Professional Documents
Culture Documents
DATE
04-12-2012
Copyright 2010, 2012, S.P.M. Flow Control, Inc.. All rights reserved. SAFETY IRON, SAFETY HAMMER, SUR-DROP,
FSR and DESTINY are trademarks of S.P.M. Flow Control, Inc.. WEIR is a registered trademark of Weir Engineering
Services Ltd.; WEIR SPM is a trademark of Weir Engineering Services Ltd.
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Contents
Flow Control Products
Ball Injectors.......................................21
Bridal Assemblies................................20
Butterfly Valves................................... 21
Cement Heads....................................22
Check Valves................................... 8 - 9
Choke Tees.........................................20
Flow Line Piping.................................. 5
Frac Heads..........................................22
Hammer Unions.................................13
Integral Union Connections................14
Manifolds...........................................20
Plug Valves......................................6 - 7
Relief Valves.................................10 - 13
Steel Hose Loops..................................5
Swivel Joints.........................................4
Safety Products
Flow Line Safety Restraint System....... 19
Safety Hammer................................17
Safety Iron ........................................ 15
Contact Information
Headquarters:
7601 Wyatt Dr.
Ft. Worth, TX 76108
Ph: +1-800-342-7458
+1-817-246-2461
Fax: +1-817-246-6324
www.weiroilandgas.com
www.weirinaction.com
UNITED STATES
Alice, TX - Service Center
2450 Business Hwy. 281 North
Alice, TX 78332
Ph: +1-361-661-0900
Fax: +1-361-661-0909
Blairsville, PA - Service Center
1519 Route 22 Hwy East
Blairsville, PA 15717
Ph: +1-724-459-4770
Fax: +1-724-459-4771
Broussard, LA - Service Center
401 S. Bernard Rd.
Broussard, LA 70518
Mailing: PO Box 82099, Lafayette, LA
70508
Ph: +1-337-837-3161
Fax: +1-337-839-1985
Buckhannon, WV - Service Center
52 Norwins Drive
Buckhannon, WV 26201
Ph: +1-304-472-9701
Fax: +1-304-472-9130
MEXICO
Villahermosa, Mexico - Service Center
Bodega 3, Lote 8, Manzana 3
Sobre Calle San Lazaro
Parque Logistico Industrial, Tobasco
Villahermosa, Tabasco 86150
Ph: +52-993-142-7083
BRAZIL
Maca, Brazil - Service Center
Rua Internacional, No 245,
Lote 09, Quadra W-1
Loteamento Novo Cavaleiros,
Macae, RJ Brazil
Ph: +55-22-2106-8750
Fax: +55-22-2106-8777
CANADA
Clairmont, AB, Canada -Service Center
Pump Refurb/Repair
8801 99th Street
Clairmont, Alberta T0H 0W0
Ph: +1-780-567-3857
Fax: +1-780-567-2808
EUROPE
Aberdeen, Scotland -Service Center
Pump Refurb/Repair
Badentoy Industrial Park, Portlethen
Aberdeen AB12 4YD, Scotland
Ph: +44-1224-783666
Fax: +44-1224-784184
MIDDLE EAST
Dubai, UAE -Service Center
Oilfields Supply Center, L.T.D., Building 22
P.O. Box 1518, Jebel Ali, Dubai, UAE
Ph: +971-48836-368
Fax: +971-48836-485
AUSTRALASIA
Singapore - Sales Office
15 Tukang Innovation Drive,
Singapore, 618299
Ph: +65-6302-0852
Fax: +65-6302-0883
Australia - Service Center
Henderson Service Center
20 Stuart Drive
Perth, Western Australia 6166
Ph: +61-8-9410-7500
Adelaide - Service Center
83 Rundle Road
Salisbury South SA 5106
Ph: +61-8-8285-3133
Fax: +61- 8-8285-3151
Toowoomba - Service Center
Unit 4, 24 Carroll Street,
Toowoomba QLD 4350
Ph: +61-7-4633-7081
Fax: +61- 7- 4637-7083
CHINA
Shengli Oilfield Weir Highland Pump Co, Ltd
No.232 Nanyi Road, Dongying City,
Shandong, China 257091
Ph: +86-546-7766997
Fax: +86-546-7769899
is under pressure.
Swivel Joints
All SPM swivel joints feature uniform wall thickness throughout for long and uniform flow of fluids (including
slurries and abrasives), elastomeric packing for service to 225F,
instream packing that is designed not to enter stream
regardless of velocity, and excellent lubrication.
SPM 3 Fig. 1502 and 4 Fig. 1002 long radius swivel joints
are designed to extend the life of a swivel while maintaining
uniform flow.
Features include:
Additional erosion material under critical ball
race locations:
3 Fig. 1502 - over 13% more than previous versions
4 Fig. 1002 - over 22% more than previous versions
Stable assembly with superior load distribution in
3 Fig. 1502 series, featuring long ball race life.
Optomized distribution of material for robust female ball
race components in 3 Fig. 1502 and 4 Fig.1002 models.
No danger for any mismatches.
Available in traditional hammer union styles or in SPM patented
Safety Iron connections.
Style 10 - MxF
Style 10 - MxM
Pressure
Rating
Style 20 FxM
3
H2S
Style 30 - FxM
Style 50 - MxF
Style 50 - FxF
Style 80 - MxF
Size
2
H2S
Style 60 MxM
Long
Radius
Swivel
Joints
Long
Radius
Swivel
Joints
Olive
Green
10,000
Red
15,000
10,000
Black
Integral Style
Size
(In.)
