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Hydrometallurgy
j o u r n a l h o m e p a g e : w w w. e l s ev i e r. c o m / l o c a t e / h yd r o m e t
School of Metallurgical Science and Engineering, Central South University, Changsha 410083, China
College of Chemistry and Chemical Engineering, Central South University, Changsha 410083, China
a r t i c l e
i n f o
Article history:
Received 10 January 2011
Received in revised form 24 February 2011
Accepted 18 April 2011
Available online 28 April 2011
Keywords:
Copper electrorening
Electrolyte purication
Arsenato antimonic acid
Arsenato antimonate
a b s t r a c t
The role of arsenic in the homogeneous precipitation of impurities arsenic, antimony and bismuth in copper
electrolyte was studied. Experiments found that though the formation of arsenato antimonates is one of the
control-steps in the homogeneous precipitation and antimony is absolutely necessarily for arsenato
antimonates formation, arsenic played an important role for the homogeneous precipitation as well. Arsenic
(V) is not only a reactant of arsenato antimonates formation but also an oxidant of Sb(III) oxidation. Arsenic
(V) can oxidize antimony from Sb(III) to Sb(V) in copper electrolyte. If the concentration of arsenic (V) is over
6 g/L and the mole ratio of As(III)/As(V) is less than 0.09, the oxidation can be taken place at room
temperature, and the equilibrium value of the As(V)/As(III) is about 0.606 in the electrolyte. Under these
conditions, the precipitation rate of antimony from the electrolyte can be reached over 97%. Arsenic (III) can
promote arsenato antimonates formation and depress oating slimes formation simultaneously. The higher
the arsenic (III) concentration is, the easier the formation of arsenato antimonates will be. If arsenic (III) is
lack, the copper electrolyte is prone to be over oxidized, which will result in the formation of oating slimes.
Floating slimes and arsenato antimonates have a similar chemical composition. To distinguish arsenato
antimonates from oating slimes, the most effective way was thermal decomposition.
2011 Elsevier B.V. All rights reserved.
1. Introduction
In copper electrorening, the impurities of arsenic, antimony and
bismuth are dissolved along with copper from the anode to the
electrolyte. If no electrolyte is bled from the electrorening circuit, the
impurities would gradually accumulate in the electrolyte, which
would result in a variety of intolerable problems, such as contamination of the cathodes and passivation of the anodes. Therefore, a
number of methods have been proposed for the purication of copper
electrolyte besides the typical treatment, such as prevention the
supersaturation of arsenic, antimony and bismuth in copper electrolyte with stannic acid (Schuize, 1972), adsorption antimony and
arsenic from the electrolyte with activated carbon (Navarro and
Alguacil, 2002; Toyabe et al., 1987), co-precipitation of bismuth and
antimony from the electrolyte by adding a carbonate of barium,
strontium, or lead (Hyvarinen, 1979), removal antimony and bismuth
from the electrolyte using ion exchange resins (Cunnigham et al.,
1997), extraction of antimony and bismuth from copper electrolyte
with LIX1104SM (Navarro et al., 1999), adsorption bismuth and
antimony with an adsorbent containing antimony (Wang et al., 2003),
Corresponding author.
E-mail address: wxwcsu@163.com (X.-W. Wang).
0304-386X/$ see front matter 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.hydromet.2011.04.007
200
Table 2
Composition of industrial copper rening electrolyte, g/L.
2. Experimental
Cu
H2SO4
As(III)
As(V)
Sb(III)
Sb(V)
Bi
46.71
184.68
0.54
4.97
0.42
0.07
0.32
It is well known that antimony and arsenic dissolve electrochemically from copper anodes as trivalent ions and then are oxidized to
pentavalent ions by the air (O2) dissolved in copper rening
electrolytes. Furthermore, As(III) oxidizes before Sb(III). Under
certain conditions, the higher the concentration of arsenic is, the
faster the oxidation of antimony from Sb(III) to Sb(V) in copper
electrolyte will be (Wang et al., 2011).
To properly understand the role of arsenic in the oxidation of
antimony from Sb(III) to Sb(V), the prepared Sb(III) and/or Bi(III)
were rst added into the synthetic copper electrolytes under stirring
at above 65 C to avoid them hydrolyzation, and then the prepared As
Table 1
Initial concentrations of impurities As, Sb and Bi in the synthetic copper electrolytes, g/L.
Electrolytes
1#
2#
3#
4#
5#
6#
7#
8#
As
Sb
Bi
Cu
H2SO4
0.000
1.550
34.12
181.4
4.021
1.548
0.505
35.27
183.7
5.009
1.544
35.74
184.5
6.013
1.558
34.65
182.8
7.050
1.542
0.524
35.68
184.7
8.078
1.536
34.85
180.8
9.042
1.532
36.01
184.2
10.002
1.533
0.544
35.86
183.7
7#
8#
7.030
7.440
0.030
7.397
7.884
0.021
10.461
11.025
0.019
0.116
and SbOH (1126.6 cm1) (Nali and Mhiri, 2001; Qureshi and
Kumar, 1971), as of AsOH (1031.6 cm1) (Colomban et al., 1989),
as of As-OX(X = As, Sb) (816.9 cm1) (Myneni et al., 1998), as of Sb
OH (618.6 cm1), and as of SbOY(Y = As, Sb) (502.6 cm1)
(Colomban et al., 1989; Qureshi and Kumar, 1971). There are AsO
Sb, SbOSb bonds formed among As(V), As(III), Sb(V), and Sb(III) in
the precipitate, which are the characteristic bands of arsenato
antimonates (Chen et al., 2004). Therefore, the precipitates formed
in the 4# electrolyte is arsenato antimonates, so are the precipitates
formed in 5#, 6#, 7#, and 8# electrolytes.
