Professional Documents
Culture Documents
GRC
GRC
GRC
GRC
GRC
GRC
GUIDE TO
FIXINGS
FOR
GLASSFIBRE
REINFORCED
CONCRETE
CLADDING
FIXING GUIDE
GRC
GRC
GRC
GRC
GRC
GRC
GRC
Administration
cl0 The Concrete Society
Century House, Telford Avenue
Crowthome RG45 6YS
United Kingdom
Tel: +44 (0) 1344 466007
Fax +44 (0) 1344 466008
concsoc@concrete.org.uk
Advisory Service
26 Gorsey Brow
Billinge, Wigan W N 5 7NX
United Kingdom
Tel: +44 (0) 1744 893423
Fax: +44 (0) 1744 892359
rfeny.grca@dial.pipex.com
so110
October 1998. Revised November 1999
International
Contents
1.
Introduction
2.
Functions of Fixings
3.
Design Principles
Overview
3.2.
Positioning of Fixings
3.3.
3.4.
5.
3.1.
3.3.1.
3.3.2.
3.3.3.
3.3.4.
4.
3
4
6
Principles of Fixing 6
Shrinkage and Moisture Movements of GRC
Thermal Movements of GRC 9
Movements of Support Structure 10
Types of Fixings
16
4.1.
4.2.
Tolerances
12
16
19
21
5.1.
Introduction
21
5.2.
Adjustments
21
7.
37
7.1.
Galvanised Fixings
37
7.2.
7.3.
Other Metals
7.4.
Galvanic Corrosion
7.5.
Crevice Corrosion
7.6.
8.
I.
34
6.
Typical Examples
37
39
43
40
42
42
1.
Introduction
2.
Functions of Fixings
The main functions of fixings for GRC cladding panels are as follows:
a.
to secure the cladding panels to the building for the life of the
panels andor building.
b.
joints.
C.
d.
e.
Fiuingsfor liyting
should have F of S
of at least 8 to 10
. .
f.
CT
b'
3.
Design Principles
3.1
Overview
BS 5606: 1990 and BRE Digests 199 and 223 contain important
information about inaccuracies to be considered in the design of the
fixings. Adequate tolerances must be incorporated into the fixing
system if it is to perform functions (b) and (c) listed in Section 2.
Ideally, all fixings should be easily accessible for adjustment although
this is not always possible.
It is important to remember that galvanised fixing components have a
finite life which is directly proportional to the thickness of the zinc
coating. As a general rule, stainless steel fixings should be used
whenever possible because of their high resistance to corrosion.
Stainless steel is an obvious choice of material for fixings which are
unavoidably inaccessible (positioned out of sight).
3
MateriaVFabrication Costs
Costs of Installation
Positioning of Fixings
3.2
Fixings can be broadly categorised into those which support the selfweight load of the panels and those which offer restraint. Some
fixings may be required to hlfil both of these functions. Ideally, GRC
panels should have no more than four restraint fixings and no more
than two support fixings, as shown in Fig. 3.1.
4 NO RESTRAINT flXlNCS
BASE SUPPORTS
2 NO 8ASE SUPPORJS
ELEVA T!@N
Figure 3.1
Positioning of Fixings
SECTION
GRC panels should always be supported at their base to ensure that the
permanent direct stresses due to self weight are compressive. This
utilises the full strength properties of the GRC to resist transient
imposed loading. It follows that GRC panels should not be top hung
in service as this would obviously induce permanent, direct tensile
stresses into the panels . The tensile strength of the panels should be
checked for lifting purposes, bearing in mind that it is only a temporary
condition.
In providing support points at the base of the panels, it is good design
practice to limit the eccentricity (e) of the self weight (W) from the
support point (Fig. 3.2 a). This will, in turn, limit the permanent
reactions in the top and bottom restraint fixings and hence the bending
and shear stresses induced into the panels. Ideally, the eccentricity (e)
should be zero, but this is rarely achievable. In vertical panels, the
permanent stresses resulting from this eccentricity are usually small.
