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POWERTRONIX

Mizar-Alcor
Service Manual
DT0488

Document : DT0488 English PTX


Revision

Date

Checked

Approved

00

28-07-2009

Pirola G.

Gorlani A.

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R&D SERVICE MANUAL DT0488

Index
1.

4
5

GENERAL ITEMS ......................................................................................................4


1.1 INTRODUCTION...................................................................................................4
1.1.1
GENERAL FAULT IDENTIFICATION PROCEDURE ...................................4
1.2 TOOLS..................................................................................................................5
1.2.1
PORTABLE PC WITH SOFTWARE .............................................................5
1.2.2
OSCILLOSCOPE .........................................................................................5
1.2.3
DIGITAL MULTIMETER( DSM) ....................................................................5
1.2.4
DISCHARGING RESISTOR .........................................................................5
UPS COMPONENTS RECOGNIZING .......................................................................6
2.1 UPS CLOSED .......................................................................................................6
2.2 INNER VIEW WITH SAFETY COVER REMOVED ...............................................7
2.3 REAR UPS DESCRIPTION ..................................................................................8
2.4 UPS-10-15KVA ELECTRONIC PARTS LAYOUT .................................................9
2.5 UPS-20-30KVA ELECTRONIC PARTS LAYOUT ...............................................10
2.6 UPS-10-15KVA BOARDS ..................................................................................11
2.7 UPS-20-30KVA BOARDS ..................................................................................11
2.8 BOARDS LAYOUT..............................................................................................12
2.8.1
UPS-10-15KVA INTERFACE BOARD COMPONENT LAYOUT ................12
2.8.2
UPS-20-30KVA INTERFACE BOARD COMPONENT LAYOUT ................13
2.8.3
CS0150 UPS-10-15KVA UPS-20-30KVA CONTROL BOARD...................14
2.8.4
CS0153 UPS-10-15KVA UPS-20-30KVA POWER SUPPLY BOARD........15
2.8.5
CS0098 RELAY & COMUNICATION BOARD............................................16
2.8.6
SNMP COMUNICATION BOARD...............................................................16
2.8.7
TERMINAL BLOCKS ..................................................................................17
TROUBLESHOOTING .............................................................................................18
3.1 POWER FUSE ....................................................................................................18
3.1.1
UPS-10-15KVA...........................................................................................18
3.1.2
UPS-20-30KVA...........................................................................................20
3.2 CHECK ALL PFC & INVERTER OUT IGBTS. ....................................................21
3.2.1
UPS-10-15KVA...........................................................................................21
3.2.2
UPS-20-30KVA...........................................................................................22
3.2.3
CHECK AUXILIARY POWER SUPPLY CONTROL BOARD......................24
3.2.4
LED STATUS .............................................................................................26
3.2.5
CHECK CONTROL BOARD.......................................................................27
3.2.6
CHECK POWER SUPPLY VOLTAGE........................................................27
3.3 POWER INTERFACE UPS-10-15KVA BOARD..................................................28
3.4 POWER INTERFACE UPS-20-30KVA BOARDS ...............................................30
PC BASED CHECKS AND SETTINGS ....................................................................32
ELECTRICAL DIAGRAM..........................................................................................41
5.1 PCB ELECTRICAL DIAGRAM INDEX ................................................................41
5.1.1
DE1245 UPS GENERAL DIAGRAM 10-15KVA ........................................42
5.1.2
DE0181 IGBT DRIVERS BOARD UPS 10-15KVA .....................................45
5.1.3
DE0182 PRECHARGE & STATIC SWITCH & FEEDBACK BOARD UPS
10-15KVA ...................................................................................................46
5.1.4
DE1244 UPS GENERAL DIAGRAM 20-30KVA ........................................52
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5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
5.1.10
5.1.11
5.1.12
5.1.13
5.1.14

DE0166 PRECHARGE & FEEDBACK BOARD UPS 20-30KVA ................57


DE0167 IGBT DRIVERS BOARD UPS 20-30KVA .....................................61
DE0168 STATIC SWITCH BOARD UPS 20-30KVA...................................62
DE0098 RELAY & COMMUNICATION BOARD.........................................65
DE0138 TEMPERATURE SENSOR PCB ..................................................66
DE0143 BATTERY FUSE PCB (BATTERY 7.2-9AH) / DE0157 BATTERY
FUSE PCB (BATTERY 4.5-5.2AH)...........................................................66
DE0150 CONTROL LOGIC ........................................................................67
DE0153 POWER SUPPLY BOARD ...........................................................78
HF FILTER 10 15 KVA E 20 30 KVA ....................................................79
DE1235 BATTERY STRING.......................................................................80

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WARNING !
The following documentation requires the knowledge and the support of
USER MANUAL .

1. GENERAL ITEMS
1.1

INTRODUCTION

The UPS contains complex electronic control circuits which require a firm understanding
in order to carry out comprehensive fault diagnosis and repair of the equipment.
The aim of the information contained in this chapter is to provide sufficient guidance to
the trained service engineer, to enable successful fault location to printed circuit board
level. When a faulty circuit board or component has been identified, it should be replaced
or returned to the nearest service centre to repair.
The troubleshooting information include the following items :

Component location and identification


Diagnostic information
Troubleshooting procedures
Test procedures

Note: when following the procedures cross referencing is inevitable, therefore


it is recommended that this chapter is read in its entirety, before commencing
work on the equipment.
There is no practical way detecting an impending UPS malfunction, as most problems do
not emerge as a gradual performance degradation. Generally the UPS will either work
correctly or shut down with or without a warning indication.
In the event of a UPS malfunction troubleshooting should be carried out methodically
along the following guide lines.
1.1.1 General Fault Identification Procedure
When first summoned to the UPS fault the immediate action should be to observe and
record the LED indication displayed on the unit operator panel.
a) Determine the UPS power status.
b) Note the control switch configuration, and also the warning horn sequence if it is
operating.
WARNING: during the troubleshooting it will be necessary to power up the
unit whit the side or top covers removed. In this situation exposure
to potentially lethal voltage is possible even whit the input utility
supply switched off.
Take great care at all switch to minimise the risk of contact whit live
voltage, especially when working around the battery or DC bus

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c) Power down the unit, and ensure that the DC Bus Safety discharge check is
carried out.
d) Gain access to the internal components follow the procedure for removing the UPS
covers.
e) Check the status of the UPS fuses refer to the check list on table 1,2,3
f) Apply power and analyse LCD indications
g) Refer troubleshooting chart to identify possible fault
h) Check PFC converter power components. Pag.20 for component location
i) Check inverter power components. Pag.20 for component location

1.2

TOOLS

Special mechanical tools arent required to service the UPS, a normal electricians tool kit
will be adequate. Are necessary insulating gloves and glasses for safety. However to
carry out the check procedures in this chapter the following test equipment will be
required.
1.2.1 Portable PC with software
UPS Maintenance UCT
See the chapter 4
is absolutely necessary for a skilled service engineer because every set point or UPS
logic status or regulation constant can be set or checked only via PC and software
1.2.2 Oscilloscope
A dual trace oscilloscope, which has the ability to sum the two channel, allowing
differential voltage measurements to be made.
For the measure points that it is needed to check it is mandatory to have the
oscilloscope insulated from the supply whit a transformer or battery fed scope.
A storage facility is useful, but not essential.
1.2.3 Digital multimeter( DSM)
A standard digital multimeter is necessary to take essential measurements ; a reference
type could be the FLUKE 70 series multimeter or equivalent.
1.2.4 Discharging resistor
To discharge electrolytic capacitors bank in a short time its necessary use a discharging
resistor , ref. value 10K / 50W nom. Before using discharging resistor verify that
battery circuit breaker is open !

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2 UPS COMPONENTS RECOGNIZING


To do servicing its necessary to recognize UPS parts , so , before troubleshooting ,
some pictures of UPS and parts will be shown in the following pages . To check pictures
its necessary to follow the UPS general schematic diagram (DE1244 and DE1245 )
attached at the end of this document .

2.1

UPS CLOSED
E:P:O: Command
UPS Control Panel

UPS Side Cover panel


UPS Front Cover

BATTERY Front Cover

Fig.1

*** WARNING !! Before removing safety covers after power disconnection , its
necessary to wait for 10 minutes to have discharged inner capacitors . In any case be
careful and never touch circuits or components before a voltage check

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2.2

INNER VIEW WITH SAFETY COVER REMOVED

UPS Power Section

UPS Battery Location

BATTERY Connections

BATTERY String

Fig.2

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2.3

REAR UPS DESCRIPTION

Output
Air window

SNMP-Net Com
Slot location
RS232 & Status
Remote Control
Slot location

Breaker

Tagblock

Fig.3

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2.4

UPS-10-15KVA ELECTRONIC PARTS LAYOUT


LEFT SIDE
Fig.4

HEATSINK

NEUTRAL BAR
Connection

CS0150

DC Busbar
Power Impedence

RIGHT SIDE
Fig. 5
CS0153
CS0182

CS0181

DC
Busbar
Power Impedence

NEUTRAL BAR
Connection

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2.5

UPS-20-30KVA ELECTRONIC PARTS LAYOUT


LEFT SIDE
Fig. 6
CS0167

CS0166

CS0168

CS0153

HEATSINK

DC Busbar
Fuse
NEUTRAL BAR
CONNECTION

Power Impedence

RIGHT SIDE
Fig. 7
CS0150

Fuse

DC Busbar
Power Impendence

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2.6

UPS-10-15KVA BOARDS

This paragraph describes the PCB 's fitted in the UPS,


Subassembly code
0sde 0098
0sde 0101
0sde 0143
0sde 0150
0sde 0153
0sde 0155
0sde 0157
0sde 0162
0sde 0178
0sde 0181
0sde 0182

2.7

Description
Relay Board
EPO Button Board
Fuse Holder x 7-9 Ah
Control Logic 7-30KVA
Aux. Converter
LCD Mimic Display "4*20"
Fuse Holder x 7-9 Ah
Temperature Sensor SMT
Filtro HF Board
PFC & INVERTER Drivers Board
Precharge - Static Switch - Feedback

Diagram

Circuit code

DE0098
DE0101
DE0143
DE0150
DE0153
DE0155
DE0157
DE0138
DE0178
DE0181
DE0182

CS0098
CS0101
CS0143
CS0150
CS0153
CS0155
CS0157
CS0138
CS0178
CS0181
CS0182

Diagram

Circuit code

DE0098
DE0101
DE0114
DE0143
DE0150
DE0153
DE0155
DE0157
DE0138
DE0166
DE0167
DE0168
DE0178

CS0098
CS0101
CS0114
CS0143
CS0150
CS0153
CS0155
CS0157
CS0138
CS0166
CS0167
CS0168
CS0178

UPS-20-30KVA BOARDS

This paragraph describes the PCB 's fitted in the UPS,


Subassembly code
0sde 0098
0sde 0101
0sde 0114
0sde 0143
0sde 0150
0sde 0153
0sde 0155
0sde 0157
0sde 0162
0sde 0166
0sde 0167
0sde 0168
0sde 0178

Description
Relay Board
EPO Button Board
Fan Board
Fuse Holder x 7-9 Ah
Control Logic 7-30KVA
Aux. Converter
LCD Mimic Display "4*20"
Fuse Holder x 7-9 Ah
Temperature Sensor SMT
Precharge & Feedback Borad
IGBT Drivers Board
Static Switch Board
Filtro HF Board

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2.8

BOARDS LAYOUT

2.8.1 UPS-10-15KVA Interface Board Component Layout


Refer to Electrical Diagram :DE0181 - DE0122
Fig. 8
INVERTER
Static Switch
Section

Input
Precharge
Relay

Positive
DC
Battery Fuse

Negative
DC
BatteryFuse

Positive
DC Capacitor
Fuse

Negative
DC Capacitor
Fuse

IGBT
PFC
Section

RESERVE
Static Switch
Section

IGBT
INVERTER
Section

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2.8.2 UPS-20-30KVA Interface Board Component Layout


Refer to Electrical Diagram :DE0166 DE0167 DE0168

Fig. 9
IGBT
OUTPUT
SECTION

Input
Precharge
Thyristor

INVERTER
Static Switch
Thyristor

IGBT
INPUT
SECTION

RESERVE
Static Switch
Thyristor

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2.8.3 CS0150 UPS-10-15KVA UPS-20-30KVA CONTROL BOARD


Refer to Electrical Diagram :DE0150
Fig. 10

SNMP
Connector

Relay Board
Connectors

Fiber Optic
Connector
Parallel
Comunication

LCD Mimic
Display Board
Connectors

Interface
Board
Connectors

LED BAR
UPS STATUS
LED BAR
Processor
STATUS

Battery
Keep Timer

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2.8.4 CS0153 UPS-10-15KVA UPS-20-30KVA POWER SUPPLY BOARD


Refer to Electrical Diagram :DE0153

Fig. 11
Power
Supply
status

Interface
Board
Connector

Input Mains
Connector

Input Reserve
Connector

DC Bus
Connector

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2.8.5 CS0098 RELAY & COMUNICATION BOARD


Refer to Electrical Diagram :DE0098
Fig. 12
FREE VOLTAGE
CONTACTS
UPS STATUS

E.P.O.
Terminal
Connection

DB9
RS232
Comunication
Connector

CONTROL
LOGIC
CONNECTOR

2.8.6 SNMP COMUNICATION BOARD


Fig. 13

NET RJ45 +
status led
CONNECTOR

Config Switch

Control
Logic
Connection

Serial Comport
Status Led
Error Link
Aux
Input/Output
Drycontact

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2.8.7

TERMINAL BLOCKS
Fig. 14

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3 TROUBLESHOOTING
To identify a fault cause please refer to the following items.

3.1

POWER FUSE

F1-F2: Positive and Negative DC BUS.


F3-F4: Positive and Negative BATTERY

3.1.1 UPS-10-15KVA
Refer to Electrical Diagram :DE0182
Refer to Fig.8 UPS-10-15KVA Interface Board Component Layout

Fuse
F2-F4
F1-F3

Value
32A
10x38mm
32A
10x38mm

TAB.2
Protection of
Battery Input
DC BUS

Location
Power Interface BOARD (DE0182)
UPS-10-15KVA
Power Interface BOARD (DE0182)
UPS-10-15KVA

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SCH.2
+DC _Capacitors
PW1
FS1
+DC CS0153

H1
1
2

F1

3
4

1
2

32A 10x38

16_+DC-BUS

F2

3
4

Ef f etto Hall da CS
5

P+5
R3

R4

PW3
Battery _POS

32A 10x38
1
2
3

PW2
+DC _BUS-IGBT

R2

R5
C1
0.1F

1K
A-Battery _POS

150K 0.25W 150K 0.25W 150K 0.25W

P+5

R6
100K 0.25W

R9
R8
R10

6.8K

150K 0.25W

100K 0.25W

P+5

R12

D1

R13

10K 0.25W

1N4148

R14

10K 0.25W

R16

10K 0.25W

09_A-MAINS_L1
12

100K 0.25W

10_A-MAINS_L2

D2

R15

11_A-MAINS_L3

1N4148
2

100K 0.25W

22K 0.25W
R21

R20
+

C3
100uF

C2

R22

10F 16V

100K 0.25W

C4
100uF

PFC_curr_L1

R30

6.8K

R26
22K 0.25W

100K 0.25W
R33

R34

PFC_curr_L2

C5
100uF

22K 0.25W
R31
+

R32

150K 0.25W 150K 0.25W 150K 0.25W


PFC_curr_L3
16_-DC-BUS

H2
Ef f etto Hall da CS
PW10
-DC _BUS-IGBT

2
1

F3
32A 10x38

4
3

2
1

F4

4
3

PW11
Battery _NEG

32A 10x38

3
2
1

FS5
-DC CS0153
PW12
-DC _Capacitors

P+5

R40
1K
C6

A-Battery _NEG

0.1F

Note the location of fuse are different in UPS-10-15KVA compare to UPS-20-30KVA:

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3.1.2 UPS-20-30KVA

Refer to Fig.6/7

UPS-20-30KVA LEFT/RIGHT SIDE electronic parts LAYOUT

Fuse

Value

F1-F3

100A 690V

F2-F4

100A 690V

TAB.3
Protection of

Location

Positive Battery Input


Positive DC BUS
Negative Battery Input
Negative DC BUS

Right side Heatsink (DE1244)


UPS-20-30KVA
Left side Heatsink (DE1244)
UPS-20-30KVA

If you find one or more fuses blown, you have to check firstly
ALL the POWER semiconductors on the UPS

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3.2

CHECK ALL PFC & INVERTER OUT IGBTS.

well locked . If IGBT is damaged , remember that probably the driver circuitry could be
damaged , so the following parts on interface board.
3.2.1 UPS-10-15KVA
CS 0181 have to be tested.
The following diagram detail regards only the driver circuitry for PFC L1 , only to indicate
the part of circuit .
Obviously also PFC L2&L3 and INVERTER L1&L2&L3 driver has to be tested.

SCH.3
INVERTER IN_PHASE L1

P+15

PFC_DRV-TOP

Totem

R5

PFC_G-T

HCPL3120
Z1
R11
10K
Z3

TP1
1
2
3

C3

E
2

R9
270

SMAJ18

ISO1

1N4148

C1
1F R3

D1
R1
1.8K

T1

6
5

10F
DL4744A

2
C9
1F

D5

C7
10F

3
4

PFC_E-T
R13
2.2K +

CDLS4448G
2

DL1
Green

EI22

PFC_DRV-BOTT
1

ISO3

1N4148

C11
1F R17

D7
R15
1.8K

Totem

R19

PFC_G-B

HCPL3120
Z5
R25
10K
Z7

C13

TP2
1
2
3

G
E

R23
270

SMAJ18

P+15

10F
DL4744A
PFC_E-B

CDLS4448G

C15
1F

D9

D11

C19
1F

R27
2.2K +

C17
10F

CDLS4448G
DL3
Green

HF supply 2

HF supply 1

CDLS4448G

C5
1F

D3

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3.2.2 UPS-20-30KVA
CS 0167 have to be tested.
The following diagram detail regards only the driver circuitry for PFC L1 , only to indicate
the part of circuit .
Obviously also PFC L2&L3 and INVERTER L1&L2&L3 driver has to be tested.

