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FASTON Terminals

Insulated and Uninsulated

FASTON Terminals (Insulated and Uninsulated

Tyco Electronics Corporation


Harrisburg, Pennsylvania
www.tycoelectronics.com

82004 Revised 07-2006 5M SK FP

RoHS
Ready

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Table
of Contents
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
FASTON Terminals

FASTON Terminals

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Product Information and Crimp Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5, 6
Receptacle Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
FASTON Receptacles
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
312 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
250 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-20
205 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
187 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-26
125 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-29
AMPLIVAR Receptacles (for use with Magnet Wire) . . . . . . . . . . . . . . . . . . . . . . . . . .30, 31
FASTON Tabs
312 and 250 Series (High Temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
312 through .060 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-38
Test Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 40
AMPLIVAR Tabs (for use with Magnet Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
FASTON Printed Circuit Board Tabs and Receptacles
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
250 Series through 110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43-50
Right Angle Printed Circuit Board Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47, 48
RAST 5 Tab Header Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51, 52
FASTON Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-61
FASTIN-FASTON Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62-70
FASTON Terminals Strip/Loose Piece Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . .71
Positive Lock Receptacles
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Mark I Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73, 74
Mark II Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75-80
Mark III Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81,82
110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Positive Lock RAST 5 Connector System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84, 85
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . . . . . . .86-89
Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . .90, 91
Ultra-Pod Fully Insulated FASTON Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92-95
PIDG FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96-100
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101-106
Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108-111
2
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Introduction
telecommunications
equipment manufacturers.
Speed of application is
achieved through the use of
application tools for which a
complete line has been
developed specifically for
these terminals. See
application tooling section in
back of catalog for general
information. Specific rates
and capabilities can be
obtained by contacting
Technical Support at 1-800522-6752.
Built-in features also add to
the reliability of FASTON
products which include:
crimping dimensions for
each terminal which are
precisely controlled
providing all connections
with excellent performance;
low per line cost derived
from low initial product cost,
high application speeds,
and plug-in assemblies of
the finished termination as

well. The combination of


these features brings the
user the lowest overall costs
for quick connect/disconnect
terminations. While its true
that we have over fifty years
of proven reliability behind
our product, we are not
content to rest. We are
constantly striving to
introduce new and improved
products to add to our
quick connect family.
AMP Positive Lock RAST 5
Connectors, Ultra-Pod
Positive Lock, C-Crimp flags
and our ever expanding
offering of Printed Circuit
Board tabs and receptacles
are examples of recent
additions to the FASTON
product family.

FASTON Terminals

The AMP FASTON Terminal


product line includes
Ultra-Fast, Ultra-Fast Plus
and Ultra-Pod fully insulated
FASTON terminals, as well
as Positive Lock receptacles
consisting of receptacles,
tabs and splices specifically
designed for quick
connections. FASTON
products are grouped
according to tab width
dimensions in series 312,
250, 205, 187, 125
and 110. This product line
offers speed of application,
uniform reliability and low
per line cost. These
advantages have made
FASTON products the
number one choice of many
leaders in the appliance and
automotive industries. Other
industries for FASTON
products are computer and
peripheral equipment,
industrial controllers, test
equipment and

It is our commitment to
innovation and continuous
improvement that allows the
AMP FASTON terminal
product line to remain the
leader in the industry.

Need more information?


Call Technical Support at the numbers listed in the footer of every page.
Technical Support is staffed with specialists well versed in all Tyco Electronics products.
They can provide you with:
n Technical

support

n Catalogs
n Technical
n Product
n Tyco

Documents

Samples

Electronics Authorized Distributor Locations

Specifications subject to change.


Consult Tyco Electronics for latest
design applications.
Copyright 1963, 1966, 1970, 1974,
1977, 1979, 1989, 1990,1998 and 2004
by Tyco Electronics Corporation.
All International Rights Reserved.
FASTON Products Meet or Exceed
Industry Standards UL-310
Listed UL file No. E66717.

Recognized under the Component


Program of Underwriters Laboratories
Inc. Electrical UL File
No. E28476,
and E13288
CSA certified File
No. LR 7189A-509
AMP, AMPIP, AMPLIVAR,
AMP MONO-SHAPE, AMP-O-LECTRIC,
AMPOMATOR, AMP-TAPETRONIC,
AUTO-PRO, CERTI-CRIMP,
Comp-U-Sertor, COPALUM,
FASTIN-FASTON, FASTON, PIDG,
Potter & Brumfield, PRO-CRIMPER,
and TETRA-CRIMP are trademarks.
Other products, logos, and company
names mentioned herein may be
trademarks of their respective owners.
R

n Produced

under a Quality
Management System
certified to ISO 9001
A copy of the
certificate is available
upon request.

3
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Terminals

Page Head_12
Introduction
(Continued)
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

Tyco Electronics has made


great effort to prepare this
catalog as accurately as
possible. All information
contained herein, including
illustrations, specifications
and dimensions, is believed
to be reliable as of the date
of publication. However,
errors may occur and
product information can
change quickly.
Circumstances may require
that adjustments to the
information be made after
printing. Tyco Electronics
reserves the right to make
any such adjustments at
any time without notice.
We apologize for any
inconvenience these
changes or adjustments
may cause.

Current sales drawings


and specifications are
available upon request.
Tyco Electronics makes no
claims or warranties,
express or implied, as to
the application of these
products or their suitability
or fitness for any particular
purpose. Accordingly, it is
recommended that each
user independently test and
evaluate products for their
intended use.
We welcome your
comments about the
catalog so we can continue
to improve the quality of the
technical information we
provide about our products.

4
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

The Products
Product Styles
Flag Receptacles

Straight Receptacles

Wire Crimp Tabs

The Flag Receptacle is a


reliable termination for those
applications where space is
a critical factor. Connection
with mating tab is at right
angle to axis of conductor.
Typical installations include
bussing switches in backsplashes of ranges or in
similar heavy duty
applications.

Straight receptacles are


made with or without
insulation support. Insulation
diameters of .040.230
are accommodated by the
insulation support
receptacle. Another feature
of this type is a step-down
insulation support barrel to
compensate for insulation
thickness to maintain axial
alignment of the conductor
strands. Over-insertion of
shoulderless tabs is
prevented by tapering walls
at the rear of the receptacle.

The wire crimp tabs are


designed for line splices
and other special
applications. They can be
applied to 22-14 AWG wire
with F crimp with
termination and include
insulation support. The wire
crimp tab is also available
with AMPLIVAR connector
type serrations for magnet
wire applications.

Printed Circuit Board Tabs

Board Mount Tabs

These tabs are designed to


be inserted into holes in PC
Boards, then attached
permanently during the
soldering operation. They
can be hand inserted or
machine inserted using
Tyco Electronics application
equipment.

Board mount tabs are


available in all the series.
These tabs are mounted
using rivets or screws
through stud holes. They
are available in single 90
degree configurations,
straight and angled
versions, dual versions (90,
45 degree and Straight),
weld tab versions and
special configurations.

FASTON Terminals

The AMP family of quick


connects provides the right
product for most
applications. All styles
provide features for quality
and reliable
interconnections. All lines
meet the applicable
requirements of UL-310.
The FASTON product line
consists of two mating
partsthe receptacle and
the tab. Receptacles are
available in both straight
and flag configurations and
come in a variety of sizes.
They are designed
numerically by a series
number that corresponds to
the width of the mating tab.
There are six series of both
straight-on and flag
receptacles 312, 250,
205, 187, 125,
and 110.

Locking Action and


Contact Area

Since corrosion and


oxidation tend to affect
performance by cutting
down contact areas and
increasing the constriction
resistance of connections,
maximum contact areas are
incorporated in the design
of FASTON receptacles and
tabs. The design also
includes a dimple detent
and web section which not
only increases contact
surfaces but also locks in
the tab and receptacles at
proper insertion depth for
firm retention.

5
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

PageProducts
The
Head_12(Continued)
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
Crimp Styles
FASTON Terminals

The F Crimp

Tab-Lok Crimp for


FASTON Flag Terminals

The standard crimp on all


straight and certain flag
type FASTON Terminals is
the F crimp. Experience
over widespread segments
of the industry has proved
this crimp the most effective
way of providing stable
electrical and mechanical
performance. Applied with
match-mated tooling, the
F crimp offers the
optimum combination of
mechanical strength and
electrical conductivity.
This method of termination
also provides maximum
resistance to vibration and
corrosion.

TETRA-CRIMP

This exceptionally reliable


crimp is used on PIDG
FASTON Receptacles.
The terminals feature nylon
insulation fitted over a
copper support sleeve.
PIDG FASTON Receptacles
are of the straight variety
only, and are available in
strip form or tape mounted
for high-speed application
with automatic crimping
machines, or in loose piece
form for application with
hand tools.

In making this crimp, a


feature of the FASTON Flag
Terminal, a tab on the wire
barrel, is inserted through a
slot in the terminal itself.
The crimping action is
continued by flattening the
tab between two lances
which in turn are locked
over the tab. The wire
connection is locked in to
offer reliable electrical and
mechanical performance.
This receptacle design
includes a lance-tab stop
at its rear to avoid overinsertion of shoulderless
tabs.

The C Crimp

A new style crimp with


wrap-around barrel design
with the standard, reliable
FASTON receptacle. The
special barrel design
assures a maximum contact
area and when applied with
the matched tooling, will
provide reliable electrical
and mechanical
performance at a minimum
terminal profile.
Available in the 187 series
for both .020 and .032 thick
tabs, brass or phosphorous
bronze base materials in
either plain or tin plated.

Corrugated Keystone
Barrel Serrations

AMPLIVAR Terminal Crimp

This special terminal wire


barrel design provides
maximum contact area
between terminal and bare
conductor. During the
crimping process, bulk
deformation forces the
conductor into these
serration channels creating
a scrubbing action on oxide
film on the wire. The
termination is also
extremely resistant to
vibration and shock.

This crimp is designed for


reliable, high-speed
connection of magnet wire.
The conductor(s) is
automatically multiple-ring
stripped and forced into
sharp serrations with a
single precision-controlled
solderless crimp. This
operation produces a
strong, air-tight termination
that is as resistant to
corrosion and many other
environmental effects as the
insulated conductor itself.

6
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Receptacle Product Lines

Budget

Economy

Low Insertion Force

The receptacle
configuration of the Premier
line, with its resilient rolls
and double slot bottom
allows maximum
compliancy while retaining
the high normal forces
necessary to provide good
wiping action and highly
reliable interface. The basis
to the resiliency of the
Premier line receptacle is in
the thermal stress relieving
each terminal receives.
This extra processing step
relieves the residual
stresses the stamping
process imparts and allows
the receptacle to resist the
effects of over-stressing,
while retaining the normal
forces which provide good
cleaning action and low,
stable resistance under a
variety of operating
conditions.

The Budget line receptacles


are constructed similar to
the Premier line and are
easily distinguished by
the single slot. The single
most important difference
between the Budget line
and Premier line is that
the Budget line does not
receive the special
processing of the Premier
line. In addition, in the
.250 series, the Budget line
receptacles are constructed
of lighter .016 brass.

The Economy line


receptacle is separated
from its counterparts by the
large lead-in provided by its
flared, relatively low, roll
construction. This roll
construction and lead-in,
with tab contact coming on
the mill finish of the brass
instead of a profiled edge,
makes for lower average
insertion forces at relatively
high normal forces.

The Low Insertion Force


(LIF) type receptacle offers
lower insertion forces than
the other receptacle styles
thru the unique design
features of a two-stage
receptacle and a cantilever
mounted locking dimple.

Positive Lock

Hermetic

Moldable

Commercial

Positive Lock receptacles


are designed with reduced
mating forces, and a large
locking dimple on a flexible
latch. This locking feature
acknowledges proper
mating with an audible
snap of the dimple into
the mating hole. This
enhances safety and
reliability of the mated pair
for isolated and hard to
reach areas. Until the
release latch is depressed
manually the receptacle
cannot be removed.

The Hermetic receptacle


is a Premier line receptacle
which has been designed
to mate with the posted
header tabs in hermetic
motor applications. This
receptacle provides all the
features and benefits of the
Premier line.

The moldable receptacle is


available in many of the
same configurations shown
and is produced without
slots or openings in the floor
of the receptacle to
facilitate over-molding.

The commercial receptacles,


with their abbreviated roll
construction, conserve
stock, have generally higher
insertion forces and
somewhat lower tolerance
for general abuse.

FASTON Terminals

Premier

7
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
FASTON
Specifications
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
FASTON Terminals are
made available in brass
and phosphor bronze which
can be plated with tin or
silver. The line also includes
a selection of nickel-plated
steel tabs and receptacles.

Certain products are


available in either pre-tin or
tin-plated. Tin plate is the
electro-depositing of tin on
base metal over the entire
surface of the terminal
following the fabrication of

the terminal. Pre-tin plate is


the plating of tin on base
metal prior to fabrication
which produces exposed
base metal in the terminal
edge areas after stamping.

Brass

Phosphor Bronze

Steel

Plastics (Insulation)

Plain

Plain

Nickel Plated

Material Temperature Rating

Allowable Connection
Temperature* 110C.

Allowable Connection
Temperature 110C.

Allowable Connection
Temperature 250C.

Plain brass is used


frequently, where
applications have optimal
environmental conditions.

Phosphor bronze is used in


applications where brass
would normally be
corroded, for example the
various freezing mixtures
and ammonias.

This combination allows a


reliable connection at high
temperatures, for example
in stoves, cooking
appliances, etc. For
optimum performance,
these nickel-plated
receptacles are used with
compatible lead wires and
tabs that can be welded to
heating units.

The following list shows


various plastics and their
application temperatures.
High Temp. Polyamide
(Nylon). . . . . . . . . . 150C
Polyamide, (Nylon). . . 125C
Polypropylene . . . . . . 105C
Polyester. . . . . . . . . . . . 90C
Polyethylene . . . . . . . . . 75C
A.B.S. . . . . . . . . . . . . . . 70C
PVC. . . . . . . . . . . . . . . . 60C

FASTON Terminals

Operating Temperatures of
Materials and Finishes

Tin Plated
Allowable Connection
Temperature 110C.
Tin plating of receptacle
and tab improves operation
at higher temperatures, and
in addition protects the
connection against
corrosion.
Silver Plated
Allowable Connection
Temperature 130C.
Silver plated connections
allow the highest operating
temperature for brass and a
higher current-carrying
capacity.
* Allowable Connection Temperature
is the ambient temperature plus
temperature rise of the terminal at
normal operating conditions.

Stress Relieving of Brass or


Steel Receptacles

Tin Plated
Allowable Connection
Temperature 110C.
Tin plating of receptacle
and tab improves operation
at higher temperatures, and
in addition protects the
connection against
corrosion.

Note: For information related to


Glow Wire temperature ratings,
contact Tyco Electronics
Engineering.

Silver Plated
Allowable Connection
Temperature 130C.
Silver plated connections
allow the highest operating
temperature for phosphor
bronze and higher currentcarrying capacity.

The process of stress


relieving is unique to
Tyco Electronics quick connects and is most commonly
used in the production of
those receptacles designated as Premier line,
including Ultra-Fast,
Ultra-Fast Plus FASTON
and PIDG receptacles.
Stress is introduced into
copper alloy or steel terminals during the stamping
process. When metal strip

is formed into the receptacle,


the material is deformed
beyond its yield stress to
form it into its new shape.
This forming operation
leaves a residual stress in
the grain structure. The orientations and magnitudes of
the forming stresses are
complex, but can exist in
the same direction as the
applied load. Thus, residual
stresses can reduce the
force necessary to open the

receptacle during the tab


insertion. Stress relieving
the terminal restores the
elastic spring properties
and improves receptacle
performance by reducing
the residual stresses. After
stress relieving, the receptacle resists opening when
a tab is inserted, especially
where difficult or awkward
mating situations may cause
mechanical abuse.

8
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Test Specifications


The following information
and related charts are taken
from the qualification
requirements as defined in
UL-310, the Safety

Standard for Electrical


Quick-Connect Terminals.
Throughout this catalog,
when a reference is made
to a part being UL Listed,

that part has been qualified


to the standards shown in
these charts.

Temperature Rise and


Millivolt Drop

The temperature rise and


millivolt drop characteristics
are the lowest in the industry. They comply with safety
requirements and exhibit
extreme stability during
extended time tests.

When using FASTON


terminals, the allowable
connection temperatures
can be adjusted, based on
the application, by considering actual current(s) and
related temperature rise,

time at this temperature,


humidity, corrosion
environment, vibration,
base metal, plating (if any),
and other environmental
considerations.

FASTON Terminals

Test Specifications

Test Parameters for FASTON Terminals (Based on UL-310 Temperature Rise and Current Requirements)
Wire Size (Strand Count)
10 (105)
12 (65)
14 (41)
16 (26)
18 (16)
20 (10)
22 (7)
16 (26)
18 (16)
20 (10)
22 (7)

Contact Size

250
Series

205
Series

187
Series

Continuous Current
24
20
15
10
7
4
3
5
4
3
2

Intermittent Current
48
40
30
20
14
8
6
10
8
6
4

Note: This information applies only to


UL listed
terminals. A part with a
110
Series
Component Recognition
status deviates
from the electrical or other requirements
defined in the UL-310 safety standard.
This table can be used as a guide for selecting a characteristic such as Contact Size, Wire Size, or Current (either Continuous or Intermittent Operating
Current) when the other two are known. This table also identifies the possible receptacle sizes available for a given wire size. The continuous current column
highlights the maximum current that should be applied to a given receptacle and wire combination to meet a 30C maximum temperature rise. Intermittent
Current can be defined as a one hour cycle consisting of 45 minutes on and 15 minutes off. The temperature rise of the connector using the intermittent current
on the corresponding wire size will be less than 85 C. The wire used in the testing to meet these electrical requirements is tin plated copper with stranding as
indicated above in parentheses for terminals intended for internal wiring connections.
R

Tensile Strength
(forces for crimp pull-out)

Maximum tensile strength


of the wire to terminal connection does not insure reliable electrical performance.
An acceptable compromise
between maximum tensile
strength and electrical stability is recommended.

Normally the tensile


strength is much greater
than the force required to
disconnect the tab from the
receptacle; therefore, no
difficulties or hazards are
encountered.

Forces for Crimp Pull-out Test (UL-310 Specification)


Wire Size
AWG
22
20
18
16
14
12
10

(mm2)
0.32
0.52
0.82
1.3
2.1
3.3
5.3

Minimum Force
pounds
8
13
20
30
50
70
80

N
36
58
89
133
223
311
356

The forces shown for the crimp pull out test represent the minimum force required to separate the wire from the
crimped terminal in an axis parallel to the wire exit direction from the contact. This force does not include the holding
force of the insulation crimp (if applicable).

9
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
FASTON
Test Specifications
Hel. Con. Bold
(Continued)
(Continued)_9pt Helvetica Lt Condensed

FASTON Terminals

Insertion and Withdrawal


Forces for EngagementDisengagement

The UL-310 Safety


Standard defines a broad
range for the insertion and
extraction value of each
connector series. Many of

the FASTON product


families (such as Premier
line, Budget line, Low
Insertion Force type, etc.)
have been designed for

specific applications and to


address forces within the
overall range as defined in
the chart.

Insertion and Withdrawal Forces for Engagement-Disengagement Test (UL-310 Specification)


Tab
Size

Force, pounds (N)


First withdrawal
Minimum
Maximum
Average
Individual

First Insertion,
Maximum
Individual

Test Tab and Unplated Connector


.250
18 (80)
6.30
.205
5.20
15 (67)
.187
4.80
.125
3.20
12 (53)
.110
2.80
Test Tab and Tin-plated Connector
.250
17 (76)
6.30
.205
5.20
15 (67)
.187
4.80
.125
3.20
12 (53)
.110
2.80

Sixth withdrawal
Minimum
Average
Individual

18 (80)

6 (27)

4 (18)

5 (22)

4 (18)

20 (89)

5 (22)

3 (13)

3 (13)

2 (9)

14 (62)

3 (13)

2 (9)

2 (9)

1 (4)

17 (76)

5 (22)

3 (13)

4 (18)

3 (13)

20 (89)

5 (22)

3 (13)

3 (13)

2 (9)

14 (62)

3 (13)

2 (9)

2 (9)

1 (4)

This chart show the forces required to engage and disengage a connector from a plain brass test tab (tab for
mechanical testing as shown in the tab section of this catalog). The force is measured with a testing device capable of
holding the reading and providing accurate alignment with slow and steady engagement and disengagement of the
connector and test tab.

Vibration Resistance

In applications where
conductors are subjected to
flexing at termination points,
circuit failure is avoided
because resistance to

vibration is assured
through Tyco Electronics
insulation support, even on
conductors with oversized
insulation.

Wire Range

FASTON Receptacles are


available in various wire
ranges from 26-10 AWG,
depending on series size.

The chart below is


designed to show our
recommended two-wire
combinations.

Recommended Two-Wire Combinations


Wire Ranges
8-10
12-10

14-10

Two-Wire Combinations
10-221 12-221 14-141
10-201 12-201 14-161
10-181 12-181 14-181
10-161 12-161 14-201
10-141 14-161 14-221
12-141 14-141 16-161
14-121 16-181
16-121
18-121
20-121
22-121
1

14-12

16-12

16-14

18-12

18-14
(2) 16

(2) 18
(2) 16

18-14

18-16

20-14

20-16
(2) 18

20-16

20-18

22-16

22-18

18-161
18-141
16-161
14-221
14-201

16-221
16-201
16-181
16-161
18-181
18-201
18-141
20-141

18-181
18-201
16-221
16-201
18-221

18-181
18-161
18-141
18-201
18-181
16-221
16-201
16-161
14-221
14-201

16-161
16-221
16-201
16-181

16-161
18-181
16-181

22-181
20-181
18-181
20-201
20-161
22-161

18-221
18-201
18-181
20-201
18-221

20-221
20-201
20-181
20-161
18-221
18-181
18-161
16-221

18-18
18-20
20-20
22-20
22-20

20-181
20-201
22-181
22-221

20-201
20-221
22-221

18-221
18-201
20-201
20-221

22-201
22-221

22-141

18-201
18-221
20-201
20-221

Min/Max Wire Size Combinations

10
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Receptacles
Product Facts
Full line of Premier, Budget,
LIF, moldable and hermetic
uninsulated receptacles

Straight, right-angle and


receptacle and tab
combinations available

Receptacles available in
.312, .250, .205, .187, .125
and .110 sizes

Available in 8-30 AWG wire


ranges

Receptacles mate with .032


and .020 thick tabs

Available with or without


secondary wire support

Base materials brass,


phosphor bronze and steel
available

Tin, silver and nickel-plated


products available

Products designed and


manufactured to meet UL
310 specifications

Products designed and


manufactured to meet CSA
C22.2 specifications

FASTON Receptacles

Tyco Electronics offers a


full line of Uninsulated quick
connects. We offer products
for a wide variety of applications in almost every market
and industry we serve. It is
important to choose the correct terminal for each application. The following is a
list of application specific
characteristics that must be
considered when determining the best terminal for
each individual application.

Mating Tab
Size (312, 250, 205, 187,
110, etc.)

Insulator required
Pre-insulated
Housing required

Wire Type
Magnet or Stranded

Agency Approvals
(UL/CSA)

Wire Orientation
Straight or Flag

Application
Continuous Strip or
Loose Piece

Temperature/Environment
Base metal
Plating requirements

Special Applications
Moldable
Hermetic
Printed Circuit Board
Piggyback (Straight/Flag)
Reversible Flags
Center Strip
Positive Locking

11
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

312 Series Receptacles

FASTON Receptacles

Straight Receptacles,
Insulation Support

A Premier Line

Wire Range
AWG

Style

18-14

16-12

14-10
1

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

Insulation
Diameter
.090-.120
2.29-3.05
.160 or (2) .110
4.06
2.79
.160 or (2) .110
4.06
2.79
.160 or (2) .110
4.06
2.79
.160 or (2) .110
4.06
2.79
.150-.200
3.81-5.08

Material
and Finish
Brass
Brass,
Tin plated
Brass,
Silver Plated
Brass,
Tin plated
Brass
Brass,
Silver Plated

Mating 312 Series Tab Dimensions


Dimple (Both Sides)
Stock
Thickness
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.018
0.46

L
(Overall Length)
.900
22.86
.900
22.86
.900
22.86
.900
22.86
.900
22.86
.900
22.86

R
R

Terminal
Part Number

62092-1

61399-1

63225-2

63677-11

63677-21

63820-1

Low Insertion Force

250 Series Receptacles


Straight Receptacles,
Insulation Support

B Budget Line

D Moldable Line

A Premier Line
Wire Range
AWG

Style

26-22

24-20

22-18
B

D
1
2
3

C Economy Line
Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

UL listed and CSA certified for 22 AWG.


UL listed and CSA certified for 22-20 AWG.
Mates with a .020 [0.51] thick tab.

Insulation
Diameter
.040-.060
1.02-1.52
.030-.070
0.76-1.78
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
4
5
6

Material
and Finish
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated

Stock
Thickness
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41

9,600 CMA max.


UL/CSA - 10 AWG only.
.012 [.030] stock (multiple circuit housings).

L
(Overall Length)
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.750
19.05
7
8
9

R
R

Terminal
Part Number

1X1

1X1

61202-1

1X2

1X2

61368-1

1X

42640-1

42640-2

41771

41772

42510-1

42510-2

42743-1

42743-2

63127-1

Stress relieved.
Recommended for external use only.
Recommended for internal or external use.

12
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

250 Series Receptacles (Continued)


Straight Receptacles,
Insulation Support (Continued)

C Economy Line
Wire Range
AWG

22-18

20-14

Style

18-14

FASTON Receptacles

A Premier Line

B Budget Line

E
Low Insertion Force

D Moldable Line
Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.032
0.81
.032
0.81
.032
0.81

Insulation
Diameter
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.085-.135
2.16-3.43
.085-.135
2.16-3.43
.120-.170
3.05-4.32
.060-.110
1.52-2.79
.060-.110
1.52-2.79
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.160
3.05-4.06
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.150-.210
3.81-5.33
.150-.210
3.81-5.33
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32

Material
and Finish
Brass
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Steel,
Nickel Plated
Steel,
Nickel Plated
Brass
Brass,
Tin Plated
Brass
Brass
Brass,
Tin Plated
Brass,
Silver Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Steel,
Nickel Plated

Stock
Thickness
.016
0.41
.016
0.41
.016
0.41
.012
0.31
.012
0.31
.018
0.46
.018
0.46
.016
0.41
.016
0.41
.018
0.46
.018
0.46
.012
0.31
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.016
0.41

L
(Overall Length)
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.755
19.18
.750
19.05
.750
19.05
.750
19.05
.755
19.18
.755
19.18
.755
19.18
.780
19.81
.780
19.81
.750
19.05
.750
19.05
.750
19.05
.775
19.69
.755
19.18
.755
19.18
.755
19.18

UL listed and CSA certified for 22 AWG.


UL listed and CSA certified for 22-20 AWG.
3 Mates with a .020 [0.51] thick tab.

9,600 CMA max.


UL/CSA - 10 AWG only.
6 .012 [.030] stock (multiple circuit housings).

R
R

Terminal
Part Number

63693-17

63609-1

63609-2

63648-16

63648-26

63655-13

61375-1

63688-1

42219-1

41202

41274

63089-16,7

42400-1

42400-2

61107-17

42660-1

42660-2

42692-1

42692-2

60650-1

60650-2

63500-17

63993-13,7

63537-17

63537-27

63674-17

Stress relieved.
Recommended for external use only.
Recommended for internal or external use.

13
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

250 Series Receptacles (Continued)

FASTON Receptacles

Straight Receptacles,
Insulation Support (Continued)

A Premier Line

B Budget Line
.318
[8.08]
L
.305
[7.75]

Wire Range
AWG

Style

18-14
F

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

Insulation
Diameter
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.160-.210
4.06-5.33
.130
(2) 3.30

Material
and Finish

Brass,
Tin Plated
Phos Brz,
Tin Plated

Stock
Thickness
.016
0.41
.016
0.41
.018
0.46
.018
0.46
.018
0.46

L
(Overall Length)
.755
19.18
.755
19.18
.750
19.05
.750
19.05
.750
19.05

Brass

.016
0.41

Brass

63306-1

63306-2

62500-18

62500-28

417749

.750
19.05

63896-1

.830
21.08
.820
20.93
.820
20.93
.755
19.18
.755
19.18
.770
19.56
.770
19.56
.750
19.05
.755
19.18
.775
19.69
.775
19.69
.770
19.56
.770
19.56
.775
19.69
.775
19.69
.775
19.69

42579-1

41727

41728

63757-1

63757-2

414494

414504

61095-14

63435-14,7

63365-14

63365-24

42437-24,8

42437-54,9

60635-14

60635-24

Brass

.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46

60635-34

Brass,
Tin Plated

.018
0.46

.750
19.05

63419-14,7

Brass

.032
0.81

16-12

.032
0.81

.210-.265
5.33-6.73

Steel,
Nickel Plated

.032
0.81

.210-.265
5.33-6.73
(2) .120
3.05 Max.
.

Brass

Brass,
Tin Plated

.032
0.81

.210-.265
5.33-6.73
(2) .120 Max.
3.05 .

Steel,
Nickel Plated

.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

.150-.200
3.81-5.08
.150-.200
3.81-5.08
.150-.200
3.81-5.08
.150-.200
3.81-5.08
.150-.200
3.81-5.08
.150-.200
3.81-5.08
.150-.200
3.81-5.08
.150-.200
3.81-5.08

.032
0.81

.225-.275
5.72-6.99
.140
(2) 3.56

14-10
E

A
14-10
(2) 14
D

.032
0.81

.225-.275
5.72-6.99
.140
(2)
. 3.56

Brass

Brass
Brass,
Tin Plated
Brass,
Silver Plated
Brass,
Silver Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Phos Brz,
Tin Plated
Brass,
Tin Plated
Brass,
Silver Plated

UL listed and CSA certified for 22 AWG.


UL listed and CSA certified for 22-20 AWG.
3 Mates with a .020 [0.51] thick tab.

Terminal
Part Number

16-12
(2) 18

R
R

Brass,
Tin Plated

16-12
(2) 16

F Premier Line
for Hermetic Tabs

E
Low Insertion Force

D Moldable Line

9,600 CMA max.


UL/CSA - 10 AWG only.
6 .012 [.030] stock (multiple circuit housings).

Stress relieved.
Recommended for external use only.
Recommended for internal or external use.

14
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

250 Series Receptacles (Continued)


Straight Receptacles,
Insulation Support (Continued)

Wire Range
AWG

Style

14-10
(2) 14

.032
0.81

12-10

.032
0.81
.032
0.81

10-8

Tab
Fit

.032
0.81

E
Low Insertion Force

Insulation
Diameter
.225-.275
5.72-6.99
.140
(2)
. 3.56

Material
and Finish

Stock
Thickness

L
(Overall Length)

Brass,
Tin Plated

.018
0.46

.755
19.18

63539-14,7

.150-.220
3.81-5.59
.150-.220
3.81-5.59
.230-.280
5.84-7.11 or.
.160
(2) 4.06

Brass,
Tin Plated
Phos Brz,
Tin Plated

.018
0.46
.018
0.46

.775
19.69
.775
19.69

62428-2

62428-3

Brass,
Tin Plated

.018
0.46

.775
19.69

62998-25

UL listed and CSA certified for 22 AWG.


