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RE 29088/10.10
Replaces: 01.09
1/18
List of contents
Features
Contents
Page
Features
Ordering data
Symbols
Technical data
6 and 7
Electric connection
On-board electronics
9 and 10
Characteristic curves
11 and 12
Unit dimensions
13 to 16
Flow characteristic
M = Progressive with fine metering notch
P = Non-linear curve
L = Linear
Electrical connection 6P+PE
Signal input of differential amplifier with interface
A1 10 V, or interface F1 4...20 mA (Rsh = 200 )
2/18
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
Ordering data
4WRL
With on-board
electronics
3X G24
*
Further information
in plain text
= 10
= 16
= 25
= 27 1)
= 35 2)
M=
AB
a
A1 =
F1 =
PT
Electrical connection
without plug-in connector,
with plug to
DIN 43563-AM6
Order plug-in connector separately
B T: Qv/2
A T: Qv
Seal material
NBR seals,
suitable for mineral
oils (HL, HLP)
to DIN 51524
K0 =
= V, V1
With V1:
P A: Qv
P B: Qv/2
K0
=E
Sizes
4/3-way version
No desig. =
E=
ET =
T=
= 40
= 55
= 70
= 85
= 90
= 120
= 150
= 200
= 300
= 370
= 430
= 1000
G24 =
3X =
M=
P=
L=
1)
Unit series 30 to 39
(installation and connection dimensions unchanged)
Flow characteristic
Progressive with linear fine metering
Non-linear curve, linear (kink at 40 %)
Linear
RE 29088/10.10
4WRLE 10...35
Hydraulics
3/18
Bosch Rexroth AG
Symbols
AB
a 0 b
PT
20%
Ds
20%
40%
40%
L: Linear
Ds
Ds
4/18
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
1 Pilot valve
2 Main stage
3 Trigger electronics
X
A
Functional description
Power failure
RE 29088/10.10
4WRLE 10...35
Hydraulics
Bosch Rexroth AG
5/18
NG16
Tv
Tv
Pv
P
Type...3X...
Symbol in detail
(external control oil inlet and outlet)
G
A B
P X
b
a
P T
Type...3X...E...
a
G
P
AB
a
P T
Main valve
PT
A B
Type...3X...ET...
Y T
G
AB
Y X
G
Pilot valve
PT
G
G
A B
a
P T
Type...3X...T...
G
A B
a
b
P T
No designation =
E=
ET =
T=
x = external
x = internal
x = internal
x = external
X
y = external
y = external
y = internal
y = internal
Important
Hydraulic symbols are largely derived from the symbols
of the switching valves. 4/3-way servo solenoid directional
control valves (pilot operated) do not have a closed mid
position when switched off! They only perform their function
in an active, closed control loop, even if the pilot valve
features a fail-safe 4th position. See technical data for
details on switch-off behavior.
6/18
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
Technical data
General
Construction
Actuation
Servo solenoid directional control valve NG6 OBE, with position controller
for pilot valve and main stage
Type of mounting
Installation position
Optional
C 20...+50
Weight
kg NG10
8.7
NG16
10.6
NG25
18.4
NG27
18.4
NG35
81
oil
= 40 C 5 C)
mm2/s 20...100
max. permitted
mm2/s 10...800
C 20...+70
Class 18/16/13 1)
Flow direction
See symbol
NG10
Nominal flow at
p = 5 bar per notch 2)
NG16
Ports P, A, B
Max.
working External control oil inlet
pressure Ports P, A, B
Internal control oil inlet
Ports T, X, Y
Min. control oil pressure
in pilot stage
bar
350
350
NG25
300
370
350
bar
250
bar
250
bar
10
NG27
NG35
430
1000
280
350
Qmax
l/min
170
450
900
1000
3500
QN pilot valve
l/min
12
24
24
40
< 180
< 300
< 500
< 500
< 900
< 1000
< 1000
< 1000
< 6000
32
32
90
cm3/min
cm3/min
< 400
< 600
Static/Dynamic
Hysteresis
% 10
0...100 %
25
26
0...10 %
14
15
18
18
40
0...100 %
85
80
120
120
350
50
30
50
50
150
Switch-off behavior
0...10 %
Thermal drift
Zero adjustment
Factory-set 1 %
1)
The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see www.boschrexroth.com/filter.
px
2) Flow rate at a different p Q = Q
x
nom
35
RE 29088/10.10
4WRLE 10...35
Hydraulics
Bosch Rexroth AG
7/18
Technical data
Electric pilot valve NG6, trigger electronics integrated in the valve
Cyclic duration factor
% 100 ED
Degree of protection
Connection
Power supply
Terminal A:
Terminal B: 0 V
24 V DCnom
min. 21 V DC/max. 40 V DC
Ripple max. 2 V DC
40 VA
External fuse
2,5 AF
DB
EB
LVDT
0...10 V
Reference 0 V
Calibration
Electromagnetic compatibility
tested according to
EN 61000-6-2: 2005-08
EN 61000-6-3: 2007-01
max. 18 V DC
24 V =
0... 10 V
0... 10 V
Logic
1 or 2
LVDT Sign. Stage
10 V
10 V
NG6/10
Supply 24 V =
Signal 4...20 mA
LVDT 4...20 mA
signal
NG6/10
Volt to
mA
Stroke
10 V
Stroke
II sign.