SCH.4
INVERTER IN_PHASE L1

DRV_L1-TOP
1

ISO1

1N4148

Totem

R7

G1-T

R10

HCPL3120

Z1
R16
10K

Z4

C4
2

R13
270

R1
1.8K

C1
1F R4

D1

CDLS4448G

E1-T
R19
2.2K +

C13
1F

D7

C10
10F

3
4

CDLS4448G
DL1
Green

EI22

DRV_L1-BOTT
1

Totem

6
7

R28

G1-B

R31

HCPL3120
Z7
R37
10K
Z10 +

C19
2

R34
270

D16

G
E

DL4744A
E1-B
R40
2.2K +

C28
1F

TP4
1
2
3

10F

CDLS4448G

C22
1F

D13

P6KE18CAC250

ISO4

1N4148

C16
1F R25

D10
R22
1.8K

P+15

C25
10F

CDLS4448G
DL4
Green

HF supply 2

10F
DL4744A

HF supply 1

G
E

C7
1F

TP1
1
2
3

D4
T1

P6KE18CAC250

P+15

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CS 0153 AUXILIARY DC/DC CONVERTER BOARD

LED D23

Fig. 15

R50-R51-R52

R53-R54-R55

R57-R58

This board receives power from three different redundant sources :


800Vdc Voltage coming from DC bus ,
400V ac Voltage coming from Reserve ac input
400V ac Voltage coming from Mains ac input
These voltages, rectified are applied to a flyback dc/dc insulated converter that gives
regulated dc voltages on the output to all the boards of the UPS
Each line coming in are protected with resistor on the board.
Name

Description

Value

Note

R57-R58

Positive and Negative DC input

47 ohm

Fig.15

R50-R51-R52

Input Mains AC L1-L2-L3 input

47 ohm

Fig.15

R53-R54-R55

Reserve Input AC L1-L2-L3 input

47 ohm

Fig.15

Output dc voltages status is monitored by a green Led D23 that have to be light while the
Power Supply is running
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Name

Description

ON

OFF

D23

Power Supply status

P+15 Volt Output Present

P+15 Volt Output not


Present

3.2.3 Check Auxiliary Power Supply Control Board

1-Check Input Voltage


1a-DC source Coming from DC BUS
(check between R57& R58 DC BUS Voltage >800Vdc)
1b-AC source Coming from AC Reserve Line
(check between R53 - R54 R55 > 400Vac)
1c-AC source Coming from AC Mains Line
(check between R50 - R51 R52 > 400Vac)
2-Check Output Voltage
3a-DC Output 7.5Volt dc
(check between TP7&TP9 DC Voltage ->7.5Vdc)
3b--DC Output 15Volt dc
(check between TP7&TP4 DC Voltage ->15Vdc)
3c--DC Output Isolated 15Volt dc
(check between TP14&TP12 DC Voltage ->15Vdc)

------------------------------------------------------------------------------------------------------------------Safe-Life Battery remote UPSs location function


During battery discharging , the battery voltage is monitored by the control board ; when
the battery voltage reaches the minimum value the inverter is stopped ;
After few minutes (If SLB function is enabled) the control board sends an off command to
the dc/dc converter that switches off itself , avoiding the deep discharge of the UPS
battery .
The dc/dc converter turns automatically on when mains or reserve ac voltages come
back present .

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CS0150 CONTROL LOGIC BOARD


Refer to Electrical Diagram :DE0150
Fig. 16
SW2-Button
Up-load
software micro

SW1-Button
Not Used

LED BAR
UPS STATUS

LED BAR
Processor
STATUS

LED DL3-Green
Power Supply
+12 Volt
Enabled

LED DL1-Green
Power Supply +5
Volt
Enabled

LED DL2-Yellow
Power Supply +12
Volt
Enabled

DL1= Green ON when Power supply 5Volt Volt is present


DL2= Yellow ON when Power supply 12Volt Volt is present
DL3= Green ON when Power supply 12 Volt is inside the right parameters
SW1=Push Button
SW2=Push Button
Upload STL Software Enable Function
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Every control function of UPS depends by this board ,


Neither jumpers nor trimmers are employed for setting all UPS quantities on this board .
To change parameters its necessary to access to this board through the RS232 interface
communication board (CS0098) with a PC and follow the procedures described in
chapter 4.
No settings are needed , except when a new control board , not set in factory , has to be
placed in substitution of a faulty one.
Here is described meaning and localization of the LED present on the board
3.2.4 LED Status
On the control Logic you will find two LED BAR showing the status of the main block of
the ups.(Ref. to Fig.16 for localization)
Here you will find the meaning of each one.
The first BAR of LED L1-L6 shows the status of the Main blocks of the UPS.
The second BAR of LED M1-M4 show the status of the Microprocessor inside the control.
Name

Colour

Description

ON

OFF

BLINKING

L1

Green

Mains Line Status

MAINS is OK

Mains is not OK

PFC-overload

L2

Green

Battery Status

Battery VOLT-OK

Battery VOLT -NOK

Battery-Prealarm

L3

Green

Inverter Status

RUNNING

NOT RUNNING

INV-overload

L4

Green

Reserve Line Status

Res. Line is OK

Res. Line is not OK

Phase-Rot. ERR

L5

Green

PFC Status

Battery-Charged

PFC-NOT RUNN.

Battery-In Charge

L6

Red

Static Switch Status

Load on Reserve

Load on Inverter

Load not Feed

L7

Yellow

Normal Mode

Synchro-OK

Sync-Not Present

L8

Green

Master

Slave

Parallel Status

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3.2.5 Check Control Board


If at least one of the source input are available (reserve/Mains/Battery)is possible to
check the control Logic board

3.2.6 Check Power Supply Voltage


With references to electrical drawing DE 0150 check the following voltage-on the board

Name

Description

Test Point

Value

P+15

Input Power Supply from CS0152

TP55-TP52

17.5Vdc
(15-20Vdc)

P+7.5

Input Power Supply from CS0152

TP61-TP58

7.5Vdc
(7.5-10Vdc)

P+12

Internal stabilized Power Supply

TP55-TP53

12Vdc
(11.75-12.25Vdc)

P+5

Internal stabilized Power Supply

TP61-TP59

5Vdc
(4.75-5.25Vdc)

P+3.3

Internal stabilized Power Supply

TP61-TP63

3.3Vdc
(3.1-3.5Vdc)

P+1.5

Internal stabilized Power Supply

TP61-TP65

1.5Vdc
(1.4-1.6Vdc)

N-7

Internal Power Supply

TP61-TP67

-7Vdc
(-6/-10Vdc)

P+12Delay

Internal Power Supply Delay

TP61-TP54

12Vdc

After this control is possible to understand the status of the rest of the UPS connecting
the control board through the RS232 interface communication board with a PC and
follow the procedures described in chapter 4.

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3.3

POWER INTERFACE UPS-10-15KVA BOARD

On this board are present all the electrical circuit used to adapt the level to the real used
from control, and all the actuators circuit used to drive the power parts present on UPS :
Here are described all the main component present on board:

Description

IGBT L1 Input PFC


IGBT L2 Input PFC
IGBT L3 Input PFC
IGBT L1 Output INV
IGBT L2 Output INV
IGBT L3 Output INV
Pre-charge Input section RELE
SS-Switch Inverter Thyristor
SS-Switch Reserve Thyristor
Positive Battery Fuse Protection
Positive DC Capacitors Fuse
Negative DC Capacitors Fuse
Negative Battery Fuse Protection
Snubber Capacitors
J1 50-pin Flat Cable Connector to Control Logic CS 0150
J7 40-pin Flat Cable Connector to Control Logic CS 0150
J3 14-pin Flat Cable Connector to Control Logic CS 0150
J2 20-pin Flat Cable Connector to Auxiliary Power Supply CS 0153
CN2 2-Pin Molex Connector to Thermal Sensor C External Battery Box
CN1 2-Pin Molex Connector to Thermal Sensor C Internal Battery Box
CN4 2-Pin Molex Connector Not used
CN3 2-Pin Molex Connector to AUX Contact MANUAL BYPASS
FS1 Faston Feedback +DC-BUS Voltage
FS5 Faston Feedback -DC-BUS Voltage

Figure
17

Ref.
Drawing

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

DE0181-Pag.3
DE0181-Pag.3
DE0181-Pag.3
DE0181-Pag.3
DE0181-Pag.3
DE0181-Pag.3
DE0182-Pag.1
DE0182-Pag.2
DE0182-Pag.3
DE0182-Pag.1
DE0182-Pag.1
DE0182-Pag.1
DE0182-Pag.1
DE0181-Pag.1
DE0182-Pag.6
DE0182-Pag.6
DE0182-Pag.6
DE0182-Pag.6
DE0182-Pag.6
DE0182-Pag.6
DE0182-Pag.6
DE0182-Pag.6
DE0182-Pag.1
DE0182-Pag.1

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UPS-10-15KVA Component Layout


Refer to Electrical Diagram :DE0182 DE0181

Fig.17

19

20

21

10

22

11
23

17
15

16

14
6

18

8
2

14

1
14

24
13

12

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3.4

POWER INTERFACE UPS-20-30KVA BOARDS

On this board are present all the electrical circuit used to adapt the level to the real used
from control, and all the actuators circuit used to drive the power parts present on UPS :
Here are described all the main component present on board:
Description

IGBT Input PFC


IGBT Output INV
Pre-charge Input section SCR
SS-Switch Inverter SCR
SS-Switch Reserve SCR
J2 50-pin CS0166 Flat Cable Connector to Control Logic CS 0150
J6 40-pin CS0166 Flat Cable Connector to Control Logic CS 0150
J4 14-pin CS0166 Flat Cable Connector to Control Logic CS 0150
J3 20-pin CS0166 Flat Cable Connector to Auxiliary Power Supply CS 0153
J5 20-pin CS0166 Flat Cable Connector to PFC Driver CS0167
J7 20-pin CS0166 Flat Cable Connector to INVERTER Driver CS0167
J1 40-pin CS0166 Flat Cable Connector to Staic switch CS0168
J1 20-pin CS0167 Flat Cable Connector to Precharge FeedBack CS0166
J1 20-pin CS0167 Flat Cable Connector to Precharge FeedBack CS0166
J1 40-pin CS0168 Flat Cable Connector to Precharge FeedBack CS0166
CN4 2-Pin Molex CS0166 Connector to Thermal Sensor C Cabinet temp
CN5 2-Pin Molex CS0166 Connector to Thermal Sensor C Ext Battery
temp
CN6 2-Pin Molex CS0166 Connector to Aux contact of bypass breaker
CN7 2-Pin Molex CS0166 Connector Spare_2
CN1 5-Pin Molex CS0166 Connector Mains line to CS 0153
CN2 4-Pin Molex CS0166 Connector Feedback DC-BUS Voltage
CN3 2-Pin Molex CS0166 Second Speed Fan to CS 0114
CN1 5-Pin Molex CS0168 Connector Reserve line to CS 0153

Figure
18

Ref.
Drawing

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

DE0167-Pag.1
DE0167-Pag.1
DE0166-Pag.1
DE0168-Pag.1
DE0168-Pag.1
DE0166-Pag.4
DE0166-Pag.4
DE0166-Pag.4
DE0166-Pag.4
DE0166-Pag.4
DE0166-Pag.4
DE0166-Pag.4
DE0167-Pag.1
DE0167-Pag.1
DE0168-Pag.1
DE0166-Pag.4
DE0166-Pag.4

18
19
20
21
22
23

DE0166-Pag.4
DE0166-Pag.4
DE0166-Pag.1
DE0166-Pag.1
DE0166-Pag.3
DE0168-Pag.1

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UPS-20-30KVA Interface Boards Component Layout


Refer to Electrical Diagram :DE0166 DE0167 DE0168
Fig.18

11

10

17

16

19

18
22
4

12
13

2
7

3
4
15
5

3
9
14
1

3
5

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4 PC BASED CHECKS AND SETTINGS


As the UPS is equipped with LCD panel, most of basic operations can be done by the
user without using additional tools. Although, for the convenience and time save while
executing more complicated operations, the UPS logic control can be accessed also by
PC with dedicated UPS Maintenance UCT program.
This program is also the only way to modify some UPS parameters which are not
accessible through LCD panel.
Necessary things: PC with program installed, serial communication cable DB9-DB9 and
RS232 / Relay board CS0098 (standard on-board).
Below there is a short description of the program and its possibilities.
Few seconds after start, the program will be ready to use. The initial screen is similar to
the following picture:

As there is no standard way of using the program, the informations below contain just the
description of major functions. The user decides, which of them wants to use.
In most of cases it will be necessary to start the transmission between UPS and
computer. To do this, the user must define the serial port number and transmission
speed (usually 2400 bps),

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and click on OK button. After this, program sends control data string to the UPS,
expecting correct response.
This process will be initiated automatically before any try of interaction between PC and
UPS, or can be involved manually by the user (menu Options > Communication mode).
Program remembers parameters (port number, speed, etc.) of last successful
transmission and uses them later as default settings.
Below there is description of main program functions.
Attention: all further explanations refers to the UPS-20-30KVA/ and R&D user access
level. Depending on the program version (R&D, service, user) some functions may be
hidden or disabled.
1. UPS identification button
Opens window containing UPS identification informations (model name, serial
number, firmware version, test date and service contact details). User can read all
the informations from the UPS or the backup file, modify them (except firmware
version) and write back to the UPS.

1
press

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2. UPS configuration button


Opens window containing three tabs as described below:

Main configuration tab

2
press

This tab contains essential UPS parameters: parallel mode and batteries
settings, output parameters (frequency, number of phases), and others.

Nominal values tab

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"Nominal values" tab gives an access to some nominal UPS numeric


settings: output power and voltage, number of phases, battery parameters,
power factor and input/output frequencies.

UPS Real Time Clock tab

This tab lets to control and change UPS internal clock and calendar
settings. The "Update from system" button serves for copying actual
computer time and date to the form.
With any tab, the user can read the informations from the UPS or from the file,
modify them and write back to the UPS.
The program operates (read / write operations) on the parameters which are
present on visible tab only.
3. UPS status and meters button
This button opens the window containing four different tabs, as described below.
All of them (except of the last one called "UDBS Obj.history") use the Idle read
mode to present actual UPS state and meters.
It means that the content of the "UPS status and meters" window is valid only when
the "Idle read" control is activated (green colour).

Otherwise, all the values in the window are not updated and becomes grey to
indicate inactive state.
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Main screen tab

3
press

This tab presents the mimic screen with the simplified diagram of the UPS
and 5 sections with values of measures. When the Idle read mode is active,
all the tab content is refreshed every second.

UDBS object 2 to 9 tab

This tab gives an access to several informations available in UDBS


protocol. The user can choose from 1 to 6 different parameters from the
lists and watch them simultaneously. When the Idle read mode is active, all
the tab content is refreshed every second.
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UDBS object 10 tab

With this tab user can observe several important internal UPS signals. It
can be useful in the case of UPS malfunction, servicing or maintenance.
As for the previous tabs, also this tab content is refreshed every second if
the Idle read mode is activated.

UDBS object history tab

Using this tab user can download event log content from the UPS. Updated
log can be also saved to the file (button "Save to file" or File > Save UPS
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history menu option). Unlikely to previous tabs, this one does not use Idle
read mode.

4. Commands and update button


This button opens the window containing two tabs, as described below.

UPS commands tab

4
press

This tab contains several UPS commands, which can be useful while UPS
service or maintenance. To send the command to the UPS, the user should
choose the command and click "Execute command".

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Software updates tab

"Software updates" tab allows changing the UPS firmware and/or LCD
panel language file, depending on the selected radio button. After clicking
on the "Open file" button, the user chooses the right update file, and the
program controls its content. If the file content is correct, the "Send update
to UPS" button will be enabled and ready to use.

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5. Power/voltage button
This button opens the window with three tabs, containing important internal
numeric values of the UPS. Normally all the values are set correctly in the factory
and there is no need to modify them.

5
press

6. UPS setup button


This button opens "UPS setup" window, which contains some of the power/voltage
UPS values, used while performing unit setup process in the factory.
Except of the functions described above, the program allows creating the UPS backup
file (File > Save UPS backup option), saving Program Event Log, UPS History Log,
changing the interface language, supervising the transmission, etc.

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5 ELECTRICAL DIAGRAM
5.1

PCB electrical diagram index


-

DE1245
DE0181
DE0182
DE1244
DE0166
DE0167
DE0168
DE0098
DE0138
DE0143
DE0150
DE0153
DE0155
DE0157
DE0178
DE1235

UPS general diagram 10-15 kVA


IGBT Drivers Board UPS 10-15kVA
Precharge & Static Switch & Feedback Board UPS 10-15kVA
UPS general diagram 20-30 kVA
Precharge & Feedback Board UPS 20-30 kVA
IGBT Drivers Board UPS 20-30 kVA
Static Switch Board UPS 20-30 kVA
Relay & Communication Board
Temperature sensor PCB
Battery Fuse PCB (7.2-9Ah)
Control Logic
Power Supply Board
LCD Mimic Display
Battery Fuse PCB (4.5-5.2Ah)
H-F Filter 10-15kVA 20-30 kVA
Battery String

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31
31

23
C1

C2

15

20

15

22
21

C3

40F 400-450V
40F 400-450V

0SDE0182

PW16

40F 400-450V
FS8

FS6

FS7

78
77
76

VT1

0CEVTM2204P16W

NEUTRAL FAN
AUX FAN
PHASE FAN

L1

95

TO +DC_BUS DP1549

96

75

74

0SDE0181

Pag. 3

PW4

PW4

PFC&INVERTER DRIVER L1

Pag. 3

PW4

PFC&INVERTER DRIVER L2

J1[1..14]

PW3

PW3

J1[1..14]

0SDE0181

PW3

101

97

93

L4

L5

L6

102

98

94

11 10

PW16

CM1173

PW5,PW9,PW11

CE2
4700F
420V

PW32

PW33

PW34

PW35

PW36

HF FILTER

NEUTRAL BAR
DP1599

CE1
4700F
420V

FROM PW13

PW2
PW1

PW5

TO PW13

J5[1..14]
PW18

TO PW14

99

103

FROM PW15

Pag. 2

PW15

TO PW15
L2

L3

FROM PW18

FS16

FS15

Precharge Static switch & Feedback Board

PW21

PW20

PW19

TO NEUTRAL BAR

UPS_GND

TO CM1599

12
13
PW4
PW6

PW13

100

104

I5
F4 FUSE 50A

UPS_GND

10

55

11

32A

38

56

12

I4

39

57

L1

L2

L3

GND 17

13

40

UPS_GND

PW24,PW28,PW30

+DC BUS DP1549

CE4
4700F
420V

CE3
4700F
420V

-DC_BUS DP1549

32A

31

46

TO NEUTRAL BAR
TO NEUTRAL BAR

3
4
PW8

PW7
J4[1..14]

PW9

Pag. 3

J1[1..14] PFC&INVERTER DRIVER L3

0SDE0181

I3

33
34

PW8

PW7

PW6

HF FILTER

PW26

PW25

PW27
PW9
PW18

PW2

PW28

PW21
PW3

PW3
PW11
FS14
FS13
FS12

73

0SDE162

Cabinet Temp.

