Fuel Gas Scrubber

Table of Contents
Feed Inlet (I).............................................................................................................................................................1/157

Vapour Outlet (O1)................................................................................................................................................15/157
Liquid Outlet (O2)..................................................................................................................................................29/157
Pressure Safety Valve (PSV)................................................................................................................................43/157
Drain (D).................................................................................................................................................................57/157
Utility Connection (UC).........................................................................................................................................71/157
Vent (V)...................................................................................................................................................................82/157
Level Transmitter (L1)...........................................................................................................................................90/157
Level Transmitter (L2).........................................................................................................................................101/157
Level Transmitter L/H (L3)..................................................................................................................................112/157
Level Transmitter L/H (L4)..................................................................................................................................124/157
Level Gauge (L5).................................................................................................................................................136/157
Level Gauge (L6).................................................................................................................................................147/157
Feed Inlet (I)

ASME Section VIII Division 1, 2013 Edition Metric
Note: Per UW-16(b) minimum inside corner radius r1 = min [1 / 4*t , 3 mm] = 3 mm
Location and Orientation
Located on
Cylinder #1
Orientation
180
Nozzle center line offset to datum line
1,300 mm
End of nozzle to shell center
570.88 mm
Passes through a Category A joint
No
Nozzle
Access opening
No
Material specification
SA-105 (II-D Metric p. 18, ln. 32) (normalized)
Inside diameter, new
193.7 mm
Wall thickness, tn
30 mm
Minimum wall thickness
12.7 mm
Corrosion allowance
3 mm
Projection available outside vessel, Lpr
88.75 mm
Heavy barrel length, Lhb
70 mm
Projection available outside vessel to flange face, Lf
200 mm
Local vessel minimum thickness
15.88 mm
Liquid static head included
0 bar
Longitudinal joint efficiency
1
Welds
Inner Fillet, Leg41
9 mm
Nozzle to vessel groove weld
15.88 mm
1/157
ASME B16.5-2009 Flange

Description
NPS 8 Class 300 WN A105 N
Bolt Material
SA-193 B7 Bolt <= 64 (II-D Metric p. 352, ln. 31)
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
Consider External Loads on Flange MAWP Rating
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No
Circumferential joint radiography
Full UW-11(a) Type 1

Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -44.5C (Coincident ratio = 0.7227)

Bolts rated MDMT per Fig UCS-66 note (c) = -48C
UCS-66 Material Toughness Requirements Nozzle

Governing thickness, tg =
15.88 mm
Exemption temperature from Fig UCS-66M Curve C =
-30.03C
tr = 36.93*358 / (1,380*1 - 0.6*36.93) =
9.74 mm
Stress ratio = tr*E* / (tn - c) = 9.74*1 / (15.88 - 3) =
0.7559
Reduction in MDMT, TR from Fig UCS-66.1M =
13.7C
MDMT = max[ MDMT - TR, -48] = max[ -30.03 - 13.7 , -48] =
-43.73C
Material is exempt from impact testing at the Design MDMT of -29C.
2/157
Reinforcement Calculations for Chamber MAWP
UG-37 Area Calculation Summary (cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C

The opening is adequately reinforced
The nozzle
passes UG-45
A
required
A
available
A1
A2
19.4434 22.729 6.2787 15.64
A3
A5
--
--
A
welds
treq
0.8103 11.11
tmin
12.7
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)
UW-16 Weld Sizing Summary
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Nozzle to shell fillet (Leg 41)
6.3
weld size is adequate
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
-1,142.08
456.8
856.56
593.9
1,142.08
685.2
2,440.001
4,221.622
1,496.553
2,110.811
No
Load case 1 (Hot Shut

Down)
-1,142.08
456.8
856.56
593.9
1,142.08
685.2
1,398.826
4,221.622
349.566
2,110.811
No
Calculations for internal pressure 36.93 bar @ 100 C

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(199.7, 99.85 + (30 - 3) + (15.88 - 3))
199.7 mm
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(30 - 3) + 0)
=
32.2 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9286*99.85 / (1,380*1 - 0.6*36.9286)
2.72 mm
3/157
Required thickness tr from UG-37(a)

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9286*358 / (1,380*1 - 0.6*36.9286)
9.74 mm
Area required per UG-37(c)

Allowable stresses: Sn = 1,407.207, Sv = 1,407.207 kgf/cm2
fr1 = lesser of 1 or Sn / Sv = 1
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(199.7*9.74*1 + 2*27*9.74*1*(1 - 1)) / 100
19.4434 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 6.2787 cm2
=
=
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(199.7*(1*12.88 - 1*9.74) - 2*27*(1*12.88 - 1*9.74)*(1 - 1)) / 100
6.2787 cm2
=
=
=
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(12.88 + 27)*(1*12.88 - 1*9.74) - 2*27*(1*12.88 - 1*9.74)*(1 - 1)) / 100
2.5077 cm2
A2 = smaller of the following= 15.64 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(27 - 2.72)*1*12.88) / 100
15.64 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(27 - 2.72)*1*27) / 100
32.7851 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
A1 + A2 + A41
6.2787 + 15.64 + 0.8103
4/157
22.729 cm2
As Area >= A the reinforcement is adequate.
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 12.88 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 6 mm
tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check

ta UG-27
=
=
=
P*R / (S*E - 0.6*P) + Corrosion

36.9286*99.85 / (1,380*1 - 0.6*36.9286) + 3
5.72 mm
ta UG-22
5.85 mm
ta
=
=
=
max[ ta UG-27 , ta UG-22 ]

max[ 5.72 , 5.85 ]
5.85 mm
tb1
=
=
=

36.9286*358 / (1,380*1 - 0.6*36.9286) + 3
12.74 mm
tb1
=
=
=
max[ tb1 , tb UG16 ]

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 11.11 , 12.74 ]
11.11 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.85 , 11.11 ]
11.11 mm
Available nozzle wall thickness new, tn = 12.7 mm

The nozzle neck thickness is adequate.
5/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
-1,142.08 kgf
Circumferential moment, Mc
456.8 kgf-m
Circumferential shear, Vc
856.56 kgf
Longitudinal moment, ML
593.9 kgf-m
Longitudinal shear, VL
1,142.08 kgf
Torsion moment, Mt
685.2 kgf-m
Internal pressure, P
36.93 bar
Mean shell radius, Rm
364.44 mm
Local shell thickness, T
12.88 mm
Design factor
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*126.85 / 364.44 = 0.3046
Pressure stress intensity factor, I = 1.0959 (derived from Division 2 Part 4.5)
Local circumferential pressure stress = I*P*Ri / T =1,146.987 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =573.564 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,440 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1,496.55 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
6/157
Stresses at the nozzle OD per WRC Bulletin 537

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
1.6611
40.426
40.426
40.426
40.426
4C*
N / (P / Rm)
3.3574
81.697
81.697
81.697
81.697
1C
M / P
0.05
206.491
-206.491
206.491
-206.491
2C-1
M / P
0.0215
88.657
-88.657
88.657
-88.657
3A*
N / [Mc / (Rm2*)]
1.2417
-108.905
-108.905
108.905
108.905
1A
M / [Mc / (Rm*)]
0.0693
-1,031.683
1,031.683
1,031.683
-1,031.683
3B*
N / [ML / (Rm2*)]
2.3501
-267.869
-267.869
267.869
267.869
1B-1
M / [ML / (Rm*)]
0.0198
-382.821
382.821
382.821
-382.821
Pressure stress*
1,146.987
1,146.987
1,146.987
1,146.987
1,046.659
1,046.659
1,046.659
1,046.659
Total circumferential stress
666.65
1,254.978
1,968.031
1,025.075
152.988
1,803.372
2,434.165
-42.184
Primary membrane circumferential

stress*
960.814
960.814
1,496.553
1,496.553
978.18
978.18
1,195.991
1,195.991
3C*
Nx / (P / Rm)
1.6611
40.426
40.426
40.426
40.426
4C*
Nx / (P / Rm)
3.3574
81.697
81.697
81.697
81.697
1C-1
Mx / P
0.0469
193.625
-193.625
193.625
-193.625
2C
Mx / P
0.03
123.881
-123.881
123.881
-123.881
4A*
Nx / [Mc / (Rm2*)]
2.8125
-246.637
-246.637
246.637
246.637
2A
Mx / [Mc / (Rm*)]
0.0305
-453.55
453.55
453.55
-453.55
4B*
Nx / [ML / (Rm2*)]
1.3612
-155.167
-155.167
155.167
155.167
2B-1
Mx / [ML / (Rm*)]
0.0347
-672.345
672.345
672.345
-672.345
523.365
523.365
523.365
523.365
573.564
573.564
573.564
573.564
Pressure stress*
Total longitudinal stress
-70.096
887.343
1,584.928
-147.012
78.955
738.293
1,479.327
324.466
Primary membrane longitudinal stress*
408.624
408.624
718.958
718.958
408.624
408.624
901.897
901.897
Shear from M t
52.59
52.59
52.59
52.59
52.59
52.59
52.59
52.59
Circ shear from V c
16.663
16.663
-16.663
-16.663
Long shear from V L
-22.217
-22.217
22.217
22.217
Total Shear stress
69.252
69.252
35.927
35.927
30.373
30.373
74.807
74.807
Combined stress (P L+Pb+Q)
749.682
1,267.563
1,971.405
1,174.266
163.885
1,804.216
2,440.001
395.968
* denotes primary stress.

Longitudinal stress in the nozzle wall due to internal pressure + external loads
n (Pm) = P*Ri / (2*tn) - Pr / (*(Ro2 - Ri2)) + M*Ro / I
= 36.93*1.02*99.85 / (2*9.7) - -1,142.08 / (*(109.552 - 99.852))*100 + 749,258.6*109.55 / 3.5051E+07*100
= 445.883 kgf/cm2
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( S = 1,407.207 kgf/cm2)
Shear stress in the nozzle wall due to external loads
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (1,142.082 + 856.562)0.5 / (*99.85*9.7)*100
= 46.917 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 685.2 / (2**99.852*9.7)*100000
= 112.769 kgf/cm2
7/157
total = shear + torsion

= 46.917 + 112.769
= 159.686 kgf/cm2
UG-45: The total combined shear stress (159.686 kgf/cm2) allowable (0.7*Sn = 0.7*1,407.207 = 985.045 kgf/cm2)
8/157
Reinforcement Calculations for Chamber MAP
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C

The nozzle
passes UG-45
A
required
A
available
A1
A2
23.085 29.7238 7.6748 21.2387
A3
A5
A
welds
treq
tmin
--
--
0.8103
8.11
12.7

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(193.7, 96.85 + (12.7 - 0) + (15.88 - 0))
193.7 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 0), 2.5*(12.7 - 0) + 29.96)
39.7 mm
te
=
MIN( 70 + 17.3*tan(30) , 17.3*tan(60) )
=
29.96 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*96.85 / (1,380*1 - 0.6*45.4145)
3.25 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
9/157

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(193.7*11.92*1 + 2*30*11.92*1*(1 - 1)) / 100
23.085 cm2

=
=
=

(193.7*(1*15.88 - 1*11.92) - 2*30*(1*15.88 - 1*11.92)*(1 - 1)) / 100
7.6748 cm2
=
=
=

(2*(15.88 + 30)*(1*15.88 - 1*11.92) - 2*30*(1*15.88 - 1*11.92)*(1 - 1)) / 100
3.6355 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(30 - 3.25)*1*15.88) / 100
21.2387 cm2
=
=
=
2*(tn - trn)*(2.5*tp + te)*fr2

