Master Production Schedule

Periode
13
14
15
16
17
18
19
20
21
22
23
24

Large Night Lamp

1384
1401
1418
1382
1373
1389
1379
1369
1360
1350
1340
1306

Available T

Mini Night Lamp

1278
1243
1208
1226
1217
1183
1175
1167
1158
1150
456
1158

Workstation Master Files

Workstation
1
2
3
4
5
6

Large Night Lamp

Operation
cuting
assmbly 1
assmbly 2
assmbly 3
assmbly 4
packaging

Efficiency
96%
93%
95%
94%
94%
90%

Rout

Available Time
Periode
13
14
15
16
17
18
19
20
21
22
23
24

Hari Kerja
25
24
27
26
26
26
26
26
26
26
26
27

Operation
cuting
assmbly 1
assmbly 2
assmbly 3
assmbly 4
packaging
Total
Jumlah Pekerja
Utilitas Mesin
Jam Kerja

ster Files

Workstation
1
2
3
4
5
6

Mini Night Lamp

Operation
cuting
assmbly 1
assmbly 2
assmbly 3
assmbly 4
packaging

1384
1400.79
1417.5
1381.71
1372.17
1388.34
1378.62
1368.9
1359.18
1349.46
1339.74
1305.59

Large Night Lamp

Workstation
1
2
3
4
5
6

Efficiency
98%
95%
98%
97%
92%
93%

1277.28
1242.21
1207.5
1225.29
1216.83
1182.66
1174.38
1166.1
1157.82
1149.54
456
1157.61

13
95%
8

Routing and Work Standard Time

Large Night Lamp
Standard Time/Unit (minute)
138.613
276.955
448.127
928.739
493.501
293.709
2579.644
Orang
per mesin
per hari

Mini Night Lamp

Workstation
1
2
3
4
5
6

Operation
cuting
assmbly 1
assmbly 2
assmbly 3
assmbly 4
packaging
Total
Work Staion
1
2
3
4
5
6
Jumlah

Jumlah Pekerja
Large
1
1
1
2
1
1
7
13

i Night Lamp
Standard Time/Unit (minute)
161.138
311.955
145.438
793.267
590.733
174.765
2177.296
Jumlah Pekerja
Mini
1
1
1
1
1
1
6
13

Workstation
1
2
3
4
5
6

Large Night Lamp

Standard Time
138.613
276.955
448.127
928.739
493.501
293.709

Efficiency
0.96
0.93
0.95
0.94
0.94
0.9

Workstation
1
2
3
4
5
6

Mini Night Lamp

Standard Time
161.138
311.955
145.438
793.267
590.733
174.765

Efficiency
0.98
0.95
0.98
0.97
0.92
0.93

Bill Of Labor Approach

Master P
Periode
Large Night Lamp
Mini Night Lamp

13

Periode
Hari kerja

13

14
1384
1278

15
1401
1243

14

16
1418
1208

15

1382
1226
16

25

24

27

26

142272

14
136581.12

15
153653.76

16
147962.88

Workstation
13
1
2
3
4
5
6

Capac
Workstation
1
2
3
4
5
6

13
39456.768

14

15

16

13
145236.0

14

15

16

Workstation
1
2

3
4
5
6

Capa
Workstation
1
2
3
4
5
6

13
290472.0

14

15

16

proach
Master Production Schedule
17
18
1373
1389
1217
1183
17

18
26

19

20
1379
1175

19
26

21
1369
1167

20

1360
1158
21

26

26

26

Capacity Available Large Night Lamp

Periode
17
18
19
147962.88
147962.88
147962.88

20
147962.88

21
147962.88

Capacity Available Large Night Lamp With Overtime

Periode
17
18
19
20

17

Capacity Available Mini Night Lamp

Periode
18
19

20

21

21

Capacity Available Mini Night Lamp With Overtime

Periode
17
18
19
20

21

22

23
1350
1150

22

Workstation

24
1340
456

23

1306
1158
24

26

26

27

22
147962.88

23
147962.88

24
153653.76

1
2
3
4
5
6
TOTAL

Workstation
1
2
3
4
5
6
22

23

24
Workstation
1
2
3
4
5
6

22

23

24

22

23

24

Capacity Requiremen
Periode
13
397774.8
781984.2
806077.5
2299170.0
1437962.2
629842.9

