DALMIA CEMENT (BHARAT) LTD.

, ARIYALUR PROJECT
ELECTRICAL DEPARTMENT
CHECKS TO BE PERFORMED BEFORE CHARGING THE MCC
Date:-___________
MCC No. & Name:-
Charged from ___________________________ PCC

PCC Column No.:-

Incoming Breaker Details:-
Incoming Cable Details
Size of Cables:-
No. of Runs :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION

1 Confirmation of Incomer cables are
from respective PCC feeder
2 Meggar value of cables (500V Meggar)

3 Physical checking of PCC feeder

regarding control circuit, CT links,
connection tightening of power as well
as control connections
4 Confirmation of Earth connectivity with
the PCC & MCC
5 MCC Power & Control Bus bar checking

6 Physical checking of MCC regarding

control circuit, CT links, connection
tightening of power as well as control
7 Meggar value of MCC (500V Meggar)

8 To ensure that all the extra holes in the

equipment is plugged properly
9 CT / PT Connections & Polarity

10 Control Transformer
11 Relay settings PCC Side (Outgoing
Feeder)

12 Relay settings MCC Side (Incomer)

Checked By: -

Checks found satisfactory & can be charged

(Checked By)
(HOD ELECTRICAL)
 DALMIA CEMENT (BHARAT) LTD., ARIYALUR PROJECT
ELECTRICAL DEPARTMENT
CHECKS TO BE PERFORMED BEFORE CHARGING INDIVIDUAL PCC PANEL
Date:-___________
Panel No.

Application :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION

Bus bar checking of the PCC regarding

1 tightness of the Bus bars and to ensure
proper connections of the RYB phases

Bus bar & flexible links checking of the

PCC Bus duct regarding tightness of the
2 Bus bars and to ensure proper
connections of the RYB phases up to the
transformer end
Physical checking of feeder of PCC
regarding control circuit, CT links,
3
connection tightening of power as well
as control
Availability of 240V AC supply for PCC
4 breaker motor charging & 110V DC for
Trip & Close circuit is healthy
Confirmation of Earth connectivity with
5
the PCC
Meggar value of Bus duct / Bus Bar
6
(500V Meggar)
Meggar value of Outgoing Cables (500V
7
Meggar)
Outgoing Cables are properly tightened
8
& connected
To ensure that all the extra holes in the
8
equipment are plugged properly
10 CT / PT Connections & Polarity

11 Control Transformer

12 Type of Relay & Relay Settings

Checked By: -

Checks found satisfactory & can be charged

(Checked By)
(HOD ELECTRICAL)
 DALMIA CEMENT (BHARAT) LTD., ARIYALUR PROJECT
ELECTRICAL DEPARTMENT
CHECKS TO BE PERFORMED BEFORE CHARGING 11KV HT PANEL
Date:-___________
Panel No.

Application :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION

1 Confirmation of the cables from HT
panel to respective motor / Transformer
/ outgoing fdr & HT panel to capacitor

2 Proper tightness of the motor cable &

capacitor cable in the HT panel and
earthing strip of cable with the earthing
plate of the panel
3 Physical checking of the panel
regarding control circuit, CT links,
connection tightening of control
connections.
4 Confirmation of Earth connectivity with
the panel & capacitor
5 Meggar value of the cable
(500V and 5000V Meggar)
6 Meggar value of the capacitor
(500V and 5000V Meggar)
7 Physical checking & connection
tightness of the motor capacitor
8 Availability of 240V AC supply for
illumination, relays etc., 110V AC for
Breaker Trip & Close circuit & 110V AC
for PLC interfacing is healthy
9 GRR indications / Feedback of Resis.
Max., Resis. Out, GRR OK
10 PLC connections from I/O panel

11 To test the closing/tripping of the

breaker in the test mode
12 To ensure that all the extra holes in the
equipment is plugged properly
13 Type of Relay & Relay settings

Checked By: -

Checks found satisfactory & can be charged

(Checked By)
(HOD ELECTRICAL)
 DALMIA CEMENT (BHARAT) LTD., ARIYALUR PROJECT
(ELECTRICAL DEPARTMENT)
CHECKS TO BE PERFORMED BEFORE CHARGING HV / MV MOTORS
Equipment No. :-
Date :-
Motor Name Plate Details
Make:- Voltage:- Ambient Temp.:-
Type:- KW / HP:- Bearing DE Side:-
Sr. No. :- RPM :- Bearing NDE Side:-
Duty:- FLC:- Motor Weight:-
Protection:- HZ:- Lubrication:-
Insl. Class:- Connection :-

