Calderas Baxi Power HT45-150 KW PDF

Solutions for centralized heating systems installations
Power HT 45 - 150 kW
Technical specifications
Dimensions
Diagrams
Burner-exchanger unit

Wiring diagram

Wiring diagram for connection to an heating system

DHW circuit electric pump connections

Flue pipes (B23)

Dual flue system 45-65 kW

Dual flue system 85-150 kW

Electronics
Programming, setting and digital control
Single installation
Schemes for single installation
Cascade installation
Schemes for cascade installation
Hydraulic separators and condensate neutralizer kit
Other accessories
P.
136
137
138
139
140
142
143
144
145
146
147
148
150
153
158
164
168
169
135
Power HT 45-150 kW
Power HT is the range of high efficiency floor standing condensing boilers, heating only with
an output from 45 to 150 kW (80/60C)
The range of boilers is distinguished by high efficiency, easiness of use/and installation and a
wide range of accessories for single and cascade installations.
The main element of these condensing boilers is the heat exchanger that has a combustion
chamber and a stainless steel AISI 316L coils hydraulic circuit .
The reduced quantity of water in the exchanger allows a small heat inactivity and so a quick
answer to the changes in the heat needed by the system.
1.450
1.650
1.850
1.1000
1.1200
1.1500
Maximum heating heat input
kW
46,4
67
87,2
102,7
123,2
154
Maximum heating heat output 80/60C
kW
45
65
85
100
120
150
Maximum heating heat output 50/30C
kW
48,7
70,3
91,6
107,8
129,7
162
Minimum heat output 80/60C
kW
11,8
13,4
32,2
35,8
39
40,4
Minimum heat output 50/30C
kW
12,8
14,5
34,9
38,8
42,1
43,7
Energetic efficiency (Dir CE/92/42)
Average efficiency (DIN 4702-T8)
109,8
109,8
109,8
109,8
109,8
109,8
Nominal efficiency 80/60C
97,3
97,3
97,5
97,4
97,4
97,4
Nominal efficiency 50/30C
105,2
105,3
105,1
105
105,3
105,2
Efficiency at 30%
107,6
107,6
107,3
107,4
107,5
107,2
Load losses water side T=20k
kPa
25
20
23,54
22,56
22,56
19,61
Minimum flow on the exchanger
lt/sec
0,27
0,33
0,52
0,58
0,72
0,91
NOx class (EN 483)

Minimum working temperature
-5
-5
-5
-5
-5
-5
Heating system max pressure
bar
Safety valve intervention pressure
bar
25/80
25/80
25/80
25/80
25/80
25/80
l/h
1.935
2.795
3.700
4.300
5.200
6.500
lt
5,1
6,5
13,7
21
23,3
25,3
lt/h
5,1
7,3
9,6
11,5
13,5
16,9
Regulation of water temperature

in heating circuit
Primary circuit water flow (T=20C)
Water content
Quantity of condensing
Flue pipe
mm
80
80
100
100
100
100
30
20
20
20
20
20
Maximum flue mass flow rate
kg/s
0,022
0,031
0,041
0,049
0,059
0,073
Minimum flue mass flow rate
kg/s
0,006
0,007
0,016
0,018
0,019
0,02
Maximum flue temperature
72
73
78
80
77
75
Residual flue prevalence
Pa
130
120
135
150
115
90
Comburent air-flow at Qn
kg/sec
0,022
0,034
0,045
0,055
0,065
0,080
Dimensions (h x w x d)
mm
850x450x621
850x450x693
850x450x801
850x450x871
850x450x1024
850x450x1132
Net weight
kg
60
68
75
83
95
103
Flue ducts max length
Natural Gas/CPG
Natural Gas/CPG
Natural Gas/CPG
Natural Gas/CPG
Natural Gas/CPG
Natural Gas/CPG
Power consumption
Gas type
W
90
110
100
160
135
235
Power consumption in stand-by way
6,3
6,3
6,3
6,3
6,3
6,3
136

The stainless steel surfaces protect the exchanger from corrosion due to the condensation.
The regulation of the various elements of the generator is given to the digital PCB with double micro-processor that allows
a simple and reliable managing of the boiler through a control panel with wide LCD display. It is possible to set heating and
DHW mode daily or weekly, the climatic regulation according to the comfort requirements of the end-user; faults and possible
anomalies are shown.
The electronics of the boiler allow the technician an easy access to regulation parameters to set the boiler in order to optimize
the performances according to the type of installation.
Dimensions
Power HT
RVA placement
Depth (A) mm
45 cm
45 cm/ 2 cm
45 cm/ 2 cm
137
Diagrams
The here below graphics, besides better defining the plan of the heating system, allow to deeply analyze the behaviour of the
generator in different use conditions.
The load loss of the exchangers defines the difference of pressure, in mm of water column, between the flow and return
connections of the generator. The flow rate/ head curve explains the dynamic features of the BAXI circulator used as accessory
in these boilers. The performance curve presents the changing in the efficiency, as ratio between the output and input of the
condensing boiler , according to the return temperature of the boiler.
Finally the last graphic explains the flue temperature trends of the boiler according to the return temperature.
EXCHANGER PRESSURE DROP