Type of
Service
NSCWP*
(PSI)
End
Connection
Standard
15,000
Sour Gas
10,000
Standard
15,000
Sour Gas
10,000
Standard
15,000
NSCWP*
(PSI)
10,000
Fig. 1502
10,000
Fig. 1502
15,000
Non
Butt
Pressure Weld
Seal
Plug Valves
Plug Valves
SPM high pressure plug valves are durable, field-proven
units that provide dependable service for applications such
as cementing, fracturing, acidizing, coiled tubing, and
sand control. 1" X 2" and 2" sizes are available in pressure
ratings to 15,000 psi NSCWP*. SPM 3 and 4 plug
valves are available in pressure ratings to 15,000 psi
NSCWP*. Features include a flanged body for easy
maintenance, integral inlets and outlets, hand crank,
locked-open and shut gear drive standard. Standard
service and sour gas service models are available. SPM
plug valves feature quality components for excellent
dependability, minimum weight, and maximum strength.
Plug valves are available in standard service and sour gas
service models.
Remote Operation
Hydraulic and pneumatic actuators are available for all
sizes of plug valves, which enhances safety in the field.
2 PLUG
VALVE
4 PLUG
VALVE
Valve
Model
NSCWP*
(PSI)
End
Connections
SP100TF
10,000
Threaded
SP150TF
15,000
Threaded
SP150TM
15,000
Threaded
SP150TMF
15,000
Threaded
SP150WU
15,000
Fig. 1502
Size
1 X 2
The 2" LW plug valve is rated for non-shock cold working pressures
up to 15,000 PSI. Like other SPM high pressure plug valves, the
2" LW plug valve is able to provide dependable service for applications
such as:
Acidizing
Cementing
Coil tubing
Fracturing
Sand control Well kill
Description
BOM ID
1
Grease Fitting
Stop Nut
Actuator Cap
Actuator Plate
Body Cap
Seal Back-Up
O-Ring
Packing Seal
10
11
Plug
12
Side Segment
13
Seal Segment
14
O-Ring
15
Valve Body
16
2 Seal Ring
17
Retainer Ring
18
19
20
Check Valves
SPM check valves are made of high strength steel and are
precision manufactured to exact tolerances for clapper styles
in 2" through 4" sizes, dart styles in 2" and 3" sizes,
and CO2/nitrogen styles in 2" and 3" sizes. The
clapper design features either a standard coating or
superior abrasion and acid resistant coating designed to
give longer operating life in corrosive applications.
The rugged valves operate at working pressures from
6,000 to 15,000 psi in well service applications such as
acidizing, cementing, fracturing, and energized fluids.
SPM check valves are manufactured from solid forgings to
maximize strength and abrasion resistance.
Weir SPM carries a comprehensive line of check valves for use in
the well service industry. Various configurations are offered, including
wing-ahead (standard flow) or thread-ahead (reverse flow) models.
SD CLAPPER STYLE
Available in Standard Flow (Wing Ahead) and Reverse Flow (Thread Ahead)
Valve
Size
Upstream /
Downstream
NSCWP*
(PSI)
Female
Reverse Flow
15,000
Male
Standard Flow
15,000
Female
Male
Standard Flow
20,000
3 1502
Male
Female
Reverse Flow
15,000
3 1502
Female
Male
Standard Flow
15,000
Male
Female
Reverse Flow
10,000
Female
Male
Standard Flow
10,000
4 1002
Female
Male
Standard Flow
10,000
4 1002
Male
Female
Reverse Flow
10,000
4 1502
Male
Female
Reverse Flow
15,000
4 1502
Female
Male
Standard Flow
15,000
Inlet
Outlet
2 1502
Male
2 1502
Female
2 2002
Check Valves
SD CHECK VALVE (continued)
Features & Benefits
Utilization of a Threaded Seat:
Self-locking design prevents seat from becoming loose
due to high vibration of flow line
Machined from high erosion and high corrosion resistant
NACE compliant stainless steel for long life
Features o-ring for excellent sealing performance
Fully coated clapper provided in most sizes
Enhanced Hanger:
Flat machined into hanger matches flat machined into
body preventing rotation during operation
Removes hanger pin from assembly requiring fewer
component parts
DART STYLE
Valve
Size
Inlet
Outlet
Upstream /
Downstream
NSCWP*
(PSI)
Service
Female
Male
Standard Flow
15,000
Standard
2 1502
Male
Female
Reverse Flow
15,000
Standard
2 1502
Female
Male
Standard Flow
15,000
Standard
3 1502
Male
Female
Reverse Flow
15,000
Standard
3 1502
Female
Male
Standard Flow
15,000
Standard
2 1502
Male
Female
10,000
H2S
2 1502
Female
Male
10,000
H2S
3 1502
Male
Female
10,000
H2S
3 1502
Female
Male
10,000
H2S
1 1502
Relief Valves
SPM emergency relief valves provide over-pressure
protection for reciprocating pumps, treating lines,
pressure vessels and other equipment operating under
a variety of pressure and flow conditions. The valves
are compact, simple to operate and rely on the
system's pressure to open when a preset pressure is
exceeded, and automatically snap shut when the
pressure drops.
The valves are externally adjustable, and unlike
shear relief valves, which use common nails to
trigger the valve, SPM emergency relief valves
utilize an internal spring, nitrogen, or rig air to
activate opening and closing. Valves are available
in 2", 3" and 4" models.
3 Spring Actuated
Relief Valve
SPRING
SPM spring actuated emergency relief valves provide
over-pressure protection for pumps, flow lines,
pressure vessels and other equipment operating under
a variety of pressures and flow conditions. SPM spring
actuated emergency relief valves are field-tested
products that have long been providing reliable overpressure protection for well service providers.
