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Department of Chemical and Materials Engineering, Chang Gung University, Kwei-shan, Taoyuan 333, Taiwan
Department of Chemical Engineering, Chung Yuan University, Chungli, Taoyuan 320, Taiwan
R&D Center for Membrane Technology, Chung Yuan University, Chungli, Taoyuan 320, Taiwan
a r t i c l e
i n f o
Article history:
Received 31 January 2011
Received in revised form 13 April 2011
Accepted 15 April 2011
Available online 22 April 2011
Keywords:
Direct methanol alkaline fuel cell (DMAFC)
Cell performance
Methanol permeability
Conductivity
Nano-composite
a b s t r a c t
A novel route to functionalize polyvinyl alcohol (PVA) onto multi-walled carbon nano-tube (MWCNT)
is reported in this work. FTIR, XPS, Raman spectroscopy, and TGA data conrmed PVA grafting onto
the MWCNT. The grafted PVA content was estimated to be 25% in the PVAfunctionalized MWCNT. A
nano-composite consisting of PVA and 0.05% functionalized CNT was successfully prepared using a solution casting method. Water solubility and diffusivity were enhanced in the CNT-containing membranes.
The ionic conductivity of the potassium hydroxide (KOH)-doped PVA/CNT membrane was improved by
adding the functionalized CNT, which might be ascribed to the ionic channels provided by the CNT. The
methanol permeability was suppressed in the CNT-containing sample. The alkali-doped electrolytes were
applied in direct methanol alkaline fuel cells. An open-circuit potential and a peak power density of 0.86 V
and 39 mW cm2 were obtained using a 2 M methanol fuel in 6 M KOH at 60 C with the PVA/CNT/KOH
electrolyte, signicantly higher than those without CNT incorporation.
2011 Elsevier B.V. All rights reserved.
1. Introduction
Fuel cells have attracted much attraction as an alternative power
supply in many applications. Direct methanol fuel cells (DMFC) are
suitable for portable electronic devices due to many advantages,
including high energy density, compact design, and room temperature start-up. Most DMFCs use a proton-exchange membrane, such
as Naon from Dupont [1,2], as the membrane electrolyte. This
peruorosulfonic acid membrane suffers from methanol cross-over
[35], resulting in detrimental effects: cathode catalyst poisoning and reduced cell voltage due to the mixed over-potential of
the unwanted methanol oxidation due to methanol transfer from
anode to cathode. Researchers have recently paid more attention
to developing hydroxide conducting polymer electrolytes for direct
methanol alkaline fuel cells (DMAFCs) [610].
In a DMAFC operation, hydroxide ions are generated on the
cathode and consumed on the anode [11]. The hydroxide ions are
transported from the cathode to anode and oppose the methanol
226
2.4. Characterization
Fourier transform infrared (FTIR) spectra of the functionalized CNT, PVA and PVA/CNT composite membrane were obtained
through the attenuated total reectance method using an FTIR
(Perkin Elmer Spectrum One, Perkin Elmer Corp., Norwalk, CT,
USA) equipped with a multiple internal reectance apparatus and a
ZnSe prism as an internal reection element. Raman spectra of the
pristine and PVAfunctionalized CNT were obtained using a Renishaw InVia Raman spectrometer (3D Nanometer Scale Raman PL
Microspectrometer, Tokyo Instruments, Inc., Tokyo, Japan) employing a HeNe laser of 1 mW radiating on the sample operating
at 632.8 nm. Thermo-gravimetric analysis (TGA) was performed
with an instrument from the Thermal Analysis Incorporation (TATGA Q-500, TA Instrument, New Castle, DE, USA) under a nitrogen
atmosphere at a heating rate of 10 C min1 . X-ray photoelectron
spectroscopy (XPS) analysis was conducted with a VG Microtech
MT-500 ESCA (Thermo Fisher Scientic Inc, Walthan, MA, USA)
using an MgK line as the radiation source. High-resolution transmission electron microscopy (HRTEM) was conducted with a
JEOL JEM-2010 HR-TEM (JEOL Ltd, Tokyo, Japan). The membrane
micro-structure was observed using eld emission scanning electron microscope (FESEM, model S-4800, Hitachi High-Technologies
Corp., Tokyo, Japan) after being freeze-fractured in liquid nitrogen and then sputtered with Pt. An X-ray diffraction (XRD, model
D5005D, Siemens AG, Munich, Germany) measurement was performed on PVA and PVA/CNT composite membranes to examine
their crystallinity characteristics. The X-ray radiation was gener from an anode operating
ated using Cu K (wavelength 1.54056 A)
at 40 kV and 40 mA. The scanning rate was 0.5 s1 with a 0.02
resolution. The XRD was recorded over the angles 1550 .