POWER HT 1.450-1.650
HEAD (mH20)
Exchanger pressure drop (mH20)
FLOW RATE/HEAD CURVE
45 kW
65 kW
FLOW RATE l/h
FLOW RATE (l/h)
5,5
5,0
4,5
4,0
3,5
3,0
2,5
2,0
1,5
1,0
0,5
85 kW
100 kW
2000
3000
4000
5000

POWER HT 1.1200-1.1500

POWER HT 1.850-1.1000
112-120 kW
150 kW
6000
FLOW RATE l/h
FLOW RATE l/h
FLUES TEMPERATURE ACCORDING TO THE RETURN TEMPERATURE
108
107
106
105
104
103
102
101
100
99
98
97
Flues temperature %
Efficiency of the boiler %
EFFICIENCY OF THE BOILER ACCORDING TO THE RETURN TEMPERATURE
30% load
100% load
30
35
40
45
50
55
Return temperature of the system C
138
60
75
70
65
60
55
50
45
40
35
30
100% load
30% load
30
35
40
45
50
55
Return temperature of the system C
60
Burner-exchanger unit
The pre mixing air-gas unit, the burner and the primary exchanger are the components that allow these condensing boilers to
offer high performances.
The pre mixing unit is made of the Venturi pipe in the fan inlet and of the mixer that grant constantly to the burner an optimal
air-gas ratio independently from the number of turns of the fan limiting to the minimum the consumptions and ensuring always
the correct combustion (that means reduction of the pollutant emissions).
The stainless steel burner, through the internal spreader and the special micro-perforation of the cylindrical surface, grants a
uniform spread of the air-gas mixture independently from his length.
The primary exchanger, totally made of stainless steel, is built with two cylindrical flue chambers, vertically positioned (burner
chamber and condensation chamber). Inside the cylindrical surface there are stainless steel coils, in which run the water of the
primary circuit. In the upper chamber the warm flues discharge gives heat to the return water of the system, contained in the
coils, provoking the condensation of the flues themselves and giving latent heat to the water, pre-heating it before it enters the
chamber of the burner.
Flue outlet
Power HT 85-100
Power HT 45-65
Flue outlet
Primary
exchanger
Primary
exchanger
Condensation
chamber
Condensation
chamber
Burner
Burner
fan
Chamber of
the burner
Chamber of
the burner
Coils
Coils
fan
Power HT 120-150
venturi-mixer
unit
Flue outlet
venturi+mixer
unit
Primary
exchanger
Condensation
chamber
Burner
venturi-mixer
unit
Chamber of
the burner
Coils
fan
139
br bk b y/g
2 1
2 1 2 1
br
y/g
br
2 1
2 1 2 1
b b br b b br
11 12 13 14 15 16 17
br b
b br
MAINS POWER 230V - 50Hz
MAINS POWER
TERMINAL BOARD
FUSE
2 3
PROGRAMMABLE
OUTPUT 230 V
br b br b br b
MAIN INPUT
FAN
1 2 4 5
IX2-01 I X2-02 I X2-03 I X2-04 I X2-05I I X3-01 I X3-02 I X3-03 IX3-04I
Colour of the cables:

C= light blue
M= brown
N= black
R= red
G/V= yellow/green
B= white
y/g
y/g
b
br
1 2
br b y/g
2 3
CENTRAL HEATING
SYSTEM PUMP
CONNECTION POINTS
GAS VALVE
FUMES
THERMOSTAT
X30
SAFETY
THERMOSTAT
FLAME SENSING
ELECTRODE
X40
MIN
I X1-01 I X1-02 I
OUT
IN
DOMESTIC HOT
WATER PUMP
CONNECTION POINTS
DISPLAY
X50
V2
V1
2 1
2 1 2 1
b b bk bk r r
2 1
LN
MC
G/V
1
2
3
4
5
6
7
8
9
10
IGNTER
nn
NTC RETURN
HEATING SENSOR
b
y/g
bk br
HYDRAULIC
PRESSURE
SENSOR
DOMESTIC HOT WATER

THANK SENSOR
OUTDOOR SENSOR
SAFETY SHUT-DOWN
ROOM THERMOSTAT
REMOTE CONTROLLER
CONNECTION
NTC DELIVERY
HEATING SENSOR
X11
12
11
10
9
8
7
6
5
4
3
2
1
X12
6
5
4
3
2
1
rr
X15
X14
X13
5
4
3
2
1
IGNITION
ELECTRODE
g g br br
2 1 2
I X10-01I X10-02 I X10-03I X10-04 I X10-05 I X10-06 I

4
3
2
1
CLIP-IN MODULE
TO CONTROL THE
MIXING ZONE
3
2
1
COM
140
NO
INTERFACE BUS
FOR BOILERS IN
CASCADE
Wiring diagram
Power HT 1.450 - 1.650 - 1.850 - 1.1000

The picture explains the wiring diagram of the PCB of the boiler. Sensors and functional components of the generator are
controlled by the PCB to which they are connected through the internal connectors shown in the picture.
Other 3 connectors reachable from outside the PCB are available to check service devices and regulation of the system (pumps,
outdoor sensor, room thermostat etc) .
2 1 2 1
FUSE
MAIN INPUT
FAN
1 2 4 5
2 1
y/g
br
br
2 1
2 1 2 1
230V - 50Hz
PS
b b br b b br
11 12 13 14 15 16 17
br b
b br
2 3
PROGRAMMABLE
OUTPUT
br b br b br b
IX2-01 I X2-02 I X2-03 I X2-04 I X2-05I I X3-01 I X3-02 I X3-03 IX3-04I
br bk b y/g
Colour of the cables:

