Professional Documents
Culture Documents
Item:
Vessel No:
V-1234
Customer:
Contract:
C-45490-R56
Designer:
John Doe
Date:
April 1, 2001
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Table of Contents
General Arrangement Drawing..............................................................................................................................1/142
Deficiencies Summary............................................................................................................................................2/142
Nozzle Schedule......................................................................................................................................................3/142
Nozzle Summary.....................................................................................................................................................4/142
Pressure Summary.................................................................................................................................................5/142
Revision History......................................................................................................................................................6/142
Settings Summary...................................................................................................................................................7/142
Radiography Summary...........................................................................................................................................9/142
Thickness Summary.............................................................................................................................................10/142
Weight Summary...................................................................................................................................................11/142
Long Seam Summary...........................................................................................................................................12/142
Hydrostatic Test....................................................................................................................................................14/142
Vacuum Summary.................................................................................................................................................15/142
Liquid Level bounded by Welded Cover #1........................................................................................................16/142
F&D Head #1..........................................................................................................................................................17/142
Straight Flange on F&D Head #1..........................................................................................................................24/142
Cylinder #1.............................................................................................................................................................36/142
Cylinder #2.............................................................................................................................................................49/142
Cylinder #3.............................................................................................................................................................62/142
Cylinder #4.............................................................................................................................................................75/142
Nozzle #1 (N1)........................................................................................................................................................97/142
Support Skirt #1..................................................................................................................................................113/142
Skirt Base Ring #1...............................................................................................................................................119/142
Welded Cover #1.................................................................................................................................................131/142
Seismic Code.......................................................................................................................................................133/142
Wind Code...........................................................................................................................................................138/142
1/142
Deficiencies Summary
Deficiencies for Welded Cover #1
UW-11(a): Full radiography required on longitudinal seam.
Warnings Summary
Warnings for Cylinder #1
Do/t > 1000 which is outside of ASME code range. U-2(g) analysis performed. (warning)
Warnings for Cylinder #2
Do/t > 1000 which is outside of ASME code range. U-2(g) analysis performed. (warning)
Warnings for Cylinder #3
Do/t > 1000 which is outside of ASME code range. U-2(g) analysis performed. (warning)
Warnings for Cylinder #4
Do/t > 1000 which is outside of ASME code range. U-2(g) analysis performed. (warning)
Warnings for Nozzle #1 (N1)
Do/t > 1000 which is outside of ASME code range. U-2(g) analysis performed. (warning)
The limits of reinforcement of Nozzle #1 (N1) fall off of Cylinder #4 on to Welded Cover #1. You may address this
issue by relocating the nozzle or specifying a user defined radial limit of reinforcement by clicking on the Calculation
Options button in the Detailed Nozzle Design dialog. (warning)
Warnings for Straight Flange on F&D Head #1
Do/t > 1000 which is outside of ASME code range. U-2(g) analysis performed. (warning)
Flange
Nozzle #1 (N1)
No.
1
Warning
For Class 150 flanges, ASME B16.5 para. 5.4.3 recommends gaskets to be in accordance with Nonmandatory
Appendix B, Table B1, Group No. I.
2/142
Nozzle Schedule
Specifications
Nozzle
mark
Identifier
Size
N1
Nozzle #1
24 OD x 0,375
Materials
Impact
Tested
Normalized
Fine Grain
Nozzle
SA-240 316L
No
No
No
Pad
SA-240 316L
No
No
No
Flange
Blind
NPS 24
Class 150
A105
3/142
Nozzle Summary
Dimensions
Nozzle
mark
OD
(in)
tn
(in)
N1
24
0,375
Req tn
(in)
0,0625
Reinforcement
Pad
Shell
A1?
Yes
A2?
Yes
Nom t
(in)
Design t
(in)
0,105
0,0577
User t
(in)
Width
(in)
tpad
(in)
0,125
0,105
Corr
(in)
Aa/Ar
(%)
100,0
Definitions
tn
Nozzle thickness
Req tn
Nom t
Design t
User t
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Aa
Ar
Corr
4/142
Pressure Summary
Component Summary
P
Design
(psi)
Design
(F)
F&D Head #1
0,01
MAWP
(psi)
MAP
(psi)
MAEP
(psi)
100
10,12
11,34
1,34
0,01
100
19,17
20,44
Cylinder #1
0,01
100
16,41
Cylinder #2
0,01
100
Cylinder #3
0,01
100
Cylinder #4
0,01
Welded Cover #1
0,01
Identifier
Nozzle #1 (N1)
0,01
MDMT
(F)
MDMT
Exemption
Impact
Tested
100
-320
Note 1
No
0,32
100
-320
Note 2
No
20,44
0,32
100
-320
Note 3
No
13,81
20,44
0,32
100
-320
Note 4
No
11,21
20,44
0,32
100
-320
Note 5
No
100
8,61
20,44
0,32
100
-320
Note 5
No
100
0,56
12,61
12,61
100
-320
Note 5
No
100
4,58
16,06
0,15
external
(F)
100
-55
Nozzle
Note 6
No
Pad
Note 5
No
Chamber Summary
Design MDMT
-20 F
Rated MDMT
-55 F @ 0,56
psi
11,34 psi @ 70
F
MAEP
Exemption
1.
2.
3.
4.
5.
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0,10%) = -320F
6.
Details
5/142
Revision History
Revisions
No.
Date
9/22/2015
Operator
Notes
mnmeil New vessel created ASME Section VIII Division 1 [COMPRESS 2015 Build 7500]
6/142
Settings Summary
COMPRESS 2015 Build 7500
ASME Section VIII Division 1, 2013 Edition
Units
U.S. Customary
Minimum thickness
No
No
1,20
1,0
6"
Yes
No
No
No
No
No
Butt welds
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure
1,50
90% of yield
Required Marking - UG-116
UG-116(e) Radiography
RT4
None
Code Cases\Interpretations
No
No
Yes
Yes
7/142
Yes
Yes
Yes
No
No
No
UG-22 Loadings
Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
conditions
Yes
No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs
Yes
Yes
Yes
UG-22(j) Test pressure and coincident static head acting during the test:
No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
8/142
Radiography Summary
UG-116 Radiography
Longitudinal Seam
Component
Radiography / Joint
Type
Category
(Fig
UW-3)
Radiography / Joint
Type
N/A
N/A
None
None
None
Cylinder #3
None
Cylinder #4
None
Welded Cover #1
N/A
N/A
None
Radiography / Joint
Type
Category
(Fig
UW-3)
Cylinder #1
Cylinder #2
Category
(Fig
UW-3)
F&D Head #1
Nozzle
Nozzle #1 (N1)
Longitudinal Seam
A
Nozzle Flange
ASME B16.5/16.47 flange attached to
Nozzle #1 (N1)
User Defined (E =
1,00)
Longitudinal Seam
N/A
Seamless No RT
N/A / Type 7
Flange Face
N/A
N/A / Gasketed
RT1
RT1
RT4
9/142
Thickness Summary
Component Data
Component
Identifier
Material
Diameter
(in)
Length
(in)
Nominal t
(in)
Design t
(in)
Total Corrosion
(in)
Joint
E
Load
F&D Head #1
SA-240 316L
120 ID
21,5149
0,105*
0,0335
0,70
Internal
SA-240 316L
120 ID
0,105
0,0264
0,70
External
Cylinder #1
SA-240 316L
120 ID
51
0,105
0,0264
0,70
External
Cylinder #2
SA-240 316L
120 ID
48
0,105
0,0341
0,70
Internal
Cylinder #3
SA-240 316L
120 ID
48
0,105
0,0475
0,70
Internal
Cylinder #4
SA-240 316L
120 ID
48
0,105
0,0608
0,70
Internal
Welded Cover #1
SA-240 316L
120 ID
5,75
1,625*
1,5891
0,70
Internal
Support Skirt #1
SA-240 304L
120,21 ID
40
0,25
0,0668
0,55
Seismic
Definitions
Nominal t
Design t
Joint E
Internal
External
Wind
Seismic
10/142
Weight Summary
Weight (lb) Contributed by Vessel Elements
Metal
New*
Component
F&D Head #1
Operating Liquid
Piping
Insulation
Metal
Lining
Insulation
+ Liquid
Supports
Corroded
New
Corroded
Test Liquid
New
Corroded
Surface Area
ft2
441,8
441,8
9 435
9 435
9 435
9 435
104
586
586
31 231
31 231
31 231
31 231
134
Cylinder #1
Cylinder #2
551,5
551,5
29 393,9
29 393,9
29 393,9
29 393,9
126
Cylinder #3
551,5
551,5
29 393,9
29 393,9
29 393,9
29 393,9
126
123
537,7
537,7
29 401,1
29 401,1
29 401,1
29 401,1
Welded Cover #1
Cylinder #4
5 093,2
5 093,2
2 452,6
2 452,6
2 452,6
2 452,6
94
Support Skirt #1
1 083,7
1 083,7
211
348
348
9 193,4
9 193,4
37
954
*Shells with attached nozzles have weight reduced by material cut out for opening.
