Pipe and

Fittings
Catalogue
2012

Phone:
Fax:
Email:
Web:

03 8770 5770
03 8770 5771
info@fhs.com.au
www.fhs.com.au

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Contents
About FHS

Polycalc Butt Welding Calculator

Training - Poly Welding

Fabrications and Fittings

Custom Fabrications
Pipe Floats
Pipe (PE100)
Threaded Adaptors
Flanges - Extended Stub / Full Face
Back-up Plates
Rubber Gaskets
Electrofusion Couplings & Elbows
Electrofusion Reducers
Fabricated Pipe Fittings
Sweep Bends
Moulded Elbows
Moulded Tees
Short Radius Bends
End Caps
Stub Flanges
Reducers - Short Spigot
Reducers - Long Spigot

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Hire Equipment

24

See also our other comprehensive catalogue

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About FHS
FHS Head Office: 11-15 Martha Street, Seaford VIC 3198
Agent:
Queensland:
Mining and Industrial Plastics
4 / 780 Boundary Road, Coopers Plains
Ph: 07 3276 7122

Fusion Hire Services commenced business in 1995 hiring butt fusion

welders.
Since that time FHS has become the One Stop Shop leader in
plastic welding.
Our products and services include:
Extrusion Welding Equipment
Hot Air Welding Equipment
Butt Fusion Welding Equipment and Accessories
Electrofusion Welding Equipment and Accessories
Plastic Weld Rod Production
Polyethylene Pipe Fabricated Fittings to 630mm
Custom Polyethylene Pipe Fabrications
Polyethylene Pipe and Fittings Sales
Plastic Welding Equipment Service
Hire of Polyethylene Welding Equipment
Polyethylene Welder Training through Polysmart

We are proud of our association with some of the worlds leading

plastic welding brands.
FHS is the largest polyethylene pipe fabrication workshop in South
East Australia. All our fabrications are manufactured in-house
assuring you an unprecedented level of quality and control over
design.
This catalogue is a summary of the products and services available.
If you cannot find it here, call us and we are certain to be able to
source the product for you.
So no matter what you want to achieve with polyethylene welding or
fabrication, make FHS your first stop.

Ph: 03 8770 5770

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iPhone / iPod Parameter Calculator

PolyCalc App
Parameter Calculator and Auto Timer
Sample Screen Shots
No longer manually calculate poly welding parameters.
Polysmarts PolyCalc is the easy to use butt welding parameter calculator,
step-by-step guide and countdown timer for professional poly welders.
Perfect for your iPhone, iTouch or iPad.
PolyCalc lets you calculate the following welding parameters with ease . . .

ISO 21307
Single Low Pressure
Single High Pressure
Dual Low Pressure
German DVS Parameters.
This unique app not only correctly calculates welding parameters, it also
guides you through each step and dynamically counts down each of the
following stages:

Bead up
Heat Soak
Change-over
Pressure-up
Cooling time.
The countdown timer is a clear, easy to read display with loud alarms
ringing at the end of each stage. It also displays the correct interfacial
pressure (including drag) for each stage.
The Hydraulic Ram Size can either be automatically entered by choosing
from the Butt Welders menu or manually entered using either mm2; cm2
or in2. Pressure units include Bar; Kpa; Mpa and PSI.
PolyCalc will save you time and money by making parameter calculations
and the poly welding process easy.

PolyCalc is available for immediate download from the Apple App

Store

PolyCalc is an Industry Innovation from

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Poly Welding Training

National
Poly Welding
Accreditation
PMBWELD301B Butt Weld Polyethylene Pipelines
PMBWELD302B Electrofusion Weld Polyethylene Pipelines

Learn Now . . . Pay Later

Get nationally accredited in Poly Welding with Polysmarts National
Training and Accreditation course

Easy to understand training session

No stuffy classroom theory . . . do it online at your leisure in

the comfort of your own home

Learn the correct techniques for successful electrofusion and

butt welding . . . every time

Receive National Accreditation Photo ID and hardened steel

Butt Welder ID stamp

Practical training and assessment in around 6 hours in small

training groups

Whats more, you can get under way without paying a red cent.
Simply enrol on the Polysmart website and you will get immediate
access to all the online training materials, modules and assessments.
You only pay once you book your practical assessment.
So dont delay. Get nationally accredited today.

1300 DO POLY
1300 36 7659
info@polysmart.com.au

Log on to www.polysmart.com.au and enrol today.

