Professional Documents
Culture Documents
REFERENCE
REV
ESKASAAF1
2
DATE: OCTOBER 1998
PAGE
OF 31
1
REVISION DATE:
OCTOBER 2001
COMPILED BY
FUNCTIONAL RESP.
AUTHORIZED BY
....................................
J P Boshoff
for the IOSC
....................................
M Hunter
Chairman IOSC
....................................
P A Faling
ED (T)
B T Crookes
R S Dabengwa
J A de Beer
V Ngubeni
D Beatt
J H Begg
L A Carlo
V Padayachee
Contents
Page
Foreword .......................................................................................................................................
Acknowledgement ........................................................................................................................
1 Scope........................................................................................................................................
3 Definitions .................................................................................................................................
4 Requirements ...........................................................................................................................
4.1
4.2
Operational ...................................................................................................................
Management..................................................................................................................
4
10
12
16
17
18
21
22
25
28
29
30
35
Annexes
A
B
C
D
E
F
G
H
J
K
L
MGM/hd1367/AS-9/April 97
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Foreword
This standard was prepared by the Insulating Oil Steering Committee comprising the following
members:
D Beatt
J Boshoff
M Cary
T Dalton
D Hayes
M Hunter (Chairman)
M Jacobs
A Lombard
B Rencken
T Sinden
H van Tonder
Technology
Transmission
Rotek
Distribution
Transmission
CRM
Distribution
Technology
Generation
Rotek
Technology Environmental Audit
Queries concerning any requirement of this standard that cannot be met, must be directed to the
compiler of this standard, Mr J P Boshoff at Megawatt Park Tel. (011) 800-4095 or Fax
(011) 800-2779.
Acknowledgement
Acknowledgement is given to all persons and institutions for their contribution in compiling this
document. In particular:
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1 Scope
1.1 Purpose
To formalize a standard for the management, sampling and testing of mineral insulating oil for power
transformers, reactors and switchgear.
1.2 Applicability
This standard is applicable to oil-filled power transformers, reactors and switchgear and defines the
type of oil to be used, the frequency of sampling, and the type of tests to be used.
It does not apply to oil-filled instrument transformers or transformer bushings.
2 Normative references
The following standards contain provisions that, through reference in the text, constitute requirements
of this standard. At the time of publication the editions indicated were valid. All standards are subject
to revision and parties to agreements based on this standard are encouraged to investigate the
possibility of applying the most recent editions of the standards listed below. Information on currently
valid national and international standards may be obtained from the Information Centre at Megawatt
Park and Technology Standardization Department.
IEC 60156:1995, Insulating liquids Determination of the breakdown voltage at power frequency
Test method.
IEC 60422:1989, Supervision and maintenance guide for mineral insulating oils in electrical equipment.
SABS 555:1985, Mineral insulating oil for transformers and switchgear (uninhibited).
ESKASAAC2:Rev.0, Management of polychlorinated biphenyls (PCB).
ESKSCAAB0:Rev.1, Substation auxiliary transformers.
SCSSCAAD3:Rev.0, Specification for large power transformers up to 132 kV in the rating range of
2,5 MVA to 80 MVA.
3 Definitions
3.1 energizing: When voltage is applied to the unit. This will include the term soaking or on load.
3.2 filtered oil (polishing): Oil that has been filtered to improve the dielectric strength to
70 kV/2,5 mm gap and water content to 10 mg/kg.
3.3 new oil: Virgin oil which complies in all respects with SABS 555. However, the following tests
limits shall apply before filling into dedicated oil containers for shipment and usage:
3.4 power transformers are referred to as Units: For the purpose of this standard all units are:
generator transformers, generator unit transformers, system transformers (as in NWS 1532) and their
auxiliaries (as in ESKSCAAB0), and reactors. It excludes distribution transformers covered by
NWS 1531 and NRS 027.
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3.5 regenerated oil: Reprocessed used oil which complies in all respects with SABS 555. However,
the following tests limits shall apply before filling into dedicated oil containers for shipment and usage:
3.6 specialist: An experienced Eskom person who regularly performs specific tasks for which he has
been specially educated and trained and of which he has and maintains an in-depth knowledge.
3.7 topping-up: Refers to the action of correcting the oil level in a conservator tank, where the level
of the oil is not lower than the Buchholz relay. If the oil is below the Buchholz level, the filling procedure
shall apply.