(2*(30 - 3.25)*(2.5*12.7 + 29.96)*1) / 100
33.0154 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
7.6748 + 21.2387 + 0.8103
29.7238 cm2
10/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*96.85 / (1,380*1 - 0.6*45.4145) + 0
3.25 mm
ta UG-22
3.23 mm
ta
=
=
=

max[ 3.25 , 3.23 ]
3.25 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.11 , 11.92 ]
8.11 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.25 , 8.11 ]
8.11 mm

11/157
Reinforcement Calculations for MAEP
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C

The nozzle
passes UG-45
A
required
A
available
A1
A2
12.8607 16.2922 0.0006 15.4813
A3
A5
A
welds
treq
tmin
--
--
0.8103
7.18
12.7

Weld strength calculations are not required for external pressure
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
Calculations for external pressure 16.01 bar @ 100 C

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(199.7, 99.85 + (30 - 3) + (15.88 - 3))
199.7 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(30 - 3) + 29.96)
32.2 mm
Nozzle required thickness per UG-28 trn = 2.96 mm

From UG-37(d)(1) required thickness tr = 12.88 mm
Area required per UG-37(d)(1)

0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
12/157
=
=
(0.5*(199.7*12.88*1 + 2*27*12.88*1*(1 - 1))) / 100

12.8607 cm2

=
=
=

(199.7*(1*12.88 - 1*12.88) - 2*27*(1*12.88 - 1*12.88)*(1 - 1)) / 100
0.0006 cm2
=
=
=

(2*(12.88 + 27)*(1*12.88 - 1*12.88) - 2*27*(1*12.88 - 1*12.88)*(1 - 1)) / 100
0 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(27 - 2.96)*1*12.88) / 100
15.4813 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(27 - 2.96)*1*27) / 100
32.4522 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
0.0006 + 15.4813 + 0.8103
16.2922 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
13/157

ta UG-28
5.96 mm
ta UG-22
4.7 mm
ta
=
=
=

max[ 5.96 , 4.7 ]
5.96 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 11.11 , 7.18 ]
7.18 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.96 , 7.18 ]
7.18 mm

External Pressure, (Corroded & at 100 C) UG-28(c)
L / Do = 222.37 / 253.7
Do / t = 253.7 / 2.96
From table G:
A =
From table CS-2
B =
Metric:
Pa
= 0.8765
= 85.6591
0.001990
1,048.8013 kg/cm2 (1,028.52 bar)
= 4*B / (3*(Do / t))

= 4*1,028.52 / (3*(253.7 / 2.96))
= 16.01 bar
Design thickness for external pressure Pa = 16.01 bar

ta
= t + Corrosion
= 2.96 + 3
= 5.96
mm
14/157
Vapour Outlet (O1)

Located on
Cylinder #1
Orientation
315
2,500 mm
570.88 mm
No
Nozzle
Access opening
No
146.36 mm
Wall thickness, tn
25 mm
10.97 mm
Corrosion allowance
3 mm
101.45 mm
70 mm
200 mm
15.88 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
15.88 mm
15/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


15.88 mm
-30.03C
tr = 36.93*358 / (1,380*1 - 0.6*36.93) =
9.74 mm
0.7559
13.7C
-43.73C
16/157
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C

The nozzle
passes UG-45
A
required
A
available
A1
A2
14.8342 18.4342 4.7903 12.8335
A3
A5
--
--
A
welds
treq
tmin
0.8103 10.16 10.97

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
856.56
257
642.42
334.1
856.56
385.5
1,935.971
4,221.622
1,432.855
2,110.811
No

Down)
856.56
257
642.42
334.1
856.56
385.5
-1,136.3
4,221.622
-302.952
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(152.36, 76.18 + (25 - 3) + (15.88 - 3))
152.36 mm
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(25 - 3) + 0)
=
32.2 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9286*76.18 / (1,380*1 - 0.6*36.9286)
2.07 mm
17/157

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9286*358 / (1,380*1 - 0.6*36.9286)
9.74 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(152.36*9.74*1 + 2*22*9.74*1*(1 - 1)) / 100
14.8342 cm2

=
=
=

(152.36*(1*12.88 - 1*9.74) - 2*22*(1*12.88 - 1*9.74)*(1 - 1)) / 100
4.7903 cm2
=
=
=

(2*(12.88 + 22)*(1*12.88 - 1*9.74) - 2*22*(1*12.88 - 1*9.74)*(1 - 1)) / 100
2.1935 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(22 - 2.07)*1*12.88) / 100
12.8335 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(22 - 2.07)*1*22) / 100
21.9206 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
A1 + A2 + A41
4.7903 + 12.8335 + 0.8103
18/157
18.4342 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.9286*76.18 / (1,380*1 - 0.6*36.9286) + 3
5.07 mm
ta UG-22
5.21 mm
ta
=
=
=

max[ 5.07 , 5.21 ]
5.21 mm
tb1
=
=
=

36.9286*358 / (1,380*1 - 0.6*36.9286) + 3
12.74 mm
tb1
=
=
=

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 10.16 , 12.74 ]
10.16 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.21 , 10.16 ]
10.16 mm

19/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
856.56 kgf
257 kgf-m
642.42 kgf
334.1 kgf-m
856.56 kgf
Torsion moment, Mt
385.5 kgf-m
36.93 bar
364.44 mm
12.88 mm
Design factor
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*98.18 / 364.44 = 0.2357
Maximum combined stress (PL+Pb+Q) = 1,935.97 kgf/cm2
20/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
2.0855
-38.036
-38.036
-38.036
-38.036
4C*
N / (P / Rm)
3.9331
-71.783
-71.783
-71.783
-71.783
1C
M / P
0.0635
-196.719
196.719
-196.719
196.719
2C-1
M / P
0.0343
-106.093
106.093
-106.093
106.093
3A*
N / [Mc / (Rm2*)]
1.3314
-84.86
-84.86
84.86
84.86
1A
M / [Mc / (Rm*)]
0.0753
-814.716
814.716
814.716
-814.716
3B*
N / [ML / (Rm2*)]
2.7909
-231.169
-231.169
231.169
231.169
1B-1
M / [ML / (Rm*)]
0.0268
-376.423
376.423
376.423
-376.423
Pressure stress*
1,273.469
1,273.469
1,273.469
1,273.469
1,046.659
1,046.659
1,046.659
1,046.659
488
1,453.033
1,703.185
1,162.525
-87.673
1,935.197
1,711.481
475.486

stress*
970.516
970.516
1,432.855
1,432.855
923.762
923.762
1,093.483
1,093.483
3C*
Nx / (P / Rm)
2.0855
-38.036
-38.036
-38.036
-38.036
4C*
Nx / (P / Rm)
3.9331
-71.783
-71.783
-71.783
-71.783
1C-1
Mx / P
0.0658
-203.679
203.679
-203.679
203.679
2C
Mx / P
0.0345
-106.866
106.866
-106.866
106.866
4A*
Nx / [Mc / (Rm2*)]
2.4749
-157.698
-157.698
157.698
157.698
2A
Mx / [Mc / (Rm*)]
0.0376
-407.218
407.218
407.218
-407.218
4B*
Nx / [ML / (Rm2*)]
1.4543
-120.506
-120.506
120.506
120.506
2B-1
Mx / [ML / (Rm*)]
0.0437
-614.974
614.974
614.974
-614.974
Pressure stress*
523.365
523.365
523.365
523.365
636.77
636.77
636.77
636.77
-453.831
1,183.476
1,017.13
194.539
-106.796
921.372
1,023.036
422.334
364.823
364.823
605.835
605.835
407.288
407.288
722.685
722.685
Shear from M t
49.426
49.426
49.426
49.426
49.426
49.426
49.426
49.426
Circ shear from V c
16.171
16.171
-16.171
-16.171
Long shear from V L
-21.584
-21.584
21.584
21.584
Total Shear stress
65.596
65.596
33.255
33.255
27.842
27.842
71.01
71.01
950.901
1,468.149
1,704.802
1,163.65
-126.693
1,935.971
1,718.722
524.7

= 36.93*1.02*76.18 / (2*7.97) - 856.56 / (*(84.152 - 76.182))*100 + 421,458*84.15 / 1.2937E+07*100
= 432.728 kgf/cm2
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (856.562 + 642.422)0.5 / (*76.18*7.97)*100
= 56.112 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 385.5 / (2**76.182*7.97)*100000
= 132.583 kgf/cm2
21/157

= 56.112 + 132.583
= 188.694 kgf/cm2
22/157
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C

The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
--
--
17.4431 24.509 5.7987 17.9
A
welds
treq
0.8103 7.16
tmin
10.97

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(146.36, 73.18 + (25 - 0) + (15.88 - 0))
146.36 mm
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(25 - 0) + 0)
=
39.7 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*73.18 / (1,380*1 - 0.6*45.4145)
2.46 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
23/157

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(146.36*11.92*1 + 2*25*11.92*1*(1 - 1)) / 100
17.4431 cm2

=
=
=

(146.36*(1*15.88 - 1*11.92) - 2*25*(1*15.88 - 1*11.92)*(1 - 1)) / 100
5.7987 cm2
=
=
=

(2*(15.88 + 25)*(1*15.88 - 1*11.92) - 2*25*(1*15.88 - 1*11.92)*(1 - 1)) / 100
3.2393 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(25 - 2.46)*1*15.88) / 100
17.9 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(25 - 2.46)*1*25) / 100
28.1799 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
5.7987 + 17.9 + 0.8103
24.509 cm2
24/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*73.18 / (1,380*1 - 0.6*45.4145) + 0
2.46 mm
ta UG-22
2.5 mm
ta
=
=
=

max[ 2.46 , 2.5 ]
2.5 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.16 , 11.92 ]
7.16 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 2.5 , 7.16 ]
7.16 mm

25/157
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C

The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
9.812
13.4303
--
12.62
--
--
A
welds
treq
tmin
0.8103 7.18
10.97

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(152.36, 76.18 + (25 - 3) + (15.88 - 3))
152.36 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(25 - 3) + 0)
32.2 mm


0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
26/157
=
=
(0.5*(152.36*12.88*1 + 2*22*12.88*1*(1 - 1))) / 100

9.812 cm2

A1 = larger of the following= 0 cm2
=
=
=

(152.36*(1*12.88 - 1*12.88) - 2*22*(1*12.88 - 1*12.88)*(1 - 1)) / 100
0 cm2
=
=
=

(2*(12.88 + 22)*(1*12.88 - 1*12.88) - 2*22*(1*12.88 - 1*12.88)*(1 - 1)) / 100
0 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(22 - 2.4)*1*12.88) / 100
12.62 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(22 - 2.4)*1*22) / 100
21.5561 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
0 + 12.62 + 0.8103
13.4303 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
27/157

ta UG-28
5.4 mm
ta UG-22
4.67 mm
ta
=
=
=

max[ 5.4 , 4.67 ]
5.4 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 10.16 , 7.18 ]
7.18 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.4 , 7.18 ]
7.18 mm

L / Do = 213.23 / 196.36 = 1.0859
Do / t = 196.36 / 2.4
= 81.6827
From table G:
A = 0.001680
From table CS-2
B = 1,000.1172 kg/cm2 (980.78 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*980.78 / (3*(196.36 / 2.4))
= 16.01 bar

ta
= t + Corrosion
= 2.4 + 3
= 5.4
mm
28/157
Liquid Outlet (O2)

Note: round inside edges per UG-76(c)

Located on
Ellipsoidal Head #1
Orientation
270
End of nozzle to datum line
-332.01 mm
Calculated as hillside
Yes
Distance to head center, R
150 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
SA-106 B Smls. Pipe (II-D Metric p. 14, ln. 19)
42.85 mm
Nominal wall thickness
8.74 mm
Corrosion allowance
3 mm
Opening chord length
50.15 mm
82.55 mm
152.4 mm
12.5 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
29/157
12.5 mm
Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


