Professional Documents
Culture Documents
INDEX
SL.No.
1
DESCRIPTION
TURBINE AND AUXILARIES
Main turbine
Data Sheet for Lube oil cooler
Data Sheet for control fluid cooler
Deaerator
LP Heater 1
LP Heater 2
LP Heater 3
Drain Cooler
HP Heater 5A & 5B
HP Heater 6A & 6B and Gland Steam
Condenser
Technical Data for Condenser
BFP
Voith coupling
Turbine of BFP (TDBFP)
CEP.
Vacuum Pump
Data Sheet for Raw water pumps
CW Pump Specification & Others details
Technical Data of CW pump
CW Pump Motor
Additional Data to be furnished for HT Motors
Air Compressor
CW Blow down
GENERATOR
Mechanical Data for Generator
Seal oil system
Gas system
Primary Water system
Waste Gas system
Cooler data of Generator
Specification for ion Exchange resins
Specification of Generator Transformer
Technical specification of Unit Transformer
Sychronous Machine data and Specification
BOILER & AUXILARIES
Data Sheet for Main Boiler
Predicated performance Data
FD Fan
ID fan
PA fan
Seal air fan
PAGE
3-9
10 12
12
13
14
14
15
15
16
17
18
19 20
21 22
23
24 25
26 27
28 30
31
32
33
34 - 35
36 -39
40
41
42
43
44
45
46
47 - 48
48
49 50
51
52 - 53
54 - 56
57 - 63
64 - 65
66 - 68
69 - 70
71
72 - 75
76 - 77
78
78 - 79
80
81 - 82
83 - 84
85 - 86
87 - 88
89 - 91
92
93
94
95
96 - 101
102 - 103
104 - 106
107 - 108
109
110 - 111
112 - 113
114
115
116 - 118
119 - 120
121 - 122
123 - 127
128 - 130
131 - 132
133 - 134
135 - 137
138 - 139
140 - 141
142 - 143
144 - 145
146 - 147
148 - 161
162 - 178
179 - 181
182 - 185
3.0
3.1
Type : EV 320-1
Type : IV 560
DN 800(Make BHEL)
DN-400
500
170
MW
Kg/cm2
(abs)
C
537 /537
10% H.P.T exhaust pressure.
mm of
Hg(abs)
RPM
77
c/s
c/s
c/s
47. 5
51. 5 to 60
7 to 47. 5
c/s
Max. 55. 5
Anti clock wise when viewed from front
pedestal towards the Generator
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
166.7
154.4
44.0
39.6
44.0
17.3
7.16
2.56
1.323
0.255
0.1026
3000
(Note: These values correspond to 500 MW load with 3% make up and 0.1026 bar back pressure with all heaters in
service and rated steam conditions.) All pressures are absolute pressures.
bar
bar
bar
0.3
0.3
0.6
mbar
35
+ 0.5
+ 1mm
Steam Temperatures
Rated value ,
Annual average
Main steam
at HP stop
valve inlet
HRH steam
at IP stop
vave inlet
HP turbine
exhaust
Extraction 6
Extraction 5
Extraction 4
Extraction 3
Extraction 2
Extraction 1
LP turbine
exhausted
537.0
Long-term value ,
subject to annual
average
545.3
80 hrs per
Max. 15 min in
individual case
565.0
537.0
545.3
551.0
565.0
Rated value
Long-term
operation
336.4
353.4
436.4
336.4
412.8
290.8
185. 2
126.0
65.4
46.4
353.4
417.8
300.8
196.2
146.0
85.4
70.0
436.4
452.8
340.8
240.2
186.0
130.4
70.0
In special
cases at
no load
500.0
500.0
C
C
0
C
0
C
0
C
0
C
0
C
0
Long term operation : upper limited value permissible without time limit .
These values correspond to 500 MW Load with 3% make-up and 0.1026 bar back pressure
with all heaters in service and rated steam conditions.
Only valid for the no load period with reheated pressure after trip-out full load operation.
For individual case aprox. 15 minutes.
The turbine is immediately re-loaded or the boiler immediately reduced to minimum load if no
load operation is maintained.
Alarm at
485
90
Alarm at
90
100
30
45
30
45
C
C
0
No time limitation
17
C
0
Short time period (15 min)
28
C
In the hottest line the limitation indicated for main and reheat system temperature must not be exceeded
Extraction A6,A5-0
Load MW
500
500
500
500
500
400
526.6
Alarm at
C
C
90
100
130
130
110
130
115
130
Vibration
a) Standard alarm setting
m
m
42
53
Weight
a) HP turbine ,completely assembled
Tonnes
94.6
Tonnes
Tonnes
25.7
15.5
Tonnes
Tonnes
42.6
37.0
Tonnes
Tonnes
Tonnes
Tonnes
16.3
23.1
90.0
22
Tonnes
32
TARGET
VALUE
< 0.2
NORMAL OPERATION
START UP
Conductivity at 25 0C ,
0.1
<0.05
S/cm
down stream of highly
acidic sampling cation
exchanger, continuos
measurement at sampling
point
Silica (SiO2)
mg/kg
<0.020
0.005
<0.050
Total iron (Fe)
mg/kg
<0.020
0.005
<0.050
Total copper (Cu)
mg/kg
<0.003
0.001
<0.010
Sodium (Na)
mg/kg
<0.010
0.002
<0.020
To avoid any drop in efficiency , it is recommended that values be kept below the target values and into the range of
the values for normal operation .
The target values must show a noticeable downward trend . on initial start-up of new plants the values given for
normal operation must be achieved within 2 to 3 days and within 2 to 3 hours for other start-ups.
MATERIAL OF
CONSTRUCTION
Casings
H. P. Outer Casing/Barrel Casing
H. P. Blade carrier
I. P. Casing
L. P. Casing
GS 17 Cr Mo. V 511
GS 17 Cr. Mo. V511
GS 22 Mo. 4
R St 37 2N
Shafts
H. P. shaft
I. P. shaft
L. P. shaft
28 Cr. Mo Ni V 59
30 Cr. Mo V 511
26 Ni Cr. Mo V145
Moving Blades
H. P. Turbine first stage
H. P. Turbine other stages
I. P. Turbine stages
L. P. Turbine stages
X22 Cr Mo V 121
X 20 Cr Mo 13
X 22 Cr Mo V 121
X 20 Cr 13
Fixed Blades
H. P. Turbine first stage
I. P.
L. P.
X 22 Cr Mo V 121
X 22 Cr Mo V 121
X 20 Cr 13/
21 Cr Mo V 57
21 Cr Mo V 57
24 Cr Mo 5
Properties
Kinematic Viscosity
at 40 0C
at 50 0C
Viscosity Index
Neutralisation No.
(Total acidity )
Colour
Specific gravity at 500C
Flash point
(Cleveland open cup )
Copper strip corrosion test at 1000C for 3 hrs.
Pour point
Rust preventing characteristics
Emulsion characteristics
Total acidity after 1000 hrs. oxidation
Foaming characteristics at 25 0C
Foaming tendency
Foaming stability
Deaeration capacity at 500C
Ash (% by weight )
Content of solid particles
Particle distribution
Water release
Value
Test method
IS: 144 P- 25
41.4-50.6 cst
28 cst
min. 98
max.0.2 mg.
of KOH per gm of oil
max. 2
0.85
min 2000C
IS: 1448P-12
IS 1448 P-32
IS: 1448P-59
max. 400cm3
max. 450 s
ASTM: D892
4minutes max.
Max. 0.01
0.05% max. by weight
min 17/14 code
300 s max.
DIN : 51381
IS: 1448 P-4
DIN : 51592
ISO: 4406
DIN: 51589
Test method
IS: 1012 P-58
ASTM: D 892
ISO: 3733
Supplier
IOC
Bharat Petroleum
Bharat Shell Ltd.
Indo Mobil Ltd.
Savita Chemicals
HPCL
Caltex
Gulf Oil India Ltd.
Castrol India Ltd.
APAR Ltd.
M3
M3
M3
25/40
47.5
28.5
dm3 /s
dm3 /s
dm3 /s
dm3 /s
dm3 /s
dm3 /s
dm3 /s
dm3 /s
0.8
15.4
4.55
9.29
7.92
7.92
0.70
57.4
No
m
m
1
37
250
Bar
Bar
200
180
rpm
rpm
No
m
1
37
400 D 140 , Nb 25
Boll & Kirch, Germany.
Specification of
oil pumps
Number
Make
Type
Capacity
Discharge pressure
Speed
Drive
Voltage
Motor power
dm3/s
Bar (g)
c/s
Main oil
pump
Auxiliary oil
pump
DC emergency
oil pump
Jacking oil
pump
1
BHEL
350 m3 /hr
87.48
8.4
50
Turbine
2
KSB
ETA-100-33VL
48
6.7
24.75
AC motor
1
KSB
ETA-100-33VL
30
2.3
23.75
DC motor
AC :2 DC:1
Tushako
T3SA 38/46
1.84
178
48.3
AC &DC
Sl No
1.
1.
2.
3.
4.
5.
6.
7.
8.
9.
11.
12.
13.
14.
16.
Number
Cooling Surface area provided.
Oil flow
Heat dissipating capacity
Oil inlet temperature
Oil outlet temperature
Oil side pr. drop
CW inlet temperature (design)
CW outlet temperature (design)
CW side pr. drop (appx)
Design pressure- CW side
Test pressure- CW side
Design pressure- oil side
Test pressure - oil side
Material of (a) tubes.
(b)tube plates
Casing (Shell)
(d) Water boxes
Unit
m
m/hr
Kcal/hr
C
C
mwc
C
C
mwc
Kg/Sq. cm
Kg/Sq. cm
Kg/Sq. cm
Kg/Sq. cm
Admiralty Brass
Carbon Steel
Carbon Steel
Carbon Steel
Data
2
640
190.8
1634000
65
45
4.0
38
39.8
1.5
9.0
13.5
10.0
15.0
M3
M3
M3
No
No
10/16
15
10
1
1
dm3/s
ata
C/s
Kw
Steimel
BGK 2-24R
0.28
3.06
25
0.75
No
rpm
V
Hz
KW
A
A
2
KSB, Type: WKVM 80/1+3
2975
AC electric motor, Manufacturer- Siemens
Type: 1LA6316-2AC94/ 2
IP 55
415
50
160
256
1792
Filters
1Control fluid purification system
1Drying filter
2Fuellers earth filter
1Fine filter
Brand
Reoluble Turbo-fluid 46 X C
Fyrque EHC 46
Gulf Turbo fluid 46 X C
Anvol PE 46 X C
Supplier
FMC,UK
PCAS/AKZO, France
Gulf Oil India Ltd.
Castrol India Ltd.
Numerical
Value
Unit
Test method
41.4-50.6
<3
< 0.1
< 1000
< 100
< 450
< 300
< 20
< 1250
>235
> 550
<5
Mm2/s
Minutes
mg KOH/g
mg/kg
ml
Sec
Sec
Minutes
kg/m3
0
C
0
C
Sec
Pour point
Particle distribution *
Chlorine content
Oxidation stability
Hydrolytic stability
Change of neutralisation number
Electrical resistivity
< -18
< 15/12
< 50
< 2.0
< 2.0
C
Code
mg/kg
mg KOH/g
mg KOH/g
DIN 51 589-1
DIN 51 599
DIN 51 757
DIN/ISO 2592
DIN 51 794
DIN / ISO
14935
DIN/ISO 3016
ISO 4406
DIN 51 577-3
DIN 51 373
DIN 51 348
> 50
Mm
IEC247
DIN51 562-1
DIN 51 381
DIN 51 558-1
DIN 51 777-3
D 445
D 3427
D 974
D1744
D 892
(Seq.1)
D 1401
D 1298
D 92
D 97
Number
Cooling Surface area provided.
Oil flow
Heat dissipating capacity
Oil inlet temperature
Oil outlet temperature
Oil side pr. drop
CW inlet temperature (design)
CW outlet temperature (design)
CW flow
CW side pr. drop (appx)
Design pressure- CW side
Test pressure- CW side
Design pressure- oil side
Test pressure - oil side
Material of (a) tubes.
(b)tube plates
Casing (Shell)
(d) Water boxes
Unit
m
m/hr
kw
C
C
mwc
C
C
m/hr
mwc
Kg/Sq. cm
Kg/Sq. cm
Kg/Sq. cm
Kg/Sq. cm
Stainless Steel
Stainless Steel
Stainless Steel
Carbon Steel
Data
2
31.4
43.2
147
55
49
3.5
38
40.1
60
2.4
10
15
13
19.5
Spray-Cum-Tray type
Mm
Mm
Kg/Sq. cm(g)
OD3000 X 16
10.700
Full vacuum & 9
C
Kg/Sq. cm(a)
C
Kg/Sq. cm(g)
C
T/Hr
----------T/Hr
cc/lit
360
6.8
163.8
13.5
Ambient
1272.885
576
108
15
0.005
SA 516 Gr 70
SA 240 TP304
SA 240 TP 304 & IS 2062
SA 106 Gr B
CAF-9
Kg/Sq. cm
C
Kg/Sq. cm(a)
C
Kg/Sq. cm(g)
C
Mm
Mm
Cu. M
Kg/Hr
Ata
C
Kg/Sq. cm(g)
SA 516 Gr 70
SA 106 Gr B
SA 105
Kgs
Kgs
Kgs
110000
318000
490000
Type
Design pr. (kg / cm2) (g)
Design Temp. (0C)
Total tube surface area (m2)
No. of water passes
Tube out side dia x thickness
(mm x mm)
Tube Materials
Total No of U tubes
Weight of Heaters (MT)
(a) empty
(b) opening
(c) flooded
SHELL SIDE
TUBE SIDE
39
150
871.0
Two
19 x 0. 889
Welded SSTP-304
717
21.5
25.0
37
SHELL SIDE
Stream & Drain
3 & Full vacuum
155
4.5
Ambient
81.493
126.7
66.7
2
------------1336
TUBE SIDE
Feed Water
40 & Full vacuum
152
58. 5
Ambient
1177.66
61.89
103.83
2
917
OD X1 mm (MIN)
26000
33000
43000
SHELL SIDE
Stream & Drain
4 & Full vacuum
216
6
Ambient
42.442
185.8
108.6
2
------------846
TUBE SIDE
Feed Water
40 & Full vacuum
152
58. 5
Ambient
1177.66
103.78
124.1
2
725
OD X1 mm(min)
18000
24000
31500
TUBE SIDE
Condensate
40 & Full vacuum
144
58.5
Ambient
1177.636
46.9
48.7
1
675
OD X 20 BWG
CS SA 516 Gr. 70
SS, SA 688 TP304
CS SA 516 GR. B
CS SA 516 Gr 70
SA 106 GR. B
SA 106 GR. B
Kgs
Kgs
Kgs
4800
7200
7200
TYPE/SHAPE
Medium
Design Pressure (Kg/Sq. cm(g))
Design Temperature ( C)
Test Pressure( Kg/Sq. cm(g))
Test Temperature ( C)
Flow Quantity (T/Hr)
Inlet Temperature( C)
Outlet Temperature( C)
No of passes/Zones
No of tubes
Tube Size(OD X Thick),mm
Surface area(m)
METERIALS
Shell/Channel
Tubes
Tube plate(s)
Flanges
Nozzles(Tube side)
Nozzles(Shell side)
WEIGHTS
Dry
During Operation
Floaded
TUBE SIDE
Feed Water
330 & Full vacuum
224/244
495
Ambient
749.267
165.5
203.33
2
1347
OD X 13 BWG min
45250
49300
56250
TUBE SIDE
Feed Water
330 & Full vacuum
273/293
495
Ambient
749.267
203.27
191.927
2
1347
15.88 X 13 BWG min
SA 516 Gr 70
SA 688 TP304
SA 350 LF2
SA 105
SA 350 LF2
SA 350 LF2 & SA 106 Gr B
Kgs
Kgs
Kgs
58050
62550
70100
2. Design temp.
a) Shell side
b) Tube side
300 0C
100 0C
3. Weights
i)
ii) Flooded
iii) Operating
1555kg.
2100kg.
1825 kg.
Description
Flow (m/hr)
Pressure loss(mwc)
No of C.W. pass
Inlet temperature ( C)(Design)
CW temperature rise ( C)
Condenser back pressure (mm Hg(a))
54300
4.0
2
32.2
10.17
77.0
32367
24398
22688
1710
Tube Dimensions
a.
b.
c.
31.75 X 0.7112
31.75 X 0.889 (For top two rows)
13.3
Mechanical Design:
1.
2.
3.
4.
5.
6.
5.0
7.5
7 to 10 %
Welded SS TP 304
0.5
38mm
Weights:
1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
Design Pr.
Test Pr.
Duration of test
Design temp.
Design Condition
Steam side
Full Vacuum &1.08 kg/cm2(g)
Filling water up to LP Blade tip
24 Hrs (Min)
1200 C
685000 kg.
1225000 kg.
1930000 kg.
428000 kg.
23000 jkg.
30000 kg.
Water side
5.0 kg/cm2(g)
7.5 kg/cm2(g)
30 Minutes (min)
600 C
DESCRIPTION
Make
Model No
No of Pumps
4.
5.
6.
7.
8.
9.
Type
No of stages
Pump Design
Casing outer type
Casing inner type
Casing design discharge presser &
minimum wall thickness.
Casing design section pressure
Suction connections
Size / Schedule
Discharge connections
Size/ schedule
Warm up connections
Balancing Device leak of connection
Capacity of p/p
Head
Power
RPM
Shaft length (total)
Shaft Dia at brg. (nominal )
Shaft span between brg. centers
Shaft Static deflection in microns
(rest)
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
Bearings
01.
02.
03.
04.
05.
06.
07.
08.
Balancing
device
01.
02.
03.
UNITS
BHEL / Hyderabad
FK4E36
3 (2 Turbine Driven + 1 Motor Driven) each
of 50 % capacity.
Centrifugal multistage Barrel Type.
ata
Diffuser
Barrel
Cartridge (Radially split)
356 ata / 126mm
ata
mm
mm
mm
mm
5465
2700
130 mm at NDE
2030
89
0.77 - DE, 0.73 - NDE
mm
Mm
microns
Tonnes
%
Drum.
m/ hr
30
New- 205 (microns)
Worn- 308 (microns)
C.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
2.
3.
4.
1.
2.
3.
4.
5.
Diffuser / Impeller
No of Diffuser per First Stage
No of Blades of Normal Stage
1st Stage Diffuser ID
Tongue ID, Normal Stages
Impeller OD, 1st Stage
Impeller OD, Normal Stages
Clearance between Impeller vane tip and
Diffuser / Volute tongue, 1st Stage
Clearance between Impeller vane tip and
Diffuser / Volute tongue, Normal Stage
Dia Clearance at Impeller wear ring, 1st
Stage
Dia Clearance at Impeller wear ring,
Normal Stage
FIRST STAGE DETAILS
Type
Impeller Eye diameter, 1st Stage
Impeller Eye area, 1st Stage
Impeller / Diffuser Width ratio,1st Stage
Impeller / Diffuser Width ratio, normal
Stage
No of Impeller Vanes ,1st Stage
No of Impeller Vanes ,normal Stage
Impeller Vane mounting arrangement
betimpeller (in line/staggered)
Location of center of gravity of the rotor
(D atum line at)
CRITICAL SPEEDS
First critical speed of rotor
in water (rpm)
Second critical speed of rotor
In water (rpm)
First critical speed of rotor in air (rpm)
Second critical speed of rotor in air
(rpm)
Bearing Lubrication:Type
Required flow per journal bearing
Required flow per thurst bearing
Bearing temperature ( Reco / Max )
Oil pressure required( Min / Reco / Max)
mm
Mm
mm
Mm
Mm
12
12
366
366
355
355
4
Mm
Mm
0.58
Mm
0.58
Mm
(mm)
Single Suction
210
23365
0.69
0.69
7
7
Staggered.
mm
1448
New
Worn
New
Worn
9124
8118
12093
11926
2331
9338
m/hr
m/hr
Deg.C
Ata
Pressurised oil
4.2
13.44
100 / 80
2.5 / 3.0 / 3.5
R 18 KGS 14 API
Output shaft
CCW
7340 KW
1494 rpm
109/32
5092 rpm
=2.3%
=62/53
5820rpm
=4:1downwards
Approx.9300kg
HLP 32 to DIN 51524,
part 2
Approx. 2500 l
300 l/min. at 2 to 2.5
kg/cm2
MZP 820
DE 200 LA2
30 KW, 415V, 2950 rpm
IP 55, B5
RH5- 30 C; S2 4k
KE 3
240V/220V/!70 VA
Nom. value
< 900C
Nom value
Alarm at
Shut down at
Working oil temperature down stream Nom value
of heat exchanger
Alarm at
>60-<1100C
1100C
130 0C
>35 - < 750C
750C
>45-<650C
700C
->35-<550C
550C
600C
>1.5-<3 kg/cm2
> 1.2 kg/cm2
>3.0 kg/cm2
<1.2kg/cm2
Nom value
Alarm at
Shutdown at
Nom value
Main motor ON
Aux. Lube oil pump OFF
Alarm Aux. Lube oil pump
ON
Alarm /main motor OFF
Main motor OFF
Alarm /change over filter
and clean at
Nom. Value
Alarm aux. Lube oil pump
ON
Main motor OFF
Operating and test Data for oil /Water Heater Exchangers for Voith coupling
Type
Working oil
Lube oil
L1 N1 13 17 13-D
L1 N1 09 13-D
Oil filling for one heat exchanger
148 l
90 l
Flow rate for operation :( cooling
120m3/h
75m3 /h
water )
Minimum flow rate
60m3/h
25m3/h
Due to corrosion
Cooling water inlet temperature
38 0C
380C
Cooling water outlet temperature
48 0C
42 0C
Admissible overpressure :
Oil side
16kg/cm2
16kg/cm2
2
Water side
10kg/cm
10kg/cm2
Test overpressure :
Oil side
24 kg/cm2
24kg/cm2
2
Water side
15kg/cm
15kg/cm2
7505
5735
UNIT
KW
KW
5260
1495-5740
rpm
-
6.33
11.3
12.0
ata
ata
ata
14.0
ata
11.0
ata
0.1064
ata
289.6
320.0
328.3
334.0
348.0
UHPR-100 SWSI
0.11 M3/sec.
2830 rpm
1.2 Kg./m3
100 mm of wc
0.263
BPL/ KEC / CGL OR EQV
Sq. cage induction
0.37
415V
0.79A
2980rpm
B
B5
50 0c /70 0c
Clock wise
Seep Groove cell bearing No. -6305
C
C
0
C
0
C
0
3.