4 Requirements
4.1 Operational
4.1.1 Sampling requirements
4.1.1.1 General
Oil sampling shall be carried out as described in annex A.
Oil samples shall be clearly and fully labelled as illustrated in annex B.
Oil samples shall be protected against rough handling and extreme temperatures during storage and
transport.
An approved sampling device for taking samples from drums to test for dielectric strength (DS) and
water content (WC), is detailed in annex C.
Generator unit transformers, irrespective of voltage rating, are of such importance that they shall be
treated as >40 kV transformers in terms of this standard.
Substation auxiliary transformers and neutral earthing compensators (NECs) associated with power
transformers shall not be sampled routinely (refer to 4.1.1.3 b).
4.1.1.2 Preferred oil sampling points
The same sampling point shall be used for every routine sample. This shall be labelled Routine
sampling point.
a) Units with a Buchholz gas relay
The valve at the end of the Buchholz relay oil pipe shall be used as the routine sampling point and
it shall be marked accordingly.
NOTE It may be necessary to replace inadequately sized copper tubing and/or valve to obtain a satisfactory flow
of approximately 500 ml/min, or take a maximum of 5 min to fill a 1 l sample container.
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before energizing:
for newly installed, new or repaired units, at least 7 days after in-situ oil processing has
been completed, to test for dielectric strength, dissolved gas analysis (DGA), and acidity
(A), but with the main emphasis on water content. Samples taken sooner will not
necessarily reflect the correct water content (WC),
and,
at the same time, a separate sample from the on-load tapchanger diverter switch
conservator for DS and WC only;
2)
2 days after energizing, (refer to 3.1) to test for DS, WC, and DGA;
3)
after the 1 , 3 and 6 month from date of energizing for DS, WC and DGA;
4)
st
rd
th
6 monthly
6 monthly
annually.
A sample, to test for WC and DS only, shall be taken before commissioning and thereafter
annually. This sample shall be taken from the tapchanger diverter conservator or diverter drain
valve.
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When maintenance on or an oil change of the on-load tapchanger diverter switch is undertaken, a
sample shall be taken to test for DS and WC in each of the following cases:
a) before any work is performed
and
b) after the work has been completed but before commissioning.
NOTE The sample taken before maintenance is to establish unnecessary or under-maintenance.
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Retrofilled transformers shall be re-tested for PCB content and re-certified one year after retrofilling.
4.1.2.3 Oil containers
Stationary tanks, oil bags or drums dedicated to insulating oil only, shall be used for oil storage. Oil
drums shall be stored in accordance with the procedure in annex D.
Oil containers contaminated with dirty oil shall not be used for good oil, as defined in 3.3 and 3.5,
unless such containers are first properly cleaned.
4.1.2.4 Oil suppliers
The oil supplier shall guarantee that the oil delivered complies with the zero count PCB requirement.
This guarantee shall be in the form of a certificate and records thereof shall be kept for auditing
purposes.
The oil supplier shall guarantee that, at the point of loading into dedicated supplier/Eskom tankers, the
oil conforms to the requirements of new oil or regenerated oil as defined in 3.3 and 3.5 respectively.
This guarantee shall be in the form of a certificate, of which a copy shall accompany the delivery note.
Records thereof shall be kept for auditing purposes.
a) Oil supplied in tankers
On delivery at site, and before transfer to another container (i.e. drums, bags, units, etc.), the oil
shall be tested for DS. The minimum DS shall be 60 kV/2,5 mm gap. This sample shall be taken
at the physical point of delivery, i.e. the end of the tanker supply hose.
b) Oil supplied in drums
Drums are sealed at the point of loading by the supplier and site testing on delivery is therefore not
necessary. However, oil in drums shall be tested before use. The minimum DS shall be
60 kV/2,5 mm gap.
Transportation and storage: Drums shall be positioned either with the two bungs in a horizontal
line position or upside down i.e. bungs down. Refer to annex D.
c) Regeneration of oil
Only batch regeneration is acceptable. The oil shall be re-refined batch-wise to comply in all
respects with SABS 555 and be tested to the requirements of SABS 555 table 1, with the exception
that prior to use, the oil shall comply with the DS and WC requirements of this document.
Certification of compliance shall be kept on each batch of oil regenerated for audit purposes.
d) Dielectric strength, water content and acidity
The DS test shall be performed in accordance with IEC 60156.
