3 01 1 Circuit Break. GL314 Installation Manual

Content
Instruction Manual
SF6 circuit--breaker
GL314
With spring operating mechanisms
FK3--1
Administrator
AHT
06--2004
E ALSTOM
First issue
15--04--2004
Compiled by
J.C. Labadie
Approved by
X. Allaire
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Content
Instruction Manual
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Content
Instruction Manual
Safety
Product safety sheets
Annexes
Technical data
Technical characteristics
L10--006EN/02
Description and operation

General description of the circuit--breaker
L12--016EN/01
Description of the interrupting chamber
L12--103EN/02
Pole operation (interrupting principle)
L13--003EN/02
Operating device
L14--007EN/01
SF6 gas monitoring
L20--001EN/04
Packaging - Shipping and storage

Packaging -- Identification -- Storage
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Content
Instruction Manual
Installation
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Erection general instructions
T30--002EN/01
Tightening torques
T31--001EN/02
Erection general procedures
T31--003EN/01
Checking for presence of SF6 gas in poles
L31--059EN/01
Checking for presence of stop ring of the fusible

pin
L31--090EN/01
Support--frame assembly
L31--113EN/01
Lifting and positionning the pole
L31--201EN/02
Installing terminals with preparation of contact surfaces
L31--500EN/03
Installing the operating device
L31--789EN/01
Calculation of the SF6 gas filling pressure for using

the pressure gauge (tool)
L31--901EN/02
Filling with SF6 gas
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Content
Instruction Manual
Commissioning
Pre--commissioning inspections
L34--004EN/04
Maintenance plan
L51--003EN/03
Electrical wear limits
L51--051EN/01
Electrical contact densimeter threshold inspection
L51--107EN/01
Intervention on the operating device
L51--302EN/01
Replacing the operating device FK3--1
L51--800EN/04
Tooling and accessories
L60--010EN/02
Maintenance
Annexes
Product safety sheets

Acceptance criteria
Manual operations (FK3--1)
Instructions on the handling of used SF6 gas and
decomposition products
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CA 103 141/3/004
48.020.181E
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Instruction Manual
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Technical data
GL314 technical characteristics
Performances
Ur
Ir
fr
Ip
Ik
Ud
Up
Isc
The table below gives the circuit--breaker performances :
Designation
Rated voltage (r.m.s. value)
Standard
Rated normal current
Rated frequency
Rated withstand current (peak value)
Short--time withstand current (r.m.s. value)
Rated insulation level
(At sea level)
Rated short--duration power--frequency withstand
voltage (r.m.s. value)
D Phase--to--earth and phase--to--phase
D Across open contacts
Rated lightning impulse withstand voltage (peak
value)
D Phase--to--earth and phase--to--phase
D Across open contacts
Rated breaking current in symmetrical short-circuit
Rated making current (peak value)
Total break time
GL314
kV
A
Hz
kA
kA
50
100
242
ANSI
3150
60
108
60
108
40
kV
kV
460
460
425
425
kV
kV
1050
1050
900
900
kA
kA
ms
Rated operating sequence

Resistance of main contacts
(new contact)
245
IEC
3150
40
100
108
108
40 2
CO -- 15s -- CO
or
O -- 0.3s -- CO -- 3min -- CO
chamber without H.V. connectors
55
The above characteristics are of a general nature, only those values given on
the circuit--breakers rating plates are contractually binding.
Continued on next page.
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Technical data
GL314 technical characteristics, continued
SF6 gas
The table below gives the SF6 gas characteristics :

NOTE : Two pressure scales are possibles, depending the specifications of the apparatus.
GL314
Absolute pressure at 20C(68F)
Filling absolute pressure for the insula0.75 MPa
0.85 MPa
pre
tion
(108.8 p.s.i.)
(123.2 p.s.i.)
i.e. effective pressure
at 20C(68F) and 101.3 kPa
Filling rated effective pressure
0.65 MPa
0.75 MPa
+ 0.01
pre
-- 0
for the insulation
(94.3 p.s.i.)
(108.8 p.s.i.)
Alarm effective pressure for the + 0.02 0.54 MPa (pme+0.03 MPa) 0.64 MPa (pme+0.02 MPa)
pae
-- 0
insulation
(78.3 p.s.i.)
(92.8 p.s.i.)
Minimal effective pressure for
0.51 MPa
0.61 MPa
+ 0.02
pme
-- 0
the insulation
(74 p.s.i.)
(88.5 p.s.i.)
SF6 mass
16.5 kg
19 kg
for one three--pole circuit--breaker
SF6 gas density
pre
49.59 kg/m3
57.04 kg/m3
pae
41.66 kg/m3
48.86 kg/m3
3
pme
39.55 kg/m
46.68 kg/m3
Operating device
The table below gives low voltage components characteristics of the FK3--1
operating device :
Auxiliary voltages (usual) :

Ua
Opening and closing circuits
Heating (and lighting) circuits
Motor
Consumption :
Closing and opening coils
Permanent heating
Motor
48--110--125--220--250 V (dc)
220 V (ac)
110--220 (dc) or 220 V (ac)
340W / coil
50 W
800 W (dc) or 950 VA (ac)
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General description of the circuit-- breaker
Circuit--breaker GL314 with spring operating mechanism FK3-- 1
Description
The circuit--breaker is made up of three poles, each activated by a spring operating mechanism.
Diagram
A
C
Parts table
The table below gives the main parts of the circuit--breaker :

Mark
A
B
C
D
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Component
Pole of the circuit--breaker
Support--frame
Operating device
Marshalling cubicle
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3
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Pole of the circuit-- breaker
Description
The pole of the circuit--breaker is made up with three main components :

D The interrupting chamber (1).
D The support column (2).
D The housing of the mechanism (3).
Diagram
5
2
3
Interrupting
chamber
The pole is comprised of an interrupting chamber (1) in a ceramic or composite envelope -- laid out vertically -- equipped at each end with an HV terminal
(5).
Support column
Consisting of one or two ceramic or composite insulators, the support column

(2) allows the circuit--breaker to be ground--insulated and it also encloses the
operating tie--rod which is attached to the interrupting chambers moving contact.
Housing of the
mechanism
A housing (3) -- situated at the base of the column -- contains the lever and
crank assembly and which operates the moving contact.
The SF6 filling and monitoring device (7) is also situated on the housing.
An external cylinder (4) mechanically links the pole to the operating device.
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Support-- frame
Description
The support--frame (9) is fastened to the ground and supports all the circuit-breaker components.
The support--frame may be supplied by either ALSTOM or the customers.
Diagram
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Operating device
Description
The operating device (10) is a spring operating mechanism of the FK3--1 type.
The door of the operating device (10) is equipped with two windows. These
windows permit to display the optical signalization of the circuit--breaker state
and closing spring state.
Diagram
10
3
Fastening
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The operating device is fastened on the housing (3).
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Marshalling cubicle
Description
The marshalling cubicle (D) is fastened on the ground near the central
pole. Included with :
D The relays required to operate the circuit--breaker.
D The interconnection terminals boards.
D The terminals boards.
Diagram
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Presentation
Quenching medium
The quenching medium is pressurized SF6 gas or -- in particular instances -pressurized SF6+CF4 gas mixture.
Interrupting principle
The interrupting chamber is of thermal blasting type, using the energy from
the arc, with an auxiliary autopneumatic effect.
Description
The interrupting chamber has been designed in such a way as to increase the
mechanical resistance of the working part and take advantage of the low wear
rate of the contacts subjected to the arc in SF6. The working part is enclosed
in a leak tight ceramic envelope, providing insulation between the circuit-breaker input and output.
The chamber is made up of the following elements :
1
Mark
2
11
Component
Terminal
Fixed contact support
Main contacts
Moving contact
Moving contact support
Envelope
10
Arcing contacts
11
Fixed contact rod
12
Insulating nozzle
13
Valve
12
10
13
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Pole operation
(Interrupting principle)
Presentation
Introduction
In CLOSED position the current passes through :

-- the terminal (1),
-- the fixed contact support (2),
-- the main contacts (3),
-- the moving contact (4),
-- the moving contact support (5),
-- the opposite terminal (1).
2
3
In this module
This module contains the stages of the pole operation :

Stage
Opening
Closing
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Pole operation
Opening
Description
When an electrical or manual opening order is given, the energy accumulated

in the opening spring (7) -- inside the operating device -- is released.
The insulating tie--rod (8), directly activated by the opening spring (7), transmits the movement to the moving contact (4) which causes the contacts to
separate.
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Pole operation
Opening, continued
Operation
The table below gives the stages of opening :

Stage
Start of opening
Description
When the moving contact (4) separates from the main
contacts (3), the current is switched onto the arc contacts (10). The compression of the (Vp) volume causes the first rise of pressure.
3
Thermal effect
10
Vp
When the contacts (10) separate, the arc appears and

its energy causes the pressure to rise in the thermal
expansion volume (Vt), closed by the fixed contact rod
(11) and the insulating nozzle (12).
11
Interrupting and
assistance
at opening
12
10
Vt
When the rod (11) comes out of the nozzle (12), the
thermal overpressure in the volume (Vt) is released
causing an energy blast to occur, just before the current zero passage, ensuring final quenching of the arc.
The (Vp) volume pressure decreases to the ambiant
pressure by means of the valve (13) to allow the end
of the opening.
11
12
Vt
Vp
13
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Pole operation
Opening, continued
Operation, continued
The table below gives the continuation of opening stages :

Stage
OPEN position
Special case
of small currents
Description
The arc has been extinguished.
The SF6 molecules, separated by the arc, are re-formed instantaneously.
Residual gases left over from the interruption operation are absorbed by the molecular sieve, situated at
the base of the pole. A few powdery compounds are
deposited in the form of dust which is quite harmless
for the circuit breaker.
For small currents (example : operating no--load lines, transformers or capacitor banks), the thermal energy of the arc is too low to provide enough excess pressure.
Consequently, the conventional autopneumatic effect developing in the volume (Vp) is used mainly, to blast the arc.
Vp
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Pole operation
Closing
Description
When an electrical or manual closing order is given, the energy accumulated

in the closing spring (15) -- situated inside the operating device -- is released.
This energy is transmitted directly to the pole operating shaft (16), to ensure
closing.
The release of the energy stored up in the closing spring (15) causes displacement of the moving parts -- and so the closing of the interrupting chamber -and also reloads the opening spring (7).
16
15
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Pole operation
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Operating device
Presentation
Introduction
The operating device is a spring operating mechanism of type FK3--1.

The operating mechanism is usually electrically remote--controlled.
During commissioning or when auxiliary voltage is lacking, operations can
also be performed directly on the mechanism.
Warning
OPERATION AUTHORIZED ONLY IF THE OPERATING DEVICE IS CONNECTED TO THE CIRCUIT BREAKER.
THE CIRCUIT BREAKER MUST NOT BE OPERATED AT A SF6 PRESSURE GAS LOWER THAN THE MINIMAL PRESSURE FOR THE INSULATION pme.
In this module
This module contains the following topics :

Topic
Description of the mechanism
Auxiliary fittings
Operating principle
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Operating device
Description of the mechanism
Drive shaft
D The main shaft (1) is linked up to the the circuit--breaker pole by means
of a cylinder (2).
D A damper (4) is linked up to the lever (32).
D In the CLOSED position, the main shaft (1) rests on the opening latch
(6) by means of the lever (5).
D The lever with roller (11) rests on the closing cam (10).
D The opening spring (3) activates the lever (33) by means of the chain
(34). This spring is a pressure helical type.
NOTE : The levers (5)--(11)--(32)--(33) form one piece only.
Closing shaft
D On the closing shaft (7) are placed :

-- The inertia flywheel (8).
-- The closing cam (10).
-- The cam (26) that engages the limit switch (17) of the motor (12).
D The closing spring (9) activates the inertia flywheel (8) by means of the
chain (15). This spring is a pressure helical type.
The rotation torque -- created on the inertia flywheel (8) by means of the
loaded closing spring (9) -- is balanced : closing latch (14) / roller (16).
2
Diagram
6
1
14
32
4
9
5
33
16
26
10
32
15
5
34
11
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12
17
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Operating device
Auxiliary fittings
Reloading the closing The closing spring (9) is loaded by means of the reducing gears (13) and the
spring
motor (12).
13
9
12
13
12
Auxiliary electric
fittings
The table below describes the main parts of the auxiliary electric fittings :
Auxiliary electric fittings
The alarm contacts (30) are activated by a rod and a lever (31), the latter is activated by the main shaft (1).
Diagram
30
31
The limit switch of the motor (17) is

activated by the cam (26) and the
lever (35).
The cam (26) is installed on the closing shaft (7).
7
26
35
17
The closing latch (14) and the opening latch (6) are electrically activated
by coils (22) Closing and (27)
Opening.
27
22
6
14

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Operating device
Auxiliary fittings, continued
Auxiliary mechanical
fittings
The table below describes the main parts of the auxiliary mechanical fittings :
Auxiliary mechanical fittings
The operating mechanism can be activated by the manual levers (24)
Closing and (28) Opening.
Diagram
24
28
The indicator (29) gives the OPEN

or CLOSED positions of the circuit-breaker. An operation counter (36)
gives the number of realized operations.
36
29
Circuit--breaker
Open
The indicator (23) gives the
LOADED or RELEASED states of
the closing spring.
23
Closing spring
Loaded
If the auxiliary current supply fails, the

hand--held crank (21) permits the
closing spring to be fully loaded.
21
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Operating device
Operating principle
Closing
The table below gives the stages of closing operation :

Stage
1
Description
When the closing coil is
stimulated or the manual
closing lever is operated,
the closing latch (14) releases the inertia flywheel
(8).
Diagram
14
8
2
D The closing shaft (7) effects a 180 rotation generated by the loaded closing
spring (9).
D The cam (10) rotates the
main shaft (1) by means of
the lever with roller (11). After a 60 rotation, the lever
(5) rests on the opening
latch (6).
33
11
1
60
7
3
2 bis
D Simultaneously,
the
opening spring (3) is loaded
by means of the chain (34)
activated by the rotation of
the lever (33).
D A freewheel, installed on
the gear wheel (19), avoids
the reducing gears (13) and
the motor (12) being driven
by the gear wheel of the inertia flywheel (8).
NOTE : A device prevents all closing operations if the circuit--breaker
is
already
in
the
CLOSED position.
180
9
10
34
8
19
12
13

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Operating device
Operating principle, continued
Reloading the closing When the motor (12) is supplied with current, it immediately starts to load
spring
the closing spring (9) by means of the reducing gears (13) of the inertia
flywheel (8) and the chain (15).
At the full stroke, the gear (19) is at the no tooth sector of the inertia flywheel (8) and the reducing gears (13) can stop without causing strain on
the closing latch (14).
NOTE : During the loading of the closing spring, the supplying circuit
of the closing coil is cut to avoid an untimely closing operation.
14
8
8
9
19
15
12
13
Opening
D When the opening coil (27) is stimulated or the manual opening lever
(28) is operated, the opening latch (6) releases the lever (5).
D The main shaft (1) effects a 60 clockwise rotation -- generated by the
loaded opening spring (3) -- before reaching the circuit--breaker OPEN
position.
D A damper (4) dampens the excess energy to smoothly finish travel.
6
5
4
60
3
1
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SF6 gas monitoring
Presentation
Introduction
The circuit--breaker uses pressurized SF6 gas as electric arc quenching gas.
The SF6 gas pressure monitoring is essential to assure the circuit--breaker
performances.
Principle
There is two SF6 gas pressure monitoring types :

D Permanent monitoring with the help of a threshold densimeter.
D Periodic monitoring with the help of a dial densimeter (visual control)
Symbols
IEC symbols for the apparatus technical characteristics.

Symbol
pre
pae
pme
In this module
Designation
Filling rated pressure for the insulation
Alarm pressure for the insulation
Minimal pressure for the insulation

Topic
Gas pressure and density
Pressure measurement
Measuring density
Densimeter
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SF6 gas monitoring
Gas pressure and density
Introduction
The electrical characteristics of switchgear depend on the density of SF6 gas

i.e. the mass of gas pumped into a compartment of a given volume.
Constant
temperature
At constant temperature, an increase of gas density results in a higher gas

pressure against the walls of compartment.
Constant density
At constant density, with an fixed compartment volume, the pressure

changes in the same way as the temperature. Since the gas density remains invariable owing to the fact that no modification occurs in the quantity of gas or the volume of the relevant compartment, the electrical characteristics of the switchgear will remain unchanged.
Conclusion
Since it is difficult to measure the gas density directly, it is essential to

know accurately its absolute pressure and temperature.
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SF6 gas monitoring
Pressure measurement
Effective pressure ?
Absolute pressure ?
Absolute pressure = effective pressure + atmospheric pressure
Pressure
Description
The pressure of SF6 gas is measured by of a standard pressure
gauge with a deformable diaphragm
actuating an indicating pointer.
One surface of the diaphragm is in
contact with the SF6 gas, while the
other is in contact with the atmosphere. The difference between the
Effective gas and the atmosphere is thus
measured, taking atmospheric
pressure as a reference. This is the
measurement of the effective pressure of the SF6 gas.
Diagram
Standard pressure gauge
SF6
Atmospheric pressure
If the deformable diaphragm, one
surface of which is in contact with
the SF6 gas, blocks a volume where
a vacuum has been developed, the
pressure gauge measures the pressure difference between that of the
SF6 gas and the vacuum. Since the
latter is zero, the pressure gauge
measures the absolute pressure of
the gas.
The absolute pressure of the SF6
gas, independent of atmospheric
pressure, reflects the quantity of
Absolute gas introduced into the compartment and hence its density at the
present temperature.
This is measured by means of an
absolute pressure gauge which is
less generally used and more delicate than a effective pressure
gauge. This is the reason why a effective pressure gauge is used, provision being made for corrections
required by atmospheric pressure
variations resulting from atmospheric disturbances and differences of elevation.
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Absolute
pressure gauge
SF6
Vacuum volume
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SF6 gas monitoring
Measuring density
Pressure units
D The international unit pressure is the Pascal (Pa).