However, when the panel leans at some angle to the vertical, as
illustrated in Fig. 3.2 b, the eccentricity (e) increases and the induced
stresses may become significant.
e (eccentricity)
(eccentricity)
0W
Figure 3.2
- Eccentricity of Self-Weight
5
3.3
Principles of Fixing
3.3.1
TOP flXING
RESTRAINTS
HORIZONTAL
BOTTOM FIXING
RESTRAINT
I
LOCATION FIXING:
CAN BE FIXED OR ALLOW
HORIZONIAL MOVEMENTS
AS SHOW
Figure 3.3
6
Degrees of Freedom
b.
c.
d.
e.
GRC CtADOlNG
fRff 10 MOM
Figure 3.4
3.3.2
........ _.
.L
EXPANSION
11
WATER STORAGE
IN WATER
......................................................
IRREVERSIBLE
....
- =w
W
~
...
......
......
...
c
W
m
cI_
MOISTURE
MOVEMENT
Ln
r
n
-J
.....I
DRY
ii
Figure 3.5
DRY
..
c-
DRY
0.3
0.2
0.1
0.0
3.3.3
AL
where
and
measured.
AL
a .AT.L
change inlength
a = coefficient of linear expansion
AT = change in temperature
L = length over which AL is being
Example
Assuming a rise in temperature (AT) of 30 "C and a value of
coefficient of linear expansion (a)of 18 x lO"/OC a 2.500 metre long
panel will expand by
( 1 8 x 1 0 - 6 x X O x 2 . 5 x 1 0 0 0 ) m m = 1.35mm
3.3.4
The movements that are common to both concrete and steel structures
are:
i
a.
b.
C.
thermal movements
d.
e.
1 0
Secoridary steelwork
srrpport systemsf o r
GRC cladding patiels
should be adjiistable
in both horizontal
directions to offset
possible out-oftolernme(s) of the
main steelwork.
HaES I R I NMI
rO1EfiA"CE
PCE PACXINC
AS REQEED\
m aAoO0pH-;
Plff PACKING
-i"
UAN BEAU
CEUC L
ML
mc WMtil
EBINC LEML
Figure 3.7
1 1
3.4
POINRNG IOWAROS
ENRf OF PANEL
ELEVATION ON BACK
OF PANEL
SECTION 1 - 1
CRC GONCING PAD
ROLLfO lNfO BAUINC CRC
G C PANE1
Figure 3.8
1 2
INSUFFICIENT MICKNESS Of
PAD AR(XIND
ANCHOR
7 flp!vo
INCORRECT
I I
7INC:
ANCHOR W l l l IMPEDE
FREE MOVEMENT OF
CRC SKIN
PAD TO BE MAINTAINED
AROUND FLEX ANCHOR
VERTICAL SECTION
S N D FRAME
Figure 3.9
1 3
INSUfFlCJENT THICKNESS OF
BONDING PAD AROUND GRAV~TY
Ih
FULL STRENGTH M L D
-NOT TACK WELDING
\
BONDING
PAD .
(I
I:
:I
/
\
GRC PANEL
Figure 3.10
14
PLAN
STUD FRAME
(SECURED TO MAIN BUILDING)
GRC PANEL
VERTICAL SECTION
SUFFlClENT CLEARANCES
TO ALLOW SHRINKAGE,
MOISllJRE AND THERMAL
MOVEMENTS OF PANELS
Figure 3.11
--
"F/
FRAME
4.
Types of Fixings
4.1
4
...............
,. .
CONE TYPE
.
..!
/"
Figure 4.1
Cast-In Sockets
Figure 4.2
Encapsulation of
Cast-In Socket
1 6
O/A LENGTH OF
CAST IN SOCKET =
O/A LENGTH OF
CAST IN SOCKET = 1
e.
