KFS-576A Maintenance Manual

MAINTENANCE
MANUAL
KFS 576A
CONTROL UNIT
Manual Number 006-15718-0000

Revision 0, Apr/2007
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KFS 576A
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Rev 0, Apr/2007
Honeywell International Inc. Do not print without express permission of Honeywell.
MLA-1
KFS 576A
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Copyright - Notice
Copyright 2007 Honeywell International Inc. All rights reserved.
Rev 0, Apr/2007
MLA-2
KFS 576A
REVISION HIGHLIGHTS
Part Number
006-15718-0000
Rev 0, Apr/2007
Rev
0
Date
Apr/2007
Description
Original Issue.
RH-1
KFS 576A
REVISION HIGHLIGHTS
Part Number
Rev 0, Apr/2007
Rev
Date
Description
RH-2
KFS 576A
TABLE OF CONTENTS
SECTION 4
THEORY OF OPERATION
4.1
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9
4.2.10
4.3
4.3.1
4.3.1.1
4.3.1.2
4.3.2
4.3.2.1
4.3.2.2
4.3.2.3
4.3.2.4
4.3.2.5
4.3.2.6
4.3.2.7
4.3.2.8
4.3.3
4.3.3.1
4.3.3.2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL CIRCUIT THEORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL UNIT INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUNCTION SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CODE SELECTOR SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IDENT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING VOLTAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MULTIPLEX AND DISPLAY CIRCUITRY . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLOCK, STROBE AND SERIAL DATA OUTPUTS . . . . . . . . . . . . . . . . . . . .
TRANSPONDER SELECT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
429 BUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DETAILED CIRCUIT THEORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SUPPLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
+5 VOLT REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH VOLTAGE CURRENT LIMITER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MICROPROCESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ALTITUDE INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLY INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLOCK, STROBE AND SERIAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODE A/B SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
429 BUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MICROPROCESSOR RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH INPUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPLAY CIRCUITRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANODE AND CATHODE DRIVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC DIMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4-1
4-1
4-1
4-2
4-2
4-2
4-2
4-2
4-3
4-3
4-3
4-3
4-3
4-3
4-4
4-4
4-4
4-4
4-4
4-5
4-5
4-6
4-6
4-6
4-7
4-7
4-8
SECTION 5
MAINTENANCE
5.1
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.4.1
5.2.4.2
5.2.4.3
5.2.4.4
5.2.4.5
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEST AND ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEST EQUIPMENT REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION OF KFS 576A TEST PROGRAM . . . . . . . . . . . . . . . . . . . . .
ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FINAL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLIGHT LEVEL (FL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IDENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CODE SELECTOR SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rev 0, Apr/2007
5-1
5-1
5-1
5-2
5-3
5-3
5-5
5-5
5-5
5-6
5-6
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KFS 576A
TABLE OF CONTENTS
5.2.4.6 EMERGENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.4.7 REPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.4.8 DIMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.4.9 EXTERNAL STANDBY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.4.10 CONTROL DISABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.4.11 NON VOLATILE MEMORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.4.12 CHANNELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.2.4.13 429 I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.2.4.14 VFR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.2.4.15 UNIT STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.2.4.16 FINAL TEST DATA SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.3
OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.3.1
VISUAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.3.3
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.3.4
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.3.4.1 COVER REMOVAL (047-5021-02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.3.4.2 MICROPROCESSOR BOARD REMOVAL (200-6580-XX) . . . . . . . . . . . . . 5-15
5.3.4.3 FRONT COVER/SWITCH BOARD REMOVAL
(088-1166-XX/200-6589-XX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.3.4.4 DRIVER BOARD REMOVAL (200-6626-XX) . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.3.4.5 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
SECTION 6
ILLUSTRATED PARTS LIST
6.1
6.2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
BILL OF MATERIAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Rev 0, Apr/2007
TOC-2
KFS 576A
LIST OF FIGURES
Figure 4-1
Figure 4-2
Figure 4-3
Figure 4-4
Figure 5-1
Figure 5-2
Figure 5-2
Figure 6-1
Figure 6-2
Figure 6-3
Figure 6-4
Figure 6-5
Figure 6-6
Figure 6-6
Figure 6-7
Figure 6-8
Figure 6-9
Figure 6-10
Figure 6-11
Figure 6-12
Figure 6-13
Figure 6-14
Figure 6-15
Figure 6-16
Rev 0, Apr/2007
KFS 576A Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Waveform and Timing Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Serial Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Display Timing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
KFS 576A Troubleshooting Flowchart. . . . . . . . . . . . . . . . . . . . . . . . 5-17
KFS 576A Troubleshooting Flowchart. . . . . . . . . . . . . . . . . . . . . . . . 5-19
Typical Bill of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
I/O Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
I/O Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
Microprocessor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Microprocessor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-43
Microprocessor Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
Microprocessor Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
Switch Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Switch Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
Switch Board Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59
Driver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65
Driver Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
Driver Board Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
LOF-1
KFS 576A
This Page Intentionally Left Blank
Rev 0, Apr/2007
LOF-2
KFS 576A
SECTION 4
THEORY OF OPERATION
4.1 INTRODUCTION
The KFS 576A is the cockpit-mounted Control Unit for the KXP 756 Transponder. It
performs three main functions. First, that of converting switch inputs and information from
the optional encoding altimeter into a serial data format and sending it to the transponder.
Second, displaying the selected transponder code and mode of the transponder for the
pilot via the gas-discharge display. Third, communicating status with an external unit via
the 429 bus.
4.2 GENERAL CIRCUIT THEORY
4.2.1 CONTROL UNIT INPUTS
The Control Unit signal inputs consist of the External Ident, Mode A/Mode B select, ten
altitude (Mode C) inputs, 1/2 select, Master/Slave select, Emergency, Control Disable,
External Standby and Reply input from the transponder.
The External Ident input permits a remotely mounted switch to perform the same function
as the Ident Button on the Control Unit. The Mode A/Mode B select input changes a bit
in the serial data informing the transponder whether to reply to Mode A or Mode B
interrogations. The altitude inputs are provided by an encoding altimeter. These inputs
are serialized and transmitted to the transponder.
The 1/2 select input determines the unit designation in a dual unit system. When the unit
is designated a Master it initiates communications on the 429 bus. When it is a Slave it
responds to interrogation on the 429 bus. When the Emergency input is active the code
is replaced by 7700 when the cursor switch is held in for over 3 seconds. Activating
Control Disable disables all the switch functions except the VFR Code recall. When the
External Standby input is active the unit keeps the transponder in Standby mode.
When the transponder is replying, it sends a signal to the Control Unit causing an R to
be illuminated on the display.
4.2.2 FUNCTION SWITCH
The switch is continuously rotatable in both directions and is used to select the desired
mode of operation of the transponder. Nomenclature on the display indicates the position
of the Function Switch.
Rev 0, Apr/2007
4-1
KFS 576A
4.2.3 CODE SELECTOR SWITCH
This switch is continuously rotatable in both directions and is used to change the
transponder reply code. Momentarily depressing the switch knob changes the position of
the cursor. The cursor points to the digit that will change when the Code Selector Switch
is rotated. The cursor moves from left to right only.
If the Code Selector Switch is held in continuously for approximately 3 seconds, the
transponder code will change to the VFR code and the cursor will return to the leftmost
position.
4.2.4 IDENT SWITCH
Pressing the Ident Switch results in an ident pulse being sent to the transponder via the
serial data line. This causes the transponder to transmit the SPI (Special Position
Identification) pulse for approximately 23 seconds. The IDT nomenclature on the display,
lights for approximately 23 seconds to indicate the transmission to the SPI pulse. The
same action results when the External Ident input is activated.
4.2.5 OPERATING VOLTAGES
All operating voltages, -26, +9.3 and +190V for the KFS 576A are externally supplied by
the KXP 756 transponder. The +9.3V input is used to generate the +5V source by means
of an I.C. regulator. The +190V is used to drive the gas discharge display. The -26V is
regulated to -10V for the 429 circuitry.
The KFS 576A is supplied in either a +5V or +28V bezel lighting version.
4.2.6 EEPROM
An indicator without mechanical code selector switches is unable to remember its
selected code when power is removed. To provide this feature an EEPROM is used. The
Electrically Erasable Programmable Read Only Memory (EEPROM) remembers the
transponder code when power is removed from the Control Unit. The code is
automatically recalled from the EEPROM when power is applied to the Control Unit.
4.2.7 MULTIPLEX AND DISPLAY CIRCUITRY
The KFS 576A uses a multiplexed gas-discharge display. The anodes of the display are
energized sequentially. The data to be displayed on the cathodes is outputted
synchronously with the clocking of the anodes. Each anode is energized for
approximately 1 out of every 8msec.
A photodetector activates the automatic dimming circuit and is used to adjust the display
brightness in response to variations in ambient light levels.
Rev 0, Apr/2007
4-2
KFS 576A
4.2.8 CLOCK, STROBE AND SERIAL DATA OUTPUTS
As previously stated, all information inputted to the Control Unit is sent to the transponder
in a serial data format. The Serial Data output contains all the information needed by the
transponder to reply properly to an interrogation. The Strobe output indicates to the
transponder the end of a valid sequence of serial data. The clock occurs only after a
particular bit of data has stabilized on the Serial Data output causing the transponder to
accept that particular bit of data.
4.2.9 TRANSPONDER SELECT SWITCH
A Transponder Select Switch is installed on some versions of the KFS 576A and permits
a single Control Unit to select one of two remote mounted transponders. This switch does
not affect the operation of the indicator in any way other than determining which
transponder is operational.
4.2.10 429 BUS
The 429 Bus is used to communicate Control Unit status with external units.
4.3 DETAILED CIRCUIT THEORY
The following is a detailed description of the KFS 576A circuit operation. The referenced
schematics and timing diagrams should be used as an aid in understanding the theory.
The following table lists component designators and the schematics on which they are
found:
Component Designations
Schematic
101-199
201-299
301-399
401-499
I/O Board
Processor Board
Driver Board
Switch Board
4.3.1 POWER SUPPLY