227
Wtt Wo
Wo
(1)
Mt
ln 1
M
ln
8
2
2 Dt
=
2
ln
(2)
VA dCA
VB dCB
=
A dt
A dt
(3)
(4)
C m CBm
K(CA CB )
dC m
=D A
=D
L
L
dx
(5)
CA,o
2ADK
(t to )
=
CA,o 2CB
LV
(6)
l
Rb A
(7)
where l is the thickness of the electrolyte (cm), Rb is the bulk resistance (), and A is the contact area of the stainless steel electrodes
(cm2 ) [9].
2.8. Cell performance measurements
The PVA/KOH and PVA/CNT/KOH membranes were sandwiched
between anode and cathode gas diffusion electrodes to obtain
membrane electrode assemblies (MEA). The gas diffusion electrodes (combining catalysts on diffusion layers) were commercial
products and purchased from E-tek. The cathode catalyst was high
precious (HP) Pt black on Vulcan XC-72R carbon nano-particles.
The anode catalyst was HP Pt:Ru alloy (1:1) on Vulcan XC-72R.
The gas diffusion layer was a hydrophobicity-controlled microporous layer on carbon cloth. The catalyst loading was 5 mg cm2
for the anode and cathode. The effective area of the MEA was
5 cm2 . The current density (I) and potential (V) of the DMAFC were
recorded on an electrical load (PLZ164WA electrochemical system, Kikusui Electronics Corporation, Tokyo, Japan) at a scan rate
of 5 mA s1 . The power density was calculated as the product of
228
cell voltage and current density. The power densitycurrent density (PI) curves were plotted to determine the maximum power
density (Pmax ).
3. Results and discussion
3.1. Characterization of PVAfunctionalized MWCNT
PVA was chemically incorporated into MWCNT bundles using
an ozone-mediated process. The obtained PVAfunctionalized
MWCNT was characterized for the functional groups present. Fig. 2
shows the FTIR spectra of the PVA and the PVAfunctionalized
MWCNT. PVA exhibited major absorption peaks of CO and OH
groups at about 1150 and 3300 cm1 , respectively. These peaks
were also observed in the FTIR spectrum of PVAfunctionalized
MWCNT. This demonstrates that the PVAfunctionalized MWCNT
possesses PVA chains and the PVA was successfully grafted
onto the MWCNT. The absorption peak at about 1605 cm1 in
the PVAfunctionalized MWCNT spectrum was attributed to the
absorption of C O groups, which were generated from the oxidation reaction in the ozone treatment. The PVAfunctionalized
MWCNT chemical structure was also further characterized with
XPS (Fig. 3). There was a signicant oxygen signal and high intensity
on the PVAfunctionalized MWCNT in the wide-scan XPS spectrum
(Fig. 3(a)). The C1s core-level spectrum of the PVAfunctionalized
MWCNT could be de-convoluted into 4 peaks of CH, O CC, CO,
and C O species at binding energy of 285.0, 285.5, 286.5, and
290.0 eV, respectively (Fig. 3(b)). The CH, O CC, CO, and C O
bonds originated from the grafted PVA. The C O groups could
arise from the un-hydrolyzed repeating units of PVA chains and
the oxidation reaction during the ozone treatment. These results
support the successful incorporation of PVA chains into MWCNT
bundles.
The changes in the MWCNT chemical structures due to PVA
functionalization were monitored using Raman spectroscopy. As
shown in Fig. 4, the pristine MWCNT shows a tangential band
(G band) at about 1572 cm1 and a disorder band (D Band) at
around 1324 cm1 . The PVAfunctionalized MWCNT exhibits similar absorption peaks compared to pristine MWCNT, demonstrating
the presence of MWCNT structures. In the PVA functionalization
treatment, ozone-treatment on the PVA chains generated radicals
that reacted with the MWCNT. Some sp2 -hybrid carbons in the
MWCNT were converted into sp3 -hybrid in the reaction. As a result,
PVAfunctionalized of MWCNT demonstrated an increase in the
D- to G-band intensity ratios (ID /IG ) from 1.15 (for the pristine
MWCNT) to 4.41 (for the functionalized MWCNT). This phenom-
229
Table 1
Water uptakes, diffusion coefcients, and methanol permeabilities in PVA and
PVA/CNT composites at 25 C.