D The practical unit is the bar (14.503 p.s.i.)
1 bar = 1,000 hPa
1 bar = 100 kPa
10 bar = 1 MPa
D Standard atmospheric pressure is equal to 101.3 kPa at sea level and an
air temperature of 20C (68F).
Measuring density
When it is not possible to directly measure density, this may be checked

using an industrial pressure gauge capable of measuring the effective
pressure.
An effective pressure value corresponds to the rated density, determined
for normal atmospheric pressure (101.3 kPa) and an ambient temperature
of 20C (68F).
For each pressure reading (filling, inspection of densimeter thresholds...), the
rated effective pressure should be corrected according to the ambient temperature and atmospheric pressure of the site at the time the reading is taken.
See the module Calculation of the SF6 gas filling pressure to using the
pressure gauge (tool).
The real pressure is therefore :
Preal = Prated effective in accordance with temperature + Pp*

* Pp : correction in accordance with atmospheric pressure.
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SF6 gas monitoring
Densimeter
Function
D Permanent SF6 gas density monitoring.

D Visual SF6 gas real pressure information (MPa -- psi).
Localization
The densimeter is situated onto the bottom of the pole of the circuit--breaker,
and joined to the gas volume of the circuit--breaker.
Working
The densimeter is fitted with internal contacts. These contacts close successively if the gass density diminishes and determine 2 distinct thresholds.
These contacts are wired to the terminal block inside the cubicle and are usually left at the users disposal for the following use :
D Alarm pressure pae acts as a warning (topping up necessary).
D Minimum functional pressure for insulation pme must be used either to
lock the circuit--breaker in position or to cause automatic opening. The option
is chosen by the client in keeping with operating requirements.
All the circuit--breakers rated performances are guaranteed up to the minimum specified ambient temperature and the minimum functional
pressure for insulation pme.
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SF6 gas monitoring
Densimeter, continued
Reading the dial
The dial is divided into three colored areas : Green, Yellow and Red. The position of the needle indicates the SF6 gas effective pressure value.
-1
0
Needle position
Colored area
Direction
GREEN
None
YELLOW
Perform a topping--up
operation.
RED
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Abnormally low density,

find the origin of the
leak and contact
ALSTOM T&D S.A.
After--sales Service.
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Packaging -- Shipping and storage
Packaging - Identification - Storage
Presentation
Information
The poles are filled with gas SF6 for transport purposes to an effective pressure of 0.3 bar 20C (1,013 hPa).
In this module

Topic
Packaging
Identifying sub--assemblies and their packaging
Storage
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Packaging
Introduction
For transport, the different parts of the apparatus are divided--up between
several cases. The number of cases and their contents depend of dimensions
of the pole of the circuit breaker.
Example 1
D A main case containing :

-- The poles.
-- The operating devices vacuum--wrapped in a protective bag containing desiccants.
-- The different frame parts if the latter is supplied by ALSTOM.
-- The marshalling cubicle.
-- Connection cables, if supplied by ALSTOM.
D The SF6 bottle(s) or depending of the apparatus SF6 bottle(s) and CF4
bottle(s).
D A case containing assembly products (grease, oil, etc.) required for installation.
D A case containing the accessories : spare parts ...
Example 2
D A main case containing :

-- The poles.
-- The different frame parts if the latter is supplied by ALSTOM.
D A case containing the operating devices. The operating devices are vacuum--wrapped in a protective bag containing desiccants.
D A case containing the marshalling cubicle.
D The SF6 bottle(s) or depending of the apparatus SF6 bottle(s) and CF4
bottle(s).
D A case containing assembly products (grease, oil, etc.) required for installation.
D A case containing the accessories : spare parts ...
GL314
Packaging case type
Example
Length
cm
Width
cm
Height
cm
537 -- 600
219
113
580 -- 625
183
113
251
78
113
178
111
72
80
113
190
188
58
65
60
60
70
80
60
70
Poles
Operating devices
Marshalling cubicle *
SF6 gas
Necessities (products)
for assembly
Accessories *
1
1
1
Gross weight
kg
* Depending of the apparatus

NOTE : the values in the above table are given as an indication so
that an appropriate means of lifting can be envisaged.
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Identifying sub--assemblies and their packaging
Introduction
Each circuit--breaker sub--assembly (poles, operating mechanism, etc.) is

identified by a plate giving its reference numbers.
These numbers are marked on the packaging cases of each sub--assembly.
Example of marking
and identifying
-- Manufacturer reference No. = 101 525

-- Circuit--breaker identification No. 1
-- Pole No. 2
IDENTIFICATION OF SUB-ASSEMBLIES AND TOOLING
MARKING OF
PACKAGING CASES
MANUFACTURER
REFERENCE No.
101 525 0010

0101
101 525 0010

no SRIE
Rep. 01/2
POLE No.
CASE No.
CIRCUIT--BREAKER
IDENTIFICATION No.
Place of the plates
Choose and install the components identified by the plate (1) and self-adhesive (3).
101 525 0010
no SRIE
Rep. 01/2
1
OUTSIDE PLATE
INSIDE PLATE
09--2003
E ALSTOM
L22--008EN/01
3/4
Storage
Introduction
The storage procedures defined below are for storage times of less than 2
years. For longer periods, special packaging must be designed and appropriate procedures devised.
Short--term storage
(6 months)
The apparatus must be stored in its transport packaging and placed on beams
in a flood--proof place.
Medium--term storage The table below indicate how to stock the main components of the circuit-(less than 2 years)
breaker for a medium--term storage :
Component
Circuit--breaker pole
Operating device
Storage
The apparatus must be stored with its
transport packaging open whilst
placed on beams in a closed, but ventilated, flood--proof place.
The operating device should be
stored in the same place as the circuit--breaker, these two sub--assemblies being inseparable. Check that
the vacuum packaging is leak--tight.
If this has been damaged, proceed as
follows :
D Completely remove the packaging
protection so that air can enter
through the vents of the rear plate and
side panels.
D In order to prevent corrosion damage due to formation of condensation,
it is mandatory that the heating circuit
be switched on.
ANY CHANGE OF LOCATION OF THE APPARATUS (EVEN AFTER COMMISSIONING) SHOULD BE DONE AT A REDUCED PRESSURE OF
0.3 BAR.
09--2003
E ALSTOM
L22--008EN/01
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Installation

Instructions
of environment
The table below gives the instructions of environment to respect for the erection :
Instruction
Erection
instructions
Verify the Civil engineering work : dimensions,

levels of concrete pads (structure fixation), in
accordance with the tolerances given by Civil
work standards (refer to circuit--breaker outline).
Avoid any dust production and masonry work

during erection of the circuit--breaker.
The table below gives the instructions to respect for proper erection of the circuit--breaker :
Instruction
Warning
07--1998
E ALSTOM
Comment
Comment
Read all the Installation modules completely

before beginning erection works.
The erection instructions describe all the procedures to be carried out as well as their chronological order.
Handle sub--assemblies in a correct manner,

particularly insulators.
The shipping case should be open as required

during erection procedures.
CAUTION : Respect sub--assemblies identification.
When shipping covers are removed, proceed to

the next assembly sequence in as short as possible time.
Store the shipping covers under shelter, for a
possible future use.
Respect references to
i.e. :Tightening torquesI.
other
modules,
No responsibility is taken over by ALSTOM T&D S.A. for damages and

disturbances resulting out of non--adherence to the Installation modules.
T30--002EN/01
1/2
Installation

07--1998
E ALSTOM
T30--002EN/01
2/2
Installation
Tightening torques
Presentation
Introduction
In the assembling with screws, all the fastening screws must be greased before torque tightening.
Products used
The table below gives the list of the used products for the screws before tightening :
Designation
Grease
Contact grease
Silicon grease
Glue
In this module
ALSTOM item
reference
--01835208
(1kg box)
--01835118
(200g tube)
--01835265
(100g tube)
--01818327
(250ml)
06--2002
MOBIL OIL
EPMF
Supplier item
reference
MOBILPLEX 47
MOBILUX EP3
CONTACTAL
HPG
SAMARO
MOLYKOTE 111
LOCTITE
LOCTITE 225

Topic
Screw greasing before tightening
Tightening torques values
E ALSTOM
Supplier
Page
2
3
T31--001EN/02
1/4
Installation
Tightening torques
Screw greasing before tightening
Choice of the
product to use
The table below gives the product to use for the screws before tightening depending on the assembling type :
If assembling...
usual
electrical connections
with seals
Where to apply
the product ?
Product to use ...

MOBILPLEX 47
MOBILUX EP3
CONTACTAL HPG
Can be
dismantled ?
YES
NO
Product ...
MOLYKOTE 111
LOCTITE 225
The table below indicates the part of the screws to treat with the appropriate
product before tightening depending on the assembling type :
If assembling...
With screws
With bolts
usual
Tapping or threading
with seals
06--2002
E ALSTOM
T31--001EN/02
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Installation
Tightening torques
Tightening torques values
Values table
The tool and the tightening method must be such that the torque actually applied to the screw head corresponds with the reference torque shown in the
table below, to within a tolerance of 20%.
TIGHTENING TORQUES
in daN.m
daN m
STEEL SCREWS
06--2002
E ALSTOM
CLASS 6.8
or
STAINLESS A2--70, A4--70
STAINLESS A2--80, A4--80
CLASS 8.8
88
M2,5
0,05
0,06
M3
0,09
0,11
M4
0,19
0,26
M5
0,38
0,51
M6
0,66
0,88
M8
1,58
2,11
M10
3,20
4,27
M12
4,97
6,63
M14
8,67
11,56
M16
13,42
17,90
M20
26,22
34,98
M24
45,68
60,93
M30
90,44
120,65
T31--001EN/02
3/4
Installation
Tightening torques
06--2002
E ALSTOM
T31--001EN/02
4/4
Installation

Presentation
Introduction
During the erection of the circuit--breaker, some particular mounting or checking operations will be realized.
In this module

Topic
Preparing and installing static seals
Screw sealing
Using a water pressure gauge
09--1998
E ALSTOM
Page
2
3
5
T31--003EN/01
1/6
Installation

Preparing and installing static seals
Necessary products
List of the ALSTOM products necessary for the installing :

ALSTOM
reference
Process
Can of ISOPROPANOL (1l)
--01835265
MOLYKOTE 111 (100g tube)
The table below gives the steps of installing static seals :
4
5
Action
Clean bearing grooves and surfaces using ISOPROPANOL.
Rid the seal of all foreign bodies
such as paintbrush bristles or filings...
Remove (where applicable) the
color identification point with fingernail, never with a sharp instrument.
Lightly lubricate the seal by hand
using MOLYKOTE 111 grease.
Comment
Check the condition of the seal

which should present no
scratches or deformation (it
should be neither flattened,
stretched, nor broken).
Do not use a brush to do this.
Eliminate excess grease by
squeezing the seal between
fingers, leaving only a thin layer
on the entire surface.
Put the seal(s) in place.

Lubricate both bearing surfaces Do not put grease on the inside
with MOLYKOTE 111.
surface.
Fill the residual volume of the
seals outside groove with grease.
Greasing
zone
09--1998
Designation
--01861262
Step
1
E ALSTOM
Diagram
Only seals are

greased in this zone
Greasing
zone
T31--003EN/01
2/6
Installation

Screw sealing
Introduction
To prevent humidity from penetrating SF6 gaskets, the outer mounting screws
should be sealed by applying an appropriate product.
NOTE : This procedure should be applied to all assemblages of parts
submitted to SF6 pressure and electrical connection assembling.
Necessary products
List of the ALSTOM products and accessories necessary for the screw sealing :
ALSTOM
reference
Choice of the
product to use
Diagram
Designation
--01818327
LOCTITE 225 (250ml)
--01835265
MOLYKOTE 111 (100g tube)
--01835118
CONTACTAL HPG (200g tube)
The table below gives the product to use for the screw sealing depending on
the assembling type :
If assembling...
with seals
Product to use ...

Can be
dismantled ?
YES
NO
Product ...
MOLYKOTE 111
LOCTITE 225
CONTACTAL HPG
09--1998
E ALSTOM
T31--003EN/01
3/6
Installation

Screw sealing, continued
Where to apply
the product ?
The table below indicates the part of the screws to treat with the appropriate
product before tightening depending on the assembling type :
Assembling with screws
Assembling with bolts
09--1998
E ALSTOM
T31--003EN/01
4/6
Installation

Using a water pressure gauge
Introduction
In each assemblage performed using a double seal (1) and (2), the volume
(3) communicates with the outside by a channel (4), blocked--off by a plug (5)
or (6), so that leak--tightness can be checked.
1
3
2
4
Process
The table below gives the steps of the leak--tightness checking using a
water pressure gauge :
Step
1
Action
Remove the leak test plug (5) or (6)
and its seal (7) if necessary, leave
open for half an hour.
Diagram
7
2...3 turns
2
Connect up the water pressure gauge

(8), using the adapter (9) or (10).
10
8
9
Fill the water pressure gauges U tube

to half way up.
NOTE : If temperature is less
than 0C, use an anti--freeze mixture instead of water.
D After a few minutes note the water
column level R1.
D Note the water column level R2
again after half an hour.
The displacement H should be less
than 10 mm.
At the end of the inspection, pull the
adapter of the water pressure gauge
and replace the leak test plug (5) or (6)
and its seal (7), where required.
5
H
R2
R1
7
6
09--1998
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T31--003EN/01
5/6
Installation

09--1998
E ALSTOM
T31--003EN/01
6/6
Installation
Presentation
Introduction
The pole are filled with SF6 gas for transport purposes to an effective pressure
of 0,03 MPa at 20C (101.3 kPa).
Necessary tools
List of the necessary ALSTOM tools for the checking for presence of SF6 gas
in poles :
Mark
In this module
Diagram
Designation
Filling tool
06--2003

Topic
Pole checking when the cases are opened on the site
E ALSTOM
Number
Page
2
3
L31--059EN/01
1/4
Installation
Pole checking when the cases are opened at site
Preparing the pole
Remove only the cover of the case. Remove partially packaging protection
to free the housing (7) of the poles.
Visual inspection
of the ples
06--2003
E ALSTOM
D Begin visual inspection to check the condition of ceramic envelopes. Make

sure that their enamel has not been chipped or in any way damaged during
transportation.
D It is of prime importance that the presence of SF6 gas in pole be verified
before going any further with installation
L31--059EN/01
2/4
Installation

Process
The table below gives the steps of checking for presence of SF6 gas in poles :
Step
1
Action
Remove the plug (1) and install
the filling tool (3), tighten the filling tool BY HAND.
Diagram
1
2
Unscrew the valve--cap (4) and

press on the valve briefly :
some gas should escape.
If no gas is expelled, contact
our Customer Service.
4
3
D Replace the valve--cap (4)

and remove the filling tool (3).
D Re--install the plug (1), applying a tightening torque of
4 daN.m; leak--tightness is
only guaranteed if this condition is respected.
06--2003
E ALSTOM
L31--059EN/01
3/4
Installation

06--2003
E ALSTOM
L31--059EN/01
4/4
Installation
Checking for presence of

stop ring of the fusible pin
Presentation
Fusible pin
The coupling cylinder of the pole (2) is maintained to circuit--breaker in

OPENED position by a fusible pin (1) assembled in factory. The holding
of the coupling cylinder -- in this position -- is essential to ensure the coupling
with the operating mechanism in good conditions.
NOTE : This fusible pin will be broken at the first operation.
The holding of the fusible pin -- in its housing -- is ensured by a stop ring
(3) held by a screw (4).
Before continuing the installation of the pole, checking the presence
of this stop ring.
2
3
4
2
In this module

Topic
Checking the presence of the stop ring of the fusible pin
Installing the stop ring site of the fusible pin
(in case of absence of the stop ring)
03--2004
E ALSTOM
Page
2
3
L31--090EN/01
1/4
Installation

Checking the presence of the stop ring of the fusible pin
Visual inspection
Check the presence of the stop ring (3) of the fusible pin.
NOTE : If the stop ring (3) is absent, install the stop ring site.
03--2004
E ALSTOM
L31--090EN/01
2/4
Installation

Installing the stop ring site of the fusible pin
(in case of absence of the stop ring)
Necessary
components
List of the ALSTOM components necessary for the assembling :

Mark
Necessary products
Diagram
Designation
Number
(5)
Stop ring site
(4)
Screw
List of the ALSTOM products necessary for the installing :

ALSTOM
reference
Diagram
Designation
--01818327
Installing
LOCTITE 225 (250ml)
Install the stop ring site (5) and hold in place using the screw (4).
NOTE : Stick the screw (4) using LOCTITE 225 and apply a tightening
torque of 17 N.m.
5
03--2004
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L31--090EN/01
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Installation

03--2004
E ALSTOM
L31--090EN/01
4/4
Installation
Support-- frame assembly
Presentation
Reminder
Frames may be supplied by either ALSTOM or the customer.
In this module

Topic
Components necessary for the operation
Support--frame components (per pole)
Preparing the column
Frame--support assembly
06--2003
E ALSTOM
Page
2
3
4
5
L31--113EN/01
1/6
Installation
Components necessary for the operation
Necessary product
Grease MOBILPLEX 47 -- MOBILUX EP3 (screws greasing).
Necessary tools
List of the tools necessary for the installing :

Mark
(1)
Lifting equipment
Diagram
Designation
Number
Lifting strap
(3 m)
Provide for appropriate lifting equipment :

(3,000 daN) (minimum)
H+2m
H
Handling
06--2003
E ALSTOM
The support--frame assembly operations and lifting

the pole should be performed by at least two persons.
L31--113EN/01
2/6
Installation
Support--frame components (per pole)
Introduction
If the support--frame is supplied by ALSTOM, check the necessary components to the assembling.
Necessary
components

Mark
06--2003
E ALSTOM
Diagram
Designation
Number
(2)
Support
(3)
Support
(7)
Screws
H M16-35
L31--113EN/01
3/6
Installation
Preparing the column
Dismantling the case

of the poles
Remove the strenghtening beams of the case and free the support legs of the
frame.
Remove the side panels of the case.
Preparing the pole
D Sling the pole with the aid of two flexible lifting straps (1).
D Extract the pole from the case and put it down on the case wood cover laying :
-- first, the interrupting--chamber extremity (4) on a wood wedge,
-- second, the upper part of the housing (10) on a wood wedge to ensure the
correct installing of the frame supports.
X minimum = 260 mm
1
1
4
10
X/2
06--2003
E ALSTOM
L31--113EN/01
4/6
Installation
Frame--support assembly
Process
The table below gives the steps of installing the supports of the frame :
Step
1
Action
With the aid of two flexible lifting straps, position the frame--support
(2) onto the housing (10) and fasten it with the use of the screws (7).
x2
H M16--35
18 daN.m
2
10
2
With the aid of two flexible lifting straps, position the frame--support
(3) onto the housing (10) and fasten it with the use of the screws (7).
x2
H M16--35
18 daN.m
3
10
06--2003
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Installation
Frame--support assembly, continued
Process, continued
The table below gives the steps of installing the supports of the frame :
Step
3
Action
Position the last frame--supports (2) onto the housing (10) and fasten
with the use of the screws (7).
x2
x2
7
H M16--35
18 daN.m
7
H M16--35
18 daN.m
10
06--2003
E ALSTOM
L31--113EN/01
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Installation
Presentation
Necessary
components

Mark
Diagram
(12)
Necessary tools
Diagram
(1)
Number
LIFTING STRAP
(3 m -- 1000 kg)
Lifting the pole

Positioning the pole
07--2003
Thick washer
Designation
Topic
E ALSTOM
Number
List of the necessary ALSTOM tools for the lifting and positionning of the
pole :
Mark
In this module
Designation
Page
2
3
L31--201EN/02
1/4
Installation
Lifting the pole
Process
Install the two flexible lifting straps (1), placing these at the end of the interrupting chamber.
By means of a lifting device hoist the pole up whilst allowing it to rest on the
base of the frame.
Place the trip ropes (10) on the support legs of the frame (9) to ensure guidance of the pole at the time of lifting.
Lift the pole with precaution.
9
10
07--2003
E ALSTOM
L31--201EN/02
2/4
Installation
Positioning the pole
Process
The table below gives the steps of positioning the pole :

Step
1
2
Action
Install the lower washers (12) on the fixation mounting.
Use a lifting device to position the chassis frame onto its ground
attachment points but do not secure it, whilst respecting the orientation of the pole indicated on the sketch of the device.
If necessary, place shims under the supports of the frame so that the
upper plate is level.
Install the upper washers (12) and clamp the whole to the ground
using nut.
Remove the lifting straps.
Check the tightening torques of all frame screws.
4
5
6
12
12
12
18 daN.m
07--2003
E ALSTOM
L31--201EN/02
3/4
Installation

07--2003
E ALSTOM
L31--201EN/02
4/4
Installation
Installing terminals
with preparation of contact surfaces
Presentation
Necessary products
and accessories
List of the ALSTOM products and accessories necessary for the installing :
ALSTOM
reference
Diagram
Designation
--01861262
Can of ISOPROPANOL (1l)
--01835106
Vaseline 204--9
--01835118
Contactal grease
--01831320
Abrasive paper A400
--02212334
Rag
--02211842
Round brush No.4
--02211831
Brush No.16
Necessary document
Take the circuit--breaker layout to know the position of the treminals.
In this module

Topic
Preparing the contact surfaces
08--2000
E ALSTOM
Page
2
3
L31--500EN/03
1/4
Installation
Preparing the contact surfaces
Preparing the
contact grease
The contact grease is a mixture composed of Vaseline and Contactal grease.