Trasduttore di temperatura2
0SDE162

FROM PW1 0SDE0182

L1-BYPASS
L2-BYPASS
L3-BYPASS

35
36

32A

AUX CONTACT

I2

37

52

32 32 32

54

53

6
7

32A 41

PW22
PW4
TO PW16 HF FILTER

30

24
J6[1..14]

71/72
1
2

1
2

0SDE0155
LCD BOARD

1
2

K1

J1[1..26]

0SDE0098
RELAY BOARD

L1
8

49
42
PW23
PW5

29

26
25

PW14

79/80

K1
1
2

J1[1..26]

J2[1..20]

Page. 42 of 80

R&D SERVICE MANUAL DT0488

50
43
PW24

PW10

PW20

PW29

C6

15

15

J2[1..20]

J3[1..26]

SNMP
J3[1..26]

PW13

L2

I1

51

47

I6 63A

4
5

48
44

16 17 18

C5

10F 400-450V

C4

10F 400-450V

PW1

L3
N

L1
L2
L3
N
GND

14

PW11
PW12

PW30
PW31

C9

C8

10F 400-450V

C7

10F 400-450V

CN2

CONTROL LOGIC & SIGNALLING

FROM NEUTRAL BAR

PW15

PW2
PW2
PW1
PW2
PW1

PW14

PW17

PW6
PW5

FS10

19

10F 400-450V

0SDE0153

PW12

PW6

PW17

0SDE0150

CN1

PW5

FS11

AUX CONVERTER

81/82

J1[1..50]
J4[1..50]

15

45

UPS_GND

15

15

FS4
TO NEUTRAL BAR

61 62 63

68
67

J7[1..40]
J5[1..40]

PW6
PW5

CN3

66 65 64

10F 400-450V

TO NEUTRAL BAR

FROM + DC_BUS

J3[1..14]
J6[1..14]

PW35

92

27

CM1173
FROM - DC_BUS

PW10

FS9
J2[1..20]
J7[1..20]

COM
16

58

I5
F2 FUSE 50A

P12

91

P6

1Floor

FS3
CN2
CN3

59

90

P5

P11

1
2

(Batt 2+)
P10

1
2

89

P4

87 88

2Floor

1
2

I5
F3 FUSE 50A

86

1
2

(Batt 1-)

P9
P3

1
2

85

P8
P2

83

84

1
2

I5
F1 FUSE 50A

P1

1
2

3Floor

1
2

RESERVE
UPS INPUT
EXT BATTERY
P7

FS2
CN4

CN1

1
2

PW1

1
2

I553989
10x7Ah

+
I553977
10x7Ah

1
2

I553985
10x7Ah

+
I553973
10x7Ah

1
2

I553993
10x7Ah

+
I553981
10x7Ah

UPS general diagram 10-15kVA


5.1.1 DE1245

UPS OUTPUT

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PW4
L1
FS2
AC_Capacitor_L1
PW6
L2
FS3
AC_Capacitor_L2
PW8
L3
FS4
AC_Capacitor_L3

FS9
To INVERTER Capacitor L1
PW14
From INVERTER Inductor L1

F3
32A 10x38

F1
32A 10x38

4
3

3
4

2
1

PW12
-DC _Capacitors

PW1

32A 10x38

F2

+DC _Capacitors

1
2

K1

F4

R1
56R 10W

R7
56R 10W

R11

4
3

56R 10W

32A 10x38

3
4

735-3A-C-T SONG CHUAN

K-NEG_1
G-POS_1

G-NEG_2
K-NEG_2

G-POS_2

G-NEG_3
K-NEG_3

G-POS_3
K-POS_4
G-POS_4

K-NEG_4
G-NEG_4

G-POS_5

K-NEG_5
G-NEG_5

G-POS_6

K-NEG_6
G-NEG_6

K-POS_1
G-NEG_1

15

20

14

13

13

14

20

15

2
27

28

22

16

16
S1
SK25UT

22

28

S2

K-POS_2

K-POS_3

K-POS_5

SK25UT

K-POS_6

PW22

PW23

H1
Ef f etto Hall da CS

H2
Ef f etto Hall da CS
5

H3

ACS754

H4

ACS754

H5

ACS754

PW5
L1-Inv erter Inductor

PW7
L2-Inv erter Inductor

PW9
L3-Inv erter Inductor

PW13
UPS OUTPUT L1

PW15
UPS OUTPUT L2

FS15 FS16

NEUTRAL

NEUTRAL_FAN

FS8

AUX FAN

FS7

PHASE_FAN

FS6

PW18
UPS OUTPUT L3

TO PFC INDUCTOR

PW11
Battery _NEG

PW3
Battery _POS

Page. 43 of 80

R&D SERVICE MANUAL DT0488

1
2
3

1
2
3

1
2
3

FS10
To INVERTER Capacitor L2
PW16
From INVERTER Inductor L2

2
1

1
2

27
2

FS11
To INVERTER Capacitor L3
PW17
From INVERTER Inductor L3

FS12
To RESERVE Capacitor L1
PW19
From RESERVE Line L1

PW20
From RESERVE Line L2

FS13
To RESERVE Capacitor L2

FS14
To RESERVE Capacitor L3
PW21
From RESERVE Line L3

PW10
-DC _BUS-IGBT
FS5
-DC CS0153

PW2
+DC _BUS-IGBT
+DC CS0153
FS1

3
2
1
1
2
3

2
1

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PW3
PFC_INDUCTOR

1
2
3

H1
ACS754xCB-050
5

15

23
22
21
16

28
24

PW2

Q2
SK50GB12T4T
INV_G-T
INV_E-T

+DC

PFC_G-T
PFC_E-T

1
2

23
22
21
16
15

H2
ACS754xCB-050
5

PW4
INV_INDUCTOR

Page. 44 of 80

R&D SERVICE MANUAL DT0488

PW1

28
24

INV_G-B
INV_E-B

PW6

1
2
3

Q1
SK50GB12T4T

C21
2.2F
850V
PHB

-DC

PFC_G-B
PFC_E-B

PW5

3
4
5
-DC

1
2

11
12
13
14

+DC

14
13
12
11
5
4
3

Powertronix spa reserves the right to modify this document without notice

PW3
PFC_INDUCTOR

P+15

R9
270

T1

PFC_DRV-TOP

D3

D1

C5
1F

C9
1F
DL1
Green

2
3

Z3

ISO1

Totem

Totem

10F

C7

10F

C3

HCPL3120

DL4744A

R13
2.2K +

ISO3

C13

HCPL3120

+
10F

6
7

R5

C1
1F R3

C11
1F R17
R19

R25
10K

R11
10K

Z5

Z1

1
2
3

1
2
3

TP1

TP2

C21
2.2F
850V
PHB

PFC_G-T

G
E

PFC_E-T

PFC_G-B

PFC_E-B

28
24

Q2
SK50GB12T4T
INV_G-T
INV_E-T

1
2

PW2
+DC

HF supply 1
HF supply 2

23
22
21
16
15

P+15

R2
1.8K

T2

R10
270

2
3

EI22

R24
270

R16
1.8K

P+15

P+5

1
6
5
4

D2
1N4148

INV_DRV-TOP

D4

D6

D8
1N4148

INV_DRV-BOTT

D10

D12

C16
1F

R28
2.2K

Z4
C6
1F

R14
2.2K
C10
1F

2
3

2
3

ISO2

Totem

C4
10F

HCPL3120

C8
10F

C14

10F

C18
10F

C12
1F

C2
1F

R18

R20

PW4
INV_INDUCTOR

INV_curr

Totem

DL2
Green

ISO4

HCPL3120

Z8
DL4744A

DL4
Green

R34 1K

H2
ACS754xCB-050
5

C20
1F

1
2
C23 1F

1N4148

CDLS4448G
1

D5
CDLS4448G

6
5
4

2
3

Z7
DL4744A

C17
10F

PW1
+DC

PFC_G-T
PFC_E-T

Q1
SK50GB12T4T
28
24

1
2

INV_TEMP

P+5

DL4744A

R1
1.8K

HF supply 1
3

EI22

D7

PFC_DRV-BOTT

1N4148

C15
1F

R27
2.2K +

23
22
21
16
15

INV_G-B
INV_E-B

R30 10R

CDLS4448G

R4

R6

R12
10K

R26
10K

Z2

Z6

1
2
3

1
2
3

TP3

TP4

INV_G-T

INV_E-T

INV_G-B

P+15 P+5

INV_E-B

INV_TEMP
PFC_TEMP

INV_curr
INV_DRV-BOTT
INV_DRV-TOP
PFC_curr
PFC_DRV-BOTT
PFC_DRV-TOP

HF supply 1
HF supply 2

TP5

J1

1
2
3
4
5
6
7
8
9
10
11
12
13
14

CON14

TP6

Page. 45 of 80

R&D SERVICE MANUAL DT0488

SMAJ18

1
2
2
1

1
2
1
2

1
2
SMAJ18

1
2
DL3
Green

C19
1F

P+5

PFC_G-B
PFC_E-B

R33
5K

1
2

CDLS4448G

1
2
2
1
R29 10R
R32
5K

P+15

D9
CDLS4448G

D11
CDLS4448G

PFC_TEMP
PFC_curr

PW6
-DC

R15
1.8K

R23
270

R31 1K

PW5

1
2
2

1
2
1
2

CDLS4448G
CDLS4448G

1
2

8
5
-DC

11
12
13
14
3
4
5

1
2

8
5
14
13
12
11
5
4
3

1
2

2
1
2
1
2

2
1

1
1

H1
ACS754xCB-050
5

C22 1F

HF supply 2

P+5

1
2
3

1
1
2
3

IGBT Drivers Board UPS 10-15kVA


5.1.2 DE0181

SMAJ18

SMAJ18

Powertronix spa reserves the right to modify this document without notice

K1

R1
56R 10W
Ceramic

R7

R11

56R 10W
Ceramic

2
R39

735-3A-C-T SONG CHUAN

1N4007

D3

56R 10W
Ceramic

1.5K 0.25W

PW5
L1-Inv erter Inductor

PW7
L2-Inv erter Inductor

PW9
L3-Inv erter Inductor

DRV_Precharge-MAINS

16_+DC-BUS

R3

FS1
+DC CS0153

R5

PW2
+DC _BUS-IGBT

R4

R33

R34

150K 0.25W 150K 0.25W 150K 0.25W

6.8K

R8

6.8K

R20

R32

150K 0.25W 150K 0.25W 150K 0.25W


16_-DC-BUS

PW10
-DC _BUS-IGBT

1
2

F1
32A 10x38

R6
100K 0.25W
R10
100K 0.25W
R12
100K 0.25W

R15
100K 0.25W
R22
100K 0.25W
R30

F3

100K 0.25W

2
1

32A 10x38

3
4

4
3

+DC _Capacitors
PW1

F2

32A 10x38

C2

P+5

3
4

P+5

R16

C1
0.1F

D1

H1

C5
100uF

10K 0.25W

10K 0.25W

10K 0.25W

1K

R2

Ef f etto Hall da CS
5

R40
1K

PW3
Battery _POS

A-Battery _POS

R26
22K 0.25W

C3
100uF

PFC_curr_L1

PW11
Battery _NEG

22K 0.25W
R31

C4
100uF

PFC_curr_L2

P+5

H2
Ef f etto Hall da CS

PFC_curr_L3

R13

R14

4
3

1N4148

D2

1N4148

150K 0.25W

R9

1
2

P+5

F4

10F 16V

2
1

32A 10x38

R38
180

P+15

R37
180

PW12
-DC _Capacitors

PW4
L1

FS2
AC_Capacitor_L1

FS3
AC_Capacitor_L2

R36
180

D4
Y ellow

FS5
-DC CS0153

0.1F

C6

09_A-MAINS_L1

10_A-MAINS_L2

11_A-MAINS_L3

TP2

22K 0.25W
R21

Neutral
FS18

Page. 46 of 80

R&D SERVICE MANUAL DT0488

PW6
L2

27K 0.25W
R25

PW8
L3

27K 0.25W
R24
27K 0.25W
R29

R19

27K 0.25W
R23
27K 0.25W
R28
27K 0.25W

R18

27K 0.25W
R27
27K 0.25W

R17

FS4
AC_Capacitor_L3

06_V-MAINS_L1

07_V-MAINS_L2

08_V-MAINS_L3
27K 0.25W

R35
180

2
1

1
2
3

3
2
1

1
12
2

A-Battery _NEG

Neutral
FS17

Precharge & Static Switch & Feedback Board UPS 10-15kVA


5.1.3 DE0182

TO PFC INDUCTOR

Powertronix spa reserves the right to modify this document without notice

R56
270

P+15

R55
270

P+15_Local

R43 10

R58
270

R59
270

1
Q4
CJD210

1
Q3
CJD200

P+15_Local

R46 10

R57
270

2
Q1
3 CJD200

Green

DL1

3
Q2
2 CJD210

2
3

3
2

R60
270

R61
2.2K

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

C8

C9

C12

C13

C16

C17

6
1

T1

T2

4
5
2
3

5
2

D5
CDSL4448G

D6

R41 33

R45 33

R50 33

CDSL4448G
D7
R47 33

CDSL4448G

R54 33

CDSL4448G
D9
R51 33

D8

CDSL4448G

FERRITE EI18

6
1

T3

5
2

FERRITE EI18

6
1

FERRITE EI18

D10
CDSL4448G

R42
1K

R44
1K

R48
1K

R49
1K

R52
1K

R53
1K

C7
0.1F 63V

C10
0.1F 63V

C11
0.1F 63V

C14
0.1F 63V

C15
0.1F 63V

C18
0.1F 63V

G-POS_1
K-POS_1

K-NEG_1
G-NEG_1

G-POS_2
K-POS_2

K-NEG_2
G-NEG_2

G-POS_3
K-POS_3

K-NEG_3
G-NEG_3

L1

L2

L3

TP4

Page. 47 of 80

R&D SERVICE MANUAL DT0488

DRV_SS-INV_HF0

DRV_SS-INV_HF1

C19
10F 25V

P+15_Local

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R77
270

P+15

R76
270

P+15_Local

R64 10

R79
270

R80
270

1
Q8
CJD210

1
Q7
CJD200

P+15_Local

R67 10

R78
270

2
Q5
3 CJD200

3
Q6
2 CJD210

2
3

3
2

Green

DL2

Not Mounted

R81
270

R82
2.2K

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

C21

C22

C25

C26

C29

C30

6
1

T4

T5

4
5
2
3

5
2

D11
CDSL4448G

D12

R62 33

R66 33

R71 33

CDSL4448G
D13
R68 33

CDSL4448G

D16
CDSL4448G

R75 33

CDSL4448G
D15
R72 33

D14

CDSL4448G

FERRITE EI18

6
1

T6

5
2

FERRITE EI18

6
1

FERRITE EI18

Not Mounted

R63
1K

R65
1K

R69
1K

R70
1K

R73
1K

R74
1K

C20
0.1F 63V

C23
0.1F 63V

C24
0.1F 63V

C27
0.1F 63V

C28
0.1F 63V

C31
0.1F 63V

G-POS_4
K-POS_4

K-NEG_4
G-NEG_4

G-POS_5
K-POS_5

K-NEG_5
G-NEG_5

G-POS_6
K-POS_6

K-NEG_6
G-NEG_6

L1

L2

L3

TP5

Page. 48 of 80

R&D SERVICE MANUAL DT0488

DRV_SS-BY _HF0

DRV_SS-BY _HF1

C32
10F 25V

P+15_Local

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R86
220
K2

C34

4.4F
320Vac
POLY PROPILENE

C35
1000pF

1
Q9
IRFD110

3
2

HF supply 2

6
HF supply 1
T7
VAC4097X055
1

P+15

Powertronix spa reserves the right to modify this document without notice

VOUT_L1_FAN

N.O.

