Part Number 474753

Grease Grabber Triple Play

Kitchen Exhaust Pollution Control System

Installation, Operation and Maintenance Manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instructions for future reference.

Grease Grabber Triple Play

The Greenheck Grease Grabber Triple Play is a preengineered mechanical filtration pollution control unit
with integral exhaust fan (available without
exhaust fan as an option). The unit is
designed to remove grease and smoke
particles as well as odor molecules
from the kitchen exhaust airstream.
This installation manual covers
procedures for receiving, installing, and
maintaining the filtered section of the
unit.
For additional instructions and maintenance
information on the integral exhaust fan, when
applicable, refer to the fan nameplate to determine model
type and visit www.greenheck.com to download the
corresponding manual.

General Safety Information

Only qualified personnel should install this system.
Personnel should have a clear understanding of these
instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards.
Other considerations may be required if high winds
or seismic activity are present. If more information
is needed, contact a licensed professional engineer
before moving forward.
DANGER
Always disconnect power before working on or near
a fan. Lock and tag the disconnect switch or breaker
to prevent accidental power up.
CAUTION
When servicing the fan, motor may be hot enough
to cause pain or injury. Allow motor to cool before
servicing.
CAUTION
Precaution should be taken in explosive
atmospheres.

Follow all local electrical and safety codes, as well

as the National Electrical Code (NEC), the National
Fire Protection Agency (NFPA), where applicable.
Follow the Canadian Electric Code (CEC) in
Canada.
The rotation of the fan wheel is critical. It must
be free to rotate without striking or rubbing any
stationary objects.
Fan motor must be securely and adequately
grounded.
Do not spin fan wheel faster than maximum
cataloged fan rpm. Adjustments to fan speed
significantly effects motor load. If the fan RPM is
changed, the motor current should be checked to
make sure it is not exceeding the motor nameplate
amps.
Do not allow the power cable to kink or come in
contact with oil, grease, hot surfaces or chemicals.
Replace cord immediately if damaged.
Verify that the power source is compatible with the
equipment.
Never open access doors to a duct while the fan is
running.

Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

Receiving
Upon receiving the product check to make sure all
items are accounted for by referencing the packing list
ensuring all items were received. Inspect each crate for
shipping damage before accepting delivery. Notify the
carrier if any damage is noticed. The carrier will make
notification on the delivery receipt acknowledging
any damage to the product. All damage should be
noted on all the copies of the bill of lading which
is countersigned by the delivering carrier. A Carrier
Inspection Report should be filled out by the carrier
upon arrival and filed with the Traffic Department.
If damaged upon arrival, file claim with carrier. Any
physical damage to the unit after acceptance is not the
responsibility of Greenheck Fan Corporation.

Unpacking
Verify that all required parts and the correct quantity
of each item have been received. If any items are
missing, report shortages to your local representative
to arrange for obtaining missing parts. Sometimes it
is not possible that all items for the unit be shipped
together due to availability of transportation and truck
space. Confirmation of shipment(s) must be limited
to only items on the bill of lading. Filters are shipped
on a separate skid in their original packaging. Do not
remove factory packaging or install filters until just
prior to commissioning. Remove all other shipping/
packing materials including fan tie down straps.

Handling
Units are to be rigged and moved by the lifting
brackets provided or by the skid when a forklift is
used. Location of brackets varies by model and size.
Handle in such a manner as to keep from scratching
or chipping the coating. Damaged finish may reduce
ability of unit to resist corrosion.

Storage
Units are protected against damage during shipment. If
the unit cannot be installed and operated immediately,
precautions need to be taken to prevent deterioration
of the unit during storage. The user assumes
responsibility of the unit and accessories while in
storage. The manufacturer will not be responsible
for damage during storage. These suggestions are
provided solely as a convenience to the user.

INDOOR
The ideal environment for the storage of units and
accessories is indoors, above grade, in a low humidity
atmosphere which is sealed to prevent the entry of
blowing dust, rain, or snow. Temperatures should
be evenly maintained between 30F (-1C) and
110F (43C) (wide temperature swings may cause
condensation and sweating of metal parts). All
accessories must be stored indoors in a clean, dry
atmosphere.
Remove any accumulations of dirt, water, ice, or snow
and wipe dry before moving to indoor storage. To
avoid sweating of metal parts allow cold parts to
2

reach room temperature. To dry parts and packages,

use a portable electric heater to get rid of any
moisture buildup. Leave coverings loose to permit air
circulation and to allow for periodic inspection.

