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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
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127, Tuas View Square, Westlink Techpark, Singapore 637 740
Tel : 68626278 / Fax : 68626279
DESIGN CALCULATION
FOR
NaOCl TANK
(1000 X 1100mm(T/T) BASED ON BS-4994-1987)
Main Contractor
TFE-CAL 001-2013
Name
Mr. Eleazar R. Mendoza
Signature
Rev 03
Date
21 March 2014
A) Design Data.
Tank Dimensions
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
Inside Diameter
Str. Ht
: 1,000mm
: 1,100mm.
Fluid handle
: 1.025
Operating Pressure
: Atmospheric
Operating Temperature
Design pressure
: Full of Water
Design Temperature
: 200C / 650C
: 45.4 m/s
Blast Resistance
: 300 mbar
Transportation acceleration
Seismic aceleration
Method of fabrication
: Hand lay
Material Properties:
Type of resin: VE (D-411) resin.
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
Note:
i.
Material strengths were based from minimum values provided in the BS4994:
1987 Table 5.
ii. CSM Chopped Strand Mat 450g/m2
iii. WR Woven Roving 800g/m2
II.
1.
(EQ 1)
where:
3: represents a constant which allows for the reduction of
material strength caused by long term loading.
k1: Handwork : 1.5
k2: Without thermoplastic lining: 1.2
k3: Heat distortion temperature of resin: 1.0
k4: Cyclic loading: 1.1
k5: Without post cure: 1.5
K=3 x 1.5 x 1.2 x 1.0 x 1.1 x 1.5 = 8.91
2.
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
uS = Xz
(EQ. 3)
where Xz is the unit modulus from Table 5.
(EQ. 4)
22.45
CSM = 14,000 x 100%
= 0.16%
28.06
WR = 16,000 x 100%
= 0.175%
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
uZ = Xz d
(EQ. 5)
D) Design of Tank
1. Tank Shell Design
Provided Thickness:
5mm THK
(EQ 7)
= 0.011 x 1000/2
Q = 5.50 N/mm.
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
Di
4M
W
2
Di
Di
b) Longitudinal unit load: Qx = 4
(EQ 9)
q s = 0.613 x 45.4
2
= 1,263.49 N/m
2
= 0.0013 N/mm
q wc
= 5,028 N
= 638 N
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
Di
4M
W
2
Di
Di
Qx = 4
Qx 0
(EQ 9)
4 x786,500
638
2
x1000
x1000
Qx = 0.80 N/mm
Case II. Empty Tank against Blast Pressure
Di
4M
W
2
Di
Di
Qx = 4
Qx
(EQ 9)
0.03 x1000
4 x0
638
2
4
x1000
x1000
Qx = 7.30 N/mm
Case III. Empty Tank against Combination of Wind and Blast Pressure
Di
4M
W
2
Di
Di
Qx = 4
Qx
(EQ 9)
2
4
x1000
x1000
Qx = 8.30 N/mm
Case IV. Tank in Operation against Wind Pressure
Di
4M
W
2
Di
Di
Qx = 4
Qx 0
(EQ 9)
4 x786,500
5,666
2
x1000
x1000
Qx = -0.80 N/mm
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
Di
4M
W
2
Di
Di
Qx = 4
Qx
(EQ 9)
0.03 x1000
4 x0
5,666
2
4
x1000
x1000
Qx = 5.70 N/mm
Case VI. Tank in Operation against Blast Pressure and Wind Pressure
Di
4M
W
2
Di
Di
Qx = 4
Qx
(EQ 9)
2
4
x1000
x1000
Qx = 6.70 N/mm
Check provided thickness against loadings:
Condition:
The Actual unit loads (Q) along circumferential and longitudinal direction
brought by liquid pressure, wind load and weight should not exceed the Design unit
loads (uZ) of the FRP Laminate, as described in the equation below:
u1m1n1 + u2m2n2 ++uZmZnZ Q
(EQ 6)
where:
m1,m2,,mZ = mass of reinforcement per unit area (in kg/m2
glass) in one layer of reinforcement type.
n1,n2,,nZ = number of layers of reinforcement type in
construction under consideration.
