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Floor gratings Gitterroste, Grate

Floor gratings
Floor pressed gratings
connecting rods are connected to bearing rods by pressing. Mesh type 33 x 33 mm.
Construction

Floor pressure welded gratings SP


rectangular or square pattern grating constructed using flat bars stood on edge, and 4,7 mm twisted
transverse bars which are forged welded together under high pressure resulting in ONE PIECE construction.
Mesh 34 x 38 mm.
Construction

Manufacture mesh types and supporting rods of type P (pressed) gratings accroding
to DIN 24537
Name

30/30

30/15

30/10

19/30

19/60

30/60

60/60

Mesh size
Supporting
profile
20 x 2
25 x 2
30 x 2
35 x 2
40 x 2
45 x 2
50 x 2
60 x 2
25 x 3
30 x 3
40 x 3
70 x 3

33/33

33/16,6

33/12,5

19/33

19/66

33/66

66/66

kg/1m

14,4
17,0
19,7
22,4
25,0
28,1
30,3
35,6
24,0
27,6
35,6
60,5

kg/1m

kg/1m

kg/1m

kg/1m

kg/1m

kg/1m2

18,3
20,9
23,6
26,3
28,9
32,0
34,2
39,5
27,9
31,5
39,5
64,3

20,9
23,5
26,2
28,8
31,5
34,6
36,7
42,1
30,5
34,0
42,1
66,9

21,8
26,3
30,8
35,3
39,8
45,1
48,8
57,8
38,1
44,2
57,8
99,9

19,9
24,3
28,9
33,4
38,9
43,1
46,8
55,9
36,2
42,3
55,9
98,0

12,5
15,1
17,8
20,4
23,1
26,2
28,4
33,7
22,1
25,7
33,7
58,5

7,6
9,1
10,5
12,0
13,4
15,1
16,3
19,2
12,9
14,8
19,2
32,8

SP gratings possible supporting rods


High
[mm]
25
30
35
40
50
60

Wide [mm]
2
YES
YES
YES
YES
YES
NO

3
YES
YES
YES
YES
YES
NO

4
NO
YES
YES
YES
NO
NO

5
NO
NO
NO
NO
NO
NO

Possible distance of supporting rods TS


34,3 and 68,6 mm

The maximum and minimum dimension


SP grating
Supporting rod: <480 mm 3050 mm>
Bearing rod: <480 mm 1000 mm>

SP gratingsAnti-slip choices

Grates and stair treads are provided:

High
[mm]

1. Raw designed (black)


2. With deep galvanized finish according to DIN 5097
3. Painted by wet dipping, the color grey pain RAL 7005

Possible distance of bearing rods FS

25
30
35
40
50
60

Wide [mm]
2

YES
YES
YES
YES
YES
YES

YES
YES
YES
YES
YES
YES

NO
NO
NO
NO
NO
NO

NO
NO
NO
NO
NO
NO

23, 38, 50, 76 (conditionally 102 and 127)


1

Stair treads

Load of gratings with 30 x 30 mm mesh


Bearing rod h x t [mm]

* Distancec of support [mm]