All oil supplied to site shall be pre-processed to be degassed and shall have a minimum DS of
70 kV/2,5 mm gap and a maximum WC of 10 mg/kg, with an acidity (A) of not more than 0,03 mg
KOH/g.
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This
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e) Test limits for oil in on-load tapchanger diverter switch after maintenance and before
commissioning
1) DS not lower than 60 kV/2,5 mm gap;
2) WC not more than 10 mg/kg.
4.1.2.8 In-service oil test limits
Caution The manufacturers test limits shall apply if these are more stringent than those specified
below.
a) Units in service
The oil laboratory test results (refer to 4.1.2.7(a)) shall be examined by the chemist and
subsequent recommendations, after consultation with other specialists where necessary, shall be
included in the report. Minimum test limits for oil in service:
1) DS:60 kV/2,5 mm gap for units with a highest voltage of 88 kV and above;
2) DS:50 kV/2,5 mm gap for units with a highest voltage of 66 kV and below;
3) WC: Refer to guidelines in annex H;
4) A: refer to 4.1.2.8 c).
b) On-load tapchanger diverter switch in service
1) DS:40 kV/2,5 mm gap minimum;
2) WC: 30 mg/kg maximum.
c) Acidity in units
The acidity of oil in a unit shall be related to the age of the unit. Decisions regarding the
replacement or treatment of the oil in such units, based on the acidity concentration shall be made
by the TRI oil laboratory together with transformer specialists who shall consider all relative factors.
4.1.2.9 Switchgear (circuit-breakers and tap changers)
NOTE Regenerated oil is preferred for use in switchgear.
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e) the oil shall be classified as non-PCB (i.e.: less than 45 mg/kg PCB count).
f)
in-service oil
1) no routine oil sampling is necessary;
2) oil shall be changed in accordance with normal maintenance intervals accepted for switchgear.
g) Used oil
1) drums with used switchgear oil shall be marked as such to ease identification and classification
when returned for re-generation;
2) used switchgear oil and used transformer oil shall be stored in different containers;
3) if switchgear oil is mixed with transformer oil, the container shall be marked switchgear oil;
4) shall be scrapped if deemed necessary.
4.2 Management
4.2.1 Responsibilities
4.2.1.1 The Business Unit (BU) shall be responsible for
a) taking oil samples from the plant at the frequencies required by this standard, or as recommended
by the Senior Consultant (Petroleum Chemistry), Technology Research Division or a transformer
specialist. These shall be carried out in accordance with the procedures stated in annexes A and
C.
b) delivering oil samples for analysis to a laboratory approved by the Senior Consultant (Petroleum
Chemistry), Technology Research Division.
c) the handling and storage of all oils received for use in the BU and oil sent for regeneration or
disposal.
d) ensuring that equipment where PCBs are identified is clearly marked and managed in accordance
with ESKASAAC2.
e) ensuring that only approved oil is used (refer to 3.2, 3.3 and 3.5).
f)
g) monitoring trending oil sample results and recommendations, including taking the recommended
action timeously.
h) maintaining all relevant records.
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4.2.2 The Senior Consultant (Petroleum Chemistry) at Technology Research Division shall be
responsible for
a) the timely analysis of oil samples received and recommendations of action in consultation with
other specialists.
b) informing the appropriate BU timeously of the results of the oil test analysis, and giving
recommendations.
c) maintaining, updating and safeguarding an oil test results databank system, which shall be made
available to BUs.
d) approving, auditing and certifying laboratories and their staff who are experienced in handling
insulating oils. Re-approval shall be required when staff is changed.
e) keeping abreast of the latest developments in oil technology through research and updated
methodology.
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Annex A
(normative)
Take data for the sample labels only from the units nameplate, and NOT FROM LOGBOOKS.
For correct water concentration, take routine samples only in fine weather.
Clean the sampling flange and valves only with a chamois leather to avoid fibres.
Annex A
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(continued)
Caution If the sample oil does come into contact with the samplers hands or breath, the sample
shall be retaken. Fibres in the oil will drastically reduce the dielectric strength.
A.3 Procedure
A.3.1 Units fitted with a Buchholz relay, with tubing to ground level for degassing/
sampling
Caution The sample shall only be taken at ground level from the valve at the end of the tubing for
degassing/sampling.
Complete a sampling label, giving all the requested information including the reason for sampling
and the top oil gauge temperature (OTI - Oil Temperature Indicator)., Transformer data shall be taken
from the transformer nameplate.
