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MARITIME ADVISORY

Trim optimisation and its impact on specialized


vessels (OSVs & RoRos)
Heikki Hansen Fluid Engineering Department
Webinar 17 & 18 November 2015
Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

DNV GL 2015

Webinar 17 & 18 November 2015

SAFER, SMARTER, GREENER

Presenter

Trim optimisation and its impact on specialized vessels Webinar

Heikki Hansen
Team Leader Fluid Engineering
Product Manager ECO Assistant
Ph.D. (Mechanical Engineering)
B.Eng. Yacht & Powercraft Design
Joined GLs subsidiary FutureShip in
2009 after finishing his Ph.D. at The
University of Auckland and working in
the yachting and automotive industry in
the fields of fluid dynamics and
performance modelling

DNV GL 2015

Agenda
A

Why does trim optimisation lead to fuel savings?

Trim optimisation examples for specialized vessels


1. Car Carrier PCTC 5000
2. RoRo Vessel 7,500 DWT
3. Offshore Supply Vessel 5,500 DWT
4. Seismic Research Vessel 4,500 DWT

Conclusions

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

DNV GL 2015

Webinar 17 & 18 November 2015

Why does trim lead to fuel savings?


Background:
Many existing vessels
are hydrodynamically
optimised to produce low
resistance at their design
condition (design speed
and draft at even keel)
As soon as a vessel sails
outside of this condition
the flow field around the
vessel is less favourable
When changing trim the
interaction of vessel and
water (flow field)
changes and the
resistance may reduce
Rule of thumb: Trim potential increases the more distinct the underwater lines of a vessel
and the more it sails outside of its design conditions!
Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

DNV GL 2015

Webinar 17 & 18 November 2015

Changing trim affects water flow and fuel consumption


Car carrier example: speed 15kn, draft 7.5m

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

DNV GL 2015

Webinar 17 & 18 November 2015

Changing trim affects water flow and fuel consumption


Car carrier example: speed 15kn, draft 7.5m

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

DNV GL 2015

Webinar 17 & 18 November 2015

Changing trim affects water flow and fuel consumption


Car carrier example: speed 15kn, draft 7.5m

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

DNV GL 2015

Webinar 17 & 18 November 2015

Changing trim affects water flow and fuel consumption


Car carrier example: speed 15kn, draft 7.5m

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

DNV GL 2015

Webinar 17 & 18 November 2015

Trim optimisation by DNV GL has been proven for all segments


Case study selection
110 000 DWT Tanker

53 000 DWT Bulker

Seismic OSV

30 000 DWT MPV

8 750 TEU CV

50 000 USD annual savings per vessel


Data: 2 years voyage reports; 8 ships
84 000 USD annual savings per vessel
Data: sea trial measurement
91 000 USD annual savings per vessel
Data: 1 year AIS data (Transit mode)
170 000 USD annual savings per vessel
Data: performance measurement
420 000 USD annual savings per vessel
Data: 17 months including 53 voyages

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

DNV GL 2015

Webinar 17 & 18 November 2015

Source: DNV GL; client data; fuel price of 650 USD per mt

What is "Optimum trim"


always aft down
always 1ft to stern (Greek style)
always 1ft to bow (German style)
always 2ft to stern (India style)
always level trim
1ft aft trim for better manoeuvrability
level draft at discharge port for maximum cargo / least draft
by experience of better performance
drains in cargo holds
Captains shower drain

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Lack of knowledge on optimum trim typically leads to unnecessary


high fuel consumption
Actual trim compared to optimum trim by ECO Assistant
14 sister vessels in same service
Trim [m]

Without trim optimization:


Clear gap between sailed and
optimum trim
Consequently savings
potential

1,0

Need for advice

0,5

sailed trim

0,0
-0,5

ECO Assistant
optimum trim

-1,0

Where is the
optimum trim

-1,5

53 voyages
1 departure on optimum trim

-2,0
-2,5
1

10

20

30

40

50 53

Departure number
Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Source: DNV GL; voyage records from client

For any given draft and speed, the optimum trim and related
savings change

Graph:
Red
Green
Blue
Light
Yellow
curve:
surface:
blue
dot:
curve:
surface:
Required
Optimum
Trim
curvepower
surface
trim
(required
(made
for
onas
for
a this
a
function
power
trim
up
different
second
ofcurve
trim
as
speed
of
drafts
speed
acurves
trim
function
is and
forof
draft from
trim)
different
drafts)
toone
optimum
draft
for
one speed
trim
for first speed

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Next >>

Finding the optimum trim goes beyond typical experience


The challenge with trim:

How to trim the vessel? In principal 3 trim options.


