SAT COMPOUNDER

USEON's incredibly professional team usually focuses on the ongoing development for twin screw
extruders. Because the first China'ade high torque level twin screw extruder was installed in 2007,
USEON offers delivered a lot more than 400 units of high performance machines and now the series
get to SAT. SAT series devices are exactly highlighted as it's label:
SAT-A MILESTONE OF USEON
S-safety:AT series machines include enough safety protection systems to provide the best safety
factor both in mechanical and electrical.
A-Accuracy:AT series machines are assembled with specific parts which are prepared by unique
CNC tools. The innovative CNC tools for screw kneading and elements blocks ensure the high
accuracy kneading effect.
T-Torque:AT series machines are outfitted the USEON'ade high torque gearboxes. The
strictly'onitored techniques with digital torque divide trial provide the gearbox with high protection
aspect. All SAT series machines have specific torque element of 10.30Nm/cmv and higher, you can
find more speed available also.
As a leading supplier of polymer control extrusion equipment, our group not merely has expertise in
machines design and manufacturing, but has affluent experience in polymer handling as well. Our
exploring and innovating spirits continues to be contributing to advancements of twin screw
extruders' software. USEON' s strong technical history, multi functional lab middle and 1strate
devices will certainly match your individual technical requirements.
SAT can achieve even more delicate processing task newly, precise process control can meet up with
sophisticate and complicate processing purpose. Better dispersion, even more accurate temperature
control and higher throughput have already been integrated and optimized further.
The perfect idea of the split'ransmitting principle has been successfully applied in USEON patented
gearbox using the digital online monitoring system; each gearbox is definitely assembled with
precise placing for torque stability.
Because of our particular CNC equipment for gearbox parts that ensures it is durability and great
torque result. With 10.3Nm/cm3 particular torque, SAT meets mainstream Euro standard this means
SAT could work under decrease temperature with higher throughput.Screw elements
Precise screw elements made by CNC equipment provide SAT better intermeshing and selfpiping
performance which ensures the entire control no dead corner and better control in RTD (residence
time distribution).
The ratio of outside diameter and inside diameter determines the free volume. SAT series extruders
feature the excellent self piping functions. Combining with screw torque and free of charge volume,
the Perform/Di of SAT is certainly optimized at 1.55 offering sufficient torque while remain enough
free volume.
Except various screw geometry, we supply several components of screw elements for different

processing purpose. We can configure different screw components in various control section also.
Barrel elements
SAT adopts ingenious cooling route design which provides more efficient cooling performance and
easier maintenance. Modular design allows barrel sequence can be optimized with different barrel
material according to the characteristic of processing task.
To ensure the accuracy, all SAT barrels are processed simply by CNC machines. We have various
barrel plastic extrusion die constructions to cater for different feeding types, venting types and
liquid injection.
Safety protection
SAT employs multi safety program both in mechanical and electrical
M Torque limiter the overload security torque limiter applied for instant safety for extrusion and
gearbox units. This will be helpful for sudden mechanical load security.
M Precise velocity difference sensors and control panel. You can find two sensors between your
motor part and gearbox side which will transfer digital sign to control system once any readable
acceleration difference between your both sides swiftness occurs.
M Overloading safety from the main motor driving unit.
EC compounder-Economic solutions
EC compounder series devices are specially designed for those users who want to make small to
moderate size compounding quantities. The features become experienced from the EC series
machines of quickly'aintained, simple operation concept, user friendly and cost effective.
The EC series machines have significant Cost/PERFORMANCE ratio.
The EC compounders are designed for a wide range of application in the polymer compounding
industry:
Preparations of master batches;
Engineered plastic;
Processing of TPE compounds;
Processing of PVC compounding with tandem extruders.
TDY Counter-toprotating Twin Screw ExtrudersFor reaction and devolatilization specifically
In response and devolitilization rich experience, extrusion and Useon has lengthy tradition. The
unique functioning principle of counter rotating twin screw extruder finds a particular specific niche
market in extrusion process. We developed some particular screw barrels and elements to fulfill the
average person control task.

Because of its unique working concept, the relative line velocity is low so that the material can be
processed under suprisingly low shear push and fast exchange price of material start. The increased
material surface area affiliates with vacuum program bring about ideal devolitilization efficiency.
Pelletizing system
Strand die or spaghetti pelletizing system is suitable for some polymer compounding production,
which features basic convenient maintenance, easy procedure and framework. The threshold of
operators is also low. This system consists of strand expire, water bath, air flow knife, strand
pelletizer and vibrating categorized. This technique can end up being offered with auto packaging
system
Water ring pelletizing system

Water band pelletizing system is good for certain plastics, such as for example PE/PP/PS/EVA/TPU
etc., etc. The ultimate pellet looks has and nicer good flowability. Relatively speaking, the length of
production line can be shorter than strand die. This functional program contains drinking water
band pelletizer, water circulating dewater system, system and vibrating classifier. It can incorporate
with auto packaging system.