14
394491.3
775774.0
808605.4
2287194.2
1425676.0
628719.2

15
391207.9
769563.8
811133.2
2275218.4
1413389.9
627595.5

16
389118.4
765208.6
797618.5
2256062.6
1406257.0
620167.7

17
386420.6
759908.5
792276.4
2240564.6
1396498.9
615951.5

Total Capacity Availabl

Periode
13
287508.0
0.0
0.0
0.0
0.0
0.0

14
136581.1
0.0
0.0
0.0
0.0
0.0

15
153653.8
0.0
0.0
0.0
0.0
0.0

16
147962.9
0.0
0.0
0.0
0.0
0.0

17
147962.9
0.0
0.0
0.0
0.0
0.0
Total Capacity Available With
Periode

13
329928.8
0.0
0.0
0.0
0.0
0.0

14

15
0.0
0.0
0.0
0.0
0.0
0.0

16
0.0
0.0
0.0
0.0
0.0
0.0

17
0.0
0.0
0.0
0.0
0.0
0.0

0.0
0.0
0.0
0.0
0.0
0.0

Workstation 1

Workstation 3

Workstation 5

Capacity Requirement
Periode
18
19
383159.7
380484.5
753733.3
748468.1
794501.6
788856.8
2228453.3
2212819.8
1384310.0
1374649.2
614708.8
610373.6

20
377809.2
743202.9
783212.0
2197186.3
1364988.3
606038.4

21
375111.5
737902.7
777869.9
2181688.2
1355230.2
601822.1

22
372436.3
732637.5
772225.2
2166054.7
1345569.3
597486.9

Total Capacity Available

Periode
18
19
147962.9
147962.9
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

20
147962.9
0.0
0.0
0.0
0.0
0.0

21
147962.9
0.0
0.0
0.0
0.0
0.0

22
147962.9
0.0
0.0
0.0
0.0
0.0

20

21

22

Total Capacity Available With Overtime

Periode
18
19
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0

0.0
0.0
0.0
0.0
0.0
0.0

0.0
0.0
0.0
0.0
0.0
0.0

0.0
0.0
0.0
0.0
0.0
0.0

Workstation 2

Workstation 4

Workstation 6

23
259220.3
513371.2
666809.9
1606240.0
930665.6
473262.9

24
367626.4
722947.1
753671.1
2131536.3
1328581.1
585961.8

23
147962.9
0.0
0.0
0.0
0.0
0.0

24
153653.8
0.0
0.0
0.0
0.0
0.0

23

24
0.0
0.0
0.0
0.0
0.0
0.0

0.0
0.0
0.0
0.0
0.0
0.0

Workstation 2

Workstation 4

Workstation 6

Capacity Plan
Work Station
1
2
3
4
5
6
Total

Large Night Lamp

Standard Time
Efficiency
138.613
0.96
276.955
0.93
448.127
0.95
928.739
0.94
493.501
0.94
293.709
0.9
2579.644

Work Station
1
2
3
4
5
6
Total

Mini Night Lamp

Standard Time
Efficiency
161.138
0.98
311.955
0.95
145.438
0.98
793.267
0.97
590.733
0.92
174.765
0.93
2177.296

pacity Planning Using Overall Factor App

Periode
Night Lamp Large
Night Lamp Mini

13
1384
1278
13
25

Periode
Hari Kerja

14
1401
1243
14
24

Master Production Shed

16
1382
1226

15
1418
1208
15
27

16
26

Capacity Availa
Workstation
13

14

15

16

1
2
3
4
5
6

Capacity Available Lar

Workstation
13

14

15

16

Capacity Avail
Workstation
13

14

15

16

Capacity Available Mi
Workstation
13

14

15

16

Factor Approach
Master Production Shedule
17
18
1373
1389
1217
1183
17
26

18
26

19
1379
1175
19
26

20
1369
1167

21
1360
1158

22
1350
1150

23
1340
456

20
26

21
26

22
26

23
26

Capacity Available Large Night Lamp

Periode
17
18
19
20

21

22

23

21

22

23

21

22

23

Capacity Available Large Night Lamp With Overtime

Periode
17
18
19
20

Capacity Available Mini Night Lamp

Periode
17
18
19
20

Capacity Available Mini Night Lamp With Overtime

Periode
17
18
19
20

21

22

23

24
1306
1158
24
27

Workstation

Historical Proportion
13

1
2
3
4
5
6
Total

0.0630134
0.1238002
0.1247787
0.3619987
0.2279268
0.0984822
1.00

24
Workstation
13

14

13

14

24
Workstation

24

24

14

15

16

17

Total Capacity Available

Periode
17
18

Capacity Requirement
Periode
18
19

20

15

16

19

20

21

15

Total Capacity Available With Overtime

Periode
16
17
18
19

20

21

Workstation 1

Workstation 3

Workstation 5

21

22

23

22

23

24

22

23

24

24

Workstation 2

Workstation 4

Workstation 6