FS7

TP6

3F
320Vac
POLY PROPILENE

TP7

AUX FAN

FS8

NEUTRAL_FAN

16
2
9
14
R107 47
R109 47

C33

56

P+15

R85
220

D17

FS6

PHASE_FAN

56
R94

R106
1K

R93

Page. 49 of 80

R&D SERVICE MANUAL DT0488

56

Q10

56

3
11

R105
C38
100F 35V

56

1N4007

220Vac Fan
Supply

U1
SG3525
VREF
+V
COMP
OUTB

OUTA

56

R104

56
R92
TP9

R103

R91

56

4
4
10

56

R102

R84
220

R95
100

13
15
VC
VCC
-V
GND

DISC
RT

OSC
SD

CT

SY NC
CSS

R101

56

IRFD110

56

56

56
R90

TP8

R99

R100

2
1

DRIV ERS SUPPLY

56

P+15

+
1
12
5
7
6
3
8

C39
10F

56

R98

56
R89

R83
220

5.6K

R110

47

R108

C36
10F

FAST-SPEED

C37
1nF

R97

R88

56

56

R96

R87
4

1
2

FS9
To INVERTER Capacitor L1

82

82

82

C40

C43

13

14

20

15

G-NEG_1

K-POS_1

82

R114R115R116R117 0.1F MABA01

K-NEG_1
G-POS_1

G-NEG_2
K-NEG_2

G-POS_2

G-NEG_3
K-NEG_3

G-POS_3

22

R137R138R139R140
22

22

22

82

28

22

82

82

K-POS_3

K-POS_2

S1
SK25UT

16

82

R118R119R120R121

22

22

22

22

R141R142R143R144

C46

22

22

K-POS_5

22

22

0.1F MABA01 R160R161R162R163

28

S2
SK25UT

PW22

PW23

R124

27K 0.25W

R136

27K 0.25W

12_V-OUT_L1

13_V-OUT_L2

14_V-OUT_L3

R113

27K 0.25W

R112

27K 0.25W

R111

ACS754

H5

27K 0.25W

R122

R134

27K 0.25W

27K 0.25W

R123

R135

27K 0.25W

27K 0.25W

4
P+5

C44
1F

P+5

ACS754

H4

VOUT_L1_FAN

R153
1K
0.25W

C42
1F

R154
1K
0.25W

P+5

H3

ACS754

C41
1F

1
2
3

21_A-OUT_L1

PW14
From INVERTER Inductor L1

FS10
To INVERTER Capacitor L2
PW16
From INVERTER Inductor L2

R130
27K 0.25W

R127
27K 0.25W

R129
27K 0.25W

R133
27K 0.25W

R126
27K 0.25W

R128
27K 0.25W

R132
27K 0.25W
22

22

13

22

1
2
3
22_A-OUT_L2

R155
1K
0.25W

NEUTRAL

FS15 FS16

PW13
UPS OUTPUT L1

PW15
UPS OUTPUT L2

PW18
UPS OUTPUT L3

TP10 TP11

Page. 50 of 80

R&D SERVICE MANUAL DT0488

R125
27K 0.25W

R131
27K 0.25W
22

0.1F MABA01

C45
0.1F MABA01

22

R156R157R158R159

K-POS_4
G-POS_4

K-NEG_4
14

20

1
2
3

FS11
To INVERTER Capacitor L3
PW17
From INVERTER Inductor L3

FS12
To RESERVE Capacitor L1

G-NEG_4

G-POS_5

K-NEG_5

22

K-POS_6

R183

22

16

22

R191

G-NEG_5

C47
0.1F MABA01

C48
0.1F MABA01

22

R182

22
22

R181

22

15

R152
R180

22

23_A-OUT_L3

22
22

22

2
22

R151

R190

22
R148

27
22

R150

R189

22
R147
G-POS_6

22

R149

R188

22
R146
K-NEG_6

R179

PW19
From RESERVE Line L1

R167
27K 0.25W

22

PW20
From RESERVE Line L2

R166
27K 0.25W

R187

27
2

R145

G-NEG_6

22

FS13
To RESERVE Capacitor L2

R165
27K 0.25W

R171
27K 0.25W

22

R178

R164
270K 0.25W

R170
27K 0.25W

R177

22

FS14
To RESERVE Capacitor L3
PW21
From RESERVE Line L3

R169
27K 0.25W

R175
27K 0.25W

22

R186

R168
270K 0.25W

R174
27K 0.25W

20_V-RES_L3

02_V-INV_L3
19_V-RES_L2

R173
27K 0.25W

R185

00_V-INV_L1

01_V-INV_L2
18_V-RES_L1

22
R176
22
R184

R172
270K 0.25W

SIG_SYNCRO

Powertronix spa reserves the right to modify this document without notice

FROM J4
CS0150
FROM CONTROL LOGIC BOARD CS0150
FROM J5
CS0150

J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
FLAT 50 VIE
J7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

FLAT 40VIE

P+5

06_V-MAINS_L1
07_V-MAINS_L2
08_V-MAINS_L3
18_V-RES_L1
19_V-RES_L2
20_V-RES_L3
00_V-INV_L1
01_V-INV_L2
02_V-INV_L3
12_V-OUT_L1
13_V-OUT_L2
14_V-OUT_L3
09_A-MAINS_L1
10_A-MAINS_L2
11_A-MAINS_L3
03_A-INV_L1
04_A-INV_L2
05_A-INV_L3

P+15 P+7.5 P+5

J3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
FLAT 14VIE

P+5

DRV_SS-INV_HF0
DRV_SS-INV_HF1
DRV_SS-BY_HF0
DRV_SS-BY_HF1

27_INVERTER_TEMP
28_PFC_TEMP

J2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
FLAT 20VIE

CN3
BY-PASS ON

P+15

P+7.5

ENABLE _DC/DC

ISO_N-15

ISO_P+15

R192 1K

R193 1K

P+15

P+15

TP12

J4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CON14

P+5 P+15

25_INT-BATT_TEMP

26_EXT-BATT_TEMP

TP13

AUX_BY-PASS_ON

FROM TEMPERATURE SENSOR CS0138


TP14

TP15

SPARE_2

FROM AUX CONTACT OF BYPASS BREAKER

CN2
EXT BATTERY TEMP

CN1
CABINET TEMP

FROM AUX CONVERTER CS0153

FROM J7 CS0153
CN4
SPARE_2

CS0181 PHASE
L1

FREE CONTACT

03_A-INV_L1
DRV_L1-BOTT_INV
DRV_L1-TOP_INV
PFC_curr_L1
DRV_L1-BOTT_ING
DRV_L1-TOP_ING
HF supply 1
HF supply 2

CS0181
PHASE L2

J5

1
2
3
4
5
6
7
8
9
10
11
12
13
14

CON14

P+5 P+15

27_INVERTER_TEMP
28_PFC_TEMP

04_A-INV_L2
DRV_L2-BOTT_INV
DRV_L2-TOP_INV
PFC_curr_L2
DRV_L2-BOTT_ING
DRV_L2-TOP_ING

HF supply 1
HF supply 2

J6

1
2
3
4
5
6
7
8
9
10
11
12
13
14

CON14

TO PFC&INVERTER DRIVERS BOARDS CS0181

CS0181
PHASE L3

17_A-BATTERY

P+5 P+15

05_A-INV_L3
DRV_L3-BOTT_INV
DRV_L3-TOP_INV
PFC_curr_L3
DRV_L3-BOTT_ING
DRV_L3-TOP_ING

HF supply 1
HF supply 2

A-Battery _NEG

A-Battery _POS

Powertronix spa reserves the right to modify this document without notice

Page. 51 of 80

R&D SERVICE MANUAL DT0488

21_A-OUT_L1
22_A-OUT_L2
23_A-OUT_L3
16_+DC-BUS
16_-DC-BUS
17_A-BATTERY

25_INT-BATT_TEMP
26_EXT-BATT_TEMP

ISO_N-15
ISO_N-15
ISO_P+15
ISO_P+15
DRV_L1-TOP_INV
DRV_L1-BOTT_INV
DRV_L2-TOP_INV
DRV_L2-BOTT_INV
DRV_L3-TOP_INV
DRV_L3-BOTT_INV
DRV_L1-TOP_ING
DRV_L1-BOTT_ING
DRV_L2-TOP_ING
DRV_L2-BOTT_ING
DRV_L3-TOP_ING
DRV_L3-BOTT_ING
DRV_Precharge-MAINS

SIG_Sy ncro
FAST-SPEED
ENABLE _DC/DC
AUX_BY-PASS_ON
SPARE_2

FROM J6
CS0150

P7

L1
L2

L1-BYPASS
L2-BYPASS
L3-BYPASS

I3

63A

63A

25
26

19

AUX CONTACT

I2

20

48

10 10 10

49

6
7

21

17

16

50

63A

11
11
11

4
5
6

1
PW4

PW1

CM1173

UPS_GND

27

AUXSILIARY CONTACT BY -PASS

PW6

HF FILTER
PW25
PW7
PW8

PW26
PW27
PW9

PW2

PW18

PW28

PW21
PW3

72
71

K1
1
2
EXT. BATTERY TEMP.

69-70
65-66
25-26

PW2
PW3

CABINET TEMP
2nd SPEED

98
10
8
9

L1
DSM192
L2

96

94

92

AUXSILIARY CONTACT BY -PASS

95

93
DSM192
L3

91 DSM192

0SDE0167

DC_BUS

-DC_BUS

13

167

- BATTERY

-DC_BUS

Pag_4 DC_BUS

12

66

+ BATTERY

+DC_BUS +DC_BUS

67
65

3
4
5

90

88

L4
DSM192
L5
DSM192
L6

89

87

85

NEUTRAL

86 DSM192

VT1

2nd SPEED

AUX FAN
PHASE FAN
NEUTRAL FAN
0CEVTM2204P16W

0SDE0155
LCD BOARD

PW9

PW5

PW4

PW2

J1 [1..40]

32

42

43

PW1

PW3

PW6

39

40

C1

10F 400-450V

C2

C3

10F 400-450V

30

30

HF FILTER

PW13

PW34

PW33

PW32

33

PW14

PW35

PW15

PW36

30

30

35

NEUTRAL

51

10

63A

11

I4

52

12

22

23

53

L1

L2

L3

GND 17

UPS_GND

13

24

UPS_GND

79-80

NEUTRAL

PW28, PW24, PW30

PW5, PW9, PW11

C9

60F 400-450V

C8

I5
F1 FUSE 50A

I5
F4 FUSE 50A

60F 400-450V

C7

60F 400-450V

41

44 10F 400-450V

STATIC SWITCH 0SDE0168


Pag_6

69

70

0SDE0098
RELAY BOARD

SNMP

PW7

I1

PW22
PW6

Pag_2 Pre charge 0SDE0166


PW5

CN7

97

FS5
FS4
FS2

NEUTRAL

J1[1..26]

J2[1..20]

J3[1..26]

PW8

CN1

L3

45
46
18
PW4
PW16
FROM BAT +
FROM BAT TO BAT +
TO BAT -

NEUTRAL

2
1

FS13

Page. 52 of 80

R&D SERVICE MANUAL DT0488

2
3

47
PW23
PW5

CM1173

12

12
57-58-59
63-64

30
31

68

J1 [1..20]
0SDE0162

CM1173

L1
4
5
PW24

PW10

PW20

PW29

13

C6
10F 400-450V

38

C5

FS1

Pag_5 INVERTER OUT 0SDE0167

Cabinet Temp.

60-61-62

CABINET TEMP

PW17

L2
L3
N
1

28

I6 125A

29

14
PW11
PW12

PW30
PW31

13

37

30

FAN BOARD
0SDE0114

J1[1..26]

J2[1..20]

J3[1..26]

CN4

0SDE0153
AUX CONVERTER

FS5

FS9

J1 [1..40]
J2 [1..50]

FS3

FS8

FS5
J6 [1..40]

10F 400-450V
C4

0SDE0150

J6[1..14]

CONTROL LOGIC & SIGNALLING

J7[1..20]

CN2
CN3

73-74

PW16

FS1

FS7

CN6
J3 [1..20]

10F 400-450V

NEUTRAL

J4[1..50]

CN3
CN1

J5 [1..20]
J4 [1..14]

CN4
CN2

J7 [1..20]
FS3

71-72
CN5
FS4

GND

16

15

BATTERY +
BATTERY UPS_GND

36

FS2

- BATTERY
+ BATTERY
FS7

PW35

84

P12

83

P6

I5
F2 FUSE 50A

82

P11

(Batt 2+)

81

P10

P5

FS1

J1 [1..20]

Pag_3 PFC 0SDE0167


J5[1..40]

+
15

14

55

79 80

P4

1Floor

FS6

COM

54

I5
F3 FUSE 50A

78

1
2

(Batt 1-)

1
2

2Floor

1
2

77

P9

75

76

P8

1
2
P3

1
2

P2

3Floor

1
2

1
2

RESERVE
UPS INPUT
EXT BATTERY
P1

1
2

FS3
CN1

1
2

PW1

1
2

+
I553989
10x7Ah

+
I553977
10x7Ah

79-80

I553985
10x7Ah

1
2

I553973
10x7Ah

1
2

I553993
10x7Ah

+
I553981
10x7Ah

UPS general diagram 20-30kVA


5.1.4 DE1244

UPS OUTPUT

Powertronix spa reserves the right to modify this document without notice

L1-INPUT

SCR_L1-IN
PRCH-G1_NEG

PD1
SCR_PSW1C
N
M
J
I

PD2
SCR_PSW1C
N
M
J
I

PD3
SCR_PSW1C
N
M
J
I

F
E
B
A

F
E
B
A

F
E
B
A

PRCH-G1_POS
SCR_L1-OUT

PRCH-G2_POS
SCR_L2-OUT

PRCH-G3_POS
SCR_L3-OUT

1
2
3
H1
ACS754
4

H2
ACS754
4

H3
ACS754

PW2
L1

L2
PW3

L3
PW5

TO BATTERY -

TO BATTERY +

Page. 53 of 80

R&D SERVICE MANUAL DT0488

PW1

FS1

L2-INPUT

SCR_L2-IN
PRCH-G2_NEG

SCR_L3-IN
PRCH-G3_NEG

BATTERY LEM

1
2
3

1
2
3

G
H
G
H
G
H

PW4

FS2

L3-INPUT

PW6

FS4

FROM BATTERY +

FROM BATTERY -

TO PAG. 1

TO PAG. 1

FROM PAG. 1
FROM PAG. 1

Powertronix spa reserves the right to modify this document without notice

CM1544

TO + DC_BUS PAG. 5

Inverter IN

8
9

L3
PW4

16
17

3
4
5

L2

PMB
2.5 F
850V

PW5

14
15

CM1547

11
10

7
6

0SDE0167
DRIVER

19

L1
20

FROM PAG. 1

12
13

Q1
SEMiX201GD128Ds

PW3

TO + DC_BUS PAG. 5

CM1548

CM1543
F3

F1

100A

100A

+ CE3

+ CE2

4700F

TO
+ DC_BUS
PAG. 1

CM1580

CM1549

CM1542

FROM
BATTERY +
PAG. 1

+ CE1

4700F

4700F

CM1549

Neutral Bar CM 1599


CM1549

+ CE6

+ CE5

4700F

FROM
BATTERY PAG. 1

+ CE4

4700F

4700F

CM1549
F4

CM1548

100A

F2

CM1545

100A

CM1546

TO
- DC_BUS
PAG. 1

Powertronix spa reserves the right to modify this document without notice

R&D SERVICE MANUAL DT0488

Page. 54 of 80

CM1544

FROM + DC_BUS PAG. 3

9
8

13
12

Inverter OUT

Q1
SEMiX201GD128Ds

PW3

3
4
5

PMB
2.5 F

PW5

14
15

L5

20

19

6
7

10
11

L6
0SDE0167
DRIVER
CM1547

850V

TO
PAG. 1

L4
PW4

16
17

FROM - DC_BUS PAG. 3

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R&D SERVICE MANUAL DT0488

Page. 55 of 80

L1
PW2

4
H5
ACS754
5

3
2
1

4
H3
ACS754
5

TO AUX
CONVERTER
CN4 CS0153

H2
ACS754
5

CN1
INPUT RESERVE

3
2
1
1

FS3 FS4
L2 L2

FS5 FS6
L3 L3

To inverter capacitors
Pag. 1
FS1 FS2
L1 L1

FS8
L2

FS9
L3

To reserve capacitors
Pag.1
FS7
L1

PD1
SCR_PSW1C

K-NEG_1
G-NEG_1

PD2
SCR_PSW1C

K-NEG_2
G-NEG_2

E
F

A
B

E
F

A
B

PD3
SCR_PSW1C

K-NEG_3

G-NEG_3

PD4
SCR_PSW1C

K-NEG_4
G-NEG_4

K-NEG_5

PD5
SCR_PSW1C

G-NEG_5

A
B
E
F

A
B
E
F

A
B
E
F

I
J
M
N

I
J
M
N

I
J
M
N

I
J
M
N

I
J
M
N

I
J
M
N

G-POS_1
K-POS_1

G-POS_2
K-POS_2

G-POS_3
K-POS_3

G-POS_4

K-POS_4

G-POS_5
K-POS_5

G-POS_6
K-POS_6

H1
ACS754

H4
ACS754

H6
ACS754

PW3
L2-OUT

PW1
L1-OUT

PW6
L3-OUT

Page. 56 of 80

R&D SERVICE MANUAL DT0488

1
2
3
1
2
3
1
2
3

H
G
H
G
H
G

L2
PW4

L3
PW5

L1
PW7

L2
PW8

L3
PW9

E
F

A
B

PD6
SCR_PSW1C

K-NEG_6
G-NEG_6

H
G
H
G
H
G

From inverter
inductor Pag. 1
Input reserve line
Pag. 1

3
2
1

TO UPS OUTPUT PAG. 1

Powertronix spa reserves the right to modify this document without notice

82

R20

82

R9
R44

82

R21

82

82
R10

82
R45

82

R22

82

R11

82

SCR_L2-IN
PRCH-G2_NEG

PD2
SCR_PSW1C
N
M
J
I

J
I

PD3
SCR_PSW1C
N
M

F
E
B
A

F
E
B
A

C8

0.1F MABA01

B
A

F
E

R31 27K 0.25W R32 27K 0.25W R33 27K 0.25W

SCR_L3-IN

PRCH-G1_POS

06_V-MAINS_L1

SCR_L1-OUT

07_V-MAINS_L2
PRCH-G2_POS
SCR_L2-OUT

08_V-MAINS_L3
PRCH-G3_POS
SCR_L3-OUT

R12
22K 0.25W

C1
100uF

C5
1F

R23

H1
ACS754

R29
6.8K

R35
6.8K

16_-DC-BUS

C7
1F

C2
100uF

R13
22K 0.25W

C6
1F

H2
ACS754

C3
100uF

R25

R39

4
3
2
1

+DC BUS

FS3

R14
22K 0.25W

150K 0.25W

A-MAINS_POS
FS5

-DC BUS

CN2
DC BUS

150K 0.25W

H3
ACS754

R24

150K 0.25W

R38

TO AUX
CONVERTER
CN3 CS0153

150K 0.25W

150K 0.25W

R37

150K 0.25W

16_+DC-BUS

82
R43

PD1
SCR_PSW1C
N
M
J
I

0.1F MABA01

C4

R1 27K 0.25W R2 27K 0.25W R3 27K 0.25W

SCR_L1-IN

82
R8

PW1

R7
82

PRCH-G1_NEG

82
R19

R15 27K 0.25W R16 27K 0.25W R17 27K 0.25W

R18
82

PRCH-G3_NEG

C10

0.1F MABA01

10_A-MAINS_L2
+

L1-INPUT

FS1

PW4

FS2

PW6

82

R42

R26

100K

R40

100K

R4 10K

R5 10K

P+5

R6 10K

R27
100K

R30
100K

R34
100K

R36
100K

PW2
L1

L2
PW3

L3
PW5

P+5
R28
150K

DC_Cor_L1

DC_Cor_L2

DC_Cor_L3

D1
1N4148

D2
1N4148

C9
10F 16V

DC_Cor_L1

DC_Cor_L2

DC_Cor_L3

TP1

TP2

TP3

Page. 57 of 80

R&D SERVICE MANUAL DT0488

11_A-MAINS_L3
1
2
3

1
2
3

09_A-MAINS_L1
1
2
3

CN1

1
INPUT MAINS

L2-INPUT

L3-INPUT

FS4

R41

G
H
G
H
G
H

Precharge & Feedback Board UPS 20-30kVA


5.1.5 DE0166

A-MAINS_NEG

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DRV_SCR_L1

DRV_SCR_L2

TP4

TP6

P+15

P+15

R56

D5

680R 1N4148

R62
100R

R71

D10

680R 1N4148

100R

R74

1
2

1
2

1
2

1
2

6
4

6
4

R52
100

PRCH-G1_POS

ISO1

MOC3051

ISO3

MOC3051

PRCH-G1_NEG

6
4

6
4

R69
100

PRCH-G2_POS

ISO5

MOC3051

ISO6

MOC3051

PRCH-G2_NEG

R48

100K

R50

100K
R60

R58

100K

R67

100K

R68

100K
R73

R72

100K

100K

R53
100

100K

R70
100

R46

C11

1N4148

0,1uF
D3

470R

C13

4700pF/2KV
C15

4700pF/2KV

D7
2
1N4148

0,1uF

C19

0,1uF
D9

1N4148

0,1uF

1N4148

D11

4700pF/2KV

C21

4700pF/2KV

C20

470R

R66

470

R64

C17

C22

470

R75

SCR_L1-OUT

SCR_L1-IN

SCR_L2-OUT

SCR_L2-IN

DRV_SCR_L3

TP5

P+15

R57

D6
680R 1N4148

R63
100R

1
2

1
2

6
4

6
4

R54
100

PRCH-G3_POS

ISO2

MOC3051

ISO4

MOC3051

PRCH-G3_NEG

R49

100K

R51

100K
R61

R59

100K

100K

R55
100

R47

C12

0,1uF

1N4148

D4

470R

C14

4700pF/2KV

C16

4700pF/2KV

D8

0,1uF

1N4148

C18

470

R65

SCR_L3-OUT

SCR_L3-IN

Page. 58 of 80

R&D SERVICE MANUAL DT0488

1
2

1
2
1
2

Powertronix spa reserves the right to modify this document without notice

R92
220

R93
220

FAST-SPEED

D12
1N4148

R95
220

P+15

R94
220

1
2

R89
47

R76
100

K1
N.O.