From reactions (1) and (2), it can be seen that arsenic (V) is not
only an oxidant for antimony oxidation from Sb(III) to Sb(V) but also a
reactant for arsenato antimonates formation in copper electrolyte.
The concentration relationship between the arsenic (V) and the
antimony in the aged electrolytes was shown in Fig. 2. As seen in
Fig. 2, the concentration of antimony declined sharply when the As(V)
concentration is over 4.5 g/L in the aged electrolytes. From Table 1 and
Table 4, it can be found that Sb(III) can be obviously oxidized to Sb(V)
by As(V) when the initial As(V) concentration was more than 6 g/L in
the electrolytes.
Under normal conditions, it is difcult for arsenic (V) to oxidize
antimony from Sb(III) to Sb(V) because the difference of the standard
electrode potentials oAs(V)/As(III) (0.559 V) and oSb(V)/Sb(III) (0.720 V) is
over 0.15 V (Dean, 1985). However, when Sb(V) and As(V) react with As
(III), Sb(III), and Bi(III) to form the precipitates of arsenato antimonates,
the concentration of Sb(V) decreases remarkably in the electrolyte, and
the Sb(V)/Sb(III) becomes less than or equal to the As(V)/As(III), thus
arsenic (V) can oxidize antimony from Sb(III) to Sb(V) in copper
electrolyte.
The relationship between the As(III)/As(V) mole ratio and the
antimony concentration in the aged electrolytes was given in Fig. 3. As
seen in Fig. 3, the concentration of antimony increased rapidly when the
value of As(III)/As(V) mole ratio was higher than 0.09 in the nal
solutions, in other words, the formation of arsenato antimonates made
antimony concentration decreased rapidly under the nal As(III)/As(V)
mole ratio less than 0.09, which means that As(III)/As(V) mole ratio 0.09
is near the equilibrium value that arsenic (V) can oxidize antimony from
Sb(III) to Sb(V) in copper electrolyte at room temperature, or the
equilibrium value of the As(V)/As(III) and Sb(V)/Sb(III) both are about
0.606 if the concentration is close to the activity for As(III) and As(V)
respectively in the electrolyte. In fact, reaction (1) could take place in all
the electrolytes listed in Table 1 except the 1# electrolyte when the
prepared As(V) was added into, but only the formation of arsenato
antimonates can promote reaction (1) proceeding till Sb(III) concentration very little.
It was found that, by heating the aged 6# electrolyte at 85 C under
stirring for about 0.5 h, the precipitates formed in it were turned from
arsenato antimonates into antimonate. The XRD pattern of the
antimonate was shown in Fig. 4. This further conrmed that arsenic
(V) can oxidize antimony from Sb(III) to Sb(V) in copper electrolyte.
Table 4
Compositions of the precipitates formed in 3# and 4# electrolytes, wt.%.
80
60
40
20
4000
As
As(V)
Sb
Sb(V)
3#
4#
27.23
26.12
25.86
24.98
47.85
43.51
0.30
4.73
1000
2000
Wavenumbers (cm-1)
Fig. 1. IR spectrum of the precipitates formed in 4# electrolyte.
0.6
0.4
0.2
0.0
Samples
3000
618.57
502.56
6#
5.541
5.900
0.037
0.135
816.90
5#
4.589
4.973
0.038
1631.27
1597.00
4#
3.821
4.359
0.544
3403.65
3#
2.846
3.333
0.654
0.476
% Transmittance
2#
0.0
0.0
0.660
Sb / g.L-1
1#
As(V)
As
Sb
Bi
1383.18
1349.49
1126.62
1031.56
100
Table 3
Concentrations of the impurities in the electrolytes listed in Table 1 after ageing, g/L.
Electrolytes
201
10
As(V) / g.L-1
Fig. 2. Effect of As(V) concentration on antimony concentration in the aged electrolytes.
Sb concentration, g/L
202
0.6
0.4
0.2
0.0
0.00
0.03
0.06
0.09
0.12
0.15
0.18
(5)
Table 5
Compositions of the oating slimes formed in commercial copper electrorening
electrolyte and the precipitate obtained by making AAAc(1:1) hydrolyzed in the
electrolyte listed in Table 2 and then ltering.
Filtrate, g/L
Filter cake, wt.%
Floating slimes, wt.%
As(V)
As(III)
Sb(V)
Sb(III)
Bi
Cu
H2SO4
5.52
9.81
8.76
0.38
3.16
0.57
0.38
41.73
37.24
0.12
5.87
4.55
0.25
1.38
7.74
46.54
0.10
186.12
0.2
36
27
-0.2
TG
DTG
18
50
100
150
-0.4
200
39.6
dw/dt (mgoC-1)
0.0
Weight (mg)
203
-0.6
38.4
4. Conclusion
Arsenic (V) and arsenic (III) are both important for the formation
of arsenato antimonates in copper electrolyte. When the arsenic (V)
37.2
200
400
600
800
1000
-0.8
Temperature (oC)
0.05
40
30
-0.05
TG
DTG
20
-0.10
-0.15
10
dw/dt (mgoC-1)
Weight (mg)
0.00
-0.20
0
-0.25
0
200
400
600
800
1000
Temperature (oC)
9
0.002
8
7
-0.004
TG
DTG
-0.006
-0.008
dw/dt, mgoC-1
0.000
-0.002
Wight, mg
-0.010
4
-0.012
0
200
400
600
800
1000
Temperature,oC
Fig. 5. TG and DTG curves for the thermal decomposition of AAAc(1:1), oating slimes
and arsenato antimonates. a, AAAc(1:1); b, oating slimes; c, arsenato antimonates.
204
Acknowledgement
The authors acknowledge nancial support from the National
Natural Science Foundation of China (No. 50274075).
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