External nozzle loadings per UG-22 govern the coincident ratio used.
0.2989
Stress ratio 0.35, MDMT per UCS-66(b)(3) =
-105C
30/157
UG-37 Area Calculation Summary

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
M1
(kgf-m)
V2
(kgf)
M2
(kgf-m)
V1
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,140.915
4,221.622
1,372.602
2,110.811
No

Down)
285.52
28.6
214.14
37.1
285.52
42.8
-1,147.971
4,221.622
-151.511
2,110.811
No

Parallel Limit of reinforcement per UG-40
LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(50.15, 25.08 + (8.74 - 3) + (12.5 - 3))
50.15 mm
Outer Normal Limit of reinforcement per UG-40

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.5 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9309*24.42 / (1,180*1 - 0.6*36.9309)
0.78 mm
31/157
Required thickness tr from UG-37(a)(c)

tr
=
P*K1*D / (2*S*E - 0.2*P)
=
36.9309*0.8925*716 / (2*1,380*1 - 0.2*36.9309)
=
8.57 mm
Required thickness tr per Interpretation VIII-1-07-50
tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

36.93*716*0.988967 / (2*1,380*1 - 0.2*36.93)
9.5 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

tc(min) = lesser of 6 mm or 0.7*tmin = 4.02 mm
tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
Interpretation VIII-1-83-66 has been applied.

ta UG-27
=
=
=

36.9309*24.42 / (1,180*1 - 0.6*36.9309) + 3
3.78 mm
ta UG-22
4.39 mm
ta
=
=
=

max[ 3.78 , 4.39 ]
4.39 mm
tb1
12.5 mm
tb1
=
=
=

max[ 12.5 , 4.5 ]
12.5 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 12.5 ]
6.42 mm
tUG-45
max[ ta , tb ]
32/157
=
=
max[ 4.39 , 6.42 ]

6.42 mm
Available nozzle wall thickness new, tn = 0.875*8.74 = 7.65 mm

33/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
285.52 kgf
Circumferential moment, M1
28.6 kgf-m
Circumferential shear, V2
214.14 kgf
Longitudinal moment, M2
37.1 kgf-m
Longitudinal shear, V1
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
36.93 bar
Mean dish radius, Rm
649.94 mm
Local head thickness, T
9.5 mm
Design factor
= rm / t = 26.75 / 4.65 = 5.7575
= T / t = 9.5 / 4.65 = 2.045
U = ro / Sqr(Rm*T) = 30.16 / Sqr(649.94*9.5) = 0.384
WRC 537 Nondimensional Coefficients
Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
=5
=2
SP-3
SM-3
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.3656
0.6924
194.6898
0.1169
3,575.8953
-1,612.8152
1.1658
-0.2512
20.761
41.4599
35,425.74
0.0485
18,337.83
-16,367.04
6.6119
-4.0064
2.1174
6.5648
6,712.6521
1.0834
-148,402.8
19,145.7
-1.8023
1.206
39.8904
56.9657
67,541.61
6.5638
-1,113,150
231,710.9
-7.5795 11.6011
-1.5403
-10.362
-7,076.6023 -1.4491
1,808,340
174,103.8
0.7851
6.0842
50.3033
-38,750.21
-8.5622 1.9219E+07
969,880.3
-0.5602 -10.415
0.3004
5.2068
7,127.4907
0.6633
-121,264.6
74,723.92
0.0402
0.1529
-124.8434
52,813.19
4.7651
4,868,062
1,365,329
2.7493
3.6043
-0.8506
-976.6428
-0.1059
-427,941.1
-91,957.24
45.9146
-0.7887
8,286,525
1,729,110
0.0637
0.0759
0.0938
0.2217
0.1781
0.2651
0.2416
0.1296
-0.9153
34/157

=5
=4
SP-4
SM-4
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.1955
0.7443
2.537
0.1606
-3.9242
12.6132
-0.9607
-6.9959
355.6102
7.533
1,071.7354
22.9473
-68.5346
29.9988
-43.2509
114.214
21.1677
-2.6223
127.4587
10.3372
228.2976
-129.5801
-7.5852
81.2222
1,539.5199 -7.6574
2,112.6475
-190.1285 9,214.6671
-214.241
8.1123
-726.9062
-131.0041
-76.2413
341.9835
558.1185
5.3251
-296.5262
64.1716 -8,161.6149
517.979
12,323.9
595.3023
11.1703
1,724.0898
-9.9855
9.5634
356.7674
-5.6615
-54.494
186.8225
-372.3161
-319.0507
427.4096
62.296
7,160.3101
-483.8102
2,813.0991
-1,948.4552
102.0928
-102.4669
-195.9934
-1,577.3732
408.8865
1,040.0273
0.0178
0.1067
0.0774
0.3096
0.0557
0.3573
0.2241
0.2534

= 15
=2
SP-6
SM-6
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.4364
0.4568
0.5408
0.199
1.2527
1.9756
3.4348
-0.6545
23.8528 18.4406
86.1146
1.3701
-9.7364
-10.5872
32.542
2.3553
3.1218
0.5744
10.6552
0.9562
42.3407
-7.1545
-9.1948
3.7495
57.2195
2.9177
210.1066
4.8904
581.7506
267.0319
0.2003
6.5143
-1.23
0.2335
-2.8821
-0.1717
-11.5154
184.7135
14.4342
-2.6465
-0.5058 37.5435
66.5636
-0.1752 -363.3128
406.7564
0.4263
1.9553
4.4567
337.601
1.057
0.5907
16.5587
555.7041
5,118.1159
350.2929
1.9002
-155.8292
2,619.7988
0.0781
0.0669
0.0627
0.2417
0.2155
0.2192
0.1519
0.1651
-130.0729 -5.4867
35/157

= 15
=4
SP-7
SM-7
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.1225
1.1858
0.152
0.2586
81,160.67
54.8627
10.2618
30.9469
6.4077
2.6992
2,773,928
313.4235
2.0933E+11
44,457.77
0.0628
0.7386
-0.2621
2.1956
11,224.63
-805.6348
2.2821E+11
31,259.89
2.5604
-22.7834 -20.1141 10.0386
-888,508.9
-5,199.714
6.2796E+12
-175,466.5
-9.8501E-04
0.8686
0.1324
0.3281
-4,806.5269
2,622.0799
1.5072E+12
-81,861.2
7.9918
86.4361
30.2989
-5.923
3,917,797
23,612.83
3.0942E+13
299,387.2
-0.3301
0.2529
-0.3719
4,442.2399
1.7691E+11
85,306.95
-12.616
4.2863
-21,199.17
3.2234E+12
-247,881.6
-0.0853
-1,946.6481
-22,718.26
1.8294
79,566.95
113,956.5
0.0254
0.1095
0.0427
0.3448
0.0733
0.3814
0.1158
0.3716
-7,253,111,800 -2,889.5632
Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

Local pressure stress = I*P*Ri / (2*T) =1,278.742 kgf/cm2
36/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SP-1 to 10*
Nx*T / P
0.091
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
SP-1 to 10
Mx / P
0.0638
-121.068
121.068
-121.068
121.068
-121.068
121.068
-121.068
121.068
SM-1 to 10*
Nx*T*(Rm*T)0.5 / M1
0.2344
-94.352
-94.352
94.352
94.352
SM-1 to 10
Mx*(Rm*T)0.5 / M1
0.1782
-430.419
430.419
430.419
-430.419
SM-1 to 10*
Nx*T*(Rm*T)0.5 / M2
0.2344
-122.686
-122.686
122.686
122.686
SM-1 to 10
Mx*(Rm*T)0.5 / M2
0.1782
-559.573
559.573
559.573
-559.573
Pressure stress*
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
Total Ox stress
446.589
1,807.872
1,811.106
934.097
604.077
1,707.052
1,653.618
1,034.918
Membrane O x stress*
1,127.231
1,127.231
1,372.602
1,372.602
1,155.564
1,155.564
1,344.268
1,344.268
SP-1 to 10*
Ny*T / P
0.2253
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
SP-1 to 10
My / P
0.076
-144.199
144.199
-144.199
144.199
-144.199
144.199
-144.199
144.199
SM-1 to 10*
Ny*T*(Rm*T)0.5 / M1
0.1352
-54.418
-54.418
54.418
54.418
SM-1 to 10
My*(Rm*T)0.5 / M1
0.2638
-637.191
637.191
637.191
-637.191
SM-1 to 10*
Ny*T*(Rm*T)0.5 / M2
0.1352
-70.729
-70.729
70.729
70.729
SM-1 to 10
My*(Rm*T)0.5 / M2
0.2638
-828.356
828.356
828.356
-828.356
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
Pressure stress*
Total Oy stress
164.167
2,109.277
1,962.336
594.023
371.642
1,934.424
1,754.86
768.876
Membrane O y stress*
1,136.722
1,136.722
1,278.179
1,278.179
1,153.033
1,153.033
1,261.868
1,261.868
Shear from M t
78.884
78.884
78.884
78.884
78.884
78.884
78.884
78.884
Shear from V 1
-31.708
-31.708
31.708
31.708
Shear from V 2
23.764
23.764
-23.764
-23.764
Total Shear stress
102.648
102.648
55.121
55.121
47.176
47.176
110.593
110.593
Combined stress
(PL+Pb+Q)
479.985
2,140.915
1,980.264
942.816
613.287
1,943.845
1,825.87
1,074.852
(1) * denotes primary stress.

(2) The nozzle is analyzed as a hollow attachment.
= 36.93*1.02*24.42 / (2*4.65) - 285.52 / (*(30.162 - 24.422))*100 + 46,828.7*30.16 / 370,555.3*100
= 451.157 kgf/cm2
shear = (V12 + V22)0.5 / (*Ri*tn)*100
= (285.522 + 214.142)0.5 / (*24.42*5.74)*100
= 81.062 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 42.8 / (2**24.422*5.74)*100000
= 199.132 kgf/cm2
= 81.062 + 199.132
= 280.195 kgf/cm2
37/157
38/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(44, 22 + (8.74 - 0) + (12.5 - 0))
44 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.5 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*21.42 / (1,180*1 - 0.6*45.4145)
0.84 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

45.4145*0.9*710 / (2*1,380*1 - 0.2*45.4145)
10.55 mm
39/157

tr
=
=
=
P*D / (2*S*E - 0.2*P)

45.41*710 / (2*1,380*1 - 0.2*45.41)
11.72 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*21.42 / (1,180*1 - 0.6*45.4145) + 0
0.84 mm
ta UG-22
1.75 mm
ta
=
=
=

max[ 0.84 , 1.75 ]
1.75 mm
tb1
11.72 mm
tb1
=
=
=

max[ 11.72 , 1.5 ]
11.72 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 11.72 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm

40/157

(cm2)
UG-45
Summary
(mm)
For Pe = 14.98 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(50.15, 25.08 + (8.74 - 3) + (12.5 - 3))
50.15 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.5 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
41/157


ta UG-28
3.86 mm
ta UG-22
4.28 mm
ta
=
=
=

max[ 3.86 , 4.28 ]
4.28 mm
tb2
6.85 mm
tb2
=
=
=

max[ 6.85 , 4.5 ]
6.85 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 6.85 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.28 , 6.42 ]
6.42 mm

L / Do = 166.41 / 60.33
Do / t = 60.33 / 0.86
From table G:
A =
From table CS-2
B =
Metric:
Pa
= 2.7586
= 70.0118
0.000802
802.0195 kg/cm2 (786.51 bar)
= 4*B / (3*(Do / t))

