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GE Industrial Systems
EX2000
PWM Digital Regulator
User's Guide
g
GE Industrial Systems
Document:
GEH-6375A
Original Issue Date: 1997-06-01
Rev. A:
2000-07-20
EX2000
PWM Digital Regulator
User's Guide
Contents
Chapter 1 Overview
1-1
2-1
Contents i
3-1
4-1
5-1
ii Contents
6-1
Glossary of Terms
Index
Contents iii
iv Contents
Chapter 1 Overview
Introduction
This manual describes the EX2000 Pulse Width Modulated (PWM) digital regulator
for brushless generator excitation systems. This is a microprocessor controlled power
converter that produces controlled dc output for rotating exciter, brushless generator
applications.
This manual is intended to assist applications and maintenance personnel in
understanding the equipment hardware and software. It also provides initial startup
information.
The manual is organized as follows:
Chapter 1 briefly defines the EX2000 PWM regulator with an overview of the
hardware and software design. Includes references to other manuals and documents,
one-lines and connection diagrams. Its purpose is to present a general product
overview for the reader as follows:
Section
Page
System Overview
A second power source is also
possible from a dc battery
source.
The PWM regulator controls the ac terminal voltage and/or the reactive volt amperes
of the generator by controlling the field of the rotating brushless exciter. Figure 1-1
shows a typical one-line system of a Permanent Magnet Generator (PMG) fed
brushless generator application. Power for the regulator is normally supplied from a
PMG driven directly by the main generator field. This can be a single phase or 3phase PMG. An alternative method is to obtain excitation regulator power from a
Power Potential Transformer (PPT) supplied from an auxiliary bus. This can also be
a single or 3-phase supply. The PPT is required to ensure an ungrounded input to the
regulator.
The control system contains both a generator terminal voltage regulator and an
exciter field current regulator. These are known as the automatic or ac regulator and
the manual or dc regulator respectively.
When operating under control of the dc regulator, a constant exciter field current is
maintained, regardless of the operating conditions on the generator terminals. When
operating under control of the ac regulator, a constant generator terminal voltage is
maintained under varying load conditions. If the generator is connected to a large
system through a low impedance tie, the generator cannot change the system voltage
appreciably. The ac regulator, with very small variations in terminal voltage, then
controls the reactive volt amperes (Var)s.
If the generator is isolated from a system, the ac regulator controls the terminal
voltage and the Vars are determined by the load. Most systems operate in a manner
that is between these two extremes. That is, both Vars and volts are controlled by the
ac regulator. Normal operation is with the ac regulator in control, with an automatic
transfer to the dc regulator in the event of loss of potential transformer feedback as
detected through Potential Transformer Failure (PTFD) or PT Undervoltage
Detection (PTUV).
In the regulator, PT Failure Detection requires two sets of PT inputs. There is
automatic tracking between the ac and dc regulators to ensure a bumpless transfer in
either direction. A balance signal is available for display on the operator station or
turbine control interface. A transfer between regulators can be initiated by the
operator or, if supplied, by the PT failure detection algorithm. In addition to the
reference input to the ac regulator summing junction, a number of both standard and
optional inputs are possible.
Besides the regulating functions, the excitation system contains protective limiter
functions, startup and shutdown functions, and operator interfaces that are
implemented in both hardware and/or software.
The software is accessed via an RS-232C communication link using the GE Controls
Systems Toolbox (toolbox). The toolbox is used to configure and maintain regulators
and exciters. It is Windows-based and consists of a collection of programs (tools)
running under a command shell.
Product Overview
Hardware Design
Optional hardware devices
are also available, such as 420 mA transducers, PPT, and
Field Ground Detector Power
supplies.
The regulator hardware consists of a control core and a power converter section,
described in Chapter 2. The controller includes printed wiring boards containing
programmable microprocessors with companion circuitry, including electricallyerasable programmable read-only memory (EEPROM) where the regulators system
blockware pattern is stored. The power converter consists of input disconnects and
filters, a dc link with charge control, IGBT devices, output contactor and shunt, and
control circuitry.
The control core is mounted in two board racks on the outside of the core panel and
is accessible while the regulator is operating. Also, behind the hinged outer door,
several Input/Output (I/O) boards are mounted. The control core consists of all these
circuit boards interconnected by ribbon cables and harnesses, which keep wiring to a
minimum. Detailed hardware information including fuse and test point information,
replacement instructions and board layouts are provided in the referenced documents
for each of the following circuit boards.
Power Supply and Contactor Driver (PSCD) board creates internal power supplies
and redistributes the necessary power supply voltages for the other control core
circuit boards. An isolated 70 V dc supply is also produced and used for LTB board
inputs. The PSCD board also produces the contactor coil voltage for the MDA output
and charge control contactor (refer to GEI100241).
Gate Driver and Dynamic Discharge (GDDD) controls the gating of the IGBTs for
bridge output and Dynamic Discharge control. It also isolates and scales dc output,
dc link voltage, shunt feedback and heat sink temperature feedbacks (refer to GEI
100240).
LAN Terminal Board (LTB) provides an interface between control devices and
external devices such as contactors, relays, indicators, lights, pushbuttons and
interlocks (refer to GEI100022).
Microprocessor Application Board (TCCB) contains software transducering
algorithms that mathematically manipulate the inputs from the isolation and scaling
printed wiring boards. These inputs are analog feedback signals from the current and
voltage transformers, which monitor generator output and line voltage, and from the
bridge ac input and dc output voltages and shunt feedbacks (refer to GEI100163).
I/O Terminal Board (NTB/3TB) includes an RS-232C communication port for
connecting to a personal computer (PC). The optional field ground detector inputs
are connected to the NTB board (refer to GEI100020).
Drive Control and LAN Control Board (LDCC) controls LAN communication
and permits operator access and control via the Programmer keypad. It also contains
the drive control microprocessor which monitors start/stop sequencing, alarms, trips
and outer loop regulators and motor control microprocessors which monitors the
field voltage and current regulators, gating and overcurrent protection (refer to GEI
100216, for reprogramming the LDCC board refer to GEI100217).
Relay Terminal Board (RTBA) provides seven output relays with form C contacts
available for customer use which can be driven from a remote input or directly from
the relays on the LTB board (refer GEI100167).
ARCNET Link (ACNA) board provides the connection point for the ARCNET
LAN communications.
An optional backup source from nominal 125 or 250 V dc batteries is filtered, diode
isolated and combined with the three-phase diode bridge output. These sources
charge the power capacitors through a charge control resistor, RCH, which forms the
dc link portion of the power converter module. The dc link is the unregulated source
voltage for the control core power supplies and the output power through the IGBTs.
A coarse control of the voltage level of the dc link is provided by the dynamic
discharge circuit. This circuit will dissipate excess power from the dc link (possible
due to a regeneration effect from the field of the rotating exciter) through the
dynamic discharge resistor, RDD.
The converter output section takes the dc link source voltage and pulse width
modulates it through the IGBT devices. The output voltage is determined by the
following formula:
Voutput = Vinput * (time on/(time on + time off))
where Vinput is the dc link voltage, time-on is the conduction time of the IGBT
devices and time-off is the non-conduction time of the IGBTs. The chopping
frequency of the IGBTs is approximately 1000 Hz.
This output is fed to the rotating exciter field as a regulated voltage or current. A
single pole contact from the MDA contactor isolates the regulator from the field. An
output shunt monitors the field current.
There are a limited number of structured options available with the PWM regulator.
Up to four 4-20 mA output transducers are available for customer use. They are
driven from D/A converters located on the NTB board, and are non-adjustable
devices.
A 50/60 Hz, 25 kVA Power Potential Transformer (PPT) is available for units that
are connected to an auxiliary bus or generator output terminals. This PPT may or
may not be supplied inside the regulator enclosure. Power to the primary should be
fused per the application notes found in the control elementary supplied with the
equipment. This transformer is sized to supply rated excitation requirements
continuously and still be capable of operation at ceiling excitation for a short time.
An optional Field Ground Detector Power supply may be supplied for some systems.
This power supply provides 24 V control power to the Field monitor unit mounted in
the generator exciter housing. A 120 V ac feed is required to power this supply.
Software Design
The regulator application software consists of modules (blocks) combined to create
the required system functionality. Block definitions and configuration parameters are
stored in read-only memory (ROM), while variables are stored in random-access
memory (RAM). Microprocessors execute the code.
Diagnostic software is transparent to the user. A programmer module with a digital
display and keypad allows an operator to request parameter values and self-checks.
Software
The exciter application emulates traditional analog controls. It uses an open
architecture system, which uses a library of existing software blocks. The blocks
individually perform specific functions, such as logical AND gates, proportional
integral (PI) regulators, function generators, and signal level detectors.
These blocks are tied together in a pattern to implement complex control functions.
For example, a control function such as the under-excitation limit (UEL) is included
as an ac regulator input by setting software jumpers in EEPROM. The relevant
blockware is enabled by pointing the block inputs to RAM locations where the inputs
reside (the UEL requires megawatts, kilovolts and megavars). The UEL output is
then pointed to an input of the ac regulator summing junction. The software blocks
are sequentially implemented by the block interpreter in an order and execution rate
defined in the toolbox.
The blockware can be interrogated while running by using the toolbox. The
dynamically changing I/O of each block can be observed in operation. This
technique is similar to tracing an analog signal by using a voltmeter.
AC and DC Regulators
The power system stabilizer
(PSS) is an optional function.
The PSS is fed with a synthesized speed signal based on the integral of accelerating
power. This indicates the rotor deviation from synchronous speed. This signal is
conditioned and fed into the summing junction of the continuously acting ac
regulator so that under deviations in machine speed or load, excitation is regulated as
a composite function of voltage and unit speed. The stabilizer therefore produces a
damping torque on the generator rotor and consequently increases dynamic stability.
Over-excitation Limiter (OEL): It is necessary to limit generator excitation current
off-line to prevent overfluxing the generator and connected transformers. Online, it
must be limited to prevent field thermal damage. The limiting action is performed by
the excitation current regulator. The current regulator takes control of bridge gating
if the regulator (automatic or manual) calls for exciter field excitation current in
excess of a predetermined pick-up level.
The dc or manual regulator is configured as a field current regulator using shunt
feedback and comparing it to the manual regulator static adjust reference. It will
maintain a constant exciter field current based on the setpoint adjuster. The online
and offline field current regulators are low value gate selected with the inner loop
regulator output to select the appropriate firing level for the IGBT bridge.
