Professional Documents
Culture Documents
First of all we would like to express our gratitude to all those who has
contributed in any way for the success of this Field Development Project
(FDP). We take immense pleasure in thanking Dr. Ismail B. Mohd Saaid
and Dr. Khalik B. Mohd Sabil for being very helpful in giving us assistance,
advices, and supervision. We would also like to express our deep sense of
gratitude to the coordinators of this project; Pn. Mazlin Idress and En.
Iskandar B Dzulkarnain. The supervision and support that they gave help
the progression and smoothness of this FDP.
We were deeply indebted to A.P. Dr. Swapan Kumar Bhattacharya, Dr. Ali
Fikret Mangi, Dr. Zuhar Zahir B. Tuan Harith, Dr. Askury B. Abd Kadir,
Mr. Mohammad Amin Shoushtari, Ms. Raja Rajeswary Suppiah, M. Faizal
Sedaralit (PCSB), Pn. Mazrah Bt. Ahmad (PCSB), En. Ramlan Latif
(PCSB) and En. Rozmee Ismail (PCSB) for their guidance and useful
suggestions which helped us in completing this project in time.
Words are inadequate in offering our thanks to all our lecturers both from
Heriot-Watt University and Universiti Teknologi Petronas (UTP) who had
taught us in our previous modules and put us in prepared theoretically for
this project.
Finally, yet importantly, we would like to express our heartfelt thanks to our
beloved family for their blessings, our friends/classmates for their help and
wishes for the successful completion of this project.
Table of Contents
1 Executive Summary ................................................................................................ 1
2 Introduction ............................................................................................................. 2
2.1 Background of Study ...................................................................................................... 2
2.2 Problem Statement .......................................................................................................... 3
2.3 Objective and Scope of Study ........................................................................................ 3
2.3.1
Objective .............................................................................................................. 3
2.3.2
Scope of Study ..................................................................................................... 3
2.4 The Team ........................................................................................................................ 4
2.4.1
Team Members .................................................................................................... 4
2.4.2
Organisation and Structure .................................................................................. 4
2.4.3
Project Planning ................................................................................................... 5
3 Geology ..................................................................................................................... 8
3.1 Introduction .................................................................................................................... 8
3.2 History and Geological Description of Sabah Basin ...................................................... 8
3.2.1
Sabah Basin .......................................................................................................... 8
3.2.2
Southern Inboard Belt ........................................................................................ 10
3.3 Reservoir Geology ........................................................................................................ 13
3.3.1
Depositional Environment ................................................................................. 13
3.3.2
Lithology Descriptions....................................................................................... 15
3.3.3
Stratigraphic Correlation .................................................................................... 17
3.3.4
Petroleum System .............................................................................................. 19
3.4 Calculations of Gross Rock Volume ............................................................................ 20
3.4.1
Planimeter Method ............................................................................................. 21
3.5 Conclusion .................................................................................................................... 24
3.6 References .................................................................................................................... 24
ii
iii
7 Drilling Engineering.............................................................................................. 88
7.1 Introduction and Objectives .......................................................................................... 88
7.2 Drilling History ............................................................................................................. 89
7.3 Drilling Targets ............................................................................................................. 92
7.4 Platform Location ......................................................................................................... 94
7.5 Well Trajectories .......................................................................................................... 97
7.6 Rig Selection ............................................................................................................... 101
7.7 Available Well Configuration .................................................................................... 103
7.8 Drillbit Selection ......................................................................................................... 104
7.9 Drilling Fluid .............................................................................................................. 107
7.9.1
Pressure Profiles Considerations...................................................................... 109
7.10 Casing Design ........................................................................................................... 109
7.10.1
Casing Cementation Programme ..................................................................... 113
7.11 Logging Programme ................................................................................................. 115
7.12 Potential Drilling Hazards and Mitigations .............................................................. 116
7.12.1
Shallow Gas ..................................................................................................... 116
7.12.2
Unconsolidated Sand problems/Stuck pipes/ wellbore stability ...................... 117
7.12.3
Lost Circulation ............................................................................................... 117
7.12.4
Shale Instability ............................................................................................... 118
7.12.5
Presence of CO2, H2S or Hydrocarbon Gases .................................................. 118
7.12.6
Presence of Faults ............................................................................................ 119
7.12.7
Abnormal Pressures ......................................................................................... 119
7.12.8
Possibility of any transmission line or gas lines .............................................. 119
iv
vi
vii
List of Figures
Figure 2.1: Location of Gelama Merah field ............................................................... 2
Figure 2.2: Organisation and structure of the team ...................................................... 5
Figure 3.1: Structural elements of Sabah Basin, showing basin boundaries and
tectonostratigraphic provinces ............................................................................. 9
Figure 3.2: Regional cross-section of the Sabah Basin showing the Southern Inboard
Belt and East Baram Delta ................................................................................... 9
Figure 3.3: Map of Southern Inboard Belt in Sabah Basin ........................................ 11
Figure 3.4: Palaeogeographic reconstruction of the Sabah Basin .............................. 12
Figure 3.5: West-East cross-section of Gelama Merah field ..................................... 13
Figure 3.6: Tectonic setting of Sabah Basin .............................................................. 15
Figure 3.7: Lithology correlation between Gelama Merah-1 and Gelama Merah-1
ST1 ..................................................................................................................... 19
Figure 3.8: A Planimeter tool ..................................................................................... 21
Figure 3.9: Structural map for Unc/U3.2 layer .......................................................... 22
Figure 3.10: Plot of contour areas with respect to depth............................................ 23
Figure 4.1: GOC and OWC determined from the Neutron-Density and Resistivity
logs for Gelama Merah-1 ................................................................................... 30
Figure 4.2: GOC and OWC determined from the Neutron-Density and Resistivity
logs for Gelama Merah-1 ST1............................................................................ 31
Figure 4.3: Fluid contacts obtained from MDT data.................................................. 32
Figure 4.4: Finding Vsh Cut-off from GR-Density crossplot .................................... 34
Figure 4.5: Definitions of Gross Sand, Net Sand and Net Pay (Petroleum Geoscience,
Heriot-Watt University) ..................................................................................... 35
Figure 4.6: Poro-Perm relationship to obtain Porosity Cut-off when k = 0.1 mD ..... 36
Figure 4.7: Obtaining water saturation cut-off from core data .................................. 38
Figure 4.8: Poro-Perm relationship showing three facies in Gelama Merah reservoir
............................................................................................................................ 39
Figure 4.9: Capillary pressure as a function of water saturation for the 10 core
samples ............................................................................................................... 40
Figure 4.10: J-function of Gelama Merah field ......................................................... 41
Figure 5.1: Probability and Cumulative Distribution Functions of STOIIP .............. 46
Figure 5.2: Probability and Cumulative Distribution Functions for GIIP ................. 47
Figure 5.3: Sensitivity Analysis for STOIIP .............................................................. 48
Figure 6.1: Gelama Merah reservoir temperature profile .......................................... 51
Figure 6.2: Gelama Merah reservoir pressure profile ................................................ 52
Figure 6.3: Poro-Perm relationship ............................................................................ 53
Figure 6.4: Capillary Pressure (Pc) vs Water Saturation (Sw) for every sample ....... 54
Figure 6.5: Capillary Pressure (Pc) (Oil-Gas) vs Water Saturation (Sw) .................. 56
Figure 6.6: Capillary Pressure (Pc) (Oil-Water) vs Water Saturation (Sw) ............... 56
Figure 6.7: J-Function vs Pseudo Wetting Phase Saturation ..................................... 58
Figure 6.8: End Point correlation vs Log Permeability.............................................. 59
Figure 6.9: End Point correlation vs Porosity Fraction .............................................. 60
Figure 6.10: Oil-Water Relative Permeability curve for Facies 3 (Good Rock) ....... 61
Figure 6.11: Oil-Water Relative Permeability curve for Facies 2 (Moderate Rock) . 61
Figure 6.12: Gas-Oil Relative Permeability curve for Facies 3 (Good rock) ............ 62
Figure 6.13: Gas-Oil Relative Permeability curve for Facies 2 (Moderate rock) ...... 62
Figure 6.14: Gas-Oil Relative Permeability curve for Facies 1 (Poor rock) .............. 63
Figure 6.15: Phase diagram of Gelama Merah reservoir fluid ................................... 64
Figure 6.16: PVTi plot for Oil Relative Volume Factor ............................................ 65
Figure 6.17: PVTi plot for Gas Oil Ratio ................................................................... 65
Figure 6.18: PVTi plot for Gas Formation Volume Factor ........................................ 66
Figure 6.19: Drive mechanism of Gelama Merah ...................................................... 70
Figure 6.20: 3D Geological Static model ................................................................... 71
Figure 6.21: FOPR (bbl/day) & RF vs Time (yr) for Horizontal and Vertical Wells 75
Figure 6.22: FOPT (bbl) vs Time (yr) for Horizontal and Vertical Wells ................. 76
Figure 6.23: FOPR (bbl/day) & RF vs Time (yr) for 7, 8 and 9 Horizontal Wells .... 77
Figure 6.24: FOPR (bbl/day) & RF vs Time (yr) for GI, WI and ND ....................... 79
Figure 6.25: FOPR (bbl/day) & RF vs Time (yr) for 7000 and 9000 bbl/day ........... 80
Figure 6.26: FPR (psia) vs Time (yr) for No Limit and Limit of 30MMSCF/day .... 81
Figure 6.27: FOPR (bbl/day) & RF vs Time (yr) for 9000 bbl/day ........................... 82
Figure 7.1: Diagram showing all the target locations with the exploration wells in
place ................................................................................................................... 93
Figure 7.2: Possible location to place the rig (highlighted orange) ........................... 95
Figure 7.3: Subdividing the area for rig placement.................................................... 96
xi
Figure 7.4: Highlighted area showing the window zone which could be used to drill
the targets ........................................................................................................... 98
Figure 7.5: Top view of the trajectories ..................................................................... 98
Figure 7.6: Side view of the trajectories .................................................................... 99
Figure 7.7: Top view showing trajectories with the exploration wells ...................... 99
Figure 7.8 Side view showing the exploration wells and the producing wells ........ 100
Figure 7.9: Available well configuration ................................................................. 104
Figure 8.1: Well completion diagram from GMP-1................................................. 141
Figure 9.1: Schematic diagram of Gelama Merah conceptual facility design ......... 155
Figure 9.2: Conceptual Process Flow Diagram design ............................................ 156
Figure 9.3: Sensitivity analysis for pipeline diameter .............................................. 160
Figure 9.4: Sensitivity analysis for pump power and efficiency .............................. 161
Figure 9.5: Project Schedule of Gelama Merah field ............................................... 163
Figure 10.1: Gelama Merah Project Schedule ......................................................... 167
Figure 10.2: PSC Concept ........................................................................................ 169
Figure 10.3: Historical Brent Oil Price from 1947 - October 2011 ......................... 170
Figure 10.4: Production Profile of Option A (9000 bbl/d)....................................... 175
Figure 10.5: Production Profile for Option B (7000 bbl/d) ..................................... 176
Figure 10.6: Production Profile for Option C (6000 bbl/d) ..................................... 177
Figure 10.7: Net Cash Flow Profile for Option A (RT US$ 2012) .......................... 179
Figure 10.8: IRR Estimate........................................................................................ 180
Figure 10.9: Option A NCF in Money of the Day and Real Terms 2012 ................ 180
Figure 10.10: Revenue Split at NPV [0.10] (RT US$ 2012) ................................... 181
Figure 10.11: Sensitivity Analysis for Option A ..................................................... 182
Figure 11.1: PETRONAS HSE Management System ............................................. 186
xii
List of Tables
Table 2.1: Important dates during the course of the project ........................................ 6
Table 4.1: Logging program for Gelama Merah-1 and Gelama Merah-1 ST1 .......... 26
Table 4.2: Summary of cores with shows .................................................................. 27
Table 4.3: Comparison of fluid contact depths between GM-1 and GM-1 ST1 wells
............................................................................................................................ 31
Table 4.4: Comparison of fluid contacts between logs and MDT tool ...................... 32
Table 4.5: Fluid type identification from the MDT plot ............................................ 33
Table 4.6: Facies group according to their range of permeabilities ........................... 39
Table 5.1: Boi and Bgi obtained from PVT data ....................................................... 43
Table 5.2: Gas Initially In-Place calculated for each sand unit.................................. 43
Table 5.3: Stock Tank Oil Initially In-Place calculated for each sand unit ............... 44
Table 5.4: Comparison of STOIIP between two deterministic methods ................... 44
Table 5.5: Probabilistic STOIIP and GIIP values ...................................................... 47
Table 5.6: Reservoir parameters and their controlling factors on uncertainties ........ 48
Table 6.1: Group of facies according to their permeabilities ..................................... 53
Table 6.2: Laboratory-Reservoir fluid properties for capillary conversion ............... 55
Table 6.3: End Point correlation ................................................................................ 60
Table 6.4: Fluid properties in Gelama Merah reservoir ............................................. 66
Table 6.5: Oil PVT properties .................................................................................... 66
Table 6.6: Gas PVT properties ................................................................................... 67
Table 6.7: Fluid densities at surface conditions ......................................................... 67
Table 6.8: Summary of rock facies ............................................................................ 72
Table 6.9: Base case results ....................................................................................... 74
Table 6.10: Simulation results on production and recovery of different depletion
cases ................................................................................................................... 79
Table 6.11: Production Profile for Gelama Merah..................................................... 82
Table 7.1: Summary of previous well data ................................................................ 89
Table 7.2: Co-ordinates of the targets to be drilled .................................................... 92
Table 7.3: Summary of consequence of placing rig in each section .......................... 96
Table 7.4: Summary of the producer wells to be drilled .......................................... 100
Table 7.5: Rig Equipment ........................................................................................ 102
xv
Table 9.3: CAPEX, OPEX and Abandonment Costs for facilities options ............. 154
Table 10.1: Terms and Details of PSC for Gelama Merah field .............................. 168
Table 10.2: Range of Brent Oil Price (2006-2016) .................................................. 170
Table 10.3: Economic Results for Different Development Options ........................ 172
Table 10.4: Production Profile of Option A (9000 bbl/d) ........................................ 174
Table 10.5: Production Profile for Option B (7000 bbl/d) ....................................... 175
Table 10.6: Production Profile for Option C (6000 bbl/d) ....................................... 176
Table 10.7: Economic Results for Different Plateau Rates...................................... 178
Table 10.8: Sensitivity Parameters of Option A ...................................................... 182
xvii
1 Executive Summary
Gelama Merah field is located in the offshore Sabah Basin in Block SB-18-12 which
is 130 km southwest of Kota Kinabalu, 43 km northwest of Labuan and
approximately 10.5 km east of Samarang Complex. Sabah Basin is a shallow marine
environment with water depth of 42.8 m. Two exploration wells were drilled in this
field; Gelama Merah-1, a vertical exploration well and Gelama Merah-1 ST-1, a
sidetracked well. Nine sand units interbedded with thin shale layers were discovered.
Presence of hydrocarbon was successfully encountered at the stage IVC middle
unconformity sand and in the updip position of unit 9. Also resulting from drilling
the exploration wells information was gathered to proceed with the Field
Development Plan. Objective of this project is to carry out a technical and economic
analysis of the Gelama Merah field, which leads to the production of a development
plan of the field using the latest technology, economics, environmental and political
conditions. This project is divided into several phases namely; Geology &
Geophysics, Formation Evaluation, Reservoir Engineering, Drilling Engineering,
Production Technology, Surface facilities and Economics. From the Geology &
Geophysics, the main lithology found is sandstone interbedded with claystone. For
the Formation Evaluation phase, the gas oil contact and the oil water contact from
the petrophysical logs is found to be 1467 m-TVDSS and 1509.3 m-TVDSS
respectively. The volumetric estimation is determined using deterministic and
probabilistic method. The Stock Tank Oil Initially In Place is found to be ranging
from 73 MMstb to 105 MMstb with 88 MMstb to be the most likely value. Same for
Gas Initially In Place, ranging from 78 BScf to 112 Bscf with 94 Bscf to be the most
likely value. From Reservoir Engineering, the best option to develop Gelama Merah
field is by drilling 8 horizontal production wells, producing for 15 years. For the
economics, the Maximum Capital Outlay is USD 82.0 Million with a Net Present
Value of USD 15.5 Million at 10% discount rate and Internal Rate of Return at 19%,
the breakeven is estimated to be 2.9 years.
2 Introduction
2.1 Background of Study
Gelama Merah field is located in South China Sea, Sabah Basin with average water
depth of 42.8 m and is in Block SB-18-12 offshore Sabah in Malaysia with the
latitude of 5 33 49.98 N and longitude of 114 59 6.34 E (Figure 2.1). It is
located 130 km southwest of Kota Kinabalu and 43 km northwest of Labuan and
approximately 10.5 km east of the Samarang Complex.
The only major fault occurrence in the region is the Morris Fault which is 1.5 km
from the Gelama Merah field. Reservoirs are characterized by interbedded sand,
shale coarsening upward sequence. The sedimentological analysis confirms a
shallow marine, storm and wave influence settings.
Two wells were drilled in the Gelama Merah Field. The first well namely Gelama
Merah-1 (GM-1) was drilled vertically from 70.1 m to 1636 m from the Kelly
bushing TVDDF. The presence of a hydrocarbon reservoir was successfully
encountered at the Stage IVC middle unconformity sand. The second well is Gelama
Merah-1 ST1 (GM-1 ST-1) which was sidetracked to find oil in the up-dip position
of Unit 9. The estimated speculative recovery of oil is 5mmbls.
A field development plan is required to be carried out to produce the oil and gas from
this field. This study will help in providing the details to optimally develop the
Gelama Merah field.
Objective
The objective of this project is, therefore, to carry out a technical and economic
analysis of the Gelama Merah field, which leads to the production of a development
plan of the field using the latest technology, economics, environmental and political
conditions.
2.3.2
Scope of Study
In the Geology (Chapter 3) section, we are looking at the top structure of the
reservoir, understanding the lithology based on the core data. With this information,
we will come up with a reservoir description based on the field given. Log analysis
will be carried out in Chapter 4 during the Petrophysical evaluation in order to obtain
reservoir parameters such as porosity, water saturation, permeability and so on, thus
to be used in reserves estimation and volumetric calculations of hydrocarbons.