= 4*786.51 / (3*(60.33 / 0.86))
= 14.98 bar

ta
= t + Corrosion
= 0.86 + 3
= 3.86
mm
42/157
Pressure Safety Valve (PSV)

Located on
Cylinder #1
Orientation
180
2,066 mm
570.88 mm
No
Nozzle
Access opening
No
146.36 mm
Wall thickness, tn
25 mm
10.97 mm
Corrosion allowance
3 mm
101.45 mm
70 mm
200 mm
15.88 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
15.88 mm
43/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


15.88 mm
-30.03C
tr = 36.93*358 / (1,380*1 - 0.6*36.93) =
9.74 mm
0.7559
13.7C
-43.73C
44/157
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C

The nozzle
passes UG-45
A
required
A
available
A1
A2
14.8342 18.4342 4.7903 12.8335
A3
A5
--
--
A
welds
treq
tmin
0.8103 10.16 10.97

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
856.56
257
642.42
334.1
856.56
385.5
1,935.971
4,221.622
1,432.855
2,110.811
No

Down)
856.56
257
642.42
334.1
856.56
385.5
-1,136.3
4,221.622
-302.952
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(152.36, 76.18 + (25 - 3) + (15.88 - 3))
152.36 mm
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(25 - 3) + 0)
=
32.2 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9286*76.18 / (1,380*1 - 0.6*36.9286)
2.07 mm
45/157

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9286*358 / (1,380*1 - 0.6*36.9286)
9.74 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(152.36*9.74*1 + 2*22*9.74*1*(1 - 1)) / 100
14.8342 cm2

=
=
=

(152.36*(1*12.88 - 1*9.74) - 2*22*(1*12.88 - 1*9.74)*(1 - 1)) / 100
4.7903 cm2
=
=
=

(2*(12.88 + 22)*(1*12.88 - 1*9.74) - 2*22*(1*12.88 - 1*9.74)*(1 - 1)) / 100
2.1935 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(22 - 2.07)*1*12.88) / 100
12.8335 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(22 - 2.07)*1*22) / 100
21.9206 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
A1 + A2 + A41
4.7903 + 12.8335 + 0.8103
46/157
18.4342 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.9286*76.18 / (1,380*1 - 0.6*36.9286) + 3
5.07 mm
ta UG-22
5.21 mm
ta
=
=
=

max[ 5.07 , 5.21 ]
5.21 mm
tb1
=
=
=

36.9286*358 / (1,380*1 - 0.6*36.9286) + 3
12.74 mm
tb1
=
=
=

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 10.16 , 12.74 ]
10.16 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.21 , 10.16 ]
10.16 mm

47/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
856.56 kgf
257 kgf-m
642.42 kgf
334.1 kgf-m
856.56 kgf
Torsion moment, Mt
385.5 kgf-m
36.93 bar
364.44 mm
12.88 mm
Design factor
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*98.18 / 364.44 = 0.2357
48/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
2.0855
-38.036
-38.036
-38.036
-38.036
4C*
N / (P / Rm)
3.9331
-71.783
-71.783
-71.783
-71.783
1C
M / P
0.0635
-196.719
196.719
-196.719
196.719
2C-1
M / P
0.0343
-106.093
106.093
-106.093
106.093
3A*
N / [Mc / (Rm2*)]
1.3314
-84.86
-84.86
84.86
84.86
1A
M / [Mc / (Rm*)]
0.0753
-814.716
814.716
814.716
-814.716
3B*
N / [ML / (Rm2*)]
2.7909
-231.169
-231.169
231.169
231.169
1B-1
M / [ML / (Rm*)]
0.0268
-376.423
376.423
376.423
-376.423
Pressure stress*
1,273.469
1,273.469
1,273.469
1,273.469
1,046.659
1,046.659
1,046.659
1,046.659
488
1,453.033
1,703.185
1,162.525
-87.673
1,935.197
1,711.481
475.486

stress*
970.516
970.516
1,432.855
1,432.855
923.762
923.762
1,093.483
1,093.483
3C*
Nx / (P / Rm)
2.0855
-38.036
-38.036
-38.036
-38.036
4C*
Nx / (P / Rm)
3.9331
-71.783
-71.783
-71.783
-71.783
1C-1
Mx / P
0.0658
-203.679
203.679
-203.679
203.679
2C
Mx / P
0.0345
-106.866
106.866
-106.866
106.866
4A*
Nx / [Mc / (Rm2*)]
2.4749
-157.698
-157.698
157.698
157.698
2A
Mx / [Mc / (Rm*)]
0.0376
-407.218
407.218
407.218
-407.218
4B*
Nx / [ML / (Rm2*)]
1.4543
-120.506
-120.506
120.506
120.506
2B-1
Mx / [ML / (Rm*)]
0.0437
-614.974
614.974
614.974
-614.974
Pressure stress*
523.365
523.365
523.365
523.365
636.77
636.77
636.77
636.77
-453.831
1,183.476
1,017.13
194.539
-106.796
921.372
1,023.036
422.334
364.823
364.823
605.835
605.835
407.288
407.288
722.685
722.685
Shear from M t
49.426
49.426
49.426
49.426
49.426
49.426
49.426
49.426
Circ shear from V c
16.171
16.171
-16.171
-16.171
Long shear from V L
-21.584
-21.584
21.584
21.584
Total Shear stress
65.596
65.596
33.255
33.255
27.842
27.842
71.01
71.01
950.901
1,468.149
1,704.802
1,163.65
-126.693
1,935.971
1,718.722
524.7

= 36.93*1.02*76.18 / (2*7.97) - 856.56 / (*(84.152 - 76.182))*100 + 421,458*84.15 / 1.2937E+07*100
= 432.728 kgf/cm2
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (856.562 + 642.422)0.5 / (*76.18*7.97)*100
= 56.112 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 385.5 / (2**76.182*7.97)*100000
= 132.583 kgf/cm2
49/157

= 56.112 + 132.583
= 188.694 kgf/cm2
50/157
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C

The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
--
--
17.4431 24.509 5.7987 17.9
A
welds
treq
0.8103 7.16
tmin
10.97

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(146.36, 73.18 + (25 - 0) + (15.88 - 0))
146.36 mm
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(25 - 0) + 0)
=
39.7 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*73.18 / (1,380*1 - 0.6*45.4145)
2.46 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
51/157

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(146.36*11.92*1 + 2*25*11.92*1*(1 - 1)) / 100
17.4431 cm2

=
=
=

(146.36*(1*15.88 - 1*11.92) - 2*25*(1*15.88 - 1*11.92)*(1 - 1)) / 100
5.7987 cm2
=
=
=

(2*(15.88 + 25)*(1*15.88 - 1*11.92) - 2*25*(1*15.88 - 1*11.92)*(1 - 1)) / 100
3.2393 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(25 - 2.46)*1*15.88) / 100
17.9 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(25 - 2.46)*1*25) / 100
28.1799 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
5.7987 + 17.9 + 0.8103
24.509 cm2
52/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*73.18 / (1,380*1 - 0.6*45.4145) + 0
2.46 mm
ta UG-22
2.5 mm
ta
=
=
=

max[ 2.46 , 2.5 ]
2.5 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 7.16 , 11.92 ]
7.16 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 2.5 , 7.16 ]
7.16 mm

53/157
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C

The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
9.812
13.4303
--
12.62
--
--
A
welds
treq
tmin
0.8103 7.18
10.97

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(152.36, 76.18 + (25 - 3) + (15.88 - 3))
152.36 mm
LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(25 - 3) + 0)
32.2 mm


0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
54/157
=
=
(0.5*(152.36*12.88*1 + 2*22*12.88*1*(1 - 1))) / 100

9.812 cm2

A1 = larger of the following= 0 cm2
=
=
=

(152.36*(1*12.88 - 1*12.88) - 2*22*(1*12.88 - 1*12.88)*(1 - 1)) / 100
0 cm2
=
=
=

(2*(12.88 + 22)*(1*12.88 - 1*12.88) - 2*22*(1*12.88 - 1*12.88)*(1 - 1)) / 100
0 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(22 - 2.4)*1*12.88) / 100
12.62 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(22 - 2.4)*1*22) / 100
21.5561 cm2
A41 =
=
=
Leg2*fr2
(92*1) / 100
0.8103 cm2
Area =
=
=
A1 + A2 + A41
0 + 12.62 + 0.8103
13.4303 cm2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
55/157

ta UG-28
5.4 mm
ta UG-22
4.67 mm
ta
=
=
=

max[ 5.4 , 4.67 ]
5.4 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 10.16 , 7.18 ]
7.18 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.4 , 7.18 ]
7.18 mm

L / Do = 213.23 / 196.36 = 1.0859
Do / t = 196.36 / 2.4
= 81.6827
From table G:
A = 0.001680
From table CS-2
B = 1,000.1172 kg/cm2 (980.78 bar)
Metric:
Pa
= 4*B / (3*(Do / t))

= 4*980.78 / (3*(196.36 / 2.4))
= 16.01 bar

ta
= t + Corrosion
= 2.4 + 3
= 5.4
mm
56/157
Drain (D)

Located on
Ellipsoidal Head #1
Orientation
End of nozzle to datum line
-389.36 mm
Calculated as hillside
No
0 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
12.5 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
12.5 mm
57/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


0.2989
-105C
58/157

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
M1
(kgf-m)
V2
(kgf)
M2
(kgf-m)
V1
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,140.915
4,221.622
1,372.602
2,110.811
No

Down)
285.52
28.6
214.14
37.1
285.52
42.8
-1,147.971
4,221.622
-151.511
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (12.5 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.5 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.931*24.42 / (1,180*1 - 0.6*36.931)
0.78 mm
59/157

tr
=
P*K1*D / (2*S*E - 0.2*P)
=
36.931*0.8925*716 / (2*1,380*1 - 0.2*36.931)
=
8.57 mm
tr
=
=
=
P*D*K / (2*S*E - 0.2*P)

36.93*716*0.988967 / (2*1,380*1 - 0.2*36.93)
9.5 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.931*24.42 / (1,180*1 - 0.6*36.931) + 3
3.78 mm
ta UG-22
4.39 mm
ta
=
=
=

max[ 3.78 , 4.39 ]
4.39 mm
tb1
12.5 mm
tb1
=
=
=

max[ 12.5 , 4.5 ]
12.5 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 12.5 ]
6.42 mm
tUG-45
max[ ta , tb ]
60/157
=
=
max[ 4.39 , 6.42 ]

6.42 mm

61/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
285.52 kgf
Circumferential moment, M1
28.6 kgf-m
Circumferential shear, V2
214.14 kgf
Longitudinal moment, M2
37.1 kgf-m
Longitudinal shear, V1
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
36.93 bar
Mean dish radius, Rm
649.94 mm
Local head thickness, T
9.5 mm
Design factor
= rm / t = 26.75 / 4.65 = 5.7575
= T / t = 9.5 / 4.65 = 2.045
U = ro / Sqr(Rm*T) = 30.16 / Sqr(649.94*9.5) = 0.384
=5
=2
SP-3
SM-3
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.3656
0.6924
194.6898
0.1169
3,575.8953
-1,612.8152
1.1658
-0.2512
20.761
41.4599
35,425.74
0.0485
18,337.83
-16,367.04
6.6119
-4.0064
2.1174
6.5648
6,712.6521
1.0834
-148,402.8
19,145.7
-1.8023
1.206
39.8904
56.9657
67,541.61
6.5638
-1,113,150
231,710.9
-7.5795 11.6011
-1.5403
-10.362
-7,076.6023 -1.4491
1,808,340
174,103.8
0.7851
6.0842
50.3033
-38,750.21
-8.5622 1.9219E+07
969,880.3
-0.5602 -10.415
0.3004
5.2068
7,127.4907
0.6633
-121,264.6
74,723.92
0.0402
0.1529
-124.8434
52,813.19
4.7651
4,868,062
1,365,329
2.7493
3.6043
-0.8506
-976.6428
-0.1059
-427,941.1
-91,957.24
45.9146
-0.7887
8,286,525
1,729,110
0.0637
0.0759
0.0938
0.2217
0.1781
0.2651
0.2416
0.1296
-0.9153
62/157