Nozzles &
Flanges
Body Flanges
New Corroded
Trays
Tray
Supports
New
Corroded
F&D Head #1
Cylinder #1
Cylinder #2
Cylinder #3
Cylinder #4
753,4
753,4
14
Welded Cover #1
Support Skirt #1
TOTAL:
753,4
753,4
14
Vessel Totals
New
Corroded
141 254
141 254
9 947
9 947
141 254
141 254
969
10 498
10 498
9 947
26,9749
11/142
Seam 1
Seam 2
Cylinder #1
228,9828
Cylinder #2
30
258,9828
Cylinder #3
228,9828
Cylinder #4
30
258,9828
Support Skirt #1
228,3079
Starting
Plate 1
Angle
Plate 2
Cylinder #1
240"
137,321"
Cylinder #2
30
240"
137,321"
Cylinder #3
240"
137,321"
Cylinder #4
30
240"
137,321"
Support Skirt #1
240"
138,4362"
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0
12/142
Shell Rollout
13/142
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
=
1,3*MAWP*LSR
= 1,3*0,56*1
= 0,73 psi
7,574
6,845
1,30
7,574
6,845
1,30
Cylinder #1
7,574
6,845
1,30
Cylinder #2
7,574
6,845
1,30
Cylinder #3
7,574
6,845
1,30
Cylinder #4
7,574
6,845
1,30
Welded Cover #1
7,574
6,845
1,30
Nozzle #1 (N1)
1,071
0,342
1,30
14/142
Vacuum Summary
Largest Unsupported Length Le
Elevation
Component
Line of Support
above Datum
(in)
Length Le
(in)
F&D Head #1
218,5149
N/A
204,1366
N/A
197
208,2616
195
208,2616
Cylinder #1 Top
195
208,2616
Cylinder #1 Bottom
144
208,2616
Cylinder #2 Top
144
208,2616
Cylinder #2 Bottom
96
208,2616
Cylinder #3 Top
96
208,2616
Cylinder #3 Bottom
48
208,2616
Cylinder #4 Top
48
208,2616
Cylinder #4 Bottom
208,2616
Welded Cover #1
-4,125
N/A
Welded Cover #1
-5,75
N/A
15/142
218,4099
1,5
16/142
F&D Head #1
ASME Section VIII Division 1, 2013 Edition
Component
F&D Head
Material
Attached To
Cylinder #1
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (psi) Temperature (F)
Internal
0,01
100
External
0,01
100
Design
MDMT (F)
-20
Ps (psi)
Hs (in)
SG
Operating
1,16
21,4099
1,5
Test horizontal
6,85
126,4175
1,5
Dimensions
Inner Diameter
120"
Crown Radius L
120"
Knuckle Radius r
9"
Minimum Thickness
0,105"
Corrosion
Inner
0"
Outer
0"
Length Lsf
2"
0,105"
Weight and Capacity
Weight (lb)1
New
441,77
754,34
Corroded
441,77
754,34
Radiography
Category A joints
17/142
Results Summary
Governing condition
UG-16
0,0335"
0,0091"
10,12 psi
11,34 psi
1,34 psi
Rated MDMT
-320F
0,3144
-320F
1,6629
1,6629
New
=
=
=
0,075 0,08
C1
=
=
=
9,31*r / D - 0,086
9,31*0,075 - 0,086
0,6123
Se
=
=
=
C1*ET*(t / r)
0,6123*28,12E+06*(0,0335 / 9)
64 045 psi
C2
1,25
(L*t)0,5 / r
18/142
=
=
(120*0,0335)0,5 / 9
0,222729 radians
=
=
=
0,5*D - r
0,5*120 -9
51"
=
=
=
L-r
120 - 9
111"
=
=
=
arc cos(a / b)
arc cos(51 / 111)
1,09341 radians
=
=
=
a / (cos( - ))
51 / (cos(1,0934 - 0,2227))
79,154971"
Re
=
=
=
c+r
79,155 + 9
88,154971"
Pe
=
=
=
Py
=
=
=
0,408*Py + 0,192*Pe
0,408*1,95 + 0,192*4,99
1,75 psi
=
=
=
tr + Corrosion
0,033485 + 0
0,033485"
Design thickness is acceptable per Appendix 1-4(f) for a design pressure of 0,01 psi.
The head internal pressure design thickness is 0,0335".
=
=
=
19/142
0,075 0,08
C1
=
=
=
9,31*r / D - 0,086
9,31*0,075 - 0,086
0,6123
Se
=
=
=
C1*ET*(t / r)
0,6123*28,12E+06*(0,105 / 9)
200 826 psi
C2
1,25
=
=
=
(L*t)0,5 / r
(120*0,105)0,5 / 9
0,394405 radians
=
=
=
0,5*D - r
0,5*120 -9
51"
=
=
=
L-r
120 - 9
111"
=
=
=
arc cos(a / b)
arc cos(51 / 111)
1,09341 radians
=
=
=
a / (cos( - ))
51 / (cos(1,0934 - 0,3944))
66,62459"
Re
=
=
=
c+r
66,6246 + 9
75,62459"
Pe
=
=
=
Py
=
=
=
0,408*Py + 0,192*Pe
0,408*8,67 + 0,192*69,68
16,92 psi
20/142
=
=
=
Pck / 1,5 - Ps
16,92 / 1,5 - 1,16
10,12 psi
=
=
=
0,075 0,08
C1
=
=
=
9,31*r / D - 0,086
9,31*0,075 - 0,086
0,6123
Se
=
=
=
C1*ET*(t / r)
0,6123*28,3E+06*(0,105 / 9)
202 145 psi
C2
1,25
=
=
=
(L*t)0,5 / r
(120*0,105)0,5 / 9
0,394405 radians
=
=
=
0,5*D - r
0,5*120 -9
51"
=
=
=
L-r
120 - 9
111"
=
=
=
arc cos(a / b)
arc cos(51 / 111)
1,09341 radians
=
=
=
a / (cos( - ))
51 / (cos(1,0934 - 0,3944))
66,62459"
Re
=
=
=
c+r
66,6246 + 9
75,62459"
21/142
Pe
=
=
=
Py
=
=
=
0,408*Py + 0,192*Pe
0,408*8,67 + 0,192*70,14
17,01 psi
=
=
=
Pck / 1,5 - Ps
17,01 / 1,5 - 0
11,34 psi
=
=
=
0,125 / (Ro / t)
0,125 / (120,105 / 0,009076)
0,000009
Pa
=
=
=
t
=
0,0091" + Corrosion = 0,0091" + 0" = 0,0091"
Check the external pressure per UG-33(a)(1) Appendix 1-4(d)
t
=
=
=
=
=
0,125 / (Ro / t)
0,125 / (120,105 / 0,105)
22/142
0,000109
From Table
HA-4:
Pa
=
=
=
B =
1 529,2145
psi
B / (Ro / t)
1 529,2145 / (120,105 / 0,105)
1,3369 psi
=
=
=
23/142
Cylinder
Material
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (psi) Temperature (F)
Internal
0,01
100
External
0,01
100
Design
MDMT (F)
-20
Ps (psi)
Hs (in)
SG
Operating
1,27
23,4099
1,5
Test horizontal
6,85
126,4175
1,5
Dimensions
Inner Diameter
120"
Length
2"
Nominal Thickness
0,105"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
New
22,98
97,92
Corroded
22,98
97,92
Radiography
Longitudinal seam
Bottom Circumferential
seam
24/142
Results Summary
Governing condition
UG-16
0,0066"
0,0264"
0,0006"
19,17 psi
20,44 psi
0,32 psi
Rated MDMT
-320 F
UHA-51 Material Toughness Requirements
0,0094"
0,0715
-320F
= S*E*t / (R + 0,60*t) - Ps
= 16 700*0,70*0,105 / (60 + 0,60*0,105) - 1,27
= 19,17 psi
= S*E*t / (R + 0,60*t)
= 16 700*0,70*0,105 / (60 + 0,60*0,105)
= 20,44 psi
= 1,7325
= 4547,1948
25/142
= 1,7325
= 1144,8571
26/142
Pressure P (
psi)
0,01
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
16 700
3 056
Temperature (
F)
Corrosion C
(in)
100
Load
Wind
0,0001
0,0003
0,0004
0,0001
0,0003
Seismic
Operating, Hot & New
0,01
16 700
3 056
100
Wind
Seismic
16 700
3 056
100
Wind
Seismic
16 700
3 056
100
Wind
Empty, New
Vacuum
-0,01
16 700
16 700
16 700
16 700
3 056
3 056
3 056
3 056
70
70
100
100
0,0004
0,0004
0,0005
0,0002
0,0004
0,0005
Wind
0,0002
0,0004
Seismic
0,0002
0,0003
Seismic
Empty, Corroded
0
0,0002
Wind
0,0002
0,0004
Seismic
0,0002
0,0003
Wind
0,0002
0,0004
Seismic
0,0001
0,0006
Weight
0,0004
0,0004
ScHC
ScCN
27/142
ScVC
(Pressure)
tm = M / (*Rm2*Sc*Ks)
= 1 426 / (*60,05252*3 056,32*1,20)
= 0"
(bending)
tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*441,8 / (2**60,0525*3 056,32*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0,0001 + 0 - (0,0002)|
= 0,0001"
twc = W / (2**Rm*Sc*Ks)
= 441,8 / (2**60,0525*3 056,32*1,20)
= 0,0003"
(Weight)
(Pressure)
tm = M / (*Rm2*Sc*Ks)
= 1 426 / (*60,05252*3 056,32*1,20)
= 0"
(bending)
tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*441,8 / (2**60,0525*3 056,32*1,20)
= 0,0002"
28/142
tt
= |tp + tm - tw|
= |0,0001 + 0 - (0,0002)|
= 0,0001"
twc = W / (2**Rm*Sc*Ks)
= 441,8 / (2**60,0525*3 056,32*1,20)
= 0,0003"
(Weight)
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*441,8 / (2**60,0525*3 056,32*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
twc = W / (2**Rm*Sc*Ks)
= 441,8 / (2**60,0525*3 056,32*1,20)
= 0,0003"
(Weight)
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*441,8 / (2**60,0525*3 056,32*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
29/142
twc = W / (2**Rm*Sc*Ks)
= 441,8 / (2**60,0525*3 056,32*1,20)
= 0,0003"
(Weight)
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*441,8 / (2**60,0525*3 056,32*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
twc = W / (2**Rm*Sc*Ks)
= 441,8 / (2**60,0525*3 056,32*1,20)
= 0,0003"
(Weight)
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*441,8 / (2**60,0525*3 056,32*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
twc = W / (2**Rm*Sc*Ks)
= 441,8 / (2**60,0525*3 056,32*1,20)
= 0,0003"
(Weight)
30/142
(bending)
tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*441,8 / (2**60,0525*3 056,32*1,20)
= 0,0002"
tt
= |tp + tm - tw|
= |-0,0001 + 0 - (0,0002)|
= 0,0002"
twc = W / (2**Rm*Sc*Ks)
= 441,8 / (2**60,0525*3 056,32*1,20)
= 0,0003"
(Weight)
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 441,8 / (2**60,0525*3 056,32*1,00)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0 - (0,0004)|
= 0,0004"
(Pressure)
31/142
tm = M / (*Rm2*St*Ks*Ec)
= 7 426 / (*60,05252*16 700*1,20*0,70)
= 0"
(bending)
= tp + tm - tw
= 0 + 0 - (0)
= 0"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 7 426 / (*60,05252*3 056,32*1,20)
= 0,0002"
(bending)
(Weight)
tc
tm = M / (*Rm2*St*Ks*Ec)
= 7 426 / (*60,05252*16 700*1,20*0,70)
= 0"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0 - (0)
= 0"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
(bending)
32/142
(Weight)
tc
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0 - (0)
= 0"
tmc = M / (*Rm2*Sc*Ks)
= 7 426 / (*60,05252*3 056,32*1,20)
= 0,0002"
(bending)
(Weight)
tc
(Pressure)
(bending)
= tp + tm - tw
33/142
= 0 + 0 - (0)
= 0"
tmc = M / (*Rm2*Sc*Ks)
= 7 426 / (*60,05252*3 056,32*1,20)
= 0,0002"
(bending)
(Weight)
tc
(Pressure)
(bending)
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
(Pressure)
(bending)
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
34/142
(bending)
= |tp + tm - tw|
= |-0,0001 + 0,0002 - (0,0002)|
= 0,0001"
35/142
Cylinder #1
ASME Section VIII Division 1, 2013 Edition
Component
Cylinder
Material
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (psi) Temperature (F)
Internal
0,01
100
External
0,01
100
Design
MDMT (F)
-20
Ps (psi)
Hs (in)
SG
Operating
4,03
74,4099
1,5
Test horizontal
6,85
126,4175
1,5
Dimensions
Inner Diameter
120"
Length
51"
Nominal Thickness
0,105"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
New
585,96
2 496,95
Corroded
585,96
2 496,95
Radiography
Longitudinal seam
Top Circumferential
seam
Bottom Circumferential
seam
36/142
Results Summary
Governing condition
UG-16
0,0208"
0,0264"
0,0036"
16,41 psi
20,44 psi
0,32 psi
Rated MDMT
-320 F
UHA-51 Material Toughness Requirements
0,0236"
0,1795
-320F
= S*E*t / (R + 0,60*t) - Ps
= 16 700*0,70*0,105 / (60 + 0,60*0,105) - 4,03
= 16,41 psi
= S*E*t / (R + 0,60*t)
= 16 700*0,70*0,105 / (60 + 0,60*0,105)
= 20,44 psi
= 1,7325
= 4547,1948
37/142
= 1,7325
= 1144,8571
External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)
Pv = W / (2**Rm) + M / (*Rm2)
= 1 027,7 / (2**60,0525) + 19 291 / (*60,05252)
= 4,4264 lb/in
= Pv / (Pe*Do)
= 4,4264 / (0,01*120,21)
= 3,6823
n = 7
m = 1,23 / (L / Do)2
= 1,23 / (208,2616 / 120,21)2
= 0,4098
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 0,4098 + 0,4098*3,6823) / (72 - 1 + 0,4098)
= 1,0312
Ratio Pe * Pe MAEP
(1,0312 * 0,01 = 0,01) 0,32
Cylinder design thickness is satisfactory.