Scaling
It is necessary to scale the software in each exciter for application with a particular
generator. The regulators use normalized values of counts to represent one per unit
(1 pu). Typically 1 pu equals either 5000 or 20000 counts. This means that the
feedback value for a particular variable, such as dc link voltage (VDCLINK = 1 pu)
or bridge current (AFFL = 1 pu), must be normalized by using a multiplier to equal
the prerequisite value of counts when it is at 1 pu. See Chapter 4 for more details.
Faults
Refer to GEI100242 for fault
codes, interpretation, and
troubleshooting.
Simulator
Located within the core software is a sophisticated system simulation program that
models the exciter and generator behavior. The simulator is activated via a software
jumper in EEPROM.
The simulator physically operates the field contactors when a
start signal is issued to the exciter. If dc link voltage is present,
current may flow in the exciter field.
This tool is useful for
training, startup, and
calibration checkout.
Signals representing the field and the generator feedbacks are simulated in the
microprocessor application board (TCCB) and fed to the transducering algorithms,
in place of the real feedbacks. Once the exciter is scaled for a particular generator,
the simulator uses that scaling. For example, after a successful startup sequence is
performed in simulator mode, the operator interface will displays the exciter voltage
and current and generator voltage applicable to that particular unit.
Note Scaling and operation of the simulator is discussed in Chapter 6.
The PWM has a HMI datalink with the turbine controller over the Status_S page for
regulator information. Optional interfaces include, discrete switches and meters,
direct DCS control through an Innovation Series Controller, or some other device.
Introduction
This chapter describes the EX2000 PWM regulator hardware structure, and overall
operation. When reading these descriptions, refer to Figure 1-2, the specific unit
elementary, and the excitation layout diagrams provided with the equipment.
Section
Page
Packaging
GEI-100228 provides information on Receiving, Storing, and Warranty Instructions
for DIRECTO-MATIC 2000 Equipment. This document should be consulted upon
receipt of the regulator.
Each regulator will withstand the following environmental conditions without
damage or degradation of performance.
Environmental
Temperature requirements for the regulator should be maintained within the limits in
GEI100228 during transport and handling. Once installed, the operational limits of
an ambient temperature of 0 to +45 C, outside of the convection cooled cabinet,
should be maintained. It is expected that the hottest board entry temperature will be
approximately 60 C allowing the use of 70 C parts. Maintain 5 to 95% relative
humidity with no external temperature or humidity excursions that would produce
condensation.
The control equipment is also designed to withstand 10 ppb of the following
contaminants:
reactive sulfur
reactive chlorine
hydrogen sulfide
sulfur dioxide
chlorine dioxide
sulfuric acid
hydrochloric acid
hydrogen chloride
ammonia
Enclosure
The standard offering is a NEMA 1 or IP20 equivalent, 90 inches high by 24 inches
wide and 20 inches deep. An optional 36 inch wide enclosure is also available. In
some instances, just the regulator panel without enclosure will be provided. This
panel measures approximately 63 inches high by 17 inches wide by 18.5 inches deep.
Other enclosure types are available.
The estimated weight is 1200 pounds with NEMA 1 24 inch enclosure, and 900
pounds without enclosure. The estimated watt losses are a maximum 200 watts for
all applications.
Ratings
Each regulator has a specific output limit rating based on the application of the
regulator and limited by the shunt chosen for the application. The following ratings
information is the maximum output of the standard regulator, using a 25 A shunt. For
shunt ratings other than 25 A, the output current limitations will be reduced
proportionately. Name plate information should be used for accurate ratings.
Input Ratings
The ac input is the primary input power to the brushless regulator. The range of input
ac is from 90 V rms up to 275 V rms. The ac input may be single or 3-phase. The
input ac may be from a permanent magnet generator (PMG), customer supplied
auxiliary bus, or bus fed from the generator. The ac source input to the regulator
should have an impedance of 6 % nominal based on an estimated 20 A, 10 kVA
source.
PMG Input
The voltage and frequency for PMG-based input will start from 0 and increase to
rated as a function of generator speed. Rated input from the PMG system can be as
high as 250 V ac rms / 360 Hz. Nominal voltages can be 100 V ac rms up to 250 V
ac rms. With overspeed conditions, the maximum is 275 V ac rms / 440 Hz. Since
the PMG is ungrounded and only used to source power to the brushless regulator, no
input transformer is required. PMG systems on gas turbines will see extended
periods of time at < 50 % speed operation on startup. This is due to the purge cycle
needed by the gas turbine. Since the PMG may be the only input power to the
regulator, the control will initialize at 60 V ac rms (~50% speed).
DC Input Power
The dc source input power is generally provided from a battery bus. This source is a
back up to the primary ac input power source. It can be used as the primary input
power for starting black-start turbine generators.
The nominal battery bus voltages are based on a 110/125/ 220 / 250 V dc. Therefore,
the operating range for the dc input is from 80 V dc up to a max of 290 V dc.
The PWM bridge is monitored for excessive temperature by a heatsink sensor. Both
alarm and trip signals are available.
35
IGBT limit
25Adc
30
maximum
output
25 Adc
20
15
25
10
0
0
50
100
150
200
Output voltage (Volts dc)
250
300
350
The line limit curve corresponds to given V dc and I dc, which would result in rated
line current. The cap limit curve corresponds to given V dc and I dc, which would
result in rated capacitor current. The following graph illustrates the various limits.
where Vinput is the dc link voltage, time on is the conduction time of the IGBT
devices and time off is the non-conduction time of the IGBTs. The chopping
frequency of the IGBTs is approximately 1000 Hz.
The IAXS board provides the connection of the dc link capacitors to the IGBT
bridge, dynamic discharge control and gate control from the GDDD board. The
IAXS board is also the connection point for the dc output voltage and sensing
feedbacks to the control circuitry.
TCCB (DS200TCCB)
The microprocessor application board (TCCB) is essentially a transducer board. The
isolated and scaled generator PT and CT signals are fed from the PTCT board to the
TCCB board. The TCCB uses voltage controlled oscillators (VCOs) to transform the
analog voltage signals into digital signals. Software transducers process the voltage
and current signals and then calculate generator data. This information is passed to
the LDCC control processors for use by the regulators. The regulator simulation
software also resides in the TCCB.
PSCD (IS200PSCD)
The Power Supply and Contactor Driver board (PSCD) is powered from the dc link
through stab-on terminals DCPL1 (+) and DCPL2 (-). The control operates from 80 400 V dc as nominal range inputs. Transient operation to 600 V dc is possible during
maximum operation of the dynamic discharge. This board produces control power
for distribution to the other control module boards. The main supply produces 24 V,
15 V, and +5 V for control boards (LDCC and TCCB) A 17.7 V ac squarewave is
distributed through high frequency transformers to the gate driver and LTB inputs
power supplies. Auxiliary to the main supply are supplies for generating isolated 70
V dc (sufficient to power 13 LUP inputs ) and an isolated SHVI/SHVM power for
future applications.
The contactor control power supply from the PSCD board is sized to deliver up to
0.75 A dc. Power is taken directly from the dc link and converted to 105 V dc by a
buck converter. The enable of the MDA contactor is through an optically coupled
signal, which is logically in parallel with the coil of K1. Relay K1 is driven from the
LDCC board when the control is commanded to run.
Relay K86 is used as the controls permissive to run and emergency stop. Dropping
out K86 will immediately stop the regulator. Coil voltage is from the 70 V dc power
supply on the PSCD board.
GDDD (IS200GDDD)
The Gate Driver and Dynamic Discharge board (GDDD) provides the interface
isolation between the IGBTs and the main processor firing circuits. Dynamic
discharge circuit control is implemented on the GDDD board as well as the gating
circuits for the A and B leg active IGBTs.
This board also provides the instrumentation of the regulator. Output dc voltage, dc
link voltage, shunt current mV input, and the heat sink thermistor input are processed
on the GDDD board and sent to the LDCC processors for use by the regulators.
PTCT (DS200PTCT)
The Potential Transformer Current Transformer (PTCT) board isolates and scales the
voltage and current signals from the PTs and CTs. It also provides auxiliary inputs
and outputs for either low voltage ( 10 V dc) or 4-20 mA current signals.
Secondaries of the isolation transformers are passed to the TCCB board through the
JKK ribbon connector.
NTB/3TB (531X305NTB)
The NTB/3TB serves as a general purpose terminal connection board. Connections
are made as an interface between the control core and other devices. The RS-232C
serial port is located on this board. When supplied, the field ground detection inputs
from the ground detector receiver are connected to the auxiliary VCO inputs on the
NTB/3TB board.
LTB (531X307LTB)
The LAN Terminal Board (LTB) is an I/O termination board that serves as an
interface between the control core and other devices. Ribbon cable RPL allows
software variables pointed to the seven low voltage, low current, form C LTB output
relays to control higher voltage, higher current, form C RTBA board relays. Jumper
settings on the RTBA board determine if the LTB relays or external connections
operate the RTBA relays. The eight LTB (or LUP) inputs are connected to the LDCC
board through 8PL for use by the regulator controls.
RTBA (DS200RTBA)
The Relay Terminal Board (RTBA) board contains seven form C, DPDT relays that
can be software driven via the LTB pilot relays or externally driven. The relay
contact outputs are used for external customer interface. Each relay contains an LED
that indicates when the relay is energized.
ACNA (DS200ACNA)
The Status_S data link
connection to the turbine
controller is made on the
ACNA board.
The ARCNET Board (ACNA) serves as the connection for the ARCNET data link
for the regulator. Termination is made using co-axial cable. Each ACNA can
terminate two co-axial cables.
Generator Inputs
Potential Transformer Inputs
Up to three sets of 3-phase PT inputs are supported. These inputs are a nominal 120
V secondary with software adjustments available for other nominal secondary
voltages. The inputs are less than a 10 VA burden on the PT inputs.
The first two PT sets are used to supply generator line voltage feedback information
to the automatic (ac) regulator for control of the generator output voltage. The first
PT set is used for generator control. The second set is used for PT failure detection
and can be configured for control should the first set fail.
These inputs also supply speed/frequency feedback information for the regulators,
limiters, and protection functions, including the optional Power System Stabilizer
(PSS).
Optional PT isolation
switches for all three sets of
inputs may be supplied.
The third set of 3-phase PT inputs provides line side voltage and is used by the
control for an optional voltage matching feature. These connections are made
directly to the PTCT board.
One set of 2-phase CT inputs is supported. Phase A and phase C currents are
required by the regulator. These CTs supply generator line current feedback
information for use by regulator, limiters, and metering functions in the brushless
regulator control, including the optional Power System Stabilizer (PSS). The inputs
require a nominal 5 A secondary CT input. Software adjustments are available down
to a nominal 3 A secondary input. The CT burden is less than 1 VA per phase. These
connections are made directly to the PTCT board.