UL listed and CSA certified for 22-20 AWG.
3 Mates with a .020 [0.51] thick tab.

FASTON Receptacles

A Premier Line

9,600 CMA max.


UL/CSA - 10 AWG only.
6 .012 [.030] stock (multiple circuit housings).

R
R

Terminal
Part Number

Stress relieved.
Recommended for external use only.
9 Recommended for internal or external use.

Receptacle and Tab


Combinations

A Economy Line

Wire Range
AWG

22-18

Style

A
18-14

A
14-10

B
1
2
3

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

Insulation
Diameter
.060-.100
1.52-2.79
.060-.100
1.52-2.79
.060-.100
1.52-2.79
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32

Material
and Finish
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated

Pre-Tin Brass

.150-.200
3.81-5.08
.150-.200
3.81-5.08
.150-.200
3.81-5.08

Brass,
Tin Plated
Brass,
Tin Plated

Pre-Tin Brass

Brass

B Economy Line
Non-Insulation Support
Stock
Thickness
.015
0.38
.015
0.38
.015
0.38
.015
0.38
.015
0.38
.032-.016
0.81-0.41
.032-.016
0.81-0.41
.015
0.38
.015
0.38
.015
0.38
.015
0.38
.015
0.38
.032-.016
0.81-0.41
.015
0.38

L
(Overall Length)
.770
19.56
.770
19.56
.770
19.56
.770
19.56
.770
19.56
.770
19.56
.770
19.56
.770
19.56
.770
19.56
.610
15.49
.770
19.56
.770
19.56
.770
19.56
.610
15.49

R
R

Terminal
Part Number

61988-1

61988-2

61988-32

61944-1

61944-2

62109-11

62109-21

62223-12

62223-22

62276-1

62253-13

62253-23

1217043-11,3

62068-13

Dual Thickness.
Stress relieved.
9600 CMA Max.

15
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

250 Series Receptacles (Continued)

FASTON Receptacles

Straight Receptacles,
Non-Insulation Support

A Premier Line
Wire Range
AWG

Style

B
18-14

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

B Economy Line
Insulation
Diameter

Material
and Finish
Brass,
Tin Plated
Steel,
Nickel Plated

Brass

Brass,
Tin Plated

Brass

Brass,
Tin Plated
Brass,
Tin Plated

C Moldable Line

Stock
Thickness
.018
0.46
.018
0.46
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41

L
(Overall Length)
.655
16.64
.655
16.64
.595
15.11
.595
15.11
.655
16.64
.655
16.64
.655
16.64

R
R

Terminal
Part Number

41194

41143-1

42845-1

42845-2

60938-1

60938-2

63981-11

9600 CMA Max.

250 Series Tab-Lok Flags


Flag Receptacles,
Insulation Support

L
.305
[7.75]

.300
[7.62]

B Budget Line
L

.305
[7.75]

.300
[7.62]

A Premier Line
Wire Range
AWG

Style

22-16

18-12

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

.300
[7.62]

.305
[7.75]

C Economy Line
Insulation
Diameter
.070- .130
1.78-3.30
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33

Material
and Finish
Brass
Brass
Brass,
Tin Plated
Brass,
Silver Plated
Steel,
Nickel Plated
Steel,
Nickel Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated

Stock
Thickness
.016
0.41
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41

L
(Overall Length)
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02

R
R

Terminal
Part Number

63577-1

41531

41532

61156-1

41531-1

42404-1

42511-1

42511-2

42742-1

42742-2

16
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

250 Series Tab-Lok Flags (Continued)


Flag Receptacles,
Insulation Support (Continued)

.305
[7.75]

D Moldable Line

Wire Range
AWG

Style

18-12

12-10

.305
[7.75]

.300
[7.62]

.305
[7.75]

Insulation
Diameter
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.210
2.79-5.33
.110-.265
2.79-6.73

Material
and Finish
Brass
Brass
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Steel,
Nickel Plated
Brass
Brass,
Tin Plated
Phos Bronze,
Tin Plated
Brass
Brass,
Tin Plated
Phos Bronze,
Silver Plated
Phos Bronze,
Tin Plated
Phos Bronze,
Tin Plated
Brass,
Tin Plated
Brass,
Silver Plated
Phos Bronze,
Silver Plated
Steel,
Nickel Plated
Phos Bronze,
Tin Plated
Brass

.318
[8.08]

F Premier Line
for Hermetic Tabs

E Low Insertion Force


(LIF)

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

FASTON Receptacles

.300
[7.62]

Stock
Thickness
.018
0.46
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46

L
(Overall Length)
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02

R
R

Terminal
Part Number

60645-12

60641-1

63445-1

63445-2

63445-42

X1

X1

63604-12

63555-12

63555-22

418004

418013

418023

420414

60274-24,5

63651-14,6

60851-13

60851-2

42563-64

42563-9

42563-84

63617-16

18 Gage only.
Stress relieved.
Recommended for external use only.
4 For internal or external use.
5 Left handed flag.
6 Non-stress relieved.
2
3

17
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

250 Series Tab-Lok Flags (Continued)

FASTON Receptacles

Flag Receptacles,
Non-Insulation Support

.305
[7.75]
.300
[7.62]

.318
[8.08]

A Economy Line

Wire Range
AWG

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

Style

18-12

12-10 or
(2) 14

12-10

Insulation
Diameter

Brass

Brass,
Pre-Tin Plated
Pho. Brz,
Silver Plated
Brass,
Tin Plated
Pho. Brz,
Silver Plated
Pho. Brz,
Silver Plated
Pho. Brz,
Tin Plated
Pho. Brz,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated

Brass

Brass,
Pre-Tin Plated
Pho. Brz,
Silver Plated
Brass,
Tin Plated
Brass,
Tin Plated
Pho. Brz,
Silver Plated
Pho. Brz,
Silver Plated
Brass,
Tin Plated

For internal or external use.


Reverse reel.
3 Right handed flag.

B Premier Line
for Hermetic Tabs

Material
and Finish
Brass,
Pre-Tin Plated
Brass,
Pre-Tin Plated

.305
[7.75]

Stock
Thickness
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.016
0.41
.016
0.41
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46

L
(Overall Length)
.600
15.24
.600
15.24
.600
15.24
.600
15.24
.610
15.49
.610
15.49
.600
15.24
.600
15.24
.600
15.24
.600
15.24
.600
15.24
.600
15.24
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02
.670
17.02

R
R

Terminal
Part Number

61177-23

61177-34

62091-15

62091-25

62021-15

62021-35

62056-11,3

62056-21,2,4

62056-62,3

62056-71,2,4

62056-32,3

62056-44

62011-15

62011-25

62057-11,3

62057-33

62057-44

62057-74

62022-15

62022-25

Left handed flag.


Right or left handed. Carrier out front for thru splicing.

18
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

250 Series F-Crimp Flags


Flag Receptacles

.300
[7.62]

.300
[7.62]

.240
[6.10]

.240
[6.10]

.300
[7.62]

A Premier Line,
Insulation Support
(Right Hand)

Wire Range
AWG

Style

A
22-18

18-14 or
(2)18

18-14
B

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

FASTON Receptacles

.240
[6.10]

Insulation
Diameter
.060 -.110
1.52-2.79
.060 -.110
1.52-2.79
.060 -.110
1.52-2.79
.060 -.110
1.52-2.79
.060 -.110
1.52-2.79
.060 -.110
1.52-2.79
.110-.160
2.79-4.06
.110-.160
2.79-4.06
.110-.200
2.79-5.08
.110-.200
2.79-5.08
.110 -.160
2.79-4.06
.110 -.160
2.79-4.06
.110 -.160
2.79-4.06
.110 -.160
2.79-4.06
.110 -.160
2.79-4.06
.110 -.160
2.79-4.06
.110 -.160
2.79-4.06
.110 -.160
2.79-4.06

B Budget Line,
Insulation Support
(Left Hand)

Material
and Finish
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass
Steel,
Nickel Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated

Brass

.110 -.160
2.79-4.06
.110 -.160
2.79-4.06

Brass
Brass,
Tin Plated

Stock
Thickness
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41

L
(Overall Length)
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.540
13.72
.430
10.92
.540
13.72
.540
13.72

C Economy Line,
Insulation Support

R
R

Terminal
Part Number

62813-12

62813-22

62814-13

62814-23

62718-13

62718-23

63901-11,3

63901-21,2

63538-11,2

63963-12

63011-12

63011-22

63012-13

63012-23

63009-12

63009-22

63010-13

63010-23

63508-14

63096-12

63096-22

Low Insertion Force.


Left Handed Flag.
3 Right Handed Flag.
4 No insulation support.
2

19
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

250 Series F-Crimp Flags (Continued)

FASTON Receptacles

Flag Receptacles (Continued)

.305
[7.75]
.305
[7.75]
.318
[8.08]

.300
[7.62]

.300
[7.62]

L
.318
[8.08]

B Receptacle Tab
Combination, F-Crimp
A Center Strip,
F-Crimp

Wire Range
AWG

Style

20-16

18-14

16-12

12-10

D Reversible Flag for


Hermetic Tabs, Side Feed

C Reversible Flag,
Straight End Feed

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

Insulation
Diameter
.085-.150
2.16-3.81

Material
and Finish
Phos Brz,
Tin Plated

Brass

Brass,
Tin Plated

.110-.160
2.79-4.06
.110-.160
2.79-4.06
.120-.170
3.05-4.32
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.170-.220
4.32-5.59

Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated

Brass

Phos Brz,
Tin Plated
Brass,
Tin Plated
Phos Brz,
Tin Plated
Phos Brz,
Tin Plated
Phos Brz,
Silver Plated

.130-.170
3.30-4.32
.130-.170
3.30-4.32
.130-.170
3.30-4.32

Stock
Thickness
.018
0.46
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46

L
(Overall Length)
.640
16.26
.430
10.92
.430
10.92
.540
13.72
.540
13.72
.630
16.00
.710
18.03
.710
18.03
.710
18.03
.640
16.26
.640
16.26
.640
16.26
.640
16.26
.640
16.26
.640
16.26

R
R

Terminal
Part Number

63137-1

63315-13

63315-23

63314-1

63314-2

151321-4

62048-1

62048-2

60764-2

63647-11,3

63647-21,3

63647-31,3

61188-12

61187-12

61187-22

No Dimple.
Bends terminal 90. For 180 bend use applicator 687616-2 with Press 694234-7.
3 No insulation support.
2

20
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

205 Series Receptacles


Straight Receptacles

.250
[6.35]

.250
[6.35]

A Premier Line,
Insulation Support
Wire Range
AWG

Style

26-22

22-18
B

18-14

C
D
1
2

B Economy Line,
Insulation Support
Tab
Fit
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.032
0.81
.020
0.51

Insulation
Diameter
.050-.070
1.27-1.78
.085-.125
2.16-3.18
.085-.125
2.16-3.18
.085-.125
2.16-3.18
.085-.125
2.16-3.18
.085-.125
2.16-3.18
.085-.125
2.16-3.18

C Premier line
Non-Insulation Support
Material
and Finish
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Phos Brz,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Phos Brz,
Tin Plated
Brass,
Tin Plated

.130-.180
3.30-4.57
.130-.180
3.30-4.57
.130-.180
3.30-4.57
.130-.180
3.30-4.57

.250
[6.35]

.250
[6.35]

Stock
Thickness
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.016
0.41
.016
0.41
.012
0.31
.016
0.41
.016
0.41
.012
0.31

FASTON Receptacles

.250
[6.35]

.250
[6.35]

D Economy Line,
Non-Insulation Support

L
(Overall Length)
.620
15.75
.615
15.62
.615
15.62
.615
15.62
.615
15.62
.615
15.62
.615
15.62
.470
11.94
.615
15.62
.615
15.62
.615
15.62
.615
15.62
.470
11.94
.470
11.94

R
R

Terminal
Part Number

60674-11

42198-1

42198-2

42299-2

42710-1

42710-2

60904-2

42197-22

42233-2

42233-7

42713-2

42781-2

42239-4

42712-22

UL listed and CSA certified for 22 AWG.


Moldable.

Flag Receptacles

L
.250
[6.35]

.250
[6.35]

E Premier Line,
Tab-Lok Flag
Wire Range
AWG

Style

20-16

E
20-14
F

Tab
Fit
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.032
0.81

Insulation
Diameter
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32

.250
[6.35]

.250
[6.35]

F Economy Line,
Tab-Lok Flag
Material
and Finish
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass,
Tin Plated

Stock
Thickness
.012
0.31
.012
0.31
.016
0.41
.016
0.41
.016
0.41
.016
0.41

L
(Overall Length)
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.530
13.46

R
R

Terminal
Part Number

42199-1

42199-2

62354-1

42234-2

60195-11

60195-21

Moldable.

21
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

187 Series Receptacles

FASTON Receptacles

Straight Receptacles

.220
[5.59]

.220
[5.59]

L
.250
[6.35]

A Premier Line

B Budget Line

.220
[5.59]

E Moldable Line

24-20

Style

B
C
22-18

20-16

Tab
Fit
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.021
0.53
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.015
0.38
.015
0.38
.017
0.43
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51

.250 [6.35]

C Economy Line

.225
[5.72]

L
.250
[6.35]

Wire Range
AWG

.220
[5.59]

L
.250
[6.35]

.225
[5.72]

F Commercial Line
Receptacle & Tab Combination

Insulation
Diameter
.040-.070
1.02-1.78
.040-.070
1.02-1.78
.040-.070
1.02-1.78
.060-.110
1.52-2.79
.060-.110
1.52-2.79
.060-.110
1.52-2.79
.040-.070
1.02-1.78
.090-.150
2.29-3.81
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.060-.100
1.52-2.54
.090-.130
2.29-3.30

Material
and Finish
Brass,
Tin Plated
Brass
Phos Brz,
Tin Plated
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Phos Brz,
Silver Plated
Brass,
Tin Plated
Steel,
Nickel Plated

.090-.130
2.29-3.30
.090-.130
2.29-3.30

.060-.110
1.52-2.79
.060-.110
1.52-2.79
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30

Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Phos Brz,
Tin Plated
Steel,
Nickel Plated

No Insulation support.
UL listed and CSA certified for 22- 20 AWG.
3 Also capable of accepting (2) 20 AWG wires.

Catalog 82004
Revised 7-06

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

Stock
Thickness
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.014
0.36
.014
0.36
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31

L
(Overall Length)
.590
14.99
.590
14.99
.590
14.99
.585
14.86
.585
14.86
.590
14.99
.590
14.99
.585
14.86
.590
14.99
.585
14.86
.615
15.62
.615
15.62
.470
11.94
.590
14.99
.585
14.86
.470
11.94
.470
11.94
.585
14.86
.585
14.86
.590
14.99
.590
14.99
.590
14.99
.590
14.99

R
R

2X2

Terminal
Part Number

2X2

60573-1

2X2

2X2

60573-2

62187-2

2X2

2X2

62138-1

2X2

2X2

62138-2

1217129-1

2X2

2X2

62181-1

63931-1

63347-1

63905-1

63873-15

1217084-15

42374-21

42453-2

61084-1

42373-21

42373-31

62137-1

62137-2

42452-1

42452-2

42452-5

60621-1

Stress relieved.
Tab stock thickness .020 [0.51].

22

www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

187 Series Receptacles (Continued)


Straight Receptacles (Continued)

.220
[5.59]

L
.250
[6.35]

A Premier Line

B Budget Line

.220
[5.59]

E Moldable Line

Style

20-16
C

Tab
Fit
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.039
0.99
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81

.250 [6.35]

C Economy Line

.225
[5.72]

L
.250
[6.35]

Wire Range
AWG

.220
[5.59]

L
.250
[6.35]

FASTON Receptacles

.220
[5.59]

.225
[5.72]

F Commercial Line
Receptacle & Tab Combination

Insulation
Diameter
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30

Material
and Finish
Steel,
Nickel Plated

Brass

.090-.130
2.29-3.30
.090-.130
2.29-3.30

Brass
Brass,
Tin Plated

Brass

Brass,
Tin Plated

.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
.090
2.29-3.30 or (2) 2.29

Brass
Brass,
Tin Plated

Brass,
Tin Plated

.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.060-.110
1.52-2.79
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30

Brass

Brass
Brass,
Tin Plated
Brass
Steel,
Nickel Plated
Brass,
Tin Plated

Brass

Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass
Brass,
Tin Plated

No Insulation support.
UL listed and CSA certified for 22- 20 AWG.
3 Also capable of accepting (2) 20 AWG wires.

Catalog 82004
Revised 7-06

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

Stock
Thickness
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.014
0.36
.014
0.36
.014
0.36
.014
0.36
.014
0.36

L
(Overall Length)
.590
14.99
.585
14.86
.585
14.86
.585
14.86
.585
14.86
.585
14.86
.475
12.07
.585
14.86
.585
14.86
.475
12.07
.475
12.07
.590
14.99
.590
14.99
.590
14.99
.475
12.07
.590
14.99
.590
14.99
.590
14.99
.585
14.86
.585
14.86
.615
15.62
.615
15.62
.615
15.62
.615
15.62
.615
15.62

R
R

Terminal
Part Number

63850-1

61758-1

61758-2

42617-1

63959-1

42617-2

63785-11

63477-1

63477-2

42799-11

42799-21

42801-1

42801-2

61892-13

61969-11

60196-1

60196-2

63751-1

60214-1

60214-2

62139-15

62026-15

62026-25

63646-15

63646-25

Stress relieved.
Tab stock thickness .020 [0.51].

23

www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

187 Series Receptacles (Continued)

FASTON Receptacles

Straight Receptacles (Continued)

.220
[5.59]

.220
[5.59]

L
.250
[6.35]

A Premier Line

.225
[5.72]

B Budget Line

.220
[5.59]

Style

Tab
Fit

.020
0.51

18-16 or
(2) 18

A
.032
0.81

B
E

E Moldable Line

Insulation
Diameter
.105-.210
2.67-5.33
(2) .105
2.67 Max.
.

L
(Overall Length)

Brass,
Tin Plated

.012
0.31

.590
14.99

60487-2

.105-.210
2.67-5.33
(2) .105
2.67 Max.
.

Brass

.012
0.31

.590
14.99

60487-1

.105-.210
2.67-5.33
(2) .105
2.67 Max.
.

Brass,
Tin Plated

.012
0.31

.590
14.99

61945-1

.105-.210
2.67-5.33
(2) .105
2.67 Max.
.

Steel,
Nickel Plated

.012
0.31

.590
14.99

61945-2

Brass

.012
0.31
.012
0.31
.014
0.36
.014
0.36
.014
0.36
.014
0.36
.014
0.36
.014
0.36
.014
0.36
.012
0.31
.014
0.36
.014
0.36
.014
0.36
.014
0.36

.585
14.86
.615
15.62
.640
16.26
.640
16.26
.640
16.26
.640
16.26
.640
16.26
.640
16.26
.640
16.26
.590
14.99
.640
16.26
.640
16.26
.640
16.26
.615
15.62

63769-1

63470-1

60742-1

60742-2

63749-24

63832-1

63832-2

63596-1

63596-2

1217149-1

62016-1

62016-2

63697-1

.090-.130
2.29-3.30
.090-.130
2.29-3.30

.020
0.51

.180-.230 or
4.57-5.84 .
(2) .110
2.79 Max.
.

.032
0.81
A

.020
0.51

.032
0.81
.020
0.51

18-14

F Commercial Line
Receptacle & Tab Combination

Stock
Thickness

.032
0.81
.020
0.51

.025
0.64

.225
[5.72]

Material
and Finish

Brass
Brass

18-14 or
(2) 16

.225
[5.72]

L
.250
[6.35]

D Commercial Line

Wire Range
AWG

L
.250
[6.35]

Brass,
Tin Plated
Brass,
Tin Plated

.180-.230 or
4.57-5.84 .
(2) .110
2.79 Max.
.

Brass
Brass,
Tin Plated

.180-.230 or
4.57-5.84 .
(2) .110 Max.
2.79 .
.110-.160
2.79-4.06
.150-.190
3.81-4.83
.150-.190
3.81-4.83
.150-.190
3.81-4.83
.110-.160
2.79-4.06

Brass
Brass,
Pre-Tin
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Pre-Tin
Brass,
Tin Plated

No Insulation support.
UL listed and CSA certified for 22- 20 AWG.
3 Also capable of accepting (2) 20 AWG wires.

Catalog 82004
Revised 7-06

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

R
R

Terminal
Part Number

1217151-15

Stress relieved.
Tab stock thickness .020 [0.51].

24

www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

187 Series Tab-Lok Flags


Flag Receptacles,
Insulation Support
.220
[5.59]

L
.250
[6.35]

.250
[6.35]

A Premier Line

L
.250
[6.35]

B Budget Line

.220
[5.59]

Style

B
20-16

D
18-14
(2)18

Tab
Fit
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.032

Insulation
Diameter
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.170-.225
4.32-5.72
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32
.110-.190
2.79-4.83
(2) .105
2.67 Max.
.

Material
and Finish

D Moldable Line

Brass,
Tin Plated

Stock
Thickness
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31
.012
0.31

L
(Overall Length)
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.575
14.61
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.530
13.46

Brass,
Tin Plated

.014
0.36

.530
14.36

Brass
Brass,
Tin Plated
Steel,
Nickel Plated
Brass,
Silver Plated
Brass,
Tin Plated
Steel,
Nickel Plated
Brass
Brass,
Tin Plated
Brass
Brass
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass

.220
[5.59]

.250
[6.35]

C Economy Line

Wire Range
AWG

FASTON Receptacles

.220
[5.59]

R
R

Terminal
Part Number

42486-1

42486-2

42486-3

42486-4

62591-1

63696-1

42618-1

42618-2

62817-1

63748-1

42800-1

42800-2

60529-1

60529-2

61029-1

61029-2

1217027-1

25
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

187 Series C-Crimp Flag Receptacles

FASTON Receptacles

C-Crimp Line

A 187 Series C-Crimp


Flag Receptacles

Wire Range
AWG

20-16

18-14

Style

16 & 18 AWG only.

Tab
Fit
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

Insulation
Diameter
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.100-.155
2.54-3.94
.100-.155
2.54-3.94
.100-.155
2.54-3.94
.100-.155
2.54-3.94

.250
[6.35]

Material
and Finish
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Phos. Bronze
Phos. Bronze,
Tin Plated

.230
[5.84]

Stock
Thickness
.014
0.36
.014
0.36
.014
0.36
.014
0.36
.016
0.41
.016
0.41
.016
0.41
.016
0.41

L
(Overall Length)
.522
13.26
.522
13.26
.522
13.26
.522
13.26
.535
13.59
.535
13.59
.535
13.59
.535
13.59

R
R

1217009-1

1217009-2

1217010-1

1217010-2

1X1

1X1

1217244-1

1217244-2

1X1

1X1

1217527-1

1217527-2

187 Series F-Crimp Flags

F-Crimp Line

B Center Strip with


Insulation Support

.256
[6.35]

.221
[5.61]

.445
[11.30]

A End of Wire with Insulation


Support
Wire Range
AWG

26

Terminal
Part Number

Tab
Insulation
Fit
Diameter
.020
.060-.110
0.51
1.52-2.79
.020
.060-.110
0.51
1.52-2.79
22-18
A
.032
.060-.110
0.81
1.52-2.79
.032
.060-.110
0.81
1.52-2.79
.020
.090-.130
20-16
B
0.51
2.29-3.30
.020
.060-.150
0.51
1.52-3.81
.032
.060-.150
0.81
1.52-3.81
B
.032
.060-.150
18-14
0.81
1.52-3.81
.032
.060-.150
0.81
1.52-3.81
.032
C

0.81
.020 .110-.150 or 2-.110 max
0.51 2.79-3.81 or 2-2.79
.020 .110-.150 or 2-.110 max
0.51 2.79-3.81 or 2-2.79
18-14 or (2) 18
A
.032 .110-.150 or 2-.110 max
0.81 2.79-3.81 or 2-2.79
.032 .110-.150 or 2-.110 max
0.81 2.79-3.81 or 2-2.79
.020 .110-.150 or 2-.110 max
0.51 2.79-3.81 or 2-2.79
18 or (2) 18
A
.032 .110-.150 or 2-.110 max
0.81 2.79-3.81 or 2-2.79
1 UL/CSA Approved for 18 & 16 AWG only
Style

Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

C Center Strip with


No Insulation Support

Material
and Finish
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass
Brass
Brass,
Tin Plated
Steel,
Nickel Plated
Brass
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Steel,
Nickel Plated
Steel,
Nickel Plated

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

Stock
Thickness
0.012
0.31
0.012
0.31
0.012
0.31
0.012
0.31
.012
0.31
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
0.012
0.31
0.012
0.31
0.012
0.31
0.012
0.31
0.012
0.31
0.012
0.31

L
(Overall Length)
0.445
11.30
0.445
11.30
0.445
11.30
0.445
11.30
.596
15.14
.430
10.92
.430
10.92
.430
10.92
.430
10.92
.430
10.92
0.445
11.30
0.445
11.30
0.445
11.30
0.445
11.30
0.445
11.30
0.445
11.30

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

R
R

Terminal
Part Number

1742086-1

1742086-2

1742087-1

1742087-2

626412-1

63512-1

63316-1

63316-2

63316-3

63317-1

X1

X1

1742088-1

X1

X1

1742088-2

X1

X1

1742089-1

X1

X1

1742089-2

X1

1742312-1

X1

1742049-1

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

125 Series Receptacles


Insulation Support
FASTON Receptacles

.160
[4.06]

A- Receptacle with
Insulation Support
Wire Range
AWG

Style

22-18

Tab
Fit
.020
0.51

Insulation
Diameter
.090-.110
2.29-2.79

Material
and Finish

Stock
Thickness
.010
0.25

Brass

L
(Overall Length)
.635
16.13

R
R

Terminal
Part Number
63705-1

110 Series Receptacles


Straight Receptacles

.150
[3.81]

.148
[3.76]

A FASTON Receptacles
with Insulation Support
Wire Range
AWG

Style

30-28

26-22

Fits Tab
Type7

Tab
Fit
.020
0.51
.020
0.51
.016
0.41
.016
0.41
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.012
0.31
.016
0.41
.016
0.41
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.025
0.51
.025
0.51
.032
0.81
.032
0.81

24-22

1
A
1
1

22-20

2
1
1
2
1
1
1

22-18

A
1
2
2
1
1
3

1
2

UL listed 22 AWG wire only.


No Dimple.

4
3

B FASTON Receptacles with


No Insulation Support
Insulation
Diameter
.020-.040
0.51-1.02

Material
and Finish
Brass,
Pre-Tin
Brass,
Tin Plated

Brass

.040-.060
1.02-1.52
.040-.060
1.02-1.52
.040-.060
1.02-1.52
.040-.060
1.02-1.52
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.090-.130
1.52-2.54
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.090-.130
1.52-2.54
.090-.130
1.52-2.54
.120-.140
3.05-3.56
.120-.140
3.05-3.56
.120-.140
3.05-3.56
.060-.100
1.52-2.54
.060-.100
1.52-2.54

Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin

Side feed.
Dimple at special location.

Brass
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
5
6

Stock
Thickness
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25

C Commercial Line
Receptacle and Tab Combination
L
(Overall Length)
.560
14.22
.327
8.31
.327
8.31
.635
16.13
.635
16.13
.510
12.95
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13

Tab Thickness .020 [0.51].


Tab Thickness .032 [0.81].

7
8

R
R

Terminal
Part Number

62585-1

63837-1

61818-1

42415-1

X1

42067-1

60089-2

X1

63634-1

42236-1

60415-1

60118-1

62523-1

42068

42068-1

62094-1

62094-2

60729-1

63568-1

61158-1

60197-1

60577-1

Stress relieved.
See page 29 for Mating Tab Designs.

27
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

110 Series Receptacles (Continued)

FASTON Receptacles

Straight Receptacles (Continued)

.150
[3.81]

.148
[3.76]

A FASTON Receptacles
with Insulation Support
Wire Range
AWG

Fits Tab
Type8

Style
A

Tab
Fit
.032
0.81
.018
0.46
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.016
0.41
.016
0.41
.020
0.51
.020
0.51
.025
0.64
.032
0.81
.020
0.51
.020
0.51
.010
0.25
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.016
0.41
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.020
0.51

1
1
1

22-18
C

1
1
1
1
2

20-18
(2) 20

1
B
1
1
1

20-18

1
1
1
1
A
1

20-16

1
1
2
1
B

2
1
3

18-14

B
1
1
2

UL listed 22 AWG wire only.


No Dimple.

4
3

B FASTON Receptacles with


No Insulation Support
Insulation
Diameter
.120-.140
3.05-3.56
.080-.120
2.03-3.05
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.080-.120
2.03-3.05
.080-.120
2.03-3.05

Material
and Finish
Brass,
Pre-Tin
Brass
Brass

Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin

Brass

Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Tin Plated
Brass,
Pre-Tin
Brass,
Pre-Tin
Steel,
Nickel Plated
Brass,
Pre-Tin
Brass,
Tin Plated
Brass,
Pre-Tin
Steel,
Nickel Plated
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Pre-Tin

.060-.100
1.52-2.54
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.120-.140
3.05-3.56
.150-.170
3.81-4.32
.120-.140
3.05-3.56
.120-.140
3.05-3.56
.120-.140
3.05-3.56

.110-.190
2.79-4.83
.110-.190
2.79-4.83

Side feed.
Dimple at special location.

5
6

Stock
Thickness
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.012
0.30
.010
0.25
.010
0.25

C Commercial Line
Receptacle and Tab Combination
L
(Overall Length)
.635
16.13
.630
16.00
.630
16.00
.630
16.00
.630
16.00
.630
16.00
.475
12.07
.475
12.07
.475
12.07
.475
12.07
.475
12.07
.475
12.07
.380
9.65
.380
9.65
.625
15.88
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.635
16.13
.537
13.64
.537
13.64
.415
10.54
.625
15.88
.625
15.88
.475
12.07
.475
12.07

Tab Thickness .020 [0.51].


Tab Thickness .032 [0.81].

7
8

R
R

Terminal
Part Number

63954-1

63242-15

62003-15

62003-25

63961-15

1217145-16

42398-1

60967-1

42399-1

42399-2

62345-1

60601-1

62850-12

62850-22

62968-1

61408-1

1217102-1

61400-1

62191-1

62050-1

62050-2

63703-1

61457-1

63471-1

63560-1

63092-17

63093-12, 7

62474-13,4

62852-14

Stress relieved.
See page 29 for Mating Tab Designs.