1.71L
1
'
1
1T1
O/A LENGTH OF
CAST IN SOCKET = L
O/A LENGTH OF
CAST IN SOCKET = L
,L
c
U
T 2 1.71L
1.71L
C 2 1.70L
C 2 1.701
Figure 4.3
1 7
GRC PANEL
I I-
CAST-IN WASHER
MAIN BUILDING
Figure 4.4
MAIN STRUCTURE
OVERSIZED POCKET
WlTH TAPERS
TO ASSIST
MANUFACTURE
AND ERECTION
U-SHAPED PACKS
AS RiOUlRED
ANGLE SUPPORT
DOWEL WELDED TO
SUPPORT ANGLE
Figure 4.5
1 8
4.2
4.2.1
a.
I-
Figure 4.6
1 9
b.
Resin fixings rely on the ability of the resin to transmit the force in the
steel rod by bond into the surrounding concrete. These fixings can be
used closer together and at closer edge distances than expansion bolts.
The time taken for the resin to set and the fixing to achieve its working
strength will vary according to the ambient temperature.
Figure 4.8
c.
These are generally channels with ancIlorsfixed to the back and are
cast into the concrete. In conjunction with 'T' head bolts, these fixings
allow the fixing position to move along the length of the channel.
Channels can be used at close centres and at closer edge distances than
other fixings.
It is recommended that cast-in channels are used wherever possible.
These allow greater adjustment, can be positioned around the
reinforcement and used closer to the edge of the concrete. Cast-in
fixings are also more effective when used in the tension zone of
reinforced concrete beams.
4.2.2
Steelwork Structures
2 0
5.
Tolerances
5.1
Introduction
5.2
Adjustments
5.2.1
Figure 5.1
Packing Shims
2 1
Figure 5.2
Oversize holes in conjunction with serrated washers provide multidirectional adjustment with a positive lock. Packing shims are used to
provide in-plane adjustment as shown in Fig 5.2.
Horizontal slotted holes facilitate lateral adjustment. Vertical
adjustment can be provided by fixing the angle slightly low and seating
the cladding on two or more PTFE packs as indicated (Fig 5.3).
2 2
....
Figure 5.3
Figure 5.4
2 3
. .
. .
I.
$C CLADOING
PANEL
AA
8-J
AS
APPROMD
RE9LlEN 1
FILLER
~~~
Figure 5.5
2 4
.~
..
CRC CLADDING
PANEL
PossteLE DISTRESS
TO GRC IN BEARING
SECTION
AND
/ OR
/ FIXING BOLTS
GRC CLADDING
PANEL
/TO
POSSIBLE DISTRESS
GRC IN 8EARINC
ANGLE SUPPORT
FRONT VIEW
Figure 5.6
2 5
'
REOUCEO BEARING
SECTION
AND
AREA
1 OR
/PREswxS
/
REOUCEO BEARING
AREA
Figure 5.7
FRONT VlEW
2 6
PACKINGS AS
/
\ STAINLESS
STEEl
ANGLE SUPPORT
\
\
RESILIENT
FILLER
STAINLESS STEEL
DOWEL IN HOLE
THROUGH ANGLE
SUPPORT
Figure 5.8
The combined fixing shown in Fig 5.8 is sometimes used for lighter
GRC panels. it does not, however, allow independent horizontal and
in-plane adjustments of the upper and lower panels.
27
SLOTTED HOLE IN
STAINLESS STEEL
FLAT FOR VERTICAL
/ ADJUSTMENT
pone15
4
STAINLESS
STEEL
FIXING SOCKET
Figure 5.9
2 8
SiAlNLESS STEEL
FLA 1
5.2.2
Restraint Fixings
Details of typical restraint fixing are s h o w in Fig 5.10 (at the top of
the GRC panel) and Fig 5.1 1 (at the bottom of the GRC panel).
GRC PANEL
CLEARANCE
PACKING
STAINLESS STEEL
FIXING
SOCKET
PTFE WASHERS
Figure 5.10
In the top fixing (Fig 5. IO), the cast-in socket should be slightly proud
of the GRC surface to ensure that forces applied during tightening
cannot pull it out. Tolerances can be provided by the use of packs and
oversize holes. Isolation of the mild steel and stainless steel
components, to prevent any galvanic corrosion, is ensured by the use
of PVC tubes and PTFE washers.