All operating voltages for the KFS 576A are externally provided (by the KXP 756
Transponder).
4.3.1.1 +5 VOLT REGULATOR
I307 uses the +9.3 volt input to provide a +5 volt regulated output that is used to power
the logic devices in the Control Unit. C311 provides filtering for the +5 volt line.
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KFS 576A
4.3.1.2 HIGH VOLTAGE CURRENT LIMITER
Q303 limits the current drawn from the +190 volt line to approximately 25mA. This
provides protection for the anode and cathode drivers (I301, I302 and I303) and the gas
discharge display in the event of a momentary short inside the display.
4.3.2 MICROPROCESSORS
I202 and I203 are 8-bit, single chip microprocessors that control most of the operations in
the Control Unit. A detailed description of the internal operation of the microprocessors or
their interaction is not required for maintenance and is beyond the scope of this manual.
Proper microprocessor operation is best determined by inputting of specific information
and checking to see that the proper output is present.
4.3.2.1 ALTITUDE INPUTS
Ten input lines from an encoding altimeter supply altitude information to the Control Unit.
This data is then serialized and outputted to the transponder. The ten lines are multiplexed
by I101 and I102. The multiplexed output from I101 and I102 is sent to microprocessor
I202 pin 39 via J102 pin 16.
4.3.2.2 REPLY INPUT
When the transponder replies to an interrogation, it sends a signal to the KFS 576A. As
this signal falls below 2.5 volts it caused pin 1 of I204 to go low, which pulls pin 1 of I203
low. I203 subsequently causes the "R" nomenclature on the gas discharge to light
indicating a transponder reply. A time delay in I203 causes the "R" to remain lit for about
250 msec after the Reply input returns to the high state.
4.3.2.3 CLOCK, STROBE AND SERIAL DATA
Figure 4-2 Waveform and Timing Diagram shows typical clock, strobe and serial data
waveforms. The clock and strobe lines are used by the transponder to decode the serial
data information.
Serial data is outputted from board 1 via board 2 to J5761-23. This data consists of 32
continuously repeating bits of information, each bit approximately 1 msec wide. The level
of a particular bit, either high or low, represents some bit of information that must be sent
from the KFS 576A to the transponder.
For example,
if the IDENT switch is pushed, the IDENT bit of serial data is low. Conversely, if the IDENT
switch is not being pushed, the IDENT bit in the serial data is high. Figure 4-3 Serial Data
shows the serial data and the information associated with each bit.
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4-4
KFS 576A
Refer again to Figure 4-2 Waveform and Timing Diagram and notice the time relationship
between the clock, strobe and serial data signals. The clock signal occurs only after the
data bit has stabilized at which time the clock goes high. The data bit level during the rising
edge determines what value of data will be "seen" by the transponder. After 32 bits of
serial data have been transmitted, the strobe occurs which indicates the end of a 32 bit
segment of data and the beginning of a new 32 bit segment.
Q201, Q202, and Q203 invert and level shift the DATA STROBE, CLOCK BUS, and
DATA BUS lines from I203 respectively. The output from Q201 is P201 pin 6, Q202 is
P201 pin 13, and Q203 is P202 pin 19.
4.3.2.4 MODE A/B SELECT
Grounding pin 9 of J5761 causes the A/B bit of the serial data to go low. This results in
the transponder replying only to Mode B and Mode C interrogations. When pin 9 of J5761
is open to the A/B bit is high and the transponder replies only to Mode A and Mode C
interrogations. Without a transponder, this bit can be checked by observing the serial data
while pin 9 of J5761 is grounded and opened.
4.3.2.5 429 BUS
When 429 data is received on J5762-1 and 2 it is buffered by I103A. The output of I103A
is level shifted by R141 and R213. If the signal level is greater than 7.6 volts I206B pulls
TP207 low interrupting the microprocessor I202. If the signal level is less than 3 volts
I207A pulls TP207 low. When TP207 goes low TP208 reflects the state of the 429 data bit
received so the microprocessor can read it on I202-1.
When the microprocessor I202 transmits data on the 429 bus it first turns on the 429 bus
drivers by pulling I202-38 low. The 429 bus drivers are composed of Q107 thru Q110 and
associated components which supply +5, -10, and +9.3 volts to drive the 429 data bus
components. Data is outputted on I202-33, 34. These two data lines are inverted by Q105
and Q106. These two signals are differentially amplified by I104A and I105A. The output
of I105A is the inverse of I104A.
When I202-33 and 34 are both high, J5762-1 and 2 are both 0 volts. When I202-33 is high
and I202-34 is low J5762-1 is -5 volts and J5762-2 is +5 volts. When I202-33 is low and
I202-34 is high J5762-1 is +5 volts and J5762-2 is -5 volts.
When the microprocessor is finished transmitting a 32 bit word it turns off the 429 bus
drivers by pulling I202-38 high.
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KFS 576A
4.3.2.6 EEPROM
I201 is an Electrically Erasable Programmable Read Only Memory (EEPROM). Data
stored in memory I201 can only be erased electrically and remains stored even when
power is removed. I201 has a RAM space that is bit for bit mapped over the EEPROM.
Pin 11 controls reading and writing to the device RAM. Pin 9 of the EEPROM is the store
line. When I201-9 goes low the contents of the RAM are stored in EEPROM. When power
is applied to the control unit R212 and C201 hold I201-10 low for a short time after the 5
volt line is valid. This results in a power on recall from EEPROM to RAM of the last code
that was programmed so the microprocessor can read it.
To prevent the EEPROM from being needlessly updated, the microprocessors wait
approximately 3 seconds after a digit has changed and if another digit does not change
within that time, it updates the EEPROM with the new code.
4.3.2.7 MICROPROCESSOR RESET
Pin 4 of both I202 and I203 are the reset inputs for the microprocessors and are used
when power to I202 and I203 are interrupted. Pin 4 of I202 and I203 are held at +5V during
normal operation. When a power interruption occurs, I202-4 and I203-4 must be brought
to ground before power is reapplied. Pin 4 must then slowly rise to +5V. I204B senses a
drop in the 9.3 volt supply and pulls pin 4 of I202 and I203 low. When power is reapplied,
I204B pulls I202-4 and I203-4 low and then allows them to slowly rise to +5 volts through
an external capacitor C208.
4.3.2.8 SWITCH INPUTS
Pins 21, 22, 23 and 24 of I203 are the inputs to the microprocessor from the Function
selector, Code selector, Ident, and Cursor switch. The DATA SEL and DATA SEL signals
are complements of each other. Only one of the two signals can be low at a time. This
enables the use of only four pins of I203 to input eight different sources of information
through a multiplexing scheme. The Code selector switch is connected to E401 DATA
SEL and the Function Switch to E402 DATA SEL. I203 alternately changes pin 17 from
low, to check the status of the FUNCTION and IDENT SWITCH to high, to check the
status of the CODE and CURSOR switches. The status of each switch is read by setting
the appropriate DATA SEL line to low and checking the status of pins 21, 22, 23, and 24.
I203 Pins 21 thru 23 are connected to the FUNCTION/CODE switches and I203 Pin 24 is
the IDENT/CURSOR line. I203 interprets a low input to pin 21, 22, 23, or 24 during the
time DATA SEL is low as an input from the Function and Ident Switches. A low on pins
21, 22, 23 or 24 of I203 during the time DATA SEL is low will be interpreted as an input
from the Code Selector and Cursor Switches.
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KFS 576A
4.3.3 DISPLAY CIRCUITRY
The KFS 576A display circuitry consists of a gas discharge display and associated
multiplexing and driving circuitry. This circuit sequentially fires the eight anodes and
energizes the proper cathodes. Refer to Figure 4-4 Display Timing Diagram for display
timing information. In addition, a programming current proportional to the ambient light
level is supplied to the cathode drivers to provide automatic dimming of the gas discharge
display.
To insure proper display functioning under all ambient light and temperature conditions,
two keep-alive anodes inside the gas discharge display (DS103) are continuously ionized.
The keep-alive anodes connect to +190 volts through R401 and R402 and the keep-alive
cathodes connect to ground through R323 and R324.
4.3.3.1 ANODE AND CATHODE DRIVERS
The gas discharge display consists of 8 anodes and 13 cathode buses. Four of the
anodes are associated with the 7-segment digits and their cursors. The remaining four
anodes are used with the nomenclature.
Each cathode bus is connected to the particular segment of a digit, a cursor, or one letter
in the nomenclature. The corresponding segments of each digit are wired together to form
the "a", "b", "c", "d", "e", "f" and "g" buses. For example, the "a" cathode bus (pin 11 of
DS103) is connected to the top segment of all four digits. All of the cursors are wired
together to form the "h" cathode bus. Cathode buses "i, "j", "k", "l" and "m" are associated
with letters in the nomenclature and they are formed in a similar manner.
There is approximately +100 volts on the anodes of the display when they are not being
fired, while the cathodes are approximately +70 volts. This +30 volt differential is not
enough to ionize the gas and illuminate a display cathode segment. The corresponding
anode must be pulled high (about +190 volts) by I302 and the cathode must be pulled low
(about +15 volts) by I301 or I303. Once the segment is ionized the cathode voltage
increases to about +35 volts and the resulting +155 volts between the anode and cathode
is sufficient to sustain the ionization and illuminate a cathode segment.
The anodes of the display are driven by I302 and fired sequentially in the following order:
2, 8, 3, 6, 4, 1, 5, 7. A high on an input of I302 raises the corresponding output from about
+100 volts to about +190 volts. Anode driver I302 is driven by I304, an eight bit Johnson
(ring) counter.
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KFS 576A
Only one output of I304 is high at a time which results in only one anode being energized
at a time. An output of I304 goes high on the rising edge of the clock bus line and remains
high until the next rising edge at which time the next anode in the sequence is energized.
The anode voltage, which is applied to I302-10, is turned on and off with the cathode by
Q304 and Q305. As a result, if a segment is to be energized, the anode and cathode
voltages are switched on and off together. Like the cathode voltage, the amount of time
the anode voltage remains is dependent on the ambient light level.
A Multiplex SYNC signal, P301-6, synchronizes the output of I304 with the data present
on the cathode buses. This signal forces anode #2 to go high in the event I304 is falsely
triggered and anode #2 is not already high, thus keeping the anode synchronous with the
cathode data.
The cathode firing sequence is such that a cathode associated with a digit is energized
followed by an anode associated with a nomenclature in a continuous manner. I303 drives
the nomenclature cathode buses while I301 drives the digit cathode buses. A high on the
input of I303 pulls the corresponding output from about +70 volts to about +10 volts. This
will cause ionization of the gas if the associated anode is energized at the same time.
Some inputs and outputs of I303 are paralleled to provide increased driving current for the
larger cathode segments in the nomenclature.
I301 functions similar to I303 except that it contains a BCD to 7-segment decoder. Inputs
D1, D2, D3, D4 and D8 contain bits 1, 2, 4 and 8 of the Binary Coded Decimal digit that is
to be displayed. The decoder determines which cathode buses should be pulled low to
display the digit. For example, if the digit "3" (binary 0011) is to be displayed as the
leftmost digit, pins 4 and 5 of I301 are low while pins 2 and 3 of I301 are high. The decoder
interprets this input as a three and pulls cathodes "a", "b", "c", "d" and "g" low. If anode #2
is energized a three will illuminate as the leftmost digit.
The cursors in the display are energized by a low on I301-10 which pulls the "h" cathode
bus low. Note that this input is different from all the others since a low signal pulls the
cathode bus low. Q304 and Q305 form a voltage divider that supplies approximately +95
volts to the driving circuitry.
4.3.3.2 AUTOMATIC DIMMING
The brightness of the gas discharge changes in response to varying ambient light as
sensed by photodetector V401. Dimming is accomplished by varying both the duty cycle
and the amplitude of the cathode driving current.
A square wave present at TP302 varies its duty cycle as a function of ambient light. This
is accomplished by means of a one-shot (I305), a constant current source (I306B) and a
photodetector (V401). The current output of I306B decreases as the increasing ambient
light level lowers the resistance of V401. This variable current varies the rate of charge of
C308. The time constant of I305 is determined by the rate of charge of this capacitor. The
minimum time constant is approximately 80 usec and can be adjusted by R327.
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KFS 576A
As ambient light increases the pulse width at TP302 continues to increase. This pulse
begins when the clock bus line on I305-2 and 4 goes high and triggers the one-shot and
ends at the time determined by the rate of charge of C308. The maximum pulse width can
be no longer than the time between the rising and falling edge of the clock bus line,
approximately 1msec. This is because a low on I305-2 and 4 forces I305 to reset causing
the output of I305 pin 3 change from high to low.
The output of I305 is filtered by R314 and C301 to form a DC voltage proportional to the
duty cycle of the square wave. This DC voltage is applied to I306A which is used as a
voltage-to-current converter. The output of I306A is a current that is proportional to the
voltage on C301. CR302 shunts this current to ground when the signal at TP302 is low
resulting in a cathode driving current that varies in amplitude and duty cycle. R310 limits
this current to the value required by cathode drivers I301 and I306.
Each output of I301 and I303 acts as a constant current source. This source current is
proportional to the current applied to pin 1 of I301 and I303. Since the programming
current at pin 1 of the I.C.'s varies in amplitude and duration the cathode current is also
varied and the brightness of the gas discharge display changes in response to ambient
light level.
A line from I203 microprocessor pin 17 is outputted to I205A inverter which is sent to P301
pin 7 DIM 1 and I205A which inverts the signal and outputs it to P301 pin 11 DIM 2.
DIM 2 is the inverse of the DIM 1. DIM 1 switches Q301 on allowing I301 to source current
while DIM 2 switches Q302 off so I303 cannot source current. On the next falling edge of
DATA SEL line I203 pin 17 the signals are inverted and I303 sources current and I301
does not.
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4-9
KFS 576A
Rev 0, Apr/2007
4-10
KFS 576A
Figure 4-1 KFS 576A Block Diagram

(Dwg No 696-06837-0000 Rev 0)
Rev 0, Apr/2007
4-11
KFS 576A
Rev 0, Apr/2007
4-12
KFS 576A
Figure 4-2 Waveform and Timing Diagram
Rev 0, Apr/2007
4-13
KFS 576A
Figure 4-3 Serial Data

(Dwg No 696-06838-0000 Rev 0)
Rev 0, Apr/2007
4-14
KFS 576A
Figure 4-4 Display Timing Diagram

(Dwg No 696-06828-0001 Rev 0)
Rev 0, Apr/2007
4-15
KFS 576A
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4-16
KFS 576A
SECTION 5
MAINTENANCE
5.1 GENERAL INFORMATION
This section contains test, alignment, inspection, cleaning, disassembly/assembly and
troubleshooting procedures for the KFS 576A Transponder Control Unit.
5.2 TEST AND ALIGNMENT
The preferred method of testing the KFS 576A Transponder Control Unit is using either
an APPLE //e or an APPLE ][ PLUS or equivalent personal computer with a disk drive,
48K or memory and a monitor. The following procedure describes how to prepare the
KFS 576A for testing. Refer to the test setup illustration in Figure 5-1 Test Setup.
5.2.1 TEST EQUIPMENT REQUIRED
A. Power supply: +28 VDC @ 5A Sorensen PTM 28-6.0 or equivalent
B. Oscilloscope: Tektronics 465 or equivalent
C. Digital voltmeter: Fluke 8000A or equivalent
D. Apple test system:
1. Apple //e or Apple ][ plus with 48 K memory or equivalent.
2. Apple Disk ][ and controller card, 5 1/4 inch or equivalent.
3. Video monitor.
E. KCT 110 Test Set, PN 050-02260-0010, which contains:
1. KCA 110 Test set Adapter, PN 071-05084-0000.
2. KFS 564/A Test disk, PN 222-00002-0000.
3. KFS 586/A Test disk, PN 222-00003-0000.
4. KFS 579/A Test disk, PN 222-00004-0000.
5. KFS 576/A Test disk, PN 222-00005-0000.
6. KFS 598/A Test disk, PN 222-00006-0000.
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KFS 576A
F. Async Card Kit, PN 050-02605-0000, which contains:
1. Async card, PN 200-07157-0000.
2. Async cable P1, PN 155-05664-0016.
3. Async cable P2, PN 155-05664-0006.
4. Async cable P3, PN 155-05664-0012.
G. Sync Card Kit, PN 050-02606-0000, which contains:
1. Sync card, PN 200-07164-0000.
2. Sync cable P2, PN 155-05664-0007.
3. Sync cable P3, PN 155-05664-0017.
5.2.2 DESCRIPTION OF KFS 576A TEST PROGRAM
Testing of the KFS 576A requires the ability to receive and display the King serial data
messages which are used to set up the mode of the KXP 756 transponder. It is also
necessary to send a selected, as well as display a received, ARINC 429 serial data
message. The ARINC 429 serial data message is used to communicate between master
and slave KFS 576As in a tandem installation or a KFS 576A and a KNS 660 system for
frequency management.
The KCT 110 computer test system used in conjunction with an Apple or Apple equivalent
computer system, as described in section 5.2.1. will provide all of the necessary serial
interface and control function interface to the KFS 576A . The KCT 110 consists of two PC
boards which will be inserted in the appropriate card slots of the computer. The KCA 110
interface box contains break out of necessary test points, four cables which connect the
KFS 576A and the KCA 110 interface box to the computer, and a floppy disk containing
the test program. The KCA 110 will supply power to the control unit.
The KFS 576A test program is set up to follow the test procedures and test data sheet in
section 5.2.4. of this manual. The test program will ask for the specific part number of the
control unit to be tested, so that a menu of tests can be displayed on the screen. Once the
menu is displayed you may choose to step through in sequence, filling out a test data
sheet and completing a final test data sheet, or go directly to a specific test in an attempt
to verify a complaint or performance of a unit function. The last step on the menu, unit
status, is not part of the final test procedure. The unit status portion of the program
displays all functions except auto dim override and ARINC 429. The unit status will be
valuable for trouble-shooting the commonly used functions of a KFS 576A.
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5-2
KFS 576A
5.2.3 ALIGNMENT
A. Display dimming is the only adjustment necessary for the KFS 576A.
B. To adjust the brightness, connect an oscilloscope to TP 302. Cover the
photodetector with an opaque material. A finger is not opaque and will not block
sufficient light to correctly set the brightness. Adjust R 327 until the pulse width
is 80us wide. Remove opaque material from detector.
5.2.4 FINAL TEST
The following tests (in the KFS 576A Test Program) should be run to determine if the KFS
576A is operating properly. If it is not, refer to the alignment and troubleshooting sections
of this manual for guidance in locating the problem.
TEST SETUP
1. The bench test setup should be connected as shown in Figure 5-1 Test Setup.
2. Connect the monitor and disk drive to the computer per the instructions in the
owners manual.
3. Confirm that the computer system is operating properly. Refer to owners
manual.
4. Make sure power is turned off to both the KFS 576A and the APPLE
computer.
5. Remove the cover on the APPLE computer and insert the sync card in any
slot except 0 (5 is preferred), and the async card in any slot except 0 (7 is
preferred).
6. Connect the ribbon cables from the King sync card to the KCA 110 interface
box and the ribbon cable from the King async card to the KCA 110 interface
box and put the cover back on computer.
7. Connect the KFS 576A interface harness to the Interface Box and the KFS
576A.
8. Insert the diskette containing the KFS 576A Test Program into the disk drive
and turn on computer. The top menu will then appear on the monitor. Select
the KFS 576A Test Program. The test program requires about 30 seconds to
load.
9. Apply +28 VDC to the interface box, then turn on the control unit (if equipped
with an ON/OFF switch). At this time the KFS 576A should have all voltages
necessary to operate and should come on.
10. Follow the instructions displayed on the monitor and any supplemental
instructions in the corresponding paragraphs in this section.
Rev 0, Apr/2007
5-3
KFS 576A
Figure 5-1 Test Setup