The valves are externally adjustable to operate from
low pressure/medium flows. Unlike shear relief valves,
which use common nails to trigger the valve, SPM
emergency relief valves utilize an internal spring to
activate opening and closing. Spring actuated relief
valves are direct acting, relying on the system's
hydraulic pressure to open when the preset force of
the spring is exceeded.
Design Style
Size
Description
1502 M Inlet, Line Pipe Thread Outlet
1502 M Inlet, 1502 F Outlet
Spring
Note:
Approximate flow rate for relief valves:
2 Spring - 150 GPM Max.
3 Spring - 430 GPM Max.
As flow requirements increase, multiple
valves may be preferred, and are
permissible. You may find that two of the 2
valves are a better economic combination
than one 3 valve. Multiples of either valve
are allowed as long as the valves are all set
within 10% of each other.
Example: If a customer requires a flow of
400 GPM, the customer may choose to use
three 2 spring operated valves or one 3
spring operated valve.
10
Relief Valves
EMERGENCY BACK PRESSURE
The SPM emergency back pressure relief valve
provides over-pressure protection for reciprocating
pumps, treating lines, pressure vessels, and other
equipment operating under high-pressure, high-flow
conditions. Compact and simple to operate, the valve
is direct acting, relying on the system's hydraulic
pressure to overcome a preset nitrogen gas force to
relieve. It is externally adjustable from zero pressure to
maximum setting.
Unlike shear relief valves, which use common nails to
trigger the release, the SPM valve will reseat once the
system pressure reduces. And unlike many "high-lift"
valves, which require a substantial drop in pressure
before they will reseat, the SPM valve exhibits little
blow down and will reseat at or near the cracking
pressure".
Design Style
Size
3
4
Description
Nitrogen
Actuated
Note:
Approximate flow rate for relief valves:
3 and 4 Back Pressure ERV - Contact
Weir SPM for specific details
3 and 4 Unloading Valve - 1000
GPM Max.
11
Relief Valves
N2 RELIEF VALVE STATUS INDICATOR SYSTEM
Weir SPM offers a Status Indicator System as an option to be included in all new
3" and 4" emergency back pressure and unloading relief valves. The product
operation concept is simple. At any given time when the valve piston lifts greater
than 0.030", the system will remotely indicate that the valve has opened. In the
instance that the valve piston has dropped below 0.030" the system will then
remotely indicate that the valve has closed.
The SPM Status Indicator System can interface with existing customer-managed
data monitoring and logging systems, allowing for accurate control and trouble
shooting of over pressure events on a frac site. The data van interface directly
integrates the status indicator system into the data van's data acquisition system.
A 200 ft weather resistant cable can be purchased separately for transferring data.
Contact Weir SPM for more detailed information about interfacing data.
12
11
Hammer Unions
SPM hammer unions are available in a wide range of sizes and in working pressures to 20,000 psi. Pressure seal,
non-pressure seal, and welded styles are offered in various sizes and pressures. All SPM hammer unions provide
pressure-tight, positive sealing and are available for standard service and sour gas models. SPM hammer unions
for sour gas service are specially heat-treated for controlled hardness and utilize fluorocarbon elastomer seal rings.
Figure
Number
Pressure
Rating (NSCWP*)
100
200
206
207
400
402
1002
1502
2002
2202
1,000
2,000
2,000
2,000
4,000
4,000
10,000
15,000
20,000
15,000
Fig. 100
Fig. 200
Fig. 206
Fig. 207
Fig. 400
Black Nut
Yellow Subs
Blue Nut
Gray Subs
Blue Nut
Gray Subs
Blue Cap
Gray Subs
Black Nut
Red Subs
An economical union
with precision machined
metal-to-metal sealing
surfaces for air, water, oil
or gas service to 1,000
psi NSCWP*.
A precision metal-to-metal
seal plus O-ring seal for air,
water, gas, oil, and mud
service to 2,000 psi
NSCWP*.
Fig. 402
Fig. 602
Fig. 1002
Fig. 1502
Fig. 2002
Fig. 2202
Black Nut
Black Subs
Black Nut
Orange Subs
Red Nut
Blue Subs
Blue Nut
Red Subs
White Nut
White Subs
Green Nut
Green Subs
A resilient lip-type
seal for air, water,
oil or mud service to
4,000 psi NSCWP*.
A resilient lip-type
seal protects ball
and cone seal
against abrasion in
air, water, oil, gas
and mud service to
10,000 psi
NSCWP*.
For cementing,
fracturing,
acidizing, testing
and choke-and-kill
lines where extreme
pressures are
encountered to
20,000 psi NSCWP*
*Non-Shock Cold
Working Pressure
13
Intergals
Weir SPM manufactures a quality line of high-pressure integral union connections in a broad range of configurations
and sizes from 2 through 4" and in pressure ratings to 15,000 psi NSCWP*. Manufactured from high strength alloy
steel forgings, SPM integral union connections are available in tee, wye, integral and ell configurations.
Size
Fig. 1002
10,000 psi*
Fig. 1502
15,000 psi*
Fig. 1502
10,000 psi*
H2S
Fig. 2202
15,000 psi*
H2S
All Female
(Thread)
All Male
(Wing)
Combination
Styles and
Sizes
2
3
4
*Non-Shock Cold Working Pressure
14
Safety Iron
The Safety Iron connection system is a clamp connecting flow line system
developed to replace traditional wing nut union connections. The product
consists of a seal ring utilizing a soft seal and a metal-to-metal seal, an
upper clamp with "captive" bolts, and a lower threaded clamp. The metal
seal ring and rubber seal freely slip into the tapered flange end. Sealing is
accomplished by the end crush on the rubber seal and tapered metal
contact from the clamp force. The result is a superior performing
connection compared to traditional hammer union connections, and a
safer work environment by allowing the user to "throw away the hammer."
