Professional Documents
Culture Documents
Manufacturing
Flexibility and
Efficiency
Business Intelligence
Chatchai Wajakiet / Chee Hoe Lee
Agenda
Material
Time
Product
People
Waste
Energy
Data:
Control systems
HMI systems
Alarm and event systems
Historians
3
3
Universal Problem
Manufacturing
Production
Testing
Rework
Inventory
Shipping
Control
Systems
Information Workers
Co-workers
Management
Production Supervisor
Quality Department
Sales
Marketing
HMI /
SCADA
69
1
5
0
8
05699 8918
16 8091996 9
44
7 7
77 7
44
4
44
44
44
7 7
77 7
4
Alarms &
Event History
186891
5
0
6
0599 98
168091996 7
7 7
77 7
69
1
5
9
0
8
0569 8918
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8
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7 7
77 7
186891
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0599 98
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Production
HMI /
Historians
SCADA
?
?
BAD INFORMATION
POOR DECISIONS
Agenda
FactoryTalk VantagePoint
L IN
K
Visualization
& Reporting
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Multiple Sources of
Manufacturing Data
RS Logix
Suppliers
Area 1
Area 2
InTouch
Area 3
Proficy
OSI PI
InSQL
Customers
RS Logix
Suppliers
Area 1
Area 2
InTouch
Area 3
9
Copyright 2009 Rockwell Automation,
Inc. All rights reserved.
Proficy
OSI PI
InSQL
Customers
ISA
ISA88/95
88/95
Open
OpenO&M
O&M
B2MML
B2MML
Model
ModelReflects
Reflects
The
TheBusiness
Business
ProdML
ProdML
RS Logix
Suppliers
Area 1
Area 2
InTouch
Area 3
10
Copyright 2009 Rockwell Automation,
Inc. All rights reserved.
Proficy
OSI PI
InSQL
Customers
10
Schedule
Schedule
React
React
Calculate
Calculate
Aggregate
Aggregate
Suppliers
Area 1
Area 2
InTouch
Area 3
11
Copyright 2009 Rockwell Automation,
Inc. All rights reserved.
Proficy
OSI PI
InSQL
Customers
11
Trend
Trend
Excel
Excel
Portal
Portal
KPIs
KPIs
Reports
Reports
Dashboards
Dashboards
Analysis
Unified Production Model
RS Logix
Suppliers
Area 1
Area 2
InTouch
Area 3
12
Copyright 2009 Rockwell Automation,
Inc. All rights reserved.
Proficy
OSI PI
InSQL
Customers
12
and
SoCal
Suppliers
Area 1
Area 2
Area 3
Customers
13
Agenda
14
Start
Startwith
withKey
Key
Performance
Performance
Indicators
Indicators
VantagePoint Manager
Trend
XY Plot
Documentation
Links to Help and Support
Drill
Drill Down
Downtoto
Underlying
Underlying
Calculations
Calculations
15
Calculate,
Calculate,
Analyze
Analyze
and
andFormat
Format
Retrieve
Retrieve
Data
DataFrom
FromAny
Any
Source
Source
Publish
Publishtotothe
the
VantagePoint
VantagePoint
Portal
Portal
16
17
18
19
Dashboard
Builder
Trend
Excel
Plot
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
20
Agenda
21
22
VantagePoint Types
Save engineering time mapping to data sources
Make it easier to create, manage, view reports
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
23
VantagePoint
Logix
24
VantagePoint
Logix
Users can now easily find tanks and associated tags, and
can see the real time value of these tags (via LiveData)
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
25
VantagePoint
Logix
26
27
28
28
Production Manager
Volume pumped
Product throughput
Operation history
Power consumed
Historian
Maintenance Manager
Running hours
Performance spec
Manufacturer data
Spares on hand
Maintenance date
Maintenance
Management
System
Process Engineer
Related equipment
Rating
Vibration data
Asset
Database
Quality Assurance
Batch record
Leak test data
Lab sample
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Asset Manager
Purchase date
Cost
Warranty
Manufacturer
Engineering Specs
29
30
31
32
Agenda
33
34
35
36
36
37
Training
Training is available for FT VantagePoint and FT VantagePoint EMI through Rockwell
Automations training site at:
http://www.rockwellautomation.com/services/training/schedules.html
Copyright
Copyright 2009
2009 Rockwell
Rockwell Automation,
Automation, Inc.