NOTE:1.The scope.DVM.and audio gen. Connect to test points and test
connectors on the front of the KCA 110 during testing per the final test
procedures. During alignment the scope is used to monitor a test point inside
the control unit.
2.The sync card is inserted into any slot except 0, however 5 is preferred. The
async card is inserted into any slot except 0, however 7 is preferred. The KCA
110 cables reach through the rear of the computer to the cards.
NOTE
The slot 0 applies only to the Apple ][ plus.
3. The KCA 110 cable #4 connects the KFS control unit to the KCA 110 via
P1014. Cable 4 has connectors for all of the control units. Observe the
connector markings and connect the appropriate connector to the unit to be
tested. Do not connect more than one control unit at a time.
4. Unless otherwise indicated, when instructions are given on the Apple screen
or in the Maintenance manual to press a key it is implied that the key stroke
is momentary. If the key is held down the function may be repeated.
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5-4
KFS 576A
5.2.4.1 ON/OFF
A. 071-1276-19/20/21/22: If unit is not equipped with an ON/OFF switch, verify that
the display of the unit is illuminated when power is applied to the KCA 110.
B. 071-1276-08/09/10/11/18: Turn the On/Off knob from the OFF position to the ON
position and verify that the display of the unit is illuminated when power is applied
to the KCA 110.
C. 071-1276-13/14/15/16: Turn the 1/OFF/2 knob from the OFF position to the 1
position. Verify that the display of the unit is illuminated in the 1 position and not
illuminated in the OFF position. Turn the 1/OFF/2 knob to the 2 position. Verify
that the display is illuminated and that TP11 ON 1 is high.
D. 071-1276-23/24/25/26: Turn the 1/2 knob to the 1 position. Verify that the display
of the unit is illuminated. Turn the 1/2 knob to the 2 position. Verify that the
display is illuminated and that TP11 ON 1 is high.
5.2.4.2 DISPLAY
A. Verify that the display does not flicker in a dark environment.
B. All segments shall be of uniform brightness with no arcing between segments.
C. Use the selector switch (S1) on the KCA 110 to verify that the lighting is working
correctly.
5.2.4.3 FLIGHT LEVEL (FL)
To test Flight Level (FL) ground External Standby (J5761 pin 17). This should place the
unit in SBY mode. Turn the function switch clockwise to view Flight Level. Verify that the
Flight Level on the control head display is the same as the Flight Level selected on the
Apple screen. Use the <- and -> cursor keys to increment/decrement the Flight Levels on
Apple.
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KFS 576A
1. A zero indicates that the corresponding pin of J5761 is open; a one indicates
that the pin is shorted to ground.
2. Altitude is displayed only in TEST mode and Flight Level mode.
5.2.4.4 IDENT
Verify that when the IDT button is pushed or the external ident line (J 5761 pin 21) is
grounded IDT should light in the lower right corner of the control head display and stay lit
for 23 4 seconds.
NOTE: IDT will not light in standby mode, unless otherwise desired leave External Ident
in the non-active state.
5.2.4.5 CODE SELECTOR SWITCH
NOTE: There should be a change in code for every increment or decrement.
A. Verify that clockwise rotation increments the digit above the cursor in the control
head display.
B. Verify that counter-clockwise rotation decrements the digit above the cursor in
the control head display.
C. Digits should rollover from 7 to 0 and roll under from 0 to 7.
NOTE: There should be a change in cursor position each time the cursor switch
is pushed.
D. When the cursor switch is pushed the control head display cursor should move
from left to right. If the cursor is pointing to the right most digit when the switch is
pushed the cursor should move to the left most digit. The cursor will remain under
a digit for approximately 5 seconds and if the code selector switch is not rotated
during that 5 second period the cursor will return to the leftmost digit and the new
code is transmitted from the RT.
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KFS 576A
5.2.4.6 EMERGENCY
Verify that when Emergency (J5762 pin 4) is grounded the channeling code should
change to 7700 when the cursor is held in for at least 3 seconds.
NOTE: Unless otherwise desired leave emergency in the non-active state.
5.2.4.7 REPLY
Verify that when Reply (J5761 pin 11) is grounded the R in the upper left corner should
light.
NOTE: Unless otherwise desired leave reply in the non-active state.
5.2.4.8 DIMMING
A. Verify that the display dims evenly in a dark environment.
B. Verify that grounding automatic dimmer override (J5761 pin 25) disables
dimming from the photo-cell and the display goes to maximum brightness.
5.2.4.9 EXTERNAL STANDBY
When the External Standby (J5761 pin 17) is grounded the unit should go to standby
mode. When the line is ungrounded the unit should return to the mode it was in prior to
activating the line.
NOTE: Unless otherwise desired leave external standby in the non-active state.
5.2.4.10 CONTROL DISABLE
Verify that the when Control Disable (J5762 pin 5) is grounded, the cursor is extinguished.
NOTE: Before going on to another step leave control disable not active.
5.2.4.11 NON VOLATILE MEMORY
A. Change Transponder Code.
B. Observe display.
C. Wait at least 5 seconds.
D. Remove power from the unit.
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KFS 576A
E. Reapply power to the unit.
F. Verify that display is the same as observed in step B.
5.2.4.12 CHANNELING
NOTE: The information on the Apple screen is a display of what is on the serial synthesizer
bus.
A. Verify that the Xpond data bus transmits the serial data from the control head display
to the Apple screen.
Refer to the table below for appropriate voltage levels for the Xpond Clock TP 3. Xpond Data
TP 4, Xpond Strobe TP 5 lines.
XPOND CLK TP3
XPOND DATA TP 4
XPOND TP 5
VOLTAGE HIGH
8.0V min
10.0V max
VOLTAGE LOW
0.0V min
0.5V max
5.2.4.13 429 I/O

A. UNIT ONE
1. Place control head in Unit No. 1 and Slave modes. Verify that there is no data
present on TP 1 (data A) and TP 2 (data B).
2. Send a frequency from the apple key board to the control head. Verify that the
control head display duplicates the key board. (Note: 429 data will appear in this
test)
B. UNIT TWO
1. Place control head in Unit No. 2. and Master modes. Verify that the voltages
between the data line A, TP 1 and B, TP 2 are.
VOLTAGE HIGH
9.0V MIN
11.0V MAX
VOLTAGE NULL
-0.5V MIN
0.5V MAX
VOLTAGE LOW
-11.0V MIN
-9.0V MAX
NOTE: Place TP 1 on channel 1 of the Oscilloscope. Place TP 2 on channel 2 of the

Oscilloscope. Invert channel 2 and add the two channels.
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5-8
KFS 576A
5.2.4.14 VFR CODE
To program the VFR code:
Rotate the function selector knob to standby, select the VFR code as required, press the
IDT and Cursor buttons simultaneously. The displayed code should be stored as the VFR
code.
To select the VFR code:
When the cursor switch is held in for at least 3 seconds, the display code should be replaced
with the last VFR code programmed.
5.2.4.15 UNIT STATUS
This test is only intended to be used as a troubleshooting aid.
Rev 0, Apr/2007
5-9
KFS 576A
5.2.4.16 FINAL TEST DATA SHEET
NOTE: The term "OK" indicates that particular function is operating properly.
1.
On/Off
2.
Display
3.
4.
5.
OK
a.
Display
OK
b.
Lighting
OK
Flight Level
Display matches Apple screen
OK
a.
IDENT button
OK
b.
External IDENT
OK
Ident
Code selector switch

a.
Clockwise rotation
OK
b.
Counter-clockwise rotation
OK
c.
Rollover
OK
d.
Cursor switch
OK
6.
Emergency
(7700)OK
7.
Reply R lit
OK
8.
Dimming
9.
a.
Display dims evenly
OK
b.
Pulse width 80us
OK see para. 5.2.3 alignment
c.
Display goes to max bright
OK
d.
Photo-cell is disabled
OK
External Standby
Rev 0, Apr/2007
OK
5-10
KFS 576A
10.
Control disable
a.
Cursor not lit
11
Memory
12.
Channeling
a.
OK
Control head matches Apple
OK
1.
Xpond clock TP 3
OK logic high greater than 8v
Xpond clock TP 3
OK logic low less than .5v
Xpond Data TP 4
Xpond Data TP 4
Xpond strobe TP 5
Xpond strobe TP 5
2.
3.
13.
429 I/O
a.
UNIT ONE
1.
2.
b.
Unit 1, Slave. No data on A and

B
OK
Apple keyboard changes

display
OK
UNIT TWO
1.
2.
14.
OK
Unit 2, Master
OK
Voltage between A and B
OK logic high greater than +9V
Voltage between A and B logic

null less than +.5V
OK
Voltage between A and B logic

low less than -9V
OK
Apple screen matches control

head
OK
VFR code
a.
Stores VFR code
OK
b.
Selects VFR code
OK
Rev 0, Apr/2007
5-11
KFS 576A
5.3 OVERHAUL
5.3.1 VISUAL INSPECTION
This section contains instructions to assist in determining, by inspection, the condition of the
KFS 576A assemblies. Defects resulting from wear, physical damage, deterioration or other
causes can be found by these inspection procedures. To aid inspection, detailed
procedures are arranged in alphabetical order.
A. Capacitors, Fixed
Inspect capacitors for case damage, body damage, and cracked, broken, or
charred insulation. Check for loose, broken, or corroded terminal studs, lugs, or
leads. Inspect for loose, broken, or improperly soldered connections.
B. Capacitors, Variable
Inspect trimmers for chipped and cracked bodies, damaged dielectrics and
damaged contacts.
C. Chassis
Inspect the chassis for deformation, dents, punctures, badly worn surfaces,
damaged connectors, damaged fastener devices, loose or missing hardware,
component corrosion, and damage to the finish.
D. Connectors
Inspect connectors for broken parts, deformed shells or clamps, and other
irregularities. Inspect for cracked or broken insulation and for contacts that are
broken, deformed or out of alignment. Also, check for corroded or damaged plating
on contacts and for loose, improperly soldered, broken, or corroded terminal
connections.
E. Covers and Shields
Inspect covers and shields for punctures, deep dents, and badly worn surfaces.
Also, check for damaged fastener devices, corrosion and damage to finish.
F. Fuse and Clips
Inspect for blown fuse and check clips for loose or corroded connections.
Rev 0, Apr/2007
5-12
KFS 576A
G. Insulators
Inspect insulators for evidence of damage, such as broken or chipped edges,
burned areas, and presence of foreign matter.
H. Jacks
Inspect all jacks for corrosion, rust, deformations, loose or broken parts, cracked
insulation, bad contacts, or other irregularities.
I. Potentiometers
Inspect all potentiometers for evidence of damage or loose terminals, cracked
insulation or other irregularities.
J. Resistors, Fixed
Inspect the fixed resistors for cracked, broken, blistered, or charred bodies and
loose, broken, or improperly soldered connections.
K. RF Coils
Inspect all RF coils for broken leads, loose mountings, and loose, improperly
soldered, or broken terminal connections. Check for crushed, scratched, cut or
charred windings. Inspect the windings, leads, terminals and connections for
corrosion or physical damage. Check for physical damage to forms and tuning slug
adjustment screws.
L. Terminal Connections Soldered
1. Inspect for cold-soldered or rosin joints. These joints present a porous or dull,
rough appearance. Check for strength of bond using the points of a tool.
2. Examine the terminals for excess solder, protrusions from a joint, pieces
adhering to adjacent insulation, and particles lodged between joints,
conductors, or other components.
3. Inspect for insufficient solder and unsoldered strands of wire protruding from
the conductor at terminal. Check for insulation that is stripped back too far from
the terminal.
4. Inspect for corrosion at the terminal.
Rev 0, Apr/2007
5-13
KFS 576A
M. Transformers
1. Inspect for signs of excessive heating, physical damage to case, cracked or
broken insulation, and other abnormal conditions.
2. Inspect for corroded, poorly soldered, or loose connecting leads or terminals.
N. Wiring/Coaxial Cable
Inspect open and laced wiring of the chassis, subassembly chassis and parts of
equipment for breaks in insulation, conductor breaks, cut or broken lacing and
improper dress in relation to adjacent wiring or chassis.
5.3.3 CLEANING
A. Using a clean, lint-free cloth lightly moistened with a regular cleaning detergent,
remove the foreign matter from the equipment case and unit front panels. Wipe
dry using a clean, dry, lint-free cloth.
B. Using a hand controlled dry air jet (not more than 15psi), blow the dust from
inaccessible areas. Care should be taken to prevent damage by the airblast.
C. Clean the receptacles and plugs with a hand controlled dry air jet (not more than
25psi), and a clean, lint-free cloth lightly moistened with an approved cleaning
solvent. Wipe dry with a clean, dry, lint-free cloth.
5.3.3 REPAIR
This section describes the procedure along with any special techniques for replacing
damaged or defective components.
A. Connectors
When replacing a connector, refer to the appropriate PC board assembly drawing
and follow notes to insure correct mounting and mating of each connector.
B. Crystal
The use of other than a King approved crystal is considered an unauthorized
modification.
C. Diodes
Diodes used are silicon and germanium; use long nose pliers as a heat sink
under normal soldering conditions. Note the diode polarity before removal.
Rev 0, Apr/2007
5-14
KFS 576A
D. Wiring/Coaxial Cables
When repairing a wire that has broken from its terminal, remove all old solder and
pieces of wire from the terminal, restrip the wire to the necessary length and
resolder the wire to the terminal. Replace the damaged wire or coax with one of
the same type, size and length.
5.3.4 DISASSEMBLY
Refer to Figure 6-1.
5.3.4.1 COVER REMOVAL (047-05021-0002)
A. Remove the two screws at the back of the unit cover, and the two screws which
are located on the top and bottom of the unit. Remove unit cover.
5.3.4.2 MICROPROCESSOR BOARD REMOVAL (200-6580-XX)
A. Remove the two screws at the rear and front of the Microprocessor board.
B. Carefully remove the Board by sliding the board outward from the connector pins
till the board is disconnected from the I/O board (200-06579-XXXX) connector
pins.
5.3.4.3 FRONT COVER/SWITCH BOARD REMOVAL (088-01166-XXXX/
200-06589-XXXX)
A. Remove front knobs from unit.
B. Remove the four screws that hold the front cover to the unit, remove front cover.
C. Remove display (037-00083-0000) from board.
D. Disconnect switch
(200-06579-XXXX).
board
harness
connector
from
the
I/O
board
E. Remove the three screws holding the Display board to the unit.
F. The switch board can then be removed by sliding the board forward till the driver
board pins and the switch board connector are disconnected from each other.
Rev 0, Apr/2007
5-15
KFS 576A
5.3.4.4 DRIVER BOARD REMOVAL (200-06626-XXXX)
A. Remove the rear two screws and the front three screws.
B. The board can now be pulled away from the center mounted I/O board
(200-06579-XXXX), being careful not to damage the I/O board
(200-06579-XXXX) connector pins or the connector on the driver board.
5.3.4.5 ASSEMBLY
A. To reassemble the unit, reverse disassembly procedures.
5.4 TROUBLESHOOTING
To troubleshoot the KFS 576A consult the schematics for waveform and voltage data, and
refer to the troubleshooting flowchart in Figure 5-2 KFS 576A Troubleshooting Flowchart
for troubleshooting information.
The following voltages should be checked before troubleshooting is attempted.
A. J5761-7
+190V
B. J5761-10
+9.3V
C. I106-3
-26V
D. J103-7
Lighting +28VDC or +5VDC as appropriate
Rev 0, Apr/2007
5-16
KFS 576A
Figure 5-2 KFS 576A Troubleshooting Flowchart

