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TECHNICAL DIARY

INDEX
SL.No.
1

DESCRIPTION
TURBINE AND AUXILARIES
Main turbine
Data Sheet for Lube oil cooler
Data Sheet for control fluid cooler
Deaerator
LP Heater 1
LP Heater 2
LP Heater 3
Drain Cooler
HP Heater 5A & 5B
HP Heater 6A & 6B and Gland Steam
Condenser
Technical Data for Condenser
BFP
Voith coupling
Turbine of BFP (TDBFP)
CEP.
Vacuum Pump
Data Sheet for Raw water pumps
CW Pump Specification & Others details
Technical Data of CW pump
CW Pump Motor
Additional Data to be furnished for HT Motors
Air Compressor
CW Blow down
GENERATOR
Mechanical Data for Generator
Seal oil system
Gas system
Primary Water system
Waste Gas system
Cooler data of Generator
Specification for ion Exchange resins
Specification of Generator Transformer
Technical specification of Unit Transformer
Sychronous Machine data and Specification
BOILER & AUXILARIES
Data Sheet for Main Boiler
Predicated performance Data
FD Fan
ID fan
PA fan
Seal air fan

PAGE
3-9
10 12
12
13
14
14
15
15
16
17
18
19 20
21 22
23
24 25
26 27
28 30
31
32
33
34 - 35
36 -39
40
41
42
43
44
45
46
47 - 48
48
49 50
51
52 - 53
54 - 56
57 - 63
64 - 65
66 - 68
69 - 70
71

Scanner Air fan


External lube oil System of Bowl mills
Oil Burners Ignitors
Oil Gun Performance Data Chart
Heat Exchanger Data (HFO)
Pressuring pump (HFO)
Pressuring Pump ( LDO)
Drain oil pump
Boiler Water Circulating Pump
Soot Blowers , HP & LP By Pass system
Safety Valves
Cooling water booster pump
ACW System
ECW System
Secondary Air pre-heaters
AIR CONDITIONING SYSTEM
Screw compressor chilling unit
Vapour absorption machine
Technical Data Sheet for reciprocating
refrigerant compressor for ESP VFD Building
Technical Data Sheet for condenser for ESP &
VFD control room
Technical Data Sheet for cooling tower
Technical data Sheet for cooling Tower of ESP
& VFD Building
Technical Data Sheet for Centrifugal fan for
AHU
Technical Data Sheet for fresh Air fan
Technical data sheet for Air Cooled packaged
Air conditioner of DM & CPU Control Building
DM PLANT
Data sheet for DM Plant & PT plant
Pre Treatment plant
ASH HANDLING SYSTEM
BAHP,BALP, Flushing & Sump jetting water
pump
Bottom ash system
Sludge pump
Fly Ash System
HP/LP seal water system
Sump pump
Seal water pump
Cooling water pump
Fly Ash water pump
Cooling / Sealing water pump
ESP
Coal Handling System
System of CHP
CHP, Stage #2 major electrical , Equipment
tech. Specification a transformers
Stacker Reclaimer 3 (S/R)

72 - 75
76 - 77
78
78 - 79
80
81 - 82
83 - 84
85 - 86
87 - 88
89 - 91
92
93
94
95
96 - 101
102 - 103
104 - 106
107 - 108
109
110 - 111
112 - 113
114
115
116 - 118
119 - 120
121 - 122
123 - 127
128 - 130
131 - 132
133 - 134
135 - 137
138 - 139
140 - 141
142 - 143
144 - 145
146 - 147
148 - 161
162 - 178
179 - 181
182 - 185

3.0

TURBINE AND AUXILIARIES

3.1

Specification of main turbine


a) Make
b) stages

Three cylinder reheat condensing turbine


-i)Single flow HP Turbine with 17 reaction
stages ( Type: H30-100-2)
ii)Double flow IP Turbine with 12 reaction
stages per flow.( Type : M30-63)
iii) Double flow LP Turbine with 6 reaction
stages per flow.( Type N30-2 10 )

c) 2 Main stop and control valves


2 Reheat stop and control valves
1 Swing check valve in cold reheat line
2 Bypass stop and control valves
d) nominal rating
e) turbine throttle steam pressure

Type : EV 320-1
Type : IV 560
DN 800(Make BHEL)
DN-400
500
170

f) turbine throttle main steam temp/ reheat temp.


g) Pressure drop in reheat ckt i.e. between H.P.
turbine exhaust & IP turbine inlet.
h)Back pressure
i) Turbine speed
j) Speed limitation in no load & station operation
Max. speed , no time limitation
Min. speed , no time limitation
Permissible for a max. 2 hours during the life of
LP blading.
Speed below
Speed above
k) Speed exclusion range at operation without
load
l) Standard over speed trip setting
m)Direction of rotation
Steam Pressures & Temperature (Rated
Values)
a) Initial steam
b) first stage pressure
c) HP cylinder Exhaust
d) IP stop valve inlet
e) extraction 6
f) extraction 5
g) extraction 4
h) extraction 3
i) extraction 2
J ) extraction 1
k) L. P. cylinder Exhaust

MW
Kg/cm2
(abs)
C

537 /537
10% H.P.T exhaust pressure.

mm of
Hg(abs)
RPM

77

c/s
c/s
c/s

47. 5
51. 5 to 60
7 to 47. 5

c/s

Max. 55. 5
Anti clock wise when viewed from front
pedestal towards the Generator

Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar
Bar

166.7
154.4
44.0
39.6
44.0
17.3
7.16
2.56
1.323
0.255
0.1026

3000

(Note: These values correspond to 500 MW load with 3% make up and 0.1026 bar back pressure with all heaters in
service and rated steam conditions.) All pressures are absolute pressures.

Low vacuum trip, standard setting


Hydraulic low vacuum trip
Electrical low vacuum trip
Hydraulic low vacuum trip bypass operation

Seal steam supply system


Pressure in seal steam header (above
atmospheric)
Axial Shift
Alarm
Trip

bar
bar
bar

0.3
0.3
0.6

mbar

35

+ 0.5
+ 1mm

Steam Temperatures
Rated value ,
Annual average
Main steam
at HP stop
valve inlet
HRH steam
at IP stop
vave inlet

HP turbine
exhaust
Extraction 6
Extraction 5
Extraction 4
Extraction 3
Extraction 2
Extraction 1
LP turbine
exhausted

537.0

Long-term value ,
subject to annual
average
545.3

400 hrs, per


year
551.0

80 hrs per
Max. 15 min in
individual case
565.0

537.0

545.3

551.0

565.0

Rated value

Long-term
operation

80 hrs per year, Max. 15


min in individual case

336.4

353.4

436.4

336.4
412.8
290.8
185. 2
126.0
65.4
46.4

353.4
417.8
300.8
196.2
146.0
85.4
70.0

436.4
452.8
340.8
240.2
186.0
130.4
70.0

In special
cases at
no load
500.0
500.0

C
C
0
C
0
C
0
C
0
C
0
C
0

Long term operation : upper limited value permissible without time limit .
These values correspond to 500 MW Load with 3% make-up and 0.1026 bar back pressure
with all heaters in service and rated steam conditions.
Only valid for the no load period with reheated pressure after trip-out full load operation.
For individual case aprox. 15 minutes.
The turbine is immediately re-loaded or the boiler immediately reduced to minimum load if no
load operation is maintained.

Casing metal temperatures


Wall temperature
a) HP Turbine casing exhaust
b) Outer casing of LP cylinder

Alarm at
485
90

M/C must be shut down at


500
110

Alarm at

M/C must be shut down at

90

100

30

45

30

45

C
C

Casing Metal Temperature


Differences
a) Between upper and lower casing halves of HP
turbine , middle.
b) Between upper and lower casing halves of IP
turbine , front
c) Between upper and lower casing halves of IP
turbine , rear

Permissible differential temperature between parallel steam supply lines

0
No time limitation
17
C
0
Short time period (15 min)
28
C
In the hottest line the limitation indicated for main and reheat system temperature must not be exceeded

Feed water Heater out of service


Operation with feed water heaters out of service
Extraction A6=0
Extraction A5=0
Extraction A3=0
Extraction A2=0
Extraction A1=0

Main steam flow , Kg/s


(indicative )
395
421
423
425
423

Extraction A6,A5-0

Load MW
500
500
500
500
500

400

526.6

Output Limited during Testing with Automatic Turbine Tester


Testing of main steam stop 400
MW
and control valves
Testing of HRH steam stop 200 to 500
MW
and control valves

Alarm at

M/C must be shut down at

C
C

90
100

130
130

110

130

115

130

Bearing babbit metal temperatures


a) Normal operating temperature below 75C
a) Normal operating temperature below 75C to
85C
b) Normal operating temperature below 85C to
90C
d) Normal operating temperature above 90C

Vibration
a) Standard alarm setting

b) Max. alarm setting


c) Limit value for tripping

m
m

Absolute brg. housing vib.

Absolute shaft vib.

42
53

25m above normal


level
100
160

Weight
a) HP turbine ,completely assembled

Tonnes

94.6

b) IP turbine , top half outer casing


c) IP turbine ,top half inner casing , complete
with blading
d) LP turbine , top half outer casing complete
e) LP turbine , top half outer casing complete
with blading , guide blade carriers & diffusers
f) HP turbine rotor complete with blading
g) IP turbine rotor, complete with blading
h)LP turbine rotor , complete with blading
i) Main stop and control valve , complete with
servo motors, without bend & pipe section
j) Reheat stop and control valve , complete with
servo motors , without bend & pipe section

Tonnes
Tonnes

25.7
15.5

Tonnes
Tonnes

42.6
37.0

Tonnes
Tonnes
Tonnes
Tonnes

16.3
23.1
90.0
22

Tonnes

32

Steam Purity (Recommended Values)


QUANTITY

TARGET
VALUE
< 0.2

NORMAL OPERATION

START UP

Conductivity at 25 0C ,
0.1
<0.05
S/cm
down stream of highly
acidic sampling cation
exchanger, continuos
measurement at sampling
point
Silica (SiO2)
mg/kg
<0.020
0.005
<0.050
Total iron (Fe)
mg/kg
<0.020
0.005
<0.050
Total copper (Cu)
mg/kg
<0.003
0.001
<0.010
Sodium (Na)
mg/kg
<0.010
0.002
<0.020
To avoid any drop in efficiency , it is recommended that values be kept below the target values and into the range of
the values for normal operation .
The target values must show a noticeable downward trend . on initial start-up of new plants the values given for
normal operation must be achieved within 2 to 3 days and within 2 to 3 hours for other start-ups.

MATERIAL OF
CONSTRUCTION

Casings
H. P. Outer Casing/Barrel Casing
H. P. Blade carrier
I. P. Casing
L. P. Casing

GS 17 Cr Mo. V 511
GS 17 Cr. Mo. V511
GS 22 Mo. 4
R St 37 2N

Shafts
H. P. shaft
I. P. shaft
L. P. shaft

28 Cr. Mo Ni V 59
30 Cr. Mo V 511
26 Ni Cr. Mo V145

Moving Blades
H. P. Turbine first stage
H. P. Turbine other stages
I. P. Turbine stages
L. P. Turbine stages

X22 Cr Mo V 121
X 20 Cr Mo 13
X 22 Cr Mo V 121
X 20 Cr 13

Fixed Blades
H. P. Turbine first stage
I. P.
L. P.

X 22 Cr Mo V 121
X 22 Cr Mo V 121
X 20 Cr 13/

Casing Joint Bolts


H. P. cylinder
I. P.
L. P.

21 Cr Mo V 57
21 Cr Mo V 57
24 Cr Mo 5

LUB OIL SYSTEM


Lub. oil specification

Properties
Kinematic Viscosity
at 40 0C
at 50 0C
Viscosity Index
Neutralisation No.
(Total acidity )
Colour
Specific gravity at 500C
Flash point
(Cleveland open cup )
Copper strip corrosion test at 1000C for 3 hrs.
Pour point
Rust preventing characteristics
Emulsion characteristics
Total acidity after 1000 hrs. oxidation
Foaming characteristics at 25 0C
Foaming tendency
Foaming stability
Deaeration capacity at 500C
Ash (% by weight )
Content of solid particles
Particle distribution
Water release

Value

Test method
IS: 144 P- 25

41.4-50.6 cst
28 cst
min. 98
max.0.2 mg.
of KOH per gm of oil
max. 2
0.85
min 2000C

IS: 1448P-12
IS 1448 P-32
IS: 1448P-59

Not worse than No. 1


-60C max.
0-B max
40-40-0 (20 minutes )
max. 2.0 mg of KOH per gm
of oil

IS: 1448 P-15


IS: 1448 P-10
DIN: 51585
DIN: 51599
DIN: 51587

max. 400cm3
max. 450 s

ASTM: D892

4minutes max.
Max. 0.01
0.05% max. by weight
min 17/14 code
300 s max.

DIN : 51381
IS: 1448 P-4
DIN : 51592
ISO: 4406
DIN: 51589

Properties of turbine oil use shall be limited to as follows


Properties
Value
Neutralisation No.
max. 0.5 mg KOH per gm.
( Total acidity )
Foaming
Characteristics at 25 0C
Foaming tendency
max. 600 cm3
Foaming stability
max. 600 s
Water content (by wt. )
max. 0.1%

Test method
IS: 1012 P-58
ASTM: D 892
ISO: 3733

Following oils are acceptable


Brand
Servoprime 46
Turbol 46
Shell Turbo oil T46
Mobile DTE Medium /DTE798
Daphen Super Turbine oil 46
Regal R &O 46
Turbine 46
Gulf Crest 46
Castrol perfect T-46
(Super clean )
Power Turbo-46

IS: 1448 P-56


IS: 1012 P-58

Supplier
IOC
Bharat Petroleum
Bharat Shell Ltd.
Indo Mobil Ltd.
Savita Chemicals
HPCL
Caltex
Gulf Oil India Ltd.
Castrol India Ltd.
APAR Ltd.

Oil supply system


Main oil tank, rated capacity
First oil filling
Flushing oil quantity

Oil requirement of Bearings


Bearing No.1
Bearing No.2
Bearing No.3
Bearing No.4
Gen. Bearing front
Gen. Bearing rear
Exciter bearing
Hydraulic Barring at 4.5- 5.0 bar

M3
M3
M3

25/40
47.5
28.5

dm3 /s
dm3 /s
dm3 /s
dm3 /s
dm3 /s
dm3 /s
dm3 /s
dm3 /s

0.8
15.4
4.55
9.29
7.92
7.92
0.70
57.4

No
m
m

1
37
250

Duplex oil filter for thrust


bearing (Full flow)
a) Number
b) Filtration particle size of duplex filter element
a) Filtration particle size of main oil tank filter
element
e) Type
f) Make

2.68.2, size 355 / 750, Nb 150


Boll & Kirch, Germany.

Shaft lift pump


a) Safety valve in jacking oil system ,setting
a) Pressure limiting valve in jacking oil system,
setting
c) pump starts at a turbine speed
d) pump stops at a turbine speed

Bar
Bar

200
180

rpm
rpm

Below 510 (approx.)


Above 540 (approx)

No
m

1
37
400 D 140 , Nb 25
Boll & Kirch, Germany.

Duplex oil filter for jacking oil


a) Number
b) Filtration particle size of jacking oil filter
c) Type
d) Make

Specification of
oil pumps
Number
Make
Type
Capacity
Discharge pressure
Speed
Drive
Voltage
Motor power

dm3/s
Bar (g)
c/s

Main oil
pump

Auxiliary oil
pump

DC emergency
oil pump

Jacking oil
pump

1
BHEL
350 m3 /hr
87.48
8.4
50
Turbine

2
KSB
ETA-100-33VL
48
6.7
24.75
AC motor

1
KSB
ETA-100-33VL
30
2.3
23.75
DC motor

AC :2 DC:1
Tushako
T3SA 38/46
1.84
178
48.3
AC &DC

DATA SHEET FOR TURBINE LUBE OIL COOLER


(Data for one cooler)
Description

Sl No
1.
1.
2.
3.
4.
5.
6.
7.
8.
9.
11.
12.
13.
14.
16.

Number
Cooling Surface area provided.
Oil flow
Heat dissipating capacity
Oil inlet temperature
Oil outlet temperature
Oil side pr. drop
CW inlet temperature (design)
CW outlet temperature (design)
CW side pr. drop (appx)
Design pressure- CW side
Test pressure- CW side
Design pressure- oil side
Test pressure - oil side
Material of (a) tubes.
(b)tube plates
Casing (Shell)
(d) Water boxes

Unit
m
m/hr
Kcal/hr
C
C
mwc
C
C
mwc
Kg/Sq. cm
Kg/Sq. cm
Kg/Sq. cm
Kg/Sq. cm
Admiralty Brass
Carbon Steel
Carbon Steel
Carbon Steel

Data
2
640
190.8
1634000
65
45
4.0
38
39.8
1.5
9.0
13.5
10.0
15.0

CONTROL FLUID SUPPLY


A fire resistant fluid (FRF)is
used for the control system
a) Control fluid tank rated capacity
b) First oil filling
c) Flushing fluid quantity
d) Control fluid cooler for operation
e) Control fluid cooler for reserve

M3
M3
M3
No
No

10/16
15
10
1
1

dm3/s
ata
C/s
Kw

Steimel
BGK 2-24R
0.28
3.06
25
0.75

Control fluid regeneration system


Gear pump
Make
Type
Fluid flow
Gauge pressure
Speed
Motor power

Control Fluid Pumps


Control Fluid Pumps
Manufacturer
Speed
Drive
Enclosure
Voltage
Frequency
Motor rating
Rated current
Starting current

No
rpm

V
Hz
KW
A
A

2
KSB, Type: WKVM 80/1+3
2975
AC electric motor, Manufacturer- Siemens
Type: 1LA6316-2AC94/ 2
IP 55
415
50
160
256
1792

Filters
1Control fluid purification system
1Drying filter
2Fuellers earth filter
1Fine filter

Make: Rotring, Type: PR 100.1


Make: EPE1
Make: Rotring, Type: PYG-5-350
Make: Rotring, Type: S-1801-14-TUY

Following fire resistance fluids are approved


Sl.No.
1
2
3
4

Brand
Reoluble Turbo-fluid 46 X C
Fyrque EHC 46
Gulf Turbo fluid 46 X C
Anvol PE 46 X C

Supplier
FMC,UK
PCAS/AKZO, France
Gulf Oil India Ltd.
Castrol India Ltd.

Recommended Properties of FRF


Property

Numerical
Value

Unit

Test method

Kinematic Viscosity at 40 0C ( ISO VG 46)


Air release at 50 0C
Neutralisation number
Water content
Foaming at 25 0C
Tendency
Stability
Water separability
Demulsification
Density at 15 0C
Flash point ( Cleveland open cup)
Ignition temperature
Wick flame presistance time

41.4-50.6
<3
< 0.1
< 1000
< 100
< 450
< 300
< 20
< 1250
>235
> 550
<5

Mm2/s
Minutes
mg KOH/g
mg/kg
ml
Sec
Sec
Minutes
kg/m3
0
C
0
C
Sec

Pour point
Particle distribution *
Chlorine content
Oxidation stability
Hydrolytic stability
Change of neutralisation number
Electrical resistivity

< -18
< 15/12
< 50
< 2.0
< 2.0

C
Code
mg/kg
mg KOH/g
mg KOH/g

DIN 51 589-1
DIN 51 599
DIN 51 757
DIN/ISO 2592
DIN 51 794
DIN / ISO
14935
DIN/ISO 3016
ISO 4406
DIN 51 577-3
DIN 51 373
DIN 51 348

> 50

Mm

IEC247

DIN51 562-1
DIN 51 381
DIN 51 558-1
DIN 51 777-3

D 445
D 3427
D 974
D1744
D 892
(Seq.1)
D 1401
D 1298
D 92

D 97

DATA SHEET FOR TURBINE CONTROL FLUID COOLER


Data for one Cooler.
Sl No Description
1.
1.
2.
3.
4.
5.
6.
7.
8.
9.
9.
11.
12.
13.
14.
16.

Number
Cooling Surface area provided.
Oil flow
Heat dissipating capacity
Oil inlet temperature
Oil outlet temperature
Oil side pr. drop
CW inlet temperature (design)
CW outlet temperature (design)
CW flow
CW side pr. drop (appx)
Design pressure- CW side
Test pressure- CW side
Design pressure- oil side
Test pressure - oil side
Material of (a) tubes.
(b)tube plates
Casing (Shell)
(d) Water boxes

Unit
m
m/hr
kw
C
C
mwc
C
C
m/hr
mwc
Kg/Sq. cm
Kg/Sq. cm
Kg/Sq. cm
Kg/Sq. cm
Stainless Steel
Stainless Steel
Stainless Steel
Carbon Steel

Data
2
31.4
43.2
147
55
49
3.5
38
40.1
60
2.4
10
15
13
19.5

TECHNICAL DATA OF DEAERATOR


TYPE
A. HEADER ASSEMBLY:
Diameter X Thk
Header Length
Design Pressure
Design Temperature
Operating Pressure
Operating Temperature
Test Pressure
Test Temperature
Condensate inlet Qty.
Number of trays
Number of Spray valves
Spray valves Capacity
Dissolved Oxygen in Feedwater
METERIALS
Header & Dished end
Trays
Tray Support
Tray Removal Openings
Packings
B. FEED WATER STORAGE TANK
Design Pressure
Design Temperature
Operating Pressure
Operating Temperature
Test Pressure
Test Temperature
Inside dia X Thk
Total Length
Capacity (NML to LLL)
Steam Inlet Qty.
Inlet Steam Pressure
Inlet Steam temperature
Safety Relief valve set pressure
METERIALS
Storage Tank Shell & Dished End
Internal Nozzles
Cover for Manholes
WEIGHTS
Storage Tank & Header Dry
Storage Tank & Header in Operation
Storage Tank & Header Floaded

Spray-Cum-Tray type
Mm
Mm
Kg/Sq. cm(g)

OD3000 X 16
10.700
Full vacuum & 9

C
Kg/Sq. cm(a)
C
Kg/Sq. cm(g)
C
T/Hr
----------T/Hr
cc/lit

360
6.8
163.8
13.5
Ambient
1272.885
576
108
15
0.005

SA 516 Gr 70
SA 240 TP304
SA 240 TP 304 & IS 2062
SA 106 Gr B
CAF-9
Kg/Sq. cm
C
Kg/Sq. cm(a)
C
Kg/Sq. cm(g)
C
Mm
Mm
Cu. M
Kg/Hr
Ata
C
Kg/Sq. cm(g)

Full vacuum & 9


360
7.8
163.8
13.5
Ambient
36000 X 20
32300
84774
6.9542
289.6
9.0, 8.5, 8.0

SA 516 Gr 70
SA 106 Gr B
SA 105
Kgs
Kgs
Kgs

110000
318000
490000

TECHNICAL DATA OF LP HEATER-1


TYPE/SHAPE
SL. No.
1.
2.
3.
4.
5.
6.
7.
8.
9.

Type
Design pr. (kg / cm2) (g)
Design Temp. (0C)
Total tube surface area (m2)
No. of water passes
Tube out side dia x thickness
(mm x mm)
Tube Materials
Total No of U tubes
Weight of Heaters (MT)
(a) empty
(b) opening
(c) flooded

SHELL SIDE

TUBE SIDE

Full vacuum & 3.0


120

39
150
871.0
Two
19 x 0. 889
Welded SSTP-304
717
21.5
25.0
37

TECHNICAL DATA OF LP HEATER-2


TYPE/SHAPE
Medium
Design Pressure (Kg/Sq. cm(g))
Design Temperature ( C)
Test Pressure( Kg/Sq. cm(g))
Test Temperature ( C)
Flow Quantity (T/Hr)
Inlet Temperature( C)
Outlet Temperature( C)
No of passes/Zones
No of tubes
Tube Size(OD X Thick),mm
Surface area(m)
METERIALS
Shell/Channel
Tubes
Tube plate(s)
Flanges
Nozzles(Tube side)
Nozzles(Shell side)
WEIGHTS
Dry
During Operation
Flooded

SHELL SIDE
Stream & Drain
3 & Full vacuum
155
4.5
Ambient
81.493
126.7
66.7
2
------------1336

TUBE SIDE
Feed Water
40 & Full vacuum
152
58. 5
Ambient
1177.66
61.89
103.83
2
917
OD X1 mm (MIN)

C.S SA 516 Gr. 70


C.S SS SA 688 TP304
C.S SA 516 GR. 70
SA 516 Gr 70
SA 106 GR. B
SA 106 GR. B
Kgs
Kgs
Kgs

26000
33000
43000

TECHNICAL DATA OF LP HEATER-3


TYPE/SHAPE
Medium
Design Pressure (Kg/Sq. cm(g))
Design Temperature ( C)
Test Pressure( Kg/Sq. cm(g))
Test Temperature ( C)
Flow Quantity (T/Hr)
Inlet Temperature( C)
Outlet Temperature( C)
No of passes/Zones
No of tubes
Tube Size(OD X Thick),mm
Surface area(m)
METERIALS
Shell/Channel
Tubes
Tube plate(s)
Flanges
Nozzles(Tube side)
Nozzles(Shell side)
WEIGHTS
Dry
During Operation
Floded

SHELL SIDE
Stream & Drain
4 & Full vacuum
216
6
Ambient
42.442
185.8
108.6
2
------------846

TUBE SIDE
Feed Water
40 & Full vacuum
152
58. 5
Ambient
1177.66
103.78
124.1
2
725
OD X1 mm(min)

C.S SA 516 Gr. 70


C.S SA 688 TP304
C.S SA 516 GR. 70
SA 516 Gr 70
C.S SA 106 GR. B
C.S SA 106 GR. B
Kgs
Kgs
Kgs

18000
24000
31500

TECHNICAL DATA OF DRAIN COOLER


TYPE/SHAPE
Medium
Design Pressure (Kg/Sq. cm(g))
Design Temperature ( C)
Test Pressure( Kg/Sq. cm(g))
Test Temperature ( C)
Flow Quantity (T/Hr)
Inlet Temperature( C)
Outlet Temperature( C)
No of passes
No of tubes
Tube Size (OD X Thick) mm
Surface area(m)
METERIALS
Shell/Channel
Tubes
Tube plate(s)
Flanges
Nozzles (Tube side)
Nozzles (Shell side)
WEIGHTS
Dry
During Operation
Floaded

Shell & Tube


SHELL SIDE
Drain
3 & Full vacuum
120
4.5
Ambient
155.945
64.7
51.7
1
------------145

TUBE SIDE
Condensate
40 & Full vacuum
144
58.5
Ambient
1177.636
46.9
48.7
1
675
OD X 20 BWG

CS SA 516 Gr. 70
SS, SA 688 TP304
CS SA 516 GR. B
CS SA 516 Gr 70
SA 106 GR. B
SA 106 GR. B
Kgs
Kgs
Kgs

4800
7200
7200

TECHNICAL DATA OF HP HEATER 5A & 5B

TYPE/SHAPE
Medium
Design Pressure (Kg/Sq. cm(g))
Design Temperature ( C)
Test Pressure( Kg/Sq. cm(g))
Test Temperature ( C)
Flow Quantity (T/Hr)
Inlet Temperature( C)
Outlet Temperature( C)
No of passes/Zones
No of tubes
Tube Size(OD X Thick),mm
Surface area(m)
METERIALS
Shell/Channel
Tubes
Tube plate(s)
Flanges
Nozzles(Tube side)
Nozzles(Shell side)
WEIGHTS
Dry
During Operation
Floaded

Shell & Tube


SHELL SIDE
Steam & Drain
24 & Full vacuum
224
36
Ambient
42.591
412.583
170.3
3
------------1063

TUBE SIDE
Feed Water
330 & Full vacuum
224/244
495
Ambient
749.267
165.5
203.33
2
1347
OD X 13 BWG min

SA 516 Gr 70/SA 387 Gr.12CL.1


SA 688 TP 304
SA 350 LF2
SA 105
SA 106 GR. B
SA 182 F11/SA Gr B.
Kgs
Kgs
Kgs

45250
49300
56250

TECHNICAL DATA OF HP HEATER 6A & 6B


TYPE/SHAPE
Medium
Design Pressure (Kg/Sq. cm(g))
Design Temperature ( C)
Test Pressure( Kg/Sq. cm(g))
Test Temperature ( C)
Flow Quantity (T/Hr)
Inlet Temperature( C)
Outlet Temperature( C)
No of passes/Zones
No of tubes
Tube Size(OD X Thick),mm
Surface area(m)
METERIALS
Shell/Channel
Tubes
Tube plate(s)
Flanges
Nozzles(Tube side)
Nozzles(Shell side)
WEIGHTS
Dry
During Operation
Flooded

Shell & Tube


SHELL SIDE
Steam & Drain
57 & Full vacuum
273
85.5
Ambient
78.068
335.25
208.1
3
------------1278

TUBE SIDE
Feed Water
330 & Full vacuum
273/293
495
Ambient
749.267
203.27
191.927
2
1347
15.88 X 13 BWG min

SA 516 Gr 70
SA 688 TP304
SA 350 LF2
SA 105
SA 350 LF2
SA 350 LF2 & SA 106 Gr B
Kgs
Kgs
Kgs

58050
62550
70100

Gland Steam Condenser


1.Design pressure
a) Shell side
b) Tube side

Full vacuum & 39kg/cm (g)


9kg/cm (g)

2. Design temp.
a) Shell side
b) Tube side

300 0C
100 0C

3. Weights
i)
ii) Flooded
iii) Operating

1555kg.
2100kg.
1825 kg.

