Installation Manual

Installation Manual
Bandak Light Weight Taut Wire
Mk 15B
Kongsberg Part no.: 702788
This document describes the installation of the Light
Weight Taut Wire Mk 15B supplied by Bandak.
The Mk 15B version has an electronic cabinet that is
located indoors, separate from the main unit of the Light
Weight Taut Wire.

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Bandak Light Weight Taut Wire Mk15B

Document revisions
Rev.
A
B
C
D

Written by
Date
Sign.
23.09.04
SL
30.09.05
SL
07.02.07
HHO
08.06.07
PLB

Checked by
Date
Sign.
25.09.04
HT
06.10.05
HT
08.02.07
TH
08.06.07
TH

Approved by
Date
Sign.
25.09.04
SL
12.10.05
SL
08.02.07
TF
08.06.07
TH

The original signatures are recorded on the companys logistic data system.
Document history
Rev. A
Rev. B
Rev. C
Rev D

Initial Issue.
New type of Remote Control (RC).
Air connection type added in sections 2 and 3.5.4.
Note added to Electrical specifications in section 2, new drawing 4-0893 Rev. B
added and drawing 3-7728 updated to Rev..B.

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Installation Manual

Table of contents
1

INTRODUCTION....................................................................................................5

SPECIFICATIONS..................................................................................................6

INSTALLATION ...................................................................................................10
3.1
General information.........................................................................................10
3.2
Location of the units ........................................................................................10
3.2.1

Light Weight Taut Wire Unit ......................................................................10

3.2.2

Electrical Cabinet ........................................................................................10

3.2.3 Remote Control Unit (optional)...................................................................11

3.3
Logistics ..........................................................................................................11
3.4
Handling ..........................................................................................................11
3.4.1

Light Weight Taut Wire ..............................................................................11

3.4.2

Electrical Cabinet ........................................................................................11

3.4.3 Remote Control Panel (optional).................................................................12

3.5
Mechanical installation....................................................................................12
3.5.1

Light Weight Taut Wire Unit ......................................................................12

3.5.2

Electrical Cabinet ........................................................................................12

3.5.3

Remote Control Unit (optional)...................................................................12

3.5.3.1

Drop-in Remote Control Unit............................................................. 12

3.5.4 Pressurised air..............................................................................................13

3.6
Electrical installation .......................................................................................13
3.6.1

General ........................................................................................................13

3.6.1.1

PG-glands ........................................................................................... 13

3.6.1.2

Tension relief...................................................................................... 13

3.6.1.3

Recommended cables ......................................................................... 14

3.6.1.4

Cable clamping and screen/earth connections.................................... 14

3.6.1.5

Cable terminations.............................................................................. 15

3.6.2

Light Weight Taut Wire Unit ......................................................................15

3.6.2.1

Servo Motor Junction Box.................................................................. 15

3.6.2.2

Hydraulic Motor Junction Box ........................................................... 15

3.6.2.3

Taut Wire Control Unit ...................................................................... 15

3.6.3

Electrical Cabinet ........................................................................................16

3.6.4

Remote Control Unit (optional)...................................................................16

3.6.4.1
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Drop-in Remote Control Unit............................................................. 16

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Bandak Light Weight Taut Wire Mk15B

INSTALLATION DRAWINGS............................................................................17

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Installation Manual

1 INTRODUCTION
The Light Weight Taut Wire Mk 15B is a position reference
system designed for use in a deck-mounted port or starboard
position on surface vessels. The purpose of the Light Weight
Taut Wire system is to provide accurate data of the vessel's
movements, relative to a known point, in the fore/aft (alongship) and port/starboard (athwart-ships) directions.
WARNING

The equipment includes high voltages, which means that the

possibility for getting an electrical shock is present. Before
commencing any installation work, read the guidelines for
First Aid treatment of personnel with electrical shock.
Cables between Taut Wire Unit and Electrical Cabinet must
not exceed 50 m. Signal cables must not be located with
cables whose charging magnetic field may induce voltage.

Caution

The Light Weight Taut Wire Mk 15B is delivered with

sufficient hydraulic fluid inside. No refilling or topping of
hydraulic fluid should be done by yard/customer during
installation or before setting to work.