Available in 2 through 4 in pressure ratings up to 15,000 psi.
U.S. Patent No. 7,204,525
High
Stress
Areas
15
Product Features:
Multiple configurations allow for variability
in flow rate, and inlet/outlet configuration.
Greater vibration resistance compared to
traditional hammer union alternatives.
Large sweeping radii in high pressure
components for increased strength at
connections.
Robust wall thickness to prevent failure in high
high risk areas.
Available built-in coiled-cable suspension for
high pressure component mounting increases
flexibility and reduces risk of cracked integrals.
Isolation valves available for flexibility in flow
line communication and utilization.
Available with crossovers at high pressure
outlets for greater compatibility with existing
inventories.
DOT certified trailer.
16
Safety Hammer
The Safety Hammer union sealing device promotes
a safer work environment by reducing the dangers
associated with assembling hammer union
connections using a sledgehammer. The Safety
Pneumatic
Device
Air
Source
Adaptor
Hammer
Tool
rotate. Slide the Safety Hammer adapter over the wing nut
so that it bears against one of the three lugs. Orient so that
the impact tool striking the wing nut lug will tighten the
connection. Apply a turning force to the gooseneck handle
until the wing nut ceases to rotate. Squeeze the trigger and
continue to apply a slight turning force to the gooseneck
handle. The hammer union will be quickly tightened.
Benefits:
Lightweight design that is easy to install and operate.
Less labor intensive assembly/disassembly.
The Safety Hammer union sealing device features an upgraded impact
tool made of a harder and tougher material for improved life with extended
utility, and a redesigned contact end to minimize flaring of the edge.
17
18
Spine
Rib
RENTAL PACKAGES
Weir SPM has a large fleet of FSR
rental units located around the
globe for quick response to
customer requests. Upon order, Weir SPM technicians will
deliver the unit to a site as requested and will provide
training to customers' employees to ensure proper
installation of components or provide full service
installation. Weir SPM offers FSR trailers, and
customized cargo containers for offshore use, to better
organize component parts and make transport of
materials safer and convenient. The FSR trailer rental
fleet undergoes regular inspection, as well as annual
recertification to ensure that the FSR components
perform as expected. Each component features
identification and recertification badges so the customer
may verify the components comply with regulations.
It is critical that, since most SPM products generate,
control or direct pressurized fluids, those who work with
these products be thoroughly trained in their proper
application, safe handling, and installation. Misuse, side
loading, improper maintenance, or disassembly under
pressure can cause serious injury or death.
19
Safety Iron
Pump
Discharge
Manifold
Flow-Through
Manifold
20
Butterfly Valves
The specially designed disc of the SPM butterfly valve allows for a
noticeably smooth media flow, reducing or eliminating turbulence
commonly found in other valves. Another superior design feature is
the split stem, which allows the disc to automatically center in the
media flow path, thus assuring an even seal around the disc. A
one-piece phenolic back-up ring allows internal pressure to
anchor the seat within the valve body and prevents seat
walking. Various seat and disc materials are available.
21
2.875
3.50
4.50
5.0 - 5.5
7.0 - 7.63
8.63 - 9.63
10.75 - 11.75
13.375
16.0
18.63 - 20.0
Cement Head Manifolds
also available.
Frac Heads
SPM customizable frac heads allow customers to
design their ideal frac head for reliable and consistent
performance on their frac sites.
SPM frac heads are manufactured from hardened steel
and feature field-proven durable welds at the branches.
Available in two styles, the "Goat Head" style and "Inlet"
style, Weir SPM customizes frac head orders to customer
specifications through the use of a Frac Head Request Form.
Customers may customize their purchase through the
following design options:
Pressure Rating
Top connection type
Minimum through-bore
width
Number of side connections
Side connection branch angle
Side connection branch, type,
and pressure rating
Bottom connection type
22
Every SPM pump is tested to full power inhouse before it is delivered to the customer to
ensure quality and proper performance. Weir
SPM's 4500 hp test booth can run any pump
up to full working power before delivery to the
end user.
23
QWS - 2500 -
SD
Numbers indicate
max. rated BHP:
T = triplex
WS = intermittent,
such as well service
SD = super duty
LW = special lightweight
design
S = short
HV = horizontal valve
DD = direct drive
Q = quintuplex
EM = Extended Max
HB = extended, such
as hydroblast
Maintenance:
At the very least, the following maintenance programs
should be set up, operated, and recorded for review:
Power end lube oil and filter inspection
Fluid end valves and inserts inspection
Fluid end seats inspection
Fluid end valve springs inspection
Plunger packing inspection
Proper maintenance practices are the best way to
increase the life of your pumps and pump
components. Weir SPM strongly suggests that each
customer develop a maintenance program to be
followed at all times.