In the Reservoir Engineering section, the scope of study will be Well Test Analysis,
PVT data and recovery method, while Drilling Engineering involves the preparation
of drilling schedule, directional planning, casing design and mud programme.
Production Technology section focuses on production plan as well as reservoir
management and monitoring. It also include the design of surface facilities.
Economic evaluation handles the cost estimates and cash flows of the project. It will
also look into IRR and sensitivity analysis. Risk and Uncertainties section
incorporates how insufficient information and uncertainties may lead to risks and
how we will address them. We will also look at the impact of this projects activities
on the environment, such as decommissioning, and also the sustainability of the
development in the Health, Safety and Environment section.
Team Members
2.4.2
Field
Development
Project
Team
Geology
Mohamed
Timbo
Formation
Evaluation
Adi
Aiman
Reservoir
Engineering
Hasnain
Ali
Drilling
Engineering
Zulfadhli
Putra
Production
Technology
Siti
Mariam
Economics
Lydia
Hasnain Ali
Zulfadhli Putra
Adi Aiman
Hasnain Ali
Shukhrat
Mohamed Timbo
Adi Aiman
Siti Mariam
Lydia
Mohamed Timbo
Shukhrat
Lydia
Adi Aiman
Siti Mariam
2.4.3
Project Planning
This Field Development Project spans over four months, commencing from 1
November 2011 to 29 February 2012. The project is divided into three phases. Phase
1 is the Geology and Geoscience period where both geologist and petrophysicist will
be involved extensively. The next stage, Phase 2, is more on the reservoir
engineering and simulation. The last Phase 3 is the development stage, where drilling
engineer, production technologist and facility engineer as well as the economist will
be involved. See Figure 2.3 for the full project planning.
There are several milestones during the duration of the project, which are
summarised in Table 2.1 below.
Milestones
Dates
1 November 2011
G&G Phase
1 November 2011
FDP Seminar
2 November 2011
16 November 2011
19 December 2011
23 December 2011
Development Phase
9 January 2012
13 February 2012
20 February 2012
29 February 2012
3 Geology
3.1 Introduction
The Geology section of this report includes the description and history of the Sabah
basin, reservoir geology and the determination of the gross rock volume from
contour maps.
The description and history of the Sabah basin includes its location, geological age,
the date of discovery and by whom, the geological settings, and the provinces that
make up the basin. It also includes the geological description of the Southern Inboard
Belt province, where the Gelama Merah field is located according to the coordinates
from the field report.
The reservoir geology includes the description of the depositional environment, the
lithological make up, tectonics and sedimentation and stratigraphic correlation.
The gross rock volume is determined using two methods. These methods are the
Planimeter method and the use of software (Petrel). In this project we are required to
use the planimeter to calculate the gross rock volume. The value obtained from Petrel
is used to compare with the gross rock volume from the Planimeter to determine how
much the values deviate from one method to another. The Petrel value will be also
used in producing the dynamic model from the static geological model in the
reservoir engineering phase. The gross rock volume is used in the estimation of
STOIIP and GIIP (See Section 5).
Sabah Basin
The Sabah basin is located on the northwestern continental margin of Sabah state.
This is shown in Figure 3.1. The age of the Sabah basin ranges between the middle
Miocene and Recent, which means that the basin came into existence between the
Tertiary and the Quaternary periods of the Cenozoic era. The basin unconformably
8
overlies deformed deep water sediments and now forms the Crocker formation and
Rajang group. The structure and stratigraphic evolution of the north western
continental margin was first discovered by Hinz et. al. and Hoorn in 1980. The basin
also exhibit features of compressional margins characterized by thrust and wrench
tectonics, which reflects the strong influence tectonics has had over its structural
evolution.
Figure 3.1: Structural elements of Sabah Basin, showing basin boundaries and
tectonostratigraphic provinces
Figure 3.2: Regional cross-section of the Sabah Basin showing the Southern Inboard Belt and
East Baram Delta
The Sabah basin is divided into provinces that are characterized by distinct structural
styles and sedimentation history. The provinces include the Baram Delta, Inboard
belt, Outboard belt, Sabah Troughs and the northwest Sabah Platform. Its
sedimentation history involves basically the northwestern progradation of siliclastic
shelf. Sedimentation since the middle Miocene was the early phase of the deep
marine
sedimentation.
Sedimentation
was
separated
by
several
regional
According to the co-ordinates given in the final well report and rig data, the GelamaMerah field is located at the southern inboard belt nearby the Morris faults. The
southern inboard belt is made up of the North to South and the North-North-East to
the South-South-West trending anticlines with steep flanks and strongly faulted
crests. The synclines are the kitchen source areas for the hydrocarbons in the
surrounding structures. The core of the anticlines mainly comprises of uplifted deep
marine Stage III shale. Large scale sinistral strike faults and cumulative horizontal
displacement of nearby 100 km in length have been found in the southern inboard
belt.
10
The initial deltaic progradation in the Southern Inboard Belt traced back from the
Labuan-Paisley syncline and was followed by a rapid north-western progradation of
a major delta towards the Samarang area (connecting with the East Baram Delta).
This progradation was maintained by uplifting of the hinterland and erosion of the
older forest (Rice Oxley, 1999). Stage IVA represents the first significant deposition
of alluvial, coastal plain and deltaic sediment in the inboard belt.
Stage IVB is a thin transgressive marine sequence which is absent over some of the
syn-depositional highs. Stage IVB mudstone has been encountered in the drilling of
the exploration wells but most of the sand rich upper portions has been eroded.
Intense deformation during the late Miocene and subsequent tectonic stability is
characteristic of the Southern Inboard Belt. The deformation process results into the
tightening of the earlier formed structures and the inversion of the depositional
troughs to form a complex pattern of ridges and synclines.
11
The main hydrocarbon zones are in the stage IVC which directly overlies the stage
IVA at the upper intermediate unconformity area as a result of submarine erosion
and slumping at the late Miocene shelf edge (Level and Kasumaja, 1985). The
structures were affected by the late Miocene Shallow Regional Unconformity
deformational event which resulted in the secondary migration of the hydrocarbon
from stage IVA. The reservoirs are shallow marine storm wave influenced
environment with slight fluviomarine influence (Johnson et al, 1989). The reservoirs
are part of the prograding shelf-slope system that built out over tectonically active
shelf margins.
12
Depositional Environment
The reservoir is shallow marine storm influenced environment with slight fluoviomarine influence. The deposition of the sediment occurs when the storm influenced
wave causes erosional slumping of the continental shelf in the late Miocene shallow
regional unconformity deformational event. This results into the migration of the
hydrocarbon from the stage IVA sediments to the stage IVC which is a potential
sandstone reservoir.
Figure 3.5 represents the cross-section of the Gelama Merah field. The cross-section
is asymmetrical in shape, which means that one flank is longer than the other. The
west part of the cross-section is towards the shore and the east side is towards the
seaward direction.
The layers U3.2 to U8.0 are merged according to the Gelama Merah-1 ST1 when
correlated with Gelama Merah-1 as shown in Figure 3.6, which is an evidence of
erosion of these layers. This results in the formation of angular unconformity, which
is a secondary stratigraphic trap.
13
The layers U9.0 to U9.2 have no evidence of unconformity since these layers are
conformed according to the correlation of the two wells. The oil-water contact and
the gas-oil contact cuts through all the layer.
Shallow Marine Environment
In the shallow marine environment the dominant process is the wave action, but can
also be affected by tidal currents. The rate of deposition of sediments in the shallow
marine environment depends on the energy of the wave. Low wave energy tends to
produce a bedform such as wave ripples. High energy waves such as storm waves
transport sediments into deep water and after deposition the storm waves rework the
sediments continuously. The higher the energy of the wave the coarser the sediments.
As the sediments are overstepped seawards in a sequence stratigraphy offshore, they
produce upward coarsening facies sequence.
Tectonics and Sedimentation
Tectonics is responsible for uplift and subsidence of rock area and influences the
structure of the reservoir. After the rock undergoes uplifting, it is eroded and
therefore gives rise to angular unconformity. The angular unconformity gives rise to
stratigraphic traps, which is an arrangement of seal and reservoir rocks. The uplifted
or folded rocks results into debris which are transported to a zone of subsidence. The
subsidence zone will convert to a depositional environment through geological time.
Figure 3.6 shows the tectonic setting of Sabah Basin.
14
3.3.2
Lithology Descriptions
According to the report from the two wells drilled, the Gelama Merah-1 and Gelama
Merah-1 ST1 proved that the reservoir is made up of three rocks. These are
sandstone, claystone and dolomite. sandstone forms the largest part the formation,
followed by claystone and a very small portion of dolomite.
Based on The Petroleum Geology and Resourcees of Malaysia by Petronas (1999),
the porosity varies from 20%-35% and permeability values of 600-2000 mD.
Gelama Merah-1
The Gelama Merah-1 well was drilled from a depth of 553 m to a total depth of 1636
m. Cores were taken from 3 intervals within the total depth of the well.
15
The Gelama Merah-1 ST1 well was drilled from a depth of 560m to a total depth of
1797m. Cores were taken from 3 intervals within the total depth of the well.
16
3.3.3
Stratigraphic Correlation
17
superposition the older rocks are deposited first before the younger rocks, and
therefore a succession that has not been overturned will have the older rocks at the
base and the younger at the top. Lithostratigraphy correlation involves correlating the
older rocks first at the base of the well before the younger rocks.
According to the logs obtained from the two wells in the Gelamah Merah field,
Gelama Merah-1 and Gelamah Merah-1 ST1 (Figure 3.7) there is an evidence of
erosion on layers U3.2, U4.0, U5.0, U6.0, U7.0, U8.0 as they are correlated between
the two wells. This evidence is supported by the fact that these layers are laterally
discontinuous on Gelama Merah-1 ST1. The erosion also gives to the evidence of an
angular unconformity, which forms stratigraphic traps. Stratigraphic traps are formed
from an arrangement of seals and reservoir rocks. Correlation of layers U9.0, U9.1
and U9.2 through both wells show that there is lateral continuity of these layers,
although the thickness varies from one well to the other.
The main uncertainty in the Gelama Merah field is the fact that the two wells cannot
give the information of the reservoir rock, properties such as porosity and
permeability throughout the extent of the reservoir. If more wells are drilled in line
and correlated then the uncertainty will be reduced and the reservoir structure and
characteristics will become more clearer.
18
Figure 3.7: Lithology correlation between Gelama Merah-1 and Gelama Merah-1 ST1
3.3.4
Petroleum System
Source Rock
The source rock of the Gelama Merah field is found in the stage IV sequences (post
DRU). It is mainly rich in terrigenous organic matter derived from land plants .Small
quantities of liptinic organic matter which comprises of cutinites and resinites is also
present. The Labuan paisley synclines are believed to be the possible kitchen source
for hydrocarbons. The erosion of the northwest Sabah margin during early Miocene-
19
middle Miocene, and the outbuilding of Stage IV siliclastics, which results in the
deposition of source beds rich in terrigenous organic matter.
Trap
The trap mechanism in the Gelama Merah field is a combination of structural and
stratigraphic traps. The structural traps includes folding (anticline) due to tectonic
activities and erosion of the anticlines results into unconformities which is an
indication of stratigraphic traps.
Seal
The presence of shale (claystone) in the sand units forms the seal to the hydrocarbon
traps.
Reservoir
The reservoirs in the Gelama Merah field were deposited during the stage IVC as
shallow marine coastal sands influenced by both wave and storm activities.
20
base structure map if the base structure map is not available. This is done by
subtracting the contour map of sand thickness from the top structure to give the
structure at the base of the reservoir.
The main purpose of the gross rock volume is to determine the hydrocarbon initially
in place, gas initially in place and the stock tank oil in place. This calculation is
carried out by integrating the gross rock volume with porosity, net to gross,
hydrocarbon saturation and formation volume factor.
3.4.1
Planimeter Method
Methodology
1. Calibrate planimeter for each structural map. Each map has a different
scale and hence different calibration.
21
Planimeter Results
The contour areas obtained from the gas cap depth to the oil-water contact using the
Planimeter are plotted in Figure 3.10. Although there are some close proximities
from Layer U3.2 to U7.0, there is no overlapping between the area lines from the
22
graph, implying that all the layers are subsequently confined underneath one another.
This may explain the presence of some uncomformities along the sand units.
The planimeter area numerical results can be found in Table A.1-1 to Table A.1-3
from the Appendix. Calculation of GRV is done using Trapezium Rule (Equation
3.1).
1
!" = ! + !
2
Equation 3.1
where,
V12 is the volume between depth 1 and 2,
A1 is the surface area at depth 1,
A2 is the surface area at depth 2, and
H is the height between depth 1 and 2.
23
3.5 Conclusion
The reservoir in the Gelama Merah field is mainly made up of siliclastic rocks
namely claystone and sandstone. Carbonate rocks such as dolomite is also present in
the lithological make up but in small quantity. The reservoir comprises of
interbedded sandstone claystone and dolomite according to the two wells drilled
during exploration which confirms that our reservoir is moderately homogenous. The
depositional environment is shallow marine which means that the sediments are
influenced by wave action and energy with a slight fluviomarine influence.
3.6 References
PETRONAS. (1999). In The Petroleum Geology and Resources of Malaysia (pp.
500-542).
Heriot-Watt University. (2005). Petroleum Geoscience.
Jahn, F., Cook, M., & Graham, M. (1998). In Hydrocarbon, Exploration and
Production (First ed., p. 155). Elsevier B.V.
Forrest, J. K., Hussain, A., Orozco, M., Bourge, J. P., Bui, T., Henson, R., et al.
(2009). Semarang Field - Seismic To Simulation Redevelopment Evaluation Brings
New Life to an Old Oilfield, Offshore Sabah, Malaysia. 8.
24
4 Formation Evaluation
4.1 Introduction
Petra- is a latin word for rock, while physics is the study of nature. Petrophysics,
therefore, is the study of rock nature. By definition, Petrophysics is the study of the
physical and chemical properties of rocks and fluids contained.
Petrophysics enables the determination of reservoir and fluid characteristics such as
lithology and bed boundaries, porosity and permeability, fluid properties such as
saturation, types, etc. and flow between different fluid phases.
In order to determine such properties and characteristics of the reservoir as
mentioned above, petrophysics involves the analysis of data obtained from the
logging tools as well as from the physical core.
4.1.1
Objective
Net-to-Gross,
Porosity, and
Water saturation
Once these parameters have been obtained, their values are plugged in to the STOIIP
(or GIIP), combined with other parameters acquired from the Geologist and
Reservoir Engineer, which are the Gross Rock Volume and Oil Formation Volume
Factor, !" , respectively.
25
STOIIP =
GRV (1 ! )
!"
Equation 4.1
4.1.2
Data
Logging Program
The logging programs for both Gelama Merah-1 and Gelama Merah-1 ST-1 are
listed in Table 4.1 below.
Table 4.1: Logging program for Gelama Merah-1 and Gelama Merah-1 ST1
Wells
Gelama Merah-1
Hole section
12
12
Depth
553m 1636m
560m 1797m
Logging tools
Super Combo
Super Combo
MDT
DSI
CSI
SWC
Petrophysical Logs
The well logs available to be imported into the well data is obtained from the LAS
file format were the Resistivity (RDEED_1, RSHAL_1 and RMICRO_1), Density
(DEN_1), Caliper (CALI_1), Neutron (NEUT_1), Gamma Ray (GR_1), Spontaneous
Potential (SP_1), Sonic Logs (DTCOMP_1, and DTSH_1) and Photoelectric
(PEF_1).
Sidewall Cores
There were 26 sidewall cores taken from Gelama Merah-1 between depth of 1086m
to 1617m, out of which only 22 cores were recovered while the remaining 4 cores
returned empty. Among the successful cores, however, only 3 of them that have
shows, which were taken from depth 1498.1m to 1573.1m as shown in Table 4.2
below. No sidewall core were retrieved from Gelama Merah-1 ST-1.
26
Core
Number
Depth (m)
Shows
- 15-20%
1573.1
1558.0
1498.1
Gelama Merah-1
See Section B.1.1 in the Appendix for the Petrophysical logs of Gelama Merah-1.
Depths below are in MDDF.
1300-1330m:
o High Gamma Ray reading can be seen indicating high shale content in the
formation. Possibly shale formation. High Neutron porosity is observed
indicating high content of hydrogen index possibly due to claybound water.
Density reading also high (2.4 g/cm3). Resistivity logs read low indicating
conductive, saline claybound water in the formation.
1330-1460m (Layers U3.2, U4.0, U5.0, U6.0, U7.0 and U8.0):
o Low Gamma ray reading observed with slight fluctuations, indicating possible
sandstone formation with thin shale layers. Low Neutron porosity due to
27
lacking of H-index is observed. Density also reads low (2.0 g/cm3) from the
logs, creating cross-overs, which is due to effects of gas present in the
formation. High resistivity fluctuations indicating potential hydrocarbon
1465-1510m (Layer 9.0):
o Gamma ray logs still read low, thus sandstone formation. Density-Neutron
crossovers still occurring indicating gas presence down to depth 1490m. After
1490m, Neutron logs read sudden increase in H-index (high Neutron
porosity). Density reading also increased, indicating possible fluid change
from gas to liquid. High resistivity remains observed, thus, potential
hydrocarbon present in the formation, possibly oil.
1520-1530m (Layer 9.1):
o Low Gamma Ray is observed. Neutron porosity remains high with density
slightly fluctuates. Resistivity is seen to remain high due to the presence of
potential hydrocarbon (oil).
1530-1550m:
o High, fluctuating Gamma Ray is observed indicating shale content. Possible
shale layer in the formation. Density logs read relatively higher (2.4 g/cm3)
and Neutron porosity remains high. Low resistivity is observed, indicating the
presence of claybound water. Possible water-bearing zone.
1350-1600m (Layer 9.1):
o Low Gamma Ray counts indicate possible sandstone formation. High H-index
is seen in Neutron logs (high Neutron porosity). Density remains fluctuating.
Resistivity is seen low indicating conductive fluid in the formation. Possible
water-bearing zone.
4.2.2
See Section B.1.2 in the Appendix for the Petrophysical logs of Gelama Merah-1
ST1. Depths below are in MDDF.