=5
=4
SP-4
SM-4
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.1955
0.7443
2.537
0.1606
-3.9242
12.6132
-0.9607
-6.9959
355.6102
7.533
1,071.7354
22.9473
-68.5346
29.9988
-43.2509
114.214
21.1677
-2.6223
127.4587
10.3372
228.2976
-129.5801
-7.5852
81.2222
1,539.5199 -7.6574
2,112.6475
-190.1285 9,214.6671
-214.241
8.1123
-726.9062
-131.0041
-76.2413
341.9835
558.1185
5.3251
-296.5262
64.1716 -8,161.6149
517.979
12,323.9
595.3023
11.1703
1,724.0898
-9.9855
9.5634
356.7674
-5.6615
-54.494
186.8225
-372.3161
-319.0507
427.4096
62.296
7,160.3101
-483.8102
2,813.0991
-1,948.4552
102.0928
-102.4669
-195.9934
-1,577.3732
408.8865
1,040.0273
0.0178
0.1067
0.0774
0.3096
0.0557
0.3573
0.2241
0.2534

= 15
=2
SP-6
SM-6
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.4364
0.4568
0.5408
0.199
1.2527
1.9756
3.4348
-0.6545
23.8528 18.4406
86.1146
1.3701
-9.7364
-10.5872
32.542
2.3553
3.1218
0.5744
10.6552
0.9562
42.3407
-7.1545
-9.1948
3.7495
57.2195
2.9177
210.1066
4.8904
581.7506
267.0319
0.2003
6.5143
-1.23
0.2335
-2.8821
-0.1717
-11.5154
184.7135
14.4342
-2.6465
-0.5058 37.5435
66.5636
-0.1752 -363.3128
406.7564
0.4263
1.9553
4.4567
337.601
1.057
0.5907
16.5587
555.7041
5,118.1159
350.2929
1.9002
-155.8292
2,619.7988
0.0781
0.0669
0.0627
0.2417
0.2155
0.2192
0.1519
0.1651
-130.0729 -5.4867
63/157

= 15
=4
SP-7
SM-7
Mx
My
Nx
Ny
Mx
My
Nx
Ny
0.1225
1.1858
0.152
0.2586
81,160.67
54.8627
10.2618
30.9469
6.4077
2.6992
2,773,928
313.4235
2.0933E+11
44,457.77
0.0628
0.7386
-0.2621
2.1956
11,224.63
-805.6348
2.2821E+11
31,259.89
2.5604
-22.7834 -20.1141 10.0386
-888,508.9
-5,199.714
6.2796E+12
-175,466.5
-9.8501E-04
0.8686
0.1324
0.3281
-4,806.5269
2,622.0799
1.5072E+12
-81,861.2
7.9918
86.4361
30.2989
-5.923
3,917,797
23,612.83
3.0942E+13
299,387.2
-0.3301
0.2529
-0.3719
4,442.2399
1.7691E+11
85,306.95
-12.616
4.2863
-21,199.17
3.2234E+12
-247,881.6
-0.0853
-1,946.6481
-22,718.26
1.8294
79,566.95
113,956.5
0.0254
0.1095
0.0427
0.3448
0.0733
0.3814
0.1158
0.3716
-7,253,111,800 -2,889.5632
Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)

Local pressure stress = I*P*Ri / (2*T) =1,278.742 kgf/cm2
64/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
SP-1 to 10*
Nx*T / P
0.091
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
-28.826
SP-1 to 10
Mx / P
0.0638
-121.068
121.068
-121.068
121.068
-121.068
121.068
-121.068
121.068
SM-1 to 10*
Nx*T*(Rm*T)0.5 / M1
0.2344
-94.352
-94.352
94.352
94.352
SM-1 to 10
Mx*(Rm*T)0.5 / M1
0.1782
-430.419
430.419
430.419
-430.419
SM-1 to 10*
Nx*T*(Rm*T)0.5 / M2
0.2344
-122.686
-122.686
122.686
122.686
SM-1 to 10
Mx*(Rm*T)0.5 / M2
0.1782
-559.573
559.573
559.573
-559.573
Pressure stress*
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
Total Ox stress
446.589
1,807.872
1,811.106
934.097
604.077
1,707.052
1,653.618
1,034.918
Membrane O x stress*
1,127.231
1,127.231
1,372.602
1,372.602
1,155.564
1,155.564
1,344.268
1,344.268
SP-1 to 10*
Ny*T / P
0.2253
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
-71.291
SP-1 to 10
My / P
0.076
-144.199
144.199
-144.199
144.199
-144.199
144.199
-144.199
144.199
SM-1 to 10*
Ny*T*(Rm*T)0.5 / M1
0.1352
-54.418
-54.418
54.418
54.418
SM-1 to 10
My*(Rm*T)0.5 / M1
0.2638
-637.191
637.191
637.191
-637.191
SM-1 to 10*
Ny*T*(Rm*T)0.5 / M2
0.1352
-70.729
-70.729
70.729
70.729
SM-1 to 10
My*(Rm*T)0.5 / M2
0.2638
-828.356
828.356
828.356
-828.356
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
1,278.742
Pressure stress*
Total Oy stress
164.167
2,109.277
1,962.336
594.023
371.642
1,934.424
1,754.86
768.876
Membrane O y stress*
1,136.722
1,136.722
1,278.179
1,278.179
1,153.033
1,153.033
1,261.868
1,261.868
Shear from M t
78.884
78.884
78.884
78.884
78.884
78.884
78.884
78.884
Shear from V 1
-31.708
-31.708
31.708
31.708
Shear from V 2
23.764
23.764
-23.764
-23.764
Total Shear stress
102.648
102.648
55.121
55.121
47.176
47.176
110.593
110.593
Combined stress
(PL+Pb+Q)
479.985
2,140.915
1,980.264
942.816
613.287
1,943.845
1,825.87
1,074.852
(1) * denotes primary stress.

(2) The nozzle is analyzed as a hollow attachment.
= 36.93*1.02*24.42 / (2*4.65) - 285.52 / (*(30.162 - 24.422))*100 + 46,828.7*30.16 / 370,555.3*100
= 451.158 kgf/cm2
shear = (V12 + V22)0.5 / (*Ri*tn)*100
= (285.522 + 214.142)0.5 / (*24.42*5.74)*100
= 81.062 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 42.8 / (2**24.422*5.74)*100000
= 199.132 kgf/cm2
= 81.062 + 199.132
= 280.195 kgf/cm2
65/157
66/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (12.5 - 0))
42.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(12.5 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*21.42 / (1,180*1 - 0.6*45.4145)
0.84 mm

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

45.4145*0.9*710 / (2*1,380*1 - 0.2*45.4145)
10.55 mm
67/157

tr
=
=
=
P*D / (2*S*E - 0.2*P)

45.41*710 / (2*1,380*1 - 0.2*45.41)
11.72 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*21.42 / (1,180*1 - 0.6*45.4145) + 0
0.84 mm
ta UG-22
1.75 mm
ta
=
=
=

max[ 0.84 , 1.75 ]
1.75 mm
tb1
11.72 mm
tb1
=
=
=

max[ 11.72 , 1.5 ]
11.72 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 11.72 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm

68/157

(cm2)
UG-45
Summary
(mm)
For Pe = 14.98 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (12.5 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(12.5 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
69/157


ta UG-28
3.93 mm
ta UG-22
4.28 mm
ta
=
=
=

max[ 3.93 , 4.28 ]
4.28 mm
tb2
6.85 mm
tb2
=
=
=

max[ 6.85 , 4.5 ]
6.85 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 6.85 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.28 , 6.42 ]
6.42 mm

L / Do = 200 / 60.33
Do / t = 60.33 / 0.93
From table G:
A
From table CS-2
B
Metric:
Pa
= 3.3154
= 64.6270
= 0.000730
= 740.3326 kg/cm2 (726.02 bar)
= 4*B / (3*(Do / t))

= 4*726.02 / (3*(60.33 / 0.93))
= 14.98 bar

ta
= t + Corrosion
= 0.93 + 3
= 3.93
mm
70/157
Utility Connection (UC)


Located on
Cylinder #1
Orientation
150 mm
570.88 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
15.88 mm
71/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


0.2989
-105C
72/157

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,078.061
4,221.622
1,760.344
2,110.811
No

Down)
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9301*24.42 / (1,180*1 - 0.6*36.9301)
0.78 mm
73/157

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9301*358 / (1,380*1 - 0.6*36.9301)
9.74 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.9301*24.42 / (1,180*1 - 0.6*36.9301) + 3
3.78 mm
ta UG-22
4.39 mm
ta
=
=
=

max[ 3.78 , 4.39 ]
4.39 mm
tb1
=
=
=

36.9301*358 / (1,380*1 - 0.6*36.9301) + 3
12.74 mm
tb1
=
=
=

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 12.74 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm

74/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
285.52 kgf
28.6 kgf-m
214.14 kgf
37.1 kgf-m
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
36.93 bar
364.44 mm
12.88 mm
Design factor
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
75/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.066
2,072.015
1,905.247
1,615.442
420.787
1,586.475
1,263.767
801.428

stress*
1,649.54
1,649.54
1,760.344
1,760.344
1,003.631
1,003.631
1,032.597
1,032.597
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.79
178.79
-178.79
178.79
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.744
1,124.278
804.803
222.943
443.426
1,190.507
943.448
762.197
475.767
475.767
513.873
513.873
816.966
816.966
852.823
852.823
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
Circ shear from V c
17.577
17.577
-17.577
-17.577
Long shear from V L
-23.412
-23.412
23.412
23.412
Total Shear stress
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.966
2,078.061
1,906.723
1,616.637
468.666
1,589.498
1,283.312
865.689

= 36.93*1.02*24.42 / (2*4.65) - 285.52 / (*(30.162 - 24.422))*100 + 46,828.7*30.16 / 370,555.3*100
= 451.155 kgf/cm2
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (285.522 + 214.142)0.5 / (*24.42*5.74)*100
= 81.062 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 42.8 / (2**24.422*5.74)*100000
= 199.132 kgf/cm2
76/157

= 81.062 + 199.132
= 280.195 kgf/cm2
77/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (15.88 - 0))
46.04 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*21.42 / (1,180*1 - 0.6*45.4145)
0.84 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
78/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*21.42 / (1,180*1 - 0.6*45.4145) + 0
0.84 mm
ta UG-22
1.75 mm
ta
=
=
=

max[ 0.84 , 1.75 ]
1.75 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 11.92 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm

79/157

(cm2)
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
80/157


ta UG-28
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=

max[ 3.97 , 4.3 ]
4.3 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 7.18 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm

L / Do = 201.23 / 60.33
Do / t = 60.33 / 0.97
From table G:
A =
From table CS-2
B =
Metric:
Pa
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= 4*B / (3*(Do / t))

= 4*750.27 / (3*(60.33 / 0.97))
= 16.01 bar

ta
= t + Corrosion
= 0.97 + 3
= 3.97
mm
81/157
Vent (V)