TECHNICAL DATA OF CONDENSER


Make:- BHEL
Cooling water side:Sl.
No
1.
2.
3.
4.
5.
6.

Description
Flow (m/hr)
Pressure loss(mwc)
No of C.W. pass
Inlet temperature ( C)(Design)
CW temperature rise ( C)
Condenser back pressure (mm Hg(a))

54300
4.0
2
32.2
10.17
77.0

Main physical data:1.


2.

Total heat transfer surface area (m2)


No of cooling tubes (Nos)
-- Condensing Zone
--Air cooling Zone

32367
24398
22688
1710

Tube Dimensions
a.
b.
c.

Tube OD X thickness (mm x mm)


Tube OD X thickness (mm x mm)
Length of the tube for ordering (Mtr)

31.75 X 0.7112
31.75 X 0.889 (For top two rows)
13.3

Mechanical Design:
1.
2.
3.
4.
5.
6.

Water box design pressure (Kg/cm(g))


Water box hydraulic test pressure
Percentage tube thinning
Tube material
Inclination of tubes for self draining
Tube pitch (Trangular)

5.0
7.5
7 to 10 %
Welded SS TP 304
0.5
38mm

Weights:
1.
2.
3.
4.
5.
6.

Empty Condenser (without spring) with LP heater No-1


Operating weight (condenser + LP heater No-1)
Flooded weight water filled up to LP Blade tip (with CW
side & LP heater empty)
Weight of cooling water
Weight of spring elements
Weight of heaviest part (Front water box)

1.
2.
3.
4.

Design Pr.
Test Pr.
Duration of test
Design temp.

Design Condition

Steam side
Full Vacuum &1.08 kg/cm2(g)
Filling water up to LP Blade tip
24 Hrs (Min)
1200 C

685000 kg.
1225000 kg.
1930000 kg.
428000 kg.
23000 jkg.
30000 kg.
Water side
5.0 kg/cm2(g)
7.5 kg/cm2(g)
30 Minutes (min)
600 C

TECHINICAL DATA OF MDBFP:


SL NO
1
2.
3.

DESCRIPTION
Make
Model No
No of Pumps

4.
5.
6.
7.
8.
9.

Type
No of stages
Pump Design
Casing outer type
Casing inner type
Casing design discharge presser &
minimum wall thickness.
Casing design section pressure
Suction connections
Size / Schedule
Discharge connections
Size/ schedule
Warm up connections
Balancing Device leak of connection
Capacity of p/p
Head
Power
RPM
Shaft length (total)
Shaft Dia at brg. (nominal )
Shaft span between brg. centers
Shaft Static deflection in microns
(rest)

10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
Bearings
01.
02.
03.
04.
05.
06.
07.
08.
Balancing
device
01.
02.
03.

L/D ratio at bearings (L-brg length,


D=shaft dia)
Journal brg. type.
Journal brg. size (dia)
Journal brg. length
Journal brg. clearance
Thrust brg. type
Thrust brg. design capacity.
% of axial thrust carried by the thrust
brg
Type of Axial balancing device (drum /
opposed impeller)
Balancing device leak-off flow
Balancing device radial clearance.

UNITS
BHEL / Hyderabad
FK4E36
3 (2 Turbine Driven + 1 Motor Driven) each
of 50 % capacity.
Centrifugal multistage Barrel Type.

ata

Diffuser
Barrel
Cartridge (Radially split)
356 ata / 126mm

ata
mm
mm

Top for MD BFP & bottom for TDBFP.


OD 406. 43x9.53 (BW)
Top for MD BFP & bottom for TDBFP.
OD 355.6x50 (BW)
--894960 kg / Hr
2225 mt.

mm
mm

5465
2700
130 mm at NDE
2030
89
0.77 - DE, 0.73 - NDE

mm
Mm
microns
Tonnes
%

Thick wall babit lined.


130-DE, 10-NDE
100-DE, 80-NDE
150
Tilting pad
14.45
5

Drum.
m/ hr

30
New- 205 (microns)
Worn- 308 (microns)

C.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
2.
3.
4.
1.
2.
3.
4.
5.

Diffuser / Impeller
No of Diffuser per First Stage
No of Blades of Normal Stage
1st Stage Diffuser ID
Tongue ID, Normal Stages
Impeller OD, 1st Stage
Impeller OD, Normal Stages
Clearance between Impeller vane tip and
Diffuser / Volute tongue, 1st Stage
Clearance between Impeller vane tip and
Diffuser / Volute tongue, Normal Stage
Dia Clearance at Impeller wear ring, 1st
Stage
Dia Clearance at Impeller wear ring,
Normal Stage
FIRST STAGE DETAILS
Type
Impeller Eye diameter, 1st Stage
Impeller Eye area, 1st Stage
Impeller / Diffuser Width ratio,1st Stage
Impeller / Diffuser Width ratio, normal
Stage
No of Impeller Vanes ,1st Stage
No of Impeller Vanes ,normal Stage
Impeller Vane mounting arrangement
betimpeller (in line/staggered)
Location of center of gravity of the rotor
(D atum line at)
CRITICAL SPEEDS
First critical speed of rotor
in water (rpm)
Second critical speed of rotor
In water (rpm)
First critical speed of rotor in air (rpm)
Second critical speed of rotor in air
(rpm)
Bearing Lubrication:Type
Required flow per journal bearing
Required flow per thurst bearing
Bearing temperature ( Reco / Max )
Oil pressure required( Min / Reco / Max)

mm
Mm
mm
Mm
Mm

12
12
366
366
355
355
4

Mm

Mm

0.58

Mm

0.58

Mm
(mm)

Single Suction
210
23365
0.69
0.69
7
7
Staggered.

mm

1448

New
Worn
New
Worn

9124
8118
12093
11926
2331
9338

m/hr
m/hr
Deg.C
Ata

Pressurised oil
4.2
13.44
100 / 80
2.5 / 3.0 / 3.5

VOITH COUPLING TECHNICAL DATA SHEET


Geared Variable speed coupling
Rotation seen in direction of
Input shaft
Hydr. Circuit
the power flow
CCW
CW
Geared variable speed pump as boiler feed pump drive
Power requirement of driven machine :
Pa
Motor speed :
ne
Gear ratio :
U1=Ze/Z1
Primary speed:
n1
Full load slip
S
Gear ratio:
U2=Z2/Za
Max. output speed :
na
Regulation range :
Weight (without oil filling)
Hydraulic oil types :
Oil tank filling :
Lube oil flow rate for booster pump :
Lube oil flow rate for main motor :
Lube oil flow rate for driven machine :
Lube oil quantity for connecting couplings:
Pump insert : Working oil pump (centrifugal pump ) and lube oil
pump ( gear pump )jointly driven as gear tooth system drive via
the pump shaft .
Auxiliary lube oil pump :
Motor for aux. Lube oil pump :
Technical data :
Actuator:
Continuous electronic power unit :
Transformer :

R 18 KGS 14 API
Output shaft
CCW
7340 KW
1494 rpm
109/32
5092 rpm
=2.3%
=62/53
5820rpm
=4:1downwards
Approx.9300kg
HLP 32 to DIN 51524,
part 2
Approx. 2500 l
300 l/min. at 2 to 2.5
kg/cm2

MZP 820
DE 200 LA2
30 KW, 415V, 2950 rpm
IP 55, B5
RH5- 30 C; S2 4k
KE 3
240V/220V/!70 VA

Operating Data for Geared Variable Speed coupling


Bearing temperature

Nom. value

< 900C

Working oil temperature


Upstream of heat exchanger

Nom value
Alarm at
Shut down at
Working oil temperature down stream Nom value
of heat exchanger
Alarm at

>60-<1100C
1100C
130 0C
>35 - < 750C
750C

Lube oil temperature upstream of heat Nom. value


exchanger
Alarm at

>45-<650C
700C

Lube oil temperature down stream of


heat exchanger

->35-<550C
550C
600C
>1.5-<3 kg/cm2
> 1.2 kg/cm2
>3.0 kg/cm2
<1.2kg/cm2

Lube oil pressure gauge


Pressure switch
Pressure switch
Pressure switch
Pressure switch
Pressure switch
Differential pressure at lube oil filter
Control oil pressure ,gauge
Pressure switch
Pressure switch
Pump pressure (working oil ),
test connection
Working oil pressure upstream of
control valve ,test connection II
Working oil pressure down stream
scope tube test connection III .
Working oil flow rate

Nom value
Alarm at
Shutdown at
Nom value
Main motor ON
Aux. Lube oil pump OFF
Alarm Aux. Lube oil pump
ON
Alarm /main motor OFF
Main motor OFF
Alarm /change over filter
and clean at
Nom. Value
Alarm aux. Lube oil pump
ON
Main motor OFF

<1.0 / <0.8 kg/cm2


<0.8 kg/cm2
0.6kg/cm2
>3-<4kg/cm2
<2.5kg/cm2
<2.2 kg/cm2
2.0 to 2.5 kg/cm2
1.5 to 2.0 kg/cm2
2.0 to 3.0 kg/cm2
max. 1300l/min

Operating and test Data for oil /Water Heater Exchangers for Voith coupling
Type
Working oil
Lube oil
L1 N1 13 17 13-D
L1 N1 09 13-D
Oil filling for one heat exchanger
148 l
90 l
Flow rate for operation :( cooling
120m3/h
75m3 /h
water )
Minimum flow rate
60m3/h
25m3/h
Due to corrosion
Cooling water inlet temperature
38 0C
380C
Cooling water outlet temperature
48 0C
42 0C
Admissible overpressure :
Oil side
16kg/cm2
16kg/cm2
2
Water side
10kg/cm
10kg/cm2
Test overpressure :
Oil side
24 kg/cm2
24kg/cm2
2
Water side
15kg/cm
15kg/cm2

DATA SHEET FOR TURBINE OF BFP(TDBFP)


OUTPUT
Maximum output
Design rating (economical rating )
Speed
Speed turbine
Speed reduction gear output shaft
Speed range
PRSSURE
Specified initial steam pressure (5)
Permissible deviation without limitation (1)
Permissible deviation (2)
Permissible deviation instaneously for a
total duration of 12 hours per annum (2)
PRESSURE INSIDE THE TURBINE
The pressure in the H.P wheel chamber of the turbine
must not exceed the following value at maximum load
and with salt deposits on the blading :
The pressure in the I.P wheel chamber of the turbine
must not exceed the following value:
Extraction [pressure
The extraction pressure may rise to and drop to
pressure at exhaust flange
TEMPRETURES
Specified initial steam temperature
Permissible deviation without limitation
Permissible deviation for longer periods
Permissible deviation for 400 hours per annum
Permissible deviation for 80 hours per annum

7505
5735

UNIT
KW
KW

5260
1495-5740

rpm
-

6.33
11.3
12.0

ata
ata
ata

14.0

ata

11.0

ata

0.1064

ata

289.6
320.0
328.3
334.0
348.0

Data sheet for Oil Vapour Exhaust fan


Fan size
Capacity
Fan speed
Density of fluid
Suction pressure
BHP
Motor
Manufacture
Type
Facuatt output kw
Voltage
Full load amp.
Speed
Insulation class
Mounting
Ambient temp./temp rise of
Rotation view from NDE
Bearing type no.

UHPR-100 SWSI
0.11 M3/sec.
2830 rpm
1.2 Kg./m3
100 mm of wc
0.263
BPL/ KEC / CGL OR EQV
Sq. cage induction
0.37
415V
0.79A
2980rpm
B
B5
50 0c /70 0c
Clock wise
Seep Groove cell bearing No. -6305

C
C
0
C
0
C
0

Technical Data of CEP:


Sl NO
1.
1.1
2
2.
2.1
2.2
2.3

3.
3.1
3.2
3.3
3.4
4
4.1
4.2
4.3
4.4
5
6.
7.
8.
9.
10.
11.
12.
13.
14.
14.1
14.2
14.3
15.
15.1
15.2.
15.3.

Description
Manufacture
Model Number and No. of Pumps
Design flow rate
Design inlet conditions
Inlet Temperature
Specific gravity
NPSH required at center line of first
stage impeller
a) 3% head breakdown
b)1% head breakdown
c)0% head breakdown
d) 40,000 hrs erosion life of first
stage impeller
Design discharge conditions
Discharge pressure
TDH
Shut off head
Pump Speed
Power Consumption at design
condition
Power input to motor at 50Hz
Loss in motor at 50Hz
power input to pump at 50hz
Overall efficiency
Canister losses
Minimum flow for continuous stable
operation
Peripheral speed at the eye of first
stage impeller
Maximum residual thrust
Number of stages
Type of first stage impeller
Impeller diameter
Suction specific speeds for 1st stage
Design pressure of bowl and
discharge components.
Outer casing (canister):
Minimum wall thickness
Design pressure
Depth below pump mounting flange
Suction connection
Size /schedule
Type of connection with piping
Height of centerline above pump
mounting flange

Unit
Kg/hr

BHEL/ Hyderabad
EN6J40 / 500, 3Nos
790480

Deg.C

49.2
0.9881

m
m
m
m

3.1
4.2
4.4
5.05

ata
m
m
rpm

28
275
347+(11)*=358
1486

kw
kw
kw
%
mwc
m/hr

763
32
731
77.6
0.4
300

m/sec

18.97

kg

ata

2732
6 (Six)
Double suction, radial
388 (OD)
10950
39

mm
ata
mm

12
2
5892

mm

20 ANBI BI6.5, CL-300


Flanged, WNRF
1320

mm

Sl NO
16.
16.1
16.2
16.3
17.
17.1
17.2
17.3
17.4
17.5
17.6
17.7
17.8
17.9
18
18.1
18.2
18.3
18.4
19
19.1
19.2
20.
20.1
20.2
20.3
20.4
21.
22.1
22.2
23.
24.
27.

Description
Discharge connection
Size /schedule
Type of connection with piping
Height of centerline above pump
mounting flange
Critical speeds.
First critical speed in water
Second critical speed in water
GD2 of rotor including coupling
Length
Diameter
Span between bearings
Length
Diameter
Span between bearings
Bottom shaft
Length
Diameter
Span between bearings (max)
Method of coupling with adjacent
shafting
Radial bearings
Type & number
Size
Thrust bearing
Located in pump /motor
Type & number
Design load
Maximum load
Bearing lubrication type:
Redial bearing
Thrust bearing
Recommended hole size of suction
strainer
Shaft sealing
Method of sealing

Unit

mm

12 ANBI BI6.5, CL-300


Flanged, WNRF
2020

rpm
rpm
Kg-m2
mm
mm
mm
mm
mm
mm

3380
5798
32
3606
100(max)
1350
3167
87
1350

mm
mm
mm

2607
88 (max)
1350
Muff coupling

mm

Cutless rubber, 8 Nos


100

kg
kg

In pump
Tilting pad, 1 no.
2732
6038
Condensate
Sump oil
400 microns
Mechanical seal

TECHNICAL DATA FOR VACUUM PUMP


SL.NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

11.
12.
13.

14.
15.
16.
17.
18.
19.
20.

DESCRIPTION
Type of machine
Additional type characteristics
Dimension drawing no.
Direction of rotation (facing D.E.
shaft end )
Total weight
Weight of rotor
Starting moment of inertia
(with correctly filled machine)
Foundation loading ACC. To
drawing no.
Compressive force
Tensile force

2 BE1353
F65
S98 4401
Clockwise
2. 0 T
760 KG
37 KGM2
T80 6051
24KN
3 KN

Tapped centre hole


Relief grove
Rolling contact bearing
a) Drive end bearing
b) Non drive end bearing
c) Grease / LI soap base
(mineral oil )

M24 X 50
E2.5 X 0.4 DIN 509

d) Grease quantity
e) Relubricating interval
Greasing nipple
Intake flange of end shield
Discharge flange of end shield
Connecting flange for working
liquid on both end shields (on
suction side)
Connecting flange
(for drawing and flushing)
on both end shields
Connection
for leakage drain
Screw plug
for drain

40 G
400 operation hours

NU226E
DIN 5412
NU226E
DIN 5412
DIN 51825-KP2K

DN 200 PN 10 DIN 2501


DN 200 PN 10 DIN 2501
DN 32 PN 10 DIN 2501
DN 32 PN 10 DIN 2501
RP 1 / 2 ISO 7 / 1
G 1 /2 ISO 228

VACUUM PUMP MOTOR

3- phase induction motor type


Frame size
Rated output
Speed
Rated voltage
Rated current
Direction of rotation
Relubrication period /quantity
Bearing D-end
Bearing N-end
Number of poles
Type of construction
Degree of protection
Duty type
Connection
Frequency
Temperature class
Ambient temperature
Type of grease
Weight

KW
RPM
V
Amp

HZ
0

KA4355S-EB01Z
355S
135
600
415
240
ccw
5200h/40g
6222 C3
6319 C3
10
IMB3
IP55
S1
D
50
F
50
DIN 51825 K3K
Ca. 1,65 t

DATE SHEET FOR RAW WATER PUMPS


SL.NO.
1.01.00
1.01.01
1.01.02
1.01.03
1.01.04
1.01.05
1.01.06
1.02.00
1.02.01
1.02.02
1.02.03
1.02.04
1.02.05
1.02.06
1.02.07
1.02.08
1.02.09
1.02.10
1.02.11
1.02.12
1.02.13
1.02.14
1.02.15
1.02.16
1.02.17
1.02.18

1.02.19
1.02.20
1.02.21
1.02.22
1.03.00
1.03.01
1.03.02
1.03.03
1.03.04

1.03.05

DESCRIPTION
GENERAL
Service
Manufacturer.
Model Number
Type of pumps.
Numbers Off.
Whether Suitable for Parallel Operation.
TECHNICAL PARTICULARS:
Guaranteed Rated Capacity. M3/hr.
Guaranteed Pumps Head at Rated Capacity in MWC.
Total Blow Head at Rated Capacity in MWC
Shut-Off Head, WMC
Blow Efficiency at Rated Capacity.
Pump efficiency rated capacity.
Input power to pump at rated capacity in KW per
pump.
Guaranteed power consumption at rated capacity (at
motor terminal) as per contract (during PG test) in KW.
Pump Input Power at Shut-Off, (KW)
Maximum Power Input to the Pump at Rated Speed
over the Range of Operation (KW)
Maximum Power Input to the Pump at 130% of Rated
Speed over the entire Operation Range.
Maximum Power Input to the Pump in the event of
Tripping of Operating Pumps where the Parallel
Operation of Pumps are envisage.
Rated Output of Motor, KW
Pump Rated Speed, rpm (NOM)
Pump Runway Speed, rpm.
Specific Gravity, Temperature and Viscosity of Liquid
Pumped.
Specific Gravity, Temperature and Viscosity of Liquid
Pumped.
Pump motor Set capable of starting with
a) discharge Valve closed, (Yes/No)
b) Discharge Valve opened, (Yes/No)
c) Discharge Valve partially open, (Yes/No)
Range of Pump Operation.
Maximum Flow, m3 /hr.
Maximum Flow, m3 /hr.
Loses in Suction Bell & Column Pipe (MWC)
DESIGN & CONSTRUCTION FEATURES:
Number of Stages
Type of Discharge
Whether Pull Out Design.
Minimum Submergence required above edge of suction
Bell.
a) At Rated Flow.
b) At Maximum Flow
Impeller Diameter, mm

SPECIFICATION
Raw Water Pumps.
Kirloskar Brothers Ltd.
BHR 70
Vertical Turbine.
5 Numbers.
YES.
2300
60
60.2
74
91%
89.9%
418
413.59
330
440

550
990
120% of Rated Speed.
134 rpm
1.0, Ambient.
YES
YES
YES
40% to 120% Rated Flow.
2900
600
0.20
ONE
Above Floor.
NO.
1400 mm
1500 mm

1.03.06

1.03.07
1.03.08

a) Min. Dia.
b) Max. Dia.
c) Actual Dia. For specified duty.
Size of Components
a) Suction Bell
b) Discharge Pipe with Flange Standard
c) Column Size
d) Column Suspension Length (total) (from
Operating Floor level to tip of Suction Bell)
e) Maximum Column Length /Piece
f) Suction Bell Velocity
i.
At Rated Flow
ii.
At Maximum Flow.
Method of Rotor Position Adjustment
Pump Shaft Bearings
a) Type

620 mm
775 mm
720 mm (Appx)
950 mm
600 mm
600 mm
12500 mm
2500 mm
1.0 m/s
1.5 m/s
By Impller Adjustment
Nut.
I.
II.

1.04.00
1.04.01

b) Type of Lubrication
c) Design life terms of hours of Continuous
Operation
d) Arrangement of Cooling
Thrust Bearing
a) Type
b) Location
c) Type of Location
d) Design Life in terms of hours of Continuous
Operation.
e) Arrangement of Cooling.
Shaft Sealing Arrangement
a) Type
b) If External Sealing Fluid is Required then:
i.
Fluid Quantity
ii.
Pressure in Kg/cm2 (g)
MATERIAL OF CONSTRUCTION:
Suction Bell

1.04.02
1.04.03
1.04.04
1.04.05
1.04.06

Column Pipe.
Discharge Elbow
Discharge Casing
Fasteners I n Column Assembly
Impeller

1.03.09

1.03.10

Above min. water


level THORDON
Below min. water
level-RUBBER
Self.
25000 hrs
Self

Anti friction
In Pump
Grease / Oil
40000 hrs
self Water
Gland Packing.
N.A
N.A
2.5% Ni CI Gr FG 260 as
per Is-210
MS (IS 2062)
MS (IS 2062)
MS (IS 2062)
MS (Cadmium Coated)
CF8M

1.04.07

Impeller Blow

1.04.08
1.04.09
1.04.10
1.04.11
1.04.12
1.04.13
1.04.14
1.04.15
1.04.16
1.04.17

Wearing Ring (casing)


Base Plate
Impeller Shaft
Line Shaft
Top shaft
Shaft Sleeve
Shaft Coupling
Shaft Bearings
Impeller Bearings
Gland

1.04.18
1.04.19
1.04.20

Gland Packing
Mechanical Seal
Stuffing Box

1.04.21

Blow casing

1.05.00
1.05.01
1.05.02
1.05.03
1.05.04

NET WEIGHT:
Weight of Pump Assembly in Kgs.
Weight of Prime Mover in Kgs
Total weight of the whole Assembly offered in Kgs.
Total Weight of the Pump Motor Assembly with
Pump Full of Liquid to be handled in Kgs.
REFERENCE DRAWINGS:

1.06.00

2.5% Ni CI Gr 260 As per


IS 210 (250 BHN)
Bronze Is 313 Gr V
MS (IS 2062)
SS 410 ANLD
SS 410 ANLD
SS- 410 ANLD
SS 316
SS 316
Rubber/Thordon.
Rubber in bronze shell.
2.5% Ni CI Gr 260 As per
Is 210 (250 BHN)
Teflon
Not Applicable
2.5% Ni CI Gr 260 As per
IS 210 (250 BHN)
2.5% Ni VI Gr 260 As per
Is 210 (250 BHN)
7000 Kgs. (Appx)
4000 Kgs. (Appx)
11000 Kgs. (Appx)
1.
2.
3.

G.A. Drawing
TL 153 00060 1
C.S. Drawing
TL 153 00051 1
Characteristic
Curves HK 9900-01

CW PUMP SPECIFICATION & OTHER DETAILS.

Pump Type & Quality

Client
O.A. No
Motor Detail

Pump Capacity
Pump Head
Pump Efficiency
Speed

BHM 130, Single Stage, Wet Pit .


Vertical Pump / 10 Nos.
N.T.P.C. TALCHER
16G1F7910 / 01-01-2000
BHEL
2100 KW / 18P / 11KV
30000 m3 / hr
19.7m
87.00 %
332 rpm.

TECHNICAL DATA OF CW PUMP


SR. NO.
16.1
16.2
16.3
16.4

16.5

16.7

16.8

16.9
16.10
16.11

Description
Pump Model / No of stage.
A. Delivery Size.
B. Flange Drilling Standard

Remarks
BHM 130 / 1 Stage.
1700 mm dia.
AWWA C 207 94 Class D
(86 PSI)
Clockwise viewed from top.

Direction of Rotation
Loading Details
A. Dry Weight of the pump
37600 Kgs.
B. Weight of the Motor.
32500 Kgs.
C. Total Dynamic and Hydraulic load on
139050 KGS
foundation.
D. Refer G. A. Drawing for Forces and Moments.
Performance.
A. Standard of testing.
HIS
B. Working Head Range (Min / Nor / Max)
12/ 19.7 /24 mtr.
C. Working Capacity Range (Min / Nor / Max)
18000 /30000 /36000 M3/ hr.
D. Full Load Speed
332 rpm
E. Max. Pump Input Power.
1830 Kw.
Max. Permissible Clearance after running at Site.
A. Shaft sleeve and line shaft Bearing.
1.16 mm (Diametrical)
B. Impeller and impeller guide Piece.
1.75 mm (radial)
C. Shaft Sleeve and Thordon Bearing In Bell
0.9 mm (Diametrical)
Mouth.
Minimum Submergence Required at Duty point
for Vortex free operation.
Note: Please refer Sump Model Study report for
recommended sump dimensions and geometry.
Hydrostatic Test Pressure.
4.50 kg/cm2
Maximum working pressure.
3.20 kg/cm2
Thrust Bearing.
A. Make / Model
Mitchel
B. Type
Tilting Pad.
C. Location
In motor.
D. Lubrication / cooling
Oil Bath / water cooled

CW PUMP MOTOR
SL.NO.
1.25
1.26
1.27

1.28
1.29
1.30

DESCRIPTION
UNIT
Direction of rotation as seen from top.
Weight of motor
kg
Bearings
a) Type of bearings.
b). Recommended lubricant
c). Guaranteed Running life.
GD2 value of motor.
GD2 value of load.
Terminal box.
a) No. of terminals brought out.
b) Size and type of cable gland
c) Size and type of copper lug.
d) Max. size of accomodable cable

1.31

1.32
1.33
1.34

1.35

e) Fault level withstand capacity.


Space heater
a) Quantity
b) Location
c) Rated voltage
d) Rated wattage (Total/Each. Heater)
Type of coupling between motor and
driven eqpt.
Winding details
a) No. of turns per coil
b) Size of wire
No load starting time without driven
eqpt. Coupled
a) At rated voltage.
b) Size of wire.
Starting time with driven eqpt coupled
a) At rated voltage
b) At min. permissible starting
voltage.

hours
Kgm2
Kgm2
Nos.
-

Nos
volts
watts
-

DETAILS
Clockwise
32500
Refer Doc. 32551/BRG
Pad type thrust & Guide
bearings at top and guide
bearings at bottom.
Infinite if maintained.
Infinite if maintained properly.
7400
2450
6(3-Main TB & 3- NTB)
double compression Brass
gland size T 13
in KBLs scope
1x3C x 150 mm2 XLPE
11 KV U/A cable.
40 KA (750 MVA) for 1 sce.
4(connection in series parallel)
inside the frame
240 V,1,50 Hz Ac 1600 / 1600
Direct, Rigid coupling
(M/s KBL to give details)

Nos
Mm

9
7.5 *2.7

Secs
Secs

1.5
4.0

Secs
Secs

2.0
6.0

ADDITIONAL DATA TO BE FURNISHED FOR HT MOTORS


SL.NO.
3.1
3.2
3.3

3.4

3.5

3.6

3.7
3.8

DESCRIPTION
Type of insulation system.
Type of stator lead termination
RTDs for winding
a) No. of RTDs provided
b) Resistance at 00 C
c) Type of RTDs
d) Make
Bearings
a) Type of lubrication
b) Whether bearing insulation
provided
c) Dial type thermometer
Make
Type
Range
No. of contacts and rating
Location
d) Oil level indicator.
Surge withstand capability
a) For main insulation
-test voltage
-wave shape type (1.2/50
micros)
b) For inter turn insulation
-test voltage
-wave shape type (0.3/3
micros)
Capacity of coils to withstand high
freq. Over voltage
a) Test voltage
b) Test freq.
Paint shade.
a) Efficiency & p.f. vs. load curve no.
b) Thermal withstand curve no.
c) Current vs. time curve no.
d) Torque & current vs. slip curve no.
e) Slip vs. load characteristics.
f) Mounting Dimension drawing no.
g) Technical particular of Dial
Indicator.
h) Technical particulars of RTD.

UNIT
-

DETAILS
VIP Micalastic
Elastimold type 655 LR

Nos
Ohm
-

12
100
simplex 4 wire Pt-100
NTPC approved vendor.

Oil ISO VG46 or eqvt.


Yes no NDE side

NTPC approved vendor


Mercury in steel for local
Indication only
0 to 150
Without contacts
Bearing bracket
yes

C
-

KV
-

49
yes

KV
-

32
yes

KV
KHz
-

27
200
692 as per IS:5 Enamel.
IMC 2763
IMC 2765
IMC 2766
IMC 2764
IMC 2791
3-402-00-30380
Doc.: 32551/DIAL

Doc.: 32551/RTD

SL.NO.
4.1
4.2
4.3

4.4

4.5
4.6
4.7
4.8

Description
Space Heaters (240 V, 1 ph AC), 4 nos 1600 W each, Total Rating.
Stator winding RTDs.
Pt-100, Simplex, 4 wire, Between coil sides.
Bearings RTDs.
Pt-100, Duplex, 4 wire
Top Thrust Bearing
Top Guide Bearing
Bottom Guide Bearing
Dial type temperature indicators
Mercury in-steel, Without Contacts for local indication only
-Top Thrust Bearing
-Top Guide Bearing
-Bottom Guide Bearing
Main Terminal box- Elastimold.
Neutral Terminal box- Non-PSTB, Suitable for mounting CTs
Auxiliary Terminal box for space heater, RTDs and BTDs
Current transformers 11KV, CT Ratio 200/1A, KPV 250 V, RCT
1, Class PS
a) In neutral TB
b) Loose for mounting in control panel.