5

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Custom and Specialty Fabrications

Pipe and fitting spooling (flanging) and Manifolding to 630mm

Pontoons, floats and booms

Sheet Fabrications
Custom Tank Fit-ups
Extrusion Welding
Butt Welding
Pipe Spooling
Manifolding
Pontoons
Floats
Booms
Floating Docks
Polyethylene Fabrications
Poly Propylene Fabrications

Custom tanks & moulded tank fit-ups

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Pipe Floats

Pipe Float
Poly pipe float for supporting suction lines in dams, rivers etc.
Manufactured from HDPE
Supports 58kg

Poly pipe float to support 58kg

1900000

Stainless Steel Bands

90mm stainless steel band

1908000

110mm stainless steel band

1909000

160mm stainless steel band

1912000

200mm stainless steel band

1914000

225mm stainless steel band

1915000

250mm stainless steel band

1916000

315mm stainless steel band

1918000

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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PE100 Pipe

SDR Rating

11

13.6

17

PN Rating

16

12.5

10

20mm

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

450mm

500mm

560mm

630mm

Ex Stock

24 hrs

Please Call

Other pressure ratings are available on request

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Threaded Fittings

Threaded Adaptors Female BSP

20mm x 1/2 threaded adaptor female B.S.P.

PN12.5

25mm x 3/4 threaded adaptor female B.S.P.

PN12.5

32mm x 1 threaded adaptor female B.S.P.

PN12.5

ALL EX-STOCK

50mm x 1 1/2 threaded adaptor female B.S.P. PN12.5

63mm x 2 threaded adaptor female B.S.P.

PN12.5

90mm x 3 threaded adaptor female B.S.P.

PN8

110mm x 4 threaded adaptor female B.S.P.

PN8

Threaded Adaptors Male BSP

20mm x 1/2 threaded adaptor male B.S.P.

PN12.5

25mm x 3/4 threaded adaptor male B.S.P.

PN12.5

32mm x 1 threaded adaptor male B.S.P.

PN12.5

50mm x 1 1/2 threaded adaptor male B.S.P.

PN12.5

63mm x 2 threaded adaptor male B.S.P.

PN12.5

90mm x 3 threaded adaptor male B.S.P.

PN8

110mm x 4 threaded adaptor male B.S.P.

PN8

ALL EX-STOCK

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Extended Flanges
Ex Stock

24 hrs

Please Call

Stub Flanges Extended

20mm (1/2) stub flange with 250mm long extension

25mm (3/4) stub flange with 250mm long extension

32mm (1) stub flange with 250mm long extension

50mm (1 1/2) stub flange with 250mm long extension

63mm (2) stub flange with 250mm long extension

90mm (3) stub flange with 250mm long extension

110mm (4) stub flange with 250mm long extension

160mm (6) stub flange with 250mm long extension

225mm (8) stub flange with 250mm long extension

280mm (10) stub flange with 300mm long extension

315mm (12) stub flange with 300mm long extension

Internal Chamfering (all flange sizes) upon request

Full Face Flanges Extended - Undrilled

32mm (1) full face flange with 250mm long extension

50mm (1 1/2) full face flange with 250mm long extension

63mm (2) full face flange with 250mm long extension

90mm (3) full face flange with 250mm long extension

110mm (4) full face flange with 250mm long extension

160mm (6) full face flange with 250mm long extension

Full face flange drilling (all flange sizes) upon request

Can be drilled to suit requirements i.e. table D & E, ANSI150, DIN16 etc

10

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Backing Rings

Material
Table

Ex Stock

24 hrs

Please Call

Galvanised
D

Stainless Steel
ANSI

ANSI

25mm (3/4)

32mm (1)

40mm (1 1/4)

50mm (1 1/2)

63mm (2)

90mm (3)

110mm (4)

125mm (5)

140mm (5)

160mm (6)

200mm (8)

225mm (8)

225mm (9)

250mm (10)

280mm (10)

315mm (12)

355mm (14)

375mm (15)

400mm (16)

450mm (18)

500mm (20)

560mm (22)

630mm (24)

710mm (28)

800mm (32)

900mm (36)

1000mm (40)

1200mm (48)

Plastic coated rings available on request

Other specification available on request. Eg DIN16

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Rubber Gaskets (3mm)

Table

12

Ex Stock

24 hrs

Please Call

ANSI

25mm (3/4)

32mm (1)

40mm (1 1/4)

50mm (1 1/2)

63mm (2) table

90mm (3)

110mm (4)

125mm (5)

140mm (5)

160mm (6)

200mm (8)

225mm (8)

225mm (9)

250mm (10)

280mm (10)

315mm (12)

355mm (14)

375mm (15)

400mm (16)

450mm (18)

500mm (20)

560mm (22)

630mm (24)

710mm (28)

800mm (32)

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Electrofusion Couplings
Ex Stock