28
1200-1590m:
o High Gamma Ray reading is observed, indicating high shale content.
Possible shale formation. High H-index (high Neutron porosity) and high
density (2.4 g/cm3), potential claybound water. Low resistivity is
observed indicating conductive fluid present i.e. saline claybound water.
1590-1660m (Layer U9.0, U9.1 and U9.2):
o Relatively lower Gamma Ray is seen indicating possible sandstone
formation with thin shale layers. Low Neutron porosity is observed (low
H-index). Cross-overs are seen in the Neutron-Density logs, indicating
possible gas presence. High resistivity is observed, gas is potentially
hydrocarbon.
1660-1720m (Layer U9.2):
o Gamma Ray remains low. Cross-over dimishes as Neutron porosity
increases (high H-index). Density also starts to increase, indicating change
in fluid phase. Resistivity remains high. Possible GOC is located with
potential hydrocarbon (oil).
1720-1760m (Layer U9.3):
o Relatively low Gamma Ray reading is seen indicating possible sandstone
formation. Density logs showing increasing value whilst Neutron porosity
remains high. Resistivity reading is reduced, indicating conductive
medium is detected. Possible OWC is located with potential water-bearing
zone.
29
Fluid Contacts
Gelama Merah-1
o For the Gelama Merah-1 well, it can be seen from Figure 4.1 that GOC
is present within Layer U9.0 at the depth of 1494 m (1466.7 m
TVDSS). The OWC, on the other hand, is indicated to lie below the
base of Layer U9.1 (outside the zone of interest). This depth is
equivalent to 1535 m (1507.7 m TVDSS).
Figure 4.1: GOC and OWC determined from the Neutron-Density and Resistivity logs for
Gelama Merah-1
30
Figure 4.2: GOC and OWC determined from the Neutron-Density and Resistivity logs for
Gelama Merah-1 ST1
The difference of fluid contacts between the two wells are small. By taking average,
this gives a uniform GOC depth at 1467.0 m, and OWC at 1509.3 m in TVDSS.
There is a uniform 42.3 m gross thickness of oil column present across the reservoir.
Table 4.3: Comparison of fluid contact depths between GM-1 and GM-1 ST1 wells
Contacts
GOC
OWC
Wells
Depths, m
MDDF
TVDSS
GM-1
1494
1466.7
GM-1 ST1
1668
1467.3
GM-1
1535
1507.7
GM-1 ST1
1722
1510.8
31
Average
1467.0
1509.3
From MDT data, it can be seen that OWC depth is shallower than that obtained from
the logs as tabulated in Table 4.4. This is because MDT detects only mobile
hydrocarbons. Unlike logs, which record the presence of both mobile and immobile
hydrocarbons.
Table 4.4: Comparison of fluid contacts between logs and MDT tool
Contacts
Depths, m (TVDSS)
Logs
MDT
GOC
1467.0
1466.1
OWC
1509.3
1506.1
32
4.3.2
Fluid Types
The fluid types in the reservoir can be identified from the pressure plot (Figure 4.3)
by looking at the gradients, where the gas gradient turns out to be 0.046 psi/ft, oil
gradient is 0.35 psi/ft and water gradient is 0.43 psi/ft. Table 4.5 below summerises
the fluid classification.
0.05
Oil
0.35
Water
0.43
Volume of Shale
To determine the volume of shale, Vsh, in the interested zones, the first step is to
calculate the Gamma Ray Index, IGR, which can be represented by the following
equation,
!" =
!"# !"#
!"# !"#
Equation 4.2
where,
!"# is the Gamma Ray log reading,
!"# is the maximum Gamma Ray log reading,
!"# is the minimum Gamma Ray reading which indicates clean sand
The GRmin is taken to be 52 API and the GRmax is 100 API as seen in Figure B.1-1 in
the Appendix B.1. The volume of shale is related to the Gamma Ray Index by the
following relationship:
!! = !"
33
See Table B.1-1 in the Appendix for shale volume of each sand unit for both Gelama
Merah-1 and Gelama Merah-1 ST1 wells.
Vsh Cut-off
Vsh cut-off is the maximum amount shale content present in the formation which is
considered to be sand or reservoir rock. The cut-off is calculated by using a Gamma
Ray-Density crossplot where point when the density reaches the plateau is taken to
be the Vsh cut-off as shown in Figure 4.4. This point on the crossplot reads GRlog of
84 API. By using Equation 4.2, the Vsh cut-off is calculated to be 66.7%.
4.4.2
Net-to-Gross
The Net-to-Gross is calculated by taking the ratio of Net Sand thickness to the Gross
Interval thickness. Figure 4.5 shows the definitions of reservoir thicknesses. Here,
the gross interval is the total height of the sand unit, and the net sand term is the sand
thickness after both the Vsh and cut-offs have been applied. The average Net-toGross for Gelama Merah reservoir is calculated to be 72.2%.
34
See Table B.1-3 in the Appendix for the Net-to-Gross values for each sand unit for
both Gelama Merah-1 and Gelama Merah-1 ST1 wells.
Figure 4.5: Definitions of Gross Sand, Net Sand and Net Pay (Petroleum Geoscience, HeriotWatt University)
4.4.3
Porosity
Porosity is the amount of space in the rock that can contain hydrocarbons. Therefore,
determining the pore space of the reservoir rocks is vitally important as this allows
the volume of hydrocarbons to be calculated. Porosity can be calculated from
Density, Neutron and Sonic logs. However, a combination of these logs are often
used to acquire better values of porosity. In this case, only Density-Neutron logs are
used due to the presence of gas which has major impact (overestimation) on porosity
calculations using Sonic logs. The porosity of the Gelama Merah reservoir is
calculated to be 27.9%, and the corresponding effective porosity of 24.0%. From the
porosity values in each layer from Table B.2-1 in the Appendix, the porosity varies
from 24.9% to 30.1% - an evidence of a moderately homogeneous reservoir.
See Section B.2 in the Appendix for steps in calculating porosity using DensityNeutron logs.
35
Porosity Cut-off
Porosity cutoff is the minimum porosity that is considered to valid when
differentiating between reservoir and non-reservoir rocks. In other words, any
porosity value that is lower than the cutoff is rejected and considered as nonreservoir rock. A Poro-Perm plot established from the available core data is used to
obtain this porosity cut-off of 12.6% as seen in Figure 4.6.
In the calculation of the porosity cut-off, a permeability of 0.1 mD is taken as the
cut-off point where the formation is no longer able to make fluids flow. This is
equivalent to the porosity cut-off value mentioned previously.
See Table B.4-1 in the Appendix for the core data grouping.
Porosity Averaging
Average porosity, ! is carried out using arithmetic thickness average,
! =
!
!!! ! !
!
!!! !
36
Equation 4.3
Where,
is the porosity, and
is the height.
4.4.4
Water Saturation
Archies Saturation
The application of Archies equation in a shaly reservoir like Gelama Merah is not a
valid approach as this would result the water saturation calculated to be
underestimated. Other methods should be used instead, such as Dual Water Model
and Buckley-Leverett J-Function.
Dual Water Model
Dual Water is a more accurate model to be used in calculating the water saturation
index to take into account on the presence of shaly sandstone that exists in the
Gelama Merah reservoir. Based on a calculated formation water resistivity of 0.274
m, the average water saturation is 39.2%.
See Section B.3 in the Appendix for the step in calculating water saturation using
Dual Water Model.
See Table B.3-1 in the Appendix for water saturation values of each sand unit in both
Gelama Merah-1 and Gelama Merah-1 ST1 wells.
Water Saturation Averaging
A thickness, porosity averaging method is used to calculate the water saturation of
the Gelama Merah reservoir.
! =
!
!!! ! ! !
!
!!! ! !
Equation 4.4
where,
37
Poro-Perm Relationship
Porosity has the most obvious control on permeability. This is because, larger
porosities define that there are many more and broader pathways for fluid to flow. A
plot of permeability (on a logarithmic scale) against porosity for a formation will
result in a clear trend with a degree of scatter associated with the other influences
38
Figure 4.8: Poro-Perm relationship showing three facies in Gelama Merah reservoir
From Figure 4.8, three groups of facies can be identified by separating the cores
based on their permeabilities as shown in Table 4.6 below.
Facies
Permeability, mD
Remarks
< 20
Poor rock
Moderate rock
>150
Good rock
Once the Poro-Perm relationship has been established from the core data,
permeability values from the petrophysical logs can be estimated. See Table B.4-1 in
the Appendix for the core data grouping.
39
4.5.2
Capillary Pressure
There are 10 core samples that have capillary pressure data provided from the
Gelama-2 ST1 Core Analysis Report (see Table B.4-2 in the Appendix). The core
samples are grouped together according to their facies type as laid out in Table 4.6.
Capillary pressure curves as a function of water saturation is plotted as shown in
Figure 4.9.
Figure 4.9: Capillary pressure as a function of water saturation for the 10 core samples
4.5.3
Buckley-Leverett J-Function
The purpose of J-Function is to convert all capillary pressure data into a single
universal curve as a function of porosity, permeability and capillary pressure. Its
advantage is the ability to predict water saturation anywhere in the reservoir unlike
wireline tools which can only measure water saturation within the vicinity of the
wellbore. Leverett defined the dimensionless function of saturation (J-function) as:
! =
! (! )
cos
where,
40
From Figure 4.10, J-function equation for Gelama Merah reservoir can be obtained
as the following:
= 133.39 !!.!!!!"
4.6 References
Asquith, G., & Krygowski, D. (2004). In Basic Well Log Analysis (pp. 31-35).
Holstein, E. D. (2007). In Reservoir Engineering and Petrophysics (Vol. V, pp. 77287).
Darling, T. (2005). In Well Logging and Formation Evaluation (pp. 100-150).
Tiab, D., & Donaldson, E. C. (2004). Petrophysics - Theory and Practice of
Measuring Reservoir Rock and Fluid Transport Properties. In Petrophysics - Theory
and Practice of Measuring Reservoir Rock and Fluid Transport Properties (Second
ed., pp. 105-179).
41
5 Volumetric Estimation
5.1 Introduction
Volumetric estimation is the quantifying of the amount oil and gas that is
accumulated in a reservoir. The estimate will change at each stage in the life time of
the field, as technology for collecting and analysing of field data is upgraded. There
are two main methods in volumetric estimation, Deterministic and Probabilistic
method. Deterministic method involves the averaging of data collected at different
points in the reservoir, from well logs, seismic and cores. Probabilistic method
involves the use of statistics and predictive tools to input and analyse field data
concerning the geological model to extract information about the trends in the
reservoir properties that are far away from the sample points.
STOIIP =
GRV N G (1 ! )
!"
Equation 5.1
GRV N G (1 ! )
GIIP =
!"
Equation 5.2
Where,
STOIIP is the stock tank oil initially in-place,
GIIP is the gas initially in-place,
N
is the porosity,
! is the water saturation,
42
5.2.1
1.17
0.01
Planimeter
3.53
1.46
U4.0
4.28
1.59
U5.0
4.99
1.85
U6.0
9.02
1.65
U7.0
21.7
1.17
U8.0
42.9
2.68
U9.0
37.6
1.14
U9.1
23.3
6.53
U9.2
39.3
11.5
Total
187
74.6
43
Table 5.3: Stock Tank Oil Initially In-Place calculated for each sand unit
5.2.2
Unc/U3.2
2.55
1.61
U4.0
1.66
0.94
U5.0
1.34
0.75
U6.0
3.38
0.94
U7.0
3.94
3.24
U8.0
7.95
7.58
U9.0
42.20
19.6
U9.1
11.20
4.78
U9.2
176.0
78.8
Total
250
118
Petrel Parameters
From Petrel, the GRV is calculated to be 364 106 m3. From this volume, the
STOIIP is determined to be 88.1 MMstb while the GIIP is 93.8 Bscf. See Section I in
the Appendix for methods in Volumetric Evaluation using Petrel.
5.2.3
STOIIP Comparison
Table 5.4: Comparison of STOIIP between two deterministic methods
Method
Planimeter
Petrel
STOIIP (MMstb)
118
88.1
GIIP (Bscf)
74.6
93.8
437
364
From the Table 5.4, the STOIIP and GIIP values obtained from two different
methods vary. For STOIIP calculations, GRV measured using the planimeter gives a
higher value (118 MMstb) compared to Petrel (88.1 MMstb). For GIIP, however,
using the planimeter gives a lower gas in-place volume of 74.6 Bscf compared to
Petrel (94 Bscf). These differences are most probably as a result of erroneous
44
measurements when using the planimeter tool (which is prone to human error) during
the calculations of GRV, which gives an overestimation and underestimation of
STOIIP and GIIP volumes respectively.
Due to this uncertainty, the STOIIP and GIIP values calculated using planimeter is
no further considered. The deterministic values obtained from Petrel which involves
digitization of the contour maps, provide a much more reliable, less erroneous value,
which will be carried forward into the probabilistic analysis of the in-place volume.
The Monte Carlo distribution is used to estimate STOIIP and GIIP by allowing more
realisation of the parameters by combination of maximum volume and minimum
saturation. Monte Carlo presents a skewed distribution for volume and saturation and
a normal distribution for porosity. The deterministic element in the Monte Carlo is
provided in the selection of the parameter distributions. The random component
comes from the random sampling of the distribution.
The Monte Carlo distribution is done by using a software called Crystal Ball1. It is
recommended to exceed 1000 trials when using this software so that the values will
show a range of uncertainty than to be a simple deterministic solution. The Monte
Carlo simulation produces results for a small number of combinations of variables,
which approximates a distribution of all possible combinations. The more the set of
combinations are made the closer the Monte Carlo result will be to the theoretical
result of using all possible combinations.
If two variables are dependent, the value chosen in the simulation for the dependent
variable can be linked to the randomly selected value of the first variable using the
defined correlation.
The Monte Carlo method is the most appropriate method for project with large
varieties of uncertainty, but however the parameter distribution should not be normal
or else it will reduce the power of the Monte Carlo distribution. The parameters
should also be independent for effective Monte Carlo results or else it will lead to a
deterministic solution which is not a representation of uncertainty.
5.3.2
Figure 5.1 and Figure 5.2 show the probabilistic distribution for STOIIP and GIIP
values respectively. The P50 value for STOIIP is 88 MMstb, with P90 and P10
values of 105 MMstb and 73 MMstb respecively. The P90, P50 and P10 values for
GIIP is 78, 94 and 112 Bscf respectively. Table 5.5 shows the summary of the
probabilistic values for STOIIP and GIIP.
46
Probability
P10
P50
P90
STOIIP (MMstb)
73
88
105
GIIP (Bscf)
78
94
112
47
5.5 Uncertainties
The parameter which are used in determination of STOIIP and GIIP are influenced
by uncertainties. These uncertainties are controlled by several factors. Table 5.6
below is showing each parameter and its related controlling factor.
One of the main uncertainty in the volumetric estimation for the Gelama Merah field
is the lack of information on the base structural map and the thickness map for each
layer in the reservoir architecture. The difference between the top structural map and
the base structural maps gives the thickness of each layer. Since the base structural
map is not available we assumed the thickness of each layer in the reservoir to be the
difference between the top structural map of the top layer and the top structural map
of the next layer underlying it. The assumption in the thickness of the layers will
result in an under-estimation or over-estimation of hydrocarbon in-place as seen in
Table 5.4.
Parameters
Controlling Factors
Net-to-Gross
48
Porosity
Hydrocarbon
saturation
Formation Volume
Factor
Recovery factor
5.6 Conclusion
The Petrel Value for the STOIIP will be used in the Reservoir engineering section
since it gives a more accurate value than the Planimeter .The reservoir engineer will
also use the Petrel software to produce the dynamic model from the static geological
model which makes it the best choice for the way forward.
49
6 Reservoir Engineering
6.1 Introduction
Primary functions of a reservoir engineering phase would be, the estimation of
hydrocarbons in place, to estimate recovery factor and the attachment of a time scale
to the recovery. In a field development stage, reservoir engineer is required to gather
data i.e data preparation and analysis which becomes the input data for simulation
studies. All the data required for this reservoir engineering study was obtained from
Gelama Merah-1 well and core plugs analysis data which were cored from Gelama
Merah-2 ST1 well. Reservoir simulation is used to study the dynamics of our
reservoir, Well position, Well count and predict the optimum development strategy
for the field. For the simulation purposes, Black Oil Simulator, Eclipse 100 had been
utilized.
The studies made by the reservoir engineer are divided into the following sections
a) Gathering reservoir data for simulation studies, i.e
1) Reservoir Temperature
2) Reservoir Pressure
3) Rock Physics Properties
i. Capillary Pressures
ii. Relative Permeability
iii. Rock Compressibility
4) Reservoir Fluid PVT Properties
b) Preparation of Dynamic model using Petrel and Eclipse 100
1) Studies carried out using, Natural Depletion, Water Injection and Gas
injection scenarios.
2) Choosing Development plan based on recovery factor and economics.
50
Reservoir Temperature
Temperature versus depth plot was prepared using the Modular Dynamic Tester
(MDT) of Gelama Merah-1data provided. Reservoir temperature equation obtained is
estimated to be,
() = 0.02522 Depth (TVDSS-m) + 25.974
Reservoir Temperature ranges from 59.6 to 64.5 degree Celsius based on MDT
report. Reservoir temperature gradient was estimated to be about 2.5 oC/100 m.
6.2.2
Reservoir Pressure
Reservoir pressure versus depth plot was prepared using Gelema Merah-1 data
provided on Modular Dynamic Tester (MDT). Pressure depth plot shown in Figure
6.2 shows the Gelama Merah Field is in normal hydrostatic pressure.
The Gas Oil contact (GOC) obtained by this plot was 1466.1 mTVDSS and Water
Oil contact (WOC) at 1506.1 mTVDSS. Gas pressure gradient of 0.046 Psi/ft, Oil
pressure gradient of 0.35 Psi/ft and Water pressure gradient of 0.433 Psi/ft were
51
obtained from MDT pressure plot. From the plot we also notice that the Gas, Oil and
Water zones are communicating with each other, which when compared to the logs
could mean presence of discontinuous shale barriers.
From the pressure and temperature plot, there are no zones showing high temperature
and high pressure zones, which might not be the case in reality. This inconsistency
could be due to limited data provided and uncertainties as the data used for these
plots were taken only from one well i.e Gelama Merah-1.