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv =
=
=
=
=
=
n =
m =
=
=
Ratio Pe =
=
38/142
= 1,0899
Ratio Pe * Pe MAEP
(1,0899 * 0,01 = 0,01) 0,32
Cylinder design thickness is satisfactory.
Pressure P (
psi)
0,01
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
16 700
3 056
Temperature (
F)
Corrosion C
(in)
100
Load
Wind
Seismic
0,01
16 700
3 056
100
Wind
Seismic
16 700
3 056
100
Wind
Seismic
16 700
3 056
100
Wind
Seismic
Empty, Corroded
16 700
3 056
70
Wind
Seismic
Empty, New
Vacuum
-0,01
16 700
16 700
16 700
3 056
3 056
3 056
70
100
100
Wind
0,0011
0,0006
0,0034
0,0011
0,0006
0,0034
0,0012
0,0006
0,0035
0,0012
0,0006
0,0035
0,0012
0,0003
0,0009
0,0012
Seismic
0,0003
0,0009
Wind
0,0001
0,0013
Seismic
0,0006
0,0036
Weight
0,0009
0,0009
ScHC
ScCN
39/142
ScVC
tm = M / (*Rm2*St*Ks*Ec)
= 19 291 / (*60,05252*16 700*1,20*0,70)
= 0,0001"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 027,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 19 291 / (*60,05252*3 056,32*1,20)
= 0,0005"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 1 027,7 / (2**60,0525*3 056,32*1,20)
= 0,0007"
(Weight)
tc
40/142
tm = M / (*Rm2*St*Ks*Ec)
= 19 291 / (*60,05252*16 700*1,20*0,70)
= 0,0001"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 027,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 19 291 / (*60,05252*3 056,32*1,20)
= 0,0005"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 1 027,7 / (2**60,0525*3 056,32*1,20)
= 0,0007"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 027,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
tmc = M / (*Rm2*Sc*Ks)
= 19 291 / (*60,05252*3 056,32*1,20)
(bending)
41/142
= 0,0005"
twc = W / (2**Rm*Sc*Ks)
= 1 027,7 / (2**60,0525*3 056,32*1,20)
= 0,0007"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 027,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
tmc = M / (*Rm2*Sc*Ks)
= 19 291 / (*60,05252*3 056,32*1,20)
= 0,0005"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 1 027,7 / (2**60,0525*3 056,32*1,20)
= 0,0007"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 027,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
tmc = M / (*Rm2*Sc*Ks)
= 19 291 / (*60,05252*3 056,32*1,20)
= 0,0005"
(bending)
twc = W / (2**Rm*Sc*Ks)
(Weight)
42/142
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 027,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0001"
tt
= tp + tm - tw
= 0 + 0,0001 - (0,0001)
= 0"
tmc = M / (*Rm2*Sc*Ks)
= 19 291 / (*60,05252*3 056,32*1,20)
= 0,0005"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 1 027,7 / (2**60,0525*3 056,32*1,20)
= 0,0007"
(Weight)
tc
(Pressure)
tm = M / (*Rm2*Sc*Ks)
= 19 291 / (*60,05252*3 056,32*1,20)
= 0,0005"
(bending)
tw = 0,6*W / (2**Rm*Sc*Ks)
(Weight)
= 0,60*1 027,7 / (2**60,0525*3 056,32*1,20)
= 0,0004"
tt
= |tp + tm - tw|
= |-0,0001 + 0,0005 - (0,0004)|
= 0,0001"
twc = W / (2**Rm*Sc*Ks)
= 1 027,7 / (2**60,0525*3 056,32*1,20)
= 0,0007"
(Weight)
43/142
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1 027,7 / (2**60,0525*3 056,32*1,00)
= 0,0009"
tt = |tp + tm - tw|
= |0 + 0 - (0,0009)|
= 0,0009"
tm = M / (*Rm2*St*Ks*Ec)
= 112 852 / (*60,05252*16 700*1,20*0,70)
= 0,0007"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0007 - (0,0001)
= 0,0006"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 112 852 / (*60,05252*3 056,32*1,20)
= 0,0027"
(bending)
(Weight)
44/142
= 0,0008"
tc
tm = M / (*Rm2*St*Ks*Ec)
= 112 852 / (*60,05252*16 700*1,20*0,70)
= 0,0007"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0007 - (0,0001)
= 0,0006"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 112 852 / (*60,05252*3 056,32*1,20)
= 0,0027"
(bending)
(Weight)
tc
(Pressure)
(bending)
45/142
= tp + tm - tw
= 0 + 0,0007 - (0,0001)
= 0,0006"
tmc = M / (*Rm2*Sc*Ks)
= 112 852 / (*60,05252*3 056,32*1,20)
= 0,0027"
(bending)
(Weight)
tc
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0007 - (0,0001)
= 0,0006"
tmc = M / (*Rm2*Sc*Ks)
= 112 852 / (*60,05252*3 056,32*1,20)
= 0,0027"
(bending)
(Weight)
tc
(Pressure)
(bending)
46/142
= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0003"
(Pressure)
(bending)
= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0003"
tm = M / (*Rm2*St*Ks*Ec)
= 112 852 / (*60,05252*16 700*1,20*0,70)
= 0,0007"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0007 - (0,0001)
= 0,0006"
47/142
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 112 852 / (*60,05252*3 056,32*1,20)
= 0,0027"
(bending)
(Weight)
tc
48/142
Cylinder #2
ASME Section VIII Division 1, 2013 Edition
Component
Cylinder
Material
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (psi) Temperature (F)
Internal
0,01
100
External
0,01
100
Design
MDMT (F)
-20
Ps (psi)
Hs (in)
SG
Operating
6,63
122,4099
1,5
Test horizontal
6,85
126,4175
1,5
Dimensions
Inner Diameter
120"
Length
48"
Nominal Thickness
0,105"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
New
551,49
2 350,07
Corroded
551,49
2 350,07
Radiography
Longitudinal seam
Top Circumferential
seam
Bottom Circumferential
seam
49/142
Results Summary
Governing condition
UG-16
0,0341"
0,0264"
0,0087"
13,81 psi
20,44 psi
0,32 psi
Rated MDMT
-320 F
UHA-51 Material Toughness Requirements
0,0369"
0,2812
-320F
= S*E*t / (R + 0,60*t) - Ps
= 16 700*0,70*0,105 / (60 + 0,60*0,105) - 6,63
= 13,81 psi
= S*E*t / (R + 0,60*t)
= 16 700*0,70*0,105 / (60 + 0,60*0,105)
= 20,44 psi
= 1,7325
= 4547,1948
50/142
= 1,7325
= 1144,8571
External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)
Pv = W / (2**Rm) + M / (*Rm2)
= 1 579,2 / (2**60,0525) + 55 145 / (*60,05252)
= 9,0527 lb/in
= Pv / (Pe*Do)
= 9,0527 / (0,01*120,21)
= 7,5308
n = 7
m = 1,23 / (L / Do)2
= 1,23 / (208,2616 / 120,21)2
= 0,4098
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 0,4098 + 0,4098*7,5308) / (72 - 1 + 0,4098)
= 1,0637
Ratio Pe * Pe MAEP
(1,0637 * 0,01 = 0,01) 0,32
Cylinder design thickness is satisfactory.
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv =
=
=
=
=
=
n =
m =
=
=
Ratio Pe =
=
51/142
= 1,2221
Ratio Pe * Pe MAEP
(1,2221 * 0,01 = 0,01) 0,32
Cylinder design thickness is satisfactory.