4-20 mA Inputs
Optionally, the regulator can support two 4 to 20 mA inputs for signals used to
modify the overexcitation limiter/protection based on the cooling of the generator.
On air cooled generators this input is proportional to the cooling air temperature for
the generator. On hydrogen cooled generators this input is based on hydrogen
pressure of the generator.
Additional I/O
In addition to the I/O listed above, Table 2-1 lists minimum inputs and outputs that
are supported.
Note Not all applications will require each of the contact I/O or 4-20 mA inputs or
outputs listed. Refer to the job specific elementary for those supplied.
Table 2-1 Minimum Inputs and Outputs supported
Input/Output
Description
Input Regulator On / Off
(Closed = Regulator On)
Output Regulator On
TO TURBINE CONTROL
OPERATOR INTERFACE
METER DRIVER
OUTPUTS QTY (4)
1PL
3PL, 2PL
2PL
MICROPROCESSOR
APPLICATION
BOARD
MAIN
PROCESSOR
BOARD
POWER SUPPLY
AND
CONTACTOR DRIVER
BOARD
PSCD
TCCB
LDCC
GDPL, PPL
GDDD
DCPL, MDPL
JKK
CPL
GPL, 8PL
4 PL, 2PL
IOPL, 8PL
PTCT
BOARD
ARCPL
ARCNET BOARD
AC INPUT
ACNA
POWER CONVERTER
MODULE (IGBT)
DC INPUT
3 PHASE
VOLTAGE
SENSING
INPUT
2 PHASE
CURRENT
SENSING
INPUT
DC OUTPUT
TO
EXCITER FIELD
RPL
LTB
CONTACT
INPUTS/OUTPUTS
RTBA
CONTACT
OUTPUTS
NTB/3TB
CONTACT
INPUTS
RS232
PORT
WORK
STATION
Notes
Introduction
The regulator uses microprocessor-based software that includes adjustable
parameters. These parameters perform many functions once controlled through
adjustable hardware and software combinations.
The parameters are modified to customize the regulator to the specific hardware and
application. They also enable field and maintenance personnel to fine tune the
regulator for optimal performance.
Use the Control System Toolbox (toolbox) and LDCC board programmer to make
software adjustments.
Section
Page
Configuration Tools
The toolbox is used to configure, maintain, and fine tune the regulator. It includes an
extensive database of definitions, accessed and manipulated using menu driven
selections. Additionally, the toolbox can graphically display the exciter's program
logic on the computer screen. By viewing the logic flow, you can better understand
and manipulate the exciter's adjustable values.
The toolbox is used at the factory to initially configure and test the systems. At the
customer site, it enables GE field engineers and other trained personnel to
troubleshoot, fine-tune, and maintain the installed regulator. Optional tool based
modules provide real display of control variables and communications data.
Refer to GEH6404 for more information and PC requirements.
Programmer Module
The regulator includes a programmer module with a 16-character digital display and
an alphanumeric keypad. It functions as an operator interface for software
adjustments and diagnostic testing when the toolbox is not available.
Note Permanent changes made using the programmer module must also be made in
the toolbox to keep them up to date with the exciter's software configuration. Get
contact information from GEI100242.
Refer to GEI100242 for more information on the programmer module.
Software Design
The exciter application consists of functional software modules (blocks) combined to
perform to system requirements. Block definitions and configuration parameters are
stored in read-only memory (ROM), while variables are stored in random-access
memory (RAM). Microcontrollers execute the code.
The exciter application emulates traditional analog controls. The software uses an
open architecture system, which uses a library of existing software blocks. The
blocks individually perform specific functions, such as logical AND gates,
proportional integral (PI) regulators, function generators, and signal level detectors.
These blocks are tied together in a pattern to implement complex control systems.
For example, a control function such as the under-excitation limit (UEL) is included
as an ac regulator input by setting software jumpers in EEPROM. The relevant
blockware is enabled by pointing the block inputs to RAM locations where the inputs
reside (the UEL requires megawatts, kilovolts and megavars). The UEL output is
then pointed to an input of the ac regulator summing junction.
This technique is similar to
tracing an analog signal by
using a voltmeter.
Standard Functions
These inputs and outputs can
be monitored through the
toolbox.
Table 3-1 is a description of the inputs and outputs for the more significant blocks
used in the exciter. Also, the significant adjustments of those functional blocks are
described as adjustable constants. These constants represent limits, gains, and
setpoints. They are functionally equivalent to potentiometers or other discrete
adjustment devices used in previous excitation systems.
Field Regulator
The exciter field regulator is configured as a current regulator. The reference input to
the FVR is from either the manual regulator ramp block or the AVR. When fed from
the AVR, the field regulator is used as an inner loop. A bridge firing enabled signal
is also provided to keep the exciter turned off until bridge firing is enabled (refer to
Figure 3-6).
The alternate current regulator is initially enabled. If the signal level detect looking
at exciter field current or either of the inverse time protection blocks activate, the
alternate field current regulator is disabled and the primary current regulator
setpoints are active. The output of either the alternate or primary field current
regulator is fed to the firing block where a minimum select with the field regulator
firing command is performed (refer to Figure 3-8).
Firing Block
The firing block accepts the field current reference and the field voltage reference
and then selects the least of the two. This signal is passed on to the bridge only if the
instantaneous overcurrent or the stop commands are not activated. If either of these
are active, the firing signal is a preset retard limit (refer to Figure 3-9).
Inputs
Adjustable Constants
Outputs
AVR Ramp
Reference out
AVR
Setpoint
Frequency (ASP@FQ)
React. Cur.(ASP@IQ)
REF Out (ASP@RO)
UEL Out (ASP@UE)
PSS Out (ASP@PV)
Auto/Man (ASP@AC)
Extra Input (ASP@EX)
PT Fail (ASP@PT)
Gen Volts (ASP@VM)
PSS Armed (ASP@PC)
Gen Watts (ASP@WT)
PT Fail Reset (ASP@PR)
AVR Ref
Auto Active
Man Active
PSS Active
V/Hz Active
UEL Active
Setpoint In Limit
Latched PT Fail
FCR
FCR Output
ILOP0
AVR
AVR Out
AVR In Limit
AVR Error
FVR Ramp
Reference Out
FVR
FVR Out
Inputs
Adjustable Constants
Outputs
UEL
Watts (RA1@I1)
Gen. Volts(@INPUT)
Vars (R2@FBO)
UEL Output
OEL
Field Current
(CURRENT)
Firing Block
FVR Out
FCR Out
IOC Active
Start/Stop
Retard Limit
OEL Act
(FLDMOD)
IIT Acc
(PITIACCM)
Firing Code
EXVMAG
AUTO
PT FAIL
DETECT
AUTO/MAN
SELECT
LOGIC
MAN
EXXMAG
V/HZ
EXVFREQ
ARM PSS
RAISE
Pa
VOLTAGE LIMIT
PSS
EXWATTS
RAISE
EXVARS
REGULATOR
AUTO
REG
SETPOINT
PI
+
+
VAR
/PF
CONTROL
EXCITER FIELD
AUTO
REGULATOR
ZERO LEVEL
EXWATTS
MAN
REG.
SETPOINT
LOWER
PI
LOW
VALUE
GATE
IFE
EXVMAG
BRIDGE
FIRING
LOWER
SPARE
HIGH SP
FCR@SP
PI
LOW SP
1177S
EXWATTS
EXVARS
UEL
IFE
I*T LIM
RUNNING
EXVMAG
OFFLINE
FCA@SP
ONLINE
EXIREAC
RCC
52G
AND
SLD1
]
]
]
]
]
]
-
+
+
+
]
]
Introduction
This chapter gives examples of the scaling for specific parameters in a generic
brushless regulator generator application.
Section
Page
The regulator controls use standard normalized values to represent the variable being
monitored or regulated. This enables the use of software that, to a large extent, is not
application dependent. For example, the automatic voltage regulator (AVR) controls
the generator terminal voltage based on a setpoint chosen by the operator. For any
machine, 1 per unit (or rated terminal voltage) is defined within the AVR to be
20000 counts. If the operator chooses to set the terminal voltage at rated then the
reference to the AVR is 20000 counts. The voltage feedback counts are compared to
this reference to generate an error signal and the appropriate control action takes
place to maintain the feedback counts at 20000.
The actual generator terminal voltage being regulated is not referenced at this control
level. It is therefore necessary to ensure that the feedback counts seen by the
regulators are adjusted to provide the standard number of counts when the generator
is operating at rated. This is referred to as scaling.
An EX2000 system can be constructed several ways to accommodate customer
system requirements. For example, the regulator can be fed from the permanent
magnet generator or from an auxiliary bus. It can be a brushless regulator or an SCT
control winding regulator. The controls are set to match the hardware used. This is
known as configuration.
Note Operating data from the generator field is not readily available to the
regulator. The generator information listed is critical to the overall operation and
performance of the regulator and excitation system. Assumptions made in the AVR
and exciter field regulators are based upon the available generator data.
100000
Frequency
60 Hz
Volts
13800
PF
0.85
40 C
4184
313
281
846
1360
5.615 sec
0.022 sec
0.199 ohms at 25 C
136
125 V dc
PT Ratio
14400/120
8000/5
Exciter Data
kW
268
Volts
300
893
1.712
3.52
6.236
9.54
15.45
0.35 sec
4.871 ohms at 25 C
Regulator Data
DC shunt
10 A = 100 mV
17.0 ohms
6.0 A
2.0 ohms
Voltage Doubling
No
137
360
General Configuration
Throughout this example, the software nomenclature is defined as follows:
EE.XXXX (ABCDEF)
where XXXX represents the software address location and ABCDEF represents the
software address name.
There are many parameters that are set in the regulator that are not discussed in this
manual. Many of them are used to set up configurable parameters such as the
Status_S data link, communication, and so on. These are fixed parameters such as
baud rates, display, configuration, and keypad configuration for all applications and
should not be changed or need changing on any requisition.
Note If any parameters not discussed in this document are in question, contact the
product service group of GE Industrial Systems or the local GE service organization
for advice.
The following list are general configuration adjustable parameters (EEPROM) used
to direct signals and help make the configurable blockware function as a brushless
regulator.
EE.3850.2
Selects slip source for Power System Stabilizer (PSS) The example
has no PSS
EE.3850.3
EE.3850.4
EE.3850.5
EE.3850.6
Selects terminal (0) or separately fed (1) inputs for bridge. The
regulator is separately fed.
EE.3850.7
EE.3850.8
EE.3850.9
EE.3850.10
EE.3850.11
EE.3850.12
Sets LOE calculation for high gain (rev. G1B) PTCT board for LOE
calculations. All new regulators use high gain PTCT inputs. Set to
(1)
EE.3850.13
Adjusts PTCT board inputs for Rev. A (0) or Rev. B (1) board.