Open the valve and allow approximately 0,5 l of oil to run into the waste bucket.
Close the valve and connect the 6 mm 200 mm tube to the valve.
Open the valve and again allow approximately 0,5 l of oil to run through the tube into the waste
bucket.
Rinse the tin by half filling it with oil. Replace the cap and rotate the tin slowly, ensuring that the
oil covers all areas inside the tin. Empty the tin into the waste bucket. Repeat twice.
Caution When rinsing, do not shake the tin as foaming may occur. This will have an adverse effect
on the test results, particularly the DGA, and possibly the DS, if tested soon afterwards.
Hold the tube in the neck of the tin and while avoiding foaming, fill the tin until the oil overflows.
The tube shall not touch the oil at any stage.
Place the tin on a flat surface and squeeze the sides very slightly until oil overflows. Replace the
cap firmly before releasing the pressure.
With the tin upside down, rotate the tin slowly while holding it close to the ear to listen for bubbles
resulting from incomplete filling. Retake the sample if bubbles are heard.
Remove the plug, fit the hose coupling to the sampling flange and connect the sampling hose.
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Annex A
(continued)
Open the drain valve and allow approximately 5 l of oil to run vigorously into the bucket, thereby
rinsing the hose and valve and removing any free water that may have collected in the valve and
flange.
Adjust the valve to give a steady flow. Do not operate the valve again until the sampling is
complete.
Rinse the tin by half filling it with oil. Replace the cap and rotate the tin slowly, ensuring that the
oil covers all areas inside the tin. Empty the tin into the bucket. Repeat twice.
Caution When rinsing, do not shake the tin as foaming may occur. This will have an adverse effect
on the test results, particularly the DGA and possibly the DS if tested soon afterwards.
Hold the tube in the neck of the tin and while avoiding foaming, fill the tin until the oil overflow.
The tube shall not touch the oil at any stage.
Place the tin on a flat surface and squeeze the sides very slightly until oil overflows. Replace the
cap firmly before releasing the pressure.
With the tin upside down rotate the tin slowly while holding it close to the ear to listen for bubbles
resulting from incomplete filling. Retake the sample if bubbles are heard.
Remove the plug, fit the hose coupling to the sampling flange and connect the sampling hose.
Open the drain valve and allow approximately 2 l of oil to run vigorously into the bucket, thereby
rinsing the hose and valve and removing any free water that may have collected in the valve and
flanges.
Adjust the valve to give a steady flow. Do not operate the valve again until the sampling is
complete.
Rinse the tin by half filling it with oil. Replace the cap and rotate the tin slowly, ensuring that the
oil covers all areas inside the tin. Empty the tin into the bucket.
Caution When rinsing, do not shake the tin as foaming may occur. This will have an adverse effect
on the test results, particularly the DGA and possibly the DS if tested soon afterwards.
Annex A
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(concluded)
Hold the tube in the neck of the tin and while avoiding foaming, fill the tin until the oil overflows.
The tube shall not touch the oil at any stage.
Place the tin on a flat surface and squeeze the sides very slightly until oil overflows. Replace the
cap firmly before releasing the pressure.
With the tin upside down rotate the tin slowly while holding it close to the ear to listen for bubbles
resulting from incomplete filling. Retake the sample if bubbles are heard.
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Annex B
(normative)
Business Unit .
District ..
Station ..
Bay
Manufacturer ..
Transformer / Reactor Oil Volume (l)
Year of Manufacture .
Serial Number .
Rating ... (MVA)
Highest Voltage . (kV)
Top Oil Temp. (OTI) .. (C)
Transformer
Sampling
point
Diverter
Other
Sampled by (Print) .
Tel. No.
Date sampled
..
..
Notes
Bay
Sampling point:
Transformer
Mark this box if the sample is taken from either the Main Tank or the Buchholz and specify which
of the two in the blank space.
Diverter
Mark this box if the sample is taken from the on-load tapchanger diverter conservator or drain
valve, and specify which of the two in the blank space.
Other
Mark this box if a special sampling point has been requested and fill in which sampling point has
been used in the blank space.
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Annex C
(normative)
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Annex D
(normative)
D.1.2 Drums shall not be stored upright with the bungs up. Should it rain then rainwater will be
dammed up inside the rim of the drum almost covering the bungs. When the expansion and
contraction take place, pure water can be drawn into the drum. This will rapidly spoil that oil. (refer to
fig. D.1).