Note

Unless stated otherwise, all mounting equipment referred to

within this document is to be supplied by yard/customer.
The guidelines for installation presented here must be regarded
as a base for detailed plans prepared by the installation
shipyard. These plans must include drawings, instructions and
procedures specific to the ship in which the equipment is to be
installed. These drawings must be approved by the local
maritime classification society.
Unless stated otherwise, all installation work described in this
document is to be performed by yard/customer personnel.
It is the responsibility of the yard/customer to assure that their
installation personnel are sufficiently qualified, and that proper
caution is taken to avoid injuries or damage to life, health,
environment, equipment and property.
Kongsberg Maritime AS accepts no responsibility for any
damage or injury to the system, ship or personnel caused by
drawings, instructions or procedures not prepared by Kongsberg
Maritime.

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Bandak Light Weight Taut Wire Mk15B

2 SPECIFICATIONS
Mechanical specifications
Light Weight Taut Wire Mk 15B:
Height: .....................3550 mm (Parked), 1665 mm (Operational)
Width: ............................................................................ 1400 mm
Depth (Length): .......1700 mm (Parked), 5115 mm (Operational)
Weight (excluding Depressor weight): .............................2200 kg
Electrical Cabinet:
Height: ........................................................................... 1900 mm
Width: .............................................................................. 800 mm
Depth: .............................................................................. 510 mm
Weight.................................................................................250 kg
Depressor:
Volume: ............................................................................. 50 dm3
Weight: ...............................................................................360 kg
Depressor (optional):
Volume: ............................................................................. 65 dm3
Weight: ...............................................................................460 kg
Drop-in Remote Control Unit (optional):
Height: ............................................................................. 102 mm
Width: .............................................................................. 202 mm
Depth (exclusive cable gland): .......................................... 50 mm
Weight: ...................................................................................2 kg

Electrical specifications
Input voltage:
440 VAC, +20%, -27%, 3-phase, 50 to 60 Hz (50 A fuses)
Note

The input voltage must be supplied from a standard Terra

Neutral net (TN-net). A 3-phase isolation transformer is
optional for an Isolated Terra net (IT-net) supply. For further
information, please contact Bandak AS.
220 VAC, single phase, 50 to 60 Hz

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Power consumption:
440 VAC: 18 kW / 37 A continuous load
220 VAC: 500 W
Batteries: ......................................PLC; lithium size AA, 3.6 V

Cable specifications
See Table 1 on page 14.

Air specifications
Pressure:............................. 10 bar (maximum), 6 bar (minimum)
Flow: ............................................................. 5 Nm3/h (minimum)
Purity: ..................................................... according to ISO8573-1
Solid contamination:....................................................class 5
Maximum particle size..................................... 40 m
Maximum concentration ............................. 10 mg/m3
Water: ..........................................................................class 3
Dew point......................................................... -20 C
Oil: ...............................................................................class 5
Maximum concentration:............................ 25 mg/m3
Connection:...............................................................GE12LR 3/8"

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Environmental specification
Light Weight Taut Wire Mk 15B:
Enclosure material: ....................Surface treated and painted steel
Enclosure protection (located on open deck): ....................... IP56
Operational temperature range: ................-15 to +65 C, no icing
Operational humidity:........... 20 to 100 % RH with condensation
Operational Wind Strength .......................................0 to 80 knots
Storage temperature range: ......................................-25 to +70 C
Storage humidity: .............0 to 100 % RH, sealed aluminium foil
Electrical Cabinet:
Mounting plates: ..........................................................Zinc plated
Enclosure protection (indoor location): ................................. IP22
Operational temperature range (indoor location): ...... 0 to +55 C
Operational humidity:........... 20 to 93% RH (none condensation)
Storage temperature range: ......................................... 0 to +65 C
Storage Humidity:................. 20 to 80% RH (none condensation)

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Remote Control Unit

Enclosure protection (indoor location): ................................. IP56
Operational temperature range (indoor location): ...... 0 to +65 C
Operational humidity:........... 20 to 93% RH (none condensation)
Storage temperature range: ......................................... 0 to +65 C
Storage Humidity:................. 20 to 80% RH (none condensation)

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Bandak Light Weight Taut Wire Mk15B

3 INSTALLATION
This chapter presents the procedures for installation of the Light
Weight Taut Wire Mk 15B supplied by Bandak AS.