Pressure P (
psi)
0,01
0,01
Empty, Corroded
Empty, New
Vacuum
-0,01
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
16 700
3 056
16 700
16 700
16 700
16 700
16 700
16 700
16 700
3 056
3 056
3 056
3 056
3 056
3 056
3 056
Temperature (
F)
Corrosion C
(in)
100
100
100
100
70
70
100
100
Load
Wind
0,0002
0,0024
Seismic
0,0018
0,0085
Wind
0,0002
0,0024
Seismic
0,0018
0,0085
Wind
0,0002
0,0025
Seismic
0,0018
0,0086
Wind
0,0002
0,0025
Seismic
0,0018
0,0086
Wind
0,0002
0,0025
Seismic
0,0003
0,0015
Wind
0,0002
0,0025
Seismic
0,0003
0,0015
Wind
0,0001
0,0026
Seismic
0,0017
0,0087
Weight
0,0014
0,0014
ScHC
ScCN
52/142
ScVC
tm = M / (*Rm2*St*Ks*Ec)
= 55 145 / (*60,05252*16 700*1,20*0,70)
= 0,0003"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 579,2 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0003 - (0,0002)
= 0,0002"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 55 145 / (*60,05252*3 056,32*1,20)
= 0,0013"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 1 579,2 / (2**60,0525*3 056,32*1,20)
= 0,0011"
(Weight)
tc
53/142
tm = M / (*Rm2*St*Ks*Ec)
= 55 145 / (*60,05252*16 700*1,20*0,70)
= 0,0003"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 579,2 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0003 - (0,0002)
= 0,0002"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 55 145 / (*60,05252*3 056,32*1,20)
= 0,0013"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 1 579,2 / (2**60,0525*3 056,32*1,20)
= 0,0011"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 579,2 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0003 - (0,0002)
= 0,0002"
tmc = M / (*Rm2*Sc*Ks)
= 55 145 / (*60,05252*3 056,32*1,20)
(bending)
54/142
= 0,0013"
twc = W / (2**Rm*Sc*Ks)
= 1 579,2 / (2**60,0525*3 056,32*1,20)
= 0,0011"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 579,2 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0003 - (0,0002)
= 0,0002"
tmc = M / (*Rm2*Sc*Ks)
= 55 145 / (*60,05252*3 056,32*1,20)
= 0,0013"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 1 579,2 / (2**60,0525*3 056,32*1,20)
= 0,0011"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 579,2 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0003 - (0,0002)
= 0,0002"
tmc = M / (*Rm2*Sc*Ks)
= 55 145 / (*60,05252*3 056,32*1,20)
= 0,0013"
(bending)
twc = W / (2**Rm*Sc*Ks)
(Weight)
55/142
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 579,2 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0003 - (0,0002)
= 0,0002"
tmc = M / (*Rm2*Sc*Ks)
= 55 145 / (*60,05252*3 056,32*1,20)
= 0,0013"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 1 579,2 / (2**60,0525*3 056,32*1,20)
= 0,0011"
(Weight)
tc
tm = M / (*Rm2*St*Ks*Ec)
= 55 145 / (*60,05252*16 700*1,20*0,70)
= 0,0003"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*1 579,2 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0003 - (0,0002)
= 0,0001"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
(bending)
56/142
(Weight)
tc
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1 579,2 / (2**60,0525*3 056,32*1,00)
= 0,0014"
tt = |tp + tm - tw|
= |0 + 0 - (0,0014)|
= 0,0014"
tm = M / (*Rm2*St*Ks*Ec)
= 308 476 / (*60,05252*16 700*1,20*0,70)
= 0,0019"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0019 - (0,0002)
= 0,0018"
(Pressure)
57/142
= 0,0001"
tmc = M / (*Rm2*Sc*Ks)
= 308 476 / (*60,05252*3 056,32*1,20)
= 0,0074"
(bending)
(Weight)
tc
tm = M / (*Rm2*St*Ks*Ec)
= 308 476 / (*60,05252*16 700*1,20*0,70)
= 0,0019"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0019 - (0,0002)
= 0,0018"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 308 476 / (*60,05252*3 056,32*1,20)
= 0,0074"
(bending)
(Weight)
tc
58/142
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0019 - (0,0002)
= 0,0018"
tmc = M / (*Rm2*Sc*Ks)
= 308 476 / (*60,05252*3 056,32*1,20)
= 0,0074"
(bending)
(Weight)
tc
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0019 - (0,0002)
= 0,0018"
tmc = M / (*Rm2*Sc*Ks)
= 308 476 / (*60,05252*3 056,32*1,20)
= 0,0074"
(bending)
(Weight)
tc
59/142
(Pressure)
(bending)
= |tp + tm - tw|
= |0 + 0,0003 - (0,0007)|
= 0,0003"
(Pressure)
(bending)
= |tp + tm - tw|
= |0 + 0,0003 - (0,0007)|
= 0,0003"
tm = M / (*Rm2*St*Ks*Ec)
(Pressure)
(bending)
60/142
= tp + tm - tw
= 0 + 0,0019 - (0,0002)
= 0,0017"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 308 476 / (*60,05252*3 056,32*1,20)
= 0,0074"
(bending)
(Weight)
tc
61/142
Cylinder #3
ASME Section VIII Division 1, 2013 Edition
Component
Cylinder
Material
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (psi) Temperature (F)
Internal
0,01
100
External
0,01
100
Design
MDMT (F)
-20
Ps (psi)
Hs (in)
SG
Operating
9,23
170,4099
1,5
Test horizontal
6,85
126,4175
1,5
Dimensions
Inner Diameter
120"
Length
48"
Nominal Thickness
0,105"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
New
551,49
2 350,07
Corroded
551,49
2 350,07
Radiography
Longitudinal seam
Top Circumferential
seam
Bottom Circumferential
seam
62/142
Results Summary
Governing condition
UG-16
0,0475"
0,0264"
0,0154"
11,21 psi
20,44 psi
0,32 psi
Rated MDMT
-320 F
UHA-51 Material Toughness Requirements
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0,10%) = -320F
Material is exempt from impact testing at the Design MDMT of -20F.
Design thickness, (at 100 F) UG-27(c)(1)
t
= S*E*t / (R + 0,60*t) - Ps
= 16 700*0,70*0,105 / (60 + 0,60*0,105) - 9,23
= 11,21 psi
= S*E*t / (R + 0,60*t)
= 16 700*0,70*0,105 / (60 + 0,60*0,105)
= 20,44 psi
= 1,7325
= 4547,1948
= t + Corrosion
= 0,0264 + 0 = 0,0264"
63/142
= 1,7325
= 1144,8571
External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)
Pv = W / (2**Rm) + M / (*Rm2)
= 2 130,7 / (2**60,0525) + 109 464 / (*60,05252)
= 15,3088 lb/in
= Pv / (Pe*Do)
= 15,3088 / (0,01*120,21)
= 12,735
n = 7
m = 1,23 / (L / Do)2
= 1,23 / (208,2616 / 120,21)2
= 0,4098
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 0,4098 + 0,4098*12,735) / (72 - 1 + 0,4098)
= 1,1078
Ratio Pe * Pe MAEP
(1,1078 * 0,01 = 0,01) 0,32
Cylinder design thickness is satisfactory.
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv = (1 + 0,14*SDS)*W / (2**Rm) + M / (*Rm2)
= 1,03*2 130,7 / (2**60,0525) + 572 686 / (*60,05252)
= 56,3595 lb/in
= Pv / (Pe*Do)
= 56,3595 / (0,01*120,21)
= 46,8842
n = 7
m = 1,23 / (L / Do)2
= 1,23 / (208,2616 / 120,21)2
= 0,4098
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 0,4098 + 0,4098*46,8842) / (72 - 1 + 0,4098)
= 1,3969
Ratio Pe * Pe MAEP
(1,3969 * 0,01 = 0,01) 0,32
64/142
Pressure P (
psi)
0,01
0,01
Empty, Corroded
Empty, New
Vacuum
-0,01
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
16 700
3 056
16 700
16 700
16 700
16 700
16 700
16 700
16 700
3 056
3 056
3 056
3 056
3 056
3 056
3 056
Temperature (
F)
Corrosion C
(in)
100
100
100
100
70
70
100
100
Load
Wind
0,0005
0,0041
Seismic
0,0034
0,0153
Wind
0,0005
0,0041
Seismic
0,0034
0,0153
Wind
0,0004
0,0042
Seismic
0,0034
0,0154
Wind
0,0004
0,0042
Seismic
0,0034
0,0154
Wind
0,0004
0,0042
Seismic
0,0003
0,0022
Wind
0,0004
0,0042
Seismic
0,0003
0,0022
Wind
0,0004
0,0043
Seismic
0,0034
0,0154
Weight
0,0018
0,0018
ScHC
ScCN
65/142
ScVC
tm = M / (*Rm2*St*Ks*Ec)
= 109 464 / (*60,05252*16 700*1,20*0,70)
= 0,0007"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*2 130,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0007 - (0,0002)
= 0,0005"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 109 464 / (*60,05252*3 056,32*1,20)
= 0,0026"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 2 130,7 / (2**60,0525*3 056,32*1,20)
= 0,0015"
(Weight)
tc
66/142
tm = M / (*Rm2*St*Ks*Ec)
= 109 464 / (*60,05252*16 700*1,20*0,70)
= 0,0007"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*2 130,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0007 - (0,0002)
= 0,0005"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 109 464 / (*60,05252*3 056,32*1,20)
= 0,0026"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 2 130,7 / (2**60,0525*3 056,32*1,20)
= 0,0015"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*2 130,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0007 - (0,0002)
= 0,0004"
tmc = M / (*Rm2*Sc*Ks)
= 109 464 / (*60,05252*3 056,32*1,20)
(bending)
67/142
= 0,0026"
twc = W / (2**Rm*Sc*Ks)
= 2 130,7 / (2**60,0525*3 056,32*1,20)
= 0,0015"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*2 130,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0007 - (0,0002)
= 0,0004"
tmc = M / (*Rm2*Sc*Ks)
= 109 464 / (*60,05252*3 056,32*1,20)
= 0,0026"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 2 130,7 / (2**60,0525*3 056,32*1,20)
= 0,0015"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*2 130,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0007 - (0,0002)
= 0,0004"
tmc = M / (*Rm2*Sc*Ks)
= 109 464 / (*60,05252*3 056,32*1,20)
= 0,0026"
(bending)
twc = W / (2**Rm*Sc*Ks)
(Weight)
68/142
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*2 130,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0007 - (0,0002)
= 0,0004"
tmc = M / (*Rm2*Sc*Ks)
= 109 464 / (*60,05252*3 056,32*1,20)
= 0,0026"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 2 130,7 / (2**60,0525*3 056,32*1,20)
= 0,0015"
(Weight)
tc
tm = M / (*Rm2*St*Ks*Ec)
= 109 464 / (*60,05252*16 700*1,20*0,70)
= 0,0007"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*2 130,7 / (2**60,0525*16 700*1,20*0,70)
= 0,0002"
tt
= tp + tm - tw
= 0 + 0,0007 - (0,0002)
= 0,0004"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
(bending)
69/142
(Weight)
tc
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 2 130,7 / (2**60,0525*3 056,32*1,00)
= 0,0018"
tt = |tp + tm - tw|
= |0 + 0 - (0,0018)|