D.1.3 The correct way to store oil drums outdoors is as described in D.2.2 below.
D.2.2 The correct way is to store the drums horizontally with the two bungs in more or less a
horizontal line position i.e. covered by the oil inside the drum. This will prevent the drum breathing due
to any extremes in temperature which could still be experienced under cover. (refer fig. to D.2).
Where possible, the drums shall be stored on a raised surface so that when it rains, the rainwater will
not dam up against the drum: this will lead to rusting and then leaking of oil from the drum. Usually,
wooden strips 100 mm 20 mm laid end to end on the ground, provide a very good means of
protection against this. The wooden strips are commonly known as dunnage.
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Annex D
(continued)
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Annex D
(concluded)
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Annex E
(informative)
E.1 Distribution transformers in accordance with NWS 1531 and NRS 027
Units which are small enough that, when fully prepared in the factory, the total weight falls within
normal transport limits must be delivered to site ready for service. A 24 h settling time is necessary
before the unit is energized. Breather pipes on these units are blanked off and breathers must be fitted
on arrival at site.
Annex F
(normative)
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F.5 Electrodes
The electrodes shall be manufactured from either copper, brass, bronze or stainless steel, and the
surfaces shall be polished. They shall be tubular in shape and fitted with rounded end caps, all to the
dimensions given in fig. F.1. The electrodes shall be mounted in a horizontal axis with the end caps
2,5 mm apart. The gap between them shall be set to an accuracy of 0,1 mm using thickness
gauges.
The electrodes shall be replaced as soon as pitting, caused by discharges, is evident.
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Annex F
(continued)
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Annex F
(concluded)
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Annex G
(informative)
Hydrogen
H2
Methane
CH4
Ethane
C2H6
Ethylene
C2H4
Acetylene
C2H2
Carbon Monoxide
CO
Carbon Dioxide
C02
Other higher hydrocarbon gases are produced but these are not generally considered when
interpreting the gas analysis data.
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Annex G
(continued)
The major gas produced during arcing is acetylene. Power arcing can cause temperatures of over
3 000 C to be developed.
NOTE If cellulose material (insulating paper, etc.) is involved, carbon monoxide and carbon dioxide are generated.
A normally ageing, conservator type transformer should have a CO2/CO ratio of about 7. Any CO2/CO
ratio above 11 or below 3 should be regarded as perhaps indicating a fault involving cellulose provided
the other gas analysis results also indicate excessive oil degradation.
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Annex G
(concluded)
Atmospheric
1) Through the silica gel breather (dry silica gel is always blue).
2) Through air leaks into the conservator (e.g. inspection covers open or deteriorated gaskets in
the air space of the conservator).
b)
Internal sources
1) Paper degradation produces water.
2) Oil degradation produces water.
3) Wet insulation acts as a source of water in the oil (temperature-dependent).
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Annex H
(informative)
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Annex J
(informative)
Table J.1 Test requirements SABS 555
Typical
Method
SABS 555
limits
Used oil
Density @ 20 C kg/l
IP 60
0,895 max.
0,873
Kinematic Viscosity
2
@ 40 C mm /s
IP 71
16,5 max.
Test
@ 15 C mm /s
12,5
After refining
0,875
12,4
800 max.
330
328
153
Flash point C
IP 34
140 min.
150
Pour point C
IP 15
21 max.
33
33
Neutralisation value
mg KOH/g
IP 1b)
0,53
0,01
Corrosive Sulfur
IP 315
Electric strength kV
IP 295
Resistivity @ 20 C Gm
ASTM D1169
Resistivity @ 90 C Gm
Dielectric dissipation
factor @ 90 C
IEC 60250
ASTM 1533
Oxidation test
Neutralization value
mg KOH/g
0,03 max.
Non
corrosive
Non corrosive
30 min.
Non corrosive
16
72
15 000
0,1
450
0,005 max.
3,5
0,0018
35 max.
205
0,4 max.
0,21
0,1 max.
0,036
IP 307
Sludge %
Typical
Colour
Red/Brown
Straw
Appearance
Cloudy
Clear
Particles
Nil
Present
Nil
Fibres
Nil
Present
Nil
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Annex K
(informative)
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Annex L
(informative)
Revision information
DATE
REV. NO.
NOTES
Sept.93
NWS 1076 and EVS 051 (not published) were re-written and
published as ESKASAAF1 Rev. 1.
Aug. 98