3.1 General information

The overall dimensions of the Light Weight Taut Wire Unit are
shown in Figure 1 to Figure 3.

3.2 Location of the units

3.2.1 Light Weight Taut Wire Unit
The Light Weight Taut Wire Unit must be installed at the side of
the vessel and as close to the water surface as possible. The
reason for this is to obtain the maximum possible inboard angle,
see Figure 4 for the operational area of the wire. This will also
result in the minimum pendulum movement of the depressor
weight when clearing the water surface. Excessive pendulum
movement stresses the wire and is often the main reason for wire
breakage.
The unit should not be installed above the thrusters because the
water movement from the thrusters (when they are running) may
affect the wire and cause the sensor head to send false
information to the data processing system.
It is important to ensure that the deck supports are sufficiently
strong to avoid unwanted mechanical deflection in the deck and
foundations, which can affect the measured results.
The location on the deck where the Light Weight Taut Wire
Unit is to be positioned must have a maximum elasticity of
1.5 mm.

3.2.2 Electrical Cabinet

The Electrical Cabinet should be located in an indoor
environment, satisfying Environmental Specifications in
section 2.
WARNING

Cables between Taut Wire Cabinet and the Electrical

Cabinet must not exceed 50 m. Signal cables must not be
located with cables whose charging magnetic field may
induce voltage in the signal cables.

Note

Ensure that the electrical cabinet has sufficient space both for
mounting and for service area, see Figure 5.

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3.2.3 Remote Control Unit (optional)

The Remote Control Unit should be located in an indoor
environment, satisfying the Environmental Specifications given
in section 2. For space required, see drawing S-03205 (drop-in
unit).

3.3 Logistics
Safety:

General safety precautions should

be followed when working
on/with Light Weight Taut Wire
Mk 15B

Personnel qualifications:

Two trained mechanical workers,

and one trained electrical workers.

Min. no. of personnel:

Three.

Ship location:

No recommendations.

Special tools required:

None.

3.4 Handling
WARNING

Never, ever pass or stay, complete or partly, under any lifted

object.

3.4.1 Light Weight Taut Wire

The Light Weight Taut Wire Unit has three points for the
attachment of lifting slings. When the unit is to be lifted, the
boom must be lowered down into the operational position and
all three slings attachment points must be used.
Use three nylon slings. Two are passed through openings in the
main structure whilst the third is passed around the foremost
upper part of the weight-basket (see Figure 10). All three slings
shall have a length from lifting point to the hook of 2 m.

3.4.2 Electrical Cabinet

The Electrical Cabinet includes delicate electronic components
and should be handled accordingly.
Appropriate lifting equipment should be used and care must be
taken when handling the Electrical Cabinet. Use the eyebolts
(DIN 580) on top of the cabinet for attaching lifting slings (see
Figure 6). Minimum angle of the lifting sling at the base is 60.

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Bandak Light Weight Taut Wire Mk15B

3.4.3 Remote Control Panel (optional)

The Remote Control Unit includes delicate electronic
components and should be handled accordingly. The Remote
Control Unit can be lifted by hand.

3.5 Mechanical installation

3.5.1 Light Weight Taut Wire Unit
A base frame (see Figure 8) serves as the foundation for the
Light Weight Taut Wire Unit. It is constructed of HEB-120
section girders and steel plates that are welded together.
It is recommended that the base frame is welded to the deck.
In the top of the base frame there are twelve (12) 18.5 mm holes
for securing the Light Weight Taut Wire Unit to the base frame
with M16 type A4 80 bolts, torque to 214.5 Nm.
For the calculated maximum load acting on these 12 attachment
bolts, see Figure 9.
Note

The frame shall be mounted in such a way that the Light Weight
Taut Wire Unit be standing horizontally levelled and 90 on the
along-ship axis.

3.5.2 Electrical Cabinet

Note

Prior to installation the Electrical Cabinet, ensure that

necessary service area is available. For details on service area
and general space requirements, see Figure 5.
The Electrical Cabinet is attached to a yard/customer supplied
base frame that is attached to the floor through welding The
Electrical Cabinet is attached to the base frame by use of four
M8 bolts (bolts to be supplied by yard/customer).
The base frame has to fit the footprint of the Electrical Cabinet,
see Figure 8.