13
15
1
12
5
7
6
3
8

C27
10F

U1
SG3525
VC
VCC
-V
GND

VREF
+V
COMP

OUTA

OUTB

DISC
RT
OSC
SD

CT

SY NC
CSS

DRIVERS SUPPLY

CN3
Max_Speed

16
2
9
14

11
4
10

R88
R90

47
47

TO FAN BOARD

TP8

TP9

TP11

TP7

H4
+5V
0V
OUT
VREF
CE
NC
HAIS 50-P

1
2
3
4
5
6

C26
100F 35V

R96
10 0.25W

C29
4.7nF

C23

R87
1K

56
1
Q1
IRFD110

56

R86

HF supply 2

A-BATT_POS

A-BATT_NEG

17_A-BATTERY

TO PAGE 4
CONNECTOR J1

R85

HF supply 1

56
2

56

R84

T1
VAC4097X055

1000pF

56

R83
Q2
3

56

R82
TP10

56

R81
IRFD110

TP12 TP13

C28
1F

56

R80
C30
47nF

56

R79

P+15

Page. 59 of 80

R&D SERVICE MANUAL DT0488

56

R78

P+15

R77
2
4

C24
10F

LEM DI
BATTERIA

R91

C25
1nF
5.6K

2
1

Powertronix spa reserves the right to modify this document without notice

FROM J4
CS0150
FROM J5
CS0150

J2

06_V-MAINS_L1
07_V-MAINS_L2
08_V-MAINS_L3
18_V-RES_L1
19_V-RES_L2
20_V-RES_L3
00_V-INV_L1
01_V-INV_L2
02_V-INV_L3
12_V-OUT_L1
13_V-OUT_L2
14_V-OUT_L3
A-MAINS_POS
09_A-MAINS_L1
10_A-MAINS_L2
11_A-MAINS_L3
A-MAINS_NEG
A-INV_POS
03_A-INV_L1
04_A-INV_L2
05_A-INV_L3
A-INV_NEG
A-OUT_POS
21_A-OUT_L1
22_A-OUT_L2
23_A-OUT_L3
A-OUT_NEG
16_+DC-BUS
16_-DC-BUS
A-BATT_POS
17_A-BATTERY
A-BATT_NEG

25_INT-BATT_TEMP
26_EXT-BATT_TEMP

ISO_N-15
ISO_N-15
ISO_P+15
ISO_P+15
DRV_L1-TOP_INV
DRV_L1-BOTT_INV
DRV_L2-TOP_INV
DRV_L2-BOTT_INV
DRV_L3-TOP_INV
DRV_L3-BOTT_INV
DRV_L1-TOP_ING
DRV_L1-BOTT_ING
DRV_L2-TOP_ING
DRV_L2-BOTT_ING
DRV_L3-TOP_ING
DRV_L3-BOTT_ING

SIG_Sy ncro
FAST-SPEED
ENABLE _DC/DC
AUX_BY -PASS_ON
SPARE_2

P+15 P+7.5 P+5

J4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
FLAT 14VIE

P+5

DRV_SS-INV_HF0
DRV_SS-INV_HF1
DRV_SS-BY_HF0
DRV_SS-BY_HF1
DRV_SCR_L1
DRV_SCR_L2
DRV_SCR_L3
27_INVERTER_TEMP
28_PFC_TEMP

FROM CONTROL LOGIC BOARD CS0150

J3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

FLAT 20VIE

P+15

P+7.5

ENABLE _DC/DC
ISO_P+15
ISO_N-15

27_INVERTER_TEMP

DRV_L3-TOP_INV
DRV_L3-BOTT_INV

DRV_L2-TOP_INV
DRV_L2-BOTT_INV

DRV_L1-TOP_INV
DRV_L1-BOTT_INV

HF supply 1
HF supply 2

P+5

P+15

TO PFC DRIVER CS0167

28_PFC_TEMP

DRV_L3-TOP_ING
DRV_L3-BOTT_ING

DRV_L2-TOP_ING
DRV_L2-BOTT_ING

DRV_L1-TOP_ING
DRV_L1-BOTT_ING

HF supply 1
HF supply 2

P+5

P+15

FROM AUX CONVERTER CS0153

J5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CON20

J7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

TO INVERTER DRIVER CS0167

CON20

J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CON40

CN6
BY -PASS ON

1K

1K

P+15

00_V-INV_L1
01_V-INV_L2
02_V-INV_L3

SIG_SY NCRO
18_V-RES_L1
19_V-RES_L2
20_V-RES_L3

12_V-OUT_L1
13_V-OUT_L2
14_V-OUT_L3

A-INV_POS
03_A-INV_L1
04_A-INV_L2
05_A-INV_L3
A-INV_NEG

A-OUT_POS
21_A-OUT_L1
22_A-OUT_L2
23_A-OUT_L3
A-OUT_NEG

DRV_SS-INV_HF0
DRV_SS-INV_HF1

DRV_SS-BY _HF0
DRV_SS-BY _HF1

P+15

P+15

26_EXT-BATT_TEMP

TP15

25_INT-BATT_TEMP

TP14

TO S.SW. BOARD CS0168

R97

R98

AUX_BY -PASS_ON

FROM TEMPERATURE SENSOR CS0138

TP16

TP17

SPARE_2

FROM AUX CONTACT OF BYPASS BREAKER

CN5
EXT BATTERY TEMP

CN4
CABINET TEMP

TO J1 CS0168

CN7
SPARE_2

FREE CONTACT

Page. 60 of 80

R&D SERVICE MANUAL DT0488

FROM J7
CS0153
TO J1 CS0167
TO J1 CS0167

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
FLAT 50 VIE
J6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