EE.589.2
EE.589.4
EE.589.6
EE.589.8
Selects field regulator feedback to be either VFG (0), VFE (1), IFG
(2) or IFE (3). For current regulator set to 3.
EE.589.10
Selects source for Var.105 to be either IFG (0) or IFE (1). Set to 1
for the regulator.
EE.550
EE.556
Feedback Scaling
As a brushless regulator, there are a limited number of feedback signals from the
generator available. These are potential transformers and current transformers
monitoring the stator output, a shunt feed back from the exciter field, and exciter
field voltage. Main generator field current and voltage are not commonly available
for display or control on a brushless generator. The following sections describe
common feedback signals and scaling.
Generator Feedback
The PT and CT signals to the regulator are isolated by the PTCT board. The voltage
signals generated by the PTCT are sent to the TCCB transducer board. Here voltage
controlled oscillators (VCO) translate the analog signals into digital counts.
The PTCT board will accept one set of 3-phase CT inputs from the main generator
stator current transformers. These CTs must have a nominal 5 A secondary and
phase A and C are required for correct operation of the regulators. Phase B CT input
is not required and not used by the controls. EE.3840 CT_ADJ is used to account for
off nominal CTs. The scaling for this EE setting is calculated as equal to
20480/(actual 1 pu CT secondary amps)
For the example generator data:
EE.3840 = 20480/(4184*5/8000) = 7832
The PTCT board also accepts up to three sets of generator voltage transformer
inputs. These inputs are 3-phase inputs with a nominal secondary voltage of 120 V
ac. Two of the inputs are for generator voltage before the synchronizing breaker.
These two PT inputs should both be on the same side of the generator step up
transformer. The third input can be used for a line side of the synchronizing breaker
voltage input. The scaling for this EE setting is calculated as equal to 491520/(actual
1 pu PT secondary volts)
For the example generator data:
EE.3841 = 491520/(13800*120/14400) = 4274
The PTFD can be disabled offline by setting EE.3850.9 GMJMPR.9 equal to 1. The
PTFD detector can be tested using the simulator by setting GMJMPR.1 equal to 1 to
simulate loss of V12 PT signal.
Setting EE.3850.9 GMJMPR.7 equal to 1, the extra set of PTs can be used for all
calculations downstream from the PT failure detector software.
PTFD Scaling
Parameter PTFDSC EE.3835, PT failure scale adjust, is used to null any signal
difference existing between V and X PTs. If a second PT for failure detection were
supplied, then set EE.3835 = 4096 * (1 pu V PT secondary volts/1 pu X PT
secondary volts).
In most cases, the second set of PT inputs would be the same secondary as the first
and the default value of 4096 would be used
P.T.U.V.
If a second set of generator PTs is not provided then the PTFD scheme described
above can not be used. In this case the PTFD function is disabled by setting EE.3837
to 65,535 and protection is provided by pointing ASP@PT at VAR.1182 EXPTUV.
In the event of loss of one phase or complete loss of generator voltage signal as
measured by the TCCB board, and after a time delay specified in EE.3834 PTFDT1.
EXPTUV will become true, forcing the control into manual regulator mode.
EE.612 VDCMAX sets the 1 pu count level (20000) equal to 360 or 604 volts for
scaling of both the DC link voltage and DC output voltage. JP3 on the GDDD board
sets the operation level of the dynamic discharge firing circuit. The selection of JP3
is also based upon the maximum expected dc link voltage. JP1, 2 and 3 on the
GDDD board should all be set to the same settings.
Feedback Offsets
Due to the tolerance limits of the op-amps and VCOs that provide the feedbacks, it is
possible that positive or negative offsets may occur with zero signal feedback. The
actual offsets produced are dependent on the actual hardware and must therefore be
zeroed at startup. The bridge output voltage, dc link voltage and shunt feedback are
adjustable using the following feedback offsets:
EE.1508 VF1OF0 is used to zero the VFB1 bridge voltage feedback offset. With no
bridge output, variable 1014 should be read using diagnostic test 31. This count
value multiplied by the constant -1141 and divided by the scale factor value in
EE.612 VDCMAX then becomes the value in EE.1508.
For example, with power on the bridge but the bridge not firing, monitor VAR.1014
(assuming VFE is the selected feedback) for any zero offset. Assume the offset
found was approximately 80 counts. Set EE.1508 = (80*-1141)/360 = -253. Enter
this value and continue to monitor VAR.1014 to verify that the offset is now zero.
EE.1510 CF1OF0 is used to zero the CFB1 bridge current feedback offset. With no
bridge output, variable 1016 should be read using diagnostic test 31. This count
value multiplied by the constant 21475 and divided by the scale factor value in
EE.1505 CFS1F0 then becomes the value in EE.1510.
For example, with power on the bridge but the bridge not firing, monitor VAR.1016
(assuming IFE is the selected feedback) for any zero offset. Assume the offset found
was approximately -100 counts. Set EE.1510 = (-100*21475)/34348 = -62. Enter
this value and continue to monitor VAR.1014 to verify that the offset is now zero.
EE.1513 VDCOF0 is used to zero the dc link voltage feedback offset. Since dc link
voltage is required for control power, this offset must be made with dc link voltage
present. VAR.1018 should be read using diagnostic test 31. The dc link voltage
should be read on the IAXS board connection points PL and NL. This measured
voltage will then be converted to counts. The converted measured counts minus the
count value in VAR.1018 then becomes the value in EE.1513.
For example, with power on the bridge but the bridge not firing, monitor VAR.1018.
Assume it is 7825 counts. Then assume the measured value of the dc link is 137
volts. Converting the measured voltage to counts gives 137/360 * 20000 equals
7611. Set EE.1513 = (7611-7825) = -213 counts. Enter this value and continue to
monitor VAR.1018 to verify that the offset is now zero.
Regulator Scaling
There are several regulators and limiters available in the regulator. The applicable
one-line or system ordering documents will detail whether or not all or any of these
are supplied on a given requisition. Generally the AVR, FVR, and OEL regulators
are supplied as standard. The UEL, RCC, and V/Hz limiters are also generally
standard features. PSS and VAR/PF controllers are typically supplied as options.
AVR Operation.
The regulator is designed to be started in AVR. The exciter can be started in AVR
mode with the generator operating from 20 to 100 Hz. To prevent initial overshoot,
the integrator is held at the preset value until 95% voltage is obtained. For a normal
bandwidth AVR, this also means forcing the regulator to its maximum output until
95% of terminal voltage is reached. If the speed of the generator is below rated when
the regulator is started, the V/Hz limiter will hold down the terminal voltage and
regulator output such that the volts per hertz ratio specified in the AVR controls is
maintained.
REF1 Operation
The selected (unmodified) reference originates in the INC/DEC reference block
REF1 (see Figure 3-2). The initial reference used in the regulator is a preset value
normally set for 1 pu generator voltage. The REF1 output tracks this value when a
start is given to the regulator. During this initial operation the RAISE and LOWER
controls are ignored.
Once the startup operation is complete, the reference can be changed by selecting
RAISE or LOWER from the operator station with the regulator in AUTO regulator.
When offline, selecting RAISE or LOWER controls the generator terminal voltage
over a range set in REF1 (and the autosetpoint block). This range is normally 10%
of rated terminal voltage. When online, selecting RAISE or LOWER increases or
decreases the generator terminal reactive voltage and/or the power output of the
generator. The more stiff the connection to the power system (lower impedance tie)
the less the generator terminal voltage is able to change.
An optional volt ampere reactive/power factor (VAR/PF) controller can also control
the output of the REF1 block. While under control of the VAR/PF controller, the
slew rate of REF1 is slowed to an alternate ramp rate, and the operator
RAISE/LOWER inputs are ignored.
When the exciter is operating in manual, the autosetpoint reference REF1 tracks a
value representing the sum of ASP@VM (normally generator voltage) and the
reactive current compensation signal. While REF1 is tracking this value, the
INC/DEC commands from the operator station are ignored in the REF1 block. The
output of REF1 in VAR.282 REF1OUT0 is passed to the autosetpoint block
(EXASP).
Autosetpoint Block
The selected reference from REF1 enters the autosetpoint block (EXASP) as the
main auto reference setpoint. This reference can now be modified in the autosetpoint
block by various standard and optional regulators and limiters. In addition to the
REF1 input the ASP block receives feedback variables for reactive current, generator
terminal voltage, generator frequency, the output of the under excitation limiter, and
generator real power if a power system stabilizer (PSS) is used (see Figure 3-3).
Automatic regulation is enabled through the operator station or the A/M selector
button on the LDCC board programmer keypad. When auto is active, VAR.953
ASPAUTOA will be true. The ASP block also has an input from the PTFD (or
PTUV). When a PT failure is detected, regulation is switched to the MVR.
ASPAUTOA becomes false and remains latched in that state until the PT feedback
problem is corrected, the core is soft reset, and the PTFD reset button on the operator
station is pushed to permit selection of AUTO operation. Configuration jumper
EE.589 selections can disabled the PTFD while off-line.
The ASP block contains a summing junction, minimum value gate, and a positive
output limiter. The summing junction adds the output of REF1, the UEL regulator
output, the PSS regulator output (if present), and an extra input ASP@EX. This extra
input can be used to insert a test signal. The RCC compensation signal is subtracted
in the summing junction.
The output of the summing junction feeds a minimum value gate where it is
compared with a V/Hz limit signal proportional to the generator frequency by an
amount set in EE.3789 ASPVHZ. The minimum of these two references is used as
the reference sent to the regulator. The maximum output is limited to a value set in
EE.3790 ASPHLM. If the reference used by the regulator is the V/Hz limit and the
exciter is in auto, then VAR.958 ASPVHZA is set true and an indication is given that
the exciter is in V/Hz limit.
If a positive value is input to the summing junction from the UEL and the exciter is
in auto, then VAR.959 ASPUELA is set true and an indication is given that the
exciter is in UEL. The output of the AVR setpoint block VAR.158 ASPAVRSP is
sent to the AVR block as the regulator reference signal.
a.
The output is in positive limit or if the regulator is in FCR and the error signal
feeding the regulator is positive.
b.
The AVR output is in negative limit or in full retard and the error signal feeding
the regulator is negative.
2.
VFAGgen is the air gap voltage, which is determined by reading IFAG from the
machine estimated air gap line at 1 pu armature voltage. The example generator has
IFAG of 281 A dc. The rated field resistance Rf@rated temp is defined as 100 C.
The Rf@100C was not given and is therefore extrapolated from Rf@125C to give
Rf@100C = .256 ohms. VFAG = .256 * 281 = 72 V dc.