3.5.3 Remote Control Unit (optional)

The optional Remote Control Unit is supplied as a Drop-in type
see drawing 3-7728, where the Remote Control Panel is
connected to the electrical cabinet (cable #2) TB 31.
3.5.3.1 Drop-in Remote Control Unit
The Drop-in Remote Control Panel protrudes 80 mm below the
cabinet front. Before commencing any mechanical installation,
ensure that sufficient space is available inside the cabinet.

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The cut out and overall dimensions of the Drop-in Remote

Control Unit are shown in drawing S-03205.
The Drop-in Remote Control Panel is mounted to the panel by
four (4) bolts with nuts on the opposite side.

3.5.4 Pressurised air

Pressurised air, usually from the vessel's working air supply, is
used to set and regulate wire tension.
The pressure connection point is located just underneath the
Servo Motor, see Figure 11.
The connection for the air supply is GE12LR 3/8".

3.6 Electrical installation

3.6.1 General
Throughout all electrical installation, see drawings 3-7728 and
3-7543.
3.6.1.1 PG-glands
For PG-glands recommended at the Electrical Cabinet, see Table
1.
For PG-glands recommended at the Light Weight Taut Wire
Unit, see Figure 11.
The following PG-glands are pre-mounted at delivery:

Note

PG-gland for cable number 6 which is going into the

junction box of the Hydraulic Motor at the Light Wire Taut
Wire.

PG-glands for cable number 7 and 8 which are going into the
junction box of the Servo Motor at the Light Wire Taut Wire
Unit.

PG-glands that are not pre-mounted at delivery are not included

(Customer/Yard supply).

3.6.1.2 Tension relief

All cables to and from the Electrical Cabinet or the junction
boxes of the Taut Wire Unit or Remote Control Unit must be
equipped with tension relief just outside their entrance, leaving
no tension to the PG-glands.

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Bandak Light Weight Taut Wire Mk15B

3.6.1.3 Recommended cables

For recommended cable types, see Table 1. For identification of
cable numbers, see drawings 3-7543 and 3-7728.
Cable Cable Type
No.

1
2

Proposed
PG-gland at
Electrical
Cabinet

Delivered by Bandak AS

N/A
2

Signal cable, 2x2x0.5mm screened

PG-16

Power cable, 2x1.5mm screened, 24VDC

PG-16

Signal cable, twisted pairs 12x2x0,75mm2 or 24x0,75 mm2 screened

PG-21

Signal cable, 12x1.5 mm screened

PG-21

PG-16

*Power cable, 4x16mm (3 phases 440VAC plus earth) screened

Delivered by Bandak AS

PG-21

*Signal cable, 2x4x0.5mm2. Each pair screened

Delivered by Bandak AS

PG-21

Signal cable, 2x2x0.5mm2 screened

PG-16

10

Power cable, 3x1.5mm2 (2 phase 230VAC plus earth) screened

PG-16

11

Power cable, 4x10mm2 (3 phases 440VAC plus earth) screened

PG-21

12
13

Power cable, 4x1.5mm (3 phases 440VAC plus earth) screened

Signal cable, 16x1.5mm or 2x8x1.5mm twisted pairs, screened

2

Power cable, 4x1,5 mm (3 phases 440VAC plus earth) screened

PG-21
PG-16

Table 1 Cable Types and PG-Gland

Note

* Cables and PG-gland delivered by vendor

All cables are with screen.
All cables must be certified for vessel/offshore use.

3.6.1.4 Cable clamping and screen/earth connections

All cables entering the Electrical Cabinet, except Cable
number 7, shall have their outer screens connected to an Earth
Bar just inside their entries. The cable ends must be stripped
back, and all screens and earth continuity conductors connected
to the earth terminal. Loose cores from the stripped cable ends
must be bundled and secured inside the cabinet.
All cables entering the junction boxes shall have their outer
screens connected to an Earth Point just inside their entries.
Caution

14

The screen of Cable number 7 shall be terminated at a clamp

outside servo controller (see Figure 13). Do not terminate the
screen of the Servo Power Cable at its entrance into the
Electrical Cabinet.
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Caution

The additional pair wise inner screens of Cable number 8 shall

be connected together at the dedicated Earth point at its
termination rack (see drawing 3-7728). The outer screen of
Cable number 8 shall as normal be terminated at its entrance
into the Electrical Cabinet.