= 0,0018"
tm = M / (*Rm2*St*Ks*Ec)
= 572 686 / (*60,05252*16 700*1,20*0,70)
= 0,0036"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0036 - (0,0002)
= 0,0034"
(Pressure)
70/142
= 0,0001"
tmc = M / (*Rm2*Sc*Ks)
= 572 686 / (*60,05252*3 056,32*1,20)
= 0,0138"
(bending)
(Weight)
tc
tm = M / (*Rm2*St*Ks*Ec)
= 572 686 / (*60,05252*16 700*1,20*0,70)
= 0,0036"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0036 - (0,0002)
= 0,0034"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 572 686 / (*60,05252*3 056,32*1,20)
= 0,0138"
(bending)
(Weight)
tc
71/142
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0036 - (0,0002)
= 0,0034"
tmc = M / (*Rm2*Sc*Ks)
= 572 686 / (*60,05252*3 056,32*1,20)
= 0,0138"
(bending)
(Weight)
tc
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0036 - (0,0002)
= 0,0034"
tmc = M / (*Rm2*Sc*Ks)
= 572 686 / (*60,05252*3 056,32*1,20)
= 0,0138"
(bending)
(Weight)
tc
72/142
(Pressure)
(bending)
= |tp + tm - tw|
= |0 + 0,0006 - (0,0009)|
= 0,0003"
(Pressure)
(bending)
= |tp + tm - tw|
= |0 + 0,0006 - (0,0009)|
= 0,0003"
tm = M / (*Rm2*St*Ks*Ec)
(Pressure)
(bending)
73/142
= tp + tm - tw
= 0 + 0,0036 - (0,0002)
= 0,0034"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 572 686 / (*60,05252*3 056,32*1,20)
= 0,0138"
(bending)
(Weight)
tc
74/142
Cylinder #4
ASME Section VIII Division 1, 2013 Edition
Component
Cylinder
Material
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (psi) Temperature (F)
Internal
0,01
100
External
0,01
100
Design
MDMT (F)
-20
Ps (psi)
Hs (in)
SG
Operating
11,83
218,4099
1,5
Test horizontal
6,85
126,4175
1,5
Dimensions
Inner Diameter
120"
Length
48"
Nominal Thickness
0,105"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
New
537,72
2 350,07
Corroded
537,72
2 350,07
Radiography
Longitudinal seam
Top Circumferential
seam
Bottom Circumferential
seam
75/142
Results Summary
Governing condition
UG-16
0,0608"
0,0264"
0,0249"
8,61 psi
20,44 psi
0,32 psi
Rated MDMT
-320 F
UHA-51 Material Toughness Requirements
Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0,10%) = -320F
Material is exempt from impact testing at the Design MDMT of -20F.
Design thickness, (at 100 F) UG-27(c)(1)
t
= S*E*t / (R + 0,60*t) - Ps
= 16 700*0,70*0,105 / (60 + 0,60*0,105) - 11,83
= 8,61 psi
= S*E*t / (R + 0,60*t)
= 16 700*0,70*0,105 / (60 + 0,60*0,105)
= 20,44 psi
= 1,7325
= 4547,1948
= t + Corrosion
= 0,0264 + 0 = 0,0264"
76/142
= 1,7325
= 1144,8571
External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)
Pv = W / (2**Rm) + M / (*Rm2)
= 3 410,4 / (2**60,0525) + 230 583 / (*60,05252)
= 29,3908 lb/in
= Pv / (Pe*Do)
= 29,3908 / (0,01*120,21)
= 24,4495
n = 7
m = 1,23 / (L / Do)2
= 1,23 / (208,2616 / 120,21)2
= 0,4098
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 0,4098 + 0,4098*24,4495) / (72 - 1 + 0,4098)
= 1,207
Ratio Pe * Pe MAEP
(1,207 * 0,01 = 0,01) 0,32
Cylinder design thickness is satisfactory.
External Pressure + Weight + Wind Loading Check at Bottom Seam (Bergman, ASME paper 54-A-104)
= 0,6*W / (2**Rm) + M / (*Rm2)
= 0,60*-136 412,2 / (2**60,0525) + 0 / (*60,05252)
= -216,917 lb/in
= Pv / (Pe*Do)
= -216,917 / (0,01*120,21)
= -180,4484
n = 7
m = 1,23 / (L / Do)2
= 1,23 / (208,2616 / 120,21)2
= 0,4098
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 0,4098 + 0,4098*-180,4484) / (72 - 1 + 0,4098)
= 1
Ratio Pe * Pe MAEP
(1 * 0,01 = 0,01) 0,32
Cylinder design thickness is satisfactory.
Pv
77/142
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv = (1 + 0,14*SDS)*W / (2**Rm) + M / (*Rm2)
= 1,03*3 410,4 / (2**60,0525) + 924 681 / (*60,05252)
= 90,9184 lb/in
= Pv / (Pe*Do)
= 90,9184 / (0,01*120,21)
= 75,633
n = 7
m = 1,23 / (L / Do)2
= 1,23 / (208,2616 / 120,21)2
= 0,4098
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 0,4098 + 0,4098*75,633) / (72 - 1 + 0,4098)
= 1,6402
Ratio Pe * Pe MAEP
(1,6402 * 0,01 = 0,02) 0,32
Cylinder design thickness is satisfactory.
External Pressure + Weight + Seismic Loading Check at Bottom Seam(Bergman, ASME paper 54-A-104)
(0,6 - 0,14*SDS)*W / (2**Rm) + M / (*Rm2)
0,57*-136 412,2 / (2**60,0525) + 432 / (*60,05252)
-206,3512 lb/in
Pv / (Pe*Do)
-206,3512 / (0,01*120,21)
-171,6589
n
7
m
1,23 / (L / Do)2
1,23 / (208,2616 / 120,21)2
0,4098
Ratio Pe
(n2 - 1 + m + m*) / (n2 - 1 + m)
(72 - 1 + 0,4098 + 0,4098*-171,6589) / (72 - 1 + 0,4098)
1
Ratio Pe * Pe MAEP
(1 * 0,01 = 0,01) 0,32
Cylinder design thickness is satisfactory.
Pv
=
=
=
=
=
=
=
=
=
=
=
=
=
78/142
Condition
Allowable
Stress Before
UG-23 Stress
Increase (
psi)
St
Temperature (
F)
Corrosion C
(in)
Location
0,01
16 700
3 056
100
0
Bottom
Top
Operating, Hot & New
0,01
16 700
3 056
100
0
Bottom
Top
Hot Shut Down, Corroded
16 700
3 056
100
0
Bottom
Top
Hot Shut Down, New
16 700
3 056
100
0
Bottom
Top
Empty, Corroded
16 700
3 056
70
0
Bottom
Top
Empty, New
16 700
3 056
70
0
Bottom
Top
Vacuum
-0,01
16 700
3 056
100
0
Bottom
16 700
Wind
0,0008
0,0079
Seismic
0,0038
0,0247
Wind
0,0181
0,0108
Sc
Top
Load
3 056
100
Seismic
0,0186
0,0103
Wind
0,0008
0,0079
Seismic
0,0038
0,0247
Wind
0,0181
0,0108
Seismic
0,0186
0,0103
Wind
0,0007
0,008
Seismic
0,0038
0,0248
Wind
0,018
0,0108
Seismic
0,0186
0,0103
Wind
0,0007
0,008
Seismic
0,0038
0,0248
Wind
0,018
0,0108
Seismic
0,0186
0,0103
Wind
0,0007
0,008
Seismic
0,0001
0,0046
Wind
0,0007
0,0004
Seismic
0,0007
0,0004
Wind
0,0007
0,008
Seismic
0,0001
0,0046
Wind
0,0007
0,0004
Seismic
0,0007
0,0004
Wind
0,0007
0,0081
Seismic
0,0038
0,0249
Wind
0,018
0,0108
Seismic
0,0186
0,0103
Top
Weight
0,0015
0,0044
Bottom
Weight
0,0216
0,0216
ScHC
79/142
ScCN
ScVC
tm = M / (*Rm2*St*Ks*Ec)
= 230 583 / (*60,05252*16 700*1,20*1,00)
= 0,001"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3 410,4 / (2**60,0525*16 700*1,20*1,00)
= 0,0003"
tt
= tp + tm - tw
= 0 + 0,001 - (0,0003)
= 0,0008"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 230 583 / (*60,05252*3 056,32*1,20)
= 0,0055"
(bending)
twc = W / (2**Rm*Sc*Ks)
(Weight)
80/142
tm = M / (*Rm2*St*Ks*Ec)
= 230 583 / (*60,05252*16 700*1,20*1,00)
= 0,001"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3 410,4 / (2**60,0525*16 700*1,20*1,00)
= 0,0003"
tt
= tp + tm - tw
= 0 + 0,001 - (0,0003)
= 0,0008"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 230 583 / (*60,05252*3 056,32*1,20)
= 0,0055"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 3 410,4 / (2**60,0525*3 056,32*1,20)
= 0,0025"
(Weight)
tc
81/142
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3 410,4 / (2**60,0525*16 700*1,20*1,00)
= 0,0003"
tt
= tp + tm - tw
= 0 + 0,001 - (0,0003)
= 0,0007"
tmc = M / (*Rm2*Sc*Ks)
= 230 583 / (*60,05252*3 056,32*1,20)
= 0,0055"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 3 410,4 / (2**60,0525*3 056,32*1,20)
= 0,0025"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3 410,4 / (2**60,0525*16 700*1,20*1,00)
= 0,0003"
tt
= tp + tm - tw
= 0 + 0,001 - (0,0003)
= 0,0007"
tmc = M / (*Rm2*Sc*Ks)
= 230 583 / (*60,05252*3 056,32*1,20)
= 0,0055"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 3 410,4 / (2**60,0525*3 056,32*1,20)
= 0,0025"
(Weight)
tc
82/142
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3 410,4 / (2**60,0525*16 700*1,20*1,00)
= 0,0003"
tt
= tp + tm - tw
= 0 + 0,001 - (0,0003)
= 0,0007"
tmc = M / (*Rm2*Sc*Ks)
= 230 583 / (*60,05252*3 056,32*1,20)
= 0,0055"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 3 410,4 / (2**60,0525*3 056,32*1,20)
= 0,0025"
(Weight)
tc
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3 410,4 / (2**60,0525*16 700*1,20*1,00)
= 0,0003"
tt
= tp + tm - tw
= 0 + 0,001 - (0,0003)
= 0,0007"
tmc = M / (*Rm2*Sc*Ks)
= 230 583 / (*60,05252*3 056,32*1,20)
= 0,0055"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 3 410,4 / (2**60,0525*3 056,32*1,20)
= 0,0025"
(Weight)
tc
83/142
tm = M / (*Rm2*St*Ks*Ec)
= 230 583 / (*60,05252*16 700*1,20*1,00)
= 0,001"
(Pressure)
(bending)
tw = 0,6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0,60*3 410,4 / (2**60,0525*16 700*1,20*1,00)
= 0,0003"
tt
= tp + tm - tw
= 0 + 0,001 - (0,0003)
= 0,0007"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 230 583 / (*60,05252*3 056,32*1,20)
= 0,0055"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 3 410,4 / (2**60,0525*3 056,32*1,20)
= 0,0025"
(Weight)
tc
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 3 410,4 / (2**60,0525*3 056,32*1,00)
= 0,003"
tt = |tp + tm - tw|
= |0 + 0,0014 - (0,003)|
= 0,0015"
84/142
= 0,0044"
Operating, Hot & Corroded, Wind, Below Support Point
tp
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
0 / (*60,05252*16 700*1,20*1,00)
0"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,018"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,018)
0,0181"
twc
=
=
=
0,6*W / (2**Rm*St*Ks*Ec)
0,60*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,0108"
tc
=
=
|0 + (-0,0108) - (0)|
0,0108"
(total required,
tensile)
(Weight)
(total, net
tensile)
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
0 / (*60,05252*16 700*1,20*1,00)
0"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,018"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,018)
0,0181"
=
=
0,6*W / (2**Rm*St*Ks*Ec)
0,60*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
twc
(total required,
tensile)
(Weight)
85/142
tc
-0,0108"
=
=
|0 + (-0,0108) - (0)|
0,0108"
(total, net
tensile)
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
0 / (*60,05252*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,018"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,018)
0,018"
twc
=
=
=
0,6*W / (2**Rm*St*Ks*Ec)
0,60*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,0108"
tc
=
=
|0 + (-0,0108) - (0)|
0,0108"