28
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

110 Series F-Crimp Flags


Flag Receptacles

.018
[0.46]

FASTON Receptacles

.295
[7.49]
.150
[3.81]

.150
[3.81]

A FASTON Flag Receptacle with


Insulation Support
Wire Range
AWG

Style

26-22

Fits Tab
Type2
*
*
*
*

A
*
*
*
22-18
*
*
*
B
*
*
*

22-16

Tab
Fit
.020
0.51
.016
0.41
.020
0.51
.020
0.51
.025
0.64
.025
0.64
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.025
0.64
.032
0.81
.032
0.81
.015
0.38
.020
0.51
.020
0.51
.020
0.51

B FASTON Flag Receptacle with


Insulation Support
Insulation
Diameter
.040-.080
1.02-2.03
.065-.100
1.65-2.54
.065-.100
1.65-2.54
.065-.100
1.65-2.54
.065-.100
1.65-2.54
.065-.100
1.65-2.54
.065-.100
1.65-2.54
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.060-.100
1.52-2.54

Material
and Finish
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Tin Plated
Brass,
Pre-Tin
Brass,
Tin Plated
Brass,
Pre-Tin
Brass,
Pre-Tin
Brass,
Tin Plated
Brass

Brass,
Pre-Tin
Brass,
Pre-Tin
Steel,
Nickel Plated
Brass,
Pre-Tin

Brass

Brass,
Pre-Tin
Brass,
Pre-Tin

C FASTON Flag Receptacle with


No Insulation Support

Stock
Thickness
.010
0.25
.010
0.25
.010
0.25
.012
0.30
.010
0.25
.012
0.30
.010
0.25
.010
0.25
.012
0.30
.012
0.30
.010
0.25
.010
0.25
.010
0.25
.010
0.25
.012
0.30
.010
0.25
.010
0.25

L
(Overall Length)
.430
10.92
.460
11.68
.460
11.68
.460
11.68
.460
11.68
.460
11.68
.460
11.68
.430
10.92
.430
10.92
.430
10.92
.430
10.92
.430
10.92
.430
10.92
.295
7.49
.295
7.49
.295
7.49
.295
7.49

Terminal
Part Number

R
R

1X3

X3

1742219-1

61459-1

61372-1

60605-1

61530-1

63592-1

61971-1

61481-1

61070-1

61070-2

1217138-1

62336-1

62336-2

63990-1

1X1

60991-1

1X1

61549-1

1X1

62321-1

* No Tab Type
1 UL listed and CSA certified for 22-18 AWG.
2 See below for Mating Tab Designs.
3 UL listed and CSA certified for 22 AWG wire only.

Mating 110 Series


Tab Designs

.110
[2.79]
.280
[7.11]
.218
[5.54]

Mating 110 Series Tab


Dimension Type 1

.110
[2.79]

.110
[2.79]
.280
[7.11]

.280
[7.11]

.130
[3.30]

.133
[3.38]

Mating 110 Series Tab


Dimensions Type 2

Mating 110 Series Tab


Dimensions Type 3

29
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

AMPLIVAR Receptacles

FASTON Receptacles

250 Series FASTON


Receptacles
Stock Thickness .016 [0.41]

1
2
3

Magnet Wire Range


CMA
mm2 Dia.

Insulation
Diameter

Mating
Tab Thk.

Material

Material
Thickness

24-19

0.51-0.98

.050-.080
1.30-2.00

.020
0.51

Brass
Tin Plated Brass

.016
0.41

63623-11
63623-21

567451-22

23-19 or
(2) 24 or
(2) 26

0.60-0.98 or
(2) 0.57 or
(2) 0.45

.050-.100
1.30-2.55

.025
0.64

Brass

.016
0.41

62069-13

567343-22

20-16 or
(2) 23 or
(2) 20

0.85-1.37 or
(2) 0.63 or
(2) 0.88

.100-.140 or
2.55-3.55 .
(2) .060
1.52 Max.
.

.032
[0.81]

20-16

0.85-1.37

18-14 or
(2) 17

1.02-1.71

.100-.140
2.55-3.55
.120-.170 or
3.05-4.30 .
(2) .060
1.52 Max.
.

18-14 or
(2) 19
18-14 or
(2) 19

1.02-1.71
1.02-1.71

.120-.170
3.05-4.30
.120-.170
3.05-4.30

Brass
Tin Plated Brass

.016
0.41

Part
Number

Applicator
No.

60384-1
466010-12
60384-2

.020
0.51

Brass

.016
0.41

62080-1

466010-12

.032
[0.81]

Tin Plated Brass

.016
0.41

60385-2

466816-12

.020
0.51
.020
0.51

Brass

.016
0.41
.016
0.41

63622-11

466816-12

Brass

1217835-1

466816-12

Low insertion force


Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.
Mates to .025 [0.64] thick tab.

30
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

AMPLIVAR Receptacles (Continued)


187 Series FASTON Flag
Receptacles
FASTON Receptacles

Stock Thickness .016 [0.41]


.045
[1.14]

.240
[6.10]
.232
[5.89]

Magnet Wire Range


CMA
mm2 Dia.

1
2

500-1200

0.56-0.79

24-20 AWG

0.51-0.81

1200-2350

0.99-1.22

2000-4000

1.14-1.61

2000-4050

1.14-1.63

2000-4050

1.14-1.63

3000-6000

1.39-1.97

.4.35
[11.05]

Insulation
Diameter

Mating
Tab Thk.

Material

Material
Thickness

.020-.040
0.51-1.02
.020-.040
0.51-1.02
.020-.040
0.51-1.02
.020-.040
0.51-1.02
.020-.040
0.51-1.02
.020-.040
0.51-1.02
.020-.040
0.51-1.02

.020
0.51
.032
0.81
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.020
0.51

Tin Plated Brass

.016
0.41
.016
0.41
.016
0.41
0.016
0.41
.016
0.41
.016
0.41
.016
0.41

Tin Plated Brass


Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass

Part
Number

Applicator
No.

63942-1

566411-11

1217624-1

566411-11

63941-1

566410-11

1217955-1

566429-1

63940-1

680353-32

1217417-1

680353-32

1217899-1

566426-1

Standard Applicator for G Splice Terminator No. 356462-2.


Quick-Change Applicator for G Splice Terminator No. 356462-1.

250 Series FASTON Flag


Receptacles
Stock Thickness .018 [0.45]

.070
[1.78]

.305
[7.75]

.600
[15.24]

.300
[7.62]

Magnet Wire Range


CMA
mm2 Dia.

Insulation
Diameter

Mating
Tab Thk.

Material

Material
Thickness

Part
Number

Applicator
No.

16-12

.120-.170
3.05-4.32

.032
0.81

Tin Plated
Phos Bronze

.018
0.45

63944-1

680421-31

1.29-2.13

Quick-Change Applicator for G Splice Terminator No. 356462-1.

31
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
FASTON
Tabs Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
312 and 250 Series
(High Temperature [343 C
to 371 C])

FASTON Tabs

Tyco Electronics offers a


variety of FASTON tabs in an
assortment of configurations. The product line
includes various weld type
tabs, stud mounted tabs
and wire crimp tabs. Also
included in the product
offering are high temperature tabs and test tabs.

H
L
E

Style A

Tyco Electronics high-temperature tab is designed to


crimp to heating element
wire. The tab end protrudes
through a ceramic/hightemperature housing for
mating with either a standard 250 or 312 FASTON
receptacle.

Style

Tab
Series Solid Wire
Range AWG Thickness
312

22-15

A
22-15
250
20-15
20-15

Stock Thickness .032 [0.81]


B

250
22-15

.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

L
1.570
39.88
1.570
39.88
1.500
38.10
1.500
38.10
1.500
38.10
1.500
38.10

Dimensions
W
E
S
.312 .387 .500
7.92 9.83 12.70
.312 .387 .375
7.92 9.83 9.53
.250 .312 .500
6.35 7.92 12.70
.250 .312 .500
6.35 7.92 12.70
.250 .312 .500
6.35 7.92 12.70
.250 .312 .370
6.35 7.92 9.40

Material
and Finish

Terminal
Part No.1

Nickel Plated
63300-1
Steel
Nickel
Plated
Hole
63390-1
Steel
Plated
Dimple Nickel
63301-1
Steel
Nickel
Plated
Hole
63522-1
Steel
Nickel
Plated
Dimple
63104-1
Steel
Nickel
Plated
Dimple
1217006-1....
Steel
Hole

Contact Technical Support for Tooling Application.

.070
[1.78]

.390
[9.91]

.640
[16.26]

Recommended Housing

32
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Tabs (Continued)


312 Series and 250 Series
FASTON Tabs
(Mates with all 312 and 250
Series FASTON Receptacles)

312 and 250 Series


Weld Type Tabs

Hole

Stock Thickness .032 [0.81]

.350
[8.89]

W
.312
7.92
.250
6.35

A
B

Dimensions
L
T
.550
.375
13.97
9.53
.825
.375
20.96
9.53

Material
and Finish

FASTON Tabs

Style

B
Terminal
Part No.

Nickel Plated Steel

63770-1

Nickel Plated Steel

1217002-1

250 Series
Stud Mount Type Tabs
Stock Thickness .032 [0.81]
Dimple (Both Sides)
.250
[6.35]

.250
[6.35]

.315
[8.00]

Style

Stud
Diameter

.177
4.50

.171
4.34

.130
3.30
.145
3.68

.300
7.62
.300
7.62

Dimensions
L
E
.715
.170
18.16
4.32
.715
.170
18.16
4.32
.635

16.13
.940
.125
23.88
3.18
.940
.125
23.88
3.18
.400
.170
10.16
4.32
.400
.170
10.16
4.32

T
.295
7.49
.295
7.49
.295
7.49
.280
7.11
.280
7.11
.295
7.49
.295
7.49

Material
and Finish

Terminal
Part No.

R
R

Brass

63038-2

Tin Plated Brass

63038-1

Nickel Plated Steel

42559-1

Brass

1217558-1

Tin Plated Brass

1217558-2

Tin Plated Brass

42822-2

Tin Plated Brass

42822-4

60465-1
60465-2

X
X

X
X

.171
4.34

.330
8.38

.375
9.53

.170
4.32

.295
7.49

Brass
Tin Plated Brass

.203
5.16
.197
5.00

.330
8.38
.330
8.38

.375
9.53
.375
9.53

.170
4.32
.170
4.32

.295
7.49
.295
7.49

Tin Plated Brass

61365-1

Tin Plated Brass

61499-1

33
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
FASTON
Tabs (Continued)
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
250 Series
Stud Mount Type Tabs
(Continued)
.250
[6.35]

Stock Thickness .032 [0.81]


Dimple (Both Sides)

.315
[8.00]

.250
[6.35]

.250
[6.35]

.315
[8.00]

.315
[8.00]

FASTON Tabs

Style

Stud
Diameter
.097
2.46
.130
3.30

C
.171
4.34

.203
5.16
.125
3.18
.171
4.34
.130
3.30

B
.250
6.35
.330
8.38
.270
6.86

Dimensions
L
E
.440
.093
11.18
2.36
.440
.170
11.18
4.32
.440
.110
11.18
2.79

T
.295
7.49
.295
7.49
.295
7.49

.330
8.38

.440
11.18

.170
4.32

.295
7.49

.313
7.95
.472
11.99
.235
5.97
.330
8.38
.068
1.73

.656
16.67
.394
10.00
.440
11.18
.440
11.18
.615
15.62

.125
3.18

.250
6.35
.295
7.49
.295
7.49
.205
5.20
.295
7.49

.125
3.18
.120
3.05
.093
2.36

Material
and Finish

Terminal
Part No.

Brass

41339-1

Tin Plated Brass

42095-1

Tin Plated Brass

42117-2

Brass
Tin Plated Brass

42214-1
42214-2

X
X

X
X

Tin Plated Brass

62314-2

Tin Brass

63971-1

Brass

41398-1

Brass

62166-1

Tin Plated Brass

42506-2

R
R

.250
[6.35]

.315
[8.00]

Style

Pairs

2
F
4

Stud
Diameter
.130
3.30
.171
4.34
.130
3.30

Dim.
L
.690
17.53
.690
17.53
1.455
36.96

Material
and Finish

Terminal
Part No.

Tin Plated Brass

41478

Brass

41617

Tin Plated Brass

41484

R
R

34
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Tabs (Continued)


.260
[6.60]

.250
[6.35]

250 Series
Stud Mount Type Tabs
(Continued)

.315
[8.00]

Stock Thickness .032 [0.81]


Dimple (Both Sides)

G
Style

Pairs
1
2
3
4
1
2

Dim.
L
.315
8.00
.690
17.53
1.065
27.05
1.440
36.58
.315
8.00
.690
17.53
1.065
27.05

Material
and Finish

Terminal
Part No.

Brass

41290-41

Brass

41291-41

Brass

41292-41

Brass

41370-41

Tin Plated Brass

41480-41

Tin Plated Brass

41481-41

Tin Plated Brass

41482-41

42115-41
42115-61
41619-41
42802-11

X
X
X
X

X
X
X
X

60080-21

.130
3.30

.171
4.34

.315
8.00

Tin Plated Brass


Brass
Brass
Tin Plated Brass

.097
2.46

.315
8.00

Tin Plated Brass

R
R

FASTON Tabs

Stud
Diameter
.130
3.30
.130
3.30
.130
3.30
.130
3.30
.130
3.30
.130
3.30
.130
3.30

In continuous strip-form.
.250
[6.35]

.315
[8.00]
.425
[10.80]
.470
[11.94]

.343
[8.71]

H
Style

Stud
Diameter

Material
and Finish

Terminal
Part No.

.130
3.30

Brass

62261-1

205 Series
Stud Mount Type Tabs

.295
[7.49]

.125
[3.18]

.250
[6.35]

Tab Thickness .032 [0.81]

R
R

.300
[7.62]

.205
[5.21]
.322
[8.17]

Stud
Diameter

Material
and Finish

Terminal
Part No.

.145
3.68
.130
3.30

Brass

62168-1

Brass

61836-1

R
R

35
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
FASTON
Tabs (Continued)
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
187 Series
Stud Mount Type Tabs

.435
[11.05]

.187
[4.75]

Hole in Tab
.433
[11.00]
.187
[4.75]

.078
[1.98]

FASTON Tabs

.125
[3.18]

1
2

.187
[4.75]
.605
[15.37]

.450
[11.43]

Stud
Diameter
.130
3.30
.197
5.00

.145
3.68
.130
3.30
.145
3.68
.171
4.34
.130
3.30
.145
3.68

.250
[6.35]
.102
[2.59]

.300
[7.62]

.250
[6.35]

.295
[7.49]

.187
[4.75]

.320
[8.13]

.295
[7.49]

.300
[7.62]

.250
[6.35]

Style

.125
[3.18]

.250
[6.35]

.187
[4.75]

.295
[7.49]

.187
[4.75]

.295
[7.49]

.230
[5.84]

Stock
Thickness
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81

Material
and Finish
Tin Plated
Brass
Tin Plated
Brass
Nickel Plated
Steel
Tin Plated
Brass
Tin Plated
Brass

Terminal
Part No.

Brass
Tin Plated
Brass
Tin Plated
Brass
Tin Plated
Brass
Nickel Plated
Steel

61951-1

R
R

61407-3

61761-22

62576-12

63946-1

1742041-1

63771-11

61914-1
61960-1

61664-1

1,2

Weld tab.
Bent 45.

36
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Tabs (Continued)


250 Series Wire Crimp Tabs

Dimple

.250
[6.35]

.250
[6.35]

A 250 Series Flag


FASTON Tab

Style

22-18

B
18-14

14-12

Tab
Thickness
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

Insulation
Diameter
.080-.120
2.03-3.05
.080-.120
2.03-3.05
.080-.120
2.03-3.05
.110-.150
2.79-3.81
.110-.150
2.79-3.81
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.120-.170
3.05-4.32
.110-.170
2.79-4.32
.110-.170
2.79-4.32

Material
and Finish

C 250 Series Wire Crimp


Tab

Stock
L
Thickness (Overall Length)
.015
.815
0.38
20.70
.015
.815
0.38
20.70
.032
.500
0.81
12.70
.015
.810
0.38
20.57
.015
.810
0.38
20.57
.032
.775
0.81
19.69
.032
.775
0.81
19.69
.032
.775
0.81
19.69
.015
.810
0.38
20.57
.015
.810
0.38
20.57

Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass
Brass,
Tin Plated
Brass,
Silver Plated

Terminal
Part No.

R
R

FASTON Tabs

Wire Range
AWG

B 250 Series Wire Crimp


Tab

42475-3

42475-4

42770-2

42474-3

42474-4

41411

41412

63761-11

61281-3

61362-2

Hole.

205 Series Wire Crimp Tabs


Stock Thickness .020 [0.51]
.205
[5.21]
.250
[6.35]

.675
[17.15]

A 205 Series Wire Crimp

Wire Range
AWG

Style

18-14

Tab
Thickness
.020
0.51
.020
0.51

Insulation
Diameter
.120-.150
3.05-3.81
.120-.150
3.05-3.81

Material
and Finish
Brass,
Tin Plated
Brass,
Tin Plated

R
R

Terminal
Part No.

62531-1

63223-11

No hole.

37
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
FASTON
Tabs (Continued)
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
187 Series Wire Crimp Tabs
.187
[4.75]
.250
[6.35]

.675
[17.15]

A 187 Series Wire Crimp


Wire Range
AWG

Style

22-18

FASTON Tabs

18-14

Tab
Thickness
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81

Insulation
Diameter
.080-.120
2.03-3.05
.080-.120
2.03-3.05
.120-.150
3.05-3.81
.120-.150
3.05-3.81
.120-.150
3.05-3.81

Material
and Finish
Brass,
Tin Plated

Stock
Thickness
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81

Brass
Brass
Brass,
Tin Plated
Brass,
Tin Plated

R
R

Terminal
Part No.

42490-3

42490-4

60850-1

60850-2

61687-21

Premilled dual stock thickness, Tab .032 [0.81], body .016 [0.41].

110 Series Wire Crimp Tabs


.110
[2.79]
L
.310
[7.87]

.110
2.79

A - 110 Series Wire Crimp

Wire Range
AWG

Style

26-22

Tab
Thickness
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.020
0.51
.032
0.81
.020
0.51

A
22-18

B
20-16
1

Insulation
Diameter

B 110 Series Wire Crimp


Tab with Insulation Support
Material
Stock
L
and Finish
Thickness (Overall Length)
Brass,
.020
.490
Tin Plated
0.51
12.45
Brass,
.020
.490
Copper over Tin Plated
0.51
12.45
Brass,
.020
.490
Tin Plated
0.51
12.45
Brass,
.020
.485
Pre-Tin Plated
0.51
12.32
Brass,
.020
.570
Pre-Tin Plated
0.51
14.48
Brass,
.032
.625
Tin Plated
0.81
15.88
Brass,
.020
.570
Pre-Tin Plated
0.51
14.48

.070-.130
1.78-3.30

R
R

Terminal
Part No.

62887-1

62887-2

63932-1

62122-1

62384-1

63138-1

1217118-11

.052 [1.32] Dia. Hole.

.060 Series Wire Crimp Tabs


Stock Thickness .032 [0.81]

.110
[2.79]

.050
[1.27]

L
.312
[7.92]

.060
[1.52]

A - .060 Series Wire Crimp

Wire Range
AWG

Style

23-19

22-16

18-14
1

Tab
Thickness
.032
0.81
.032
0.81
.032
0.81
.032
0.81

B .060 Series Wire Crimp


Tab with Insulation Support

Insulation
Diameter

.080-.120
2.03-3.05

Material
and Finish
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated

L
(Overall Length)
.740
18.80
.740
18.80
.740
18.80
.500
12.70

R
R

Terminal
Part No.

63497-11

63893-1

63753-11

1217591-1

AMPLIVAR Connector Type Serrations for Magnet Wire.

38
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Tabs (Continued)


250 Series Test Tabs

.250
[6.35]

(Mate with all 250 Series


FASTON Receptacles)
.250
[6.35]

Mechanical
A

Style

B
1
2
3

Electrical
B

Stud
Diameter

Stock
Thickness

.125
3.18

.032
0.81
.020
0.51
.032
0.81

Dimensions
L
E
T
.625
.125
.295
15.88
3.18
7.49
.635
.125
.295
16.13
3.18
7.49
.625
.125
.295
15.88
3.18
7.49

.032
0.81

1.010
25.65

.145
3.68

Material
and Finish

R
R

Terminal
Part No.

Brass

60447-11,3

Brass

63633-12

Brass

63274-12

Tin Plated Steel


Brass
Brass

62627-13
62627-23
62627-32

FASTON Tabs

The mechanical tab is


mounted onto AMP gauge
100505 for testing of receptacle insertion/
extraction requirements.
Double-ended test tabs are
also available for electrical
and temperature rise testing. Tyco Electronics has
readily available a variety of
UL 310 constructed tabs for
mechanical testing of FASTON, Ultra-Fast FASTON
and Positive Lock receptacles. These tabs are
designed for electrical test
setups as outlined in UL
310 (See instruction sheet
4087432 for recommended
procedure mechanical test).

Mechanical test tab for use with AMP gauge number 100505.
Test tab with hole for Positive Lock.
Dimple.

205 Series Test Tabs


.205
[5.21]
.205
[5.21]

Mechanical
A

Style

Electrical
B

Hole
Stock
Diameter Thickness
.125
3.18

.145
3.68

.020
0.51
.032
0.81
.020
0.51
.032
0.81
.020
0.51
.032
0.81

Dimensions
L
E
.605
.090
15.37
2.29
.605
.090
15.37
2.29
1.276

32.41
1.276

32.41
1.276

32.41
1.276

32.41

T
.295
7.49
.295
7.49

Material
and Finish

R
R

Terminal
Part No.

Brass

60613-11

Brass

60613-21

Tin Plated Steel

60921-4.

Brass

60922-1.

Brass

60921-1.

Tin Plated Steel

60922-5.

Mechanical test tab for use with AMP gauge number 100505.

39
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
FASTON
Tabs (Continued)
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
187 Series Test Tabs
(Mates with all 187 Series
Receptacles)

.187
[4.75]
.187
[4.75]

Mechanical
A

Style

FASTON Tabs

Pairs

Electrical
B

Stud
Stock
Diameter Thickness

Dimensions
E
T

.020
0.51

.605
15.37

.090
2.29

.295
7.49

.032
0.81

.605
15.37

.090
2.29

.295
7.49

.020
0.51

1.276
32.41

.032
0.81

1.276
32.41

.125
3.18

.145
3.68

Material
and Finish

R
R

Brass
Tin Plated Brass
Brass
Brass
Tin Plated Brass
Brass
Tin Plated Steel
Tin Plated Brass
Brass
Tin Plated Steel

X
X

X
X

Terminal
Part No.
60443-11
60443-51
63248-11
60443-21
60443-61
63248-21
60920-41
60920-51
62298-11
62298-21

X
X

X
X

Test Tab with Hole.

125 Series Test Tabs


(Mates with all 125 Series
Receptacles)
.125
[3.18]

Mechanical
A

Style

Pairs

Stud
Stock
Diameter Thickness
.125
3.18

.020
0.51

Dimensions
L
E
T
.570
.090
.295
14.48
2.29
7.49

Material
and Finish

R
R

Brass

Terminal
Part No.
63747-1

110 Series Test Tabs


(Mates with all 110 Series
Receptacles)
.110
[2.79]

Mechanical
A

Style

Stud
Diameter

.125
3.18

.145
3.68

Electrical
B

Stock
Thickness
.020
0.51
.032
0.81
.016
0.41
.020
0.51
.020
0.51

Dimensions
L
E
T
.570
.090
.295
14.48
2.29
7.49
.570
.090
.295
14.48
2.29
7.49
.570
.090
.295
14.48
2.29
7.49
1.151

29.24
1.151

29.24

Material
and Finish

R
R

Terminal
Part No.

Brass

62061-1

Brass

62061-2

Brass

62061-3

Tin Plated Steel

62628-1

Brass

62628-2

40
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

AMPLIVAR Terminals
187 Series FASTON Tabs
Board Thickness
A = .062.072 [1.571.83]
Stock Thickness
A = .020 [0.51]
B = .032 [0.81]

A
Wire Range
AWG
mm2

Style
B

B
Dim.
L

Material

0.1-0.2

Tin Plated Brass

22-16

0.3-1.4

Tin Plated Brass

15-12

1.6-3.0

Tin Plated Brass

.935
23.75
1.015
25.78
1.015
25.78

63484-12

62447-1

62445-1

FASTON Tabs

27-23

Part
Number

R
R

Varnish resist coating.

250 Series FASTON Tabs


Stock Thickness .032 [0.81]

Wire Range
AWG
mm2
16-12
1.3-3.0

Material

R
R

Tin Plated Brass

Part
Number

Quick-Change
Applicator3

62922-12

466510-1

Varnish resist coating.


3
Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines
not listed, contact Tyco Electronics.

250 Series FASTON Tabs


(Continued)
L

Stock Thickness .032 [0.81]


E
.250
[6.35]

.250
[6.35]

Style

27.5-23

Tin Plated Brass

400-1,360 25-19.5

Tin Plated Brass

Dimensions
L
E
T
.580
.342
45
14.73
8.69
.650
.450
16.51 11.43 30

Tin Plated Brass

.225
5.72

CMA

Wire Range
AWG

200-566

Material

mm2

23-19

0.2-0.6

.583
14.81

15

R
R

Part
Number

63136-1

63140-1

63165-1

41
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles


Product Facts
Full line of PCB tabs and
receptacles

Straight and right angle


tabs available in .250,
.187 and .110 series

Receptacles produced in
.250/.205 x .032 or .025.
Standard or low insertion
force receptacles available.

Strip product for automatic


insertion

Compatible with industry


insertion equipment or full
line of equipment available
from Tyco Electronics

Printed Circuit Board


Tabs and Receptacles

Tyco Electronics now offers


a complete line of Printed
Circuit Board tabs and
receptacles. Tyco Electronics
PCB product can be found
in switches and on control
boards around the world.
Our product offering
includes .250, .187 and
.110 series vertical tabs,
.250 and .187 right angle
tabs and .250/.205 vertical
receptacles. Product is
available in loose piece and
strip form. In a short time,
our product offering has
grown from a handful of part
numbers to over four dozen
salable parts. We continue
to add to our product family
as design changes,
innovation and customers
requirements expand.

Insertion equipment is
available for our entire strip
product. The semi-automatic,
air-powered Modular
Insertion System (MIS)
Bench machine is available
for customers with moderate
insertion requirements. The
compact, fully automatic
Comp-U-Sertor II machine
is available for applications
where larger volumes will
be inserted and where
programmable,
microprocessor controlled
equipment is desired.
Insertion heads for both
pieces of equipment are
interchangeable, requiring
less equipment investment.
Tyco Electronics will also
custom build a complete
pass through system for
high-end customer
applications.

The Tyco Electronics


product has been designed
to be compatible with
industry insertion equipment.
In many cases, this product
will work as a drop in
replacement for existing
product. In some cases,
slight modifications or minor
tooling changes are
necessary. Please consult
Technical Support or the
Global Applications Tooling
Group for more details.
Tyco Electronics is one of
the only companies that
offers printed circuit board
tabs and receptacles as well
as the crimp to wire
receptacles and tabs that
offer a complete solution for
your packaging needs.

42
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


250 Series Printed Circuit
Board Tabs
Stock Thickness .032 [0.81]
Board Hole Size
.055 .002 [1.40 0.05] Dia.

W
Piece1

.312
7.92

.502
12.75
.547
13.89
.552
14.02

.125
3.18
.157
3.99
.150
3.81

.312
7.92
.312
7.92
.312
7.92

Material
and Finish

Terminal Part No.


Loos
Strip2

R
R

Tin Plated Brass

63839-13

Tin Plated Brass

63986-1

Tin Plated Brass

1217566-1

62409-13
1217056-1

.295
7.49

.622
15.80

.125
3.18

.312
7.92

Tin Plated Brass

.125
3.18
.175
4.45

.312
7.92
.312
7.92

Tin Plated Brass

62650-13

.280
7.11

.487
12.37
.532
13.51

Tin Plated Brass

63650-13

.622
15.80

.125
3.18

.452
11.48

Tin Plated Brass

63755-13

63900-1

Board Hole Size:.060/.053 [1.52/1.35] Dia.


Insertion equipment available.

Printed Circuit Board


Tabs and Receptacles

Dimensions
L
K

Stock Thickness .032 [0.81]


Board Hole Size
.100 .002 [2.54 0.05] Dia.

Material
and Finish

R
R

Tin Plated Brass


1

Terminal Part No.


Loose Piece
Strip1
63066-1
63067-1

Insertion equipment available.

43
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


250 Series Printed Circuit
Board Tabs (Continued)
K

Stock Thickness .032 [0.81]


Board Hole Size
.055 .002 [1.40 0.05] Dia.

.200
.312 [5.08]
[7.92]

Printed Circuit Board


Tabs and Receptacles

Dimensions
K

X
X
X

X
X
X

Terminal Part No.


Strip1
Loose Piece
63862-12

63824-1
63849-1

1217136-1

1217421-1

.552
14.02

.150
3.81

.312
7.92

Tin Plated Brass

.582
14.78

.180
4.57

.312
7.92

Tin Plated Brass

.650
16.51
.710
18.03

.150
3.81
.150
3.81

.410
10.41
.470
11.94

Tin Plated Brass

1217126-12

.780
26.18

.150
3.81

.540
13.72

Tin Plated Brass

1217125-1

1217169-1

Tin Plated Brass

1217127-1

1217167-1

Material
and Finish

R
R

Insertion equipment available.


Dimple.

Stock Thickness .032 [0.81]


Board Hole Size
.055 .002 [1.40 0.05] Dia.
.312
[7.92]

L
.125
[3.18]

.200
[5.08]

Dimension
L
1.062
26.97
1.207
30.66

Material
and Finish

R
R

Terminal
Part No.

Tin Plated Brass

63949-1

Tin Plated Brass

63950-1

44
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


L

250 Series Printed Circuit


Board Tabs (Continued)

Hole

Right Angle Printed Circuit


Board Tab
Stock Thickness .032 [0.81]
Board Hole Size
.055 .002 [1.40 0.05] Dia.

.150
[3.81]

.200
[5.08]

Dimensions
E
L
.312
.800
7.92
20.32
.358
.630
9.09
16.00
.738
1.00
18.74
25.40
1

Material
and Finish

Terminal Part No.


Strip1
Loose Piece

R
R

Tin Plated Brass

63951-1

1217754-1

Tin Plated Brass

928814-1

Tin Plated Brass

63952-1

Insertion equipment available.

205 Series
Printed Circuit Board Only
Stock Thickness .020 [0.51]
Board Hole Size
.100 .095 [2.54 2.41] Dia.

Material
and Finish
Tin Plated Brass

62411-11

Tin Plated Brass

60284-21

.250
[6.35]

Stock Thickness .016 [0.41]

.200
[5.08]

.295
[7.49]

.330
[8.38]

.290
[7.37]

.295
[7.49]

Fits
Tab

Style

.032 (LIF)
0.81
.
.032
.
0.81
.
.025 (LIF)
0.64
.
.025
0.64

B
C

.
.

.020
.
0.51
.
.250 x .016
6.35 x 0.41
Spade

.100
[2.54]

.062
[1.57]

Terminal
Part No.

R
R

Loose piece only.

.250/.205 Printed Circuit


Board Receptacle

Printed Circuit Board


Tabs and Receptacles

Dimensions
L
W
.525
.070
13.34
1.78
.545
.160
13.84
4.06

.295
[7.49]

B
Dimensions
A
L
.075
.480
1.91
12.19
.075
.480
1.91
12.19
.075
.480
1.91
12.19
.510
12.95
.075
1.91
.480
12.19

Material
and Finish

C
R

Strip

Part No.
Loose Piece

Tin Plated Brass

63968-1

Tin Plated Brass

63969-1

1217080-1

Tin Plated Brass

63994-1

Tin Plated Brass

1217137-12

Tin Plated Brass

1217180-1

1217107-11

62751-1

Tin Plated
Phos Bronze

Tin Plated Brass

62806-1

Horizontal mount.
.180 [4.57] length solder legs.