C= light blue
M= brown
N= black
R= red
G/V= yellow/green
B= white
y/g
y/g
y/g
b
br
1 2
br b y/g
2 3
CENTRAL HEATING
SYSTEM PUMP
CONNECTION POINTS
DOMESTIC HOT
WATER PUMP
CONNECTION POINTS
GAS VALVE 1
FUMES
THERMOSTAT
X30
SAFETY
THERMOSTAT
FLAME SENSING
ELECTRODE
X40
DISPLAY
G/V
GAS VALVE 2
18 19 20
X50
2 1
2 1 2 1
b b bk bk r r
2 1
G/V
SPARK
GENERATOR
b
y/g
bk br
WATER
PRESSOSTAT
DOMESTIC HOT WATER

TANK SENSOR
OUTSIDE SENSOR
SAFETY SHUT-DOWN
ROOM THERMOSTAT
REMOTE CONTROLLER
CONNECTION
br - brown
bk - black
b - blue
r - red
g - green
g/y - green/yellow
w - white
1
2
3
4
5
6
7
8
9
10
CENTRAL HEATING
TEMPERATURE SENSOR
g g g
X11
12
11
10
9
8
7
6
5
4
3
2
1
rr
X15
X14
X13
X12
6
5
4
3
2
1
IGNITION
ELECTRODE
LN
MC
g g br br
2 1 2
I X10-01I X10-02 I X10-03I X10-04 I X10-05 I X10-06 I

5
4
3
2
1
CLIP-IN MODULE
TO CONTROL THE
MIXING ZONE
4
3
2
1
COM
I X1-01 I X1-02 I
AIR IN
OUT
L OT
PI
L OT
PI
IN
AIR IN
OUT
IN
3
2
1
NO
INTERFACE BUS
FOR BOILERS IN
CASCADE
Wiring diagram
Power HT 1.1200 - 1.500
141
Wiring diagram for connection to an heating system

High output floor standing boilers can be easily connected to a heating system through the use of terminal boards which are
inside the dashboard. The connections with scheme and indications are shown in the picture below. The pumps of the heating
system (P1 and P2) have to be fed following the scheme of the picture interposing between the PCB of the boiler and the pumps
some relays.
It is not necessary to interpose a relay if, to the PCB is wired a single pump.
P1 = Pump of the hydraulic separator

P2 = Heating system pump
SI = Hydraulic separator
(available as accessory)
UR = Heating Unit
142

DHW circuit electric pump connections
The connection of BAXI POWER HT boilers to an indirect cylinder for DHW production can be easily made respecting the
connections indicated in the here below picture.
The pump of the sanitary circuit P3, serving an indirect cylinder, must be linked on the Terminal board M3 of the boiler to the
terminals 13-14. Connecting the pump of the sanitary circuit P3 after an hydraulic separator (as explained in the drawing)
Link the NTC sensor of sanitary priority, supplied as accessory, to the 9-10 terminals of the terminal board M2 after having
removed the actual power resistance.
The sensible element of the NTC sensor has to be put in the relevant well foreseen on the cylinder (see drawing)
The regulation of the DHW temperature and the choice of the sanitary hourly programming can be made directly on the control
panel of the boiler.
DHW TANK CONNECTION DIAGRAM

UB - DHW STORAGE TANK
M2 - TERMINAL BOARD
SB - DHW PRIORITY SENSOR
RE - RESISTOR TO BE REMOVED
MR - CENTRAL HEATING FLOW
RR - CENTRAL HEATING/DHW RETURN
MB - DHW STORAGE TANK FLOW
RB - DHW STORAGE TANK RETURN
P1 - CENTRAL HEATING PUMP
P3 - DHW STORAGE TANK PUMP
TS - SAFETY THERMOSTAT
PS - SAFETY PRESSURE SWITCH
143
Flue pipes
Power HT, open flue range of boilers, are certified for a B23 type of installation. This means that the boiler has to be connected
to a chimney through a stainless steel or plastic pipe with an internal diameter of 80 mm (Power HT 1.450 and Power HT 1.650)
or internal diameter 100 mm (Power HT 1.850-1.1000-1.1200-1.1500). There are available accessories in smooth PP with a
80 mm and 110 mm diameter. To use 110 mm flue accessories made of PP it is necessary to use an adaptor 100/110 available,
as well, as optional.
Important: the horizontal stretches must have a slope towards the boiler of 3.
Model
HT 1.450
HT 1.650
HT 1.850
HT 1.1000
HT 1.1200
HT 1.1500
Max length of the flue pipe

-L- (m)
30
20
20
20
20
20
For each 90 bend installed the length For each 45 bend installed the length
decreases of (m)
decreases of (m)
1
1
1
1
1
1
0,5
0,5
0,5
0,5
0,5
0,5
Chart of the available pressures of the flue pipes

Cascade installation
Model
HT 1.450
HT 1.650
HT 1.850
HT 1.1000
HT 1.1200
HT 1.1500
144
P available with
Flue pipe B23 100
P available with
Single clapet 110/110
P available with
Double clapet 110/110
150
150
110
150
170
280
110 (with Clapet 80/110)