24
PLUNGER
DIAMETER
OUTPUT
PER REV
in
(mm)
gal/rev
(liter/rev)
2
(63.5)
2
(69.9)
3
(76.2)
3
(88.9)
4
(101.6)
4
(114.3)
.38
(1.4)
.46
(1.8)
.55
(2.1)
.75
(2.8)
.98
(3.7)
1.24
(4.7)
20,372
(1436)
16,836
(1186)
14,147
(997)
10,394
(732)
7,958
(561)
6,288
(443)
253 (188)
120 / 552
gpm
psi
(lpm) (kg/cm)
46
(174)
56
(210)
66
(250)
90
(341)
118
(445)
149
(563)
20,165
(1421)
16,665
(1174)
14,003
(987)
10,288
(725)
7,877
(555)
6,224
(439)
200 / 920
300 / 1380
gpm
psi
gpm
psi
(lpm) (kg/cm) (lpm) (kg/cm)
450 / 2070
gpm
psi
(lpm) (kg/cm)
76
(290)
93
(350)
110
(417)
150
(568)
196
(741)
248
(938)
172
(651)
208
(788)
248
(938)
337
(1277)
441
(1668)
558
(2111)
12,099
(853)
115
(434)
8,066
(568)
9,999
139
(526)
165
(851)
294
6,666
(470)
5,601
(395)
4,115
(290)
3,151
3,734
(1112)
372
(222)
2,489
(263)
(1407)
(175)
(705)
8,402
(592)
6,173
(435)
4,726
(333)
600 (448)
600 (448)
(625)
225
600 (448)
5,377
(379)
4,444
(313)
3,734
(263)
2,744
(193)
2,100
(148)
1,660
(117)
600 (448)
PRESSURE (PSI)
11000
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
0
20
40
60
80
100
2.75 PLUNGER
3.00 PLUNGER
3.50 PLUNGER
4.00 PLUNGER
4.50 PLUNGER
25
PLUNGER DISPLACE
DIAMETER PER REV
in
(mm)
3
(88.9)
3
(95.3)
4
(101.6)
4
(114.3)
5
(127.0)
5
(139.7)
5
(146.1)
6
152.4
6
(165.1)
6
(171.5)
7
(177.8)
7
(190.5)
75 / 476
gpm
psi
gal/rev
(liter/rev) (lpm) (kg/cm)
1.00
24,796
75
(3.8)
(284) (1743)
1.15
21,600
86
(4.3)
(326) (1519)
1.31
18,985
98
(4.9)
(371) (1335)
1.65
15,000
124
(6.3)
(469) (1055)
2.04
12,150
153
(7.7)
(854)
(579)
2.47
10,042
185
(9.3)
(706)
(701)
2.70
9,187
202
(10.2)
(646)
(766)
2.94
8,438
220
(11.1)
(593)
(834)
3.45
7,190
259
(13.1)
(505)
(979)
3.72
6,667
279
(14.1) (1056) (469)
4.00
6,199
300
(15.1) (1135) (436)
4.59
344
5,400
(17.4) (1303) (380)
1, 2
1205 (899)
115 / 731
gpm
psi
(lpm) (kg/cm)
115
24,796
(435) (1743)
132
21,600
(500) (1519)
150
18,985
(568) (1335)
190
15,000
(719) (1055)
235
12,150
(888)
(854)
284
10,042
(1075) (706)
310
9,187
(1174) (646)
338
8,438
(1279) (593)
396
7,190
(1501) (505)
428
6,667
(1618) (469)
460
6,199
(1740) (436)
528
5,400
(1998) (381)
115 / 731
gpm
psi
(lpm) (kg/cm)
148
23,390
(562) (1648)
170
20,375
(645) (1436)
194
17,908
(734) (1262)
245
14,150
(929)
(997)
303
11,461
(1146) (808)
366
9,472
(1387) (668)
401
8,666
(1516) (611)
436
7,959
(1651) (561)
512
6,782
(1937) (478)
552
6,289
(2089) (443)
594
5,548
(2247) (412)
681
5,094
(2579) (359)
200 / 1271
gpm
psi
(lpm) (kg/cm)
200 17,361
(757) (1223)
229 15,124
(869) (1066)
261 13,292
(988) (937)
330 10,502
(1251) (740)
8,507
408
(1544) (600)
7,031
494
(1869) (495)
6,433
540
(2043) (453)
5,908
588
(2224) (416)
5,034
690
(2610) (355)
4,668
744
(2810) (329)
4,340
800
(3027) (306)
3,781
918
(3475) (266)
300 / 1906
gpm
psi
(lpm) (kg/cm)
300 11,574
(1135) (816)
344 10,082
(1303) (711)
8,861
392
(1483) (624)
7,002
496
(1876) (493)
5,671
612
(2317) (400)
4,687
741
(2803) (330)
4,288
809
(3064) (302)
3,938
881
(3336) (278)
1,034 3,356
(3915) (236)
1,115 3,112
(4222) (219)
1,200 2,894
(4541) (204)
1,377 2,521
(5,212) (178)
1848 (1378)
2250 (1678)
2250 (1678)
2250 (1678)
330 / 2096
gpm
psi
(lpm) (kg/cm)
10,522
330
(1249) (742)
9,166
379
(1433) (646)
431
8,056
(1631) (568)
545
6,365
(2064) (449)
673
5,156
(2548) (363)
815
4,261
(3083) (300)
890
3,898
(3370) (275)
969
3,580
(3670) (252)
1,138 3,051
(4307) (215)
1,227 2,829
(4644) (199)
1,319 2,630
(4995) (185)
1,515 2,291
(5734) (161)
APPLICATIONS: Fracturing.