Solving for Kp gives Kp = (transient gain * VFAGgen*5000) / (20000 * Kex*AFFLex) =
(20*72*5000) / (20000*22.51*9.54) = 1.67.
Set AVRPGN EE.3769 = 1.67 * 256 (where 256 = unity) = 429
Integral Gain
Set Kp/Ki = 1 for a lead time constant of 1 sec. For the example Ki = Kp = 1.67
Set AVRIGN EE.3771 = 1.67 * 100 (where 100 = 1 rad/sec) = 167
UEL Operation
This section describes the UEL operation, which is performed by a combination of
standard blocks (see Figure 3-7). The capability of a generator when plotted on a
reactive power versus real power plot changes as terminal voltage changes. This
means that a number of curves are required to provide protection over the normal
10% terminal voltage range permitted by the AVR. If the real and reactive power
signals are normalized by dividing by the square of the terminal voltage then the
capability of the generator becomes a single curve.
The generator watts signal is first normalized by dividing by the square of the
filtered voltage signal. The resulting normalized power is then filtered and absoluted.
This value is fed to the function generator block where the normalized pu UEL curve
has been entered. The output of the function generator block is the UEL curve point
corresponding to that value of generator real power output. This value then becomes
the UEL limit allowed.
This UEL limit as read from the curve is normalized Vars and must be multiplied by
the square of the filtered voltage signal to produce a Var reference for the
proportional plus integral regulator. The PI regulator is enabled by an AND gate if
52G is closed and the AVR is in control. It compares measured generator Vars
feedback quantity with a reference limit derived from the UEL curve to generate an
error signal that feeds the regulator.
The output of the PI regulator block is fed to a limiter set to allow only positive
outputs. This value is then fed to the excitation autosetpoint block ASP@UE input. It
is added to the existing AVR setpoint to produce an increase in the excitation level
sufficient to prevent the excitation decreasing below the level corresponding to the
UEL limit curve chosen.
High
EE.5899 = 200
(Ki = 2 rads/sec)
EE.5899 = 200
(Ki = 2 rads/sec)
EE.5900 = 819
(Kp = 3.2)
EE.5900 = 410
(Kp = 1.6)
Note Two EEPROM values are set because the command and feedback gains are
independently adjustable.
Steady state stability of the UEL can be verified by operating the generator at various
power levels then slowly lowering the excitation to drive the generator into the limit
curve. Dynamic closed loop response can then be verified by stepping the AVR
setpoint using the excitation autosetpoint block extra input ASP@EX. A step of 1 or
2% is sufficient. If it is not permissible to drive the generator into its true limit curve
then the curve could be reset at a safer level and the testing performed using this
curve.
UEL Curve
The UEL limit curve is obtained by using a general purpose background function
generator block. This is a five point piecewise linear function generator. The
function is flat to the left of Y0, the first point, and to the right of Y4, the last point.
The X coordinates must be monotonically increasing X0<X1<X2<X3<X4.
The coordinates are specified in counts, where generator 1 pu watts = 5000 counts
and generator 1 pu Vars = 5000 counts. The underexcited portion of a typical
generator reactive capability curve is shown in Figure 4-1.
Generator Data:
100000 k VA
3600 RPM
0.85 PF
40 C cold gas
13800 V
1 pu power at unity power factor = 100 MW = 5000 counts. This value was defined
during primary scaling of the generator voltage and current feedbacks. The exciter
calculates watts and Vars from measured generator voltages and currents.
If the customer has not specified UEL settings, the following recommended settings
can be used:
Recommended X coordinates are at 0.3, 0.6, 0.9, and 1.2 pu MW. X = 0 is the X
coordinate for Y0 point and needs to be entered. This gives the following values:
Next, the Y coordinates must be chosen. This method selects Y values 10% above
the rated capability curve to provide ample safety margin. If more than one curve is
given for different gas temperatures, use the rated curve. In the example given this is
40 C cold gas. From the chosen customer reactive capability curve, read the Vars at
0 power. This is -35 MVars. Add 10% of rated kVA (not 10% of the reading) to
define the Y0 point. Y0 = -35 + (10% * 100) = -25 MVars. This value must now be
changed to counts to store in EE.2872.
EE.2872 = (-25/100)*5000 counts = -1250 counts = Y0
Y1, Y2 and Y3 are obtained as follows:
The final value Y4 is chosen differently. A straight line is drawn from the Y3 point
through the 1 pu at unity power factor point to intersect the X = 1.2 pu power line.
This gives Y4 = -2*Y3 = -2 * -350 = +700 counts = EE.2871. All this is based on the
assumption that the 0.9 pu power point on the capability curve yields a negative
value and the final segment passes through rated k VA at unity power factor. The
final point Y4 is chosen this way because this gives better coordination with loss of
excitation protection.
The preset or latched Var setting is fed to a second switch that will pass either the
VAR or PF reference to a summing junction depending on which control action has
been selected. If the Var setting was chosen, the VAR reference will be fed to the
summing junction where the actual VAR feedback will be subtracted to create an
error signal. This error signal passes through a deadband set by EE.3722 PFDEBD
(5000 counts = 1 pu). The deadband setting should be chosen so that excessive
regulation does not occur while the required setting is accurately maintained. From
the dead band function a raise or lower signal is given to the exciter as required to
maintain the value selected. The raise signal is PFVRAISE VAR.718 and the lower
is PFVLOWER VAR.719.
The Var signal is multiplied by 32768 and then divided by the watt signal. The
resultant is the normalized tan of the angle between watts and Vars where 32768
equals a tangent of unity (45 degrees). The resultant is filtered and then feeds a latch
that will be set if the PF control function is selected. The output of the latch feeds a
switch configured by EE.3721 PFVWTK. If PFVWTK is set to zero the latched
value is passed. If PFVWTK is set to a non-zero value, then the angle represented
by the setting of EE.3721 will be regulated. A non-zero value is typically not used.
The output of this switch is multiplied with the actual generator watts and divided by
32768. The resultant is the generator Vars necessary to maintain the desired PF angle
at the new generator real power level. This becomes the reference to the controllers
summing junction, where an error signal is developed which causes the exciter to
raise or lower the generator Var output to hold the desired power factor.
Note The algorithm does not calculate the cosine of the angle between the generator
watts and Vars so does not explicitly develop a signal representing the PF of the
generator.
REF2 Operation
The increase/decrease reference block normally supplies the field regulator reference
to the core block EXCOR. This reference block is identical in structure to the REF1
block used by the AVR.
During exciter startup, the output of REF2 tracks, without delay, the value pointed to
RF2@T3. This is EE.91 RUN1RF register. RUN1RF is set to the count value
representing 80 percent of AFNLex. Normal increase/decrease control is disabled at
this time. If the exciter is in AUTO regulator and is not detected to be in limit then
the output of REF2 tracks the variable pointed to by RF2@T2 which is normally
IFE.
The manual (backup) regulator tracks the field current necessary to maintain the
existing generator terminal voltage. This tracking is delayed to avoid following
transient fluctuations or erroneous AVR behavior. The ramp range is typically set for
70% of AFNLex to 120% AFFLex in 120 secs. The output of the REF2 block is
passed through a software switch to the core block and then to the MCP block as the
field regulator adjust command MFLDADJ VAR.165.
FVR Operation
The field regulator adjust command MFLDADJ VAR.165, which normally
originates as the REF2 output or a reference signal from the AVR, becomes the
reference for the field regulator. This reference feeds a summing junction. A
feedback signal representing IFE is subtracted from this reference to give an error
signal (FLOPERR VAR.1003) for the PI regulator. The output of the field regulator
(FLOPO VAR.1004) goes to a minimum value gate where it is compared with the
field current regulator output (ILOPO VAR.1002). The minimum of the two
becomes the net firing command (FIRCMD VAR.1000).
FVR Scaling
The field regulator is set to cancel the effects of the time constant of the rotating
equipment by setting Kp/Ki = Td0 of the exciter. With the loop gain set to unity, the
transfer functions of the inner loop reduce to be Ki = (2*pi*f*VFFLex @75
C)/(Bridge Gain*5000). The bridge gain is the actual DC link voltage divided by
11775, maximum firing command counts.
The field regulator bandwidth for the regulator is chosen to be 10 Hz.
In the example system, VFFLex is 9.54 * 5.810 = 55.4. The bridge gain is calculated
as 137 volts/11775 or .0116. Ki is calculated to be (2*pi*10*55.4)/(.0116*5000) =
60. Set FLDIG0 EE.1551 = 60*65.536 = 3932 counts.
Since Kp/Ki was set to equal the time constant of the exciter, in the example system,
Kp = Ki *0.35 or 21. From this, EE.1550 FLDPG0= 21 * 256 = 5376 counts.
FLDTGO EE.1547 sets the tracking filter for 2 secs. Set EE.1547 = 1/2 * 65.536
=33 (where 65.536 = 1 rad/sec)
Alternate FCR
Off-line, the alternate FCR limits the exciter field current to protect against
overfluxing the machine and any connected transformers. It is a backup V/Hz limit
with the actual V/Hz limiter in the excitation autosetpoint block serving as a primary
limiter. Online, the alternate current regulator serves to limit the exciter field current
to a level that protects the rotating diodes in the brushless exciter.
The alternate field current regulator is enabled whenever EFA@EN true. Until the
generator output breaker is closed, it will limit field current to the value in EE.82, the
off-line instantaneous setpoint. Once the 52G breaker closes, the alternate current
regulator limit is switched to the value in EE.80.
As stated before, since the field regulator (FVR) is configured as a current regulator
in the regulator, the proportional and integral gains for the alternate current regulator
are identical to those in the FVR.
PITTRP is set such that the unit will stop gating at a value of 160% of AFNLex. For
the example system, this would be 645 counts. The trip setting is counts above the
pick up level for a trip.
Primary FCR
The primary field current regulator is used to limit main generator field current to a
value so as not to exceed the thermal capability of the field copper. This limit must
be imposed on the regulator output current into the exciter field in order to limit the
calculated main generator field current. The setpoints of the primary FCR are
generally set to 125% of AFFLex until the inverse time protection is enabled and then
output current is limited to 1 pu AFFLex.
Forcing online is allowed until the reference level stored in a signal level detector
(SLD1) is exceeded for 10 seconds or by a protection inverse time block being in
limit (PIT1LIM = true). The SLD level is set for 140% of AFFL. The protection
inverse time block, PRIT1, is set to begin timing at 1.06 pu exciter current and will
activate the second level of field current at 1.25 pu after 60 seconds. The field
regulator setpoint must be lowered below the level of the field current regulators in
order to release control from the FCR or FCA.