(Dwg No 696-02376-0000 Rev 0)
(Sheet 1 of 2)
Rev 0, Apr/2007
5-17
KFS 576A
Rev 0, Apr/2007
5-18
KFS 576A
Figure 5-2 KFS 576A Troubleshooting Flowchart

(Dwg No 696-02376-0000 Rev 0)
(Sheet 2 of 2)
Rev 0, Apr/2007
5-19
KFS 576A
Rev 0, Apr/2007
5-20
KFS 576A
SECTION 6
ILLUSTRATED PARTS LIST
6.1 INTRODUCTION
This Illustrated Parts List (IPL) provides for the proper identification of replacement parts.
Individual Bills of Material (BOM) within this IPL are arranged in numerical order by BOM
number. Each BOM is followed by the Assembly Drawing and Schematic Diagram for that
assembly.
Parts identified in this IPL by Honeywell Part Number meet design specifications for this
equipment and are the recommended replacement parts. Warranty information
concerning Honeywell replacement parts are contained in Service Memo #1, P/N
600-08001-XXXX.
6.2 BILL OF MATERIAL DESCRIPTION
This section describes the various items that appear on the Bills of Material. A sample
BOM is included in this section as Figure 6-1 Typical Bill of Material.
NOTE: To facilitate a common Part Number System between ATAD and GAAD, the
existing 9-digit numbering system is being expanded to 12 digits by the addition
of 3 zeros. Add one zero to the center set and two zeros to the dash number
(XXX-0XXX-00XX). Parts or documents represented either by the existing 9-digit
or expanded 12-digit part number are identical and interchangeable.
A. BOM Number
The Bill of Material Number appears at the top of the BOM as a 9-digit number
which is also the Honeywell Part Number for the assembly. The BOM Number is
followed by the assembly description and the revision level of the BOM.
B. Symbol Column
This column contains the Reference Designators of the electrical components of
the assembly. Mechanical parts are not assigned Reference Designators. The
Reference Designator consists of a letter abbreviation which indicates the type of
component followed by the number assigned to that part (C101, Q101, etc).
Common Reference Designator abbreviations are listed below.
Rev 0, Apr/2007
6-1
KFS 576A
Capacitor
Plug
CJ
Circuit Jumper
Resistor
CR
Diode
Switch
DS
Lamp
Transformer
Fuse
TP
Test Point
FL
Filter
Resistor/Capacitor Network
Integrated Circuit
Photocell/tube
Fixed Connector
WG
Waveguide
Inductor
Crystal
Transistor
C. Part Number Column

This column contains the King Part Number for each part. Special purpose
999-9999-XX series part numbers may appear in the BOM and are described
below.
1. CR401
999-9999-99
DO NOT USE
The component designator CR401 has been previously used on the assembly
and then deleted; therefore it cannot be reassigned.
2. CR401
999-9999-98
NOT USED
The component designator CR401 is available for future assignment and is

not presently a part of the PC board/Final assembly.
3. CR401
999-9999-97
SEE NEXT ASSEMBLY
The component designator CR401 is used as part of the electrical circuit

assembly but because of assembly or testing requirements may be part of
another assembly.
4. CR401
999-9999-96
RESERVED
The component designator CR 401 is reserved for future usage.
Rev 0, Apr/2007
6-2
KFS 576A
D. Description Column
This column contains the description of each part in the assembly. Common
abbreviations which may appear in this column are listed below.
AL
Aluminum
PC
Polycarbonate
BIFLR
Bifilar
PF
Precision Film
BOM
Bill of Material
PP
Paper
CC
Carbon Composite
PS
Polystrene
CF
Carbon Film
QW
Quarter Watt
CH
Choke
RES
Resistor
CAP
Capacitor
Silicon
CAP CR
Ceramic
SCR
Screw
DC
Disk Ceramic
SM
Silver Mica
DIO
Diode
STDF
Standoff
EL
Electrolytic
SW
Switch
FC
Fixed Composition
TERM
Terminal
FERR
Ferrite
TN
Tantalum
FLTR
Filter
TST PT
Test Point
FT
Feedthru
TW
Tenth Watt
HV
High Voltage
VA
Variable
HW
Half Watt
WW
Wire Wound
IC
Integrated Circuit
XFMR
Transformer
MC
Monolithic Ceramic
XSTR
Transistor
MY
Mylar
XTAL
Crystal
E. Assembly (A) Column

An "A" in this column indicates that the part indicated is an assembly. If the PN
and description reads "200-XXXXX-0099 COMMON BOM" the parts for that
assembly are included in the same BOM. The parts breakdown for an assembly
with any other PN will be found in the BOM with the same number.
Rev 0, Apr/2007
6-3
KFS 576A
F. Unit of Measure (UM) Column
This column indicates the Unit of Measure for each part. Common abbreviations
found in this column are listed below.
EA Each
FT Foot
AR As Required
G. Quantity and Version Columns
Individual versions of an assembly are identified by the last two digits of the PN.
Part quantities for each version will be indicated under headings numbered 0000
through 0099 as required. The parts indicated in the 0099 Column are common
to all other versions of the assembly and are considered the Common Bill of
Material for the assembly.
Rev 0, Apr/2007
6-4
KFS 576A
Figure 6-1 Typical Bill of Material