24 hrs

Please Call

Coupling
Angle

Coupling

30 Elbow

45 Elbow

Elbows*
30

45

90

SDR Rating

11

17

11

11

11

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm*

400mm*

450mm*

500mm*

560mm*

630mm*

710mm*

800mm*

90 Elbow
If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Reducers - Electrofusion SDR11

SDR 11

20

25mm

32mm

40mm

32

40

50

63

90

24 hrs

Please Call

110 125 160 180 200 225

50mm

63mm

90mm

14

25

Ex Stock

110mm

125mm

160mm

180mm

200mm

225mm

250mm

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Fabricated Fittings
All Fabricate fittings are made to order

Polyethylene Fabricated Fittings SDR11 & SDR 17

Equal Tee

Y Junction

Cross

Bend 45

Bend 90

Specifications
Equal Tee

Y Junction

Cross

Bend - 45deg

Bend - 90deg

OD

225

650

550

1080

420

660

540

290

150

338

488

150

338

250

700

650

1150

450

710

575

412

250

375

625

250

375

280

700

650

1250

500

750

625

424

250

420

670

250

420

315

800

700

1350

530

820

675

498

300

477

777

300

477

350

800

700

725

520

300

533

833

300

533

400

1000

1100

775

548

300

600

900

300

600

450

1000

1100

925

580

300

675

975

300

675

500

1200

1200

1050

665

350

750

1100

350

750

560

1200

1200

1100

698

350

840

1190

350

840

630

1200

1200

1150

741

350

945

1295

350

945

Pressure De-rating
All fabricated fittings are subject to Pressure De-rating. See table on next page

Poly Propylene MaxPro Fabricated Fittings

Elbow 45

Bend 45

Bend 90 3 Segment

Bend 90 4 Segment

Suits Storm Pro, Sewer Pro, Storm Max and Sewer Max Pipe
Available in: 225mm; 300mm; 375mm; 450mm; 600mm
All fittings are supplied as socket / spigot

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Fabricated Fitting De-Rating Table

Reference: PIPA Industry Guideline POP006 (v5.01) issued 5 December 2003

This table shows the resultant PN rating based on the fitting type and manufacturing method
Reducing Tees1
Equal Tees

Branch Diameter
< 0.33 x Trunk Diameter

Segmented Bends

Branch Diameter
< 0.33 x Trunk Diameter

Applies to Radius:
From 1 x dia to 1.5 x dia

Butt Welded

Socket / Mirror
Welded

Extrusion Welded

Butt Welded

Socket / Mirror
Welded

Extrusion Welded

Butt Welded

Socket / Mirror
Welded

Extrusion Welded

Butt Welded

Socket / Mirror
Welded

Extrusion Welded

Original Pipe PN Rating

2.2

1.9

1.4

2.9

2.6

1.9

2.2

1.9

1.4

2.5

2.2

1.7

6.3

3.4

2.3

4.5

3.4

2.3

3.5

2.6

4.3

3.8

2.9

5.8

5.1

3.8

4.3

3.8

2.9

4.5

3.4

10

5.4

4.8

3.6

7.2

6.4

4.8

5.4

4.8

3.6

6.3

5.6

4.2

13

6.8

4.5

6.8

4.5

7.9

5.3

16

8.6

7.7

5.8

11.5

10.2

7.7

8.6

7.7

5.8

10.1

6.7

20

10.8

9.6

7.2

14.4

12.8

9.6

10.8

9.6

7.2

12.6

11.2

8.4

25

13.5

12

18

16

12

13.5

12

15.8

14

10.5

Fitting Type De-Rating Factors

Factor
0.6

Equal Tees
Reducing Tees

Segmented Bends

Branch dia < 0.33 x trunk dia

0.8

Branch dia > 0.33 x trunk dia

0.6

Radius 1 x dia to 1.5 x dia

0.7

Manufacturing Method De-Rating Factors

Butt Welding

0.9

Socket / Mirror Welded

0.8

Extrusion Welded

0.6

Hot Air Gun / Rod Welding

a. Tees and junction are to be hot air gun/rod welded only where full face butt welding, extrusion welding or
socket fusion is not available.
b. Fittings made by rod welding are for drainage only and cannot be pressure rated
c. All requirements for rod welding must be observed.