CONTACT GREASE = 50% Vaseline + 50% Contactal grease
Preparing the
contact surfaces
The table below gives the steps of preparing the contact surfaces :
08--2000
E ALSTOM
Step
Action
Check the positionning of the terminals using the circuit--breaker

layout.
Remove the temporary screws

from the terminal pads X1 and X2
(an arrow indicates the terminal
positions).
Dry rub with fine emery cloth.
Eliminate the dust produced.
Coat with CONTACT GREASE.
Wipe with a clean rag, leaving just

a thin layer of grease.
Rub over the grease with waterproof abrasive paper A400.
Diagram
X1
X2
L31--500EN/03
2/4
Installation
Lower terminal
Assemble immediately the terminals (1) on the interrupting chamber (3) after
preparation of contact surfaces. Fasten the terminals using screws (5); use
CONTACT GREASE to seal the screws.
x 4
5
Upper terminal
H M12--70
5 daN.m
Assemble immediately the terminals (1) on the interrupting chamber (3) after
preparation of contact surfaces. Fasten the terminals using screws (4); use
CONTACT GREASE to seal the screws.
1
4
x 4
H M12--45
5 daN.m
Comment
08--2000
E ALSTOM
D The electrical resistance value of the assembly should be :

R 2
D Before installing H.V. connectors, prepare the contact surfaces in the
same way.
L31--500EN/03
3/4
Installation
08--2000
E ALSTOM
L31--500EN/03
4/4
Installation

Presentation
Necessary product
Grease MOBILPLEX 47 (screws greasing)
Necessary ALSTOM
tools
List of the ALSTOM tools necessary for the installing :

Mark
(1)
Diagram
Designation
Number
Lifting strap
Lifting equipment
Provide an appropriate lifting equipment (130 daN).
Process
The table below gives the steps of installing the operating device on the
pole--support :
Step
A
B
C
D
E
F
01--2004
E ALSTOM
Topic
Preparing the operating device
Positioning the pole operating shaft
Coupling the operating device
Low voltage electrical wiring
Installing side panels of the operating device
Permanent heating system
Page
2
3
4
6
7
8
L31--789EN/01
1/8
Installation

Unpacking
Remove packaging protection and check that operating device and pole
reference numbers are the right ones.
Optical signalizations Check the position of operating device optical signalization :
Circuit--breaker
Open
Removing
side panels
Closing spring
Released
The table below gives the steps of side panels removing :

Step
1
Action
Remove the nuts (2) from
the left side panel (3).
Diagram
x2
2
NYLSTOP
M8
Operating shaft
Take hold of the left side

panel (3) from underneath,
pull slightly towards the outside, then downwards to remove it.
Proceed in the same way
for the right side panel.
Check the presence of the seal (11) on the operating shaft (13).
Check the presence of grease (ASEOL 0--365.2) on the operating shaft
(13).
11
13
01--2004
E ALSTOM
L31--789EN/01
2/8
Installation

Positioning the pole operating shaft
Fusible pin
The pole is equipped -- for transport purposes and installing the operating
device -- with a positioning fusible pin (4) of the pole operating shaft.
Check the presence of this pin.
This pin must remain in place during all the operation of assembly of the operating mechanism, IT IS STRICTLY FORBIDDEN TO REMOVE IT.
01--2004
E ALSTOM
L31--789EN/01
3/8
Installation

Coupling the operating device
Necessary
components
List of the ALSTOM components necessary for the operation :

Mark
Installing the
fastening screws
Diagram
Designation
Number
Screw H M16--80
10
Washer (979997001)
14
Nut H M16
Install the screws (9) -- equipped with the washers (10) -- inside the operating
device.
10
x 4
10
9
9
01--2004
E ALSTOM
L31--789EN/01
4/8
Installation

Coupling the operating device, continued
Coupling
The table below gives the steps of the operating device coupling :
Step
1
Action
Sling the operating device
using the lifting strap (1) like
diagram.
NOTE : Do not remove the
roof (17) of the operating
device before slinging.
Lift the operating device and

make this level.
Approach the operating device

in assembly position.
Comment
1
17
The final approach must be

done with extreme caution.
Introduce the operating device

shaft (13) into the cylinder (12).
13
12
D Put the washers (10) and

nuts (14) in place and tighten to
recommended torque.
D Remove the flexible strap.
10
x 4
14
H M16
18 daN.m
01--2004
E ALSTOM
L31--789EN/01
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Installation

Low voltage electrical wiring
Process
Connect up the operating devices wires refer to the wiring diagram of the circuit--breaker.
If the circuit breaker is equipped with a marshalling cubicle, connect up the
operating devices wires to the marshalling cubicle.
Connecting up the
contact densimeter
cable
Connect the wires from the electrical contact SF6 densimeter (18) cable (19)
to the operating mechanism terminal block, in accordance with the relative
diagram.
18
19
01--2004
E ALSTOM
L31--789EN/01
6/8
Installation

Installing side panels of the operating device
Process
Reinstall the side panels (3) of the operating device using new nuts (2).
x2
2
NYLSTOP
M8
1,6 daN.m
3
01--2004
E ALSTOM
L31--789EN/01
7/8
Installation

Permanent heating system
Process
Switch on the permanent heating system of the operating device (in both summer and winter) to avoid condensation, and the corrosion which might result
from this.
DO NOT SUPPLY THE OPERATING MECHANISM MOTOR WITH CURRENT TO AVOID THE CLOSING SPRING BEING RELOADED.
01--2004
E ALSTOM
L31--789EN/01
8/8
Installation
Calculation of the SF6 gas filling pressure

for using the pressure gauge (tool)
Presentation
Introduction
SF6 pressure values, for the filling, must obligatorily be read on the pressure
gauge 0--1 MPa (tooling). Pay no attention to indications given by the dial
densimeter (MPa -- psi), it is not accurate enough for the filling.
Pressure gauge 0--1 MPa
Pressure units
(reminder)
D The international unit pressure is the Pascal (Pa).

1 bar (14.503 psi) = 1,000 hPa
1 bar = 100 kPa
10 bar = 1 MPa
Symbols
IEC symbols for the apparatus technical characteristics.

Symbol
pre
pae
pme
In this module
Designation
Filling rated pressure for the insulation
Alarm pressure for the insulation
Minimal pressure for the insulation

Topic
Example of the filling pressure calculation
Calculation of the filling pressure at site
Values of the SF6 gas pressures in accordance
with the temperature
08--2000
E ALSTOM
Page
2
3
4
L31--901EN/02
1/6
Installation

Example of the filling pressure calculation
Example
Determination of the circuit--breakers filling pressure with SF6 gas.

Parameters
pre
SF6 gas rated filling effective
pressure for the insulation
Ambient temperature
Local atmospheric pressure
SF6 gas filling
08--2000
0.65 MPa (94.3 psi)

5C
93.2 kPa
The table below gives the calculation steps of the pure SF6 filling pressure :
Step
1
E ALSTOM
Values
Action
In the chart (page 5) Values of the
SF6 gas effective pressures in accordance with the temperature,
read the pre value on the tC = 5
row.
Calculate the difference of the atmospheric pressure :
0.1013 -- 0.0932
Calculate the rated effective pressure pre :
0.603 + 0.0081
Filling is carried out to the calculated pressure, plus 0,01 MPa,
that is to say : 0.6111 + 0.01
Result
0.603 MPa
0.0081 MPa
0.6111 MPa
Pure SF6 gas filling pressure
0.6211 MPa
L31--901EN/02
2/6
Installation

Calculation of the filling pressure at site
Measurement
Write down the result measurement into the corresponding box :

Measure the atmospheric pressure in MPa.
A
Measure the ambient temperature in C.

B
Calculation of the
pure SF6 gas filling
pressure
Transfer the values into the corresponding box and write down the result :
With the help of the table (page 5) Values of the SF6 gas
effective pressures in accordance with the temperature,
determine the value pre in accordance with
the ambient temperature (B) " C
pre
,
Value of the reference atmospheric pressure in MPa D 0 , 1 0 1
Transfer the value of the local atmospheric pressure
(A) " A - ,
Calculate the difference of the atmospheric pressure
(D -- A) " E
,
Transfer the value (C) "
C+ ,
Calculate the rated effective pressure
(E + C) " F
,
The filling with SF6 gas is carried out
to the calculated pressure, plus 0.01 MPa, + 0 , 0 1
(F + 0.01) " G
08--2000
E ALSTOM
L31--901EN/02
3/6
Installation

Values of the SF6 gas effective pressures in accordance with the temperature
Rated effective pressure 0.75 MPa
Values of the SF6 gas effective pressures (MPa) corrected in accordance with
temperature for an atmospheric pressure of 101.3 kPa :
t_C
pre
pae
pme
t_C
pre
pae
pme
--25
--24
--23
--22
--21
--20
--19
--18
--17
--16
--15
--14
--13
--12
--11
--10
--9
--8
--7
--6
--5
--4
--3
--2
--1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
0,584
0,588
0,591
0,595
0,599
0,602
0,606
0,610
0,613
0,617
0,621
0,625
0,628
0,632
0,636
0,639
0,643
0,647
0,650
0,654
0,658
0,661
0,665
0,669
0,673
0,676
0,680
0,684
0,687
0,691
0,695
0,698
0,702
0,706
0,709
0,713
0,717
0,720
0,724
0,728
0,732
0,735
0,739
0,500
0,503
0,506
0,509
0,512
0,516
0,519
0,522
0,525
0,528
0,531
0,534
0,537
0,540
0,544
0,547
0,550
0,553
0,556
0,559
0,562
0,565
0,568
0,572
0,575
0,578
0,581
0,584
0,587
0,590
0,593
0,596
0,600
0,603
0,606
0,609
0,612
0,615
0,618
0,621
0,624
0,628
0,631
0,477
0,480
0,483
0,486
0,489
0,492
0,495
0,498
0,501
0,504
0,507
0,509
0,512
0,515
0,518
0,521
0,524
0,527
0,530
0,533
0,536
0,539
0,542
0,545
0,548
0,551
0,554
0,557
0,560
0,563
0,566
0,569
0,572
0,575
0,577
0,580
0,583
0,586
0,589
0,592
0,595
0,598
0,601
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0,743
0,746
0,75
0,754
0,757
0,761
0,765
0,768
0,772
0,776
0,780
0,783
0,787
0,791
0,794
0,798
0,802
0,805
0,809
0,813
0,816
0,820
0,824
0,827
0,831
0,835
0,839
0,842
0,846
0,850
0,853
0,857
0,861
0,864
0,868
0,872
0,875
0,879
0,883
0,887
0,890
0,894
0,898
0,634
0,637
0,64
0,643
0,646
0,649
0,652
0,656
0,659
0,662
0,665
0,668
0,671
0,674
0,677
0,680
0,684
0,687
0,690
0,693
0,696
0,699
0,702
0,705
0,708
0,712
0,715
0,718
0,721
0,724
0,727
0,730
0,733
0,736
0,740
0,743
0,746
0,749
0,752
0,755
0,758
0,761
0,764
0,604
0,607
0,61
0,613
0,616
0,619
0,622
0,625
0,628
0,631
0,634
0,637
0,640
0,643
0,645
0,648
0,651
0,654
0,657
0,660
0,663
0,666
0,669
0,672
0,675
0,678
0,681
0,684
0,687
0,690
0,693
0,696
0,699
0,702
0,705
0,708
0,711
0,713
0,716
0,719
0,722
0,725
0,728
08--2000
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L31--901EN/02
4/6
Installation

Values of the SF6 gas effective pressures in accordance with the temperature,
continued
Rated effective pressure 0.65 MPa
08--2000
E ALSTOM
Values of the SF6 gas effective pressures (MPa) corrected in accordance with
temperature for an atmospheric pressure of 101.3 kPa :
t_C
pre
pae
pme
t_C
pre
pae
pme
--30
--29
--28
--27
--26
--25
--24
--23
--22
--21
--20
--19
--18
--17
--16
--15
--14
--13
--12
--11
--10
--9
--8
--7
--6
--5
--4
--3
--2
--1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
0,492
0,495
0,498
0,501
0,505
0,508
0,511
0,514
0,517
0,520
0,524
0,527
0,530
0,533
0,536
0,539
0,543
0,546
0,549
0,552
0,555
0,558
0,562
0,565
0,568
0,571
0,574
0,577
0,580
0,584
0,587
0,590
0,593
0,596
0,599
0,603
0,606
0,609
0,612
0,615
0,618
0,622
0,625
0,628
0,631
0,634
0,409
0,412
0,415
0,417
0,420
0,422
0,425
0,428
0,430
0,433
0,435
0,438
0,441
0,443
0,446
0,449
0,451
0,454
0,456
0,459
0,462
0,464
0,467
0,469
0,472
0,475
0,477
0,480
0,483
0,485
0,488
0,490
0,493
0,496
0,498
0,501
0,503
0,506
0,509
0,511
0,514
0,516
0,519
0,522
0,524
0,527
0,387
0,389
0,391
0,394
0,396
0,399
0,401
0,404
0,406
0,409
0,411
0,414
0,416
0,419
0,421
0,424
0,426
0,429
0,431
0,433
0,436
0,438
0,441
0,443
0,446
0,448
0,451
0,453
0,456
0,458
0,461
0,463
0,466
0,468
0,470
0,473
0,475
0,478
0,480
0,483
0,485
0,488
0,490
0,493
0,495
0,498
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0,637
0,641
0,644
0,647
0,65
0,653
0,656
0,659
0,663
0,666
0,669
0,672
0,675
0,678
0,682
0,685
0,688
0,691
0,694
0,697
0,701
0,704
0,707
0,710
0,713
0,716
0,720
0,723
0,726
0,729
0,732
0,735
0,738
0,742
0,745
0,748
0,751
0,754
0,757
0,761
0,764
0,767
0,770
0,773
0,776
0,530
0,532
0,535
0,537
0,54
0,543
0,545
0,548
0,550
0,553
0,556
0,558
0,561
0,564
0,566
0,569
0,571
0,574
0,577
0,579
0,582
0,584
0,587
0,590
0,592
0,595
0,597
0,600
0,603
0,605
0,608
0,611
0,613
0,616
0,618
0,621
0,624
0,626
0,629
0,631
0,634
0,637
0,639
0,642
0,645
0,500
0,503
0,505
0,508
0,51
0,512
0,515
0,517
0,520
0,522
0,525
0,527
0,530
0,532
0,535
0,537
0,540
0,542
0,545
0,547
0,550
0,552
0,554
0,557
0,559
0,562
0,564
0,567
0,569
0,572
0,574
0,577
0,579
0,582
0,584
0,587
0,589
0,591
0,594
0,596
0,599
0,601
0,604
0,606
0,609
L31--901EN/02
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Installation

08--2000
E ALSTOM
L31--901EN/02
6/6
Installation
Presentation
Warning
DUE TO RISK OF DAMAGE TO CERAMIC ENVELOPES DURING

TRANSPORTATION, PEOPLE PRESENT AT THE GAS FILLING OPERATION SHOULD SHELTER THEMSELVES OR STAY AT A MINIMUM
PROTECTION DISTANCE (ABOUT 50 m).
Necessary equipment List of the necessary ALSTOM equipment and tools for the filling with SF6
and tools
gas :
Mark
Diagram
Designation
Number
Filling tool
Pressure reducer
SF6 gas bottle(s)
14
Gauge 0--1 MPa
* depending on the apparatus.
In this module

Topic
Confirm the pressure
Checking pressure
Checking gas--tightness
Moisture content of SF6 gas in circuit--breaker
07--2002
E ALSTOM
Page
2
3
4
6
7
L32--007EN/01
1/8
Installation