FLAT 40VIE

FROM J6
CS0150

Powertronix spa reserves the right to modify this document without notice

HF supply 1
HF supply 2

6
1

P+15
D1
1N4148

DRV_L1-TOP

D4
CDLS4448G

D7
CDLS4448G

3
4

R13
270

R1
1.8K

T1

EI22

P+15
D10

DRV_L1-BOTT

1N4148

C22
1F

C7
1F

C13
1F
DL1
Green

DL4
Green

C28
1F

2
3

Z4

ISO1

Totem

Totem

10F

C10

10F

C4

HCPL3120

ISO4

R19
2.2K +

DL4744A

2
3

10F

C25

10F

C19

HCPL3120

Z10 +

DL4744A

R40
2.2K +

6
7
R10

R7

C1
1F R4

C16
1F R25
R28
R31

R37
10K

Q1
SEMiX201GD128Ds

3
4
5

R16
10K

Z7

Z1
1
2
3

TP4

G1-T
TP1

G
E

E1-T
6
1

P+15
D2
1N4148

DRV_L2-TOP

D5
CDLS4448G

D8
CDLS4448G

3
4

R14
270

R2
1.8K

T2

EI22

P+15

C9
1F

C15
1F
DL2
Green

DL5
Green

C29
1F

C23
1F

1N4148

D11

DRV_L2-BOTT

R23
1.8K

D14

G3-B
E3-B

G3-T
E3-T

CDLS4448G

D17

CDLS4448G

R35
270

E1-B

16
17

14
15

G1-B

HF supply 2

HF supply 1

P6KE18CAC250
1
2
3

2
3

Z5

ISO2

Totem

Totem

10F

C11

10F

C5

HCPL3120

ISO5

R20
2.2K +

DL4744A

2
3

10F

C26

10F

C20

HCPL3120

Z11 +
DL4744A

R41
2.2K +

6
7

C2
1F

C17
1F R26
R29
R32

R5
R8
R11

R38
10K

R17
10K

Z8

Z2

1
2
3

TP5

G2-T

TP2

G
E

E2-T
6
1

P+15

D12

DRV_L3-BOTT

1N4148

D3

C24
1F

C14
1F

DL3
Green

DL6
Green

C30
1F

C8
1F

1N4148

DRV_L3-TOP

D6

CDLS4448G

D9

CDLS4448G

3
4

R15
270

R3
1.8K

T3

EI22

P+15

R36
270

R24
1.8K

D15

CDLS4448G

G2-B

HF supply 2

HF supply 1

P6KE18CAC250
1
2
3

E2-B

D18

CDLS4448G

Z6

ISO3

Totem

Totem

10F

C12

10F

C6

HCPL3120

ISO6

R21
2.2K +

DL4744A

10F

C27

10F

C21

HCPL3120

Z12 +

DL4744A

R42
2.2K +

1
2

8
5

R12

R9

C3
1F R6

R30

C18
1F R27

R33

R39
10K

P+5

P+15

HF supply 1
HF supply 2

DRV_L1-TOP
DRV_L1-BOTT

DRV_L2-TOP
DRV_L2-BOTT

DRV_L3-TOP
DRV_L3-BOTT

IGBT_TEMP

R18
10K

Z9

Z3

1
2
3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

J1

1
2
3

G3-T

TP3

E3-T

G3-B

E3-B

TP6

P6KE18CAC250

CON20

Page. 61 of 80

R&D SERVICE MANUAL DT0488

1
2
P6KE18CAC250

P6KE18CAC250

1
2
2
1

1
2
P6KE18CAC250

8
5

1
2

- DC_BUS
+ DC_BUS
L1
L2
L3

IGBT_TEMP

R22
1.8K

R34
270

D13
CDLS4448G

D16
CDLS4448G

=
=
=
=
=

R43
10

1
2

8
5

1
2

1
1
2
1
2

1
2
2
1

1
2

1
2
2
1

2
2
1
2

1
2

8
5

1
2

1
1

E2-T
G2-B

1
2

2
1
2
1
2

2
1

1
1
2

1
2
3
4
5

P+5

R44
5K

19

G2-T

12
13
11
10
E2-B

20

G1-T
E1-T
8
9
7
6
E1-B
G1-B

IGBT Drivers Board UPS 20-30kVA


5.1.6 DE0167

Powertronix spa reserves the right to modify this document without notice

R4
10 0.25W

C1
1F

A-INV_POS

L1
PW2

C2
1F

R5

R6
10 0.25W

H2
ACS754
5

FS3 FS4
L2 L2

FS5 FS6
L3 L3

To inverter capacitors
FS1 FS2
L1 L1

R31
27K 0.25W

R20
27K 0.25W

R30
27K 0.25W

R34
27K 0.25W

R19
27K 0.25W

R29
27K 0.25W

R33
27K 0.25W

R18
27K 0.25W

R32
27K 0.25W

CN1
INPUT RESERVE

H3
ACS754
5

10 0.25W

C3
1F

H5
ACS754
5

TO AUX
CONVERTER
CN4 CS0153

FS8
L2

R60
27K 0.25W

FS9
L3

To reserve capacitors
FS7
L1

R59
27K 0.25W

R72
27K 0.25W

PD1
SCR_PSW1C

K-NEG_1
G-NEG_1

PD2
SCR_PSW1C

K-NEG_2
G-NEG_2

PD3
SCR_PSW1C

K-NEG_3

G-NEG_3

PD4
SCR_PSW1C

K-NEG_4
G-NEG_4

K-NEG_5

PD5
SCR_PSW1C

G-NEG_5

K-NEG_6
G-NEG_6

A
B
E
F

A
B
E
F

A
B
E
F

A
B
E
F

A
B
E
F

A
B

I
J
M
N

C10

M
N

I
J

I
J
M
N

C4
0.1F MABA01

I
J
M
N

C5

K-POS_6

G-POS_6

K-POS_5

G-POS_5

K-POS_4

G-POS_4

0.1F MABA01

I
J
M
N

C9
0.1F MABA01

0.1F MABA01

C11

M
N

I
J

0.1F MABA01

E
F

H
G
C12
0.1F MABA01

G-POS_1
K-POS_1

G-POS_2
K-POS_2

G-POS_3
K-POS_3

R1

R17

R2

27K 0.25W

R3

27K 0.25W

ACS754

H6

13_V-OUT_L2

14_V-OUT_L3

27K 0.25W

27K 0.25W

R37

27K 0.25W

R16

R36

27K 0.25W

27K 0.25W

R15

R35

27K 0.25W

27K 0.25W

1F

C6

ACS754

H4

12_V-OUT_L1

R46

1F

C7

10 0.25W

R47

H1

ACS754

1F

C8

10 0.25W

R48

10 0.25W

NEUTRAL

FS12 FS13

PW1

PW3

PW6

P+15

00_V-INV_L1
01_V-INV_L2
02_V-INV_L3

SIG_SY NCRO
18_V-RES_L1
19_V-RES_L2
20_V-RES_L3

12_V-OUT_L1
13_V-OUT_L2
14_V-OUT_L3

A-INV_POS
03_A-INV_L1
04_A-INV_L2
05_A-INV_L3
A-INV_NEG

A-OUT_POS
21_A-OUT_L1
22_A-OUT_L2
23_A-OUT_L3
A-OUT_NEG

DRV_SS-INV_HF0
DRV_SS-INV_HF1

DRV_SS-BY _HF0
DRV_SS-BY _HF1

TP1

L1-OUT

L2-OUT

TP4

L3-OUT

TP3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

J1

TO UPS OUTPUT

CON40

Page. 62 of 80

R&D SERVICE MANUAL DT0488

82
82

82
R27
R41
82

R25
H
G
R52

L2
PW4

L3
PW5

L1
PW7

R58
27K 0.25W

R71
27K 0.25W

82

L2
PW8

L3
PW9
R57
270K 0.25W

R69
270K 0.25W

R70
27K 0.25W

R67
PD6
SCR_PSW1C

82

02_V-INV_L3
R76
27K 0.25W

R80

1
2
3

21_A-OUT_L1

82

82
82

1
2
3
22_A-OUT_L2

82

R44
R65

1
2
3
A-OUT_POS
A-OUT_NEG
23_A-OUT_L3

82

R10

82
82

R12

R55
R82

H
G
82

82
82

82

R64

R42
R68

R43
H

82
82

82
82

82

R53
R83

R54
R66

R45
82

82
R13

82

82
82

R63

82

82
R11

82
R28

82

R56
82

R62

82

82

82
R14
R23

82
R40

R61

82

R81

R24

82
R9
82

82
R39

82
82

R84

R26

82
R8
82
R22

R38
82

R51
82

R79

01_V-INV_L2
R75
27K 0.25W

19_V-RES_L2

R21
82

R50
82

R78

00_V-INV_L1
R74
27K 0.25W

18_V-RES_L1

04_A-INV_L2
3
2
1

05_A-INV_L3
3
2
1

03_A-INV_L1
3
2
1
R73
270K 0.25W

20_V-RES_L3

A-INV_NEG
SIG_SYNCRO

R49
R77

From
inverter
inductor
Input
reserve line

R7

Static Switch Board UPS 20-30kVA


5.1.7 DE0168

Powertronix spa reserves the right to modify this document without notice

P+15

P+15_Local_INV

R89 10

1
Q3
CJD200

P+15_Local_INV

R94 10
1
Q4
CJD210

2
Q1
3 CJD200

3
Q2
2 CJD210

2
3

3
2

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

C14

C15

C17

C19

C20

C21

C24

C25

C26

Green

DL1

1F 63V

R111 R112 R113 R114 R115 R116 R151 R152 R153 R154
270
270
270
270
270
270
270
270
270
270

6
1

T1

T2

4
5
2
3

5
2

D1
CDSL4448G

D2

R85 33
R86 33
R87
1K

C13
0.1F 63V
G-POS_1
K-POS_1

R88 33

not mounted

C16
0.1F 63V

C18
0.1F 63V

K-NEG_1
G-NEG_1

R90 33

R91
1K

R97
1K

not mounted
R92 33
R93 33

CDSL4448G
D3
R95 33
R96 33
R98 33

not mounted

G-POS_2
K-POS_2

C22
0.1F 63V

K-NEG_2
G-NEG_2
R99 33

R100
1K

not mounted
R101 33
R102 33

R104 33
R106 33

C23
0.1F 63V
G-POS_3
K-POS_3

R105
1K

not mounted

C27
0.1F 63V

K-NEG_3
G-NEG_3
R107 33

R109 33
R110 33

R108
1K

not mounted

CDSL4448G

D6

CDSL4448G

CDSL4448G
D5
R103 33

D4

CDSL4448G

FERRITE EI22

6
1

T3

5
2

FERRITE EI22

6
1

FERRITE EI22

R117
2.2K

L1

L2

L3

TP5

Page. 63 of 80

R&D SERVICE MANUAL DT0488

DRV_SS-INV_HF0

DRV_SS-INV_HF1

C28
10F 25V

P+15_Local_INV

Powertronix spa reserves the right to modify this document without notice

P+15

P+15_Local_BY P

R12210

P+15_Local_BY P

R12710

2
Q5
3 CJD200

3
Q6
2 CJD210

2
Q7
3 CJD200

3
Q8
2 CJD210

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

1F 63V

R144 R145 R146 R147 R148 R149 R155 R156 R157 R158
270
270
270
270
270
270
270
270
270
270

C30

C31

C33

C35

C36

C37

C40

C41

C42

DL2
Green

6
1

T4

T5

4
5
2
3

5
2

4
5
2
3

D7
CDSL4448G

D8

R118 33
R119 33
R120
1K

C29
0.1F 63V

G-POS_4
K-POS_4

R121 33

not mounted

C32
0.1F 63V

K-NEG_4
G-NEG_4

R123 33

R124
1K

C34
0.1F 63V

not mounted
R125 33
R126 33

CDSL4448G
D9
R128 33
R129 33
R130
1K

G-POS_5
K-POS_5

R131 33

not mounted

C38
0.1F 63V

K-NEG_5
G-NEG_5
R132 33

R133
1K

C39
0.1F 63V

not mounted
R134 33
R135 33

R137 33
R138
1K

G-POS_6
K-POS_6

R139 33

not mounted

C43
0.1F 63V

K-NEG_6
G-NEG_6
R140 33

R142 33
R143 33

R141
1K

not mounted

CDSL4448G

D12

CDSL4448G

CDSL4448G
D11
R136 33

D10

CDSL4448G

FERRITE EI22

6
1

T6

FERRITE EI22

6
1

FERRITE EI22

R150
2.2K

L1

L2

L3

TP7

TP8

Page. 64 of 80

R&D SERVICE MANUAL DT0488

DRV_SS-BY _HF0

DRV_SS-BY _HF1

C44
10F 25V

P+15_Local_BY P

Powertronix spa reserves the right to modify this document without notice

Relay & Communication Board


5.1.8 DE0098

CN2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

12

11

10

CON20

M1

TP3

EPOA
EPOB

D6
4007

JP3
JUMPER

P+15

R11
100

EXT. EPO
P+15

JP2
JUMPER

LOW
BATTERY
2
1

12V-12A

K1

R12
100

D7
4007

P+15

A/C FAILURE

2
1

12V-12A

K2

R13
100

P+15

TP1

D8
4007

R1 100

P+15

Z1
47V

C2
10F

K3

LOAD ON
AUTOMATIC BY-PASS

2
1

12V-12A

R14
100

D1

1N4148

C4
1F

D9
4007

Q1

R4
22

2N2222

P+15

INVERTER
ON

2
1

12V-12A

K4

R2 100
D3
1N4148
D4
1N4148

R16
2.2K
5
4

IC3

0.1nF C8
50V

4N35
1
2

R17
470K

5 Turns
Coil
8
5

10 Turns
Coil
6

D2
1N4148

0.1nF

C6

4N35
5

50V

1nF

4N35
1

50V

R7
470K

IC2
5
4

R10
470K

C7

IC1
1

9 Turns
Coil
1 Turn
Coil

2
3

TRANSFORMER FLAT 2+2


1
T1
7

6
2
6

P+15

C5
1F

R3
1.2K

R5 1K

P+15

R8
10K

D10

TP2

1N4148

12V

Z2

SER-12V

1F

C1

12V

Z3

R9 1K

SER+12V

1F

C3

D5

1N4148

1F

C9

R6
2.7K

TP4

12V

Z4

TP5

R15
1K

1
6
2
7
3
8
4
9
5

JP1

CN3

DB9-FEMALE

CN1

Page. 65 of 80

R&D SERVICE MANUAL DT0488

EXT. BY_PASS

EXT. EPO or EXT. BY-PASS

Powertronix spa reserves the right to modify this document without notice

5.1.9 DE0138

R4

R1

Temperature sensor PCB

RESISTOR TABLE
R1
R4
4.7 ohm
18 ohm

U1
LM334M
1

10A\K UPS 10-30kVA 0SDE0162

2
1

C1
1uF 25V

J1

5.1.10 DE0143 Battery Fuse PCB (Battery 7.2-9Ah) / DE0157 Battery Fuse PCB
(Battery 4.5-5.2Ah)

FS1

FS2

FASTON-F

FASTON-F

FS3
FASTON-F

FS4
FASTON-F

Powertronix spa reserves the right to modify this document without notice

R&D SERVICE MANUAL DT0488

Page. 66 of 80

Control Logic
5.1.11 DE0150

8
7
6
5

RP2
470

P+3.3

1
2
3
4
8
7
6
5

RP3
470

16

ULN2003A

14

U15C

ULN2003A
4

12

U15E

15

U15B

ULN2003A

13

U15D

ULN2003A

11

U15F

ULN2003A

15

13

U16D

ULN2003A

L1
Green

RP4

Green

L2

L5

OK

ON

470

RP5

Green

2
1

Red

L6

2
Y ellow

L7

OFF
NOK

2
1

L8
Green

BLINK

Y ellow

M2

Y ellow

M3

DEBUG/STATUS LED

Y ellow

M1

RP6

470

INV.OVERLOAD

LOAD NOT FEED

FLOAT CHARGE

PHASE ROTATION
B.CH OFF

PC COMM.

RX-. ALL \
X

LOAD ON INV

BATT. FULL

TEST MODE

LOAD ON RES

LD8 = TEST

LD7 = PARALLEL STATUS


NORMAL MODE

LD5 = BATTERY CHARGER

NOK

OFF

BATT. DISCHARGE BATT. PREALARM

LD6 = STATIC-SW STATUS

OK

RUN

BATTERY OK

SLAVE \
SYNCRO NOK

MASTER \
SYNCRO OK

Green

L4

UPS-STATUS LED

Green

L3

LD3 = INVERTER STATUS

LD2 = BATTERY STATUS

LD1 = MAINS STATUS

470

2
1

P+5

2
1
ULN2003A

ULN2003A

ULN2003A
6
U15G
10

16

ULN2003A
U16B

14

U16C

ULN2003A

12

U16E

2
1

LD4 = RES.LINE STATUS

4
3
2
1
5
6
7
8

RP1
470

U15A
1

U16A
1

ULN2003A

4
3
2
1
5
6
7
8

4
3
2
1

5
6
7
8

1
2
3
4
8
7
6
5

Red

M4

Page. 67 of 80

R&D SERVICE MANUAL DT0488

8
9
8

1
2
3
4

Powertronix spa reserves the right to modify this document without notice

From Cyclone
DEBUG_LED4
DEBUG_LED3
DEBUG_LED2
DEBUG_LED1
UPS-LD8
UPS-LD7
UPS-LD6
UPS-LD5
UPS-LD4
UPS-LD3
UPS-LD2
UPS-LD1

OVER-85TMP_ALL

CONTACT_SPARE_1

RP7
10K

R6 1M

C7
1F

R1
1M

R2
1M

R3
100K

R4
100K

R5 100K

TP1

TP3

TP5

TP7

TP9

R7
1M

1F

C1

1F

C2

1F

C3

1F

C4

C5
1nF

11

13

12

0.1F

C8

0.1F

C6

P+3.3

10

To
Cyclone

U17A

U17B

U17C

U17D

U17E

U17F

P+3.3

U18A

U18B
4

U18C

From
Cyclone

SPARE_ULN
FAST-FAN
ENA _DC/DC
BATT_LOW
INVERTER_ON
BYPASS_ON
MAINS_NOK

P+3.3

P+3.3

470

RP8

RELAYS COMMAND TO BOTH COMMUNICATION CARDS

WIRED-AND EPO SIGNALS

1
2
3
4
R159
1K

R166
1K

8
7
6
5

1
2
3
4
8
7
6
5

P+3.3

P+3.3

10K

RP10

R8 1M
C9
1F

0.1F

C10

0.1F

C11

470

RP9

TP2

TP4

TP6

TP8

TP10

TP11

TP12

DZ3

24V

16

U19A

11

U19F

ULN2003A

ULN2003A

10

U19G

ULN2003A

12

U19E

ULN2003A

13

U19D

ULN2003A

14

U19C

ULN2003A

15

U19B

ULN2003A

REM_MAINS_NOK

REM_BY PASS_ON

REM_INVERTER_ON

REM_BATT_LOW

ENABLE _DC/DC

FAST-SPEED

Page. 68 of 80

R&D SERVICE MANUAL DT0488

AUX_BY-PASS_ON

CONTACT_SPARE_2

VL1-Reserv e Line
Sy ncro

CN_EPO-REM

CN-EPO_LOCAL

R9

100K
SW1
RESET-CL

R10

100K
SW2
PBswitch

14
14 7
14 7
14 7
14 7
7
14
7
14
7
14
7
14
7

1
3
1
3

1
2
3
4
8
7
6
5
1
2
3
4
8
7
6
5

85TMP_ALL
SPARE_1
BY-PASS_ON
SPARE_2
Synchro-Front
EPO-REM
EPO_LOCAL
CL_RESET
PIO_0

Powertronix spa reserves the right to modify this document without notice

ANALOG-00
ANALOG-01
ANALOG-02
ANALOG-03
ANALOG-04
ANALOG-05
ANALOG-06
ANALOG-07
ANALOG-08
ANALOG-09
ANALOG-10
ANALOG-11
ANALOG-12
ANALOG-13
ANALOG-14

P+5

P+5

TP14
TP24

TP15
TP41

TP32

TP25

TP16
TP49

TP33

TP26

TP17
TP34

TP27

TP18
TP35

TP28

TP19

ANALOG-03

1N4148

D10

ANALOG-02

1N4148

D6

ANALOG-01

1N4148

D2

ANALOG-00

TP13
TP23
TP31

D21
1N4148

TP20
TP36

10_A-MAINS_L2

09_A-MAINS_L1

08_V-MAINS_L3

07_V-MAINS_L2

06_V-MAINS_L1

TP22
TP30
TP40

ANALOG-04

1N4148

D15

P+5

TP29
TP39

11_A-MAINS_L3

9
8
7
6
5
4
3
2
23
22
21
20
19
18
17
16

9
8
7
6
5
4
3
2
23
22
21
20
19
18
17
16

U8
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
I10
I11
I12
I13
I14
I15

A
B
C
D
INBT

OUT
VCC
GND

A
B
C
D

GND

VCC

OUT

INBT

HCF4067BM

U9
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
I10
I11
I12
I13
I14
I15

10
11
14
13
15

1
24
12

10
11
14
13
15

1
24
12

R22
1K

REF_2.5V

R39
1K

REF_2.5V

R52
1K

REF_2.5V

R51
82K

P+5

R38
82K

P+5

R21
82K

V-MAINS

HCF4067BM

R16
1K

R33
1K

R45
1K

P+5

R58
1K

R67
1K

R74
1K

P+5

P+5

U10
CD4504B
VCC
Sel
Ain
Bin
Cin
Din
Ein
Fin

1
13
3
5
7
9
11
14

P+3.3

C15

P+5
VDD
Aout
Bout
Cout
Dout
Eout
Fout
VSS

0,1F

16
2
4
6
10
12
15
8

C14

P+3.3

0,1F

CD4504B
1
13
3
5
7
9
11
14

C13

U11
VCC
Sel
Ain
Bin
Cin
Din
Ein
Fin

0,1F

P+5
VDD
Aout
Bout
Cout
Dout
Eout
Fout
VSS

C19

16
2
4
6
10
12
15
8

0,1F

MONTATA AL
POSTO DI D3
1N4148

MONTATA AL
POSTO DI D7
1N4148

1K

R46

1K

R34

1K

R17

C18

12_V-OUT_L1

0,1F

R170
1K

ANALOG-07

R167
1K

ANALOG-06

C17

P+5

P+5

23_A-OUT_L3

22_A-OUT_L2

21_A-OUT_L1

14_V-OUT_L3

MONTATA AL
POSTO DI
D11 1N4148

ANALOG-08

R173
1K

ANALOG-09

1N4148

D20

ANALOG-10

1N4148

D16

P+5

P+5

P+5

ANALOG-11

1N4148

D26

13_V-OUT_L2

0,1F

C21
10nF

C28
10nF

C32
10nF

C37
10nF

C42
10nF

C47
10nF

C48
10nF

C43
10nF

C38
10nF

C33
10nF

C29
10nF

C22
10nF

000-A_MPX-1
000-B_MPX-1
000-C_MPX-1
000-D_MPX-1

V-OUTPUT

R24
1K

REF_2.5V

R23
82K

P+5

R41
1K

R54
1K

REF_2.5V

R40
82K

P+5

000-A_MPX-0
000-B_MPX-0
000-C_MPX-0
000-D_MPX-0
REF_2.5V

R53
82K

P+5

R59
1K

R68
1K

R75
1K

P+5

P+5

P+5

P+5

P+5

C12
1F

C16
1F

MONTATA AL
POSTO DI D4
1N4148

ANALOG-12

R168
1K

MONTATA AL
POSTO DI D8
1N4148

ANALOG-13

R171
1K

ANALOG-21

MONTATA AL
POSTO DI
D12 1N4148

ANALOG-14

R174
1K

D17

ANALOG-22

1N4148

D22
1N4148

ANALOG-23

1N4148

D27

P+5

P+5

1
2
3

1
2
3

Vdd
sdata

-cs

U12

GND

sclk
121S101

Vin

Vdd

sdata

-cs

U13

GND

sclk
121S101

Vin

18_V-RES_L1

19_V-RES_L2

20_V-RES_L3

24_MODULE_TEMP

6
5
4

6
5
4

27_INVERTER_TEMP

28_PFC_TEMP

R18
1K

R35
1K

R47
1K

R11
470

R13
470

2,2K

R12

2,2K

R14

C34
10nF

C30
10nF

C23
10nF

V-RESERVE

R26
1K

REF_2.5V

R25
82K

P+5

R43
1K

REF_2.5V

R42
82K

P+5

R56
1K

C39
1F

C145
10nF

P+5

P+5

R169
1K

R172
1K

R175
1K

P+5

000-INBT_-CS_1

MONTATA AL
POSTO DI
D13 1N4148

ANALOG-20

MONTATA AL
POSTO DI D9
1N4148

ANALOG-19

MONTATA AL
POSTO DI D5
1N4148

ANALOG-18

000-SCLK_0

000-SCLK_1

000-SDATA_1

Temperature
IGBT PFC
30kVA
f rom NTC

ANALOG-28

Temperature
IGBT Inv erter
30kVA
f rom NTC

ANALOG-27

Temperature
HTSK-MODULE

ANALOG-24

D23
1N4148

1N4148

D19

P+5

P+5

R69
10M

C146

R62
1K

REF_2.5V

R55
82K

P+5

R60
1K

R164

1K

R165

1K

000-SDATA_0
D29
1N4148

V BOOST FBK

16_+DC-BUS

16_-DC-BUS

17_A-BATTERY

25_INT-BATT_TEMP

26_EXT-BATT_TEMP

R27

22K

0.1F

R29 22K

R48

1K

R61

1K

R70

1K

C26

R63
1K

R72
1K

DC-BUS

R30
10K

C35
10nF

C40

1F

1F

C45

U14A

0.1F

R31 10K

LM324

C24

ANALOG-17

ANALOG-25

1N4148

D14

1N4148

D24

Temperature
EXT-BATTERY

ANALOG-26

Temperature
D18
Battery
1N4148 CABINET

P+5

P+5

P+5

R28 10K

P+5

P+5

D1

1N4148

0.1F

C25

ANALOG-16

REF_2.5V

R64
NOT MOUNTED

R65
0 ohm

Page. 69 of 80

R&D SERVICE MANUAL DT0488

TP21
TP37

Corrispondenza Misure
= V-Inv erter_L1
= V-Inv erter_L2
= V-Inv erter_L3
= V-Inv erter_L1
= V-Inv erter_L2
= A-Inv erter_L3
= V-Mains_L1
= V-Mains_L2
= V-Mains_L3
= A-Mains_L1
= A-Mains_L2
= A-Mains_L3
= V-Out_L1
= V-Out_L2
= V-Out_L3
= N.U.
= V-DC bus
= A-DC Battery
= V-Reserv e_L1
= V-Reserv e_L2
= V-Reserv e_L3
= A-Out_L1
= A-Out_L2
= A-Out_L3
= Temp.C-Heatsink
= Temp.C-Internal Battery
= Temp.C-External Battery
= Temp.C-Inv erter IGBT
= Temp.C- PFC IGBT
= N.U.
= N.U.
= N.U.
ANALOG-16
ANALOG-17
ANALOG-18
ANALOG-19
ANALOG-20
ANALOG-21
ANALOG-22
ANALOG-23
ANALOG-24
ANALOG-25
ANALOG-26
ANALOG-27
ANALOG-28

V-INVERTER

C20
10nF

C134
100F (10V)

R20
470

C27
10nF

C135
100F (10V)

R37
470

C31
10nF

C136
100F (10V)

R50
470

P+5

P+5

TP38
ANALOG-05

1N4148

D25

000-INBT_-CS_0
P+5

R15
3.3K
R19
82K

P+5

R36
82K

P+5

R49
82K

P+5

C36
10nF

C41
10nF

C46
10nF

10nF

R71
10M

11

Analog-00
Analog-01
Analog-02
Analog-03
Analog-04
Analog-05
Analog-06
Analog-07
Analog-08
Analog-09
Analog-10
Analog-11
Analog-12
Analog-13
Analog-14
Analog-15
Analog-16
Analog-17
Analog 18
Analog-19
Analog-20
Analog-21
Analog-22
Analog-23
Analog-24
Analog-25
Analog-26
Analog-27
Analog-28
Analog-29
Analog-30
Analog-31