Porosity-Permeability Relationship
Porosity has the most obvious control on permeability. This is because, larger
porosities define that there are many more and broader pathways for fluid to flow. A
plot of permeability (on a logarithmic scale) against porosity for a formation will
result in a clear trend with a degree of scatter associated with the other influences
controlling the permeability. This Poro-Perm crossplot can be constructed to help
clearly define lithologies or reservoir zones.
52
From the given core data, a Poro-Perm relationship can be established by plotting log
of permeability against porosity of the core samples, which can be seen in Figure 6.3
In plotting the porosity-permeability distribution, two samples had to be discarded
(sample 1-021 and 5-002). This is because they do not correlate with porositypermeability relationship. Refer Table C.1-1 in the Appendix for samples used for
Porosity-Permeability relationship.
From Figure 6.3, three groups of facies were identified by separating the cores based
on their permeabilities as shown in Figure 6.1 below.
Table 6.1: Group of facies according to their permeabilities
Facies
Permeability, mD
Remarks
< 20
Poor rock
Moderate rock
>150
Good rock
53
Once the Poro-Perm relationship has been established from the core data,
permeability values from the petrophysical logs can be estimated.
6.3.2
Capillary Pressure
For laboratory studies of capillary pressure, high pressure mercury injection analysis
was carried out with 10 core plugs. High injection pressures up to 55000 psi was
applied to push all the water out from the core. Refer Table C.2-1 in Appendix C.2
for samples used for Capillary Pressure measurements.
The capillary pressures were grouped into three different facies i.e Poor rock (1)
Moderate rock (2) and Good rock (3), according to the porosity and permeability
ranges. Reservoir rock generally yield different capillary pressure curves with
different pore-size distribution, porosity and permeability as illustrated in Figure 6.4.
Figure 6.4: Capillary Pressure (Pc) vs Water Saturation (Sw) for every sample
The lab capillary pressure data (mercury-air system) were converted to the reservoir
conditions by using the formula below:
= ( ) ( )
Where
54
IFT
Contact
(dynes/cm2)
Angle ()
Air - Mercury
485
140
0.765
372
Oil Water
25
30
0.866
21.7
Gas Water
50
50
Condition
Fluid Type
Lab
Reservoir
Cos
IFT * Cos
55
56
Usually a constant of 0.26145 is multiplied with the J-function values for field data
units conversion.
Where,
Pc (Sw) : Capillary pressure at different wetting saturation
cos : Interfacial Tension and Cosine of oil/gas-water
k : Rock Permeability (Darcy)
: Rock Porosity (Fraction)
Cos term is added to the equation to consider wettability. To obtain J function
value, capillary pressure measurements are performed on each core plug and
converted to reservoir conditions, and then converted to J values as the independent
variables once a J function has been established, they can be used in the field to
relate saturation with height above Free Water Level (FWL), Permeability and
Porosity.
57
6.3.3
Relative Permeability
Relative permeability data for Gas-Oil and Oil-Water systems were based on
available information from the core analysis. Eight core samples were tested for this
analysis which belonged to facies 2 and 3 (Moderate and Good rock) hence relative
permeability analysis for two facies (Good and Moderate rock) were carried out in
this section, Unsteady-state (USS) for gas-oil/ water-oil and steady-state test (SS) for
water-oil systems are carried out to obtain the relative permeability curve. Analysis
for facies 1 (Poor rock) for water-Oil relative permeability was not carried out due to
missing information from the core data. Refer Table C.3-1 in the Appendix C.3 for
samples used for Relative Permeability calculations.
One sample was discarded which is Sample 1-021. The reason is explained earlier in
Porosity-Permeability Correlation section
58
59
The results obtained from End Point correlations are tabulated in Table 6.3.
Case
Swc
Sorg
Sorw
Krw
Kro
Krg
vs
Porosity 0.370102 0.240668 0.295215 0.178562 0.75329 0.654981
vs
Perm
0.332218 0.251268 0.265501 0.218928 0.783993 0.641968
60
Figure 6.10: Oil-Water Relative Permeability curve for Facies 3 (Good Rock)
Figure 6.11: Oil-Water Relative Permeability curve for Facies 2 (Moderate Rock)
61
Gas-Oil relative permeability curves obtained for each facies are shown below.
Figure 6.12: Gas-Oil Relative Permeability curve for Facies 3 (Good rock)
Figure 6.13: Gas-Oil Relative Permeability curve for Facies 2 (Moderate rock)
62
Figure 6.14: Gas-Oil Relative Permeability curve for Facies 1 (Poor rock)
6.3.4
Rock Compressibility
Using Hall correlation, the rock compressibility can be correlated with the porosity
by the following equation,
! =
1.78210!!
!.!"#
By using the porosity obtained from the Formation Evaluation section, the rock
compressibility is calculated to be 3.12 10-6.
Viscosity Test
Separator Test
PRSS Lab determined the bubble point pressure to be 2014 Psig i.e 2028.7 Psia
which is below the initial reservoir pressure 2116 Psia, close to Gas Oil Contact
(GOC) which is confirmed by well test analysis as 2116 Psia was measured by
extrapolation at 1496 RKB i.e 1468.7 mTVDSS which is close to the observed GOC
obtained from MDT data earlier. This contradicts the observed field behavior where
the reservoir is already saturated with a pressure of 2116 Psia.
Schlumbergers ECLIPSE PVTi software was used to estimate new set of fluid
properties based on a bubble point pressure of 2116 Psia and 155 oF. Only the
parameters of the heavy pseudo-components were adjusted in order to match the
experimental data. The equation of state used to estimate the properties of fluids are
3-Parameter Peng-Robinson (PR3) and Lorenz-Bray-Clark for Viscosity correlation.
Based on well-stream fluid composition and selected EOS model, the following
phase envelope and fluid properties has been generated using ECLIPSE PVTi
simulation software.
64
65
The fluid properties estimated for Gelama Merah reservoir which were further used
in Simulation are summarized below.
Reservoir Pressure Pr
2116 Psia
Reservoir Temperature Tr
155 F
2116 Psia
(a) Fluid Properties at Pb and T=155 F for Live Oil PVT Properties
(Dissolved Gas)
Oil Density @ Pb
49.0 Ib/ft3
Oil Viscosity @ Pb
1.1752 cp
Oil FVF
1.1572 rb/stb
310.7 scf/stb
(b) Fluid properties at Pb and T=155F for Dry Gas PVT Properties (No
vaporized Oil)
66
Gas FVF
1.3408 rb/Mscf
Gas viscosity
0.0171 cp
Gas gravity
0.6588
Oil
53.77 Ib/ft3
Gas
0.0520 Ib/ft3
Water
62.428 Ib/ft3
Three sets of surface PVT samples were collected during the stabilized Main Flow
period of GM-1 DST #1. Table C.4-1 in Appendix C.4 summarizes GM-1 DST #1
result while Table C.4-2 in Appendix C.4 provides calculated values obtained from
Pressure Transient Analysis of GM-1 DST #1.
According to the GM-1 DST #1, it can be concluded that:
67
There were no water and sand produced during Maximum Flow period of
GM-1 DST #1.
The actual productivity index (PI) of 3.46 stb/d/psi and flow efficiency (FE)
of 140%.
68
6.6.1
From the petrophysical log of Gelama Merah-1 and Gelama Merah-ST1, shale
presence is clearly observed in all reservoir units. However, the continuity of the
shale layers is uncertain due to limited well data for the detailed correlation to be
carried out. Based on the log interpretation, this Gelama Merah reservoir is unlikely
to be supported by bottom-up water drive due to the presence of shale-barrier hence
support may be expected to come from the edge direction of the reservoir structure.
Due to this factor, weak aquifer support is expected to be acting in this reservoir.
Significant gas cap is observed from the log and MDT data and hence the gas cap
expansion drive mechanism will also expect to occur. The better prediction of drive
mechanism in Gelama Merah reservoir can be achieved if regional field data is
provided.
Energy plot
It should be noted that the results obtained by using MBAL is merely a prediction.
No history matching was performed due to unavailability of any production data and
the results obtained below is based on the simulation studies carried out and the
production data obtained from it is used here.
Figure 6.19 shows the drive mechanism of the reservoir vs time. The energy plot
shows the relative contributions of the main source of energy in the reservoir along
the history data time. The y-axis represents the percentage of the related drive
mechanism while the x-axis represents time.
69
From the energy plot that is obtained from Figure 6.19, we can identify that the drive
mechanism is dominated by Fluid expansion and Gas Cap expansion which
contributes about 80% of the reservoir drive mechanism. Aquifer support plays a
minor role in drive mechanism as it only support less than 10-15% of the total drive
mechanism. Thus the main drive mechanism of this reservoir would be fluid
expansion and gas cap expansion.
6.6.2
The reservoir parameters for the static model were based on geological and
petrophysical interpretations described in previous chapters. The geophysical
interpretations were already done for the modelers to execute the task. The overview
of the model is shown below in Figure 6.20.
70
A model dimension of 53*43*125 was generated for Gelama Merah field with a
regular orthogonal corner point grid system with total number of 284,875 cells.
6.6.3
Equilibrium Data
Under this section, fluid contacts are defined based on the logs and MDT data. Most
of fluid contacts (gas-oil and oil-water) are known, either being observed in the well
logs or derived from pressure plots. For Gelama Merah reservoir, a common GasOil-Contact (GOC) and Oil-Water-Contact (OWC) are assumed at 1466.1 m TVDSS
and 1506.1 m TVDSS, respectively.
Fluid data
All reservoirs in Gelama Merah are in communication. Thus, it is assumed that one
PVT analysis is representative to all reservoirs.
Core Data
Relative permeability and endpoints from the correlation of Gelama Merah-2 ST-1
and GelamaPutih core analysis were assumed to be representative to the Gelama
71
Merah field area. In summary, three rock facies were classified according to the rock
facies as estimated in SCAL.
Sand Facies
Porosity Range
(Fraction)
< 0.18
< 20
0.18 0.279
20 150
> 0.279
>150
6.6.4
Model Initialization
The Gelama Merah field simulation models were initialized to the STOIIP derived
from the 3D static model. Simulation models initialization is considered acceptable
so long as the STOIIP error is within 5% or less (STOIIP of Dynamic Model is 87.67
MM STB, Static Model is 88.05 MM STB, GIIP of Dynamic model is 90.6 BSCF
whilst Static Model is 93.83 BSCF). The minor difference is unavoidable given that
the 3D static model STOIIP was based on cell capillary pressure calculation, while
that of the simulation model initialization (STOIIP) used the capillary pressure
grouping calculation and the equilibrium conditions are obtained from the support of
the aquifer and gas cap. Also, due to the rock compressibility, pore volumes
calculated in dynamic model will be slightly different compared to static model.
6.6.5
Operating Constraints
Constraints are set to ensure the production profile and the development strategies
that will be proposed in well within the feasibility of facilities and equipments that
will be utilized in the development phase. Cases were run with the base conditions
except for their specific sensitivities. The base conditions are:
Cases were run until the end of field production and the wells were shut-in or
stimulated subject to the following constraints:
The minimum well FTHP was set relatively high in the model to ensure the ability to
export the liquids to the receiving platform.
6.6.6
Simulation Studies
Several sensitivity analyses were studied in order to come out with the optimum
development strategy. These include:
1) Well type sensitivity
2) Well completion sensitivity
3) Well count sensitivity
4) Depletion strategy sensitivity
5) Peak rates sensitivity
6) Production performance and forecast sensitivity
Well Type sensitivity
For the base case, the two existing wells in the exploration phases; Gelama Merah-1
and Gelama Merah-1 ST1 was used as the producer. The perforation intervals are
optimized in such that it will perforate only at the oil interval of the reservoir which
is in layer 9.0 to 9.1. Basically three runs were conducted and are summarized below
as shown in Table 6.9:
73
Case 1
Producer Well
Case 2
Gelama Merah-1
Gelama Merah-1
ST1
Case 3
Gelama Merah-1
and Gelama Merah1 ST1
Total Cumulative
Oil Produced
0.577
2.86
3.13
0.66
3.26
3.57
(MM stb)
Recovery Factor
(%)
From the base case runs, the two existing wells are not economical in terms of
completion and facilities costs associated with it. The recovery factor from the three
base runs was relatively low (below 4%). Thus considering the operating costs and
forecasted economic evaluations, new wells must be drilled as producers and new
sensitivities runs will be made based on the new wells drilled.
In order to optimize the capital expenditure, optimum number of well were
evaluated. Reservoir simulation study started with conventional vertical wells under
natural depletion (ND) via gas cap expansion. 11 vertical wells yield 10.7%
recovery. Then the numbers were added to 13 wells and the recovery only increased
by 0.9%. Due to the small increase of recovery, the drilling, completion and
operating cost of these additional wells will not justify a good economic return. As
such, simulation run with horizontal wells offers better economic potential. In the
case of horizontal wells, the optimum well count achieved from the simulation
results were 8 horizontal wells (RF=17.1%). The horizontal section of the wells was
positioned in area with high oil saturation confirming with logs, in order to get better
recovery. Figure 6.21 shows the Recover Factor (RF) and Field oil production rate
(FOPR bbl/day) plotted against Time (yr).
74
Figure 6.21: FOPR (bbl/day) & RF vs Time (yr) for Horizontal and Vertical Wells
75
Figure 6.22: FOPT (bbl) vs Time (yr) for Horizontal and Vertical Wells
76
Figure 6.23: FOPR (bbl/day) & RF vs Time (yr) for 7, 8 and 9 Horizontal Wells
1) Gas Injection
For the case of gas injection, huge amount of gas is needed to be injected
in order to maintain the VRR of one (1). Few cases were investigated by
applying no limits on injection which resulted in the injection pressure at
sand face exceeding the fracture pressure of the formation. Nevertheless,
77
78
Figure 6.24: FOPR (bbl/day) & RF vs Time (yr) for GI, WI and ND
Table 6.10: Simulation results on production and recovery of different depletion cases
Case
Natural
Depletion
Water
Injection
Gas
Injection
RF
(BOPD)
(%)
Remarks
9000
17.1
14.2
Base Case
9000
19.1
-3.4
Uneconomical
9000
21.4
-12.7
Uneconomical
79
Figure 6.25: FOPR (bbl/day) & RF vs Time (yr) for 7000 and 9000 bbl/day
80
Figure 6.26: FPR (psia) vs Time (yr) for No Limit and Limit of 30MMSCF/day
81
Figure 6.27: FOPR (bbl/day) & RF vs Time (yr) for 9000 bbl/day
Oil Rate
GOR
Gas Rate
Watercut
Bbl/Day
Scf/Stb
MMscf/Day
Fraction
9000
4133
37.25
0.052
9000
7636
68.83
0.287
5002
6511
32.57
0.585
3232
2817
9.10
0.680
2162
2129
4.60
0.753
1601
1953
3.12
0.793
1299
1811
2.35
0.812
1052
1699
1.78
0.827
900
1642
1.47
0.835
10
765
1546
1.18
0.841
11
700
1503
1.05
0.838
12
601
1571
0.94
0.844
Year
82
6.6.7
13
522
1441
0.75
0.847
14
420
1270
0.53
0.859
15
380
1374
0.52
0.857
Simulation study shows that Gelama Merah produced quite a lot of water
from the first day of production. Hence close monitoring of water production
is essential to provide early corrective measures to prevent excessive water
production in early field life. Therefore it is essential to shut-in the wells
83
Gas lift would be required in the future once the water cut starts to increase
for suitable wells.
6.6.8
Initial flowing and buildup test (FBU) should be carried out, which would be
used to obtain the initial reservoir pressure, permeability, skin, reservoir
boundary and other useful parameters. The initial FBU data will be analyzed
to ensure the reservoir characteristics are considered in revising the reservoir
management.
Close monitoring should be done for daily oil, gas and water production rate
from all wells. Regular Assessment of the reservoir performance is required
to ensure the development plan is working or requiring any adjustment. Data
acquired would be important for history matching purpose and model
refinement.
Conduct a stabilized production test for each operating well at least once per
month to track well behaviour. The measurement of surface condition such as
tubing head pressure (THP), choke size and casing head pressure and API
gravity of the produced liquid hydrocarbon will also be recorded during the
production test.
From the production test, there was no sand production. Since the sand of this
reservoir is poorly consolidated based on core observation, the reservoir is
expected to produce sand sooner or later. Thus, sand production need to be
monitored on monthly basis to assess the integrity of the wells.
84
Chemical Flooding
The primary goal for chemical flooding methods is to reduce the interfacial
tension (IFT) between oil and water. Chemical flooding can be considered as
EOR method for Gelama Merah field, however, detailed economic analysis
would be required as chemical flooding could turn out to be expensive. For
85
Gelama Merah field, polymer flooding can be considered as polymer flood could
improve the sweep efficiency during any water flood with the help of mobility
control agent that should sweep evenly through the reservoir, thereby increasing
the viscosity of water with the help of polymers.
CO2 Flooding
CO2 flooding can be considered as EOR method for Gelama Merah filed. CO2
flooding is carried out by injecting large quantities of CO2 into the reservoir.
CO2 extracts the light-to-intermediate components from the oil and, if the
pressure is high enough, develops miscibility to displace the crude oil from the
reservoir. In addition CO2 is much more effective in lowering the oil viscosity
than N2 and CH4. This method can be consider as EOR for Gelama Merah field
in the future if a good source of low-cost CO2 is available. CO2 flooding can
cause problems, especially if there is early breakthrough of CO2 in producing
wells. Therefore, a proper completion and facilities design are required in order
to mitigate the CO2 corrosion. Table C.5-2 and Table C.5-3 in Appendix C.5
show details technical screening guides for CO2 flooding.
6.6.10 Uncertainty Analysis
The dynamic volumetric calculation and the fluid properties data (PVT) is based
on 2 well data alone as there was no other information available.
The PVT data used is based on calibration of newer fluid composition based on
the measured bubble point pressure. No actual lab data is present to confirm the
properties of fluid obtained from PVTi, i.e Properties obtained from PVTi
@2116 Psia were compared with the properties obtained form 2014 Psia,
assuming the properties will not differ much from the data given.
The heterogeneity of the reservoir is uncertain because the data obtained is only
from 2 wells i.e Gelama Merah-1 and Gelama Merah-ST1.