Filling pressure
calculation
Calculate the SF6 gas filling pressure in accordance with the temperature and
the local atmospheric pressure.
Filling is carried out to calculated pressure plus 0.01 MPa.
See the module SF6 gas monitoring (Calculation of the filling pressure at
site).
Process
The table below gives the steps of the filling with SF6 gas operation :
7
11
Open
SF6
Step
1
2
3
07--2002
E ALSTOM
Closed
Action
Comment
Open the SF6 gas bottle tap (7) Close the tap (7) from time to
and adjust gas output by acting on time to check pressure on the
the cock (9) of the pressure reduc- gauge (11).
er (reduced flow rate).
Start filling again until the required pressure is reached.
Close in this order : the tap (7),
then the cock (9).
L32--007EN/01
2/8
Installation
Confirm the pressure
Process
The table below gives the confirmation operation steps of the filling pressure
with SF6 gas :
Step
1
Action
Disconnect the tube (10) -- of the
pressure reducer -- from the filling
tool (2).
NOTE : Keep the unconnected
end of the tube (10) higher
than the other end, to stop the
SF6 gas which it contains from
escaping and to prevent moisture entering.
Comment/Diagram
2
10
S Connect the tube (15) -- of the

gauge 0--1 MPa (14) -- to the filling
tool (2).
S When the required pressure is
confirmed, remove the gauge (14)
and and store it away from humidity.
15
14
Remove the filling tool (2) and refit

the plug (17) (4 daN.m)
17
07--2002
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L32--007EN/01
3/8
Installation
Checking pressure
Principle
Having allowed the temperature to remain steady for at least 12 hours after
filling, it is necessary to check and definitively adjust the pressure to its corrected value -- defined according to both ambient temperature and atmospheric pressure.
Preparation
The table below gives the preparation steps before checking pressure :
Step
1
Action
S Remove the plug (17) and
install the filling tool (2).
S Unscrew the valve--cap (3).
Diagram
17
S Connect the tube (15) -- of the

gauge 0--1 MPa (14) -- to the filling
tool (2).
2
15
14
07--2002
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L32--007EN/01
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Installation
Checking pressure, continued
Decision table
The table below gives the process depending the pressure measured :
14
16
If the pressure measured is ...

correct
too high
too low
End of control
Action
End of control
Adjust the pressure by means of valve
(16) on the gauge (14) to reach the required corrected pressure.
Top--up with SF6 gas
If the pressure
Action
adjustment
is ...
0.05 MPa
End of control
> 0.05 MPa
Proceed to a
new inspection
after a stabilization period of
2--3 hours.
The table below gives the end steps of the checking pressure :
Step
1
Disconnect
0--1 MPa.
Action
the gauge
Diagram
(14)
14
S Remove the filling tool (2) and

re--install the plug (17), applying
a tightening torque of 4 daN.m;
leak--tightness is only guaranteed
if this condition is respected.
S Screw the valve--cap (3) on
the filling tool (2).
17
2
3
07--2002
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Installation
Checking gas-- tightness
Necessary ALSTOM
tools
List of the ALSTOM tools necessary for the tightness inspection :

Mark
12
Process
Diagram
Designation
Number
Leak detector (optional)
Make sure that the plug (17) is perfectly leak--tight using the leak detector
(12).
12
17
07--2002
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Installation
Moisture content of SF6 gas in circuit-- breaker

Principle
07--2002
E ALSTOM
This measurement is not required, the equipment being provided with molecular sieves in sufficient quantity to give a dew point of 0C (32F) for an ambient temperature of 20C (68F), this applies for a unit filled to its nominal
pressure for 2 or 3 months.
L32--007EN/01
7/8
Installation

07--2002
E ALSTOM
L32--007EN/01
8/8
Commissioning
Presentation
Introduction
After installation of the bay, completion of all earth circuit and electrical connections, it is necessary to perform certain pre--commissioning inspections.
These inspections should be performed with the apparatus ready to be commissioned (energized), in other words
D LV electrical circuits conforming, in voltage and type, with the low--voltage
diagrams and rating plate of the apparatus.
D SF6 envelopes at rated SF6 pressure.
NOTE : Rated pressure, pressure of equipment after SF6 gas filling.
D Flexible connections linking circuit--breaker to busbar installed.
Caution
DURING OPERATIONS REQUIRED AS PART OF INSPECTION PROGRAMME PRIOR TO COMMISSIONING, ALL POSSIBLE SAFETY PRECAUTIONS SHOULD BE TAKEN TO PROTECT PERSONNEL WORKING ON THE EQUIPMENT.
In this module
This module contains the following checking inspections :

Inspections
SF6 gas
Operating device
Test operations
Information concerning the stop ring of the fusible pin
Removing the stop ring site
04--2004
E ALSTOM
Page
2
3
4
5
6
L34--004EN/04
1/6
Commissioning
SF6 gas
Reminder
SF6 envelopes are at rated pressure following the SF6 gas filling operation.
Parameters
Take note of parameters below :

D site altitude, in meters,
D atmospheric pressure of site in kPa,
D site temperature in C.
Checking SF6 gas
SF6 pressure values must obligatorily be read on the pressure inspection

gauge (tooling). Pay no attention to indications given by the dial
densimeter on the filling control block (where applicable) ; it is not accurate
enough for this inspection.
See the module Calculation of the SF6 gas filling pressure to using the
The table below gives the steps of checking :
Step
1
2
Action
Comment
Measure SF6 gas pressure by Follow the instructions given in
means of the pressure inspection module Filling with SF6 gas.
gauge (tooling)
Correct pressure found.
Follow the instructions given in
module Calculation of the SF6
gas filling pressure to using the
SF6 gas
humidity level
The SF6 humidity level need not be known as the equipment is fitted with molecular sieves in sufficient numbers to give a dew point lower than, or equal
to, 0C at an ambient temperature of 20C, for an apparatus filled to its rated
pressure for 2 or 3 months.
Checking tightness
of assemblages
under SF6 pressure
Each on site assemblage of parts subjected to SF6 gas requires seals. The
quality of these assemblages must be checked.
This inspection should be undertaken once all the filling and pressure control
operations are finished.
Execute this checking according to instructions given in module SF6 gas
monitoring.
04--2004
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Commissioning
Operating device
Measurements
Note the supply voltage of motors on the operating mechanism terminals.
Inspection
Check that the following items are working correctly :

-- heating,
-- connections on terminals (no excessive tightening).
04--2004
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L34--004EN/04
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Commissioning
Test operations
Test operations
D The connection of auxiliary circuits is sufficiently advanced to allow remote

controls to be used.
D Perform 5 CLOSING -- OPENING cycles electrically, by remote control.
OPERATION AUTHORIZED ONLY IF THE SF6 PRESSURE GAS IS
GREATER THAN THE MINIMAL PRESSURE FOR THE INSULATION pme.
Caution
DUE TO RISK OF DAMAGE TO CERAMIC ENVELOPES DURING TRANSPORTATION, PEOPLE PRESENT AT THE TEST OPERATIONS SHOULD
SHELTER THEMSELVES OR STAY AT A MINIMUM PROTECTION DISTANCE (ABOUT 50 m).
VERY IMPORTANT
AFTER THE FIRST TEST OPERATION, IT IS FORBIDDEN TO REMOVE

THE OPERATING MECHANISM WITHOUT USING THE BLOCKING
TOOL (4).
NOTE : To remove the operating mechanism, see in Maintenance,
the module Replacing the operating device FK3--1.
04--2004
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L34--004EN/04
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Commissioning
Information concerning the stop ring of the fusible pin
Process
The table below indicates the procedure -- after the first operation of the circuit
breaker -- according to the type of stop ring :
Case
Stop ring type
Direction
None
None
None
See : Removing the

stop ring site
04--2004
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L34--004EN/04
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Commissioning
Removing the stop ring site
Process
The table below gives the steps of removing the stop ring site
Step
1
Action
Switch--off the supply circuit of
the reloading motor.
Activate the closing handle and

the opening handle like below :
1 -- Close
2 -- Open
Comment / Diagram
Open
Check that the operating

mechanisms optical signalization shows the symbols opposite :
Closing spring
Released
04--2004
E ALSTOM
Remove the stop ring site and

the broken part of the fusible
pin.
Switch--on the motor supply The motor starts--up and reloads

circuit.
the closing spring.
L34--004EN/04
6/6
Maintenance
Maintenance plan
Presentation
Introduction
GL circuit--breakers use pure SF6 gas as an arc quenching medium (or a

SF6+CF4 gas mixture) and require only a reduced amount of maintenance.
In this module

Topic
Maintenance plan
Maintenance operations
Detail of maintenance operations
06--2004
E ALSTOM
Page
2
3
4
L51--003EN/03
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Maintenance
Maintenance plan
Maintenance plan
Maintenance
frequency
Under normal operating conditions, the maintenance plan may be defined as

follows :
Type of
examination
06--2004
E ALSTOM
Frequency
Maintenance
visits
Once or twice a year
Inspections
Every five years
Overhaul
Perform when one of the

following criteria is reached :
D operating
life
time
20 years
D number of mechanical
cycles 3,000
D electric wear limit
Comment
It is advisable to perform at
least 2 CO duty cycles per
year, when apparatus are
scarcely used, in order to
check
that
the
circuit--breaker
and
associated control circuits
are working properly.
This
necessitates
circuit--breaker shutdown. It
is not necessary, however to
dismantle
interrupting
chambers
and
other
sub--assemblies.
However, it is recommended
to proceed with inspection of
the pole or circuit--breaker
used the most, then to adapt
the maintenance programme
for the other breakers
depending on the results
observed.
L51--003EN/03
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Maintenance
Maintenance plan
Maintenance operations
Guide
The table below is a guide of the operations to be carried out at each

maintenance stage :
MAINTENANCE VISITS (1 or 2 times a year)
INSPECTION (every 5 years)
OVERHAUL (OPERATING TIME : 20 years)
OVERHAUL (MECHANICAL OPERATIONS : 3 000 cycles)
OVERHAUL (ELECTRICAL WEAR : see Electrical wear
limits)
J J J J J Operation counter reading.

Overall inspection : appearance (corrosion, paintwork,
signs of overheating).
Check operation of permanent heating. Check condition
J J J J
of air vents.
If the circuit--breaker is fitted with an SF6 dial densimeter
or a pressure gauge, check SF6 pressure (or SF6+CF4
J J
gas mixture).
It is advisable to perform at least 2 CO duty cycles per
year, when apparatus are scarcely used, in order to
check that circuit--breaker and associated control circuits
are working properly.
Check SF6 densimeter thresholds. Then adjust pressure
J J
to its rated value.
Check tightening of parts not subjected to pressure
J J J
(frame -- deck -- cubicle).
Check tightening of low voltage terminals (* 6 months
J J J
after commissioning).
Check relay operation.
J J J
Change door seal, side panels seal and roof seal.
J
J J J
J
J
J J J J Measure operating times for poles and auxiliary contacts.

Carry out operations at recommended duties and rated
voltage.
J J Change (or recondition) interrupting chambers.
J J J J
06--2004
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Maintenance
Maintenance plan
Detail of maintenance operations
Caution
DURING MAINTENANCE OPERATIONS ALL POSSIBLE SAFETY

PRECAUTIONS SHOULD BE TAKEN TO PROTECT PERSONNEL
WORKING ON THE EQUIPMENT.
General condition
of the apparatus
The apparatus should be subjected to visual inspection. If patches of

corrosion are found begin reconditioning of the affected parts.
The table below gives the process respecting surface finish and protection :
Support
Inspection
Galvanized
steel
Oxidized parts
Light scratches
Painted
galvanized
steel
or
painted
aluminium
alloy
Deep scratches
or flaking
Action
D Thorough brushing of oxidized
parts.
D Degreasing with solvent.
D Application of a coat of zinc
paint.
D Thorough degreasing with
solvent.
D Application of a coat of lacquer
using a brush.
D Scouring of paint surface with
emery paper 400.
D Thorough degreasing with
solvent.
D Application of a coat of primer,
then drying for 24 h.
D Application of a coat of
polyurethane lacquer using a
brush.
Products used :
D RUMCOAT EEVA primer by DERIVERY ref. 333103.
D Polyurethane lacquer 780 by DERIVERY, ref. depending on color of
equipment.
06--2004
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Maintenance
Maintenance plan
Detail of maintenance operations, continued
SF6 pressure gas
For a circuit--breaker equipped with a dial--type SF6 gas densimeter, check

the position of the needle.
Needle position
Colored area
Direction
GREEN
None
YELLOW
Perform a topping--up
operation.
RED
Abnormally low density,

find the origin of the
leak and contact
ALSTOM T&D S.A.
After--sales Service.
NOTE : If the intersection is in either the yellow or red zone, without

any particular indication from the electrical contact densimeter, verify
the concordance of different information sources to find the defective
element and then replace it.
Operating device
Air--vents should be clean, free of dust and unobstructed. If necessary clean

using a solvent.
Make sure that the permanent resistors are working properly by checking that
these give off heat and that there are no overheating marks (a zone notorious
for this).
For thermally controlled resistors, check that energizing and de--energizing
takes place correctly at voltage supply terminals by means of a thermostat
(recommended thermostat temperature : +5C).
If necessary, change resistors found to be defective.
Operation counter
Read indications given by the counter(s) and note these on the inspection
sheet Maintenance visits.
The number of circuit--breaker operations recorded influences future
maintenance operations.
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Maintenance
Maintenance plan
Detail of maintenance operations, continued
Electrical densimeter
thresholds
Check the electrical contact SF6 densimeter thresholds.

If the values found are outside required tolerances replace the densimeter.
Tightening of
mountings
Check and adjust, with a torque wrench, the tightening torques of screws on
sub--assemblies not subjected to gas pressure. The tightening torques are
given in paragraph Tightening torques.
Relay operation
Check relay operation by executing the following circuit--breaker sequences :

-- closing lock--out,
-- automatic opening,
-- anti--pumping.
Tightening
LV terminals
With the electric cubicle out of service, check that the connectors and tips of
conductors are tightened correctly and check the torque of connection
mountings.
Tool used : 4 mm diameter screw driver , for terminals of the Entrelec type
(for example).
CAUTION :
SCREWS
OVER--TIGHTENED.
ON
TERMINALS
MUST
NOT
BE
Insulating envelopes
Check the condition of insulating envelopes, these should be free from impact
marks, splintering, cracks, dust deposits, pollution etc...
If necessary, clean these using a dry rag.
If anomalies are found contact :
ALSTOM T&D SA, After--sales Service in order to change the defective parts.
Interrupting
chambers
Check the condition of interrupting chambers. This operation necessitates

complete dismantling of the interrupting chamber to gain access to the
elements to be inspected and should obligatorily be performed by ALSTOM
T&D SA, After--sales Service -- to be contacted before all operations of this
kind, preferably at the maintenance planning stage.
06--2004
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Maintenance

Estimation
Electrical wear can be determined by means of the curve below. This

curve corresponds with the formula :
NI2 = 16,000 kA2 (*)
N = number of interruptions on value I.
Example : it is possible to perform 40 interruptions on a current of 20 kA.
(*) Normal guarantee. In certain special operation conditions, other values
may be guaranteed.
Diagram
I (kA)
40
20
10
10
20 30
50
100
500
1000
3000
Number of interruptions
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Maintenance

11--1999
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Maintenance
Presentation
Necessary tools
List of the ALSTOM tools necessary for the operation :

Mark
Diagram
Designation
Reference
Number
(11)
Gauge 0--1 MPa
--02842117
+
N55161602
(17)
Pressure reducer
--02557208
+
N55161601
Test lamp
--02861501

V0003731001
case
In this module

Topic
Contents of the densimeter threshold inspection case
Preparing the densimeter
Linking the densimeter on the control tool
Densimeter threshold inspection
Replacing the densimeter
Putting away the control tool
06--2003
E ALSTOM
Page
2
3
4
5
7
8
L51--107EN/01
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Maintenance
Contents of the densimeter threshold inspection case
Parts table
The table below describes the parts of the densimeter threshold inspection
case :
Mark
(3)
Component
Case
(4)
Threshold inspection tank
(5)
Connection valve block
(6)
Linking pipe
(7)
Set of seals
Information
Put the tool
Connection : densimeter -- standard gauge -- SF6 gas bottle.
Supports the densimeter during
the threshold inspection.
Connection : connection valve
block -- threshold inspection tank.
Seals used for the connection
valve block and replacing the
densimeters of the three poles.
4
6
06--2003
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Maintenance
Preparing the densimeter
Introduction
The densimeter is located at the base of the pole of the circuit--breaker, and
is joined to the SF6 (or SF6+CF4) gas volume of the circuit--breaker.
To realize the electrical contact densimeter threshold inspection, it is imperative to isolate the densimeter volume from the pole SF6 (or SF6+CF4) gas volume.
Process
The table below gives the process to preparing the densimeter :

Step
1
Action
Remove the densimeter
(1), held in place by screws
(8), on the housing cover (2)
of the circuit--breaker.
Remove the protective

plates (9) and (10), of the
connection valve block (5),
held in place by screws (14)
and (15).
Diagram
x3
8
H M6--20
0,7 daN.m
x3
5
14
x3
H M6--20
0,7 daN.m
15
H M6--20
0,7 daN.m
10
3
Install the seal (16) on the

connection valve block (5).
16
5
06--2003
E ALSTOM
Install the connection valve

block (5) on the housing
cover (2), of the circuit-breaker, using screws (8).
Install the densimeter (1) on
the connection valve block
(5) using screws (15).
NOTE : Before installing,
check the presence of
seals on the densimeter.
x3
x3
8
H M6--20
15
1
H M6--20
L51--107EN/01
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Maintenance
Linking the densimeter on the control tool
Process
The table below gives the process to link the densimeter on the control
tool :
Step
1
2
3
4
Action
Check that the REGULATION knurl knob (20) of the threshold
inspection tank (4) is in valve closed position (unscrewed).
Connect the pipe (12) of the gauge (11) on the PRESSURE
GAUGE valve of the threshold inspection tank (4).
Connect the supplied pipe (6) on the DENSIMETER valve of the
threshold inspection tank (4).
Briefly open the SF6 gas bottle tap (21) and the cock (22) of the pressure reducer to eliminate any air inside the pipe (23) (approx. 20 s
at low flow--rate).
Connect the pipe (23) on the SUPPLY valve of the threshold inspection tank (4).
Briefly open the SF6 gas bottle tap (21) and the cock (22) of the pressure reducer to eliminate any air inside the pipe (6) (approx. 20 s at
low flow--rate).
NOTE : Keep the end of the tube (6) in high position to keep
the SF6 gas which it contains and to prevent damp air from
entering.
Connect the pipe (6) on the valve (24) of the connection valve block
(5).
12
20
11
20
OPEN
CLOSE
(leak)
21
23
24
6
SF6
22
6
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Maintenance
Densimeter threshold inspection
SF6 gas pressure

adjustment
The table below gives the steps of SF6 gas pressure adjustment of the connection valve block (5) :
Step
1
2
3
Action
Open the SF6 gas bottle tap (21)
and adjust gas output by acting on
the cock (22) of the pressure reducer (reduced flow rate).
Close the tap (21) from time to
time to check pressure on the gauge (11).
Comment
See the module Calculation

of the SF6 gas filling pressure to using the pressure
gauge (tool).
Start filling again until the required

pressure is reached.
Close in this order : the tap (21),
then the cock (22).
5
11
21
Open
SF6
22
Closed
06--2003
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Maintenance
Densimeter threshold inspection, continued
Testing
The table below gives the steps of densimeter testing :