(SPANNING HORIzONlALLY)
SIMILAR TO ABOM
Figure 5.1 1
The bottom fixing (Figure 5.1 1) provides lateral restraint and supports
the weight of the panels. Tolerances are again provided by the use of
packs and oversize holes. Isolating tubes and washers are required to
prevent the possibility of galvanic corrosion.
3 0
SOUARE STAINLESS
4
Preferred detail because
of qoad tderances and
freedom of movement to
1
IT
CRC CLADDING
VIEW A
Figure 5.12
3 1
PROBLEM AREAS
OR
Figure 5.13
TOLERANCES
Cast-in sockets being way out of tolerance are common (Fig 5.13).
Care should be taken during manufacture to ensure that the positioning
and alignment of cast-in sockets is as accurate as possible. In addition,
outsized holes and/or other adjustments should be provided in the
support components to avoid this becoming a problem on site.
3 2
5.2.3
When the stud frame is suspended over the freshly sprayed GRC
facing, to facilitate bonding of the flex and gravity anchors onto the
facing, the frame must be placed within tight tolerances to avoid
problems with erection and jointing of the panels on site.
Figure 5.14 highlights the critical dimensions of the stud frame panel
with typical tolerances for manufacture of panels <= 3 metres long.
b'
SECTION 1
ELEVATION ON BACK
OF PANEL
Figure 5.14
3 3
6.
<
1
CAST-IN SOCKE
MINIMISE THIS
ECCENTRlCl TY
-
CENTRE OF GRAVITY
CENTRE OF GRAVITY
Of PANEL
I
.
Figure 6.1
3 4
SECTION 1-1
Cast-in sockets offer the best means of providing lifting points and can
be anchored more effectively by the use of anchor bars or pins (Fig
6.2).
CAST-IN FIXING
I
POSITION FIXING IN
LINE WITH RIB
Figure 6.2
3 5
GRC
Figure 6.3
Careful consideration must be given to the ways in which panels are to
be demoulded, lifted and transported to site. Panels lying flat
invariably have to be lifted and handled into the vertical at some time.
Every effort should be made to minimise the stresses which are induced
into the GRC during lifting operations (Fig 6.3). This is achieved by
the careful positioning of lifting points, use of lifiing frames, rotating
tables and avoidance of snatch by the lifting equipment.
3 6
7.
b.
7.1
Galvanised Fixings
Galvanising to BS729 will greatly increase the life span of the fixing.
All galvanised components have a finite life, directly proportional to the
thickness of the zinc coating. Early corrosion can occur if this coating
Welding of galvarr ised
is damaged during handling. A number of buildings are now being
f
x i n g s on site sltould
designed with a minimum functional life of 60 years. It is doubtful if
be avoided witertever
galvanising will provide the necessary protection.
possible.
7.2
Stainless steel fixings are widely used for their durability and long life.
They are generally very corrosion resistant and will perform
satisfactorily in most environments. The corrosion resistance of a given
grade of stainless steel depends upon its constituent elements and so
each grade exhibits a slightly different response when exposed to the
same corrosive environment. Consequently, care is needed to select the
most appropriate grade of stainless steel for a given application.
Generally, the higher the level of corrosion resistance required, the
greater the cost of the material e.g. Grade 3 16 steel costs about a third
more than Grade 304.
3 7
a)
b)
c)
Non-magnetic Properties
3 8
Ease of Removal
Fixings must sometimes be capable of being released without damaging
their surrounding components. However, rust and other corrosion
products may cause seizure and prevent fasteners from unscrewing.
Providing the correct grade of stainless steel has been chosen,
corrosion will not occur and fasteners can be removed without any
difficulty.
h)
7.3
Other Metals
Other corrosion resisting metals from which fixings are generally made
are copper, phosphor bronze and aluminium bronze. When choosing
one of these metals, due consideration should be given to the following
properties:
3 9
a.
Stren,gh
Safe working stresses used in design should conform to the relevant
Standards.
b.
Workability
The chosen metal should be readily available and easily formed into
the required fixing. If this involves welding, the metal must be of a
suitable grade and composition.
Non-staining
C.
The fixing must not cause staining on the faces of the cladding panels.