45
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


187 Series
Printed Circuit Board Tabs
Stock Thickness .020 [0.51]
.187
[4.75]

.187
[4.75]

.187
[4.75]

Type

Board
Thickness

Printed Circuit Board


Tabs and Receptacles

B
C
1
2

.055
1.38
.062
1.57
.062
1.57
.062
1.57

T
.250
6.35
.250
6.35

.250
6.35

Dimensions
L
E
.332
.250
8.43
6.35
.332
.250
8.43
6.35
.545
.250
13.84 6.35
.332
.250
8.43
6.35

Material
and Finish

H
.283
7.19
.283
7.19

R
R

Terminal
Part No.

Pre-Tin Brass

61543-12

Pre-Tin Brass

62403-12

Tin-Plated Brass

61907-11

.303
7.70

Pre-Tin Brass

62221-12

Loose piece only.


Insertion equipment available.

.045
[1.14]
.250
[6.35]
.200
[5.08]
.125
[3.18]

Tab
Part No.
Thickness

1
2

Board

Dimensions

Terminal

Material

Hole Size

.032
0.81

.053-.057
1.35-1.45

.020
0.51

.050-.054
1.27-1.37

L
.487
12.37
.487
12.37
.440
11.18

H
.280
7.11
.285
7.24
.312
7.92

and Finish
Tin Plated
Brass
Tin Plated..
Brass
Tin Plated
Brass

Strip2
X

63525-11

63603-1

63838-1

Loose Piece
1217057-11
1217131-1

Dimple.
Insertion equipment available.

46
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


187 Series
Printed Circuit Board Tabs

Hole
.150
[3.81]

(Continued)

.312
[7.92]

.490
12.45

.250
6.35

Tin Plated Brass

Terminal Part No.


Loose Piece
Strip3
63860-11

1217133-1

.710
18.03
.635
16.13

.470
11.94
.395
10.03

Tin Plated Brass

1217124-1

Tin Plated Brass

.490
12.45

.250
6.35

Tin Plated Brass

63823-1

Dimensions
L
E

Tab
Thickness

.032
0.81

.020
0.51

.200
[5.08]

Material
and Finish

R
R

1217332-12
63982-1

Dimple.
No hole or dimple.
3 Insertion equipment available.
2

Right Angle Printed Circuit


Board Tab

.575
[14.61]
.122-.128
[3.10-3.25]

.250
[6.35]

.055
Hole
[1.40]

Printed Circuit Board


Tabs and Receptacles

.187
[4.75] .294
[7.47]

.045-.050
[1.14-1.27]

.150
[3.81]

.200
[5.08]

Stock
Thickness

Board
Hole Size

Material and Finish

.032
0.81

.053-.057
1.35-1.45

Tin Plated Brass

.020
0.51

.050-.054
1.27-1.37

Tin Plated Brass

R
R

Terminal
Part No.
1217061-1.
1217756-11
1217062-1.
1217156-11

Loose piece.

Tab Caps 187 and 250


Series

.380
[9.62]

.155
[3.94]

Tab Size

Material

UL 941

Color

187 Series
.020 [0.51] Thick
250 Series
.032 [0.81] Thick

Nylon

V2

Natural

Nylon

V2

Natural

Dimensions
T
W
.320
.260
8.13
6.60
.380
.320
9.65
8.13

Insulator
Part No.
360041-1
360042-1

Flammability rating.

47
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


.110 Series Printed Circuit
Board

.110
[2.79]

Stock Thickness .020 [0.51]

.110
[2.79]

L
.280
[7.11]

.280
[7.11]

B
.158
[4.01]

.280
[7.11]

.110
[2.79]

.110
[2.79]

L
.280
[7.11]

C
Dim.
L
.490
12.45

Material
and Finish

Mating Hole
Diameter
.060-.055
1.52-1.40

Tin Brass

61134-31

.067-.063
1.70-1.60

.485
12.32

Tin Brass

X
X

X
X

61968-12
62437-11

.490
12.45
.622
15.80
.910
23.11
.550
13.97
.622
15.80
.490
12.45
.545
13.84

Tin Brass

62395-12

Tin Brass

63756-12,3.

Tin Brass

63794-14.

Tin/Lead

1217121-11.

Tin Brass

1217514-1

Pre-tin/
Pre-copper

62669-12

Tin Brass

1217577-12

Style

Printed Circuit Board


Tabs and Receptacles

.044-.048
1.12-1.22

.067-.073
1.70-1.85
.062-.068
1.57-1.73

Terminal
Part No.

R
R

Loose piece only.


Insertion machine available.
3 .032 [0.81] Stock.
4 .060 [1.52] Tab width.
2

Right Angle Printed Circuit


Board Tabs

.528
[13.41]

.118
[3.00]

.114
[2.90]

.197
[5.00]

Tab
Thickness
.032
0.81
.020
0.51

PCB Hole
Dia. +0/-.01 [+0/-.03]
.055
1.40
.051
1.30

.315
[8.00]

Material
and Finish

R
R

Terminal
Part No.

Tin Plated Brass

725963-2

Tin Plated Brass

725996-2

48
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


250 Series
FASTON Tab Adapters
Fits Tab .032 [0.81]
A

B
.248
[6.30]

.067
[1.70]

.182
[4.62]

.296
[7.52]

.295
[7.49]
.031
[0.79]

.710
[18.03]
.302
[7.67]

C
Style

Stock
Thickness
.018
Recpt.
0.46

.032
Tabs
0.81

.018
0.46

1
2

.016
0.41
.016
0.41
.016 Recpt.
0.41
.032 Tabs
0.81

Dimensions
L

.650
16.51

.770
19.56

.305
7.75

.300
7.62

.700
11.78

Tin Plated Brass

Material
and Finish

R
R

Brass

Terminal
Part No.

X
X

X
X

61765-21
1217033-1
61810-2
63918-12

Nickel Plated Steel

151302-2

Brass (90)

152422-1

Brass

726308-1

Tin Plated Brass

61765-1

Printed Circuit Board


Tabs and Receptacles

No tab stop on receptacle.


Fits .025 [0.64] thick tab.

187 Series
.560
[14.22]

FASTON Tab Adapters

.650
[16.51]

.250
[6.35]

Style

Stock
Thickness
.013 Recpt.
0.33
.020 Tabs
0.51
.013 Recpt.
0.33
.032 Tabs
0.81

Receptacle
Fits Tab

Material
and Finish

.020
0.51

Tin Plated Brass

61045-2

.032
0.81

Tin Plated Brass

63699-1

R
R

Terminal
Part No.

49
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


Tab Receptacles

Wire Range
AWG
mm2

Printed Circuit Board


Tabs and Receptacles

26-22

0.12-0.4

Type

Insul. Dia.
Range

Stock
Thk.

Material
and Finish

Fits Tab

.035-.065
0.89-1.65

.010
.025

Pre-Tin Brass

.040-.080
1.02-2.03

.010
0.25

.031 x .093
0.79 x 2.36
.045 x .045
1.14 x 1.14
.045 x .045
1.14 x 1.14
.031 x .062
0.79 x 1.57
.031 x .062
0.79 x 1.57
.031 x .062
0.79 x 1.57
.031 x .062
0.79 x 1.57
.031-.062
0.79-1.57
.015 x .050
0.38 x 1.27
.037 x .125
0.94 x 3.18
.031 x .062
0.79 x 1.57
.031 x .062
0.79 x 1.57
.010 x .093
0.25 x 2.36
.010 x .093
0.25 x 2.36
.032 x .103
0.81 x 2.62
.020 x .103
0.51 x 2.62
.020 x .156
0.51 x 3.96
.010 x .110
0.25 x 2.79
.060 x .250
1.52 x 6.35

Brass
Tin Plated
Beryllium Copper
Tin Plated Brass
Gold Plated Brass

24-20

0.2-0.6
B

.040-.080
1.02-2.03

.010
0.25

Tin Plated Brass


Gold Plated Brass
Tin Plated Brass

22-20

22-18

0.3-0.6

.010
0.25
.010
0.25

.060-.110
1.52-2.79

.010
0.25

.050-.085
1.27-2.16

.010
0.25

Tin Plated Brass


Tin Plated Brass
Tin Plated Brass
Gold Plated Brass

0.3-0.9
B

Pre-Tin Brass
Pre-Tin Brass
Pre-Tin Brass

.080-.120
2.03-3.05

.010
0.25

.010
0.25
.025
0.64

B
20-18

0.5-0.9

Pre-Tin Brass
Tin Plated Brass

18-14

0.8-2.0

Brass
Brass

E
.190
4.83
.130
3.3
.130
3.3
.187
4.75
.187
4.75
.187
4.75
.187
4.75
.187
4.75
.145
3.68
.190
4.83
.130
3.3
.130
3.3
.190
4.83
.190
4.83
.200
5.08
.200
5.08
.200
5.08
.200
5.08
.520
13.2

Dimensions
L
.475
12.06
.372
9.45
.372
9.45
.462
11.73
.462
11.73
.462
11.73
.462
11.73
.462
11.73
.310
7.87
.425
10.8
.372
9.45
.372
9.45
.480
12.19
.480
12.19
.480
12.19
.480
12.19
.480
12.19
.380
9.65
.985
25.02

W
.120
3.05
.095
2.41
.095
2.41
.090
2.29
.090
2.29
.090
2.29
.090
2.29
.090
2.29
.070
1.78
.160
4.06
.090
2.29
.090
2.29
.120
3.05
.120
3.05
.126
3.2
.126
3.2
.179
4.55
.148
3.76
.250
6.35

Part No.
61813-15
60524-1
60524-5
60900-11
60900-2
60900-42
60900-57
63887-1
62352-1
41989
61489-1
61616-1
63391-13,4
63391-24.
60252-16
60432-16
62399-1
62589-1
60312-1

Available in loose piece form, order Part No. 61454-1.


Reverse reel of 60900-1.
3 Loose piece form, of Part No. 63391-2.
4 Compliant base.
5 No dimple.
6 Dimple.
7 Reverse reel of 60900-2.
2

50
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


FASTON RAST 5 Tab Header
Assembly, 250 Series
Product Facts
.250 x .032 [6.3 x 0.8]
FASTON Tabs built on 5 mm
centerlines

Shrouded Header Assembly


that conforms to the
European RAST 5 Standard

Mating Tyco Electronics


Connector Families include
AMP Positive Lock RAST 5
Connector System,
AMP Standard Timer
RAST 5, AMP multifitting,
AMP multifitting MKII,
AMP MONO-SHAPE TAB
MKI, and AMP MONO-SHAPE
MKII

Vertical and Right-Angle


Versions available in 2
through 8 positions

Tin Plated Brass Tabs are


Standard, Silver Plated Tab
Versions are available upon
Request

Lead Free Design is RoHS


and ELV Compliant

UL 94 V-0 Housing meets


Glow Wire IEC 60695-1
Section 30.2.3 750
NO FLAME

Agency approvals will


include UL, CSA, TUV, and
VDE

The AMP FASTON RAST 5


Tab Header Assembly
system is designed to
provide a RAST 5 interface to
a Printed Circuit Board. The
RAST 5 Standard defines
and standardizes the
connector mating interface.
250 Series Tabs are placed
on 5mm center lines with a
plastic shroud that has
keying, polarization, and
locking features that help
prevent mismating of the
corresponding RAST 5
Female Receptacle Housing.
The Header Assembly is

designed to accept any


RAST 5 compliant Female
receptacle system or
individual Quick Connects.
The most common
application for this product
is for Household Appliance
Controls where OEMs want
to minimize the possibility
of crossed wires. It is also
suited for other applications
such as Gaming, Vending,
and Exercise Equipment
controls as well as
Residential, Commercial
and Industrial HVAC and
light industrial equipment.

The system comes fully


assembled and is easily
press fit into the board for
the soldering operation.
Preassembly of the tabs
into the Header ensures tab
perpendicularity to the
board. The solder leg PCB
layout is based on the
Industry Standard for similar
systems available on the
market. To further ensure
correct placement onto the
board, the vertical system
includes a plastic post
which allows Header
placement to be polarized.

Printed Circuit Board


Tabs and Receptacles

Material
UL 94 V-0, 6/6 Nylon

See Tyco Electronics Catalogs


296599, 889803, 1308197,
1308209 for the complete line of
RAST products.

51
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Printed Circuit Board Tabs and Receptacles (Continued)


FASTON RAST 5 Tab Header
Assembly, 250 Series

.587
[14.90]

(Continued)

.504
[12.80]

.504
[12.80]

.587
[14.90]

.660
[16.70]

.705
[17.90]

Vertical Orientation

PCB Tab Position 1

.098
[2.50]

Right Angle Orientation

.098 Hole for


[2.50] Polarizing Peg

.197
Typ.
[5.00]

PCB Tab Position 1


.197
Typ.
[5.00]

.049
[1.25]

.049
[1.25]

.252
[6.40]

.049
[1.25]
.197
Typ.
[5.00]

.053 .001 Typ.


[1.35 0.05]

.197
Typ.
[5.00]

.049
[1.25]
.394
[10.00]

.053 .001 Typ.


[1.35 0.05]

Edge of PCB

Printed Circuit Board


Tabs and Receptacles

Vertical Orientation PCB Layout


(Ref.) from Component Side

No. of
Positions

Right Angle Orientation


PCB Layout
(Ref.) from Component Side

RAST 5
Configuration

Dim. A

02-A
02-B
02-C
02-E
02-G
02-I
02-P
03-A
03-B
03-D

04-A
04-B
04-C
04-F
04-G

05-B

06-A
06-D
07-C

08-D

08-C

.484 [12.30]
.484 [12.30]
.484 [12.30]
.484 [12.30]
.484 [12.30]
.484 [12.30]
.484 [12.30]
.681 [17.30]
.681 [17.30]
.681 [17.30]
.681 [17.30]
.878 [22.30]
.878 [22.30]
.878 [22.30]
.878 [22.30]
.878 [22.30]
.878 [22.30]
1.075 [27.30]
1.075 [27.30]
1.075 [27.30]
1.075 [27.30]
1.272 [32.30]
1.272 [32.30]
1.469 [37.30]
1.469 [37.30]
1.469 [37.30]
1.469 [37.30]
1.665 [42.30]
1.665 [42.30]
1.665 [42.30]

Part Numbers
Vertical
Right Angle
521382-2
521384-2
1-521382-2
1-521384-2
2-521382-2
2-521384-2
3-521382-2
3-521384-2
4-521382-2
4-521384-2
5-521382-2
5-521384-2
6-521382-2
6-521384-2
521382-3
521384-3
1-521382-3
1-521384-3
2-521382-3
2-521384-3
3-521382-3
3-521384-3
521382-4
521384-4
1-521382-4
1-521384-4
2-521382-4
2-521384-4
3-521382-4
3-521384-4
4-521382-4
4-521384-4
5-521382-4
5-521384-4
521382-5
521384-5
1-521382-5
1-521384-5
2-521382-5
2-521384-5
3-521382-5
3-521384-5
521382-6
521384-6
1-521382-6
1-521384-6
521382-7
521384-7
1-521382-7
1-521384-7
2-521382-7
2-521384-7
3-521382-7
3-521384-7
521382-8
521384-8
1-521382-8
1-521384-8
2-521382-8
2-521384-8

Refer to the Tyco Electronics Customer Drawing for additional details.


For more information related to the RAST 5 Standard, see Tyco Electronics Literature Distribution no. 1308243.

52
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Housings
Product Facts
n

Straight, right angle,


multiple position and
special application housings
available

Various materials and


temperature ratings
available

Accept FASTON receptacles

Special application
housings include
Microswitch, gas valve and
water valve housings

Available in .250, .205,


.187 and .110 Series

Translucent plastic
insulating sleeves in both
straight and flag
configurations

gas valve connectors, and


various other special
application connectors.
Many of these housings are
available in both V-2 and
V-0 rated materials.
Translucent plastic
insulating sleeves are
available for use with
FASTON receptacles and
flags.

FASTON Housings

FASTON housings are


designed to be used with
the FASTON terminal line.
They come in sizes ranging
from .250, .205, .187 and
.110 and are available in
multiple positions and
configurations. Included
in this line are special
connectors, including
water valve connectors,
Microswitch connectors,

53
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Housings (Continued)


AMPIP
Post-Insulation Pods

Flag Style
Receptacle Housings

A
.250 Series

B
.250 Series

Style Material UL 941

1
2

Nylon

Nylon

Color Insulation
Dia. Max.

C
.250 Series

Dimensions
T
W

Part
Number

V2

Natural

.210
5.33

.787
19.99

.266
6.76

.448
11.38

.360
9.14

1-480298-0
1-480307-1

V0

Natural
Nat. 150

.787
19.99
.787
19.99

.266
6.76
.266
6.76

.448
11.38
.448
11.38

.360
9.14
.360
9.14

1-480307-7

V2

.210
5.33
.210
5.33

V2

Natural

.140
3.56 or .732
. 18.59
(2) .110
2.79

.180
4.57

.460
11.68

.315
8.00

.210
5.33
.230
5.84

.380 .400
9.65 10.16
.430 .320
10.92 8.13

Vinyl

HB

Blue

Nylon

V2

Natural

.150
3.81
.175
4.45

.710
18.03
.699
17.75

1-480307-6
1-480296-0
1-480306-1
1-480019-6
1-480487-2

D
.187 Series

Type

Accepts Terminal

Continuous
Strip

250 Series Flag FASTON


Tab-Lok Receptacles
41531, 41532, 42511,
61156, 63445

250 Series Flag FASTON


Commercial Receptacle
60290, 60736, 62418

Loose
Piece
Continuous
Strip
Loose
Piece
Loose
Piece
Loose
Piece

R
R

250 Series F-Crimp


Flag FASTON
187 Series Tab-Lok
Flag FASTON2

Flammability rating of plastic material.


Does not accept commercial series.

FASTON Housings

Straight Style
Receptacle Housing

A
.250 Series
Style Type

Loose
Piece

Color

Insulation
Dia. Max.

V2

Natural

V2

Natural

V2

Natural

V0

Natural

V2

Natural
150

.260
6.60
.224
5.69
.200
5.08
.200
5.08
.200
5.08
.200
5.08
.187
4.75
.187
4.75
.169
4.30
.161
4.10

Material UL 941

Nylon

Black
V2

Natural

V0

Natural

V2

Natural

Polypropylene V2
1

Clear

L
.961
24.40
1.03
26.20
.920
23.37
.920
23.37
.920
23.37
.920
23.37
.995
25.30
.995
25.30
.960
24.40
.960
24.40

Dimensions
T
W
.181 .358
4.60 9.10
.225 .490
6.70 12.40
.280 .390
6.60 9.91
.280 .390
6.60 9.91
.280 .390
6.60 9.91
.280 .390
6.60 9.91
.193 .354
4.90 9.00
.193 .354
4.90 9.00
.181 .366
4.60 9.30
.181 .362
4.60 9.20

H
.314
8.00
.285
7.20
.298
7.57
.298
7.57
.298
7.57
.298
7.57
.252
6.40
.252
6.40
.209
5.30
.209
5.30

Part
Number

Accepts Terminal

R
R

171706-1

521053-1

280232 .

280232-6

336369-1

735075 .

1-480416-0
1-480416-7
1-480416-8
1-480416-1

250 Series FASTON


Receptacles

Flammability rating of plastic material.

54
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Housings (Continued)


AMPIP Post-Insulation Pods (Continued)
Straight Style
Receptacle Housing

B
.250 Series

C
.205/.187 Series

Style Type Material UL 941


B

E
1

Loose
Piece

Loose
Piece

Loose
Piece

Loose
Piece

Nylon

V2

Nylon

D
.110 Series

E
.110 Series

Dimensions
T
W
H

Color

Insulation
Dia. Max.

Part
Number

Natural

.125
3.18

.955
24.26

Natural

.180
4.57

.775
19.69

.225
5.72

.338
8.59

.245
6.22

Natural

.170
4.32

.775
19.69

.215
5.46

.308
7.82

.235
5.97

Natural

.150
3.81

.790
20.07

.235
5.97

.240
6.10

Black

.150
3.81

.790
20.07

.235
5.97

.240
6.10

Natural

.550
13.97

.205
5.21

.225
5.72

.200
5.08

.570 .190
14.48 4.83

V2

Nylon

V2

Nylon

V2

Accepts Terminal

250 Series FASTON Economy


Receptacles 42660, 42743,
42845, 61202
205 Series FASTON
Receptacles 42197, 42198,
1-480418-0
42710, 42712, 42713,
60904
187 Series FASTON
Receptacles 42373, 42374,
1-480435-0
42452, 42453, 42617, 60487,
60573, 62137, 62138, 62187,
63475, 63477
110 Series FASTON
Receptacles 42067, 42068,
1-480417-0
42236, 42398, 42399, 42415,
60118, 60197, 60577,
60601, 60729, 61158, 61400,
1-480417-1
61457, 61818, 62050, 62094,
62191, 62345
110 Series FASTON
360040-1
61070, 61481, 62336

1-480458-0

R
R

Flammability rating of plastic material.

Insulation Sleeves
For FASTON Receptacle

Style

FASTON
Series

Material Soft Vinyl Chloride Cloudy

250
.138
3.50
A

205

187

110

250
B
187

.189
4.80
.098
2.50
.087
2.20
.098
2.50
.071
1.80
.098
2.50
.126
3.20
.189
4.80
.126
3.20

Dimensions
L

.748
19.00

.945
24.00

.315
8.00

.138
3.50

.866
22.00
.787
20.00
1.18
30.00
1.38
35.00
.787
20.00
.709
18.00
.709
18.00
.591
15.00

1.06
27.00
.984
25.00
1.38
35.00
1.57
40.00
.984
25.00
.906
23.00
.906
23.00
.787
20.00

.315
8.00

.138
3.50

.300
16.00

Part
Number
170823-3
170823-2

FASTON Housings

D
.079
2.00
.098
2.50
.126
3.20

1-170823-8
1-170823-5

.315
8.00

.138
3.50

.315
8.00
.256
6.50
.228
5.80
.228
5.80

.138
3.50
.118
3.00

.827
21.00

.157
4.00

.083
2.10

.571
14.50

.728
18.50

.335
8.50

.177
4.50

.488
12.40

.587
14.90

.256
6.50

.118
3.00

1-170823-9
2-170823-0

.087
2.20

170823-6
4-170823-1
1-170823-3
1-170823-4
170823-9
170823-1
170891-1
170891-2
3-170823-8

55
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Housings (Continued)


Multi-Position Housings
.250 [6.35] Series
.375
[9.53]

.220
[5.59]

.379
[9.63]

1.082
[27.48]

.379
[9.63]
1.082
[27.48]

.220
[5.59]

Nylon

B
C
1

Material

Nylon
Nylon

UL 941
V2
V0
V2
V2

Part
Number
520987-1
520987-2
520987-4
521065-1
521066-1

Color
Black
Natural
Black
Black
Black

.220
[5.59]

.900
[22.86]

.900
[22.86]

Style

.220
[5.59]

.375
[9.53]

Accepts Terminals

R
R

.250 Low Insertion Terminals

.250 Low Insertion Terminals


.250 Low Insertion Terminals

X
X

X
X

Flammability rating of plastic material.

Multi-Position Housings
L

FASTON Housings

.187 [4.75]/.250 [6.35] Series

Style

Material

UL 941

Color
Natural

Nylon

V2

Black
Yellow

1
2

Z
.400
10.16
.400
10.16
.400
10.16

Dimensions
W
H
.732
.340
18.59
8.64
.732
.340
18.59
8.64
.732
.340
18.59
8.64

L
.715
18.16
.715
18.16
.715
18.16

Part
Number

Accepts Terminal

R
R

520171-12
520171-22

63306, 63365,
63475, 63477,
63609, 63648

520171-32

Flammability rating of plastic material.


Accepts (1) .187 [4.75] and (1) .250 [6.35] receptacle.

56
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Housings (Continued)


Multi-Position Housings
.110 [2.79] Series
L

Z
W

Style

Material

UL 941

Nylon

V2

Nylon

V2

Polyester

HB

Nylon

V2

Polyester
Nylon

C
1
2

Dimensions
W
H

Black
Yellow
Black
Yellow
Natural
Natural
Black

.224
5.69

.470
11.94

.305
7.75

.825
20.96

.224
5.69

.444
11.28

.315
8.00

.827
21.01

.224
5.69

.668
16.97

.235
5.97

.825
20.96

HB

Black

V2

Black

.224
5.69
.224
5.69

.668
16.97
.444
11.28

.235
5.97
.315
8.00

.825
20.96
.866
22.00

Color

Part
Number

Accepts Terminal2

520206-2
520206-3
520217-2
520217-3
520217-4
520219-1
520219-2

62942,
63021, 63093

62942,
63021, 63093

62942, 63021,
63093

63093

520219-4
520220-2

R
R

Flammability rating of plastic material.


For dimensions see Tyco Electronics customer drawing.

Housings for Special


Applications
60

Appliance Connectors

FASTON Housings

.750
[19.05]

60
1.315
[33.40]

.532
[13.51]

.146
[3.71]

.506
[12.85]

.238
[6.05]

.775
[19.69]

.269
[6.83]

.161
[4.09]

1.190
[30.23]

.775
[19.69]

C
Eaton Dryer Timer Connector

Style

Material

UL 941

Color

Part
Number

Accepts Terminals

Nylon

V2

521251-1

110/187

520978-1

110/187

Nylon

V2

520978-2

110/187

Nylon

V2

Natural
150C
Natural
Natural
150C
Natural

521004-1

187 LIF

R
R

Flammability rating of plastic material.

57
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Housings (Continued)


Housings for Special
Applications (Continued)

.380
[9.65]

Appliance Connectors (Continued)

.920
[23.37]

.380
[9.65]
.920
[23.37]

.588
[14.94]

.588
[14.94]

1.257
[31.93]

.963
[24.46]

.294
[7.47]

A
T-Motor Connector

B
T-Motor Connector
.375
[9.53]

1.132
[28.75]

.920
[23.37]

1.00
[25.40]
.973
[24.71]
1.618
[41.10]

.394
[10.01]
1.886
[47.90]

.309
[7.85]

.630
[16.00]

C
Potter & Brumfield Relay

.380
[9.65]
.380
[9.65]

.920
[23.37]

.920
[23.27]

FASTON Housings

.294
[7.47]
Typ.

1.551
[39.40]

1.257
[31.93]

.294
[7.47]
Typ.

E
T-Motor Connector

F
T-Motor Connector

Style

Material

UL 941

Color

A
B
C
D
E
F

Nylon
Nylon
Nylon
Nylon
Nylon
Nylon

V2
V2
V2
V2
V2
V2

Natural
Black
Black
Black
Natural
Natural

Part
Number
521069-1
521070-1
521140-1
521148-1
521123-1
521124-1

Accepts
Terminals
250 LIF
250 LIF
63981-1
187 LIF/ 250 LIF
250 LIF
250 LIF

R
R

X
X
X
X
X
X

X
X
X
X
X
X

Flammability rating of plastic material.

58
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Housings (Continued)


Housings for Special
Applications (Continued)
Microswitch Connectors

Loose
Piece

Nylon

Loose
Piece

Nylon

Loose
Piece

Nylon

Dimensions
T
W
H
1.035 .307 .520
26.30 7.80 13.20
1.035 .307 .520
26.30 7.80 13.20
1.035 .307 .770
26.30 7.80 19.50
1.035 .307 .770
26.30 7.80 19.50

Color

Insulation
Dia. Max.

V2

Natural

V0

Natural

V2

Natural

V0

Natural

.157
4.00
.157
4.00
.157
4.00
.157
4.00

L
1.720
43.70
1.720
43.70
1.720
43.70
1.720
43.70

V2

Natural
Red
Natural

.170
4.32

1.655 .845
42.04 21.46

.317 .875
8.05 22.23

.170
4.32
.170
4.32

1.405 .845
35.69 21.46
1.405 .845
35.69 21.46

.317 .875
8.05 22.23
.317 .875
8.05 22.23

Style Type Material UL 941

C
.187 Series

V0
V2

Natural

V0

Natural

Part
Number

Accepts Terminal

R
R

174712-1
170324, 170325, 170326

170324, 170325, 170326

187 Series FASTON


Receptacles 42373, 42374,
42452, 42453, 42617, 60487,
60573, 62137, 62187

1-174712-1
172075-1
1-172075-1
520212-1
520212-2
520212-3
360010-1
360010-2

Flammability rating of plastic material.


.370
[9.40]

Gas Valve Connectors

.370
[9.40]

1.190
[30.23]

.544
[13.82]
.970
[24.64]

.625
[15.88]

.743
[18.87]

FASTON Housings

.970
[24.64]

Natural
Natural

Part
Number
521306-1
521307-1

Accepts
Terminal
1217345-1
1217345-1

Accepts
Terminal
250 Series FASTON
and Positive Lock Mark III
Terminals. Examples
include 63306 and 63854.

Style

Material

UL 94

Color

A
B

Nylon
Nylon

V2
V2

R
R

X
X

X
X

Wax Motor Connector


.576
[14.72]
.394
[10.00]

.980
[24.89]

.370
[9.40]

A
Style

Material

UL 94

Color

Part
Number

Nylon

V0

Natural

521766-1

R
R

59
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Housings (Continued)


250 Series
Water Valve Coil Connector

.380
[9.65]

This connector is designed


to mate with the Appliance
Industrys Standard Water
Valve Coil. The connector
is suitable for such
applications as washing
machine mixing valves,
dishwasher fill valves, and
refrigerators with automatic
ice makers. The housing
has a unique internal cavity
design to accommodate
either two Positive Lock or
two Budget and LIF
FASTON receptacles.

1.080
Ref.
[27.43]

1.080
Ref.
[27.43]
.040
[1.02]

.380
[9.65]

.595
[15.11]

.595
[15.11]
.290
[7.37]

.290
Ref.
[7.37]

1.135 .015
[28.83 0.38]

.362
[9.19]

1.135 .015
[28.83 0.38]

.362
[9.19]
2 Plcs.

Product Facts
n

.960
[24.38]

Helps prevent terminal


back-out of housing through
plastic retention feature

.980
[24.89]

Higher disengagement
forces possible with
Positive Lock or Low
Insertion Force (LIF)
FASTON receptacles (Hole
required in mating tab)

.960
[24.38]

.212
[5.38]
.595
[15.11]

.595
[15.11]
.285
[7.24]

.326
[8.28]

1.310
[33.27]

Recognized under the


Component Program of
Underwriters
Laboratories, Inc.,
File Nos. E28476
and E13288.