Step
1
Action
Connect a test lamp to the
Alarm pressure for the insulation pae densimeter threshold.
Calculate the effective pressure at which the Alarm pressure for the insulation pae contact switches over -- corrected
in keeping with temperature
and local atmospheric pressure.
D Create a leak by screwing
the REGULATION knurl knob
(20) of the threshold inspection
assembly (4), making sure that
the contact switches over at
the previously calculated value.
D Proceed in the same way to
check the contact of Minimal
pressure for the insulation
pme.
Comment/Diagram
Connection to the terminal block of
the operating mechanism in accordance with the electrical diagram.
Value pae : see technical characteristics).
See the module Calculation of
the SF6 gas filling pressure to
using the pressure gauge (tool).
20
4
20
OPEN
CLOSE
(leak)
If one of the thresholds does not

comply with the specified value, replace the densimeter.
06--2003
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Maintenance
Replacing the densimeter
Process
The table below gives the process to replace the densimeter :

Step
1
Action
Disconnect the pipe (6)
from the valve (24) of the
connection valve block (5).
Screw the valve--cap (25)
on the valve (24).
NOTE : Keep the end of
the tube (6) in high position to keep the SF6 gas
which it contains and to
prevent damp air from
entering.
Remove the densimeter
(1), held in place by screws
(15), on the connection
valve block (5).
Diagram
24
6
25
5
5
1
x3
15
H M6--20
Remove the connection

valve block (5), held in place
by screws (8), on the housing cover (2) of the circuit-breaker.
NOTE : If the connection
valve block (5) is any
more used, see the next
paragraph Putting away
the control tool.
Install new seals (26) and
(27) on the densimeter (1),
referring to Preparing and
installing static seals in
Erection general procedures.
Install the densimeter (1) on
the housing cover (2), of the
circuit--breaker,
using
screws (8).
x3
8
H M6--20
2
27
26
1
06--2003
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x3
8
H M6--20
0,7 daN.m
L51--107EN/01
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Maintenance
Putting away the control tool
Process
The table below gives the steps of putting away the control tool :
Step
1
Action
Take precautions to remove
the seal (16) from the connection valve block (5) and
put it away into the SET OF
SEALS box of the densimeter threshold inspection
case.
Install the protective plates
(9) and (10) on the connection valve block (5), using
screws (14) and (15).
Put away the connection
valve block (5) into the
densimeter
threshold
inspection case.
Diagram
16
5
x3
9
5
14
x3
H M6--20
0,7 daN.m
15
H M6--20
0,7 daN.m
10
3

from the DENSIMETER
valve of the threshold
inspection tank (4) and put
it away into the densimeter
threshold inspection case.
4
4

from the the PRESSURE
GAUGE valve of the
threshold inspection tank
(4).
11
12
4
5

from the SUPPLY valve of
the threshold inspection
tank (4).
Put away the threshold
inspection tank (4) into the
densimeter
threshold
inspection case.
SF6
06--2003
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Maintenance

Presentation
Warning
BEFORE ALL INTERVENTION ON THE OPERATING DEVICE, MAKE

SURE THAT THE CIRCUIT--BREAKER IS OPEN AND ITS POSITION INDICATOR IS IN THE POSITION BELOW.
Circuit--breaker
Open
Closing spring
Released
NEVER WORK THE OPERATING DEVICE WHEN THIS IS NOT COUPLED

TO THE CIRCUIT--BREAKER.
In this module

Topic
Positions of optical signalization
Safety measures
Replacing an opening or closing electro--magnet
Resumption of service
Lubrication
Cleaning the windows
10--1999
E ALSTOM
Page
2
3
4
5
6
8
9
L51--302EN/01
1/10
Maintenance

Positions of optical signalization
A position
Circuit-breaker
Open
Closing spring
Loaded
Circuit-breaker
Closed
Closing spring
Released
Circuit-breaker
Closed
Closing spring
Loaded
Circuit-breaker
Open
Closing spring
Released
B position
C position
D position
10--1999
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Maintenance

Safety measures
Circuit--breaker
general preparing
The table below gives the steps to prepare the circuit--breaker to work safely :
Step
1
Action
Comment
Isolate the circuit--breaker from Shut down the circuit--breaker,
the network.
de--energize and earth it.
Check the SF6 pressure gas. Make sure that the SF6 pressure
gas is pme.
Below this level, no mechanical
operating is allowed.
2
3
Release the springs
The table below gives the procedure to release the closing spring and the
opening spring depending the circuit--breaker state :
If the circuit--breaker
position is ...
Closed
Open
Check the optical

signalization
10--1999
In the operating device, activate the

opening handle and the closing handle like below :
1 -- Open
2 -- Close
3 -- Open
Activate the closing handle and the
opening handle like below :
1 -- Close
2 -- Open
Check that the operating mechanisms optical signalization shows the symbols below :
Circuit-breaker
Open
E ALSTOM
Action
Closing spring
Released
L51--302EN/01
3/10
Maintenance

Introduction
In order to perform certain maintenance operations inside the operating device it is necessary to remove some cabinet parts.
Removing
side panels
The table below gives the steps of side panels removing :

Step
1
Action
Diagram
x2
2
NYLSTOP
M8
Removing the
roof plate


Take the roof plate (4) from the operating device by removing the nuts (8).
NOTE : The spacers (7), washers (6) and screws (5) stay on the roof
plate.
x4
5
4
6
7
8
H M6--60
0,7 daN.m
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Maintenance

Replacing an opening or closing electro-- magnet
Process
10--1999
E ALSTOM
The table below gives the steps of replacing an opening or closing electro-magnet :
Step
1
Action
Disconnect the supply wires from
the coil (9).
Diagram
Extract the blade spring (10) by

pressing outwards on the rivet with
a finger.
Remove the core (11).
10
Remove the faulty coil and replace

it by a new one carrying the same
reference.
11
Reinstall the core (11).
Reinstall the blade spring (10).
Connect supply wires to the new

coil (9).
10
L51--302EN/01
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Maintenance

Resumption of service
Installing the roof
Install the roof plate (4) of the operating device (1) using the screws (5), washers (6), spacers (7) and nuts (8).
x4
5
4
6
7
8
H M6--60
0,7 daN.m
Installing the side

panels
Insert the side panel (3) under the edge of the roof plate (4). Press it down to
insert the mounting screws and fasten using new nuts (2).
4
3
2
x2
NYLSTOP
M8
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Maintenance

Resumption of service, continued
Energizing
The table below gives the resumption of service steps of the circuit--breaker
pole :
Step
1
2
Check the optical

signalization
Action
Comment
Re--energize the closing and
opening circuits.
Switch--on the motor supply cir- The motor starts--up and recuit.
loads the closing spring.
Check that the operating mechanisms optical signalization shows the symbols below :
Circuit-breaker
Open
Conclusion
10--1999
E ALSTOM
Closing spring
Loaded
The circuit--breaker is ready for normal use.
L51--302EN/01
7/10
Maintenance

Lubrication
Principle
No future lubrication will be necessary. The bearings and rollers have been
lubricated in our workshops with special grease :
ASEOL SYLITEA 4--018
This grease can easily endure very low temperatures and has an excellent
resistance to ageing. So that its qualities are not modified during use, it is prohibited to :
D Mix this grease with any other lubricant.
D Lubricate later with any other oil.
D Spray parts of the apparatus with a protective liquid against corrosion or
with any kind of lubricating oil.
Mixture with other lubricants can cause the layer of grease to become too
hard.
10--1999
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Maintenance

Cleaning the windows
Recommended
product
To clean the windows, use exclusively soapy water.
DO NOT USE SCOURING PAD.
10--1999
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Maintenance

10--1999
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10/10
Maintenance

Presentation
Warning
BEFORE ALL INTERVENTION ON THE OPERATING DEVICE, MAKE

SURE THAT THE CIRCUIT--BREAKER IS OPEN AND ITS POSITION INDICATOR IS IN THE POSITION BELOW.
Circuit--breaker
Open
Closing spring
Released
Lifting equipment
Provide an appropriate lifting equipment (130 daN).
Necessary tools
List of the ALSTOM tools necessary for removing the operating device :
Mark
Replacing steps
Designation
Number
(1)
Lifting strap
(4)
BLOCKING TOOL
Replacing the operating device must be done in several steps :

Step
A
B
C
D
E
F
G
H
04--2004
E ALSTOM
Diagram
Topic
Safety measures
Deflating the pole
Holding of the coupling cylinder
Disconnecting the low voltage cables
Removing the operating device
Installing the new operating device
Reinflating the pole
Page
2
4
5
7
8
9
11
12
L51--800EN/04
1/12
Maintenance

Safety measures
Circuit--breaker
general preparing
The table below gives the steps to prepare the circuit--breaker to work safely :
Step
1
Action
Comment
Isolate the circuit--breaker from Shut down the circuit--breaker,
the network.
de--energize and earth it.
Check the SF6 pressure gas. Make sure that the SF6 pressure
gas is pme (P2).
Below this level, no mechanical
operating is allowed.
2
3
Release the springs
The table below gives the procedure to release the closing spring and the
opening spring depending the circuit--breaker state :
NOTE : For the manual discharge of closing spring, see in annexes,
the module Manual operations 48.020.181E.
If the circuit--breaker
position is ...
Closed
Open
Action
In the operating device, activate the
opening handle and the closing handle like below :
1 -- Open
2 -- Close
3 -- Open
Activate the closing handle and the
opening handle like below :
1 -- Close
2 -- Open
04--2004
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Maintenance

Safety measures, continued
Check the optical
signalization
Check that the operating devices optical signalization shows the symbols below :
Circuit--breaker
Open
04--2004
E ALSTOM
Closing spring
Released
L51--800EN/04
3/12
Maintenance

Deflating the pole
Process
Deflate the pole, using gas recovery chart.

DEFLATE THE CIRCUIT--BREAKER SF6 PRESSURE GAS TO 0.3 bar AT
20C (1,013 hPa) REFERRING TO THE MODULE IN ANNEXES Instructions on the handling of used SF6 gas and decomposition products.
04--2004
E ALSTOM
L51--800EN/04
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Maintenance

Optical signalizations Check the position of operating device optical signalization :
Circuit--breaker
Open
Stop ring
Closing spring
Released
If the pole is equipped with a stop ring (5) of the fusible pin (9), release the
screw (6) and move the stop ring (5) in order to reach the positioning hole of
the blocking tool (4).
NOTE : Two possible cases (A or B).
9
4
9
6
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Maintenance

Blocking tool
Screw the blocking tool (4) into the free hole allowed on the cylinder (12).
This blocking tool is removed once removing and coupling of the operating device is finished.
12
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Maintenance

Side panel
The table below gives the steps of side panel removing :

Step
1
Action
Diagram
x2
2
NYLSTOP
M8
04--2004
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L51--800EN/04
7/12
Maintenance

Disconnecting the low voltage cables
Disconnecting the
contact densimeter
cable
Disconnect the wires of the electrical contact SF6 densimeter (18) cable (19)
from the operating device terminal block.
18
19
L.V. cables
04--2004
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Disconnect all the L.V. cables from the operating device terminal block.
L51--800EN/04
8/12
Maintenance

Removing the operating device
Process
The table below gives the steps of removing the operating device :
Step
1
Action
Sling the operating device using a lifting strap (1) like diagram.
NOTE : Do not remove the
roof (17) of the operating
device before slinging.
Diagram
1
17
Remove the nuts (14) and

washers (10).
10
x 4
14
H M16
Remove the operating shaft (7)

from the cylinder (12) and remove the operating device
(20).
7
12
20

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Maintenance

Removing the operating device, continued
Process, continued
The table below gives the steps of removing the operating device :
Step
4
Action
Remove the screws (9) and the
washers (10).
Diagram
x 4
10
Insert the side panel (3) under the

edge of the roof plate (4). Press it
down to insert the mounting
screws and fasten using nuts (2).
x2
2
4
NYLSTOP
M8
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10/12
Maintenance

Installing the new operating device
Warning
NEVER WORK THE OPERATING DEVICE WHEN THIS IS NOT COUPLED

TO THE CIRCUIT--BREAKER.
Process
To make this operation, refer to the module Installing the operating device .
NOTE : Not to hold account of the fusible pawn (new apparatus)
indicated in the module Installing the operating device. At the time
of the maintenance actions, the function of the fusible pin is fulfilled
by the blocking tool indicated below.
Removing the blocking tool
AFTER THE ASSEMBLY OF THE NEW OPERATING MECHANISM, IT IS

IMPERATIVE TO REMOVE THE BLOCKING TOOL (4) BEFORE THE
FIRST OPERATION OF THE CIRCUIT--BREAKER.
4
Stop ring
If the pole is equipped with a stop ring (5) of the fusible pin (9), reposition
the stop ring (5) and hold in place using the screw (6).
NOTE : Stick the screw (6) using LOCTITE 225 and apply a tightening
torque of 17 N.m.
9
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Maintenance

Reinflating the pole
DO NOT SUPPLY THE OPERATING MECHANISM MOTOR WITH CURRENT TO AVOID THE CLOSING SPRING BEING RELOADED.
Process
To make this operation, refer to the modules :

S Calculation of the SF6 gas filling pressure for using the pressure
gauge (tool)
S Filling with SF6 gas
04--2004
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Annexes
Presentation
Introduction
Special tooling is necessary for :

H commissioning,
I maintenance of the circuit--breaker.
Only the tools and accessories specified on ordering are delivered. Commercially available tools (e.g. : spanners, torque wrenches, spirit levels...) are not
supplied.
In this module

Topic
Special tools
Accessories
07--2003
E ALSTOM
Page
2
4
L60--010EN/02
1/6
Annexes
Special tools
Table of special
tools
The table below gives the ALSTOM special tools :

NUMBER
DESIGNATION
USE
D001875..
EMPTY
TRANSPORT
CASE
(OPTIONAL)
Transport of SF6 gas

filling tools and control
tools.
FILLING TOOL
SF6 filling, topping

topping-up.
PRESSURE
GAUGE
SF6 filling, topping-up.

Inspection of
densimeter
thresholds.
N55000401
--02842117
N55161602
HI
465059004
WATER PRESSURE GAUGE
(OPTIONAL) I
Checking for leaks
--02557208
N55161601
PRESSURE
REDUCER
SF6 filling, topping-up.
V0004240001
Blocking tool of the
pole operating shaft
BLOCKING TOOL
for replacing the operating device.
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Annexes
Special tools, continued
Table of special
tools, continued
The table below gives the continuation of ALSTOM special tools :

NUMBER
V0003731001
I
D00220301
H
07--2003
E ALSTOM
DESIGNATION
USE
Electrical contact
Inspection of densidensimeter threshmeter thresholds.
old inspection case
LIFTING STRAP
Handling of the pole

and operating mechanism
D00001901
HI
Checking gas--tightLEAK DETECTOR ness of SF6 filling plug.

SF6 leak detection.
--02861501
I
TEST LAMP
Inspection of densimeter thresholds.

Inspection of interruption contact wear.
D00477401
I
CRANK HANDLE
Spring reloading.
L60--010EN/02
3/6
Annexes
Accessories
Table of accessories
The table below gives the ALSTOM accessories :

NUMBER
--01861432
HI
DESIGNATION
USE
42 kg
SF6 BOTTLE
SF6 filling topping--up.

topping up
SF6 BOTTLE

topping up
SF6 BOTTLE

topping up
SF6 BOTTLE

topping up
--01818336
01818336
LOCTITE 262
(50 ml)
Screw locking.
locking
--01818327
01818327
LOCTITE 225
(250 ml)
Screw sealing.
sealing
--01835265
01835265
MOLYKOTE 111
GREASE
Preparation
seals.
--01835208
01835208
MOBILPLEX47
GREASE
Lubricating screws before tightening to

torques.
--01835106
01835106
VASELINE 204--9
204 9
Preparation of electri
electrical contact surfaces.
--01861435
HI
--01861434
HI
--01861433
HI
20 kg
10 kg
5 kg
of
SF6
07--2003
E ALSTOM
L60--010EN/02
4/6
Annexes
Accessories, continued
Table of accessories,
continued
The table below gives the continuation of ALSTOM accessories :

NUMBER
07--2003
E ALSTOM
DESIGNATION
USE
--01835118
01835118
CONTACTAL
GREASE
--01835251
01835251
ASEOL 0
0--365.2
365.2
GREASE
General lubrication.
lubrication
--01831320
ABRASIVE PAPER
A 400
Preparation of electrical contact surfaces.
--02212334
02212334
RAG
--02211842
02211842
ROUND BRUSH
No.4
--02211831
02211831
BRUSH No.16
No 16
--01861262
01861262
CAN OF
ISOPROPANOL
(1 l)
Preparation
seals.
of
SF6
L60--010EN/02
5/6
Annexes

07--2003
E ALSTOM
L60--010EN/02
6/6
TRANSMISSION & DISTRIBUTION
High voltage switchgear
SUMMARY
of PRODUCT SAFETY SHEETS

for equipment * manufactured by
ALSTOM T&D - AHT
SUBJECT
Reference N
Revision
Summary
PS 0000/A
03
Working environment
PS 0001/A
02
Handling Operations
PS 0002/A
02
Pressurized Equipment
PS 0003/A
02
SF6 : Use and Handling.
PS 0004/A
02
Chemicals
PS 0005/A
02
Electrical Equipment
PS 0006/A
02
Machinery
PS 0007/A
03
Operation
PS 0008/A
03
Maintenance
PS 0009/A
03
Remarks
Not applicable to pneumatically

operated circuit breakers
* : excluding lightning arresters.
PS 0000/A
03
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Ch. MANIN
Signature Approved by
29/08/98
Date
1/1
Signature Page
SAFETY SHEET
WORKING
ENVIRONMENT
CAUSE OR ORIGIN OF HAZARD.