To stern?

Even keel?

To bow?

Complex factors: speed,


draft, water depth different
for each vessel

Experience limited to
familiar trim conditions, but
the optimum might be
beyond

Frequently changing and


off-design conditions like
slow steaming hardly fit
into rules of thumb

The solution:

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Source: DNV GL

Detailed analysis of all


relevant operation
conditions

Make results available to


crew and management easily

Can we do better?
Challenge: there is no unique optimum trim, but best trim is a function of hull
shape, propulsion system, speed, displacement and water depth
Solution: conduct CFD based trim optimisation for a range of operating conditions
and make results available to crew and ship operator through easy-to-use
software tool
Parameter

Range

Data points

Speed

12 22 kn

Mean draft

9 14.5 m

-3 4 m

Trim

392

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

CFD based trim optimisation


Pre-computed computational fluid
dynamics (CFD) results for your specific
vessel
Simulating a large number of conditions
with different speeds, displacements,
water depths1 and trim angles
Extensive computational power needed
Results shown in a simple viewer with few
parameters only to be used onboard
before a voyage or at sea
No interfacing with ships sensors
required

Trim Optimiser

Fuel Calculator

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Interfacing

Reporting

1.

Optional service offering

Agenda
A

Why does trim optimisation lead to fuel savings?

Trim optimisation examples for specialized vessels


1. Car Carrier PCTC 5000
2. RoRo Vessel 7,500 DWT
3. Offshore Supply Vessel 5,500 DWT
4. Seismic Research Vessel 4,500 DWT

Conclusions

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

No potentials at design condition

Power savings potential [%]


Fuel savings potential [t/day]

by stern
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DNV GL 2015

Webinar 17 & 18 November 2015

Trim [m]

by bow

Slow steaming (16 kn) at design draft 1 t/day fuel savings

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Large bulbous bow, wide transom = significant savings potential

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Unfavorable bow wave observed in simulation and in real life


Trim = -0.0 m (level trim), slow steaming (16kn)

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Unfavorable bow wave


Trim = -0.0 m, slow steaming (16kn)

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Bow wave pattern improved 3.5% reduction in power


Trim = -0.9 m, slow steaming (16kn)

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Bow wave pattern further improved 5.5% reduction in power


Trim = -1.8 m, , slow steaming (16kn)

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Bow down trim improves bow wave and reduces power


Level trim

-0.9m bow down

Unfavorable bow wave

3.5% power reduction

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

-1.8m bow down


5.5% power reduction

Ultra slow steaming (12.5 kn) at low drafts 2 t/day fuel savings

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Stern down trim improves bow wave pattern and reduces power
by up to 13%
Level trim

stern down trim

Unfavorable bow wave

Improved bow wave pattern

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DNV GL 2015

Webinar 17 & 18 November 2015

Summary

Trim optimisation for Car Carrier

Car Carriers usually have a large potential for trim optimisation. This potential is
increasing with ships size, long sailing legs and operation away from design
condition (like slow steaming, part load or ballast voyages).
Large bulbous bows and wide transoms can have an unfavourable impact on
wave pattern and frictional resistance even for small changes in draft and when
slow steaming.
Moderate trim changes often result in significant fuel savings.
Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Agenda
A

Why does trim optimisation lead to fuel savings?