100 (with Clapet 80/110)
110
110
-
80
120
Dual
flue
system
accessories
45-65 kW
Picture
Description
C53 conversion kit Power HT 45-65 kW
Code
LSB 710000100
PP pipe extension 80 L=1000 mm
KHG 714059411 .
KHG 714059910 .
710718301 .
PP 90 bend 80
KHG 714059211 .
PP 45 bend 80
KHG 714059311 .
Pipe 80 centring kit (pack of 5)
KHG 714037411 .
Clamp centring kit 80
KHG 714106110 .
Pipe 80 supporting bracket (pack of 5)
KHG 714037310 .
Internal sealing collar 80
KHG 714018510 .
External sealing collar 80
KHG 714018411 .
Flue terminal 80
LSD 790000150 .
Dual flue terminal 80
KHG 714010410 .
145
Flexible ducting system accessories

45-65 kW
Picture
Description
Code
PP flexible pipe 80 L= 1,5 m
KHG 714105710 .
PP flexible pipe 80 L= 20 m
KHG 714105810 .
PP tee-joint 80 with supporting bracket and

condensate drainings
KHG 714105910 .
PP 90 bend 80 with supporting bracket (pack

of 3)
KHG 714106010 .
Flexible centring kit 80 (pack of 3)
KHG 714106210 .
Triple lips gaskets kit 80 (pack of 5)
KHG 714111210 .
Dual flue system accessories

85-150 kW
Picture
146
Description
Code
C53 convension kit Power HT 85-100 kW
LSB 710000110
C53 convension kit Power HT 125-150 kW
LSB 710000120
KUG 714133210 .
KUG 714133110 .
710718501 .
PP reduction kit from 110 to 100
KHW 714096910 .
PP 90 bend 110
KUG 714133010 .
PP 45 bend 110
KUG 714132910 .
Electronics
Power HT range of boilers is provided with a wide digital control panel: dedicated push-buttons for each single function and LCD
display combining symbols and codes for information about the boiler working status allowing an easy reading and an immediate
parameter control, programming and setting.
Microprocessor with double CPU: a new technology software for the boiler optimal operation
Built-in daily timer to program both central heating and DHW functions
Programmable pre-heating function of the DHW circuit to reduce waiting times
Digital electronic thermometer
Self-check: detection and description of any possible fault
Built-in climatic regulation (outdoor sensor supplied as optional)
Automatic summer/winter switch with outdoor sensor connected
Cascade system installation option
Mixing systems (high and low temperature) installations option
Interface PCB, available as optional, connectable for supplementary functions such as remote control of fault/operation
signals, control of additional pumps, control of boiler output by an external electronic device, etc.
Setting
heating
mode
DHW
ON-OFF
Heating
temperature
regulation
Information:
-DHW temperature
-Outside temperature
(if connected to the
outdoor sensor)
DHW temperature
regulation
Reset
Programmes
access
and shift
Programmes
access
and shift
Parameters
regulation
(increase value)
Parameters
regulation
(decrease value)
147
Programming, setting and digital control

Picture
148
Model
Description
Code
Boiler interface for mixing

systems with two different
temperatures zones
Through this accessory the boiler is able to

manage a mixing system with a high and a low
temperature zone. The accessory manages
directly the components of the low temperature
circuit as the mixing valve, the circulating pump
and the NTC sensor, to measure the temperature
of this circuit.
KHG 714077913 .
Boiler control interface 0-10 V
Through this accessory the boiler is able to

change the heat output according to a voltage
signal (010V) coming from a programmable
controller (PLC) out of the boiler. Then, it is
possible to connect the outdoor lamps to show
the block of the system or functioning.
KHG 714107612 .
Remote controller and climatic

regulator
Climatic regulator, directly connectable to the

boiler. It allows the data exchange with the PCB
of the boiler. Besides the crono-thermostat and
climatic regulator functions it is also a remote
control that allows the regulation of parameters
of the boiler.
KHG 714072612 .
Outdoor sensor
The outdoor sensor is a temperature indicator

that communicates to the boiler the outdoor
temperature so that the boiler adapts the flow
temperature to the comfort set by the end-user.
KHG 714072811 .
Temperature regulator for

mixing systems, it includes a
temperature sensor
The temperature regulator that allows to control

a mixing zone (a low temperature zone). It is
able to manage a mixing valve, a pump and a
flow sensor of the controlled zone. Then, it can
exchange data with the PCB of the boiler by bus.
KHG 714078112 .
Bus interface for climatic

regulators for boilers in cascade
It is an electronic device that allows data

exchange by bus between the electronics and the
temperature regulators.
The interface allows also the remote control ofthe
boiler
KHG 714078013 .
Cascade controller, it includes a

temperature sensor
Temperature regulator for cascade systems,

allows up to 12 boilers connection ensuring
functioning and efficiency optimization. It
manages a high temperature zone with its pump,
a storage tank with its pump and temperature
sensor.
KHG 714078212 .
Dimensions
936,5
136,5
800
Power HT from 45 to 150 kW
986,5
186,5
850
800
400
678,5
526
524
149
Single installation
with Power HT boilers from 45 to 150 kW
Manifold pipes single boiler/last boiler