OUTDOOR
Units designed for outdoor applications may be stored
outdoors, if absolutely necessary. Roads or aisles for
portable cranes and hauling equipment are needed.
The unit should be placed on a level surface to
prevent water from leaking into it. The unit should be
elevated on an adequate number of wooden blocks so
that it is above water and snow levels and has enough
blocking to prevent it from settling into soft ground.
Locate parts far enough apart to permit air circulation,
sunlight, and space for periodic inspection. To
minimize water accumulation, place all unit parts on
blocking supports so that rain water will run off.
Do not cover parts with plastic film or tarps as these
cause condensation of moisture from the air passing
through heating and cooling cycles.

Inspection and Maintenance during

Storage
While in storage, inspect fans once per month. Keep a
record of inspection and maintenance performed.
If moisture or dirt accumulations are found on parts,
the source should be located and eliminated. At each
inspection, rotate the fan wheel by hand ten to fifteen
revolutions to distribute lubricant on motor. Every
three months, the fan motor should be energized. If
paint deterioration begins, consideration should be
given to touch-up or repainting. Fans with special
coatings may require special techniques for touch-up
or repair.
Machined parts coated with rust preventive should
be restored to good condition promptly if signs of
rust occur. Immediately remove the original rust
preventive coating with petroleum solvent and clean
with lint-free cloths. Polish any remaining rust from
surface with crocus cloth or fine emery paper and oil.
Do not destroy the continuity of the surfaces. Wipe
thoroughly clean with Tectyl 506 (Ashland Inc.) or
the equivalent. For hard to reach internal surfaces or
for occasional use, consider using Tectyl 511M Rust
Preventive or WD-40 or the equivalent.

Removing from Storage

As units are removed from storage to be installed
in their final location, they should be protected and
maintained in a similar fashion, until the equipment
goes into operation. Prior to installing the unit and
system components, inspect the unit assembly to
make sure it is in working order.
1. Check all fasteners, set screws on the fan, wheel,
bearings, drive, motor base, and accessories for
tightness.
2. Rotate the fan wheel(s), where applicable, by
hand and assure no parts are rubbing.

Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

Table of Contents
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rigging/Placing Equipment. . . . . . . . . . . . . . . . . . . 4
Duct Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . 4
Fire System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Filter Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Filter Status Indicator . . . . . . . . . . . . . . . . . . . . . . . 5
Filter Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . 6
Carbon Panel Replacement . . . . . . . . . . . . . . . . . . 6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Regular Scheduled Maintenance. . . . . . . . . . . . . . 6
Replacement Filter/Parts Ordering. . . . . . . . . . . . . 6
Figures #1 and #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Maintenance Log. . . . . . . . . . . . . . . . . . . . . . . . . 10-11
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Filter stages 1, 2 and 3 are mechanical air filters of

progressive filtration efficiency that retain the smoke
and grease particles.
Each filter stage is monitored by an individual
pressure switch that signals when a particular filter
stage needs replacing. The pressure switches are
located inside the Pressure Switch Enclosure located
on the access door side of Triple Play housing,
between filter stages 2 and 3. When a filter stage
requires replacement, a signal from the pressure
switch lights an LED located on the remote mounted
Filter Status Indicator. This enclosure must be field
mounted in an area convenient for monitoring by the
cook staff.

System Components
Cabinet Assembly
The unit body is shipped on a common mounting rail
ready for installation. If the unit was ordered with an
exhaust fan, the fan will also be mounted as part of
the cabinet assembly.
Filters
Filter quantity for each filter stage is based on unit
size. A consistent quantity of filters is provided for
each stage of filtration (pre-filter, bag filter, and rigid
final filter). Quantity of carbon panels will vary based
upon unit exhaust rate.
Unit Size

Filter Quantity (each)

10-10

Grease Grabber Triple Play

System Function

10-20

Grease Grabber Triple Play is a 3-stage mechanical air

filtration unit, with an additional carbon filter module,
designed for two specific functions:

10-30

20-20

20-30

20-40

30-30

NOTE

30-40

12

Grease Grabber Triple Play must be connected to a

listed exhaust hood assembly and must be installed
in accordance with local building codes, NFPA 96
and NEC.

40-40

16

40-50

20

Remove smoke/grease particulate from kitchen

exhaust.
Remove odor molecules from kitchen exhaust.

NOTE
Grease Grabber Triple Play is not intended for use
with solid fuel cooking appliances.
NOTE

Remote Status Indicator (See Page 6)

At time of delivery, a remote status indicator is
mounted within the rigid filter section of the unit body.
This item must be removed and mounted remotely in
the cooking area prior to unit start-up.

The unit must be installed with a minimum 18 inch

clearance to combustible materials and must be
installed as part of a listed duct assembly.

Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

Installation
Rigging/Placing Equipment (See Figure #1)
1. The unit is furnished with lifting lugs at the four
corners and along the length as necessary.
2. Lift into place using all the lifting lugs.
3. Field weight will vary depending upon final
selections such as fan type, accessories, etc.
Approximate weights are shown in the table
below.

Duct Connections
Ductwork must conform to the IMC and SMACNA
guidelines.
As specified in NFPA 96, Ch. 7.5 (latest edition),
exhaust duct systems must be constructed in the
following manner; unless otherwise specified by the
local authority having jurisdiction (AHJ):
Materials
Ducts shall be constructed of and supported by
carbon steel not less than 1.37 mm (0.054 in.) (No. 16
MSG) in thickness or stainless steel not less than
1.09 mm (0.043 in.) (No. 18 MSG) in thickness.

Unit Size

Approximate
Weight (lbs)

Approximate
Weight (kg)

10-10

1100

500

Installation

10-20

1600

727

All seams, joints, penetrations, and duct to hood collar

connections shall have a liquidtight external weld.

10-30

2150

977

20-20

2600

1182

20-30

3500

1591

20-40

4200

1909

30-30

4700

2136

30-40

5700

2591

40-40

7300

3318

40-50

8000

3636

An inlet transition is furnished to match the inlet duct

size. The inlet transition is furnished with a listed duct
access door for inspection and cleaning.
Units intended for indoor mounting are provided with a
UL 762 listed exhaust fan with outlet mounting flange.
Outlet ductwork from the exhaust fan is required to be
per the above mentioned methods unless otherwise
specified by the local authority having jurisdiction
(AHJ).
Electrical Connections
Electrical wiring must conform to the equipment data
plate information and to the NEC and local code
requirements.
Motor

4. The unit can be positioned on a base or curb

suitable for this purpose.
5. The unit must be anchored to its base/curb.
6. Alternatively, the unit may be suspended from
an adequate overhead structure, using suitable
undercarriage or hanging rods (by others). If the
unit is suspended by hanging rods, minimum
1/2 inch (12.7 mm) diameter threaded rod is to
be used. All hanger brackets/lifting lugs must be
used to ensure proper support of the unit. The
unit must also be hung level to ensure proper
operation.
7. A service clearance of 36 inches must be
provided on the access door side of the unit.
8. A minimum 18-inch clearance must be
maintained between this unit and any
combustible material.

This unit is furnished with a remote-mounted motor

starter and an ON/OFF disconnect switch mounted
adjacent to the fan and factory-wired to the fan motor.
A 3-phase electrical supply must be field wired to the
motor starter and from the motor starter to the ON/
OFF disconnect switch.
Refer to the applicable fan installation manual for
detailed instructions on wiring the fan.
Remote Status Indicator
A single phase electrical supply must be field wired to
the pressure switch enclosure (located on the access
side of the Triple Play housing between filter stages 2
and 3, adjacent to the exhaust fan). For wiring details,
refer to the diagram on pages 8 and 9.

9. The remote Filter Status Indicator (See Page

6) should be located in an area convenient for
monitoring by the cook staff. For details on wiring
this item, refer to the Electrical Connections
section on this page.
4

Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

Fire System
This equipment is furnished with factory pre-piped
fire suppression nozzles and fusible link detector
brackets. The brand of the system was specified at
time of order (Amerex or Ansul). Factory installation
is according to the Fire System manufacturers
recommendations. Field connection, tanks, controls,
fusible link detectors, and commissioning is provided
and installed, on site, by others. The AHJ may require
additional protection.

Operation
NOTE
Prior to starting the fan, remove fan tie down straps.
These are used only to prevent shipping damage.
After removing the tie down straps, the fan should
float freely on the spring isolators. Confirm that the
installation is completed as shown in the Installation
section.
Start-Up

Filter Installation (See Figure #2 on page 7)

All 4 stages of filters are shipped on a separate
skid in the original factory packaging. Do not
remove packaging or install filters until just prior to
commissioning the unit.
Care must be taken to ensure filters are installed in
the proper sequence and proper direction of airflow
for filter stages 1, 2 & 3 (stage 4 carbon panels are not
subject to airflow direction).
Open the access doors. Remove the filter
compression plates at stages 1, 2, 3 & 4. Install
filters and replace all 4 filter compression plates.
Compression plates must be in place to ensure proper
filter sealing integrity. Close and latch access doors.
NOTE
Access doors are on lift off hinges and can be easily
removed for more convenient filter servicing.
Filter Stage
Pre-Filter
(Stage 1)
Bag Filter
(Stage 2)
Rigid Filter
(Stage 3)
Carbon Panel
(Stage 4)

Turn the unit on momentarily and then turn off.