.981
[24.92]

FASTON Housings

Style

Material

Nylon

UL 942

V2

V0

Nylon

V0
V2
V2

Nylon
V0

Nylon

V2

Color4
Natural
Red
Black
Green
Blue
Yellow
Brown
Natural
Red
Blue
Natural
Red
Natural
Natural
Red
Red
Green
Blue
Natural
Putty
Blue

Part
Accepts
Number
520935-1
520935-2
520935-33
520935-4
520935-5
250 Series FASTON and
520935-6
Positive Lock Mark II Terminals.
520935-7
Examples Include
42400, 42510, 63306, 630971,
1-520935-1
631191, 632391, and 1703281
1-520935-2
1-520935-5
521229-1
521229-2
521588-1
521253-1
521253-2
1-521253-2
250 Series FASTON and
1-521253-3 Positive Lock Mark III Terminals.
1-521253-7 Examples Include 63306 and 63854
521119-1
521119-2
521119-4

R
R

X
X
X
X
X
X

X
X
X
X
X

For Positive Lock Mark II Receptacles, refer to pages 75-80.


Flammability rating of plastic material.
3 Weather resistant material.
4 Additional colors available.
2

60
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Housings (Continued)


187 Series
Water Valve Coil Connector

.591
[15.01]

.882
[22.40]
.280
[7.11]

.201
[5.11]

.685
[17.40]

.394
[10.01]

.630
[16.00]

.280
[7.11]

.921
[23.39]
.280
[7.11]

.201
[5.11]

.201
[5.11]
.957
[24.31]

.957
[24.31]

A
15mm Centerline

.957
[24.31]

B
10mm Centerline

Style Material UL 94

Nylon

V0

Nylon

V0

Nylon

V0

Color
Natural
Black
Yellow
Blue
Natural
Black
Yellow
Blue
Red
Natural
Yellow
Green
Blue

Part
Number
176498-1
176498-2
176498-4
176498-6
179720-1
179720-2
179720-4
179720-6
179720-7
353148-1
353148-4
353148-5
353148-6

C
16mm Centerline

Accepts
Terminals
170324,
170325, 170326

170324,
170325, 170326

170324,
170325, 170326

FASTON Housings
61
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line


FASTIN-FASTON
Connectors
These are the multipleconnector version of the
basic FASTON Product
Line. Primarily used as
harness connectors,
they make possible
simultaneous and quick
attachment of up to eight
separate circuits with a
maximum of 19 leads.
Some housings can be
panel mounted or left freehanging and is ideally
suited for such applications
as electric ranges, washers,
dryers and other appliances
and automotive wiring.
Receptacles and tabs,
with the exception of small
locking lances to help
retention in housing, are
similar to those in the
FASTON Product Line.
FASTIN-FASTON
connectors are CSA
approved and recognized
under the component
program of Underwriters
Laboratories Inc.

FASTIN-FASTON
Product Line

Notes: Temperature range of


housing is rated at up to 125C to
permit use of assembly in areas of
relatively high temperatures. Circuits
are identified by numbered points on
both male and female housings.

62
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)


312 Series

.345
[8.76]

Housing
.950
[24.13]

.690
[17.53]

.870
[22.10]

Material
Nylon

1.100
[27.94]

UL 94
V2

Color
Black

Part Number
480100-1

312 Series
Receptacles
Fits Tab .032 [0.81] Thick
.900
[22.86]

.380
[9.65]
.358
[9.09]

Wire Range
AWG
20-16
18-14
16-12

Insulation
Diameter
.090-.130
2.29-3.30
.083-.122
2.11-3.10
.160 Max.
4.06
.

Material
and Finish

Terminal
Part Number

Brass

160557-1

Tin-Plated Brass

160863-4

Tin-Plated Brass

160251-2

312 Series
Tab
Tab Thickness .032 [0.81] Thick
1.228
[31.20]

.630
[16.00]
.307
[7.80]

Wire Range
AWG

Material
and Finish

Terminal
Part Number

Brass

170105-1

FASTIN-FASTON
Product Line

12-10

Insulation
Diameter
.149-.193
3.78-4.90

63
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)


250 Series

.410
Max.
[10.41]

.260
[6.60]

Single Circuit Connectors


(Housings)

1.280
[32.51]
.529
Max.
[13.44]

.945
[24.00]

.393
[9.98]

Receptacle Housing

Material

UL 941

Color

V2
V2
V2
V0

Natural
Black
Red
Natural

Nylon

Tab Housing

Part Numbers
Receptacle
Tab
480054-3
480053-3
480054-4
480053-4
480054-5
480053-5
521290-1
521289-1

R
R

X
X
X
X

X
X
X
X

Flammability rating.

250 Series

.080
[2.03]

Receptacles with
Mating Dimple
(For use with single
circuit connectors)

.295
[7.49]

.750
[19.05]

.305
[7.75]

Fits Tab .032 [0.81]


Stock Thickness .016 [0.41]

Wire Range
AWG

Insulation
Diameter

18-14

.100-.170
2.54-4.32

16-12
(2) 16
11-10
1
2

Material
and Finish
Brass
Tin-Plated Brass
Brass

.160-.210
4.06-5.33
(2) .130 Max.
3.30
.157-.205
3.99-5.21

Terminal
Part Number
42281-1
42281-2
60634-11

Quick-Change
Applicator No.2
687940-2
687940-2
687940-2

R
R

X
X
X

X
X
X

Brass

60249-1

466057-2

Tin-Plated Brass

60249-2

466057-2

Brass
Tin-Plated Brass

160914-1
160914-2

No front slot.
Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.
For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

250 Series
Tabs
(For use with single or
multiple circuit connectors)

.250
[6.35]

.250
[6.35]

.620
[15.75]

Stock Thickness .015 [0.38]

.620
[15.75]

FASTIN-FASTON
Product Line

Wire Range Style Tab Insulation Dim.


AWG
Thk. Diameter
L
22-18

.032
0.81

.085-.125
2.16-3.18

1.105
28.07

.032
0.81

.100-.170
2.54-4.32

1.105
28.07

.016
0.41
.032
0.81

.120-.145
3.05-3.68
.120-.170
3.05-4.32

1.100 Tin-Plated Brass


27.94
1.105 Tin-Plated Brass
28.07

18-14

14-10
1
2

Material
Terminal
and Finish
Part No.
Brass
62553-11
Tin-Plated Brass 62553-31
Brass
42460-11
Tin-Plated Brass 42460-21

42580-21
60701-1

X
X
X
X

X
X
X
X

Quick-Change
Applicator No.2
687982-2
687982-2
687839-2
687839-2

687839-2

466092-2

R
R

Used for back-to-back with a combined thickness of .032 [0.81].


Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.
For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

64
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)


250 Series
6 Circuit Connectors
(Housings)

.945
[24.00]

.710
[18.03]

1.500
[38.10]

.760
[19.30]

Receptacle Housing

1
2

Material

UL 941

Color

Nylon

V2

Natural
Black

1.275
[32.39]

1.240
[31.50]

Tab Housing
Part Numbers
Receptacle
Tab
480003-5
480004-5
1-480281-02..
1-480282-0...

R
R

X
X

X
X

Flammability rating.
No mounting ears.

250 Series

.035
[0.89]

Receptacles without
Mating Dimple
(For use with multiple
circuit connectors)

.295
[7.49]

.750
[19.05]

.305
[7.48]

Fits Tab .032 [0.81]


Stock Thickness .012 [0.30]

Wire Range
AWG
22-18

18-14
16-12 or
(2) 16
12-10
1

Insulation
Diameter
.085-.125
2.16-3.18
.060-.100
1.52-2.54
.100-.170
2.54-4.32
.160-.210
4.06-5.33 or
(2) .130
3.30 Max.
.134-.200
3.40-5.08

Material
and Finish

Terminal
Part Number

Quick-Change
Applicator No.1

Tin-Plated Brass

60295-2

687981-2

Tin-Plated Brass

60413-1

687979-3

Brass
Tin-Plated Brass

42100-1
42100-2

X
X

X
X

687932-2
687932-2

Tin-Plated Brass

60253-2

466058-2

Brass
Pre-Tin-Plated Brass

180351-1
180351-2

R
R

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.


For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

.525
[13.34]

250 Series

2.125
[53.98]

8 Circuit Connectors
(Housings)
.945
[24.00]

FASTIN-FASTON
Product Line

Mating Face

8 Circuit Connectors (Receptacle Housing)

1
2

Material

UL 941

Color

Nylon

V2

Natural

Housing
Part Number
480173-1.
520965-12

R
R

Flammability rating of plastic material.


All circuits accept receptacles without locking dimple.

65
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)


250 Series
8 Circuit Connectors
(Housings) (Continued)

Lead End

Proper Terminal Placement in Receptacle Housing


Wire Range
AWG

Circuits

Locking
Dimple

22-18

1, 2, 3, 4, 7 & 8

No

1, 2, 3, 4, 7 & 8

No

18-14
5&6

Yes

1, 2, 3, 4, 7 & 8

No

5&6

Yes

16-12 or
(2) 16

1
2

Insulation
Range
.085-.125
2.16-3.18
.060-.100
1.52-2.54
.100-.170
2.54-4.32
.100-.170
2.54-4.32
.160-.210
4.06-5.33 or
(2) .130
3.30 Max.

Terminal
Part Number1

.160-.210
4.06-5.33 or
(2) .130
3.30 Max.

R
R

60295

60413

42100

422812

60253

602492

For dimensions and plating, refer to Terminal Specifications.


Power receptacle with locking dimple.
.658
[16.71]

2.240
[56.90]

1.275
[32.39]

Mating Face

8 Circuit Connectors (Tab Housings)

Material

UL 941

Color

Nylon
Nylon

V2
V2

Natural
Black

Housing
Part Number
480174-1
480174-7

R
R

Flammability rating.

Lead End (Back of Housing)

FASTIN-FASTON
Product Line

Proper Terminal Placement in Tab Housings


Wire Range
AWG

Circuits

22-18

1 thru 8 (All)
1 thru 8 (All)

18-14
1, 7 & 8
14-10
1
2

1 thru 8 (All)

Insulation
Range
.085-.125
2.16-3.18
.100-.170
2.54-4.32
.120-.145
3.05-3.68
.120-.170
3.05-4.32

Terminal
Part Number1

R
R

625532

424602

425802

607012

For dimensions and plating, refer to Terminal Specifications.


Back-to-back.

66
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)


250 Series
2 Circuit T Housing
.303
[7.70]
.550
[13.97]

.400
[10.16]

.910
[23.11]

.630
[16.00]

1.173
[29.79]

.784
[19.91]

.261
[6.63]

.406
[10.31]

Receptacle Housing

1
2

Material

UL 941

Color

Nylon

V2

Black

Tab Housing
Part Numbers
Receptacle
Tab
480115-3

480116-32

R
R

Flammability rating.
For use only with Fish Hook Tabs.

Packard Style Receptacles

.250
[6.35]

.319
[8.10]

Wire Range
AWG

Insulation
Diameter

18-14

.154
3.91 Max..
........

Material
and Finish
Brass
Pre-Tin-Plated Brass
Brass
Pre-Tin-Plated Brass

.690
[17.53]

Terminal
Part Number
640417-111
640417-211
640418-111
640418-211

Applicator No.

R
R

466704-2
466704-2
466704-2
466704-2

No Dimple.

250 Series
Fish Hook Tabs

.268
[6.81]

1.065
[27.05]

1.015
[25.78]
.248
[6.30]

.308
[7.82]

FASTIN-FASTON
Product Line

.248
[6.30]

Wire Range Style Stock Insulation


Material
Terminal
AWG
Thck. Diameter
and Finish
Part Number
.032
.100-.142
Brass
640416-1
0.81
2.54-3.61
18-14
A
.032
.110-.142 Tin-Plated Brass
640416-2
0.81
2.79-3.61
.032
.090-.130
16-14
B
60794-2
0.81
2.29-3.30 Tin-Plated Brass

R
R

Applicator No.

466707-4

466707-4

687888-6

67
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)


187 Series

.675
[17.15]

Modular Connector
Housings

.275
[6.99]

.290
[7.37]

1.160
[29.46]

1.565
[39.75]

1.565
[39.75]

.187
[4.75]
.320
[8.13]
.145
Dia.
[3.68]

1.325
[33.66]

Receptacle Housing

1
2

.320
[8.13]

1.325
[33.66]

.145
Dia.
[3.68]

Tab Housing

Material

UL 941

Color

Nylon

V2

Natural

Part Numbers
Receptacle
Tab
1-480252-0
1-480251-02

2-480251-02

R
R

X
X

X
X

Flammability rating.
Special mounting mates with all receptacle housings listed above.

.040
[1.02]

187 Series
Modular Connector
Receptacles

.220
[5.59]

Fits Tab .016 [0.41]


Insulation Diameter
.090-.130 [2.29-3.30] or
(2) .110 [2.79] Max.

Wire Range
AWG
20-16 or
(2) 20
1

Stock
Thickness
.012
0.30

.750
[19.05]

Material
and Finish

Terminal
Part No.

Pre-Tin Brass

60435-1

R
R

Quick-Change
Applicator No. 1
687993-2

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.


For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

187 Series
Modular Connector Tabs
Tab Thickness .016 [0.41]
Insulation Diameter
.090.130 [2.29-3.30]
or (2) .110 [2.79] Max.

.145
[3.68]

Wire Range
AWG
20-16 or
(2) 20

Material
and Finish

Terminal
Part No.

Pre-Tin Brass

60434-1

R
R

Quick-Change
Applicator No. 1
687995-2

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.


For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

FASTIN-FASTON
Product Line

Stock
Thickness
.016
0.41

.955
[24.26]

68
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)


110 Series
Receptacle Housings

.197
[5.00]

.197
[5.00]
Typ.

.181
[4.60]

.173
[4.39]

W
H

H
H
L

B
Number of
Positions

Material

Color

Nylon

Natural

Nylon

Natural

Nylon

Natural

Nylon

Natural

Type

Nylon

Natural

Nylon

Natural

Dimensions
W
H
L
.236
.236
.710
5.99
5.99
18.01
.248
.442
.710
6.30
11.23
18.01
.551
.200
.710
14.00
5.00
18.03
.748
.200
.710
19.00
5.00
18.03
.945
.200
.710
24.00
5.00
18.03
.423
.344
.708
10.74
8.74
17.98

Part
Number

R
R

626062-01

626064-01

925014-01

925015-01

925016-01

626056-01

Not shown.

110 Series
Tab Housings
W

L
H

1.417
[35.99]

H
H
L
L

.819
[20.80]

Number of
Positions

Material

Color

Nylon

Natural

Nylon

Natural

Nylon

Natural

Nylon

Black

Nylon

Natural

Dimensions
W
H
L
.327
.327
1.00
8.31
8.31
25.43
.264
.516
1.00
6.71
13.11
25.43
.629
.284
1.08
15.98
7.21
27.48
.629
.284
1.08
15.98
7.21
27.48
.512
.433
1.08
13.00
11.00
27.33

Part
Number

FASTIN-FASTON
Product Line

Type

R
R

626063-0

626065-0

925475-1

925475-2

626057-0

69
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)


110 Series
Receptacles

.146
[3.71]

Wire Range
AWG
24-20
22-18
20-16
18-14

Tab
Fit
.032
0.81
.020
0.51
.032
0.81
.032
0.81

.250
[6.35]

Insulation
Diameter
.050-.080
1.27-2.03
.080-.120
2.03-3.05
.080-.120
2.03-3.05
.060-.110
1.52-2.79

.550
[13.97]

Material
and Finish

Terminal
Part No.

Pre-Tin Brass

1217281-2

Pre-Tin Brass

....63241-3

Pre-Tin Brass

....62572-6

Pre-Tin Brass

1217321-2

R
R

110 Series
Tabs

.110
[2.79]

.500
[12.70]

.110
[2.79]

.866
[22.00]

Wire Range
AWG

Style
A

20-16

.866
[22.00]

Tab
Thk.
.032
0.81
.032
0.81

Insulation
Diameter
.090-.120
2.30-3.05
.090-.120
2.30-3.05

Material
and Finish
Tin-Plated
Brass
Tin-Plated
Brass

Terminal
Part No.

R
R

160743-4

160762-4

FASTIN-FASTON
Product Line

.500
[12.70]

70
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

FASTON Receptacles Loose Piece

Faston terminals have been


designed for speed of
application using selected
terminating machines;
however, hand tools are
available for those terminals
listed.

RECEPTACLES 250 Series


Wire Range
AWG
22-18

18-14

18-12
16-12
14-10
12-10

Strip
Part No.
41772
61988-2
41274
41774
42219-1
61944-1
61944-2
42100-1
42100-2
42281-1
42281-2
60290-2
41532
42742-1
41728
41450
62049-2
60851-1

Loose Piece
Part No.
60878-2
62274-1
41729
42025-1
60705-1
60279-1
60279-2
42238-1
42238-2
42282-1
42282-2
60419-2
41898
60102-1
42021
61227-1
62090-1
60851-3

Description
Premier Receptacle
Receptacle/Tab Combination
Premier Receptacle
Hermetic Receptacle
Premier Receptacle
Piggyback Receptacle
Piggyback Receptacle
FASTIN-FASTON
FASTIN-FASTON
FASTIN-FASTON
FASTIN-FASTON
F Crimp Flag
Tab-Lok Flag
Tab-Lok Flag
Premier Receptacle
Premier Receptacle
Piggyback
Hermetic Flag

Hand Tool
Part No.
91514-1
91514-1
90165-1
90165-1
90165-1
189508-1
189508-1
720725-1 or 91557-1

90165-1

90045
47417
47417
47094
90120

FASTON Receptacles
Loose Piece

FASTON Terminals
Strip/Loose Piece Cross
Reference

Receptacles 187 Series


Wire Range
AWG

20-16

Strip
Part No.
42452-1
42452-2
42373-2
60435-1
62026-1

Loose Piece
Part No.
42566-1
42566-2
42638-2
60520-1
62228-1

Description
Premier Receptacle
Premier Receptacle
Premier (No Insulation)
FASTIN-FASTON
Piggyback Receptacle

Hand Tool
Part No.
91509-1
91509-1

90088

Receptacles 110 Series


Wire Range
AWG
22-18

Strip
Part No.
42068-1
62003-2
60900-1

Loose Piece
Part No.
42470-1
62112-2
61454-1

Strip
Part No.
60294-1
41412
42460-2
63066-1

Loose Piece
Part No.
61316-1
41778
42565-2
63067-1

Strip
Part No.
62395-1

Loose Piece
Part No.
62836-1

Description
Receptacle
Receptacle/Tab Combination
Tab Receptacle

Hand Tool
Part No.
91511-1

59528-1

250 Series Tabs


Wire Range
AWG
22-18
18-14
N/A

Description
FASTIN-FASTON
Crimp Type
FASTIN-FASTON
P.C.B. Tabs

Hand Tool
Part No.
91514-1

90165-1

110 Series Tabs


Wire Range
AWG
N/A

Description
P.C.B. Tabs

Hand Tool
Part No.

71
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles

Positive Lock
Receptacles

Product Facts
n

Reduced insertion force

Locks onto tabs containing


holes

Housing insulates and


serves as a removal tool

Snap action tells


assembler receptacle is
mated properly

Terminated by automatic or
semi-automatic equipment

Single and multiple circuit


housings available

Recognized under the


Component Program of
Underwriters Laboratories
Inc., File Nos.
E66717 and
E28476
R

Certified by Canadian
Standards Association
File No.
LR7189A
R

Positive Lock receptacles


are specifically designed to
provide ease of assembly
and secure retention to
mating tabs. These unique
features are attainable by
the reduced insertion force
of the product and the
locking dimple. The
receptacle locks onto
mating tabs containing
holes and is removable only
by deflecting an integrally
designed depressor prior to
withdrawal. The depressor
can be deflected manually
by thumb pressure, or
automatically by a cam
inside a specially designed
nylon housing. If the
housing is employed,

removal of the terminal from


the tab is performed by
simply applying withdrawal
force to the housing. In
addition to providing a
means of disconnecting the
terminal, the housing
performs its traditional
insulating function.
Aside from reduced
insertion forces, Positive
Lock receptacles give the
assembler a definite
mechanical snap when
the terminal is correctly
seated over the mating tab.
This facilitates correct
assembly in hard-to-reach
areas such as under
dashboards, recessed
switch tabs, etc.

Safety is enhanced by the


locking capability of the
product. Unless the
depressor is deliberately
deflected, either manually
or by withdrawal force
applied directly to the
optional housing, a terminal
will not easily come off of
the tab. Thus, the potential
of exposed live parts or
disruption of critical circuitry
due to improperly seated or
accidentally removed
terminals is greatly
reduced.

72
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)


Mark I
250 Series Receptacles
Stock Thickness .016 [0.41]
Fits Tab .032 [0.81]
Recognized under the Component
Program of Underwriters
Laboratories Inc.,
UL File No. E28476

.291
[7.39]
.878
[22.30]

Wire Range Insulation


AWG
Diameter

18-14

14-11
12-10
1
2

Brass/Pre-Tin

Receptacle

Part Numbers
Quick Change Hand Tool
Applicator No.2
R

1-160759-1

567181-2

654174-1

63812-11

680140-2

Brass/Tin
Brass/Tin

154718-3

466542-3

525651-1

Brass/Tin

154717-3

466883-2

525651-1

Brass/Pre-Tin

790319-3

567417-2

Positive Lock
Receptacles

.090-.130
2.29-3.30
.135-.195
3.43-4.95
.095-.155
2.41-3.94
.140-.170
3.56-4.32
.135-.200
3.43-5.08

20-16

Material
and Finish

A Style Housing only.


Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.
For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Receptacle Housings
Material 94 V-2, 6/6 Nylon

1 Position

.387
[9.83]

.220
[5.59]

.283
[7.19]

.955
[24.26]

.357
[9.07]

.445
[11.30]
.430
[10.92]

.214
[5.44]

Style
.
A
.
B
H

A
1.020
[25.91]

.354
[8.99]

2 Position

.715
[18.16]

.705
[17.91]

.394
[10.01]

Part No.
154719-0.
154719-1.
520961-11
926521-2.
926522-1.
926522-2.

Press-to-release with secondary


lock.

.354
[8.99]

.362
[9.19]

.957
[24.31]

Color
Black
Natural
Black
Black
Black
Natural

.291
[7.39]
.596
[15.14]

.957
[24.31]

73
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)


Mark I
.488
[12.40]

250 Series Flag Receptacle


Stock Thickness .016 [0.41]
Fits Tab .032 [0.81]

.783
[19.89]

Positive Lock
Receptacles

.291
[7.39]

Wire Range
AWG

Insulation
Diameter

Material
and Finish

20-16

.087-.130
2.21-3.30

Brass/Pre-Tin

Part Numbers
Quick Change
Receptacle
Applicator No. 1
926820-4

680436-2

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.


For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Mark I
250 Series
Receptacle Housings

.866
[22.00]

Material 94 V-2, 6/6 Nylon

.591
[15.01]

.228
[5.79]

.319
[8.10]

Color
Black

Part Number
926291-1

.370
[9.40]

1
2

Use when shoulder is eliminated.


See individual housing.

Recommended Mating Tab


Dimensions

74
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)


Mark II
250 Series
Straight Receptacles

.255
[6.48]

.300
[7.62]

.055
Max.
[1.40].........

Wire Range
AWG

18-14

15-10
12-10

Insulation
Diameter
.060-.100
1.52-2.54
.059-.122
1.50-3.10
.090-.155
2.29-3.94
.090-.155
2.29-3.94
.090-.155
2.29-3.94
.090-.155
2.29-3.94
.090-.135
2.29-3.43
.110-.200
2.79-5.08
.150-.200
3.81-5.08

Mark II
250 Series
Receptacle Housings
1 Circuit

Material
and Finish
Brass,
Tin Plated
Pre-Tin Brass
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Pre-Tin Brass
Pre-Tin Brass
Brass,
Tin Plated

.394
[10.00]

.327
[8.30]

.283
[7.20]

1.094
[27.80]

.354
[9.00]

Stock
Thickness
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.018
0.46

L
(Overall Length)
.886
22.50
.976
24.80
.886
22.50
.886
22.50
.886
22.50
.886
22.50
1.015
25.80
1.015
25.80
.913
23.20

R
R

Terminal
Part No.

63119-1

170327-1

63097-2

63097-1

63809-1

63442-1

170328-1

170329-1

63239-1

Positive Lock
Receptacles

22-18

Tab
Thickness
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.025
0.64
.020
0.51
.032
0.81
.032
0.81
.032
0.81

.449
[11.40]
.421
[10.70]

.311
[7.90]

.315
[8.00]

.354
[9.00]

1.094
[27.80]

.063
[1.60]

A
Style

Material

UL 94

V2

6/6 Nylon

V0

6/6 Nylon

V0

Color
Natural
Black
Yellow
Green
Blue
Red
Natural
Black
Yellow
Green
Blue
Red
Natural
Yellow
Green
Blue
Red
Black

R
R

X
X

X
X

Part
Number
172076-1
172076-2
172076-4
172076-5
172076-6
172076-7
2-172076-1
2-172076-2
2-172076-4
2-172076-5
2-172076-6
2-172076-7
177627-1
177627-4
177627-5
177627-6
177627-7
177627-9

75
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)


Mark II
250 Series
Receptacle Housings
2 Circuit

.380
[9.65]
1.080
Ref.
[27.43]

1.080
Ref.
[27.43]
.040
[1.02]

.380
[9.65]

.595
[15.11]

1.135 .015
[28.83 0.38]

.362
[9.19]

1.135 .015
[28.83 0.38]

.362
[9.19]
2 Plcs.

.433
[11.00]

.354
[9.00]

.290
Ref.
[7.37]

.290
[7.37]

Positive Lock
Receptacles

.622
[15.80]

.313
[7.95]

.595
[15.11]

.197
[5.00]

.598
[15.20]

Style

Material

UL 94

V2
A

6/6 Nylon

V0
V0
B

6/6 Nylon
V2

6/6 Nylon

V0

Color

R
R

Natural
Red
Black
Green
Blue
Yellow
Brown
Natural
Red
Blue
Natural
Red
Natural
Natural
Yellow
Blue
Red

Mark II
250 Series
Receptacle Housings
4 Circuit

1.094
[27.80]

X
X

X
X

Part
Number
520935-1
520935-2
520935-3
520935-4
520935-5
520935-6
520935-7
1-520935-1
1-520935-2
1-520935-5
521229-1
521229-2
521588-1
178833-1
178833-4
178833-6
178833-7

1.390
[35.30]

.354
[9.00]

1.094
[27.80]

1.350
[34.20]

.433
[11.00]

Style

Material

UL 94

Color

6/6 Nylon

V2

Natural

R
R

Part
Number
174429-1

76
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)


Mark II
250 Series
Flag Receptacles
Stock Thickness .016 [0.41]
Fits Tab .032 [0.81]
.307
[7.80]
.653
[16.60]

.307
[7.80]

Wire Range
AWG

18-14
14-10

Material
and Finish

R
R

Terminal
Part No.

Pre-Tin Brass

172761-1

Pre-Tin Brass

172763-1

Pre-Tin Brass

172765-1

Mark II

Positive Lock
Receptacles

22-18

Insulation
Diameter
0.59-.110
1.50-2.80
.110-.205
2.80-5.20
.110-.205
2.80-5.20

.748
[19.00]

250 Series
Flag Style Receptacle Housing
1 Circuit

.220
[5.60]

.898
[22.80]

Style

Material

UL 94

V2
A

6/6 Nylon
V0

Color
Natural
Blue
Green
Red
Natural
Blue
Yellow

R
R

X
X

X
X

Part
Number
172469-1
172469-2
172469-4
172469-7
1-172469-1
1-172469-2
1-172469-3

77
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)


Mark II
187 Series
Straight Receptacles
.220
[5.59]

.220
[5.59]

.196
[4.98]

.236
[5.99]
L

L
.030
Max.
[0.76].........

A
Wire Range
AWG

Style
A

Positive Lock
Receptacles

B
24-20

20-16
A

18-14
(2) 18
1
2

Tab
Fit
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.020
0.51

Insulation
Diameter
.060-.110
1.52-2.79
.060-.105
1.52-2.67
.060-.110
1.52-2.79
.060-.105
1.52-2.67
.060-.105
1.52-2.67
.074-.134
1.87-3.40
.074-.134
1.87-3.40
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.060-.110
1.52-2.79
.090-.130
2.29-3.30
.083-.142
2.11-3.61
(2) .216
5.49

Material
and Finish
Brass,
Post Tin Plated

Pre-Tin
Phos. Bronze
Brass,
Tin Plated
Brass,
Pre-Tin
Brass,
Tin Plated
Brass,
Tin Plated

Stock
Thickness
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30

L
(Overall Length)
.755
19.17
.850
21.60
.755
19.17
.850
21.60
.850
21.60
.850
21.60
.850
21.60
.755
19.17
.755
19.17
.740
18.80
.755
19.17

Brass,
Pre-Tin

.012
0.30

.850
21.60

Pre-Tin Brass
Pre-Tin Brass
Phos. Bronze,
Nickel Plated
Pre-Tin
Phos. Bronze
Pre-Tin Brass

R
R

Terminal
Part No.

63196-1

170324-1

170324-2

170324-5

170325-1

170325-3

63195-1

63232-11

63498-12

63313-11

63407-21

170326-1

Low profile not for use in housing.


For use with housing 521125.