Mainstage
Logic
1 or 2
Stage
II sign.
Mainstage
P-A
P-A
Stroke
P-B
10 V0+10 V
II sign.
DC/DC
LVDT signal: 10 V
Important
Pilot operated 4/3-way servo solenoid directional control
valves only perform their function in an active closed control
loop and do not have a fail-safe position when switched off.
For this reason, many applications require the use of
external check valves, which must be taken into account
during the On/Off switching sequence.
Stroke
P-B
4...12...20 mA
II sign.
DC/DC
LVDT signal: 10 V
8/18
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
Electric connection
For electrical data, see page 7
4
APBT
24 V=
2
1
2
3
4
5
6
5
6
Control
Provided by customer
Plug-in connector
Valve
Connecting surface
Provided by Rexroth
Multi-wire cable
Extra-finely stranded wire
to VDE 0295, Class 6
Protective conductor, green/yellow
Cu braided screen
Types:
e.g. lflex-FD 855 CP
(from Lappkabel company)
No. of wires: Determined by type of valve,
plug types and signal assignment
Cable :
0.75 mm2 to 20 m length
1.0 mm2 to 40 m length
Outside : 9.4...11.8 mm Pg11
12.7...13.5 mm Pg16
Note
Voltage supply 24 V DCnom.,
if voltage drops below 18 V DC, rapid shutdown resembling
Enable OFF takes place internally.
In addition, with the mA signal version:
IDE 3 mA valve is active
IDE 2 mA valve is deactivated.
Electrical signals emitted via the trigger electronics
(e.g. actual values) must not be used to shut down safetyrelevant machine functions!
(See European Standard, Technical Safety Requirements
for Fluid-Powered Systems and Components Hydraulics,
EN 982.)
RE 29088/10.10
4WRLE 10...35
Hydraulics
Bosch Rexroth AG
9/18
On-board electronics
Block diagram/pin assignment
Version A1: UDE 10 V
2.5 A F
+UB
+15 V
15 V
DC
DC
Differential
amplifier
A
B
C
D
100k
E
100k
F
10k
UDE 0 +
10 V Setpoint
0 +
10 V Actual value
Logics
Protective conductor
Screen
+UB
15 V=
1
ref. 0
2
+15 V=
3
Signal
4
PD
PID
Main
stage
0 +
10 V
Pilot
stage
Signal
UDE
0...+10 V
PT
AB
UDE
0V
4/3-way
servo solenoid
directional
control valve
AB
UDE
0...10 V
PT
AB
PT
+24 V =
+ 24 V =
0V
0V
0 V 0 V internal
(reference zero)
10 V (Signal)
Test
UE
0 V (Signal)
D
E
F
Protective
conductor
SL
100 k
Differential
amplifier
100 k
10 k
10 V
LVDT signal
10/18
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
On-board electronics
Block diagram/pin assignment
Version F1: IDE 4...12...20 mA
2.5 A F + 24 V =
Power supply
A
B
C
D
Rsh
200 V E
F
420 mA
+UB
DC
+15 V
15 V
DC
Differential
amplifier
Logics
0 V Supply zero
IFC
Loop
IDE 420 mA
IFC 420 mA Test
mA
Protective conductor
Screen
+UB
15 V=
1
ref. 0
2
+15 V=
3
Signal
4
PD
PID
Pilot stage
Main
stage
0+10 V
Signal
IDE
12...20 mA
IDE
4...12 mA
AB
PT
AB
PT
IDE 2 mA: valve inactive
PT
IDE
12 mA
4/3-way
servo solenoid
directional
control valve
AB
+24 V =
0V
B
C
Test
I = 420 mA
Rsh = 200
(max. 500 )
IN
OUT
E
F
Protective
conductor
SL
SL
+24 V =
0V
10 V
Rsh = 200 V
420 mA
Voltage
LVDT signal
RE 29088/10.10
4WRLE 10...35
Hydraulics
oil
Bosch Rexroth AG
11/18
= 40 C 5 C)
Q = f (UDE)
Q = f (IDE)
Flow characteristic M
Flow characteristic P
Q (%)
100
P-A
B-T(1:1)
80
60
B-T(2:1)
Q (%)