Rev 0, Apr/2007
6-5
KFS 576A
Rev 0, Apr/2007
6-6
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------071-1276-08
XPDR CTRL BK 28V
2
071-1276-09
XPDR CTRL BK 5V
2
071-1276-10
XPDR CTRL GY 28V
2
071-1276-99
COMMON DFSD
AD
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0008 -0009 -0010 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------REF1
300-03119-0000
FINAL ASSEMBLY
RF
.00
.00
.00
.
REF100
000-00388-0000
FLOW CHT KFS0576A
RF
.00
.00
.00
.
REF4
004-00448-0000
MPS KFS0576A
RF
.00
.00
.00
.
012-01005-0002
TAPE MYLAR .500 W
IN
.
.
.
4.80
012-01127-0000
TAG COVER
EA
.
.
.
1.00
016-01412-0000
LOCTITE 425
AR
.
.
.
1.00
035-01909-0001
PROTECTIVE COVER
EA
.
.
.
1.00
037-00083-0000
KFS 576A DISPLAY
EA
.
.
.
1.00
047-05021-0002
COVER W/FINISH
EA
.
.
.
1.00
057-01540-0000
WARNING HV TAG
EA
.
.
.
1.00
057-01764-0000
WRN TAG 5V LGT
EA
.
1.00
.
.
057-01764-0002
WRN TAG 28V LGT
EA
1.00
.
1.00
.
057-02203-0008
FLAVOR STCKR
EA
1.00
.
.
.
057-02203-0009
FLAVOR STCKR
EA
.
1.00
.
.
057-02203-0010
FLAVOR STICKER
EA
.
.
1.00
.
057-02337-0000
PRTCTV CVR DECAL
EA
.
.
.
1.00
057-02742-0000
S/N TAG, KFS 576A
EA
.
.
.
1.00
057-02831-0001
KFS DUP S/N TAG
EA
.
.
.
1.00
057-02834-0000
ESD TAG
EA
.
.
.
1.00
057-02888-0000
DECAL D.O.C.
EA
.
.
.
1.00
057-02890-0027
SCT KFS576A
EA
.
.
.
1.00
071-01276-0099
COMMON DFSD
EA
1.00 1.00 1.00
.
073-00504-0003
BEZEL BLK
EA
1.00 1.00
.
.
073-00504-0004
BEZEL GRAY
EA
.
.
1.00
.
073-00551-0004
KNOB W/H
EA
.
.
.
1.00
073-00553-0006
KNOB W/H
EA
1.00 1.00 1.00
.
073-00554-0008
KNOB W/H
EA
.
.
.
1.00
076-00111-0001
STAND-OFF .605
EA
.
.
.
1.00
088-01166-0002
INSERT -00 W/LENS
EA
1.00 1.00
.
.
088-01166-0004
INSERT -03 W/LENS
EA
.
.
1.00
.
089-05874-0003
SCR PHP 2-56X3/16
EA
.
.
.
2.00
089-05874-0004
SCR PHP 2-56X1/4
EA
.
.
.
9.00
089-05874-0005
SCR PHP 2-56X5/16
EA
.
.
.
3.00
089-05874-0006
SCR PHP 2-56X3/8
EA
.
.
.
1.00
089-06000-0003
SCR FHP 0-80X3/16
EA
.
.
.
4.00
089-06004-0003
SCR FHP 2-56X3/16
EA
.
.
.
2.00
089-06584-0000
SCR PHP 6-32X 1/2
EA
.
.
.
2.00
090-00990-0001
PROTECTIVE CAP, SUB-D, 9P EA
.
.
.
1.00
090-00990-0003
.
.
.
1.00
091-00637-0002
INSULATOR, MYLAR
EA
.
.
.
1.00
150-00018-0010
TUBING SHRINK WHT
IN
.
.
.
2.00
150-00020-0010
TUBING SHRINK 18G
IN
.
.
.
.40
200-06579-0000
I/O BOARD ASSY
EA
1.00
.
1.00
.
200-06579-0001
I/O BOARD ASSY
EA
.
1.00
.
.
200-06580-0000
MICROPROCESSOR BD
EA
.
.
.
1.00
200-06589-0000
SW BD 28V W/SW
EA
1.00
.
1.00
.
200-06589-0001
SW BD 5V W/SW
EA
.
1.00
.
.
200-06626-0000
DRIVER BD
EA
.
.
.
1.00
Rev 0, Apr/2007
6-7
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------071-1276-11
XPDR CTRL GY 5V
2
071-1276-13
XPDR CTRL BK 28V
2
071-1276-14
XPDR CTRL BK 5V
2
071-1276-99
COMMON DFSD
AD
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0011 -0013 -0014 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------REF1
300-03119-0000
FINAL ASSEMBLY
RF
.00
.00
.00
.
REF100
000-00388-0000
FLOW CHT KFS0576A
RF
.00
.00
.00
.
REF4
004-00448-0000
MPS KFS0576A
RF
.00
.00
.00
.
012-01005-0002
TAPE MYLAR .500 W
IN
.
.
.
4.80
012-01127-0000
TAG COVER
EA
.
.
.
1.00
016-01412-0000
LOCTITE 425
AR
.
.
.
1.00
035-01909-0001
PROTECTIVE COVER
EA
.
.
.
1.00
037-00083-0000
KFS 576A DISPLAY
EA
.
.
.
1.00
047-05021-0002
COVER W/FINISH
EA
.
.
.
1.00
057-01540-0000
WARNING HV TAG
EA
.
.
.
1.00
057-01764-0000
WRN TAG 5V LGT
EA
1.00
.
1.00
.
057-01764-0002
WRN TAG 28V LGT
EA
.
1.00
.
.
057-02203-0011
FLAVOR STICKER
EA
1.00
.
.
.
057-02203-0013
FLAVOR STCKR
EA
.
1.00
.
.
057-02203-0014
FLAVOR STCKR
EA
.
.
1.00
.
057-02337-0000
PRTCTV CVR DECAL
EA
.
.
.
1.00
057-02742-0000
S/N TAG, KFS 576A
EA
.
.
.
1.00
057-02831-0001
KFS DUP S/N TAG
EA
.
.
.
1.00
057-02834-0000
ESD TAG
EA
.
.
.
1.00
057-02888-0000
DECAL D.O.C.
EA
.
.
.
1.00
057-02890-0027
SCT KFS576A
EA
.
.
.
1.00
071-01276-0099
COMMON DFSD
EA
1.00 1.00 1.00
.
073-00504-0003
BEZEL BLK
EA
.
1.00 1.00
.
073-00504-0004
BEZEL GRAY
EA
1.00
.
.
.
073-00551-0004
KNOB W/H
EA
.
.
.
1.00
073-00553-0006
KNOB W/H
EA
1.00 1.00 1.00
.
073-00554-0008
KNOB W/H
EA
.
.
.
1.00
076-00111-0001
STAND-OFF .605
EA
.
.
.
1.00
088-01166-0004
INSERT -03 W/LENS
EA
1.00
.
.
.
088-01166-0006
INSERT -05 W/LENS
EA
.
1.00 1.00
.
089-05874-0003
SCR PHP 2-56X3/16
EA
.
.
.
2.00
089-05874-0004
SCR PHP 2-56X1/4
EA
.
.
.
9.00
089-05874-0005
SCR PHP 2-56X5/16
EA
.
.
.
3.00
089-05874-0006
SCR PHP 2-56X3/8
EA
.
.
.
1.00
089-06000-0003
SCR FHP 0-80X3/16
EA
.
.
.
4.00
089-06004-0003
SCR FHP 2-56X3/16
EA
.
.
.
2.00
089-06584-0000
SCR PHP 6-32X 1/2
EA
.
.
.
2.00
090-00990-0001
.
.
.
1.00
090-00990-0003
.
.
.
1.00
091-00637-0002
INSULATOR, MYLAR
EA
.
.
.
1.00
150-00018-0010
TUBING SHRINK WHT
IN
.
.
.
2.00
150-00020-0010
TUBING SHRINK 18G
IN
.
.
.
.40
200-06579-0000
I/O BOARD ASSY
EA
.
1.00
.
.
200-06579-0001
I/O BOARD ASSY
EA
1.00
.
1.00
.
200-06580-0000
MICROPROCESSOR BD
EA
.
.
.
1.00
200-06589-0001
SW BD 5V W/SW
EA
1.00
.
.
.
200-06589-0002
SW BD 28V SW 1/2
EA
.
1.00
.
.
200-06589-0003
SW BD 5V SW 1/2
EA
.
.
1.00
.
200-06626-0000
DRIVER BD
EA
.
.
.
1.00
Rev 0, Apr/2007
6-8
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------071-1276-15
XPDR CTRL GY 28V
2
071-1276-16
XPDR CTRL GY 5V
2
071-1276-18
XPDR CTRL BK 28V
2
071-1276-99
COMMON DFSD
AD
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0015 -0016 -0018 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------REF1
300-03119-0000
FINAL ASSEMBLY
RF
.00
.00
.00
.
REF100
000-00388-0000
FLOW CHT KFS0576A
RF
.00
.00
.00
.
REF4
004-00448-0000
MPS KFS0576A
RF
.00
.00
.00
.
012-01005-0002
TAPE MYLAR .500 W
IN
.
.
.
4.80
012-01127-0000
TAG COVER
EA
.
.
.
1.00
016-01412-0000
LOCTITE 425
AR
.
.
.
1.00
035-01909-0001
PROTECTIVE COVER
EA
.
.
.
1.00
037-00083-0000
KFS 576A DISPLAY
EA
.
.
.
1.00
047-05021-0002
COVER W/FINISH
EA
.
.
.
1.00
057-01540-0000
WARNING HV TAG
EA
.
.
.
1.00
057-01764-0000
WRN TAG 5V LGT
EA
.
1.00
.
.
057-01764-0002
WRN TAG 28V LGT
EA
1.00
.
1.00
.
057-02203-0015
FLAVOR STCKR
EA
1.00
.
.
.
057-02203-0016
FLAVOR STCKR
EA
.
1.00
.
.
057-02203-0018
FLAVOR STCKR
EA
.
.
1.00
.
057-02337-0000
PRTCTV CVR DECAL
EA
.
.
.
1.00
057-02742-0000
S/N TAG, KFS 576A
EA
.
.
.
1.00
057-02831-0001
KFS DUP S/N TAG
EA
.
.
.
1.00
057-02834-0000
ESD TAG
EA
.
.
.
1.00
057-02888-0000
DECAL D.O.C.
EA
.
.
.
1.00
057-02890-0027
SCT KFS576A
EA
.
.
.
1.00
071-01276-0099
COMMON DFSD
EA
1.00 1.00 1.00
.
073-00504-0003
BEZEL BLK
EA
.
.
1.00
.
073-00504-0004
BEZEL GRAY
EA
1.00 1.00
.
.
073-00551-0004
KNOB W/H
EA
.
.
.
1.00
073-00553-0006
KNOB W/H
EA
1.00 1.00 1.00
.
073-00554-0008
KNOB W/H
EA
.
.
.
1.00
076-00111-0001
STAND-OFF .605
EA
.
.
.
1.00
088-01166-0001
INSERT -00 W/LENS
EA
.
.
1.00
.
088-01166-0008
INSERT -07 W/LENS
EA
1.00 1.00
.
.
089-05874-0003
SCR PHP 2-56X3/16
EA
.
.
.
2.00
089-05874-0004
SCR PHP 2-56X1/4
EA
.
.
.
9.00
089-05874-0005
SCR PHP 2-56X5/16
EA
.
.
.
3.00
089-05874-0006
SCR PHP 2-56X3/8
EA
.
.
.
1.00
089-06000-0003
SCR FHP 0-80X3/16
EA
.
.
.
4.00
089-06004-0003
SCR FHP 2-56X3/16
EA
.
.
.
2.00
089-06584-0000
SCR PHP 6-32X 1/2
EA
.
.
.
2.00
090-00990-0001
.
.
.
1.00
090-00990-0003
.
.
.
1.00
091-00637-0002
INSULATOR, MYLAR
EA
.
.
.
1.00
150-00018-0010
TUBING SHRINK WHT
IN
.
.
.
2.00
150-00020-0010
TUBING SHRINK 18G
IN
.
.
.
.40
200-06579-0000
I/O BOARD ASSY
EA
1.00
.
1.00
.
200-06579-0001
I/O BOARD ASSY
EA
.
1.00
.
.
200-06580-0000
MICROPROCESSOR BD
EA
.
.
.
1.00
200-06589-0000
SW BD 28V W/SW
EA
.
.
1.00
.
200-06589-0002
SW BD 28V SW 1/2
EA
1.00
.
.
.
200-06589-0003
SW BD 5V SW 1/2
EA
.
1.00
.
.
200-06626-0000
DRIVER BD
EA
.
.
.
1.00
Rev 0, Apr/2007
6-9
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------071-1276-19
XPDR CTRL BK 28V
2
071-1276-20
XPDR CTRL BK 5V
2
071-1276-21
XPDR CTRL GY 28V
2
071-1276-99
COMMON DFSD
AD
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0019 -0020 -0021 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------REF1
300-03119-0000
FINAL ASSEMBLY
RF
.00
.00
.00
.
REF100
000-00388-0000
FLOW CHT KFS0576A
RF
.00
.00
.00
.
REF4
004-00448-0000
MPS KFS0576A
RF
.00
.00
.00
.
012-01005-0002
TAPE MYLAR .500 W
IN
.
.
.
4.80
012-01127-0000
TAG COVER
EA
.
.
.
1.00
016-01412-0000
LOCTITE 425
AR
.
.
.
1.00
035-01909-0001
PROTECTIVE COVER
EA
.
.
.
1.00
037-00083-0000
KFS 576A DISPLAY
EA
.
.
.
1.00
047-05021-0002
COVER W/FINISH
EA
.
.
.
1.00
057-01540-0000
WARNING HV TAG
EA
.
.
.
1.00
057-01764-0000
WRN TAG 5V LGT
EA
.
1.00
.
.
057-01764-0002
WRN TAG 28V LGT
EA
1.00
.
1.00
.
057-02203-0019
FLAVOR STCKR
EA
1.00
.
.
.
057-02203-0020
FLAVOR STCKR
EA
.
1.00
.
.
057-02203-0021
FLAVOR STCKR
EA
.
.
1.00
.
057-02337-0000
PRTCTV CVR DECAL
EA
.
.
.
1.00
057-02742-0000
S/N TAG, KFS 576A
EA
.
.
.
1.00
057-02831-0001
KFS DUP S/N TAG
EA
.
.
.
1.00
057-02834-0000
ESD TAG
EA
.
.
.
1.00
057-02888-0000
DECAL D.O.C.
EA
.
.
.
1.00
057-02890-0027
SCT KFS576A
EA
.
.
.
1.00
071-01276-0099
COMMON DFSD
EA
1.00 1.00 1.00
.
073-00504-0003
BEZEL BLK
EA
1.00 1.00
.
.
073-00504-0004
BEZEL GRAY
EA
.
.
1.00
.
073-00551-0004
KNOB W/H
EA
.
.
.
1.00
073-00554-0008
KNOB W/H
EA
.
.
.
1.00
076-00111-0001
STAND-OFF .605
EA
.
.
.
1.00
088-01166-0010
INSERT -09 W/LENS
EA
1.00 1.00
.
.
088-01166-0012
INSERT -11 W/LENS
EA
.
.
1.00
.
089-05874-0003
SCR PHP 2-56X3/16
EA
.
.
.
2.00
089-05874-0004
SCR PHP 2-56X1/4
EA
.
.
.
9.00
089-05874-0005
SCR PHP 2-56X5/16
EA
.
.
.
3.00
089-05874-0006
SCR PHP 2-56X3/8
EA
.
.
.
1.00
089-06000-0003
SCR FHP 0-80X3/16
EA
.
.
.
4.00
089-06004-0003
SCR FHP 2-56X3/16
EA
.
.
.
2.00
089-06584-0000
SCR PHP 6-32X 1/2
EA
.
.
.
2.00
090-00990-0001
.
.
.
1.00
090-00990-0003
.
.
.
1.00
091-00637-0002
INSULATOR, MYLAR
EA
.
.
.
1.00
150-00018-0010
TUBING SHRINK WHT
IN
.
.
.
2.00
150-00020-0010
TUBING SHRINK 18G
IN
.
.
.
.40
200-06579-0000
I/O BOARD ASSY
EA
1.00
.
1.00
.
200-06579-0001
I/O BOARD ASSY
EA
.
1.00
.
.
200-06580-0000
MICROPROCESSOR BD
EA
.
.
.
1.00
200-06589-0004
SW BD 28V NO SW
EA
1.00
.
1.00
.
200-06589-0005
SW BD 5V NO SW
EA
.
1.00
.
.
200-06626-0000
DRIVER BD
EA
.
.
.
1.00
Rev 0, Apr/2007
6-10
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------071-1276-22
XPDR CTRL GY 5V
2
071-1276-23
XPDR CTRL BK 28V
2
071-1276-24
XPDR CTRL BK 5V
2
071-1276-99
COMMON DFSD
AD
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0022 -0023 -0024 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------REF1
300-03119-0000
FINAL ASSEMBLY
RF
.00
.00
.00
.
REF100
000-00388-0000
FLOW CHT KFS0576A
RF
.00
.00
.00
.
REF4
004-00448-0000
MPS KFS0576A
RF
.00
.00
.00
.
012-01005-0002
TAPE MYLAR .500 W
IN
.
.
.
4.80
012-01127-0000
TAG COVER
EA
.
.
.
1.00
016-01412-0000
LOCTITE 425
AR
.
.
.
1.00
035-01909-0001
PROTECTIVE COVER
EA
.
.
.
1.00
037-00083-0000
KFS 576A DISPLAY
EA
.
.
.
1.00
047-05021-0002
COVER W/FINISH
EA
.
.
.
1.00
057-01540-0000
WARNING HV TAG
EA
.
.
.
1.00
057-01764-0000
WRN TAG 5V LGT
EA
1.00
.
1.00
.
057-01764-0002
WRN TAG 28V LGT
EA
.
1.00
.
.
057-02203-0022
FLAVOR STCKR
EA
1.00
.
.
.
057-02203-0023
FLAVOR STCKR
EA
.
1.00
.
.
057-02203-0024
FLAVOR STCKR
EA
.
.
1.00
.
057-02337-0000
PRTCTV CVR DECAL
EA
.
.
.
1.00
057-02742-0000
S/N TAG, KFS 576A
EA
.
.
.
1.00
057-02831-0001
KFS DUP S/N TAG
EA
.
.
.
1.00
057-02834-0000
ESD TAG
EA
.
.
.
1.00
057-02888-0000
DECAL D.O.C.
EA
.
.
.
1.00
057-02890-0027
SCT KFS576A
EA
.
.
.
1.00
071-01276-0099
COMMON DFSD
EA
1.00 1.00 1.00
.
073-00504-0003
BEZEL BLK
EA
.
1.00 1.00
.
073-00504-0004
BEZEL GRAY
EA
1.00
.
.
.
073-00551-0004
KNOB W/H
EA
.
.
.
1.00
073-00553-0006
KNOB W/H
EA
.
1.00 1.00
.
073-00554-0008
KNOB W/H
EA
.
.
.
1.00
076-00111-0001
STAND-OFF .605
EA
.
.
.
1.00
088-01166-0012
INSERT -11 W/LENS
EA
1.00
.
.
.
088-01166-0014
INSERT -13 W/LENS
EA
.
1.00 1.00
.
089-05874-0003
SCR PHP 2-56X3/16
EA
.
.
.
2.00
089-05874-0004
SCR PHP 2-56X1/4
EA
.
.
.
9.00
089-05874-0005
SCR PHP 2-56X5/16
EA
.
.
.
3.00
089-05874-0006
SCR PHP 2-56X3/8
EA
.
.
.
1.00
089-06000-0003
SCR FHP 0-80X3/16
EA
.
.
.
4.00
089-06004-0003
SCR FHP 2-56X3/16
EA
.
.
.
2.00
089-06584-0000
SCR PHP 6-32X 1/2
EA
.
.
.
2.00
090-00990-0001
.
.
.
1.00
090-00990-0003
.
.
.
1.00
091-00637-0002
INSULATOR, MYLAR
EA
.
.
.
1.00
150-00018-0010
TUBING SHRINK WHT
IN
.
.
.
2.00
150-00020-0010
TUBING SHRINK 18G
IN
.
.
.
.40
200-06579-0000
I/O BOARD ASSY
EA
.
1.00
.
.
200-06579-0001
I/O BOARD ASSY
EA
1.00
.
1.00
.
200-06580-0000
MICROPROCESSOR BD
EA
.
.
.
1.00
200-06589-0005
SW BD 5V NO SW
EA
1.00
.
.
.
200-06589-0006
SW BD 28V 1/2
EA
.
1.00
.
.
200-06589-0007
SW BD 5V 1/2
EA
.
.
1.00
.
200-06626-0000
DRIVER BD
EA
.
.
.
1.00
Rev 0, Apr/2007
6-11
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------071-1276-25
XPDR CTRL BY 28V
2
071-1276-26
XPDR CTRL GY 5V
2
071-1276-99
COMMON DFSD
AD
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0025 -0026 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------REF1
300-03119-0000
FINAL ASSEMBLY
RF
.00
.00
.
REF100
000-00388-0000
FLOW CHT KFS0576A
RF
.00
.00
.
REF4
004-00448-0000
MPS KFS0576A
RF
.00
.00
.
012-01005-0002
TAPE MYLAR .500 W
IN
.
.
4.80
012-01127-0000
TAG COVER
EA
.
.
1.00
016-01412-0000
LOCTITE 425
AR
.
.
1.00
035-01909-0001
PROTECTIVE COVER
EA
.
.
1.00
037-00083-0000
KFS 576A DISPLAY
EA
.
.
1.00
047-05021-0002
COVER W/FINISH
EA
.
.
1.00
057-01540-0000
WARNING HV TAG
EA
.
.
1.00
057-01764-0000
WRN TAG 5V LGT
EA
.
1.00
.
057-01764-0002
WRN TAG 28V LGT
EA
1.00
.
.
057-02203-0025
FLAVOR STCKR
EA
1.00
.
.
057-02203-0026
FLAVOR STCKR
EA
.
1.00
.
057-02337-0000
PRTCTV CVR DECAL
EA
.
.
1.00
057-02742-0000
S/N TAG, KFS 576A
EA
.
.
1.00
057-02831-0001
KFS DUP S/N TAG
EA
.
.
1.00
057-02834-0000
ESD TAG
EA
.
.
1.00
057-02888-0000
DECAL D.O.C.
EA
.
.
1.00
057-02890-0027
SCT KFS576A
EA
.
.
1.00
071-01276-0099
COMMON DFSD
EA
1.00 1.00
.
073-00504-0004
BEZEL GRAY
EA
1.00 1.00
.
073-00551-0004
KNOB W/H
EA
.
.
1.00
073-00553-0006
KNOB W/H
EA
1.00 1.00
.
073-00554-0008
KNOB W/H
EA
.
.
1.00
076-00111-0001
STAND-OFF .605
EA
.
.
1.00
088-01166-0016
INSERT -15 W/LENS
EA
1.00 1.00
.
089-05874-0003
SCR PHP 2-56X3/16
EA
.
.
2.00
089-05874-0004
SCR PHP 2-56X1/4
EA
.
.
9.00
089-05874-0005
SCR PHP 2-56X5/16
EA
.
.
3.00
089-05874-0006
SCR PHP 2-56X3/8
EA
.
.
1.00
089-06000-0003
SCR FHP 0-80X3/16
EA
.
.
4.00
089-06004-0003
SCR FHP 2-56X3/16
EA
.
.
2.00
089-06584-0000
SCR PHP 6-32X 1/2
EA
.
.
2.00
090-00990-0001
.
.
1.00
090-00990-0003
.
.
1.00
091-00637-0002
INSULATOR, MYLAR
EA
.
.
1.00
150-00018-0010
TUBING SHRINK WHT
IN
.
.
2.00
150-00020-0010
TUBING SHRINK 18G
IN
.
.
.40
200-06579-0000
I/O BOARD ASSY
EA
1.00
.
.
200-06579-0001
I/O BOARD ASSY
EA
.
1.00
.
200-06580-0000
MICROPROCESSOR BD
EA
.
.
1.00
200-06589-0006
SW BD 28V 1/2
EA
1.00
.
.
200-06589-0007
SW BD 5V 1/2
EA
.
1.00
.
200-06626-0000
DRIVER BD
EA
.
.
1.00
Rev 0, Apr/2007
6-12
KFS 576A
THE FOLLOWING IS THE PARTS LIST FROM THE PREVIOUS REVISION AND IS
PROVIDED FOR REFERENCE ONLY.
Rev 0, Apr/2007
6-13
KFS 576A
Rev 0, Apr/2007
6-14
KFS 576A
Rev 0, Apr/2007
6-15
KFS 576A
Rev 0, Apr/2007
6-16
KFS 576A
Figure 6-2 Final Assembly