Inc. All
All rights
rights reserved.
reserved.
38
69 plants
140+ data sources SCADA, control, MES, LIMs,
Asset Management, SAP, ORACLE & SQL
databases, InSQL historian
Many legacy systems and in-house designed MES
2.5 MM 10 MM objects in the database
(FactoryTalk VantagePoint model)
TV (One plant)
Corporate portal system
TV monitor above every production line
available to 28,000 employees
Dashboard tracking the following for each line
Production target
Results so far
Current projection against target
Targets
Cost
MTBF/MTTR
Downtime cause
RESULTS
Improved throughput by 8%
Reduced waste by 3%
39
RESULTS
Changeover time reduction
Control Loops optimized
Schedule improvements
More product produced in 2
shifts than previously done in 9
40
SCOPE
Small university 70 buildings
Central plant to manage: electricity, heat and cooling
Cogeneration of electricity and heat from fuel oil
Buildings metered / data stored in historian and control
OBJECTIVE
Manage/reduce energy consumption
Make vs. Buy
SOLUTION
Track and accurately predict electricity and oil
consumption
Reduce impact of high cost peak-demand energy
Calculate / predict individual building demands
Integrate islands of information from water treatment,
HVAC, co-generation and weather reports
RESULTS
Reduced overall energy
consumption by 23%
Lowered total energy bill by
$3M / year
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
41
SCOPE/ENVIRONMENT
Mid-size city municipality
Multi-vendors SCADA and Control
Many disparate data sources
Facing severe environmental issues with
storm run-off
OBJECTIVES
Consistent reporting
Yield
Quicker leak detection
Reduce contamination
Improve water quality
RESULTS
Reduce energy
Remediated detection, quality and
consumption
energy issues
Reduced operating cost (dbl digits)
42
Backup Slides
BEST IN CLASS
TOP THREE
OTHERS
Improve Throughput
Reduce Raw Material Inventory
Reduce WIP Inventory
4444
4545
Reduce variability
Verify production parameters versus
targets/norms
4646
Pervasive
PervasiveInformation
InformationAcross
AcrossEnterprise,
Enterprise,Site,
Site,Machine/Device
Machine/Device
Copyright 2009
2010 Rockwell Automation, Inc. All rights reserved.
47
MANAGEMENT
SUPERVISOR
OPERATOR
The
y
TheRight
RightInformation,
Information,at
atthe
theRight
RightTime,
Time,with
withthe
theRight
RightFidelit
Fidelity
Copyright 2009
2010 Rockwell Automation, Inc. All rights reserved.
48
4949
Strategic Partnership
Market
Market leaders
leaders joining
joining together
together to
to provide
provide winning
winning solutions
solutions
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
5050
Three-tiered historian
Aggregating data upward
Auto-discover sources downward
Auto configure tags
Performance and scalability
3rd-party connectivity
Copyright 2009
2010 Rockwell Automation, Inc. All rights reserved.
51
Platform Architecture
Trend
Trend
Portal
Portal
Reports
Reports
KPIs
KPIs
Dashboard
Dashboard
Excel
Excel
EAI, SOA
Data Rollup
Production Data
FactoryTalk Platform
Process Data
Mobile
HMI
OPC
Alarm & Events
UDT Definitions*
Structured Data*
Alarm & Events
Self Discovery
Control Logix
Copyright 2009
2008 Rockwell Automation, Inc. All rights reserved.
Self Discovery*
Historian ME*
52
Thank You