Located on
Blind Flange M1
Orientation
250 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
Corrosion allowance
0 mm
130.15 mm
200 mm
92 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
82/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


tr = 36.93*21.42 / (1,180*1 - 0.6*36.93) =
0.68 mm
0.0894
-105C
83/157

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (92 - 0))
122.16 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(92 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9286*21.42 / (1,180*1 - 0.6*36.9286)
0.68 mm
Required thickness tr from UG-34

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
W
=
=
=
0.785*G2*P + 2*b*3.14*G*m*P
0.785*764.192*37.657/100 + 2*7.9*3.14*764.19*3*37.657/10037.657/100
215,484.49 kgf
84/157
tr
=
=
=
d*Sqr(C*P / (S*E) + 1.9*W*hg / (S*E*d3))

764.19*Sqr(0.3*36.9286 / (1,380*1) + 1.9*215,484.49*52.9 / (1,407.207 /
100*1*764.193))
81.87 mm
Gasket seating
tr
=
d*Sqr(1.9*W*hG / (S*E*d3))
=
764.19*Sqr(1.9*265,000.87*52.9 / (1,407.207 / 100*1*764.193))
=
49.77 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (a).

ta UG-27
=
=
=

36.9286*21.42 / (1,180*1 - 0.6*36.9286) + 0
0.68 mm
ta
=
=
=

max[ 0.68 , 0 ]
0.68 mm
tb1
81.87 mm
tb1
=
=
=

max[ 81.87 , 1.5 ]
81.87 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 81.87 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.68 , 3.42 ]
3.42 mm

85/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (92 - 0))
122.16 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(92 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*21.42 / (1,180*1 - 0.6*45.4145)
0.84 mm
Required thickness tr from UG-34

The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
W
=
=
=
0.785*G2*P + 2*b*3.14*G*m*P
0.785*764.192*46.31/100 + 2*7.9*3.14*764.19*3*46.31/10046.31/100
265,000.93 kgf
86/157
tr
=
=
=
d*Sqr(C*P / (S*E) + 1.9*W*hg / (S*E*d3))

764.19*Sqr(0.3*45.4145 / (1,380*1) + 1.9*265,000.93*52.9 / (1,407.207 /
100*1*764.193))
90.79 mm
Gasket seating
tr
=
d*Sqr(1.9*W*hG / (S*E*d3))
=
764.19*Sqr(1.9*265,000.87*52.9 / (1,407.207 / 100*1*764.193))
=
49.77 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*21.42 / (1,180*1 - 0.6*45.4145) + 0
0.84 mm
ta
=
=
=

max[ 0.84 , 0 ]
0.84 mm
tb1
90.79 mm
tb1
=
=
=

max[ 90.79 , 1.5 ]
90.79 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 90.79 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.84 , 3.42 ]
3.42 mm

87/157

(cm2)
UG-45
Summary
(mm)
For Pe = 66.67 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (92 - 0))
122.16 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(92 - 0), 2.5*(8.74 - 0) + 0)
21.84 mm

From UG-34 required thickness tr = 92 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
88/157


ta UG-28
2.65 mm
ta
=
=
=

max[ 2.65 , 0 ]
2.65 mm
tb2
92 mm
tb2
=
=
=

max[ 92 , 1.5 ]
92 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 3.42 , 92 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 2.65 , 3.42 ]
3.42 mm

L / Do = 200 / 60.33
Do / t = 60.33 / 2.65
From table G:
A
From table CS-2
B
Metric:
Pa
= 3.3154
= 22.7250
= 0.003377
= 1,158.7021 kg/cm2 (1,136.3 bar)
= 4*B / (3*(Do / t))

= 4*1,136.3 / (3*(60.33 / 2.65))
= 66.67 bar

ta
= t + Corrosion
= 2.65 + 0
= 2.65
mm
89/157
Level Transmitter (L1)


Located on
Cylinder #1
Orientation
90
1,150 mm
570.88 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
15.88 mm
90/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


0.299
-105C
91/157

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.5
28.6
214.1
37.1
285.5
42.8
2,077.85
4,221.622
1,760.344
2,110.811
No
Load case 1 (Hot Shut Down)
285.5
28.6
214.1
37.1
285.5
42.8
-723.036
4,221.622
-90.626
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9286*24.42 / (1,180*1 - 0.6*36.9286)
0.78 mm
92/157

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9286*358 / (1,380*1 - 0.6*36.9286)
9.74 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.9286*24.42 / (1,180*1 - 0.6*36.9286) + 3
3.78 mm
ta UG-22
4.39 mm
ta
=
=
=

max[ 3.78 , 4.39 ]
4.39 mm
tb1
=
=
=

36.9286*358 / (1,380*1 - 0.6*36.9286) + 3
12.74 mm
tb1
=
=
=

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 12.74 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm

93/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
285.5 kgf
28.6 kgf-m
214.1 kgf
37.1 kgf-m
285.5 kgf
Torsion moment, Mt
42.8 kgf-m
36.93 bar
364.44 mm
12.88 mm
Design factor
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
94/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.554
-14.554
14.554
14.554
1A
M / [Mc / (Rm*)]
0.104
-407.71
407.71
407.71
-407.71
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.548
283.548
283.548
-283.548
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.207
2,071.874
1,905.106
1,615.582
420.013
1,587.108
1,264.54
800.796

stress*
1,649.54
1,649.54
1,760.344
1,760.344
1,003.561
1,003.561
1,032.668
1,032.668
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.72
178.72
-178.72
178.72
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.999
-17.999
17.999
17.999
2A
Mx / [Mc / (Rm*)]
0.0593
-232.435
232.435
232.435
-232.435
4B*
Nx / [ML / (Rm2*)]
0.6349
-18.983
-18.983
18.983
18.983
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.509
469.509
469.509
-469.509
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.393
1,124.067
804.592
223.013
443.004
1,190.788
943.87
761.916
475.837
475.837
513.803
513.803
816.896
816.896
852.893
852.893
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
Circ shear from V c
17.577
17.577
-17.577
-17.577
Long shear from V L
-23.412
-23.412
23.412
23.412
Total Shear stress
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.755
2,077.85
1,906.583
1,616.777
468.103
1,590.131
1,284.085
865.197

= 36.93*1.02*24.42 / (2*4.65) - 285.5 / (*(30.162 - 24.422))*100 + 46,843.9*30.16 / 370,555.3*100
= 451.278 kgf/cm2
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (285.52 + 214.12)0.5 / (*24.42*5.74)*100
= 81.053 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 42.8 / (2**24.422*5.74)*100000
= 199.002 kgf/cm2
95/157

= 81.053 + 199.002
= 280.055 kgf/cm2
96/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (15.88 - 0))
46.04 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*21.42 / (1,180*1 - 0.6*45.4145)
0.84 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
97/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*21.42 / (1,180*1 - 0.6*45.4145) + 0
0.84 mm
ta UG-22
1.75 mm
ta
=
=
=

max[ 0.84 , 1.75 ]
1.75 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 11.92 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm

98/157

(cm2)
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
99/157


ta UG-28
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=

max[ 3.97 , 4.3 ]
4.3 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 7.18 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm

L / Do = 201.23 / 60.33
Do / t = 60.33 / 0.97
From table G:
A =
From table CS-2
B =
Metric:
Pa
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= 4*B / (3*(Do / t))

= 4*750.27 / (3*(60.33 / 0.97))
= 16.01 bar

ta
= t + Corrosion
= 0.97 + 3
= 3.97
mm
100/157
Level Transmitter (L2)


Located on
Cylinder #1
Orientation
90
150 mm
570.88 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
15.88 mm
101/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


0.2989
-105C
102/157

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,078.061
4,221.622
1,760.344
2,110.811
No

Down)
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9301*24.42 / (1,180*1 - 0.6*36.9301)
0.78 mm
103/157

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9301*358 / (1,380*1 - 0.6*36.9301)
9.74 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.9301*24.42 / (1,180*1 - 0.6*36.9301) + 3
3.78 mm
ta UG-22
4.39 mm
ta
=
=
=

max[ 3.78 , 4.39 ]
4.39 mm
tb1
=
=
=

36.9301*358 / (1,380*1 - 0.6*36.9301) + 3
12.74 mm
tb1
=
=
=

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 12.74 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm

104/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
285.52 kgf
28.6 kgf-m
214.14 kgf
37.1 kgf-m
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
36.93 bar
364.44 mm
12.88 mm
Design factor
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
105/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.066
2,072.015
1,905.247
1,615.442
420.787
1,586.475
1,263.767
801.428

stress*
1,649.54
1,649.54
1,760.344
1,760.344
1,003.631
1,003.631
1,032.597
1,032.597
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.79
178.79
-178.79
178.79
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.744
1,124.278
804.803
222.943
443.426
1,190.507
943.448
762.197
475.767
475.767
513.873
513.873
816.966
816.966
852.823
852.823
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
Circ shear from V c
17.577
17.577
-17.577
-17.577
Long shear from V L
-23.412
-23.412
23.412
23.412
Total Shear stress
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.966
2,078.061
1,906.723
1,616.637
468.666
1,589.498
1,283.312
865.689

= 36.93*1.02*24.42 / (2*4.65) - 285.52 / (*(30.162 - 24.422))*100 + 46,828.7*30.16 / 370,555.3*100
= 451.155 kgf/cm2
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (285.522 + 214.142)0.5 / (*24.42*5.74)*100
= 81.062 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 42.8 / (2**24.422*5.74)*100000
= 199.132 kgf/cm2
106/157

= 81.062 + 199.132
= 280.195 kgf/cm2
107/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (15.88 - 0))
46.04 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*21.42 / (1,180*1 - 0.6*45.4145)
0.84 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
108/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*21.42 / (1,180*1 - 0.6*45.4145) + 0
0.84 mm
ta UG-22
1.75 mm
ta
=
=
=

max[ 0.84 , 1.75 ]
1.75 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 11.92 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm

109/157

(cm2)
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
110/157


ta UG-28
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=

max[ 3.97 , 4.3 ]
4.3 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 7.18 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm

L / Do = 201.23 / 60.33
Do / t = 60.33 / 0.97
From table G:
A =
From table CS-2
B =
Metric:
Pa
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= 4*B / (3*(Do / t))

= 4*750.27 / (3*(60.33 / 0.97))
= 16.01 bar

ta
= t + Corrosion
= 0.97 + 3
= 3.97
mm
111/157
Level Transmitter L/H (L3)


Located on
Cylinder #1
Orientation
225
1,150 mm
570.88 mm
No
Nozzle
Description
NPS 2 XXS DN 50
Access opening
No
38.18 mm
11.07 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
15.88 mm
112/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


0.2409
-105C
113/157

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
9.69

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.65
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
1,918.957
4,221.622
1,600.044
2,110.811
No

Down)
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No
Load case 1 (Pr Reversed)
36.93
-285.52
28.6
214.14
37.1
285.52
42.8
2,094.864
4,221.622
1,670.492
2,110.811
No

(Hot Shut Down)
-285.52
28.6
214.14
37.1
285.52
42.8
704.686
4,221.622
90.626
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(44.18, 22.09 + (11.07 - 3) + (15.88 - 3))
44.18 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(11.07 - 3) + 0)
20.19 mm
114/157

trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9286*22.09 / (1,180*1 - 0.6*36.9286)
0.7 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9286*358 / (1,380*1 - 0.6*36.9286)
9.74 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.9286*22.09 / (1,180*1 - 0.6*36.9286) + 3
3.7 mm
ta UG-22
4.61 mm
ta
=
=
=

max[ 3.7 , 4.61 ]
4.61 mm
tb1
=
=
=

36.9286*358 / (1,380*1 - 0.6*36.9286) + 3
12.74 mm
tb1
=
=
=

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 12.74 ]
6.42 mm
115/157
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.61 , 6.42 ]
6.42 mm