Quantity
1600W
12 nos
1 nos
1 nos
2 nos
1 nos
1 nos
1 set
1nos
Yes
3 nos
Nil

AIR COMPRESSOR DATA SHEET


SL.NO. DATA SHEET
A
AIR COMPRESSOR
1
MANUFACTURE
2
3
4
5
6
7
8
9
B
1
2
3
4
5

MODEL NUMBER
TYPE OF COMPRESSOR
TOTAL NOS. OFFERED
TYPE OF OPERATION
LOCATION
QUALITY SURVEILLANCE BY
MATERIAL TESTING &
IDENTIFICATION
PERFORMANCE TEST STD
SPECIAL FEATURES
TYPE OF COOLING
TYPE OF CONNECTION BETWEEN
COMPRESSOR & DRIVE
ANTIVIBRATION ARRANGEMENT
TYPE OF CONTROL
TYPE OF PANEL

DESCRIPTION
ATLAS COPCO AIRPOWER, BELGIUM &
ATLAS COPCO INDIA LTD, PUNE
ZR 250 10
OIL FREE SCREW COMPRESSOR
09 NOS
CONTINUOUS LOAD & UNLOAD
INDOOR
BHEL / NTPC
AS PER APPROVED QAP
ISO 1217
WATER COOLED
FLEXIBLE COUPLING
PROVIDED WITH RUBBER BUFFERS
DUAL
ELEKTRONIKON LCD DISPLAY
PANEL

MATERIAL OF CONSTRUCTION

COMPRESSOR CASING

ROTORS

TIMING GEARS

4
5
6

BEARINGS
AIR SEALS
SAFETY VALVES

HOUSING
VALVE DISC
NON RETURN VALVE

8
9

BLOW OFF VALVE


OIL COOLER

10
11

GEAR BOX
GEARS

CAST IRON- GG20


COMPRESSION CHAMBERS PTFE
COATED
& BAKED, VERTICALLY SPLIT BARREL
TYPE COMPRESSION CHAMBER.
CARBON STEEL C 35
PTFE COATED & BAKED
LOW ALLOY STEEL 21 Ni Cr Mo 2
CASE HARDENED, HELICAL IN CLASS 6
ROLLER BEARINGS & BALL BEARINGS
HIGH ALLOY STEEL X 20 Cr Mo A 17
ASME & TUV APPROVED
BRASS
BRASS
STAINLESS STEEL SPRING LOADED
VALVE
LOCATED IN CAST GGG 40 HOUSING
HIGH ALLOY STEEL X 5 Cr Ni 189
MATERIAL
SS AISI 316 CORRUGATED BRAZED
PLATE
CAST IRON GGG 40
LOW ALLOY STEEL 14 Ni CR 18
CASE HARDENED

DRIVE DATA

1
2
3

TYPE OF DRIVE
POWER
VOLTAGE / PHASE/ FREQUENCY
FOR OTHER DETAILS REFER MOTOR
DATA SHEET GIVEN SEPERATELY.

E1

PERFORMANCE DATA
TOLERANCE AS PER ISO 1217
COMPRESSOR CAPACITY
AT 45 DEG. C & 75% RH
DISCHARGE PRESSURE
DESIGN AMBIENT TEMPERATURE
MAX. EFFECTIVE WORKING
PRESSURE
GUARANTEED POWER
CONSUMPTION CAPACITY AS PER 1
PRESSURE AS PER 2"

1
2
3
4
5

E2
1
2
3

ELECTRIC MOTOR
270 KW
3300V / 3PH / 50 Hz

37.95 m3 / min
8.0 Kg/ cm2 g
50 DEG. C
10 BARg
239Kw

OTHER DETAILS
COOLING WATER CONSUMPTION
CORRESPONDING TO TEMP. RISE OF
10 DEG.C
PRESSURE DROP OVER COOLING
WATER SYSTEM
MALE ROTOR SPEED

5.52 LPS
0.39 BAR
LP- 9185 RPM
HP- 13052 RPM
761 LPS
9.234 KG.m2

4
5

DISPLACEMENT
M.I OF COMPRESSOR EXCEPT
COUPLING

CONSTRUCTION FEATURES

1
2
3
G

NUMBER OF STAGES
TYPE OF DRIVE
COUPLING
AIR FILTER

TWO
ELECTRIC MOTOR
HIGH ELASTIC COUPLING

1
2
3

MANUFACTURER
FREE AREA
EFFICIENCY

NOMINAL CAPACITY FOR FILTER


LOAD OF 0.027m2 / LPS

MANN-HUMMEL (BRANDED FOR


AC)
20.5 m2
SAE FINE 98% FOR PARTICLE SIZE
OF
0 MICRON
750 LPS

OIL COOLER

1
2
3
4
5
6
7
8
I

TYPE
INLET OIL PRESSURE
MATERIAL OF PLATE
DESIGN OIL SIDE PRESSURE
DESIGN TEMPERATURE
HYDRO TEST PRESSURE
OIL FLOW
WATER FLOW
MAIN BEARING

PLATE
3.0 BAR
AISI 316
16 BAR
225 BAR
24 BAR
0.8 LPS
0.46 LPS

1
2
3
4
J

TYPE ROLLING
BALL
MAKE
NUMBER OF BEARINGS PROVIDED
METHOD OF LUBRICATION
LUBRICATION

SKF NU
SKF OJ
SKF
8 PER ELEMENT
FORCED FED

1
2
3

TIMING GEARS
GEAR ASSEMBLY
OIL SPECIFICATIONS

FORCED FEED
FORCED FEED
ISO VG- IN CONFORMATION WITH ISO 3448
HIGH QUALITY MINERAL OIL WITH
OXIDATION INHIBITORS & GOOD WATER
SEPERATION PROPERTIES.

OIL PUMP

1
2
L

TYPE
OIL SUMP CAPACITY
LUBE OIL FILTER

GEROTO
60 LITERS

1
2
3
M

MANUFACTURER
TYPE
EFFICIENCY
SIZE & TYPE OF CONNECTION

MANN- HUMMEL (BRANDED FOR AC)


PAPER CARTRIDGE
BETA 12 > 200 (ISO 4406)

1
2
3
4
N

AIR INLET
AIR OUTLET
COOLING WATER INLET
COOLING WATER OUTLET
NET WEIGHT

THROUGH AIR FILTER (INTERCONNECTED)


100 NB
65 NB
65 NB

1
2
O

WEIGHT OF THE COMPRESSOR


3400 KG
ASEMBLY
TOTAL WEIGJT OF THE COMPRESSOR 9400 KG
REFERENCE DRAWINGS

1
2
3

QAP
GA DRAWING
P & I DIAGRAM

15040 00 031
15040 00 003
15040 00 004

CW Blow down P/P & Motor


Eq. Sl. No

1705 80 1002.

No. of p/ps

3Nos.

Equipment Model

14UPH 2(KBL make)

Head

30.0m of WC.

Size

400 X300

Speed

990 rpm.

Flow

416.67 l/s

Motor
Eq.sl.no.

NDAZ 1032

Quantity

3Nos

Model

Frame ND 355L

Rating

180KW

Speed

990rpm

Voltage / Frequency

415 V / 50 Hz

Full low current

308A

Service water pump and motor


No of pumps

4Nos

Eq. Sl. No.

1737801021

Model

KBL -SCT 150/48

Head

60mm WC

Flow

111 l/s

Motor
Eq. Sl. No.

NADW 92671

Model

ND 3158 (Compton greaves )

Voltage / Frequency

415V / 50 Hz

Rating

110KW

Full load current

180A

Type of connection

connection

Speed

1485rpm

Bearing

DE/NDE 6319-C3 / 6319-C3

GENERATOR
General
Make
Generator type
Code
Cooling, starter winding
Rotor winding
Main Exciter type
Pilot exciter type
Year of manufacture.

BHEL
THDF 115/59
IEC 34/1, VDE 0530
Directly water cooled.
Directly hydrogen cooled.
ELR 70/90 30/6-20
ELP 50/42 30/16
1996

Rating
Apparent power
Active power
Power factor
Terminal voltage
Permissible variation voltage
Speed /frequency rpm / Hz
Starter current
H2 pressure
Rated field current for rated output
Rated field voltage
Inner connection of starter winding
Class & type of insulation
No of terminals brought out

588MVA
500MW
0.85 (Lag)
21KV
1.05KV
3000/50
16.166kA
3.5 bar
4040A
340A
YY
---------------------

Main Exciter
Active power
Current
Voltage
Speed

3780KW
6300A
600V
3000 rpm

Pilot Exciter
Apparent power
Current
Voltage
Frequency
Speed
P.F.
Resistance in Ohms at 20 0C
Stator Winding
Rotor Winding
Rectifier Wheel
Number of fuses
Per rectifier wheel
Fuses , resistance
Number of diodes
Per rectifier wheel
Number of fuse blown per
bridge arm and rectifier wheel

65 KVA
195A
220 22V
400 Hz
3000 rpm
0.6
Turbogenerator
Main Excitor
Pilot Excitor
U-X 0.001440 ohms
U-0 0.002518 ohms
V-Y 0.001440 ohms
F1-F2 0.592 ohms
V-0 0.002538 ohms
W-Z 0.001440 ohms
W-0 0.002529 ohms
U-V 0.00046 ohms
F1-F2 0.06700 ohms
U-W 0.00046 ohms
V-W 0.00046 ohms
Action Required
30
(800 V,800 A)
Approx. 150 ohms
60
2 fuses
3 fuses

Switch off field forcing.


Shutdown turbine-generator,
replace fuses and diodes.

MECHANICAL DATA for Generator


Torques, Critical Speed etc.
Maximum short-circuit torque of stator at
line to-line single-phase short-circuit
Moment of inertia of generator rotor shaft
Critical speed (calculated)

Torques and Speeds


14585
10000
nk1 14.4
ns 2 30.1
nk3 39.8

Knm
Kgm2
S1 (V-GEN)
S(V-EXC)
S(S-GEN)

Generator Volume and Filling Quantities


Generator volume (gas volume)
CO2 filling quantity**
H2 filling (to 3.5 bar)***

Volume
80
160
480

Weights
Stator with end shields and coolers
Shipping weight of stator
Stator end shield, upper part TE
Stator end shield, upper part EE
Stator end shield, lower part, TE
Stator end shield, lower part, EE
Rotor
H2 cooler section, including water channels
Gas dryer
One seal oil cooler (air side)
One seal oil cooler (H2 side)
One primary water cooler
Exciter rotor

Weight
360000
265000
22066
6655
24200
9950
68000
1770
950
320
250
90
7550

Component

Material

Rotor shaft
Rotor copper
Rotor wedges
Retaining rings
Damper wedges

26NiCrMoV145
CuAg0.1Pf25
Cu Co BeZr
XSCrMnN1818K
CuAgO.1F25

Units

Units
M3
3
M (s.t.p.)
M3 (s.t.p.)
Units
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg

Component

Material

Electrical sheet-steel
Stator copper
Bearing babbit
seal rings babbit

1.5 kW/Kg at 1 Tasla .5mm TK


E-Cu58F20
Babbit V 738
Babbit V 738

Seal Oil System


Design data
Seal oil pumps MKW 11 AP 001 and MKW 21 AP 001
Kind of pump
Type
Capacity
Discharge pressure
Pump motor
Rating
Voltage/frequency
Current
Speed
Type of enclosure
No.
Seal oil pump MKW 31 AP 001
Kind of pump
Type
Capacity
Discharge pressure
Pump motor
Rating
Voltage
Current Armature
Speed
Type of enclosure
No.
Seal oil pump MKW 13 AP 001
Kind of pump
Type
Capacity
Discharge pressure
Pump motor
Rating
Voltage/frequency
Current
Speed
Type of enclosure
No.
Seal oil filters MKW 51 BT 001, MKW 51 BT 002
MKW 53 BT 001, and MKW 53 BT 002
Kind of filter
Type
Volumetric flow rate
Degree of filtration
Pressure drop across filter
No. for air side
No. for H2 side

Three Screw pump


T3S-52/54 LHSBSG2RNJIBALA
258 LPM
12Kg/Cm2
CGL, ND132M
7.5 KW
415V,50 Hz
14.5 A
1500 RPM(Syn.)
TEFC, IP55

2 x 100%
Three screw pump
T3S 52/54 LHSG2RNJIBALA
258 LPM
12 Kg/cm2
CGL, AFS 225L
8.5 KW
220 V d.c.
67 A
1450 RPM
TEFC, IP55

1 x 100%
Three screw pump
T3S 52/46 LHSG2RNJIBALA
130 LPM
12 Kg/cm2
CGL, ND 132M
4 KW
415 V, 50Hz
9.3 A
940 RPM
TEFC, IP55

1 x 100%
Strainer-type filter
2.32.9 Ma(BOLL & KIRCH)
4.16 dm3/s
100 microns
0.3 bar with clean filter
2 x 100%
2 x 100%
* 1.2 bar with 100% fouling

Gas System
Design data
Co2 flash evaporator MKG 51 AH 001
Rating
Voltage
Heat transfer liquid
Volume of heat transfer liquid
Hole in orifice
Relief valve on high-pressure side
Relief valve on low-pressure side
No.
Dublex gas dryer MKG 69
Gas dryer fan
Motor rating
Voltage/frequency

18 kw
415 V
HYTHERM 500(HPCL)
25 dm3
2.8 mm
175 bar
8 bar
1 No., full- capacity

1.1 Kw
415 V/50 Hz

Speed
Type of enclosure
Gas dryer absorber
wt. of absorbent material
Gas dryer heater
Heater rating
No.
Compressed air filter MGK 25 BT 001

2760 RPM
IP54

Volume of activated carbon


Service hours
Throughput
No.

3dm3
approx. 1500 h to 2000 h
80 m3/hr at 8 bar
1 no., full-capacity

19 Kg each tower
3kw, 415 volts, 3
1 no., full-capacity

Primary Water System


Design data
Primary water pumps MKF12AP001 and MKF22AP001
Kind of pump
Type
Speed
Capacity
Discharge head
Pump motor
Rating
Voltage
Frequency
Speed
Type of enclosure
No.
Main filters MKF 52 BT 001 and MKF 52 BT 002
Kind of filter
Type
Volumetric flow rate
Degree of filtration
Pressure drop across filter
No.
Fine filter MKF 60 BT 001
Kind of filter
Type
Volumetric flow rate
Pressure drop across filter
No.
Ion exchanger MKF 60 BT 001
Volume
Resin
Resin volume
No.

Centrifugal pump
CPK-Cm 65-250 (S) KSB MAKE
2950 RPM
70 m3/Hr
80 m
ND225 M (CGL)
37KW
415 V three-phase a.c.
50 Hz
2950 RPM
TEFC
2 Nos., full-capacity
Strrainger-type filter with magnet bars
1.53.1 (Boll & Kirch)
25 dm3/s max.
150 m
0.1 Bar with clean filter
1.2 bar with 100% fouling
2 nos., full-capacity
1 plug. 1 cartridge
1.55.1 (Boll & Kirch)
0.42 dm3/s max.
0.15 bar with clean filter
1.2 bar with 100% fouling
1 No., fuill-capacity
83 litres
Lewatit
56 litres (45 kg)
1 no., full-capacity

Waste Gas System


Design data
Bearing vapor exhausters MKC 31 AN 001 and
MKQ 32 AN 001
Type
Motor rating
Voltage/frequency
Current
Speed
Type of enclosure
Type of exhausters
No.

SHSH-IO(S) (S.K.SYSTEMS)
0.75kw
415V, 50Hz
1.8A
2780 RPM
IP 55
Radial-flow

2 nos., full-capacity

Exctation System
Design Data
A-Wheel (negative polarity)
No./Type of diodes
No./Type of fuses
Resistance/voltage/current per fuse
No. of RC networks
B-Wheel (Positive polarity)
No./Type of diodes
No./Type of fuses
Resistance/voltage/current per fuse
No. of RC networks
Stroboscope
Type
Voltage
Frequency
No. of stroboscope
Exciter air dryer
Type
Rating
Voltage
Frequency
Adsorption air flow rate
Regeneration air flow rate
No. of dryer

60 Nos./BhdLI 220 (M/S, Edn, Bangelore make)


30 Nos./WC 9 538
Approx. 150 , 800 V, 800 A
6 Nos.
60 Nos./BhdLI 320 (M/S, Edn, Bangelore make)
30 Nos./3NC 9 538
Approx. 150 , 800 V, 800 A
6 Nos.
LX5-30/36-2
240 V
50/60 Hz
1 No.
BA-1.5 A (M/S BRYAIR MAKE)
4.6 kw
230 V
50 Hz
120 m/h
35 m/h
1 No.

Cooler data of Generator


Design data for the H2 Cooler,

Hydrogen pressure
Gas flow
Heat dissipating capacity
Cold gas temperature
Hot gas temperature (max.)
Gas pressure drop (approx.)
Cooling water flow (total for 4 sections)
Cooling water inlet temperature (design)
Water outlet temperature
Water pressure drop

3.5
33
4640
44
72
700
540
38
45.4
3.0

Design Data for One Seal Oil Cooler


(Air side)

Oil flow
Heat dissipating capacity
Oil inlet temperature
Oil outlet temperature
Oil pressure drop (approx.)
Cooling water flow
Cooling water inlet temperature (design)
Water outlet temperature
Water pressure drop (approx.)

Units
4.16
140
70
50
0.833
35
38
41.4
6.8

Design Data for One Seal Oil Cooler


(H2 side)

Oil flow
Heat dissipating capacity
Oil inlet temperature
Oil outlet temperature
Oil pressure drop (approx.)
Cooling water flow
Cooling water inlet temperature (design)
Water outlet temperature
Water pressure drop (approx.)8

Units
Bar
M3/s
Kw
c
c
Pa
m3/hr
c
c
Mwc

dm3/s
kw
c
c
Bar
m3/hr
c
c
Mwc

Units
2.47
90
70
50
0.85
22
38
41.5
7.1

dm3/s
kw
c
c
Bar
m3/hr
c
c
Mwc

Materials and Pressures


Materials
Fins
Copper
Tubes
90/10 Cu-Ni
Tubesheets
C-Steel
Water channels
C-Steel with
Protective coating
Pressures (Tube side)
Design pressure
10kg/cm2
Test pressure
15kg/cm2

Materials and Pressures


Materials
Tubes
Tubesheets
Water channels

Admiralty Brass
C-Steel
C-Steel with
Protective coating
Cooling Water Side Pressures
Perm. Operating press. 16kg/cm2
Test pressure
24kg/cm2
Oil Side Pressures
Perm. Operating press. 16kg/cm2
Test pressure
24kg/cm2

Materials and Pressures


Materials
Tubes
Tubesheets
Water channels

Admiralty Brass
C-Steel
C-Steel with
Protective coating
Cooling Water Side Pressures
Design press
16kg/cm2
Test pressure
24kg/cm2.
Oil Side Pressures
Design press.
16kg/cm2
Test pressure
24kg/cm2

Design Data for the Primary water


cooler, (2 Sections)
Primary water flow
Heat dissipating capacity
Primary water inlet temperature
Primary water outlet temperature
Primary water pressure drop
Cooling water flow
Maximum cooling water inlet temperature
Cooling water outlet temperature
Cooling water pressure drop*

Units
18.06
2082
75
48
840
500
38
41.6
3.5

Primary Water Specification


Conductivity
PH
Dissolved O2
Dissolved CO2
Chlorides
Other anions
Ammonia
Cu, dissolved/ undissolved
Fe, dissolved / Undissolved
Dissolved solids

dm3/s
kw
c
c
Mbar
mVhr
c
c
mwc

Materials and Pressures


Materials
Shell
Tubes
Tubesheets
Water channels

SS
SS
SS
C-Steel with
protective coating

Primary Water Side Pressures


Design press.
10kg/cm3
Test pressure
15kg/cm2
Cooling Water Side Pressure
Cooling press.
10kg/cm2
Test pressure
15kg/cm2

< 10 mho/cm (preferably 0.5 mho/cm)


6-8
Minimum , preferably less than 100ppb
Minimum , permissible conductivity
after a strongly acidity cation exchanger
< 0.2mho/cm
Minimum ,test with Nesslers solution as a
regent shall not cause a change in color
Less than 20 ppb
Less than 20ppb
The water shall not contain chemicals from
treatment process , such as hydrazine,
morphine, levoxine, phosphate, etc.

Specification for ion Exchange resins

Functional group
Grain shape
Particle size
Bulk density of swollen resin
Resin form
Specific load
up to
Total capacity of swollen
resin
Useful capacity
min
Chloride content
up to
Thermal stability
up to
Stability in PH range
Shelf life
min.
(in original packing at
temperatures of 1C to + 400
C

Cation exchanger
( Lewatit S100KR/H/chloride-free)

Anion exchanger
(Lewatit M500 KR/OH/chloridefree)

Strongly acidic
Beads
(0.3-125)mm
(800-900)g/dm3
H-ions
40 dm3/h X dm3
(1.9-2.2)mol/dm3

Very strongly basic


Beads
0.3-1.25)mm
(670-750)g/dm3
OH-ions
40 dm3/h Xdm3
(1.1-1.6) mol/Dm3

50 gCaO/dm3
50 mg/dm3
120 C
Unlimited
5years

16 gCaO/dm3
50 mg/dm3
70 C
Unlimited
3years

SPECIFICATION OF GENERATOR TRANSFORMER


OFAF
HV/LV-200MVA
No load Volt. HV-420/3
No Load Volt. LV-21
HV line current 824.8A
LV line current 9523.8A
Temp rise oil (0C )- 35 over ambient of 500C.
Temp rise oil (0C )- 40 over ambient of 500C.
Insulation Level
HV- 51 1180L1 1425-AC 38 chopped
L1-1570
LV-L1 125-AC 50
Off CKT tap Connection
switch
position.
3TO
1N TO
1 (max.tap)
8
2
7
3
4 6
4
4
5
5
3
(Nor.Tap)
6
7
7
8
9
(Min tap)

8
8

6
5
4

1 ph ,50 Hz, YNd11


Year of manufacture-2002
Line & wdg. 153515kg.
Wt. Oil 44325 kg.
Total wt 252065 kg
Oil quantities 50950 Litre

HV Terminals

LV terminals

VOLT
462/3
415/3
441/3
430.5/3
420/3

Current
749.80A
767.2
785.5
804.7
824.8

Volt

Current

21KV

9523.8A

409.5/3

845.9

399/3
388.5/3
378/3

868.2
891.7
916.4

MAKE BHEL
TYPE OF Cooling
Rating HV
Rating LV
No Load voltage HV
No Load voltage LV

ON AF /AN
50/40 MVA
50/40 MVA
400KV
11.5KV

Sl. No 6005948
Electrical spec. No-601049
Man year 2001
Diagram
DRG.
No.
4601900058
72.17 Amp
OGA DRGNo. 0460000033
2510.22Amp
Core &wdg- 59720 kg
50 c over ambient temp 50 C W.T of oil 37770kg
55 C over ambient temp50 C Total oil -139395 kg
Transport Wt 75960 kg
Untanking w.t 9800kg
LION CS 4330-201-2-FC- Customer- NTPC TSTPP.
NOA-4033 dtd: 30:08:00
Hv Posn9/LV Nor .Tap
12.5+ 10%
Hv Posn 1/LV Max.Tap.
9.5% (Min.)

Line current HV
Line current LV
Temp rinse oil
Temp rinse wdg.
Purchase order
3,50HZ.

Hv Posn 17/LV Min.Tap.

16.5% (Max)

Insulation Level
H.V. SI 1180L1 1425 AC 38 chopped L1 1570

ICT- 1U1,!V1, 1W1

L.V. L1 75 AC 28
Posn Connection
3 TO 1NTO

2
3
4
5
6
7
8
9abc
10
11
12
13
14
15
16
17

12
11
10
4 9
8
7
6
5
9b 9a
11
10
9
8
7
6
5
4

Voltage
KV
440
435
430
425
420
415
410
405
4, 3, 12
395
390
385
380
375
370
365
360

Current HV
LV wdg.
ON
ON AN KV
50MV
AF50
40MV
MVA
A
65.61
52.49
66.36
53.09
67.13
53.71
67.92
54.34
68.73
54.99
11.5
2510.22
MVA
69.56
70.41
71.28
400
73.08
74.02
74.98
75.97
76.98
78.02
79.09
8.19

55.65
56.33
57.02
72.17
58.47
59.22
59.8
60.77
61.58
62.42
63.27
64.15

57.74

40 MVA

2008.17
MVA

TECHNICAL SPECIFICATION OF UNIT TRANSFORMER


Type of Cooling
Rating HV (MVA)

ON AF/ ON AN
45/36

Insulation Level
HV-L! 1125-AC50

Rating LV (MVA)
No.load voltage HV (KV)
No.load voltage LV (KV)
Line current HV (Amp)
Line current LV (Amp)
Temp Rise oil(0C)
Temp Rise wdg.( 0C)
Phase
Frequency
Connection symbol
Impedance voltage
HV position71LV
(Nor.Tap)
HV pos. 1/LV (Max.Tap)
HV pass 17/LV (Min. Tap)
Core &wdg.(kg)
WT of oil (kg)
Total WT (Kg)
Oil quantity

45/36
21
11.5
1238.64
2261.87
50 over Ambient of 50 0C
55 over Ambient of 500C
3
50 HZ
Dy n1

HV L1-75-AC28

NTPC

Position
1 (Max)
2
3
4
5
6
7
8
9a
9b
9c
10
11
12
13
14
15
16
17

11.32%
11.32%
11.13%
40065
22255
86205
25530

ELECTRICAL
TESTING TSPP
LABRORATORY
VOLTAGE & CURRENT HV
LV terminal 2U 2V 2W
TERMINAL 1U, 1V,1W
OLC Connection
Voltage
Line Current (Amp)
Voltage Line Current (Amp)
ON AF 45 ONAF36
ON AF
ONAF36
3 TO
2TO
(K v)
(Kv)

12
8

12
11
10
9
8
7
6
5
4
3
12
11
10
9
8
7
6
5
4

22.58
22.31
22.05
21.79
21.53
21.26
21.00
20.74

MVA
1150.86
1164.40
1178.27
1192.46
1207.00
1221.91
1238.64

MVA
920.69
931.52
942.61
953.97
965.60
977.52
990.90

1252.84

1002.27

20.48

1268.90

1015.12

20.21
19.95
19.69
19.43
19.16
18.90
18.64
18.38

1285.38
1302.39
1319.66
1337.49
1355.
1374.64
1394.06
1413.92

1028.30
1041.84
1055.73
1069.99
1084.65
1099.71
1115.20
1113.14

11.5

45 MVA

MVA

2261.87

1809.49

SYCHRONOUS MACHINE DATA AND SPECIFICATION


1.MACHINE DATA
The DAVR has been designed and manufactured for the machine having following technical
details.
Type of machine
Sl.No.
1
2
3
4
5
6
7
a)

b)
c)
8

9
10

11
12
13
14
15
16

Description
Rated output
Stator voltage
Stator current
Synchronous speed
Power factor
System factor
Machine reactance:
Synchronous reactance

Abbre.
Un
In
Ns
cos
Hz

Unit
MW/MVA
VAC
AAC
Rpm
C/s

Value
500
21000
16200
3000
0.85
50_

i) direct axics unsaturated


ii)Quadratture axis
Direct axis transient reactance
i) Saturated
ii) unsaturated
Direct axis sub-transient reactance
i)saturated
ii) Unsaturated
Machine time constants:
i) Direct axis ,transient open circuit
ii) Direct axis ,transient closed circuit
iii) Sub transient
iv) Armature
Field winding resistance at 20 0C
Field exicitation requirement
i) No. load field voltage
ii) No. load field current
i) No. LOAD EXCITER DIELD CURRENT
IV)nominal field curent
v) Nominal exciter field current
vi) Max. cont. exciter field current
vii) Exciter field ceiling voltage
viii) Exciter field ceiling current
ix) Duration of field forcing
Field test voltage
Synchronizing slip
AVR CT ratio
AVR PT ratio
Ambient
Altitude

Xd
Xd

p.u.
p.u.

2.31
2.19

Xq
Xdu

p.u.
P.u.