(Dwg No 300-03119-0000 Rev AD)
Rev 0, Apr/2007
6-17
KFS 576A
Rev 0, Apr/2007
6-18
KFS 576A
Figure 6-3 Final Assembly

(Dwg No 300-03119-0000 Rev 7) (For Reference Only)
Rev 0, Apr/2007
6-19
KFS 576A
Rev 0, Apr/2007
6-20
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------200-06579-0000
I/O BOARD ASSY
AA
200-06579-0001
I/O BOARD ASSY
3
200-06579-0099
COMMON I/O BD ASSY
AA
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0001 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------C101
111-00001-0017
CAP CR 180PF 50V
EA
.
.
1.00
C102
111-00001-0017
CAP CR 180PF 50V
EA
.
.
1.00
C103
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
C104
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
C105
096-01082-0010
CAP TN 10UF 35V
EA
.
.
1.00
C106
096-01082-0005
CAP TN 10UF 20V
EA
.
.
1.00
C107
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
C108
111-00001-0001
CAP CR .1UF 50V
EA
.
.
1.00
C109
111-00001-0001
CAP CR .1UF 50V
EA
.
.
1.00
C110
111-00001-0017
CAP CR 180PF 50V
EA
.
.
1.00
C111
111-00001-0066
CAP CR 33PF 50V
EA
.
.
1.00
C112
111-00001-0066
CAP CR 33PF 50V
EA
.
.
1.00
C113
111-00001-0017
CAP CR 180PF 50V
EA
.
.
1.00
C114
111-00001-0017
CAP CR 180PF 50V
EA
.
.
1.00
C115
111-00001-0017
CAP CR 180PF 50V
EA
.
.
1.00
CJ101
026-00018-0001
WIRE CKTJMPR 24AWG
EA
.
1.00
.
CJ102
026-00018-0001
WIRE CKTJMPR 24AWG
EA
1.00
.
.
CR101
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR102
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR103
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR104
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR105
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR106
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR107
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR108
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR109
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR110
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR111
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR112
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR113
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR114
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR115
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR116
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR117
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR118
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR119
007-06016-0000
DIO S 1N4154
EA
1.00 1.00
.
CR120
007-06025-0000
DIO S 1N4003
EA
.
.
1.00
CR121
007-06025-0000
DIO S 1N4003
EA
.
.
1.00
CR122
007-06025-0000
DIO S 1N4003
EA
.
.
1.00
CR123
007-06025-0000
DIO S 1N4003
EA
.
.
1.00
I101
120-06116-0000
IC HEF4512BTD
EA
.
.
1.00
I102
120-06116-0000
IC HEF4512BTD
EA
.
.
1.00
I103
120-03174-0001
IC TDB0082FP
EA
.
.
1.00
I104
120-03174-0001
IC TDB0082FP
EA
.
.
1.00
I105
120-03174-0001
IC TDB0082FP
EA
.
.
1.00
I106
120-03116-0003
IC LM137H
EA
.
.
1.00
J101
030-02458-0014
CONN STRGT 14P
EA
.
.
1.00
J102
030-02322-0019
HEADER 19P
EA
.
.
1.00
J103
030-02174-0004
PIN CONTACT
EA
.
.
11.00
J5761
030-02358-0007
CONN SUB-D PC 29P
EA
.
.
1.00
J5762
030-02346-0008
CONN SUB-D CA 9P
EA
.
.
1.00
L101
013-00006-0003
FERR BEAD
EA
.
.
1.00
L102
013-00006-0003
FERR BEAD
EA
.
.
1.00
L103
013-00006-0003
FERR BEAD
EA
.
.
1.00
L104
013-00006-0003
FERR BEAD
EA
.
.
1.00
L105
013-00006-0003
FERR BEAD
EA
.
.
1.00
Rev 0, Apr/2007
6-21
KFS 576A
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0001 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------L106
013-00006-0003
FERR BEAD
EA
.
.
1.00
L107
013-00006-0003
FERR BEAD
EA
.
.
1.00
L108
013-00006-0003
FERR BEAD
EA
.
.
1.00
L109
013-00006-0003
FERR BEAD
EA
.
.
1.00
L110
013-00006-0003
FERR BEAD
EA
.
.
1.00
L111
013-00006-0003
FERR BEAD
EA
.
.
1.00
L112
013-00006-0003
FERR BEAD
EA
.
.
1.00
L113
013-00006-0003
FERR BEAD
EA
.
.
1.00
L114
013-00006-0003
FERR BEAD
EA
.
.
1.00
L115
013-00006-0003
FERR BEAD
EA
.
.
1.00
L116
013-00006-0003
FERR BEAD
EA
.
.
1.00
L117
013-00006-0003
FERR BEAD
EA
.
.
1.00
L118
013-00006-0003
FERR BEAD
EA
.
.
1.00
L119
013-00006-0003
FERR BEAD
EA
.
.
1.00
L120
013-00006-0003
FERR BEAD
EA
.
.
1.00
L121
013-00006-0003
FERR BEAD
EA
.
.
1.00
L122
999-09999-0098
PLACE HOLDER
RF
.
.
.00
L123
013-00006-0003
FERR BEAD
EA
.
.
1.00
L124
013-00006-0003
FERR BEAD
EA
.
.
1.00
L125
013-00006-0003
FERR BEAD
EA
.
.
1.00
L126
013-00006-0003
FERR BEAD
EA
.
.
1.00
L127
013-00006-0003
FERR BEAD
EA
.
.
1.00
L128
013-00006-0003
FERR BEAD
EA
.
.
1.00
L129
013-00006-0003
FERR BEAD
EA
.
.
1.00
Q101
007-00467-0000
XSTR S NPN MMBTA06
EA
.
.
1.00
Q102
007-00466-0000
XSTR S PNP MMBTA56
EA
.
.
1.00
Q103
007-00467-0000
XSTR S NPN MMBTA06
EA
.
.
1.00
Q104
007-00466-0000
XSTR S PNP MMBTA56
EA
.
.
1.00
Q105
007-00467-0000
XSTR S NPN MMBTA06
EA
.
.
1.00
Q106
007-00467-0000
XSTR S NPN MMBTA06
EA
.
.
1.00
Q107
007-00466-0000
XSTR S PNP MMBTA56
EA
.
.
1.00
Q108
007-00467-0000
XSTR S NPN MMBTA06
EA
.
.
1.00
Q109
007-00467-0000
XSTR S NPN MMBTA06
EA
.
.
1.00
Q110
007-00466-0000
XSTR S PNP MMBTA56
EA
.
.
1.00
R101
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R102
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R103
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R104
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R105
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R106
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R107
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R108
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R109
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R110
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R111
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R112
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R113
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R114
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R115
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R116
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R117
131-00103-0013
RES CF 10K EW 5%
EA
.
.
1.00
R118
131-00103-0013
RES CF 10K EW 5%
EA
.
.
1.00
R119
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R120
131-00223-0013
RES CF 22K EW 5%
EA
.
.
1.00
R121
131-00360-0023
RES CF 36 QW 5%
EA
.
.
1.00
R122
131-00330-0023
RES CF 33 QW 5%
EA
.
.
1.00
R123
131-00102-0013
RES CF 1K EW 5%
EA
.
.
1.00
R124
131-00273-0013
RES CF 27K EW 5%
EA
.
.
1.00
R125
131-00273-0013
RES CF 27K EW 5%
EA
.
.
1.00
R126
131-00203-0013
RES CF 20K EW 5%
EA
.
.
1.00
R127
131-00203-0013
RES CF 20K EW 5%
EA
.
.
1.00
R128
131-00102-0013
RES CF 1K EW 5%
EA
.
.
1.00
Rev 0, Apr/2007
6-22
KFS 576A
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0001 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------R129
131-00102-0013
RES CF 1K EW 5%
EA
.
.
1.00
R130
131-00203-0013
RES CF 20K EW 5%
EA
.
.
1.00
R131
131-00203-0013
RES CF 20K EW 5%
EA
.
.
1.00
R132
131-00273-0013
RES CF 27K EW 5%
EA
.
.
1.00
R133
131-00273-0013
RES CF 27K EW 5%
EA
.
.
1.00
R134
131-00102-0013
RES CF 1K EW 5%
EA
.
.
1.00
R135
131-00360-0023
RES CF 36 QW 5%
EA
.
.
1.00
R136
131-00330-0023
RES CF 33 QW 5%
EA
.
.
1.00
R137
131-00104-0013
RES CF 100K EW 5%
EA
.
.
1.00
R138
131-00104-0013
RES CF 100K EW 5%
EA
.
.
1.00
R139
131-00104-0013
RES CF 100K EW 5%
EA
.
.
1.00
R140
131-00104-0013
RES CF 100K EW 5%
EA
.
.
1.00
R141
131-00822-0013
RES CF 8.2K EW 5%
EA
.
.
1.00
R142
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
R143
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
R144
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
R145
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
R146
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
R147
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
R148
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
R149
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
R150
999-09999-0098
PLACE HOLDER
RF
.00
.00
.
R151
131-00103-0013
RES CF 10K EW 5%
EA
.
.
1.00
R152
131-00103-0013
RES CF 10K EW 5%
EA
.
.
1.00
R153
131-00103-0013
RES CF 10K EW 5%
EA
.
.
1.00
R154
131-00103-0013
RES CF 10K EW 5%
EA
.
.
1.00
R155
131-00433-0013
RES CF 43K EW 5%
EA
.
.
1.00
R156
131-00102-0013
RES CF 1K EW 5%
EA
.
.
1.00
R157
131-00102-0013
RES CF 1K EW 5%
EA
.
.
1.00
R158
131-00103-0013
RES CF 10K EW 5%
EA
.
.
1.00
R159
131-00102-0013
RES CF 1K EW 5%
EA
.
.
1.00
R160
131-00241-0013
RES CF 240 EW 5%
EA
.
.
1.00
R161
131-00162-0013
RES CF 1.6K EW 5%
EA
.
.
1.00
R162
131-00103-0013
RES CF 10K EW 5%
EA
.
.
1.00
R163
131-00103-0013
RES CF 10K EW 5%
EA
.
.
1.00
R164
131-00104-0013
RES CF 100K EW 5%
EA
.
.
1.00
REF1
300-06579-0000
I/O BOARD
RF
.00
.00
.00
TP101
008-00096-0001
TERMINAL TEST PNT
EA
.
.
1.00
TP102
008-00096-0001
TERMINAL TEST PNT
EA
.
.
1.00
TP103
008-00096-0001
TERMINAL TEST PNT
EA
.
.
1.00
TP104
008-00096-0001
TERMINAL TEST PNT
EA
.
.
1.00
TP105
008-00096-0001
TERMINAL TEST PNT
EA
.
.
1.00
U101
015-00039-0000
RES MOD 10K150V2%
EA
.
.
1.00
U102
015-00039-0000
RES MOD 10K150V2%
EA
.
.
1.00
U103
015-00064-0013
8P CAP 220PF 10%
EA
.
.
1.00
U104
015-00064-0013
8P CAP 220PF 10%
EA
.
.
1.00
U105
015-00064-0013
8P CAP 220PF 10%
EA
.
.
1.00
002-06579-0000
SCH I/O BD KFS 576A
RF
.00
.
.
008-00038-0001
TERM BIFUR .084L
EA
.
.
6.00
009-06579-0000
PC BD I/O
EA
.
.
1.00
016-01040-0000
COATING TYPE AR
AR
.
.
.00
025-00018-0011
WIRE 26 BRN
IN
.
.
6.00
025-00018-0022
WIRE 26 RED
IN
.
.
6.00
025-00018-0033
WIRE 26 ORG
IN
.
.
6.00
025-00018-0044
WIRE 26 YEL
IN
.
.
6.00
025-00018-0055
WIRE 26 GRN
IN
.
.
6.00
025-00018-0066
WIRE 26 BLU
IN
.
.
6.00
030-02352-0000
LOCK TAB
EA
.
.
2.00
073-00454-0004
CAST MOD W/F
EA
.
.
1.00
076-00741-0009
STANDOFF .120
EA
.
.
3.00
076-00741-0011
STANDOFF .120
EA
.
.
1.00
089-05874-0004
SCR PHP 2-56X1/4
EA
.
.
6.00
Rev 0, Apr/2007
6-23
KFS 576A
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0001 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------091-00025-0000
WSHR XSTR INSUL
EA
.
.
1.00
091-00109-0000
CABLE TIE
EA
.
.
2.00
150-00018-0010
TUBING SHRINK WHT
AR
.
.
1.00
192-06579-0000
KFS 576A I/O BOARD ASSY
RF
.00
.
.00
200-06579-0099
COMMON I/O BD ASSY
EA
1.00 1.00
.
Rev 0, Apr/2007
6-24
KFS 576A
Rev 0, Apr/2007
6-25
KFS 576A
Rev 0, Apr/2007
6-26
KFS 576A
Rev 0, Apr/2007
6-27
KFS 576A
Rev 0, Apr/2007
6-28
KFS 576A
Figure 6-4 I/O Board