Composite
Water uptake
(g g1 )
Water diffusion
coefcient
(107 cm2 s1 )
Methanol
permeability
(107 cm2 s1 )
PVA
PVA/CNT
2.81
2.94
2.14
3.09
3.57
2.99
Fig. 5. TGA analysis in nitrogen of PVA (green line), pristine MWCNT (blue line) and
PVAfunctionalized MWCNT (red line). (For interpretation of the references to color
in this gure legend, the reader is referred to the web version of this article.)
pure PVA showed a residue of about 20 wt% in the TGA analysis, the PVA weight fraction of the PVAfunctionalized MWCNT
could be calculated to be about 25 wt%. It is noteworthy that
the weight loss of the functionalized MWCNT occurred at higher
temperatures than those for the pristine PVA. The chemical
linkages between the PVA and the MWCNT could enhance the
thermal stability of the grafted PVA chains. Moreover, ozonization and the subsequent addition reaction of PVA chains might
result in a cross-linked structure and increase the thermal stability of the PVA chains. Fig. 6 shows the HRTEM micrographs of
PVAfunctionalized MWCNT. Compared with the pristine MWCNT,
the amorphous polymer layers covering the outer bundles of the
MWCNT were observed on the functionalized MWCNT. The polymer layer thickness was about 3 nm. The TGA and HRTEM results
further conrm the successful preparation of PVAfunctionalized
MWCNT.
Fig. 6. HR-TEM images of pristine MWCNT (upper) and PVAfunctionalized MWCNT (lower) at 40 k, 100 k, and 300 k magnications.
230
Fig. 7. Field emission scanning electron micrographs of surface and cross-sectional views on PVA and PVA/CNT composite.
Fig. 9. Water sorption history for PVA and PVA/CNT composite membranes.
Fig. 10. Nyquist plots of PVA and PVA/CNT electrolytes doped with 2 M KOH at
30 C. The small insert shows the high frequency range data, which are extracted to
obtained resistance and conductivity values.
231
Fig. 12. DMAFC voltage (left axis) and power density (right axis) as a function of current density at 30 and 60 C using PVA/CNT/KOH electrolyte (anode: 2 M methanol
in 6 M KOH with a ow rate of 5 mL min1 , cathode: humidied oxygen with a ow
rate of 100 mL min1 ).
Table 2
Ionic conductivity (in 102 S cm1 ) of PVA and PVA/CNT doped with 2 M and 6 M
KOH.
Alkali concentration
2 M KOH
2 M KOH
6 M KOH
6 M KOH
Membrane
PVA
PVA/CNT
PVA
PVA/CNT
Temperature ( C)
30
40
50
60
5.25
6.97
5.64
7.13
7.02
7.91
7.28
8.38
8.43
8.61
9.01
9.97
10.26
10.24
10.88
11.76
severe in the cell using PVA/KOH electrolyte. This can be correlated to the lower conductivity in the PVA/KOH than that for the
PVA/CNT/KOH (Table 2).
The higher temperature resulted in a higher cell voltage at the
same current density level. This is caused by the higher catalytic
reaction kinetics at both electrodes and the higher conductivity.
Fig. 12 shows the power density values of DMAFC using PVA/KOH
and PVA/CNT/KOH electrolytes at 30 and 60 C. The peak power
density reached 39 mW cm2 with PVA/CNT/KOH electrolyte at
60 C. This value is signicantly higher than most literature data. We
reported on a similar peak power density employing PVA/FS/KOH
as the electrolyte. However, that FS load was 20%, much higher than
the CNT content of 0.05% used in this study. The addition of a very
small amount of the functionalized CNT can signicantly improve
the ionic conductivity and the fuel cell performance.
4. Conclusion
A novel route to functionalize PVA onto the multiwall CNT
is reported in this work. FTIR, XPS, Raman spectroscopy, and
TGA data conrmed the polymer grafting onto the MWCNT.
The grafted PVA content was estimated to be 25% in the
PVAfunctionalized MWCNT. A PVA composite consisting of 0.05%
functionalized MWCNT was successfully prepared using a solutioncasting method. Water solubility and diffusivity were enhanced in
the CNT-containing membranes as compared with the pristine PVA.
The ionic conductivity of the KOH-doped membrane was improved
by adding the functionalized CNT, which might be ascribed to the
ionic channels provided by the CNT. The methanol permeability
was suppressed in the CNT-containing sample. The alkali-doped
electrolytes were applied in direct methanol alkaline fuel cells.
An open-circuit potential and a peak power density of 0.86 V and
39 mW cm2 were obtained using a 2 M methanol fuel in 6 M KOH at
60 C with the PVA/CNT/KOH electrolyte, signicantly higher than
those without CNT incorporation.
Acknowledgements
Fig. 11. Effect of CNT addition in PVA on DMAFC performance: voltage (left axis)
and power density (right axis) as a function of current density at 30 C (anode: 2 M
methanol in 6 M KOH with a ow rate of 5 mL min1 , cathode: humidied oxygen
with a ow rate of 100 mL min1 ).
We thank the National Science Council of Taiwan for its nancial support (NSC 98-2221-E-182-034). Valuable inputs from the
referees are greatly acknowledged.
232
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