Mark II
187 Series
Receptacle Housings
1 Circuit

.367
[9.32]

.331
[8.40]
.201
[5.10]

.291
[7.40]

.205
[5.21]
.957
[24.30]

.290
[7.37]

A Use with
(.187 x .020 [4.74 x 0.51])
Style

Material

B Use with
(.187 x .032 [4.75 x 0.81])
UL 94

V2

6/6 Nylon

V0

6/6 Nylon

.974
[24.74]

V2

Color
Natural
Black
Yellow
Green
Blue
Red
Natural
Black
Yellow
Green
Blue
Red
Natural

R
R

Part
Number
172074-1
172074-2
172074-4
172074-5
172074-6
172074-7
173974-1
173974-2
173974-4
173974-5
173974-6
173974-7
521125-1

78
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)


.522
[13.26]

Mark II
187 Series
Receptacle Housings
2 Circuit

.524
[13.30]

.315
[8.00]
.299
[7.60]

.461
[11.70]
.087
[2.20]

1.028
[26.10]

.299
[7.60]

1.028
[26.10]

.512
[13.00]

A 6 mm Pitch

.563
[14.30]
.500
[12.70]

B 6 mm Pitch,
with Polarized Guide
.685
[17.40]

1.028
[26.10]

.299
[7.60]

C 7 mm Pitch
.882
[22.40]

.200
[5.10]

.200
[5.10]

.279
[7.10]

.279
[7.10]

D 10 mm Pitch
Style

Material

UL 94

6/6 Nylon
V0

V2

6/6 Nylon
V0

X
X

X
X

.590
[15.00]

E 15 mm Pitch, for Electro-

Part
Number
172210-1
172210-2
172210-4
172210-6
1-172210-1
1-172210-2
1-172210-4
1-172210-5
1-172210-6
1-172210-7
174587-1
174587-4
1-174587-1
1-174587-4
1-174587-5
1-174587-6
1-174587-7

R
R

Natural
Black
Yellow
Blue
Natural
Black
Yellow
Green
Blue
Red
Natural
Yellow
Natural
Yellow
Green
Blue
Red

V2

Color

Positive Lock
Receptacles

.957
[24.30]

.957
[24.30]

Style

Material

UL 94

Natural
Black
Yellow
Blue
Natural
Black
Yellow
Green
Blue
Red
Natural
Black
Yellow
Blue
Red
Natural
Black
Yellow
Blue

V2

6/6 Nylon
V0

6/6 Nylon

V0

6/6 Nylon

V0

Color

R
R

Part
Number
175578-1
175578-2
175578-4
175578-6
1-175578-1
1-175578-2
1-175578-4
1-175578-5
1-175578-6
1-175578-7
179720-1
179720-2
179720-4
179720-6
179720-7
176498-1
176498-2
176498-4
176498-6

.921
[23.39]
.280
[7.11]

.378
[9.60]

1.720
[43.70]

.201
[5.11]
.957
[24.31]

1.035
[26.30]

.520
[13.20]
.307
[7.80]

F 16 mm Pitch
Style

Material

6/6 Nylon

G For Microswitch
UL 94

V0

V2
G

6/6 Nylon

V0

Color
Natural
Yellow
Green
Blue
Natural
Natural
Yellow
Blue
Red

R
R

Part
Number
353148-1
353148-4
353148-5
353148-6
174712-1
1-174712-1
1-174712-4
1-174712-6
1-174712-7

79
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)


Mark II
187 Series
Receptacle Housings
3 Circuit and
4 Circuit

.378
[9.60]

1.720
[43.70]

1.035
[26.30]

.768
[19.50]

Positive Lock
Receptacles

A 3 Circuit
For Micro-Switch

Material

UL 94
V2

6/6 Nylon
V0

6/6 Nylon

V0

.957
[24.30]

.894
[22.70]

.307
[7.80]

Style

.953
[24.20]

.291
[7.40]

.034
[1.00]
.370
[9.40]

B 4 Circuit
For Timer

Color
Natural
Yellow
Blue
Natural
Yellow
Natural

R
R

X
X

X
X

Part
Number
172075-1
172075-4
172075-6
1-172075-1
1-172075-4
174513-1

80
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)


Mark III
250 Series
Receptacles
.770
19.56

Stock Thickness .016


Accepts .032 Tab

.300
7.62

Part Number
Quick Change
Applicator No.1
63933-1
680161-2
63933-2
680161-2
63854-1
680411-2
63854-2
680411-2

Wire Range
AWG

Insulation
Diameter

Material and
Finish

22-18

.060-.110
1.52-2.79

18-14

.090-.155
2.28-3.93

Brass
Brass/Tin
Brass
Brass/Tin

X
X
X
X

X
X
X
X

16-12 or (2) 18
or (2) 16 or
(1) 18 and (1) 16

.120-.170
3.04-4.31

Brass

1217092-1

680646-2

Brass/Tin

1217092-2

680646-2

Receptacles

Positive Lock
Receptacles

1. Quick-Change applicator Part No. with -1 is for a T terminating unit used in automatic machines; -2 is for a K
AMP-O-LECTRIC bench machine

Mark III
Receptacle Housings
.960
[24.38]

.960
[24.38]

.980
[24.89]

.212
[5.38]

.595
[15.11]
.595
[15.11]
.326
[8.28]

.260
6.60

.981
24.92

.285
[7.24]

1.310
[33.27]

.981
[24.92]

.360
9.14

One Circuit Housing

Two Circuit Water Valve

Two Circuit Water Valve


Housing with Latch

Two Circuit Wax Motor

Style

Material

UL 94

Color

Part
Number

Nylon

V2

Natural

521120-1

Style

Material

UL 94

Color

Part
Number

Nylon

V0

Natural

521766-1

Style

Material

UL 941
V2

Nylon
V0

C
1

Nylon

V2

Weather resistant material.

Color2
Natural
Red
Red
Green
Blue
Natural
Putty
Blue

Accepts
Terminal
250 Series
Positive Lock Mark III
Terminals.

Accepts
Terminal
250 Series FASTON
and Positive Lock Mark III
Terminals. Examples
include 63306 and 63854.

R
R

R
R

Part
Accepts
Number
521253-1
521253-2
1-521253-2
250 Series FASTON and
1-521253-3 Positive Lock Mark III Terminals.
1-521253-7 Examples Include 63306 and 63854
521119-1
521119-2
521119-4

R
R

X
X
X
X
X

X
X
X
X
X

Additional colors available.

81
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Positive
Lock Receptacles
Hel. Con. Bold
(Continued)
(Continued)_9pt Helvetica Lt Condensed
Mark III
187 Series Receptacles

.102
[2.59]
.248
[6.30]
.670
[17.02]

.234
[5.94]

Insulation
Dia.

22-18

.090-.130
2.29-3.30

18-14

.150-.200
3.81-5.08
.150-.200
3.81-5.08

Positive Lock
Receptacles

Wire Range
AWG

18-14
(2) 18

Mating Tab
Material
Thickness and Finish
.020
Tin-Plated
0.51
Brass
.032
Tin-Plated
0.81
Brass
.020
Brass
0.51
.032
Brass
0.81

Terminal
Part No.

R
R

Applicator

1217113-2

680645-2

1217097-2

680645-2

1217114-1

680652-2

1217096-1

680652-2

Mark III
187 Series
Receptacle Housings

1.710
[43.43]

.232
[5.89]
.175
[4.50]

.795
[20.19]

.315
[8.00]
.905
[22.99]

.280
[7.11]

.905
[22.99]
.735
[18.67]

Part Number

Material

UL 94

Color

Nylon
Nylon

V2
V2

Natural
Natural

Part Number 521198-1

R
R

X
X

Part
Number
521187-1
521198-1

82
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Positive
Lock Receptacles
Hel. Con. Bold
(Continued)
(Continued)_9pt Helvetica Lt Condensed
110 Series
Straight Receptacles

.071
[1.80]
.148
[3.75]

.677
[17.20]
.236
[6.00]

Wire Range
AWG

Tab
Fit
.020
0.51
.020
0.51

24-20
20-16

Insulation
Diameter
.040-.070
1.02-1.78
.080-.122
2.03-3.10

Material
and Finish
Pre-Tin Brass
Pre-Tin Brass

.020
[0.50]

R
R

Terminal
Part No.

175411-1

174777-1

Positive Lock
Receptacles

Receptacle Housing
Applicable Contact
Part Number 175411, 174777

Stock
Thickness
.010
0.25
.010
0.25

.866
[22.00]

.228
[5.80]

.024
[0.60]

.197
[5.00]

.748
[19.00]
.787
[20.00]

.234
Max.
[5.95]

.827
[21.00]

A For 1 Circuit

.787
[20.00] .307
[7.80]

B For 3 Circuit

Style

Material

UL 94

Color

6/6 Nylon

V2

6/6 Nylon

V0

Natural
Natural
Yellow
Blue
Red

Part
Number
174779-1
178832-1
178832-4
178832-6
178832-7

R
R

Tab Dimension
For Signal Circuit
For 3 Circuit

For 1 Circuit
Top View

Top View

.047 .004
[1.20 0.10]

45

.020 .004
[0.50 0.10]

Butting surface
of housing

.047 .004
[1.20 0.10]

45

.110 .005
[2.80 0.13]
.138
Min.
[3.50]

Side View

Sagging of the tabs hole must


not exceed 0.08 mm.

.354 .005
[9.00 0.13]
10

.354 .005
[9.00 0.13]

Side View

10

.063 .004
[1.60 0.10]

.047 .004
[1.20 0.10]

.003 Through Hole


[0.08] Max.

.110 .004
[2.80 0.10]
.217 .004
[5.50 0.10]
.279 .004
[7.10 0.10]

.150 .004
[3.80 0.10]

Section X-X

.087
Min.
[2.20]

.116
Min.
[2.95]

.020
[0.51]

.315
[8.00]

Housing
Area

Type A
(When using tab shoulder for butting)

.020
[0.50]
45

.110 .005
[2.80 0.13]

.063 .004
[1.60 0.10]

.020
[0.51]

.020 .004
[0.50 0.10]

Type B
(When using resin, etc., for butting)

.630 .012
[16.00 0.30]

.236 .089
[6.00] [2.25] Min.
Min.

.315
[8.00]

Housing Outline
10

.020 .001
[0.50 0.03]

83
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Positive
Lock RAST
Hel. Con.
5 Connector
Bold (Continued)_9pt
System Helvetica Lt Condensed

Positive Lock
Receptacles

Product Facts
n

Mates with .250 x .032


[6.35 x 0.81] tabs built on
5 mm centerlines

Keying and polarization


features

Utilizes AMP Positive Lock


Mark III Receptacles

Terminals available for


22-18 AWG, 18-14 AWG
single wire or 18-16 AWG
double wire applications

Plain brass and tin-plated


terminals available

operations and the Positive


Lock Terminal guarantees
excellent retention of the
connector.
The acronym RAST 5 in the
title is a reference to the
European design standard
for appliance wiring and
component design, Raster
Anschluss Steck Technik
5 mm. This standard
outlines a system of keying,
polarization and latching
that is popular in Europe
and other parts of the world.
The AMP Positive Lock
RAST 5 system has been
designed to mate with many
of the components built with
a RAST 5 standard interface.
This system is an excellent
way for OEMs or their

subcontractors to use
existing lead makers and
termination equipment to
produce connectors that
mate to controls with RAST
interfaces.
While the origins of this
product are in the appliance
industry, many other
industries are embracing
this style of connector.
Marine, exercise equipment
and hand tool manufacturers
are recent examples of
customers beginning to use
this system. Any application
where .250 x .032 [6.35 x
0.81] tabs are built on 5 mm
centerlines is a potential
candidate for this popular
connector system.

See Tyco Electronics catalog


296599 for additional RAST
products.

84
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

Positive Lock RAST 5


Connector System

The AMP Positive Lock


RAST 5 Connector system
has been designed to mate
with a control, switch or
printed circuit board that
has .250 x .032 [6.35 x 0.81]
thick tabs built on 5 mm
centerlines. This system
utilizes AMPs' popular
Positive Lock Mark III
Receptacles and a series
of housings, to provide
customers with a reliable
solution to their wire
management needs. This
line of connectors offers
keying and polarization
features built into the
housings that eliminate
mismating and crossed
wires. Two through eight
circuit housings facilitate
improved assembly

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Positive
Lock RAST
Hel. Con.
5 Connector
Bold (Continued)_9pt
System (Continued)
Helvetica Lt Condensed
Mark III
250 Series Receptacles
Stock Thickness .013 [0.33]
Tab size .032 [0.81]

.293
[7.44]

.300
[7.62]

ID

22-18

.060-.110
1.52-2.79

18-14

.090-.155
2.29-3.94
.190 Max.
4.83
.
.120-.170
3.04-4.32
(2) .120
3.05 Max.
.
(2) .120
3.05 Max.
.

(2) 18
16-12
(2) 18

Positive Lock RAST 5


Connector System

(2) 16

Material
and Finish
Brass
Tin-Plated Brass

Part Number
1217378-1
1217378-2

Applicator
No.

Brass

1217094-1

680653-2

Tin-Plated Brass

1217094-2

680653-2

Brass

1217095-1

680654-2

Tin-Plated Brass

1217095-2

680654-2

Receptacle Housings

R
R

Positive Lock
Receptacles

Wire Range
AWG

.771
[19.58]

.362
Max.
[9.20]

Material 94 V-0, 6/6 Nylon


.500
[12.70]
Ref.

.792
Ref.
[20.12]

.786
[19.96]
Max.
.980 .015
[24.89 0.38]

Description
2 Position
3 Position
4 Position
5 Position
6 Position
7 Position
8 Position

R
R

X
X
X
X
X
X
X

X
X
X
X
X
X
X

Part Number
521204-1
521205-1
521206-1
521207-1
521208-1
521209-1
521210-1

85
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Ultra-Fast
FullyHel.
Insulated
Con. Bold
FASTON
(Continued)_9pt
Receptacles
Helvetica
and
Lt Condensed
Tabs
Product Facts
n

One-piece Fully Insulated


Premier Line FASTON
Receptacle crimp helps
prevent shock and short
hazards

Designed for correct lead-in


of tab

Designed for full mating


with a variety of tab styles
including those with
shoulders

Funnel wire entry

Wire Stop

Visual inspection of crimp


and wire brush

Assemblies are color-coded


by wire size

Assemblies contain wire


size and tab size
designation

Mating tab thickness


marked on terminal and
visible through housing
(.110, .187 and .205 Series)

Ultra-Fast Fully Insulated


FASTON Receptacles and Tabs

Application tooling
available to meet
production requirements

Tin-plated copper alloy


terminals

UL rated at + 105C

Terminates 26-10 AWG


solid, fused and stranded
wire (Flags terminate
stranded wire only)

Performance Capabilities
n

Meets UL-310 specification


for quick connect terminals;
UL listed under
File No. E-66717

Meets CSA C22.2, No. 153


specification for quick
connect terminals;
CSA Certified under
File No. LR 7189

VDE tested according to DIN


VDE 0627/9.91, specification
for connectors and plug and
socket devices,
VDE Reg. No.
600-volt application
capability (1,000 volts for
signs and fixtures)

The Ultra-Fast Fully Insulated


FASTON Receptacle and
Tab offers the advantage of
a completely protected
terminal and a wire crimp
with comparable
electromechanical
performance to open barrel
F crimp FASTON Terminals.
The User-Friendly design
combines easy mating with
rounded corners. The .187
and .250 series receptacles
incorporate a two-stage roll
configuration and a cantilever mounted dimple which
provides easy insertion and
multiple independent points
of contact for reduced tab
interface resistance.
Ultra-Fast Fully Insulated
FASTON Receptacles, Flag
Receptacles and Tabs
preclude the need for costly
electrical safety interlocks or
special protective shields to
help prevent shock hazards.
In addition, electrical short
circuits from exposed leads
are eliminated, even in
equipment requiring close
contact spacing.
The Ultra-Fast FASTON
Receptacle, Flag Receptacle

and Tab are preinsulated


assemblies featuring a
housing molded from
type 6/6 nylon material
with a +130C UL
temperature rating.
The Ultra-Fast FASTON
Receptacle housing
completely encloses a tinplated copper alloy Premier
FASTON receptacle which
has been stress-relieved for
increased durability and
resistance to abuse. The
FASTON receptacle is
recessed sufficiently within
the housing to allow its use
in 600-volt applications. The
receptacle portion of the
terminal is designed for
positive mating with a variety
of tabs, including those with
shoulders. The housing has
a slotted membrane which is
displaced by two tab
shoulders allowing proper
engagement of tab and
receptacle while maintaining
the fully insulated
characteristic.
Positive entry and lead-in of
the tab is provided by the
inner housing wall and the
lead-in on the terminal rolls.

This permits positive


engagement, even in blind
mating locations.
The Ultra-Fast FASTON
Tab housing completely
encloses a tin-plated copper
alloy FASTON tab. The
FASTON tab is recessed
sufficiently within the
housing to allow its use in
600-volt applications. The
housing is designed to
completely encapsulate the
tab and receptacle when the
two are mated.
Quality control is easily
maintained. The nylon
housing is translucent,
allowing visual inspection of
the termination. In addition, a
crimp code on the platform
hand tool is indented into the
housing during the crimping
operation which identifies
that the proper crimp dies
were used.
Depending on
production requirements,
Tyco Electronics provides a
complete selection of
terminating equipment from
hand tools to automatic
lead makers.

86
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Ultra-Fast
FullyHel.
Insulated
Con. Bold
FASTON
(Continued)_9pt
Receptacles
Helvetica
and
Lt Condensed
Tabs (Continued)
Test Specifications

industry.

The following information and accompanying graphs are


taken from AMP Product Qualification Testing of Ultra-Fast
FASTON product. Tests were conducted on representative
production samples, and all values shown are averages of
group results. The values shown are typical results and
may vary due to differences in processing, application and
methods of testing.

To test a product, it must be subjected to 500 on and off


cycles at twice the rated current for the particular wire size.
The temperature rise is measured on the 24th cycle and
the 500th cycle. The maximum temperature rise is limited
to 85C above ambient temperature with a maximum of
15C increase on any sample between the 24th and 500th
cycles. Our testing of 16 AWG wire application indicated a
25.5C maximum temperature rise up to 500 cycles, with a

Current vs. Temperature Rise (16 AWG)


Engagement/Separation

The heat generated by the current passing through a


termination is a primary limit to the load-carrying
capabilities of the application. A low termination resistance
will produce a lower temperature rise as current is applied.
In order to evaluate this characteristic, UL has established
current ratings for each wire size and set a maximum
temperature rise to assure safe operation. For example, 16
AWG stranded wire has a UL 310 maximum temperature
rise of 30C above ambient temperature at the rated
current of 10 amps. In the testing of the Ultra-Fast FASTON
product applied to 16 AWG wire, the temperature rise was
found to be below 10C at the rated current. In fact, the
temperature rise did not exceed 30C until the current was
above 20 amps, more than twice the rated current.

The forces caused by the rolls of FASTON style terminals


determine the contact interface integrity of a mated
receptacle and tab. These forces must be high enough to
prevent oxidation and corrosion from forming inside the
contact area. As these forces are raised to increase the
electrical performance, the engagement and separation
forces for mating the contacts are significantly increased.
For this reason, the Premier Low Insertion Force FASTON
concept of receptacle design has been carried over to the
Ultra-Fast FASTON products. This feature provides
consistent engagement and separation forces while
maintaining a high standard of electrical reliability.

Current Cycling vs. Temperature Rise (16 AWG)

Crimp Tensile

Ultra-Fast Fully Insulated


FASTON Receptacles and Tabs

Maintaining a safe temperature rise during cyclic


applications of excessive current is the toughest challenge
for the crimp-thru-plastic concept. The ability of the
Ultra-Fast FASTON product line to meet this goal sets
it apart from other preinsulated terminations.
Tyco Electronics experience in crimp development results
in a termination that exhibits stable heating characteristics
which are well within the safety requirements of the

UL does not have requirements for wire gauges below 22 AWG.


Note: Minimum requirements are per Tyco Electronics specifications.

The crimp tensile strength of a wire-to-terminal connection


is important in guarding against such hazards as wire
flexing, vibration and wire strain. However, maximum
tensile strength does not insure maximum electrical
performance. An acceptable compromise between tensile
strength and electrical performance must always be
reached, using recommended crimp heights.
87

Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Ultra-Fast
FullyHel.
Insulated
Con. Bold
FASTON
(Continued)_9pt
Receptacles
Helvetica
and
Lt Condensed
Tabs (Continued)
Ultra-Fast Fully Insulated
FASTON Receptacles
Material
Housing Nylon Type 6/6
Flammability UL 94 V-2
Terminal Tin-plated, copper alloy
Color Code (Translucent)
Violet 26-22 AWG
Red 22-18 AWG
Blue 16-14 AWG
Yellow 12-10 AWG

Description Wire Range Ins.


AWG
Dia. Max.
26-22

.100
2.54

.120
3.05
.110/.125
Series

22-18
.230
5.84
16-14

.260
6.60
.135
3.43

22-18
.230
5.84

Ultra-Fast Fully Insulated


FASTON Receptacles and Tabs

.187
Series
.160
4.06
16-14
.260
6.60

.205
Series

22-18

.135
3.43
.135
3.43

22-18
.230
5.84
.250
Series

.160
4.06
16-14
.260
6.60
12-10

1
2
3

.320
8.13

Dimensions
Part Numbers
Mating
Terminal Base
Tab
Material
A
B
C
D
Strip
Loose Piece
.145 .275 .138 .735 .020 x .110/.125
1
1
Brass
7-520365-2
7-520366-21
3.68 6.99 3.51 18.67 0.51 x 2.79/3.18
.016 x .110/.125
12-520081-21
Brass
2-520080-21
0.41 x 2.79/3.18
.160 .275 .167 .735 .020 x .110/.125
2-520084-2
Brass
2-520083-23
4.06 6.99 4.24 18.67 0.51 x 2.79/3.18
.032 x .110/.125
2-520273-2
Brass
2-520272-23
0.81 x 2.79/3.18
.020 x .110/.125
3

Brass
2-520306-2
.155 .275 .295 .865 0.51 x 2.79/3.18
3.94 6.99 7.49 21.97 .032 x .110/.125

Brass
2-520310-23
0.81 x 2.79/3.18
.175 .275 .325 .865 .020 x .110/.125

Brass
3-520370-22
4.45 6.99 8.26 21.97 0.51 x 2.79/3.18
3
Brass
2-520181-2
2-520182-2
.020 x .187
0.51 x 4.75
Phos. Brz. 2-520181-4

.165 .336 .200 .855


4.19 8.53 5.08 21.72
.032 x .187
3
2-520194-23
Brass
2-520193-2
0.81 x 4.75
.020 x .187
2-520262-2
Brass
2-520261-23
0.51 x 4.75
.165 .336 .295 .935
4.19 8.53 7.49 23.75
.032 x .187
2-520275-2
Brass
2-520274-23
0.81 x 4.75
.020 x .187
3-350816-2
Brass
3-350815-23
0.51 x 4.75
.185 .336 .225 .855
4.70 8.53 5.72 21.72
.032 x .187
3-520125-2
Brass
3-520124-23
0.81 x 4.75
.020 x .187
3
Brass
3-520150-2
3-520151-2
0.51 x 4.75
.185 .336 .325 .935
4.70 8.53 8.26 23.75
.032 x .187

Brass
3-520276-23
0.81 x 4.75
.020 x .205

Brass
2-521406-23
0.81 x 5.21
.195 .409 .200 .855
4.95 10.39 5.08 21.72
.032 x .205

Brass
2-521308-23
0.81 x 5.21
Brass
2-520183-23
2-520184-2
.195 .409 .200 .855
.032 x .250
4.95 10.39 5.08 21.72
0.81 x 6.35
Phos. Brz. 2-520183-43
2-520184-4
Brass
2-520263-23
2-520264-2
.195 .409 .295 .935
.032 x .250
4.95 10.39 7.49 23.75
0.81 x 6.35

Phos. Brz. 2-520263-43


Brass
3-350819-23
3-350820-2
.195 .409 .225 .855
.032 x .250
4.95 10.39 5.72 21.72
0.81 x 6.35
3-520117-2
Phos. Brz. 3-520116-23
Brass
3-520140-23
3-520141-2
.195 .409 .325 .935
.032 x .250
4.95 10.39 8.26 23.75
0.81 x 6.35

Phos. Brz. 3-520140-43


.250 .409 .388 .935
.032 x .250
3
4-520448-2
Brass
4-520447-2
6.35 10.39 9.86 23.75
0.81 x 6.35

UL Recognized, CSA Certified.


UL Recognized 8 AMPS Max. CSA Certified.
Available with black insulator Part Number 9-XXXXXX-2.

88
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Ultra-Fast
FullyHel.
Insulated
Con. Bold
FASTON
(Continued)_9pt
Receptacles
Helvetica
and
Lt Condensed
Tabs (Continued)
Ultra-Fast Fully
Insulated FASTON Tabs
Material
Housing Nylon Type 6/6
Flammability UL 94 V-2
Terminal Tin-plated, copper alloy
Color Code (Translucent)
Red 22-18 AWG
Blue 16-14 AWG
Yellow 12-10 AWG

Description Wire Range


AWG
22-18
.250
Series
16-14

12-10
.187
Series
1

22-18

Ins. Dia
Max.
.135
3.43
.230
5.84
.160
4.06
.260
6.60
.320
8.13

A
.290
7.37
.290
7.37
.290
7.37
.290
7.37
.352
8.94

Dimensions
B
C
.522 .205
13.26 5.21
.522 .295
13.26 7.49
.522 .230
13.26 5.84
.522 .325
13.26 8.26
.522 .388
13.26 9.86

D
.855
21.72
.935
23.75
.855
21.72
.935
23.75
.935
23.75

Tab Terminal Base


Size
Material

.032 x .250
0.81 x 6.35
.032 x. 250
0.81 x 6.35
.032 x. 250
0.81 x 6.35
.032 x. 250
0.81 x 6.35
.032 x .250
0.81 x 6.35
.020 x .187
.250 .448 .205 .793 0.51 x 4.75
6.35 11.38 5.21 20.14 .032 x .187
0.81 x 4.75

.135
3.43

Part Numbers
Strip
Loose Piece

Brass

2-520102-2

2-520103-2

Brass

2-521144-2

2-521192-2

Brass

3-520106-2

3-520107-2

Brass

3-521142-2

3-521191-2

Brass

4-521097-2

4-521098-2

Brass

2-521102-2

2-521103-2

Brass

2-521104-21 2-521105-21

Available with black insulator Part Number 9-XXXXXX-2.

Ultra-Fast Fully Insulated


FASTON Flag Receptacles
Material
Housing Nylon Type 6/6
Flammability UL 94 V-2
Terminal Tin-plated, copper alloy
Color Code (Translucent)
Red 22-18 AWG
Blue 16-14 AWG
Yellow 12-10 AWG

Range1 Ins. Dia.


Description WireAWG
Max.
.165
4.19

.185
4.70

.187
Series
16-14

.260
6.60
.205
Series

22-18

22-18
.250
Series

1
2

16-14

.165
4.19
.165
4.19
.230
5.84
.185
4.70
.260
6.60

Dimensions
C
D

Mating Terminal Base


Tab
Material

.020 x .187
.187 .320 .235 .636 .515 0.51 x 4.75
4.75 8.13 5.97 16.15 13.08 .032 x .187
0.81 x 4.75
.020 x .187
.187 .320 .255 .632 .515 0.51 x 4.75
4.75 8.13 6.48 16.05 13.08 .032 x .187
0.81 x 4.75
.020 x .187
.187 .320 .325 .668 .565 0.51 x 4.75
4.75 8.13 8.26 16.97 14.35 .032 x .187
0.81 x 4.75
.187 .385 .235 .636 .580 .032 x .205
4.75 9.78 5.97 16.15 14.73 0.81 x 5.21
.187 .385 .235 .636 .580 .032 x .250
4.75 9.78 5.97 16.15 14.73 0.81 x 6.35
.187 .385 .295 .665 .630 .032 x .250
4.75 9.78 7.49 16.89 16.00 0.81 x 6.35
.187 .385 .255 .632 .580 .032 x .250
4.75 9.78 6.48 16.05 14.73 0.81 x 6.35
.187 .385 .325 .668 .630 .032 x .250
4.75 9.78 8.26 16.97 16.00 0.81 x 6.35

Part Numbers
Strip
Loose Piece

Brass

2-520334-22 2-520335-2

Brass

2-520336-22 2-520337-2

Brass

3-520338-22 3-520339-2

Brass

3-520340-22

Brass

3-520997-22

Brass

3-521247-22

Brass

2-521164-22

Brass

2-520128-22 2-520129-2

Brass

2-520856-22

Brass

3-520132-22

3-520133-2

Brass

3-521013-22

Ultra-Fast Fully Insulated


FASTON Receptacles and Tabs

22-18

Stranded wire only.


Available with black insulator Part Number 9-XXXXXX-2.

89
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Ultra-Fast
Plus Hel.
FullyCon.
Insulated
Bold (Continued)_9pt
FASTON Receptacles
Helvetica Lt Condensed
and Tabs
Product Facts
n

One-piece Fully Insulated


Premier line FASTON
Receptacle with insulation
crimp helps prevent shock
and short hazards

Designed for correct lead-in


of tab

Designed for full mating


with a variety of tab styles
including those with
shoulders
Wire stop

Visual inspection of crimp


and wire brush

Assemblies are color-coded


by wire size

Assemblies contain wire


size and tab size designation

Mating tab thickness marked


on terminal and visible
through housing (110 and
187 Series)

Application tooling available


to meet production
requirements

Tin-plated copper alloy


terminals

UL rated at +105C

Terminates 22-14 AWG


solid, fused and stranded
wire

DIN VDE 0700 T1/02.81

Ultra-Fast Plus Fully


Insulated FASTON
Receptacles and Tabs
preclude the need for costly
electrical safety interlocks
or special protective shields
to help prevent shock
hazards. In addition,
electrical short circuits
from exposed leads are
eliminated, even in
equipment requiring close
contact spacing.

Complies with the IEC


380, 601, 950, and UL
1950 requirements for a
secondary means of
insulation fixing

Meets UL-310 specification


for quick connect terminals;
UL listed under File
No. E-66717
R

Ultra-Fast Plus Fully Insulated


FASTON Receptacles and Tabs

Ultra-Fast Plus Fully


Insulated FASTON
Receptacles and Tabs offer
all the advantages of the
standard Ultra-Fast product
plus an insulation crimp.

Insulation Crimp Cross

Performance Capabilities

Tested by TUV File No.


E9071003 as suitable for end
product certification to the
following standards:

DIN IEC 601-1 Part 1/VDE 0750


T1/05.82

DIN IEC 380/VDE 0806/08.81

Funnel wire entry

600-volt application
capability (1,000 volts for
signs and fixtures)

EN 60 950/09.87

Meets CSA C22.2, No.153


Specification for quick
connect terminals;
CSA Certified under
File No. LR 7189
VDE tested according to
DIN VDE 0627/ 9.91,
specification for connectors
and plug and socket
devices VDE Reg. No.

Ultra-Fast Plus FASTON


Receptacles and Tabs are
preinsulated assemblies
featuring a co-molded
housing produced from two
different nylon materials.
The receptacle/ tab and
wire barrel portions of the

housing are molded from


type 6/6 nylon material with
a +130C UL temperature
rating. The insulation barrel
is molded from a premium
grade nylon selected to
retain the insulation crimp
shape. This premium nylon
exhibits minimal
springback, thus providing
actual insulation crimp
tensile strength as well as
strain relief for applications
where extreme wire
dressing and/or vibration
are present.
The Ultra-Fast Plus FASTON
Receptacle housing
completely encloses a tinplated copper alloy Premier
FASTON receptacle which
has been stress relieved for
increased durability and
resistance to operator
abuse. The FASTON
receptacle is recessed
sufficiently within the
housing to allow its use in
600-volt applications. The
receptacle portion of the
terminal is designed for
positive mating with a
variety of tabs, including
those with shoulders. The
housing has a slotted
membrane which is
displaced by two tab
shoulders allowing proper

engagement of tab and


receptacle while
maintaining the fully
insulated characteristics.
Positive entry and lead-in of
the tab is provided by the
inner housing wall and the
lead-in on the terminal rolls.
This permits positive
engagement, even in blind
mating locations.
The Ultra-Fast Plus FASTON
Tab housing completely
encloses a tin-plated
copper alloy FASTON tab.
The FASTON tab is
recessed sufficiently within
the housing to allow its use
in 600-volt applications. The
housing is designed to
completely encapsulate the
tab and receptacle when
the two are mated.
Quality control is easily
maintained. The nylon
housing is translucent,
allowing visual inspection of
the termination.
Depending on
production requirements,
Tyco Electronics provides
a complete selection of
terminating equipment from
hand tools to automatic
lead makers.

90
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs (Continued)


Ultra-Fast Plus Fully
Insulated FASTON
Receptacles
Material
Housing Nylon
Flammability UL 94 V-2
Terminal Tin plated, copper alloy
Color Code (Translucent)
Red 22-18 AWG
Blue 16-14 AWG

Description Wire Range Ins. Dia.