(Dwg No 300-06570-0000 Rev 1)
Rev 0, Apr/2007
6-29
KFS 576A
Rev 0, Apr/2007
6-30
KFS 576A
Figure 6-5 I/O Board

Rev 0, Apr/2007
6-31
KFS 576A
Rev 0, Apr/2007
6-32
KFS 576A
Figure 6-6 I/O Board Schematic

(Dwg No 002-06579-0000 Rev 3)
(Sheet 1 of 2)
Rev 0, Apr/2007
6-33
KFS 576A
Rev 0, Apr/2007
6-34
KFS 576A
Figure 6-6 I/O Board Schematic

(Dwg No 002-06579-0000 Rev 3)
(Sheet 2 of 2)
Rev 0, Apr/2007
6-35
KFS 576A
Rev 0, Apr/2007
6-36
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------200-06580-0000
MICROPROCESSOR BD
AA
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------C201
111-00001-0032
CAP CR 1UF 50V
EA
1.00
C202
111-00001-0013
CAP CR .1UF 50V
EA
1.00
C203
111-00001-0013
CAP CR .1UF 50V
EA
1.00
C204
111-00001-0077
CAP CR 12PF 100V
EA
1.00
C205
111-00001-0077
CAP CR 12PF 100V
EA
1.00
C206
111-00001-0077
CAP CR 12PF 100V
EA
1.00
C207
111-00001-0077
CAP CR 12PF 100V
EA
1.00
C208
096-01082-0015
CAP TN 2.2UF 15V
EA
1.00
I201
120-02119-0000
NONVOLATILE RAM
EA
1.00
I202
125-00036-0000
429 I/O MICRO
EA
1.00
I203
125-00035-0001
576A DSPLY MICRO
EA
1.00
I204
120-03127-0008
IC LM2903N DIP, INDUSTRIAL EA
1.00
I205
120-06025-0001
IC SCL4049ABC+
EA
1.00
I206
120-03127-0008
1.00
I207
120-03127-0008
1.00
P201
030-01117-0000
RECEPTACLE
EA 13.00
P202
030-01117-0000
RECEPTACLE
EA 19.00
Q201
007-00180-0000
XSTR S NPN 2N4401
EA
1.00
Q202
007-00180-0000
XSTR S NPN 2N4401
EA
1.00
Q203
007-00180-0000
XSTR S NPN 2N4401
EA
1.00
R201
131-00103-0013
RES CF 10K EW 5%
EA
1.00
R202
131-00752-0013
RES CF 7.5K EW 5%
EA
1.00
R203
131-00153-0013
RES CF 15K EW 5%
EA
1.00
R204
131-00103-0013
RES CF 10K EW 5%
EA
1.00
R205
131-00103-0013
RES CF 10K EW 5%
EA
1.00
R206
131-00103-0013
RES CF 10K EW 5%
EA
1.00
R207
131-00102-0013
RES CF 1K EW 5%
EA
1.00
R208
131-00102-0013
RES CF 1K EW 5%
EA
1.00
R209
131-00102-0013
RES CF 1K EW 5%
EA
1.00
R210
131-00302-0013
RES CF 3K EW 5%
EA
1.00
R211
131-00302-0013
RES CF 3K EW 5%
EA
1.00
R212
131-00102-0013
RES CF 1K EW 5%
EA
1.00
R213
131-00752-0013
RES CF 7.5K EW 5%
EA
1.00
R214
131-00622-0013
RES CF 6.2K EW 5%
EA
1.00
R215
131-00105-0013
RES CF 1M EW 5%
EA
1.00
R216
131-00105-0013
RES CF 1M EW 5%
EA
1.00
R217
131-00912-0013
RES CF 9.1K EW 5%
EA
1.00
R218
131-00682-0013
RES CF 6.8K EW 5%
EA
1.00
R219
131-00822-0013
RES CF 8.2K EW 5%
EA
1.00
R220
131-00823-0013
RES CF 82K EW 5%
EA
1.00
R221
131-00204-0013
RES CF 200K EW 5%
EA
1.00
R222
131-00223-0013
RES CF 22K EW 5%
EA
1.00
R223
131-00223-0013
RES CF 22K EW 5%
EA
1.00
R224
131-00473-0013
RES CF 47K EW 5%
EA
1.00
R225
131-00472-0013
RES CF 4.7K EW 5%
EA
1.00
REF1
300-06580-0000
MICROPROCESSOR BD.
RF
.00
TP201
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP202
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP203
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP204
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP205
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP206
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP207
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP208
008-00096-0001
TERMINAL TEST PNT
EA
1.00
Y201
044-00128-0000
CR RSNR 11.0MHZ
EA
1.00
Y202
044-00128-0000
CR RSNR 11.0MHZ
EA
1.00
002-06580-0000
SCH UPROCESSOR BD
RF
.00
KFS 576A
Rev 0, Apr/2007
6-37
KFS 576A
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------009-06580-0000
PC BD UPROCESSOR
EA
1.00
016-01040-0000
COATING TYPE AR
AR
.00
033-00092-0012
IC DIP SCKT 18C
EA
1.00
033-00114-0017
SCKT IC DIP 40C
EA
2.00
192-06580-0000
KFS 576A MICROPROCESSOR RF
.00
BD ASSY
Rev 0, Apr/2007
6-38
KFS 576A
Rev 0, Apr/2007
6-39
KFS 576A
Rev 0, Apr/2007
6-40
KFS 576A
Figure 6-7 Microprocessor Board

(Dwg No 300-06580-0000 Rev 4)
Rev 0, Apr/2007
6-41
KFS 576A
Rev 0, Apr/2007
6-42
KFS 576A
Figure 6-8 Microprocessor Board

Rev 0, Apr/2007
6-43
KFS 576A
Rev 0, Apr/2007
6-44
KFS 576A
Figure 6-9 Microprocessor Board Schematic

(Dwg No 002-06580-0000 Rev 7)
Rev 0, Apr/2007
6-45
KFS 576A
Rev 0, Apr/2007
6-46
KFS 576A
Figure 6-10 Microprocessor Board Schematic

Rev 0, Apr/2007
6-47
KFS 576A
Rev 0, Apr/2007
6-48
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------200-06589-0000
SW BD 28V W/SW
3
200-06589-0001
SW BD 5V W/SW
3
200-06589-0002
SW BD 28V SW 1/2
3
200-06589-0099
COMMON BM
AB
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000 -0001 -0002 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------CR401
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR402
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR403
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR404
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR405
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR406
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR407
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR408
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
DS401
037-00034-0000
LMP 7715 T1 5V
EA
.
1.00
.
.
DS401
037-00034-0001
LMP 7839 T1 28V
EA
1.00
.
1.00
.
DS402
037-00034-0000
LMP 7715 T1 5V
EA
.
1.00
.
.
DS402
037-00034-0001
LMP 7839 T1 28V
EA
1.00
.
1.00
.
P402
030-02200-0008
VERT CRD CONN 8P
EA
.
.
.
1.00
P404
030-02200-0008
VERT CRD CONN 8P
EA
.
.
.
2.00
R401
131-00334-0013
RES CF 330K EW 5%
EA
.
.
.
1.00
R402
131-00334-0013
RES CF 330K EW 5%
EA
.
.
.
1.00
R403
131-00334-0013
RES CF 330K EW 5%
EA
.
.
.
1.00
R404
131-00334-0013
RES CF 330K EW 5%
EA
.
.
.
1.00
REF1
300-06589-0000
SWITCH BD KFS 576A
RF
.00
.00
.00
.
S401
031-00443-0001
SW ROTARY AJ-20
EA
.
.
1.00
.
S401
031-00443-0003
SWITCH 2P
EA
1.00 1.00
.
.
S402
031-00372-0001
SWITCH SLIDE SPDT
EA
.
.
.
1.00
S403
031-00399-0002
SWITCH ASSY IDT
EA
.
.
.
1.00
V401
134-05005-0000
PHOTODETECTOR
EA
.
.
.
1.00
009-06589-0000
PC BD SWITCH
EA
.
.
.
1.00
012-01299-0000
INSULATING WASHER
EA
.
.
.
1.00
016-01013-0000
VAC GREASE DC 976
AR
.
.
.
.00
016-01040-0000
COATING TYPE AR
AR
.
.
.
.00
025-00018-0099
WIRE 26 WHT
IN
.
.
.
7.20
030-01185-0000
CONNECTOR SOCKET
EA
.
.
.
25.00
047-05798-0000
DETENT SPRING .030
EA
.
.
.
1.00
047-05798-0001
DETENT SPRING .025
EA
.
.
.
1.00
047-06689-0002
BRACKET ASSEMBLED
EA
.
.
.
1.00
073-00505-0002
BRACKET
EA
.
.
.
1.00
073-00550-0002
SHAFT W/F
EA
.
.
.
1.00
076-01232-0003
SHAFT W/F
EA
.
.
.
1.00
076-01433-0001
SPOOL W/F
EA
.
.
.
1.00
078-00116-0000
SPRING COMPRESSION
EA
.
.
.
1.00
088-00769-0000
SLEEVE LOCKING
EA
.
.
.
1.00
088-00971-0000
SPCR PHOTODETECTOR
EA
.
.
.
1.00
088-01022-0001
CONTACT ASSY
EA
.
.
.
2.00
088-01053-0000
SWITCH HOUSING
EA
.
.
.
1.00
088-01084-0000
SWITCH HOUSING
EA
.
.
.
1.00
089-02136-0000
NUT LOCK 2-56
EA
.
.
.
2.00
089-05899-0011
SCR PHP 2-56X11/16
EA
.
.
.
2.00
089-06004-0003
SCR FHP 2-56X3/16
EA
.
.
.
3.00
089-08023-0030
WSHR FLT STD #2
EA
.
.
.
1.00
090-00019-0005
RING RTNR .188
EA
.
.
.
2.00
090-00036-0004
RING RTNR .051
EA
.
.
.
1.00
092-05009-0004
RVT BH 1/16X.125
EA
.
.
.
2.00
155-02169-0000
CABLE ASSY SW BD
EA
.
.
.
1.00
200-06589-0099
COMMON BM
EA
1.00 1.00 1.00
.
Rev 0, Apr/2007
6-49
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------200-06589-0003
SW BD 5V SW 1/2
3
200-06589-0004
SW BD 28V NO SW
4
200-06589-0005
SW BD 5V NO SW
AA
200-06589-0099
COMMON BM
AB
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0003 -0004 -0005 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------CJ1
026-00030-0000
WIRE, CU, 24AWG, TINNED
IN
.
.
1.00
.
CR401
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR402
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR403
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR404
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR405
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR406
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR407
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
CR408
007-06016-0000
DIO S 1N4154
EA
.
.
.
1.00
DS401
037-00034-0000
LMP 7715 T1 5V
EA
1.00
.
1.00
.
DS401
037-00034-0001
LMP 7839 T1 28V
EA
.
1.00
.
.
DS402
037-00034-0000
LMP 7715 T1 5V
EA
1.00
.
1.00
.
DS402
037-00034-0001
LMP 7839 T1 28V
EA
.
1.00
.
.
P402
030-02200-0008
VERT CRD CONN 8P
EA
.
.
.
1.00
P404
030-02200-0008
VERT CRD CONN 8P
EA
.
.
.
2.00
R401
131-00334-0013
RES CF 330K EW 5%
EA
.
.
.
1.00
R402
131-00334-0013
RES CF 330K EW 5%
EA
.
.
.
1.00
R403
131-00334-0013
RES CF 330K EW 5%
EA
.
.
.
1.00
R404
131-00334-0013
RES CF 330K EW 5%
EA
.
.
.
1.00
REF1
300-06589-0000
SWITCH BD KFS 576A
RF
.00
.00
.00
.
S401
031-00443-0001
SW ROTARY AJ-20
EA
1.00
.
.
.
S402
031-00372-0001
SWITCH SLIDE SPDT
EA
.
.
.
1.00
S403
031-00399-0002
SWITCH ASSY IDT
EA
.
.
.
1.00
V401
134-05005-0000
PHOTODETECTOR
EA
.
.
.
1.00
009-06589-0000
PC BD SWITCH
EA
.
.
.
1.00
012-01299-0000
INSULATING WASHER
EA
.
.
.
1.00
016-01013-0000
VAC GREASE DC 976
AR
.
.
.
.00
016-01040-0000
COATING TYPE AR
AR
.
.
.
.00
025-00018-0099
WIRE 26 WHT
IN
.
.
.
7.20
026-00030-0000
WIRE, CU, 24AWG, TINNED
IN
.
1.00
.
.
030-01185-0000
CONNECTOR SOCKET
EA
.
.
.
25.00
047-05798-0000
DETENT SPRING .030
EA
.
.
.
1.00
047-05798-0001
DETENT SPRING .025
EA
.
.
.
1.00
047-06689-0002
BRACKET ASSEMBLED
EA
.
.
.
1.00
073-00505-0002
BRACKET
EA
.
.
.
1.00
073-00550-0002
SHAFT W/F
EA
.
.
.
1.00
076-01232-0003
SHAFT W/F
EA
.
.
.
1.00
076-01433-0001
SPOOL W/F
EA
.
.
.
1.00
078-00116-0000
SPRING COMPRESSION
EA
.
.
.
1.00
088-00769-0000
SLEEVE LOCKING
EA
.
.
.
1.00
088-00971-0000
SPCR PHOTODETECTOR
EA
.
.
.
1.00
088-01022-0001
CONTACT ASSY
EA
.
.
.
2.00
088-01053-0000
SWITCH HOUSING
EA
.
.
.
1.00
088-01084-0000
SWITCH HOUSING
EA
.
.
.
1.00
089-02136-0000
NUT LOCK 2-56
EA
.
.
.
2.00
089-05899-0011
SCR PHP 2-56X11/16
EA
.
.
.
2.00
089-06004-0003
SCR FHP 2-56X3/16
EA
.
.
.
3.00
089-08023-0030
WSHR FLT STD #2
EA
.
.
.
1.00
090-00019-0005
RING RTNR .188
EA
.
.
.
2.00
090-00036-0004
RING RTNR .051
EA
.
.
.
1.00
092-05009-0004
RVT BH 1/16X.125
EA
.
.
.
2.00
155-02169-0000
CABLE ASSY SW BD
EA
.
.
.
1.00
200-06589-0099
COMMON BM
EA
1.00 1.00 1.00
.
Rev 0, Apr/2007
6-50
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------200-06589-0006
SW BD 28V 1/2
3
200-06589-0007
SW BD 5V 1/2
1
200-06589-0099
COMMON BM
AB
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0006 -0007 -0099
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------CR401
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR402
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR403
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR404
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR405
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR406
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR407
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
CR408
007-06016-0000
DIO S 1N4154
EA
.
.
1.00
DS401
037-00034-0000
LMP 7715 T1 5V
EA
.
1.00
.
DS401
037-00034-0001
LMP 7839 T1 28V
EA
1.00
.
.
DS402
037-00034-0000
LMP 7715 T1 5V
EA
.
1.00
.
DS402
037-00034-0001
LMP 7839 T1 28V
EA
1.00
.
.
P402
030-02200-0008
VERT CRD CONN 8P
EA
.
.
1.00
P404
030-02200-0008
VERT CRD CONN 8P
EA
.
.
2.00
R401
131-00334-0013
RES CF 330K EW 5%
EA
.
.
1.00
R402
131-00334-0013
RES CF 330K EW 5%
EA
.
.
1.00
R403
131-00334-0013
RES CF 330K EW 5%
EA
.
.
1.00
R404
131-00334-0013
RES CF 330K EW 5%
EA
.
.
1.00
REF1
300-06589-0000
SWITCH BD KFS 576A
RF
.00
.00
.
S401
031-00443-0002
SW ROTARY AJ-7
EA
1.00 1.00
.
S402
031-00372-0001
SWITCH SLIDE SPDT
EA
.
.
1.00
S403
031-00399-0002
SWITCH ASSY IDT
EA
.
.
1.00
V401
134-05005-0000
PHOTODETECTOR
EA
.
.
1.00
009-06589-0000
PC BD SWITCH
EA
.
.
1.00
012-01299-0000
INSULATING WASHER
EA
.
.
1.00
016-01013-0000
VAC GREASE DC 976
AR
.
.
.00
016-01040-0000
COATING TYPE AR
AR
.
.
.00
025-00018-0099
WIRE 26 WHT
IN
.
.
7.20
030-01185-0000
CONNECTOR SOCKET
EA
.
.
25.00
047-05798-0000
DETENT SPRING .030
EA
.
.
1.00
047-05798-0001
DETENT SPRING .025
EA
.
.
1.00
047-06689-0002
BRACKET ASSEMBLED
EA
.
.
1.00
073-00505-0002
BRACKET
EA
.
.
1.00
073-00550-0002
SHAFT W/F
EA
.
.
1.00
076-01232-0003
SHAFT W/F
EA
.
.
1.00
076-01433-0001
SPOOL W/F
EA
.
.
1.00
078-00116-0000
SPRING COMPRESSION
EA
.
.
1.00
088-00769-0000
SLEEVE LOCKING
EA
.
.
1.00
088-00971-0000
SPCR PHOTODETECTOR
EA
.
.
1.00
088-01022-0001
CONTACT ASSY
EA
.
.
2.00
088-01053-0000
SWITCH HOUSING
EA
.
.
1.00
088-01084-0000
SWITCH HOUSING
EA
.
.
1.00
089-02136-0000
NUT LOCK 2-56
EA
.
.
2.00
089-05899-0011
SCR PHP 2-56X11/16
EA
.
.
2.00
089-06004-0003
SCR FHP 2-56X3/16
EA
.
.
3.00
089-08023-0030
WSHR FLT STD #2
EA
.
.
1.00
090-00019-0005
RING RTNR .188
EA
.
.
2.00
090-00036-0004
RING RTNR .051
EA
.
.
1.00
092-05009-0004
RVT BH 1/16X.125
EA
.
.
2.00
155-02169-0000
CABLE ASSY SW BD
EA
.
.
1.00
200-06589-0099
COMMON BM
EA
1.00 1.00
.
Rev 0, Apr/2007
6-51
KFS 576A
Rev 0, Apr/2007
6-52
KFS 576A
Rev 0, Apr/2007
6-53
KFS 576A
Rev 0, Apr/2007
6-54
KFS 576A
Figure 6-11 Switch Board