Set PITDEL EE.3755, integrator leak gain to 16122 counts. This setting allows the
PRIT1 block to begin accumulating but never reaches a point where it will generate a
trip. Essentially sets the accumulation level to 1.06% of AFFLex.
A trip level can be set in PITTRP EE.3752. If a trip is used, a setting of 783 will
cause a trip signal output in 120 secs at 112% AFFLex and 42.3 secs at 125% of
AFFLex.
A transfer level can be set in PITTRF EE.3753. If a transfer is used, a setting of 666
will cause a transfer action at 85% of the trip level.
PITDEL is set to 0 in EE.3755 so that pure integration is used. A constant error
signal will produce a linear ramp of (PIT@IN -PITPU) counts/sec.
Transducer Outputs
The DAC1, DAC2, MET1, and MET2 analog outputs are available for test purposes
and are typically used as the input reference for up to four isolated 4-20 ma output
transducers. The four outputs operate identically and are programmed similarly to
the variables in Test 11. DAC1 and DAC2 have 12-bit resolution and are updated
720 times per second. MET1 and MET2 have eight bit resolution and are updated
360 times per second.
Each output has two addresses (see Table 4-1).
DAC1 and DAC2 can be offset by the values stored in DAC1OF and DAC2OF
2.
Putting that RAM address in EE.100 produces that signal at the NTB/3TB board's
DA1 testpoint and DAC1 terminal (3TB-53).
DAC2, MET1, and MET2 function like DAC1. When a signal's RAM address is
loaded into the DAC and MET addresses, the signal is output on the NTB/3TB
testpoints and terminal points listed in Table 4-1.
Typically, the DAC and MET outputs are assigned with exciter volts (VFE), exciter
amps (IFE), transfer volts, and occasionally exciter field temperature. Consult the
elementary for the specific requisition to see which transducers are supplied, if any.
Typically, DAC1 is exciter field temp, DAC2 is transfer balance, MET1 is IFE and
MET2 is filtered VFE.
NTB TP
EE.100-DAC@1 &
DA1
DA1, 3TB-53
DA2
DA2,3TB-55
EE.109 DAC2OF
EE104-MET@1 &
MET1
MET1, 3TB-54
EE105-MET1MX
EE106-MET@2 &
MET2
MET2, 3TB-56
EE101-DAC1MX
EE.108-DAC1OF
EE102-DAC@2 &
EE103-DAC2MX
EE107-MET2MX
The field current IFE (VAR.1016), after passing through a filter, feeds a limiter that
only passes field current values greater than 500 counts. The signal then becomes the
denominator of the divide function. The result of the divide function is the field
resistance in counts. Restricting the denominator to values above 500 counts
eliminates the possibility of division by zero.
The resulting resistance count value is normalized to Kelvin degrees by multiplying
by a scale factor set EE.1594 ERTSFO. The Kelvin degrees are then converted back
to centigrade by subtracting 235. The temperature, now in degrees centigrade, is
filtered and passed though a limiter that restricts the output temperature range to 0 to
300. The temperature is output as VAR.1011 EFG, scaled at 1 count equals 1 C.
Due to the time constants, field temperature is not accurately modeled during startup
and shutdown of the exciter.
Introduction
This chapter contains basic checks to perform after installation and during initial
startup. Consult and study all furnished drawings and instructions before starting
installation. These include outline drawings, connection diagrams, and elementary
diagrams. For installation details, refer to applicable sections of GEH-6011 and
GEI100228 Receiving, Storing, and Warranty Instructions.
These checks are not intended as complete commissioning instructions for the
regulator, but serve as a guide for the sequence of tests and a description of functions
and devices requiring field tests.
Before application of any power source to this equipment, be
sure that no tools or other objects left over from unpacking or
installation are present in the cabinets, including the bridge
assembly.
Section
Page
Prestart Checks
Each regulator is thoroughly tested before shipment. This testing process should
ensure that the regulator will perform properly upon receipt and loading of
requisition specific software.
A complete inspection of the regulator and associated equipment should be
performed prior to energization of any portion of the regulator controls. Items to
look for are shipping damage to wiring or circuit boards, installation damage or
foreign objects from the installation process, contamination due to improper storage,
and loosening of connections and components.
Proper grounding and separation of wiring levels should also be maintained. Ensure
that the ground connection is sized properly and is connected to a suitable ground
point.
Verify hardware, proms, and board revisions using the GE Control System
Toolbox (toolbox) and job specific software supplied with the equipment. Check
the hardware including the shunt supplied, dynamic discharge resistor, charge
control resistor, and options supplied.
If changes to proms or circuit boards are required, a Full Calc in toolbox may be
needed. Contact GE Industrial Systems before changing any values generated by
the Full Calc if unsure of the correct settings.
2.
Verify jumpers and switch settings as specified in the toolbox and the requisition
elementary. If changes are made, update the application tool databases to keep
an accurate documentation of the regulator.
3.
4.
With input disconnects open, check incoming ac and dc power for proper levels
and polarities. On units with a PMG input, it may not be practical to check the
PMG inputs until initial roll of the equipment. At a minimum, a complete wire
check of the inputs should be performed.
5.
Energize the dc power supply feed to energize exciter regulator controls. The
regulator will go through an initialization process. During this initialization
process, hardware and firmware diagnostic checks are performed. Any faults
generated during the initialization should be corrected before proceeding. If
Innovation Series Controller, Mark V, or Mark VI is supplied on the system,
communication faults will not be cleared until this device is operational.
The LDCC display will default to its normal, de-energized state. It should
appear similar to the following.
A S 97%
0%
The PSCD board has several LED indications of power supply levels and test
points for checking the output of the regulator supplies. Check these testpoints
for appropriate voltage levels. Refer to the toolbox help messages or the
individual board GEI instructions for test points and voltages.
The dc link voltage should also be checked. Variable VAR.1091 should read the
corresponding voltage in engineering units and should agree with the level
measured. On the IAXS board, connections PL and NL are the positive and
negative link voltages respectively.
6.
Turn off the dc supply and repeat the PSCD supply voltage checks for the ac
feed to the regulator. The PSCD board voltages will be the same as for the dc
feed. The dc link voltage will generally be different than the dc link with only
the dc supply voltage. Phase rotation of the ac input is not important in the
regulator. But phasing should be checked to ensure accuracy in as built
drawings. If a single phase ac input is used, it must be connected to L1 and L3
leads of the ac input device.
If voltage doubling is required, the connections on CTBA-3 and CTBA-4 should
be made. Voltage doubling may only be used with a single-phase ac source.
After independent proper operation with both the ac and dc source voltages are
observed, both power sources should be energized at the same time. Elimination
of either source should have no noticeable affect on the regulator. Only the dc
link voltage may be affected. This check should be performed during power
initial checks.
7.
Using toolbox, download the appropriate core file to the regulator. After the
download is complete, the regulator will again perform a diagnostic check.
8.
Note In the simulator mode, the regulator can generate a request for lockout. This
can trip the lockout relay unless the function is disabled.
9.
10. If the operators station device is available, start the device and test operation of
the controls. Raise and lower signals, alarms, limits, displays and transducer
outputs are available in the simulator mode.
11. Close or jumper circuit breaker auxiliary contact (52G) input to simulate online
operation.
Change EE.84 value to simulate higher turbine load. UEL settings can be
checked by increasing EE.84 lowering the regulator output, and comparing to
the capability curve.
Note Return EE.84 value to (152*frequency/60) before opening the 52G contact or
the simulator will overspeed and cause a trip.
12. Verification of the operation of the online and offline OEL limiters can be
accomplished through the use of the built in simulator and toolbox. A
convenient way to do this is to utilize the two input summation (2 Input Sum)
block that is programmed between the REF2 block output and the CORE block
EFR@SP input. EFR@SP is the setpoint for the field regulator. The summation
block was added to the pattern for test purposes only. Input 1 of this block is the
normal field regulator reference supplied by REF2 output. Input 2 can be
pointed to the output of the background test oscillator. In this manner the
regulator can be easily stepped.
a.
Offline OEL
While in manual regulator, raise the excitation level until the field current
exceeds the offline OEL pickup level. The system goes into off-line OEL.
Lower the reference to see that the OEL condition resets. Step the reference into
OEL and observe the response. Return the summation block test input to zero.
b.
Online OEL
While in manual regulator and with about 90% MW load, increase the Vars until
field current is above 102% of AFFLex. The PRIT1 block begins to accumulate
and after a time delay activates the OEL limiter. Lower the setpoint and then
step the reference so that the system goes back into on-line OEL. Observe the
response and be aware that if a very large step is used, the signal level detector
pickup level is also exceeded. After 10 seconds, the exciter field current will be
limited to 125% of AFFLex and when PRIT1 times out it will limit to 100% of
AFFLex.
13. After completion of the tests, disconnect the test oscillator.
2.
It is recommended that the brushless exciter field be used for initial power tests.
There should be no detrimental effects to using the exciter field as a load since
the unit is not rotating and can not produce generator field voltage. If the exciter
field is not available, a suitable replacement load must be used. This dummy
load has to be inductive. If a simple resistive load is used the control will trip on
instantaneous over current before the regulator can limit the current. Since the
regulator is a current regulator, it should be sized to carry at least AFFLex in
order to keep as many EE settings at the requisition levels as possible. Choosing
a smaller current load will require adjustment of several operating parameters.
3.
4.
5.
Measure field voltage and current and compare to the operator station display
values. Use the toolbox to check the VCO output counts for proper values.
While the scaling can be adjusted to give the desired counts for the indicated
voltages or currents, it is generally an indication of improper scaling or jumper
settings when these values are not in agreement.
6.
DC LINK LEVEL
O VOLTS LEVEL
LOW OUTPUT
HIGH OUTPUT
If found to be unstable,
contact GE Industrial Systems
for any changes in settings.
8.
Use the method outlined in the OEL simulator testing in the section
Energization and Simulator Control Checks, step 12 to verify off-line and online OEL limit and regulator stability. A jumper for the 52G input will be
required to simulate on-line operation. It will not be necessary to simulate MWs
on the regulator. Raising the output current to the OEL settings should result in
OEL limiter operation as described. For checks without the actual exciter field,
it is possible to simulate higher current levels by changing the value in EE.1505.
This value should be restored to the original setting after testing.
Refer to applicable
documents and perform field
ground detector checks and
signal interface to the
regulator.
9.
Restore values and reconnect for normal operation. Check temporary inputs,
jumpers and EE values and restore to the desired operational settings. To restore
an EE value to its original, as shipped setting, use the clear override function in
the software tools. The unit is now ready for offline, initial roll system checks.