Any negligence as regards site organisation may cause an accident.
WORK REQUIREMENTS.
All remedial action, for all life-cycles of the equipment, must be carried out in a safe working environment.
SAFETY INSTRUCTIONS.
OBSERVE ALL GENERAL INSTRUCTIONS GOVERNING INSTALLATION, COMMISSIONING AND

OPERATION IN ACCORDANCE WITH CURRENTLY ACCEPTED PRACTICES AS WELL AS THOSE LAID
DOWN IN THE DOCUMENTATION SUPPLIED WITH THE EQUIPMENT.
PS 0001/A
02
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
P. VANDAME
98-08-28
Date
1/2
Signature Page
TRANSPORT
INSTALLATION
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
SAFETY INSTRUCTIONS
PACKING
1 Personnel :
-
Appropriate clothing, gloves, helmet, safety boots,

harness, etc..
The personnel concerned must be familiar with the

basic working regulations governing a given work
station: mechanical, dielectric, pressure hazards, etc..
2 Handling Equipment :
-
This must be in good working order, regularly

maintained, properly adjusted and compliant with the
standards in force in the country of use.
3 Tools in General :
-
Only use tools appropriate to the type of work to be

carried out.
4 Working Area :
-
Make sure the floor is safe (free from oil, blunt

objects, etc.).
The site must be properly demarcated and kept clear.
PS 0001/A
Sheet N
02
Revision
1996-03-18
1st issue
1998-08-12
Revision date
2/2
Page
SAFETY SHEET
HANDLING OPERATIONS

Any handling operation may involve danger :
- for the personnel,

- for the equipment being handled,
- for the installations or equipment in the vicinity.
WORK REQUIREMENTS.
As a general rule, handling operations must be carried out by personnel familiar with the basic handling
regulations, using equipment in good working order, and wearing the appropriate protective clothing or
equipment.
Ensure that the condition of the cases is such that they can be safely handled (state of the wood, shockresistance, etc.).

PS 0002/A
02
G. BERNARD
1998-08-11
Sheet N
Revision
Written by
Date
F. PIRAUD
98-09-08
Date
1/3
Signature Page
SAFETY INSTRUCTIONS
PACKING
TRANSPORT
INSTALLATION
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
Handling operations must be carried out by personnel

familiar with the basic handling regulations.
Personnel must be qualified to operate lifting equipment,

cranes, overhead conveyors, etc..
Equipment in proper working order :

-
Equipment must be checked and maintained regularly in

accordance with local regulations.
All equipment must be properly housed.
Familiarity with the load to be handled (see details on the

case).
Use of the appropriate handling equipment :
-
Type of sling(s),
Correct slinging methods,
Use of special ALSTOM handling equipment.
Follow the handling instructions on :

- the cases (pictorial symbols: centre of gravity, slinging
points, etc.),
-
the assembly instructions.
Compliance with the relevant work station safety instructions

(proximity of electrical equipment).
Operator Safety :
-
use of gloves, helmets, safety boots, etc.,
loads not to be carried with personnel underneath.
PS 0002/A
Sheet N
02
Revision
1996-03-18
1st issue
1998-08-11
Revision date
2/3
Page
SCRAPPING &
RECYCLING
Bring insulating jacket working pressure back to transport

pressure (300 hPa maximum).
Ensure that cases have not been damaged during handling

or prolonged storage.
Follow the stacking instructions.
PS 0002/A
Sheet N
02
Revision
It is essential to open cases from the top and to take care

when unpacking.
1996-03-18
1st issue
OPERATION
Before handling any mechanically operated component,

disable the springs.
Handling of insulating jackets at transport pressure (300 hPa

maximum).
START-UP
INSTALLATION
TRANSPORT
Before handling any hydraulically operated component,

bring oil pressure back to atmospheric pressure.
SAFETY INSTRUCTIONS
PACKING
MAINTENANCE
1998-08-11
Revision date
3/3
Page
SAFETY SHEET
PRESSURIZED EQUIPMENT

Our equipment includes gas pressure assemblies (SF6, nitrogen, air, etc.) or fluids (oil).
WORK REQUIREMENTS.
Comply with the storage, transport and operating instructions supplied with our equipment.
Before initial filling and pressurizing, check the overall condition of the shielding concerned :
-
no signs of impact, splitting or chipping on the porcelain components, etc.,
no visible damage to hoses and/or rigid pipes (cuts, folds, corrosion, etc.) or to fittings and metal
protection (accumulators, tank, etc.).

As a general rule, all work on pressurized equipment must be carried out by qualified personnel.
PS 0003/A
02
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
F. PIRAUD
98-09-08
Date
1/3
Signature Page
INSTALLATION
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
TRANSPORT
SAFETY INSTRUCTIONS
PACKING
Pressurized Equipment : General.

1.1
Comply with the assembly instructions shown on

both our equipment and the gas bottles.
1.2
1.3
Before starting work on any pressurized piece of

equipment, make sure there is no pressure.
Before any handling, check to see how the

equipment is fixed to its frame and how the frame is
itself anchored.
1.4
High-pressure pipes must be fixed or otherwise

made safe.
1.5
Before initial pressurization, check that all circuits

are properly sealed.
1.6
Never tighten a pressure fitting.
1.7
Ensure that for every bolted connection for a volume

under pressure there is an appropriate and properly
fastened bolt at each relevant point.
It is strictly forbidden to lift or otherwise move a

piece of equipment inflated to a pressure in excess
of 300 hPa of gas.
Before giving any orders to move equipment, check

visually or by ear that all the relevant pipe fittings
are tight.
1.8
1.9
1.10 Comply with the standard instructions governing the

use of compressed gas bottles (e.g. keep the bottle
away from any source of heat).
PS 0003/A
Sheet N
02
Revision
1996-03-18
1st issue
1998-08-12
Revision date
2/3
Page
START-UP
2.2
An effective pressure of 300 hPa, used for the

transport and storage of our products, is not
regarded as a potential hazard.
SCRAPPING &
RECYCLING
INSTALLATION
See SF6 Safety Sheet.
MAINTENANCE
TRANSPORT
2.1
SAFETY INSTRUCTIONS
OPERATION
PACKING
SF6 Pressure Equipment.
2.3
Always fill the unit using the appropriate equipment,

which should include a safety valve.
2.4
Do not inflate over and above the prescribed

pressure.
2.5
It is strictly forbidden to release SF6 to atmosphere.

All discharged gas must without exception be
recovered.
3
3.1
3.2
Hydraulic Equipment.
Circuit Purging.
This must be done under pressure. Use the
appropriate equipment.
Hydraulic Control Unit.
The doors must be kept shut except when control
tests are being carried out.
PS 0003/A
Sheet N
02
Revision
1996-03-18
1st issue
1998-08-12
Revision date
3/3
Page
SAFETY SHEET
SF6
Use and Handling

Sulphur hexafluoride (SF6) is a gas which in its basic state is colourless, odourless and tasteless. It is not toxic,
but it cannot sustain life. It is a heavy gas that is dispersed slowly into the atmosphere.
In its natural state, SF6 is delivered and stored in pressurized tanks (bottles or spheres) at a pressure of
approximately 20 bar at 20C (in its liquid form) and complies with IEC standard 376.
However, under the effect of the electric arc, the SF6 molecules break up and the elements mostly recombine
during cooling either due to extinction of the arc or by regeneration caused by the presence of active
absorbent charges within the circuit breaker.
Various chemical reactions, associated with the volatilization of the materials in contact with the electric arc,
create either fluoridized or sulphurous secondary gas products or solid products in the form of metallic fluoride
powder ; or again, in the presence of traces of water or moisture, hydrofluoric acid or sulphur dioxide.
In the life-cycle of the equipment, SF6 can be observed not only in its pure state, but also in its contaminated
state :
-
the use of new SF6 for filling or adding,
leaks under normal operating conditions,
maintenance involving the opening of circuit breakers containing old SF6 (decomposition products),
abnormal conditions (internal arc fault causing the shielding to break),
circuit breaker recycling on end of life-cycle.
WORK REQUIREMENTS.
Follow the instructions for the transport of pressurized containers.
The storage of these containers is governed by the same storage regulations as compressed gas bottles :
-
keep away from any source of heat and in a cool, dry and well-ventilated area,
always fit a pressure reducing valve.
PS 0004/A
02
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Ch. MANIN
29/8/98
Date
1/3
Signature Page
Whilst SF6 in its pure state is not toxic, the decomposition products have varying degrees of toxicity. They may
irritate the skin, the eyes and the mucous membranes; and in massive amounts may cause serious lesions
(oedema, heart failure, circulatory disorders and unconsciousness).
However, very rapidly and before there is any real danger, signs such as a pungent smell, irritation of the
mucous of the nose, the eyes and the mouth will give a warning and the personnel concerned will have
sufficient time to take the necessary safety actions.
Where the gas is used or handled within enclosed premises, ensure adequate ventilation, especially low down.
If the gas is inhaled, the area concerned must be evacuated immediately.
Under normal operating conditions, leaks are exceptionally minor and not critical, even when the gas contains
impurities (due to the regenerating filters in the circuit breaker).
Filling and where necessary topping up operations must be carried out using the appropriate tools.
During maintenance operations, or at the end of the life-cycle, dust inside the equipment must be removed by
a vacuum extractor and the operator should wear a mask. Gas recovery must be carried out using the
appropriate gas recovery equipment.
Gases and decomposition products must be treated and/or disposed of by specialist organizations.
Under extremely abnormal conditions (e.g. break in the shielding) in an enclosed space, individual protective
equipment is recommended.
Lastly, it is forbidden to smoke, drink, eat or keep food in the vicinity of open SF6 equipment, whether indoors
or outside (harmful dust).

It is essential that both the fitter and the user read IEC Technical Report 1634 regarding the use and
handling of sulphur hexafluoride gas.
PS 0004/A
Sheet N
02
Revision
1996-03-18
1st issue
1998-08-12
Revision date
2/3
Page
Contaminated SF6
PS 0004/A
Sheet N
02
Revision
X
X
1996-03-18
1st issue
1998-08-12
Revision date
SCRAPPING &
RECYCLING
Pure SF6
MAINTENANCE
OPERATION
START-UP
TRANSPORT
Transport of SF6
SAFETY INSTRUCTIONS
INSTALLATION
PACKING
3/3
Page
SAFETY SHEET
CHEMICALS

Generally speaking, the products used for installation and commissioning are bought chemical products,
namely :
-
Hydraulic oil
Grease
Loctite
Touching-up paint
Isopropanol
Drying agents
These must be kept in their original packing and the tops replaced after use.
Some packing products require careful handling as they may contain preservatives.
WORK REQUIREMENTS.
As a general rule, chemical products must be used and stored away from any source of heat. Smoking is to be
avoided.
Avoid contact with the skin and any splashes to the eyes.
Take the basic health and safety precautions.
Products and packing must be destroyed in accordance with local environmental regulations.

Other products: SF6 (see relevant sheet)
PS 0005/A
02
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Ch. MANIN
29/8/98
Date
1/2
Signature Page
Hydraulic Oil
Consumables (Grease & Paint) (Isopropanol)
Loctite
PS 0005/A
Sheet N
02
Revision
1996-03-18
1st issue
1998-08-12
Revision date
SCRAPPING &
RECYCLING
MAINTENANCE
INSTALLATION
OPERATION
TRANSPORT
Drying Agents
START-UP
SAFETY INSTRUCTIONS
PACKING
X
X
2/2
Page
SAFETY SHEET
ELECTRICAL EQUIPMENT

Our equipment is subjected to high and low tension loads that could expose the personnel to the risk of
electrocution.
WORK REQUIREMENTS.
The operating company is responsible for ensuring compliance with the safety instructions governing high
tension.
The basic regulations in respect of low tension installations must also be complied with.
All work on high-tension networks and low-tension installations must be performed by qualified operators
wearing personal protective clothing and using the appropriate tools and equipment.
PS 0006/A
02
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
G. RENAUDIN
1998-09-02
Date
1/2
Signature Page
INSTALLATION
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
TRANSPORT
SAFETY INSTRUCTIONS
PACKING
High Tension.
1.1 Comply with the regulations governing the work station.
1.2 In the case of items equipped with capacitors, make
sure they are discharged prior to removal and shortcircuited while work is being carried out.
Low Tension.
2.1 Prior to any work on the low-tension circuit or
equipment, cut off the power supply.
2.2 When replacing an electrical component on the control

equipment, follow the safety instructions shown in the
"Machinery" safety sheet.
PS 0006/A
Sheet N
02
Revision
1996-04-04
1st issue
1998-08-12
Revision date
2/2
Page
SAFETY SHEET
MACHINERY

Our equipment contains moving parts (linkage, levers, etc.), reserve power (springs, accumulators, etc.)
and pressurized sheathing ; the associated hazards are dealt with in safety sheet "Pressurized Equipment"
PS 0003/A.
WORK REQUIREMENTS.
Follow the relevant ALSTOM operating and maintenance instructions.
Prior to any work on the control equipment and the motion transfer mechanism, disable the springs on
mechanically operated units and bring pressure back to zero for hydraulically operated units.

As a general rule, work on the control equipment and transmissions must be performed by qualified operators
wearing personal protective clothing and using the appropriate tools and equipment.
PS 0007/A
03
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
G. RENAUDIN
1998-09-02
Date
1/2
Signature Page
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
2.1 Before any work is carried out, cut off all power to the
reset motor.
2.2 Deactivate the opening and closing

accordance with ALSTOM instructions.
3.1 Before any work is carried out, cut off power to the
motor pump.
3.2 Reduce the pressure of the hydraulic circuit to zero.
SAFETY INSTRUCTIONS
Moving Parts.
1.1 Before any work is carried out on transmission

components, ensure that the control equipment has
been deactivated.
2
Spring-operated Mechanism.
springs
in
2.3 Make sure that all safety rules are complied with while
the work is being carried out.
3
TRANSPORT
PACKING
INSTALLATION
Hydraulic Mechanism.
PS 0007/A
Sheet N
03
Revision
1996-04-04
1st issue
1998-08-12
Revision date
2/2
Page
SAFETY SHEET
OPERATION

If the unit shows any sign of an unwanted condition, it must be examined by the user.
WORK REQUIREMENTS.
The operators concerned must be suitably qualified and must comply with the normal operating and
maintenance instructions issued by ALSTOM.
Depending on the severity of the fault observed, the necessary corrective measures must be taken, e.g :
- replenish the SF6 gas in the event of a leak,

-
isolate the system in the event of a major malfunction.

PS 0008/A
03
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
P. VANDAME
98.08.28
Date
1/2
Signature Page
SCRAPPING &
RECYCLING
MAINTENANCE
OPERATION
INSTALLATION
TRANSPORT
START-UP
COMPLY WITH THE SPECIFIC INSTRUCTION PROVIDED IN THE FOLLOWING CASES :
SAFETY INSTRUCTIONS
PACKING
Opening malfunction :
-
to do with the sequencing chain,

following a mechanical fault.
Cut-off failure.
External dielectric flash-over.
SF6 pressure drop due to either :

-
major leak (switch to 2nd threshold),

no 1st threshold alarm complement.
Loss of motor power :

-
oil, compressed air, component failure.
Activation of safety device, if fitted.

Use only the appropriate products recommended
by ALSTOM.
Abnormal noise.
PS 0008/A
Sheet N
03
Revision
1996-03-18
1st issue
1998-08-12
Revision date
2/2
Page
SAFETY SHEET
MAINTENANCE

To ensure safe and unimpaired operation of the equipment, regular maintenance is essential.
Neglected maintenance can create hazards.
Maintenance operations involve hazards that must be guarded against.
WORK REQUIREMENTS.
Comply with the maintenance programme and service intervals shown in the ALSTOM manuals.
In addition, every maintenance operation must comply with the following requirements :
-
it must be carried out by suitably qualified personnel,
both the work involved and the associated hazards must be clearly identified beforehand,
the tools and equipment used (standard or specific to ALSTOM) must be appropriate and in proper
working order,
any replacement parts must be ALSTOM parts.