86
The cores obtained from Gelama Putih-1 were assumed to be at the same depth
with Gelama Merah-1, i.e (having the same properties at the mentioned depths in
both wells) which might not be true interms of rock and fluid properties which
could differ from place to place.
Insufficient core data might have resulted in poor correlation of SCAL properties.
6.7 References
Ahmed, T. (2000). Reservoir Engineering Handbook. Gulf Publishing Company.
Dake, L. P. Fundamentals of Reservoir Engineering.
Craig, F. J. (1971). The Reservoir Engineering Aspects of Waterflooding.
Heriot-Watt University. (2009). Reservoir Engineering.
Heriot-Watt University. (2009). Reservoir Simulation.
Harrison, B., & Jing, X. D. (n.d.). Saturation Height Methods and Their Impact on
Volumetric Hydrocarbon In Place.
Novinpour, F., & Mousavi, S. C. (n.d.). Utilizing Petrophysical Logs and Core
Analysis to Define Rock Properties in a Mixed Lithology Iranian Reservoir.
Jaben, J. J., Martin, F. D., & Seright, R. S. (1997). EOR Screening Criteria Revisited
Part 1: Introduction to Screening Criteria and Enhanced Recovery Field Projects.
Jaben, J. J., Martin, F. D., & Seright, R. S. (1997). EOR Screening Criteria Revisited
Part 2: Application and Impact of Oil Prices.
87
7 Drilling Engineering
7.1 Introduction and Objectives
One of the main objectives for the drilling engineering is to create a possible design
of wells from the targets that has been given from the reservoir engineer while
making it economically sound and at concurrently obtain as much relevant
information as possible to further understand the reservoir by using logging tools
whenever possible.
This can be done by first aim is to know the location of the targets, obtain
information of any offset wells that may interfere with the targets, try to get a proper
location for the drilling platform and once the location has been selected, the
trajectories of the well can be made.
Even though the trajectories are made, pore pressures need to be calculated to get a
possible casing designs for each of the trajectories while at the same time fulfil the
requirements for the production technologists to create their own configurations to
the well.
All of the above requirements must be fulfilled to get a plausible well design targets
and as such, the objectives that was considered for this specific project are:
1. Design the trajectories with low dog-leg severity
2. Distance in measured depth to be drilled to be as low as possible
3. Within the limits of the capability of the drilling rig selected with the
estimated measured depths for all wells
4. Create a casing designs within the pore pressure and fracture pressure
estimation
5. Will not interfere with any offset wells or facilities
6. Estimate the cost for drilling
With the objectives and sequence known, the method to achieve the goals is by using
the Landmark Software. The Landmark software is sub-divided into different
88
software as there are different types, each with its own specialty. The types of
software used are:
1. Compass
2. Casing Seat
3. Stress check
Well name
Gelama Merah - 1
Spud date
Reach date
1636
1797
1635.8
1580.3
Status
Plugged
DF Elevation (m)
27.3
27.3
42.8
42.8
DF to seabed (m)
70.1
70.1
Type
Vertical
Deviated
GOC (mTVDSS)
1492
1492
OWC (mTVDSS)
1507.7
1507.7
Maximum deviation
1.91
39.81
Seabed) (m)
89
angle
Deviation at TD
1.39
35.79
The wells were previously drilled using a semi-submersible platform called the
Hakuryu III and took an overall duration of 28 days. There were issues that rose
during the drilling of the past wells mitigations to be suggested for drilling any future
wells in Gelama Merah in each corresponding subsequent points. All corresponding
depths mentioned after this has a datum point from the drilling floor.
Information from the wells were recorded in the form of Mudlogging and wireline
logging, four logging suites were ran on Gelama Merah-1 which were the Super
Combo, MDT (Modular Formation Dynamic Tester), CSI (Combinable Seismic
Imager) and the SWC (Side-Wall Core). As for the case of Gelama Merah-1
Sidetrack-1, only the super combo was a successful run. An MDT logging was
attempted but the tool was stuck at 1571m which requires the tool to be fished out
using the drillpipe.
In attempt to further understand the geology of the reservoir, the SWC was done
where 26 cores were shot between the depths of 1086m and 1617m and 22 cores
were retrieved while 4 cores were empty although no particular reason was
mentioned on why it came up empty even though the recorded wireline logs has
shown the wellbore size to be quite consistent (12 ) throughout the section.
Mudlogging evaluation was also recorded in both the Gelama Merah-1 and the
Gelama-Merah-1 Side track-1 wells and the recorded information from both wells
and with information from the cores are compiled below (Note that the compiled
information is condensed from the geological section of report):
90
and very fine quartz grain with some traces of carbonate rocks such as dolomite and
pyrite. Dolomite was also present with a hard to very hard texture.
As for the Interval of 1120m to 1320m, there are interbedding of claystone having
soft texture, comprises of partly silt with traces of carbonaceous matter and thin
sandstone that are mainly soft to friable in texture, with a mixture of silt.
In the interval of 1320m to 1636m, there is the presence of interbedded sandstone
and claystone. The sandstone is mainly soft to friable in texture, partly medium hard
again with traces of carbonaceous matter. For the claystone, it is very soft to soft in
texture, partly silty with very fine quartz grains and as before, traces of carbonaceous
matter were observed.
The Gelama Merah-1 ST1 well was drilled from a depth of 560m to a total depth of
1797m.
Between the intervals of 560m to 1200m, dominant sandstone interbedding with
claystone and dolomite were observed. The sandstone is mainly soft to friable and
partly moderately hard in texture with traces of carbonaceous matter, pyrite and
dolomite present. Claystone in the interval is very soft to soft in texture, partly
soluble and it comprises of mainly silt and some traces of very fine quartz grain and
the dolomite is moderately had to hard in texture.
For the interval of 1200m-1600m, the layer is dominant with claystone with minor
sandstone. The claystone has a soft to moderately hard in texture, partly soluble
comprising of mainly silt and partly very fine quartz grains and as before, there were
traces of carbonaceous matter. The sandstone is moderately hard to hard in texture,
mainly comprises of loose quartz grains and traces of carbonaceous matter were
present as well.
Finally in the interval of 1600m to 1797m, interbedding of sandstone and claystone
with minor dolomite were recorded. The sandstone here is moderately hard to hard in
texture, comprises of loose quartz grains with traces of carbonaceous, claystone
having very soft to soft in texture. It comprises of slit and traces of very fine quartz
grains. Dolomite grains here are moderately hard to hard in texture.
91
There is an evidence of erosion on layers U3.2, U4.0, U5.0, U6.0, U7.0, and U8.0 as
when they are correlated between the two wells, there are evidence supported by the
layers which are laterally discontinuous on Gelama Merah-1 ST1. The erosion also
gives to the evidence of an angular unconformity, which forms stratigraphic traps.
Stratigraphic traps are formed from an arrangement of seals and reservoir rocks.
Correlation of layers U9.0, U9.1 and U9.2 through both wells show that there is
lateral continuity of these layers, although the thickness varies from one well to the
other.
Well name
Co-ordinates
276875.82
614958.09
276970.42
614958.09
277171.56
614933.09
276299.56
614633.1
276326.31
614683.09
276483.44
615033.09
276233.94
615233.09
276232
615333.09
276234.61
615458.09
276228.29
615583.09
276299.56
614633.1
276326.31
614683.09
276483.44
615033.09
276153.9
615983.1
92
276320.84
616383.1
274394.83
614328.98
274357.37
614329.75
274157.37
614325.06
276724.4
615733.09
276864.91
615983.09
275786.56
615558.09
275682.59
615658.09
275555.01
615758.09
With the known co-ordinates above, the following diagram can be made with all the
targets in place:
Figure 7.1: Diagram showing all the target locations with the exploration wells in place
It can be seen clearly the location of the exploration wells may pose as a problem in
hitting the targets but this has been considered when attempting to obtain the
trajectories using the landmark. One of the main considerations to take into account
is the number of locations for the drilling rig to be placed.
93
94
Reason to place the rig in such location is because of the location of Gelama Merah
Producer 6 which is at the edge of the reservoir and the location could extensively
reach all of the other targets but this requires further refinement. The next step
involves in a study to the rig at within the possible location and this was done using
the landmark location and making extensive trial runs to ensure that each trajectory
be achieved within the safety limits. The trajectories for each of the well will be
further elaborated in the subsequent section.
After performing the study using landmark, it was concluded that the area can be
sub-divided into 5 sections, each with their own effect should the rig be placed in the
section which can be seen in the figure below:
95
The consequence when placing the rig in each section is tabulated below:
Section
1
Consequence
GMP-6 can be drilled easily
All other well have a measured depth reaching close to 4000m
Extremely high Dog-leg severity for GMP-4
At some cases the measured depth actually reached 3000m for GMP-3
GMP-2 and GMP-3 collided in some scenarios
GMP-6 reached up to 4000m to be drilled
All wells could be drilled but the measured depth for each well will go
beyond 3500m for GMP-5 and GMP-7
It was found that only when the rig is placed in Section 7.5 which will give decent
results. The final selection for the rig location was found to be at N 614 400, E
276100 or in terms latitude and longitude of 05 33 49.98 N and 114 59 06.34
E.
96
97
Figure 7.4: Highlighted area showing the window zone which could be used to drill the targets
After inputting all the necessary information required by the software, the trajectories
can then be obtained and the final design is shown below:
98
Figure 7.7: Top view showing trajectories with the exploration wells
99
Figure 7.8 Side view showing the exploration wells and the producing wells
The anti-collision did detect that the GM-5 and GM-7 were close to the GM-1 and
the GM-1 ST-1 respectively, it did not generated an error report indicating that it is
possible to drill the targets although it did produce a warning which mentions that the
wells are being close. On the other hand, crossing through the GM-1 ST-1 well
would generally be considered as a hindrance as the well is an open hole well which
may have just been cement plugged but caution will still be taken to ensure that the
wells does not intersect with each other.
With the calculated trajectories, the depths of the wells can then be summarised the
table below:
Well name
Depth
Well type
1424 mTVD
Gelama Merah Producer - 1
Horizontal
2329.7 mMD
100
1417 mTVD
Gelama Merah Producer - 2
Horizontal
2280.9 mMD
1408 mTVD
Horizontal
2306.2mMD
1430 mTVD
Horizontal
2132.7 m MD
1435 mTVD
Horizontal
2858.1 mMD
1434.9 mTVD
Horizontal
2800.4 mMD
1428 mTVD
Horizontal
2595 mMD
1428.9 mTVD
Horizontal
2358.5 mMD
101
Derrick:
Drawworks:
Mud Pumps:
Top Drive:
Rotary Table: Oilwell 49.5 in. diameter Powered by one 1600kW motor
Classification:
DNV
Rig Design:
Gusto Engineering
Built By:
Russian Federation
102
The rig is readily stacked in South-East Asia and fulfils the issues raised. The West
Janus is an independent leg Cantilever having a rated water depth of 300ft and a
drilling depth of 21000 ft. Although other rigs are also available in South-East Asia,
this rig would be considered as ideal for the time being.
The type of completion to be done to the well (is sand control required?)
The type of logging to be done to the well as there might be some difficulties
when performing any logging with a highly deviated well
There is a need to know if the rig is capable to drill the proposed producer
wells
The main reason for the above consideration is that when attempting to calculate for
the casing size, kick tolerance, setting depths and given that the well configurations
are all horizontal, this is a serious decision as it will affect the entire project. Given
that the wells to be drilled are all producing well, the decision of the contingency
hole could be cancelled off as it is mostly during the exploration stages where you
would decide on extending the wells further down to obtain more data and in terms
of the logging tools to be used, it is not as extensive as the logging programs that has
been done on the exploration stages.
When it come to the completion designs, the tubing size to be selected which will be
further elaborated in the production technology side will be either a 3 tubing or a
2 tubing and with the possibility of adding sand control equipment and therefore
103
an 8 open hole would be required at the target depths for each of the wells to be
drilled.
The reason for a 8 open hole is required is due to the tubing size completion
strategy and as majority of the cosmetics or jewellery for the tubing are readily
available off the shelves for an 8 open hole and thus will lower the costs rather
than having a 6 open hole or having a 12 open hole as some modifications or
fabrications will be needed to be done to provide the target production rates specified
by the reservoir engineer for the production technologists to achieve.
As such, the decision now is to have a well configuration as follow:
The above configuration was decided based on the fact that it is one of the most
typically used configurations and thus the equipments can be readily available when
needed.
104
a bit change back to a roller cone to finish of the hole section. A summary of the bits
used is tabulated below:
Table 7.7: Summary of the drillbits used when drilling the GM-1
105
Table 7.8: Summary of the drillbits used when drilling the GM-1 ST1
Based from what could be understood from the exploration wells, the most suitable
bit to be used will be the Roller cone bit. Although a bit run cost analysis could be
considered, there are two problems in the attempting to make the study where the
first is that the cost of the bit is not entirely known and although it could be
estimated, this is where the second problem lies. The second problem is that the
analysis can only be made on roller cone bits and the manufacturer type only shown
that the bit types used were suitable in medium to soft formation and with the PDC
bit only being used once for a distance of 4 metres, it could not be used to represent
as a firm justification to take PDC out of consideration.
Therefore the type of bits that would be considered to be used in the 24, 17 and
the 12 hole section will be the roller cone bit and for the 8 hole section, the
use of a PDC bit may be considered as at the target depths for the wells, the
106
formation is mainly conformable and therefore using a PDC bit may actually
enhance the drilling rate of the wells.
As a contingency, an 8 roller cone bit will be prepared as well should the
performance of the PDC bit follows the same performance during drilling the
exploration wells.
Table 7.9: Mud types used during drilling the exploration wells
Type
KCL / PHPA
And as for the range of mudweight used was from 8.9ppg which gradually increased
to 12.5ppg. There was also no mentioned of any mud losses or any kicks encountered
although again high background gas was recorded inside the mud when drilling the
Gelama Merah-1. As for the drilling of the production wells, the design involves in
using some information from past wells as experience has shown no problems
although some improvements has been considered in terms of additives and to give
extra weight to the mudweight to counter the problems of increasing gas cuts in the
mud.
The setting considered for the wells is just like the exploration wells with the first
two phases to use seawater with high viscosity sweeps and with the 12 and the 8
sections to use KCL/PHPA but this time with increased mudweight and higher
viscosity to improve the prevention of unconsolidated formation to collapse as a
mitigation method. This also could prevent the gas to enter the borehole. The
estimations is found by adding a 100 psi overbalance at certain depths after the
107
casing shoe and this has led to the design to have mudweight ranging from 8.9ppg to
12.8ppg.
The aforementioned range above lies between the mudweight window which can be
seen in the pore pressure and fracture pressure plot. To elaborate further in the
mudweight window, it can be considered as the upper and lower bounds in the
drilling fluid density before any losses or formation fluid invasion occurs. As a safety
factor, a 0.5ppg window was added between the upper and lower gradient to act as a
safety buffer. The main risk of decreasing the size of the window could lead to
chances of instability of the wellbore to be higher but this is to ensure there is a
safety net in the design as having a high overbalance of mud can lead to mud losses
or differential sticking or with low weight could lead to wellbore collapse. This will
be further discussed in later sections in the safety and hazards with mitigation.
Therefore the mud design during drilling the wells will have the following settings:
Table 7.10: Mud design to be used during drilling the Gelama Merah Producer wells
Type
24"
8.9 - 9.2
17 1/2"
8.9 - 9.2
12 1/4"
9.4 - 11.9
KCL / PHPA
8 1/2"
12.0 - 12.8
KCL / PHPA
Taking the unconsolidated formation into the picture, the mud design should also
include a low shear rate design with a minimal flow rate to prevent the erosion of the
filter cake while drilling which is the rationale behind getting three mud pumps. This
is to ensure constant mud being pumped at low pressures per mud pump yet at the
same time allows large volumes to flow at low rates.
The mudweight used may actually be lower than the range being used as increasing
the mudweight is not usually the answer to any hole instability problems and
increasing the weight may actually amplify the problems.
108
7.9.1
GMP-1
GMP-2
GMP-3
GMP-4
GMP-5
GMP-6
GMP-7
GMP-8
20" Conductor
125.12
130
130.14
130
130
130
125
130.15
13 " Intermediate
573.81
566.71
770.71
768.59
1270.22
568
1293.99
766.13
9 " Production
1967.14
2079.83
2150.45
1757.68
2595.59
2508.38
2345.83
2094.31
Target Depth
2399.84
2351.49
2376.32
2202.82
2928.24
2870.49
2665.13
2428.59
109
During the design phase of the casing seat, the final casing (9 ) was placed with a
setting depth just before the targets to allow the final section (8 ) to be an open
hole covering the target zones provided. The kick tolerance used for each section is
as follow:
Table 7.12: Kick tolerance used in designing the casing shoes
10
13
25
50
All of the design factors for the safety including the pipe body and the connection
have been considered and the values used have been tabulated below:
Table 7.13: Design factors used in the casing designs
Pipe body
Burst
Connection
1.100
Burst/Leak
Axial
Tension
1.100
Axial
1.300
Tesion
Compression 1.300
Collapse
1.000
Triaxial
1.250
1.300
Compression 1.300
Input required when making the stress checks to be included in the burst and collapse
design is the production data which is the packer depth, brine weight and the specific
gravity gas gradient. The packer depth is assumed to be just at the 9 casing shoe
and for the brine selected for the packer fluid depended on the equivalent mudweight
of the water from the MDT information obtained from the GM-1 well. The water
gradient was 0.4295 psi/ft in which at the average target depths will give a rough
pressure of 2100 psi and adding for the 150 psi overbalance for brine will give an
EMW of 8.6ppg which will be used for the packer fluid. The specific gravity of gas
was obtained from the production technology data and was found to be 0.65.
110
Other factors were taken into consideration when making the burst or collapse study
for the casing design obtained from the design. Listed below are the considerations
that were taken into account when making the Burst loads for a well:
Displacement to gas
Pressure testing
Drilling ahead
For the study for the burst loads in the production casings, the list below shows what
was taken into account:
Pressure test
Tubing leaks
As for the Collapse load calculation, to further make the design much more
justifiable, the following factors were taken into consideration:
Cementing loads
Gas migration
A final description of the study will then be automatically generated and to further
improve on the design, the casing material and be selected but at the same time the
collapse or burst rating of the pipe must not exceed the pressure exerted by the
formation in the casing. A sample of how the results appear for the Gelama Merah
111
Producer-8 is placed in Appendix Figure D.2-1, D.2-2 and D.2-3. All other wells
have shown the same trend by using the selected casing material.
