Professional Documents
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1106070073
METALURGI DAN MATERIAL
Tugas 2 Welding
1. Comparing to riveting, welding has various advantages and
disadvantages. Pick out three (3) advantages and three (3)
disadvantages of welding respectively.
Kelebihan:
Bisa mendapatkan kekuatan tarik yang baik karena adanya
sejumlah
luas
material
sebagai
tempat
Kekurangan:
Electric Energy
MAG,
Slag
Welding,
Welding,
Electro
Resistance
Plasma
Arc
Welding
Mechanical Energy
Explosion
Welding,
Chemical Energy
Light Energy
Welding
Oxy-flame Welding
Laser Welding
Friction
(a)
(a)
(d)
(a)
(c)
Word group
(a) Electrical energy
(b) Mechanical energy
(c) Chemical energy
(d) Light energy
6. Regarding the classification of welding processes, choose five (5)
gas-shielded arc welding processes and encircle their alphabets.
(a) stud welding
(b) TIG welding
(c) laser welding
(d) submerged arc welding
(e) self-shielded arc welding
(f) MAG welding
(g) shielded metal arc welding
(h) electro-slag welding
(i) brazing
(j) electro-gas arc welding
(k) resistance spot welding
(l) MIG welding
(m) electron beam welding
(n) plasma arc welding.
Submerged Arc Welding
80%Ar+20%CO2. (c)
MIG welding with high currents. (d)
Word Group
(a) short-circuiting transfer (b) globular transfer
(c) spray transfer (d) explosive transfer
10.
and metal transfer modes in MAG welding with solid wire. Choose
the relevant one and circle its alphabet.
Wire melting rate is given mainly by the heat from the arc and
also the following due to the current flow in the wire.
(resistance heat)
When the wire melting rate (or wire feeding speed) is kept
constant, welding current may change if the following
parameter is changed. (welding speed)
In MAG welding using 100% CO2 gas for shielding gas, when
higher arc voltage is applied, the arc is becoming unstable. In
that case at lower welding current, usually the following metal
transfer mode is adopted at lower arc voltage. (shortcircuiting transfer)
In MAG welding with Argon base mixture shielding gas (Ar +
CO2) spray transfer mode may be obtained by increasing the
following parameter more than a certain critical value.
(welding current)
In spray transfer mode, the force which acts to detach the
droplet from the wire tip is mainly the following. (plasma
stream)
11.
Kelebihan :
Kualitas hasil lasan yang bagus
Dapat digunakan di berbagai posisi pengelasan
Tidak memakai filler material
Kekurangan :
Diperlukan kemampuan mengelas yang tinggi
Diperlukan peralatan yang rumit
Poduktivitasnya rendah.
13.
15.
MAG
welding
comparing
to
SAW
(submerged
arc
welding)
respectively.
Advantages :
Higher welding speed
Greater deposition
Less Post-weld cleaning of slag
Disadvantages :
higher initial set up cost
Atmosphere of welding environment must be stable (need of
shielding gas)
Radiation effects are more sever
18.
Disadvantages :
Slag must be cleaned on the pass
Existence of smoke and UV radiation
High possibility of formation of slag inclusion