Application :-
Type of Motor:-
Motor KW / RPM :- Voltage Rating:-
Motor Control from Load Centre:-
Size of Cable laid (Whatever applicable):-
1. HT Panel to Stator :-
2. Rotor to Starter :-
3. HT Panel to Transformer :-
4. Transformer to Drive Panel :-
5. Drive Panel to Motor :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION

Confirmation of the cables from HT panel / Drive Panel to the
1 respective motor & GRR /LRS/SPRS to rotor ckt of the motor
Physical checking regarding phase to phase & phase to earth
2 clearances, tightness of the stator connections
Physical checking regarding tightness of the star point connection.
3

Physical checking regarding phase to phase & phase to earth

4
clearances, tightness of the rotor connections
Checking of the slipring, carbon brushes, spring tension, carbon brush
5
holder etc.
Confirmation of Earth connectivity with the motor, GRR and control
6
panel
Meggar value of the stator
7
(1000V, 5000V, 11000V Meggar)
9 Meggar Value of Stator Cable / Values of H. Pot test

10 Meggar Value of Rotor Cable / Values of H. Pot test

Meggar value of the rotor

11 (1000V and 2500V Meggar)
12 LPBS availability with proper connection
Availability of 240V AC supply for motor heater & RTD connections
13

Physical checking regarding phase to phase & phase to earth

14 clearances, tightness of the rotor connections from GRR / LRS
/SPRSend
Physical checking of the GRR / LRS / SPRS regarding any loose
15
connections, loose material
3-phase supply availability for control transformer. (for Cooling
16
Blowers & control of GRR)
17 Testing of GRR in the local Mode
To ensure that all the extra holes in the equipment is plugged
18
properly
19 Type of Relay & Relay Settings

20 Resistance Value of Motor Winding

21 No Load Current of Motor

Full Load Current of Motor (To be filled after equipment taken on
22
Load)
Checked By: -
Electrical Deptt.
Checks found satisfactory & released to Mechanical for Coupling etc.

Charged & DOR Checked by :- (Mech. Deptt.) (HOD ELECTRICAL)

 DALMIA CEMENT (BHARAT) LTD., ARIYALUR PROJECT
ELECTRICAL DEPARTMENT
CHECKS TO BE PERFORMED BEFORE CHARGING LV MOTORS
Equipment No. :-
Date :-
Motor Name Plate Details
Make:- Voltage:- Ambient Temp.:-
Type:- KW / HP:- Bearing DE Side:-
Sr. No. :- RPM :- Bearing NDE Side:-
Duty:- FLC:- Motor Weight:-
Protection:- HZ:- Lubrication :-
Insl. Class:- Connection :-

Application :-
Type of Motor:-
Motor KW / RPM :- Voltage Rating:-
Motor Control from Load Centre / MCC :-
Feeder Details:-
MCCB Rating:-

Contactor Rating:-
Size of Cable laid (Whatever applicable):-
1. MCC to Motor :-
2. Transformer to Drive Panel :-
3. Drive Panel to Motor :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION

Confirmation of the cables from MCC to the

1
respective motor & MCC to LPB of the motor
Physical checking regarding phase to phase &
2 phase to earth clearances in the Motor terminal
Box
To ensure that motor is properly fixed on
3
Foundation

Physical checking regarding tightness of power

4
connection & control connection in MCC.

Confirmation of Earth connectivity with the motor

5
and LPBS
Meggar value of the motor
6
( 500V Meggar)
7 LPBS availability with proper connection
To ensure that all the extra holes in the equipment
8
is plugged properly
9 Type of Relay / Relay Settings

10 Resistance Value of Motor Winding

11 No Load Current of Motor

Full Load Current of Motor (To be filled after
12
equipment taken on Load)

Checked By: -
Electrical Deptt.
Checks found satisfactory & released to Mechanical for Coupling etc.
Charged & DOR Checked by :- (Mech. Deptt.) (HOD ELECTRICAL)