0.2413
0.2525

Xd
Xdu

0.1719
0.194

Tdo
Td
Td
Ta
Rf20

p.u.
p.u.
.
Sec
Sec.
Sec.
Sec.
Ohm

9.14
1.00
0.03
-0.067

Ufo
Ifo
UFN
Ifn
Iefn
Iefmax
Ud
Id
-------

VDC
ADC
VDC
ADC
ADC
ADC
VDC
ADC
Sec.
Kvrms
%
AAC/AAC
VAC/VAC
0
C
meters

121.3
1380
30
404
86
107
115
158A
10_
2_
--20000/5
22000/110
50_
1000

2.
SL.No.
1
2
3
4
5
6
7
8
9
10
11

SPECIFICATION OF STATIC EXCITATION EQUIPMENT


Description
Unit
Value
Accurarcy of excitation control
%
+0.5
Range of voltage control in auto
%
90 Ugn-110
Range of voltage control in auto
%
0- 110 Ifn
Range
reactive
current %
Upto+15
compensation
Frequency range of operation
Hz
47.5-52.5
Total
No.
of
parallel No.
2
THY.bridgees
No.of redundant THY. Bridges
No.
1
Protection class
Ip31
Excitation equipment rating
a) Voltage
VDC
62.78
b)Current
ADC
86
Range of PF regulation
NA
Station battery supply
VDC
220

53

DATASHEET FOR MAIN BOILER


PLANT NAME

TALCHER
STAGE II
4X500MW

PROPOSED FUEL

Sub Bituminous coal

HHV Kcal /kg

Grindability
(HGI)
55

Vol %21.0 M%
Ash % S%
3300
15.00 42.00 0.37
FUEL BURNING EQUIPMENT
TYPE
MAKE
CONTROL
CAPACITY
DISPOSITIO
&NOS.
N
MAIN
Tilting
BHEL ,40
Air damper
47.5X106kca l/ hr
Corners
BOILER
tangential
Stabilisation
Tilting
BHEL ,20
Air damper
23.3X106kca l/ hr
Corners
burner
tangential
Mills
XRP 1003
BHEL ,10
Motor kW:525 65.5 t/ hr
System Cold
Speed
PA
(rpm):600
FURNACE
Type: Balanced Draft Furnace with fusion Welded Water walls
WIDTH : 19939mm
DEPTH : 16559mm
Volume : M3 19153
Fuel Heat input : 1230.3X 106 kcal/hr
Boiler
Controlled Circulation With Rifled
Drum : 207 kg/cm2(g)
Tubing (cc+) , Radiant Reheat , Dry
DESIGN
Bottom, Top Supported
DESIGNATION : 19939
313 51
CC+
Super heater out let :178.0
16559
242-51
kg/ cm2(g) BMCR
SUPER HEATER
Stage: 1
8240
Type : LTSH Horizontal
and pendant
2
1319
Total H.S. m
Stage : II

ATEEMPERATOR
REHEATER
ECONMISER
AIR HEATER

Type : SH division
panellette (projected)
Stage: III
Type : SH Finish platen
(projected)
Type :Spray
No. of
Stages
Type: Radiant Front
platen, Rear pendant.
Type: plain Tube
Type : BI- Sector
Primary 26.5 VIM 2000
Secondary 30.0 VI 2000

H.S.Area m2

pressure

FC %22.00

Ash fusion
Temp.
1400 0C

Single stage

1176
Medium of
Spray :Feed water

Total : H.S m2 7122

Control: Burner
Tilt and Excess
Air
Total : H.S.m2 17650
No. of Blocks: 3
Total :HS m2 Pri. 33296 Motor kw Primary 11
Sec.62720
Secondary 18.5
Nos. Primary : 2 No.
Make : BHEL
Secondary : 2 No.

54

BOILER AUXILIARIES
FANS

Type

Make

Nos.
2

Flow
m3/s
248.3

Pressure
mmwc
360

Temp
C
50

FD
FAN

AXIAL
AP1-26/16

BHEL

PA
FAN

AXIAL
AP2-20/12

BHEL

185

1200

ID
FAN

NDZV 47
SIDOR

BHEL

570.3

486

Drive
Motor

Speed
r.p.m.
980

Motor
kw
1150

50

Motor

1480

2775

154

Motor

580

3750

Control
Blade
pitch
control
Blade
pitch
control
Inlet
Damper
+VFD

SOOT BLOWER4S

TYPE

Make

Nos.

Medium

FURNACE

Wall Blowers

BHEL

88

Steam

SH PLATEN
CONVEC TION
REHEATER
ECONOMISER
BOILER MOUNTING
Location
Safety Valves

Drum
SV
SH Outlet
ERV
RH Inlet
Outlet

Water level
indicator

Drum

Long Retractable Soot


Blowers.

BHEL

Type

N
o.
2

1750WB
1740WB

Make
BHEL

34

Set Pr. Kg/cm2 g

Steam

Size in /out
(mm)

1740WD

BHEL

4
2
5

1538VX-10W
1786 WB

BHEL

1786WD

BHEL

207.0, 209.0
211.1,211.1,213.2
213.2
188.5,188.5
185.5,185.5,186.6,1
86.6,186.6
52.4,52.4,54.0,
54.0
49.4, 49.4,50.9, 50.9

1525VX
DWLG

Yarway

4
2

48.4, 48.4, 48.9,48.9


-

152.4 /203.2
21 visibility

EWLI

BHEL

BHEL vision

76.2 /152.4
76.2 /152.4
63.5/101.6
152.4/ 254
152.4 /203.2

55

MAIN PARAMETERS OF BOILER


FUEL

DESIGN COAL

GENERATOR

UNIT

500MW

250 MW

500

250

Superheat

MW

Reheat

T/h

1675

1498.5

772.8

Total Heat output of System (Q Duty )


Pressure of super Heater Outlet
Temperature at SH Outlet
Pressure at Reheater inlet
Temperature at Reheater inlet
Pressure at Reheater outlet
Temperature at Reheater outlet
Feed water temperature (Eco inlet)
Ambient Air temperature
Combustion Air Temperature (secondary )
Fuel quantity
Air quantity (total combustion Air)
Temp. of Gas at Boiler Exit (Corrected)
Temp. of Recalculation Gas

Mkcal/h
Kg/cm2 (g)
0
c
Kg/ cm2 (g)
0
c
Kg/ cm2 (g)
0
c
0
c
0
c
0
c
t/h
t/h
0
c
0
c

1073.4
178.0
540
44.88
337.5
42.9
540
255.2
27
318
373
2014
127
-

973.8
176.4
540
42.86
336.5
40.97
540
253.4
27
312
338
1831
125
-

539.1
170.8
540
21.15
311.4
20.24
540
219.2
27
271
187
1012
121
-

Quantity of Recalculation Gas


Efficiency Base on HHV (BS 2885)

t/h
%

82.27

87.32

87.27

FLOW
GASS

STEAM

FLOW

100%
BMCR

56

PREDICATION PERFORMANCE DATA


(Design Coal- Constant Pressure)
CONTENTS
SECTION
I
II
III
IV
V
VI
VII
VIII
IX
X

DESCRIPTION
FLOW
TEMPERATURE
PRESSURE (STEAM &WATER)
GAS VELOCITIES
PRESSURE & DRAFTS (AIR &GAS)
FUEL
MILL & BURNER PERFORMANCE
O2 , C O2 & EXCESS AIR
AMBIENT CONDITION S
HEAT BALANCE

SHEET NO.

The attached perfomance data are predicated only and are to be constructed as being guaranteed except
where the value coincide with guarantees stated under the performance guarantee section

57

1.FLOW
Description

BMCR

500MW

400MW

300MW

250 MW

HP
heaters
out
Max O/P

t/h

1675.0

1498.5

1198.9

909.3

772.8

1451.6

t/h

1397.4

1335.1

1078.1

825.8

669.2

1445.5

t/h
t/h

1675.0
0

1496.5
2

1156.9
42

846.3
63

712.8
60

1352.6
99

Rhspray

t/h

17

AIR
AH Outlet (Primary)

t/h

617

536

444

350

331

608

Tempering air

t/h

45

42

35

30

31

AH outlet (Secondary )

t/h

1146

1047

817

586

444

1160

Total Combustion Air

t/h

2014

1831

1502

1172

1012

2030

2228

2025

1662

1296

1118

2244

t/h

2388

2183

1812

1438

1254

2403

t/h

778

694

593

490

482

775

t/h

1450

1331

1069

807

636

1469

t/h

854

771

669

564

553

852

1143

874

701

1551

278

217

187

375

Steam
Super heater outlet

Unit

HP Heaters in

Reheater outlet
Water
Feed water
SH spray

Gas
Flue gas at RAPH in let
(Secondary & Primary )
Flue gas at RAPH out let
(Secondary & Primary )

Inlet PAH
Inlet SAH
Out let PAH
Inlet SAH
Fuel
Coal

t/h

t/h
t/h

1534
373

1412
338

58

II.TEMERATURE
Description

Unit

HP Heaters in
BMCR

Steam
Sat temp in Drum
LTSH inlet
LTSH outlet
SH panel inlet
SH panel outlet
SH platen outlet
SH platen outlet
RH inlet
RH outlet
Water
Economiser inlet
Economiser outlet
Air
Ambient
AH Outlet (primary)
AH Outlet
(secondary)

gas
SH panel inlet
SH Platen inlet
RH Front inlet
RH Rear inlet
LTSH inlet
Economiser inlet
Air heater inlet
Air heater outlet

500MW

400MW

300MW

250 MW

HP
heaters
out
Max O/OP

C
C
0
C
0
C
0
C
0
C
0
C
0
C
0
C

361
365
403
403
477
477
540
338
540

360
364
403
402
474
474
540
337
540

357
364
406
390
467
467
540
329
540

354
363
406
378
458
458
540
321
540

354
362
403
373
455
455
540
312
540

359
366
425
394
468
468
540
351
540

C
C

255
322

253
320

243
312

230
301

219
292

172
287

C
C
0
C

27
318
318

27
313
312

27
299
298

27
282
283

27
269
271

27
274
273

1402
1136
1039
897
704
558
346
127

1398
1123
1030
876
682
543
337
125

1394
1094
995
835
645
516
317
122

1390
1060
950
786
602
486
295
121

1366
1028
915
752
576
468
279
121

1398
1135
1041
897
706
562
297
113

0
0

C
C
0
C
0
C
0
C
0
C
0
C
0
C
0

59

III. PRESSURES (STEAM &WATER)


Description

Unit

HP Heaters in
BMCR

Pressure
Superheater outlet
LTSH outlet
Drum
Economiser inlet
Reheater outlet
Reheater inlet
Pressure drop
Superheater system
Reheater system
Economiser
including
Static head

500MW

400MW

300MW

250 MW

HP
heaters
out
Max O/P

Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)

178.0
189.0
193.5
199.1
42.9
44.9

176.4
185.2
188.8
193.5
41.0
42.9

173.7
179.3
181.6
185.7
32.9
34.5

171.6
174.8
176.2
179.5
25.1
26.2

170.8
173.1
174.1
177.2
20.2
21.2

175.9
184.2
187.6
192.4
45.2
47.3

Kg/cm2(g)
Kg/cm2(g)
Kg/cm2(g)

15.5
1.98
5.6

12.4
1.89
5.0

7.9
1.51
4.0

4.6
1.15
3.4

3.3
0.91
3.0

11.7
2.31
4.0

IV. GAS VELOCITIES IN SH/RH/ECO BANKS


Unit

HP Heaters in

Description
Platen SH
RH Front
RH Rear
LTSH
Econmiser

m/s
m/s
m/s
m/s
m/s

BMCR
7.7
8.9
9.3
9.5
8.8

500MW
6.9
8.0
8.3
8.5
7.8

400MW
5.5
6.3
6.5
6.7
6.2

300MW
4.2
4.8
4.9
5.0
4.7

250 MW
3.5
4.0
4.1
4.2
3.9

HP heaters
out
Max O/P
7.7
9.0
9.4
9.6
8.9

60

V. PRESSURE

AND DRAFTS (AIR AND GAS)


Unit

HP Heaters in

Description
Primary
PA Fan inlet
PA Fan outlet
Air heater inlet
Air heater outlet
Mill inlet
Mill outlet
Secondary air
FD fan inlet
FD fan outlet
Air heater inlet
Air heater outlet
Windbox pressure
Gas
Furnace
SH platen inlet
RH Inlet (Platen
outlet)
LTSH inlet
(RH outlet)
Economiser inlet
(LTSH outlet)
Economiser outlet
Airheater inlet
Airheater outlet
EP inlet
ID fan inlet
ID fan outlet

250 MW

HP heaters
out
Max O/P

BMRC

500MW

400MW

300MW

mmwc
mmwc
mmwc
mmwc
mmwc
mmwc

-11
874
861
804
679
301

-9
873
862
818
695
311

-7
846
838
806
686
304

-5
815
809
788
672
293

-4
777
772
754
642
280

-11
862
849
793
668
290

mmwc
mmwc
mmwc
mmwc
mmwc

-13
180
164
116
70

-10
161
148
107
70

-7
127
118
93
70

-4
101
96
82
70

-2
89
86
77
70

-13
177
161
115
70

mmwc
mmwc
mmwc

-5
-5
-6

-5
-5
-6

-5
-5
-6

-5
-5
-6

-5
-5
-6

-5
-5
-6

mmwc

-14

-12

-10

-9

-8

-14

mmwc

-34

-30

-25

-23

-21

-34

mmwc
mmwc
mmwc

-53
-76
-191

-45
-65
-158

-35
-52
-122

-30
-45
-95

-26
-39
-87

-53
-76
-182

mmwc
mmwc
mmwc

-217
-263
+26

-181
-220
+23

-141
-171
+19

-110
-132
+16

-101
-120
+15

-208
-254
+26

61

VI. FUEL
The fuel data for design coal are as follows:
Description
Unit
Fuel
Proximate Analysis:
Fixed carbon
%
Volatile matter
%
Moisture
%
Ash
%
Grindability Index
HGI
Higher Heating Value (HHV)
Kcal/kg
Size of coal to Mill
mm
Ultimate Analysis :
Carbon
%
Hydrogen
%
Sulphur
%
Nitrogen
%
Oxygen
%
Cabonates
%
Phosphorus
%
Moisture
%
Ash
%

Design coal
22
21
15
42
55
3300
25 (Approx)
33.73
2.35
0.37
0.75
5.48
0.27
0.05
15.0
42.0

VII. MILL AND BURNER PERFORMANCE


HP Heaters in
Unit
Description
BMCR 500MW 400MW 300MW
No. of mills in
Top 7 Top 6
Top 5
Top 4
operation
Mill loading
%
81.0
85.8
84.5
82.6
Air flow per mill
t/h
94.7
96.3
95.8
95.0
0
Air temp. at mill inlet
C
299
292
280
262
0
Mill outlet
C
85
82
80
76
Fineness
(thru200 mesh)
Burner tilt

%
Deg.

-30

-28

-20

70%
+8

250 MW
Top 4

HP heaters
out
Max O/P
Top 7

71.4
90.3
249
77

81.4
94.7
255
75

+10

-30

62

Viii. O2, CO2 (DRY VOL.) AND EXCESS AIR


Unit

HP Heaters in
BMCR

500MW

400MW

300MW

250 MW

HP heaters
out
Max O/P

Description
Oxygen in gas at
Economiser outlet

3.56

3.56

3.56

3.56

3.56

3.56

Carbon di-oxide in gas


at Econmiser outlet

15.4

15.4

15.4

15.4

15.4

15.4

Excess air in gas at


Econmiser outlet

20

20

20

20

20

20

Ix. AMBIENT CONDITIONS


Ambient temperature

Deg.C

27

Relative Humidity

60

x. HEAT BLANCE
Unit

HP Heaters in
BMCR

500MW

400MW

300MW

250 MW

HP heaters
out
Max O/P

Description
Losses
Dry gas
H2O in fuel, surf. And
inherent

%
%

4.27
2.85

4.21
2.85

4.13
2.84

4.17
2.84

4.22
2.84

3.67
2.82

H2O from comb. of H2

4.02

4.01

4.00

4.00

4.00

3.98

H2O in air

0.11

0.10

0.10

0.10

0.10

0.09

Radiation

0.10

0.12

0.14

0.18

0.21

0.10

Unburnt Carbon

1.00

1.00

1.00

1.00

1.00

1.00

Unaccounted

0.78

0.78

0.78

0.78

0.78

0.76

T0tal losses

13.13

13.07

12.99

13.07

13.15

12.42

Heat credits

0.40

0.39

0.40

0.40

0.42

0.40

EFFICIENCY

87.27

87.32

87.41

87.33

87.27

87.98

63

TECHNICAL DATA OF FD FAN


CUSTOMER NUMBER
PROJECT
APPLICATION
FAN TYPE
NO. OFF/BOILER
MEDIUM
LOCATION
SUCTION ORIENTATION
DELIVERY ORIENTATION

: 0616 0619
: TALCHER
: FD
: AP 1 26/16
:2
: AIR
: OUTDOOR
: VERTICAL
: HORIZONTAL

1. FAN DESIGN RATING


CAPACITY
TOTAL HEAD DEVELOPED
TEMP. OF MEDIUM
DENSITY
SPEED

(m^3/s)
(mmwc)
(deg.C)
(kg/m^3)
(rpm)

: 248.3
: 360
: 50
: 1.0503
: 980

2. FAN RESERVE
FLOW
PRESSURE

(%)
(%)

: 65.2
: 86.5

3. FAN DRIVE COUPLING


TYPE
MAKE

: 65.2
: 86.5

4. DRIVE MOTOR
MAKE
FRAME SIZE
TYPE
RATING
SPEED

(kw)
(rpm)

: BHEL BHOPAL
: 1LA7716-6
: TETV IPW55
: 1150
: 994

5. FAN WEIGHT

(kg)

: 27500

6. LUBRICATIN EQUIPMENT
FAN
MOTOR

: OIL-ISO VG 68-FORCED OIL LUB.175 LPM


: GREASE

7. TYPE OF FAN REGULATION


: BLADE PITCH
8. BEARINGS
FIXED BEARING
: 7248 C3
FREE BEARING
: NU 248 C3
9. PERMISSIABLE BEARING CLEARANCE FOR BRG SIZE NU248 C3
BEFORE MOUNTING
: 0.17 mm 0.215 mm
AFTER MOUNTING
: 0.1 mm 0.15 mm
START PERMISSIVE :
(a)
Control oil pressure
= > 8 ata
(b)
Lub oil pressure
= > 0.8 ata
(c)
Impeller blades in minimum position
(d)
Discharge dampers full close
64

LUBE OIL SYSTEM FOR FD FAN


01.

SYSTEM FLOW RATE

175 LPM

02.

WORKING PRESSURE

12 BAR

03.

MOTOR RATING

9.3 KW / 12.5 HP

04.

OPERATING SPEED

2800 RPM

05.

MEDIUM

ISO-VG-68

06.

FILTER FINENESS

60 Microns

07.

SUCTION STRAINER FINENESS

149 Microns

08.

HEAT DISSIPATION

33075 Kcal/Hr.

09.

COOLING WATER FLOW

430 lpm

10.

COOLER OIL IN/OUTLET TEMPER

53 / 460C

11.

WATER IN /OUTLET TEMPER

38 /39.30 C

12.

COOLER TUBE

Copper

13.

PIPE MATERIAL

CARBON STEEL

14.

TANK CAPACITY

1300 LTS

15.

TANK MATERIAL

CARBON STEEL

SPECIFICATIONS FPR SCREW PUMP


01.

MANUFACTURER

TUSHACO

02.

MODEL

T35-45/46

03.

FLOW CAPACITY

175 LPM

04.

ROTATION

Clockwise

05.

SPEED

2900 RPM

06.

WORKING

PRESSURE

12 Bar g

07.

CASE DESIGN PRESSURE

16 Bar

08.

MAX. WORKING TEMP.

800 C

09.

SUCTION/DELIVERY SIZE

2 x2 SAC with Mating flanges

10.

DUTY

Continuos

11.

MOUNTING

Foot mounted

12.

FLUID

ISO VG- 68

13.

VISCOSITY

68 Cst AT 400 C

14.

POWER ABSORBED

6.9 KW

15.

MATERIAL CONSTRUCTION
PUMP CASE

Close Grain Cast Iron

INTERNALS

Nitrated steel

SEAL

Mechanical seal

16.

ACCESSORIES

Built In Relief valve

65

TECHNICAL DATA OF ID FAN


CUSTOMER NUMBER
PROJECT
APPLICATION
FAN TYPE
NO. OFF/BOILER
MEDIUM
LOCATION
SUCTION ORIENTATION
DELIVERY ORIENTATION

: 0616 0619
: TALCHER
: ID
: NDZV 47 S
:2
: FLUE GAS
: OUTDOOR
: 45 DEG INCLINED
: BOTTOM HORIZONTAL

3. FAN DESIGN RATING


CAPACITY
TOTAL HEAD DEVELOPED
TEMP. OF MEDIUM
DENSITY
SPEED

(m^3/s)
(mmwc)
(deg.C)
(kg/m^3)
(rpm)

: 570.3
: 486
: 154
: 0.781
: 540

4. FAN RESERVE
FLOW
PRESSURE

(%)
(%)

: 45.5
: 68.1

3. FAN DRIVE COUPLING


TYPE

: SOFT

4. DRIVE MOTOR
MAKE
FRAME SIZE
RATING
SPEED

(kw)
(rpm)

: BHEL BHOPAL
: 1DQ4342-8DD05
: 3750
: 540

5. FAN WEIGHT

(kg)

: 1,20,000

6. LUBRICATIN EQUIPMENT
FAN
MOTOR

: OIL-ISO VG 68-FORCED OIL LUBRN.


: SUMP OIL

7. TYPE OF FAN REGULATION


8. BEARINGS
FIXED BEARING
FREE BEARING

: VFD + INLET DAMPER


: 10 " RT
: 10 " RT

9. PERMISSIABLE BEARING CLEARANCE FOR BRG SIZE 10 " RT


AXIAL GAP
SIDE CLEARANCE

: 0.38 mm 0.76 mm
: 0.3 mm-- 0.32 mm

66

TECHNICAL DATA OF LUB OIL SYSTEM OF ID FAN


01.

System Designed flow rate

80 LPM

02.

Discharge pressure

5 BAR

03.

Motor rating

2.2 Kw/ 3HP, 415V, 50Hz

04.

Switch rating

230V AC

05.

Pump & Motor operating speed

2880 RPM

06.

Medium

ISO VG 68

07.

Filter rating

60 Microns, SS Mesh

08.

Suction strainer rating

149 Microns, SS Mesh

09.

Heat Dissipation

21600 Kcal / Hr.

10.

Cooler cooling water flow

265 LPM

11.

Cooler oil inlet / outlet temper.

53 / 430 C

12.

Cooler water inlet /outlet temper

38 / 39.40 C

13.

Cooler tube material

Copper

14.

Pipe material

carbon steel

15.

Oil reservoir capacity / Material

600 Liters / Carbon steel.

SPECIFICATION FOR SCREW PUMP (ID FAN)


01.
02.
03.
04.
05.
06.
07.
08.
09.
10.
11.
12.
13.
14.
15.

16.

MANUFACTURER
MODEL
FLOW CAPACITY
ROTATION
SPEED
WORKING PRESSURE
CASE DESIGN PRESSURE
MAX. WORKING TEMPER.
SUCTION / DELIVERY SIZE
DUTY
MOUNTING
FLUID
VISCOSITY
POWER ABSORBED
MATERIAL CONSTRUCTION
PUMP CASE
INTERNALS
SEAL
ACCESSORIES

:
:
:
:
:
:
:
:
:
:
:
:
:
:

TUSHACO
T3S 32/54
80 LPM
Clockwise
2900 RPM
5 Bar g
16 Bar
800 C
1 X 1 BSEF
Continuos
Foot mounted
ISO VG 68
68 Cst AT 400 C
1.3 KW

:
:
:
:

Close Grain Cast Iron


Nitrated steel
Mechanical seal
Built-In Relief valve

67

RECOMMENDED LUBRICATION CHART:


COMPONENT:
LUBRICANT & SUPPLIER:

FOR FAN BEARINGS


SERVOPRIME 68
OF IOC
BHARAT TURBOL 68
OF BP
TURBINOL 68
OF HPC
TERESSO 68
(OTHERS)

FILLING LOCATION
FREQUENCY OF FILLING

LUB OIL SYSTEM OIL TANK


ONCE IN A YEAR OR
BASED ON OIL TEST RESULTS

FREQUENCY OF OBSERVATION

DAILY

QUANTITIES PER FAN

400 LTRS.

68

TECHNICAL DATA OF PA FAN


CUSTOMER NUMBER
PROJECT
APPLICATION
FAN TYPE
NO. OFF/BOILER
MEDIUM
LOCATION
SUCTION ORIENTATION
DELIVERY ORIENTATION
1.

2.

3.

: 0616 0619
: TALCHER
: PA
: AP 2 20 / 12
:2
: AIR
: OUTDOOR
: VERTICAL
: HORIZONTAL

FAN DESIGN RATING


CAPACITY
TOTAL HEAD DEVELOPED
TEMP. OF MEDIUM
DENSITY
SPEED

(m^3/s)
(mmwc)
(deg.C)
(kg/m^3)
(rpm)

: 185
: 1200
: 50
: 1.0503
: 1480

FAN RESERVE
FLOW
PRESSURE

(%)
(%)

: 94.5
: 35.5

FAN DRIVE COUPLING


TYPE
MAKE

: RIGIFLEX
:

4. DRIVE MOTOR
MAKE
FRAME SIZE
RATING
SPEED

(kw)
(rpm)

: BHEL, BHOPAL
: 11A7905 -4
: 2775
: 1494

5. FAN WEIGHT

(kg)

: 13000

6. LUBRICATIN EQUIPMENT
FAN
MOTOR

: OIL-ISO VG 68-FORCED OIL LUBRN.


: GREASE

7. TYPE OF FAN REGULATION


8. BEARINGS
FIXED BEARING
FREE BEARING

: BLADE PITCH
: 7040 C3
: NU 236 C3

9. PERMISSIABLE BEARING CLEARANCE FOR BRG SIZE 10RT


REDIAL CLEARANCE BEFORE MOUNTING
REDIAL CLEARANCE AFTER MOUNTING

: 0.125 mm 0.165 mm
: 0.075 mm 0.11 mm

69

TECHNICAL DATA OF LUB OIL SYSTEM PA FAN


01.

SYSTEM FLOW RATE

80 LPM

02.

WORKING PRESSURE

12 BAR

03.

MOTOR RATING

5.5Kw / 7.5 HP

04.

OPERATING SPEED

2900 RPM

05.

MEDIUM

ISO VG- 68

06.

FILTER FINENESS

60 Microns

07.

SUCTION STRAINER FINENESS

149 Microns

08.

HEAT DISSIPATION

21600 Kcal/ Hr

09.

COOLING MEDIUM

WATER (265 LPM)

10.

OIL IN / OUTLET TEMPER.

53 / 430 C

11.

WATER IN /OUTLET TEMPER.

38 / 39.40 C

12.

COOLER TUBE

Copper

13.

PIPE MATERIAL

CARBON STEEL

14.

TANK CAPACITY / MATERIAL

600 LTS/CARBON STEEL

SPECIFICATION FOR SCREW PUMP (PA FAN)


01.

MANUFACTURER

TUSHACO

02.

MODEL

T35 32/ 54

03.

FLOW CAPACITY

80 + 10% LPM

04.

ROTATION

Clockwise

05.

SPEED

2900 RPM

06.

WORKING PRESSURE

12 Bar g

07.

CASE DESIGN PRESSURE

16 Bar

08.

MAX. WORKING TEMPER

800 C

09.

SUCTION / DELIVERY SIZE

1 X 1 BSPF

10.

DUTY

Continuous

11.

MOUNTING

Foot mounted

12.

FLUID

ISO VG- 68

13.

VISCOSOTY

68 Cst AT 400 C

14.

POWER ABSORBED

3.13 KW

15.

MATERIAL CONSTRUCTION
PUMP CASE

Close Grain Cast Iron

INTERNALS

Nitrated steel

SEAL

Mechanical seal

ACCESSORIES

Bult In Relief valve

16.

70

TECHNICAL DATA SEAL AIR FAN


CUSTOMER NUMBER
PROJECT
APPLICATION
FAN TYPE
NO. OFF/BOILER
MEDIUM
LOCATION
SUCTION ORIENTATION
DELIVERY ORIENTATION
1.

2.

3.

: 0616 0619
: TALCHER
: SEAL AIR
: NDZV 12.5
:2
: AIR
: OUTDOOR
: AXIAL
: VERTICAL

FAN DESIGN RATING


CAPACITY
TOTAL HEAD DEVELOPED
TEMP. OF MEDIUM
DENSITY
SPEED

(m^3/s)
(mmwc)
(deg.C)
(kg/m^3)
(rpm)

: 80
: 508
: 50
: 1.0503
: 1480

FAN RESERVE
FLOW
PRESSURE

(%)
(%)

:
:

FAN DRIVE COUPLING


TYPE
MAKE

4. DRIVE MOTOR
MAKE
FRAME SIZE
RATING
SPEED
5. FAN WEIGHT
6. LUBRICATIN EQUIPMENT
FAN
MOTOR
7. TYPE OF FAN REGULATION
8. BEARINGS
FIXED BEARING
FREE BEARING

: RIGIFLEX
:KAPSEK KNGG

(kw)
(rpm)
(kg)

: CROMPTON GREAVES
: ND280 S
: 75
: 1480
: 2300

: OIL-ISO VG 68-SUMP OIL.