Remove fan drive access cover and verify proper fan
wheel rotation. If rotation is backwards, reverse the
fan motor electrical input leads. After verifying proper
fan wheel rotation, the unit is ready for operation.
Filter Status Indicator
As filter stages 1, 2 and 3 load with smoke and grease
particles, resistance to airflow increases and the
exhaust air volume decreases. Pressure switches
continuously read the resistance across each filter
stage. Each pressure switch is factory preset to
transmit an alarm signal when that stage of filter has
reached its terminal resistance and needs replacing
with new filters. This terminal resistance setting is
based on the filter manufacturers rating. The alarm
signal lights an LED located on the face panel of the
remote Filter Status Indicator Enclosure.
IMPORTANT

Dimensions (inches)
Description
24 x 24 x 4 thick
MERV 8
Pleated metal frame filter
24 x 24 x 22 deep
MERV 14
Bag filter
24 x 24 x 12 thick
MERV 16
95% DOP HEPA-type filter

Replace filters immediately after the Filter Status

Indicator light comes on. Failure to do so may
cause a reduced exhaust air volume allowing
smoke to escape into the kitchen, or may cause
filters to rupture, or both. The terminal resistance
for each stage of filters is factory set at the values
shown below. Altering these settings without first
contacting Greenheck Fan Corp. will void the
manufacturers warranty and void the UL 710 listing.

24 x 24 x 1 thick
Bonded carbon panel
NOTE

Only UL 900, Class 1 filters are approved for use

in this equipment. Substitutions will void the
manufacturers warranty and the listing to UL
710. Please refer to the Maintenance section for
information on ordering replacement filters.

Filter Stage

Resistance Setting

1.2 in. wg.

1.0 in. wg.

1.7 in. wg.

Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

Maintenance

Filter Replacement
Determine which stage(s) of
filter needs replacing as shown
by lighted LED(s) located
on the face panel of the
remote Filter Status Indicator
Enclosure.

CHANGE
PRE FILTER

1. Have the correct type and

quantity of filters available
at the unit.

CHANGE
BAG FILTER

2. Turn off and lockout

power to the fan.
3. Open the appropriate
access door(s) and
CHANGE
FILTER
remove the filterPREpressure
plate(s).

CHANGE
RIGID FILTER

R
R

2. Replace carbon panels at the first sign of odor

breakthrough.
3. Remove all filters and carbon panels and
pressure
REMOTE
FILTER wash/clean the housing interior yearly.
Only
use degreasers that are compatible with
STATUS INDICATOR
painted metal surfaces. Use caution so as to
not damage static pressure tips, tubing or fire
system nozzles and detectors. Dry the housing
interior and replace Stage 1-4 filters, replace filter
pressure plates, close and latch access doors.
4. Remove/open fan scroll access door and
pressure wash/clean all internal surfaces of the
fan every 6 months. Check sheave-belt alignment
and belt tightness.

4. Remove the spent filter(s)

by sliding them out of
the housing access
door
CHANGE
BAG FILTER
opening.
5. Replace with the proper
new filter(s) making sure
direction of airflow is
correct.
CHANGE

Regular Scheduled Maintenance

1. Replace stage 1, 2 and 3 filter(s) immediately
after the remote Filter Status Indicator LED(s)
light up.

REMOTE FILTER
STATUS INDICATOR

RIGID FILTER

6. Replace filter compression plate(s).

7. Close and latch access door(s).

8. Turn on power to the fan.
9. Proper filter disposal is important to the
environment. Refer to local landfill codes.

Replacement Filter/Parts Ordering

Replacement filters and carbon panels can be
obtained through any source offering UL 900,
Class 1 filters as specified in the Filter section under
Filter Installation. As a recommendation, replacement
filters are available through AirScrubbers Inc.
Phone: 919-718-5818
www.airscrubbersinc.com

Carbon Panel Replacement

Unlike particulate filters, technology has yet to
develop a cost-friendly method of determining when
the carbon panels need replacing. So, the industry
standard is the human sniff test. As the carbon begins
to lose its effectiveness, odor breakthrough gradually
occurs and odor concentration increases. Based on a
variety of cooking applications/installations, life of the
carbon panels can range from a few months to one
year. Replace carbon panels when odor breakthrough
is first noticed. When replacing carbon panels,
follow the instructions in the Operation section, Filter
Replacement, Steps 2-10. There is no particular
direction of airflow for carbon panels.

Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

Figures
Figure #1
ON/OFF DISCONNECT

STAGE # 4 FILTER

STAGE # 3 FILTER

STAGE # 2 FILTER

STAGE # 1 FILTER

INLET TRANSITION (OPTIONAL)

ACCESS DOOR

PRESSURE SWITCH
ENCLOSURE

ACCESS DOOR SIDE

(Elevation View)
Figure #2
STAGE # 2 FILTER
COMPRESSION PLATE
STAGE # 1 FILTER
COMPRESSION PLATE

STAGE # 3 FILTER
COMPRESSION PLATE
STAGE # 4 FILTER
COMPRESSION PLATE

PRESSURE SWITCH
ENCLOSURE

ON/OFF DISCONNECT

ACCESS DOORS REMOVED

(Elevation View)

Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

132

130

128

126

124

122

120

118

116

114

112

110

108

106

104

102

100

1TB1

1261

1261

124FU

120FU-1

1301
1301
4 XOO
1TB2

130 SW
ON OFF

COMBINATION MOTOR
STARTER DISCONNECT

1141
1143

120FU-2

0.6A

XF X1

X3 X2
115 VAC

H3 H4

H1 H2

FAN VOLTAGE
1142
1102

0.5A

1121

8
1101

INPUT POWER
208-230/460V, 60HZ, 3PH

MCB
1301

1TB4

1301

130CR3

130CR2

130CR1

T3

T2

T1

X1

128 LT

1142

1122

1102

X2
130CR4

130CR
1302
C
A1
A2
1TB5 95 96

122 T
50VA

0.5A

L3

L2

L1

100 DISC
__ A

1262

1262

1262

2TB2

2TB1

FAN MOTOR
208-230/460V, 60HZ, 3PH
1725 RPM

112M

FAN CONTROL
110, 112, 114, 126

PRIMARY POWER
INDICATOR LIGHT

SECONDARY FUSE

STEPDOWN TRANSFORMER

PRIMARY FUSE

ON/OFF MOTOR
DISCONNECT SWITCH

DISCONNECT SWITCH CIRCUIT BREAKER

Wiring Diagram

Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

138

136

134

132

130

1261
3TB-3

1261
3TB-2

1261
3TB-1

(NC)
1

2
(NO)

2
(NO)
(NC)
1

3
(COM)
(NC)
1

2
(NO)

144DPS

3
(COM)

140DPS

3
(COM)

136DPS

1301
1301
4 XOO
1TB2

ON OFF
1301

SERIES ADPS-05-2-N
ADJUSTABLE DIFFERENTIAL
PRESSURE SWITCH
READ ACROSS RIGID FILTER

1441
3TB-6

SERIES ADPS-05-2-N
ADJUSTABLE DIFFERENTIAL
PRESSURE SWITCH
READ ACROSS BAG FILTER

1401
3TB-5

1361
3TB-4
SERIES ADPS-03-2-N
ADJUSTABLE DIFFERENTIAL
PRESSURE SWITCH
READ ACROSS PREFILTER

PRESSURE SWITCH ENCLOSURE

(located on access door side of Grease Grabber Triple Play housing)

1TB1

1261

X2

X2

X1

R
X2

144PL

X1

140PL

X1

136PL

1262
2TB2

REMOTE FILTER STATUS INDICATOR

LOCATE IN KITCHEN AREA

1262
4TB-3

1262
4TB-2

1262
4TB-1

130CR
1302
C
A1
A2
1TB5 95 96
130CR4

RIGID FILTER
HIGH PRESSURE LIGHT

BAG FILTER
HIGH PRESSURE LIGHT

PRE FILTER
HIGH PRESSURE LIGHT

FAN CONTROL
110, 112, 114, 126

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10 Grease Grabber Triple Play Kitchen Exhaust Pollution Control System

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Grease Grabber Triple Play Kitchen Exhaust Pollution Control System 11

Warranty
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from
the shipment date. Any units or parts which prove defective during the warranty period will be replaced at our option
when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of
one year. Should motors furnished by Greenheck prove defective during this period, they should be returned to the
nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs.
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications
without notice.

Greenheck Grease Grabber Triple Play catalog provides

additional information describing the equipment, fan
performance, available accessories, and specification data.

AMCA Publication 410-96, Safety Practices for Users and

Installers of Industrial and Commercial Fans, provides
additional safety information. This publication can be
obtained from AMCA International, Inc. at: www.amca.org.

Phone: (715) 359-6171 Fax: (715) 355-2399 E-mail: gfcinfo@greenheck.com Website: www.greenheck.com

12 474753 Grease Grabber Triple Play, Rev. 1, September 2011

Copyright 2011 Greenheck Fan Corp.