3.1
3.2
3.3
3.4
4
4.1
4.2
4.3
4.4
5
6.
7.
8.
9.
10.
11.
12.
13.
14.
14.1
14.2
14.3
15.
15.1
15.2.
15.3.
Description
Manufacture
Model Number and No. of Pumps
Design flow rate
Design inlet conditions
Inlet Temperature
Specific gravity
NPSH required at center line of first
stage impeller
a) 3% head breakdown
b)1% head breakdown
c)0% head breakdown
d) 40,000 hrs erosion life of first
stage impeller
Design discharge conditions
Discharge pressure
TDH
Shut off head
Pump Speed
Power Consumption at design
condition
Power input to motor at 50Hz
Loss in motor at 50Hz
power input to pump at 50hz
Overall efficiency
Canister losses
Minimum flow for continuous stable
operation
Peripheral speed at the eye of first
stage impeller
Maximum residual thrust
Number of stages
Type of first stage impeller
Impeller diameter
Suction specific speeds for 1st stage
Design pressure of bowl and
discharge components.
Outer casing (canister):
Minimum wall thickness
Design pressure
Depth below pump mounting flange
Suction connection
Size /schedule
Type of connection with piping
Height of centerline above pump
mounting flange
Unit
Kg/hr
BHEL/ Hyderabad
EN6J40 / 500, 3Nos
790480
Deg.C
49.2
0.9881
m
m
m
m
3.1
4.2
4.4
5.05
ata
m
m
rpm
28
275
347+(11)*=358
1486
kw
kw
kw
%
mwc
m/hr
763
32
731
77.6
0.4
300
m/sec
18.97
kg
ata
2732
6 (Six)
Double suction, radial
388 (OD)
10950
39
mm
ata
mm
12
2
5892
mm
mm
Sl NO
16.
16.1
16.2
16.3
17.
17.1
17.2
17.3
17.4
17.5
17.6
17.7
17.8
17.9
18
18.1
18.2
18.3
18.4
19
19.1
19.2
20.
20.1
20.2
20.3
20.4
21.
22.1
22.2
23.
24.
27.
Description
Discharge connection
Size /schedule
Type of connection with piping
Height of centerline above pump
mounting flange
Critical speeds.
First critical speed in water
Second critical speed in water
GD2 of rotor including coupling
Length
Diameter
Span between bearings
Length
Diameter
Span between bearings
Bottom shaft
Length
Diameter
Span between bearings (max)
Method of coupling with adjacent
shafting
Radial bearings
Type & number
Size
Thrust bearing
Located in pump /motor
Type & number
Design load
Maximum load
Bearing lubrication type:
Redial bearing
Thrust bearing
Recommended hole size of suction
strainer
Shaft sealing
Method of sealing
Unit
mm
rpm
rpm
Kg-m2
mm
mm
mm
mm
mm
mm
3380
5798
32
3606
100(max)
1350
3167
87
1350
mm
mm
mm
2607
88 (max)
1350
Muff coupling
mm
kg
kg
In pump
Tilting pad, 1 no.
2732
6038
Condensate
Sump oil
400 microns
Mechanical seal
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
DESCRIPTION
Type of machine
Additional type characteristics
Dimension drawing no.
Direction of rotation (facing D.E.
shaft end )
Total weight
Weight of rotor
Starting moment of inertia
(with correctly filled machine)
Foundation loading ACC. To
drawing no.
Compressive force
Tensile force
2 BE1353
F65
S98 4401
Clockwise
2. 0 T
760 KG
37 KGM2
T80 6051
24KN
3 KN
M24 X 50
E2.5 X 0.4 DIN 509
d) Grease quantity
e) Relubricating interval
Greasing nipple
Intake flange of end shield
Discharge flange of end shield
Connecting flange for working
liquid on both end shields (on
suction side)
Connecting flange
(for drawing and flushing)
on both end shields
Connection
for leakage drain
Screw plug
for drain
40 G
400 operation hours
NU226E
DIN 5412
NU226E
DIN 5412
DIN 51825-KP2K
KW
RPM
V
Amp
HZ
0
KA4355S-EB01Z
355S
135
600
415
240
ccw
5200h/40g
6222 C3
6319 C3
10
IMB3
IP55
S1
D
50
F
50
DIN 51825 K3K
Ca. 1,65 t
1.02.19
1.02.20
1.02.21
1.02.22
1.03.00
1.03.01
1.03.02
1.03.03
1.03.04
1.03.05
DESCRIPTION
GENERAL
Service
Manufacturer.
Model Number
Type of pumps.
Numbers Off.
Whether Suitable for Parallel Operation.
TECHNICAL PARTICULARS:
Guaranteed Rated Capacity. M3/hr.
Guaranteed Pumps Head at Rated Capacity in MWC.
Total Blow Head at Rated Capacity in MWC
Shut-Off Head, WMC
Blow Efficiency at Rated Capacity.
Pump efficiency rated capacity.
Input power to pump at rated capacity in KW per
pump.
Guaranteed power consumption at rated capacity (at
motor terminal) as per contract (during PG test) in KW.
Pump Input Power at Shut-Off, (KW)
Maximum Power Input to the Pump at Rated Speed
over the Range of Operation (KW)
Maximum Power Input to the Pump at 130% of Rated
Speed over the entire Operation Range.
Maximum Power Input to the Pump in the event of
Tripping of Operating Pumps where the Parallel
Operation of Pumps are envisage.
Rated Output of Motor, KW
Pump Rated Speed, rpm (NOM)
Pump Runway Speed, rpm.
Specific Gravity, Temperature and Viscosity of Liquid
Pumped.
Specific Gravity, Temperature and Viscosity of Liquid
Pumped.
Pump motor Set capable of starting with
a) discharge Valve closed, (Yes/No)
b) Discharge Valve opened, (Yes/No)
c) Discharge Valve partially open, (Yes/No)
Range of Pump Operation.
Maximum Flow, m3 /hr.
Maximum Flow, m3 /hr.
Loses in Suction Bell & Column Pipe (MWC)
DESIGN & CONSTRUCTION FEATURES:
Number of Stages
Type of Discharge
Whether Pull Out Design.
Minimum Submergence required above edge of suction
Bell.
a) At Rated Flow.
b) At Maximum Flow
Impeller Diameter, mm
SPECIFICATION
Raw Water Pumps.
Kirloskar Brothers Ltd.
BHR 70
Vertical Turbine.
5 Numbers.
YES.
2300
60
60.2
74
91%
89.9%
418
413.59
330
440
550
990
120% of Rated Speed.
134 rpm
1.0, Ambient.
YES
YES
YES
40% to 120% Rated Flow.
2900
600
0.20
ONE
Above Floor.
NO.
1400 mm
1500 mm
1.03.06
1.03.07
1.03.08
a) Min. Dia.
b) Max. Dia.
c) Actual Dia. For specified duty.
Size of Components
a) Suction Bell
b) Discharge Pipe with Flange Standard
c) Column Size
d) Column Suspension Length (total) (from
Operating Floor level to tip of Suction Bell)
e) Maximum Column Length /Piece
f) Suction Bell Velocity
i.
At Rated Flow
ii.
At Maximum Flow.
Method of Rotor Position Adjustment
Pump Shaft Bearings
a) Type
620 mm
775 mm
720 mm (Appx)
950 mm
600 mm
600 mm
12500 mm
2500 mm
1.0 m/s
1.5 m/s
By Impller Adjustment
Nut.
I.
II.
1.04.00
1.04.01
b) Type of Lubrication
c) Design life terms of hours of Continuous
Operation
d) Arrangement of Cooling
Thrust Bearing
a) Type
b) Location
c) Type of Location
d) Design Life in terms of hours of Continuous
Operation.
e) Arrangement of Cooling.
Shaft Sealing Arrangement
a) Type
b) If External Sealing Fluid is Required then:
i.
Fluid Quantity
ii.
Pressure in Kg/cm2 (g)
MATERIAL OF CONSTRUCTION:
Suction Bell
1.04.02
1.04.03
1.04.04
1.04.05
1.04.06
Column Pipe.
Discharge Elbow
Discharge Casing
Fasteners I n Column Assembly
Impeller
1.03.09
1.03.10
Anti friction
In Pump
Grease / Oil
40000 hrs
self Water
Gland Packing.
N.A
N.A
2.5% Ni CI Gr FG 260 as
per Is-210
MS (IS 2062)
MS (IS 2062)
MS (IS 2062)
MS (Cadmium Coated)
CF8M
1.04.07
Impeller Blow
1.04.08
1.04.09
1.04.10
1.04.11
1.04.12
1.04.13
1.04.14
1.04.15
1.04.16
1.04.17
1.04.18
1.04.19
1.04.20
Gland Packing
Mechanical Seal
Stuffing Box
1.04.21
Blow casing
1.05.00
1.05.01
1.05.02
1.05.03
1.05.04
NET WEIGHT:
Weight of Pump Assembly in Kgs.
Weight of Prime Mover in Kgs
Total weight of the whole Assembly offered in Kgs.
Total Weight of the Pump Motor Assembly with
Pump Full of Liquid to be handled in Kgs.
REFERENCE DRAWINGS:
1.06.00
G.A. Drawing
TL 153 00060 1
C.S. Drawing
TL 153 00051 1
Characteristic
Curves HK 9900-01
Client
O.A. No
Motor Detail
Pump Capacity
Pump Head
Pump Efficiency
Speed
16.5
16.7
16.8
16.9
16.10
16.11
Description
Pump Model / No of stage.
A. Delivery Size.
B. Flange Drilling Standard
Remarks
BHM 130 / 1 Stage.
1700 mm dia.
AWWA C 207 94 Class D
(86 PSI)
Clockwise viewed from top.
Direction of Rotation
Loading Details
A. Dry Weight of the pump
37600 Kgs.
B. Weight of the Motor.
32500 Kgs.
C. Total Dynamic and Hydraulic load on
139050 KGS
foundation.
D. Refer G. A. Drawing for Forces and Moments.
Performance.
A. Standard of testing.
HIS
B. Working Head Range (Min / Nor / Max)
12/ 19.7 /24 mtr.
C. Working Capacity Range (Min / Nor / Max)
18000 /30000 /36000 M3/ hr.
D. Full Load Speed
332 rpm
E. Max. Pump Input Power.
1830 Kw.
Max. Permissible Clearance after running at Site.
A. Shaft sleeve and line shaft Bearing.
1.16 mm (Diametrical)
B. Impeller and impeller guide Piece.
1.75 mm (radial)
C. Shaft Sleeve and Thordon Bearing In Bell
0.9 mm (Diametrical)
Mouth.
Minimum Submergence Required at Duty point
for Vortex free operation.
Note: Please refer Sump Model Study report for
recommended sump dimensions and geometry.
Hydrostatic Test Pressure.
4.50 kg/cm2
Maximum working pressure.
3.20 kg/cm2
Thrust Bearing.
A. Make / Model
Mitchel
B. Type
Tilting Pad.
C. Location
In motor.
D. Lubrication / cooling
Oil Bath / water cooled
CW PUMP MOTOR
SL.NO.
1.25
1.26
1.27
1.28
1.29
1.30
DESCRIPTION
UNIT
Direction of rotation as seen from top.
Weight of motor
kg
Bearings
a) Type of bearings.
b). Recommended lubricant
c). Guaranteed Running life.
GD2 value of motor.
GD2 value of load.
Terminal box.
a) No. of terminals brought out.
b) Size and type of cable gland
c) Size and type of copper lug.
d) Max. size of accomodable cable
1.31
1.32
1.33
1.34
1.35
hours
Kgm2
Kgm2
Nos.
-
Nos
volts
watts
-
DETAILS
Clockwise
32500
Refer Doc. 32551/BRG
Pad type thrust & Guide
bearings at top and guide
bearings at bottom.
Infinite if maintained.
Infinite if maintained properly.
7400
2450
6(3-Main TB & 3- NTB)
double compression Brass
gland size T 13
in KBLs scope
1x3C x 150 mm2 XLPE
11 KV U/A cable.
40 KA (750 MVA) for 1 sce.
4(connection in series parallel)
inside the frame
240 V,1,50 Hz Ac 1600 / 1600
Direct, Rigid coupling
(M/s KBL to give details)
Nos
Mm
9
7.5 *2.7
Secs
Secs
1.5
4.0
Secs
Secs
2.0
6.0
3.4
3.5
3.6
3.7
3.8
DESCRIPTION
Type of insulation system.
Type of stator lead termination
RTDs for winding
a) No. of RTDs provided
b) Resistance at 00 C
c) Type of RTDs
d) Make
Bearings
a) Type of lubrication
b) Whether bearing insulation
provided
c) Dial type thermometer
Make
Type
Range
No. of contacts and rating
Location
d) Oil level indicator.
Surge withstand capability
a) For main insulation
-test voltage
-wave shape type (1.2/50
micros)
b) For inter turn insulation
-test voltage
-wave shape type (0.3/3
micros)
Capacity of coils to withstand high
freq. Over voltage
a) Test voltage
b) Test freq.
Paint shade.
a) Efficiency & p.f. vs. load curve no.
b) Thermal withstand curve no.
c) Current vs. time curve no.
d) Torque & current vs. slip curve no.
e) Slip vs. load characteristics.
f) Mounting Dimension drawing no.
g) Technical particular of Dial
Indicator.
h) Technical particulars of RTD.
UNIT
-
DETAILS
VIP Micalastic
Elastimold type 655 LR
Nos
Ohm
-
12
100
simplex 4 wire Pt-100
NTPC approved vendor.
C
-
KV
-
49
yes
KV
-
32
yes
KV
KHz
-
27
200
692 as per IS:5 Enamel.
IMC 2763
IMC 2765
IMC 2766
IMC 2764
IMC 2791
3-402-00-30380
Doc.: 32551/DIAL
Doc.: 32551/RTD
SL.NO.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
Description
Space Heaters (240 V, 1 ph AC), 4 nos 1600 W each, Total Rating.
Stator winding RTDs.
Pt-100, Simplex, 4 wire, Between coil sides.
Bearings RTDs.
Pt-100, Duplex, 4 wire
Top Thrust Bearing
Top Guide Bearing
Bottom Guide Bearing
Dial type temperature indicators
Mercury in-steel, Without Contacts for local indication only
-Top Thrust Bearing
-Top Guide Bearing
-Bottom Guide Bearing
Main Terminal box- Elastimold.
Neutral Terminal box- Non-PSTB, Suitable for mounting CTs
Auxiliary Terminal box for space heater, RTDs and BTDs
Current transformers 11KV, CT Ratio 200/1A, KPV 250 V, RCT
1, Class PS
a) In neutral TB
b) Loose for mounting in control panel.
Quantity
1600W
12 nos
1 nos
1 nos
2 nos
1 nos
1 nos
1 set
1nos
Yes
3 nos
Nil
MODEL NUMBER
TYPE OF COMPRESSOR
TOTAL NOS. OFFERED
TYPE OF OPERATION
LOCATION
QUALITY SURVEILLANCE BY
MATERIAL TESTING &
IDENTIFICATION
PERFORMANCE TEST STD
SPECIAL FEATURES
TYPE OF COOLING
TYPE OF CONNECTION BETWEEN
COMPRESSOR & DRIVE
ANTIVIBRATION ARRANGEMENT
TYPE OF CONTROL
TYPE OF PANEL
DESCRIPTION
ATLAS COPCO AIRPOWER, BELGIUM &
ATLAS COPCO INDIA LTD, PUNE
ZR 250 10
OIL FREE SCREW COMPRESSOR
09 NOS
CONTINUOUS LOAD & UNLOAD
INDOOR
BHEL / NTPC
AS PER APPROVED QAP
ISO 1217
WATER COOLED
FLEXIBLE COUPLING
PROVIDED WITH RUBBER BUFFERS
DUAL
ELEKTRONIKON LCD DISPLAY
PANEL
MATERIAL OF CONSTRUCTION
COMPRESSOR CASING
ROTORS
TIMING GEARS
4
5
6
BEARINGS
AIR SEALS
SAFETY VALVES
HOUSING
VALVE DISC
NON RETURN VALVE
8
9
10
11
GEAR BOX
GEARS
DRIVE DATA
1
2
3
TYPE OF DRIVE
POWER
VOLTAGE / PHASE/ FREQUENCY
FOR OTHER DETAILS REFER MOTOR
DATA SHEET GIVEN SEPERATELY.
E1
PERFORMANCE DATA
TOLERANCE AS PER ISO 1217
COMPRESSOR CAPACITY
AT 45 DEG. C & 75% RH
DISCHARGE PRESSURE
DESIGN AMBIENT TEMPERATURE
MAX. EFFECTIVE WORKING
PRESSURE
GUARANTEED POWER
CONSUMPTION CAPACITY AS PER 1
PRESSURE AS PER 2"
1
2
3
4
5
E2
1
2
3
ELECTRIC MOTOR
270 KW
3300V / 3PH / 50 Hz
37.95 m3 / min
8.0 Kg/ cm2 g
50 DEG. C
10 BARg
239Kw
OTHER DETAILS
COOLING WATER CONSUMPTION
CORRESPONDING TO TEMP. RISE OF
10 DEG.C
PRESSURE DROP OVER COOLING
WATER SYSTEM
MALE ROTOR SPEED
5.52 LPS
0.39 BAR
LP- 9185 RPM
HP- 13052 RPM
761 LPS
9.234 KG.m2
4
5
DISPLACEMENT
M.I OF COMPRESSOR EXCEPT
COUPLING
CONSTRUCTION FEATURES
1
2
3
G
NUMBER OF STAGES
TYPE OF DRIVE
COUPLING
AIR FILTER
TWO
ELECTRIC MOTOR
HIGH ELASTIC COUPLING
1
2
3
MANUFACTURER
FREE AREA
EFFICIENCY
OIL COOLER
1
2
3
4
5
6
7
8
I
TYPE
INLET OIL PRESSURE
MATERIAL OF PLATE
DESIGN OIL SIDE PRESSURE
DESIGN TEMPERATURE
HYDRO TEST PRESSURE
OIL FLOW
WATER FLOW
MAIN BEARING
PLATE
3.0 BAR
AISI 316
16 BAR
225 BAR
24 BAR
0.8 LPS
0.46 LPS
1
2
3
4
J
TYPE ROLLING
BALL
MAKE
NUMBER OF BEARINGS PROVIDED
METHOD OF LUBRICATION
LUBRICATION
SKF NU
SKF OJ
SKF
8 PER ELEMENT
FORCED FED
1
2
3
TIMING GEARS
GEAR ASSEMBLY
OIL SPECIFICATIONS
FORCED FEED
FORCED FEED
ISO VG- IN CONFORMATION WITH ISO 3448
HIGH QUALITY MINERAL OIL WITH
OXIDATION INHIBITORS & GOOD WATER
SEPERATION PROPERTIES.
OIL PUMP
1
2
L
TYPE
OIL SUMP CAPACITY
LUBE OIL FILTER
GEROTO
60 LITERS
1
2
3
M
MANUFACTURER
TYPE
EFFICIENCY
SIZE & TYPE OF CONNECTION
1
2
3
4
N
AIR INLET
AIR OUTLET
COOLING WATER INLET
COOLING WATER OUTLET
NET WEIGHT
1
2
O
1
2
3
QAP
GA DRAWING
P & I DIAGRAM
15040 00 031
15040 00 003
15040 00 004
1705 80 1002.
No. of p/ps
3Nos.
Equipment Model
Head
30.0m of WC.
Size
400 X300
Speed
990 rpm.
Flow
416.67 l/s
Motor
Eq.sl.no.
NDAZ 1032
Quantity
3Nos
Model
Frame ND 355L
Rating
180KW
Speed
990rpm
Voltage / Frequency
415 V / 50 Hz
308A
4Nos
1737801021
Model
Head
60mm WC
Flow
111 l/s
Motor
Eq. Sl. No.
NADW 92671
Model
Voltage / Frequency
415V / 50 Hz
Rating
110KW
180A
Type of connection
connection
Speed
1485rpm
Bearing
GENERATOR
General
Make
Generator type
Code
Cooling, starter winding
Rotor winding
Main Exciter type
Pilot exciter type
Year of manufacture.
BHEL
THDF 115/59
IEC 34/1, VDE 0530
Directly water cooled.
Directly hydrogen cooled.
ELR 70/90 30/6-20
ELP 50/42 30/16
1996
Rating
Apparent power
Active power
Power factor
Terminal voltage
Permissible variation voltage
Speed /frequency rpm / Hz
Starter current
H2 pressure
Rated field current for rated output
Rated field voltage
Inner connection of starter winding
Class & type of insulation
No of terminals brought out
588MVA
500MW
0.85 (Lag)
21KV
1.05KV
3000/50
16.166kA
3.5 bar
4040A
340A
YY
---------------------
Main Exciter
Active power
Current
Voltage
Speed
3780KW
6300A
600V
3000 rpm
Pilot Exciter
Apparent power
Current
Voltage
Frequency
Speed
P.F.
Resistance in Ohms at 20 0C
Stator Winding
Rotor Winding
Rectifier Wheel
Number of fuses
Per rectifier wheel
Fuses , resistance
Number of diodes
Per rectifier wheel
Number of fuse blown per
bridge arm and rectifier wheel
65 KVA
195A
220 22V
400 Hz
3000 rpm
0.6
Turbogenerator
Main Excitor
Pilot Excitor
U-X 0.001440 ohms
U-0 0.002518 ohms
V-Y 0.001440 ohms
F1-F2 0.592 ohms
V-0 0.002538 ohms
W-Z 0.001440 ohms
W-0 0.002529 ohms
U-V 0.00046 ohms
F1-F2 0.06700 ohms
U-W 0.00046 ohms
V-W 0.00046 ohms
Action Required
30
(800 V,800 A)
Approx. 150 ohms
60
2 fuses
3 fuses
Knm
Kgm2
S1 (V-GEN)
S(V-EXC)
S(S-GEN)
Volume
80
160
480
Weights
Stator with end shields and coolers
Shipping weight of stator
Stator end shield, upper part TE
Stator end shield, upper part EE
Stator end shield, lower part, TE
Stator end shield, lower part, EE
Rotor
H2 cooler section, including water channels
Gas dryer
One seal oil cooler (air side)
One seal oil cooler (H2 side)
One primary water cooler
Exciter rotor
Weight
360000
265000
22066
6655
24200
9950
68000
1770
950
320
250
90
7550
Component
Material
Rotor shaft
Rotor copper
Rotor wedges
Retaining rings
Damper wedges
26NiCrMoV145
CuAg0.1Pf25
Cu Co BeZr
XSCrMnN1818K
CuAgO.1F25
Units
Units
M3
3
M (s.t.p.)