For the casing design selection, there is a need to know the conditions of the
reservoir and the conditions at the surface as well. The reservoir has traces of carbon
dioxide with temperatures reaching 155 degrees Fahrenheit. No traces of Hydrogen
sulphate were mentioned and by accordance of the casing steel grade standard and
code, the following casings were considered:
Casing type
Material Selection
Connection
20 Conductor
J-55
BTC
13 3/8 intermediate
L-80
BTC
9 5/8 production
L-80
BTC
The reason for using the J-55 steel for the 20 is because the steel grade is one of the
most common casing available in the market and although the K-55 have the same
minimum yield strength, the deciding factor is the ultimate tensile strength as the K55 has a higher UTS than the J-55 and having a thicker wall making it as a better
option to be used as it can for higher temperature wells but with the J-55, it can have
better mechanical and thermal fatigue resistance and crack resistance than the K-55
so as to endure the monsoon seasons. There may be need to add further materials to
coat the casings to prevent corrosion by seawater.
As for the selection of L-80, the deciding factor on why it is to be used is to protect
against corrosion in the reservoir. Even though there are just small traces of carbon
dioxide in the well, it should not be taken lightly as there could be a possibility that
the concentration may increase throughout the development phase.
The type of connection structure selected will be the buttress thread connection on
the basis that it is one of the most typical casing connection types to be used.
112
113
The casing seats for each of the wells have been mentioned in the previous section
and therefore the calculations are done manually based on each casing section for
each well. Below is the summary for the cementing calculations:
114
Summing up the total amount of cement (791.53 tonnes) to be used and by using the
estimate for the yield of the class G cement, the total number of sacks of Class G
cement is estimated to be at 27,971 sacks of cement. Note that this estimate includes
a 10% excess used while calculating the volume of cement.
Gelama Merah
Producer #
1
2
Logging job
Full Logging programme
implemented
Partial Logging
programme implemented
115
Coring job
Coring to be done
Coring not to be done
3
4
5
6
7
8
Partial Logging
programme implemented
Partial Logging
programme implemented
Full Logging programme
implemented
Full Logging programme
implemented
Full Logging programme
implemented
Full Logging programme
implemented
The wells were selected for the coring due to coverage of the reservoir. The Gelama
Merah Producer wells number 2, 3 and 4 were not selected for the Side Wall core
logging because the wells were close together hence the coverage has been
considered as adequate for any correlation to be done.
to be
encountered when drilling any new wells in this field. This poses as a drilling hazard
as this is a potential cause for the increased likelihood of a gas kick to occur if this
field was found out to be a gas field but to date, the only mitigation would to either
drill any pilot hole prior to opening up and continue with drilling operations which is
not highly recommended as previous wells drilled showed no signs of shallow gas or
to drill with slightly heavier mud that previously used or to drill with caution while
monitoring for any abnormal drilling parameters recorded.
116
117
The mitigation for such problems is in the preparation of Loss circulation material
on-site. A small mud tank should be prepared at times when drilling the 12 and
the 8 sections.
118
taken using the H2S indicators/alarms. Gas readings will be constantly monitored
during any drilling phases.
119
escape into the environment due to the negligence of surveying the possibility of any
gas lines in the vicinity.
Section
BOP Type
Upper
Annular
3500
Middle
Pipe
5000
Lower
Pipe
5000
The fracture pressure estimates have shown that the highest pressure at the target
depth to be at an average of 4264 psi and taking this as a basis on selecting the BOP
design, the setting for drilling the producer wells will be similar to what was used
before which will be a BOP with a handle rating of 5000 psi for the middle and
lower sections using pipe rams and an annular preventer for the upper BOP would be
sufficient.
120
121
The drilling estimates can then be done for each of the producing well and is
tabulated below:
Table 7.20: Showing the duration of drilling for each of the producer well
Duration (days)
24.21
22.48
22.77
21.43
28.77
28.06
26.93
24.72
122
As it can be seen above, the longest time to drill the well is the Gelama Merah-5 with
28.77 days and the shortest time to drill the well is about 21.43 days which is the
Gelama Merah Producer-4. Take note that the drilling duration estimation tabulated
above includes both the drilling and completion time and does not consider the rig
move and abandonment yet. Further breakdown on the drilling duration can be seen
in the Appendix Section D.3 Drilling Days Estimation.
For the drilling of the Gelama Merah Producer wells, the aim is to spud in the year
2015 and with the know drilling time estimates and the tentative spud date. The
drilling dates can then be estimated for the entire life of the drilling operations.
Taking the rig move and mobilisation, the duration is estimated to take 21 days with
a week as a contingency window. Tentatively now the aim is to get the first oil by
June 2015 which result in the expected drilling time to be in May and the rig move
to begin in April 2015. Summarised below is the estimated drilling time for the
whole drilling operations and the plot of the drilling estimations can be seen in the
Appendix D.3.
Table 7.21: Summarised table for the combined drilling operation estimate
And as it can be seen the duration for the overall drilling operations including the
demobilisation will take about 256 days or roughly about 8 months in total. The
aim is to also produce immediately after drilling one well. To summarize, the
tentative drilling time is tabulated below:
123
Activity
Tentative date
Spud GM-1
Drilling
Costs (US$)
Equipment
$8,699,000
Materials
$15,378,000
Installation
$33,646,000
$2,369,000
Contingency
$6,159,000
Total
$67,665,000
124
The overall cost from Que$tor only generates the costs for the overall drilling
operations and as a quality control; each well was calculated separately by using the
relevant information previously mentioned and has been calculated by using the
template provided by Mr. Ramlan Latif. The summary for each of the well cost is
tabulated below:
Table 7.24: Estimated cost for each well
Price in 000's
Well
Estimated cost
GMP-1
$8,105
GMP-2
$8,003
GMP-3
$8,296
GMP-4
$7,217
GMP-5
$9,459
GMP-6
$9,311
GMP-7
$8,530
GMP-8
$8,113
Total
$67,034
From what can be concluded, the costs for the wells in total can be estimated
reaching up to US$67 million and this can be further seen that the cheapest well is
the GMP-4 at US$7.2 million as it has a short drilling depth and logging was not
considered. The highest costing well is the GMP-6 as the well has one of the longest
distance to be drilled and logging was taken into consideration.
The
breakdown
7.18 References
Renpu, W. (2011). In Advanced Well Completion Engineering. Elsevier.
Mouchet, J. P., & Mitchell, A. (1989). In Abnormal Pressures While Drilling.
Editions Technip.
Devereux, S. (1998). In Practical Well Planning and Drilling Manual. Pennwell
Publisher.
126
127
8 Production Technology
8.1 Introduction
Detailed reservoir simulations were carried out to assess the potential of Gelama
Merah field and come up with an optimum option for the field development plan.
Resulting from the simulations, the best option to develop Gelama Merah field is by
drilling and producing from 8 horizontal production wells. The target plateau
production rate to be achieved is 9000 bbl/d.
The main topics focussed in this Production technology phase is; the consideration
for artificial lift, the requirement for sand control, and well completion design, which
will be elaborated in Sections 8.3, 8.4, 8.5 and 8.6 respectively.
8.1.1
Objectives
128
The required input data for the base case is the reservoir fluid properties, the well test
data and pressure transient analysis data which is presented in Table E.1-1 (in
Appendix E.1), Table C.4-1 and Table C.4-2 (see Appendix C.4).
A production test (DST#1) has been carried out in Gelama Merah-1 well using 3 1/2
OD production tubing. The tested reservoir is Unit-8 sand, perforated from 1521 m
to 1530 m-MDRKB.
8.2.2
The PVT data is matched by using a suitable black oil correlation. Closest match was
given by the following correlations:
Table 8.1: The black oil correlation used to match the PVT data (Velarde, 1996)
Fluid Parameters
Correlation
Beggs
Gas Viscosity, g
Carr
Table E.1-4 shows the ranges of data used to develop the Vasquez-Beggs correlation
can be found in Appendix E.1.
129
The best flow correlation model for Gelama Merah-1 is Hagedorn and Brown (mod)
because this is the empirical correlation generally used for two phase flow in a
vertical well. It also gives the closest match to the well test results for flowing
bottomhole pressure and oil rate (Economides et al., 1994; Production Technology
notes, 2010). Gelama Merah reservoir is saturated meaning two phase inflow is
taking place therefore the applicable Inflow Performance Relationship (IPR) model
used is Vogel (Production Technology notes, 2010). The results for the simulations
are presented in Figure E.1-1 and Figure E.1-2 (see Appendix E.1). Figure E.1-1
shows IPR of Gelama Merah-1 with initial pressure 2116 psia and an AOF 4492
stb/d. The calculated productivity index (J) is 3.8478 stb/d/psi.
Figure E.1-2 shows an intersection point between Inflow Performance Relationship
(IPR) and Tubing Performance Relationship (TPR). The point represents the
operating point pressure which is 1726 psia with the corresponding oil rate of 1376.5
stb/d at 0% water cut and GOR of 310.7 scf/stb.
Base case done! The base case is then modified to fit the purpose for the Gelama
Merah Producers i.e. GMP-1 to GMP-8. The best flow correlation model for these
horizontal completions is Beggs and Brill. This correlation is applicable to any pipe
inclination and flow direction (Economides et al., 1994; Production Technology
notes, 2010).
8.2.3
In the Production Technology notes (2010), it is stated that the correct way to design
a well is to obtain an estimate of the expected production rates at various times in the
field's life (Obtained from the Reservoir engineer). The required size of the
production tubing is estimated to allow these volumes of fluid to be produced.
Production profile is analyzed and the wells are grouped together according to their
plateau production rate. Table 8.2: Grouping of the wells according to their plateau
production rate and identifying the target oil rate for simulation purposes.
130
Table 8.2: Grouping of the wells according to their plateau production rate and identifying the
target oil rate for simulation purposes
Group
1
Well
Name
Rate, stb/d
Rate, stb/d
GMP-1
2491
3300
GMP-2
1435
1700
GMP-3
1305
1700
GMP-7
1143
1700
GMP-5
821
1000
GMP-6
794
1000
GMP-4
584
700
GMP-8
387
700
Note: The average oil production rate is obtained from the plateau production rate
for 2 years and the average target oil rate include 30% extra volume for future
preparation just in case for any enhancement activities.
The only parameter that is under operational control of the Production engineer is the
wellhead pressure or the system backpressure. The remainder of the completion can
only be influenced by the engineer at the design stage. Hence, it is a must to carry
out sensitivity analysis on selecting the optimum tubing size to ensure that the
selected option is robust and fit-for-purpose during its lifetime (Production
Technology notes, 2010). Sensitivity analysis on wellhead pressure and tubing size
was carried out to find the optimum tubing size. Table 8.3 shows the optimum tubing
size for the Gelama Merah Producers. For GMP-1, GMP-2, GMP-3 and GMP-7, the
optimum tubing size is 3 . The rest of the producers i.e. GMP-5, GMP-6, GMP-4a
and GMP-8 require an optimum tubing size of 2 3/8.
Table 8.3: The optimum tubing size for Gelama Merah Producers
Group
Well
Name
Average
Tubing size
Wellhead
Target Oil
OD
ID
Pressure,
Rate, stb/d
(inch)
(inch)
psia
131
GMP - 1
3300
3 1/2"
2.992
330
GMP - 2
1700
3 1/2"
2.992
360
GMP - 3
1700
3 1/2"
2.992
360
GMP - 7
1700
3 1/2"
2.992
360
GMP - 5
1000
2 3/8"
1.995
360
GMP - 6
1000
2 3/8"
1.995
360
GMP - 4
700
2 3/8"
1.995
360
GMP - 8
700
2 3/8"
1.995
360
These are the chosen tubing size for the Gelama Merah Producers. For GMP-1,
GMP-2, GMP-3 and GMP-7, the optimum tubing size is 3 . The rest of the
producers i.e. GMP-5, GMP-6, GMP-4 and GMP-8 require an optimum tubing size
of 2 3/8 which is sufficient to allow the required volume of fluid to be produced.
Figure E.1-3 and Figure E.1-4 (see Appendix E.1), shows the sensitivity analysis to
tubing size (ID) and wellhead pressure for GMP-1 and GMP-2 respectively. From
the figure, the 2 3/8 OD tubing has the lowest operating rate. This tubing diameter
is too small for the required volume of oil. If tubing size is too small this may cause
excessive pressure drop which can restrict production. While, the 4 OD tubing
can achieve production rate much higher than necessary. Large tubing cost extra and
may cause inadequate reservoir inflow. The 2 7/8 and 3 tubing is able to achieve
the required production rate. However, 3 tubing is chosen to be the best option
over 2 7/8 because a relatively larger tubing diameter would be ideal for future
preparation for any enhancement activities (Production Tecnhology notes, 2010).
Figure E.1-5 and Figure E.1-6 (see Appendix E.1) shows the sensitivity to tubing
size (ID) and wellhead pressure for GMP-5 and GMP-5 respectively. From the
figures, the operating point rate for the 3 and 4 tubing can achieve production
rate much higher than necessary. The 2 7/8 and 2 3/8 tubing size is able to achieve
the target production rate. But, the 2 3/8 tubing is chosen over 2 7/8 because larger
tubing cost more than smaller tubing (Production Tecnhology notes, 2010).
132
8.2.4
In nodal analysis, the whole production system behaves as a single unit, finding a
common value of the production rate for inflow and tubing performance
relationships (IPR and TPR) at the same flowing bottomhole pressure. This allows us
to estimate the well productivity under todays actual or future expected producing
conditions. The sensitivity of the well design to the many factors which effect well
production as the well ages can be examined. So as to minimize the total well capital
and operating costs over its complete lifetime (Production Technology notes, 2010).
Some of the more frequently encountered sensitivity analyses are described below.
Effect of Water Cut and Depletion
Figure E.1-7, Figure E.1-8, Figure E.1-9 and Figure E.1-10 shows the operating rate
against water cut at different layer pressure for GMP-1, GMP-2, GMP-5 and GMP-4
respectively (see Appendix E.1.2).
Table 8.4: The result after running sensitivity analysis on water cut and layer pressure
GMP-1
GMP-2
GMP-5
GMP-4
2116
3293
2087
60
374
2058
70
2116
1708
2058
50
322.4
2029
60
2116
1012
2087
50
196
2058
60
2116
684
2029
30
228
2000
40
133
Production causes the decrease in reservoir pressure, for GMP 1, as the reservoir
pressure depletes, water cut increases and oil rate decreases. Further reduction in
reservoir pressure with an increase in water cut causes the well to stop flowing.
Running sensitivity analysis on water cut gives a good indication on when to start
using artificial lift. The requirement for artificial lift will be discussed in detail in the
following Section 8.3.
The common major artificial lift methods are: Rod pumps, Electrical Submersible
Pump, Venturi Hydraulic pump, Gas lift and Progressive Cavity Pump (see Figure
E.2-1 in Appendix E.2) (Production Technology notes, 2010; Lea and Nickens,
1999). Table E.2-1 and Table E.2-2 in the Appendix E.2 list out the relative
advantages and disadvantages of major artificial lift methods respectively.
8.3.2
A paper by Clegg et al., (1993) and Lea and Nickens (1999) extensively reviewed
the methods of artificial lift and comparing their advantages and disadvantages under
a broad range of categories ranging from the capital and operating cost, to gas and
solid handling ability, flexibility and offshore applications. This approach is very
efficient in selecting an artificial lift for a given field. The same method is utilized in
the pursuit of finding the optimum artificial lift for Gelama Merah field.
134
Elimination and selection process of artificial lift for Gelama Merah field is done by
first identifying the factors that influence the selection of artificial lift (Production
Technology notes, 2010):
o Well and Reservoir characteristics of Gelama Merah field
High GOR reservoir. This is an advantage for Gas lift, it improves lift
performance rather than presenting problems as with other artificial lift
methods.
o Field location
Abundant supply of gas is available produced from the reservoir itself. This
is an advantage for gas lift.
o Operational problems
In the end, gas lift is an optimum option for Gelama Merah field because:
135
For GMP-1
Table 8.5 shows the result of production rate for GMP-1 without GLI and with GLI
at 50% watercut.
Table 8.5: The production rate without GLI and with GLI at 50% water cut for GMP-1
Injection Gas Rate Oil Rate Injection Gas Rate Oil Rate
(MMSCF/d)
(STB/d)
(MMSCF/d)
(STB/d)
3292.83
3292.83
0.1
2770.58
2770.58
0.2
2241.95
2241.95
0.3
1690.38
1690.38
0.4
1198.67
1198.67
0.5
807.79
0.8
1422.63
0.6
488.96
0.8
1059.79
0.7
N.O.P
0.8
734.78
0.8
N.O.P
0.8
450.42
0.9
N.O.P
0.8
206.67
The selected gas lift injection rate for GMP-1 is 0.8 MMSCF/d at 50% water cut
before the well is dead. This can be seen in Table 8.5.
Table 8.6: Summary of the optimum gas injection rate and the water cut when gas lift injection
is introduced
Well
Name
GMP - 1
GMP - 2
136
Water cut, %
50
40
GMP - 5
GMP - 4
0.2
0.2
40
30
Note: The water cut indicates when the gas lift injection is introduced.
The comparison for other Gelama Merah producers without GLI and with GLI can
be seen in Table E.3-1, Table E.3-2 and Table E.3-3 in Appendix E.3.
137
8.4.2
From the Formation Evaluation Appendix, Figure B.1-5 and Figure B.1-11 show the
compressional sonic transit time (tc) taken from Gelama Merah-1 well and Gelama
Merah-1 ST1 well respectively. The tc is plotted against true vertical depth (TVD).
The reservoir is found between the depth of 1467.0 m-TVDSS and 1509.3 m-TVDSS
(from petrophysical log). The plot shows the sonic transit time from the reservoir to
be greater than 100 sec/ft. This can be observed in Table E.4-2 (see Appendix E.4)
which shows the onsite rock strength estimation. Approximate sonic travel time
between 105 sec/ft and 130 sec/ft, the rock is classified to be friable.