AWG
Range
.110/.125
Series

22-18

22-18

Dimensions
A

.250
Series

22-18
16-14

2-520932-2

Brass

2-520979-2

Brass

2-520401-2

2-520409-2

Brass

2-520403-2

2-520411-2

Brass

3-520402-2

3-520410-2

Brass

3-520404-2

3-520412-2

Brass

2-520405-2

2-520407-2

Brass

3-520406-2

3-520408-2

Terminal Base
Material

Strip

Loose Piece

Brass

2-521360-2

Brass

2-521361-2

Brass

2-521055-2

Brass

3-521057-2

Mating
Tab

.060-.135
1.52-3.43

.165 .336 .200 .855


4.24 8.53 5.08 21.72

.090-.160
2.29-4.06

.185 .336 .225 .855


4.70 8.53 5.72 21.72

.060-.135
1.52-3.43
.090-.160
2.29-4.06

.195
4.95
.195
4.95

.200
5.08
.225
5.72

Loose Piece

Brass

.160 .275 .167 .735


4.06 6.99 4.24 18.67

Part Numbers
Strip

.855
21.72
.855
21.72

.060-.120
1.52-3.05

.409
10.39
.409
10.39

Terminal Base
Material

.020 x .110/.125
0.51 x 2.79/3.18
.032 x .110/.125
0.81 x 2.79/3.18
.020 x .187
0.51 x 4.75
.032 x .187
0.81 x 4.75
.020 x .187
0.51 x 4.75
.032 x .187
0.81 x 4.75
.032 x .250
0.81 x 6.35
.032 x .250
0.81 x 6.35

.187
Series
16-14

Mating
Tab

Ultra-Fast Plus Fully


Insulated FASTON Tabs
Material
Housing Nylon
Flammability UL 94 V-2
Terminal Tin plated, copper alloy
Color Code (Translucent)
Red 22-18 AWG
Blue 16-14 AWG

.187
Series

.250
Series

22-18

22-18
16-14

Dimensions
A

.060-.135
1.52-3.43

.250 .488 .205 .793


6.35 11.38 5.21 20.14

.020 x .187
0.51 x 4.75
.032 x .187
0.81 x 4.75

.060-.135
1.52-3.43
.090-.160
2.29-4.06

.290
7.37
.290
7.37

.032 x .250
0.81 x 6.35
.032 x .250
0.81 x 6.35

.522
13.26
.522
13.26

.205
5.21
.230
5.84

.855
21.72
.855
21.72

Part Numbers

91
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

Ultra-Fast Plus Fully Insulated


FASTON Receptacles and Tabs

Description Wire Range Ins. Dia.


AWG
Range

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Ultra-Pod
FullyHel.
Insulated
Con. Bold
FASTON
(Continued)_9pt
Receptacles
Helvetica
and
Lt Tabs
Condensed

Ultra-Pod Fully Insulated


FASTON Receptacles and Tabs

Product Facts
n

Reduced insertion force

Designed for correct lead-in


of tab

Mates with typical 110, 187


and 250 Series tab styles
including those with
shoulders

UL rated at +105C

110 Series accepts 22-18


AWG [0.31 mm2], 187
Series accepts 20-16 AWG
[0.51.4mm2] wire and 250
Series accepts 22-10 AWG
[0.35 mm2] wire

Visual inspection of crimp


and wire brush

Terminated by automatic or
semi-automatic equipment
to meet production
requirements

Complies with the IEC 380,


601 and 950 and UL 1950
requirements for a
secondary means of
insulation fixing

Listed by Underwriters
Laboratories Inc.,
File No. E66717
R

CSA Certified,
File No. LR 7189

VDE tested according


to DIN VDE 0627/
9.91, VDE Reg. No.

Technical Documents
Product Specification
108-1285
108-2215
Application Specification
114-2124

Hand Tools Insertion


250 Series314916-1
250 Series Flag314919-1

Hand Tools Extraction


250 Series314917-1

Ultra-Pod Fully Insulated


FASTON Receptacles offer
the newest in one-step
automatic application of
insulated quick connects.
The unique integral plastic
carrier designed specifically
for this product allows
insulated F-Crimp
terminations to be
produced quickly and
easily. Applied cost savings
are attainable with either
bench or high-speed
automatic termination
equipment and the
elimination of any
secondary insulation
operations. Both the
crimping of the terminal and
the terminal insulating occur
in a single stroke of the
press and applicatorthe
crimping on the downstroke and the insulating on
the up-stroke.

The receptacles contained


within the Ultra-Pod
FASTON Receptacle
assemblies are tested and
customer qualified and can
be immediately used in
existing applications where
insulation has been
accomplished by other
means. The low insertion
force design provides easier
tab insertion, reduces
operator fatigue and
improves the productivity
and reliability of the end
assembly operation.
The insulating housing is
produced by a unique
molding process which
provides an integral carrier
and eliminates the crimp
location problems related to
secondary carriers. This
housing, produced from
130C rated 6/6 nylon,

covers the FASTON


receptacle sufficiently to
provide for use in 600-volt
applications. Most
importantly, this insulating
system helps eliminate the
workplace hazards and
labor costs of chemically
expanded or heat shrink
tubing.
Depending on
production requirements,
Tyco Electronics provides
a complete selection of
terminating equipment from
bench press to automatic
lead maker.

92
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)


Insulation Support

B
D

Ultra-Pod Fully Insulated


FASTON Receptacles and Tabs

Description

.110
Series

Wire
Range

22-18

Ins. Dia.
Range

.080-.120
2.03-3.05

.151
3.83

Dimensions
B
C

.224
5.69

.205
5.21

.805
20.45

Mating
Tab

UL 941

Color

Material
and Finish

.020
0.51

V-2

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Black

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Tin-Plated Brass
Nickel Plated Steel
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass

.032
0.81

.020
0.51
20-16
.187
Series

.090-.130
2.29-3.30

.170
4.32

.295
7.49

.200
5.08

.775
19.68
.032
0.81

18-16 or
2-18

22-18

18-14

(2) .105 Max.


2.67

.090-.130
2.29-3.30

.120-.170
3.05-4.32

.170
5.33

.195
4.95

.195
4.95

.295
7.49

.370
9.40

.370
9.40

.200
5.08

.225
5.72

.225
5.72

.775
19.68

.945
24.00

.945
24.00

.020
0.51

.032
0.81

.032
0.81

.250
Series
18-14 or
2-18

(2) .105 Max.


2.67

.195
4.95

.370
9.40

.225
5.72

.945
24.00

.032
0.81

14-10

.130-.180
3.30-4.57

.195
4.95

.370
9.40

.225
5.72

.945
24.00

.032
0.81

Part Numbers
521228-12
521228-22
521436-12
521436-22
521437-12
521437-22
520973-12
520973-22
521225-12
521225-22
520982-12
520982-22
521284-12
521284-22
521293-14
521293-24
521586-14
521586-24
520988-12
520988-22
521368-12
521368-22
520963-12
520963-22
521367-12
521367-22
521011-22
521011-12,3
521637-1
521637-2
521632-1
521632-2
520974-12
520974-22
521366-12
521366-22

Flammability rating of plastic material.


150C rated nylon.
UL Recognized.
4 UL pending for double wire termination.
2
3

93
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Ultra-Pod
FullyHel.
Insulated
Con. Bold
FASTON
(Continued)_9pt
Receptacles
Helvetica
and
Lt Tabs
Condensed
(Continued)
Flag Insulation Support

CB

Ultra-Pod Fully Insulated


FASTON Receptacles and Tabs

D
A

Description

Wire
Range

Ins. Dia.
Range

Dimensions
B
C

Mating
Tab

UL 941

Color

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

.020
0.51
22-18

.060-.110
1.52-2.79

.170
4.32

.295
7.49

.485
12.32

.680
17.27
.032
0.81

.187
Series
.020
0.51
18-14
(2) 20 or
(2) 18

(2) .105 Max.


2.66

.170
4.32

.295
7.49

.485
12.32

.680
17.27
.032
0.81

22-18

.050-.100
1.27-2.54

.200
5.08

.370
9.40

.585
14.86

.680
17.27

.032
0.81

Natural
.250
Series

V-2
18-14

18-14
(2) 20 or
(2) 18

.110-.160
2.79-4.06

(2) .105 Max.


2.66

.200
5.08

.200
5.08

.370
9.40

.370
9.40

.585
14.86

.585
14.86

.680
17.27

.680
17.27

.032
0.81

.032
0.81

Black
V-0

Natural

V-2

Natural

V-0

Natural

Material
and Finish

Part Numbers

Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Tin-Plated Brass
Nickel Plated Steel
Brass
Tin-Plated Brass
Brass
Brass
Tin-Plated Brass

521470-1
521470-2
521596-1
521596-2
521598-1
521598-2
521600-1
521600-2
521471-12
521471-22
521597-12
521597-22
521599-12
521599-22
521601-12
521601-22
521050-1
521050-2
521411-1
521411-2
520971-1
520971-2
520971-4
521087-13
521282-1
521282-2
521112-1
521633-1
521633-2

1 Flammability

rating of plastic material.


pending for double wire terminations.
3 No UL or CSA approvals.
2 UL

94
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Ultra-Pod
FullyHel.
Insulated
Con. Bold
FASTON
(Continued)_9pt
Receptacles
Helvetica
and
Lt Tabs
Condensed
(Continued)
Positive Lock
Insulation Support
B

Description

Wire
Range

Ins. Dia.
Range

.187
Series

18-14

.110-.180
2.79-4.57

.186
4.72

1
2

18-14

.110-.180
2.79-4.57

.205
5.21

.307
7.80

.370
9.40

.265
6.73

.245
6.22

Mating
Tab

UL 941

Color

.812
20.62

.020
0.51

V-2

Natural

.950
24.13

V-0

Natural

V-2

Natural

V-0

Natural

.032
0.81

Material
and Finish

Part Numbers

Brass
Tin-Plated Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass

521271-12
521271-22
521212-22
521213-12
521213-22
521317-12
521317-22

Material
and Finish

Part Numbers

Brass
Tin-Plated Brass
Brass
Tin-Plated Brass
Brass
Tin-Plated Brass

521217-1
521217-2
521451-1
521451-2
521227-12
521227-22

Ultra-Pod Fully Insulated


FASTON Receptacles and Tabs

.250
Series

Dimensions
B
C

Flammability rating of plastic material.


UL Recognized, CSA Certified

Tabs
Insulation Support
B
C

A
D

Description

Wire
Range

Ins. Dia.
Range

18-14

.130-.180
3.30-4.57

.275
6.99

.250
Series
12-10
1
2

.150-.200
3.81-5.08

.275
6.99

Dimensions
B
C
.450
11.43
.450
11.43

.310
7.87
.310
7.87

D
1.120
28.45
1.120
28.45

Tab

UL 941

Color

V-2

Natural

V-0

Natural

V-2

Natural

.032
0.81
.032
0.81

Flammability rating of plastic material.


No UL or CSA approvals

95
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page FASTON
PIDG
Head_12Receptacles
Hel. Con. Bold
and(Continued)_9pt
Tabs
Helvetica Lt Condensed

PIDG FASTON
Receptacles and Tabs

Product Facts
n

Pre-insulated terminal
designed for complete and
uniformed reliability in the
most difficult circuit
environment

Consists of an unplated or
tin-plated brass body or a
tin-plated phosphor bronze
body with a specially
designed copper sleeve and
insulation sleeve fitted over
the terminal barrel

Design of the tool dies and


construction of the terminal
insures uniform insulation
thickness under crimping
pressure, transmitting this
pressure evenly to the
center of the crimp area

The Tyco Electronics Mated


Tool/Terminal Concept
n

Tyco Electronics
compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance
Terminal and the crimping
tool are designed as
precisely matched devices

Dies are precisionengineered from the finest


hard-metal alloys

Crimping pressure is
controlled by a ratchet
device on the hand tool
or a corresponding precalibration in the crimping
jaws of Tyco Electronics
automated crimping
machines

Here is a pre-insulated
terminal designed for
complete and uniform
reliability in most difficult
circuit environments. Each
PIDG Terminal consists of a
tin-plated brass body with a
specially designed copper
sleeve and insulation sleeve
fitted over the terminal
barrel. The design of the tool
dies and the construction
of the terminal promotes
uniform insulation thickness
under crimping pressure,
transmitting this pressure
evenly to the center of the
crimp area.

Tyco Electronics
compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance. This is a
calculated result made
possible by designing the
terminal and the crimping
tool as precisely matched
devices. The dies are
precision-engineered from
the finest hard-metal alloys.
Crimping pressure is
controlled by a ratchet
device on the hand tool or
a corresponding pre-

calibration in the crimping


jaws of Tyco Electronics
automated crimping
machines.
Crimping pressure can
neither over-stress nor
understress the terminal
barrel machined dies
fully bottom to the precise
crimp height required.
The resulting termination
is free of contamination,
is resistant to shock and
critical environments,
and its tensile strength
approaches that of the
wire itself.

The Crimp
n

Crimping pressure does not


overstress nor understress
the terminal barrel
machined dies fully bottom
to the precise crimp height

Resulting termination is
free of contamination

Resistant to most shock and


critical environments

Tensile strength approaches


that of the wire itself

Temperature Rating: 105 C


Wire
Range
22-16
16-14
12-10
1

E66717
Recognized
22-16 Stranded
16-14 Stranded
12-10 Stranded

LR7189
Certified

300 V Max.,
105C Max.1

UL and CSA Nylon.

96
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page FASTON
PIDG
Head_12Receptacles
Hel. Con. Bold
and(Continued)_9pt
Tabs (Continued)
Helvetica Lt Condensed
Receptacles

Receptacle Style

Material

Related Product Data

A No dimple with wire stop


B Dimple with wire stop
C No dimple, no wire stop

Insulation Nylon
Receptacle Body Brass per
ASTM B-36 or Phosphor Bronze per
ASTM B-139
Plating Tin per MIL-T-10727
except where noted.
Metallic Sleeve Copper per
ASTM B-152
Plating Tin per MIL-T-10727

Application Tooling reference


page 73 of Catalog 82042 for tooling

Wire Size
Circular Mils Style
[mm2]
22-18
509-1,900
[0.26-0.96]

16-14
2,050-5,180
[1.04-2.62]

.205
Series

.900
22.86

.250
14-12
3,831-6,4701
[1.94-3.28]

.300
7.62

1.012
25.70

.250
Low
Insertion

22-18
509-1,900
[0.26-0.96]
16-14
2,050-5,180
[1.04-2.62]

22-18
509-1,900
[0.26-0.96]

Loose
Piece

Part Numbers
Tape
Mounted

Strip
Form

.032
0.81
.032
0.81

640903-1*

640903-2

640902-1

Stock
Thk.

Fits
Tab
Thk.

.018
0.46
.018
0.46

55675-12

55675-22

.018
0.46

.032
0.81

640905-1*

640905-2

640904-1

Blue

Brass

.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

696108-2

696109-1

Phos. Brz.

.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46

696108-1

Yellow

.250
6.35
.250
6.35
.250
6.35
.250
6.35
.250
6.35

Green

Yellow

Brass
Phos. Brz.
Brass

42844-1*

42844-3

60544-3

42844-2*

640907-1*

640907-2

640906-1

1.012
25.70

.300
7.62

.900
22.86

Red

.145
3.68

Brass

.016
0.41

.032
0.81

184262-1

184262-2

184261-1

.300
7.62

.900
22.86

Blue

.173
4.39

Brass

.016
0.41

.032
0.81

184265-1

184265-2

184264-1

Red

Brass

.020
0.51
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.032
0.81

696018-2

640909-1*

640909-2

Brass

.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41

696018-1

Blue

.135
3.43
.140
3.56
.140
3.56
.140
3.56
.170
4.32
.170
4.32

Yellow

.082
2.08

Brass

.016
0.41

Red

.140
3.56
.140
3.56

Brass

.016
0.41
.016
0.41

26-24
238-475
[0.12-0.24]
22-18
509-1,900
[0.26-0.96]

.250
6.35

.800
20.32

.250
6.35

.800
20.32

.230
5.84

.700
17.78

.230
5.84

.800
20.32

Not UL or CSA approved or listed.


* Available in small packaging quantities.

www.tycoelectronics.com

.110
SeriesLow Insertion

.300
7.62

16-14
2,050-5,180
[1.04-2.62]

Catalog 82004
Revised 7-06

.110
SeriesStandard

Brass

Red
Red/Black
Red

.170
4.32

.205

.187

Blue

Green
12-10
5,180-13,100
[2.62-6.64]

.187
Series

Wire
Dimensions Terminal
Insulation Insulation Recept.
W
L
Diameter
Matl.
Color
Nom. Max.
Max.
.140
Red
Brass
3.56
.300
.900
7.62
22.86
.140
Red
Brass
3.56
.300
7.62

.250
Series

Series

1
2

Blue

Red

Brass
Brass
Brass
Brass

Brass

Wire range is limited as noted.


Unplated receptacle body.

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

3
4

61198-23

640174-1

61198-44

.
640908-1
.

640911-1*

640911-2

640913-1*

640913-2

640915-1*

640915-2

.020
0.51

641321-1*

641321-2

641320-1

.020
0.51
.040
1.02

640917-1*

640917-2

640916-1

640578-2

640910-1

Requires Tool 90276-2


Requires Die 90281-1

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

PIDG FASTON
Receptacles and Tabs

97
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page FASTON
PIDG
Head_12Receptacles
Hel. Con. Bold
and(Continued)_9pt
Tabs (Continued)
Helvetica Lt Condensed
Receptacles (Continued)

PIDG FASTON
Receptacles and Tabs

Series

Wire Size
Circular Mils Style
[mm2]

.187

16-14
2,050-5,180
[1.04-2.62]

.187
Low
Insertion

22-18
509-1,900
[0.26-0.96]
22-18
509-1,900
[0.26-0.96]

22-18
509-1,900
[0.26-0.96]

.110
Standard

26-24
238-475
[0.12-0.24]

22-18
509-1,900
[0.26-0.96]

.110
Low
Insertion

16-14
2,050-5,180
[1.04-2.62]

Wire
Dimensions Terminal
Insulation Insulation Recept.
W
L
Diameter
Matl.
Color
Nom. Max.
Max.
.230
.800
.170
Blue
Brass
5.84
20.32
4.32
.230
.900
.250
Blue
Brass
5.84
22.86
6.35

Stock
Thk.

Fits
Tab
Thk.

.016
0.41
.016
0.41

.020
0.51
.032
0.81

Loose
Piece

Part Numbers
Tape
Mounted

Strip
Form

640919-1*

640919-2

640918-1

696108-1

696108-2

.235
5.84

.800
20.32

Blue

.170
4.32

Brass

.016
0.41

.032
0.81

184235-1

184235-2

184234-1

.230
5.84

.800
22.86

Red

.145
3.68

Brass

.016
0.41

.032
0.81

184268-1

184268-2

184267-1

.734
18.64
.734
18.64
.734
18.64
.734
18.64

Natural

.016
0.41
.020
0.51
.032
0.81
.032
0.81

61048-2

61060-1*

61060-2

61059-2

60894-1*

60894-2

60893-2

Brass

.012
0.30
.012
0.30
.012
0.30
.012
0.30

61048-1*

Black

.110
2.79
.110
2.79
.110
2.79
.110
2.79

Brass

.148
3.76
.148
3.76
.148
3.76
.148
3.76

61678-2

.160
4.06

.700
17.78

Yellow

.082
2.08

Brass

.016
0.41

.020
0.51

641324-1

641324-2

.160
4.06

.796
20.22

Red

.140
3.56

Brass

.016
0.41

.012
0.30
.016
0.41
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.016
0.41
.032
0.81

350871-1

.160
4.06

B
C

.800
20.32

Natural
Natural

.800
20.32

Blue

.160
4.06
.160
4.06

.800
20.32
.796
20.19

Blue

Brass

.140
3.56

Red

.160
4.06

Brass

Blue

Brass

.170
4.32

Brass

.170
4.32
.170
4.32

Brass
Brass

.016
0.41

.016
0.41
.016
0.41
.016
0.41

640921-1

640921-2

640923-1*

640923-2

640922-1

640925-1*

640925-2

640924-1

640929-1*

640929-2

640931-1*

640931-2

640927-1

640927-2

641317-1

Not

UL or CSA approved or listed.


*Available in small packaging quantities.

Receptacles

(Insulation Restricting)

.110
SeriesStandard

Series
.110
Standard
.110 Low
Insertion

Wire Size
Circular Mils Style
[mm2]
22
754
[0.38]
16
2,800
[1.42]

.110
SeriesLow Insertion

Material

Related Product Data

Insulation Nylon
Receptacle Body Brass per
ASTM B-36
Receptacle Style B Dimple with
wire stop
Plating Tin per MIL-T-10727
Metallic Sleeve Copper per
ASTM B-152
Plating Tin per MIL-T-10727 or
Nickel per QQ-N-290

Application Tooling reference


page 73 of Catalog 82042 for tooling

Wire
Dimensions Terminal
Insulation Insulation Recept.
W
L
Color
Diameter
Matl.
Nom. Max. Solid/Stripe
Max.

Stock
Thk.

Fits
Tab
Thk.

Loose
Piece

Part Numbers
Tape
Mounted

Strip
Form

.148
3.76

.780
19.81

Red /
Green

.040-.080
1.02-2.03

Brass

.012
0.30

.016
0.41

55319-1

55319-3

.160
4.06

.821
20.85

Blue /
Blue

.064-.130
1.63-3.30

Brass

.016
0.41

.016
0.41

55318-3

98
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page FASTON
PIDG
Head_12Receptacles
Hel. Con. Bold
and(Continued)_9pt
Tabs (Continued)
Helvetica Lt Condensed
Insulated FASTON 26 to 10 AWG Wire Range
Wire Size

Hand Tool

26-24
22-18
22-18
(Natural)
16-14
14-12
12-10

48518-2
59824-1

Tape Dies for


69875 AMP-TAPETRONIC
No Applicator Required
69877-2
59826-1

Tools for Tape Mounted Terminations


Tape Dies for
Tape Dies for
AMPOMATOR CLS III G,
AMP-O-LECTRIC1 Model G
Applicator 567200-3
CLS IV Applicator 687658-1
69877-2
69877-2
59826-1*
59826-1

Tools for Strip Form Terminations


AMPOMATOR
CLS III G, CLS IV
Applicators

466788-32

90185-1

90248-2

90248-2

90248-2

466554-32

59824-1
90246-1
59824-1

59827-1
90240-2
59828-1

59827-1*
90240-2
59828-1*

59827-1
90240-2
59828-1

466789-32

466790-42

*Only UL and CSA approved.


1AMP-O-LECTRIC Model K 565435-5 uses applicator 567200-2.
2Die included with applicator.

PIDG FASTON
Receptacles and Tabs

Positive Lock Receptacle

Low Insertion Force with


Locking Device

Dimensions
L
E

Description

Wire
Range

Ins. Dia.
Max.

For Tab
.250 x .032

16-14

.190
4.83

.362
9.19

Tab

.850
21.59

.315
8.00

Material
and Finish

Part Number

Tin-Plated Brass
Tin-Plated Phosphor Bronze

165536-1
165536-2

Material
and Finish

Part Number

Tin-Plated Brass

696362-1

Tin-Plated Brass

696369-1

Tin-Plated Brass

696372-1

Material
and Finish

Part Number

Tin-Plated Brass

156667-1

Tin-Plated Brass

156666-1

Description

For Receptacle
.250 x .032

Wire
Range

Ins. Dia.
Max.

22-18

.157
3.99
.197
5.00
.256
6.50

16-14
12-10

W
.250
6.35
.250
6.35
.250
6.35

PIDG Flag FASTON

Dimensions
L
.866
22.00
.866
22.00
.950
24.13

E
.300
7.62
.300
7.62
.300
7.62

Description
For Tab
.250 x .032

Wire
Range

Ins. Dia.
Max.

22-18

.134
3.40
.157
3.99

16-14

W
.300
7.62
.300
7.62

Dimensions
L
E
.720
.610
18.29
15.49
.720
.610
18.29
15.49

99
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page FASTON
PIDG
Head_12Receptacles
Hel. Con. Bold
and(Continued)_9pt
Tabs (Continued)
Helvetica Lt Condensed
Fully Insulated Receptacles

Insulation Sleeve Nylon

PIDG FASTON
Receptacles and Tabs

Description

For Tab
.250 x .032

Wire
Range

Ins. Dia.
Range

22-18

.128
3.25
.165
4.19
.225
5.72

16-14
12-10

Dimensions
W
L
.375
.891
9.53
22.63
.375
.881
9.53
22.38
.375
.998
9.53
25.35

Piggyback FASTON
Receptacles

Material
and Finish

Part Number

Tin-Plated Brass

696357-1

Tin-Plated Brass

696366-1

Tin-Plated Brass

696371-1

W
(Tab Width)
E

Description

For Tab
.250 x .032

Wire
Range

Ins. Dia.
Range

22-18

.157
3.99
.197
5.00
.256
6.50

16-14
12-10

W
.250
6.35
.250
6.35
.250
6.35

Dimensions
L
.905
22.99
.905
22.99
.945
24.00

E
.323
8.20
.323
8.20
.323
8.20

Material
and Finish

Part Number

Tin-Plated Brass

696363-1*

Tin-Plated Brass

696370-1*

Tin-Plated Brass

696373-1*

* Piggyback FASTON Receptacles must be crimped with Hand Tool 696374-1.

PIDG Budget Line FASTON


Receptacles

Material
Insulation PVC, UL 94V-0
Receptacle Body Brass
Plating Tin
Metallic Sleeve Copper
Plating Tin

Wire Size
Series Circular Mils
[mm2]
22-18
.250

16-14
16-14

Wire
Dimensions
Terminal Insulation
W
L
Color
Diameter
Nom. Nom.
Max.
.300
.819
.150
Red
7.62
20.80
3.81
.300
.819
.185
Blue
7.62
20.80
4.70
.300
.917
.244
Yellow
7.62
23.29
6.20

Fits
Tab
Thk.
.032
0.81
.032
0.81
.032
0.81

Part Numbers
Loose
Tape
Piece
Mounted
696301-1

696301-2

696302-1

696302-2

696303-1

696303-2

100
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Application
Tooling
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed
AMP-O-LECTRIC Model G
Termination Machines

A totally new design of


our most popular machine
for bench-top operation.
It features a quiet and
highly-reliable direct motor
drive, electronic controls
for ease of setup and
operation, and improved
guarding and lighting for
operator convenience and
safety. All versions also
include either manual or
automatic precision
adjustment for crimp height.
For use with miniature style
applicators only.

Specifications
Weight Approximately 240 lb
[110 kg]
Height 20 [508] without reel
Width 18.7-25.3 [475-643]
depending on type of applicator used
Depth 21.5-28.1 [546-713]
depending on type of applicator used
Electrical 120 or 220 VAC,
50 or 60 Hz
Air 90-110 psi [6.21-7.59 bar] when
required for use with air-feed applicators
For complete information, request
Catalog 65828.

(Shown with optional Crimp


Quality Monitor.)

AMP-3K/40 and AMP-5K/40


Terminating Machines

Specifications

The AMP-3K/40 and


AMP-5K/40 Terminators
are designed for customers
that require the increased
output and quality of a
semiautomatic machine
at a competitive price.
By incorporating the most
commonly requested
features as standard and
offering a long list of
optional equipment, these
terminators offer flexibility to
meet the specific needs of
various applications at the
lowest possible cost.
n

3,000 lb [1361 kg] max.


crimp force (AMP-3K/40)
5,000 lb [2268 kg] max.
crimp force (AMP-5K/40)

Tool-less removal of
applicators and guards

Jog capability

Quiet, fast operation


80/76 dBa and cycle time
less than 0.400 seconds

Accepts Heavy Duty Mini


style applicators

Wide range of optional


equipment such as
tool-less precision crimp
height adjust, batch
counter, CQM capability
and work light

Order Catalog 1654856 for


specs and part numbers

Application Tooling

Height 20 [510] (without reel


support)
Weight Approx. 150 lb [68 kg]
Capacity
AMP-3K/40 3,000 lb [1361 kg] max.
crimp force; AMP-5K/40 5,000 lb
[2268 kg] max. crimp force
Noise 76 dBa maximum at 3,000 lb
[1361 kg] full capacity; 80 dBa
maximum at 5,000 lb [2268 kg] full
capacity
Electrical 100-240 VAC, 50/60 Hz
(6A) Average <1 A at 120 VAC when
used as a bench-top unit at 2 000 cycles
per hour operating rate
Air 90-100 psi [6.21-6.90 bar],
6 scfm [0.00282 m3/s] (when required
for use with air-feed applicators)
Note: Optional Air Feed Valve Assembly
required.

101
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Application
Tooling
Hel. Con.
(Continued)
Bold (Continued)_9pt Helvetica Lt Condensed
Optional Stripping
Module for the AMP-3K/40,
AMP-5K/40 and
AMP-O-LECTRIC Model G

Crimp Quality Monitor (CQM)

Application Tooling

This system provides 100%


on-the-fly crimp inspection.
It measures the crimp
height of each termination,
and evaluates the quality
of each crimp. If a crimp is
questionable, the monitor
alerts the operator with both

AMP-O-LECTRIC Model K
Termination Machines

The combination of the


Stripping Module with
the AMP-O-LECTRIC
Model G Terminator or the
AMP 3-K/40, AMP 5-K/40
provides an economical,
proficient method of
stripping wire and crimping
terminals on the same
machine. Wires are stripped
moments before crimping,

meaning there is virtually no


chance of damaging wire
conductors during handling
or storage. Once the wire is
fed into the start sensor the
Stripping Module does the
rest, improving placement
accuracy.

visual and audible alarms.


It also provides ports for
printing and networking.

Specifications

When used with


AMP-O-LECTRIC Model G
Termination Machines, the
monitor is mounted to the
machine. When used with
AMPOMATOR CLS IV Lead
Making Machines, it is
integrated into the machines
operating system, with the
information displayed on
the machines touch screen.

These machines are used


with standard style
applicators, generally to
apply one size and type of
terminal without the need
for frequent changeovers
of applicators or adjustment
of crimp height. The basic
model is Part Number
1-471273-2. Part Number
1-471273-3 is equipped with
a mechanical feed assembly
for applicators requiring this
type of feed for advancing
the terminal strip.

For more information, request


Catalog 1309085.

Height 4.5 [114]


Width 8.5 [216]
Depth 9 [229]
Electrical 120 VAC, 50 or 60 Hz, or
220 VAC, 50 or 60 Hz
Printer Port Serial Interface
For further information, request
Catalog 82275.

Specifications
Weight Approximately 230 lb
[104 kg]
Height 24 [610] without reel
Width 21 [533]
Depth 20 [508]
Electrical 120 VAC, 60 Hz, 6 A
Air 90-110 psi [6.21-7.59 bar] when
required for use with air-feed applicators

102
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Application
Tooling
Hel. Con.
(Continued)
Bold (Continued)_9pt Helvetica Lt Condensed
AMP-TAPETRONIC Machine,
Part No. 69875

AMP-O-LECTRIC Model K
Terminating Machine with a
permanently-mounted
applicator that accepts
interchangeable die sets to
apply a variety of tapemounted terminals and
splices. Many of the die
sets can also be used in
AMP-O-LECTRIC
Terminating Machines with
a tape applicator.
For more information, contact
Tyco Electronics.