00_V-INV_L1

R32
3.3K

R44
3.3K

R57
1K

R66
1K

R73
1K

P+5

01_V-INV_L2

02_V-INV_L3

03_A-INV_L1

04_A-INV_L2

05_A-INV_L3

P+5

2
1

2
1
2
1
2
1
P+5

2
1
2
1
2
1

2
1
2
1
2
1

2
1
2
1
2
1

Powertronix spa reserves the right to modify this document without notice

P+12_DELAY

P+12_DELAY

C52

0.1F

C53

R80

100

R88

100

R86

100

R84

100

R82

100

0.1F

TP80

TP78

TP76

C51

T otem

U22A
ICL7667

P+12_DELAY

T otem

U23A
ICL7667

P+12_DELAY

0.1F

P+12_DELAY

TP75

TP77

TP79

P+12_DELAY

R90
100

DRV_L1-TOP_ING

DRV_L1-BOTT_ING

DRV_L2-TOP_ING

DRV_L2-BOTT_ING

DRV_L3-TOP_ING

DRV_L3-BOTT_ING

P+3.3

RP14
470

ICL7667

U25B
T otem

ICL7667

U26B
T otem

ICL7667

U27B
T otem

P+12_DELAY

P+12_DELAY

0.1F

C56

P+12_DELAY

U25A
ICL7667

TP84

TP86

100

R91

100

R89

100

R87

100

R85

100

R83

100

R81

C55

T otem

ICL7667

U26A

T otem

TP82

0.1F

P+12_DELAY

P+12_DELAY

C54

TP81

TP83

TP85

P+12_DELAY

ICL7667

U27A

T otem

0.1F

Output inverter
IGBT commands

DRV_L1-TOP_INV

DRV_L1-BOTT_INV

DRV_L2-TOP_INV

DRV_L2-BOTT_INV

DRV_L3-TOP_INV

DRV_L3-BOTT_INV

Page. 70 of 80

R&D SERVICE MANUAL DT0488

From
Cyclone

4
3
2
1
5
6
7
8

Input inverter (PFC)


IGBT commands

5
ICL7667

U22B

T otem

5
ICL7667

U23B

T otem

5
ICL7667

U24B

T otem

7
U24A
ICL7667

L3-BOTT_INV
L3-TOP_INV
L2-BOTT_INV
L2-TOP_INV
L1-BOTT_INV
L1-TOP_INV

P+3.3

RP13
470

T otem

RP12
470

1
8
1
8
1
8

6
3
6
3
6
3
P+3.3

4
3
2
1
5
6
7
8

1
8
1
8
1
8

4
3
2
1
5
6
7
8

From
Cyclone
L3-BOTT_ING
L3-TOP_ING
L2-BOTT_ING
L2-TOP_ING
L1-BOTT_ING
L1-TOP_ING

Powertronix spa reserves the right to modify this document without notice

P+3.3

T otem

T otem

5
U28B
ICL7667

T otem

T otem

C57

P+12_DELAY

0.1F

C58

P+12_DELAY

100

R98

100

R96

100

R94

100

R92

0.1F

TP87

TP88

TP90

TP89

U29A
ICL7667

P+12_DELAY

U28A
ICL7667

P+12_DELAY

U38F
11
ULN2003A

DRV_SS-INV_HF0

DRV_SS-INV_HF1

DRV_SS-BY _HF0

DRV_SS-BY _HF1

DRV_SS-RELE_INV

DRV_SS-RELE_RES

From
Cyclone

P+3.3

4
3
2
1
5
6
7
8

RP17
470

R158
1K

T otem

T otem

TP96

TP98

T otem

TP97

U31A
ICL7667

P+12_DELAY

Precharge SCR
Commands
(20/30 kVA)

U31B
ICL7667

U33B
ICL7667

ULN2003A

10

U38G

Precharge
Relay
Command
(7/15 kVA)

R93

100

R97

100

R95

100

P+12_DELAY

C61

P+12_DELAY

0.1F

C60

0.1F

DRV_SCR_L1

DRV_SCR_L2

DRV_SCR_L3

DRV_Precharge-MAINS

Page. 71 of 80

R&D SERVICE MANUAL DT0488

Static Switch
SCR Commands
(20/30 kVA)

4
U29B
ICL7667

U38E
12
ULN2003A
6

Static Switch
Relay
Commands
(7/15 kVA)
5

R157
1K

1
8
1
8

6
3
6
3

1
8
1
8

RP15
470

R156
1K

U33A
ICL7667

P+12_DELAY

T otem

9
8

9
8

4
3
2
1
5
6
7
8

From
Cyclone

SS-RELE_RES
SS-RELE_INV
SS-BY_HF1
SS-BY_HF0
SS-INV_HF1
SS-INV_HF0

Precharge-MAINS
SCR_L3
SCR_L2
SCR_L1

Powertronix spa reserves the right to modify this document without notice

C64
1F

P+3.3

4
3
2
1

RP19

10K

5
6
7
8

A5
A4
A3
A2
A1

D0
D1
D2
D3

D4
D5
D6
D7
RAM_WEn
A17
A16
A15
A14
A13

A5
A4
A3
A2
A1

D0
D1
D2
D3

D4
D5
D6
D7
RAM_WEn
A19
A18
A17
A16
A15

A16
A15
A14
A13
A12
A11
A10
A9
A20
A21

A19

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

U2
A4
A3
A2
A1
A0
CEn
DQ0
DQ1
DQ2
DQ3

128Kx16bit
TSOP2-44pin

A5
A6
A7
OEn
UBn
LBn

DQ11
DQ10
DQ9
DQ8

GND
VCC

DQ15
DQ14
DQ13
DQ12

DQ4
DQ5
DQ6
DQ7
NC

VCC
GND

WEn

DQ15
DQ14
DQ13
DQ12

OEn
UBn
LBn

A5
A6
A7

BS616LV8010

NC

A8
A9
A10
A11

CEn

A4
A3
A2
A1
A0

U3

BS616LV2010

A16
A15
A14
A13
A12

512Kx16bit
TSOP2-44pin
GND
VCC

DQ0
DQ1
DQ2
DQ3
VCC
GND
DQ11
DQ10
DQ9
DQ8
A8
A9
A10
A11
A12
A13

DQ4
DQ5
DQ6
DQ7
WEn
A18
A17
A16
A15
A14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

U4
A15
A14
A13
A12
A11
A10
A9
A8
NC
NC
nWE
nRESET
NC
NC
NY /nBY
NC
A17
A7
A6
A5
A4
A3
A2
A1

DQ15/A-1
DQ7
DQ14
DQ6
DQ13
DQ5
DQ12
DQ4

VSS

A16
nBY TE

AM29LV400-TSOP48

512Kx8bit
256kx16bit

VCC

nOE

DQ11
DQ3
DQ10
DQ2
DQ9
DQ1
DQ8
DQ0

VSS
nCE
A0

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23

44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23

A6
A7
A8
RAM_OEn
RAM_UBn
RAM_LBn
D15
D14
D13
D12

D11
D10
D9
D8
A19
A9
A10
A11
A12
A18

A6
A7
A8
RAM_OEn
RAM_UBn
RAM_LBn
D15
D14
D13
D12

D11
D10
D9
D8
A9
A10
A11
A12
A13
A14

A17
FLASH_BY TEn

D15
D7
D14
D6
D13
D5
D12
D4

D11
D3
D10
D2
D9
D1
D8
D0
FLASH_OEn

FLASH_CEn
A1

1F

C69

P+3.3

These two RAM are never mounted together. PCB footprints must be overlapping.

R104
5K6

P+3.3

P+3.3

RP23
10K

R108 1K

A18
A8
A7
A6
A5
A4
A3
A2

Flash memory

P+3.3

C65
1F

P+3.3

TCK

TMS

TDO

TDI

RP21
1K

P+3.3

33pF

33pF

P+3.3

Y2
32.768kHz

220

Male header
JTAG
connections:
pin#
jtag
1
TCK
2
GND
3
TDO
4
Vcc
5
TMS
6
Vccio
7
(NC)
8
(NC)
9
TDI
10
GND

CN_PRG2
1
2
3
4
5
6
7
8
9
10
10p-2.54

R105
1M

R107

BT1

1
2

U7

CN_PRG1
1
2
3
4
5
6
7
8
9
10
10p-2.54

nCSO
ASDO
DCLK

CLK_IN

P+3.3

C68

0.1F

SDA

SCL

FT/OUT

P+3.3

CLK_OUT

OSCO

OSCI

VBAT
M41T00

3V Lithium

50maH

System Calendar Clock

CPU Clock Crystal

XT1
16.128.000 Hz

FPGA Programming Connector

C66

C67

Byte-Blaster FPGA
programming

P+3.3

1
5

RP20

P+3.3

10K

DCLK

NCS
ASDI

U5

EPCS1

RP22

10K

DATA

TMR_SCL

C63

1F

nSTATUS
CONF_DONE

nCONFIG
nCE

DATA0

Output Test Frequency:


512Hz when Oscillator is
at 32.768KHz

Hardware Boot Memory Programming Connector

TMR_SDA

Page. 72 of 80

R&D SERVICE MANUAL DT0488

VCC

VCC

GND

VCC

TP42

5
6
7
8
4
3
2
1

5
6
7
8

4
3
2
1

4
3
2
1

5
6
7
8

Byte-Blaster
EPCS1
programming

8
VCC
VSS
4

RAM_CEn

RAM_CEn

FLASH_WEn

5
6
7
8
4
3
2
1

Powertronix spa reserves the right to modify this document without notice

P+3.3

RP25

10K

8
7
6
5
C71

0.1F

P+3.3

U35A
40106
2

C70
0.1F

40106

U35B

U35C
40106
6

40106

U35D

U38A
16

to Cyclone

ULN2003A

14

U38C

15

U38B

BOTT1
BOTT2
BOTT3
BOTT4
ULN2003A

CN-LD1

CN-LD2

LCD_LIGHT_ON

CN-BUZZER

LCD_RS
LCD_RW
LCD_E
LCD_D7
LCD_D6
LCD_D5
LCD_D4
LCD_D3
LCD_D2
LCD_D1
LCD_D0
TP43

From
Cyclone

TP44

TP45

P+12
U45A

U45B
T otem

ICL7667
P+12
U46A

ICL7667

T otem

U47B
T otem

ICL7667

U48B

ICL7667

T otem

U44B

5
ICL7667

T otem

U49B

ICL7667

T otem

ICL7667

U46B

ICL7667

ICL7667

T otem

T otem

U49A

P+12

ICL7667

T otem

U44A

P+12

ICL7667

T otem

U48A

P+12

U47A

T otem

P+12

ICL7667

T otem

6
3

RP24
10K

1
2
3
4

BOTTONS FROM LCD BOARD

C74
0.1F

C77
0.1F

C78
0.1F

ULN2003A

TP93
TP

1
8
6
3

14
7

1
2
3
4

1
2
3
4

8
7
6
5

470

8
7
6
5

RP30

RP28

470

RP29

470

1
2
3
4

8
7
6
5

CN-LCD_D0
CN-LCD_D1
CN-LCD_D2
CN-LCD_D3
CN-LCD_D4
CN-LCD_D5
CN-LCD_D6
CN-LCD_D7

CN-LCD_E
CN-LCD_RW
CN-LCD_RS
CN-LCD_LIGHT_ON

Page. 73 of 80

R&D SERVICE MANUAL DT0488

1
8
1
8

6
3
6
3
6

1
8
1

9
8

14
7

14
7
14
7
DZ4
24V

9
8

CN-T1
CN-T2
CN-T3
CN-T4

LD1

LD2

BUZZER

U38E, U38F, U38G


spostati a pag.5

9
8

3
6
3

8
1
8

1
2

5
6
7
8
4
3
2
1

Powertronix spa reserves the right to modify this document without notice

CN-SER_RX

1nF

R138
10K

1K

R140

P+3.3

U39A

40106

P+5

1nF

C82

1K

R113

13

UPS PARALLEL SERIAL INTERFACE

ISO1
4N35
5
4

14
5

C128
0.1F

40106

U35F

12

U39C

10

40106

U39E
9

U39D
13

to Cyclone

U39F

40106

12

ULN2003A

13

U38D

P+5

270

R111

P+3.3

from Cyclone

R142
1K

P+3.3

R137

1K

ISO2
4N35

C84
1nF

U50B

2.7K

R112

ICL7667

T otem

U50A

P+12

560K

R117

ICL7667

T otem

USER SERIAL INTERFACE

C80

P+5
R139
10K

SNMP SERIAL INTERFACE

R114
2.2K

3
2

TP72

C79
0.1F

R144

560

R143

100

560

R145

ISO_P+15

TP47

TRX1

CNSER_TX

1
2
3
4

0.25 W

CN-SNMP_SER_TX

ISO_N-15

Page. 74 of 80

R&D SERVICE MANUAL DT0488

1
8

R109 10K

P+5

C137
0.1F

1
R116
560K

11

SNMP_SER_RX
40106

TP50

Gnd

4 nc
3 Vc c
2 Gn d
1 Vo

2.2K

R141

Q1
C83
1nF

40106

IC

Gnd

R115 10K

D28
1N4148

U39B

14
7

SER_TX
9
8

14
7
TP51

RX1

ISO_P+15

CN-SNMP_SER_RX

ISO_N-15

U35E

3
40106

14
7

PAR-OPT_SER_RX
14
7

TP46
6

7
14
7

40106
10

14
7

1
2

8
5
11

14
7

HFBR-2528

SER_RX

SNMP_SER_TX

PAR-OPT_SER_TX

TP74

Powertronix spa reserves the right to modify this document without notice

HFBR-1528

0.1F

C90
0.1F

C91
0.1F

C92

P+1.5

C89

P+1.5

0.1F

P+1.5

C88

P+1.5

0.1F

P+1.5

C87

P+1.5

0.1F

P+1.5

C86

P+1.5

0.1F

D10
D11
D12
D13

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

LCD_E
LCD_RW
LCD_RS
LD1
LD2
BUZZER
BOTT4
BOTT3
BOTT2
BOTT1
PAR-OPT_SER_RX
PAR-OPT_SER_TX
UPS-LD1
UPS-LD2
UPS-LD3
UPS-LD4
CLK_OUT
UPS-LD5
UPS-LD6
UPS-LD7
UPS-LD8
DEBUG_LED1
DEBUG_LED2
DEBUG_LED3
DEBUG_LED4
PIO_0
CL_RESET
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21

CLK_IN

C85

P+1.5

FLASH_OEn
FLASH_CEn
FLASH_WEn

28
29
153
152
50
11
228
193
170
131
108
73
38
39
144
143

2
4
5
6
7
8
12
13
14
15
16
17
18
19
20
21
23
41
42
43
44
45
46
47
48
49
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
113
114
115
116
117
118
119
120

CLK0
CLK1
CLK2
CLK3
DPCLK0
DPCLK1
DPCLK2
DPCLK3
DPCLK4
DPCLK5
DPCLK6
DPCLK7
PLL1_OUT0P
PLL1_OUT0N
PLL2_OUT1P
PLL2_OUT1N

IO_V0B1_0
IO_V0B1_1
VREF0B1
IO_V0B1_2
IO_V0B1_3
IO_V0B1_4
IO_V0B1_5
IO_V0B1_6
IO_V0B1_7
IO_V0B1_8
IO_V0B1_9
IO_V0B1_10
IO_V0B1_11
IO_V0B1_12
IO_V0B1_13
IO_V0B1_14
VREF1B1
IO_V2B1_0
IO_V2B1_1
IO_V2B1_2
IO_V2B1_3
IO_V2B1_4
IO_V2B1_5
IO_V2B1_6
IO_V2B1_7
IO_V2B1_8
IO_V2B1_9
IO_V2B1_10
VREF2B1
IO_V2B1_11
IO_V2B1_12
IO_V2B1_13
IO_V2B1_14
IO_V2B1_15
IO_V2B4_0
IO_V2B4_1
IO_V2B4_2
IO_V2B4_3
IO_V2B4_4
IO_V2B4_5
IO_V2B4_6
IO_V2B4_7
VREF2B4
IO_V2B4_8
IO_V2B4_9
IO_V2B4_10
IO_V2B4_11
IO_V2B4_12
IO_V2B4_13
IO_V2B4_14
IO_V2B4_15
IO_V2B4_16
IO_V2B4_17
IO_V2B4_18
IO_V1B4_0
IO_V1B4_1
IO_V1B4_2
VREF1B4
IO_V1B4_3
IO_V1B4_4
IO_V1B4_5
IO_V1B4_6
IO_V1B4_7
IO_V1B4_8
IO_V1B4_9
IO_V1B4_10
IO_V0B4_0
IO_V0B4_1
IO_V0B4_2
IO_V0B4_3
IO_V0B4_4
VREF0B4
IO_V0B4_5
IO_V0B4_6
IO_V0B4_7
IO_V0B4_8
IO_V0B4_9
IO_V0B4_10
IO_V0B4_11
IO_V0B4_12
U1
ALTERA EP1C6 QFP 240

STD
IC

EP1CC6Q240C7

TDO
TCK
TDI
TMS
MSEL1
MSEL0
DEV_OE
DEV_CLRN
CLKUSR
INIT_DONE
NCSO
ASDO
NCEO
NCE
DATA0
DCLK
NCONFIG
NSTATUS
CONF_DONE

IO_V2B3_0
IO_V2B3_1
IO_V2B3_2
IO_V2B3_3
IO_V2B3_4
IO_V2B3_5
VREF2B3
IO_V2B3_6
IO_V2B3_7
IO_V2B3_8
IO_V2B3_9
IO_V2B3_10
IO_V2B3_11
IO_V2B3_12
IO_V2B3_13
IO_V2B3_14
IO_V2B3_15
IO_V2B3_16
VREF1B3
IO_V0B3_0
IO_V0B3_1
IO_V0B3_2
IO_V0B3_3
IO_V0B3_4
IO_V0B3_5
IO_V0B3_6
IO_V0B3_7
IO_V0B3_8
IO_V0B3_9
IO_V0B3_10
IO_V0B3_11
IO_V0B3_12
IO_V0B3_13
IO_V0B3_14
VREF0B3
IO_V0B3_15
IO_V0B3_16
IO_V0B3_17
IO_V0B3_18
IO_V0B2_0
IO_V0B2_1
IO_V0B2_2
IO_V0B2_3
IO_V0B2_4
IO_V0B2_5
IO_V0B2_6
IO_V0B2_7
VREF0B2
IO_V0B2_8
IO_V0B2_9
IO_V0B2_10
IO_V0B2_11
IO_V0B2_12
IO_V1B2_0
IO_V1B2_1
IO_V1B2_2
IO_V1B2_3
IO_V1B2_4
IO_V1B2_5
IO_V1B2_6
IO_V1B2_7
VREF1B2
IO_V1B2_8
IO_V1B2_9
IO_V1B2_10
IO_V2B2_0
IO_V2B2_1
IO_V2B2_2
IO_V2B2_3
IO_V2B2_4
IO_V2B2_5
IO_V2B2_6
IO_V2B2_7
IO_V2B2_8
IO_V2B2_9
IO_V2B2_10
VREF2B2
IO_V2B2_11
IO_V2B2_12
IO_V2B2_13
IO_V2B2_14
IO_V2B2_15
IO_V2B2_16