Run the unit up to synchronous speed. At this time the PMG input may be
available for the first time. Before applying the PMG input, measure and
observe correct PMG inputs. Refer to applicable PMG instruction manuals for
more information.
2.
With the regulator in manual control, start the exciter. The unit should come up
to approximately 80% amps field no load. This should result in a build up of
generator terminal voltage no greater than rated terminal volts when operating at
rated generator frequency.
3.
Refer to applicable instruction manuals for initial startup checks for the rotating
portions of the brushless exciter and main generator. This should include ground
detector operational checks as well.
4.
Check phasing of the PT inputs. CT inputs will not be available at this time.
Measure for correct secondary values at rated generator terminal volts. Negative
generator frequency counts indicate improper phase rotation of the PT inputs.
Check the values of exciter field volts and exciter field current at no. Measure
the actual field volts and field shunt mVs. The measured values, counts and
operator station display values should agree.
5.
Step test the exciter field regulator to ensure stable operation. Step test the field
voltage regulator using the input summing block as described in the OEL
simulator testing.
6.
Transfer to automatic regulator. The transfer should be smooth and without any
noticeable fluctuations in generator or regulator operation. The AVR can be
stepped by pointing the extra reference in the Excitation Autosetpoint Block
(EE.3781 ASP@EX) to the output of the test oscillator. Generally a 2% step
(400 counts) is sufficient. Verify stability of the AVR.
7.
Give the regulator a stop command. With the unit in automatic regulator, restart
the exciter and watch for proper operation. The regulator should bring the
generator to rated terminal volts (or the setting of the EE.3402 pointer).
8.
The V/HZ regulator function can be checked by slowing the generator and,
while in automatic regulator, watching the ac terminal volts drop accordingly. A
1.10 pu ratio should not be exceeded.
The regulator is now ready for online operation. Return the unit to rated terminal
volts. Initial synchronization checks for other equipment may be required at this
time.
Online Checks
1.
2.
3.
After correct displays of MW and MVars have been ascertained, place the
regulator in automatic. For units without PT failure detection, remove the main
PT input by opening the disconnect switch (if supplied) or pulling the PTCT
board input connection plug. This generates a PT undervoltage alarm. The
operator station display should indicate that the regulator has transferred to
manual, and can not be placed into automatic. A 30EX global alarm should be
generated. Restoring the PT input and operating the PT BAD reset will allow a
return to automatic. Activating the automatic regulator selection should again
place the exciter in automatic regulator. The 30EX alarm should be clear.
Two PT inputs are required for PT failure detection. Opening the main PT will
generate a PT failure alarm but the unit will not transfer to manual. It will
continue regulation on the secondary set of PTs. Restoring the main PT input
will clear the PT bad alarm.
Removing only the secondary PT input will generate a PTX alarm but will not
transfer the unit from automatic to manual. Restoring the PT input will clear the
alarm.
Removing both the primary and backup PT inputs will generate the PT
undervoltage alarm and the restoration process described above should be
followed.
Check UEL operation. The simulator checks should be sufficient to guarantee
proper operation of the UEL at the desired setpoints as long as the line current
and line voltage count values are correct. Many customers may require
verification of the actual UEL limit line. If this is needed, the UEL stability
should be checked first.
Stability of the UEL can be checked by raising the UEL setpoints to a value of
just slightly underexcited. The values of EE.2872, EE.2865, EE.2867, and
EE.2869 should be set to negative 250 counts. Lower the excitation slowly until
the UEL regulator takes over at the revised settings. The regulator can then be
stepped into the UEL regulator using the extra input to the auto setpoint block as
described in the section Initial Roll Offline Checks, step 6. This will verify that
the UEL operation is stable. Contact GE Industrial Systems if any instability in
the UEL regulator is encountered.
4.
As the unit is loaded, check for reactive sharing between paralleled units. Reactive
current compensation can be introduced through the AVR setpoint block by
changing the gain of the RCC. See EE.3791 help for changing the RCC gain.
Operator Interface
The regulator is a versatile regulator, capable of communicating with several
different Human-Machine Interfaces (HMI). Direct communication with the GE
turbine control is the standard interface to the regulator. The communication
configuration is defined and standardized within both the turbine controller and the
regulator. Changes to the Status_S page and communication settings should be made
only under advisement from GE Industrial Systems.
Checkout of the Status_S communications should be carried out in conjunction with
the turbine control startup procedures. Usually it is sufficient to verify control of
operator functions as described on the interface control panel or screen.
GEH-6334
Introduction
This chapter gives example simulator scaling and operation instructions for a typical
brushless regulator generator application.
Section
Page
Simulator
A simulator is built into the regulator that can model a generator and brushless
excitation system off-line or on-line (connected to an infinite bus). Simulator
operation is selected by setting EE.570.0 = 1. When selected, the feedbacks
presented to the control regulators are switched, by software, from the real feedback
inputs to feedbacks derived by mathematical models mimicking the generator and
field circuit behavior.
The regulator controls react in a manner close to the way they would react in normal
operation. The simulator can serve as a valuable startup, maintenance, and training
tool.
The simulator is scaled to represent the actual system as accurately as possible. This
means that when a start command is given to the exciter, it follows a normal start
sequence. Close commands are sent to the bridge contactor but gating of the IGBT
devices is disabled. The controls look for actual auxiliary contact feedbacks
representing the contactor states. If these are not correct the appropriate faults are
generated.
The generator armature and field models, as well as the exciter stator and field
models, provide the feedbacks for exciter field voltage and current and generator
stator voltage and current. These feedbacks are handled by the transducering
algorithms the same way real feedbacks are used to calculate watts, VARs, speed
deviation, and frequency. If the model scaling is correct, the display data cannot be
distinguished from real data. Main generator field voltages and currents are also
simulated internally and used for correct model operation.
The exciter regulator can be raised and lowered in automatic or manual regulator,
both online or offline. The regulator limits come in at the same levels as in nonsimulated operation. The regulator responses provide a good representation of what
can be expected of the real system in response to step changes.
By changing the storage register containing the value representing model shaft
torque, EE.84, it is possible to raise or lower the generator real power output when
simulating on-line operation. The exciter changes the system VARs in response to
changes in the exciter setpoints.
Disable the IGBT gating while in simulator mode. Check that
setting of EE.589.14 = 0.
Simulator Scaling
The goal of the simulator scaling is to make the models represent, as close as
possible, the behavior of the real system.
In addition to the following EE settings, see EE.3850 GMJMPR in Generator,
exciter, and regulator parameters listed in Chapter 4 (General Configuration) in the
section Configuration and Scaling Example, will be used for scaling discussions in
the simulator section.
SMVDCL0 EE.1558 simulates the dc link voltage of the regulator. It is set to
represent the actual running voltage of the dc link. For the example system this is
137 V dc. For EE.1558, set equal to 137/360 * 20000 = 7611 counts.
SMHST0 EE.1559 is the simulated heat sink temperature of the PWM IGBT
heatsink. This value can be used to test the overtemperature alarm and trip levels in
the regulator controls. One count equals 1 C. Normally set to maximum expected
temperature during operation, 60 C.
GMVBAT EE.3851 represents simulator flashing voltage. Since flashing is not
required on the regulators, set EE.3851 = 0.
GMRBAT EE.3852 represents simulator battery resistance for field flashing. This
is also not required in the regulator and EE.3852 is also set to a 0.
GMVTHY EE.3853 is the simulator thyrite voltage. This models an overvoltage
protection thyrite connected across the exciter field input. The example system has a
125 V exciter field. Set EE.3853 = (Exciter field class*7.2*1797)/(DC link volts) =
(125*7.2*1797)/137 = 11805.
GMRDIS EE.3854 simulates the dynamic discharge resistance. Set EE.3854 =
(AFNLex*2*RDD*30664) / DC link volts = (3.52*2*17*30664)/137 = 26787.
GM_RFE EE.3855 is the simulator exciter field resistance. This is set equal to
(VFNLex/DC link volts) * 31108 where VFNLex = AFNLex * Rfe@25C. From the
example data Rfe@25c = 4.871 ohms. VFNLex = 4.871 * 3.52 = 17.15 V dc. Set
EE.3855 = (17.15/137)*31108 = 3838.
GMILFE EE.3856 represents the inverse of exciter field inductance. EE.3856 is set
equal to (DC link volts * 156) / (VFNLex * Tdoex). T'doex is the open circuit field
time constant which is 0.35 seconds in the example system. Set EE.3856 =
(137*156) / (17.15 * 0.35) = 3561.
GM_RFG EE.3857 simulates generator field resistance. This parameter is normally
set to 7115 * frequency/60. The constant scaling is the result of expected
normalizations. Exciter AFNL is expected to produce VFNL on the generator field,
which in turn produces AFNL on the generator field. Set EE.3857 = 7115 for the
example, which is a 60 Hz system.
GMILFG EE.3858 is the simulated inverse of generator field inductance. Set equal
to (60/ frequency) * 670 / T'dogen, where T'do is the main generator field time
constant. Set EE.3858 = 670/5.615 = 119 for the example system.
GMVFES EE.3859 is the simulator exciter voltage scale down divider. This scales
the exciter voltage from the model to produce EXSIMFE VAR.1177 (simulated
exciter field voltage). Set EE.3859 = 5888 * maximum dc link volts / dc link volts =
5888 * 360/137 = 15472.
GMIFES EE.3860 is the simulator exciter current scale down divider. This
parameter scales the exciter current from the model to make EXSIMIFE VAR.1176
(simulated exciter field current). Set EE.3860 = (AFFLex/AFNLex)*3146 =
(3.52/9.54)*3146 = 8526.
GMVFGS EE.3861 is the simulator generator field voltage scale down divider.
This parameter scales generator field voltage from the model to make EXSIMVFG
VAR.1163. Set GMVFGS to 27329280/ (AFNLgen * RFG@100 C* 20000 /
Maximum DC link volts). In the example system, and simplifying the formula, this is
1367 * 360 / (313*0.256) = 6139.
GMIFGS EE.3862 is the simulator generator field current scale down divider. This
parameter scales generator field current from the model to make EXSIMIFG
VAR.1161 (simulated generator field current). When used in conjunction with
standard scaling, such as AFFL = 5000 counts, set GMIFGS = (AFFLgen /
AFNLgen ) * 3146. In the example system, this would be 846/313*3146 = 8503.
GMIFLS EE.3863 represents the simulator flashing current scale down divider.
This parameter is not used in the regulator. Set GMVIFLS = 0.
GMDAMP EE.3864 is the simulator generator model damping factor where 1 count
= 0.11 pu watts/pu speed(60 Hz). Normally EE.3864 is set equal to 400. If
oscillations occur while operating in simulator mode, try changing GMDAMP.