Return manifold
Second pump hydraulic connection
Shut-off valve
Boiler-manifold pipe hydraulic connection
Non-return valve
Extension vessel hydraulic connection
Shut-off valve
Safety valve
Flow manifold
150
Single installation
Power HT models
Code
Kit made of:
45-150 kW
KHW 714104210 .
Flow manifold
Return manifold
Second pump hydraulic connection

Power HT models
45-150 kW
Code
Kit made of:
KHW 714098611 .
2 way shut-off valve

UPS32/80 circulating pump
Non-return valve
Hydraulic joints

Power HT models
45-150 kW
Code
Kit made of:
KHW 714104311 .
2 way shut-off valve on return

Circulating pump UPS 32/80
Non-return valve
3 way shut-off valve on flow
151
Controller - bus interface connection

Bus interface is an electronic device that allows data exchange by bus between the PCB and the temperature regulator.
Bus interface for clima

regulators for boilers i


After removing the cover of the control panel, mount the plate (B) supplied with the bus interface, and so mount the accessory as
well (C). The flat cable (A) have to be linked to the connector X40 of the electronics of the boiler. Connect the wiring (respecting
the polarity) between the connector X41 of the bus interface and the connector MB-DB of the controller.
Note: to make the connection easy between the accessory and the PCB, connect the wiring (A) to the PCB before fixing the plate
(B). To allow the mounting of the cover of the control panel it is necessary to cut the two plastic pins which are on the cover just
next to the bus interface.

152
mmH2O
mbar
Manometro
OCI 420
10
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
bar
20
60
80
100
120
QAD
TERMOMETRO
40
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
SYSTEM MADE OF 1 HIGH OUTPUT CONDENSING BOILER POWER HT, 1 DIRECT HIGH TEMPERATURE
CIRCUIT, 1 LOW TEMPERATURE MIXING CIRCUIT, 1 TANK FOR THE SOLAR INTEGRATION (OPTION)
20
Manometro
1 High output floor standing condensing boiler POWER HT

2 Safety device ISPESL (available as optional)
3 Reduction kit 100/110
4 Hydraulic separator
5 Outdoor sensor
6 Interface for mixing systems with two different temperatures zones
7 Flow/return sensor
8 DHW sensor
9 Double coil storage tank (DC) for integration with solar systems (option)
10 Thermostatic mixer
10
20
60
C
TERMOMETRO
40
80
100
120
Single installation schemes
153
OCI 420
MB - DB
DN 50
20
60
TERMOMETRO
40
100
120
80
60
TERMOMETRO
40
80
100
120
7
20
20
60
C
TERMOMETRO
40
60
C
TERMOMETRO
40
80
100
100
120
80
120
20
20
60
TERMOMETRO
60
TERMOMETRO
40
40
100
100
120
80
120
80
10
Allo
scarico
9
RVA 46
MB/DB
Y1/Y2
M/B1
20
60
80
100
120
QAD
TERMOMETRO
40
20
60
C
TERMOMETRO
40
100
120
80
RVA 46
M/B1
20
60
80
100
120
QAD
TERMOMETRO
40
20
60
C
TERMOMETRO
40
100
120
80
ECO
All'impianto di Riscaldamento
Q2
12
15
11
20
60
C
TERMOMETRO
40
100
120
80
Alle Utenze
SYSTEM MADE OF 1 HIGH OUTPUT CONDENSING BOILER POWER HT, 1 PIPE IN TANK CYLINDER FOR HEATING AND
DHW PRODUCTION INTEGRATION
mmH2O
mbar
Manometro
20
14
MB/DB
13
Q2
154
Y1/Y2

2 Manifold pipes single boiler
3 Fumes manifold for single boiler
5 Interface for mixing systems with two different temperatures zones
7 Pipe in tank cylinder UBPT 1000
8 DHW sensor
9 Climatic regulator for mixed system
10 Tank sensor
11 Circulating group
12 Solar controller ECO
13 Automatic air - vent
14 Solar collectors SB 25+V
15 Collectors sensor
mmH2O
mbar
Manometro
20
60
C
TERMOMETRO
40
100
120
80
High output floor standing condensing boiler POWER HT

Manifold pipes single boiler
Flue tubes for single boiler
Hydraulic separator
Outdoor sensor
DHW sensor
Single coil SC tank
Safety device ISPESL (available as optional)
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
QAZ 21
20
60
C
TERMOMETRO
40
80
100
120
SYSTEM MADE OF 1 HIGH OUTPUT CONDENSING BOILER POWER HT, 1 HIGH TEMPERATURE DIRECT CIRCUIT, 1 TANK
1
2
3
4
5
6
7
8
155
156
AGU 2.500
tor
llec
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
Manometro
bar
20
60
80
100
120
QAD
TERMOMETRO
40
ts
Fla
r
ola
20
60
C
TERMOMETRO
40
80
100
120
tor
llec
co
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
ECO
10
13
14
11
20
60
C
TERMOMETRO
40
80
100
120
SYSTEM MADE OF 1 HIGH EFFICIENCY CONDENSING BOILER POWER HT, 1 HIGH TEMPERATURE DIRECT CIRCUIT,
1 MIXING CIRCUIT, 1 TANK WITH INTEGRATION WITH SOLAR SYSTEM
mmH2O
mbar
Manometro
ola
ts
Fla
o
rc
12
QAZ 21