Notes
To calculate branch diameter, multiply trunk diameter x .033
eg: 630mm trunk x 0.33 = 207.9mm
Therefore
branches less than 207mm are de-rated at 0.8
branches greater than 207mm are de-rated at 0.6

16

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Sweep Bends

Angle

Ex Stock

24 hrs

Please Call

90 Degree

45 Degree

SDR Rating

11

17

11

17

90mm

110mm

125mm

140mm

160mm

200mm

225mm

250mm

280mm

315mm

355mm

375mm

400mm

450mm

500mm

560mm

630mm

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Moulded Elbows

Angle

18

Ex Stock

24 hrs

Please Call

90 Degree

45 Degree

SDR Rating

11

17

11

17

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

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Moulded Tees
Ex Stock

24 hrs

Please Call

Long Spigot
SDR Rating

11

17

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

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Short Radius Bends

20

Ex Stock

24 hrs

Please Call

SDR Rating

11

17

20mm

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

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End Caps
Ex Stock

24 hrs

Please Call

Long Spigot
SDR Rating

11

17

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Stub Flanges
Ex Stock

24 hrs

Please Call

Long Spigot

22

Short Spigot

SDR Rating

11

17

11

17

25mm

32mm

40mm

50mm

63mm

75mm

90mm

110mm

125mm

140mm

160mm

180mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

450mm

500mm

560mm

630mm

710mm

800mm

900mm

1000mm

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Reducers - Short Spigot SDR11 & 17

Ex Stock

24 hrs

Please Call

B
SDR 11

50

63

75

63mm

90mm

110mm

90

110 125 160 180 200 225 250 280 315 355 400 450 500 560

125mm
160mm

200mm

225mm

250mm

280mm

315mm

355mm

400mm

450mm

500mm

560mm

SDR 17

90

110mm

160mm

110 125 160 180 200 225 250 280 315 355 400 450 500 560

200mm

225mm

280mm

SDR 11

160 225 315 450

225mm

630mm

315mm

355mm

400mm

630mm

Short Spigot Stepped

450mm

560mm

315mm

250mm

500mm

630mm

450mm

SDR 17

160 225 315 450

225mm

315mm

450mm

630mm

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Reducers - Long Spigot SDR11

Ex Stock

24 hrs

Please Call

B
SDR 11

20

25

25mm

32mm

40mm

50mm

63mm

75mm

32

90mm
110mm
125mm

40

50

63

75

90

140mm

160mm

180mm

200mm

225mm

SDR 17

250mm

24

110 125 140 160 180 200 225

110 160 180

200mm

225mm

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

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Hire Equipment
Butt Welders for Pressure Pipe
HR93100003 FHS Easy Life 63-200mm
HR91165522

FHS Easy Life 90-315mm

HR91065702

FHS Trailer Easy Life 75-250mm

HR91065343

FHS Trailer Easy Life 125-355mm

H5151000

Dixon Butt Welder 355-630mm

Internal Debeaders
HINT110160 Fusion

110-160 (OD)

HINT160225

Fusion

160-225 (OD)

HINT180280

Fusion

180-280 (OD)

HINT280450

Fusion

280-450 (OD)

HINT432570

R&L

432-570 (ID)

Drainage Butt Welder

HR90260011

40-160 manual

HR90700500

90-315 manual

Electrofusion for Pressure Pipe

HC01-01-184 FHS Centaur Electrofusion Control Unit
Fusamatic auto recognition
Barcode recognition 8-48V variable voltage & 39.5V systems
Manual input capable
4mm & 4.7mm pins
Datalogging enabled
Electrofusion for Drainage
H5261100

Aquafuse AF160 Various drainage couplings up to 160mm

Electrofusion Tools
HC01-07-339

Peeler 20-63

HC01-05-002

Peeler 63-250

HC01-03-002

Peeler 125-500

HC01-06-001

Peeler 450-710

HC01-08-115

Round It Clamp

25-63mm Universal

HC01-15-002

Round It Clamp

63-180mm

HC01-15-026
H4500700

Round It Clamp
Round It Clamp

200-250mm
250-315mm

Socket Fusion Welders

H2510000
HR94600501

Socket Fusion Welder 16-63mm hand held

Socket Fusion Welder 40-110mm bench machine

Extrusion and Hot Air Welders

Materials

HMK05207

Munsch MA-32-S Extrusion Welder

PP/PE/PVDF

HMK04672

Munsch MAK-18S Extrusion Welder

PP/PE/PVDF

HMK03969

Munsch Mini Extrusion Welder

PP/PE/PVDF/PVC/PVC-C/Nylon/Polyurethane/ABS/PFA

Forsthoff Quick-L Hot Air Welder

Includes: tack tip, 3mm round, 4mm round, 5mm round, 7.5mm tri

HF1050100S

Some products are subject to minimum hire periods.

Security Deposit may be required.
Standard Hire Terms and Conditions apply

If you dont see what you want listed, call us on 03 8770 5770. We are always adding new products to our range.

25

Phone:
Fax:
Email:
Web:

03 8770 5770
03 8770 5771
info@fhs.com.au
www.fhs.com.au