M3 (s.t.p.)
Units
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Component
Material
Electrical sheet-steel
Stator copper
Bearing babbit
seal rings babbit
2 x 100%
Three screw pump
T3S 52/54 LHSG2RNJIBALA
258 LPM
12 Kg/cm2
CGL, AFS 225L
8.5 KW
220 V d.c.
67 A
1450 RPM
TEFC, IP55
1 x 100%
Three screw pump
T3S 52/46 LHSG2RNJIBALA
130 LPM
12 Kg/cm2
CGL, ND 132M
4 KW
415 V, 50Hz
9.3 A
940 RPM
TEFC, IP55
1 x 100%
Strainer-type filter
2.32.9 Ma(BOLL & KIRCH)
4.16 dm3/s
100 microns
0.3 bar with clean filter
2 x 100%
2 x 100%
* 1.2 bar with 100% fouling
Gas System
Design data
Co2 flash evaporator MKG 51 AH 001
Rating
Voltage
Heat transfer liquid
Volume of heat transfer liquid
Hole in orifice
Relief valve on high-pressure side
Relief valve on low-pressure side
No.
Dublex gas dryer MKG 69
Gas dryer fan
Motor rating
Voltage/frequency
18 kw
415 V
HYTHERM 500(HPCL)
25 dm3
2.8 mm
175 bar
8 bar
1 No., full- capacity
1.1 Kw
415 V/50 Hz
Speed
Type of enclosure
Gas dryer absorber
wt. of absorbent material
Gas dryer heater
Heater rating
No.
Compressed air filter MGK 25 BT 001
2760 RPM
IP54
3dm3
approx. 1500 h to 2000 h
80 m3/hr at 8 bar
1 no., full-capacity
19 Kg each tower
3kw, 415 volts, 3
1 no., full-capacity
Centrifugal pump
CPK-Cm 65-250 (S) KSB MAKE
2950 RPM
70 m3/Hr
80 m
ND225 M (CGL)
37KW
415 V three-phase a.c.
50 Hz
2950 RPM
TEFC
2 Nos., full-capacity
Strrainger-type filter with magnet bars
1.53.1 (Boll & Kirch)
25 dm3/s max.
150 m
0.1 Bar with clean filter
1.2 bar with 100% fouling
2 nos., full-capacity
1 plug. 1 cartridge
1.55.1 (Boll & Kirch)
0.42 dm3/s max.
0.15 bar with clean filter
1.2 bar with 100% fouling
1 No., fuill-capacity
83 litres
Lewatit
56 litres (45 kg)
1 no., full-capacity
SHSH-IO(S) (S.K.SYSTEMS)
0.75kw
415V, 50Hz
1.8A
2780 RPM
IP 55
Radial-flow
2 nos., full-capacity
Exctation System
Design Data
A-Wheel (negative polarity)
No./Type of diodes
No./Type of fuses
Resistance/voltage/current per fuse
No. of RC networks
B-Wheel (Positive polarity)
No./Type of diodes
No./Type of fuses
Resistance/voltage/current per fuse
No. of RC networks
Stroboscope
Type
Voltage
Frequency
No. of stroboscope
Exciter air dryer
Type
Rating
Voltage
Frequency
Adsorption air flow rate
Regeneration air flow rate
No. of dryer
Hydrogen pressure
Gas flow
Heat dissipating capacity
Cold gas temperature
Hot gas temperature (max.)
Gas pressure drop (approx.)
Cooling water flow (total for 4 sections)
Cooling water inlet temperature (design)
Water outlet temperature
Water pressure drop
3.5
33
4640
44
72
700
540
38
45.4
3.0
Oil flow
Heat dissipating capacity
Oil inlet temperature
Oil outlet temperature
Oil pressure drop (approx.)
Cooling water flow
Cooling water inlet temperature (design)
Water outlet temperature
Water pressure drop (approx.)
Units
4.16
140
70
50
0.833
35
38
41.4
6.8
Oil flow
Heat dissipating capacity
Oil inlet temperature
Oil outlet temperature
Oil pressure drop (approx.)
Cooling water flow
Cooling water inlet temperature (design)
Water outlet temperature
Water pressure drop (approx.)8
Units
Bar
M3/s
Kw
c
c
Pa
m3/hr
c
c
Mwc
dm3/s
kw
c
c
Bar
m3/hr
c
c
Mwc
Units
2.47
90
70
50
0.85
22
38
41.5
7.1
dm3/s
kw
c
c
Bar
m3/hr
c
c
Mwc
Admiralty Brass
C-Steel
C-Steel with
Protective coating
Cooling Water Side Pressures
Perm. Operating press. 16kg/cm2
Test pressure
24kg/cm2
Oil Side Pressures
Perm. Operating press. 16kg/cm2
Test pressure
24kg/cm2
Admiralty Brass
C-Steel
C-Steel with
Protective coating
Cooling Water Side Pressures
Design press
16kg/cm2
Test pressure
24kg/cm2.
Oil Side Pressures
Design press.
16kg/cm2
Test pressure
24kg/cm2
Units
18.06
2082
75
48
840
500
38
41.6
3.5
dm3/s
kw
c
c
Mbar
mVhr
c
c
mwc
SS
SS
SS
C-Steel with
protective coating
Functional group
Grain shape
Particle size
Bulk density of swollen resin
Resin form
Specific load
up to
Total capacity of swollen
resin
Useful capacity
min
Chloride content
up to
Thermal stability
up to
Stability in PH range
Shelf life
min.
(in original packing at
temperatures of 1C to + 400
C
Cation exchanger
( Lewatit S100KR/H/chloride-free)
Anion exchanger
(Lewatit M500 KR/OH/chloridefree)
Strongly acidic
Beads
(0.3-125)mm
(800-900)g/dm3
H-ions
40 dm3/h X dm3
(1.9-2.2)mol/dm3
50 gCaO/dm3
50 mg/dm3
120 C
Unlimited
5years
16 gCaO/dm3
50 mg/dm3
70 C
Unlimited
3years
8
8
6
5
4
HV Terminals
LV terminals
VOLT
462/3
415/3
441/3
430.5/3
420/3
Current
749.80A
767.2
785.5
804.7
824.8
Volt
Current
21KV
9523.8A
409.5/3
845.9
399/3
388.5/3
378/3
868.2
891.7
916.4
MAKE BHEL
TYPE OF Cooling
Rating HV
Rating LV
No Load voltage HV
No Load voltage LV
ON AF /AN
50/40 MVA
50/40 MVA
400KV
11.5KV
Sl. No 6005948
Electrical spec. No-601049
Man year 2001
Diagram
DRG.
No.
4601900058
72.17 Amp
OGA DRGNo. 0460000033
2510.22Amp
Core &wdg- 59720 kg
50 c over ambient temp 50 C W.T of oil 37770kg
55 C over ambient temp50 C Total oil -139395 kg
Transport Wt 75960 kg
Untanking w.t 9800kg
LION CS 4330-201-2-FC- Customer- NTPC TSTPP.
NOA-4033 dtd: 30:08:00
Hv Posn9/LV Nor .Tap
12.5+ 10%
Hv Posn 1/LV Max.Tap.
9.5% (Min.)
Line current HV
Line current LV
Temp rinse oil
Temp rinse wdg.
Purchase order
3,50HZ.
16.5% (Max)
Insulation Level
H.V. SI 1180L1 1425 AC 38 chopped L1 1570
L.V. L1 75 AC 28
Posn Connection
3 TO 1NTO
2
3
4
5
6
7
8
9abc
10
11
12
13
14
15
16
17
12
11
10
4 9
8
7
6
5
9b 9a
11
10
9
8
7
6
5
4
Voltage
KV
440
435
430
425
420
415
410
405
4, 3, 12
395
390
385
380
375
370
365
360
Current HV
LV wdg.
ON
ON AN KV
50MV
AF50
40MV
MVA
A
65.61
52.49
66.36
53.09
67.13
53.71
67.92
54.34
68.73
54.99
11.5
2510.22
MVA
69.56
70.41
71.28
400
73.08
74.02
74.98
75.97
76.98
78.02
79.09
8.19
55.65
56.33
57.02
72.17
58.47
59.22
59.8
60.77
61.58
62.42
63.27
64.15
57.74
40 MVA
2008.17
MVA
ON AF/ ON AN
45/36
Insulation Level
HV-L! 1125-AC50
Rating LV (MVA)
No.load voltage HV (KV)
No.load voltage LV (KV)
Line current HV (Amp)
Line current LV (Amp)
Temp Rise oil(0C)
Temp Rise wdg.( 0C)
Phase
Frequency
Connection symbol
Impedance voltage
HV position71LV
(Nor.Tap)
HV pos. 1/LV (Max.Tap)
HV pass 17/LV (Min. Tap)
Core &wdg.(kg)
WT of oil (kg)
Total WT (Kg)
Oil quantity
45/36
21
11.5
1238.64
2261.87
50 over Ambient of 50 0C
55 over Ambient of 500C
3
50 HZ
Dy n1
HV L1-75-AC28
NTPC
Position
1 (Max)
2
3
4
5
6
7
8
9a
9b
9c
10
11
12
13
14
15
16
17
11.32%
11.32%
11.13%
40065
22255
86205
25530
ELECTRICAL
TESTING TSPP
LABRORATORY
VOLTAGE & CURRENT HV
LV terminal 2U 2V 2W
TERMINAL 1U, 1V,1W
OLC Connection
Voltage
Line Current (Amp)
Voltage Line Current (Amp)
ON AF 45 ONAF36
ON AF
ONAF36
3 TO
2TO
(K v)
(Kv)
12
8
12
11
10
9
8
7
6
5
4
3
12
11
10
9
8
7
6
5
4
22.58
22.31
22.05
21.79
21.53
21.26
21.00
20.74
MVA
1150.86
1164.40
1178.27
1192.46
1207.00
1221.91
1238.64
MVA
920.69
931.52
942.61
953.97
965.60
977.52
990.90
1252.84
1002.27
20.48
1268.90
1015.12
20.21
19.95
19.69
19.43
19.16
18.90
18.64
18.38
1285.38
1302.39
1319.66
1337.49
1355.
1374.64
1394.06
1413.92
1028.30
1041.84
1055.73
1069.99
1084.65
1099.71
1115.20
1113.14
11.5
45 MVA
MVA
2261.87
1809.49
b)
c)
8
9
10
11
12
13
14
15
16
Description
Rated output
Stator voltage
Stator current
Synchronous speed
Power factor
System factor
Machine reactance:
Synchronous reactance
Abbre.
Un
In
Ns
cos
Hz
Unit
MW/MVA
VAC
AAC
Rpm
C/s
Value
500
21000
16200
3000
0.85
50_
Xd
Xd
p.u.
p.u.
2.31
2.19
Xq
Xdu
p.u.
P.u.
0.2413
0.2525
Xd
Xdu
0.1719
0.194
Tdo
Td
Td
Ta
Rf20
p.u.
p.u.
.
Sec
Sec.
Sec.
Sec.
Ohm
9.14
1.00
0.03
-0.067
Ufo
Ifo
UFN
Ifn
Iefn
Iefmax
Ud
Id
-------
VDC
ADC
VDC
ADC
ADC
ADC
VDC
ADC
Sec.
Kvrms
%
AAC/AAC
VAC/VAC
0
C
meters
121.3
1380
30
404
86
107
115
158A
10_
2_
--20000/5
22000/110
50_
1000
2.
SL.No.
1
2
3
4
5
6
7
8
9
10
11
53
TALCHER
STAGE II
4X500MW
PROPOSED FUEL
Grindability
(HGI)
55
Vol %21.0 M%
Ash % S%
3300
15.00 42.00 0.37
FUEL BURNING EQUIPMENT
TYPE
MAKE
CONTROL
CAPACITY
DISPOSITIO
&NOS.
N
MAIN
Tilting
BHEL ,40
Air damper
47.5X106kca l/ hr
Corners
BOILER
tangential
Stabilisation
Tilting
BHEL ,20
Air damper
23.3X106kca l/ hr
Corners
burner
tangential
Mills
XRP 1003
BHEL ,10
Motor kW:525 65.5 t/ hr
System Cold
Speed
PA
(rpm):600
FURNACE
Type: Balanced Draft Furnace with fusion Welded Water walls
WIDTH : 19939mm
DEPTH : 16559mm
Volume : M3 19153
Fuel Heat input : 1230.3X 106 kcal/hr
Boiler
Controlled Circulation With Rifled
Drum : 207 kg/cm2(g)
Tubing (cc+) , Radiant Reheat , Dry
DESIGN
Bottom, Top Supported
DESIGNATION : 19939
313 51
CC+
Super heater out let :178.0
16559
242-51
kg/ cm2(g) BMCR
SUPER HEATER
Stage: 1
8240
Type : LTSH Horizontal
and pendant
2
1319
Total H.S. m
Stage : II
ATEEMPERATOR
REHEATER
ECONMISER
AIR HEATER
Type : SH division
panellette (projected)
Stage: III
Type : SH Finish platen
(projected)
Type :Spray
No. of
Stages
Type: Radiant Front
platen, Rear pendant.
Type: plain Tube
Type : BI- Sector
Primary 26.5 VIM 2000
Secondary 30.0 VI 2000
H.S.Area m2
pressure
FC %22.00
Ash fusion
Temp.
1400 0C
Single stage
1176
Medium of
Spray :Feed water
Control: Burner
Tilt and Excess
Air
Total : H.S.m2 17650
No. of Blocks: 3
Total :HS m2 Pri. 33296 Motor kw Primary 11
Sec.62720
Secondary 18.5
Nos. Primary : 2 No.
Make : BHEL
Secondary : 2 No.
54
BOILER AUXILIARIES
FANS
Type
Make
Nos.
2
Flow
m3/s
248.3
Pressure
mmwc
360
Temp
C
50
FD
FAN
AXIAL
AP1-26/16
BHEL
PA
FAN
AXIAL
AP2-20/12
BHEL
185
1200
ID
FAN
NDZV 47
SIDOR
BHEL
570.3
486
Drive
Motor
Speed
r.p.m.
980
Motor
kw
1150
50
Motor
1480
2775
154
Motor
580
3750
Control
Blade
pitch
control
Blade
pitch
control
Inlet
Damper
+VFD
SOOT BLOWER4S
TYPE
Make
Nos.
Medium
FURNACE
Wall Blowers
BHEL
88
Steam
SH PLATEN
CONVEC TION
REHEATER
ECONOMISER
BOILER MOUNTING
Location
Safety Valves
Drum
SV
SH Outlet
ERV
RH Inlet
Outlet
Water level
indicator
Drum
BHEL
Type
N
o.
2
1750WB
1740WB
Make
BHEL
34
Steam
Size in /out
(mm)
1740WD
BHEL
4
2
5
1538VX-10W
1786 WB
BHEL
1786WD
BHEL
207.0, 209.0
211.1,211.1,213.2
213.2
188.5,188.5
185.5,185.5,186.6,1
86.6,186.6
52.4,52.4,54.0,
54.0
49.4, 49.4,50.9, 50.9
1525VX
DWLG
Yarway
4
2
152.4 /203.2
21 visibility
EWLI
BHEL
BHEL vision
76.2 /152.4
76.2 /152.4
63.5/101.6
152.4/ 254
152.4 /203.2
55
DESIGN COAL
GENERATOR
UNIT
500MW
250 MW
500
250
Superheat
MW
Reheat
T/h
1675
1498.5
772.8
Mkcal/h
Kg/cm2 (g)
0
c
Kg/ cm2 (g)
0
c
Kg/ cm2 (g)
0
c
0
c
0
c
0
c
t/h
t/h
0
c
0
c
1073.4
178.0
540
44.88
337.5
42.9
540
255.2
27
318
373
2014
127
-
973.8
176.4
540
42.86
336.5
40.97
540
253.4
27
312
338
1831
125
-
539.1
170.8
540
21.15
311.4
20.24
540
219.2
27
271
187
1012
121
-
t/h
%
82.27
87.32
87.27
FLOW
GASS
STEAM
FLOW
100%
BMCR
56
DESCRIPTION
FLOW
TEMPERATURE
PRESSURE (STEAM &WATER)
GAS VELOCITIES
PRESSURE & DRAFTS (AIR &GAS)
FUEL
MILL & BURNER PERFORMANCE
O2 , C O2 & EXCESS AIR
AMBIENT CONDITION S
HEAT BALANCE
SHEET NO.
The attached perfomance data are predicated only and are to be constructed as being guaranteed except
where the value coincide with guarantees stated under the performance guarantee section
57
1.FLOW
Description
BMCR
500MW
400MW
300MW
250 MW
HP
heaters
out
Max O/P
t/h
1675.0
1498.5
1198.9
909.3
772.8
1451.6
t/h
1397.4
1335.1
1078.1
825.8
669.2
1445.5
t/h
t/h
1675.0
0
1496.5
2
1156.9
42
846.3
63
712.8
60
1352.6
99
Rhspray
t/h
17
AIR
AH Outlet (Primary)
t/h
617
536
444
350
331
608
Tempering air
t/h
45
42
35
30
31
AH outlet (Secondary )
t/h
1146
1047
817
586
444
1160
t/h
2014
1831
1502
1172
1012
2030
2228
2025
1662
1296
1118
2244
t/h
2388
2183
1812
1438
1254
2403
t/h
778
694
593
490
482
775
t/h
1450
1331
1069
807
636
1469
t/h
854
771
669
564
553
852
1143
874
701
1551
278
217
187
375
Steam
Super heater outlet
Unit
HP Heaters in
Reheater outlet
Water
Feed water
SH spray
Gas
Flue gas at RAPH in let
(Secondary & Primary )
Flue gas at RAPH out let
(Secondary & Primary )
Inlet PAH
Inlet SAH
Out let PAH
Inlet SAH
Fuel
Coal
t/h
t/h
t/h
1534
373
1412
338
58
II.TEMERATURE
Description
Unit
HP Heaters in
BMCR
Steam
Sat temp in Drum
LTSH inlet
LTSH outlet
SH panel inlet
SH panel outlet
SH platen outlet
SH platen outlet
RH inlet
RH outlet
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (primary)
AH Outlet
(secondary)
gas
SH panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Air heater inlet
Air heater outlet
500MW
400MW
300MW
250 MW
HP
heaters
out
Max O/OP
C
C
0
C
0
C
0
C
0
C
0
C
0
C
0
C
361
365
403
403
477
477
540
338
540
360
364
403
402
474
474
540
337
540
357
364
406
390
467
467
540
329
540
354
363
406
378
458
458
540
321
540
354
362
403
373
455
455
540
312
540
359
366
425
394
468
468
540
351
540
C
C
255
322
253
320
243
312
230
301
219
292
172
287
C
C
0
C
27
318
318
27
313
312
27
299
298
27
282
283
27
269
271
27
274
273
1402
1136
1039
897
704
558
346
127
1398
1123
1030
876
682
543
337
125
1394
1094
995
835
645
516
317
122
1390
1060
950
786
602
486
295
121
1366
1028
915
752
576
468
279
121
1398
1135
1041
897
706
562
297
113
0
0
C
C
0
C
0
C
0
C
0
C
0
C
0
C
0
59
Unit
HP Heaters in
BMCR
Pressure
Superheater outlet
LTSH outlet
Drum
Economiser inlet
Reheater outlet
Reheater inlet
Pressure drop
Superheater system
Reheater system
Economiser
including
Static head
500MW
400MW
300MW
250 MW
HP
heaters
out
Max O/P
Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)
178.0
189.0
193.5
199.1
42.9
44.9
176.4
185.2
188.8
193.5
41.0
42.9
173.7
179.3
181.6
185.7
32.9
34.5
171.6
174.8
176.2
179.5
25.1
26.2
170.8
173.1
174.1
177.2
20.2
21.2
175.9
184.2
187.6
192.4
45.2
47.3
Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)
15.5
1.98
5.6
12.4
1.89
5.0
7.9
1.51
4.0
4.6
1.15
3.4
3.3
0.91
3.0
11.7
2.31
4.0
HP Heaters in
Description
Platen SH
RH Front
RH Rear
LTSH
Econmiser
m/s
m/s
m/s
m/s
m/s
BMCR
7.7
8.9
9.3
9.5
8.8
500MW
6.9
8.0
8.3
8.5
7.8
400MW
5.5
6.3
6.5
6.7
6.2
300MW
4.2
4.8
4.9
5.0
4.7
250 MW
3.5
4.0
4.1
4.2
3.9
HP heaters
out
Max O/P
7.7
9.0
9.4
9.6
8.9
60
V. PRESSURE
HP Heaters in
Description
Primary
PA Fan inlet
PA Fan outlet
Air heater inlet
Air heater outlet
Mill inlet
Mill outlet
Secondary air
FD fan inlet
FD fan outlet
Air heater inlet
Air heater outlet
Windbox pressure
Gas
Furnace
SH platen inlet
RH Inlet (Platen
outlet)
LTSH inlet
(RH outlet)
Economiser inlet
(LTSH outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet
250 MW
HP heaters
out
Max O/P
BMRC
500MW
400MW
300MW
mmwc
mmwc
mmwc
mmwc
mmwc
mmwc
-11
874
861
804
679
301
-9
873
862
818
695
311
-7
846
838
806
686
304
-5
815
809
788
672
293
-4
777
772
754
642
280
-11
862
849
793
668
290
mmwc
mmwc
mmwc
mmwc
mmwc
-13
180
164
116
70
-10
161
148
107
70
-7
127
118
93
70
-4
101
96
82
70
-2
89
86
77
70
-13
177
161
115
70
mmwc
mmwc
mmwc
-5
-5
-6
-5
-5
-6
-5
-5
-6
-5
-5
-6
-5
-5
-6
-5
-5
-6
mmwc
-14
-12
-10
-9
-8
-14
mmwc
-34
-30
-25
-23
-21
-34
mmwc
mmwc
mmwc
-53
-76
-191
-45
-65
-158
-35
-52
-122
-30
-45
-95
-26
-39
-87
-53
-76
-182
mmwc
mmwc
mmwc
-217
-263
+26
-181
-220
+23
-141
-171
+19
-110
-132
+16
-101
-120
+15
-208
-254
+26
61
VI. FUEL
The fuel data for design coal are as follows:
Description
Unit
Fuel
Proximate Analysis:
Fixed carbon
%
Volatile matter
%
Moisture
%
Ash
%
Grindability Index
HGI
Higher Heating Value (HHV)
Kcal/kg
Size of coal to Mill
mm
Ultimate Analysis :
Carbon
%
Hydrogen
%
Sulphur
%
Nitrogen
%
Oxygen
%
Cabonates
%
Phosphorus
%
Moisture
%
Ash
%
Design coal
22
21
15
42
55
3300
25 (Approx)
33.73
2.35
0.37
0.75
5.48
0.27
0.05
15.0
42.0
%
Deg.
