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treatment and membrane filtration of wastewater and overcomes various limitations of conventional processes.
Membrane filtration process is coupled with biological treatment process of wastewater, which results in excellent
quality of permeate. Membrane bioreactor technology was introduced in late 1960s and gained attraction in 1990s but
within last two decades MBR technology has gained wide acceptance and its application for treatment of various
types of wastewater has increased significantly, owing to decreasing cost of membranes and better membrane life.
Earlier, high costs and limited membrane life were major obstacles in the broad application of membrane bioreactor
technology; but due to recent advancements in membrane materials and studies conducted to prevent membrane
fouling helped a lot to overcome these barriers. Membrane fouling in membrane bioreactors is a complex
phenomenon having diverse relationships with its causing factors which leads for evolution of hybrid MBRs. Aim of
this study is to review membrane fouling and its controlling strategies in application of MBR technology along with
latest advancements and to seek state-of-the-art of the MBR technology
Keywords: advanced wastewater treatment, comparison, MBR, membrane bioreactor, membrane fouling, recent
advances on MBR.
I.
INTRODUCTION
In past two decades, Membrane bioreactors have gained a significant attention among researchers and engineers
due to their robustness, flexibility and reliability. Initially, application of MBR was more focused on sewage
treatment but recently, applicability of MBR on treatment of various types of industrial wastewater have gained
much attention. Membrane bioreactors not only gives excellent quality of permeate(treated water) but also offers
various advantages like low excess sludge production due to longer sludge retention time(SRT), works at high
MLSS and low hydraulic retention time (i.e. high volumetric loading rate) and acquires small space when
compared to conventional technologies like ASP and SBR.
Membrane bioreactors have two configurations according to location of the membrane component:
(i)
Side stream MBR - When membrane component is placed in a separate vessel then bioreactor, it is
referred as side stream or cross-flow MBR.
(ii)
Submerged MBR - If membrane component is submerged in bioreactor it is referred as immersed or
submerged MBR.
Side stream MBRs are considered as first generation of MBR; cross-flow principle, with it is associated high
cross flow velocity which is used to prevent the buildup of solids on the membrane surface, so-called cake-layer
formation. This method of cross-flow operation requires large amounts of energy to generate the sludge velocity
across the membrane surface to maintain both the high cross-flow velocity for membrane cleaning and the
requires pressure drop necessary for permeation.[adel kader et al.2007]. Owing to low energy requirements and
their compactness, submerged MBRs have dominated the MBR market and likely to continue according to
recently published market report.[market report]. However, advancements have done to reduce energy
requirements of side stream MBRs and development of non-conventional external membrane system
designs will no doubt lead to much wider application of the external membrane MBR as the
economics of the systems appear comparable to the internal membrane MBR configuration, at
least up to flow rates approaching 1893 m /day (The largest system is designed to handle a
wastewater flow of 3785 m3/day is installed in US.)[Sutton]. Selection of particular configuration of
3
MBR system depends upon the application requirement and considering all the factors related to the application.
[c. vishvanathan]. Fig.1 shows side stream and submerged MBRs [cpheeo manual]and Table 1. Shows
comparison between side stream and submerged MBRs that should be considered while adopting a configuration.
[cv]
COMPARATIVE
FACTOR
CROSS-FLOW MBR
SUBMERGED MBR
Membrane area
Requirement
Space or footprint
Requirements
Membrane
performance
Consistency
Recovery of membrane
Performance
.
Membrane life or
Replacement
requirements
Economics
Typical energy
requirements
2 to 10 KW.h/m3
Design parameters and membrane characteristics1.) Flux- It is defined as the quantity of material passing through a unit area of membrane per unit time. Flux
indicates the productivity of membrane and defined as equation (1). MBRs usually works in the range of
flux rates of10-100 m3/m2/s.
Permeate Flow(m3 /s )
Flux , J=
Total Membrane area(m2)
2.) Permeability - The amount of permeate passing through unit area of membrane per unit time in unit
transmembrane pressure.
Pa
2
m / m / s /
Permeability
3
Rt =
P (TMP)
.J
Where, is the viscosity (kg/(m s2)) and P (Pa) the pressure drop, and can refer to either the TMP (Pm Pa/bar in
non-SI units) or individual components which contribute to the pressure drop.
6.) F/M ratio- It is the ratio of total applied substrate rate to total microbial biomass. F/M = Q.S o/V.X
7.) Pump feed rate [L/min] = Feed flux [L/min/m2] x Area [m2]
MEMBRANE FOULING AND FOULING CONTROL STRATEGIES-
Membrane fouling is considered to be spontaneous and inevitable during the microfiltration or ultrafiltration
process in MBR in spite of all antifouling measures taken so far.[p_2014__Fouling_and_Mitigation_Strategies]