative option:
2487.12.00500.
Note installation length!

C)

Max. piston speed:

2485.71.00250.

2485.71.00250.
85 7

Initial spring force


versus charge pressure

Spring
g fo
force Diagram displacement versus stroke rise

.00250.

150

013

1,5

025

038

nominal stroke
050

063

080

100

charge pressure (bar)

140
1,4

130
120

1,3

110
100

1,2

90
80

1,1

70
60
0

1,0
150
15
for daN
force

200

250

10

25

50
stroke in mm

75

100

21353620022

100

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

205

F206_11960

05.08.2004

16:02 Uhr

Seite 3

Gas Springs
with Low Build Height
Mounting Variations

13

45 +1
+0,5

9 (4x)

45 +1
+0,5
9 (4x)

50
x
x

64

50

86

50

64
50

13

22

M5 (4x)

22

M6 (2x)

stroke

2480.057.00500
stroke

2480.055.00500

2485.71.00500.

2480.044.005002)

2480.010.00500.095

64
52

95

15

30

45

60

28

9 (2x)

12

45
100

40

20

46

,5
45

82

7 (4x)
16

2480.052.00500

Attention:
The spring force must be
absorbed by the stop
surface.

9 (4x)

21353791

10

60
44

60
44

2)

206

subject to alterations

F207_11961

15.07.2004

9:50 Uhr

Seite 2

AP

Gas Springs
with Low Build Height

2485.71.00500.*
2485.71.00500.

97

2485.71.00500.

Initial spring force at 150 bar = 500 daN

lmin
12,7
44,7
19
51,1
25
57
38,1
70,1
50
82
63,5
95,5
80
112
100
132
125
157

l
57,4
70,1
82
108,2
132
159
192
232
282

20
M 6 Valve

l 0,25

1min.

15,5

max.

strokemax.

stroke

Order No
2485.71.00500.013
019
025
038
050
063
080
100
125

I min.

R1

R1

Note:

45,2 0,1

Order No for spare parts kit:


2485.12.00500

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

Nitrogen N2
150 bar
50 bar
0 C to +80 C
0.3%/C
C)

Max. piston speed:

* Alternative option:
2487.12.00750.
Note installation length!

2485.71.00500.

2485
485.71.00500.

Initial spring force


versus charge pressure

Spring force Diagram displacement versus stroke rise

.00500
500.

150

013 019 025

1,6

038

050

nominal stroke
063

080

100

125

100

125

1,5

130
pressure rise factor

charge pressure (bar)

140
120
110
100
90
80
70

1,4
1,3
1,2
1,1

60
1,0
20
200

300
30
force daN
aN

400

500

10

25

50

75
stroke in mm

21353820022

100

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

207

F208_11962

15.07.2004

9:50 Uhr

Seite 3

Gas Springs
with Low Build Height
Mounting Variations

22

M5 (4x)

50 +1
+0,5

50 +1
+0,5
9 (4x)

9 (4x)
56,5

70
56,5

x
70

56,5

95

56,5

13

13

22

M6 (2x)

stroke

2480.057.00750
stroke

2480.055.00750

2485.71.00750.

2480.044.007502)

2480.010.00750.115

90
58

115

20

50,4

40

80

40

9 (2x)

12

60
130

50

30

51

,5
56

110

9 (4x)
20

2480.052.00750

Attention:
The spring force must
be absorbed by the stop
surface.

9 (4x)

21353991

12

65
48

65
48

2)

208

subject to alterations

F209_11963

15.07.2004

9:50 Uhr

Seite 2

AP

Gas Springs
with Low Build Height

2485.71.00750.*
2485.71.00750.

ROVED

2485.71.00750.

Initial spring force at 150 bar = 750 daN

max.

lmin
50,7
57,1
63
76,1
88
101,5
118
138
163

l
63,4
76,1
88
114,2
138
165
198
238
288

25
M6 Valve

l 0,25

1min.

15,5

12,7
19
25
38,1
50
63,5
80
100
125

strokemax.

stroke

Order No
2485.71.00750.013
019
025
038
050
063
080
100
125

I min.

R2

R2

Note:

0,1

Order No for spare parts kit:


2485.12.00750

Pressure medium:
Max. filling pressure:
Min. filling pressure:
Working temperature:
Temperature related
force increase:
Max. recommended
extensions per minute:

Nitrogen N2
150 bar
25 bar
0 C to +80 C
0.3%/C
C)

Max. piston speed:

* Alternative option:
2487.12.01000.
Note installation length!

2485.71.00750.

2485.71.00750.
85 7

Initial spring force


versus charge pressure

Spring
g force Diagram displacement versus stroke rise

.00750.

150

013 019 025

1,6

038

050

nominal stroke
063

080

100

125

100

125

140
pressure rise factor

1,5
120
110
90
80

1,3
1,2
1,1

60
1,0
300

450
force daN
fo

600

750

10

25

50

75
stroke in mm

21076020023

50
0
150
0

Pressure rise factor accounts for displacement but not external influences!
subject to alterations

209

15.07.2004

9:51 Uhr

Seite 3

2 1765720021

F210_17656

F 210

subject to alterations

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