3.6.1.5 Cable terminations

For identification of signal and power cable terminations see
drawing 3-7728.

3.6.2 Light Weight Taut Wire Unit

The signal and power cable connection overview is shown in
drawing 3-7543.
WARNING

Remember to remove the two (2) transport bolts from the

gimbal head before starting up the Light Weight Taut Wire
Mk 15B for the first time.

3.6.2.1 Servo Motor Junction Box

The Servo Motor Junction Box is located on top of the Servo
Motor (see Figure 11).
Cables number 7 and 8 are pulled through the pre-mounted PGglands into the Servo Motor Junction Box and terminated inside
this box according to drawing 3-7728.
3.6.2.2 Hydraulic Motor Junction Box
The Hydraulic Motor Junction Box is located on top of the
Hydraulic Motor, which is mounted inside the Hydraulic Motor
Cabinet underneath the Taut Wire Control Unit.
Cable number 6 is pulled into the Hydraulic Motor Cabinet
through a customer/yard supplied PG-gland (see Figure 11)
Cable number 6 is then pulled in through the pre-mounted PGgland into the Hydraulic Motor Junction Box and terminated
inside this box according to drawing 3-7728.
3.6.2.3 Taut Wire Control Unit
Cables number 4, 5 and 9 are pulled into the Hydraulic Motor
Cabinet through customer/yard supplied PG-glands (see
Figure 11) and terminated according to drawing 3-7728.

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Bandak Light Weight Taut Wire Mk15B

3.6.3 Electrical Cabinet

Cables, number 2 to 12 are pulled into the Electrical Cabinet
through customer/yard supplied PG-glands. The cables are then
terminated according to drawing 3-7728. For identification of
the termination locations, see Figure 13.

3.6.4 Remote Control Unit (optional)

The signal and power cable connections are shown in Figure 13.
3.6.4.1 Drop-in Remote Control Unit
Cables number 2 and 3 are at the one end terminated in the
Electrical Cabinet. At the other end cable number 2 and 3 are
terminated according to drawing 3-7728.

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4 INSTALLATION DRAWINGS
The following figures and drawings are included after this page:
Title

Fig./Dwg. No. Rev. Sheets

Light Weight Taut Wire Mk 15B - Side View (Deployed Position)

Figure 1

N/A

Light Weight Taut Wire Mk 15B - Plan View (Deployed Position)

Figure 2

N/A

Light Weight Taut Wire Mk 15B - Side View (Stowed Position)

Figure 3

N/A

Operational Area and Angles of the Wire

Figure 4

N/A

Electrical Cabinet with Service Area - Top View

Figure 5

N/A

Electrical Cabinet - Lifting Arrangement

Figure 6

N/A

Electrical Cabinet Attachment Holes

Figure 7

N/A

Base Frame Details - Top View

Figure 8

N/A

Calculated Loads, Base Frame Bolts

Figure 9

N/A

Light Weight Taut Wire Mk 15B - Lifting Arrangement

Figure 10

N/A

Taut Wire Cable Entries

Figure 11

N/A

Taut Wire Control Unit, Location of Terminals

Figure 12

N/A

Electrical Cabinet Part Locations

Figure 13

N/A

Electrical Cabinet Parts List

Figure 14

NA

Wiring Diagram, Computer Signal, LTW Mk 15B

4-0893

Cable Layout Drawing, LTW Mk 15B

3-7543

Cable Details Drawing, LTW Mk 15B

3-7728

Options
Remote Control Unit, Outline Drawing

S-03205

NA

Remote Control Unit, Power Supply Unit

S-03660

NA

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Bandak Light Weight Taut Wire Mk15B

Figure 1 Light Weight Taut Wire Mk 15B - Side View (Deployed Position)

Figure 2 Light Weight Taut Wire Mk 15B - Plan View (Deployed Position)

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Figure 3 Light Weight Taut Wire Mk 15B - Side View (Stowed Position)

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Bandak Light Weight Taut Wire Mk15B

Wire

Operational
Area

Vessel side

Plan view
Taut Wire
Gimbal Head

Vessel side

max.
23o
Inboard
angle

max.
23o
Outboard angle

(Limited by
the horizontal
distance of the
gimbal head
from the
vessel side) Wire