Modular Insertion System


(MIS) Bench Machines,
217600 Series,
662820 Series (shown)

Specifications
Width 18 [457]
Depth 24 [610]
Height 18 [457]
Weight 250 lb [113 kg]
Electrical 120 to 220 VAC,
50 or 60 Hz (217600); 120 or
240 VAC, 60 Hz, single phase,
120 VA (662820)
Air 80 psi [5.52 bar] min.,
15 scfm [0.00708 m3/s] min.
Insertable Area 18 x 22
[457 x 559] max.

Application Tooling

Bench machines for inserting


a variety of products into pc
boards. Uses the same interchangeable insertion heads
as the Comp-U-Sertor II
Machines. Series 217600
features a manually-operated
X-Y positioning fixture and
locator spotlight. The
machine cycles when the
board hole is placed on the
anvil and both triggers on the
dual handles attached to the
X-Y fixture are depressed.
Series 662820, without board
fixturing, cycle automatically
when the hole is properly
located. A stabilizing disk
over the anvil helps keep the
board level.

For more information, request


Catalog 296059.

SDE Electric Terminator

The SDE Electric Terminator


applies a broad range of
products, in the 6 - 0.3 mm2
(10-22 AWG). This small,
bench top power unit offers
many features found on

more expensive models,


and is well suited for low- to
medium- volume bench
production and harness
assembly operations.

The simple, logical


arrangement of control
switches and connections
provide easy set-up and
require minimal training to
enhance your productivity
capability. The power unit is
foot actuated, and includes
a jog step position with
available adjustment for
various product types, and
also a crimp height
adjustment. Other features
include a safety reverse
switch, a safety lock foot
pedal, and a cycle counter.
The unit is compatible with
all SDE Dies (refer to
catalog #82276).

Specifications
Weight 29 lb [13 kg]
Dimensions 15.5 x 10 x 8
[390 x 260 x 200]
Power Supply 220V/240V or
110V/120V
Power Consumption max. 0.7
KVA
For more information, request
Catalog 1654714.

103
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Application
Tooling
Hel. Con.
(Continued)
Bold (Continued)_9pt Helvetica Lt Condensed
AMPOMATOR CLS IV+
Lead-Making Machines,
356500-1, -2
Fully-automatic machines
that measure, cut, strip and
terminate single leads.
Microprocessor-controlled,
and programmed and
operated using an easy-tofollow, menu-driven
touchscreen. Features
include direct-drive
terminating units with
precision crimp height
adjustment, fully
programmable setups, wire
runout and splice detection,
and motorized pre-feed with
wire straightener. Crimp
quality monitoring is also
available.

Specifications
Width 159 [4 040]
Depth 68 [1 730]
Height 86 [2 185] with 24 [610]
dia. reel
Weight 2 000 lb [907 kg]
Electrical 220 VAC, 50 or 60 Hz,
single phase, 25 A, with neutral and
ground
Air 90 psi [6.21 bar], 15 scfm
[0.0071 m3/s] sustained
Wire Range 26-10 AWG
[0.12-6 mm2] stranded, 26-16 AWG
[0.12-1.4 mm2] solid
Lead Lengths 3-90 [76.2-2 285],
90-1 000 [2 285-25 400] with long lead
conveyors

Application Tooling

For more information, request


Catalog 124324, Video 198142 (NTSC),
199609 (PAL).

P300 Automatic Insertion


Machine
Automatic machine
equipped with an insertion
tool (comprised of productspecific insertion head,
anvil, and product feed
mechanism). Stepper-motor
driven X-Y table positions
PCBs under insertion head.
Surface Mount Equipment
Manufacturers Association
(SMEMA) compatible inline
PCB Insertion Station for
posts, tabs, receptacles or
sockets. Stand-alone unit is
field upgradeable to Pass
Through. Mounts up to four
pneumatic insertion heads.
Modem diagnostics
standard, vision system
optional.

Specifications
Width 57.5 [1,460]
Depth 64.5 [1,640]
Height 60 [1,520]
Weight Depending on configuration
Electrical 110 V, 60 Hz
Air 87 psi [6 bar]
Insertable Area 24 x 16
[600 x 400]
For more information, contact Tyco
Electronics.

104
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Page Head_12
Application
Tooling
Hel. Con.
(Continued)
Bold (Continued)_9pt Helvetica Lt Condensed
Micro Pneumatic System

The new micro-pneumatic


power unit provides minimal
weight and minimal tool
size, with maximum
production. The power unit
is compatible with the small
tool and adapter holders
used in the 6-26 system.
Only available in a hand
actuated version. This unit
and compatible heads will
terminate 26-14 AWG
products, with the exception
of the SOLISTRAND head
combination, which crimps
22-10 AWG combinations.
See Catalog 1654684 for
more information.

Compatible with all SDE


dies

Completely portable
(approx. 100 crimps per
charge)

Terminates wire range of


10-22 AWG (6 - .03mm2)

Weighs 3.46 lb [1.57kg]


w/battery, 14 [360] long

Kit includes tool, 2


batteries & charger

Pressure sensitive, cycle


control

Application Tooling

Battery Crimp Tool Kit,


1725837-1

105
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Application Tooling

Application Tooling (Continued)


CERTI-CRIMP Straight
Action Hand Tool (SAHT)

CERTI-CRIMP Double
Action Hand Tool (DAHT)

Our premium line of hand


tools featuring ratchet
control to help eliminate
partial crimps. This style
also features straight-line
die closure, terminal locator
and support, and insulation
crimp adjustment. They are
used to apply selected
110, 187, and 250 Series
FASTON Terminals.

The dies on these tools


travel in an arc-like path.
The tools feature ratchet
control, a locator, and an
insulation crimp adjustment
pin. They are used to apply
selected 250 Series
FASTON Terminals.

TETRA-CRIMP Hand Tool


Part Number 59824-1

Platform Style Die Hand


Tool, Part Number 58078-3

Similar to DAHT, the dies


travel in an arc-type path.
The tool features ratchet
control with emergency release, multiple color-coded
crimping cavities, and a
terminal locator and wire
stop. It is used to apply
PIDG FASTON Receptacles, part number series
6409xx only as shown on
page 95 and 96.

This tool has the same


frame configuration as the
TETRA-CRIMP Hand Tool.
The dies are
interchangeable, and the
terminal locator is
adjustable. It is used to
apply Ultra-Fast and
Ultra-Fast Plus FASTON
Terminals.

PRO-CRIMPER ll Hand Tool

AMP Universal Handle,


Part Numbers
465629-1 (Short) and
465629-2 (Long)

Using interchangeable dies,


this mid-priced, commercial
tool can crimp a vast array
of AMP products. It also
features ratchet control with
emergency release. The
new design is more
durable, and requires
dramatically less hand
force. Currently, it can be
used to apply selected
FASTON Receptacles.

This tool with interchangeable tips is used to mate


standard and Tab-Lok Flag
FASTON Receptacles to
tabs. It features an adjustable strap. The short tip
holder is 1.87 [47.5], the
long is 5.87 [149]. For
further information, request
Instruction Sheet 408-7141.

Model 626 Pneumatic Tool

Specifications

This modular system


consists of a hand- or footactuated power unit plus
interchangeable tool
holders, crimp head
assemblies, and die sets,
when applicable. It is light
weight, and features an
optional positive-cycle
control that helps eliminate
partial crimps. The tool can
be easily held or bench
mounted.

Weight 2.3-3.3 lb [1.0-1.5 kg]


Length 11.6-12.9 [295-327]
Outside Diameter 1.83 [46.5]
Grip Span 2.19 [55.6] over button
or handle
Air 90-100 psi [6.21-6.89 bar],
11.4 in3 [0.00018 m3] displacement
Cycle Time 0.7-0.8 sec (16-14
AWG [1.3-2 mm2] PIDG Terminals)
For further information, request
Catalog 124208.

106
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Technical Documents
Various technical documents are available for your use:
Production Specifications describe technical performance, characteristics and
verification tests. They are intended for the Design, Component and Quality Engineer.
108-1285
108-1706
108-2000
108-2002
108-2017
108-2043
108-2044
108-2086
108-2215
108-3017
108-5126
108-5127

Ultra-Pod Fully Insulated FASTON Receptacles


250/205 Srs FASTON PCB Receptacles
.250 Hermetic
.187 Modular FASTIN-FASTON
Ultra-Fast FASTON Tabs
Ultra-Fast FASTON Receptacles
Ultra-Fast Plus FASTON Receptacles
187 Srs AMPLIVAR FASTON Flag Receptacles
Ultra-Pod Fully Insulated .187 Flag FASTON Receptacles
Positive Lock Mark I
.187 Positive Lock Mark II
.250 Positive Lock Mark II

Application Specifications describe requirements for using the product in its intended
application and/or crimping information. They are intended for the Packaging Design
Engineer and the Machine Setup Person

114-2070
114-2074
114-2078
114-2079
114-2082
114-2097
114-2123
114-2124
114-2126
114-2144
114-2146
114-2152
114-2153
114-2155
114-2156
114-35000

Pre-Insulated Diamond Grip (PIDG) FASTON Receptacle Contacts


FASTIN-FASTON Receptacle and Tab Contacts, 187 Series
FASTIN-FASTON Receptacle and Tab Contacts, 250 Series
Flag Receptacle Contacts, .110 Series
Reversible Flag, 250 Series
FASTON Receptacle Contacts, All Series (110, 187, 205, 250 and 312)
FASTIN-FASTON Receptacle Contacts, All Series (110, 187, 205, 250
and 312)
AMPLIVAR FASTON Tab Contact
Positive Lock Receptacles, Mark II and Mark III
FASTON Tab-Lok Contacts, 187, 205 and 250 Series
F-Crimp Flag Receptacle
Piggyback Flag Tab, All Series
High-temperature FASTON Tab
Ultra-Fast, Ultra Fast Flag and Ultra-Fast Plus FASTON Terminals
Ultra-Pod FASTON Fully Insulated Receptacles and Tabs
Center Strip Flag FASTON
AMPLIVAR Receptacles, All Series
AMPLIVAR F-F Tabs
187 Srs AMPLIVAR FASTON Flag Receptacles
Positive Lock Mark I Receptacle Connectors, .250 Series
187 Srs FASTON C-Crimp Receptacles
250/205 Srs FASTON PCB Receptacles
Wire Preparation and Crimp Inspection Guide

Technical Documents

114-1002
114-2023
114-2025
114-2028
114-2032
114-2036
114-2065

Instruction Sheets provide instruction for assembling or applying the product. They are
intended for the Manufacturing Assembler or Operator.
Instruction Material covering operation, setup, maintenance, repair, etc. is included with
each machine, tool or die set. If this material is required prior to receiving you tooling, call the
Tyco Electronics Customer Service Hotline 800-722-1111 for the applicable document.

107
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

PageNumber
Part
Head_12
Index
Hel. Con. Bold (Continued)_9pt Helvetica Lt Condensed

Part Number Index

Note: This index lists all cataloged parts


by base no. only. Complete part nos.
(with prefixes and/or suffixes) are shown
on the page(s) indicated.

Part No.
41143
41194
41202
41274
41290
41291
41292
41339
41370
41398
41411
41412
41449
41450
41478
41480
41481
41482
41484
41531
41532
41617
41619
41727
41728
41729
41771
41772
41774
41778
41800
41801
41802
41829
41898
41989
42021
42025
42041
42067
42068
42095
42100
42115
42117
42197
42198
42199
42214
42219
42233
42234
42236
42238
42239
42281
42282
42299
42373
42374
42398
42399

Page
16, 54
16, 54
13, 54
13, 54, 71
35
35
35
34
35
34
37
37, 71
14
14, 54, 71
34
35
35
35
34
16, 54
16, 54, 71
34
35
14
14, 71
71
12, 54
12, 54, 71
14, 71
71
17
17
17
54
71
50
71
71
17
27, 55
27, 71
34
65, 66, 71
35
34
21, 55
21, 55
21
34
13, 71
21
21
27, 55
71
21
64, 66, 71
71
21
22, 55, 59, 71
22, 55, 59
28, 55
28, 55

Part No.
42400
42404
42415
42437
42452
42453
42460
42470
42474
42475
42486
42490
42506
42510
42511
42559
42563
42565
42566
42579
42580
42604
42608
42617
42618
42638
42640
42660
42692
42710
42712
42713
42731
42742
42743
42770
42781
42799
42800
42801
42802
42822
42844
42845
55318
55319
55675
60080
60089
60102
60118
60195
60196
60197
60214
60249
60252
60253
60274
60279
60284
60290

Page
13, 54, 60
16
27, 55
14
22, 23, 55, 59, 71
22, 55, 59
64, 66, 71
71
37
37
25
38
34
12, 54, 60
16, 54
33
17
71
71
14
64, 66
55, 57
55
23, 55, 59
25
71
12, 54
13, 55
13
21, 55
21, 55
21, 55
54
16, 71
12, 55
37
21
23
25
23
35
33
96
16, 55
96
96
95
35
27
71
27, 55
21
23
27, 55
23
64, 66
50
65, 66
17
71
45
54, 71

Part No.
60294
60295
60312
60384
60385
60413
60415
60419
60432
60434
60435
60443
60447
60465
60487
60520
60523
60524
60529
60544
60573
60577
60601
60605
60613
60621
60634
60635
60641
60645
60650
60674
60701
60705
60729
60736
60742
60764
60794
60850
60851
60878
60893
60894
60900
60904
60920
60921
60922
60938
60967
60991
61029
61045
61048
61059
61060
61070
61084
61095
61107
61134

Page
71
65, 66
50
30
30
65, 66
27
71
50
68
68, 71
40
39
33
24, 55, 59
71
55
50
25
95
22, 55, 59
27, 55
28, 55
29
39
23
64
14
17
17
13, 54
21
64, 66
71
27, 55
54
24
20
67
38
17, 71
71
97
97
50, 71
21, 55
40
39
39
16, 54
28
29
25
49
97
97
97
29, 55
22
14
13, 54
48

108
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Part Number Index (Continued)


Page
16, 54
27, 55
18
20
20
96
12, 55
71
37
71
37
33
12, 54
29
13, 54
12
28, 55
36
28
50, 71
28, 55
29
29, 55
50
33
29
46
29
50
36
98
38
23
36
49
49
50
27, 55
35
23
46
36
15, 71
24
36
36
48
23
29
15, 71
28, 71
18
24
18
18
23, 71
20
71
28, 55
18
18
40

Part No.
62068
62069
62080
62090
62091
62092
62094
62109
62112
62122
62137
62138
62139
62166
62168
62181
62187
62191
62221
62223
62228
62253
62261
62274
62276
62298
62314
62321
62336
62345
62352
62354
62384
62395
62399
62403
62409
62411
62418
62428
62437
62445
62447
62474
62500
62523
62531
62553
62572
62576
62585
62589
62591
62627
62628
62650
62669
62718
62751
62806
62813
62814

Page
15
30
30
71
18
12
27, 55
15
71
38
22, 55, 59
22, 55
23
34
35
22
22, 55, 59
28, 55
46
15
71
15
35
71
15
40
34
29
29, 55
28, 55
50
21
38
48, 71
50
46
43
45
54
15
48
41
41
28
14
27
37
64, 66
70
36
27
50
25
39
40
43
48
19
45
45
19
19

Part No.
62817
62836
62850
62852
62865
62866
62887
62922
62942
62968
62998
63009
63010
63011
63012
63021
63038
63066
63067
63089
63092
63093
63096
63097
63104
63119
63127
63136
63137
63138
63140
63165
63195
63196
63223
63225
63232
63239
63241
63242
63248
63274
63300
63301
63306
63313
63314
63315
63316
63317
63347
63365
63390
63391
63407
63419
63435
63442
63445
63470
63471
63475

Page
25
71
28
28
56
56
38
41
57
28
15
19
19
19
19
57
33
43, 71
43, 71
13
28
28, 57
19
60, 75
32
60, 75
12
41
20
38
41
41
78
78
37
12
78
60, 75
70
28
40
39
32
32
14, 54, 56, 60
78
20
20
26
26
22
14, 56
32
50
78
14
14
75
17, 54
24
28
55, 56

Part No.
63477
63484
63497
63498
63500
63508
63512
63522
63525
63537
63538
63539
63555
63560
63568
63577
63592
63596
63603
63604
63609
63617
63622
63623
63633
63634
63646
63647
63648
63650
63651
63655
63674
63677
63688
63693
63696
63697
63699
63703
63705
63747
63748
63749
63751
63752
63753
63755
63756
63757
63761
63769
63770
63771
63785
63794
63809
63812
63820
63823
63824
63832

Page
23, 55, 56
41
38
78
13
19
26
32
46
13
19
15
17
28
27
16
29
24
46
17
13, 56
17
30
30
39
27
23
20
13, 56
43
17
13
13
12
13
13
25
24
49
28
27
40
25
24
23
23
38
43
48
14
37
24
33
36
22
48
75
73
12
47
44
24

Part Number Index

Part No.
61156
61158
61177
61187
61188
61198
61202
61227
61281
61316
61362
61365
61368
61372
61375
61399
61400
61407
61408
61454
61457
61459
61481
61489
61499
61530
61543
61549
61616
61664
61678
61687
61758
61761
61765
61810
61813
61818
61836
61892
61907
61914
61944
61945
61951
61960
61968
61969
61971
61988
62003
62011
62016
62021
62022
62026
62048
62049
62050
62056
62057
62061

109
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

PageNumber
Part
Head_12
Index
Hel.(Continued)
Con. Bold (Continued)_9pt Helvetica Lt Condensed

Part Number Index

Part No.
63837
63838
63839
63849
63850
63854
63860
63862
63873
63887
63893
63896
63900
63901
63905
63918
63931
63932
63933
63941
63942
63944
63946
63949
63950
63951
63952
63954
63959
63961
63963
63968
63969
63971
63981
63982
63986
63990
63993
63994
151302
151321
152422
154717
154718
154719
156666
156667
160251
160557
160743
160759
160762
160863
160914
165536
170046
170095
170096
170105
170213
170324

Page
27
46
43
44
23
60,81
47
44
22
50
38
14
43
19
22
49
22
38
81
31
31
31
36
44
44
45
45
28
23
28
19
45
45
34
16
47
43
29
13
45
49
20
49
73
73
73
99
99
63
63
70
73
70
63
64
99
54
54
54
63
54
59, 61, 78

Part No.
170325
170326
170327
170328
170329
170823
170891
171706
172074
172075
172076
172210
172469
172761
172763
172765
173974
174429
174513
174587
174712
174777
174779
175411
175578
176498
177627
178832
178833
179720
180351
184234
184235
184261
184262
184264
184265
184267
184268
280232
336369
350815
350816
350819
350820
350871
353148
360010
360040
360041
360042
466510
480003
480004
480019
480053
480054
480100
480115
480116
480173
480174

Page
59, 61, 78
59, 61, 78
75
60, 75
75
55
55
54
78
59, 80
75
79
77
77
77
77
78
76
80
79
59, 79
83
83
83
79
61, 79
75
83
76
61, 79
65
98
98
97
97
97
97
98
98
54
54
88
88
88
88
98
61, 79
59
55
47
47
41
65
65
54
64
64
63
67
67
65
66

Part No.
480251
480252
480281
480282
480296
480298
480306
480307
480416
480417
480418
480435
480458
480487
520080
520081
520083
520084
520102
520103
520106
520107
520116
520117
520124
520125
520128
520129
520132
520133
520140
520141
520150
520151
520171
520181
520182
520183
520184
520193
520194
520206
520212
520217
520219
520220
520261
520262
520263
520264
520272
520273
520274
520275
520276
520306
520310
520334
520335
520336
520337
520338

Page
68
68
65
65
54
54
54
54
54
55
55
55
55
54
88
88
88
88
89
89
89
89
88
88
88
88
89
89
89
89
88
88
88
88
56
88
88
88
88
88
88
57
59
57
57
57
88
88
88
88
88
88
88
88
88
88
88
89
89
89
89
89

Part No.
520339
520340
520365
520366
520370
520401
520402
520403
520404
520405
520406
520407
520408
520409
520410
520411
520412
520447
520448
520856
520932
520935
520961
520963
520965
520971
520973
520974
520978
520979
520982
520987
520988
520997
521004
521011
521013
521050
521053
521055
521057
521065
521066
521069
521070
521087
521097
521098
521102
521103
521104
521105
521112
521119
521120
521123
521124
521125
521140
521142
521144
521148

Page
89
89
88
88
88
91
91
91
91
91
91
91
91
91
91
91
91
88
88
89
91
60, 76
73
93
65
94
93
93
57
91
93
56
93
89
57
93
89
94
54
91
91
56
56
58
58
94
89
89
89
89
89
89
94
60
81
58
58
78
58
88
88
58

110
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

PageNumber
Part
Head_12
Index
Hel.(Continued)
Con. Bold (Continued)_9pt Helvetica Lt Condensed
Page
89
82
89
89
82
85
85
85
85
85
85
85
95
95
95
93
94
93
60, 76
89
57
60
95
94
93
64
64
93
59
59
88
95
91
91
93
93
93
52
52
88
94
93
93
95
94
94
93
60, 76
94
94

Part No.
521598
521599
521600
521601
521632
521633
521637
521766
566426
566429
626056
626057
626062
626063
626064
626065
626412
640174
640416
640417
640418
640578
640902
640903
640904
640905
640906
640907
640908
640909
640910
640911
640913
640915
640916
640917
640918
640919
640921
640922
640923
640924
640925
640927
640929
640931
641317
641320
641321
641324

Page
94
94
94
94
93
94
93
59, 81
31
31
69
69
69
69
69
69
26
97
67
67
67
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
98
98
98
98
98
98
98
98
98
98
98
97
97
98

Part No.
680161
680411
696018
696108
696109
696301
696302
696303
696357
696362
696363
696366
696369
696370
696371
696372
696373
725963
725996
726308
735075
790319
925014
925015
925016
925475
926291
926521
926522
926820
928814
1217002
1217006
1217009
1217010
1217027
1217033
1217043
1217056
1217057
1217061
1217062
1217080
1217084
1217092
1217094
1217095
1217096
1217097
1217102

Page
81
81
97
97, 98
97
100
100
100
100
99
100
100
99
100
100
99
100
48
48
49
54
73
69
69
69
69
74
73
73
74
45
33
32
26
26
25
49
15
43
46
47
47
45
22
81
85
85
82
82
28

Part No.
1217107
1217113
1217114
1217118
1217121
1217124
1217125
1217126
1217127
1217129
1217131
1217133
1217136
1217137
1217138
1217145
1217149
1217151
1217156
1217167
1217169
1217180
1217244
1217281
1217321
1217332
1217345
1217378
1217417
1217421
1217514
1217527
1217558
1217566
1217577
1217591
1217624
1217754
1217756
1217835
1217899
1217955
1742041
1742049
1742086
1742087
1742088
1742089
1742219
1742312

Page
45
82
82
38
48
47
44
44
44
22
46
47
44
45
29
28
24
24
47
44
44
45
26
70
70
47
59
85
31
44
48
26
33
43
48
38
31
45
47
30
31
31
36
26
26
26
26
26
29
26

Part Number Index

Part No.
521164
521187
521191
521192
521198
521204
521205
521206
521207
521208
521209
521210
521212
521213
521217
521225
521227
521228
521229
521247
521251
521253
521271
521282
521284
521289
521290
521293
521306
521307
521308
521317
521360
521361
521366
521367
521368
521382
521384
521406
521411
521436
521437
521451
521470
521471
521586
521588
521596
521597

111
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

FASTON Terminals (Insulated and Uninsulated)

Engineering Notes

112
Catalog 82004
Revised 7-06
www.tycoelectronics.com

Dimensions are in inches and


millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for


reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444

South America: 55-11-2103-6000


Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341

Global Contacts
Americas
Argentina Buenos Aires
Phone:
+54-11-4733-2200
Fax:
+54-11-4733-2250
Brasil So Paulo
Phone:
+55-11-3611-1311
Fax:
+55-11-3611-0397

Canada Markham
Phone:
+905-475-6222
Fax:
+905-474-5520
Product Information Center:
(Technical Support)
Phone:
+905-470-4425
Fax:
+905-474-5525
Colombia Bogota
Phone:
+57-1-240-9396
Fax:
+57-1-660-0206

Mexico Mexico City


Phone:
+52-55-5-729-0425
Fax:
+52-55-5-398-1430

For Latin/South American


Countries not shown
Phone:
+57-1-240-9396
Fax:
+57-1-660-0206

United States Harrisburg, PA


Phone:
+717-564-0100
Fax:
+717-986-7575
Product Information Center:
(Technical Support)
Phone:
+800-522-6752
Fax:
+717-986-7575

Asia/ Pacific
Australia Sydney
Phone:
+61-2-9840-8200
Fax:
+61-2-9899-5649
Product Information Center:
(Technical Support)
Phone:
+61-2-9554-2600
Fax:
+61-2-9502-2556
India Bangalore
Phone:
+91-80-841-0200
Fax:
+91-80-841-0210
Indonesia Jakarta
Phone:
+6221-526-7852
Fax:
+6221-526-7856

Japan Kawasaki, Kanagawa


Phone:
+81-44-844-8079
Fax:
+81-44-844-8733
Product Information Center:
(Technical Support)
Phone:
+81-44-844-8013
Fax:
+81-44-812-3200
Raychem Products
Phone:
+81-44-900-5102
Fax:
+81-44-5025-5027
Korea Seoul
Phone:
+82-2-3274-0535
Fax:
+82-2-3274-0524/0531
Malaysia Selangor
Phone:
+60-3-7053055
Fax:
+60-3-7053066

New Zealand Auckland


Phone:
+64-9-634-4580
Fax:
+64-9-634-4586
Philippines Makati City
Phone:
+632-867-8641
Fax:
+632-867-8661
Peoples Republic of China
Hong Kong
Phone:
+852-2735-1628
Fax:
+852-2735-0243
Shanghai
Phone:
Fax:

+86-21-6485-0602
+86-21-6485-0728

Shunde
Phone:
Fax:

+86-765-775-1368
+86-765-775-2823

Singapore Singapore
Phone:
+65-4820-311
Fax:
+65-4821-012
Raychem Products
Phone:
+65-4866-151
Fax:
+65-6545-514
Taiwan Taipei
Phone:
+886-2-2664-9977
Fax:
+886-2-2664-9900
Thailand Bangkok
Phone:
+66-2-955-0500
Fax:
+66-2-955-0505
Vietnam Ho Chi Minh City
Phone:
+84-8-8232-546/7
Fax:
+84-8-8221-443

Europe/ Middle East/Africa


Austria Vienna
Phone:
+43-190-560-0
Fax:
+43-190-560-1333
Belgium Kessel-Lo
Phone:
+32-16-352-300
Fax:
+32-16-352-352

Germany Bensheim
Phone:
+49-6251-133-0
Fax:
+49-6251-133-1600
Product Information Center:
(Technical Support)
Phone:
+49-6251-133-1999
Fax:
+49-6251-133-1988

Bulgaria Sofia
Phone:
+359-2-971-2152
Fax:
+359-2-971-2153

Germany Langen
Phone:
+49-6103-709-0
Fax:
+49-6103-709-1223

Czech Republic Kurim


Phone:
+420-5-41-162-111
Fax:
+420-5-41-162-223

Germany Speyer
Phone:
+49-6232-30-0
Fax:
+49-6232-30-2243

Denmark Viby J
Phone:
+45-70-15-52-00
Fax:
+45-86-29-51-33

Germany
HTS Division Neunkirchen
Phone:
+49-2247-305-0
Fax:
+49-2247-305-122

Egypt Cairo
Phone:
+20-2-417-76-47
Fax:
+20-2-419-23-34
Estonia Tallinn
Phone:
+372-65-05-474
Fax:
+372-65-05-470
Finland Helsinki
Phone:
+358-95-12-34-20
Fax:
+358-95-12-34-250
France
Cergy-Pontoise
Phone:
+33-1-3420-8888
Fax:
+33-1-3420-8600
Product Information Center:
(Technical Support)
Phone:
+33-1-3420-8943
Fax:
+33-1-3420-8623
France
Tyco Electronics Export
St Ouen LAumone
Phone:
+33-1-3440-7200
Fax:
+33-1-3440-7220 or
+33-1-3440-7230

Great Britain
Stanmore Middlesex
Phone:
+44-181-954-2356
Fax:
+44-181-954-6234
Product Information Center:
(Technical Support)
Freephone GB: 0800-267-666
Phone:
+44-141 810 896769
Fax:
+44-141 810 8971
Great Britain Dorcan, Swindon
Raychem Products
Phone:
+44-1793-528171
Fax:
+44-1793-572516

Italy Collegno (Torino)


Phone:
+39-011-4012-111
Fax:
+39-011-4031-116
Lithuania Vilnius
Phone:
+370-5-21-31-402
Fax:
+370-5-21-31-403
Netherlands s-Hertogenbosch
Phone:
+31-73-6246-246
Fax:
+31-73-6212-365
Product Information Center:
(Technical Support)
Phone:
+31-73-6246-999
Fax:
+31-73-6246-998
Norway Nesbru
Phone:
+47-66-77-88-99
Fax:
+47-66-77-88-55
Poland Warsaw
Phone:
+48-22-45-76-700
Fax:
+48-22-45-76-720
Romania Bucharest
Phone:
+40-1-311-3479+3596
Fax:
+40-1-312-0574

Sweden Upplands Vsby


Phone:
+46-8-50-72-50-00
Fax:
+46-8-50-72-50-01
Switzerland Steinach
Phone:
+41-71-447-0447
Fax:
+41-71-447-0444
Turkey Istanbul
Phone:
+90-212-281-81813
+90-212-282-5130/5430
Fax:
+90-212-281-8184
Ukraine Kiev
Phone:
+38-044-238-6908
Fax:
+38-044-568-5740

Russia Moscow
Phone:
+7-095-926-55-0609
Fax:
+7-095-926-55-05
Russia St. Petersburg
Phone:
+7-812-325-30-83
Fax:
+7-812-325-32-88

Greece Athens
Phone:
+30-1-9370-396/397
Fax:
+30-1-9370-655

Scotland Dundee
Madison Cable Products
Phone:
+44-1382-508080
Fax:
+44-1382-505060

Hungary Budapest
Phone:
+36-1-289-1000
Fax:
+36-1-289-1010

Slovakia Bansk Bystrica


Phone:
+421-48-415-20-11/12
Fax:
+421-48-415-20-13

Ireland Dublin
Phone:
+353-1-820-3000
Fax:
+353-1-820-9790

Slovenia Ljubljana
Phone:
+386-1561-3270
Fax:
+386-1561-3240

Israel Yokneam
Phone:
+972-4-959-0508
Fax:
+972-4-959-0506

Spain Barcelona
Phone:
+34-93-291-0330
Fax:
+34-93-201-7879
Product Information Center:
(Technical Support):
Phone:
+34-93-291-0330
Fax:
+34-93-200-3779

South Africa Port Elizabeth


Phone:
+27-41-405-4500
Fax:
+27-41-486-1314

113
8200410MSKFP5-06
Printed in the U.S.A.

Tyco Electronics Corporation


www.tycoelectronics.com

FASTON Terminals
Insulated and Uninsulated

FASTON Terminals (Insulated and Uninsulated

Tyco Electronics Corporation


Harrisburg, Pennsylvania
www.tycoelectronics.com

82004 Revised 07-2006 5M SK FP

RoHS
Ready

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