116/157
WRC 537 Load case 1 (Pr Reversed)

Applied Loads
Radial load, Pr
-285.52 kgf
28.6 kgf-m
214.14 kgf
37.1 kgf-m
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
36.93 bar
364.44 mm
12.88 mm
Design factor
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
117/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
28.545
28.545
28.545
28.545
4C*
N / (P / Rm)
5.7871
35.224
35.224
35.224
35.224
1C
M / P
0.1703
175.838
-175.838
175.838
-175.838
2C-1
M / P
0.1344
138.786
-138.786
138.786
-138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,579.866
1,579.866
1,579.866
1,579.866
1,046.659
1,046.659
1,046.659
1,046.659
1,414.786
1,704.591
2,092.966
1,248.018
829.551
1,291.889
1,672.531
506.842

stress*
1,559.688
1,559.688
1,670.492
1,670.492
1,060.72
1,060.72
1,089.687
1,089.687
3C*
Nx / (P / Rm)
4.6944
28.545
28.545
28.545
28.545
4C*
Nx / (P / Rm)
5.7871
35.224
35.224
35.224
35.224
1C-1
Mx / P
0.1731
178.79
-178.79
178.79
-178.79
2C
Mx / P
0.137
141.457
-141.457
141.457
-141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
789.968
789.968
789.968
789.968
241.926
823.786
1,219.473
-77.549
716.638
897.889
1,216.661
469.58
532.856
532.856
570.962
570.962
807.264
807.264
843.12
843.12
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
Circ shear from V c
17.577
17.577
-17.577
-17.577
Long shear from V L
-23.412
-23.412
23.412
23.412
Total Shear stress
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,419.637
1,711.059
2,094.864
1,328.027
839.394
1,294.912
1,686.663
571.876

= 36.93*1.02*22.09 / (2*6.69) - -285.52 / (*(30.162 - 22.092))*100 + 46,828.7*30.16 / 463,128.3*100
= 388.687 kgf/cm2
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (285.522 + 214.142)0.5 / (*22.09*8.07)*100
= 63.697 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 42.8 / (2**22.092*8.07)*100000
= 173.029 kgf/cm2
118/157

= 63.697 + 173.029
= 236.726 kgf/cm2
119/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
9.69

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(38.18, 19.09 + (11.07 - 0) + (15.88 - 0))
46.04 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(11.07 - 0) + 0)
=
27.69 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*19.09 / (1,180*1 - 0.6*45.4145)
0.75 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
120/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*19.09 / (1,180*1 - 0.6*45.4145) + 0
0.75 mm
ta UG-22
1.99 mm
ta
=
=
=

max[ 0.75 , 1.99 ]
1.99 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 11.92 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.99 , 3.42 ]
3.42 mm

121/157

(cm2)
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
9.69

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.65
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(44.18, 22.09 + (11.07 - 3) + (15.88 - 3))
44.18 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(11.07 - 3) + 0)
20.19 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
122/157


ta UG-28
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=

max[ 3.97 , 4.3 ]
4.3 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 7.18 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm

L / Do = 201.23 / 60.33
Do / t = 60.33 / 0.97
From table G:
A =
From table CS-2
B =
Metric:
Pa
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= 4*B / (3*(Do / t))

= 4*750.27 / (3*(60.33 / 0.97))
= 16.01 bar

ta
= t + Corrosion
= 0.97 + 3
= 3.97
mm
123/157
Level Transmitter L/H (L4)


Located on
Cylinder #1
Orientation
225
150 mm
570.88 mm
No
Nozzle
Description
NPS 2 XXS DN 50
Access opening
No
38.18 mm
11.07 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
15.88 mm
124/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


0.2409
-105C
125/157

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
9.69

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.65
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
1,918.957
4,221.622
1,600.044
2,110.811
No

Down)
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No
36.93
-285.52
28.6
214.14
37.1
285.52
42.8
2,094.864
4,221.622
1,670.492
2,110.811
No

(Hot Shut Down)
-285.52
28.6
214.14
37.1
285.52
42.8
704.686
4,221.622
90.626
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(44.18, 22.09 + (11.07 - 3) + (15.88 - 3))
44.18 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(11.07 - 3) + 0)
20.19 mm
126/157

trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9301*22.09 / (1,180*1 - 0.6*36.9301)
0.7 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9301*358 / (1,380*1 - 0.6*36.9301)
9.74 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.9301*22.09 / (1,180*1 - 0.6*36.9301) + 3
3.7 mm
ta UG-22
4.61 mm
ta
=
=
=

max[ 3.7 , 4.61 ]
4.61 mm
tb1
=
=
=

36.9301*358 / (1,380*1 - 0.6*36.9301) + 3
12.74 mm
tb1
=
=
=

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 12.74 ]
6.42 mm
127/157
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.61 , 6.42 ]
6.42 mm

128/157
WRC 537 Load case 1 (Pr Reversed)

Applied Loads
Radial load, Pr
-285.52 kgf
28.6 kgf-m
214.14 kgf
37.1 kgf-m
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
36.93 bar
364.44 mm
12.88 mm
Design factor
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
129/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
28.545
28.545
28.545
28.545
4C*
N / (P / Rm)
5.7871
35.224
35.224
35.224
35.224
1C
M / P
0.1703
175.838
-175.838
175.838
-175.838
2C-1
M / P
0.1344
138.786
-138.786
138.786
-138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,579.866
1,579.866
1,579.866
1,579.866
1,046.659
1,046.659
1,046.659
1,046.659
1,414.786
1,704.591
2,092.966
1,248.018
829.551
1,291.889
1,672.531
506.842

stress*
1,559.688
1,559.688
1,670.492
1,670.492
1,060.72
1,060.72
1,089.687
1,089.687
3C*
Nx / (P / Rm)
4.6944
28.545
28.545
28.545
28.545
4C*
Nx / (P / Rm)
5.7871
35.224
35.224
35.224
35.224
1C-1
Mx / P
0.1731
178.79
-178.79
178.79
-178.79
2C
Mx / P
0.137
141.457
-141.457
141.457
-141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
789.968
789.968
789.968
789.968
241.926
823.786
1,219.473
-77.549
716.638
897.889
1,216.661
469.58
532.856
532.856
570.962
570.962
807.264
807.264
843.12
843.12
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
Circ shear from V c
17.577
17.577
-17.577
-17.577
Long shear from V L
-23.412
-23.412
23.412
23.412
Total Shear stress
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,419.637
1,711.059
2,094.864
1,328.027
839.394
1,294.912
1,686.663
571.876

= 36.93*1.02*22.09 / (2*6.69) - -285.52 / (*(30.162 - 22.092))*100 + 46,828.7*30.16 / 463,128.3*100
= 388.69 kgf/cm2
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (285.522 + 214.142)0.5 / (*22.09*8.07)*100
= 63.697 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 42.8 / (2**22.092*8.07)*100000
= 173.029 kgf/cm2
130/157

= 63.697 + 173.029
= 236.726 kgf/cm2
131/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
9.69

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(38.18, 19.09 + (11.07 - 0) + (15.88 - 0))
46.04 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(11.07 - 0) + 0)
=
27.69 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*19.09 / (1,180*1 - 0.6*45.4145)
0.75 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
132/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*19.09 / (1,180*1 - 0.6*45.4145) + 0
0.75 mm
ta UG-22
1.99 mm
ta
=
=
=

max[ 0.75 , 1.99 ]
1.99 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 11.92 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.99 , 3.42 ]
3.42 mm

133/157

(cm2)
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
9.69

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
5.65
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(44.18, 22.09 + (11.07 - 3) + (15.88 - 3))
44.18 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(11.07 - 3) + 0)
20.19 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
134/157


ta UG-28
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=

max[ 3.97 , 4.3 ]
4.3 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 7.18 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm

L / Do = 201.23 / 60.33
Do / t = 60.33 / 0.97
From table G:
A =
From table CS-2
B =
Metric:
Pa
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= 4*B / (3*(Do / t))

= 4*750.27 / (3*(60.33 / 0.97))
= 16.01 bar

ta
= t + Corrosion
= 0.97 + 3
= 3.97
mm
135/157
Level Gauge (L5)


Located on
Cylinder #1
Orientation
270
1,150 mm
570.88 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
15.88 mm
136/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


0.2989
-105C
137/157

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,078.061
4,221.622
1,760.344
2,110.811
No

Down)
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9286*24.42 / (1,180*1 - 0.6*36.9286)
0.78 mm
138/157

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9286*358 / (1,380*1 - 0.6*36.9286)
9.74 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.9286*24.42 / (1,180*1 - 0.6*36.9286) + 3
3.78 mm
ta UG-22
4.39 mm
ta
=
=
=

max[ 3.78 , 4.39 ]
4.39 mm
tb1
=
=
=

36.9286*358 / (1,380*1 - 0.6*36.9286) + 3
12.74 mm
tb1
=
=
=

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 12.74 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm

139/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
285.52 kgf
28.6 kgf-m
214.14 kgf
37.1 kgf-m
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
36.93 bar
364.44 mm
12.88 mm
Design factor
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
140/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.066
2,072.015
1,905.247
1,615.442
420.787
1,586.475
1,263.767
801.428

stress*
1,649.54
1,649.54
1,760.344
1,760.344
1,003.631
1,003.631
1,032.597
1,032.597
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.79
178.79
-178.79
178.79
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.744
1,124.278
804.803
222.943
443.426
1,190.507
943.448
762.197
475.767
475.767
513.873
513.873
816.966
816.966
852.823
852.823
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
Circ shear from V c
17.577
17.577
-17.577
-17.577
Long shear from V L
-23.412
-23.412
23.412
23.412
Total Shear stress
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.966
2,078.061
1,906.723
1,616.637
468.666
1,589.498
1,283.312
865.689

= 36.93*1.02*24.42 / (2*4.65) - 285.52 / (*(30.162 - 24.422))*100 + 46,828.7*30.16 / 370,555.3*100
= 451.151 kgf/cm2
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (285.522 + 214.142)0.5 / (*24.42*5.74)*100
= 81.062 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 42.8 / (2**24.422*5.74)*100000
= 199.132 kgf/cm2
141/157

= 81.062 + 199.132
= 280.195 kgf/cm2
142/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (15.88 - 0))
46.04 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*21.42 / (1,180*1 - 0.6*45.4145)
0.84 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
143/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*21.42 / (1,180*1 - 0.6*45.4145) + 0
0.84 mm
ta UG-22
1.75 mm
ta
=
=
=

max[ 0.84 , 1.75 ]
1.75 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 11.92 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm

144/157

(cm2)
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
145/157


ta UG-28
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=

max[ 3.97 , 4.3 ]
4.3 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 7.18 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm

L / Do = 201.23 / 60.33
Do / t = 60.33 / 0.97
From table G:
A =
From table CS-2
B =
Metric:
Pa
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= 4*B / (3*(Do / t))

= 4*750.27 / (3*(60.33 / 0.97))
= 16.01 bar

ta
= t + Corrosion
= 0.97 + 3
= 3.97
mm
146/157
Level Gauge (L6)


Located on
Cylinder #1
Orientation
270
150 mm
570.88 mm
No
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No
42.85 mm
8.74 mm
Corrosion allowance
3 mm
130.15 mm
200 mm
15.88 mm
0 bar
1
Welds
Inner Fillet, Leg41
9 mm
15.88 mm
147/157

Description
Bolt Material
Blind included
No
Rated MDMT
-44.5C
Liquid static head
0 bar
No
MAWP rating
46.6 bar @ 100C
MAP rating
51.1 bar @ 38C
Hydrotest rating
77 bar @ 38C
PWHT performed
Yes
Impact Tested
No