-30
-28
-20
70%
+8
250 MW
Top 4
HP heaters
out
Max O/P
Top 7
71.4
90.3
249
77
81.4
94.7
255
75
+10
-30
62
HP Heaters in
BMCR
500MW
400MW
300MW
250 MW
HP heaters
out
Max O/P
Description
Oxygen in gas at
Economiser outlet
3.56
3.56
3.56
3.56
3.56
3.56
15.4
15.4
15.4
15.4
15.4
15.4
20
20
20
20
20
20
Deg.C
27
Relative Humidity
60
x. HEAT BLANCE
Unit
HP Heaters in
BMCR
500MW
400MW
300MW
250 MW
HP heaters
out
Max O/P
Description
Losses
Dry gas
H2O in fuel, surf. And
inherent
%
%
4.27
2.85
4.21
2.85
4.13
2.84
4.17
2.84
4.22
2.84
3.67
2.82
4.02
4.01
4.00
4.00
4.00
3.98
H2O in air
0.11
0.10
0.10
0.10
0.10
0.09
Radiation
0.10
0.12
0.14
0.18
0.21
0.10
Unburnt Carbon
1.00
1.00
1.00
1.00
1.00
1.00
Unaccounted
0.78
0.78
0.78
0.78
0.78
0.76
T0tal losses
13.13
13.07
12.99
13.07
13.15
12.42
Heat credits
0.40
0.39
0.40
0.40
0.42
0.40
EFFICIENCY
87.27
87.32
87.41
87.33
87.27
87.98
63
: 0616 0619
: TALCHER
: FD
: AP 1 26/16
:2
: AIR
: OUTDOOR
: VERTICAL
: HORIZONTAL
(m^3/s)
(mmwc)
(deg.C)
(kg/m^3)
(rpm)
: 248.3
: 360
: 50
: 1.0503
: 980
2. FAN RESERVE
FLOW
PRESSURE
(%)
(%)
: 65.2
: 86.5
: 65.2
: 86.5
4. DRIVE MOTOR
MAKE
FRAME SIZE
TYPE
RATING
SPEED
(kw)
(rpm)
: BHEL BHOPAL
: 1LA7716-6
: TETV IPW55
: 1150
: 994
5. FAN WEIGHT
(kg)
: 27500
6. LUBRICATIN EQUIPMENT
FAN
MOTOR
175 LPM
02.
WORKING PRESSURE
12 BAR
03.
MOTOR RATING
9.3 KW / 12.5 HP
04.
OPERATING SPEED
2800 RPM
05.
MEDIUM
ISO-VG-68
06.
FILTER FINENESS
60 Microns
07.
149 Microns
08.
HEAT DISSIPATION
33075 Kcal/Hr.
09.
430 lpm
10.
53 / 460C
11.
38 /39.30 C
12.
COOLER TUBE
Copper
13.
PIPE MATERIAL
CARBON STEEL
14.
TANK CAPACITY
1300 LTS
15.
TANK MATERIAL
CARBON STEEL
MANUFACTURER
TUSHACO
02.
MODEL
T35-45/46
03.
FLOW CAPACITY
175 LPM
04.
ROTATION
Clockwise
05.
SPEED
2900 RPM
06.
WORKING
PRESSURE
12 Bar g
07.
16 Bar
08.
800 C
09.
SUCTION/DELIVERY SIZE
10.
DUTY
Continuos
11.
MOUNTING
Foot mounted
12.
FLUID
ISO VG- 68
13.
VISCOSITY
68 Cst AT 400 C
14.
POWER ABSORBED
6.9 KW
15.
MATERIAL CONSTRUCTION
PUMP CASE
INTERNALS
Nitrated steel
SEAL
Mechanical seal
16.
ACCESSORIES
65
: 0616 0619
: TALCHER
: ID
: NDZV 47 S
:2
: FLUE GAS
: OUTDOOR
: 45 DEG INCLINED
: BOTTOM HORIZONTAL
(m^3/s)
(mmwc)
(deg.C)
(kg/m^3)
(rpm)
: 570.3
: 486
: 154
: 0.781
: 540
4. FAN RESERVE
FLOW
PRESSURE
(%)
(%)
: 45.5
: 68.1
: SOFT
4. DRIVE MOTOR
MAKE
FRAME SIZE
RATING
SPEED
(kw)
(rpm)
: BHEL BHOPAL
: 1DQ4342-8DD05
: 3750
: 540
5. FAN WEIGHT
(kg)
: 1,20,000
6. LUBRICATIN EQUIPMENT
FAN
MOTOR
: 0.38 mm 0.76 mm
: 0.3 mm-- 0.32 mm
66
80 LPM
02.
Discharge pressure
5 BAR
03.
Motor rating
04.
Switch rating
230V AC
05.
2880 RPM
06.
Medium
ISO VG 68
07.
Filter rating
60 Microns, SS Mesh
08.
09.
Heat Dissipation
10.
265 LPM
11.
53 / 430 C
12.
38 / 39.40 C
13.
Copper
14.
Pipe material
carbon steel
15.
16.
MANUFACTURER
MODEL
FLOW CAPACITY
ROTATION
SPEED
WORKING PRESSURE
CASE DESIGN PRESSURE
MAX. WORKING TEMPER.
SUCTION / DELIVERY SIZE
DUTY
MOUNTING
FLUID
VISCOSITY
POWER ABSORBED
MATERIAL CONSTRUCTION
PUMP CASE
INTERNALS
SEAL
ACCESSORIES
:
:
:
:
:
:
:
:
:
:
:
:
:
:
TUSHACO
T3S 32/54
80 LPM
Clockwise
2900 RPM
5 Bar g
16 Bar
800 C
1 X 1 BSEF
Continuos
Foot mounted
ISO VG 68
68 Cst AT 400 C
1.3 KW
:
:
:
:
67
FILLING LOCATION
FREQUENCY OF FILLING
FREQUENCY OF OBSERVATION
DAILY
400 LTRS.
68
2.
3.
: 0616 0619
: TALCHER
: PA
: AP 2 20 / 12
:2
: AIR
: OUTDOOR
: VERTICAL
: HORIZONTAL
(m^3/s)
(mmwc)
(deg.C)
(kg/m^3)
(rpm)
: 185
: 1200
: 50
: 1.0503
: 1480
FAN RESERVE
FLOW
PRESSURE
(%)
(%)
: 94.5
: 35.5
: RIGIFLEX
:
4. DRIVE MOTOR
MAKE
FRAME SIZE
RATING
SPEED
(kw)
(rpm)
: BHEL, BHOPAL
: 11A7905 -4
: 2775
: 1494
5. FAN WEIGHT
(kg)
: 13000
6. LUBRICATIN EQUIPMENT
FAN
MOTOR
: BLADE PITCH
: 7040 C3
: NU 236 C3
: 0.125 mm 0.165 mm
: 0.075 mm 0.11 mm
69
80 LPM
02.
WORKING PRESSURE
12 BAR
03.
MOTOR RATING
5.5Kw / 7.5 HP
04.
OPERATING SPEED
2900 RPM
05.
MEDIUM
ISO VG- 68
06.
FILTER FINENESS
60 Microns
07.
149 Microns
08.
HEAT DISSIPATION
21600 Kcal/ Hr
09.
COOLING MEDIUM
10.
53 / 430 C
11.
38 / 39.40 C
12.
COOLER TUBE
Copper
13.
PIPE MATERIAL
CARBON STEEL
14.
MANUFACTURER
TUSHACO
02.
MODEL
T35 32/ 54
03.
FLOW CAPACITY
80 + 10% LPM
04.
ROTATION
Clockwise
05.
SPEED
2900 RPM
06.
WORKING PRESSURE
12 Bar g
07.
16 Bar
08.
800 C
09.
1 X 1 BSPF
10.
DUTY
Continuous
11.
MOUNTING
Foot mounted
12.
FLUID
ISO VG- 68
13.
VISCOSOTY
68 Cst AT 400 C
14.
POWER ABSORBED
3.13 KW
15.
MATERIAL CONSTRUCTION
PUMP CASE
INTERNALS
Nitrated steel
SEAL
Mechanical seal
ACCESSORIES
16.
70
2.
3.
: 0616 0619
: TALCHER
: SEAL AIR
: NDZV 12.5
:2
: AIR
: OUTDOOR
: AXIAL
: VERTICAL
(m^3/s)
(mmwc)
(deg.C)
(kg/m^3)
(rpm)
: 80
: 508
: 50
: 1.0503
: 1480
FAN RESERVE
FLOW
PRESSURE
(%)
(%)
:
:
4. DRIVE MOTOR
MAKE
FRAME SIZE
RATING
SPEED
5. FAN WEIGHT
6. LUBRICATIN EQUIPMENT
FAN
MOTOR
7. TYPE OF FAN REGULATION
8. BEARINGS
FIXED BEARING
FREE BEARING
: RIGIFLEX
:KAPSEK KNGG
(kw)
(rpm)
(kg)
: CROMPTON GREAVES
: ND280 S
: 75
: 1480
: 2300
: 0.1 mm 0.135mm
: 0.06 mm 0.1 mm
71
SL.
NO.
1
2
3
4
5
6
7
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
8.15
DESCRIPTION
TYPE
DUTY
MAKE & MODEL No.
MOUNTING
MEDIUM TO BE HANDLED
MAX DUST CONCENTRATION mg/cum
AMBIENT CONDITION mm Hg /C
OPERATING CONDITIONS
CAPACITY
Cum/Hr
PRESURE DEVELOPED
mm wc
AIR TEMPETURE :
C
SUCTION PRESURE : mm wc
POWER COSUMPTION : kW
FAN SPEED :
Rpm
DIRECTION OF ROTATION :
FAN MOMENT OF INTERTIA(GD2)
kg-m2
FAN STARTING TOUQUE :
kg-m
FAN FULL LOAD TORQUE :
kg-m
EFFICIENCY OF FAN :
%
MOTOR RATING :
FIRST CRITICAL SPEED
RPM
VIBRATION LEVEL AT CASING :
NOISE LEVEL :
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
9.12
CONSTRUCTIONAL DETAILS :
SPIRAL CASING SIDE WALL
SPIRAL CASING PERIPHERIAL WALL
IMPELLER BLADE
IMPELLER COVER PLATE
IMPELLER BACK PLATE
IMPELLER HUB
SHAFT
BEARING MAKE & TYPE No.
SEAL TYPE
VIBRATION PADS PROVIDED
BALANCING
BASS FRAME PROVIDED
MATRIAL
SIZE
MS IS 2062
5.0mm
MS IS 2062
5.0mm
MS IS 1079
3.15mm
MS IS 1079
3.15mm
MS IS 1079
3.15mm
MS
N.A
N.A
N.A
YES/200
NOS OFF/ASSY.
STATIC & DYANAMICALLY BALANCED
YES
72
DATA SHEET AC MOTOR (NON FLAME PROOF) for SCANNER AIR FAN
1
2
3
Application
Manufacture
Type & frame size °ree of protection
4a
5
6
6a
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
i)
ii)
iii)
iv)
25
26
27
28
29
30
73
SL.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CHARACTERSTICS
Application
MANUFACTURER
Applicable Standard
Type and frame size
Rated output in kw at rated speed
Armature rated voltage
Allowable percentage variation in
rated voltage
Type of excitation
Current :
a) Full load armature current
b) Fill load shunt field current
c) Starting current in terms of full load
current
Full load efficiency
Type of duty
Method of starting (DOL/ Reduced
voltage starting)
Torque:
a) Rated torque
b) Starting torque in % of full load
torque
a) Maximum torque in full load torque
(Should not be
less than 200% of the rated torque
)
Resistance at 25 C: (Indicative
values)
a) Armature winding
b) Shunt field winding
c) Series field winding
d) Inter pole winding
Inductance : (indicative values)
a) Armature winding
b) shunt field winding
No. of external resistors ,values of
external resistors and time duration for
cutting off each external resistor.
REQUIREMENTS
FAN
M/S Crompton Greaves Ltd. M3
Division, Ahmednagar
IS 4722
Solid yoke, AFS 225L
9.3 kW at 1450 RPM
220V
+ 10%, -15%
Shunt ,Separately excited
47.5A
0.91A
To be limited to 200 % FLC
87%
Continuos
Reduced voltage starting
6.24Kg-m
200%
200%
0.0639
169.0
N.A
0.0305
6.39mH
101H1
3step resistor , Total 2.2214
1st step 1.5186
2nd Step 0.5228
3rd Step 0.18
time to cut off each res. -3.2 sec
74
17
18
19
20
21
22
Class of Insulation
a) Armature
b) Shunt field
c) Commutator
Type and no of terminals brought out
Temperature rise above ambient of
50 C
a) Armature (Resistance method /
Thermometer method)
b) Shunt ( Resistance
method/thermometer method)
c) Commutator (Resistance method
/thermometer)
d)Core (Resistance method
/Thermometer method )
Degree of protection
Method of cooling
Shaft orientation
F
F
F
2 nos. for armature and 2 nos. for
field
70 / 60
70 / 60
- / 80
- /80
IP 55
IC 0141
B3, Horizontal
75
Bowl mills
Type
Make
No of mills
Motor rating
Speed
Capacity
Disposition system
: XRP 1003
: BHEL
: 10
: 525 KW
: 600 rpm
: 65.5 t/hr
: Cold PA
Coupling
1.
Make
2.
Type
3.
Inlet & outlet
bore site
4.
Alekton job ref.
Alekton
Screw
AH 270-900-2
70 L/Min
970 r/Min
7.0 Kgf/cm2
External, Mechanical
ID : 60.8, OD : 165
Thk : 18,4 Holes 18 on 125 PCD
19 6 21.5
S 21.802
5.2 Kgf/cm2
Love joy
L
Pump half bore : 19
Mohr half bore : 38
S 21.802
76
(C)
ABB
TEFC H 132 SM C6 45 IP55
3.7 kw/5HP 960 rpm
415+- 10%, 50Hz +- 5%
8.3A
77
Burner
Oil gun
Air nozzle
Diffuser
Oil gun Assembly Dimensions
Atomiser Designation
Atomiser spray angle
Fuel
Capacity maximum
Number of oil guns
Location of oil guns
OIL GUN PERFORMANCE DATA CHART
LSHS/HFO per gun
HPS flow per gun
LSHS/HFO pressure
HPS pressure
Atm. steam flow/gun
Atm. steam pressure
Minimum allowable HFO pressure
Minimum allowable steam pressure
Oil viscosity at the gun
Steam quality
2.2
Light diesel oil burners
Service
Atomiser
Fuel
Capacity maximum
Number of oil guns
Location of oil guns
MAXIMUM MINIMUM
2125 kg/hr
850 kg/hr
2455 kg/hr
850 kg/hr
9.0 kg/cm2
3.5 kg//cm2
11.6 kg/cm2
3.5 kg/cm2
205 kg/hr
260 kg/hr
2
5.25 kg/cm
5.25 kg//cm2
2
3.5 kg/cm
2.5 kg/cm2
15 to 30 cst
10 to 150 C Superheat
Scavenging
325 kg/hr
5.25 kg/cm2
78
2.3
Max.
2195kg/hr
8.5 kg/cm2
170 NM3 /hr
Min.
850 kg/hr
3.0 kg/cm2
210 NM3 /hr
Scavenging
245 NM3
/hr
5.25
kg/cm2
5.25 kg/cm2
5.25 kg/cm2
Ignitors
Make
Service
Type
Location
Input
Output
Retractor stroke
Flexible spark rod
Flexible guide pipe
FO
Oil burners
IS-1593/1971 Gr
HV/OIL
550C
LSHS
Oil burners
-
HPS
Oil burners
-
750 C
900 C
660 C
1200 C
370 cst at 500 C
4.5% by weight
0.925 @ 500 C
10270 Kcal/kg
750 C
1300 C
180 cst at 500 C
1% by weight
0.855 @ 750 C
11000Kcal/kg
750 C
1400 C
500 cst at 500 C
4.5% by weight
0.855 @ 900 C
9500Kcal/kg
Oil burners
Is 1460-1974
400 C
400 C
2 to 20 @ firing temperature
1.8% by weight
0.83 Kg/litre
10000 Kcal/kg approx.
79
DESCRIPTION
1.
TYPE
2.
NO . OFF
3.
4.
5.
6.
7.
8.
HEATER/COOLER
AREA
OIL FLOW RATE/SHELL
OIL HEATING/COOLING
DEC.C
DESIGN STEAM/WATER
PARAMETER
DESIGN PRESSURE
DATA
OIL HEATER
U TUBE, HAIR PIN
TYPE OIL ON
SHELL SIDE
3 SHELLS
(2 NO WORKING
1NO STANDBY)
50SQ.M
OIL COOLER
U TUBE, HAIR PIN
TYPE OIL ON
SHELL SIDE
30SQ.M
41200Kg/Hr
LSHS-135
HPS-145
HFO-125
12.5Kg/SQ.CM(g)
192.5 deg.C
29.5Kg/SQ.CM(g)
ON OIL SIDE
4000Kg/Hr
LSHS-75
HPS-90
HFO-55
6Kg/SQ.CM(g)
35 deg.C
3Kg/SQ.CM(g)
ON OIL SIDE
12.5Kg/SQ.CM(g)
ON STEAM SIDE
6Kg/SQ.CM(g)
ON STEAM SIDE
32Kg/SQ.CM(g)
32Kg/SQ.CM(g)
3 SHELLS
80
T3S-1000/42
6nos
HFO GRHV/LSHS/HPS
250C / 570C / 720C
0.925 / 0.855
550C / 750C / 900C
180cst , 500cst
924 LPM-1060 LPM
1000LPM 1080LPM
-0.5kg/cm2 (g)
+ 30kg/ cm2 (g)
5mtr. WC@ max. CST
1450
CW as seen from motor end
62.0KW
69.0KW
745% @ min CST
Horizontal
42mm
/ 100mm
0.02350 kg m2
6 inch 150 LBS flanged
6 inch 300 LBS flanged
Horizontal axial through end cover.
Vertical top
ASTMA 105/106 Gr. B
LM 13/silafont
16 Mn Cr SS/Nitirded steel
16 Mn Cr SS/Nitirded steel
LM 13/silafont
40 kg/cm 2(g) 60 kg/cm 2(g)
Ball / 1 No.
External
Grease
.20025 gms after every 2000hrs running
LOVEJOY / EQUIVA
RC-085/EQUIVA
0.408kg.m2
Fitted on to pump shaft in flush
To fit motor shaft in rough bore condition
81
E.MECHANICAL SEAL
1.
Action
2.
Make
3.
Module No. & size
4.
O ring spring matl.
5.
Rotary
6.
Stationary ring matl.
7.
Suction press MAX
F. SAFETY RELIEF VALVE-INTEGRAL
1.
Make
2.
Model No. & size
3.
Capacity
4.
Set pressure
5.
Over pressure
6.
Spring adjust range
Single
DURA/EPIL/BURGMA
EB/TYPE560/DM3
Viton
Carbon
SS
7kg/cm2 (g)
TUSHACO
TP-A.P.47V
Full
5kg/cm2 (g)
3kg/cm2 (g)
25kg/cm2 (g) to 40kg/cm2 (g)
DESCRIPTION
Application
Manufacturer
Type
Frame size
Degree of Protection
Gas group
Rated output in kw
Rated speed in RPM
Rated voltage & variation
Frequency & variation
Phases
Full load current
Full load efficiency
Power factor
Rated torque
Load torque
No load starting time
Direction of rotation
Bearing make & type
Lubricant recommended & grade
Interval of Lubrication(Hrs)
Total weight of the motor
Anticipated bearing life
No load current
HFO pump
ALSTOM LTD
TEFC/SC
KF315M
IP 55
II A & IIB
90
1485
415 10%
50 HZ 5%
3
160A
93.20 %
0.84
58.97 kg-m
398.08 NM
Less than 1 sec.
Bi- directional
SKF-N319 / 6313 C3
Lithium base , MP3
8000hrs
780kg
20000hrs.
56A (Approx)
82
T3S-60/46
4nos
LDO
180C
0.83
350C
2cst , 20cst
450 LPM-480 LPM
500 LPM-520LPM
-0.5kg/cm2 (g)
+20kg/ cm2 (g)
4.6mtr. WC@ max. CST
2920
CW as seen from motor end
23.5KW
23.5KW
645% @ min CST
Horizontal
46mm
/ 60mm
0.00172 kg m2
4 inch 150 LBS flanged
3 inch 300 LBS flanged
Horizontal axial through end cover.
Vertical top
ASTMA 105/106 Gr. B
LM 13 / HE 30 / Silafont
16 Mn Cr S5 / Nitirded steel
16 Mn Cr S5 / Nitirded steel
LM 13 / silafont
40 kg/cm 2(g) / 60 kg/cm 2(g)
Ball / 1 No.
External
Grease
-20-25 gms. After every 2000hrs running
LOVEJOY / EQUIVA
RC-070 / EQUIVA
0.092kg.m2
Fitted on to pump shaft in flush
To fit motor shaft in rough bore condition
83
E.MECHANICAL SEAL
1.
Action
2.
Make
3.
Module No. & size
4.
O ring spring matl.
5.
Rotary
6.
Stationary ring matl.
7.
Suction press MAX
F. SAFETY RELIEF VALVE-INTEGRAL
1.
Make
2.
Model No. & size
3.
Capacity
4.
Set pressure
TUSHACO
TP-A-P-44V
Full
5kg/cm2 (g)above delivery pr.
5.
6.
3.5kg/cm2 (g)
15kg/cm2 (g) to 40kg/cm2 (g)
Over pressure
Spring adjust range
Single
DURA / EPIL / BURGMA
EB / TYPE 560 / DM3
Viton
Carbon
SS
7kg/cm2 (g)
DESCRIPTION
9
10
11
12
13
Application
Manufacturer
Type
Frame size
Degree of Protection
Gas group
Rated output in kw
Rated speed in RPM
Rated voltage & variation
Frequency & variation
Phases
Full load current
Starting current
Full load efficiency
Power factor
Rated torque
Load torque
No load starting time
Direction of rotation
Bearing make & type
14
15
16
17
3
4
5
6
7
8
LDO pump
BHARAT BIJLEE LTD
MD20L233
200L
IP 55
II A & IIB
30
2955
415 10%
50 HZ 5%
3
50A
300A
92.50 %
0.89
9.83 kg-m
NA
Less than 1 sec.