2250 (1678)
20000
18000
16000
PRESSURE (PSI)
14000
12000
2025 Hydraulic Horsepower
10000
8000
6000
4000
2000
0
0
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
FLOW (GPM)
4.00 PLUNGER
4.50 PLUNGER
5.00 PLUNGER
5.50 PLUNGER
6.00 PLUNGER
26
DISPLACE
PER REV
in
(mm)
3
(88.9)
3
(95.3)
4
(101.6)
4
(114.3)
5
(127.0)
5
(139.7)
5
(146.1)
6
(152.4)
6
(165.1)
6
(171.5)
7
(177.8)
7
(190.5)
gal/rev
(liter/rev)
1.00
(3.8)
1.15
(4.3)
1.31
(4.9)
1.65
(6.3)
2.04
(7.7)
2.47
(9.3)
2.70
(10.2)
2.94
(11.1)
3.45
(13.0)
3.72
(14.1)
4.00
(15.1)
4.59
(17.4)
1, 2
115 / 643
psi
gpm
(lpm) (kg/cm)
115 28,385
(435) (2000)
132 24,718
(499) (1742)
150 21,725
(568) (1531)
190 17,165
(719) (1210)
235 13,904
(888) (980)
284 11,491
(1074) (810)
310 10,513
(1174) (741)
338
9,655
(1279) (680)
396
8,227
(1501) (580)
428
7,629
(1618) (538)
460
7,094
(1740) (500)
528
6,179
(1998) (435)
1137 (1029)
2114 (1578)
131 / 730
psi
gpm
(lpm) (kg/cm)
28,359
131
(494) (1999)
24,704
150
(567) (1741)
21,713
171
(645) (1530)
17,156
216
(817) (1209)
13,896
266
(1008) (979)
11,484
322
(1220) (809)
352 10,507
(1334) (740)
9,650
384
(1452) (680)
8,223
450
(1704) (579)
7,625
486
(1838) (537)
7,090
522
(1976) (500)
6,176
599
(2269) (435)
2400 (1791)
200 / 1118
gpm
psi
(lpm) (kg/cm)
18,519
200
(757) (1305)
16,132
229
(869) (1137)
348 / 1945
300 / 1676
gpm
gpm
psi
psi
(lpm) (kg/cm) (lpm) (kg/cm)
348 10,643
300 12,346
(1135) (870) (1317) (750)
399
9,271
344 10,755
(1303) (758) (1511) (653)
454
9,452
8,148
14,178
261
392
(999) (1483) (666) (1720) (574)
(988)
575
7,468
6,438
11,203
330
496
(1251) (789) (1876) (526) (2177) (454)
710
6,049
5,215
9,074
408
612
(1544) (639) (2316) (426) (2687) (368)
859
5,000
4,310
7,499
494
741
(1869) (528) (2803) (352) (3251) (304)
939
4,574
3,943
6861
540
809
(2042) (484) (3063) (322) (3554) (278)
1,022 3,622
4,201
6,301
588
881
(2224) (444) (3336) (296) (3869) (255)
1,200 3,086
5,369 1,034 3,580
690
(2610) (378) (3915) (252) (4541) (217)
1,294 2,861
4,979 1,115 3,319
744
(2814) (351) (4222) (234) (4897) (202)
1,391 2,661
4,630 1,200 3,086
800
(5297) (188)
(3027) (326) (4540) (218)
1,597 2,318
4,033 1,377 2,689
918
(6046) (163)
(3475) (284) (5212) (189)
2400 (1791)
2400 (1791)
APPLICATIONS: Fracturing.
2400 (1791)
22000
20000
18000
16000
PRESSURE (PSI)
14000
12000
10000
8000
6000
4000
2000
0
0
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000
FLOW (GPM)
4.00 PLUNGER
4.50 PLUNGER
5.00 PLUNGER
5.50 PLUNGER
6.00 PLUNGER
27
75
478
psi
gpm
(lpm) (kg/sq cm)
94
28375
(355)
(2000)
108
24718
(407)
(1742)
122
21725
(463)
(1531)
155
17165
(586)
(1210)
191
13904
(724)
(980)
231
11491
(876)
(810)
253
10513
(957)
(741)
275
9655
(1042)
(680)
323
8227
(1223)
(580)
349
7629
(1319)
(538)
375
7094
(1419)
(500)
430
6179
(1629)
(435)
1137 (848)
1705 (1272)
110
701
gpm
psi
(lpm) (kg/sq cm)
137
28375
(520)
(2000)
158
21725
(597)
(1531)
179
21725
(679)
(1531)
227
17165
(860)
(1210)
280
13904
(1061)
(980)
339
11491
(1284)
(810)
371
10513
(1404)
(741)
404
9655
(1528)
(680)
474
8227
(1794)
(580)
511
7629
(1934)
(538)
550
7094
(2080)
(500)
631
6179
(2388)
(435)
150
956
gpm
psi
(lpm) (kg/sq cm)
187
20805
(709)
(1466)
215
18123
(814) (1277)
245
15929
(927)
(1123)
310
12586
(1173)
(887)
382
10194
(1448)
(718)
463
8425
(1752)
(594)
506
7708
(1915)
(543)
551
7079
(2085)
(499)
646
6032
(2447)
(425)
697
5594
(2639)
(394)
750
5201
(2838)
(367)
861
4531
(3257)
(319)
2500 (1865)
2500 (1866)
250
1594
gpm
psi
(lpm) (kg/sq cm)
312
12483
(1182)
(880)
359
10874
(1357)
(766)
408
9557
(1544)
(674)
516
7551
(1954)
(532)
637
6117
(2413)
(431)
771
5055
(2920)
(356)
843
4625
(3191)
(326)
918
4248
(3475)
(299)
1077
3619
(4078)
(255)
1162
3356
(4398)
(237)
1249
3121
(4729)
(220)
1434
2719
(5429)
(192)
2500 (1866)
305
1944
gpm
psi
(lpm) (kg/sq cm)
381
10232
(1442) (721)
437
8913
(1656) (628)
498
7834
(1884) (552)
630
6190
(2384) (436)
778
5014
(2944) (353)
941
4144
(3562) (292)
1029
3791
(3893) (267)
1120
3482
(4239) (245)
1314
2967
(4975) (209)
1417
2751
(5365) (194)
1524
2558
(5770) (180)
1750
2228
(6624) (157)
APPLICATIONS: Fracturing.