: GREASE SERVOGEM 3
: BLADE PITCH
: 22220 C3
: 1216 C3

9. PERMISSIABLE BEARING CLEARANCE FOR BRG SIZE -22220 C3


REDIAL CLEARANCE BEFORE MOUNTING
REDIAL CLEARANCE AFTER MOUNTING

: 0.1 mm 0.135mm
: 0.06 mm 0.1 mm

71

DATA SHEET FOR SCANNER AIR FAN

SL.
NO.
1
2
3
4
5
6
7
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
8.15

DESCRIPTION
TYPE
DUTY
MAKE & MODEL No.
MOUNTING
MEDIUM TO BE HANDLED
MAX DUST CONCENTRATION mg/cum
AMBIENT CONDITION mm Hg /C
OPERATING CONDITIONS
CAPACITY
Cum/Hr
PRESURE DEVELOPED
mm wc
AIR TEMPETURE :
C
SUCTION PRESURE : mm wc
POWER COSUMPTION : kW
FAN SPEED :
Rpm
DIRECTION OF ROTATION :
FAN MOMENT OF INTERTIA(GD2)
kg-m2
FAN STARTING TOUQUE :
kg-m
FAN FULL LOAD TORQUE :
kg-m
EFFICIENCY OF FAN :
%
MOTOR RATING :
FIRST CRITICAL SPEED
RPM
VIBRATION LEVEL AT CASING :
NOISE LEVEL :

BACKWARD CURVED BLADE, SINGLE SUCTION


CONTINOUS
DOCTAIRE HPSC 315 SWSI
ON STRUCTURAL STEEL FLOOR
DUST LADEN AIR
300
760 : 50
AIR DENSITY: 1.09kg/cu.m
NORMAL
TEST BLOCK
8000
200
50
0 To 200
6.08
1455
CLOCK WISE SEEN FROM DRIVE END
13 .17
0.5
4.013
72%
9.3KW,415VOLTS AC ,3,50HZ; 9.3KW,220VDC
>150%OF NORMAL SPEED.
Limited to 60 microns
< 90 AT DISTANCE WITH SYSTEM CONECTED

9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
9.12

CONSTRUCTIONAL DETAILS :
SPIRAL CASING SIDE WALL
SPIRAL CASING PERIPHERIAL WALL
IMPELLER BLADE
IMPELLER COVER PLATE
IMPELLER BACK PLATE
IMPELLER HUB
SHAFT
BEARING MAKE & TYPE No.
SEAL TYPE
VIBRATION PADS PROVIDED
BALANCING
BASS FRAME PROVIDED

MATRIAL
SIZE
MS IS 2062
5.0mm
MS IS 2062
5.0mm
MS IS 1079
3.15mm
MS IS 1079
3.15mm
MS IS 1079
3.15mm
MS
N.A
N.A
N.A
YES/200
NOS OFF/ASSY.
STATIC & DYANAMICALLY BALANCED
YES

72

DATA SHEET AC MOTOR (NON FLAME PROOF) for SCANNER AIR FAN
1
2
3

Application
Manufacture
Type & frame size &degree of protection

Rated output in KW & Rated speed

4a
5
6
6a
7
8
9
10
11
12

Rated voltage, frequency &phase


Full load current
Full load efficiency &power factor
Duty cycle
Rated torque
Starting torque in % of full load torque
Pull up torque in % full load torque
Pull out torque in % full load torque
No load starting time
Locked rotor withstand time at rated voltage

13

Locked rotor withstand time at min. permissible


voltage
Locked rotor withstand time at 110% rated voltage

14
15

16
17
18
19
20
21

a) Starting time at min. starting voltage with


mechanism coupled.
b) Starting time at rated voltage with mechanism
coupled.
Maximum permissible starting time
Stator thermal time constant
Stator winding connection
Type &no. of terminals brought out
Direction of rotation
Bearing make & Type

22

Lubricant quantity ,grade &recommended interval of


lubrication

23
24
i)

Type of mounting & shaft orientation


Terminal box
Location & angle of rotation .

ii)
iii)
iv)
25
26
27

Gland size for stator winding .


Gland size for space heater
Cable entry
GD square of motor
Total weight of motor
Anticipated bearing life

28

Method of connection to driven equipment

29

Limiting rotor temperature for determining safe stall


time
Starting current

30

To Drive the Centrifugal Fan


Crompton Greaves Ltd.
TEFC. Squirrel Cage Induction
ND 160 M-IP 55
9.3 KW/1450 RPM
415V 10 % , 50 Hz + 5%,3
17.5 Amps
88% , 0.85
Continuous
6.18 kg M
225%
200%
250%
Less than two seconds
i) Hot 10 sec.
ii) Cold 22sec.
j) Hot 15.625 Sec.
ii) Cold 34.375 Sec.
k) Hot 8.26 Sec.
ii) Cold 18.018 Sec.
5.63 Seconds
3.6 Seconds
9 Seconds
45 Minutes
Delta
Stud Type / 6 Nos.
Bi-directional
De : 6309
NDE: 6309
6.5 Gms, Multipurpose Grease
confirming to Grade 3of IS 1002,
3000 working Hr:
Horizon tall foot mounting
RHS looking from DE, rotatable
in steps of 90 0
Suitable for 3 cX .10 sq.mm (A1)
Not applicable
From bottom
0.31 kg. M 2
127 kg.
40,000 working Hrs. on 90%
survival basis.
Impeller directly mounted on
motor shaft
Approx. 300 0 c
600% FLC.

73

TECHNICAL DATA SHEET OF 9.3kW DC MOTOR OF SCANNER AIR FAN

SL.
NO.
1
2
3
4
5
6
7
8
9

10
11
12
13

14

15
16

CHARACTERSTICS
Application
MANUFACTURER
Applicable Standard
Type and frame size
Rated output in kw at rated speed
Armature rated voltage
Allowable percentage variation in
rated voltage
Type of excitation
Current :
a) Full load armature current
b) Fill load shunt field current
c) Starting current in terms of full load
current
Full load efficiency
Type of duty
Method of starting (DOL/ Reduced
voltage starting)
Torque:
a) Rated torque
b) Starting torque in % of full load
torque
a) Maximum torque in full load torque
(Should not be
less than 200% of the rated torque
)
Resistance at 25 C: (Indicative
values)
a) Armature winding
b) Shunt field winding
c) Series field winding
d) Inter pole winding
Inductance : (indicative values)
a) Armature winding
b) shunt field winding
No. of external resistors ,values of
external resistors and time duration for
cutting off each external resistor.

REQUIREMENTS
FAN
M/S Crompton Greaves Ltd. M3
Division, Ahmednagar
IS 4722
Solid yoke, AFS 225L
9.3 kW at 1450 RPM
220V
+ 10%, -15%
Shunt ,Separately excited
47.5A
0.91A
To be limited to 200 % FLC
87%
Continuos
Reduced voltage starting
6.24Kg-m
200%
200%

0.0639
169.0
N.A
0.0305
6.39mH
101H1
3step resistor , Total 2.2214
1st step 1.5186
2nd Step 0.5228
3rd Step 0.18
time to cut off each res. -3.2 sec

74

17

18
19

20
21
22

Class of Insulation
a) Armature
b) Shunt field
c) Commutator
Type and no of terminals brought out
Temperature rise above ambient of
50 C
a) Armature (Resistance method /
Thermometer method)
b) Shunt ( Resistance
method/thermometer method)
c) Commutator (Resistance method
/thermometer)
d)Core (Resistance method
/Thermometer method )
Degree of protection
Method of cooling
Shaft orientation

F
F
F
2 nos. for armature and 2 nos. for
field

70 / 60
70 / 60
- / 80
- /80
IP 55
IC 0141
B3, Horizontal

75

Bowl mills
Type
Make
No of mills
Motor rating
Speed
Capacity
Disposition system

: XRP 1003
: BHEL
: 10
: 525 KW
: 600 rpm
: 65.5 t/hr
: Cold PA

External Lube Oil System of Bowl mills


No. of p/ps
=2
No of motors
=2
No of flitter & Coupling
= 2+2
Which supplies flittered oil to Bowl Mill bearings i.e. upper & lower radial bearings.
Technical Data.
(A) Pump
1.
Make
2.
Type
3.
Model
4.
Capacity
5.
Speed
6.
Relief v/v set pr
7.
Sealing
8.
Inlet & outlet
end connection
9.
Shaft / Key dimension
10.
Alekton Job ref.
11.
Pr at filter outlet
(B)

Coupling
1.
Make
2.
Type
3.
Inlet & outlet
bore site
4.
Alekton job ref.

Alekton
Screw
AH 270-900-2
70 L/Min
970 r/Min
7.0 Kgf/cm2
External, Mechanical
ID : 60.8, OD : 165
Thk : 18,4 Holes 18 on 125 PCD
19 6 21.5
S 21.802
5.2 Kgf/cm2

Love joy
L
Pump half bore : 19
Mohr half bore : 38
S 21.802

76

(C)

AC Motor (Non flame proof)


1.
Manufacturer
2.
Type & frame size &
degree of protection
3.
Rated output in kw & speed
4.
Rated voltage, frequency & phases
5.
Full load current
6.
Full load efficiency &
power factor
7.
Duty cycle
8.
Rated torque
9.
Starter winding connection.
10.
Class of insulation & temp. rise.
11.
Direction of rotation
12.
Bearing make type
13.
14.
15.
16.

ABB
TEFC H 132 SM C6 45 IP55
3.7 kw/5HP 960 rpm
415+- 10%, 50Hz +- 5%
8.3A

83.0 & 0.70


S1
36.8 N-m
Delta.
F / 75 0C
Bi- directional
DE 6308ZZC3
NDE 6307ZZC3
Maximum permissible starting line. 8Sce.
Anticipated bearing life.
40,000 Whrs
Wt. Of the motor
70
Starting current
550% FLC

77

OIL BURNERS IGNITORS TECHNICAL DATA


1.

Heavy fuel oil Burners


Service

Warming up boiler at controlled rate,


Ignition of pulverised coal fuel,
Stabilisation of coal flame at lower
loads, Turbine synchronisation, Safe
shutting down of boiler.
Tilting tangential, Corner fired
Parallel pipe design, Steam
atomised, external mixed, Constant
pressure Atomiser.
Rectangular
190 mm, 10 off 45 vanes with
leading edge with scanner and
igniter cuttings.
KF=2689 3 mm
Spray plate 90 J 24
90
Fuel oil to IS 1593, 1971, LSHS, HPS
7.5 % MCR heat input per elevation
30 % MCR total in 4 elevations,
One elevation Standby
20 ( 4 per elevation)
Aux. air nozzles AB, CD, GH & JK

Burner
Oil gun
Air nozzle
Diffuser
Oil gun Assembly Dimensions
Atomiser Designation
Atomiser spray angle
Fuel
Capacity maximum
Number of oil guns
Location of oil guns
OIL GUN PERFORMANCE DATA CHART
LSHS/HFO per gun
HPS flow per gun
LSHS/HFO pressure
HPS pressure
Atm. steam flow/gun
Atm. steam pressure
Minimum allowable HFO pressure
Minimum allowable steam pressure
Oil viscosity at the gun
Steam quality
2.2
Light diesel oil burners
Service
Atomiser
Fuel
Capacity maximum
Number of oil guns
Location of oil guns

MAXIMUM MINIMUM
2125 kg/hr
850 kg/hr
2455 kg/hr
850 kg/hr
9.0 kg/cm2
3.5 kg//cm2
11.6 kg/cm2
3.5 kg/cm2
205 kg/hr
260 kg/hr
2
5.25 kg/cm
5.25 kg//cm2
2
3.5 kg/cm
2.5 kg/cm2
15 to 30 cst
10 to 150 C Superheat

Scavenging

325 kg/hr
5.25 kg/cm2

Initial startup and warm-up.


External mixed, constant pressure , compressed air
atomised
LDO to IS 1460/1974
7.5% MCR heat input & total 7.5% MCR
4 guns (In one elevation)
In Auxiliary air nozzles AB

78

OIL GUN PERFORMANCE DATA CHART

2.3

LDO flow /gun


LDO pressure
Atm air flow/gun

Max.
2195kg/hr
8.5 kg/cm2
170 NM3 /hr

Min.
850 kg/hr
3.0 kg/cm2
210 NM3 /hr

Scavenging
245 NM3
/hr
5.25
kg/cm2

Atm air pressure

5.25 kg/cm2

5.25 kg/cm2

Ignitors
Make
Service
Type
Location
Input
Output
Retractor stroke
Flexible spark rod
Flexible guide pipe

Unison industries / USA


Oil burner light off
High Energy arc Ignitor
Burner mounting panel
110VAC, 50 Hz
Min. 4 sparks / second, 12 joules / spark
8
B= 15 inches
L= 2095 mm

2.4 Heavy fuel oil specification


Service
Standard
Pumping
Temperature
Flash point min.
Firing temperature
Kinematic viscosity
Total Sulphur (max.)
Specific gravity
Gross heating value

FO
Oil burners
IS-1593/1971 Gr
HV/OIL
550C

LSHS
Oil burners
-

HPS
Oil burners
-

750 C

900 C

660 C
1200 C
370 cst at 500 C
4.5% by weight
0.925 @ 500 C
10270 Kcal/kg

750 C
1300 C
180 cst at 500 C
1% by weight
0.855 @ 750 C
11000Kcal/kg

750 C
1400 C
500 cst at 500 C
4.5% by weight
0.855 @ 900 C
9500Kcal/kg

2.5 LDO SPECIFICATIION


Service
Standard
Pumping temperature
Firing temperature
Viscosity
Total Sulphur (max.)
Density at 150 C
High heating value

Oil burners
Is 1460-1974
400 C
400 C
2 to 20 @ firing temperature
1.8% by weight
0.83 Kg/litre
10000 Kcal/kg approx.

79

HEAT EXCHANGER DATA


Sl
No

DESCRIPTION

1.

TYPE

2.

NO . OFF

3.
4.
5.
6.
7.

8.

HEATER/COOLER
AREA
OIL FLOW RATE/SHELL
OIL HEATING/COOLING
DEC.C
DESIGN STEAM/WATER
PARAMETER
DESIGN PRESSURE

RELIEF V/V SET


PRESSURE

DATA
OIL HEATER
U TUBE, HAIR PIN
TYPE OIL ON
SHELL SIDE
3 SHELLS
(2 NO WORKING
1NO STANDBY)
50SQ.M

OIL COOLER
U TUBE, HAIR PIN
TYPE OIL ON
SHELL SIDE

30SQ.M

41200Kg/Hr
LSHS-135
HPS-145
HFO-125
12.5Kg/SQ.CM(g)
192.5 deg.C
29.5Kg/SQ.CM(g)
ON OIL SIDE

4000Kg/Hr
LSHS-75
HPS-90
HFO-55
6Kg/SQ.CM(g)
35 deg.C
3Kg/SQ.CM(g)
ON OIL SIDE

12.5Kg/SQ.CM(g)
ON STEAM SIDE

6Kg/SQ.CM(g)
ON STEAM SIDE

32Kg/SQ.CM(g)

32Kg/SQ.CM(g)

3 SHELLS

80

PRESSURISING PUMP (HFO)


Sl
DESCRIPTION
No
1
Pump model
2
Quantity
3
Oil grade
4
Oil pour point
5.
SP gravity at 150C
6.
Pumping temp
7.
Oil viscosity min/max
8.
Capacity at min CST
9.
Capacity at max CST
10. Suction pressure
11. Delivery pressure
12. NPSH required
13. RPM
14. Sense of rotation
15. BHP at max. CST
16. BHP at max. CST
17. Pump efficiency
B. Pump construction details.
1.
Mounting
2.
Pitch & rotor dia
3.
Pump GD
4.
Nozzles in
5.
Nozzles out
6.
Inlet nozzle position
7.
Outlet nozzle position
8.
Body & cover Matl.
9.
Insert matl. & BHN
10. Rotor shaft matl & BHN
11. Idlers matl & BHN
12. Bearing bush matl
13. Body design/ test pr.
C. Bearings
1.
Type & number off
2.
Position
3.
Lubricant grade
4.
Qty. & filling freq.
D. Coupling (3 piece, pin-bush)
1.
Make
2.
Module
3.
GD
4.
Double piece side
5.
Single piece

T3S-1000/42
6nos
HFO GRHV/LSHS/HPS
250C / 570C / 720C
0.925 / 0.855
550C / 750C / 900C
180cst , 500cst
924 LPM-1060 LPM
1000LPM 1080LPM
-0.5kg/cm2 (g)
+ 30kg/ cm2 (g)
5mtr. WC@ max. CST
1450
CW as seen from motor end
62.0KW
69.0KW
745% @ min CST
Horizontal
42mm
/ 100mm
0.02350 kg m2
6 inch 150 LBS flanged
6 inch 300 LBS flanged
Horizontal axial through end cover.
Vertical top
ASTMA 105/106 Gr. B
LM 13/silafont
16 Mn Cr SS/Nitirded steel
16 Mn Cr SS/Nitirded steel
LM 13/silafont
40 kg/cm 2(g) 60 kg/cm 2(g)
Ball / 1 No.
External
Grease
.20025 gms after every 2000hrs running
LOVEJOY / EQUIVA
RC-085/EQUIVA
0.408kg.m2
Fitted on to pump shaft in flush
To fit motor shaft in rough bore condition

81

E.MECHANICAL SEAL
1.
Action
2.
Make
3.
Module No. & size
4.
O ring spring matl.
5.
Rotary
6.
Stationary ring matl.
7.
Suction press MAX
F. SAFETY RELIEF VALVE-INTEGRAL
1.
Make
2.
Model No. & size
3.
Capacity
4.
Set pressure
5.
Over pressure
6.
Spring adjust range

Single
DURA/EPIL/BURGMA
EB/TYPE560/DM3
Viton
Carbon
SS
7kg/cm2 (g)
TUSHACO
TP-A.P.47V
Full
5kg/cm2 (g)
3kg/cm2 (g)
25kg/cm2 (g) to 40kg/cm2 (g)

PRESSURISING PUMP (HFO) MOTOR


Sl
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

DESCRIPTION
Application
Manufacturer
Type
Frame size
Degree of Protection
Gas group
Rated output in kw
Rated speed in RPM
Rated voltage & variation
Frequency & variation
Phases
Full load current
Full load efficiency
Power factor
Rated torque
Load torque
No load starting time
Direction of rotation
Bearing make & type
Lubricant recommended & grade
Interval of Lubrication(Hrs)
Total weight of the motor
Anticipated bearing life
No load current

HFO pump
ALSTOM LTD
TEFC/SC
KF315M
IP 55
II A & IIB
90
1485
415 10%
50 HZ 5%
3
160A
93.20 %
0.84
58.97 kg-m
398.08 NM
Less than 1 sec.
Bi- directional
SKF-N319 / 6313 C3
Lithium base , MP3
8000hrs
780kg
20000hrs.
56A (Approx)

82

PRESSURISING PUMP (LDO)


Sl
DESCRIPTION
No
1
Pump model
2
Quantity
3
Oil grade
4
Oil pour point
5.
SP gravity at 150C
6.
Pumping temp
7.
Oil viscosity min/max
8.
Capacity at min CST
9.
Capacity at max CST
10. Suction pressure
11. Delivery pressure
12. NPSH required
13. RPM
14. Sense of rotation
15. BHP at max. CST
16. BHP at max. CST
17. Pump efficiency
B. Pump construction details.
1.
Mounting
2.
Pitch & rotor dia
3.
Pump GD
4.
Nozzles in
5.
Nozzles out
6.
Inlet nozzle position
7.
Outlet nozzle position
8.
Body & cover Matl.
9.
Insert matl. & BHN
10. Rotor shaft matl & BHN
11. Idlers matl & BHN
12. Bearing bush matl
13. Body design/ test pr.
C. Bearings
1.
Type & number off
2.
Position
3.
Lubricant grade
4.
Qty. & filling freq.
D. Coupling (3 piece, pin-bush)
1.
Make
2.
Module
3.
GD
4.
Double piece side
5.
Single piece

T3S-60/46
4nos
LDO
180C
0.83
350C
2cst , 20cst
450 LPM-480 LPM
500 LPM-520LPM
-0.5kg/cm2 (g)
+20kg/ cm2 (g)
4.6mtr. WC@ max. CST
2920
CW as seen from motor end
23.5KW
23.5KW
645% @ min CST
Horizontal
46mm
/ 60mm
0.00172 kg m2
4 inch 150 LBS flanged
3 inch 300 LBS flanged
Horizontal axial through end cover.
Vertical top
ASTMA 105/106 Gr. B
LM 13 / HE 30 / Silafont
16 Mn Cr S5 / Nitirded steel
16 Mn Cr S5 / Nitirded steel
LM 13 / silafont
40 kg/cm 2(g) / 60 kg/cm 2(g)
Ball / 1 No.
External
Grease
-20-25 gms. After every 2000hrs running
LOVEJOY / EQUIVA
RC-070 / EQUIVA
0.092kg.m2
Fitted on to pump shaft in flush
To fit motor shaft in rough bore condition

83

E.MECHANICAL SEAL
1.
Action
2.
Make
3.
Module No. & size
4.
O ring spring matl.
5.
Rotary
6.
Stationary ring matl.
7.
Suction press MAX
F. SAFETY RELIEF VALVE-INTEGRAL
1.
Make
2.
Model No. & size
3.
Capacity
4.
Set pressure

TUSHACO
TP-A-P-44V
Full
5kg/cm2 (g)above delivery pr.

5.
6.

3.5kg/cm2 (g)
15kg/cm2 (g) to 40kg/cm2 (g)

Over pressure
Spring adjust range

Single
DURA / EPIL / BURGMA
EB / TYPE 560 / DM3
Viton
Carbon
SS
7kg/cm2 (g)

PRESSURISING PUMP (LDO) MOTOR


Sl
No
1
2

DESCRIPTION

9
10
11
12
13

Application
Manufacturer
Type
Frame size
Degree of Protection
Gas group
Rated output in kw
Rated speed in RPM
Rated voltage & variation
Frequency & variation
Phases
Full load current
Starting current
Full load efficiency
Power factor
Rated torque
Load torque
No load starting time
Direction of rotation
Bearing make & type

14
15
16
17

Lubricant recommended & grade


Interval of Lubrication(Hrs)
Total weight of the motor
Anticipated bearing life

3
4
5
6
7
8

LDO pump
BHARAT BIJLEE LTD
MD20L233
200L
IP 55
II A & IIB
30
2955
415 10%
50 HZ 5%
3
50A
300A
92.50 %
0.89
9.83 kg-m
NA
Less than 1 sec.
Bi- directional
DEEP GROOVED SKF-6312DE / 6313
NDE C3 clearance
Lithium based grease, LL3 of Balmer lawrie
4000hrs
260kg
40000hrs.

84

DRAIN OIL PUMP


Sl
DESCRIPTION
No
1
Pump model
2
Quantity
3
Oil grade
4
Oil pour point
5.
SP gravity at 500C
6.
Pumping temp
7.
Oil viscosity min/max
8.
Capacity at min CST
9.
Capacity at max CST
10. Suction pressure
11. Delivery pressure
12. NPSH required
13. RPM
14. Sense of rotation
15. BHP at max. CST
16. BHP at max. CST
17. Pump efficiency
B. Pump construction details.
1.
Mounting
2.
Pitch & rotor dia
3.
Pump GD
4.
Nozzles in
5.
Nozzles out
6.
Inlet nozzle position
7.
Outlet nozzle position
8.
Body & cover Matl.
9.
Insert matl. & BHN
10. Rotor shaft matl
11. Idlers matl
12. Bearing bush matl
13. Body design/ test pr.
C. Bearings
1.
Type & number off
2.
Position
3.
Lubricant grade
4.
Qty. & filling freq.
D. Coupling (3 piece, pin-bush)
1.
Make
2.
Module
3.
GD
4.
Double piece side
5.
Single piece

R-20-DG SJ
2nos
HFO/LDO/LSHS/HPS
720C
0.83/0.92/0.8555
330C -1300C
180cst , 500cst
67 LPM
71 LPM
-0.5kg/cm2 (g)
+10kg/ cm2 (g)
5mtr. WC@ max. CST
1450
CW as seen from motor end
3.25KW
4KW
345% @ min CST
Horizontal
NA
0.0011 kg m2
1.5 inch 150 LBS flanged
1.5 inch 300 LBS flanged
Horizontal side
Side
A 216 Gr. WCB
NA
SS316/ENB
EN6
SINTERED IRON
20 kg/cm 2(g) / 25 kg/cm 2(g)
Ball BEARING
External
Grease
NA
LOVEJOY / EQUIVA
RC-042
0.013kg.m2
Fitted on to pump shaft in flush
To fit motor shaft in rough bore condition

85

E.MECHANICAL SEAL
1.
Action
2.
Make
3.
Model No. & size
4.
O ring spring matl.
5.
Rotary
6.
Stationary ring matl.
7.
Suction press MAX
F. SAFETY RELIEF VALVE-INTEGRAL
1.
Make
2.
Model No. & size
3.
Capacity
4.
Set pressure
5.
Over pressure
6.
Spring adjust range

Single
EAGLE POONAWALA IND LTD
560
Viton
Carbon
SS
7kg/cm2 (g)
TYCO SANNER
JLT-JOS-E 15J
Full
3kg/cm2 (g) above delivery pr.
2kg/cm2 (g)
10kg/cm2 (g) to 20kg/cm2 (g)

DRAIN OIL PUMP MOTOR


Sl
No
1
2
3
4
5
6
7
8
9
10
11

DESCRIPTION
Application
Manufacturer
Type
Frame size
Degree of Protection
Gas group
Rated output in kw
Rated speed in RPM
Rated voltage
Frequency
Phases
Full load current
Starting current
Full load efficiency
Power factor
Rated torque
Load torque
No load starting time

Drain oil pump


Crompton Greaves Ltd
Flame proof
E132M
IP 55
II A & IIB
5.5
1440
415
50 HZ
3
11A
600%
84 %
0.81
3.75 kg-m
NA
0.25 Sec.

86

TECHNICAL DATA OF BOILER WATER CIRCULATING PUMP


1.1

GENERAL

Unit serial Nos:


Spare Pump/Motor
Customer Order No:
Customer Order No: (Spare Unit)
Service:

EP/00/10246 A
0100618
A500540
Boiler Water Circulating Pump with Motor
below Pump.
12 + 1 Spare
3300V 3 phase 50Hz

Number Supplied:
Electrical:

CHARACTERISTICS
Type:
Size:
Design Pressure:
Design Temperature:
Suction Pressure:
N.P.S.H. required:
Quantity Pumped:
Differential Head:
Specific Gravity:
Hydraulic Test Pressure:
Pump Efficiency:
KW Absorbed
1.2

Single Suction Double Discharge


(2x13)x16x19H
211.0 kg/cm2 g
369 C
195.24 kg/cm2
14 m (3% Head drop at cold at duty)
3133 m3/hr
31.1
0.565
316.5 kg/cm2 g
83% Cold
83% Hot
319.9 Cold 180.7 Hot

MOTOR CHARACTERISTICS

Type
Output
Service Factor
Winding Insulation
Speed
Motor Case Design Temperature
Motor Efficiency
KW Input
Power Factor
Overall Efficiency
Full Load Current
Motor Starting Current

Wet Stator Squirrel Cage Induction


354 kW (475HP)
1.0
XLP
1450 RPM
343C
Hot Duty
Cold Test
88.8%
90.4%
203.5
353.9
0.70
0.81
84 amps
240 amps

87

1.3

CLEARANCES & SETTINGS

Impeller Wear Ring Clearance Diametrical:


Reverse Thrust Wear Ring Clearance
Diametrical:
Journal Bearing clearance diametrical Rotor
End Float:
Impeller Setting (Dimension A):
1.4

Maximum
2.03
0.68

0.25-0.39
0.2-0.3
563.5/562.8

0.6
0.51

INSTRUMENTATION :

Temperature Switches:
Thermometer :
Pressure Gauge:
Flowmeter:

Thermocouples:
1.5

Initial
1.46-1.58
0.35-0.45

Asheroft Model T.461-T20-030-69C-XNH:


20-950C with 6096mm capacity. 15amp. 125 to 250
Volt AC.
Asheroft Model 600A-03-C41-B01-A1-L07-BSXNG 0-1200C-CD1
Asheroft Model 60-1379SSL-04L-XNH-XNG
0-250 Kg/cm2-CD1.
KDG Mobrey Series 250 Rotameter
Model 250-50-CX-M12-TO-S6-Z6
Relay Mains supply: 220 V 50/60 Hz.
Contact Cut Off Capacity: Max 250V/4A/500VA
Type KK Ungrounded

WEIGHTS (Approximate)

Pump Case
Complete Motor Assembly
Heat Exchanger
TOTAL

3425 kg.
7443 kg
410 kg
11278 kg

88

TECHNICAL DATA OF SOOT BLOWERS


ALL DIMENSIONS ARE IN MILLIMETERS.
SL. DESCRIPTION
TYPE OF SOOT BLOWERS
NO
WB IE
LRD IIE
1 To 88
105R to 108L 109R to 124L
01. BLOWER NUMBERS
02. TRAVEL IN MM
305
9700
9700
03. DEAD TRAVEL IN MM
350
350
04. NOZZLE SIZE IN MM / NO. OFF NOZZLES.
26/1
32/2
25/2
05. BLOWER PRESSURE IN KG/CM2(G)
11
12.5
12.5
06. SPEED OF TRAVEL IN MPM ROTARY /RPM
6.1 0.7
1.55 5.87 1.55 5.87
07. BLOWING RATE PER GROUP IN KG/MIN
89
303.2
185
08. BLOWER TIME PER GROUP IN MIN.
1.4
12.06
12.06
09. OPERATING TIME PER GROUP IN MIN.
1.5
12.5
12.5
10. OPERATING TIME PER CYCLE IN MIN.
66
25
100
11. STEAM CONSUMPTION PER GROUP IN KG.
125
3657
2231
12. STEAM CONSUMPTION PER CYCLE IN KG.
5500
3657
17848
13. CYCLES PER DAY (ASUMED)
3
3
3
14. STEAM CONSUMPTION PER DAY IN KG.
16500
10971
53544
15. BLOWING ANGLE.
360
360
360
(PER DAY) TOTAL STEAM CONSUMPTION IN KGS = 1189256
LRD IIE :
LONG RETRACTABLE SOOT BLOWER ELECTRICALLY OPERATED.
WB IE:

125R to 138L

9700
350
25/2
10
1.55 5.87
151
12.06
12.5
87.5
1821
12747
3
38241
360

WALL BLOWER ELECTRICALLY OPERATED.