Operational Area
Depressor Weight
(Cd2596a)

Side view
Figure 4 Operational Area and Angles of the Wire

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800
5
1
0

Cabinet

Service
Area

(CD2685)

1
3
1
0

All dimensions in mm

Figure 5 Electrical Cabinet with Service Area - Top View

Figure 6 Electrical Cabinet - Lifting Arrangement

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Bandak Light Weight Taut Wire Mk15B

800 mm
31 mm

4 ea. 10 mm
(max.) holes
500
mm

39
mm

Cabinet Height: 1700 mm (exclusive lifting eyes)

Figure 7 Electrical Cabinet Attachment Holes

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0 25

555

1675

1160

625

25
12 x 18.5

(CD2600)

25

Figure 8 Base Frame Details - Top View

Note

The Base Frame is Customer/Yard supply

3 x 18.3kN

3 x 5kN

3 x 10kN

3 x 23kN

(CD2619)

Figure 9 Calculated Loads, Base Frame Bolts

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Bandak Light Weight Taut Wire Mk15B

Between arms,
around shaft

Figure 10 Light Weight Taut Wire Mk 15B - Lifting Arrangement

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Cable Entrances.
Recommended
Cable Sequence
(top-down): 6, 4, 9,
5. Recommended
PG-gland (topdown): 21, 21, 16,
16.

PG-29 (used when cable no. 4,

5, 6 and 9 are bundled together.

Cable no.
13

Entrance cable no. 8

Entrance cable no. 7

Figure 11 Taut Wire Cable Entries

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Bandak Light Weight Taut Wire Mk15B

X42
Termination
Rack

X12
Termination
Rack

TSXSCA62
Junction Box

Cable no. 5

Cable no. 4

Cable no. 9

Terminal Rack

Cable Entrances (inside

duct)
Recommended Cable
Sequence (left-right)
5, 4 and 9
Recommended
gland (left-right):

PG-

2xPG-21 and 1x PG-16

Figure 12 Taut Wire Control Unit, Location of Terminals

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Figure 13 Electrical Cabinet Part Locations

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Bandak Light Weight Taut Wire Mk15B

Pos

Part List
Name

Qty

Item

Art.no.

Manufacturer

Power

EMB 9343-E

Lenze

Controller

EVS 9828-ES

Lenze

KM

Contactor

LC1D65P7

Telemecanique

F1

Element automatic

C60H/C50-3

Merlingerin

F6K6

Thermic relay

GV2 ME08+GVAN 20

Telemecanique

F7

Thermic relay

GV2 ME02+GVAN 20

Telemecanique

K6

Contactor

LC1D 12P7

Telemecanique

K7

Contactor

LC1D 09P7

Telemecanique

F12

Fuses automatic

GB2-CD12

Telemecanique

10

PLC Display

EMZ 9371 BB

Lenze

11

Earth

SZ 2364

Rital

12

49+24

Terminal point

M 4/6D2

Entralec

13

PSU3

Power

9522 24V

Mascot

Terminal box

TSX PA CC01

Telemecanique

14
15

X71

Card keeper

SKB 164/C64

16

K11

Contactor

CA2KN40M7+LA1KN11

Telemecanique

17

K10

Contactor

CA2KN40M7+LA1KN11

Telemecanique

18

K9

Contactor

CA2KN40M7+LA1KN11

Telemecanique

19

K8

Contactor

CA2KN40M7+LA1KN11

Telemecanique

20

KR

Relay module

ABR2E111M

Telemecanique

21

K102

Relay

RM111 12VDC

Entralec

22

K101

Relay

RM111 12VDC

Entralec

23

Z1

Drossel

ELN3 0075H045

Lenze

Battery

TSX PL P01

Telemecanique

24
25

06

PLC module
Analogue out 0-10 v

TSX ASZ 200

Telemecanique

26

05

PLC module
Analogue in 0-10 v

TSX AEZ 801

Telemecanique

27

01-02

16 in / 12 out

TSX DMZ 28 DR

Telemecanique

28

00

PLC TSX Micro

TSX 372110 Y

Telemecanique

Figure 14 Electrical Cabinet Parts List

28

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LCD
Contrast
+5V DC

RS-422

RS-232