Q Uniform load in kN/m2

f Deflection in mm from load q

P Point load in kN in the centre of the grating 200 x 200 mm

fl Deflection in mm from P

20 x 2

25 x 2

30 x 2

40 x 2

20 x 3

25 x 3

30 x 3

40 x 3

*
q
f
P
fl
q
f
P
fl
q
f
P
fl

500
18,45
2,0
1,80
1,8
28,80
1,6
2,75
1,5
41,50
1,3
3,95
1,2

600
12,80
2,9
1,45
2,6
20,00
2,3
2,20
2,1
28,80
1,9
3,20
1,7

700
9,40
3,9
1,20
3,5
14,70
3,1
1,85
2,8
21,15
2,6
2,65
2,3

800
7,20
5,1
1,00
4,5
11,25
4,1
1,60
3,6
16,20
3,4
2,25
3,0

900
5,70
6,4
0,90
5,7
8,90
5,1
1,40
4,5
12,80
4,3
2,00
3,8

1000

1100

1200

1300

1400

7,20
6,3
1,25
5,5
10,35
5,3
1,75
4,6

5,95
7,7
1,10
6,7
8,55
6,4
1,60
5,5

5,00
9,1
1,00
6,9
7,20
7,6
1,45
6,6

6,15
8,9
1,30
7,7

5,30
10,4
1,20
8,8

73,75

51,20

37,60

28,80

22,75

18,45

15,25

12,80

10,90

9,40

8,20

1,0

1,4

1,9

2,5

3,2

4,0

4,8

5,7

6,7

7,8

8,9

6,90

5,55

4,60

3,95

3,45

3,10

2,75

2,50

2,30

2,15

1,98

4,9

5,7

6,6

7,6

fl

0,9

1,3

1,7

2,3

2,8

3,5

4,2

27,65

19,2

14,10

10,80

8,55

6,90

5,70

2,0

2,9

3,9

5,1

6,4

7,9

9,6

2,70

2,15

1,80

1,55

1,35

1,20

1,05

fl

1,8

2,6

3,5

4,5

5,7

6,9

8,3

43,20

30,00

22,05

16,90

13,35

10,80

8,90

7,50

6,40

5,50

1,6

2,3

3,1

4,1

5,1

6,4

7,7

9,1

10,7

12,4

4,15

3,35

2,80

2,40

2,10

1,85

1,65

1,50

1,40

1,30

fl

4,15

3,35

2,80

2,40

2,10

1,85

1,65

1,50

1,40

1,30

62,20

43,20

31,75

24,30

19,20

15,55

12,85

10,80

9,20

7,95

6,90

1,3

1,9

2,6

3,4

4,3

5,3

6,4

7,6

8,9

10,4

11,9

5,95

4,75

3,95

3,40

3,00

2,65

2,40

2,15

2,00

1,85

1,70

fl

1,2

1,7

2,3

3,0

3,8

4,6

5,5

6,6

7,7

8,8

10,1

110,0

76,80

56,45

43,20

34,15

27,65

22,85

19,20

16,35

14,10

12,30

1,0

1,4

1,9

2,5

3,2

4,0

4,8

5,7

6,7

7,8

8,9

10,40

8,30

6,90

5,95

5,20

4,60

4,15

3,75

3,45

3,20

2,95

fl

0,9

1,3

1,7

2,3

2,8

3,5

4,2

4,9

5,7

6,6

7,6

Within this restriction the grating is still capable


of taking up a single tradic load of 150daN in the
most unfavourable position of a loading area of
200x200 mm in case if a maximum deflection of
1/200 of the span.

1500

Stair treads are made according to DIN 24531


and are out of grating according to DIN 24537.
Onthe front side of treads there is a welded
anti-slip perforated stepping edge which reduces

the slip hazard and also increases the static load


capacity of thetread. Treads are provided with side
plates 3mm in thikness with holes for bolts.
100 x 100 mm is 1 500 N.

Standart dimensions od stair treads


Bearing rod

q = loading data for uniformly distributed loads


(Q v daN/m2)
f = deflection values (f)

600

800

1000

1200

Width mm

Mesh

240
270
305
240
270
305
240
270
305
240
270
305

30/30
30/30
30/30
30/30
30/30
30/30
30/30
30/30
30/30
30/30
30/30
30/30

Mat. of the
bearing rod
30 x 2
30 x 2
30 x 2
30 x 2
30 x 2
30 x 2
35 x 2
35 x 2
35 x 2
40 x 2
40 x 2
40 x 2

Weight

4,0 kg
4,5 kg
5,0 kg
5,1 kg
5,7 kg
6,3 kg
7,9 kg
8,9 kg
9,9 kg
8,7 kg
9,7 kg
10,8 kg

120
150
180
120
150
180
120
150
180
120
150
180

Stainless steel gratings, 17241 (1.4301) grade

Anti-slip type the pressure welding grating

P
P/S1
P/S2

Type of the Anti-slip grating


Non serrated
Serrated supporting and connecting rod
Serrated nonsupporting rod

Anti-slipp class
R10
R12
R11

Stainless steel grating is manufactured in the same way as all the other types of presswelded grating, but
from steel grade 17241 AISI 304 / [1. 4301] stainless steel
Supporting
rod
20 x 2
25 x 2
30 x 2
35 x 2