2 Manifold pipes single boiler
3 Fumes manifold for single boiler
4 Interface for mixing systems with two different
temperatures zones
7 Outdoor sensor
8 DHW sensor
9 Solar circulating group
10 Solar controller ECO
11 Double coil storage tank (DC)
12 Solar collectors SB 25+V
13 Collectors sensor
14 Tank sensor
Dimensions
186,5
936,5
136,5
800
The distance between the boilers in cascade varies from 450 mm to 20 mm depending on manifold accessory used.
Flow/return manifolds squared 100x100 with flanges DN80 PN6
20
20
450
450
450
436,5
157
Cascade
installation
with Power HT boilers from 45 to 150 kW
Flue pipe kit for two boilers
From 160 to 200
Flue pipe kit for the third boiler

From 160 to 200
Shutter kit with condensing trap

From 110 to 110
Manifold pipes
boilers in cascade
Reduction
From 110 to 100
Manifold pipes single

boiler/last boiler
Return manifold
Shut-off valve
Hydraulic connection
for 2nd pump
Non-return valve
3 way shut-off
valve
Safety valve
Flow manifold
Boiler-manifold pipe hydraulic

connection
158
Cascade installations
Power HT models
Code
Kit made of:
45-150 kW
KHW 714104210 .
Flow manifold
Return manifold

Power HT models
45-150 kW
Code
Kit made of:
KHW 714104311 .
2 way shut-off valve om return

Circulating pump UPS 32/80
Non-return valve
3 way shut-off valve on flow
Hydraulic connection for 2nd pump

Power HT models
45-150 kW
Code
Kit made of:
KHW 714098611 .
2 way shut-off valve

UPS32/80 circulating pump
Non-return valve
Hydraulic joints
Manifold pipes boilers in cascade

Power HT models
Code
Kit made of:
45-150 kW
(45 cm between the boilers)
KHW 714099010 .
Flow manifold
Return manifold
45-150 kW
KHW 714103611 .
Flow manifold
Return manifold
159
Information for the calculation of the diameter of the

flue manifold (A) and the chimney (B)
The chart in the following page indicates the diameters of the flue manifold and of the chimney for various configurations of boilers in cascade and for different heights of the chimney.
2m
Remarks
Distance of the manifold from the first boiler to the vertical chimney: 2 meters
Shutter kit installed in each boiler in cascade
The flue pipes and the connections between the flue manifold of the cascade and the chimney are not supplied by BAXI
The manifolds in cascade over 200mm diameter are not supplied by BAXI
The calculation has been made assuming a PP "double wall" flue duct
160

Information for the calculation of the diameter
of the flue manifold (A) and the chimney (B)
N of boilers
in cascade
HT
1.450
HT
1.650
HT
1.850
HT
1.1000
HT
1.1200
HT
1.1500
Nominal output
Total 80/60 C (kW)
90
130
170
200
240
300
Flue manifold mm (A)
125
125
160
160
160
160
Flue mm (B) -H= 5-10 m
125
125
160
160
160
200
Flue mm (B) -H=10-15 m
125
125
160
160
200
200
125
125
160
160
200
200
Nominal output
Total 80/60 C (kW)
135
195
255
300
360
450
125
125
160
160
200
200
125
160
160
160
200
200
125
160
160
160
200
200
125
160
160
160
200
250
Nominal output
Total 80/60 C (kW)
180
260
340
400
480
600
125
160
160
160
200
200
160
160
160
200
200
250
160
160
200
200
200
250
160
160
200
200
200
300
Nominal output
Total 80/60 C (kW)
225
325
425
500
600
750
160
200
160
200
200
250
160
200
200
200
250
250
160
200
200
200
250
300
160
200
200
200
250
300
161
Controller - bus interface connection

Bus interface is an electronic device that allows data exchange by bus between the PCB and the temperature regulator.
Bus interface for clima

regulators for boilers i


After removing the cover of the control panel, mount the plate (B) supplied with the bus interface, and so mount the accessory as
well (C). The flat cable (A) have to be linked to the connector X40 of the electronics of the boiler. Connect the wiring (respecting
the polarity) between the connector X41 of the bus interface and the connector MB-DB of the controller.
Note: to make the connection easy between the accessory and the PCB, connect
the wiring (A) to the PCB before fixing the plate
(B). To allow the mounting of the cover of the control panel it is necessary to cut the two plastic pins which are on the cover just
next to the bus interface.

162

Temperature regulator for boilers in cascade
Temperature regulator for cascade systems, allows up to 12 boilers connection ensuring functioning and
efficiency optimization. It manages a high temperature zone and pump, and a storage tank.
It manages in the best way the boilers in cascade caring the modulation of the outputs and turning the
time for switching-on to make the functioning timing of the various boilers in cascade uniform.
The managing has this functioning: in case of need of heat the regulator will switch-on the first boiler
increasing the power slowly. If the output is still not sufficient to satisfy the need, it will switch the second
boiler on, that together with the first, will repeat the increase of the output.
The cycle will be repeated for each single new switching-on of the boiler and in case of reduction of the heat load, the cycle will
be made in the opposite way.
The aim is to optimize the functioning of the system. This climatic regulator has the availability to manage 1 zone of the high
temperature system, a pump and DHW. The regulator manages up 12 boilers in cascade, each one supplied with bus interface
for boilers in cascade and 2 mixing zones controllers.
N.B. accessory that can be used only with bus interface for boilers in cascade and outdoor sensor.
Supplying: Temperature regulator for boilers in cascade+flor/return sensor for boilers in cascade+connectors (KHG 714078212 .)
Connections of the climatic regulator for boilers in cascade
Room thermostat
Pump of the tank
Return sensor
Pump of the heating