100
Calibrated
1 %
1%
60
40
40
20
-UDE (V) -10 -8 -6 -4 -2
20
-UDE (V) -10 -8 -6 -4 -2
2
-20
8 10 UDE (V)
B-T(2:1)
10% QN
2
-20
10% QN
-40
-40
-60
-60
-80
-80
-100
Q (%)
-100
Q (%)
Version
off
2 mA 4
P-A
B-T(1:1)
80
20 IDE (mA)
12
8 10 UDE (V)
Version
off
2 mA 4
20 IDE (mA)
12
Flow characteristic L
Q (%)
100
80
P-A
B-T(1:1)
60
B-T(2:1)
40
20
-UDE (V) -10 -8 -6 -4 -2
2
-20
8 10 UDE (V)
-40
-60
-80
-100
Q (%)
Version
off
2 mA 4
20 IDE (mA)
12
D pB
100
Pressure gain
D pA
A (%pP)
80
60
40
G
20
A B
UDE (%) 4 3
a
P T
Y X
UE
1
20
40
60
pP
80
D pB
100
A (%pP)
4 UDE (%)
12/18
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
= 40 C 5 C)
oil
Bode diagram
100%
Amplitude
Phase
20
NG35
A dB
B
pS = 100 bar
5%
100
%
Amplitude
Phase
20
pS = 100 bar
5%
10
2
0
2
4
6
8
10
0%
10
200
180
160
140
120
100
80
60
40
20
0
40 60 80 100 200 300 f (Hz)
5%
%
100
2
0
2
4
6
8
10
10
200
180
160
140
120
100
80
60
40
20
0
40 60 80 100 200 300 f (Hz)
Amplitude
Phase
NG25/27
A dB
B
5%
20
pS = 100 bar
%
100
10
5%
200
180
160
140
120
100
80
60
40
20
0
40 60 80 100 200 300 f (Hz)
2
0
2
4
6
8
10
100
%
pS = 100 bar
0%
10
2
0
2
4
6
8
10
A dB
B
5%
A dB
B
NG16
5%
NG10
5%
0%
10
10
Amplitude
Phase
20
200
180
160
140
120
100
80
60
40
20
0
40 60 80 100 200 300 f (Hz)
RE 29088/10.10
4WRLE 10...35
Hydraulics
13/18
Bosch Rexroth AG
2 9
41
46
197
49
210
30
39
81
6,6
105
24
X T
A P B
33
T Y
102
77
167
8 7
70
4
0,01/100
Rzmax 4
10
104
72
13
25
F1
A
F2
P
B
Y
T1
F4
F3
1 Pilot valve
2 O-ring 9.25 x 1.78 (ports P, A, B, T)
3 On-board electronics
4 Main valve
5 Inductive position transducer (main valve)
6 Nameplate
8 O-ring 10 x 2 (ports X, Y)
14/18
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
3
210
46
35
34
95
119
212
49
17
2 9
30
25
94
150
77
225
302
Rzmax 4
10
152
0,01/100
26
13
G1
F5
F2
F1
P
96
T
A
F4
G2
F6
F3
1 Pilot valve
2 O-ring 9.25 x 1.78 (ports P, A, B, T)
3 On-board electronics
4 Main valve
5 Inductive position transducer (main valve)
8 O-ring 9 x 2 (ports X, Y)
6 Nameplate
RE 29088/10.10
4WRLE 10...35
Hydraulics
Bosch Rexroth AG
15/18
3
210
46
149
43
45
125
242
49
64
13
18
118
57
190
305
77
382
10
194
0,01/100
20
Rzmax 4
G1
13
F5
F2
F1
118
F4
G2
F6
1 Pilot valve
2 O-ring 9.25 x 1.78 (ports P, A, B, T)
3 On-board electronics
4 Main valve
5 Inductive position transducer (main valve)
6 Nameplate
F3
7 O-ring (ports P, A, B, T)
NG25: 28 x 3
NG27: 34.6 x 2.62
16/18
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
3
210
370
29
49
60
225
21
60
90
43,2
6
77
69
320
458
200
324
10
45
0,01/100
22
Rzmax 4
F1
F2
F5
G1
203
F4
G2
F6
1 Pilot valve
2 O-ring 9.25 x 1.78 (ports P, A, B, T)
3 On-board electronics
4 Main valve
5 Inductive position transducer (main valve)
F3
6 Nameplate
RE 29088/10.10
Notes
4WRLE 10...35
Hydraulics
Bosch Rexroth AG
17/18
18/18
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
Notes
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
RE 29088/10.10
4WRLE 10...35
Hydraulics
Bosch Rexroth AG
Notes
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de
Bosch Rexroth AG
Hydraulics
4WRLE 10...35
RE 29088/10.10
Notes
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de