149
147
155
148
35
34
239
240
3
1
24
37
32
33
25
36
26
146
145

121
122
123
124
125
126
127
128
132
133
134
135
136
137
138
139
140
141
156
158
159
160
161
162
163
164
165
166
167
168
169
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
233
234
235
236
237
238

TDO
TCK
TDI
TMS

nCSO
ASDO
nCE
DATA0
DCLK
nCONFIG
nSTATUS
CONF_DONE

L1-TOP_INV
L1-BOTT_INV
L2-TOP_INV
L2-BOTT_INV
L3-TOP_INV
L3-BOTT_INV
L1-TOP_ING
L1-BOTT_ING
L2-TOP_ING
L2-BOTT_ING
L3-TOP_ING
L3-BOTT_ING
D14
D15
Precharge-MAINS
LCD_LIGHT_ON
SCR_L1
SCR_L2
SCR_L3

SS-INV_HF0
SS-INV_HF1
SS-BY _HF0
SS-BY _HF1
SS-RELE_INV
SS-RELE_RES
000-SCLK_1
000-SDATA_1
000-INBT_-CS_1
000-SCLK_0
000-SDATA_0
000-INBT_-CS_0
000-D_MPX-1
000-C_MPX-1
000-B_MPX-1
000-A_MPX-1
000-D_MPX-0
000-C_MPX-0
000-B_MPX-0
000-A_MPX-0
SPARE_2
BY -PASS_ON
SPARE_1
85TMP_ALL
Sy nchro-Front
RUN
HQ4

ENA _DC/DC
FAST-FAN
SPARE_ULN
EPO_LOCAL
EPO-REM
MAINS_NOK
BY PASS_ON
INVERTER_ON
BATT_LOW
SER_RX
SER_TX
SNMP_SER_RX
SNMP_SER_TX
222-TP_DBG1
223-TP_DBG2
224-TP_DBG3
225-TP_DBG4
LCD_D0
LCD_D1
LCD_D2
LCD_D3
LCD_D4
LCD_D5
LCD_D6
LCD_D7

0.1F

C101

0.1F

C102

0.1F

C103

0.1F

C104

P+3.3

C100

P+3.3

0.1F

P+3.3

C99

P+3.3

0.1F

P+3.3

C98

P+3.3

0.1F

P+3.3

C97

P+3.3

0.1F

P+3.3

C96

P+3.3

0.1F

P+3.3

C95

P+3.3

0.1F

P+1.5

C94

P+1.5

C141
0.1F

0.1F

C142

0.1F

TP100

TP94

TP56

C93

P+3.3
P+3.3

R160

1K

1K

R161

R162

1K

1K

R163

TP95

0.1F

222-TP_DBG1

223-TP_DBG2

224-TP_DBG3

225-TP_DBG4

P+1.5

0.1F

C143

Page. 75 of 80

R&D SERVICE MANUAL DT0488

70
92
112
GNDA_PLL1
GNDA_PLL2

0.1F

P+1.5

C140
0.1F

C139
0.1F

P+1.5

C144
0.1F
FLASH_BY TEn
RAM_CEn
RAM_OEn
RAM_LBn
RAM_UBn
RAM_WEn
TMR_SCL
TMR_SDA

GNDG_PLL1
GNDG_PLL2
31
150

130
157
172

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
10
40
52
69
71
89
91
109
111
129
142
171
190
192
210
212
230
232

VCCIO4
VCCIO4
VCCIO4
30
151

VCCIO3
VCCIO3
VCCIO3

189
209
231
VCCIO2
VCCIO2
VCCIO2

9
22
51
VCCIO1
VCCIO1
VCCIO1

72
90
110
191
211
229
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT

27
154
VCCA_PLL1
VCCA_PLL2

Powertronix spa reserves the right to modify this document without notice

P+15
R122

D38

1n4148

R125
1K

R118

1K
DZ5
3.9V

R124
1K

9
10

P+12
1.2K

R123

1K

D37

1n4148

TP53

P+5

3
C108
0.1F

C114

7812
+ C106
10F 35V

+ C112
P+7.5

OUT

D2PAK
IN

U40

0.1F

P+3.3

12

13

12

U18F

14

LM324

U14D

P+12

Sorveglianza PSP OK
(+15V e +7.5V)

13

OUT

7805

D2PAK
IN

U41

10F 35V

C118
0.1F

U14B
LM324
7

10

U18E

U14C

N-7

TP57
N-7

R120
10K

0=pow-OK

LM324
8

C119
0.1F

D39

1n4148

R150

10M

C110

1F

Open the
track

P+12

U18D

ULN2003A

11

U16F

560

R121

Q2 BDX54
3
2

Wiring
Modification

D34
1n4148

R119
560

P+3.3

P+5

C109
10F35V

14

11
4

C107
0.1F

1
C113
0.1F

+ C116
10F 35V

P+1.5

6
5

11

1
2

+ C105
10F 35V

+ C111
10F 35V

2
1

P+15

P+7.5

TP61

SOT223
U42
LM2937IMP3.3

OUT

1
2

RUN

1=RUN to EPLD

P+12_DELAY

R146

470

DL3
Green

Page. 76 of 80

R&D SERVICE MANUAL DT0488

DPAK

IN

U43
NCP1117DT15

C123
0.1F

N-7

UF4007

10F 35V

+ C121

D31

C117
0.1F

C122
0.1F

R133
1K
1

6.2V

DZ8

TP60

+ C115
10F 35V

+ C120
10F 35V

P+15

R132
1K
C126

10F35V

C127

11
4

P+5

P+5

P+5

10

U16G

D32
UF4007

P+12

R135
2.2K

DL2
Y ELLOW

7
14

11
4
7
14

2
1F

R134
1K

DL1

POWER SOURCE TEST LED

GREEN

TP59
TP63
TP65

REF
2
REF
4
REF
1

TP52
TP55
R131
680
7

ULN2003A

2
1
TP71

2
TP70

TP67
2
1

P+5

2
1

HQ4

TP69

distribuiti
sulla scheda
scrivere
simbolo di
massa

TP68

TP58
TP62
TP64

TP54

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Connettore LCD

Connettore SERIALE RELE CONTATTI

Connettore SNMP-BOX
J3

P+7.5
J2
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

Clear
Home
UP-Next
DOWN-Back
BUZZER

LD2
LD1
LCD LIGHT ON
EPO
RS
R/W
EN
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7

CN-T1
CN-T2
CN-T3
CN-T4
CN-BUZZER
CN-LD2
CN-LD1
CN-LCD_LIGHT_ON
CN-EPO_LOCAL
CN-LCD_RS
CN-LCD_RW
CN-LCD_E
CN-LCD_D0
CN-LCD_D1
CN-LCD_D2
CN-LCD_D3
CN-LCD_D4
CN-LCD_D5
CN-LCD_D6
CN-LCD_D7

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

RX
TX
EPOA
EPOB

CN-SER_RX
CNSER_TX
CN_EPO-REM

P+15

MAINS FAILURE
MANUAL BYPASS ACTIVE
INVERTER ON
BATTERY LOW

REM_MAINS_NOK
REM_BYPASS_ON
REM_INVERTER_ON
REM_BATT_LOW

to SNMP BOX

J1

CON20

ISO_N-15
ISO_P+15
CN-SNMP_SER_RX
CN-SNMP_SER_TX

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
CON26

CON26

J6
P+5
P+5
DRV_SS-INV_HF0
DRV_SS-INV_HF1
DRV_SS-BY _HF0
DRV_SS-BY _HF1
DRV_SCR_L1
DRV_SCR_L2
DRV_SCR_L3
27_INVERTER_TEMP
28_PFC_TEMP

J5
ISO_N-15
ISO_N-15
ISO_P+15
ISO_P+15

1
2
3
4
5
6
7
8
9
10
11
12
13
14
CON14

DRV_L1-TOP_INV
DRV_L1-BOTT_INV
DRV_L2-TOP_INV
DRV_L2-BOTT_INV
DRV_L3-TOP_INV
DRV_L3-BOTT_INV
DRV_L1-TOP_ING
DRV_L1-BOTT_ING
DRV_L2-TOP_ING
DRV_L2-BOTT_ING
DRV_L3-TOP_ING
DRV_L3-BOTT_ING

DRV_Precharge-MAINS
DRV_SS-RELE_INV
DRV_SS-RELE_RES
Sy ncro
FAST-SPEED
ENABLE _DC/DC
OVER-85TMP_ALL
CONTACT_SPARE_1
AUX_BY -PASS_ON
CONTACT_SPARE_2
P+15
P+15
P+7.5
P+7.5
P+5
P+5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CON40

J4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

06_V-MAINS_L1
07_V-MAINS_L2
08_V-MAINS_L3
18_V-RES_L1
19_V-RES_L2
20_V-RES_L3
00_V-INV_L1
01_V-INV_L2
02_V-INV_L3
12_V-OUT_L1
13_V-OUT_L2
14_V-OUT_L3
P+5
C129
1F

09_A-MAINS_L1
10_A-MAINS_L2
11_A-MAINS_L3

C130
1F

03_A-INV_L1
04_A-INV_L2
05_A-INV_L3

C131
1F

21_A-OUT_L1
22_A-OUT_L2
23_A-OUT_L3

P+5

P+5

16_+DC-BUS
16_-DC-BUS
P+5
C132
1F

17_A-BATTERY
24_MODULE_TEMP
25_INT-BATT_TEMP
26_EXT-BATT_TEMP

CON50

Connettore DRIVER POWER

Connettore DRIVER POWER

Connettore ANALOG POWER

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R&D SERVICE MANUAL DT0488

Page. 77 of 80

R1

4
1

REF

RC
VE

PWM

CURR

C21 1F

VCC

U1
UC3844

TP10

TP3

TP5

R11
1K

PK-Curr

C18
1nF

TP1

D6

R10
10

VFBK

BYT01400
R46
33K

R3
100K
1W

R6
100K
1W

R12
100K
1W

C19 +
330F
35V

C2
10F 50V

D2
1N4148

33

330

R4

R47

R8
10K

Q1
K1119

TP2

1
DZ1

Q3
K1119

15V

R31
1.5K

P+15

TP15

R21 R22 R23

4N35

TP8

R17
1K

ISO3

470K

-NEGATIVE

C3
1F

+POSITIVE

TP6

C1
1F

R2 33

C12
1F

D7

TP20

DZ2
15V

1N4148

T1
f errite philips
1
3

330

R20
2.2K

R41
10K

3
Q8
1 2N2222

R13

R16

C31
1F

10K

1F

C8

D3

4700pF
2000V

D9

R30
1.5K

D23
LED green

BYT11-1000

PT0

VFBK

C20
10F
50V

T2

D4

+ C6

C16
0.1F

+ C7

C10

TP4

P+15

TP7

TP9

P+7,5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

J7

TO INVERTER
DRIVERS&FEEDBACK

FLAT 20VIE

R26
220

P+15

ENABLE_DC/DC

TP12

ISO_P+15

P+7,5

R25
100

D18

ISO_N-15

TP14

D17

DZ4
8.2V
2

DZ5
18V

0.1F

C23

0.1F

220F 220F 220F


50V 50V
50V

C5

C15
+ 220F
50V

C22
220F
50V

4N35

0.1uF

C24

ISO1

DZ3
15V

MUR1540

D10

MUR1540

C14
220F
50V

D5
MUR1540
6 2
1

7
8

10K

R43

4
9
f errite philips

D8
BYT01400
23

TP11

200W
80KHz
1/13_1/6.5

C17
4700pF
2000V

VFBK

CN3

ENABLE_DC/DC

R58 47R

Page. 78 of 80

R&D SERVICE MANUAL DT0488

2W

R5
1.5K

R15
33K

IN

D12

1
2N2907

1K

47

C28
0.47F
MABA01
D1
1N4148

R9
6.8K

C13
1nF
2

Q6
3
TP19

R44

R45

C32

1
2
BYT11-1000

C4
1F

C9 1nF

PT0

R14
4.7K

R18
1K

5
C30

TP21

D32
1N4148

1,8

1
2
1,8

1
2
1F

PK-Curr

1
2
TP13
D11
1N4007

1N4007

ISO4
R38
10K

1,8

CN1

DC Neutral
C11
0.47F
MABA01

D16

1F

4
3
2
1

DC BUS

+ C34
100F
450V

+ C35
100F
450V

D15

R27
100K 1W

R33
100K 1W

DZ6

4N35

C33

1
2

1
2

R57 47R

1N4148

GND
5
C29
1F

D14

D21

TP18

1
24V
R37
47K

D31
1N4007

1N4148

D20

D26

D29

D30
2

D19

D25

D28

1N4007

2
1

R52
47R

D24

D27

TP17

R51
47R
CN2

R55
47R

CN4

R50
47R

2
1

R S

R54
47R

INPUT MAINS

R53
47R

R S

INPUT RESERVE

2
1
2

1N4007
1N4007
1N4007
1N4007

1
2
1
2

2
1
2

1N4007
1N4007
1N4007
1N4007

1
2
1
2

2
1
2

1N4007
1N4007
1N4007

1N4007

1
2
1
2

400 / 800 Vdc


5
4
3
2
1
5
4
3
2
1

Power Supply Board


5.1.12 DE0153

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5.1.13 HF Filter 10 15 kVA e 20 30 kVA

FORO 5.5mm
metallizzato

1F
275Vac
X2

C16

PW2
L1-I

C2

0.47F
275Vac
X2

R1
82K 2W

PW3
L2-I

C3

0.47F
275Vac
X2

R2
82K 2W

PW4
L3-I

C4

PW5
N-I

0.47F
275Vac
X2

R3
82K 2W

C5

FORO 5.5mm
metallizzato
PW18
GROUND

1F
275Vac
X2

PW6
L1-R

C6

0.47F
275Vac
X2

R4
82K 2W

PW7
L2-R

C7

0.47F
275Vac
X2

R5
82K 2W

PW9
N-R

R6
82K 2W

0.47F
275Vac
X2

C24

PW8
L3-R

C8

1F
275Vac
X2

C9
1F
275Vac
X2

R7
82K 2W

C25
1F
275Vac
X2

FORO 5.5mm
metallizzato
PW19
GROUND

PW28

C23

PW27

N-R

1F
275Vac
X2

PW26

L3-R

1F C22
275Vac
X2

PW25

L2-R

C21
1F
275Vac
X2

PW24

L1-R

1F C20
275Vac
X2

PW23

N-I

1F C19
275Vac
X2

PW22

L3-I

1F C18
275Vac
X2

PW21

L2-I

RETE DI RISERVA
RESERVE

L1-I

RETE PRINCIPALE
MAINS

PW11
COMM.

R8
82K 2W

COMM.

PW30

1F
275Vac
X2

0.47F
275Vac
X2

PW10
+ BATTERY

C10

C26

PW29
+ BATTERY

BATTERIA
BATTERY

PW13
L1-O

C12

0.47F
275Vac
X2

R9
82K 2W

PW14
L2-O

C13

0.47F
275Vac
X2

R10
82K 2W

PW15
L3-O

C14

PW16
N-O

0.47F
275Vac
X2

FORO 5.5mm
metallizzato

PW17
GROUND

1F
275Vac
X2

C15

C17

PW36
GROUND

FORO 5.5mm
metallizzato

1F
275Vac
X2

PW35

R11
82K 2W

PW34

N-O

C30

PW33

L3-O

1F
275Vac
X2

PW32

L2-O

1F C29
275Vac
X2

L1-O

1F C28
275Vac
X2

1F
275Vac
X2

0.47F
275Vac
X2

PW12
- BATTERY

C11

C27

PW31
- BATTERY

USCITA UPS
LOAD

Page. 79 of 80

R&D SERVICE MANUAL DT0488

PW1
GROUND

C1

1F
275Vac
X2

PW20
GROUND
FORO 5.5mm
metallizzato

inserto filettato maschio a saldare (broxing)

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5.1.14 DE1235

Battery String
Battery 7.2 9 Ah

POS.

NEG.

POS.

NEG.

NEG.

POS.

POS.

CS0143

NEG.

2
1

BATTERIES STRING RIGHT

POS.

NEG.

POS.

NEG.

From 7Ah up
to 9Ah

POS.

NEG.

From 7Ah up
to 9Ah

From 7Ah up
to 9Ah

NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

POS.

30A 80V
F3 F1

F4 F2

CS0143

F3 F1

30A 80V

From 7Ah up
to 9Ah

POS.

From 7Ah up
to 9Ah

30A 80V

BATTERIES STRING LEFT

1
2

30A 80V

POS.

NEG.

From 7Ah up
to 9Ah

POS.

NEG.

From 7Ah up
to 9Ah

POS.

NEG.

From 7Ah up
to 9Ah

POS.

NEG.

From 7Ah up
to 9Ah

From 7Ah up
to 9Ah

From 7Ah up
to 9Ah

From 7Ah up
to 9Ah

Battery 4.5 5.2 Ah

POS.

From 4.5Ah
up to 5Ah

NEG.

POS.

From 4.5Ah
up to 5Ah

NEG.

POS.

From 4.5Ah
up to 5Ah

NEG.

POS.

From 4.5Ah
up to 5Ah

NEG.

POS.

From 4.5Ah
up to 5Ah
F3

1
2

F1

CS0157

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

POS.

NEG.

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

From 4.5Ah
up to 5Ah

F2

F3

F1

CS0157
F4

NEG.

POS.

From 4.5Ah
up to 5Ah

NEG.

POS.

From 4.5Ah
up to 5Ah

NEG.

POS.

From 4.5Ah
up to 5Ah

NEG.

POS.

BATTERIES STRING RIGHT

From 4.5Ah
up to 5Ah

2
1

From 4.5Ah
up to 5Ah

BATTERIES STRING LEFT

From 4.5Ah
up to 5Ah

POS.

From 4.5Ah
up to 5Ah

F4

30A 80V

NEG.

30A 80V

NEG.

From 7Ah up
to 9Ah

F1 F3

NEG.

From 7Ah up
to 9Ah

F4 F2

POS.

From 7Ah up
to 9Ah

F2 F4

NEG.

From 7Ah up
to 9Ah

CS0143

POS.

From 7Ah up
to 9Ah

CS0143

NEG.

From 7Ah up
to 9Ah

F2 F4

POS.

From 7Ah up
to 9Ah

F1 F3

From 7Ah up
to 9Ah

F2

From 4.5Ah
up to 5Ah

NEG.

POS.

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R&D SERVICE MANUAL DT0488

Page. 80 of 80

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