Professional Documents
Culture Documents
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
============================================================================================================
Company Name
By:
Date
Welding Process(es)
11/09/99
Robert A. Guthrie
180
Date
GTAW
Type(s)
Manual
(Automatic, Manual, Machine, or Semi-Automatic)
Details
JOINTS (QW-402)
Joint Design
Single-Vee Groove
Backing
(Yes)
(No)
N/A
60o-75o
Nonfusing Metal
Nonmetallic
Other
1/16"
1/16"-3/32"
Sketches, Production Drawings, Weld Symbols or Written Description
should show the general arrangement of the parts to be welded. Where
applicable, the root spacing and the details of weld groove may be
specified.
(At the option of the Manufacturer, sketches may be attached to illustrate
joint design, weld layers and bead sequence, e.g. for notch toughness
procedures, for multiple process procedures, etc.)
45
Group No.
to P-No.
45
OR
Specification type and grade
OR
Chem. Analysis and Mech Prop.
to Chem. Analysis and Mech Prop.
Thickness Range:
Base Metal:
Groove
1/16 to 0.688
Fillet
Unlimited
Groove
All
Fillet
Unlimited
Other
GTAW
5.9
ER385
F-No.
A-No.
3/32, 1/8
Weld Metal
Thickness Range:
Groove
Fillet
0.688 max.
Unlimited
Electrode-Flux (Class)
N/A
N.A
Consumable Insert
N/A
Other
*Each base metal-filler metal combination should be recorded individually.
Group No.
QW-482 (Back)
WPS No.
POSITIONS (QW-405)
Position(s) of Groove
Rev.
Welding Progression: Up
Position(s) of Fillet
180
Down
Temperature Range
N/A
Time Range
N/A
All
PREHEAT (QW-406)
GAS (QW-408)
o
50 F
350oF
Percent Composition
Gas(es)
Preheat Maintenance
Shielding
Trailing
N/A
Backing
Argon
(Mixture)
Flow Rate
Argon
15-25 CFH
5-10 CFH
DC
Polarity
Straight (DCEN)
Amps (Range)
60-150
Volts (Range)
14-17
(Amps and volts range should be recorded for each electrode size, position, and
thickness, etc. This information may be listed in a tabular form similar to that shown
below.)
Tungsten Electrode Size and Type
N/A
(Spray arc, short circuiting arc, etc.)
N/A
TECHNIQUE (QW-410)
String or Weave Bead
String
3/8 min.
Initial and Interpass Cleaning (Brushing, Grinding, etc.). Wire brushing and grinding. Note: Use only stainless steel wire bushes and
aluminum oxide grinding wheels.
Method of Back Gouging
N/A
Oscillation
N/A
N/A
Multiple
Single
1-7 IPM
Peening
N/A
Other
Filler Metal
Current
IPM
Other
(e.g., Remarks, Comments, Hot Wire
Addition, Technique, Torch Angle, Etc.)
Weld
Layer(s)
Process
Class
Dia.
Type
Polar.
Amps
Range
Volt
Range
Travel Speed
Range
All
GTAW
ER385
3/32, 1/8
DCEN
60-150
14-17
1-7
180
180
GTAW
Manual
JOINTS (QW-402)
60o-75o
1/16"
1/16"-3/32"
Material Spec.
SB-625
Type or Grade
P-No.
45
to P-No.
0.344
2.375
Temperature N/A
Time
45
N/A
Other
GAS (QW-408)
Other
Percent Composition
Gas(es)
SFA Specification
5.9
AWS Specification
ER385
Trailing
N/A
Backing
Argon
1/8
Other
Shielding
(Mixture)
Argon
15-25 CFH
5-10 CFH
DC
Polarity
Straight (DCEN)
Amps
62-102
Volts
14-17
TECHNIQUE (QW-410)
Position of Groove
6G
Travel Speed
2-4 IPM
Other
Oscillation
N/A
N/A
Other
o
Preheat Temp.
50 F minimum
Interpass Temp.
300o F maximum
Other
N/A
Flow Rate
QW-483 (Back)
PQR No.
Tensile Test (QW-150)
Area
Ultimate Total
In.2
Load, lb
Specimen No.
Width
in.
Thickness
In.
T1
0.748
0.322
0.240
T2
0.750
0.323
0.242
180
23,400
97,500
Ductile, WM
23,500
97,107
Ductile, WM
Specimen
No.
Result
Acceptable
Acceptable
Acceptable
Acceptable
Notch
Location
Specimen
size
Mils L.E.
Drop Weight
Break
No Break
No
No
Macro - Results
Other Tests
Type of Test
Deposit Analysis
Other
................................................................................................................................................................................................................................
Welders Name
Clock No.
Stamp No.
UU2
2336.90
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Manufacturer
Date
By
Robert A. tre
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)