8.4.3
From the Final Well Report, cutting samples were collected starting at 553 m for
below the 13 3/8 casing shoe while drilling the 12 hole. Observation from the
wells; Gelama Merah -1 and Gelama Merah-1 ST-1 indicates lack of cementation
properties in the formations. Table E.4-1 in the Appendix E.4 summarizes the
geological description of both wells.
8.4.4
Malaysia offshore fields such as Kikeh and Dulang are facing sand production
problem. An Offshore Conference Technology (OCT) paper on Kikeh, the paper
documents the selection of sand control for Kikeh, the selected sand control is
Expandable Sand Screen. Another OCT paper on Dulang oilfield, the selected sand
control for the case study is Gravel-Pack completions.
All of the analysis above (Petrophysical, geological and risk regional) proves that
there is a potential for sand production in Gelama Merah.
8.4.5
The sand exclusion techniques applied as part of the well completion include stand
alone screen, open hole gravel pack, cased hole gravel pack, cased hole Frac and
Pack, selective oriented perforation, expandable sand screen and wire wrapped
screen. The main objective of installing sand control system is to provide a barrier to
138
keep sand from entering the well along with the hydrocarbons (Production
Technology notes, 2010; Morgan, 2006). Table E.4-3 shows the relative advantages
and disadvantages of sand contol options (King, 2009).
8.4.6
The open hole sand control techniques considered for Gelama Merah is,
From an SPE paper by Farrow et al.,(2004), one of the key parameter required to
select sand control is the Particle Size Distribution (PSD). However, no PSD data on
Gelama Merah was provided. From an SPE paper by Tiffin et al., (1998), the
commonly used criteria are,
Mentioned also in Farrow et al., (2004), open hole and highly deviated wellbore
excludes internal gravel pack, frac and pack, chemical consolidation treatment and
High Rate Water Pack (HRWP).
Since limited information were given, the chosen sand control for Gelama Merah
Producers is Expandable Sand Screen (ESS) because;
Ease of operation, resulting in reduced rig time and cost (Kabir et al., 1994),
139
140
141
Below gives a brief description on the completion component string used for the
Gelama Merah Producers (Production Technology notes, 2010):
o All wells are completed with a single production string; 4 wells having 3
OD tubing and the remainder 2 3/8 OD tubing.
o Production casing for all the wells is 9 5/8 casing which is set within the
reservoir.
o A 3 OD Tubing Retrieval Flapper Surface Control Subsurface Safety
Valve (TR- SCSSSV) will be installed. This valve is required when the
Christmas tree valves are not operational.
o Thick-walled flow coupling will be installed above and below the TRSCSSSV to prevent turbulent flow and erosion.
o Landing nipple with OD of 3 will be installed to provide access for
wireline tool and equipment to perform well servicing or pressure testing.
o Side Pocket Mandrel (SPM) and Sliding side door (SSD) allows
communication between the tubing and annulus for gas lift injection and
future displacement of workover fluid and also for unloading purposes to kick
off the well.
o A hydraulic retrievable packer for annular isolation:
o The sand control adopted for all the producers is a 7 Expandable Sand Screen
(ESS). The horizontal section is open hole with ESS.
8.5.1
The wellhead is located just below the Rotary Kelly Bushing (RKB). The primary
functions are:
o To suspend the weight of all the casing strings i.e. 20 conductor, 13 3/8
casing, 9 5/8 casing.
o To seal off the annulus between casing strings at the surface.
142
Material Selection
No presence of H2S is found in both Reservoir Fluid Study report and Well Test
report. For CO2, the content calculated in the wellstream composition based on GOR
126 scf/stb is 0.69 mole % (Reservoir fluid study report). From a book by Bellarby
(2009) on Well Completion Design: for low to moderate temperature
environments (less than 300 deg F) containing CO2, little or no H2S and low
chlorides, 13 Cr has become standard tubing metallurgy and L80 13 Cr is included as
an API specification. Therefore the tubing material used for all the Gelama Merah
producers is L80 13 Cr.
Table 8.7: Summary of the well completion design for the Gelama Merah Producers
GMP - 1
Horizontal
GMP - 2
Horizontal
143
Horizontal
GMP - 7
Horizontal
GMP - 5
Horizontal
GMP - 6
Horizontal
GMP - 4
Horizontal
GMP - 8
Horizontal
144
8.6.1
Wax Deposition
Wax is formed when the temperature in pipe goes below the cloud point. Wax can
become an obstacle and may restrict the flow of fluid. To maintain constant flow rate
the pressure drop across the pipe needs to be increased. The problem of wax deposit
can be solved by keeping the temperature of the pipe above the cloud point
(Production Technology notes, 2010). Since there is no trace of wax present from the
well test result of Gelama Merah field therefore no control measure for wax is
needed.
8.6.2
Corrosion
No presence of H2S is found in both Reservoir Fluid Study report and Well Test
report. For CO2, the content calculated in the wellstream composition based on GOR
126 scf/stb is 0.69 mole % (Reservoir fluid study report). CO2 corrosion can cause a
major problem especially after water breakthrough. The solution to prevent corrosion
of the completion string materials is by using the 13-Chrome which will offer
sufficient corrosive resistance for all downhole equipment.
8.6.3
Scale Formation
Scale is an organic or inorganic material in the surface facilities, the well itself or the
near wellbore formation. It is form due to chemical instability caused by conditions
changing in the production process. This scale may cause obstruction to the pores of
the formation or even the perforations (reducing well inflow) or block the tubing
(reducing well outflow) or impede the operation of well accessories e.g. prevent the
operation of the Surface Controlled Sub Surface Safety Valve (SCSSSV) (Production
Technology notes, 2010). Scale deposition occurs in the presence of water. Therefore
the preventive measures taken to avoid scale problem is by collecting water samples
and investigate if there is scale present.
8.6.4
Emulsion formation
There is no evidence that the crude oil from Gelama Merah field contains emulsion,
installation of emulsifier injection points at production string should be taken into
consideration to cater for this uncertainty.
145
reservoir pressure. In this condition, there may exist countercurrent two phase flow
(rising gas and falling liquid) in the second phase process. As more gas is being
injected into the tubing the bottomhole pressure is reduced and is less than the
reservoir pressure. The formation starts producing liquid and flows into the wellbore.
Eventually the well stabilizes and unloading terminates (Tang, 1998; Production
Technology notes, 2010; Takcs, 2005).
After reviewing different type of well unloading techniques, the unloading process of
fluid in the wells of Gelama Merah field shall be done by using continuous gas lift
since gas lift is installed for all the producers.
Dynamic reservoir data such as reservoir pressure, well productivity index and well
skin should be monitored regularly throughout the life of the field. This would help
reservoir engineers to come up with an optimum reservoir management plan.
Dynamic data are usually obtained from static gradient survey and flowing gradient
survey through wireline. However wireline is a problem with horizontal wells. An
alternative is a Permanent Downhole Gauge System (PDGS), the system measures
bottomhole pressure and temperature versus time. A serial system from acquisition
panel onsite or in a remote reservoir engineer office (Bezerra et al., 1992).
8.8.2
Horizontal wells have few benefits over vertical wells in terms of well productivity,
drainage area sweep efficiency and delay water and gas breakthrough. However
increase in the length of wellbore has led to some problem. Increase in frictional
pressure losses with an increase in wellbore length. The inflow profile becomes
distorted so that the heel part of the wells produces more fluid than the toe (heel-toe
effect) when these losses become comparable to drawdown. This imbalance of flow
in turn causes premature water or gas breakthrough. Inflow Control Device (ICD)
provides a solution to this problem. ICD is a well completion device that represents a
147
flow restriction in the fluids path from the annulus to the base pipe. It equalizes the
inflow along the wellbore length (Birchenko et al., 2009; Fernandes et al., 2009).
8.9 References
Chen, C. J., Azrul, N. M., Farris, B. M., NurHazrina, K. Z., Aminuddin, M. M.,
Saiful Anuar, M. Y., et al. (2011). Implementation of Next Generation Intelligent
Downhole Production Control in Multiple-dipping Sandstone Reservoirs, Offshore
East Malaysia. 2.
Clegg, J. D., Bucaram, S. M., & Hein, J. N. (1993). Recommendations and
Comparisons for Selecting Artificial-Lift Methods. SPE, JPT.
Crossland, R. (1984). Simple Subsea Completions. 10-11.
Economides, M. J., Hill, A. D., & Ehlig-Economides, C. (1994). In Petroleum
Production Systems (pp. 31-161). Prentice Hall Petroleum Engineering Series.
Heriot-Watt University. (2005). In Drilling Engineering.
Heriot-Watt University. (2010). Production Technology.
Webb, T., Omar, J., Desormeaux, R., Moran, P., Selamat, K., Beare S., et al. (2003).
Kikeh Development: Sand Control Selection, Design and Implementation of ESS.
Weatherford International.
Md Noor, M. Z., Selamat, K., Kasim, A., & Salahudin, S. (n.d.). Revitalizing a
Mature Sand-Prone Field by Installing Enhanced Gravel-Pack Completions - A Case
Study. SPE 82243.
Zhou, Y., Smalley, E., SPE, & Opel, S. (2011). Determination of Optimum N2 rate
for Unloading Gas Wells with Coiled Tubing. 1.
Takacas, G. (2005). The Unloading Process. In Gas Lift Manual (p. 316). PennWell
Corporation.
Tang, Y. (1998). In Transient Dynamic Characteristics of Gas Lift Unloading (p. 3).
University of Tulsa.
148
Distinguished
Lecturer
Program,
Schlumberger .
149
Society
of
Petroleum
Engineers,
9 Facilities Engineering
9.1 Introduction
The main objective of the Facilities Engineer is to provide information on the surface
facilities based on the subsurface production in order to develop the Gelama Merah
field. This Facilities engineering section will include the following:
Abandonment/ Decommissioning
The Gelama Merah field is located 130km from Kota Kinabalu and 43km from the
Labuan Crude Oil Terminal (LCOT), which is the nearest onshore crude oil terminal.
The closest existing facilities is the Samarang field facilities, which is about 12km
west of the Gelama field. The average water depth is 42.8m and it will be used in
selecting the preferred platform for the Gelama Merah field.
The option to use the Samarang existing facilities will be evaluated in this section
which will include improvement of its facilities capacity to handle production from
the Gelama Merah field.
The development of surface facilities of the Gelama Merah field and direct pipeline
connections to LCOT will also be considered as an option.
Design Basis
The following design considerations should be looked into when designing surface
facilities for our field to ensure safety, reliability and economically viable platform
150
and related facilities which will be used to maximize production operations. The
design considerations include:
Environment - Structures will be located in exposed, hostile locations. Information
on local wind, wave and current strengths and stability criteria for offshore structures
are essential.
Sea Floor Site - Sructures may be founded on the sea floor. Sea floor topography
and soil profile will influence design and may infact constraint the choice of the
structures to be built.
Production - Petroleum is produced from wells which are normally drilled from the
platform The oil, gas and water production rates need to be carefully determined.
Pressure maintenance may also be required and provision for the future installation
of facilities must be provided Accommodation must be provided for drilling and well
maintenance rigs, marine risers and well control facilities.
Processes - Produced fluids must undergo primary separation and treatment before
transmission to shore. All injected fluid must be treated to reduce formation damage.
Design specifications for separator, vessels, pump and filters must match fluid
properties and reservoir requirements.
Flexibility - Additional slots must be allocated for upside potential and reserve
growth. Provisions for gas export, should the gas market exists must be allowed to be
taken into consideration.
The above considerations are based on the SPE 29307 paper by Chen Kah Seong and
Teh Yat Hong on the review of offshore oil fields development in Malaysia.
9.2.2
Tabulated below are the reservoir fluid physical properties, reserves and
development data (Table 9.1 and Table 9.2). The production and pressure forecasts
can be found in Table F.1-1 and Table F.1-2 in the Appendix, respectively.
151
Average GOR
310.7scf/stb
API
23.7
Viscosity of oil
1.1752cp at 2014psia
Density of oil
49lb/ft3
0.6588
H2S content
none
CO2 content
0.69%
Wax content
none
STOIIP
87.67 MMbbl
Recovery factor
17.07%
Recoverable reserves
14.964 MMstb
Field life
15 years
Gas cap drive and Fluid
Driving Mechanism
expansion
Reservoir Pressure
2116 psia
Reservoir Temperature
155 F
Pressure gradient
0.3357 psi/ft
Temperature gradient
2.5 C/100m
Well spacing
700 m
Water depth
42.8 m
43 km from LCOT
12.76 km to Samarang
structure
Field
Gas Lift
152
9.2.3
Design Philosophy
The design philosophy of the Gelama Merah field is based on the design guidelines
compiled by PETRONAS and international standard codes and requirements
recognized by the Malaysian Government. This is to ensure a safe, reliable and
economically feasible design is achieved for the Gelama Merah field.
Listed below is the proposed design philosophy for the Gelama Merah field:
Unmanned facilities
Minimum maintenance
B1) Subsea wellhead platform with full well stream pipeline to Samarang Complex.
B2) Connecting the Subsea wellhead platform to a Floating Production and Storage
unit.
B3) Connecting the Subsea wellhead platform to a Mobile offshore Production unit
with storage facility
Option C Central Processing Platform: Two sub-options are taken into
consideration
C1) Central processing platform and tie-in with Samarang, which export oil pipeline
to LCOT.
C2) Central processing platform and pipeline to LCOT.
Options A1, A2, B1, B2, C1 and C2 have been selected for economical analysis
using the Que$tor. The options A3 and B3 are not considered in this economic
analysis because the Mobile Offshore Production Unit is not available as an option in
the software. The OPEX, CAPEX, abandonment costs and total costs of each option
are shown in the Table 9.3 below:
Table 9.3: CAPEX, OPEX and Abandonment Costs for facilities options
Development
Estimated
Capex
Opex
Abandonment
(US$ million)
(US$ million)
(US$ million)
Option A1
126
215
43.0
384
Option A2
263
416
57.0
736
Option B1
224
233
0.00
457
Option B2
283
511
16.0
810
Option C1
234
309
58.0
601
Option C2
267
305
67.0
639
Concept
Options
Total cost
(US$ million)
See Table F.1-3 in the Appendix for the valuation of the developments concepts in
terms of advantages and disadvantages. The costs breakdown for each option is in
the Appendix F.2 (Table F.2-1 to F.2-4).
154
Based on the economic analysis, advantages and disadvantages the best development
concept for the Gelama Merah field is the Satellite Wellhead Platform and FWS to
Samarang (Option A1) because it gives the lowest total cost of USD 384 million
compared to the other options.
According to the screening process done in the previous section the selected
development concept is a fixed structure, 4-legged satellite wellhead and a full
stream pipe to Samarang complex. The Platform will be unmanned and comprised of
9 conductor slots (8 wells + 1 contingency).The schematic diagram of the Gelama
Merah development concept is shown in Figure 9.1 below.
155
9.4.2
A full well stream production will flow from Gelama Merah Well head platform
through a major flow line, production header multi-phase meter and enter into the
multi-phase pump which will discharge the full well stream production at a pressure
of 480psia. The production will reach the Samarang processing platform at a
pressure of 260psia.the production from the Gelama Merah field will be combined
with the Samarang field production, undergo processing and then evacuated through
pipeline to LCOT for exporting. The schematic for the process flow description is
shown in Figure 9.2 below.
9.4.3
The substructure will consist of a 4-legged steel jacket pile steel insert structure with
9 conductor slots. It will be designed to withstand the loads from the superstructure.
Risers, caisson and landing will be present on the jacket.
156
The topside will consist of compressors, production, drilling, water injection, power
generation and utility modules. It will also provide access for servicing equipment
which includes wire line and coiled tubing with sand clean out capability and
hydraulic work-over units. Launchers, receivers, and wellhead facilities will be
accommodated on the 9 conductor production deck. A mezzanine deck will also be
provided on the top of the superstructure.
9.4.4
157
158
159
Pipelines
This section will discuss on the Installation and pipeline diameter selection from the
Gelama Merah field to Samarang processing SMP-A platform. The pump power and
the efficiency will be considered in selecting the pipe diameter. The pipeline system
will be designed for 100 years return period for storm conditions and 30 years of
design life according to Petronas Carigali design philosophy guidelines.
To determine the best pipeline diameter to evacuate the fluid from Gelama Merah
wellhead to the Samarang processing facilities the PIPESIM software is used. The
design will be based on the maximum liquid rate of 15000 stb/day and a minimum
inlet pressure of 260 psia into Samarang facilities and a discharge pressure of 480
psia from Gelama Merah field. The sensitivity analysis for the pipeline diameter is
shown below.
160
withstand the inner flow pressure .The sensitivity for the pump power and the
efficiency is shown in the Figure 9.4 below.
Construction method
Operational methods
161
9.5.2
Hoist Tie-ins
The scope of work required for the tie-in to Samarang processing platform includes
the following
The estimated total cost of the Gelama Merah surface facilities is approximately
USD 126 million. See Table F.2-1 in the Appendix for the estimate breakdown of
Option A (Satellite Wellhead FWS to Samarang).
9.6.2
Project Schedule
The project schedule for the Gelama Merah field is in Figure 9.5, and the first oil
production will be accomplished in May 2015.
162
Operation Philosophy
The operation of the Gelama Merah field will be based on the PETRONAS
guidelines, the Malaysian Production operation philosophy and the safety and health
department. The operating philosophy for the Gelama Merah field will include the
following:
Health Safety and Environment Management System
The HSE-MS will be responsible for protecting personnel hydrocarbon production,
structural facilities and the environment as a whole.
Effective Man Power Utilization
Employing skilled and experience workers and the use of latest technology for
design purpose and equipment selection should be considered in the operation of the
field.
Cost Effectiveness
It should be based on the energy utilization, corrosion management and Strategic
maintenance programs.
163
Personnel safety.
Environmental protection.
Asset protection.
The design shall adopt fit for purpose concept where possible using
minimal operator intervention, reliable components with the available and
credible records.
State of the art and advanced control system should be utilized with selfdiagnostic and predictive maintenance capacity.
9.8 Abandonment/Decommissioning
The economic life of a project terminates when the net cash flow becomes negative
and therefore the field is abandoned. An effective and reliable plan must be put in
place to remove the well platforms and pipelines without environmental damage.