GM_IXS EE.3865 represents the generator model inverse of synchronous reactance.
This parameter models the generator synchronous reactance in simulator mode.
GM_IXS = 4096/Xs(pu).
To most accurately model the generator, it is necessary to approximate the generator
synchronous reactance from no load to full load. In a real system, machine
reactances vary with saturation and saliency. Therefore it is necessary to make
simplifying assumptions that produce a value of Xs that provides reasonable
behavior over the range VFNL to VFFL. Assume a round rotor machine with no
saturation, no saliency, and resistance is negligible. This makes the direct and
quadrature reactances equal. If this level of accuracy in the model is not of concern
then Xd (the direct axis saturated synchronous reactance) can be used.
If optimum model accuracy is of concern then the following method, based on a
simplified synchronous machine model, can be used. The range of field amps from
no load to full load = AFFL/AFNL=9.54/3.52 = 2.71.
If a phasor diagram showing the machine operating at rated load and power factor
connected to an infinite bus at rated terminal volts is drawn then a quadratic equation
with the synchronous impedance as the unknown quantity can be generated and
solved for Xs. It is then used in the above equation for GM_IXS.
The rated power factor for the sample machine is 0.85. With the machine operating
at rated k VA = 1 pu k VA then rated real power = 0.85*1 pu and rated reactive
power output = 0.53*1 pu Generator voltage = 1 pu
As per unit values are being used it is not necessary to use the actual generator MW
and MVAR values involved.
From the phasor diagram, the following quadratic equation results where the
generator internal voltage range required is represented by the ratio of AFFL to
AFNL = 2.71
(2.71)**2 = (1 + 0.53*Xs)**2 + (0.85*Xs)**2 Solving for Xs gives a synchronous
reactance of 2.04 pu
Operation
To put the control core into simulator mode set EE.570.0 = 1. The shaft speed of the
generator increases to rated (synchronous) speed at a rate determined by the
simulator inertia constant and the level of shaft torque preset in register EE.84. The
value of torque preset to give rated speed at no load is 153 * (frequency/60). Rated
speed is indicated on the core programmer display as 100%. The shaft torque can be
altered on-line or off-line by changing the value stored in EE.84. Offline, changing
shaft torque increases the speed and hence the frequency of the generator. Changing
the torque on-line increases or decreases the real power output of the model
generator.
To start the simulator, it is generally necessary to wait until the simulated generator
speed is above 95%. It is also necessary to have the 86G input to the regulator
closed. Failure to do so will result in a fault 29 when attempting a start. Starts in auto
or manual regulator are permissible. The simulator can be started from the operator's
station or by pressing the RUN button on the LDCC keypad. After starting, exciter
field current and voltage and generator terminal voltage will build up to the preset
levels of the regulator being used.
Once the simulator is on-line, the 94EX contact
output can be operated inadvertently. This may
cause unintentional operation of protective devices
outside the regulator. Lifting of the 94EX output
contacts is recommended during simulator
operation.
To put the simulator online, a contact closure simulating 52G aux contact feedback
must be input to core LTB input IN1. Some oscillations are generally observed when
closing the 52G contact since there is no synchroscope to confirm closing while the
simulated generator and line voltages are in phase. When offline, changing the
exciter AVR or MVR setting adjusts generator terminal voltage. When online, raise
or lower signals change the generator VARs. The result of these control changes can
be observed.
Testing of UEL settings, V/Hz regulator, over current protections, and so on, can
also be observed. Feedback and control signals from the operator's station and 4-20
ma outputs (if supplied) can also be observed.
When stopping the simulator, the reference value in EE.84 should be returned to the
original level for 100% speed off-line. Failure to do so will result in unusual offline
operation.
Notes
Glossary of Terms
AFFL
Generator Amps Field full-load.
AFNL
Generator Amps Field No Load.
AFNLex
Exciter Amps Field No Load.
AFFLex
Exciter Amps Field Full Load.
ARCNET
See DLAN, DLAN+.
AVR
Automatic voltage regulator.
Board
Printed wiring board.
Bus
An electrical path for transmitting and receiving data.
Cable
A standard single conductor or combination of conductors insulated from each other.
Card
Alternate term for printed wiring board.
Configure
To select specific options, either by setting the location of hardware jumpers or
loading software parameters into memory.
Glossary of Terms 1
Converter
A device that converts ac power to dc power, or vice-versa.
CT
Current transformer.
Device
A configurable component of a process control system.
Diagnostics
Software that checks drive hardware or software, providing error indications that
identify the type or location of malfunction.
DLAN, DLAN+
Communication links between exciters and controllers. There can be up to 32 drops
on DLAN and 255 drops on DLAN+ (ARCNET).
Drive
(Industrial). The equipment used for converting available power into mechanical
power suitable for operation of a machine.
DCS
Distributed control system.
DSW
Power disconnect switch.
ECNFIG
Configuration jumper.
EEPROM
Erasable programmable read-only memory.
FCR
Field current regulator.
FVR
Field voltage regulator.
GDDD
Gate driver and dynamic discharge.
GMJMPR
Generator model jumper.
Ground
An electrical path designated to disperse high-voltage electrical spikes, usually by
routing them to the earth.
HMI
Human-machine interface.
2 Glossary of Terms
IGBT
Insulated-gate bi-polar transistor.
I/O
Input/Output. Data flow into and out of a device, or the term for input/output
interfaces.
LAN
Local Area Network.
LDCC
Drive control and LAN control board.
LTB
LAN terminal board.
MDA
Bridge dc output (field) contractors.
MOV
Metal oxide varistor (a voltage suppressor).
NTB/3TB
Exciter Terminal Board, 53`X305NTB. The board containing the exciter's customer
connection terminals (3TB) for most signal-level I/O. It also contains most of the
hardware customizing jumpers and potentiometers, plus passive interface circuitry.
OEL
Over-excitation limiter.
PF
Power factor
PI
Proportional integral.
PMG
Permanent magnet generator.
PPT
Power potential transformer.
PSCD
Power supply and contractor driver.
PSS
Power system stabilizer.
PTCT
Potential transformer current transformer.
Glossary of Terms 3
PTFD
Potential transformer failure detector.
PTF, PT
Potential transformer failure.
PWG
Pulse width modulated.
RAM
Random access memory. Memory can be both read and written to.
RCC
Reactive current compensation.
RCH
Charge control resistor.
RDD
Dynamic discharge resistor.
RDS
Dynamic discharge power source resistor.
ROM
Read-only memory.
RS-232C
An EIA Recommended Standard (RS) for the serial link communications interface
for interconnecting data terminal equipment, such as printers, computer monitors, or
computers to data communications equipment, such as modems, for transmission
over a telephone line or network. RS-232C uses an unbalanced or single-ended
voltage interface.
RTBA
Relay Terminal Board, D5200RTBA. This board contains seven relays that can be
jumper-selected to operate from LTB board signals or from external contacts. Each
relay contains two form C contacts.
SHA
Output shunt.
Shunt
A device having appreciable resistance or impedance connected in parallel across
other devices or apparatus, and diverting some (but not all) of the current from it.
Appreciable voltage exists across the shunted device or apparatus and an appreciable
current may exist in it.
4 Glossary of Terms
TCCB
Microprocessor application board.
Toolbox
See control system toolbox.
UEL
Under-excitation limit
VARs
Volt amperes
VCO
Voltage controlled oscillator. Its frequency output is proportional to the voltage
applied to it.
V/Hz
Voltage to frequency ratio.
Glossary of Terms 5
Notes
6 Glossary of Terms
E
Exciter data, 4-3
Index
A
Ac and dc regulators
OEL, 1-7
PSS, 1-7
RCC, 1-7
UEL, 1-7
V/Hz, 1-7
ACNA board, 2-9
Alternate FCR Scaling, 4-21
Application software, 1-6
Autosetpoint block, 4-11
Configuration, 4-11
Scaling, 4-11
AVR
Configuration, 4-11
Proportional gain, 4-12
Scaling, 4-11
AVR block, 4-11
AVR operation, 4-9
C
Circuit boards
ACNA board, 1-4
GDDD board, 1-4
LDCC board, 1-4
LTB board, 1-4
NTB/3TB board, 1-4
PSCD board, 1-4
RTBA boards, 1-4
TCCB board, 1-4
Configuration jumper, 4-5
Configuration parameters, 4-5
D
Diagnostic software, 1-6
F
Faults, 1-7
Feedback offsets
EE.1508 VF1OF0, 4-8
EE.1510 CF1OF0, 4-8
EE.1513 VDCOF0, 4-8
FVR
Operation, 4-19
Scaling, 4-19
G
GDDD board, 2-8
Generator data, 4-3
Generator feedback, 4-6
Generator inputs
Current transformer, 2-10
Potential transformer, 2-9
Generator model jumper, 4-5
Ground detector and diode faults
Configuration, 4-25
Scaling, 4-25
H
HMI, 1-8
I
Input ratings
Auxiliary bus Input, 2-3
Bus feed, 2-3
Dc input power, 2-4
PMG input, 2-3
L
LTB board, 2-9
N
NTB/3TB board, 2-9
O
Offline checks, 5-6
Online checks, 5-7
Operator Interface
Switches, Meters, 5-8
USC2000, IOS, 5-8
Ouput current rating, 2-4
Index 1
P.T.U.V., 4-7
Packaging
Enclosure, 2-2
Environmental, 2-2
PFTD operation, 4-6
Power checks, 5-4
Power converter hardware
Ac and dc input devices, 2-6
Dc link and dynamic discharge, 2-6
IGBT and IAXS devices, 2-6
Output contractor MDA, 2-7
Output shunt SHA, 2-7
Prestart checks
Energization and simulator control, 5-2
Primary FCR
Configuration, 4-22
Scaling, 4-22
PSCD board, 2-8
PTCT board, 2-8
PTFD scaling, 4-7
U
UEL
Configuration, 4-14
Curve, 4-14
Operation, 4-13
Scaling, 4-14
V
VAR/PF control
Configuration, 4-17
Operation, 4-17
R
Ratings
Input ratings, 2-3
REF1 Operation, 4-9
Autosetpoint block, 4-10
Configuration, 4-10
Scaling, 4-10
REF2
Configuration, 4-19
Operation, 4-18
Scaling, 4-19
Regulator data, 4-4
RTBA board, 2-9
S
Scaling, 1-7
Simulator, 1-8
Operation, 6-4
Scaling, 6-2
Software, 1-6
Software Design, 3-2
Standard functions
AVR, 3-3
Firing block, 3-4
FVR, 3-4
OEL, 3-4
UEL, 3-4
Standard software functions, 3-5
2 Index
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