system
Storage tank sensor

Flow sensor
BUS INTERFACE FOR

BOILERS IN CASCADE
Power 230V AC
Back view
TEMPERATURE
REGULATOR
FOR BOILERS
IN CASCADE
LINE
ENGINE
163
mmH2O
mbar
Manometro
CONT 1
CONT 1
5
1
OCI 420
OCI 420
CONT 2
14
CONT 2
14
QAD
9
10
CONT 1
CONT 1
MB/DB
M/B70
RVA 47
M/B3
6
QAD
10
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
CONT 2
14
CONT 2
14
20
60
C
TERMOMETRO
40
80
100
120
CONT 1
CONT 1
11
QAZ 21
12
CONT 2
14
CONT 2
14
CONT 1
CONT 1
13
20
60
C
TERMOMETRO
40
80
100
120
SYSTEM MADE OF 2 HIGH OUTPUT CONDENSING BOILERS POWER HT, 1 HIGH TEMPERATURE DIRECT CIRCUIT,
1 TANK WITH INTEGRATION WITH SOLAR SYSTEM (OPTION), BUILT-IN HEAT BOXES RH+2C
CONT 2
14
CONT 2
14
Q3
Q1
164
M/B10

3 Fumes manifold two boilers in cascade
4 Shutter kit
7 Outdoor sensor
8 Bus interface for climatic regulators for boilers in cascade
9 Climatic regulator for boilers in cascade
10 Flow or return sensor for controller for boilers
in cascade and mixing system
11 DHW sensor for mixing zones
12 Double coil tank (DC) for integration with
solar systems (option)
14 Built-in heat boxes RH+2C
Cascade installation schemes
OCI 420
OCI 420
12
QAD
M/B70
MB/DB
RVA 47
M/B3
M/B10
Q3
Q1
QAD
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
QAZ 21
10
11
20
60
C
TERMOMETRO
40
80
100
120
1 TANK WITH INTEGRATION WITH SOLAR SYSTEM (OPTION)
mmH2O
mbar
Manometro
20

2 Manifold pipes two boilers in cascade
4 Shutter kit
6 Outdoor sensor
9 Flow or return sensor for controller for boilers in cascade and mixing system
11 Double coil tank (DC) for integration with solar systems (option)
165
OCI 420
OCI 420
OCI 420
QAD
12
M/B70
MB/DB
RVA 47
10
M/B3
M/B10
Y1/Y2
Q2
M/B1
M/B1
MB/DB
QAD
12
RVA 46
11
RVA 46
11
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
12
20
60
80
100
120
QAD
TERMOMETRO
40
20
60
C
TERMOMETRO
40
80
100
120
12
20
60
80
100
120
QAD
TERMOMETRO
40
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
13
QAZ 21
Manometro
bar
Manometro
bar
14
15
20
60
C
TERMOMETRO
40
80
100
120
SYSTEM MADE OF 3 HIGH OUTPUT CONDENSING BOILERS POWER HT, 2 HIGH TEMPERATURE DIRECT CIRCUITS,
1 TANK WITH INTEGRATION WITH SOLAR SYSTEM (OPTION)
mmH2O
mbar
Manometro
4
Q3
Q1
Y1/Y2
166
Q2

4 Fumes manifold for the third boiler
5 Shutter kit
8 Outdoor sensor
11 Climatic regulator for mixing system
14 Double coil tank (DC) for integration with solar systems (option)
mmH2O
mbar
Manometro
OCI 420
OCI 420
OCI 420
11
QAD
MB/DB
M/B70
RVA 47
QAD
Manometro
bar
20
60
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
20
60
C
TERMOMETRO
40
80
100
120
10
10
10
10
BUILT-IN HEAT BOXES RS2Z
10
M/B10
10
bar
10
Manometro
10
Q1
1 High output floor standing condensing boilers POWER HT

2 Manifold pipes two boilers in cascade
4 Fumes manifold for the third boiler
5 Shutter kit
10 Built-in heat boxes LUNA SAT RS2Z
167
Hydraulic separator
For the theoretical explanation of the hydraulic separator see pages from 73 to 77
330
811
484
143
290
203
203
290
484
811
398
1069
230
157,5
300
399
300
157,5
365
484
290
Hydraulic separator HS 28 da 28m3/h flanged joints 80

PN 16. Weight Kg 51 - Cod. LSD 790000330 .
95
95
95
290
484
450
264,5
1279
263
450
1279
365
450
263

1279
Hydraulic separator HS 8,5 da 8,5m3/h 2 traded joints

Weight Kg 11,8 - Cod. LSD 790000310 .