(total required,
tensile)
(Weight)
(total, net
tensile)
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
0 / (*60,05252*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,018"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,018)
0,018"
=
=
0,6*W / (2**Rm*St*Ks*Ec)
0,60*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
twc
(total required,
tensile)
(Weight)
86/142
tc
-0,0108"
=
=
|0 + (-0,0108) - (0)|
0,0108"
(total, net
tensile)
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
0 / (*60,05252*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
-5 104,7 / (2**60,0525*16 700*1,20*1,00)
-0,0007"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0007)
0,0007"
twc
=
=
=
0,6*W / (2**Rm*St*Ks*Ec)
0,60*-5 104,7 / (2**60,0525*16 700*1,20*1,00)
-0,0004"
tc
=
=
|0 + (-0,0004) - (0)|
0,0004"
(total required,
tensile)
(Weight)
(total, net
tensile)
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
0 / (*60,05252*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
-5 104,7 / (2**60,0525*16 700*1,20*1,00)
-0,0007"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0007)
0,0007"
twc
=
=
=
0,6*W / (2**Rm*St*Ks*Ec)
0,60*-5 104,7 / (2**60,0525*16 700*1,20*1,00)
-0,0004"
tc
=
=
|0 + (-0,0004) - (0)|
0,0004"
(total required,
tensile)
(Weight)
(total, net
tensile)
87/142
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
0 / (*60,05252*16 700*1,20*1,00)
0"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,018"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,018)
0,018"
twc
=
=
=
0,6*W / (2**Rm*St*Ks*Ec)
0,60*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,0108"
tc
=
=
|0 + (-0,0108) - (0)|
0,0108"
(total required,
tensile)
(Weight)
(total, net
tensile)
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= -136 412,2 / (2**60,0525*16 700*1,00*1,00)
= -0,0216"
tt = tp + tm - tw
= 0 + 0 - (-0,0216)
= 0,0216"
88/142
tm = M / (*Rm2*St*Ks*Ec)
= 924 681 / (*60,05252*16 700*1,20*1,00)
= 0,0041"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0041 - (0,0003)
= 0,0038"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 924 681 / (*60,05252*3 056,32*1,20)
= 0,0223"
(bending)
(Weight)
tc
tm = M / (*Rm2*St*Ks*Ec)
= 924 681 / (*60,05252*16 700*1,20*1,00)
= 0,0041"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0041 - (0,0003)
= 0,0038"
89/142
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 924 681 / (*60,05252*3 056,32*1,20)
= 0,0223"
(bending)
(Weight)
tc
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0041 - (0,0003)
= 0,0038"
tmc = M / (*Rm2*Sc*Ks)
= 924 681 / (*60,05252*3 056,32*1,20)
= 0,0223"
(bending)
(Weight)
tc
(Pressure)
(bending)
90/142
= tp + tm - tw
= 0 + 0,0041 - (0,0003)
= 0,0038"
tmc = M / (*Rm2*Sc*Ks)
= 924 681 / (*60,05252*3 056,32*1,20)
= 0,0223"
(bending)
(Weight)
tc
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0004 - (0,0003)
= 0,0001"
tmc = M / (*Rm2*Sc*Ks)
= 86 998 / (*60,05252*3 056,32*1,20)
= 0,0021"
(bending)
(Weight)
tc
(Pressure)
(bending)
91/142
= 0,0003"
tt
= tp + tm - tw
= 0 + 0,0004 - (0,0003)
= 0,0001"
tmc = M / (*Rm2*Sc*Ks)
= 86 998 / (*60,05252*3 056,32*1,20)
= 0,0021"
(bending)
(Weight)
tc
tm = M / (*Rm2*St*Ks*Ec)
= 924 681 / (*60,05252*16 700*1,20*1,00)
= 0,0041"
(Pressure)
(bending)
= tp + tm - tw
= 0 + 0,0041 - (0,0003)
= 0,0038"
(Pressure)
tmc = M / (*Rm2*Sc*Ks)
= 924 681 / (*60,05252*3 056,32*1,20)
= 0,0223"
(bending)
(Weight)
tc
92/142
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
432 / (*60,05252*16 700*1,20*1,00)
0"
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,03*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,0186"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0186)
0,0186"
twc
=
=
=
tc
=
=
|0 + (-0,0103) - (0)|
0,0103"
(total required,
tensile)
(Weight)
(total, net
tensile)
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
432 / (*60,05252*16 700*1,20*1,00)
0"
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,03*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,0186"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0186)
0,0186"
=
=
=
twc
(total required,
tensile)
(Weight)
93/142
tc
=
=
|0 + (-0,0103) - (0)|
0,0103"
(total, net
tensile)
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
432 / (*60,05252*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,03*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,0186"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0186)
0,0186"
twc
=
=
=
tc
=
=
|0 + (-0,0103) - (0)|
0,0103"
(total required,
tensile)
(Weight)
(total, net
tensile)
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
432 / (*60,05252*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,03*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,0186"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0186)
0,0186"
=
=
=
twc
(total required,
tensile)
(Weight)
94/142
tc
=
=
|0 + (-0,0103) - (0)|
0,0103"
(total, net
tensile)
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
544 / (*60,05252*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,03*-5 104,7 / (2**60,0525*16 700*1,20*1,00)
-0,0007"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0007)
0,0007"
twc
=
=
=
tc
=
=
|0 + (-0,0004) - (0)|
0,0004"
(total required,
tensile)
(Weight)
(total, net
tensile)
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
544 / (*60,05252*16 700*1,20*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,03*-5 104,7 / (2**60,0525*16 700*1,20*1,00)
-0,0007"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0007)
0,0007"
twc
=
=
=
tc
=
=
|0 + (-0,0004) - (0)|
0,0004"
(total required,
tensile)
(Weight)
(total, net
tensile)
95/142
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
432 / (*60,05252*16 700*1,20*1,00)
0"
(bending)
tw
=
=
=
(1 + 0,14*SDS)*W / (2**Rm*St*Ks*Ec)
1,03*-136 412,2 / (2**60,0525*16 700*1,20*1,00)
-0,0186"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0186)
0,0186"
twc
=
=
=
tc
=
=
|0 + (-0,0103) - (0)|
0,0103"
(total required,
tensile)
(Weight)
(total, net
tensile)
96/142
Nozzle #1 (N1)
ASME Section VIII Division 1, 2013 Edition
Cylinder #4
Orientation
18"
66,4175"
No
Nozzle
Access opening
No
Material specification
23,25"
0,375"
Corrosion allowance
0"
0,3125"
6,3125"
0,105"
11,48 psi
1
Reinforcing Pad
Material specification
Diameter, Dp
24,25"
Thickness, te
0,105"
Is split
No
97/142
Welds
Inner Fillet, Leg41
0,125"
0,105"
0,105"
0"
ASME B16.5-2009 Flange
Description
Bolt Material
Blind included
Yes
Rated MDMT
-55F
10,85 psi
MAWP rating
MAP rating
Hydrotest rating
PWHT performed
No
Impact Tested
No
98/142
UG-45
Summary (in)
A
required
A
available
A1
A2
A3
--
A
welds
A5
treq
tmin
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
Required weld
throat size (in)
Actual weld
throat size (in)
Status
0,0735
0,0875
0,0525
0,0735
=
=
=
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,105 - 0), 2,5*(0,375 - 0) + 0,105)
=
0,2625 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
99/142
=
0,0577 in
Required thickness tr per Interpretation VIII-1-07-50
tr
=
=
=
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
5*(0,375 - 0,0112)*1*0,105
0,191 in2
=
=
=
2*(tn - trn)*fr2*Lpr
2*(0,375 - 0,0112)*1*0,3125
0,2274 in2
A41 =
=
=
Leg2*fr3
0,1252*1
0,0156 in2
100/142
A42 =
=
=
Leg2*fr4
0,1052*1
0,011 in2
A5
(Dp - d - 2*tn)*te*fr4
(24,25 - 23,25 - 2*0,375)*0,105*1
0,0263 in2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
1,099 + 0,191 + 0,0156 + 0,011 + 0,0263
1,3429 in2
=
=
=
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
101/142
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0112 , 0,0625 ]
0,0625 in
12 358 psi
11 690 psi
8 183 psi
8 183 psi
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,3422 - 1,099 + 2*0,375*1*(1*0,105 - 1*0,0577))*16 700
4 653,87 lbf
W1-1 =
=
=
W2-2 =
=
=
W3-3 =
=
=
102/142
Path 1-1 through (2) & (3) = 32 729,06 + 162 681,24 = 195 410,29 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 4 653,87 lbf
Path 2-2 through (1), (4) = 38 561,48 + 48 917,99 = 87 479,47 lbf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 3-3 lesser of W or W3-3 = 4 653,87 lbf
Path 3-3 through (2), (4) = 32 729,06 + 48 917,99 = 81 647,05 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
% Forming strain - UHA-44(a)(2)
EFE =
=
=
103/142
UG-45
Summary (in)
A
required
A
available
A1
A2
A3
A
welds
A5
--
treq
tmin
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
Required weld
throat size (in)
Actual weld
throat size (in)
Status
0,0735
0,0875
0,0525
0,0735
=
=
=
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,105 - 0), 2,5*(0,375 - 0) + 0,105)
=
0,2625 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
104/142
=
0,0577 in
Required thickness tr per Interpretation VIII-1-07-50
tr
=
=
=
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
5*(0,375 - 0,0112)*1*0,105
0,191 in2
=
=
=
2*(tn - trn)*fr2*Lpr
2*(0,375 - 0,0112)*1*0,3125
0,2274 in2
A41 =
=
=
Leg2*fr3
0,1252*1
0,0156 in2
105/142
A42 =
=
=
Leg2*fr4
0,1052*1
0,011 in2
A5
(Dp - d - 2*tn)*te*fr4
(24,25 - 23,25 - 2*0,375)*0,105*1
0,0263 in2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
1,0988 + 0,191 + 0,0156 + 0,011 + 0,0263
1,3427 in2
=
=
=
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
106/142
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0112 , 0,0625 ]
0,0625 in
12 358 psi
11 690 psi
8 183 psi
8 183 psi
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,3425 - 1,0988 + 2*0,375*1*(1*0,105 - 1*0,0577))*16 700
4 660,97 lbf
W1-1 =
=
=
W2-2 =
=
=
W3-3 =
=
=
107/142
Path 1-1 through (2) & (3) = 32 729,06 + 162 681,24 = 195 410,29 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).