Refer to the relevant SAFETY sheets.
The safety instructions below are general and not exhaustive. They should therefore be modified and/or
supplemented for all specific maintenance operations to be carried out.
PS 0009/A
03
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
P. VANDAME
98.08.28
Date
1/2
Signature Page
MAINTENANCE
SCRAPPING &
RECYCLING
X
Obtain as much information as possible from the user

regarding the condition of the unit.
Check that the unit is earthed both upstream and

downstream.
Demarcate the work area.
Ensure that the operator is equipped with the personal

protective clothes and equipment required (safety glasses,
gloves, safety boots, harness, etc.).
Ensure that the equipment used is compliant and in good

condition (scaffolding, slings, suspended platforms, electrical
equipment, tools, etc.).
Ensure that the safety instructions in respect of each

particular hazard are complied with.
PS 0009/A
Sheet N
03
Revision
1996-03-18
1st issue
START-UP
INSTALLATION
TRANSPORT
Identify the equipment to be worked on and ensure it is

switched off.
SAFETY INSTRUCTIONS
PACKING
OPERATION
1998-08-12
Revision date
2/2
Page
Appareillage haute tension
QUALIT - QUALITY
Critre d'Acceptation
ENVIRONNEMENT - ENVIRONMENT
ACCEPTANCE CRITERIA
SCURIT - SECURITY
METTEUR - TRANSMITTER :
N CRITRE DACCEPTATION
ACCEPTANCE CRITERIA NUMBER
Qual. Q4. Montage
QUALITY DEPARTEMENT
CA 103 141 3
INDICE : 004
21/01/2003
OBJET - TITLE :
DISJONCTEUR GL314 COMMANDE MCANIQUE FK3.1 - MONTAGE SITE
GL314 CIRCUIT BREAKER WITH FK3.1 SPRING MECHANISM - SITE ERECTION

-
DESTINATAIRES - EXEMPLARIES :
Responsable Coordination Technique (ATTENCIA Bernard)
Responsable Groupe devis techniques (THION Ren)
Responsable Groupe Notices (LABADIE Jean-Claude)
Responsable Qualit montage (JEULIN Michle)
Responsable Ventes aux licencis (VENARD Pierre)
Pas de poste OPM en diffusion
Rdacteur(s)
:
Drafter visa
Approbateur(s)
:
Approver visa
:
Supervisor visa
HYNAUX Patrick
Sign le 20/01/2003
MARTIN Joseph
Sign le 21/01/2003
ALLAIRE Xavier
Sign le 21/01/2003
CA 103 141 3
N dInstruction-Instruction
06/02/2002
Date dmission-Ist issue
Vrificateur(s)
004
Indice-Revision
21/01/2003
Date de rvision
1/4
Page-Sheet
Le prsent document est la proprit de ALSTOM. Remis titre This document is the sole property of ALSTOM. It is submitted on a
confidentiel, il ne peut tre communiqu des tiers ni utilis ou reproduit confidential basis and may not be passed on to third parties, used or
quen stricte conformit dautorisations expresses pralables.
reproduced except in exact accordance with prior express permission.
VALIDIT
VALIDITY
DISJONCTEUR
CIRCUIT BREAKER
: GL314
PRESSION SF6
SF6 PRESSURE
: Pre = 0,75 - 0,85 MPa (absolue)
COMMANDE
MECHANISM
: MCANIQUE FK 3.1
: FK3.1 SPRING MECHANISM
DFINITION DES DURES
TIME DEFINITION
DURE DE FERMETURE : Intervalle de temps entre

l'instant de mise sous tension du circuit de fermeture
et l'instant o les contacts se touchent dans tous les
ples.
CLOSING TIME : Interval of time between

energizing the closing circuit and the instant when
the contacts touch in all poles.
DURE D'OUVERTURE : Intervalle de temps entre

l'instant de mise sous tension du dclencheur et
l'instant de la sparation des contacts d'arc sur tous
les ples (ou des contacts du simulateur
commands par la charge fictive).
OPENING TIME : Interval of time between the

instant of energizing the opening release and the
instant when the arcing contacts have separated in
all poles (or simulator contacts controled by the
dummy load).
DURE D'OUVERTURE-FERMETURE : Intervalle

de temps entre l'instant de sparation des contacts
dans tous les ples, et l'instant o les contacts se
touchent dans le premier ple pendant une
manoeuvre de refermeture (refermeture : l'appareil
est referm automatiquement aprs un intervalle de
temps prdtermin -220 ms-).
OPEN-CLOSE TIME : Interval of time between the

instant when the arcing contacts have separated in
all poles and the instant when the contacts touch in
the first ple during a reclosing operation (reclosing
: the equipment is automatically reclosed after a
predetermined interval of time 220 ms-).
DURE DE FERMETURE-OUVERTURE : Intervalle

de temps entre l'instant o les contacts se touchent
dans le premier ple pendant une manoeuvre de
fermeture, et l'instant o les contacts d'arc sont
spars dans tous les ples pendant la manoeuvre
d'ouverture qui lui fait suite.
CLOSE OPEN TIME : Interval of time between the

instant when the contacts touch in the first pole
during a closing operation, and the instant when the
arcing contacts have separated in all poles during
the subsequent opening operation.
CART DE SIMULTANIT ENTRE PLES : Pour la

mme manoeuvre, diffrence de temps maximale entre
les instants o les contacts de ples se touchent la
fermeture et diffrence de temps maximale entre les
instants de sparation des contacts des ples
l'ouverture.
DEVIATION BETWEEN POLES : For the same

operation maximum deviation between the instants
when the poles contacts touch during the closing
operation and maximum deviation between the
instants when the poles contacts are separated
during the opening operation.
CA 103 141 3
06/02/2002
004
Indice-Revision
21/01/2003
Date de rvision
2/4
Page-Sheet
DURES DE FONCTIONNEMENT (en ms tension assigne)

MECHANICAL OPERATING TIMES ( in ms at rated voltage)
DURES DES CHAMBRES
TIMINGS OF CHAMBERS
MANOEUVRE
OPERATION
Minimum Maximum
Fermeture - Closing
Ouverture O1/O2 - Opening O1/O2
Ouverture par bobine MU avec relais Opening with minimum
voltage coil with relay
Fermeture par relais TEC - Closing with relay TEC
Fermeture par relais Allen Bradley - Closing with relay Allen Bradley
Fermeture par relais RE3000 - Closing with relay RE3000
Ouverture par relais TEC O1/O2 - Opening with relay TEC O1/O2
Ouverture par relais Allen Bradley O1/O2 - Opening with relay
Allen Bradley O1/O2
Ouverture par relais RE3000 O1/O2 - Opening with relay RE3000
O1/O2
Fermeture de CO - Closing of CO
Ouverture de CO - Opening of CO
CO
1re Ouverture de O-CO - 1st Opening of O-CO
Fermeture de O-CO - Closing of O-CO
2me Ouverture de O-CO - 2nd Opening of O-CO
82
16
35
102
26
70
87
94
106
20
31
112
122
132
40
54
37
63
82
30
35
16
82
30
102
50
65
26
102
50
DURES DES CONTACTS AUXILIAIRES

TIMINGS OF AUXILIARY CONTACTS
TYPE DE CONTACT - MANOEUVRE
TYPE CONTACT - OPERATION
Type
Type
Type
Type
Type
Type
Type
Type
Type
Type
a / Fermeture de CO - Closing of CO
b / Fermeture de CO - Closing of CO
a / Ouverture de CO - Opening of CO
b / Ouverture de CO - Opening of CO
a / 1re Ouverture de O-CO - 1st Opening of O-CO
b / 1re Ouverture de O-CO - 1st Opening of O-CO
a / Fermeture de O-CO - Closing of O-CO
b / Fermeture de O-CO - Closing of O-CO
a / 2me Ouverture de O-CO - 2nd Opening of O-CO
b / 2me Ouverture de O-CO - 2nd Opening of O-CO
CA 103 141 3
06/02/2002
004
Indice-Revision
Minimum Maximum
82
67
24
34
10
20
82
67
24
34
21/01/2003
Date de rvision
110
92
54
64
30
40
110
92
54
64
3/4
Page-Sheet
CART ENTRE POLES

DEVIATIONS BETWEEN POLES
(en ms tension assigne)

(in ms at rated voltage)
MANOEUVRE
OPERATION
Fermeture Closing rseau network 50 Hz
rseau network 60Hz
Ouverture - Opening
DURES DE REARME
CHARGING TIME
Tension Moteur en
V
Motor Voltage in V
toutes
all
Maximum
5
4
3
(en s tension assigne)

(in s at rated voltage)
Maximum
12
RESISTANCE DE CONTACT DU CIRCUIT PRINCIPAL (avec prise de courant)

(en mW sous courant continu de 100A)
MAIN CIRCUIT RESISTANCE (with HV terminal)
(in mW with a 100A direct courrent)
Type de chambre
Type of chamber
105 /4
105/ 5
105/ 7
105/ 11
105/ 12
CA 103 141 3
Maximum
48
50
52
50
52
06/02/2002
004
Indice-Revision
21/01/2003
Date de rvision
4/4
Page-Sheet
Cette page est intentionnellement blanche.
ALSTOM Transmission & Distribution / Appareillage Haute Tension

130, rue Lon Blum -- BP 1321 -- 69611 Villeurbanne cedex -- France
Tlphone : 33 (0) 4 72 68 34 34 -- Tlfax : 33 (0) 4 72 68 34 96
=>?@
Manual operations
FK 3-1 / FK 3-06 motor-wound spring

operating mechanism
Manual operations
FK 3-1 / 3-06 motor-wound spring
operating mechanisms
for outdoor circuit breakers
Administered by
First issued
Written by
Released by
SEH
15.01.1998
E. Suter/TMA-SEH /hz
E. Suter, TMA-SEH / 21.5.2003
21.5.2003
ALSTOM
48.020.181E/2
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=>?@
Manual operations

operating mechanism
FK 3-X motor-wound spring operating mechanism for outdoor circuit breaker
Contents
21.5.2003
ALSTOM
Page
Introduction
Safety
Manual operations possible
Preparation of operating mechanism for manual operations
Slow closing
14
Slow opening
16
Manual discharge of closing spring
19
Final steps after manual operations are complete
23
48.020.181E/2
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=>?@
Manual operations

operating mechanism
Introduction
This manual describes the following manual operations:
Slow closing
Slow opening
Manual operations as described in these instructions are not necessary in
the course of installation or in normal circuit breaker operation.
The circuit breaker can be slowly closed or slowly opened as required for
adjustment and inspection purposes.
In order to remedy a problem after improper manipulations or in case of
circuit breaker malfunctions, the equipment can be slowly closed or slowly
opened or the closing spring can be manually discharged.
Safety
The 70.00 motor-wound spring operating mechanisms feature state-of-theart design and high operational reliability. They can nevertheless pose a
hazard if used improperly.
The circuit breaker operator must therefore ensure that assigned personnel
Is familiar with locally and nationally applicable safety and accidentprevention regulations, particularly as applicable to high-voltage
switchgear and other high-voltage equipment
Is aware of and comply with the contents of these instructions
Has received technical training on circuit breakers, including operating
mechanisms
Observes safety instructions affixed to the apparatus
Has the duty immediately to report any changes that interfere with safety
Necessary conditions
for performance of
manual operations
21.5.2003
ALSTOM
The circuit breaker is in open position.

The circuit breaker is earthed on both sides.
The control voltage is disconnected.
48.020.181E/2
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=>?@
Safety: general
Manual operations

operating mechanism
Manipulations not in compliance with these instructions pose hazards for

the personnel involved as well as for the motor-wound spring operating
mechanism.
Manipulations on the motor-wound spring operating mechanism that do
not comply with the FK 3-X instructions create a danger of death or injury
to the person performing them. Damage to the motor-wound spring operating mechanism may also result.
DANGER
Personal safety when

performing manipulations on the operating mechanism
Perform only manipulations that comply with the instructions for

FK 3-X motor-wound spring operating mechanisms.
The closing spring is charged after the control voltage is disconnected.

Inadvertent switching operations are possible while performing manipulations on the operating mechanism even though the control voltage is
disconnected.
Injury may result from touching parts that are moving.
WARNING
To discharge the springs, use manual releases to open, close and

reopen with the control voltage disconnected.
Spring operating mechanisms with undervoltage releases open immediately when the control voltage is disconnected.
This can lead to injury when performing manipulations in the spring
operating mechanism.
WARNING
Disable the undervoltage release to prevent unforeseen opening

operations.
When the motor voltage is turned on, the motor immediately begins to
wind the closing spring.
Injury may result from touching parts that are moving and/or springdriven.
WARNING
21.5.2003
ALSTOM
When turning on the control voltage, keep body parts away from
parts of the equipment that are moving and/or spring-driven.
48.020.181E/2
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=>?@
Product safety
Manual operations

operating mechanism
If the spring operating mechanism is operated with no circuit breaker, the

total energy is released inside the spring operating mechanism.
Damage to the operating mechanism may result.
CAUTION
Operate the spring operating mechanism only with the circuit

breaker coupled to it.
If the gas pressure of the circuit breaker is lower than the minimum value
for mechanical switching operation (listed on the warning plate in the
spring operating mechanism), an excessively high energy is released inside the spring operating mechanism.
Damage to the circuit breaker and the spring operating mechanism may
result.
CAUTION
Operate the spring operating mechanism only with a circuit breaker

having a gas pressure higher than the minimum value for mechanical switching operation.
Dust inside the spring operating mechanism can interfere with the functioning of moving parts such as latches, rollers and shafts and can impair
the performance of electrical equipment.
Malfunctions and damage to the spring operating mechanism may result.
CAUTION
Always keep the inside of the spring operating mechanism free of

dust. Always close the cabinet door in correct fashion to bar the entry of dust.
The use of cleansers, rust-preventing oil or sprays can lead to heavy buildups of gum.
This can interfere with the functioning of the spring operating mechanism.
CAUTION
Use only mechanical cleaning aids when performing cleaning

and/or corrective maintenance. If relubrication is necessary, it must
be carried out in compliance with the FK 3-X lubrication instructions.
Moisture inside the spring operating mechanism leads to condensation
and subsequent corrosion of steel parts.
Malfunctions and damage to the spring operating mechanism may result.
CAUTION
21.5.2003
ALSTOM
The heating (anticondensation feature) must always be in operation, regardless of where the circuit-breaker is installed.
48.020.181E/2
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=>?@
Manual operations

operating mechanism
Manual operations possible

The motor-wound spring operating mechanism as delivered is mounted
on the circuit breaker as described in the installation manual.
If the as-delivered condition of the uncoupled operating mechanism has
been modified in error, the following manual operations can be performed in order to restore the as-delivered condition.
Note
21.5.2003
ALSTOM
Fig.
Fig.
Fig.
Fig.
opening
opening
Slow
If
Manual discharge
of closing spring
Slow
Operating mechanism not coupled
Action
No action (asdelivered condition)
Closing spring charged; circuit breaker Manually discharge
position indicator OPEN
closing spring
Closing spring discharged; circuit
Slowly open
breaker position indicator CLOSED 1)
Closing spring charged; circuit breaker 1. Slowly open
position indicator CLOSED 1)
2. Manually discharge
closing spring
Closing spring discharged; circuit
breaker position indicator OPEN
1) If the spring operating mechanism has been operated with no circuit

breaker, consult the manufacturer to identify any possible damage.
48.020.181E/2
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=>?@

operating mechanism
The following manual operations can be performed for inspection purposes and to remedy problems:
Slow
closing
Slow
closing
Slow
opening
Manual discharge
of closing spring
Slow
opening
Operating mechanism mounted on

circuit breaker and
coupled
Manual operations
If
Fig.
Fig.
Fig.
Fig.
21.5.2003
ALSTOM
Action
Closing spring discharged,

circuit breaker position indicator OPEN
For inspection and adjustment
Closing spring charged, circuit
breaker position indicator
OPEN
Circuit breaker must not
be closed
Closing spring discharged,
circuit breaker position indicator CLOSED
Closing spring charged, circuit
breaker position indicator
CLOSED
Slowly close
Slowly close
Manually discharge closing

spring
Slowly open
Slowly open
48.020.181E/2
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=>?@
Manual operations

operating mechanism
Spring position indi If the spring position indicator or the circuit breaker position indicator is
cator and circuit
in an intermediate position, there is a defect in the spring operating
breaker position indimechanism or the circuit breaker.
cator in an intermedi- Before performing manual operations, consult the manufacturer in order
ate position
to diagnose the fault and determine how to remedy it.
Possible positions of the position indicators
Spring position indicator in intermediate position
21.5.2003
ALSTOM
Circuit breaker position indicator in

intermediate position
48.020.181E/2
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=>?@
Manual operations

operating mechanism
Preparation of operating mechanism for manual operations

Prepare cabinet
If
Action
Horizontal rear panel mounting
Remove side panels 78.01

Remove side panel lock nuts 78.20
Swing side panel 78.01 outward and
pull down
Unscrew roof mounting screws 78.18
and lift off roof 78.02
Vertical rear panel mounting
Horizontal mounting shown

78.02
78.18
78.07
78.01
78.19
78.20
78.01 Side panel

78.02 Roof
78.07 Lifting lugs
Disable manual releases
78.18
78.19
78.20
Roof mounting screws

Cover panel
Side panel lock nuts
The manual releases can be inadvertently actuated when performing

manipulations on the spring operating mechanism.
Injury may result from performing manipulations on the spring operating
mechanism without disabling the manual releases.
WARNING
21.5.2003
ALSTOM
Disable the manual releases to prevent inadvertent manual actuation of the spring operating mechanism.
48.020.181E/2
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=>?@
Manual operations

operating mechanism
If
Action
Spring operating mechanism

without undervoltage release
The manual releases are normally disabled.

If not:
Unscrew M6 screws.
Slide manual release disabling feature
70.58 as shown by arrow until manual
releases are disabled.
Retighten M6 screws.

with undervoltage release, with
integral disabling device

with undervoltage release, without disabling feature
Manual release disabling feature 70.58 is

normally not installed in this version.
Install manual release disabling device
70.58 and slide as shown by arrow
until manual releases are disabled.
Tighten M6 screws.
Manual release disabling device
70.13
70.58
70.07
M6
70.58
70.07
21.5.2003
ALSTOM
Manual release disabling

device
Manual CLOSE release
70.13
Manual TRIP release
48.020.181E/2
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=>?@
Manual operations

operating mechanism
Disable undervolt- If the spring operating mechanism is equipped with undervoltage releases
age release
and slow closing or slow opening is necessary, disable the undervoltage
release.
If
Action
Undervoltage release without disabling device

Insert hooked end of disabling device 71.20 and pull magnet out to
the stop.
Then gently tighten the nut by hand.
71.20
Nut
71.20 Undervoltage release disabling device

Undervoltage release with integral
disabling device
Turn disabling lever from service

position to disabled position.
Disabling lever in service position
Disabling lever in disabled position
21.5.2003
ALSTOM
48.020.181E/2
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=>?@
Disable closing latch
if closing spring is
charged
Manual operations

operating mechanism
The closing latch can be inadvertently actuated when performing manipulations on the spring operating mechanism.
Injury may result from performing manipulations on the spring operating
mechanism with the closing spring charged and the closing latch not
disabled.
WARNING
Disable the closing latch in order to prevent inadvertent manual

actuation of the spring operating mechanism.
Insert disabling device 70.71 of closing latch 70.05 and fix to the axle of
manual TRIP release 70.13.
70.05
70.13
70.05
70.13
70.71
Remove safety plate
Closing latch
Manual TRIP release
Closing latch disabling
device
70.71
Remove safety plate 70.48.
70.48
70.96
70.48 Safety plate
21.5.2003
ALSTOM
70.96 Securing screw
48.020.181E/2
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=>?@
Install closing spring
discharging device
Manual operations

operating mechanism
Place closing spring discharging device 71.15 on securing screw 70.96

and the lip of front chassis panel 70.85.
Then turn tie rod 71.08 clockwise by hand until distance sleeve 71.07 of
the device comes to bear on guide socket 70.95.
70.26
71.07
70.95
70.85
70.96
71.08
71.09
70.26
70.85
70.95
70.96
Relieve load on chain
21.5.2003
ALSTOM
Closing chain
Front chassis panel
Guide socket
Securing screw
71.07 Distance sleeve