2500 (1866)
2 For applications demanding pressures over 15,000 psi, contact Weir SPM.
PRESSURE (PSI)
28000
26000
24000
22000
20000
WEIR SPM:
2250 HYDRAULIC HORSEPOWER
(2500 BRAKE HORSEPOWER)
18000
16000
14000
12000
10000
8000
6000
4000
2000
0
100
200
300
400
500
700
600
800
900
1000
1300
1100
1500
1700
1200
1400
1600
1800
FLOW (GPM)
28
OUTPUT
PER REV
50 / 231
in
gpm
psi
gal/rev
(mm) (liter/rev) (lpm) (kg/cm)
20,372
2
32
0.64
(63.5)
(121) (1436)
(2.4)
16,836
2
39
0.77
(69.9)
(146) (1186)
(2.9)
14,147
3
46
0.92
(997)
(76.2)
(174)
(3.5)
10,394
3
1.25
62
(732)
(88.9)
(4.7)
(236)
7,958
4
1.63
82
(561)
(101.6)
(6.2)
(309)
6,288
4
2.07
103
(114.3)
(443)
(7.8)
(391)
1, 2
100 / 461
gpm
psi
(lpm) (kg/cm)
64
20,372
(241)
(1436)
77
16,836
(292)
(1186)
92
14,147
(347)
(997)
125
10,394
(473)
(732)
163
7,958
(561)
(618)
6,288
207
(443)
(782)
421 (314)
842 (628)
119 / 548
gpm
psi
(lpm) (kg/cm)
76
20,368
(287) (1435)
92
16,833
(347) (1186)
109
14,145
(413)
(997)
148
10,392
(562)
(732)
194
7,956
(734)
(561)
245
6,287
(929)
(443)
1000 (746)
200 / 922
gpm
psi
(lpm) (kg/cm)
127 12,009
(483) (853)
9,999
154
(584) (705)
8,402
184
(695) (592)
6,173
250
(946) (435)
4,726
326
(1235) (333)
3,734
413
(1564) (263)
300 / 1383
psi
gpm
(lpm) (kg/cm)
8,066
191
(568)
(724)
6,666
231
(470)
(876)
5,601
275
(395)
(1042)
4,115
375
(290)
(1419)
3,151
490
(222)
(1853)
2.489
620
(175)
(2345)
450 / 2075
gpm
psi
(lpm) (kg/cm)
5,377
287
(1086) (379)
347
4,444
(1314) (313)
3.734
413
(1564) (263)
562
2,744
(2128) (193)
734
2.100
(2780) (148)
929
1,660
(3518) (117)
1000 (746)
1000 (746)
1000 (746)
PRESSURE (PSI)
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
0 40 80 120 160 200 240 280 320 360 400 440 480 520 560 600 640 680 720 760 800 840 880 920 960
FLOW (GPM)
2.75 PLUNGER
3.00 PLUNGER
3.50 PLUNGER
4.00 PLUNGER
4.50 PLUNGER
29
gal/rev
(liter/rev)
3
(88.9)
3
(95.3)
4
(101.6)
4
(114.3)
1.25
(4.7)
1.43
(5.4)
1.63
5
(127.0)
5
(139.7)
(6.2)
2.07
(7.8)
2.55
(9.7)
3.09
(11.7)
1, 2
319
psi
(kg/cm)
478
75
gpm
psi
(lpm) (kg/cm)
62
(236)
72
(271)
82
(309)
103
(391)
217
(483)
154
(584)
28,375
(2000)
24,718
(1742)
21,725
(1531)
17,165
(1210)
13,904
(980)
11,491
(810)
94
(355)
108
(407)
122
(463)
155
(586)
191
(724)
231
(876)
1137 (848)
28,375
(2000)
24,718
(1742)
21,725
(1531)
17,165
(1210)
13,904
(980)
11,491
(810)
1705 (1272)
1944
psi
(kg/cm)
701
110
150
gpm
psi
gpm
(lpm) (kg/cm) (lpm)
956
psi
(kg/cm)
1594
250
gpm
psi
(lpm) (kg/cm)
305
gpm
(lpm)
137
20,805
312 12,483
(1182) (880)
359 10,874
(1357) (766)
408
9,557
(1544) (674)
516
7,551
(1954) (532)
637
6,117
(2413) (431)
771
5,055
(2920) (356)
10,232
(721)
8,913
437
(1656) (628)
7,834
498
(1884) (552)
6,190
630
(520)
158
(597)
179
(679)
227
(860)
280
(1061)
339
(1284)
28,375
(2000)
24,718
(1742)
21,725
(1531)
17,165
(1210)
13,904
(980)
11,491
(810)
2500 (1865)
187
(709)
215
(814)
245
(927)
310
(1173)
382
(1448)
463
(1752)
(1466)
18,123
(1277)
15,929
(1123)
12,586
(887)
10,194
(718)
8,425
(594)
2500 (1866)
APPLICATIONS: Fracturing.