Bi- directional
DEEP GROOVED SKF-6312DE / 6313
NDE C3 clearance
Lithium based grease, LL3 of Balmer lawrie
4000hrs
260kg
40000hrs.
84
R-20-DG SJ
2nos
HFO/LDO/LSHS/HPS
720C
0.83/0.92/0.8555
330C -1300C
180cst , 500cst
67 LPM
71 LPM
-0.5kg/cm2 (g)
+10kg/ cm2 (g)
5mtr. WC@ max. CST
1450
CW as seen from motor end
3.25KW
4KW
345% @ min CST
Horizontal
NA
0.0011 kg m2
1.5 inch 150 LBS flanged
1.5 inch 300 LBS flanged
Horizontal side
Side
A 216 Gr. WCB
NA
SS316/ENB
EN6
SINTERED IRON
20 kg/cm 2(g) / 25 kg/cm 2(g)
Ball BEARING
External
Grease
NA
LOVEJOY / EQUIVA
RC-042
0.013kg.m2
Fitted on to pump shaft in flush
To fit motor shaft in rough bore condition
85
E.MECHANICAL SEAL
1.
Action
2.
Make
3.
Model No. & size
4.
O ring spring matl.
5.
Rotary
6.
Stationary ring matl.
7.
Suction press MAX
F. SAFETY RELIEF VALVE-INTEGRAL
1.
Make
2.
Model No. & size
3.
Capacity
4.
Set pressure
5.
Over pressure
6.
Spring adjust range
Single
EAGLE POONAWALA IND LTD
560
Viton
Carbon
SS
7kg/cm2 (g)
TYCO SANNER
JLT-JOS-E 15J
Full
3kg/cm2 (g) above delivery pr.
2kg/cm2 (g)
10kg/cm2 (g) to 20kg/cm2 (g)
DESCRIPTION
Application
Manufacturer
Type
Frame size
Degree of Protection
Gas group
Rated output in kw
Rated speed in RPM
Rated voltage
Frequency
Phases
Full load current
Starting current
Full load efficiency
Power factor
Rated torque
Load torque
No load starting time
86
GENERAL
EP/00/10246 A
0100618
A500540
Boiler Water Circulating Pump with Motor
below Pump.
12 + 1 Spare
3300V 3 phase 50Hz
Number Supplied:
Electrical:
CHARACTERISTICS
Type:
Size:
Design Pressure:
Design Temperature:
Suction Pressure:
N.P.S.H. required:
Quantity Pumped:
Differential Head:
Specific Gravity:
Hydraulic Test Pressure:
Pump Efficiency:
KW Absorbed
1.2
MOTOR CHARACTERISTICS
Type
Output
Service Factor
Winding Insulation
Speed
Motor Case Design Temperature
Motor Efficiency
KW Input
Power Factor
Overall Efficiency
Full Load Current
Motor Starting Current
87
1.3
Maximum
2.03
0.68
0.25-0.39
0.2-0.3
563.5/562.8
0.6
0.51
INSTRUMENTATION :
Temperature Switches:
Thermometer :
Pressure Gauge:
Flowmeter:
Thermocouples:
1.5
Initial
1.46-1.58
0.35-0.45
WEIGHTS (Approximate)
Pump Case
Complete Motor Assembly
Heat Exchanger
TOTAL
3425 kg.
7443 kg
410 kg
11278 kg
88
125R to 138L
9700
350
25/2
10
1.55 5.87
151
12.06
12.5
87.5
1821
12747
3
38241
360
89
:
:
Two
HP Bypass V/V ARS 140 A
:
:
:
:
192.8 kg/cm2
545 C
one/Unit
Spray Water Isolation V/V E45S
321 Kg/cm2
161.308 t/h
two
spray Water flow Control V/V E45S
321 Kg/cm2
185C
80.65 t/hr.
90
C)
D)
E)
V-16B
12 l/min
1440
4KW
415V
50Hz
3
1440
O V 32B
24 lit/min
1440
7.5KW
415V
50Hz
3
1440
45 lit.
20 lit.
70lit.
50 lit.
10 lit.
30 lit.
210 bar
210 bar
Min 15C
Max 65C
Nitrogen gas
Nitrile (Synthetic rubber)
25 to 120 bar
TAG NO.
MAN 01 AA011
Service
Spray water
Switch pt
Upper Lower
9.5
MAX 53 BY 011
Spray water
--
MAG 01 AA 016
By pass
control
0.6
9.5
Location
LP By pass
Rack PGMA
12310
91
Safety Valves
Location
Boiler
drum
Nos.
Super
Heater
5
CRH
HRH
SB
Valve Tag
No.
Type of
safety valve
SV1
SV2
SV3
SV4
SV5
SV6
1750 WB
1750 WB
1740 WB
1740 WB
1740 WB
1740 WB
207.0
209.0
211.1
211.1
213.2
213.2
198.7
198.6
200.5
200.5
202.5
202.5
% of Relieving
Blow capacity/
down Valve
(Kg/hr)
4.0
210774
5.0
212800
5.0
256157
5.0
256157
5.0
258692
5.0
258692
SV7
SV8
ERV(SV9)
ERV(SV10)
ERV(SV11)
ERV(SV12)
ERV(SV13)
SV14
SV15
SV16
SV17
SV18
SV19
SV20
SV21
ERV(SV22)
ERV(SV23)
ERV(SV24)
ERV(SV25)
SV26
1740WD
188.5
181.3
3.8
187441
1538VX-10W
185.5
180.5
2.7
116388
Open
Close
Total % of
Evaporation
109.14
30.76
1538VX-10W
186.6
181.0
3.0
94195
1786WB
52.4
49.8
5.0
207230
1786WB
54.0
51.3
5.0
213910
1786WD
49.4
46.9
5.0
164118
1786WD
50.9
48.4
5.0
169223
1525VX
48.4
47.1
2.7
122011
1525VX
48.9
47.6
2.7
123246
1811LC 6X
40.0
38.4
4.0
30005
104.39
33.93
----
92
DESCRIPTION
Project
Customer
No.of pumps per boiler
Total no. of pumps
Type
Medium
Rated temperature
Suction pressure
Discharge pressure
Diff. Head to be developed
Rated flow
Design flow
12.
13.
14.
15.
16.
17.
Material of construction
Rated speed
Suction pipe size
Discharge pipe size
End connection
Power supply
Talcher 4x500 MW
NTPC
2(1 working + 1standby)
8
Horizontal radially spilt, volute casing
pumps.
Cooling water
50 Deg C
4.5 kg/cm sq (g)
12.0kg/cm sq (g)
75 MLC
68 t/hr
72 t/hr
Cast carbon steel
2960 rpm
Nb 100
Nb 100
Hanged oiling as per ANSI 16.5
415 V,3-phase
93
ACW SYSTEM
Sl
No
1.01
1.02
1.03
1.04
DESCRIPTION
Auxiliary Cooling Water Pumps
Quantity
2 Working + 1 Standby
Manufacture
M/S Mather & Platt(India) Ltd.,Pune.
Model No.
16/20 LONO
Type
Centrifugal, Horizontal Split Casing.
Design Capacity
2100 M3 /Hr
Rated TDH
14MLC
Rated RPM
980 RPM
Shut off head
23.5 MLC
Efficiency at rated speed
87.55 %
Self Cleaning filters
Quantity
1 Working + 1Standby
Manufacturer
M/S GEA Ecoflex GmbH
Normal flow
4200 M3 /Hr
Pressure drop in clean condition
< 100 mbar
Plate Heat Exchangers for TG Auxiliaries
Quantity
2 Working + 1 Standby
Manufacture
M/S GEA Ecoflex GmbH
Plate Material
SS 316
No of plates
456
Flow rate
1500 M3 /Hr
Inlet water temperature
36C
Out let water temperature
41.1C(In Clean condition)
40.6C(In Fouled condition)
Plate Heat Exchangers for Boiler Auxiliaries
Quantity
1 Working + 1 Standby
Manufacture
M/S GEA Ecoflex GmbH
Plate Material
SS 316
No of plates
286
Flow rate
575 M3 /Hr
Inlet water temperature
36C
Out let water temperature
42 C(In Clean condition)
41.5C(In Fouled condition)
94
ECW SYSTEM
1.05
1.05
1.03
1.04
95
SECONDARY AIRPREHEATERS
HEATER SIZE
HEATER SERIAL NO.
SL.
1.
DESCRIPTION
HEATING ELEMENTS
a) Hot end heating elements:
Element type
Element height
Material
b) Hot int. heating elements:
Element type.
Element height
Material
c) Cold end heating elements:
Element type
Element height
Material
ROTOR SEALS
Radial seals hot end
Radial seals cold end
Axial seals
By-pass seals
Rotor post seals HE & CE
ROTOR DRIVE ESSY.
Motor TEFC (Main & Stand by)
Speed reducer
coupling
AUXILIARY DRIVE
Air motor
Coupling
Solenoid valve
Pressure switch
Filter & Lubricator
ROTOR STOPPAGE ALARM
Go Switch
BEARINGS
Guide bearing
Thermostat
Support bearing
RTD
96
Pump
Filter
Cooler
Coupling
Flow switch
BSP, 0- 1000C
10
M20X1.5; 0-10kg/cm2
Reducer
Coupling
Limit switch
Steam consumption
2100 kg/hr/device
11
12
TWO / BLR
Size of SCAPH
Installed position
Horizontal
Design pressure
14 kg / cm2
Design temperature
2100 C
30 kg / cm2
Supplier
13
SET POINTS
Oil flow switch Guide bearing assy
3LPM
7 LPM
Pressure switch
Before solenoid valve
5 KG/ CM 2 (g)
3 KG / CM2 (g)
400 C
40 0 C
70 0 C
70 0 C
50 0 C
High Temperature
450 0C
98
DESCRIPTION
HEATING ELEMENTS
d) Hot end heating elements:
Element type
Element height
Material
e) Hot int. heating elements:
Element type.
Element height
Material
f) Cold end heating elements:
Element type
Element height
Material
ROTOR SEALS
Radial seals hot end
Radial seals cold end
Axial seals
By-pass seals
Rotor post seals HE & CE
ROTOR DRIVE ESSY.
Motor TEFC (Main & Stand by)
Speed reducer
Coupling
AUXILIARY DRIVE
Air motor
Coupling
Solenoid valve
Pressure switch
Filter & Lubricator
ROTOR STOPPAGE ALARM
Go Switch
BEARINGS
Guide bearing
Thermostat
Support bearing
RTD
99
Pump
Filter
Cooler
Coupling
Flow switch
BSP, 0- 1000C
10
M20X1.5; 0-10kg/cm2
Reducer
Coupling
Limit switch
Steam consumption
2100 kg/hr/device
11
12
95 cum / hr /pipe
95 cum / hr / pipe
95 cum / hr / pipe
95 cum / hr / pipe
TWO / BLR
Size of SCAPH
Installed position
Horizontal
Design pressure
14 kg / cm2
Design temperature
2100 C
30 kg / cm2
Supplier
100
13
SET POINTS
Oil flow switch Guide bearing assy
3 LPM
7 LPM
Pressure switch
Before solenoid valve
5 KG/ CM 2 (g)
3 KG / CM2 (g)
400 C
35 0 C
70 0 C
70 0 C
50 0 C
High Temperature
450 0C
101
Description
a
b
c
d
e
f
g
h
i
j
k
n
o
p
q
r
s
t
u
315
5870kgs
R 134A
220 KGS
20C
42 C
Water cooled
2940 RPM
10
0.89
0.88
0.81
0.76
0.74
0.64
0.64
0.6
0.58
0.59
79
DOL
2nos
4490 980 2163
4120 mm on left side , 1000mm on right side
Solenoid Operated
100-10%
TRB
102
2
a
b
c
d
e
f
g
h
3
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
4
a
b
c
d
e
f
g
h
i
j
k
l
m
5
a
b
COMPRESSER
No. of compressor
Type of compressor
Motor raring (KW) to each
compressor
Power consumption per chilling
machine
Main Helical Rotor
Gear
Housing
Main bearing
CONDSER
Quantity per chilling machine
Manufacture
TYPE
No. of pass
Shell Material
Shell Diameter
Shell Thickness(mm)
Shell length
Tube Material / Size
No of Tubes
No. of fins
Tube thickness
Water flow
Water velocity
Pressure drops through Condenser
Water In /Out Temperature
Fouling Factor
CHILLER
manufacture
Quantity per chilling machine
No. of pass
Type
Shell thickness
Tube size (mm)
No. of tube
Tube thickness (mm)
Chilled water QTY (CU.M/HR)
Chilled Water Inlet /Outlet
Water velocity in Tube
Pressure drop through Chiller
Fouling Factor
TESTING PRESSURE
Condenser
i) Tube side
ii) Shell side
Chiller
i) Tube side
ii) Shell side
4
Screw
79
283 KW
Holroyd (Steel C1141 as per ASTM A 29)
Nixon
YLC (Yileng carrier)
SKF
1
CARRIER
Shell & Tube , Flodded
2
MS
55mm OD
8
4083mm
Copper/1
137
Integrally finned
1.3mm
238 cum /hr
2.5m/sec.
0.75kg/cm2
32 0C /37 0C
1
2
Shell & Tube , Flooded
6mm
18.9mm OD
268
1.2mm
191 cum/hr
12 0C/7 0C
2.1m/sec.
0.49 Kg/cm2
0.0001 MKS Unit
15Kg/cm2
26Kg/cm2
15Kg/cm2
26Kg/cm2
103
ITEM
Datas
Number offered
Nominal capacity (TR)
Actual capacity (TR) at operating condition
Model No.
Name and address of manufacture
2
400 NTR
300 TR
C213 E+
THERMAX LTD.
CHINCHWAD PUNE
13.7 TONS
WATER
40.9/5.2 DegC
Operating Weight
Refrigerant
Operating condition ( Condensing/ Evaporating
Temp.)
Absolute pressure in
i) absorber
ii) Evaporator
ii) Condenser
iv) Generator
Steam consumption
100%
11
12
13
14
15
16
17
18
90%
80%
70%
60%
50%
40%
30%
Electric power Consumption
i) Refrigerant pump
ii) Solution pump
Iii ) Vacuum pump
Overall dimension in mm( L W H)
Tube clearing space required
Steam inlet temperature &pressure
Condensate temperature & pressure
Pressure reducing and de-superheatring station for
steam provided?
No. of heat exchangers
6.66mm Hg
6.66mm Hg
57.88mm Hg-LTG
712.55mm Hg-HTG
1298 kg/hr (guaranteed
parameter)
1168 kg/hr( Indicative only )
1038 kg/hr(indicative only )
909 kg/hr( Indicative only )
778 kg/hr( Indicative only )
649 kg/hr( Indicative only )
520 kg/hr( Indicative only )
390 kg/hr( Indicative only )
0.5kw
4.5 kw
0.46 kw
4770 2405 2740 mm
4505 mm
10kg /cm2 g at 183.2 C
80-100 C / 4m.w.c.
Yes
104
B
1
2
3
4
5
6
7
8
C
1
2
3
4
5
6
7
8
9
10
11
12
D
1
2
3
4
6
7
10
11
12
F
1
2
3
4
5
6
7
8
9
10
MATERIAL OF CONSTRUCTION
Condenser Tube
Chiller Tube
Shell material
H.T.Generator Tube
LTG Tube
Casing for pump
Shaft for pump
Impeller for pump
Condenser
Shell thickness
Tube Size (mm)
Tube Thickness
Type fins
Condenser Water QTY (M3/hr)
Cooling water Inlet /Outlet Temperature
cooling water Velocity(m/sec)
Pressure drop
Material of shell
Material of tube
cooling water Side fouling Factor (in MKS)
HTG shell thickness
CHILLLER/EVAPOURATOR
Cooling capacity TR
Shell thickness
Tube size (mm)
Chilled water QTY(m3/hr)
Chilled water inlet /Outlet temp
Water Velocity in tube(m/s)
Pressure drop
Material of shell
Material of Tube
Water Fouling Factor (in MKS)
ABSOBER
Shell thickness
Tube size
Tube thickness
Cooling water Quantity /M3/hr
Cooling water inlet /Outlet Temperature
Water velocity in tubes
Pressure Drop In cooling Water Side
Material of Shell
Material of tubes
Cooling Water Side Fouling Factor (in MKS)
105
F
1
Purge Unit
Type automatic/manual
Name of manufacture
3
4
Model number
Type of pump
5
6
7
8
G
1
Model number
L 126 A 4G0406 SB
3
4
5
6
7
8
H
1
2
3
4
5
6
7
8
I
1
2
Capacity
Total Dynamical Head
Number offered
Drive motor Rating
speed of pump
Type of pump
Lithium Bromide re-circulation pump
Name of manufacture
Model Number
Capacity
Total Dynamical Head
Number offered
Drive motor Rating
Speed of pump
Type of pump
Lithium Bromide Solution
First charge of lithium bromide provided
Quantity of First charge
15m3/hr
3m
01/machine
0.3 kw
140 rpm
Canned Motor pump
TEIKOKU(JAPAN)
L 316 C4 DG 0510 SF
18 m3/hr
16.5m
1 / machine
3.7 kw
2880 rpm
Canned Motor Pump
Yes
1900kg
106
GENERAL
AREAS BEING AIRCONDITIONED
DESIGNATION
MALKE/ MODEL NUMBER
TYPE OF COMPRESSOR
1.5
1.6
1.7
1.8
ESP/VFD BUILDING
CONTROL ROOM
ACCEL / SMC 6-100 XL
OPEN TYPE
RECICIPROCATING
(V- BELT DRIVEN)
8 Nos. (4W + 4S)
DOL STARTING IN
UNLOADED CONDITION
Yes ( Automatic)
1788* 870*12332 (H)
C
C
RPM
TR
KW
Rpm
1.5 C
40.0 C
1106
75.01(263.8kw)
55.7
1200
2.5
TR
81.4 TR (286.2kw)
Kw
0c
60.43
2C
2.6
2.7
Mm
Kg
Kg
970kg
740 kg
1710kg
428kg
R- 22
107
2.8
2.9
CAPACITY CONTROL
- Capacity control in steps of
- Shaft input power at part loads
2.13
2.14
3.0
3.1
3.2
3.3
3.4
3.5
Motor
- - Rating
- Speed / No of pole
- Frame size
Maximum permissible operating pressure
Test pressure
First charge of refrigerant provided for the
whole system
Make and grade of oil used
First charge of oil
CONSTRUCTION
No. of cylinders
Bore X stroke of cylinder (L B)
Arrangement of cylinders
Swept volume at operating speed
Piston speed at operating system
3.6
3.7
3.8
Clearance
Volumetric efficiency
Lubrication details
2.10
2.11
2.12
%
33 % 66% 100%
33% 18.5 kw
66% -37 kw
100% - 55.7 kw
KW
RPM
Kg/cm2
Kg/cm2
Kg
75
1483 / 4p
SC 280 S ( KEC make)
15.6
21
Yes
LTR
Seetul N 68 /EQV
26 liters
Mm
M/SEC
.
mm
%
6
100mm 100mm
W type
311 m3/Hr
3.69
0.8mm
78
Forced feed lubrication
108
TECHINCAL DATA SHEET FOR CONDENSER FOR ESP & VFD CONTROL ROOM
SL.NO.
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
210
2.1
212
2.13
2.14
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
General
Service
Location
Make / model number
Type of condenser
Number ( working +standby )
Overall size OD (mm) length
Weight
- When empty
- With refrigerant fully charged
Condensing Temperature
Refrigerant storage capacity
(m)
Kg
Kg
kg
930
125
40.5 0 C
200-260 (Approx)
Construction details
Shell material
Shell thickness
mm
Shell diameter (ID)
mm
Tube material
Tube size
mm
Tube thickness
Tube length
No. of tubes
No. of passes
No. tubes per pass
Fine type
No of fines per inch
Water box material ( End cover)
Fin material
Technical data
Circulating water quantity required
m3/h
Water velocity in tubes
m/s
0
Water inlet /outlet in temperature
C
Heat rejection rate
KW
Heat transfer area
- Refrigerant side
m2
- Water side
m2
Water side pressure drop
KPA /
Maximum working pressure
kg. / cm2(g)
- Refrigerant side
- Water side
Shell side test pressure
kg/cm2
Tube side test pressure
kg/cm2
Fouling factor
0
Sub cooling
c
MS
8mm
484
Copper BS 2871
19.05
18 Swg.
2250 mm
231
4
57 (Approx.)
Integral part of tube
19
C.I /IS 210
Copper
60
1.34
32 0 C / 370 C
325.3
76
26.4
40 (0.4kg/cm2)
17.0
5.0
21.5 (Pneumatic)
7.5
0.0002 m2 0 c /W
2
109
ITEM
POWER HOUSE
Type
Designation
CT 1 to 8
Model
6021
Nominal
250.8
Calculated TR
1290
8 (4+4)
Location
Roof AB bay
Service
Design data
190
280c
37 0c
320 c
50950
5.638mm WG
Fan Diameter
6Ft.
5.486mm WG
11.124mm WG
10
Fan BHP
4.7
11
76.50%
12
4.59
13
Motor efficiency
87
14
Motor rating
7.5 HP
110
Material of Contruction
Casing
F.R.P
Sum Tank
F.R.P.
Fill
Louvers
Nozzle
Supporting Structure
Strainer
Ladder
Fan Blade
10
Fan casing
F.R.P
11
111
TECHNICAL DATA SHEET FOR COOLING TOWER OF ESP & VFD BULIDLING
SL.NO.
ITEM
POWER HOUSE
Type
Designation
CT 9 to 16
Model
3870X
Nominal TR
115
Calculated TR
105.6
8 (4+4)
Location
Service
Design data
80
280c
37 0c
32 0c
21090
6.706 mm WG
Fan Diameter
5Ft.
2.073 mm WG
8.784 mm WG
10
Fan BHP
1.77
11
72%
12
1.59
13
Motor efficiency
80
14
Motor rating
3HP/ 4P
112
Material of construction
Casing
F.R.P
Sump Tank
F.R.P.