Trim optimisation examples for specialized vessels


1. Car Carrier PCTC 5000
2. RoRo Vessel 7,500 DWT
3. Offshore Supply Vessel 5,500 DWT
4. Seismic Research Vessel 4,500 DWT

Conclusions

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

RoRo Vessel also shows little saving potential in design condition


Speed 19kn
Little savings potential
Reducing ballast water
is beneficial

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DNV GL 2015

Webinar 17 & 18 November 2015

RoRo Vessel also shows significant savings potential in off-design


conditions
Speed 15kn
Savings potential when
trimming bow down
1.0m bow down trim
saves 7%
Extra ballast water can
be taken on to achieve
forward trim With
550t extra ballast
(0.2m increase in
draft) savings are still
5%

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Agenda
A

Why does trim optimisation lead to fuel savings?

Trim optimisation examples for specialized vessels


1. Car Carrier PCTC 5000
2. RoRo Vessel 7,500 DWT
3. Offshore Supply Vessel 5,500 DWT
4. Seismic Research Vessel 4,500 DWT

Conclusions

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Trim of -0.66m by bow saves 4.5%

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Large savings potential at


design condition 11.6%

Savings still significant for


-0.66m trim by bow 4.5%

Reduced transom immersion drives power savings in this


operating condition
Level trim t=0m

Large transom immersion

Moderate trim

Optimum trim

by bow t=-0.66m

by bow t=-2m

power savings 4.5%

power savings 11.6%

Moderate transom
immersion

Little transom immersion

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Level trim is most unfavorable: Bow down AND stern down trim
reduce fuel consumption
Optimum requires very large
bow down trim

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DNV GL 2015

Webinar 17 & 18 November 2015

Savings also for moderate trim


of +1.3m by stern 3.9%

Bow down and stern down trim improves bow wave; bow down
trim also reduces transom immersion
Moderate trim
by stern t=+1.3m

Optimum trim
Level trim t=0m

power savings 3.9%

Unfavorable bow wave


Improved bow wave but
increased transom
immersion
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DNV GL 2015

Webinar 17 & 18 November 2015

by bow t=-2m
power savings 11.2%

Improved bow wave and


reduced transom immersion

Summary

Trim optimisation potential of OSV

ECO Assistant is implemented on OSV to assess savings potential.


The vessel shows great relative savings potential if trim optimisation can be
accomplished.
Relative savings up to 13% or 2.4 t/d possible for extreme bow down trims.
Even if only moderate trim changes can be realized, significant fuel savings
can be achieved; for example up to 7.2% (0.7 t/d) when trimming bow down
by -1m instead of sailing at level trim.
Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Agenda
A

Why does trim optimisation lead to fuel savings?

Trim optimisation examples for specialized vessels


1. Car Carrier PCTC 5000
2. RoRo Vessel 7,500 DWT
3. Offshore Supply Vessel 5,500 DWT
4. Seismic Research Vessel 4,500 DWT

Conclusions

Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Trim optimisation saves Seismic Research Vessel 140t per year


For the trim range between 0.50m fore
and aft savings between 7% and 12%
can be achieved
Analysis of AIS data shows
Vessel in transit mode 15% of sailing
time
Vessel consumes 2,000 tons per year
in transit mode (80% of total FOC)
Operational profile based on AIS data

Annual saving based on 7%


assumption is 140 tons fuel or 91,000
USD1 per ship

FOC [t]

800

Seismic
mode

600

Transit mode

400

Very short payback time

200
0

0
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DNV GL 2015

Webinar 17 & 18 November 2015

Speed

10

16

1 Fuel price of 650 USD/mt (MDO)


Source: Polarcus, DNV GL and AIS evaluation

Conclusions
Many vessels operate away from their original
design condition
Trim optimisation has become important fuel
saving lever across the main vessel types
Many specialized vessels exhibit hull features
feature with make them trim sensitive
Even moderate trim changes can lead to
significant fuel savings
Organisational implementation and monitoring
are key factors to lift trim savings potentials
Trim optimisation and its impact on specialized vessels (OSVs & RoRos)

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DNV GL 2015

Webinar 17 & 18 November 2015

Thank you for your kind attention!

For further information about trim optimisation please contact us:


eco.maritime@dnvgl.com
Heikki Hansen
heikki.hansen@dnvgl.com
www.dnvgl.com

SAFER, SMARTER, GREENER


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DNV GL 2015

Webinar 17 & 18 November 2015

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