71.08 Tie rod
71.09 Hex nut
Turn the tie rod clockwise about four more turns to charge closing spring
further. The chain now bears no load.
48.020.181E/2
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=>?@
Manual operations

operating mechanism
Slow closing
The spring operating mechanism has been made ready for manual
operations.
Operating condition
of circuit breaker and
operating mechanism
Positions of position indicators
Spring position indicator shows closing

spring discharged or charged
Tools required
21.5.2003
ALSTOM
Circuit breaker position indicator shows OPEN
70.71
Closing latch disabling device
70.72
Slow-movement device
71.15
Closing spring discharging device
70.58
Manual release disabling plate 1)
71.20
Undervoltage release disabling device 1)
1) Required only for a spring operating mechanism equipped with an undervoltage release but no integral disabling feature
48.020.181E/2
14/26
=>?@
Manual operations

operating mechanism
Install slowmovement device
Lay support plate 70.73 of slow-movement device 70.72 on upper right

distance sleeve 70.76 and bring to bear against operating mechanism
chassis.
Engage hook 70.74 of slow-movement device with pin 70.77 of support
latch 70.78.
Manual closing
Turn hex nut 70.75 clockwise until support latch 70.78 of roller lever
70.11 comes to rest against trip latch 70.16 with an audible snap.
As slow closing proceeds, trip spring 70.20 is simultaneously charged.
Stop sleeve 70.80 prevents overwinding.
The circuit breaker position indicator now shows CLOSED.
70.75
70.73
70.76
70.80
70.11
70.78
70.74
70.77
70.16
70.11
70.16
70.73
70.74
70.75
Operating condition
after slow closing
Roller lever
Trip latch
Support plate
Hook
Hex nut
70.76
70.77
70.78
70.80

Remove slowmovement device
21.5.2003
ALSTOM
Distance sleeve
Pin
Support latch
Stop sleeve
Circuit breaker position indicator shows CLOSED, trip

spring charged
Turn hex nut 70.75 counterclockwise until hook 70.74 is relieved of

enough load to allow removal of slow-movement device 70.72.
48.020.181E/2
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=>?@
Manual operations

operating mechanism
Slow opening
The spring operating mechanism has been made ready for manual
operations.
Verify operating state
spring operating
mechanism

Circuit breaker position indicator shows CLOSED, trip spring

charged
Tools required
70.71
71.15
70.72
Slow-movement device
70.58
71.20
Undervoltage release disabling device 1)
Install slowmovement device
Lay support plate 70.73 of slow-movement device 70.72 on upper right

distance sleeve 70.76 and bring to bear against operating mechanism
chassis.
Engage hook 70.74 of slow-movement device with pin 70.77 of support
latch 70.78.
Relieve load on trip

latch
Use tool to turn hex nut 70.75 clockwise until the torque increases, signalling that the load on trip latch 70.16 has been relieved.
70.75
70.73
70.76
70.80
70.11
70.74
70.77
70.78
70.16
70.11
70.16
70.73
70.74
70.75
21.5.2003
ALSTOM
Roller lever
Trip latch
Support plate
Hook
Hex nut
70.76
70.77
70.78
70.80
Distance sleeve
Pin
Support latch
Stop sleeve
48.020.181E/2
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=>?@
Re-enable manual
releases
Manual operations

operating mechanism
Unscrew M6 screws.
Slide manual release disabling device 70.58 as shown by arrow.
Tighten M6 screws.
70.13
70.58
70.07
M6
70.58
70.07
Manual opening

device
70.13
Manual TRIP release
Use manual TRIP release 70.13 to release trip latch 70.16.

Simultaneously turn nut 70.75 counterclockwise until support latch 70.78
of roller lever 70.11 has moved past trip latch 70.16.
Continue turning nut 70.75 counterclockwise until the load on hook
70.74 is relieved.
At the end of this procedure, trip spring 70.20 is discharged and circuit
breaker position indicator 70.52 shows circuit breaker OPEN.
70.75
70.73
70.76
70.80
70.11
70.74
70.77
70.78
70.16
70.11
70.16
70.73
70.74
70.75
21.5.2003
ALSTOM
Roller lever
Trip latch
Support plate
Hook
Hex nut
70.76
70.77
70.78
70.80
Distance sleeve
Pin
Support latch
Stop sleeve
48.020.181E/2
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=>?@
Manual operations

operating mechanism
Remove slowmovement device
Turn hex nut 70.75 counterclockwise until the load on hook 70.74 is
relieved enough that slow-movement device 70.72 can be removed.
Disable manual releases
Unscrew M6 screws.
Slide manual release disabling device 70.58 as shown by arrow until
manual releases 70.07 and 70.13 are disabled.
Retighten M6 screws.
70.13
70.58
70.07
M6
70.58
70.07
Operating state of
spring operating
mechanism after slow
opening

device
70.13 Manual TRIP release

21.5.2003
ALSTOM
Circuit breaker position indicator shows OPEN, trip spring

discharged
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=>?@
Manual operations

operating mechanism

The operating mechanism has been made ready for manual operations.
Verify operating state
spring operating
mechanism
Spring position indicator shows

spring charged
Circuit breaker position indicator

shows OPEN, trip spring discharged
Tools required
70.71
71.15
71.16
Motor limit switch disabling plate
70.58
Place motor limit

switch in closing
spring discharged
position
Using open-end wrench 71.12 (S = 12 mm), turn the square shaft of the
spring position indicator counterclockwise.
FK 3-1 shown
71.12
71.16
71.16 Motor limit switch disabling plate
Block motor limit

switch in closing
spring discharged
position
21.5.2003
ALSTOM
FK 3-1 shown
71.12 Open-end wrench

(S=12)
Using the open-end wrench, turn the shaft until motor limit switch disabling plate 71.16 can be engaged with the motor limit switch bracket
and the axis of the motor limit switch lever as shown in the drawing.
Blocking the switch in this way prevents the auxiliary switch from rotating
back into the starting position.
48.020.181E/2
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=>?@
Release return stop
Manual operations

operating mechanism
Unscrew return stop clamp shackle screw 71.13 one turn.
70.98
70.02
FK 3-1 shown
71.13
70.02 Return stop

70.98 Return stop clamp shackle
Turn back closing
shaft
71.13 Clamp shackle screw
With the right hand, press crank flywheel 70.30 counterclockwise against
the teeth of pinion shaft 70.97.
At the same time, using the left thumb, turn motor shaft pinion 70.56
counterclockwise until the clearance between roller 70.28 and closing
latch 70.05 is approx. 20-30 mm.
70.28
70.05
FK 3-1 shown
70.56
70.97
70.30
70.05 Closing latch
70.28 Roller
70.30 Crank wheel
21.5.2003
ALSTOM
70.56
70.97
Pinion
Pinion shaft
48.020.181E/2
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=>?@
Discharge spring
Manual operations

operating mechanism
Turn tie rod 71.08 of closing spring discharging device 71.15 counterclockwise to discharge the closing spring. Crank flywheel 70.30 will turn
counterclockwise.
Continue turning tie rod 71.08 until closing spring discharging device
71.15 is free and can be withdrawn.
71.15
71.08
71.08 Tie rod
Operating state of
spring operating
mechanism after
manual discharge of
closing spring
71.15 Closing spring discharging device

The spring operating mechanism now has no stored energy. The indicators
stand as shown below.

spring discharged
Set return stop
WARNING
21.5.2003
ALSTOM
Circuit breaker position indicator

shows OPEN, trip spring discharged
Tighten clamp shackle screw 71.13 to 5Nm 10%.
The return stop will not function properly if the clamp shackle screw is
not tightened to the specified torque.
If the closing spring is being charged with the hand crank under these
conditions and the hand crank is let go before the end position is
reached, it will turn backwards at high speed. Injury may result.
After performing manipulations on the return stop, tighten the

clamp shackle mounting screw to a torque of 5 Nm 10%.
48.020.181E/2
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=>?@
Manual operations

operating mechanism
The return stop will not function properly if the clamp shackle screw is
not tightened to the specified torque.
If the closing spring is being charged by the motor under these conditions and the motor voltage drops out, the closing spring will discharge
by turning the gearing backwards. Damage to the operating mechanism
may result.
CAUTION
After performing manipulations on the return stop, tighten the

clamp shackle mounting screw to a torque of 5 Nm 10%.
Re-enable motor limit Remove motor limit switch disabling plate 71.16 so that the motor limit
switch
switch can function again.
21.5.2003
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=>?@
Manual operations

operating mechanism
Final steps after manual operations are complete

Verify
that
circuit Before performing the final actions, verify that the circuit breaker is in
breaker is OPEN
OPEN position.
Remove closing latch
disabling device
If installed (slow closing or opening with closing spring charged), remove

closing latch disabling device 70.71.
Remove closing
spring discharging
device
If closing spring discharging device 71.15 is installed (slow closing or

opening with closing spring charged), turn tie rod 71.08 counterclockwise until closing chain 70.26 is under load again and closing spring
discharging device 71.15 is free and can be withdrawn.
70.26
71.15
71.08
70.26 Closing chain

71.15 Closing spring discharging
device
21.5.2003
ALSTOM
71.08 Tie rod
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=>?@
Spring operating
mechanisms with
undervoltage release
Manual operations

operating mechanism
Re-enable the undervoltage release.

If
Action
Undervoltage release without

disabling feature
Remove undervoltage release disabling device 71.20.
71.20
Undervoltage release with integral disabling feature

Disabling lever in service position
Turn disabling lever from disabled

position to service position.
Disabling lever in disabled position

71.20 Undervoltage release
disabling feature
21.5.2003
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=>?@
Manual operations

operating mechanism
Remove manual release disabling device.
70.13
70.58
70.07
Manual release disabling feature

70.58 is normally not installed in this
version.
Unscrew M6 screws and remove
manual release disabling device
70.58.
M6
70.58 Manual release disabling

device
70.07 Manual CLOSE release
70.13 Manual TRIP release
21.5.2003
ALSTOM
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=>?@
Final actions on cabinet
Manual operations

operating mechanism
Reinstall side panels 78.01 and roof 78.02.

Lay roof on cabinet and align so that dimensions A, B, C, D are within a
tolerance of 1 mm. The cabinet may have to be straightened in order
to attain the specified tolerance.
Tighten roof mounting screws. After tightening, check dimensions A, B,
C, D; correct if necessary.
78.03
78.18
78.02
78.02 Roof
78.18 Roof mounting screws
78.03
Frame
Install side panels 78.01.

For proper sealing of side panels against cabinet rims, dimension E (side
panel to cabinet clearance) must be no greater than 5 mm.
78.01
78.01 Side panel

Restore to service
21.5.2003
ALSTOM
Connect control voltage.
48.020.181E/2
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Maintenance
Instructions on the handling of used SF6 gas

and decomposition products
Presentation
Introduction
These maintenance directives incorporate measures for avoiding the hazards

involved in the application of SF6 gas to switchgear.
Such directives are protective measures and recommendations for the user
of SF6 switchgear.
Fundamental
rules
Instructions for performance of work on SF6 gas switchgear are given in the
appropriate instruction manuals.
Switchgear may only be opened after the preparations for scavenging have
been completed.
In this module

Topic
Evacuation of SF6 gas apparatus
Opening--up SF6 gas switchgear
Recapitulation of important instructions
03--1999
E ALSTOM
Page
2
3
4
T51--251EN/01
1/4
Maintenance

Evacuation of SF6 gas apparatus
Principle and
precautions
The table below gives the principle of evacuation of SF6 gas apparatus and
precautions to take :
Step
1
2
3
03--1999
E ALSTOM
Action
De--energize apparatus, switch-off where applicable and earth.
Connect the servicing unit to the
gas filling nipple by means of a
hose and using an adsorber filter.
Suck SF6 gas :
-- Into servicing unit or ,
-- After having taken the appropriate safety precautions, exhaust the gas outdoors (observe
the local regulations on emission).
Fill gas compartment if possible
with nitrogen or dry compressed
air at rated pressure and subsequently, discharge outdoors (if
possible through an adsorber filter).
Comment
Where switchgear with considerable decomposition products is

involved, exhaust outdoors only
through an adsober filter.
T51--251EN/01
2/4
Maintenance

Opening--up SF6 gas switchgear
Precautions to take
At the time of the opening--up SF6 gas switchgear, take the precautions below :
S Open--up SF6 switchgear only after the gas has been evacuated and the
pressure inside the apparatus has been reduced to that of atmospheric pressure.
S Put the ventilation system in operation or ensure that fresh air circulates
in some other manner when switchgear which contains decomposition products is opened (e.g. circuit--breaker).
S Wear suitable fresh air breathing apparatus if there is even the slightest
possibility that personnel working on the equipment could be put in danger
through inhalation of hazardous amounts of gas vapor from powdery decomposition products.
S Wear special overalls when working on opened--up SF6 switchgear which
contains powdery decomposition products. After completing work remove
overalls.
S Avoid stirring--up dust and powder from SF6 switchgear. Difficult to remove
dust can be removed with dry non--fibrous rags. A vacuum cleaner should be
used to remove loose dust. The vacuum cleaner filter should be able to retains
particles of a least 1 min size.
S Items (such as rags, vacuum cleaner, throw--away--overalls, gloves, etc.)
which come in contact with the decomposition products must be collected and
neutralized so that the dust cannot be transferred. Before getting rid of these
items neutralize in a 3 percent soda solution for 24 hours. verify the degree
of neutralization after 24 hours. When soda is added, no bubbles should be
result. If there are bubbles repeat the neutralization.
S Under all circumstances ensure that the decomposition products neither
come in contact with skin, eyes, clothes, nor that they are swallowed or inhaled. Pay special attention to cleanliness of body, clothes and work--bench.
Dust or powder that comes in contact with skin must be washed away with
plenty of water.
It is advisable to wash face, neck, arms and hands with soap and plenty of
water before work--breaks and after stoppage of work.
S Avoid eating, drinking, smoking or storing eatables in rooms or outdoors
near to opened SF6 switchgear which may contain arc--decomposed powder.
03--1999
E ALSTOM
T51--251EN/01
3/4
Maintenance

Recapitulation of important instructions
Reminder
Pure, non--contaminated SF6 gas is non--poisonous. Electrical discharges

and fault--switching arcs will give rise to different grades of poisonous decomposition products. In small amounts gaseous decomposition products produce -- within seconds and before any poisonous effects can take place -warning symptoms, such as an unpleasant piercing odor, nasal, mouth and
eye irritations, which enable working personnel to withdraw to safety. Solid
decomposition products (powdery residues from switching) can cause skin
irritations. SF6 is about five times heavier than air, and in the absence of turbulence, results in the gas collecting just above ground level and causing suffocation through a deficiency of oxygen.
Important
instructions
The table below recapitulates the important instructions to follow at the time
of handling of used SF6 gas and decomposition products :
No.
1
6
7
03--1999
E ALSTOM
Instruction
As soon as an unpleasant, piercing odor from decomposition
products becomes perceptible leave the substation room without delay. enter the room only after thorough ventilation or when
wearing suitable oxygen breathing masks (with filtering or fresh
air device).
After disturbances, enter the substation room only after having
thoroughly aired the room or when wearing independent of ambient--air operating oxygen breathing masks, or alternatively, after
verifying by measurement that the ambient air contains at least
17% volume of oxygen, especially if, one has to reckon with the
concentration of SF6 in hazardous amounts.
Enter rooms located below, and connected with the substation-rooms after thorough ventilation only, or when wearing oxygen
breathing masks which operate independent of the ambient--air,
or alternatively, after having verified by measurement that the
ambient air contains at least 17% volume of oxygen.
Ensure that the room ventilation operates satisfactorily, whilst
maintenance work is being performed on SF6 switchgear (discharging and filling of gas, opening and cleaning of equipment).
When working on opened SF6 switchgear protect skin against
contact with gas and avoid swallowing or inhaling of gas. Ensure
body, clothing and work--bench cleanliness. Wear special work-overalls and after completion of work discard latter.
Wash skin which comes in contact with powder deposits with
plenty of water. Before work--breaks and after work wash face,
neck, arms and hands thoroughly with soap and plenty of water.
Do not stir--up powder deposits resulting from arc--switching.
Remove sticky powder with dry rags. Use suitable vacuum
cleaner with paper--filter to remove loose powder. Discard used
items and filter--bags in such a manner that powder deposit does
not spread. Before discarding neutralize used items.
Avoid eating, drinking and storing eatables in rooms with opened
SF6 switchgear which contains powder deposits.
T51--251EN/01
4/4
ALSTOM Transmission & Distribution / Appareillage Haute Tension

130, rue Lon Blum -- BP 1321 -- 69611 Villeurbanne cedex -- France
Tlphone : 33 (0) 4 72 68 34 34 -- Tlfax : 33 (0) 4 72 68 34 96

3 01 1 Circuit Break. GL314 Installation Manual

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3 01 1 Circuit Break. GL314 Installation Manual

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Content

Description and operation

Description of the interrupting chamber

Pole operation (interrupting principle)

SF6 gas monitoring

Packaging - Shipping and storage

Erection general instructions

Erection general procedures

Checking for presence of SF6 gas in poles

Checking for presence of stop ring of the fusible

Lifting and positionning the pole

Installing terminals with preparation of contact surfaces

Installing the operating device

Calculation of the SF6 gas filling pressure for using

Filling with SF6 gas

Electrical wear limits

Electrical contact densimeter threshold inspection

Intervention on the operating device

Replacing the operating device FK3--1

Tooling and accessories

Product safety sheets

The table below gives the circuit--breaker performances :

Rated operating sequence

The table below gives the SF6 gas characteristics :

Auxiliary voltages (usual) :

Description and operation

General description of the circuit-- breaker

Circuit--breaker GL314 with spring operating mechanism FK3-- 1

The table below gives the main parts of the circuit--breaker :

Description and operation

General description of the circuit-- breaker

Pole of the circuit-- breaker

The pole of the circuit--breaker is made up with three main components :

Consisting of one or two ceramic or composite insulators, the support column

Description and operation

General description of the circuit-- breaker

Description and operation

General description of the circuit-- breaker

The operating device is fastened on the housing (3).

Description and operation

General description of the circuit-- breaker

Description and operation

General description of the circuit-- breaker

Description and operation

Description of the interrupting chamber

Fixed contact support

Moving contact support

Fixed contact rod

Description and operation

Description of the interrupting chamber

Description and operation

In CLOSED position the current passes through :

This module contains the stages of the pole operation :

Description and operation

When an electrical or manual opening order is given, the energy accumulated

Continued on next page.

Description and operation

The table below gives the stages of opening :

When the contacts (10) separate, the arc appears and

Continued on next page.

Description and operation

The table below gives the continuation of opening stages :

Description and operation

When an electrical or manual closing order is given, the energy accumulated