Notes


0.2989
-105C
148/157

(cm2)
UG-45
Summary
(mm)
For P = 36.93 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3
WRC 537
Load Case
P
(bar)
Pr
(kgf)
Mc
(kgf-m)
Vc
(kgf)
ML
(kgf-m)
VL
(kgf)
Mt
(kgf-m)
Max
Comb
Stress
(kgf/cm2)
Allow
Comb
Stress
(kgf/cm2)
Max
Local
Primary
Stress
(kgf/cm2)
Allow
Local
Primary
Stress
(kgf/cm2)
Over
stressed
Load case 1
36.93
285.52
28.6
214.14
37.1
285.52
42.8
2,078.061
4,221.622
1,760.344
2,110.811
No

Down)
285.52
28.6
214.14
37.1
285.52
42.8
-723.388
4,221.622
-90.626
2,110.811
No

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
=
14.34 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

36.9301*24.42 / (1,180*1 - 0.6*36.9301)
0.78 mm
149/157

tr
=
=
=
P*R / (S*E - 0.6*P)

36.9301*358 / (1,380*1 - 0.6*36.9301)
9.74 mm
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

36.9301*24.42 / (1,180*1 - 0.6*36.9301) + 3
3.78 mm
ta UG-22
4.39 mm
ta
=
=
=

max[ 3.78 , 4.39 ]
4.39 mm
tb1
=
=
=

36.9301*358 / (1,380*1 - 0.6*36.9301) + 3
12.74 mm
tb1
=
=
=

max[ 12.74 , 4.5 ]
12.74 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.42 , 12.74 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.39 , 6.42 ]
6.42 mm

150/157
WRC 537 Load case 1

Applied Loads
Radial load, Pr
285.52 kgf
28.6 kgf-m
214.14 kgf
37.1 kgf-m
285.52 kgf
Torsion moment, Mt
42.8 kgf-m
36.93 bar
364.44 mm
12.88 mm
Design factor
= Rm / T = 364.44 / 12.88 = 28.2944
= 0.875*ro / Rm = 0.875*30.16 / 364.44 = 0.0724
151/157

Figure
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
N / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
N / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C
M / P
0.1703
-175.838
175.838
-175.838
175.838
2C-1
M / P
0.1344
-138.786
138.786
-138.786
138.786
3A*
N / [Mc / (Rm2*)]
0.6295
-14.483
-14.483
14.483
14.483
1A
M / [Mc / (Rm*)]
0.104
-407.007
407.007
407.007
-407.007
3B*
N / [ML / (Rm2*)]
1.8489
-55.402
-55.402
55.402
55.402
1B-1
M / [ML / (Rm*)]
0.0558
-283.688
283.688
283.688
-283.688
Pressure stress*
1,740.166
1,740.166
1,740.166
1,740.166
1,046.659
1,046.659
1,046.659
1,046.659
1,227.066
2,072.015
1,905.247
1,615.442
420.787
1,586.475
1,263.767
801.428

stress*
1,649.54
1,649.54
1,760.344
1,760.344
1,003.631
1,003.631
1,032.597
1,032.597
3C*
Nx / (P / Rm)
4.6944
-28.545
-28.545
-28.545
-28.545
4C*
Nx / (P / Rm)
5.7871
-35.224
-35.224
-35.224
-35.224
1C-1
Mx / P
0.1731
-178.79
178.79
-178.79
178.79
2C
Mx / P
0.137
-141.457
141.457
-141.457
141.457
4A*
Nx / [Mc / (Rm2*)]
0.7782
-17.928
-17.928
17.928
17.928
2A
Mx / [Mc / (Rm*)]
0.0593
-232.083
232.083
232.083
-232.083
4B*
Nx / [ML / (Rm2*)]
0.6349
-19.053
-19.053
19.053
19.053
2B-1
Mx / [ML / (Rm*)]
0.0924
-469.72
469.72
469.72
-469.72
Pressure stress*
523.365
523.365
523.365
523.365
870.118
870.118
870.118
870.118
-172.744
1,124.278
804.803
222.943
443.426
1,190.507
943.448
762.197
475.767
475.767
513.873
513.873
816.966
816.966
852.823
852.823
Shear from M t
58.144
58.144
58.144
58.144
58.144
58.144
58.144
58.144
Circ shear from V c
17.577
17.577
-17.577
-17.577
Long shear from V L
-23.412
-23.412
23.412
23.412
Total Shear stress
75.721
75.721
40.567
40.567
34.732
34.732
81.556
81.556
1,407.966
2,078.061
1,906.723
1,616.637
468.666
1,589.498
1,283.312
865.689

= 36.93*1.02*24.42 / (2*4.65) - 285.52 / (*(30.162 - 24.422))*100 + 46,828.7*30.16 / 370,555.3*100
= 451.155 kgf/cm2
shear = (VL2 + Vc2)0.5 / (*Ri*tn)*100
= (285.522 + 214.142)0.5 / (*24.42*5.74)*100
= 81.062 kgf/cm2
torsion = Mt / (2**Ri2*tn)*100000
= 42.8 / (2**24.422*5.74)*100000
= 199.132 kgf/cm2
152/157

= 81.062 + 199.132
= 280.195 kgf/cm2
153/157

(cm2)
UG-45
Summary
(mm)
For P = 45.41 bar @ 38 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (15.88 - 0))
46.04 mm

LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(15.88 - 0), 2.5*(8.74 - 0) + 0)
=
21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

45.4145*21.42 / (1,180*1 - 0.6*45.4145)
0.84 mm

tr
=
=
=
P*R / (S*E - 0.6*P)

45.4145*355 / (1,380*1 - 0.6*45.4145)
11.92 mm
154/157
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27
=
=
=

45.4145*21.42 / (1,180*1 - 0.6*45.4145) + 0
0.84 mm
ta UG-22
1.75 mm
ta
=
=
=

max[ 0.84 , 1.75 ]
1.75 mm
tb1
=
=
=

45.4145*355 / (1,380*1 - 0.6*45.4145) + 0
11.92 mm
tb1
=
=
=

max[ 11.92 , 1.5 ]
11.92 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 11.92 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 1.75 , 3.42 ]
3.42 mm

155/157

(cm2)
UG-45
Summary
(mm)
For Pe = 16.01 bar @ 100 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
4.02
6.3

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(48.85, 24.42 + (8.74 - 3) + (15.88 - 3))
48.85 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(15.88 - 3), 2.5*(8.74 - 3) + 0)
14.34 mm

UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm
156/157


ta UG-28
3.97 mm
ta UG-22
4.3 mm
ta
=
=
=

max[ 3.97 , 4.3 ]
4.3 mm
tb2
=
=
=

16.0096*358 / (1,380*1 - 0.6*16.0096) + 3
7.18 mm
tb2
=
=
=

max[ 7.18 , 4.5 ]
7.18 mm
tb
=
=
=
min[ tb3 , tb2 ]

min[ 6.42 , 7.18 ]
6.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.3 , 6.42 ]
6.42 mm

L / Do = 201.23 / 60.33
Do / t = 60.33 / 0.97
From table G:
A =
From table CS-2
B =
Metric:
Pa
= 3.3357
= 62.4862
0.000754
765.0605 kg/cm2 (750.27 bar)
= 4*B / (3*(Do / t))

= 4*750.27 / (3*(60.33 / 0.97))
= 16.01 bar

ta
= t + Corrosion
= 0.97 + 3
= 3.97
mm
157/157

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Table of Contents

Feed Inlet (I).............................................................................................................................................................1/157

Feed Inlet (I)

Nozzle center line offset to datum line

End of nozzle to shell center

Passes through a Category A joint

SA-105 (II-D Metric p. 18, ln. 32) (normalized)

Inside diameter, new

Minimum wall thickness

Projection available outside vessel, Lpr

Heavy barrel length, Lhb

Projection available outside vessel to flange face, Lf

Local vessel minimum thickness

Liquid static head included

Longitudinal joint efficiency

Inner Fillet, Leg41

Nozzle to vessel groove weld

ASME B16.5-2009 Flange

NPS 8 Class 300 WN A105 N

SA-193 B7 Bolt <= 64 (II-D Metric p. 352, ln. 31)

Liquid static head

Consider External Loads on Flange MAWP Rating

46.6 bar @ 100C

51.1 bar @ 38C

Circumferential joint radiography

Full UW-11(a) Type 1

Flange rated MDMT per UCS-66(b)(1)(b) = -44.5C (Coincident ratio = 0.7227)

UCS-66 Material Toughness Requirements Nozzle

Exemption temperature from Fig UCS-66M Curve C =

tr = 36.93*358 / (1,380*1 - 0.6*36.93) =

Stress ratio = tr*E* / (tn - c) = 9.74*1 / (15.88 - 3) =

Reduction in MDMT, TR from Fig UCS-66.1M =

MDMT = max[ MDMT - TR, -48] = max[ -30.03 - 13.7 , -48] =

Material is exempt from impact testing at the Design MDMT of -29C.

Reinforcement Calculations for Chamber MAWP

UG-37 Area Calculation Summary (cm2)

For P = 36.93 bar @ 100 C

19.4434 22.729 6.2787 15.64

UG-41 Weld Failure Path Analysis Summary

Nozzle to shell fillet (Leg 41)

weld size is adequate

Load case 1 (Hot Shut

Calculations for internal pressure 36.93 bar @ 100 C

MAX(d, Rn + (tn - Cn) + (t - C))

P*Rn / (Sn*E - 0.6*P)

Required thickness tr from UG-37(a)

P*R / (S*E - 0.6*P)

Area required per UG-37(c)

d*tr*F + 2*tn*tr*F*(1 - fr1)

Area available from FIG. UG-37.1

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

A2 = smaller of the following= 15.64 cm2

As Area >= A the reinforcement is adequate.

UW-16(c) Weld Check

UG-45 Nozzle Neck Thickness Check

P*R / (S*E - 0.6*P) + Corrosion

max[ ta UG-27 , ta UG-22 ]

P*R / (S*E - 0.6*P) + Corrosion

max[ tb1 , tb UG16 ]

min[ tb3 , tb1 ]

Available nozzle wall thickness new, tn = 12.7 mm

WRC 537 Load case 1

Mean shell radius, Rm

tr = 36.93358 / (1,3801 - 0.6*36.93) =

Stress ratio = trE / (tn - c) = 9.74*1 / (15.88 - 3) =

PRn / (SnE - 0.6*P)

PR / (SE - 0.6*P)

dtrF + 2tntrF(1 - fr1)

d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1)

2(t + tn)(E1t - Ftr) - 2tn(E1t - Ftr)*(1 - fr1)

PR / (SE - 0.6*P) + Corrosion

PR / (SE - 0.6*P) + Corrosion

MIN(2.5(t - C), 2.5(tn - Cn) + te)

PRn / (SnE - 0.6*P)

PR / (SE - 0.6*P)

dtrF + 2tntrF(1 - fr1)

d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1)

2(t + tn)(E1t - Ftr) - 2tn(E1t - Ftr)*(1 - fr1)

2(tn - trn)(2.5tp + te)fr2

PR / (SE - 0.6*P) + Corrosion

PR / (SE - 0.6*P) + Corrosion

MIN(2.5(t - C), 2.5(tn - Cn) + te)

0.5(dtrF + 2tntrF*(1 - fr1))

(0.5(199.712.881 + 22712.881*(1 - 1))) / 100

d(E1t - Ftr) - 2tn(E1t - Ftr)(1 - fr1)

2(t + tn)(E1t - Ftr) - 2tn(E1t - Ftr)*(1 - fr1)

PR / (SE - 0.6*P) + Corrosion

= 4B / (3(Do / t))