Load for path 2-2 lesser of W or W2-2 = 4 660,97 lbf
Path 2-2 through (1), (4) = 38 561,48 + 48 917,99 = 87 479,47 lbf
Path 2-2 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 3-3 lesser of W or W3-3 = 4 660,97 lbf
Path 3-3 through (2), (4) = 32 729,06 + 48 917,99 = 81 647,05 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).
108/142
UG-45
Summary (in)
A
required
A
available
0,8955
0,896
A1
A2
0,6503 0,1928
A3
--
A
welds
A5
treq
tmin
Required weld
throat size (in)
Actual weld
throat size (in)
Status
0,0735
0,0875
0,0525
0,0735
=
=
=
=
=
=
109/142
fr4 = lesser of 1 or Sp / Sv = 1
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
5*(0,375 - 0,0077)*1*0,105
0,1928 in2
=
=
=
2*(tn - trn)*fr2*Lpr
2*(0,375 - 0,0077)*1*0,3125
0,2296 in2
A41 =
=
=
Leg2*fr3
0,1252*1
0,0156 in2
A42 =
=
=
Leg2*fr4
0,1052*1
0,011 in2
A5
(Dp - d - 2*tn)*te*fr4
(24,25 - 23,25 - 2*0,375)*0,105*1
0,0263 in2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
0,6503 + 0,1928 + 0,0156 + 0,011 + 0,0263
0,896 in2
110/142
0,0077 in
ta
=
=
=
tb2
=
=
=
tb2
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0077 , 0,0625 ]
0,0625 in
111/142
= t + Corrosion
= 0,0077 + 0 = 0,0077"
112/142
Support Skirt #1
ASME Section VIII Division 1, 2013 Edition
Component
Support Skirt
Material
Skirt is Attached To
Cylinder #4
Design Temperature
Internal
100F
External
100F
Dimensions
Inner Diameter
Top
120,21"
Botttom
120,21"
40"
Nominal Thickness
0,25"
Corrosion
Inner
0"
Outer
0"
Weight
New
1 083,75 lb
Corroded
1 083,75 lb
Joint Efficiency
Top
0,55
Bottom
0,8
113/142
Results Summary
Calculated
Stress/E
(psi)
Required
thickness
(in)
7 308,12
-805,81
0,0276
7 308,12
1 596,42
0,0546
70
16 700
57,74
0,0009
bottom
70
7 308,12
208,52
0,0071
top
100
7 308,12
-805,81
0,0276
bottom
100
7 308,12
1 596,42
0,0546
Seismic
top
100
7 308,12
-519,31
0,0178
Seismic
bottom
100
7 308,12
1 953,31
0,0668
Seismic
bottom
70
7 308,12
-21,57
0,0007
Seismic
bottom
70
7 308,12
140,76
0,0048
Seismic
top
100
7 308,12
-519,31
0,0178
Seismic
bottom
100
7 308,12
1 953,31
0,0668
Governing
Skirt
Location
Temperature
(F)
Allowable
Stress
(psi)
top
100
bottom
100
bottom
Wind
Wind
Wind
Loading
Vessel
Condition
(Stress)
Wind
Wind
Wind
114/142
115/142
Compressive side
Required thickness, compressive stress at base:
t
116/142
Tensile side
Required thickness, tensile stress at base:
t
Compressive side
Required thickness, compressive stress at base:
t
Compressive side
117/142
118/142
20 000 psi
1 658 psi
3 000 psi
Bolt circle, BC
124,75"
118"
130"
0,5"
Gusset separation, w
4"
Gusset height, h
4,75"
Gusset thickness, tg
0,375"
Anchor Bolts
Material
Allowable stress, Sb
20 000 psi
Number of bolts, N
0"
0,375"
0,3 in2
1,125"
0% (0 psi)
No
119/142
Results Summary
Base V
(lbf)
Base M
(lbf-ft)
W
(lb)
Required
bolt area
(in2)
tr
Foundation
bearing
stress
(psi)
Load
Vessel
condition
Wind
operating, corroded
0 0,4483
65,04
Wind
operating, new
0 0,4483
65,04
Wind
empty, corroded
2 022,5 25 420,5
8,67
Wind
empty, new
2 022,5 25 420,5
8,67
Wind
vacuum, corroded
0 0,4483
65,04
Seismic
operating, corroded
0 0,4962
79,7
Seismic
operating, new
0 0,4962
79,7
Seismic
empty, corroded
434,5
8 630,3
9 946,8
0 0,1349
5,89
Seismic
empty, new
434,5
8 630,3
9 946,8
0 0,1349
5,89
Seismic
vacuum, corroded
0 0,4962
79,7
Base
(in)
120/142
121/142
122/142
123/142
= 0,1637 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Wind)
Bolt load = Ab*fs =0,302*1 578 = 476,62 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*476,62 / (36 000*(2*4,645 / 4+4 / (2*2,02)-1,125*(2 / 4+1 / (2*2,02)))))0,5
= 0,1447 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*476,62*4,645 / (2**0,252*4,75)
= 1 780,3 psi
As Sr <= 25 050 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (vacuum, corroded + Wind)
P = -0,6*W / N + 48 * M / (N*BC)
= -0,6*141 254,34 / 8 + 48 * 25 420,5 / (8*124,75)
= -9 371,45 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (vacuum, corroded + Wind)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(1302 - 1182) / 4 - 8**1,1252 / 4
= 2 329,3928 in2
Ic = *(Do4 - Di4) / 64
= *(1304 - 1184) / 64
= 4 502 895 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 2 329,3928 + 141 254,34 / 2 329,3928 + 6*25 420,5*130 / 4 502 895
= 65 psi
As fc <= 1 658 psi the base plate width is satisfactory.
Base plate required thickness (vacuum, corroded + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,105
Mx = 0,0025*65*44,23922 = 313,2 lbf
My = -0,4773*65*4,6452 = -669,9 lbf
tr = (6*Mmax / Sp)0,5
= (6*669,86 / 20 000)0,5
= 0,4483 in
124/142
125/142
126/142
Base plate bolt load (Jawad & Farr eq. 12.13, operating, new + Seismic)
Bolt load = Ab*fs =0,302*0 = 0 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*0 / (36 000*(2*4,645 / 4+4 / (2*2,02)-1,125*(2 / 4+1 / (2*2,02)))))0,5
= 0 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*0*4,645 / (2**0,252*4,75)
= 0 psi
As Sr <= 25 050 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (empty, corroded + Seismic)
P = -(0,6 - 0,14*SDS)*W / N + 48 * M / (N*BC)
= -(0,6 - 0,14*0,208)*9 946,83 / 8 + 48 * 8 630,3 / (8*124,75)
= -294,72 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (empty, corroded + Seismic)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(1302 - 1182) / 4 - 8**1,1252 / 4
= 2 329,3928 in2
Ic = *(Do4 - Di4) / 64
= *(1304 - 1184) / 64
= 4 502 895 in4
fc = N*Ab*Preload / Ac + (1 + 0,14*SDS)*W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 2 329,3928 + (1 + 0,14*0,208)*9 946,83 / 2 329,3928 + 6*8 630,3*130 / 4 502 895
= 6 psi
As fc <= 1 658 psi the base plate width is satisfactory.
Base plate required thickness (empty, corroded + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,105
Mx = 0,0025*6*44,23922 = 28,4 lbf
My = -0,4773*6*4,6452 = -60,7 lbf
tr = (6*Mmax / Sp)0,5
= (6*60,65 / 20 000)0,5
= 0,1349 in
The base plate thickness is satisfactory.