89

HP By- Pass SYSTEM


HP By- Pass Station
HP Reducing V/Vs.
No of v/vs
Type
Material(Body)
Valve Body
Vlave stem
Valve sent
Capacity on steam side

:
:

Two
HP Bypass V/V ARS 140 A

:
:
:
:

SA 182 F22 Cl.3 + SA 182 F9.1


X19 Cr MoVNbN111
SA 182 F22 C1.3
575t/hr.

Inlet (HP-System) design data:


Pressure
:
Temperature
:

192.8 kg/cm2
545 C

Outlet (Cold Reheat) design data


Pressure
:
55 kg/cm2
Temperature
:
500 C
Spray Water isolation Valve
No of V/Vs.
:
Type
:
Design Pressure
:
Capacity
:

one/Unit
Spray Water Isolation V/V E45S
321 Kg/cm2
161.308 t/h

Spray Water Flow Control V/V


No of V/Vs
:
Type
:
Design Pressure
:
Design Temperature
:
Capacity
:

two
spray Water flow Control V/V E45S
321 Kg/cm2
185C
80.65 t/hr.

90

HP By-pass V/V Hydraulic Unit


A)
B)

C)
D)

Oil Pump Supply capacity


Motor (rpm)
Nominal Power
Voltage
Frequency
Phase
No. load rpm.
Oil tank
Oil tank volume
Usable volume
Hydraulic Accumulator (Std.)
Nominal volume
Pressure rating (approx.)
Ambient temp.
Opening gas
Bladder material

E)

Available oil Pressure


(Set with the pressure reducing V/V)

V-16B
12 l/min
1440
4KW
415V
50Hz
3
1440

O V 32B
24 lit/min
1440
7.5KW
415V
50Hz
3
1440

45 lit.
20 lit.

70lit.
50 lit.

10 lit.
30 lit.
210 bar
210 bar
Min 15C
Max 65C
Nitrogen gas
Nitrile (Synthetic rubber)
25 to 120 bar

The max. oil pressure


50 to 180 bar
(limited with the pressure relief V/V)
Pressures:
oil supply unit type OV 32B-50-201
System opening pressure 11Mpa
Bladder pressure 9 Mpa
Pump off pressure 16 Mpa
Pump on pressure 12 Mpa
Pressure on low 7 Mpa
Blow off pressure of snfely v/v 18 Mpa
(1 Mpa= 10 bar)
Lp By- pass protection
Description
Spray water
pressure switch
0 12316 01000
By pass limit
controller 3
12314 250
Low vacuum Trip
Assembly 0- 11424
01000

TAG NO.
MAN 01 AA011

Service
Spray water

Switch pt
Upper Lower
9.5

MAX 53 BY 011

Spray water

--

MAG 01 AA 016

By pass
control

0.6

9.5

Location
LP By pass
Rack PGMA
12310

91

Safety Valves
Location

Boiler
drum

Nos.

Super
Heater

5
CRH

HRH

SB

Valve Tag
No.

Type of
safety valve

Value set pr.


kg/cm2 (g)

SV1
SV2
SV3
SV4
SV5
SV6

1750 WB
1750 WB
1740 WB
1740 WB
1740 WB
1740 WB

207.0
209.0
211.1
211.1
213.2
213.2

198.7
198.6
200.5
200.5
202.5
202.5

% of Relieving
Blow capacity/
down Valve
(Kg/hr)
4.0
210774
5.0
212800
5.0
256157
5.0
256157
5.0
258692
5.0
258692

SV7
SV8
ERV(SV9)
ERV(SV10)
ERV(SV11)
ERV(SV12)
ERV(SV13)
SV14
SV15
SV16
SV17
SV18
SV19
SV20
SV21
ERV(SV22)
ERV(SV23)
ERV(SV24)
ERV(SV25)
SV26

1740WD

188.5

181.3

3.8

187441

1538VX-10W

185.5

180.5

2.7

116388

Open

Close

Total % of
Evaporation

109.14

30.76
1538VX-10W

186.6

181.0

3.0

94195

1786WB

52.4

49.8

5.0

207230

1786WB

54.0

51.3

5.0

213910

1786WD

49.4

46.9

5.0

164118

1786WD

50.9

48.4

5.0

169223

1525VX

48.4

47.1

2.7

122011

1525VX

48.9

47.6

2.7

123246

1811LC 6X

40.0

38.4

4.0

30005

104.39

33.93

----

92

TECHNICAL SPECIFICATION FOR COOLING WATER BOOSTER PUMP.


SL.NO
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

DESCRIPTION
Project
Customer
No.of pumps per boiler
Total no. of pumps
Type
Medium
Rated temperature
Suction pressure
Discharge pressure
Diff. Head to be developed
Rated flow
Design flow

12.
13.
14.
15.
16.
17.

Material of construction
Rated speed
Suction pipe size
Discharge pipe size
End connection
Power supply

Talcher 4x500 MW
NTPC
2(1 working + 1standby)
8
Horizontal radially spilt, volute casing
pumps.
Cooling water
50 Deg C
4.5 kg/cm sq (g)
12.0kg/cm sq (g)
75 MLC
68 t/hr
72 t/hr
Cast carbon steel
2960 rpm
Nb 100
Nb 100
Hanged oiling as per ANSI 16.5
415 V,3-phase

93

ACW SYSTEM
Sl
No
1.01

1.02

1.03

1.04

DESCRIPTION
Auxiliary Cooling Water Pumps
Quantity
2 Working + 1 Standby
Manufacture
M/S Mather & Platt(India) Ltd.,Pune.
Model No.
16/20 LONO
Type
Centrifugal, Horizontal Split Casing.
Design Capacity
2100 M3 /Hr
Rated TDH
14MLC
Rated RPM
980 RPM
Shut off head
23.5 MLC
Efficiency at rated speed
87.55 %
Self Cleaning filters
Quantity
1 Working + 1Standby
Manufacturer
M/S GEA Ecoflex GmbH
Normal flow
4200 M3 /Hr
Pressure drop in clean condition
< 100 mbar
Plate Heat Exchangers for TG Auxiliaries
Quantity
2 Working + 1 Standby
Manufacture
M/S GEA Ecoflex GmbH
Plate Material
SS 316
No of plates
456
Flow rate
1500 M3 /Hr
Inlet water temperature
36C
Out let water temperature
41.1C(In Clean condition)
40.6C(In Fouled condition)
Plate Heat Exchangers for Boiler Auxiliaries
Quantity
1 Working + 1 Standby
Manufacture
M/S GEA Ecoflex GmbH
Plate Material
SS 316
No of plates
286
Flow rate
575 M3 /Hr
Inlet water temperature
36C
Out let water temperature
42 C(In Clean condition)
41.5C(In Fouled condition)

94

ECW SYSTEM
1.05

1.05

1.03

1.04

ECW Pumps for TG Auxiliaries.


Quantity
2 Working + 1 Standby (for one unit)
Manufacture
M/S Mather & Platt(India) Ltd.,Pune.
Model No.
300/400 BST
Type
Centrifugal, Horizontal Split Casing.
Design Capacity
1630 M3 /Hr
Rated TDH
33MLC
Rated Speed
1480 RPM
Shut off head
52 MLC
Efficiency at rated speed
87.45 %
ECW Pumps for Boiler Auxiliaries.
Quantity
1 Working + 1 Standby (for one unit)
Manufacture
M/S Mather & Platt(India) Ltd.,Pune.
Model No.
200/250 CST
Type
Centrifugal, Horizontal Split Casing.
Design Capacity
625 M3 /Hr
Rated TDH
44MLC
Rated Speed
1480 RPM
Shut off head
56 MLC
Efficiency at rated speed
83.20 %
Plate Heat Exchangers for TG Auxiliaries
Quantity
2 Working + 1 Standby
Manufacture
M/S GEA Ecoflex GmbH
Plate Material
SS 316
No of plates
456
Flow rate
1500 M3 /Hr
Inlet water temperature
42.6C
Out let water temperature
37.5C(In Clean condition)
38.0C(In Fouled condition)
Plate Heat Exchangers for Boiler Auxiliaries
Quantity
1 Working + 1 Standby
Manufacture
M/S GEA Ecoflex GmbH
Plate Material
SS 316
No of plates
286
Flow rate
575 M3 /Hr
Inlet water temperature
43.5C
Out let water temperature
37.5 C(In Clean condition)
38.0C(In Fouled condition)

95

SECONDARY AIRPREHEATERS
HEATER SIZE
HEATER SERIAL NO.
SL.
1.

DESCRIPTION
HEATING ELEMENTS
a) Hot end heating elements:
Element type
Element height
Material
b) Hot int. heating elements:
Element type.
Element height
Material
c) Cold end heating elements:
Element type
Element height
Material
ROTOR SEALS
Radial seals hot end
Radial seals cold end
Axial seals
By-pass seals
Rotor post seals HE & CE
ROTOR DRIVE ESSY.
Motor TEFC (Main & Stand by)
Speed reducer

coupling
AUXILIARY DRIVE
Air motor
Coupling
Solenoid valve
Pressure switch
Filter & Lubricator
ROTOR STOPPAGE ALARM
Go Switch

: 30VIM 2000- 2 NOS / BLR


: 0493 TO 0500
SPECIFICATION
0.8 mm DU profile
850 mm
carbon Steel
0.8 mm DU profile
850 mm
carbon steel
1.2 mm NF6 profile
300 mm
Corten steel
2.5 mm Corten A
2.5 mm Corten A
2.5 mm Corten A
1.6 mm Corten A
6 mm IS 2062
Crompton greaves, 18.5 KW, 415 V,
3 PH, 50Hz, 1460 rpm, frame 180L.
class-F
Type II, 3 input, down shaft Seisa /
Japan
12.75 FCU Pembril make.
Ingersolrand, Model IR92- RA022
Bibby coupling type 124 A
ASCO / AVCON
230 V, IPH, AC, 50 Hz- 1 BSP
1/ 4 NPT (F), 0-10kg/cm2
1 BSP Veljohn / Norgren
Alsthom (ABB) USA

BEARINGS
Guide bearing

Sph. Roller 23072/CCK/C3/W33

Thermostat

3/8 NPT BURLING

Support bearing

Spherical roller thrust 294/750 E

RTD

1 BSP (M) Duplex. Theremowell

96

OIL CIRCULATION SYSTEM


Motor Guide bearing

0.55KW, 3ph, 415V, frame 90 S

Motor Support bearing

0.75 KW, 3ph, 415V, frame 90S

Pump

Alketon make CF- 150/500/2

Filter

John Flower / HP valves 15 LPM

Cooler

Universal Heat exchangers

Coupling

Love joy L- 095

Pr. gauge with needle valve

M20 x 1.5; 0- 10 kg/cm2

Flow switch

Universal flow monitors

Dial thermometer with well

BSP, 0- 1000C

DELUGE & WATER WASHING


Pressure gauge

10

M20X1.5; 0-10kg/cm2

CLEANING DEVICE ASSY


Motor

0.18 KW, 3ph, fr. 90 S, 680 rpm

Reducer

Radicon reducer/Allroyd 4900:1

Coupling

love joy coupling L 075 & L- 110

Limit switch

240 V Cuttler hammer

Steam consumption

2100 kg/hr/device

FIRE SENSING DEVICE

Thermocouple 9 point T/C at gas


outlet & air outlet M/s PIE / Chennai.

11

12

SERVICE WATER CONSUMPTION


Water washing hot end

182 cum / hr /pipe

Water washing cold end

182 cum / hr / pipe

Deluge assy hot end

182 cum / hr / pipe

Deluge assy cold end

182 cum / hr / pipe

STEAM COIL AIR PREHEATER


Number of SCAPH

TWO / BLR

Size of SCAPH

3700 x 6000 x 250

Installed position

Horizontal

Design pressure

14 kg / cm2

Design temperature

2100 C

Hydraulic test pressure

30 kg / cm2

Weight of one SCAPH

4850 kgs / unit

Supplier

M/S CDoctors & Co Pvt. India Ltd.


97

13

SET POINTS
Oil flow switch Guide bearing assy

3LPM

Oil flow switch Support bearing assy

7 LPM

Pressure switch
Before solenoid valve

5 KG/ CM 2 (g)

After solenoid valve

3 KG / CM2 (g)

Thermostat Guide bearing assy

400 C

Thermostat support bearing assy

40 0 C

RTD Alarm Guide bearing assy

70 0 C

RTD Alarm Support bearing assy

70 0 C

Fire Sensing device:


Low Temperature

50 0 C

High Temperature

450 0C

98

PRIMARY AIR PREHEATERS


HEATER SIZE
HEATER SERIAL NO.
SL.
1.

DESCRIPTION
HEATING ELEMENTS
d) Hot end heating elements:
Element type
Element height
Material
e) Hot int. heating elements:
Element type.
Element height
Material
f) Cold end heating elements:
Element type
Element height
Material
ROTOR SEALS
Radial seals hot end
Radial seals cold end
Axial seals
By-pass seals
Rotor post seals HE & CE
ROTOR DRIVE ESSY.
Motor TEFC (Main & Stand by)
Speed reducer

Coupling
AUXILIARY DRIVE
Air motor
Coupling
Solenoid valve
Pressure switch
Filter & Lubricator
ROTOR STOPPAGE ALARM
Go Switch

: 26.5VIM 2000- 2 NOS / BLR


: 0485 TO 0492
SPECIFICATION
0.8 mm DU profile
850 mm
carbon Steel
0.8 mm DU profile
850 mm
carbon steel
1.2 mm NF6 profile
300 mm
Corten steel
2.5 mm Corten A
2.5 mm Corten A
2.5 mm Corten A
1.6 mm Corten A
6 mm IS 2062
Crompton greaves, 11 KW, 415 V,
3 PH, 50Hz, 1460 rpm, frame 160L.
class-F
Type 1A, 3 input, up shaft Seisa /
Japan
11.5 FCU Pembril make.
Ingersolrand, Model IR92- RA014
Bibby coupling type 124 A
ASCO / AVCON
230 V, IPH, AC, 50 Hz- 1 BSP
1/ 4 NPT (F), 0-10 kg/cm2
1 BSP Veljohn / Norgren
Alsthom (ABB) USA

BEARINGS
Guide bearing

Sph. Roller 23060/CCK/C3/W33

Thermostat

3/8 NPT BURLING

Support bearing

Spherical roller thrust 294/500 E

RTD

1 BSP (M) Duplex. Theremowell

99

OIL CIRCULATION SYSTEM


Motor Guide bearing

0.55KW, 3ph, 415V, frame 90 S

Motor Support bearing

0.75 KW, 3ph, 415V, frame 90S

Pump

Alketon make CF- 150/500/2

Filter

John Fowler / HP valves 15 LPM

Cooler

Universal Heat exchangers

Coupling

Love joy L- 095

Pr. gauge with needle valve

M20 x 1.5; 0- 10 kg/cm2

Flow switch

Universal flow monitors

Dial thermometer with well

BSP, 0- 1000C

DELUGE & WATER WASHING


Pressure gauge

10

M20X1.5; 0-10kg/cm2

CLEANING DEVICE ASSY


Motor

0.18 KW, 3ph, fr. 71, 1350 rpm

Reducer

Radicon reducer/Allroyd 4900:1

Coupling

love joy coupling L 075 & L- 110

Limit switch

240 V Cuttler hammer

Steam consumption

2100 kg/hr/device

FIRE SENSING DEVICE

Thermocouple 9 point T/C at gas


outlet & air outlet M/s PIE / Chennai.

11

12

SERVICE WATER CONSUMPTION


Water washing hot end

95 cum / hr /pipe

Water washing cold end

95 cum / hr / pipe

Deluge assy hot end

95 cum / hr / pipe

Deluge assy cold end

95 cum / hr / pipe

STEAM COIL AIR PREHEATER


Number of SCAPH

TWO / BLR

Size of SCAPH

3050 x 5200 x 250

Installed position

Horizontal

Design pressure

14 kg / cm2

Design temperature

2100 C

Hydraulic test pressure

30 kg / cm2

Weight of one SCAPH

3350 kgs / unit

Supplier

M/S Patel Airtemp India Ltd.

100

13

SET POINTS
Oil flow switch Guide bearing assy

3 LPM

Oil flow switch Support bearing assy

7 LPM

Pressure switch
Before solenoid valve

5 KG/ CM 2 (g)

After solenoid valve

3 KG / CM2 (g)

Thermostat Guide bearing assy

400 C

Thermostat support bearing assy

35 0 C

RTD Alarm Guide bearing assy

70 0 C

RTD Alarm Support bearing assy

70 0 C

Fire Sensing device:


Low Temperature

50 0 C

High Temperature

450 0C

101

AIR CONDITION ING SYSTEM


DATA SHEET FOR SCREEW COMPRESSOR CHILLING UNIT
Sl.No.

Description

Screw compressor chilling unit

a
b
c

Name address of Manufacturer


Make and model
Number offered (working +stand
by )
Rated capacity (TR) at operating
condition
Operating weight
Refrigerant
i) Name
ii) Quantity
Operating Condition
i) Evaporating Temperature
ii) Condensing Temperature
Type of condenser cooling
Operating sped
No. of stage
Power consumption (KW/TR)
100% Load
90% Load
80 Load
70% Load
60% Load
50% Load
40 Load
30% Load
20% Load
10% Load
Motor rating (KW) ( Max power
input to each Compressor)
Mode of Start
No. of Starter
Overall Dimension in mm
(L WH)
Tube cleaning space required
Type of capacity control
Range of capacity variation
Type of Bearing

CARRIER China Limited


CARRIER , 30HXC345
0+2

d
e
f
g

h
i
j
k

n
o
p
q
r
s
t
u

315
5870kgs
R 134A
220 KGS
20C
42 C
Water cooled
2940 RPM
10
0.89
0.88
0.81
0.76
0.74
0.64
0.64
0.6
0.58
0.59
79
DOL
2nos
4490 980 2163
4120 mm on left side , 1000mm on right side
Solenoid Operated
100-10%
TRB

102

2
a
b
c
d
e
f
g
h
3
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
4
a
b
c
d
e
f
g
h
i
j
k
l
m
5
a
b

COMPRESSER
No. of compressor
Type of compressor
Motor raring (KW) to each
compressor
Power consumption per chilling
machine
Main Helical Rotor
Gear
Housing
Main bearing
CONDSER
Quantity per chilling machine
Manufacture
TYPE
No. of pass
Shell Material
Shell Diameter
Shell Thickness(mm)
Shell length
Tube Material / Size
No of Tubes
No. of fins
Tube thickness
Water flow
Water velocity
Pressure drops through Condenser
Water In /Out Temperature
Fouling Factor
CHILLER
manufacture
Quantity per chilling machine
No. of pass
Type
Shell thickness
Tube size (mm)
No. of tube
Tube thickness (mm)
Chilled water QTY (CU.M/HR)
Chilled Water Inlet /Outlet
Water velocity in Tube
Pressure drop through Chiller
Fouling Factor
TESTING PRESSURE
Condenser
i) Tube side
ii) Shell side
Chiller
i) Tube side
ii) Shell side

4
Screw
79
283 KW
Holroyd (Steel C1141 as per ASTM A 29)
Nixon
YLC (Yileng carrier)
SKF
1
CARRIER
Shell & Tube , Flodded
2
MS
55mm OD
8
4083mm
Copper/1
137
Integrally finned
1.3mm
238 cum /hr
2.5m/sec.
0.75kg/cm2
32 0C /37 0C

0.0002 MKS Unit


CARIER

1
2
Shell & Tube , Flooded
6mm
18.9mm OD
268
1.2mm
191 cum/hr
12 0C/7 0C
2.1m/sec.
0.49 Kg/cm2
0.0001 MKS Unit
15Kg/cm2
26Kg/cm2
15Kg/cm2
26Kg/cm2
103

DATA SHEET FOR VAPOUR ABSORPTION MACHINE


SL.
No.

ITEM

Datas

Number offered
Nominal capacity (TR)
Actual capacity (TR) at operating condition
Model No.
Name and address of manufacture

2
400 NTR
300 TR
C213 E+
THERMAX LTD.
CHINCHWAD PUNE
13.7 TONS
WATER
40.9/5.2 DegC

Operating Weight
Refrigerant
Operating condition ( Condensing/ Evaporating
Temp.)
Absolute pressure in
i) absorber
ii) Evaporator
ii) Condenser
iv) Generator
Steam consumption
100%

11

12
13
14
15
16
17
18

90%
80%
70%
60%
50%
40%
30%
Electric power Consumption
i) Refrigerant pump
ii) Solution pump
Iii ) Vacuum pump
Overall dimension in mm( L W H)
Tube clearing space required
Steam inlet temperature &pressure
Condensate temperature & pressure
Pressure reducing and de-superheatring station for
steam provided?
No. of heat exchangers

6.66mm Hg
6.66mm Hg
57.88mm Hg-LTG
712.55mm Hg-HTG
1298 kg/hr (guaranteed
parameter)
1168 kg/hr( Indicative only )
1038 kg/hr(indicative only )
909 kg/hr( Indicative only )
778 kg/hr( Indicative only )
649 kg/hr( Indicative only )
520 kg/hr( Indicative only )
390 kg/hr( Indicative only )
0.5kw
4.5 kw
0.46 kw
4770 2405 2740 mm
4505 mm
10kg /cm2 g at 183.2 C
80-100 C / 4m.w.c.
Yes

Two Regenerative Heat


Exchangers
Decrystallissation Circuit / dilution Circuit provided ? Yes

104

B
1
2
3
4
5
6
7
8
C
1
2
3
4
5
6
7
8
9
10
11
12
D
1
2
3
4
6
7
10
11
12
F
1
2
3
4
5
6
7
8
9
10

MATERIAL OF CONSTRUCTION
Condenser Tube
Chiller Tube
Shell material
H.T.Generator Tube
LTG Tube
Casing for pump
Shaft for pump
Impeller for pump
Condenser
Shell thickness
Tube Size (mm)
Tube Thickness
Type fins
Condenser Water QTY (M3/hr)
Cooling water Inlet /Outlet Temperature
cooling water Velocity(m/sec)
Pressure drop
Material of shell
Material of tube
cooling water Side fouling Factor (in MKS)
HTG shell thickness
CHILLLER/EVAPOURATOR
Cooling capacity TR
Shell thickness
Tube size (mm)
Chilled water QTY(m3/hr)
Chilled water inlet /Outlet temp
Water Velocity in tube(m/s)
Pressure drop
Material of shell
Material of Tube
Water Fouling Factor (in MKS)
ABSOBER
Shell thickness
Tube size
Tube thickness
Cooling water Quantity /M3/hr
Cooling water inlet /Outlet Temperature
Water velocity in tubes
Pressure Drop In cooling Water Side
Material of Shell
Material of tubes
Cooling Water Side Fouling Factor (in MKS)

Seamless Cu DLP grade


Seamless Cu DLP grade
MS-IS 2062 GR.B
Stainless steel SS 430 T
CU Ni (90:10)
CS
SS
SS
6mm thk MS
16 mm (D)O
0.6mm
N.A
340m3/hr
35.6/37 DegC
1.5m/sec
6.7m.w.c
MS IS 2062
Seamless Cu DLP grade
0.0002
8mm thk MS
300 TR
10mm thk MS
16mm OD
181.4m3/hr
12 / 7 C
1.8m/sec
7.4m.w.c.
MS IS 2062
Seamless Cu DLP
0.0001
10mm thk MS
16mm OD
0.6mm
340M3/hr
32 / 35.6 C
1.74 m/sec.
7.9m.w.c.
MS IS 2062
Seamless Cu DLP grade
0.0002

105

F
1

Purge Unit
Type automatic/manual

Name of manufacture

3
4

Model number
Type of pump

5
6
7
8
G
1

Capacity of vacuum pump


Head of vacuum pump
Number offered per vapour absorption machine
drive motor rating
Refrigetoerant reciurculation pump
Name of manufacture

Model number

L 126 A 4G0406 SB

3
4
5
6
7
8
H
1
2
3
4
5
6
7
8
I
1
2

Capacity
Total Dynamical Head
Number offered
Drive motor Rating
speed of pump
Type of pump
Lithium Bromide re-circulation pump
Name of manufacture
Model Number
Capacity
Total Dynamical Head
Number offered
Drive motor Rating
Speed of pump
Type of pump
Lithium Bromide Solution
First charge of lithium bromide provided
Quantity of First charge

15m3/hr
3m
01/machine
0.3 kw
140 rpm
Canned Motor pump

Form vessel to storage tank


automatic and storage tank to
atmosphere - manual through
vacuum pump
THERMAX. Hind Hivac
(Purge Pump Only)
ED 12
Direct Rotary Drive ,double
Stage
200 ltrs/min.
N.a.
One
0.37 kw
TEIKOKU(JAPAN)

TEIKOKU(JAPAN)
L 316 C4 DG 0510 SF
18 m3/hr
16.5m
1 / machine
3.7 kw
2880 rpm
Canned Motor Pump
Yes
1900kg

106

TECHINICAL DATA SHEET FOR RECIPORCATING REFRIGERANTCOMPREESSOR


FOR ESP VFD BUILDING
1.
1.1
1.2
1.3
1.4

GENERAL
AREAS BEING AIRCONDITIONED
DESIGNATION
MALKE/ MODEL NUMBER
TYPE OF COMPRESSOR

1.5

NUMBER REQUIRED (WORKING


+STAND BY)
STARTING IOF COMPREESOR

1.6
1.7
1.8

ESP/VFD BUILDING
CONTROL ROOM
ACCEL / SMC 6-100 XL
OPEN TYPE
RECICIPROCATING
(V- BELT DRIVEN)
8 Nos. (4W + 4S)
DOL STARTING IN
UNLOADED CONDITION
Yes ( Automatic)
1788* 870*12332 (H)

Restarting (after tripping ) on LP cutout


Overall space required for compressor and
moter (LWH)
1.9 Total weight
- compressor with accessories
- motor
- Total weight
1.10 Dynamical load of compressor and motor
assemble
1.11 Refrigerant used
2.0 TECHICAL DATA
2.1 OPERATING CONDITIONS
- Evaporating temperatures
-Condensing Temperature
- Operating speed
2.2 Capacity at operating condition
2.3 Input power at shaft at operating condition
2.4 Maximum speed of the compressor

C
C
RPM
TR
KW
Rpm

1.5 C
40.0 C
1106
75.01(263.8kw)
55.7
1200

2.5

TR

81.4 TR (286.2kw)

Kw
0c

60.43
2C

2.6
2.7

Capacity at maximum speed at operating


condition
Input power at shaft at maximum speed
Degree of sub cooling on which the above
capacitys are based

Mm
Kg

Kg

970kg
740 kg
1710kg
428kg
R- 22

107

2.8

2.9

CAPACITY CONTROL
- Capacity control in steps of
- Shaft input power at part loads

2.13
2.14
3.0
3.1
3.2
3.3
3.4
3.5

Motor
- - Rating
- Speed / No of pole
- Frame size
Maximum permissible operating pressure
Test pressure
First charge of refrigerant provided for the
whole system
Make and grade of oil used
First charge of oil
CONSTRUCTION
No. of cylinders
Bore X stroke of cylinder (L B)
Arrangement of cylinders
Swept volume at operating speed
Piston speed at operating system

3.6
3.7
3.8

Clearance
Volumetric efficiency
Lubrication details

2.10
2.11
2.12

%
33 % 66% 100%
33% 18.5 kw
66% -37 kw
100% - 55.7 kw
KW
RPM
Kg/cm2
Kg/cm2
Kg

75
1483 / 4p
SC 280 S ( KEC make)
15.6
21
Yes

LTR

Seetul N 68 /EQV
26 liters

Mm

M/SEC
.
mm
%

6
100mm 100mm
W type
311 m3/Hr
3.69
0.8mm
78
Forced feed lubrication

108

TECHINCAL DATA SHEET FOR CONDENSER FOR ESP & VFD CONTROL ROOM
SL.NO.
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
210
2.1
212
2.13
2.14
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11

General
Service
Location
Make / model number
Type of condenser
Number ( working +standby )
Overall size OD (mm) length
Weight
- When empty
- With refrigerant fully charged
Condensing Temperature
Refrigerant storage capacity

Condenser cooling water


ESP/ VFD Building
ABB/ KTHX- 16
Water cooled Shell and
tube
8 (4 W + 4S)
500 2693 ( Approx.)

(m)
Kg
Kg

kg

930
125
40.5 0 C
200-260 (Approx)

Construction details
Shell material
Shell thickness
mm
Shell diameter (ID)
mm
Tube material
Tube size
mm
Tube thickness
Tube length
No. of tubes
No. of passes
No. tubes per pass
Fine type
No of fines per inch
Water box material ( End cover)
Fin material
Technical data
Circulating water quantity required
m3/h
Water velocity in tubes
m/s
0
Water inlet /outlet in temperature
C
Heat rejection rate
KW
Heat transfer area
- Refrigerant side
m2
- Water side
m2
Water side pressure drop
KPA /
Maximum working pressure
kg. / cm2(g)
- Refrigerant side
- Water side
Shell side test pressure
kg/cm2
Tube side test pressure
kg/cm2
Fouling factor
0
Sub cooling
c

MS
8mm
484
Copper BS 2871
19.05
18 Swg.
2250 mm
231
4
57 (Approx.)
Integral part of tube
19
C.I /IS 210
Copper
60
1.34
32 0 C / 370 C
325.3
76
26.4
40 (0.4kg/cm2)
17.0
5.0
21.5 (Pneumatic)
7.5
0.0002 m2 0 c /W
2

109

TECHNICAL DAT SHEET FOR COOLING TOWER


Sl.NO.