Copper is a relatively weak material and is only used for restraint
fixings. It has a high resistance to corrosion but is liable to surface
oxidation if exposed to damp conditions. The relevant British
Standards for copper and copper based alloys are BS 2870, BS 2873
and BS 2874.
Phosphor bronze is produced by the addition of tin, phosphorus and
other alloys to copper. It has exceptional strength and corrosion
resistance. The use of this metal is covered by BS 1400, BS 2570, BS
2873, BS 2874 and BS 2875.
7.4
Galvanic Corrosion
4 0
4 1
7.5
Crevice Corrosion
J
X
7.6
4 2
Typical Examples
8..
n ~ MLOEO
n TO RHS suPPou
RC PANELS
C K BAllUSiRADES
:ROKLlEO SURFACE
CRC BAUU
SHUITCREO SURFACE
ENLARGED SECTION 1 - 1
r
00000<
000000
00000<
O$$$$&
000000
00000<
000000
00000<
000000
00000<
7
000000
00000<
1
ELEVATION
4 3
' /
PTFE PACKS
PLAN
ENLARGED VIEW
OF FIXING BOLTED
TO WEB OF
COLUMN
Figure 8.2
- Typical fixings to UC
4 4
AEYOVALXE SHUTTER
'
0
L "
FOLDING SHUTTER
Figure 8.3
O d y light londs
(plants,foliage etc)
sfioiild be supported
ott the GRC bo-v
beams.
4 5
\
PTFE PACKS
SUPPORTING
FRAME
' ,1
GRC PANEL
APPROVED
SEALANT
/
CAST-IN PLATE
11
OVERSIZED HOLES
SUPPORT~NGU,
PACKING AS
APPROVED SEALANT
'GRC
PANEL
FRAME
SECTION 1-1
Figure 8.4
SECTION
Figure 8.4 illustrates details ofa typical canopy clad in GRC. The
inherent strength of the construction lies in the internal steelwork
support system.
4 6
2-2
GRC UNIT
APPROMD
SEALANT
RESTRAINT FIXING AT
JOINTS BETWEEN GRC
UNITS, BOLTED TO
R.C. BEAM
Figure 8.5
Cornice Detail
GRC cornice units (Figure 8.5) can be manufactured to look like solid
stone equivalents and have the obvious advantages of being much
lighter in weight and easier to fix.
4 7
APPROMD
SEALANT
ziors A T som
ENDS FOR flXlNGS
,
i
Figure 8.6
- Coping Unit
The novel, folding shutter technique can be used to manufacture Ushaped coping units as illustrated in Figure 8.6. A special device is
required for turning the units after demoulding. On site, a calliper type
of lifting cradle can be used to place the units.
4 8
Holding-doivti fuitigs
may not be reqiiired
iftlte weights of the
iitiits are siifficietit
to provide the
necessary F of S
ugaittst iipiijt.
Figure 8.7
b.
c.
IN TO
HORSESHOE PACKS
L I C H ~ l c H T .RHS SUP
fRAME fOA GRC CLAD(
PANELS
\ .
,fRAME
SECTION 1-1
Fascia panels on bridge decks must be easy to replace in case they are
damaged by traffic (or other forces) whilst in service. Face fixing
offers one option but creates difficulties in hiding the fixings. The
method illustated in Figure 8.8 overcomes this problem and also
facilitates easy replacement of the p'anels.
Careful choicejs) of materials must be made for this construction with
respect to maintenance periods and expected life of the bridge.
All bolt fixings should have locking nuts and be hot dipped galvanised
or, even better, stainless steel with isolating washers and sleeves.
Clearly, the design of the GRC panels and RHS support frames tnust
ensure that the system is light enough to be manually lifted, pushed and
rotated into position.
\COMBINED
APPROVED SEALANT
DOWEL CONNECTION
I
I
I
HORIZONTAL SLOTTED HOLES IN
RSA TO FACILIATE AOJUSTUENT
~~
~~
5 1
TheGRCAwishtothankBSCP, Consulting
!i '
::
Assuciatian, itsservantsaragents.
5 2