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6. If the takt time is greater than the machine cycle time it means that the demand cannot be
met using that machine.
Select one:
a. True
b. False
7. In Toyota, if the number of andon pulls are fewer than what has been planned for,
management interprets it is an indication that __________
Select one:
a. The system is working well
b. The people are not pushing the system enough
c. That the andon chord is not functioning
b. False
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9. In Value Stream Mapping, the inventory between 2 processes, A and B, has been found to
be 1800 pieces. The cycle time for A is 1 minute, The cycle time for B is 30 seconds. The
daily demand is 600 pieces. Assume there are 27000 seconds of working time per day.
How many days of inventory exist between A and B?
Select one:
a. Between 2 and 3 days
b. 8 days
c. 4 days
d. None of the above
11. It is important to execute the 5 Ss in sequence, i.e., the first S followed by the second S,
and so on.
Select one:
a. True
b. False
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b. In Visual Management
c. In Jidoka
d. In Poka Yoke
15. Result orientation is generally found in __________, while process orientation is generally
found in ____________
Select one:
a. Western organizations, Japanese organizations
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c. A bank
18. The month-end phenomenon when a large part of the production for the month is
completed in the last 10 days, is an example of which of the following?
Select one:
a. Mura
b. Muri
c. Muda
d. None of the above
b. Jidoka
c. Poka Yoke
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c. Poor quality
21. There are two equations given below: 1. Selling price = Cost of manufacturing and
distribution + Profit margin 2. Profit margin = Selling price cost of manufacturing and
distribution. Select the one answer most applicable to the above equations:
Select one:
a. There is no difference in the equations
b. The difference in the interpretation of equations forms the basis for TPS/Lean
b. Low cost
c. Job satisfaction
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24. Which of the following is a big reason for discontinuities in smooth material flow?
Select one:
a. Long setup times
c. Poor quality
Select one:
a. The takt time
d. Visual management
28. Which of the following is not an example of unnecessary items to be discarded as part of
the 1st S?
Select one:
a. Obsolete inventory
b. Excess inventory
29. Which of the following is used when some batching is done, especially where one machine
has significantly greater capacity as compared to other equipment?
Select one:
a. Production Kanban
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b. Withdrawal Kanban
c. Signal Kanban
30. Which of the following systems has the ability to self correct when there is a change in
requirements?
Select one:
a. Pull
b. Push
32. Which of the three types of layouts has the most flexibility?
Select one:
a. Product type layout
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b. W.E. Deming
c. Taiichi Ohno
d. Frederick Taylor
35. Why did Henry Ford double the wages of his workers while halving the selling prices of his
automobiles?
Select one:
a. To dissuade the workers from joining competitors
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