ITEM

POWER HOUSE

Type

Fibre glass reinforced plastic


construction induced

Designation

CT 1 to 8

Model

6021

Nominal

250.8

Calculated TR

1290

Number required ( Working + Standby)

8 (4+4)

Location

Roof AB bay

Service

Cooling of condenser water of A/C


plant

Design data

Rate of water circulation in (m3/hr)

190

Design ambient Wet Bulb

280c

Hot water inlet temperature

37 0c

Cold water outlet temperature

320 c

Air flow (CFM) from fan

50950

Static Pressure Drop (Ps)

5.638mm WG

Fan Diameter

6Ft.

Velocity Head at fan outlet

5.486mm WG

Total Head (Pt)

11.124mm WG

10

Fan BHP

4.7

11

Fan Total Efficiency (nt)

76.50%

12

Fan power @ FAN Shaft (FHP)

4.59

13

Motor efficiency

87

14

Motor rating

7.5 HP

110

Material of Contruction

Casing

F.R.P

Sum Tank

F.R.P.

Fill

PVC Light Grey colour

Louvers

PVC Integral with fill

Nozzle

Polypropylene Model 68 373804 2(0.621 inch)

Supporting Structure

MS .Hot Deep Galvanised

Strainer

2 INCH MESH0.080 woven wire


HDG

Ladder

MS. Hot Deep Galvanised

Fan Blade

Casting Aluminum Alloy

10

Fan casing

F.R.P

11

Bird screen on top of Tower

5 / 16 Gauge HDG & welded steel


wire hops HDG

111

TECHNICAL DATA SHEET FOR COOLING TOWER OF ESP & VFD BULIDLING
SL.NO.

ITEM

POWER HOUSE

Type

Fibber glass reinforced plastic


construction induced draft

Designation

CT 9 to 16

Model

3870X

Nominal TR

115

Calculated TR

105.6

Number required ( Working + Standby)

8 (4+4)

Location

Or Roof of ESP control room


building

Service

Cooling of condenser water of A/C


plant for ESP & VFD area

Design data

Rate of water circulation in (m3/HR)

80

Design Ambient Wet Bulb

280c

Hot water inlet temperature

37 0c

Cold water outlet temperature

32 0c

Air flow (CFM) from fan

21090

Static Pressure Drop (Ps)

6.706 mm WG

Fan Diameter

5Ft.

Velocity Head at fan outlet

2.073 mm WG

Total Head (Pt)

8.784 mm WG

10

Fan BHP

1.77

11

Fan Total Efficiency (nt)

72%

12

Fan power @ FAN Shaft (FHP)

1.59

13

Motor efficiency

80

14

Motor rating

3HP/ 4P

112

Material of construction

Casing

F.R.P

Sump Tank

F.R.P.

Fill

PVC Light Grey colour

Louvers

PVC Integral with fill

Nozzle

Polypropylene

Supporting Structure

MS .Hot Deep Galvanised

Strainer

X MESH HDG

Ladder

Portable Aluminum Ladder

Fan Blade

Casting Aluminum Alloy

10

Fan casing

F.R.P

Bird screen on top of Tower

5 / 16 Gauge HDG & welded steel


wire hops HDG

113

TECHNICAL DATA SHEET FOR CENTRIFIGUAL FAN FOR AHU


SL.
No.
1
2
3
4

DESCRIPTION

AHU 1 TO 12

AHU 13 TO 15

AHU 16 TO 18

AHU 19 TO 20

AHU 29 TO 36

AHU 21 TO 28

Manufacture
Model No.
Location

ABB
GFAB 5 - 125
Power House
Bidg
55000

ABB
GFAB 5 100
Power House
Bidg.
40000

ABB
GFAB 5 080
Power House
Bidg.
24000

ABB
GFAB 5 125
Power House
Bidg.
48000

ABB
GFAB5 125
VFD Control
room
50000

ABB
GFAB 5 080
ESP control
room
20000

127.2

128.26

128.26

61.52

62.24

62.03

1120

900

710

1120

1120

710

640
76%

1000
82%

b)
c)
)

Selected
capacities
( CUM /HR)
Fan Total
pressure
Impeller
diameter (mm)
Type of
impeller
Speed
Fan total
efficiency
Bearing type
Recommended
motor KW
Motor speed
(RPM)
Material
Impeller
(Blade and
shroud)
Impeller disk
Casing
Shaft

21
22

GD2 of fan
Quantity

5
6
7
8
9
10
11
17
20
a)

Backward curved Aerofoil Shape


820
84%

1090
82%

1380
76%

610
82%

30

22

2.5 mm thk MS

2.5/ 2.0 mm thk


MS

2.5 / 2.0mm
thk MS

2.5 mm thk MS

2.5 mm thk MS

2.5 / 2.0mm thk


MS

2.5 mm thk MS
3mm thk MS
55 mm dia
EN8
94 kgm2
12Nos.

2.0mm thk MS
3mm thk MS
48mm dia EN8

2.0 mm thk MS
3mm thk MS
42mm dia EN8

2.5 mm thk MS
3mm thk MS
55mm dia EN8

2.5 mm thk MS
3mm thk MS
55mm dia EN8

2.0mm thk MS
3mm thk MS
mm dia EN842

32.8 kgm2
3Nos.

15.6kgm2
3Nos.

94 kgm2
2Nos.

94 kgm2
8Nos.

15.6 kgm2
8Nos.

AHU 1 TO 12

AHU 13 TO 15

AHU 16 TO 18

AHU 19 TO 20

AHU 29 TO 36

AHU 21 TO28

Double row spherical roller/ Deep groove ball bearing


15
15
15

7.5

Motors
SL.
No.

DESCRIPTION

1
2
3
4

Model
Motor type
Quantity
Voltage and
frequency
Speed at rated
Voltage and
frequency
Full load
current
Efficiency
(100% load)
Type of duty
Standard
continuos
bearing at 50
c ambient
temp(KW)
Direction of
Rotation as
view for DE
END

5
6
7
8

Kirloskar Electrical Co. LTD


NFLP Cage
3
2
415 V / 50 Hz

12

1475

1470

1450

1450

1450

1440

50

38

27.6

27.6

27.6

14.4

91.8

0.87

0.86

0.86

0.86

0.83

30

22

15

S1 (Continuous)
15

15

7.5

Bi Directional

114

TECHINICAL DAT SHEET FOR FRESH AIR FAN


SL.
NO.

DESCRIPTIO
N

F.A.FAN FOR
AHU 1 TO 12

F.A.FAN FOR
AHU 13 TO 15

F.A.FAN FOR
AHU 16 TO 18

F.A.FAN FOR
AHU 19 TO 20

F.A.FAN
FOR
AHU 29 TO
36

ABB

ABB

ABB

ABB

ABB

manufactur
e
Model No.

GAFAB- 1-050

GAFAB- 1-050

GAFAB- 1-040

GAFAB- 1-040

GAFAB- 1040

GAFAB- 1040

GAFAB1-040

3l

Location

Power house
Bidg.

Power house
Bidg.

Power house
Bidg.

Power house
Bidg.

VFD
control
room.

ESP
Control
room

Selected
capacities
(CUM
/HR)
Fan total
pressure
Impeller
diameter
(mm)
Type of
Impeller
Speed
( Approx.)
Fan total
efficiency
Rec. motor
(KW)
Motor
speed
(RPM)

2600

3200

750

1000

700

800

DM &
CPU
Control
room
700

35

35

35

35

35

35

35

450

450

355

355

355

355

355

5
6
7
8
9
10
11

F.A.FANFOR
AHU 21 TO
28

F.A.FAN
FOR PAC

ABB

Backward curved
1450

1450

1450

1450

1450

1450

1450

83%

72.5%

81%

81%

81%

81%

81%

0.75

0.75

0.37

0.37

0.37

0.37

0.37

1450

1450

1450

1450

1450

1450

115

TECHINCAL DATA SHEET FOR AIR COOLED PACKAGED AIR CONDTIONER


OF DM & CPU CONTROL BUILDING
SL.NO.

DESCRIPTINON

1.1

TYPE

1.2
1.3
1.4

Make
Model
For use in

1.5
1.6
1.7
1.8
2
2.1
2.2
2.3
2.4
2.5
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.
4.1
4.2

Quantity ( working)
Quantity ( Standard by)
Capacity (In TR)
Power supply
INDOOR UNIT
Depth
Width
Height
Weight
No.of refrigerant circuit
COOLING COIL EVAPOURTOR
Make
Total coil face area
Rows deep
Fin spacing
No. of circuit
Tube material
Fin material
EVAPOURAOR AIR HANDLING UNIT
Size & quantity of blower
Type of blower

4.23
4.4
4.5
4.6
4.7
4.8

Whether balanced statically and dynamically


Total air quantity
Static pressure
Fan speed
Size and quantity of filter
Type of filter

4.9

Motor type

4.10
4.11

Motor KW & QTY


Motor voltage characteristics

TECHINICAL
PARTICULARS
Air cooled packaged air
conditioner
Blue Star limited
DPA 1803
DM & CPU building
2Nos.
2 Nos.
15 TR (45000 K.cal/hr)
380 420 V, 3ph ,50Hz
750 mm
1500 mm
1800 mm
513 KG.
THREE
Blue star limited
1.24 SQ.MTR
3
10 FPI (Fins per inch )
27
Copper
Aluminium
381 381 1No.
Centntrifugal forward curved
/ DIDW
Yes
6000 CFM (10,200 CMH)
35mm
978 rpm
457 933- 3Nos.
Non oven polyster in HDPE
mesh
Totally enclosed foot
mounted
2.25kw /1 No.
415 V-3PH- 50Hz

116

4.12
4.13
4.14
5.1
5.1
5.2
5.2
5.4
5.5
5.6

Motor insulation
Type of drive
Condenser drain outlet
COMPRESSORE
Compressor
Model
Qty. in each unit
Swept volume
Operation speed
Type

5.7
5.8
5.9
5.10

Refrigerant
Lubrication type
Oil charges (Ltitres)
Mounting arrangements

5.11
5.12
6
6.1

Weight of compressor
Compressor motor rating @ 45 0f Evap. temp.
@ 125 0F condensing temp.
EXPNSION VALVE
Type

6.2
6.3

Quantity for each 15 TR unit


Make

AIR COOLED CONDENSER UNIT OUT


DOOR

8.1
8.2

Unit
Location

8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.1
8.11
8.12

Overall size
Weight
Coil face area
Rows deep
Fin spacing
Tube diameter
Tube Pitch
Tube material
Fin material
No. of fan

8.13
8.14
8.15
8.16
8.17

Type of fan
Size of fan
Total air quantity
Motor KW & qty.
Motor type

8.18
8.19

Motor insulation
Type of drive

Class- F
Belt drive
32 NB
Copeland USA
CRN 5- 0500 TFD
Three
17.74 cubic MTR/HR
2900 rpm
Hermetically sealed
reciprocating type
R 22
Centrifugal forced feed
1.95
4 nos. rubber mounts with
metal sleeves
38.1 KG.
4.9 KW
Thermostatic expansion valve
with external equaliser line
3 Nos.
SPORLAN/ DANFOS/ALCO
3 Nos.
Open space / shall be decided
at site
1010 500 856
86.0kg each
0.7032 Sq. MTR.
Three
12 FPI
3 /8 OD (9.5mm)
One inch.
Copper
Aluminium
One for each condenser
(Total - 3 Nos. )
Propeller
600mm
4000 CFM / 6800 CMH
0.5625 (For each condenser)
Totally enclosed / foot
mounted
Class F
Direct

117

DATA SHEET FOR DM PLANT & PT PLANT


STAGE II: DEMINERALISATION PLANT
SL.NO. DESCRIPTION
01. DM Streams
Nos. of stream
Flow through each stream
02. DM water storage tank
Number
Capacity (each)
Material of construction
03. Degasser water pump
Number
Capacity
Pressure
04. Degasser blower
Number
Capacity
Static Head
05. Mixed bed blower
Number
Capacity
Head
06. DM Regeneration pump
Number
Capacity
Head
07. DM Make up pump
Number
Capacity
Head
08. Boiler fill pump
Number
Capacity
Head
09. Alkali dosing pump
Number
Capacity
Head
10. Alkali transfer pumps
Number
Capacity
Head
11. Effluent disposal pumps
Number
Capacity
Head

M3 / hr
3

3
130
3
2000
Epoxy coated MS tank

M3 / hr
Kg /cm2

4
150
4.5

Per stream
Nm3 /hr
MMWC

2
2500
150

Nm /hr
MMWC

2
314
4000

M3 /hr
MWC

2
25
35

M /hr
MWC

5
100
110

M /hr
MWC

2
150
150

LPH
Kg/cm2

2
1023
40

M3 /hr
Kg/cm2

2
10
1.0

M /hr
Kg/cm2

3
100
2.6

119

12.

Acid unloading pumps


Number
Capacity
Head
13. Alkali unloading pumps
Number
Capacity
Head
BULK STORAGE TANKS
Number
Size dia and length
Capacity
Lining
Concentration of chemical
Neutralising Pit
Nos.
Capacity
DM Service Vessel
Description
ACF
3
Flow rate
M /hr
130
Media filled
AC
Resin height
MM
1200
Qty of resin
M3
10.572
Regenerant

M / hr
Kg/cm2

2
20
1.0

2
20
1.0
For Acid
For Alkali
4
2
2750*8938
2750*8938
50
50
4.5mm thick Rubber internally
30-33%
48%

M3 / hr
Kg/cm2
MM
M3
%
3

M
WAC
130
CNP80WS
867
3.270
HCL

SAC
130
S100
1150
3.770

2
200
WBA SBA
MB
130
130
130
MP64 M500 S100H/M500
867
1150
2*500
3.270 3.770
2*1.635
Na OH
HCL& Na OH

120

PRE TREATMENT PLANT


SL.NO DESCRIPTION
01
Cascade Aerator
Reactor
Clarifier
02.
Number
Flow
Effluent Turbidity
Retention time at:
Flocculation zone
Clarifying zone
Flow for flocculation zone
Flow for clarifying zone
O. D. at top
Bridge revolving speed
03. Gravity filter beds
Number
Flow rate per filter
Surface flow rate (filtration rate)
Reservoir capacity
04. PTP Over head tank
Size
Volume
05. Clarified water storage tanks
Size (one in two sections)
Capacity
06. Filter backwash sumps
Size
Capacity
07. Sludge pit & Sump
No of pits
Size
Effective capacity
08. Filtered water transfer pumps
Number
Capacity
Head
09. A/C vent make up pumps
Number
Capacity
Head
10. Clarified water make up pumps
Number
Capacity
Head

M /hr
NTU
min
min
M3 /hr
M3 /hr
m
Min /rev
M3 /hr
m3/ m2 /hr
M3

PT-DM
01

PT-CW
01

01
350
10

03
3000
10

30
90
207
343
14.2

30
90
1400
4405
38.5
22

03
240
5
2*200

03
240
5
2*200

M
M3

20*10*1.8
360

M
M3

21.5*10*4
860

M
M3

130*10.3*2
210

2
M
M3

12*12*3.5
500

M /hr
MWC

04
200

03
150
50

M
WMC

3
100
80

M3
WMC

3
1800
20

121

SL.NO DESCRIPTION
11. CHEMICAL HOUSE
Alum solution preparation tanks
Number
Size
Capacity
Strength of alum solution
Alum to be added
12. Lime slaking tanks
Number
Size
Capacity
Strength of lime solution
Lime to be added
13. Lime solution preparation tanks
Number
Size
Capacity
14. Alum dosing pumps
Number
Capacity
Pressure
15. Lime slurry transfer pumps
Number
Capacity
Pressure
16. Lime dosing pumps
Number
Capacity
Pressure
17. Chlorination System
Chlorinators
Capacity
Type of injectors
Water booster pump
Pump capacity
Pressure

PT-DM

PT-CW

(Common to DM & CW)


6
M
3.3*2.5
M3
27
%
10
Kg/tank
2700
(Common to DM & CW)
4
M
4*3.5*2.5
M3
35
%
10
Kg/tank
3500
(Common to DM, CW & AWEPT)
6
M
4.5*3.5*2.5
3
M
39.37
LPH
MWC
LPH
MWC
LPH
MWC
lb/day
M3/hr
MWC

2
300
20

4
2200
25

2
150
15
(Common to DM&CW)
3
360
30
3
3
50-3000 1000-10000
Variable throat type
3
3
10
40
19
36

122

ASH HANDLING SYSTEM


-: TECHNICAL DATA SHEETS : BAHP, BALP, FLUSHING & SUMP JETTING WATER PUMPS

SL
NO
1
2

3
4
5
6
7

10

11

DESCRIPTION

FLUSHING
WATER
PUMP

SUMP
JETTING
WATER
PUMP

BAHP PUMP

BALP PUMP

Kirloskar
Brothers
Limited
8UPH5
Horizontal Split
case

Kirloskar
Brothers
Limited
UP250/30
Horizontal
Split case

4 Nos.

10 Nos.

2 Nos.

2 Nos.

2 Nos.

8 Nos.

1 No.

1 No.

HIS

HIS

HIS

HIS

600

615

1220

50

100

23

15

40

5.2

3.8

3.7

1.6

117

30

16

40.8

84 %

89%

82%

49%

PUMPS
Manufacturer
Model & type
(Indicate whether
axially split or
End suctional)
Numbers
furnished
Numbers
operating
Performance
standard
Rated Capacity
m3/ hr
Total Dynamic
Head at specified
rated capacity
(Meters of water
column)
Required NPSH
at rated duty
point
Shut off
head,(Meters of
water column) [
approx]
Pump efficency at
rated capacity and
head
(Including IS
tolerance)

Kirloskar
Brothers
Limited
WF 35 - 35
End Suction

Kirloskar
Brothers
Limited
CPHM
80/40
End Suction

123

SL
NO

12

13
14
15
16
17
18

19

20
21
22
23

DESCRIPTION
Pump input
Power at
specified rated
capacity KW
Power required at
pump shut off ,
kw (approx)
Maximum pump
input power in the
range of operation
Rated output of
the drive motor ,
kw.
Design
temperature of
water , (0C)
Pump rated Speed
, rpm (approx)
Win & Max
operating point
with in the range
of operation

Specific speed
(Indicate also the
formula and units
used) (approx)
Type of pump
sealing
Size of Suction
flange, mm.
Size of discharge
flange, mm.
Number of stage

SUMP
JETTING
WATER
PUMP

BAHP PUMP

BALP PUMP

FLUSHING
WATER
PUMP

194.52

43.28

60.78

11.12

158

28

56

216

46

82

12

260

60

75

15

480C

480C

480C

480C

1480

1470

970

1450

30 % to 120 %

30 % to 120 %

30 % to 120
%

50 % to 120
%

70
- Nsp= 3.65 x
N(RPH) x Q2(in
m3/sec)
------------------H3/4 (in meter)

211

270

39

Self Sealing

Self Sealing

Self Sealing

Self Sealing

250

250

350

125

200

250

350

80

Single

Single

Single

Single

124

SL
NO

DESCRIPTION

BAHP PUMP

BALP PUMP

FLUSHING
WATER
PUMP

24

Impeller size and


type

Radial
560mm.
(approx)

Radial
304
mm.(approx)

Wixed flow
420 mm.
(approx)

SUMP
JETTING
WATER
PUMP
Radial
344
mm.(approx)

No

No

No

No

85

85

85

85

2 2 .5 %
NiCL IS 210
FG 260
(180 230
BHH)

2 2 .5 %
NiCL IS 210
FG 260
(180 230
BHH)
Bronze IS
318 Gr.
LTB2

2 2 .5 %
NiCL IS 210
FG 260
(180 230
BHH)

25
26

27

Whether pump is
suitable against
reverse flow
Max. Noise level
DB
MATERIALS OF
CONSTRUCTIO
N
(Mention IS or
equivalent)

28

Casing (Specify
BHN)

2 2 .5 % NiCL
IS 210 FG 260
(180 230
BHH)

29

Impeller (Specify
BHH)

Bronze LS 318
Gr. LTB2

Bronze IS 318
Gr. LTB2

Not required

Not required

Bronze IS 318
Gr. LTB2
SS AISI 410
(250 280
BHH)

Bronze IS 318
Gr. LTB2
SS AISI 410
(250 280
BHH)

Carbon Steel, IS
1570 40 C8

Carbon Steel,
IS 1570 40 C8

30
31

Impeller wear
ring
(Specify BHH)
Casing wear ring
(Specify BHH)

32

Shaft Sleeve
(Specify BHH)

33

Shaft

34

Stuffing box /
Gland

2-2.5% NICI

2-2.5% NICI

Gland packing

Soft Asbestos
Greased &
graphited

Soft Asbestos
Greased &
graphited

35

Not required
Not required

Bronze IS 318
Gr. LTB2
Br. IS 318,
Gr. LTB2
Br. IS 318,
Gr. LTB2
SS AISI 410
(250 280
BHH)

SS AISI 410
(250 280
BHH)
Carbon Steel,
Carbon Steel,
IS 1570 40
IS 1570 40 C8
C8
IS 210 FG
IS 210 FG
260
260
(180 230
(180 230
BHH)
BHH)
Soft
Soft Asbestos
Asbestos
Greased &
Greased &
graphited
graphited

125

SUMP
JETTING
WATER
PUMP

BAHP PUMP

BALP PUMP

FLUSHING
WATER
PUMP

Bolts, nuts,
fasteners

Carbon Steel

Carbon Steel

C40 IS 1570

C40 IS 1570

37

Base plate

MS

IS 226 UPTO
20mm

38

Pump Shaft
Bearing

39

Number

Antifriction
Bearing
2 Nos. per
Pump

Antifriction
Bearing
2 Nos. per
Pump

Thk & IS
2062 over 20
mm.thk
Antifriction
Bearing
1 Set per
pump

6314

6309

Thk & IS
2062 over 20
mm.thk
Antifriction
Bearing
3 Nos. per
pump
6412/51314
& 6412

SKF OR Equv

SKF OR Equv

SKF OR
Equv

Grease

Grease

Oil

Grease

25000

Natural
cooling
25000

Natural
cooling
25000

Natural
cooling
25,000

DE &NDE

DE &NDE

DE

SXF or Equiv.

SXF or Equiv.

SXF or Equiv.

Grease

Grease

DE
SXF or
Equiv.
Oil

IS 9137

IS 9137

IS 9137

DIN 24256 &


ISO 2858

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

KBL Make
Flexible pin
bush

KBL Make
Flexible pin
bush

KBL Make
Flexible pin
bush

Rati/Utkarsh

Yes

Yes

Yes

Yes

SL
NO

DESCRIPTION

36

40

Type &
Manufacturer

51

Type of
Lubricants
Arrangement of
cooling
Design Life (Hrs)
PUMP THRUST
BEARING
Location
Type &
Manufacturer
Lubrication
Design of pump
conforms to code/
Standard no.
Characteristic
curves for the
pumps enclosed
Coupling between
motor shaft and
pump shaft
Manufacturer

52

Type

53

Coupling guard
furnished

41
42
43
44
45
46
47
48
49
50

Natural cooling

1 x SKF 3309
BG & 1 X NU
309
SKF OR Equv

Grease

Spacer

126

SL
NO
54

55

56

57

58

59

DESCRIPTION
Furnished air
release valve ,
drain plugs etc.
Total weight of
pump motor
assembly , kg
(approx)
GD2 Valve of all
rotating parts 1
kg/cm2)
(Excluding
motor)
Weight of the
heaviest piece to
be handled, kg.
Various shop tests
conform to the
requirement of
the specification
Inspection &
Testing

SUMP
JETTING
WATER
PUMP

BAHP PUMP

BALP PUMP

FLUSHING
WATER
PUMP

Yes

Yes

Yes

Yes

5051

1115

2045

433

107668

1172

68200

14240

Later

Later

Later

Later

As per HIS

As per HIS

As per HIS

As per HIS

As per
approved QAP

As per
approved QAP

As per
approved
QAP

As per
approved
QAP

127

BOTTOM ASH SYSTEM


BOTTOM ASH HOPPER

Type
= W - Type water impounded having two sections
Floor level
= - 200 mm
Top of the hopper
= + 10.4545 mtr
Height from the floor
= + 10.6545 mtr
Width (L-R)
= 20.5 mtr (approx)
Length(F-R)
= 6.0 mtr (approx)
Max. water level
= +9845 mm
Max ash level
= + 9100 mm
Hopper capacity at
Max water lvl
= 401 cu mtr
Max ash level
= 370 cu mtr
Material of construction
= MS 10 mm/SS 6 mm
Refractory thickness
= 230 mm
Height of various locations in
the hopper from floor lvl

W - point

View
glasses
(F/R)

bottom
of seal
trough

Normal
Over
flow
level

Max water
Over flow
level

+7132.5

+8200

+9394.5

+9695

+9845

SEAL TROUGH
Material
Width of trough at
Bottom
Top
Clearance with the seal plate
Towards the hopper
Away from the hopper
From bottom of the hopper
Height of seal trough
Over flow level
Makeup source
Flushing source
No of flushing nozzles
No of drain points
LHS/RHS))

Makeup
connection
+
9845(8500)

Hopper top
Access door
+8300

= SS 316 plate 6 mm
= 254 mm
= 368 mm
=
=
=
=
=
=
=
=
=

730 mm (F-R) / 730 mm (L-R)


+8260 (4 nos , 2 each at front & rear)
BALP & BAHP combined
BAHP
18 ( ring header 150 NB)
6 (2 each in front & rear , one each in

128

REFRACTORY COOLING TROUGH


No of headers
L&R)
No of supply lines
No of drain lines
Supply source
Flushing source
Over flow Drain to

= 16 ( 6 EACH IN FRONT & RAER, 2 EACH IN


=
=
=
=
=

16 ( 40 NB with orifice)
20
BALP 9(150 NB hdr)
BAHP
Seal box

VIEW GLASSES
Total no provided
Cooling water source

= 4 ( two at front , 2 at rear )


= BALP

OVER FLOW CONNECTIONS


Nos provided
= 4 ( two from each hopper)
Location of OVER FLOW SEAL box = Rear side of the hopper
Over flow connected to
= Settling Bin
HOPPER MAKEUP

Location
No of makeup connections
Source
No of valves

= Front side of the hopper ( extreme L & R )


= Two (one for each hopper)
= BALP
= One main iso valve 300 NB gate /300 NB Globe/
200 NB ( 2 nos pneumatically

operated)
o Duration for complete filling = 20 - 30 Minutes
Hopper over flow
= Always to be continuous except during
De-ashing in draw down mode /
HOPPER FLUSHING
Hopper slope nozzles flushing ( 18 nos per 3+3 on each hopper = 6 plug valves
hopper)
Total 12 plug valves
3 nozzles are catered by one plug valve 100
NB
BA hopper doors flushing ( 2 nozzles per Total 4 plug valves
door)
Emergency door flushing ( One nozzle per Total 4 plug valves
door)
Grinder dilution nozzles ( tapping after the Total 4 plug valves
HEWV)
Over flow weir box flushing
2 nos

Location of the flushing valves


= At Middle of the hoppers in floor level
Type of operation
= Intermittent during deashing
Source
= BAHP

129

OTHER CONNECTIONS
Poking doors
Hopper access doors

= 4
= 2 (LHS/RHS)

BOTTOM ASH HOPPER GATE: Nos provided


Gate size
Opening by

= 4
= Square 914x914 mm
= Air to water pressure at bottom of
the power cylinder.
Closing by
= Air pressure at top of the power cylinder
Flushing connections source = BAHP
HYDROPNEUMATIC TANK:
Normal water level
Source of makeup
Operating pressure

= Just above the centre line of the tank


= SERVICE WATER/LP seal water pump discahrge
= 5 - 7 ksc

CLINKER GRINDER DETAILS :

Type of grinder
Capacity
Speed
Dia of roller
Out put particle size
Seal water requirement
DOR
Tip Height
Wear tolerated

= EXEN single roll


= 100 T/Hr
= 41 rpm
= 318 mm
= 25 mm or below
= 2 cu mtr/ grinder at 10 mtr WC
= CW For forward running
= 37 mm (approx)
=

HYDRO EJECTOR DETAILS :

Water source
Throat size
Wear tolerable
HEWV type
Type of opening/closing

= BAHP (150 NB)


= 100 MM
= 30- 40 MM
= Pneumatically operated
= LIMIT SWITCH

DISCHARGE VALVE : Nos provided


Type of operation

=4
= Pneumatically , if required manually also can be
Operated through the stud & hand wheel
given at the top.

DISCHARGE LINE
Pipe size

= 250 NB (Basalt lining up to 6 mtr only)

130

TECHNICAL DATA SHEETS


SLUDGE PUMPS
SLNO

DESCRIPTION

1.01.00

Manufacturer

SAM Turbo Industry Ltd.

1.02.00

Model and type

ARS 80/290, Horisontal,


Centrifugal end suction single
stage

1.03.01

Numbers furnished for 4 units

8 ( 2 nos. per unit)

1.03.02

Numbers operating

4 (1 no. Per unit)

1.04.00

Duty point capacity M3/Hr.

25

Type of Suction (Whether suction lift/flooded


suction).
(a) Total dynamic head at specified
capacity, MWC
(b) Total dynamic head at specified
capacity, MLC

22

1.07.00

RATED SPEED, RPM

1460

1.08.00

Shut off head, meters

24

1.05.00
1.06.00

1.09.00
1.10.00

1.11.00

Pump efficiency at rated capacity & head (with


liquid of Sp. Gr. 1.0)
Pump efficiency at rated capacity &head (with
ash slurry of specific gravity 1.10 as being
handled).
Pump input Power at specified rated capacity
KW.
(a) When handling clear water
(b) When handling ash slurry (specific
gravity of Slurries considering 1.10)

Flooded

22

34%
32%

4.40
5.15

1.12.00

Power required at pump shut-off KW

4.0

1.13.00

Rated output of the drive motor, KW (at 50 0C)

7.5

1.14.00

Design temperature of water/slurry, 0C.