127/142
Base plate bolt load (Jawad & Farr eq. 12.13, empty, corroded + Seismic)
Bolt load = Ab*fs =0,302*0 = 0 lbf
tr= (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*0 / (36 000*(2*4,645 / 4+4 / (2*2,02)-1,125*(2 / 4+1 / (2*2,02)))))0,5
= 0 in
The base plate thickness is satisfactory.
Check skirt for gusset reaction (Jawad & Farr eq. 12.14)
Sr = 1,5*F*b / (gussets**tsk2*h)
= 1,5*0*4,645 / (2**0,252*4,75)
= 0 psi
As Sr <= 25 050 psi the skirt thickness is adequate to resist the gusset reaction.
Anchor bolt load (empty, new + Seismic)
P = -(0,6 - 0,14*SDS)*W / N + 48 * M / (N*BC)
= -(0,6 - 0,14*0,208)*9 946,83 / 8 + 48 * 8 630,3 / (8*124,75)
= -294,72 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (empty, new + Seismic)
Ac = *(Do2 - Di2) / 4 - N**db2 / 4
= *(1302 - 1182) / 4 - 8**1,1252 / 4
= 2 329,3928 in2
Ic = *(Do4 - Di4) / 64
= *(1304 - 1184) / 64
= 4 502 895 in4
fc = N*Ab*Preload / Ac + (1 + 0,14*SDS)*W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 2 329,3928 + (1 + 0,14*0,208)*9 946,83 / 2 329,3928 + 6*8 630,3*130 / 4 502 895
= 6 psi
As fc <= 1 658 psi the base plate width is satisfactory.
Base plate required thickness (empty, new + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,105
Mx = 0,0025*6*44,23922 = 28,4 lbf
My = -0,4773*6*4,6452 = -60,7 lbf
tr = (6*Mmax / Sp)0,5
= (6*60,65 / 20 000)0,5
= 0,1349 in
The base plate thickness is satisfactory.
Base plate bolt load (Jawad & Farr eq. 12.13, empty, new + Seismic)
128/142
129/142
130/142
Welded Cover #1
ASME Section VIII Division 1, 2013 Edition
Component
Welded Cover
Configuration
Material
Attached To
Cylinder #4
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (psi) Temperature (F)
Internal
0,01
100
External
0,01
100
Design
MDMT (F)
-20
Ps (psi)
Hs (in)
SG
Operating
12,05
222,5349
1,5
Test horizontal
6,85
126,4175
1,5
Dimensions
Inner Diameter
120"
Nominal Thickness
1,625"
4,125"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
New
5 093,23
196,09
Corroded
5 093,23
196,09
Radiography
Category A joints
131/142
Results Summary
Governing condition
internal pressure
1,5891"
0,0458"
0,56 psi
12,61 psi
12,61 psi
Rated MDMT
-320F
=
=
=
=
=
=
=
=
=
=
=
=
132/142
Seismic Code
Importance Factor, Ie
1,0000
26,00%
3,0000
1,2000
1,7000
12,0000
Redundancy factor,
1,0000
II
No
Vessel Characteristics
Height
21,4596 ft
Fundamental Period, T
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
133/142
D + P + Ps + 0.7E
8.
0.6D + P + Ps + 0.7E
Parameter description
D
= Dead load
= Seismic load
= Eh +/- Ev
= QE +/- 0.2SDSD
Elastic Modulus E
(106 psi)
Inertia I
(ft4)
Seismic Shear at
Bottom (lb f)
Bending Moment at
Bottom (lb f-ft)
F&D Head #1
234
28,1
847
619
Cylinder #1
183
28,1
3,4451
3 192
9 404
Component
Cylinder #2
135
28,1
3,4451
4 875
25 706
Cylinder #3
87
28,1
3,4451
6 049
47 724
Cylinder #4 (top)
40
28,1
3,4451
6 723
77 057
Support Skirt #1
28,1
8,276
6 856
99 860
Cylinder #4 (bottom)
40
28,1
3,4451
125
36
Welded Cover #1
39
28,1
497,7822
116
26
134/142
Elastic Modulus E
(106 psi)
Inertia I
(ft4)
Seismic Shear at
Bottom (lb f)
Bending Moment at
Bottom (lb f-ft)
F&D Head #1
234
28,3
67
67
Cylinder #1
183
28,3
3,4451
143
520
Cylinder #2
135
28,3
3,4451
197
1 205
Cylinder #3
87
28,3
3,4451
235
2 075
Cylinder #4 (top)
40
28,3
3,4451
282
7 250
Support Skirt #1
28,3
8,276
434
8 630
Cylinder #4 (bottom)
40
28,3
3,4451
139
45
Welded Cover #1
39
28,3
497,7822
138
34
Component
Elastic Modulus E
(106 psi)
Inertia I
(ft4)
Seismic Shear at
Bottom (lb f)
Bending Moment at
Bottom (lb f-ft)
F&D Head #1
234
28,1
847
619
Cylinder #1
183
28,1
3,4451
3 192
9 404
Component
Cylinder #2
135
28,1
3,4451
4 875
25 706
Cylinder #3
87
28,1
3,4451
6 049
47 724
Cylinder #4 (top)
40
28,1
3,4451
6 723
77 057
Support Skirt #1
28,1
8,276
6 856
99 860
Cylinder #4 (bottom)
40
28,1
3,4451
125
36
Welded Cover #1
39
28,1
497,7822
116
26
135/142
= 0,0300
Cs = 0,0693
12.8.1: Calculation of Base Shear
V = Cs * W
= 0,0693 * 141 254,3438
= 9 793,63 lb
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh
QE = V
Eh = 0.7 * * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0,70 * 1,0000 * 9 793,63
= 6 855,54 lb
136/142
= 0,0300
Cs = 0,0693
12.8.1: Calculation of Base Shear
V = Cs * W
= 0,0693 * 141 254,3438
= 9 793,63 lb
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh
QE = V
Eh = 0.7 * * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0,70 * 1,0000 * 9 793,63
= 6 855,54 lb
137/142
Wind Code
Building Code: ASCE 7-10
Elevation of base above grade
0,0000 ft
0,0000 ft
0,5100
II
115,0000 mph
Exposure category
0,9500
1,0000
Yes
Vessel Characteristics
Height, h
Minimum Diameter, b
21,4596 ft
Operating, Corroded 10,0175 ft
Empty, Corroded 10,0175 ft
Operating, Corroded 11,9624 Hz
Fundamental Frequency, n1
Damping coefficient,
D + P + Ps + 0.6W
7.
0.6D + P + Ps + 0.6W
Parameter Description
= Dead load
Ps
= Wind load
138/142
Total Wind
Shear at
Bottom (lb f)
Bending
Moment at
Bottom (lb f-ft)
Elevation of
Bottom above
Base (in)
Effective OD
(ft)
Elastic Modulus
E (106 psi)
F&D Head #1
234
10,02
28,1
146
119
0,0017
Cylinder #1
183
10,02
28,1
3,445
555
1 608
0,0014
Cylinder #2
135
10,02
28,1
3,445
939
4 595
0,001
Component
Inertia
I (ft4)
Deflection
at Top (in)
Cylinder #3
87
10,02
28,1
3,445
1 324
9 122
0,0006
Cylinder #4 (top)
40
10,02
28,1
3,445
1 701
19 215
0,0003
Support Skirt #1
10,06
28,1
8,276
2 023
25 421
Cylinder #4 (bottom)
40
10,06
28,1
3,445
Welded Cover #1
39
10,04
28,1
497,8
0,0001
Total Wind
Shear at
Bottom (lb f)
Bending
Moment at
Bottom (lb f-ft)
Deflection
at Top (in)
Elevation of
Bottom above
Base (in)
Effective OD
(ft)
Elastic Modulus
E (106 psi)
F&D Head #1
234
10,02
28,3
146
119
0,0016
Cylinder #1
183
10,02
28,3
3,445
555
1 608
0,0014
Cylinder #2
135
10,02
28,3
3,445
939
4 595
0,001
Component
Inertia
I (ft4)
Cylinder #3
87
10,02
28,3
3,445
1 324
9 122
0,0006
Cylinder #4 (top)
40
10,02
28,3
3,445
1 701
19 215
0,0003
Support Skirt #1
10,06
28,3
8,276
2 023
25 421
Cylinder #4 (bottom)
40
10,06
28,3
3,445
Welded Cover #1
39
10,04
28,3
497,8
0,0001
139/142
Total Wind
Shear at
Bottom (lb f)
Bending
Moment at
Bottom (lb f-ft)
Elevation of
Bottom above
Base (in)
Effective OD
(ft)
Elastic Modulus
E (106 psi)
F&D Head #1
234
10,02
28,1
146
119
0,0017
Cylinder #1
183
10,02
28,1
3,445
555
1 608
0,0014
Cylinder #2
135
10,02
28,1
3,445
939
4 595
0,001
Component
Inertia
I (ft4)
Deflection
at Top (in)
Cylinder #3
87
10,02
28,1
3,445
1 324
9 122
0,0006
Cylinder #4 (top)
40
10,02
28,1
3,445
1 701
19 215
0,0003
Support Skirt #1
10,06
28,1
8,276
2 023
25 421
Cylinder #4 (bottom)
40
10,06
28,1
3,445
Welded Cover #1
39
10,04
28,1
497,8
0,0001
Kz
qz
(psf)
WP (psf)
Operating Empty Hydrotest New Hydrotest Corroded Vacuum
15,0
0,5747 18,48
9,60
9,60
N.A.
N.A.
9,60
20,0
0,6240 20,07
9,60
9,60
N.A.
N.A.
9,60
25,0
0,6650 21,39
9,60
9,60
N.A.
N.A.
9,60
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
140/142
Iz = c * (33 / z)1/6
= 0,3000 * (33 / 30,0000)1/6
= 0,3048
Lz = l * (z / 33)ep
= 320,0000 * (30,0000 / 33)0,3333
= 309,9934
Q = Sqr(1 / (1 + 0,63 * ((b + h) / Lz)0,63))
= Sqr(1 / (1 + 0,63 * ((10,0175 + 21,4596) / 309,9934)0,63))
= 0,9329
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3,40* 0,3048 * 0,9329) / (1 + 1.7 * 3,40 * 0,3048)
= 0,8854
Gust Factor Calculations: Empty, Corroded
Vessel is considered a rigid structure as n1 = 77,7439 Hz 1 Hz.
141/142
a = 0,2500, b = 0,4500
zmin = 30,0000 ft
gQ = 3,40
gv = 3,40
142/142