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Chapter 6
Fluctuating load?
What is special about it?
M S Dasgupta BITS Pilani
max min
max min
2
Fatigue
Fatigue is a phenomenon associated with
variable loading or more precisely to cyclic
stressing or straining of a material
Beach
marks
showing the nature
of crack propagation
Crack initiation at
the outer surface
Low cycle fatigue (LCF) : 1 N 103 ; High cycle fatigue (HCF) : N 103
S-N Diagram
The S-N Diagram for steel (UNS G41300), normalized, Sut=812 MPa.
Se
Endurance Limit,
Sut Se relation
Se Se relation
S e k a kb k c k d k e S
'
e
ka aSut
2.79 d 51 mm
51 d 254 mm
Effective dimension de
obtained by equating the
volume of material stressed
at and above 95 percent of
the maximum stress to the
same volume in the
rotating-beam specimen
kc 0.85, axial
0.59, torsion
Reliability factor, ke
ke 1 0.08za
Based on standard
deviation of Endurance
strength data
Accounts for
Residual stress
Coating failure
Frettage corrosion material of mating part.
Synergic effect of corrosion and temperature
where is Se is function of frequency of loading.
K f 1 qKt 1 or K fs 1 qshearKts 1
q notch sensitivity value (from Fig. 6 - 20 & 6 - 21)
Kt Theoretical stress concentrat ion factor (geometric factor)
Stress-concentration factors for a variety of geometries under
different loading conditions can be found in Table A15
19
(page:1026-1032)
Notch Sensitivity
20
Estimation of Kf
Kf = 1+q(Kt -1).
Estimation of Kf
Use the Neuber equation when the notch is circular/cylindrical.
q
1
a
r
and
K f 1 q K t 1
100psi = 0.689MPa
Estimation of Kf
Use Heywood equation when the notch is NOT circular/cylindrical but is a
tranverse hole or shoulder or groove.
Kf
Kt
2K t 1
1
Kt
a
r
where
a values are given in the Table 6 - 15; p age 335
23
24
Goodman Method
Predictor of failure in ductile materials
experiencing fluctuating stress
a
Sn = endurance strength
a = alternating stress
m = mean stress
Sy
FATIGUE
FAILURE REGION
Goodman Line
a m
1
Sn Su
NO FATIGUE
FAILURE REGION
-Sy
Sy
Su
m
25
Goodman Diagram
Safe Stress Line
S n S u
N
Sy
Yield Line
Sn
Sn =endurance strength
a = alternating stress
m = mean stress
FATIGUE
FAILURE REGION
Goodman Line
a m
1
Sn Su
Sn/N
SAFE ZONE
-Sy
Su/N
Sy
Su
m
26
m
S e S ut
a
Se
m
S yt
1
nf
a
a
Se
m
S yt
Se
a
Se
m
S ut
S
yt
27
a
Se
S yt
Sut
1
nf
Soderberg line
1
nf
1
n f m
Se
nf
Sut
2
Gerber line
2
a m 1
ASM E Elliptic line
Se S yt n f
a m 1
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29
30
31