Fill
Louvers
Nozzle
Polypropylene
Supporting Structure
Strainer
X MESH HDG
Ladder
Fan Blade
10
Fan casing
F.R.P
113
DESCRIPTION
AHU 1 TO 12
AHU 13 TO 15
AHU 16 TO 18
AHU 19 TO 20
AHU 29 TO 36
AHU 21 TO 28
Manufacture
Model No.
Location
ABB
GFAB 5 - 125
Power House
Bidg
55000
ABB
GFAB 5 100
Power House
Bidg.
40000
ABB
GFAB 5 080
Power House
Bidg.
24000
ABB
GFAB 5 125
Power House
Bidg.
48000
ABB
GFAB5 125
VFD Control
room
50000
ABB
GFAB 5 080
ESP control
room
20000
127.2
128.26
128.26
61.52
62.24
62.03
1120
900
710
1120
1120
710
640
76%
1000
82%
b)
c)
)
Selected
capacities
( CUM /HR)
Fan Total
pressure
Impeller
diameter (mm)
Type of
impeller
Speed
Fan total
efficiency
Bearing type
Recommended
motor KW
Motor speed
(RPM)
Material
Impeller
(Blade and
shroud)
Impeller disk
Casing
Shaft
21
22
GD2 of fan
Quantity
5
6
7
8
9
10
11
17
20
a)
1090
82%
1380
76%
610
82%
30
22
2.5 mm thk MS
2.5 / 2.0mm
thk MS
2.5 mm thk MS
2.5 mm thk MS
2.5 mm thk MS
3mm thk MS
55 mm dia
EN8
94 kgm2
12Nos.
2.0mm thk MS
3mm thk MS
48mm dia EN8
2.0 mm thk MS
3mm thk MS
42mm dia EN8
2.5 mm thk MS
3mm thk MS
55mm dia EN8
2.5 mm thk MS
3mm thk MS
55mm dia EN8
2.0mm thk MS
3mm thk MS
mm dia EN842
32.8 kgm2
3Nos.
15.6kgm2
3Nos.
94 kgm2
2Nos.
94 kgm2
8Nos.
15.6 kgm2
8Nos.
AHU 1 TO 12
AHU 13 TO 15
AHU 16 TO 18
AHU 19 TO 20
AHU 29 TO 36
AHU 21 TO28
7.5
Motors
SL.
No.
DESCRIPTION
1
2
3
4
Model
Motor type
Quantity
Voltage and
frequency
Speed at rated
Voltage and
frequency
Full load
current
Efficiency
(100% load)
Type of duty
Standard
continuos
bearing at 50
c ambient
temp(KW)
Direction of
Rotation as
view for DE
END
5
6
7
8
12
1475
1470
1450
1450
1450
1440
50
38
27.6
27.6
27.6
14.4
91.8
0.87
0.86
0.86
0.86
0.83
30
22
15
S1 (Continuous)
15
15
7.5
Bi Directional
114
DESCRIPTIO
N
F.A.FAN FOR
AHU 1 TO 12
F.A.FAN FOR
AHU 13 TO 15
F.A.FAN FOR
AHU 16 TO 18
F.A.FAN FOR
AHU 19 TO 20
F.A.FAN
FOR
AHU 29 TO
36
ABB
ABB
ABB
ABB
ABB
manufactur
e
Model No.
GAFAB- 1-050
GAFAB- 1-050
GAFAB- 1-040
GAFAB- 1-040
GAFAB- 1040
GAFAB- 1040
GAFAB1-040
3l
Location
Power house
Bidg.
Power house
Bidg.
Power house
Bidg.
Power house
Bidg.
VFD
control
room.
ESP
Control
room
Selected
capacities
(CUM
/HR)
Fan total
pressure
Impeller
diameter
(mm)
Type of
Impeller
Speed
( Approx.)
Fan total
efficiency
Rec. motor
(KW)
Motor
speed
(RPM)
2600
3200
750
1000
700
800
DM &
CPU
Control
room
700
35
35
35
35
35
35
35
450
450
355
355
355
355
355
5
6
7
8
9
10
11
F.A.FANFOR
AHU 21 TO
28
F.A.FAN
FOR PAC
ABB
Backward curved
1450
1450
1450
1450
1450
1450
1450
83%
72.5%
81%
81%
81%
81%
81%
0.75
0.75
0.37
0.37
0.37
0.37
0.37
1450
1450
1450
1450
1450
1450
115
DESCRIPTINON
1.1
TYPE
1.2
1.3
1.4
Make
Model
For use in
1.5
1.6
1.7
1.8
2
2.1
2.2
2.3
2.4
2.5
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.
4.1
4.2
Quantity ( working)
Quantity ( Standard by)
Capacity (In TR)
Power supply
INDOOR UNIT
Depth
Width
Height
Weight
No.of refrigerant circuit
COOLING COIL EVAPOURTOR
Make
Total coil face area
Rows deep
Fin spacing
No. of circuit
Tube material
Fin material
EVAPOURAOR AIR HANDLING UNIT
Size & quantity of blower
Type of blower
4.23
4.4
4.5
4.6
4.7
4.8
4.9
Motor type
4.10
4.11
TECHINICAL
PARTICULARS
Air cooled packaged air
conditioner
Blue Star limited
DPA 1803
DM & CPU building
2Nos.
2 Nos.
15 TR (45000 K.cal/hr)
380 420 V, 3ph ,50Hz
750 mm
1500 mm
1800 mm
513 KG.
THREE
Blue star limited
1.24 SQ.MTR
3
10 FPI (Fins per inch )
27
Copper
Aluminium
381 381 1No.
Centntrifugal forward curved
/ DIDW
Yes
6000 CFM (10,200 CMH)
35mm
978 rpm
457 933- 3Nos.
Non oven polyster in HDPE
mesh
Totally enclosed foot
mounted
2.25kw /1 No.
415 V-3PH- 50Hz
116
4.12
4.13
4.14
5.1
5.1
5.2
5.2
5.4
5.5
5.6
Motor insulation
Type of drive
Condenser drain outlet
COMPRESSORE
Compressor
Model
Qty. in each unit
Swept volume
Operation speed
Type
5.7
5.8
5.9
5.10
Refrigerant
Lubrication type
Oil charges (Ltitres)
Mounting arrangements
5.11
5.12
6
6.1
Weight of compressor
Compressor motor rating @ 45 0f Evap. temp.
@ 125 0F condensing temp.
EXPNSION VALVE
Type
6.2
6.3
8.1
8.2
Unit
Location
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.1
8.11
8.12
Overall size
Weight
Coil face area
Rows deep
Fin spacing
Tube diameter
Tube Pitch
Tube material
Fin material
No. of fan
8.13
8.14
8.15
8.16
8.17
Type of fan
Size of fan
Total air quantity
Motor KW & qty.
Motor type
8.18
8.19
Motor insulation
Type of drive
Class- F
Belt drive
32 NB
Copeland USA
CRN 5- 0500 TFD
Three
17.74 cubic MTR/HR
2900 rpm
Hermetically sealed
reciprocating type
R 22
Centrifugal forced feed
1.95
4 nos. rubber mounts with
metal sleeves
38.1 KG.
4.9 KW
Thermostatic expansion valve
with external equaliser line
3 Nos.
SPORLAN/ DANFOS/ALCO
3 Nos.
Open space / shall be decided
at site
1010 500 856
86.0kg each
0.7032 Sq. MTR.
Three
12 FPI
3 /8 OD (9.5mm)
One inch.
Copper
Aluminium
One for each condenser
(Total - 3 Nos. )
Propeller
600mm
4000 CFM / 6800 CMH
0.5625 (For each condenser)
Totally enclosed / foot
mounted
Class F
Direct
117
M3 / hr
3
3
130
3
2000
Epoxy coated MS tank
M3 / hr
Kg /cm2
4
150
4.5
Per stream
Nm3 /hr
MMWC
2
2500
150
Nm /hr
MMWC
2
314
4000
M3 /hr
MWC
2
25
35
M /hr
MWC
5
100
110
M /hr
MWC
2
150
150
LPH
Kg/cm2
2
1023
40
M3 /hr
Kg/cm2
2
10
1.0
M /hr
Kg/cm2
3
100
2.6
119
12.
M / hr
Kg/cm2
2
20
1.0
2
20
1.0
For Acid
For Alkali
4
2
2750*8938
2750*8938
50
50
4.5mm thick Rubber internally
30-33%
48%
M3 / hr
Kg/cm2
MM
M3
%
3
M
WAC
130
CNP80WS
867
3.270
HCL
SAC
130
S100
1150
3.770
2
200
WBA SBA
MB
130
130
130
MP64 M500 S100H/M500
867
1150
2*500
3.270 3.770
2*1.635
Na OH
HCL& Na OH
120
M /hr
NTU
min
min
M3 /hr
M3 /hr
m
Min /rev
M3 /hr
m3/ m2 /hr
M3
PT-DM
01
PT-CW
01
01
350
10
03
3000
10
30
90
207
343
14.2
30
90
1400
4405
38.5
22
03
240
5
2*200
03
240
5
2*200
M
M3
20*10*1.8
360
M
M3
21.5*10*4
860
M
M3
130*10.3*2
210
2
M
M3
12*12*3.5
500
M /hr
MWC
04
200
03
150
50
M
WMC
3
100
80
M3
WMC
3
1800
20
121
SL.NO DESCRIPTION
11. CHEMICAL HOUSE
Alum solution preparation tanks
Number
Size
Capacity
Strength of alum solution
Alum to be added
12. Lime slaking tanks
Number
Size
Capacity
Strength of lime solution
Lime to be added
13. Lime solution preparation tanks
Number
Size
Capacity
14. Alum dosing pumps
Number
Capacity
Pressure
15. Lime slurry transfer pumps
Number
Capacity
Pressure
16. Lime dosing pumps
Number
Capacity
Pressure
17. Chlorination System
Chlorinators
Capacity
Type of injectors
Water booster pump
Pump capacity
Pressure
PT-DM
PT-CW
2
300
20
4
2200
25
2
150
15
(Common to DM&CW)
3
360
30
3
3
50-3000 1000-10000
Variable throat type
3
3
10
40
19
36
122
SL
NO
1
2
3
4
5
6
7
10
11
DESCRIPTION
FLUSHING
WATER
PUMP
SUMP
JETTING
WATER
PUMP
BAHP PUMP
BALP PUMP
Kirloskar
Brothers
Limited
8UPH5
Horizontal Split
case
Kirloskar
Brothers
Limited
UP250/30
Horizontal
Split case
4 Nos.
10 Nos.
2 Nos.
2 Nos.
2 Nos.
8 Nos.
1 No.
1 No.
HIS
HIS
HIS
HIS
600
615
1220
50
100
23
15
40
5.2
3.8
3.7
1.6
117
30
16
40.8
84 %
89%
82%
49%
PUMPS
Manufacturer
Model & type
(Indicate whether
axially split or
End suctional)
Numbers
furnished
Numbers
operating
Performance
standard
Rated Capacity
m3/ hr
Total Dynamic
Head at specified
rated capacity
(Meters of water
column)
Required NPSH
at rated duty
point
Shut off
head,(Meters of
water column) [
approx]
Pump efficency at
rated capacity and
head
(Including IS
tolerance)
Kirloskar
Brothers
Limited
WF 35 - 35
End Suction
Kirloskar
Brothers
Limited
CPHM
80/40
End Suction
123
SL
NO
12
13
14
15
16
17
18
19
20
21
22
23
DESCRIPTION
Pump input
Power at
specified rated
capacity KW
Power required at
pump shut off ,
kw (approx)
Maximum pump
input power in the
range of operation
Rated output of
the drive motor ,
kw.
Design
temperature of
water , (0C)
Pump rated Speed
, rpm (approx)
Win & Max
operating point
with in the range
of operation
Specific speed
(Indicate also the
formula and units
used) (approx)
Type of pump
sealing
Size of Suction
flange, mm.
Size of discharge
flange, mm.
Number of stage
SUMP
JETTING
WATER
PUMP
BAHP PUMP
BALP PUMP
FLUSHING
WATER
PUMP
194.52
43.28
60.78
11.12
158
28
56
216
46
82
12
260
60
75
15
480C
480C
480C
480C
1480
1470
970
1450
30 % to 120 %
30 % to 120 %
30 % to 120
%
50 % to 120
%
70
- Nsp= 3.65 x
N(RPH) x Q2(in
m3/sec)
------------------H3/4 (in meter)
211
270
39
Self Sealing
Self Sealing
Self Sealing
Self Sealing
250
250
350
125
200
250
350
80
Single
Single
Single
Single
124
SL
NO
DESCRIPTION
BAHP PUMP
BALP PUMP
FLUSHING
WATER
PUMP
24
Radial
560mm.
(approx)
Radial
304
mm.(approx)
Wixed flow
420 mm.
(approx)
SUMP
JETTING
WATER
PUMP
Radial
344
mm.(approx)
No
No
No
No
85
85
85
85
2 2 .5 %
NiCL IS 210
FG 260
(180 230
BHH)
2 2 .5 %
NiCL IS 210
FG 260
(180 230
BHH)
Bronze IS
318 Gr.
LTB2
2 2 .5 %
NiCL IS 210
FG 260
(180 230
BHH)
25
26
27
Whether pump is
suitable against
reverse flow
Max. Noise level
DB
MATERIALS OF
CONSTRUCTIO
N
(Mention IS or
equivalent)
28
Casing (Specify
BHN)
2 2 .5 % NiCL
IS 210 FG 260
(180 230
BHH)
29
Impeller (Specify
BHH)
Bronze LS 318
Gr. LTB2
Bronze IS 318
Gr. LTB2
Not required
Not required
Bronze IS 318
Gr. LTB2
SS AISI 410
(250 280
BHH)
Bronze IS 318
Gr. LTB2
SS AISI 410
(250 280
BHH)
Carbon Steel, IS
1570 40 C8
Carbon Steel,
IS 1570 40 C8
30
31
Impeller wear
ring
(Specify BHH)
Casing wear ring
(Specify BHH)
32
Shaft Sleeve
(Specify BHH)
33
Shaft
34
Stuffing box /
Gland
2-2.5% NICI
2-2.5% NICI
Gland packing
Soft Asbestos
Greased &
graphited
Soft Asbestos
Greased &
graphited
35
Not required
Not required
Bronze IS 318
Gr. LTB2
Br. IS 318,
Gr. LTB2
Br. IS 318,
Gr. LTB2
SS AISI 410
(250 280
BHH)
SS AISI 410
(250 280
BHH)
Carbon Steel,
Carbon Steel,
IS 1570 40
IS 1570 40 C8
C8
IS 210 FG
IS 210 FG
260
260
(180 230
(180 230
BHH)
BHH)
Soft
Soft Asbestos
Asbestos
Greased &
Greased &
graphited
graphited
125
SUMP
JETTING
WATER
PUMP
BAHP PUMP
BALP PUMP
FLUSHING
WATER
PUMP
Bolts, nuts,
fasteners
Carbon Steel
Carbon Steel
C40 IS 1570
C40 IS 1570
37
Base plate
MS
IS 226 UPTO
20mm
38
Pump Shaft
Bearing
39
Number
Antifriction
Bearing
2 Nos. per
Pump
Antifriction
Bearing
2 Nos. per
Pump
Thk & IS
2062 over 20
mm.thk
Antifriction
Bearing
1 Set per
pump
6314
6309
Thk & IS
2062 over 20
mm.thk
Antifriction
Bearing
3 Nos. per
pump
6412/51314
& 6412
SKF OR Equv
SKF OR Equv
SKF OR
Equv
Grease
Grease
Oil
Grease
25000
Natural
cooling
25000
Natural
cooling
25000
Natural
cooling
25,000
DE &NDE
DE &NDE
DE
SXF or Equiv.
SXF or Equiv.
SXF or Equiv.
Grease
Grease
DE
SXF or
Equiv.
Oil
IS 9137
IS 9137
IS 9137
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
KBL Make
Flexible pin
bush
KBL Make
Flexible pin
bush
KBL Make
Flexible pin
bush
Rati/Utkarsh
Yes
Yes
Yes
Yes
SL
NO
DESCRIPTION
36
40
Type &
Manufacturer
51
Type of
Lubricants
Arrangement of
cooling
Design Life (Hrs)
PUMP THRUST
BEARING
Location
Type &
Manufacturer
Lubrication
Design of pump
conforms to code/
Standard no.
Characteristic
curves for the
pumps enclosed
Coupling between
motor shaft and
pump shaft
Manufacturer
52
Type
53
Coupling guard
furnished
41
42
43
44
45
46
47
48
49
50
Natural cooling
1 x SKF 3309
BG & 1 X NU
309
SKF OR Equv
Grease
Spacer
126
SL
NO
54
55
56
57
58
59
DESCRIPTION
Furnished air
release valve ,
drain plugs etc.
Total weight of
pump motor
assembly , kg
(approx)
GD2 Valve of all
rotating parts 1
kg/cm2)
(Excluding
motor)
Weight of the
heaviest piece to
be handled, kg.
Various shop tests
conform to the
requirement of
the specification
Inspection &
Testing
SUMP
JETTING
WATER
PUMP
BAHP PUMP
BALP PUMP
FLUSHING
WATER
PUMP
Yes
Yes
Yes
Yes
5051
1115
2045
433
107668
1172
68200
14240
Later
Later
Later
Later
As per HIS
As per HIS
As per HIS
As per HIS
As per
approved QAP
As per
approved QAP
As per
approved
QAP
As per
approved
QAP
127
Type
= W - Type water impounded having two sections
Floor level
= - 200 mm
Top of the hopper
= + 10.4545 mtr
Height from the floor
= + 10.6545 mtr
Width (L-R)
= 20.5 mtr (approx)
Length(F-R)
= 6.0 mtr (approx)
Max. water level
= +9845 mm
Max ash level
= + 9100 mm
Hopper capacity at
Max water lvl
= 401 cu mtr
Max ash level
= 370 cu mtr
Material of construction
= MS 10 mm/SS 6 mm
Refractory thickness
= 230 mm
Height of various locations in
the hopper from floor lvl
W - point
View
glasses
(F/R)
bottom
of seal
trough
Normal
Over
flow
level
Max water
Over flow
level
+7132.5
+8200
+9394.5
+9695
+9845
SEAL TROUGH
Material
Width of trough at
Bottom
Top
Clearance with the seal plate
Towards the hopper
Away from the hopper
From bottom of the hopper
Height of seal trough
Over flow level
Makeup source
Flushing source
No of flushing nozzles
No of drain points
LHS/RHS))
Makeup
connection
+
9845(8500)
Hopper top
Access door
+8300
= SS 316 plate 6 mm
= 254 mm
= 368 mm
=
=
=
=
=
=
=
=
=
128
16 ( 40 NB with orifice)
20
BALP 9(150 NB hdr)
BAHP
Seal box
VIEW GLASSES
Total no provided
Cooling water source
Location
No of makeup connections
Source
No of valves
operated)
o Duration for complete filling = 20 - 30 Minutes
Hopper over flow
= Always to be continuous except during
De-ashing in draw down mode /
HOPPER FLUSHING
Hopper slope nozzles flushing ( 18 nos per 3+3 on each hopper = 6 plug valves
hopper)
Total 12 plug valves
3 nozzles are catered by one plug valve 100
NB
BA hopper doors flushing ( 2 nozzles per Total 4 plug valves
door)
Emergency door flushing ( One nozzle per Total 4 plug valves
door)
Grinder dilution nozzles ( tapping after the Total 4 plug valves
HEWV)
Over flow weir box flushing
2 nos
129
OTHER CONNECTIONS
Poking doors
Hopper access doors
= 4
= 2 (LHS/RHS)
= 4
= Square 914x914 mm
= Air to water pressure at bottom of
the power cylinder.
Closing by
= Air pressure at top of the power cylinder
Flushing connections source = BAHP
HYDROPNEUMATIC TANK:
Normal water level
Source of makeup
Operating pressure
Type of grinder
Capacity
Speed
Dia of roller
Out put particle size
Seal water requirement
DOR
Tip Height
Wear tolerated
Water source
Throat size
Wear tolerable
HEWV type
Type of opening/closing
=4
= Pneumatically , if required manually also can be
Operated through the stud & hand wheel
given at the top.
DISCHARGE LINE
Pipe size
130
DESCRIPTION
1.01.00
Manufacturer
1.02.00
1.03.01
1.03.02
Numbers operating
1.04.00
25
22
1.07.00
1460
1.08.00
24
1.05.00
1.06.00
1.09.00
1.10.00
1.11.00
Flooded
22
34%
32%
4.40
5.15
1.12.00
4.0
1.13.00
7.5
1.14.00
500C
1.15.00
1460
1.16.00
Specific speed
3.65 x RPH x Q
(m3 /sec.)
NS = -- ------------------------------------------H (m) 3/4
Size of suction flange with counter flange, mm.
Size of discharge flange , with counter flange
,mm.
Impeller size and type
Number of vanes
Impeller tip speed, meters/min.
43.72 (approx)
1.17.00
1.18.00
1.19.00
1.20.00
1.21.00
100
80
290 dia/closed
3
1330
131
SLNO
1.22.00
1.23.00
1.23.01
1.23.02
1.23.03
1.23.04
1.23.05
1.23.06
1.23.07
1.24.00
1.24.01
1.25.00
1.25.01
1.25.02
1.25.03
1.25.04
1.26.00
1.26.01
1.26.02
1.26.03
1.27.00
1.27.01
1.27.02
1.27.03
1.27.04
1.28.00
1.29.00
1.30.00
1.31.00
1.31.01
1.31.02
1.31.03
1.32.00
1.33.00
1.34.00
1.34.01
1.34.02
1.34.03
1.35.00
1.35.01
DESCRIPTION
Noise Level
Materials of Construction (Mention IS or
equivalent)
Casing (Specify BHN)
(i)
Outer casing
(ii)
Inner casing (Metal Lining on volute)
Impeller
Wear plate (BS)
Wear plate (SS)
Shaft sleeve
Shaft
Stuffing Box.
Bolts, nuts, fasteners
Base Plate
Pump shaft bearing
Number
Type of lubrication
Arrangement of cooling
Type & Manufacturer
Pump Thrust bearing
Location
Type
Lubrication
Gland Sealing arrangement
External supply of water
Quality of water
Quantity, m3/hr.
Pressure, kg/cm2
Necessary Pressure gauge at each pump discharge
provided?
Pump performance testing standard
Design of pump conforms to Code /Standard No.
Coupling in direct drive arrangement provided?
Manufacturer
Type
Coupling guard furnished
Furnished air release valves, draining plugs etc.