381
(1442)
941
(436)
5,014
(353)
4,144
(3562)
(292)
(2384)
779
(2944)
2500 (1866)
2500 (1866)
PRESSURE (PSI)
30000
28000
26000
24000
22000
20000
18000
16000
14000
12000
10000
8000
6000
4000
2000
0
0 100
500
300
200
400
700
600
900
800
1100
1500
1700
1300
1000
1200
1400
1600
1800
FLOW (GPM)
30
1, 2
DISPLACE.
PER REV
50 / 355
75 / 532
96 / 680
150 / 1064
200 / 1418
gpm
psi
gpm
psi
gpm
psi
gpm
psi
gpm
psi
gal/rev
(liter/rev) (lpm) (kg/cm) (lpm) (kg/cm) (lpm) (kg/cm) (lpm) (kg/cm) (lpm) (kg/cm)
2.72
(10.3)
3.44
(13.0)
4.25
(16.1)
5.14
(19.5)
6.12
(23.2)
7.18
(27.2)
8.33
(31.5)
APPLICATIONS: Fracturing.
136
(515)
172
(651)
212
(804)
257
(973)
306
(1158)
359
(1359)
416
(1576)
20,690 204
(1458) (772)
16,348 258
(1152) (977)
13,242 319
(933) (1206)
10,944 386
(771) (1460)
9,196 459
(648) (1737)
7,835 539
(552) (2039)
6,756 625
(476) (2365)
1824 (1361)
20,690
(1458)
16,346
(1152)
13,242
(933)
10,944
(771)
9,196
(648)
7,835
(552)
6,756
(476)
2736 (2042)
261
(988)
330
(1250)
408
20,690
(1458)
16,346
(1152)
13,242
(1543) (933)
493
10,944
(1867) (771)
587
9,196
(2222) (648)
689
7,835
(2608) (552)
799
6,756
(3025) (476)
408
(1544)
516
(1954)
637
(2413)
771
(2920)
918
(3475)
1,077
(4078)
1249
(4729)
3500 (2612)
13,233
544
(933)
(2059)
10,456
688
(2606)
850
(737)
8,469
(597)
6,999
(493)
5,881
(414)
5,011
(353)
4,321
(305)
3500 (2612)
(3217)
1,028
(3893)
1,224
(4633)
1,436
(5437)
1,666
(6306)
9,925
(699)
7,842
(553)
6,352
(448)
5,250
(370)
4,411
(311)
3,759
(265)
3,241
(228)
3500 (2612)
275 / 1950
gpm
psi
(lpm) (kg/cm)
748
(2831)
947
(3583)
1,169
(4424)
1,414
(5353)
1,683
(6370)
1,975
(7476)
2291
(8670)
7,218
(509)
5,703
(402)
4,620
(326)
3,818
(269)
3,208
(226)
2,733
(193)
2,357
(166)
3500 (2612)
10000
Note: This chart shows
this pumps performance at max hydraulic
horsepower. Notice as
the plunger size for the
pump increases, a
greater max flow rate
is achieved while the
max pressure
decreases.
PRESSURE (PSI)
8000
6000
4000
2000
0
0
80
160
240
320
400
480
560
640
720
800
880
960
1360 1520
1680 1840
2000
1040
1200
1600
1760 1920
1120
1280 1440
FLOW (GPM)
5.00 PLUNGER
5.50 PLUNGER
6.00 PLUNGER
6.50 PLUNGER
31
Pump Accessories
Fluid End Expendables
PLUNGERS
HIGH PERFORMANCE
PLUNGER PACKING
Autofrettage
Intersecting bores in a fluid cylinder exhibit very high
stresses at the corners of the intersection. To combat this
problem created at the bore intersections, Weir SPM
recommends that the customer utilize the autofrettage
option when purchasing a fluid end. The autofrettage
procedure is a technique where a "one-time" high hydraulic
pressure is imposed on the bore intersection of a new
cylinder inducing plastic strain at the intersection while
elastic strain remains elsewhere. Relaxation of this one time
pressure treatment causes these high-risk areas to develop a
residual compressive stress, mitigating the destructive
effects of the fatigue. The autofrettage process may not
completely eliminate the likelihood of fatigue failure (since
corrosion and erosion still occur). However, it should
significantly increase the number of cycles the product can
tolerate, ultimately extending the life of the fluid cylinder.
32
Worldwide Services
Procedures Include:
Disassembly of all components
Inspection, including magnetic particle
Evaluation of repairs
Cost estimates
Repair utilizing Weir SPM technicians
Test
Documentation to verify product quality
Repaint
Plunger
Repair
Weir SPM offers
Plunger Repair services.
This service gives
customers the
opportunity to repair
damaged plungers that would normally be scrapped. The
reliable repaired plungers are returned to the customer in
"like new" condition, offering a less expensive alternative to the
purchase of new plungers.
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Worldwide Services
Step 1:
Visual Inspection
Step 2:
Wall Thickness
Step 6:
Assembly with New Products Kit
Step 7:
Pressure Test
Step 3:
Disassembly
Step 4:
Strip Contaminants
Step 8:
Paint
Step 5:
Magnetic Particle
Step 9:
Certificates
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Certified inspection
Ultrasonic wall thickness inspection
Magnetic particle inspection
Replacement of parts
Training
New product sales
Iron management documentation
Rental
Work table and vise for disassembly, rekitting, and re-assembly; Ample storage
space for parts kits; ton hoist and jib
crane; Wash vat for cleaning parts
Pump Services
Field repair pump specialists
Replacement of fluid end
expendables
Fluid end inspection
Fluid end magnetic particle
inspection
Pump inspection
Basic power end repair
Training - maintenance
and operation
Pumps and pump part sales
30
35
Worldwide Services
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