(Dwg No 300-06589-0000 Rev AC)
Rev 0, Apr/2007
6-55
KFS 576A
Rev 0, Apr/2007
6-56
KFS 576A
Figure 6-12 Switch Board

Rev 0, Apr/2007
6-57
KFS 576A
Rev 0, Apr/2007
6-58
KFS 576A
Figure 6-13 Switch Board Schematic

(Dwg No 002-06589-0000 Rev 1)
Rev 0, Apr/2007
6-59
KFS 576A
Rev 0, Apr/2007
6-60
KFS 576A
PN
DESCRIPTION
REV
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------200-06626-0000
DRIVER BD
AA
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------C302
113-05331-0000
CAP DC 330PF 500V
EA
1.00
C303
113-05331-0000
CAP DC 330PF 500V
EA
1.00
C304
111-02104-0041
CAP MC 100KPF50V10
EA
1.00
C305
097-00103-0020
CAP AL 1.0UF 350V
EA
1.00
C306
111-00001-0063
CAP CR .022UF 200V
EA
1.00
C307
096-01006-0000
CAP TN 1.0UF 50V
EA
1.00
C308
111-02103-0041
CAP MC 10KPF50V10%
EA
1.00
C309
999-09999-0098
PLACE HOLDER
RF
.00
C310
096-01082-0009
CAP TN 15UF 20V
EA
1.00
C311
096-01009-0000
CAP TN 22UF 15V
EA
1.00
CR301
007-06111-0000
DIO S IN4157
EA
1.00
CR302
007-06016-0000
DIO S 1N4154
EA
1.00
CR303
007-06111-0000
DIO S IN4157
EA
1.00
CR304
007-06059-0000
DIO S FDH400
EA
1.00
CR305
007-06059-0000
DIO S FDH400
EA
1.00
I301
120-00163-0000
IC DI8884A
EA
1.00
I302
120-00161-0000
HIGH VOLT DSPLY DR
EA
1.00
I303
120-03138-0000
IC DI 240A
EA
1.00
I304
120-06045-0001
IC SCL4022ABC+
EA
1.00
I305
120-03040-0000
IC SE555CN
EA
1.00
I306
120-03053-0000
IC LM358N
EA
1.00
I307
120-03025-0004
IC LM209H
EA
1.00
J302
030-02217-0005
HEADER RTANG 8P
EA
1.00
J304
030-02424-0002
HDR RTANG DBL 16P
EA
1.00
P301
030-01117-0000
RECEPTACLE
EA 14.00
Q301
007-00383-0001
XSTR S NPN 2N2222A
EA
1.00
(TO-18 PACKAGE)
Q302
007-00383-0001
XSTR S NPN 2N2222A
EA
1.00
(TO-18 PACKAGE)
Q303
007-00409-0003
XSTR S MM5416
EA
1.00
Q304
007-00409-0000
XSTR S 2N3439
EA
1.00
Q305
007-00409-0003
XSTR S MM5416
EA
1.00
Q306
007-00383-0001
XSTR S NPN 2N2222A
EA
1.00
(TO-18 PACKAGE)
R301
131-00103-0013
RES CF 10K EW 5%
EA
1.00
R302
131-00103-0013
RES CF 10K EW 5%
EA
1.00
R303
131-00105-0013
RES CF 1M EW 5%
EA
1.00
R304
131-00105-0013
RES CF 1M EW 5%
EA
1.00
R305
131-00822-0013
RES CF 8.2K EW 5%
EA
1.00
R306
999-09999-0098
PLACE HOLDER
RF
.00
R307
999-09999-0098
PLACE HOLDER
RF
.00
R308
131-00912-0013
RES CF 9.1K EW 5%
EA
1.00
R309
131-00823-0013
RES CF 82K EW 5%
EA
1.00
R310
131-00240-0013
RES CF 24 EW 5%
EA
1.00
R311
131-00334-0013
RES CF 330K EW 5%
EA
1.00
R312
131-00104-0013
RES CF 100K EW 5%
EA
1.00
R313
131-00753-0013
RES CF 75K EW 5%
EA
1.00
R314
131-00683-0013
RES CF 68K EW 5%
EA
1.00
R315
131-00333-0013
RES CF 33K EW 5%
EA
1.00
R316
131-00204-0013
RES CF 200K EW 5%
EA
1.00
R317
131-00683-0013
RES CF 68K EW 5%
EA
1.00
R318
131-00432-0013
RES CF 4.3K EW 5%
EA
1.00
R319
131-00683-0013
RES CF 68K EW 5%
EA
1.00
R320
131-00204-0013
RES CF 200K EW 5%
EA
1.00
R321
131-00154-0013
RES CF 150K EW 5%
EA
1.00
R322
131-00394-0013
RES CF 390K EW 5%
EA
1.00
R323
131-00202-0013
RES CF 2K EW 5%
EA
1.00
R324
131-00154-0013
RES CF 150K EW 5%
EA
1.00
Rev 0, Apr/2007
6-61
KFS 576A
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------SYMBOL
PART NUMBER
FIND NO DESCRIPTION
UM -0000
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------R325
131-00394-0013
RES CF 390K EW 5%
EA
1.00
R326
131-00512-0013
RES CF 5.1K EW 5%
EA
1.00
R327
133-00122-0001
RES VA 2K HW 20%
EA
1.00
R328
131-00105-0013
RES CF 1M EW 5%
EA
1.00
R329
131-00105-0013
RES CF 1M EW 5%
EA
1.00
R330
131-00823-0013
RES CF 82K EW 5%
EA
1.00
R331
131-00103-0013
RES CF 10K EW 5%
EA
1.00
REF1
300-06626-0000
DRIVER BD ASSY
RF
.00
REF2
002-06626-0000
SCH DRIVER BOARD KFS 576 RF
.00
TP301
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP302
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP303
008-00096-0001
TERMINAL TEST PNT
EA
1.00
TP304
008-00096-0001
TERMINAL TEST PNT
EA
1.00
U301
015-00055-0001
NTWK RES 1M10%.125
EA
1.00
009-06626-0000
PC BD DRIVER
EA
1.00
016-01040-0000
COATING TYPE AR
AR
.00
033-00092-0011
IC DIP SCKT 16C
EA
1.00
033-00092-0012
IC DIP SCKT 18C
EA
3.00
090-00307-0000
HEAT SINK FOR TO-5
EA
1.00
091-00025-0000
WSHR XSTR INSUL
EA
2.00
091-00182-0000
CAP SEMICN TO-5
EA
2.00
192-06626-0000
KFS 576A DRIVER BOARD
RF
.00
ASSY
Rev 0, Apr/2007
6-62
KFS 576A
Rev 0, Apr/2007
6-63
KFS 576A
Rev 0, Apr/2007
6-64
KFS 576A
Figure 6-14 Driver Board

(Dwg No 300-06626-0000 Rev 4)
Rev 0, Apr/2007
6-65
KFS 576A
Rev 0, Apr/2007
6-66
KFS 576A
Figure 6-15 Driver Board

Rev 0, Apr/2007
6-67
KFS 576A
Rev 0, Apr/2007
6-68
KFS 576A
Figure 6-16 Driver Board Schematic

(Dwg No 002-06626-0000 Rev 1)
Rev 0, Apr/2007
6-69
KFS 576A
Rev 0, Apr/2007
6-70
THE END
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KFS-576A Maintenance Manual

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KFS-576A Maintenance Manual

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MAINTENANCE

Manual Number 006-15718-0000

Honeywell Materials License Agreement

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KFS 576A Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

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4.3.1 POWER SUPPLY

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Figure 4-1 KFS 576A Block Diagram

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Figure 4-2 Waveform and Timing Diagram

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Figure 4-3 Serial Data

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Figure 4-4 Display Timing Diagram

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Figure 5-1 Test Setup

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5.2.4.13 429 I/O

NOTE: Place TP 1 on channel 1 of the Oscilloscope. Place TP 2 on channel 2 of the

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Code selector switch

Display dims evenly

Pulse width 80us

OK see para. 5.2.3 alignment

Display goes to max bright

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Cursor not lit

Control head matches Apple

OK logic high greater than 8v

OK logic low less than .5v

OK logic high greater than 8v

OK logic low less than .5v

OK logic high greater than 8v

OK logic low less than .5v

Unit 1, Slave. No data on A and

Apple keyboard changes

Voltage between A and B

OK logic high greater than +9V

Voltage between A and B logic