Pumps are designed to handle clinker of size, mm
Total weight kg
Pump (bare pump)
Motor
Assembly, including base plate, Coupling etc.
Various shop tests conform to requirement of the
specification.
Performance testing of pump possible in
Manufacturers shop
85 dB at 1 m distance
C1 , IS-210,FG-260
Ni hard type IV (550 BHN)
Ni hard type IV
Ni hard type IV
Ni hard type IV
AISI 410 , 400 BHN
EN -8
CI, IS-210, FG-260
EN 8, BS 970
MS Fabricated
Steel
2 Nos.
Oil
Oil sump
Antifriction, ZKL/Eqv.
NDE 1 No.
Antifriction
Oil
Yes
Clear
1 m3/hr.
1.5 kg/cm2 (g) above pump
discharge pressure
Yes
As per HIS
IS - 5120
Yes
SAM
Pin Bush
Yes
Yes.
10 mm
290 kg. (approx)
120 kg.
1000 kg.(approx)
As per approved QAP of NTPC
Yes, Hyd. Tests pressure of outer
casing 4.5 kg/cm2
132
Location
VB elevation
Collection tank down pipe size
WETTING HEAD
Total no./unit
capacity
Ash slury flow
Minimum water pr. Required
Dimension
No of nozzle
Nozzle tip matl
Water entry opening
Ash slurry open
Ash air max.
Water supply
=8
=58 TPH
= 104 m3/Hr
= 4.5 KSC
= 8
= 22
= SS (500-550 BHN)
= 127 dia mm.
= 203 dia mm.
= 203 dia mm.
= 150 dia NB
133
AWU
Seal box
Total nos
Water supply
No of nozzle sets provided
= 8
= FAHP 50NB
= 3
Height
CT Drain pipe bottom
clearance to seal box
Height of seal plate
Centre to centre pipe distance
Discharge to
= 1012 mm
ESP Hoppers
Total Pass
Total no / pass
Ash transportation pipe TYPE
Guaranteed rate of evacuation
Expected ash collection in ESP Hopper
Design collection in
70 MTR ECO Hopper
40 MTR APH Inlet Hopper
12 MTR APH Outlet Hopper
Storage capacity of the hoppers
=
=
=
=
150mm
750 mm
980 mm
Open slurry trench
=
=
=
=
=
4
18
CI pipe 200 dia
8 hrs Collection in 6 hrs
=
=
=
= FOR 8 HRS
= 82
= Below each ESP/APH Hopper
= Pneumatically against spring
Plate size
Design vacuum of valves
Design flow rate /valve
134
DESCRIPTION
1.00
1.01
PUMPS
Manufacturer
1.02
1.03
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
HP SEAL WATER
PUMP
LP SEAL WATER
PUMP
2
1
HIS
36
135
2
1
HIS
60
55
2.7m
3.0m
150
62
73%
72.5%
18.13
12.39
2.8
9.0
19.84
13.43
30
18.5
UPTO 800C
UPTO 800C
2900
2900
Minimum = 30 % of
rated flow
Maximum= 120 % of
rated flow
1069.46
NS = N (rpm) x Q (GPH)
---------------------[ H( ft )]3/4
Self Water
Minimum = 30 % of
rated flow
Maximum= 120 % of
rated flow
957.24
NS = N (rpm) x Q (GPH)
---------------------[ H( ft )]3/4
Self Water
135
1.19
1.20
1.21
1.22
1.23
1.24
1.25
MATERIALS OF
CONSTRUCTION
(Mention IS or
equivalent)
1.25.01
1.25.02
1.25.03
1.25.04
1.25.05
1.25.06
Shaft
1.25.07
Stuffing box/Gland
1.25.08
Gland Packing
1.25.09
1.25.10
Base Plate
1.26.00
PUMP SHAFT
BEARING
1.26.01
Number
1.26.02
1.26.03
Type of Lubrication
1.26.04
Arrangement of Cooling
1.26.05
65
80
50
50
Four
158 mm
(approx)
Enclosed type
Yes
One
210 mm
(approx)
Enclosed type
Yes
85 dB at a distance of 1.5
m above floor & 1 m
horizontally from base of
pump.
85 dB at a distance of
1.5 m above floor & 1 m
horizontally from base
of pump
2 2. 5 % Ni CI to IS-210
FG 260
(240 260 BHN)
2 2. 5 % Ni CI to IS210 FG 260
(240 260 BHN)
Bronze IS 318
Gr. II
(50 70 BHN)
N.A.
Bronze IS Gr. II
(50-70 BHN)
SS 4 0 (400 BHN)
EN - 8
EN - 8
MS
N306
6306
Grease
Grease
Natural cooling
Natural cooling
50,000 hrs
50,000 hrs
136
SLNO
1.27.00
DESCRIPTION
HP SEAL WATER
PUMP
LP SEAL WATER
PUMP
PUMP THRUST
BEARING
1.27.01
Location
1.27.02
SKF/PAG/Eqv.
SKF/PAG/Eqv.
1.27.03
Lubrication
Grease
Grease
IS - 5120
IS - 5120
YES
Yes
Yes
Yes
Yes
Yes.
481
313
0.5
0.08
254
185
Yes
Yes
1.28.00
1.29.00
1.30.00
Design of pump
conforms to code /
Standard No.
Characteristic curves for
the pumps enclosed
Coupling between
motor shaft and pump
shaft
1.30.01
Manufacturer
1.30.02
Type
1.30.03
1.31.00
1.32.00
1.33.00
1.34.00
1.35.00
137
DESCRIPTION
Manufacturer
02.00
03.00
04.00
05.00
Number furnished
Rated Capacity, m3/hr.
Total bowl head at rated capacity, MWC
Total dynamic head at rated capacity ,
MWC
Shut - off head , MWC
Pump efficiency at rated capacity point
with slurry (Sp.Gr. 1.18)
Pump Speed rpm
"Range of operation " within which the
pump motor set can run continuously
without any difficulty
06.00
07.00
08.00
09.00
10.00
11.00
12.00
13.00
14.00
15.01
15.02
15.03
15.04
15.05
15.06
15.07
15.08
15.09
15.10
15.11
15.12
15.13
15.14
16.00
16.01
16.02
17.00
17.01
17.02
17.03
15.00
17.04
18.00
18.01
18.02
18.03
19.00
20.00
21.00
22.00
23.00
24.00
25.00
26.00
27.00
28.00
29.00
30.00
Noise level , dB
31.00
32.00
33.00
34.00
35.00
36.00
15000(approx)
Clear water
2.5m3/he
3 kg/cm2 (g)
IS - 9173
5.36 KW
6.32 KW
6.49 KW
10 KW
18.37 m/sec.
Yes.
350 mm
ANSI ISO LBS RF
1.70
Casing - 3.5 kg/cm2
0.290
85 dBA at 1.5 M distance above floor
level & 1M horizontally from the base
of pump.
IS -5120
2
900
As per NTPC approved QAP
Yes
Direct Pin - bush coupling.
139
Make
2.
Pump designation
3.
Pump model.
: FNB 4.
4.
Pump type
: Horizontal centrifugal.
5.
Quantity
6.
Liquid
: Clarified water
7.
Temperature
: Ambient.
8.
Flow (M3/hr)
: 20
9.
: 80
10.
:1
11.
Impeller type
: Closed
12.
Casing type
: Horizontal split.
13.
No. of stages
:4
14.
Direction of rotation
15.
: 76 / 76
16.
Nozzle orientation
17.
: 180247
18.
: 67
19.
: 2900
20.
: 112
21.
: 6.5
22.
Prime mover
: AC electric motor.
23.
: 9.3
24.
Description
Company Description
140
Sl.
No.
25.
Type of lubrication
: Grease.
26.
Coupling type
27.
: BWL/B5
28.
Bearing type
29.
Bearing make
: SKF / Equiv.
30.
: BS10TAB J
31.
: 110 (approx.)
32.
Casing
33.
Impeller
: BS 1400 LG2
34.
: BS 1400 LB2
35.
Shaft
36.
Sleeves
: AISI 410
37.
38.
Base plate
: MS fabricated.
39.
Description
Company Description
141
Make
2.
Pump designation
3.
Pump model.
: SDB 125/150
4.
Pump type
: Hrizontal centrifugal.
5.
Quantity
6.
Liquid
: Clarified water
7.
Temperature
: Ambient.
8.
Flow (M3/hr)
: 150
9.
: 30
10.
:1
11.
Casing type
: Horizontal split.
12.
Impeller type
: Closed
13.
No. of stages
:1
14.
Direction of rotation
15.
: 150 /125
16.
Nozzle orientation
17.
: 180083
18.
NPSH required
: 3.0 meter
19.
: 82
20.
: 1450
21.
: 32
22.
: 14.95
23.
Prime mover
: AC electric motor.
24.
: 19
25.
Description
Company Description
142
Sl.
No.
26.
Type of lubrication
: Grease.
27.
Coupling type
28.
: BWL/B5
29.
Coupling weight
: 8.7 kg (approx.)
30.
Bearing type
31.
Bearing make
: SKF / Equiv.
32.
: BS4504 T16/11
33.
: 182 (approx.)
34.
: 319 kg (approx.)
35.
Casing
36.
Impeller
: IS 318 LTB2
37.
: IS 318 LTB2
38.
Shaft
: AISIC 1040
39.
Sleeves
: AISI 410
40.
Base plate
: MS fabricated.
41.
Description
Company Description
143
Description
Company Description
Make
2.
Pump designation
3.
Pump model
: SDB 200/250.
4.
Pump type
: Horizontal centrifugal.
5.
Quantity
6.
Liquid
7.
Temperature
: Ambient
8.
Flow (M3/hr)
: 644
9.
: 55
10.
:1
11.
Casing type
: Horizontal split
12.
Impeller type
: Closed
13.
No. of stages
:1
14.
Direction of rotation
15.
: 250/200
16.
Nozzle orientation
17.
: 180080
18.
NPSH required
: 5.4 Meter
19.
: 89
20.
: 1480
21.
: 64
22.
: 108.4
23.
Prime mover
: AC electric motor
24.
: 132
144
25.
26.
Type of lubrication
: Grease
27.
Drive arrangement
28. 1
No. of belt
28.2
Type of belt
29.
: 355 mm / 299 mm
30.
Bearing type
31.
Bearing Make
: SKF/Equiv.
32.
: BS4504 T16/11
33.
: 700 (approx.)
34.
: 1225 (approx.)
Material of construction :
35.
Cashing
36.
Impeller
37.
38.
Shaft
39.
Sleeves
40.
Base Plate
: MS fabricated.
145
Make
2.
Pump designation
3.
Pump model.
: BWC 80/100 C.
4.
Pump type
: Horizontal centrifugal..
5.
Quantity
6.
Liquid
: Clarified water
7.
Temperature
: Ambient.
8.
Flow (M3/hr)
: 80
9.
: 30
10.
:1
11.
Impeller type
: Horizontal split.
12.
Casing type
: Closed
13.
No. of stages
:1
14.
Direction of rotation
15.
: 100 /80
16.
Nozzle orientation
17.
: 180086 / 01
18.
NPSH required
: 2.1 meter
19.
: 79
20.
: 1450
21.
: 33
22.
: 8.27
23.
Prime mover
: AC electric motor.
24.
: 11
Description
Company Description
146
Sl.
No.
25.
Type of lubrication
: Grease.
26.
Coupling type
27.
: BWL/B5
28.
Coupling weight
: 8.7 kg (approx.)
29.
Bearing type
30.
Bearing make
: SKF / Equiv.
31.
: BS4504 T16/11
32.
: 141 (approx.)
33.
: 247 kg (approx.)
34.
Casing
35.
Impeller
: IS 318 LTB2
36.
: IS 318 LTB2
37.
Shaft
: AISIC 1040
38.
Sleeves
: AISI 410
39.
Base plate
: MS fabricated.
Description
Company Description
147
ELECTROSTATIC PRECIPITATOR
1.01.01
General
i)
Manufacture
ALSTOM POWER
ii)
4FAA 9*45H-2*78-145.5-A
iii)
a)
b)
c)
d)
e)
iv)
v)
Vi )
vii)
viii)
ix)
x)
xi)
xii)
xii)
xiv)
Xv
80,200
65,030
9,290
21,055 (Approx.)
5,200 (Approx)
9
4
4
70 (at full load)
43
8108
Refer clause no .1.14.19
Not Applicable
148
Xvi
Xvii
Xviii
Xix
Xx
Xxi
Xxii
1.02.00
1.03.02
i)
ii)
iii)
Iv
V
Vi
vii)
viii)
Ix)
x)
xi)
xii)
xiii)
a)
b)
c)
d)
e)
f)
f)
g)
h)
xiv)
a)
b)
c)
d)
e)
f)
g)
h)
xv)
Xvi
xvii)
1.04.00
i)
ii)
Iii)
iv)
v)
vi)
vii)
1.05.00
i)
ii)
iii)
Iv)
v)
vi)
vii)
viii)
60.00
55.00
10.00
2.00
1.00
<1
<1
<1
7
30
1811.00
Mild Steel
6mm
+660 at 67% yield strength
200.00
300 for approx. 30 min
18.00
700X500
Perforated screens at inlet
and spaced sheets at outlet
2 in inlet &1 in outlet
Mild Steel
2mm
2+1
35,35 &20 percent
Inlet- 85mm dia
outlet 120mm gap
Tumbling Hammer
150
1.06.00
i)
ii)
Discharged electrode
Type
Material of electrode
iii)
iv)
v)
vi)
vii)
viii)
ix)
Material of frame
Configuration
Diameter /thickness(mm)
Height in contact with gas (m)
Total effective length (m)
No. of electrodes per gas stream
Spacing of electrodes in th direction
of gas flow (mm)
Total effective electrode length (per
boiler) m
Total individual electrode frame
height (m)
Total assembled electrode frame
height (m)
Vertical distance between pipe
frames (if used ) (mm)
Sized and weight of pipe frames
(diameter and schedule )
Vertical frames
Cross frame
Weight of an assemble frame
associated with single rapper (kg)
Max. available corona current per
linear metre of electrode (milliamps)
First field
Second field
Third field
Fourth field
Fifth field
Sixth field
Seventh field
Eighth field
Ninth field
Max. available corona power per
linear metre of electrode (watts)
First field
Second field
Third field
Fourth field
Fifth field
Sixth field
Seventh field
Eighth field
Ninth field
x)
xi)
xii)
xiii)
Xiv)
a)
b)
Xv
xvi)
a)
b)
c)
d)
e)
f)
g)
h)
i)
xvii)
a)
b)
c)
d)
e)
F)
g)
h)
i)
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
151
1.07.00
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
Ix )
x)
xi)
xii)
xiii)
xiv)
xv)
xvi)
xvii)
xvii)
Collecting Electrodes
Material
Sized of electrodes (mm)
a) Width
b) Height
c) Thickness
Effective height & width in contact
with gas (m)
Number of gas passages per gas
stream
Spacing of gas passages(mm)
Total effective crosssectional area
per gas stream (m2)
Number of collecting electrodes per
gas stream
Effective collection surface area per
electrode (m2)
Total effective collection area (m2)
(per boiler)
Distance between adjacent fields
measured from the end of collecting
plate rows of one field to the
beginning of the collecting plate rows
of the next field (m)
Method of interconnection of plates
Method of suspension
Weight of collection surface
associated with a single rapper (kg)
Available corona current per square
metre of effective collecting surface
(mA/m2)
a) First field
b) Second field
c) Third field
d) Fourth field
e) Fifth field
f) Sixth field
g) Seventh field
h) Eighth field
i) Ninth field
Max. available corona power per
square metre of effective collecting
surface (watts/m2)
Surface finish of the collecting
electrode
Maximum roughness
Reference drawing NO.
Ms rolled sheet
750
14550
1.25
14.55 & 0.75
52
300.0
227.00
2862
21.83
245,138
1.735
0.03
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
18.1
Smooth
--PND0001-EP-M-0007
152
1.08.00
1.08.01
i)
ii)
iii)
iv)
v)
xiii)
xiv)
xii)
vi)
vii)
viii)
ix)
x)
xi)
Tumbling Hammer
36
Top on roof of ESP
13
At 1/3& 2/3 of emitting frame
height
3
Min 250 g on emitting frame
151,632m,0.64%
Microprocessor based
Adjustable
N/A
6
6
6
6
6
6
6
6
6
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
ESP Control Room
Refer ESP write-up in
Section, Subsection-A
Variable, but standard is
153
1.08.02
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiii)
xiv)
Xv
Collecting Electrodes
Type
Number of rapping gear shafts per
gas stream (per ESP)
Number of hammers per shaft
Weight of single hammer (kg)
Number of plates rapped per rapper
Rapping energy available on
collecting surface (kg-m)
Available range of rapping energy on
collecting surface (kg-m)
Maximum collecting surface area
rapped at any instant (m2)
Rapper controller
a) Type
b) Method of frequency control
c) Method of intensity control
Specific rapping energy (i.e rapping
energy/plate weight)
Rapping acceleration nominal to
plate
a) minimum (g)
b) maximum (g)
Normal time interval between raping
(minutes)
a) First field
b) Second field
c) Third field
d) Fourth field
e) Fifth field
f) Sixth field
g) Seventh field
h) Eighth field
i) Ninth field
Available maximum range of rapping
time interval (minute) (between two
successive raps on the same
electrode )
a) First field
b) Second field
c) Third field
d) Fourth field
e) Fifth field
f) Sixth field
g) Seventh field
h) Eighth field
i) Ninth field
Accessibility/ location
Time of single rapping cycle
Tumbling Hammer
18
26 and 27
5
6
2.2
constant
130.95
Microprocessor based
Adjustable
N.A
2.2X10 -3kg m/kg
140
1000
6
10
15
24
40
60
90
130
180
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
ESP control room
Variable, but standard is on
minute
154
1.09.01
i)
ii)
iii)
iv)
v)
vi)
1.10.00
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiii)
xiv)
xv)
xvi)
1.11.00
1.11.01
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
Insulators System
Type
Support
Material
Porcelain
Creepage distance
355mm
Number of insulators
4
per T/R set
No of insulator
chamber per T/R set
Impulse flashover
170
voltage (Kv), Peak
(1.2/50 microsec.
Wave)
Ventilation system (per ESP)
Total pressuring air requirement
(m3/hr)
Pressuring air per compartment
(m3/hr)
Number of fans normally operating
Number of spare fans
Fan capacity (m3/hr)
Fan speed (rpm)
Fan motor rating (KW)
Manufacture and type of fan
Duct heater capacity at normal
operation (KW) per ESP
Spare duct heater capacity (kw)
Total number of duct heaters
Manufacture and type of duct heaters
Temperature of air to insulator
compartments (deg.c)
Number of insulator heaters
Capacity of each heater (Kw)
Total insulator heater capacity (kw)
per ESP
Transformer Rectifier sets
General
Type
Manufacture
Rating (KVA)
Number per field per gas sream
Number bus sections per field per
gas stream
Method of cooling and type of cooling
liquid
Average amperes per set (mA)
(secondary)
Peak voltage available (KV) (D.C)
Expected power required per stream
(kw)
Location
Mounting type
Handling Equipment (yes/No)
Shaft
Porcelain
700mm
1
170
5000
Support Insulator =40
Shaft Insulator =80
1 per ESP
1 per ESP
5000
5.5
15.0
Backward curved blade
90
90
Escort / Kantilal Chunila /
Racold / Eqv
100
90 per ESP
1 KW
90
Thyristor
ADOR
81.00
1 per series field
2
ONAN/Silicon Oil
1130
70
Varies depending on field
condition
ESP roof
Wheel mounted
Yes
155
1.11.02
i)
ii)
iii)
iv)
v)
vi)
1.11.03
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
Transformer
Type
Rating of each set
a) input power (KVA)
b) input voltage (kv)
c) Output power (kw)
d) Output voltage (KV)
e) Output current (A)
f) Number of primary taps supplied
g) Tap voltage (volts)
Transformation ratio
Class of insulation
Class of bushings
Temperature rise over ambient
(deg.c)
winding
oil
Rectifiers
Type
Rating (kw)
Number per T/R set
Half wave / full wave rectification
Rated current output of each rectifier
set (mA)
Rated voltage output of each rectifier
set (KV)
Expected operating current (mA)
Expected operating voltage (KV)
ONAN
---0.415
81 KVA
70 (peak)
1.13 (mean)
N.A
N.A
----A
Porcelain Bushing
40
40
Silicon Avlanche
Refer Document No.
PND0001- EP-D-0938
1
Full wave
1130 (mean)
70
1130 (mean)
43 (mean)
156
1.11.04
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
Ventilation
Cabinet dimensions
Design ambient temperature
Power supply
Earthing and shielding
i)
ii)
iii)
Alstom power
18
81.00
81.00
81.00
81.00
81.00
81.00
81.00
81.00
81.00
Microprocessor based
control
Microprocessor based
control
Adjustable
IP 54 (Installed Inside TP
control cabinet)
Natural Ventilation
75 (W) X200(D)X290(H)
50 Deg.C
24 V AC, 50Hz Single phase
Provided
157
1.12.00
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiv)
xv)
xvi)
xvii)
Dust hoppers
No. per field per stream
No. per ESP of one boiler
Material
Plate thickness (mm)
Side angle (degrees)
Valley angle (angle)
Storage capacity of each hopper
(hour)
Volumetric storage capacity of each
hopper (m3)
No. and height of gas screens per
hopper
No. of access doors per hopper
Access door dimension (mmXmm)
Size of the hopper outlet flange
(mmXmm)
Hopper heating
a) control temperature (deg C)
b) Hopper heating power per hopper
(KW)
c) Hopper heating power per m2
(KW)
Hopper heater data
a) Name of the manufacture
b) voltage level
c) Maximum Watt density (W/Sq.M)
d) Estimated life of heating module
e) Maximum exposure temp. rating of
the module
i) Moisture resistance
a) prior to operation
ii) after 2years of operation
Hopper dust level detectors
a) Number per hopper
b) Type
Ash collection rate per ESP (kg/hr)
a) first row
b) second row
c) Third row
d) Fourth row
e) Fifth row
f) Sixth row
g) Seventh row
h) Eighth row
i) Ninth row
2
72 (Total for oe Boiler )
Mild steel
6 mm
60-80
60
8hrs +10%
187.41
2 / 3.0m
One
ApproxX500X600mm
450X450
140
15 (Max)
0.5 for bottom !/3 portion
Heat Tracel / Thermon / Hotf.