The detail of Anti slip classification

Pressed, smooth, mesh 33 x 33,


the detail

Pressed, XXP reversible


anti-slip, the detail

Anti-slip type the pressure welded grating


Type of the Anti-slip grating
SP
Nonserrated
XSP
Supporting rod serrated

SP

Pressed, smooth, mesh 34 x 38

Anti-slip classification
R10
R11

xsp

P/S2

Pressed, XP serrated on the


non supporting rod, the detail

Finish

Manufactured

30 x 30
30 x10
20 x 20
22 x 22

Natural
Stained
Polished

Stainless steel grate


Stringer XSL
Grate with cut

22 x 30

20 x 3

22 x 44

25 x 3

22 x 88

35 x 3

P/S1

8 x 1,5

Mesh

40 x 2

30 x 3

Bearing rod

10 x 2

30 x 60
60 x 30

40 x 3

30 x 60

50 x 3

60 x 10

Use

The Stainless steel grates finish

Stainless steel gratings are very popular for highly


corrosive enviroments and long-lasting architectural
apllications. The Pasove rating produced by pickling
is resistant to water, water vzpour, citric acid,
atmospheric humidity as well as teak organic and
inorganic acids. These properties make them
ideal especially for food industry (according to EU
hygiencial requirements), beverage productions,
pharmaceutical and cosmetics industry. The uniform
and attractive surface is stainless steel grating
particularly suitable for aesthetic architecture.
We provide onesided (bearing rods direction) or
reversible/bothsided (supporting rods direction),
types or even in Anti-slip form.

untreated, natural
pickled

Pressed, XP Anti-slip on the


supporting rod

Fastening materials and fixings


The position of gratings is in supporting rods
direction and should be if possible equal of the
hight of supporting rods, min 25 mm. Gratings must

K-1/P-T

Stadard clip to be fasten to material f.e. I profile.

K-2/P 30T

Clip to be fasten to material, without drilling to.

K-3/P

Double clip to connect 2 gratings.

be secured against rising or sliding off the bearing


structure. Each grating should be fixed at least in
four points or welded.

K-1/P-S

The top part of fastening the clip.

K-2/P 30S

Nailing fastening member without the drilling to


construction needed. With the top part the clip to
mesh 30 x 30 mm.

K-4/P

Clip for the small dimensions meshes f.e.:


33 x 16,5 mm.

K-6/P - 10S

Fastening for a small dimensions of meshes


30x10mm.

K-5/P

Clip for L profile.

K-6/P - 15S

Fastening for a small dimensions of meshes


30 x 15mm.

K-2/P 20S

Nailing fastening member without the drilling to


construction needed. With the top part the clip to
mesh 20 x 20 mm.

Steel grating shelves


KASALI, s.r.o. offers 3 types of shelf grating
according to construction type. The type of the
grating shelves is designed according to desired
load and customers requirements. Further specific

Shelf grating with L-shaped


angle section surround

SN 73 2611
The following production tolerance is for all type
of grates only in these conditions:
Supporting bars size maximum 60 x 5 mm

Defection of the bearing rod from


vertical plane
gmax = 0,1 x h

Slanted cut of bearing rod

mmax = 1 mm

nmax = 0,1 x H

Deflection concave or convex

Difference of measured diagonals

deflection lenght to 600 mm: qmax = 3 mm


lenght over 600 mm: qmax = 1 / 200 of loading lenght

a - b = max. 0,012 x L

adjustments can be carried. Orientation and mesh


size and design of the rods, we produce, depending
on the required load.

Shelf grating, bearing bar with


raised edge surround

Gratings tolerances according to

Low framing

Shelf grating with 4 against


movement elements

T
 he axial pitches of bearing and connecting bars
from 11 mm to 68 mm
T
 he area of the grating will not be more than
2 m2, no gratings dimension will not be more
than 2000 mm

Verical position of connecting rod


connecting rod 6 mm: imax = 1,5 mm
connecting rod 8 mm: imax = 2 mm

Tolerance of holes and shapes


c, e, f = max. + 0 mm, - 4 mm
g = max. +/- 1,5 mm
d = max. +/- 4 mm (measured over 10 rods) h = max. + 8 mm, - 0 mm
h = max. + 8 mm, - 0 mm

Mesh gratings
Horizontal position of connecting rod

High framing

kmax = 0,5 mm

pmax = 1 mm

Standart mesh 50 x 50 mm. Finish: raw, hot dip


galvanized and grey colour as per RAL 7005
(hot dipped).

10

KASALI, s.r.o. | U Suchopdu 316/6 | CZ 669 04 Znojmo-Pmtice | I 25312740 | DI CZ25312740


tel./fax +420 515 221 301 | tel./fax +420 515 260 499 | info@kasali.cz | www.kasali.cz

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