164
Pipelines to and from platforms shall be pigged and plugged and abandon in
the field.
All wells shall be killed, plugged off and cut off below mudline.
9.9 References
Seong, C. K., & Hong, T. Y. (1995). A Review of Oil Field Development in
Malaysia.
Jahn, F., Cook, M., & Graham, M. (1998). In Hydrocarbon, Exploration and
Production (First ed., p. 155). Elsevier B.V.
Leffler, W. L., & Meisner, T. O. Gas Pipeline in Non-Technical Language.
PETRONAS Carigali Sdn Bhd. (n.d.). E & P - Field Development Plan (FDP).
Arnold, K., & Stewart, M. (2008). Design of Oil Handling Systems and Facilities. In
Surface Production Oepration (Third ed.). Elsevier.
165
10 Economics
10.1 Introduction
Economic analysis is a systematic approach to determine the optimum use of scarce
resources, involving comparison of two or more alternatives in achieving a specific
objective under the given assumptions and constraints. Economic analysis takes into
account the opportunity costs of resources employed and attempts to measure in
monetary terms the private and social costs and benefits of a project to the
community or economy.
In this section, the Gelama Merah field development will be evaluated based on the
cash flow of each development option proposed by the Facilities Engineer and also
varying production profile options. The most suitable option will be selected based
on the economic parameters namely, Payback Period, Maximum Capital Outlay
(MCO), Terminal Cash Surplus (TCS), Profit to Investment Ratio (PIR), Net Present
Value (NPV), and Internal Rate of Return (IRR). The best option selected will
undergo the sensitivity analysis to investigate the implications of changing the input
parameters towards the NPV. The input parameters involved in this sensitivity
analysis are oil price, oil production, CAPEX and OPEX.
10.2 Objectives
The objectives of economic analysis on the Gelama Merah field are:
i. To develop an economic model using the fiscal terms regulated on Gelama
Merah field development.
ii. To perform the economic analysis for the options proposed and select the best
option for the field development.
iii. To identify the most significant variables impacting economics through
sensitivity analysis and rank them in order of magnitude.
166
167
The 1985 PSC is used in this Gelama Merah field economic evaluation. This contract
started effectively on 1st January 2007 and will expire on 31st December 2031.
However, the time origin for the project cash flow is 1st January 2012 which also
corresponds to the development decision. This is going to be the base year for any
evaluation in economic parameters.
Table 10.1 and Figure 10.2 provides the details on the fiscal term of this PSC.
Table 10.1: Terms and Details of PSC for Gelama Merah field
Terms
Details
1st January 2007
Effective Date
Contract Duration
24 years
o Exploration
5 years
o Development
4 years
o Production
Royalty Rate
10%
50%
PETRONAS : Contractor
70 : 30
38%
70% x (PSC Oil/Gas Price Base Price) x (Contractors
Profit Oil Export Duty)
Abandonment Fund
Capex Allowance
10% per year (10 years)
o Fixed Structure
o Facility/ Pipeline
o Tangible Drilling
o Intangible Drilling
168
Time Origin
The effective date where the PSC started is 1st January 2007. As for the cash
flow, year 2012 is taken as the base year for all the economic evaluation.
ii.
Project Evaluation
The economic evaluation is based on look forward evaluation.
iii.
Oil Price
The oil price is based on Brent crude oil and is taken to be USD 80 per barrel
constant throughout the evaluation.
169
Like prices of other commodities the price of crude oil experiences wide
price swings in times of shortage and oversupply. Figure 10.3 shows how the
oil price fluctuates from 1947 to October 2011.
Figure 10.3: Historical Brent Oil Price from 1947 - October 2011
How the oil price will change in future is really difficult to predict. Table
8.5.1 shows how the oil price from 2006 to 2016. The future oil price is based
on NYMEX Brent Crude Oil Futures Quotes and Market Price.
Year
2006
58.30
2007
64.20
2008
91.48
2009
53.56
2010
71.21
2011
87.48
2012
111.18
2013
110.47
170
2014
104.69
2015
99.66
2016
95.89
The oil price went up and down as can be seen from Table 10.2. Thus,
average of USD 80 per barrel is taken and used in the economic evaluation.
iv.
Produced Gas
The produced gas belongs to PETRONAS as stated in the contract.
v.
Costs
All costs were provided by the Drilling and Facilities Engineer with the
application of Que$tor software.
Exploration and appraisal expenditures prior to 2012 are considered as sunk
costs and not included in the cost recovery or the cash flow.
vi.
o Variable OPEX
Variable OPEX is the tariff paid to Samarang field for the tie-back
facilities and is assumed to be USD 6/ bbl.
vii.
Cost Escalation
viii.
Discount Rate
The discount rate of 10% is taken and applied in this economic analysis.
ix.
Hurdle Rate
The hurdle rate taken in this evaluation is 10%.
171
Parameters
Unit
Remarks
Option 1
Option 2
Option 3
Natural
Gas
Water
Depletion
Injection
Injection
Undiscounted Parameters
Payback Period (MOD)
Years
2.7
3.8
3.4
Years
2.9
4.4
3.8
MCO (MOD)
USDMill.
87.7
165.7
135.4
USDMill.
82.0
154.4
126.6
TCS (MOD)
USDMill.
71.4
30.3
40.9
USDMill.
55.4
17.4
28.1
0.8
0.2
0.2
PIR (MOD)
172
0.7
0.1
0.3
Discounted at 10%
NPV (MOD)
USDMill.
23.8
(5.5)
4.0
USDMill.
15.5
(12.7)
(3.4)
IRR (MOD)
22
12
19
173
Year
Oil Rate
Oil Rate
(Mbbl/day) (MMbbl/year)
Cumulative Oil
(MMbbl)
4.500
1.575
1.575
9.000
3.150
4.725
9.000
3.150
7.875
7.270
2.545
10.420
4.667
1.634
12.053
2.996
1.049
13.102
1.924
0.673
13.775
1.235
0.432
14.207
0.793
0.277
14.485
10
0.509
0.178
14.663
11
0.327
0.114
14.777
12
0.210
0.073
14.851
13
0.135
0.047
14.898
14
0.086
0.030
14.928
15
0.055
0.019
14.948
16
0.036
0.012
14.960
174
Years
Year
Oil Rate
Oil Rate
(Mbbl/day) (MMbbl/year)
Cumulative Oil
(MMbbl)
3.500
1.225
1.225
7.000
2.450
3.675
7.000
2.450
6.125
6.138
2.148
8.273
4.691
1.642
9.915
3.585
1.255
11.170
2.740
0.959
12.128
2.094
0.733
12.861
1.600
0.560
13.421
175
10
1.223
0.428
13.849
11
0.934
0.327
14.176
12
0.714
0.250
14.426
13
0.546
0.191
14.617
14
0.417
0.146
14.763
15
0.319
0.112
14.875
16
0.244
0.085
14.96
8
7
6
5
4
3
2
1
0
Years
Year
Oil Rate
Oil Rate
(Mbbl/day) (MMbbl/year)
176
Cumulative Oil
(MMbbl)
3.000
1.050
1.050
6.000
2.100
3.150
6.000
2.100
5.250
5.437
1.903
7.153
4.451
1.558
8.711
3.643
1.275
9.986
2.982
1.044
11.029
2.441
0.854
11.884
1.998
0.699
12.583
10
1.635
0.572
13.155
11
1.338
0.468
13.624
12
1.095
0.383
14.007
13
0.897
0.314
14.321
14
0.734
0.257
14.578
15
0.601
0.210
14.788
16
0.492
0.172
14.960
7
6
5
4
3
2
1
0
Years
Parameters
Unit
Plateau Rates
bbl/d
Undiscounted Parameters (RT 2012)
Payback Period
Years
MCO
USDMill.
TCS
USDMill.
PIR
Option A
9000
Option B
7000
Option C
6000
2.9
82.0
55.4
0.7
3.5
90.6
64.9
0.7
3.8
94.9
64.9
0.7
USDMill.
15.5
13.7
10.1
IRR
19
16
14
Years
2025
2030
2030
Economic Limit
From the results obtained, Option A is the best amongst others and thus Option A
will be selected. This is because, it has the highest NPV discounted at 10% compared
to the other two options with USD 15.5 Million. Apart from that, the other
parameters also contribute to why this option is chosen. Option A can recover its
investment in 2.9 years time. This is the shortest period compared to the other two
options.
From the other parameters, we can see from the Maximum Capital Outlay, Option A
has the least financial commitment to the project which means it represents the least
amount of money needed to be invest in this project compared to Options B and C
with USD 82.0 Million.
Looking at the Terminal Cash Surplus, even though Options B and C have higher
surplus compared to Option A, it does not represent the project as a whole because
this surplus is basically the end point of the cumulative curve. The surplus for Option
A is less than the other two is also because Option A has reached its economic limit
in 2025.
As for the Profit to Investment Ratio, all three options will have 70% extra return
from what have been invested.
178
The Internal Rate of Return shows that Option A has the highest value of 19%. It is
the most efficient option compared to the others.
10.7.5 Net Cash Flow Profile
The net cash flow profile for Option A is illustrated in Figure 10.7.
USD MM
40
20
0
-20
-40
-60
-80
-100
Years
Annual NCF
Cum. NCF
Figure 10.7: Net Cash Flow Profile for Option A (RT US$ 2012)
From Figure 10.7, the negative annual NCF for the first four years (2012 2015)
implies that Capex is committed and spent before the facility becomes productive.
The first oil is expected to be in mid 2015 but with only a small amount of oil
produced in this year. The Maximum Capital Outlay (MCO) is estimated to be USD
82.0 Million as reflected by the minimum value on the cumulative NCF curve. As for
the Payback Period, it is estimated that it will take 2.9 years to recover the
investment. For the Terminal Cash Surplus (TCS), it is estimated to be USD 55.4
Million. The Internal Rate of Return (IRR) is calculated to be 19%. Figure 10.8
indicates how the IRR is obtained graphically.
179
IRR Estimate
60
50
NPV
40
30
20
19
%
10
0
0
10
-10
15
20
Discount Rate
Figure 10.9 represents NCF for Option A both in money of the day and real terms:
80
60
40
20
0
-20
-40
-60
Year
NCF mod
Figure 10.9: Option A NCF in Money of the Day and Real Terms 2012
Contractor
USD
15.5Mil.
2%
Petronas
USD
228.1
Mil.
32%
Government
USD
307.7
Mil.
43%
From the pie chart in Figure 10.10, the total revenue discounted at 10% equals to
USD 698.7. Government gained the largest percentage of 43% followed by Petronas
with 32%, Capex and Opex with 14% and 9% respectively. Contractor left with only
2% of the revenue with USD 15.5 Million.
181
35
-30%
30
25
20
15
10
5
0
-20%
-10%
0%
10%
20%
Capex
Opex
30%
Proportional Change
Oil Price
Production Rate
Parameters
Oil Price
Production
Rate
Base Value
USD/ bbl
80
Minimum Value
Maximum Value
Units
Fraction
Units
Fraction
60
0.75
100
1.25
Mbbl/d
Capex
USD Mill.
126
95
0.75
158
1.25
Opex
USD Mill.
117
88
0.75
146
1.25
It appears from this analysis that the NPV is more at risk from a collapse of
production rate than from any other single factor. If production rate fall more than
25%, the NPV will be negative. Variation of production rate seems to be the only
likely parameter change, which on its own could reduce project NPV to zero. It can
also be seen from Figure 10.11 that oil price has the bigger impact on the NPV
compared to Capex and Opex since the gradient for oil price is more steeper than
Capex and followed by Opex. As we know, the steeper the leg of the spider plot,
the more sensitive the project towards the parameter. However, sensitivity analysis
only took into account one parameter at a time
182
10.9 Conclusion
The natural depletion option is the best option to develop the Gelama Merah field
because it is the only option that generates positive NPV of USD 15.5 Million after
discounted at 10%. It is also the option with the lowest Maximum Capital Outlay;
USD 82.0 Million and the earliest option that can recover the investment which is in
2.9 years.
The field is also chosen to produce with the peak production rate of 9000 bbl/ d
instead of 7000 bbl/ d and 6000 bbl/ d because it gives the largest NPV [0.10] of
USD 15.5 Million. It also generates attractive values for other parameters with
payback period of 2.9 years, Terminal Cash Surplus of USD 55.4 Million, Profit to
Investment Ratio and Internal Rate of Return of 0.7% and 19% respectively.
Based on the sensitivity analysis done, the production rate and the oil price are the
two most important parameters. Reduced in any of these parameters can put the NPV
at risk of being negative.
10.10 References
Heriot-Watt University. (2005). Petroleum Economics.
Jahn, F., Cook, M., & Graham, M. (1998). Hydrocarbon Exploration and
Production.
Said, A. (1982). Overview of Exploration for Petroleum in Malaysia Under the
Production Sharing Contracts.
Putrohari, R. D., Kasyanto, A., Suryanto, H., & Marianna, I. (2007). PSC Term and
Condition and Its Implementation in South East Asia Region.
(n.d.).
From
Overview
of
Malaysia
PSC:
www.ccop.or.th/ppm/document/CAWS4/MalaysianPSC.pdf
(n.d.).
From
Crude
Oil
Methodology
and
Specifications
www.platts.com/IM.Platts.../methodologyspecs/crudeoilspecs.pdf
183
Guide:
184
185
facilities risks, offshore societal risks and others. A formal quantification of risk and
mitigation measures will be required in order to demonstrate that risks have been
reduced to a reasonable and practical level.
Every personnel involve in the project must accept that HSE is an integral
part of the business and a structured HSE management system is required to
demonstrate this
Understand the HSE risks in the project at different categories and actions are
in place to reduce these risks to As Low As Reasonably Practicable.
The effective implementation of the HSE Management System via audits and
reviews and also feedbacks for continuous improvement
186
The design of the Gelama Merah facilities shall be in accordance with the
relevant PETRONAS Technical Standards (PTS)
The design of the Gelama Merah facilities shall be fundamentally safe, which
can be verified by means of systematic reviews such as the Hazards and
Operability and Safety studies (HAZOP) and risk assessment reviews.
Probabilities of hydrocarbon releases and ignition sources are reduced and
consequences of major accidents are mitigated. All practicable steps are taken
to protect the land, sea, atmosphere, plants and animals against any harmful
effects that might arise from the design and operation of the facilities.
All project specific HSE-MS for the entire field life must be developed to
ensure that the facilities are operated in a safe and responsible manner. To
this end, the HSE-MS should encompass plans for safety cases and
emergency responses.
All hazards with the potential to cause a major accident shall be identified,
risks evaluated and measures to be taken to control such risks. This is to
ensure the relevant statutory provisions will be complied with.
187
HSE Hold Points shall be held to ensure that all the HSE activities requirements
stipulated in the PCSB HSE-MS shall be carried out. A HSE Hold Point is a team
activity that serves as a check and/or internal audit that all the relevant HSE issues
have been addressed and approved prior to the commencement of the subsequent
phases of the project.
11.3.3 HSE Responsibilities
All of the employees, including contractors and third party members on behalf of the
operators are expected to show leadership and commitment towards the HSE
requirements.
188
Primary purposes:
o Protect human life
o Prevent ecological damage
o Protect the investment
11.5.2 Flare and Emergency Relief System
Relief System
a gas vent
Flare System
Should be designed to ensure that vessels and tanks will not be over
pressured and to accommodate the maximum volume that could be
vented
189
EIA Procedures
The Gelama Merah project is not allowed to proceed until the EIA report has been
granted an approval from the Director General of Environment Quality. The EIA
procedures consist of three major steps:
1. Preliminary Assessment
2. Detailed Assessment
3. EIA Review
190
191
Production
o Since water production from Gelama Merah shall be evacuated directly
to Samarang Complex via FWS for processing, the operator at the host
platform shall therefore abide to the regulations, which require the
Effluent Discharge Quality (EDQ) to be below the PETRONAS
maximum requirement of 40ppm. A continuous monitoring should be
conducted to ensure that any water discharges overboard adheres to the
set standards.
11.7.2 Downstream Activities
Waste Handling, Storage and Disposal
under
the
Environmental
Quality
(Scheduled
Wastes)
192
o Storage of Waste
o Transport of Waste
o Disposal of Waste
Noise Pollution
193
Provide assurance and maintain control in ensuring that all services and
products resulting from its activities are in accordance with the specified
requirements.
The project team, contractor team and asset team shall be in close communication to
optimize process flow and meeting of various requirements especially in terms of
preparation and HSE.
The project shall also be in line with the 5 PETRONAS Quality Principles, which
also conforms to the ISO 9000/ISO 14001 quality framework:
1) Conformance to requirements
2) Prevention
3) Doing right things right every time
4) Price of non-conformance
5) Proactive leadership at all levels
11.9 Abandonment/Decommissioning
During the abandonment process at the end of the field life, the main components
that considered are the platform, jacket and pipelines.
The abandonment and decommissioning activities for the Gelama Merah field shall
be conducted in accordance to the International Maritime Organisation (IMO)
194
195
International Standards
The difficulty of the oil and gas industry has resulted companies to adopt best
practice for protection of the environment. Guidelines have been issued by
influencial bodies as follows:
The main objective of this Field Development Project is to optimise and maximise
the production performance of the Gelama Merah field in the long run. Therefore, in
order to realise this, strategies and detailed measures have been laid out by the
teams reservoir engineers, production technologists, drilling and facilities engineers.
Reservoir Management
Initial flowing and buildup test shall be carried out to ensure reservoir
characteristics are considered in revising the reservoir management
Close monitoring shall be done for daily production rates of oil, gas and
water from all the wells. Data would be important for history-matching
purposes and model refinement
Drilling Engineering
196
Bit cost runs analysis shall be carried out to improve future drilling of
other producer wells
Production Technology
Surface Facilities
11.11 References
Foo, S. M., & Yusoff, M. R. (2002). Environmental Impact Assessment - Malaysia
Perspectives.
Evans, D. B., & Yong, E. F. (1994). Environmental Issues in Oil and Gas
Development in Malaysia.
Pillai, G., & Kho, M. (2002). Implementing a Consistent HSE Management System
Groupwide in a National Oil Company - Corporate Challenges.
Halliwell A. (2011). Why Safety & Why Now? Safety considerations in the Field
Development Project. HWU IPE Oilfield Development Project.
197