/ Eqv.
415V
3w per square Inch
25 years ( Approx.)
350-400 Deg.C
Good
Good
2
Radio Frequency
At 777.75m3/sec gas flow
rate corresponding to the
guarantee point.
97400
18250
3650
975
610
370
245
160
50
158
1.13.00
1.13.01
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
1.13.02
i)
ii)
iii)
1.14.00
1.14.01
1.14.02
1.14.03
1.14.04
1.14.05
1.14.06
1.14.07
1.14.08
1.14.09
1.14.10
1.14.11
1.14.12
Not Applicable
Yes
Provided
1-99%
Adjustable
Adjustable
Yes
Yes
Yes
Erwin Sick
Varies according to the ma
Transceiver &Reflector
4
0-200mg/Nm3
Refer Document No
PND0001-EP-D-0801
240V AC
Yes
Yes
Yes
Yes
Yes
159
1.14.13
1.14.15
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
1.15.00
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
Ix)
x)
Converter
a) opacity indicator with selection of
measurement ranges provided
b) output signal and number of
outputs
c) Remote calibration control
provided
d) Status indication provided
e) Number of alarms
f) Provision for alarm with adjustable
time delay
Power consumption (kw) for all gas
stream connected to one boiler
T/R sets ,kw
Collecting electrode rappers
Discharge electrode rapppers
Insulation heater (Support &shaft)
Insulator fans
Hopper heaters
Any other load (Hot Air purging
,motor for opacity monitor Other
Instruments Controls)
Total
Insulation &Cladding
Area to be insulated per four gas
streams of precipitators (m2)
a) casing
b) Hopper
c) Roof
d) Nozzles
e) Any other
f) Total
Material
Insulating material standard
Thickness (mm)
Density (kg/m3)
Thermal conductivity (Kcal/deg.C) at
mean temperature of
a) 50 deg.C
b)100 deg.c
c) 150 deg.C
d) 200 deg.C
e) 250 deg.C
f) 300 deg.C
g) 350 deg.C
h) 400 deg.C
Resistive to micro-organism
Incombustibility
Material of skin casing
Thickness of skin casing
Yes
4-20mA DC
Yes
Yes
Two
Yes
Normal
245
6
216
15
540
369
1391.00
24415.00
Lightly Resin bonded mineral
wool
IS:8183
70
100.00
0.0278
0.0344
0.0392
0.0439
0.0483
0.0533
Yes
Yes
Aluminium
16SWG
160
1.15.00
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiv)
xv)
814.00
1830.00
938.00
1518.00
32.00
95.00
96.00
9.00
280.00
125.00
360.00
1103.00
7200 (Approx)
161
13B
TP13
STA
CK
YAR
D
21
CRUSHER 13A
HOUSE-II
STA
CK
YAR 14B
D
15B
TP20
17B
17A
19B
BUNK
ER
FLOOR
-19B
TP19
19A
BUNKER
FLOOR-19A
16B
TP18
17A
18B
BUNKER
FLOOR18B
LINK FROM
STAGE-I
TP15
TP14
17B
14A
15A
7B
16B
TP17
16A
TRACK
HOPPER-II
16A
18A
BUNKER
FLOOR18A
TP16
16A
TP8
TP7
7A
LAYPUT DIAGRAM
OF CHP2-STAGE-II
163
23B
CRUSHER
HOUSE-III
30A
24B
LINK
BETWEEN
CHP2 & CHP3
TRACK HOPPER-III
23A
30B
STA
CK
YAR
D
24A
TP21
STA
CK
YAR
D
31
32B
TP23
TP22
32A
25B
27B
TP28
27A
29B
BUNK
ER
FLOOR
-29B
TP27
29A
BUNKER
FLOOR29A
26B
26B
27B
TP25
TP26
26A
27A
28B
BUNKER
FLOOR-28B
25A
TP24
26A
28A
17B
26A
TP20
TP19
17A
BUNKER
FLOOR28A
THERE ARE FOUR LINKS BETWEEN STAGE-I CHP, CHP2 OF STAGE-II & CHP3 OF
STAGE-II. THEY ARE :
1. Link between stage-I CHP & CHP2 of stage-II at TP8. We can feed coal to Conveyor-16A
of CHP2 from Conv.7A or 7B of stage-I CHP through this link.
2. Link between CHP2 & CHP3 of stage-II at TP20. We can feed coal to Conveyor-26A of
CHP3 from Conv.17A or 17B of CHP2 through this link.
3. Link between Stackyard of Stacker Reclaimer-4 & CHP2 through conveyor 33A between
TP22 & TP14.
4. Link between Stackyard of Stacker Reclaimer-3 & CHP3 through conveyor 33B between
TP22 & TP14.
165
CONV.
NO
13A
13B
14A
14B
15A
15B
16A
16B
17A
17B
18A
18B
19A
19B
20A
20B
21
22A
22B
33A
BF-1
BF-2
BF-3
BF-4
23A
23B
24A
24B
25A
25B
26A
26B
27A
27B
28A
28B
29A
29B
30A
30B
31
32A
32B
33B
BF-5
BF-6
BF-7
BF-8
CARACASS
DESIGNATION
1250/4
1250/4
800/4
800/4
1600/4
1600/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
630/4(WIDTH 1800)
630/4(WIDTH 1800)
630/4(WIDTH 1800)
630/4(WIDTH 1800)
1250/4
1250/4
800/4
800/4
1600/4
1600/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
630/4(WIDTH 1800)
630/4(WIDTH 1800)
630/4(WIDTH 1800)
630/4(WIDTH 1800)
TOTAL LENGTH
(m)
1100
1088
1131
1131
779
773
347
294
239
235
162
162
162
162
143
155
1162
156
143
267
18
18
18
18
1174
1162
1233
1233
781
781
341
241
229
229
162
162
162
162
146
158
1262
150
149
267
18
18
18
18
KW
LOCATION
362, HT
362, HT
132( 2 NOS)
132( 2 NOS)
530, HT
530, HT
150( 2 NOS)
132( 2 NOS)
110
110
110
110
110
110
65
65
132
110
110
65
25
25
25
25
362, HT
362, HT
132
132
530, HT
530, HT
150
132
110
110
110
110
110
110
65
65
132
110
110
65
25
25
25
25
TH-II TO CR-HOUSE-II
TH-II TO CR-HOUSE-II
CR-HOUSE TO TP-15
CR-HOUSE TO TP-15
TP-15 TO TP-16
TP-15 TO TP-16
TP-08 TO TP-18
TP-16 TO TP-18
TP-18 TO TP-20
TP-18 TO TP-20
BUNKER UNIT-III
BUNKER UNIT-III
BUNKER UNIT-IV
BUNKER UNIT-IV
CR HOUSE-II TO TP-13
CR HOUSE-II TO TP-13
TP-13 TO TP-14
TP-14 TO TP-15
TP-14 TO TP-15
TP-22 TO TP-14
CR HOUSE-II
CR HOUSE-II
CR HOUSE-II
CR HOUSE-II
TH-III TO CR HOUSE-III
TH-III TO CR HOUSE-III
CR HOUSE-III TO TP-23
CR HOUSE-III TO TP-23
TP-23 TO TP-24
TP-23 TO TP-24
TP-20 TO TP-26
TP-24 TO TP-26
TP-26 TO TP-28
TP-26 TO TP-28
BUNKER UNIT-V
BUNKER UNIT-V
BUNKER UNIT-VI
BUNKER UNIT-VI
CH-III TO TP-21
CH-III TO TP-21
TP-21 TO TP22
TP-22 TO TP-23
TP-22 TO TP-23
TP-14 TO TP-22
CH-III
CH-III
CH-III
CH-III
166
GEARBOX
MAKE-ELECON FOR ALL
TYPE-SCN-450
13B
TYPE-SCN-450
14A (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
14B (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
15A
TYPE-KCN 500 / SO
15B
TYPE-KCN 500 / SO
16A (DOUBLE
DRIVE)
TYPE-SBN 280
TYPE-SBN 280
16B (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
17A (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
17B (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
18A
TYPE-SBN 250
18B
TYPE-SBN 250
19A
TYPE-SBN 250
19B
TYPE-SBN 250
20A
TYPE-SBN200
20B
TYPE-SBN200
21 (DOUBLE DRIVE)
TYPE-SBN250
TYPE-SBN250
FLUID COUPLING
TYPE-PST 660
MAKE-PEMBRIL
TYPE-PST 660
MAKE-PEMBRIL
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-PST-660
MAKE-PEMBRIL
TYPE-PST-660
MAKE-PEMBRIL
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
GEARCOUPLING
MAKE-ELECON
ED 11500
ED 11500
ED 6200
ED6200
ED 6200
ED 6200
BZWG18000
BZWG 18000
ED6200
ED6200
ED6200
ED6200
ED6200
ED6200
ED6200
ED6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
167
CONVEYOR
22A
GEARBOX
MAKE-ELECON FOR ALL
TYPE-SBN250
22B
TYPE-SBN250
23A
TYPE-SCN-450
23B
TYPE-SCN-450
24A (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
24B (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
25A
TYPE-KCN 500 / SO
25B
TYPE-KCN 500 / SO
26A (DOUBLE
DRIVE)
TYPE-SBN 280
TYPE-SBN 280
26B (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
27A (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
27B (DOUBLE
DRIVE)
TYPE-SBN 250
TYPE-SBN 250
28A
TYPE-SBN 250
28B
TYPE-SBN 250
29A
TYPE-SBN 250
29B
TYPE-SBN 250
30A
TYPE-SBN200
30B
TYPE-SBN200
FLUID COUPLING
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-PST 660
MAKE-PEMBRIL
TYPE-PST 660
MAKE-PEMBRIL
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-PST 660
MAKE-PEMBRIL
TYPE-PST 660
MAKE-PEMBRIL
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
GEARCOUPLING
MAKE-ELECON
ED 6200
ED 6200
ED 11500
ED 11500
ED 6200
ED6200
ED 6200
ED 6200
BZWG18000
BZWG 18000
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
168
CONVEYOR
31 (DOUBLE DRIVE)
GEARBOX
MAKE-ELECON FOR ALL
TYPE-SBN250
TYPE-SBN250
32A
TYPE-SBN250
32B
TYPE-SBN250
33A
TYPE-SBN200
33B
TYPE-SBN200
TYPE-SCN 160
TYPE-SCN 160
TYPE-SCN 160
TYPE-SCN 160
TYPE-SCN 160
TYPE-SCN 160
TYPE-SCN 160
TYPE-SCN 160
FLUID COUPLING
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
GEARCOUPLING
MAKE-ELECON
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
169
FLAP GATE
NO
FG-1
FG-2
FG-3
FG-4
FG-5
FG-6
FG-7
FG-8
FG-9
FG-10
FG-11
FG-12
FG-13
FG-14
FG-15
FG-16
FG-17
FG-18
FG-19
FG-20
FG-21
FG-22
FG-23
FG-24
FG-25
FG-26
FG-27
FG-28
DESCRIPTION
LOCATION
CR HOUSE-II
CR HOUSE-II
CR HOUSE-II
CR HOUSE-II
TP15
TP15
TP15(RECLAIM)
TP15(RECLAIM)
TP16
TP16
TP17
TP17
TP18
TP18
TP18
TP18
TP19
TP19
TP20
TP20
BUNKER FLOOR-18A
BUNKER FLOOR-18A
BUNKER FLOOR-18B
BUNKER FLOOR-18B
BUNKER FLOOR-19A
BUNKER FLOOR-19A
BUNKER FLOOR-19B
BUNKER FLOOR-19B
170
29
30
31
32
33
34
FG-29
FG-30
FG-31
FG-32
FG-33
FG-34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
FG-35
FG-36
FG-37
FG-38
FG-39
FG-40
FG-41
FG-42
FG-43
FG-44
FG-45
FG-46
FG-47
FG-48
FG-49
FG-50
FG-51
FG-52
FG-53
FG-54
FG-55
FG-56
FG-57
FG-58
21 TO (22A/22B) OR 33B
21 TO 22A/22B (THROUGH FG29)
BF-5,6 TO (24A/24B) OR 30B
BF-5,6 TO 24A/24B (THROUGH FG31)
BF-7,8 TO (24A/24B) OR 30A
BF-7,8 TO 24A/24B
( THROUGH FG33)
24A TO 25A/25B
24B TO 25A/25B
32A TO 25A/25B
32B TO 25A/25B
25A TO 26A/26B
25B TO 26A/26B
26A TO 26A/28A
26B TO 26B/28A
26A TO (27A/27B) OR 28B
26A TO 27A/27B (THROUGH FG43)
26B TO 27A/27B OR 28B
26B TO 27A/27B (THROUGH FG45)
27A TO 27A/29A
27B TO 27B/29A
28A TO BUNKERS
28A TO BUNKERS
28B TO BUNKERS
28B TO BUNKERS
29A TO BUNKERS
29A TO BUNKERS
29B TO BUNKERS
29B TO BUNKERS
31 TO (32A/32B) OR 33A
31 TO 32A/32B (THROUGH FG57)
TP14(RECLAIM)
TP14(RECLAIM)
CR HOUSE-III
CR HOUSE-III
CR HOUSE-III
CR HOUSE-III
TP23
TP23
TP23(RECLAIM)
TP23(RECLAIM)
TP24
TP24
TP25
TP25
TP26
TP26
TP26
TP26
TP27
TP27
BUNKER FLOOR-28A
BUNKER FLOOR-28A
BUNKER FLOOR-28B
BUNKER FLOOR-28B
BUNKER FLOOR-29A
BUNKER FLOOR-29A
BUNKER FLOOR-29B
BUNKER FLOOR-29B
TP22(RECLAIM)
TP22(RECLAIM)
171
DETAILS OF VGF
TYPE-TE-13
MOTOR-37KW,1470RPM, DE BRG-6313, NDE BRG-6313
V-BELTS-C3251 OR C128(04 NOS),
OIL-SERVOMESH SP-320(IOC)
RPM OF VGF-790
SIZE-8X16
VIBRATION-12mm/s
BEARING: 22326 CCJA/W 33 VA 405
MOTOR-600KW
CAPACITY-1000T/HR
ROTOR SPEED-720RPM
WEIGHT OF HAMMER-30KG
MOTOR-DE BRG NU230 M ,6230C3, NDE BRG NU 226M, WEIGHT-6700KG
HAMMERS NOS-17X2+18X2=70 (04 ROWS)
NOS OF SUSPENSION BAR=4X2=8 (04 ROWS)
CRUSHER BEARING: SKF NO.- 23148 CCK / C3 / W33
FAG NO.-23148 BK.MB.C3
WITHDRAWAL SLEEVE- AH 3148 H
PEMBRIL FLUID COUPLING FOR RING GRANULATOR
TYPE-PST
SIZE-1000
HP/RPM-600/750
BAFFLE SIZE-1.2
MAXOIL-950LTRS
ACTUATOR-ELECTRICAL
NET WEIGHT-3500KG
CONTROL-ACTUATOR
MANUFACTURER: PEMBRIL ENGINEERING PVT LTD,G-56/57,MIDC,INDUSTRIAL
AREA,CHIKALTHANA,AURANGABAD-431210
OIL
IOC-SERVO SYSTEM-46
HP-ENKLO-46
BP-TELLUS-46
DETAILS OF ILMS
POPULATION-08
MAGNETIC PBL EQUIPMENT
POWER BUILD LIMITED, VOLTS-220,
TYPE-OVBMNRI-165/40 0A
AMP-62
GEARBOX( OF MS)
SR NO-1967 VOLT-415 TYPE-HFA50-D132S4
KW-5.5,
AMP-10.5
WEIGHT-12.5 TONS WITH OIL, WT OF OIL-2.040 TONS
172
PLUMMER BLOCKS:
TOP- MASTA SN 513
BOTTOM- MASTA 722517
GROUP-3A
LOCATION-18A BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-4A
LOCATION-18B BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-5A
LOCATION-19A BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-6A
LOCATION-19B BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-7A
LOCATION-2A MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
175
GROUP-8A
LOCATION-2B MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
GROUP-9A
LOCATION-2C MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
GROUP-1B
LOCATION-TRACK HOPPER-III
NO OF VENTILATION FANS-06
MODEL NO-BCSI-120LG-270
FLOW-50,000 M3/HR
ST PR mm wg-60
RPM-612,
FAN POWER, BKW-12.5
SL NO-ECO2C4121/08
MOTOR-18.5 KW
V BELTS-B 4394 OR B173 04 NOS
GROUP-2B
LOCATION-TRACK HOPPER-III PENT HOUSE
NO OF VENTILATION FANS-02
MODEL NO-BCSI-115 LG 315
FLOW-41500 M3/HR,
ST PR mmwg-65
RPM-690 ,
FAN POWER BKW-10.6
SL NO-ECO 2C4122/03
V BELTS- B156 (04 NOS)
GROUP-3B
LOCATION-28A BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
176
GROUP-4B
LOCATION-28B BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-5B
LOCATION-29A BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-6B
LOCATION-29B BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-7B
LOCATION-3A MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
GROUP-8B
LOCATION-3B MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
GROUP-9B
LOCATION-3C MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
177
(2) 11KV/ 433 V.L.T. TRANSFORMER # 2AA ,2AB, 2BA, 2BB, 2CA & 2CB
MAKE : ALSTOM INDIA LIMITED
RATED KVA 1600
RATED VOLTAGE (HV) :11000 VOLTS.
RATED VOLTAGE (LV) : 433VOLTS.
RATED CURRENT (HV) : 84.00 AMPS
RATED CURRENT (LV) : 2133.40 AMPS
PHASE : 3
FRQUENCY : 50HZ
VECTOR GROUP : DYN-1
TYPE OF COOLING : ONAN
(3) 3.3KV/ 433 V L.T. STACKER / RECCLS\AIMER TRANSFORMER #3
MAKE : KILOSKAR
RATED KVA: 500
RATED VOLTAGE (HV) : 3300VOLTS.
RATED VOLTAGE (LV) : 433 VOLTS.
RATED CURRENT (HV) : 87.47 AMPS
RATED CURRENT (LV) : 666.69 AMPS
PHASE : 3
FRQUENCY : 50HZ
VECTOR GROUP : Dyn-11
TYPE OF COOLING : AIR NATURAL
SPECIFICATION : IS: 2026, IS : 1171
DRY TYPE CAST RESIN TRANSFORMER.
H. T. MOTORAS
(1) CONVERYOR # 13A & 13B MOTORS
MAKE : BHEL , BHOPAL
RATED VOLTAGE (HV) : 3.3KV
PHASE : 3phase ,Sq Cage induction Motor.
RATED SPEED : 1485 RPM
TYPE OF BEARING : DE NU 222M & 6222C3
NDE-NU219M
FRAME : ILA7560-4, IP: 55
RATED KW : 362
RATED CURRENT : 80 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F(IS : 325)
TYPE OF COOLING : AIR NATURAL.
LUBRICATION : STAR
DUTY : CONTINUOUS.
179
RATED KW : 530
RATED CURRENT : 114 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : AIR COOLED.
CONNECTION : STAR
LUBRICATION : GREASE LUBRICANTED
RATED KW : 600
RATED CURRENT : 142AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYP OF COOLING : AIR COOLED.
CONNECTION : ATAR
LUBRICATION : GREASE LUBRICANTED
DUTTY: CONTINOUS
RATED KW : 132
RATED CURRENT : 229AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYP OF COOLING : AIR COOLED.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
DUTTY ;S1.
RATED KW :150
RATED CURRENT : 255 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB TEMP: 50 degC
180
RATED KW :110
RATED CURRENT : 2192 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB TEMP: 50 degC
RATED KW : 65
RATED CURRENT : 111.5 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB TEMP: 50 degC
5) VGF #1,2,3,&4
MAKE :ALSTOM
RATED VOLTAGE (HV) :415V
PHASE : 3phase ,Sq Cage induction Motor.
RATED SPEED : 1470 RPM
TYPE OF BEARING : DE 6313
NDE-6313
FRAME : 225 S IP : 55
DUTY : S1
RATED KW : 37
RATED CURRENT : 65AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB. TEMP: 50 degC
RATED KW :25
RATED CURRENT : 44.3
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB TEMP: 50 degC
181
Slew pinion
2 st. spur Z= 17, m=22.
Slew gear
1 st. spur , Z= 248 , m=22
Slew drive
Slew bearing
1Triple row roller.
Bucket wheel
Wheel dia
7500 mm
No of Bucket
9 (Removal type )
Bucket Capacity 0.85 cu. M.
Speed
6rpm
Motor
1 sq. cage, 110kw , 4 pole, TEFC IP 55 , Fr. Size 315S
Motor coupling
1 fluid coupling , CD R 480 with RMB 250 with brake drum 400.
Gear box
1 Bevel planetary i= 237 .1
Output coupling
1 shrink disc. HSD 340 71
Brake
1 Electro hydraulic thrustor brake
Locking
1 RLK 400 size 280 X 355.
assembly
Shrink disc
1 RLK 608 size 350
Hydraulic cylinder Hinge points.
B. W. chute
1 80 bore, 56 rod, 540 stroke, working pr. (max) 160 bar.
Brg. 2 X GE 40 TE 2RS, maintenance free brg.
Stacking skirt
1 x 80 bore , 56 rod , 250 stroke, working pr.(max) 160 bar,
Brg 2 GE 40 TE - 2RS, maintenance free Brg. make: SKF.
Boom luffing &
cabin leveling
Operation
Through hydraulic cylinder & power pack.
Speed
Motor
Hydraulic cylinder
Hinge points
Power pack
Long travel
Wheel No. x dia
Track rail
Speed
Drive motor
Drive brake
Drive motor coupling
Drive Gear box
Anemometer
183
SERVOMOTORS
Quantity
02
02
02
Description
H.P. v/v 1 &2
L p v/v 1& 2
L p by pass v/v
1&2
DN
320
560
400
(mm)
400
360
510
Stroke
100
170
140
Q(mm)
110
125
50
TAG NO.
MAN 01 AA011
Service
Spray water
Switch pt
Upper Lower
9.5
MAX 53 BY 011
Spray water
--
MAG 01 AA 016
By pass
control
0.6
9.5
Location
LP By pass
Rack PGMA
12310
184
ALARM
=/> 95 DEG C
=/> 6.3 MM/S
=/> 0.6 BAR
=/< 0.4 BAR
=/< 6.0 BAR
< 50 %
TRIP
=/> 105 DEG C
=/> 12.6 MM/S
****
****
****
12 bar
1.5 bar
105 Deg C
70 Deg C
185
186