Condensate neutralizer kit

Neutralizer filter to process the water deriving from the condensation of BAXI condensing boilers in cascade installations Cod.
KHG 714125710 . To install the neutralizer kit it is necessary to install Power HT at least at 12 cm from the floor.
Recharge for the neutralizer kit (output up to 350 kW) Cod. KHG 714135410 .
Maximum condensate water flow
l/h
56
Max potentiality of the boiler
kcal/h
da 201.000 a 300.000
Max potentiality of the boiler
kW
234-349
Maximum working pressure
bar
Maximum temperature of the water content
Corresponding to the maximum

temperature of the condensate waters
Min/Max room temperature
5-40
Quantity of the first charge of product
Kg
Next recharges
Kg
4,5
Dimensions (hxwxd)
mm
260x330x225
168
264,
Other
accessories
Flue accessories for Power HT cascade installation
Picture
Description
Code
PP flue pipe kit for two boilers 160
710715201 .
710715601 .
PP flue pipe kit for third boilers 160
710716301 .
PP flue pipe kit for third boilers 200
710716401 .
PP 90 bend 160
KHW 714097810 .
PP 90 bend 200
KHW 714098210 .
PP pipe extension 160 L=1000
KHW 714097710 .
KHW 714098110 .
Other
accessories
Flue accessories for Power HT 45-65 kW cascade installation
Picture
Description
Code
710716801 .
710717701 .
PP shutter kit 80/110 with condensing trap
710682001 .
PP 90 bend 125
KHG 714094410 .
PP 45 bend 125 (pack of 2)
KHG 714094510 .
KHG 714094610 .
169
Other
accessories
Flue accessories for Power HT 85-150 kW cascade installation
Picture
Description
PP shutter kit 110/110 with condensing trap
PP reduction kit 110/100
Code
710682101 .
KHW 714096910 .
Hydraulic accessories
for single installation
Picture
Description
Code
KHW 714104210 .
Boiler - manifold pipe hydraulic connection
KHW 714104311 .
2nd pump hydraulic connection
KHW 714098611 .
Hydraulic accessories
for cascade installation
Picture
170
Description
Code
KHW 714104210 .
Boiler - manifold pipe hydraulic connection
KHW 714104311 .
2nd pump hydraulic connection
KHW 714098611 .
Manifold pipes boiler in cascade

KHW 714099010 .
Manifold pipes boiler in cascade

KHW 714103611 .
Other
accessories
Thermoregulation
Picture
Description
Code
Room sensor: it can be installed only with

climatic regulator for mixing system
KHG 714078410 .
Installation box for RVA controllers
KHG 714096610 .
Motor for the mixing valve
KHG 714078511 .
Mixing valve G1
KHG 714078310 .
Mixing valve G1/2
KHG 714078610 .
Mixing valve G3/4
KHG 714078710 .
Flow/return sensor for controller for boilers in

cascade and mixing system
KHG 714078810 .
Flow sensor for clip-in module
KHG 714078910 .
Hot water temperature sensor for climatic

regulator for boilers in cascade
KHG 714079010 .
Hot water temperature sensor
KHG 714076810 .
171
172

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Solutions for centralized heating systems installations

Maximum heating heat input

Maximum heating heat output 80/60C

Maximum heating heat output 50/30C

Minimum heat output 80/60C

Minimum heat output 50/30C

Energetic efficiency (Dir CE/92/42)

Average efficiency (DIN 4702-T8)

Nominal efficiency 80/60C

Nominal efficiency 50/30C

Load losses water side T=20k

Minimum flow on the exchanger

NOx class (EN 483)

Heating system max pressure

Safety valve intervention pressure

Regulation of water temperature

Maximum flue mass flow rate

Minimum flue mass flow rate

Maximum flue temperature

Residual flue prevalence

Flue ducts max length

Power consumption in stand-by way

Solutions for centralized heating systems installations

EXCHANGER PRESSURE DROP

Exchanger pressure drop (mH20)

FLOW RATE/HEAD CURVE

FLOW RATE l/h

FLOW RATE (l/h)

EXCHANGER PRESSURE DROP

Exchanger pressure drop (mH20)

Exchanger pressure drop (mH20)

EXCHANGER PRESSURE DROP

FLOW RATE l/h

FLOW RATE l/h

FLUES TEMPERATURE ACCORDING TO THE RETURN TEMPERATURE

Efficiency of the boiler %

EFFICIENCY OF THE BOILER ACCORDING TO THE RETURN TEMPERATURE

Return temperature of the system C

Return temperature of the system C

Solutions for centralized heating systems installations

MAINS POWER 230V - 50Hz

IX2-01 I X2-02 I X2-03 I X2-04 I X2-05I I X3-01 I X3-02 I X3-03 IX3-04I

Colour of the cables:

DOMESTIC HOT WATER

I X10-01I X10-02 I X10-03I X10-04 I X10-05 I X10-06 I

Power HT 1.450 - 1.650 - 1.850 - 1.1000

IX2-01 I X2-02 I X2-03 I X2-04 I X2-05I I X3-01 I X3-02 I X3-03 IX3-04I

Colour of the cables:

DOMESTIC HOT WATER

I X10-01I X10-02 I X10-03I X10-04 I X10-05 I X10-06 I

Solutions for centralized heating systems installations

Power HT 1.1200 - 1.500

Wiring diagram for connection to an heating system

P1 = Pump of the hydraulic separator

Solutions for centralized heating systems installations

DHW TANK CONNECTION DIAGRAM

Max length of the flue pipe

Chart of the available pressures of the flue pipes

110 (with Clapet 80/110)

Solutions for centralized heating systems installations

C53 conversion kit Power HT 45-65 kW

PP pipe extension 80 L=1000 mm

PP pipe extension 80 L=500 mm