Using CSM with mCSM = 450g/m2 and Woven Roving with
mWR =800g/m2:
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
A. Circumferential/Longitudinal uZLAM
N/mm per kg/m2 x 0.45kg/m2 x 4layers +
25.60 N/mm per kg/m2 x 0.80kg/m2 x 1layer
= 60.80 N/mm > Q = 5.50 N/mm, OK!
> Qx = 0.80 N/mm, OK!
> Qx = 7.30 N/mm, OK!
> Qx = 8.30 N/mm, OK!
> Qx = -0.80 N/mm, OK!
> Qx = 5.70 N/mm, OK!
> Qx = 6.70 N/mm, OK!
Since Qx in Case IV is negative and in compression, check on permissible maximum
compressive unit load shall be done.
0.6tX lam
Qp = FDo
(EQ 13)
where Xlam = X1m1n1 + X2m2n2 ++XZmZnZ
= 14,000x0.45x4 + 16,000x0.80x1
= 38,000
t = 5mm thk
F = 4 (safety factor, p. 25 BS 4994)
Do= 1,000mm + 2x5mm
= 1,010mm
0.6(5)(38,000)
Qp = ( 4)(1,010)
Since from the checking, strength of FRP laminate reinforced with 4 layers of CSM
and 1 layer of Woven Roving with the described mass is greater than the required unit loading
along circumferential and longitudinal direction, therefore the provided thickness of 5mm
thick (4CSM +1WR) is SAFE!
2. Tank Bottom design
I.
a/b= 1;
1 = 0.014
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
p = 0.011 N/mm2
X LAM
4 x14000 x0.45 1x16000 x0.80
5
ELAM = t =
=7,600
60
50
300
300
300 300
E
LAM
0.25
0.014 x 0.011x300 4
7,600
Ts.base =
=
= 3.58mm < 5mm, OK!
0.25
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
E
LAM
0.25
7,600
Ts.base =
=
= 4.60mm < 5mm, OK!
0.25
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
tmin =
1 pb 4
E
LAM
0.25
7,600
0.25
Therefore, tmin =
= 2.50 mm < 6mm, OK!
II.
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
tmin =
1 pb 4
E
LAM
0.25
7,600
0.25
Therefore, tmin =
= 4.92 mm < 6mm, OK!
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
17
.
5
)
99
.
20
a) Thickness req.
Use 6mm thick flat bar is safe Ok
b) Welding length:
1,549.50 / 2
3.68mm
2.12 99.20
1,549.50
2.38 N / mm
2
(
200
125
)
Unit load reqd: =
2
Use 3 plies x 0.45 kg/m x 22.40N/mm CSM = 30.24 N/mm > 2.38 N/mm -- Ok
Check Anchor Support and Bolting
Number of support considered = 4
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
65.0 kg
Longitudinal Direction:
Longitudinal acceleration (gx) = 0.9g
Load generated due to acceleration (Fgx)
=
=
=
=
8.829 m/s2
W x gx
65 x 8.829
573.885 N
=
=
=
=
8.829 m/s2
W x gy
65 x 8.829
573.885 N
Transverse Direction:
Transverse acceleration (gz) = 0.9g
Load generated due to acceleration (Fgz)
Vertical Direction:
= 3.924m/s2
= W x gy
= 65 x 3.924
=
255.06 N
Therefore, consider Fgx/ Fgz
= 513 kg
= 65 kg
= 578 kg
Longitudinal Direction:
Longitudinal acceleration (gx) = 0.3g
Load generated due to acceleration (Fgx)
=
=
=
=
2.943 m/s2
W x gx
578 x 2.943
1,701 N
Transverse Direction:
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
=
=
=
=
2.943 m/s2
W x gx
578 x 2.943
1,701 N
=
=
=
=
3.435 m/s2
W x gy
578 x 3.435
1,985 N
Vertical Direction:
Vertical acceleration (gy)
= 0.35g
Load generated due to acceleration (Fgy)
8,607.50
P
Require unit load = bnet = (100 18) = 104.97 N/mm
Assume 12 layer FRP bracket base.
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Design Calculation for Temporary Chlorination Storage Tank
0mm x 1100mmSt Ht
F=
4M
pDi 2
W
4
Dpc
Nb
4 18.94 x 10 6
1
638 N 0
1,130
4
F=
31.30 1,100 2
2
M=
= 18.94x106N-mm
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