500C

1.15.00

Pump Speed, rpm

1460

1.16.00

Specific speed
3.65 x RPH x Q
(m3 /sec.)
NS = -- ------------------------------------------H (m) 3/4
Size of suction flange with counter flange, mm.
Size of discharge flange , with counter flange
,mm.
Impeller size and type
Number of vanes
Impeller tip speed, meters/min.

43.72 (approx)

1.17.00
1.18.00
1.19.00
1.20.00
1.21.00

100
80
290 dia/closed
3
1330

131

SLNO
1.22.00
1.23.00
1.23.01
1.23.02
1.23.03
1.23.04
1.23.05
1.23.06
1.23.07
1.24.00
1.24.01
1.25.00
1.25.01
1.25.02
1.25.03
1.25.04
1.26.00
1.26.01
1.26.02
1.26.03
1.27.00
1.27.01
1.27.02
1.27.03
1.27.04
1.28.00
1.29.00
1.30.00
1.31.00
1.31.01
1.31.02
1.31.03
1.32.00
1.33.00
1.34.00
1.34.01
1.34.02
1.34.03
1.35.00
1.35.01

DESCRIPTION
Noise Level
Materials of Construction (Mention IS or
equivalent)
Casing (Specify BHN)
(i)
Outer casing
(ii)
Inner casing (Metal Lining on volute)
Impeller
Wear plate (BS)
Wear plate (SS)
Shaft sleeve
Shaft
Stuffing Box.
Bolts, nuts, fasteners
Base Plate
Pump shaft bearing
Number
Type of lubrication
Arrangement of cooling
Type & Manufacturer
Pump Thrust bearing
Location
Type
Lubrication
Gland Sealing arrangement
External supply of water
Quality of water
Quantity, m3/hr.
Pressure, kg/cm2
Necessary Pressure gauge at each pump discharge
provided?
Pump performance testing standard
Design of pump conforms to Code /Standard No.
Coupling in direct drive arrangement provided?
Manufacturer
Type
Coupling guard furnished
Furnished air release valves, draining plugs etc.
Pumps are designed to handle clinker of size, mm
Total weight kg
Pump (bare pump)
Motor
Assembly, including base plate, Coupling etc.
Various shop tests conform to requirement of the
specification.
Performance testing of pump possible in
Manufacturers shop

85 dB at 1 m distance
C1 , IS-210,FG-260
Ni hard type IV (550 BHN)
Ni hard type IV
Ni hard type IV
Ni hard type IV
AISI 410 , 400 BHN
EN -8
CI, IS-210, FG-260
EN 8, BS 970
MS Fabricated
Steel
2 Nos.
Oil
Oil sump
Antifriction, ZKL/Eqv.
NDE 1 No.
Antifriction
Oil
Yes
Clear
1 m3/hr.
1.5 kg/cm2 (g) above pump
discharge pressure
Yes
As per HIS
IS - 5120
Yes
SAM
Pin Bush
Yes
Yes.
10 mm
290 kg. (approx)
120 kg.
1000 kg.(approx)
As per approved QAP of NTPC
Yes, Hyd. Tests pressure of outer
casing 4.5 kg/cm2

132

FLY ASH SYSTEM


SETTLING TANK DETAILS : Location
= Near Bottom ash
hopper
Effective Capacity
= 80m3
Dimension (B*H*L)
= (4000X3700X10000) MM
Other details
Level switch mounting level = + 2500 MM
Operating floor level
= - 200 mm
Sump bottom level
= - 1200 MM
Sump top level
= + 2500 MM
DISTANCE FROM SUMP BOTTOM LVL
Bottom of suction pipe
= 250 MM
Pump trip lvl switch
= 500 MM
Centre of pump suction pipe = 2000 MM
Low alarm lvl
= 1000 MM
Pump start permissive lvl
= 2500 MM
High alarm lvl
= 3000 MM
Sump Over flow lvl
= 3000 MM
Make up sources
Emergency
= CW Blow Down /(Motor operated) (400 dia)
Normal
= BALP (Pneumatic V/V) (300) (modified)
Level switch = 4 nos.
Acting level from top of the sump
High
= 700 MM
permissive
= 1200 MM
Low level
= 2700 MM
Trip level
= 3200 MM
Duration for sustaining without make up= 20 minutes (approx.)
COLLECTION TOWER

Location
VB elevation
Collection tank down pipe size

= In front of ESP at a height of 11.72 mtr.


= 16.2 mtr.
= 300 dia

WETTING HEAD

Total no./unit
capacity
Ash slury flow
Minimum water pr. Required
Dimension
No of nozzle
Nozzle tip matl
Water entry opening
Ash slurry open
Ash air max.
Water supply

=8
=58 TPH
= 104 m3/Hr
= 4.5 KSC
= 8
= 22
= SS (500-550 BHN)
= 127 dia mm.
= 203 dia mm.
= 203 dia mm.
= 150 dia NB
133

AWU

Seal box

Total nos
Water supply
No of nozzle sets provided

= 8
= FAHP 50NB
= 3

Height
CT Drain pipe bottom
clearance to seal box
Height of seal plate
Centre to centre pipe distance
Discharge to

= 1012 mm

ESP Hoppers
Total Pass
Total no / pass
Ash transportation pipe TYPE
Guaranteed rate of evacuation
Expected ash collection in ESP Hopper
Design collection in
70 MTR ECO Hopper
40 MTR APH Inlet Hopper
12 MTR APH Outlet Hopper
Storage capacity of the hoppers

=
=
=
=

150mm
750 mm
980 mm
Open slurry trench

=
=
=
=
=

4
18
CI pipe 200 dia
8 hrs Collection in 6 hrs

=
=
=
= FOR 8 HRS

ASH INTAKE VALVE : Total /unit


Location
Operation

= 82
= Below each ESP/APH Hopper
= Pneumatically against spring

Plate size
Design vacuum of valves
Design flow rate /valve

= SS (400 series) 10 mm thick


= 15.5 (394mm)hg
= 58 TPH

134

TECHNICAL DATA SHEETS : HP/ LP SEAL WATER PUMPS


SLNO

DESCRIPTION

1.00
1.01

PUMPS
Manufacturer

1.02

Model & type (Indicate


whether axially split or
End suction)
Numbers furnished
Numbers operating
Performance Standard
Rated capacity m3/hr
Total Dynamic Head at
specified rated capacity
(Meters of water column)
Required NPSH at rated
duty point
Shut- off head, (Meters
of water column)[approx]
Pump efficiency at rated
capacity and head
(Including IS tolerance)
Pump input power at
specified rated capacity
KW.
Power required at pump
shut- off, kw (approx)
Maximum pump input
power in the range of
operation
Rated output of the drive
motor, KW
Design temperature of
water, (0C)
Pump rated Speed, rpm
(approx)
Min & Max operating
point with in the range of
operation

1.03
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
1.16

1.17

Specific Speed (Indicate


also the formula and
units used) (approx)

1.18

Type of Pump Sealing

HP SEAL WATER
PUMP

LP SEAL WATER
PUMP

MATHER & PLATT (I)


LIMITED
RN 50A
Multistage

MATHER & PLATT (I)


LIMITED
ET ISO 12 H
END SUCTION

2
1
HIS
36
135

2
1
HIS
60
55

2.7m

3.0m

150

62

73%

72.5%

18.13

12.39

2.8

9.0

19.84

13.43

30

18.5

UPTO 800C

UPTO 800C

2900

2900

Minimum = 30 % of
rated flow
Maximum= 120 % of
rated flow
1069.46
NS = N (rpm) x Q (GPH)
---------------------[ H( ft )]3/4
Self Water

Minimum = 30 % of
rated flow
Maximum= 120 % of
rated flow
957.24
NS = N (rpm) x Q (GPH)
---------------------[ H( ft )]3/4
Self Water

135

1.19
1.20
1.21
1.22

Size of suction Flange,


mm
Size of discharge flange
, mm
Number of stages
Impeller size and type

1.23

Whether Pump is suitable


against reverse flow

1.24

Max. Noise level dB

1.25

MATERIALS OF
CONSTRUCTION
(Mention IS or
equivalent)

1.25.01

Casing (Specify BHN)

1.25.02

Impeller (Specify BHN)

1.25.03
1.25.04
1.25.05

Impeller wear ring


(Specify BHN)
Casing wear ring
(Specify BHN)
Shaft Sleeve
(Specify BHN)

1.25.06

Shaft

1.25.07

Stuffing box/Gland

1.25.08

Gland Packing

1.25.09

Bolts, nuts, fasteners

1.25.10

Base Plate

1.26.00

PUMP SHAFT
BEARING

1.26.01

Number

1.26.02

Type & Manufacturer

1.26.03

Type of Lubrication

1.26.04

Arrangement of Cooling

1.26.05

Design Life (Hrs.)

65

80

50

50

Four
158 mm
(approx)
Enclosed type
Yes

One
210 mm
(approx)
Enclosed type
Yes

85 dB at a distance of 1.5
m above floor & 1 m
horizontally from base of
pump.

85 dB at a distance of
1.5 m above floor & 1 m
horizontally from base
of pump

2 2. 5 % Ni CI to IS-210
FG 260
(240 260 BHN)

2 2. 5 % Ni CI to IS210 FG 260
(240 260 BHN)
Bronze IS 318
Gr. II
(50 70 BHN)

Bronze IS 318 Gr. II


(50 70 BHN)
N.A.

N.A.

Bronze IS Gr. II
(50-70 BHN)

Bronze IS Gr. II (50-70


BHN)

SS 4 0 (400 BHN)
EN - 8

EN - 8

C1, IS 210, FG-260


Graphited Cotton
MS

MS

IS- 2062/IS -226

IS- 2062/IS -226

N306

6306

Antifriction ball bearing


SKF/FAG /Eqv.

Antifriction ball bearing


SKF/FAG /Eqv.

Grease

Grease

Natural cooling

Natural cooling

50,000 hrs

50,000 hrs

136

SLNO
1.27.00

DESCRIPTION

HP SEAL WATER
PUMP

LP SEAL WATER
PUMP

PUMP THRUST
BEARING

1.27.01

Location

Non driving end

Non driving end

1.27.02

Type & Manufacturer

SKF/PAG/Eqv.

SKF/PAG/Eqv.

1.27.03

Lubrication

Grease

Grease

IS - 5120

IS - 5120

YES

Yes

Mather & Platt/Unique

Mather & Platt/Unique

Flexible pin & bush

Flexible pin & bush

Yes

Yes

Yes

Yes.

481

313

0.5

0.08

254

185

Yes

Yes

1.28.00
1.29.00
1.30.00

Design of pump
conforms to code /
Standard No.
Characteristic curves for
the pumps enclosed
Coupling between
motor shaft and pump
shaft

1.30.01

Manufacturer

1.30.02

Type

1.30.03

Coupling guard furnished

1.31.00
1.32.00
1.33.00
1.34.00
1.35.00

Furnished air release


valve, drain plugs etc.
Total weight of pumpmotor assembly, kg
(approx)
GD2 valve of all rotating
Parts (kg m2)
(Excluding motor)
Weight of the heaviest
piece to be handled, kg.
(Approx)
Various shop tests
conform to the
requirement of the
specification

137

TECHNICAL DATA SHEETS:


SUMP PUMPS IN ASPH
SLNO
01.00

DESCRIPTION
Manufacturer

02.00

Model and Type

03.00
04.00
05.00

Number furnished
Rated Capacity, m3/hr.
Total bowl head at rated capacity, MWC
Total dynamic head at rated capacity ,
MWC
Shut - off head , MWC
Pump efficiency at rated capacity point
with slurry (Sp.Gr. 1.18)
Pump Speed rpm
"Range of operation " within which the
pump motor set can run continuously
without any difficulty

06.00
07.00
08.00
09.00
10.00

11.00

Specific speed (indicate also the formula


and units used)

12.00
13.00

Size of discharge flange mm


Number of stages

14.00

Impeller size and type

15.01
15.02
15.03
15.04
15.05
15.06
15.07
15.08
15.09
15.10
15.11

Materials of Construction (Mention IS


or equivalent)
Casing (Specify BHN)
Impeller (Specify BHN)
Impeller wear ring (Specify BHN)
Casing wear plate (Specify BHN)
Shaft sleeve (Specify BHN)
Impeller Shaft
Motor shaft
Base Plate
Strainer
Suspension pipe
Discharge pipe

15.12

Bolts Nuts, etc.

15.13
15.14
16.00
16.01
16.02
17.00
17.01
17.02
17.03

Impeller Shaft bearing


Gland
Pump shaft Bearing
Number
Type of lubrication
Pump thrust bearing
Location
Type
Lubrication

15.00

Sam Turbo Industry Ltd. - Coimbatore


V0+PS80C, Vertical Centrifugal non
clog type redial split casing
2 Nos.
80
N.A.
15
21
61%
1450(approx)
50 % to 110 % of design capacity
3.65 x NRPM x Q (m3/Sec.)
103.5, Ns = ----------------------------H(m)3/4
80
Single
242 mm (approx.), closed with wide
open
2.7 % NI 1 % Cr, Alloy CI (350 BHN)
2.7 % NI 1 % Cr, Alloy CI (350 BHN)
N.A.
Alloy
AISI 304,400 BHN
SS,AISI 304
CS,EN-8,BS-970
MS, IS-2062
MS, IS - 2062
MS, ERW "C" Class (6mm thick)
MS, ERW "C" Class ( 6mm thick)
AISI 316 for submerged portionEN8,
BS 970 above water
Carbon filled teflon
Cast Iron IS- 210 FG -260
2 Nos.
External clear water
Drive end.
Antifriction - ZKL Make
Grease
138

17.04
18.00
18.01
18.02
18.03
19.00
20.00

21.00
22.00
23.00
24.00
25.00
26.00
27.00
28.00
29.00

Design life (Hrs.)


Gland Sealing
Quality or external seal water
Quantity, M3.Hr.
Pressure, Kg/cm2(g)
Design of pump conforms to
Code/Standard
Pump input power at rated capacity KW
(i)
With clear water
(ii)
With slurry (sp.gr. 1.18)
Maximum pump input power at any point
within "Range of operation " while
handling specified liquid.
Recommended motor rating
Maximum permissive tip speed of
Impeller at rated point
Whether pump is suitable for parallel
operation
Minimum submergence required at
design Capacity
Discharge flange drilling standard
pressure.
Minimum setting height required for
pump operation in metre
Casing /column pipe test pressure
GD2 value of rotating components of
pump assembly in kg- m2.

30.00

Noise level , dB

31.00

Performance test standard


Pump input power at shut off head KW
(sp.gr.1.0)
Total weight of assembly including drive
motor discharge pipe base plate , etc, in
kg .(approx)
Various shop tests conform to
requirement of the specification
Performance testing of pumps possible
in manufacturer's shop
Type of transmission

32.00
33.00
34.00
35.00
36.00

15000(approx)
Clear water
2.5m3/he
3 kg/cm2 (g)
IS - 9173

5.36 KW
6.32 KW
6.49 KW
10 KW
18.37 m/sec.
Yes.
350 mm
ANSI ISO LBS RF
1.70
Casing - 3.5 kg/cm2
0.290
85 dBA at 1.5 M distance above floor
level & 1M horizontally from the base
of pump.
IS -5120
2
900
As per NTPC approved QAP
Yes
Direct Pin - bush coupling.

139

DATA SHEET OF SEAL WATER PUMP


Sl.
No.
1.

Make

: BEACON WEIR LTD, CHENNAI

2.

Pump designation

: Seal water pump.

3.

Pump model.

: FNB 4.

4.

Pump type

: Horizontal centrifugal.

5.

Quantity

: Two (2) 1 2 working + 1 standby ]

6.

Liquid

: Clarified water

7.

Temperature

: Ambient.

8.

Flow (M3/hr)

: 20

9.

Differential head (MWC)

: 80

10.

Specific gravity (gm/cc)

:1

11.

Impeller type

: Closed

12.

Casing type

: Horizontal split.

13.

No. of stages

:4

14.

Direction of rotation

: CCW from drive end.

15.

Suction / discharge size (mm)

: 76 / 76

16.

Nozzle orientation

: Side suction / top discharge.

17.

Reference curve no.

: 180247

18.

Efficiency at duty (%)

: 67

19.

Rated speed (rpm)

: 2900

20.

Shut off head (m)

: 112

21.

Power absorbed at duty point (KW)

: 6.5

22.

Prime mover

: AC electric motor.

23.

Prime mover rating (KW)

: 9.3

24.

Guaranteed power consumption at

: Please refer Alstom Doc. No.

motor input terminal at rated

PND0001-AS-D-2036 for electrical

capacity and head (KW)

motor date sheet.

Description

Company Description

140

Sl.
No.
25.

Type of lubrication

: Grease.

26.

Coupling type

: Flexible pin & bush.

27.

Coupling make /size

: BWL/B5

28.

Bearing type

: Cylindrical Roller type.

29.

Bearing make

: SKF / Equiv.

30.

Flange drilling standard

: BS10TAB J

31.

Bare pump weight (Kg)

: 110 (approx.)

32.

Casing

: BS 1452 Gr. 220 -2% Ni.

33.

Impeller

: BS 1400 LG2

34.

Casing wear ring

: BS 1400 LB2

35.

Shaft

: BS 790 0S0 M40

36.

Sleeves

: AISI 410

37.

Stuffing box bush

: BS 1452 Gr. 220

38.

Base plate

: MS fabricated.

39.

Inspection and testing

: As per approved QAP.

Description

Company Description

141

COOLING WATER PUMP


Sl.
No.
1.

Make

: BEACON WEIR LTD, CHENNAI

2.

Pump designation

: Cooling water pump.

3.

Pump model.

: SDB 125/150

4.

Pump type

: Hrizontal centrifugal.

5.

Quantity

: Four (2) [ 1 working + 1 standby ]

6.

Liquid

: Clarified water

7.

Temperature

: Ambient.

8.

Flow (M3/hr)

: 150

9.

Differential head (MWC)

: 30

10.

Specific gravity (gm/cc)

:1

11.

Casing type

: Horizontal split.

12.

Impeller type

: Closed

13.

No. of stages

:1

14.

Direction of rotation

: CCW from drive end.

15.

Suction / discharge size (mm)

: 150 /125

16.

Nozzle orientation

: Side suction / side discharge.

17.

Reference curve no.

: 180083

18.

NPSH required

: 3.0 meter

19.

Efficiency at duty (%)

: 82

20.

Rated speed (rpm)

: 1450

21.

Shut off head (m)

: 32

22.

Power absorbed at duty (KW) point

: 14.95

23.

Prime mover

: AC electric motor.

24.

Prime mover rating (KW)

: 19

25.

Guaranteed power consumption at

: Please refer Alstom Doc. No.

motor input terminal at rated

PND0001-AS-D-2036 for electrical

capacity and head (KW)

motor date sheet.

Description

Company Description

142

Sl.
No.
26.

Type of lubrication

: Grease.

27.

Coupling type

: Flexible pin & bush.

28.

Coupling make /size

: BWL/B5

29.

Coupling weight

: 8.7 kg (approx.)

30.

Bearing type

: Roller / ball / sleeve.

31.

Bearing make

: SKF / Equiv.

32.

Flange drilling standard

: BS4504 T16/11

33.

Bare pump weight (Kg)

: 182 (approx.)

34.

Pump dynamic load

: 319 kg (approx.)

35.

Casing

: IS 210 Gr. FG 260 2% NiCL.

36.

Impeller

: IS 318 LTB2

37.

Casing wear ring

: IS 318 LTB2

38.

Shaft

: AISIC 1040

39.

Sleeves

: AISI 410

40.

Base plate

: MS fabricated.

41.

Inspection and testing

: As per approved QAP.

Description

Company Description

143

FLY ASH WATER PUMP


Sl.
No.
1.

Description

Company Description

Make

: BEACON WEIR LTD, CHENNAI

2.

Pump designation

: F.A. water pump.

3.

Pump model

: SDB 200/250.

4.

Pump type

: Horizontal centrifugal.

5.

Quantity

: Eight (8) [ 4 working + 4 standby ]

6.

Liquid

: Bottom ash hopper overflow water (TSS


<100) containing abrasive ash particles.

7.

Temperature

: Ambient

8.

Flow (M3/hr)

: 644

9.

Differential head (MWC)

: 55

10.

Specific gravity (gm/cc)

:1

11.

Casing type

: Horizontal split

12.

Impeller type

: Closed

13.

No. of stages

:1

14.

Direction of rotation

: CCW from drive end.

15.

Suction / discharge size (mm)

: 250/200

16.

Nozzle orientation

: Side suction / side discharge.

17.

Reference curves no.

: 180080

18.

NPSH required

: 5.4 Meter

19.

Efficiency at duty (%)

: 89

20.

Rated speed (rpm)

: 1480

21.

Shut off head (m)

: 64

22.

Power absorbed at duty (KW)

: 108.4

23.

Prime mover

: AC electric motor

24.

Prime over rating (KV)

: 132

144

25.

Guaranteed power consumption at


motor input terminal at rated
capacity and head (KW)

: Please refers Alstom Doc. No.


PND0001-AS-D-2036 for
Electrical motor data sheet.

26.

Type of lubrication

: Grease

27.

Drive arrangement

: V Belt drive with variable pitch pulley at


motor and also at pump for variation of
(+/-) 10% of rated speed of pump.

28. 1

No. of belt

: Six (6) nos.

28.2

Type of belt

: SPC 3550 (Fenner make)

29.

PCD of Variable Pitch Pulley

: 355 mm / 299 mm

30.

Bearing type

: Roller / ball / sleeve

31.

Bearing Make

: SKF/Equiv.

32.

Flange Drilling standard

: BS4504 T16/11

33.

Bare pump weight (kg)

: 700 (approx.)

34.

Pump dynamic load (Kg)

: 1225 (approx.)

Material of construction :
35.

Cashing

: Alloy C.I with 2.7% Ni and 1% Cz


(350 BHN Min.)

36.

Impeller

: Alloy C.I with 2.7% Ni and 1% Cz


(350 BHN Min.)

37.

Cashing wear ring

: Alloy C.I with 2.7% Ni and 1% Cz


(350 BHN Min.)

38.

Shaft

: AISI 410 (S.S)

39.

Sleeves

: AISI 410 Hardened to 400 BHN


(SS Hardened)

40.

Base Plate

: MS fabricated.

145

COOLING / SEALING WATER PUMP


Sl.
No.
1.

Make

: BEACON WEIR LTD, CHENNAI

2.

Pump designation

: Cooling/ Sealing water pump.

3.

Pump model.

: BWC 80/100 C.

4.

Pump type

: Horizontal centrifugal..

5.

Quantity

: Four (4) [ 2 working + 2 standby ]

6.

Liquid

: Clarified water

7.

Temperature

: Ambient.

8.

Flow (M3/hr)

: 80

9.

Differential head (MWC)

: 30

10.

Specific gravity (gm/cc)

:1

11.

Impeller type

: Horizontal split.

12.

Casing type

: Closed

13.

No. of stages

:1

14.

Direction of rotation

: CCW from drive end.

15.

Suction / discharge size (mm)

: 100 /80

16.

Nozzle orientation

: Side suction / side discharge.

17.

Reference curve no.

: 180086 / 01

18.

NPSH required

: 2.1 meter

19.

Efficiency at duty (%)

: 79

20.

Rated speed (rpm)

: 1450

21.

Shut off head (m)

: 33

22.

Power absorbed at duty (KW) point

: 8.27

23.

Prime mover

: AC electric motor.

24.

Prime mover rating (KW)

: 11

Description

Company Description

146

Sl.
No.
25.

Type of lubrication

: Grease.

26.

Coupling type

: Flexible pin & bush.

27.

Coupling make /size

: BWL/B5

28.

Coupling weight

: 8.7 kg (approx.)

29.

Bearing type

: Roller / ball / sleeve.

30.

Bearing make

: SKF / Equiv.

31.

Flange drilling standard

: BS4504 T16/11

32.

Bare pump weight (Kg)

: 141 (approx.)

33.

Pump dynamic load

: 247 kg (approx.)

34.

Casing

: IS 210 Gr. FG 260 2% NiCL.

35.

Impeller

: IS 318 LTB2

36.

Casing wear ring

: IS 318 LTB2

37.

Shaft

: AISIC 1040

38.

Sleeves

: AISI 410

39.

Base plate

: MS fabricated.

Description

Company Description

147

Technical data sheets for ESP


Clause No
1.00.0

ELECTROSTATIC PRECIPITATOR

1.01.01

General

i)

Manufacture

ALSTOM POWER

ii)

Manufactures model number

4FAA 9*45H-2*78-145.5-A

iii)

Dimensions (associated with one


boiler)
Width (across gas flow ) (mm)
Flange to flange length (in direction
of gas flow) (m)
Height between bottom of hoppers to
support level (m)
Height between support level to top
of monorail steel (m)
Height between top insulator
compartments to top of monorail
steel (m)
Number of electrical fields in series
Number of ESP casing per Boiler
Number of gas streams per Boiler
Maximum bus voltage (kV)
Average bus voltage (KV)
Installed power per set of ESP of one
Steam (Generator kVA)
Guaranteed power consumption per
set of ESP s of one steam
generation at the guarantee point
(kw)
Power consumption per set of ESPs
one steam generator at the
guarantee point without intermittent
charging
Guarantee collection efficiency (%)

a)
b)
c)
d)
e)
iv)
v)
Vi )
vii)
viii)
ix)
x)

xi)

xii)
xii)

Guarantee collection efficiency


without intermittent charging (%)

xiv)

Guarantee pressure drop across


ESP (mm wg)
Guarantee air in leakage rate
(m3/sec) per Boiler

Xv

80,200
65,030
9,290
21,055 (Approx.)
5,200 (Approx)
9
4
4
70 (at full load)
43
8108
Refer clause no .1.14.19

Not Applicable

99.97% at guarantee point


(Design coal )
Not Applicable
17 at the guarantee point
7.77at the guarantee point

148

Xvi
Xvii
Xviii
Xix
Xx
Xxi
Xxii
1.02.00

1.03.02
i)
ii)
iii)
Iv
V
Vi
vii)
viii)
Ix)
x)
xi)
xii)
xiii)
a)
b)
c)
d)
e)
f)
f)
g)
h)

Specific collection area (m 2 /m3 /sec), 315.19 at 777.75m3/s


and the corresponding gas flow
Total active collection area( m2) per
245138.4
Boiler
Treatment time (sec) and the
47.28 at 777.75m3/s.
corresponding gas flow
Gas velocity through ESP (m/sec)
0.857 at 777.75 m3/sec.
Aspect ratio
2.78
Effective migration velocity (m/sec)
0.02574 at Guarantee point.
Proposed Standard for concluding
Method of 17 EPA.
the performance tests
At 777.75 m3 /Sec. Gas flow
Predicted performance
rated at 125 deg.C
temperature ( Guarantee
point ) design coal.
At 777.75m3/sec at 125
With intermittent charging &
Deg.C Guarantee point
indicating charge ratio of all the
fields assumed.
Coal fired
Design coal
Inlet dust concentration (gm/Nm3)
63.387
guarantee point
Outlet dust concentration (mg/Nm3)
20.00
Collection efficiency with one field out 99.94
of service (%)
Collection efficiency with two series
99.88
fields out of field
Collection efficiency with three series 99.75
fields out of field out of service (%)
Collection efficiency with four series
99.47
fields out of service (%)
Collection efficiency with five series
98.81
fields out of service (%)
Collection efficiency with six series
97.12
fields out of service (%)
Collection efficiency with seven
90.00
series fields out of service (%)
Collection efficiency with eight series 80.00
fields out of service (%)
Collection efficiency with all fields out 40.00
of service (%)
Collection efficiency (with all fields
working) of (%)
First field
80.00
Second field
15.00
Third field
3.00
Fourth field
0.80
Fifth field
0.50
Sixth field
0.30
Seventh field
0.20
Eighth field
0.13
Ninth field
0.04
149

xiv)
a)
b)
c)
d)
e)
f)
g)
h)
xv)
Xvi
xvii)
1.04.00
i)
ii)
Iii)
iv)
v)
vi)
vii)
1.05.00
i)
ii)
iii)
Iv)
v)
vi)
vii)
viii)

Collection efficiency (with two


preceding fields out of service ) (%)
Second field (First field out of
service)
Third field
Fourth field
Fifth field
Sixth field
Seventh field
Eighth field
Ninth field
Gas temperature drop across ESP at
the guarantee point flow ,Deg.C
Max-available corona current per 100
m2 surface (milliamps)
Max-available corona power per 100
M2 surface (watts)
Precipitator Casing
Material
Plate thickness
Design pressure (mmwg)
Design temperature (deg C)
Max. temperature withstand capacity
and duration
Number of inspection doors per ESP
Dimension of access opening of
inspection doors (mmXmm)
Gas Distribution system
Method of ensuring uniform gas
distribution
Number of distribution plates
/screens
Material
Thickness of distribution
plates/screen
Number of gas distribution screens in
series
Free area per gas screen
Dimension of openings in the screen
Details of rapping gear for distribution
plates

60.00
55.00
10.00
2.00
1.00
<1
<1
<1
7
30
1811.00

Mild Steel
6mm
+660 at 67% yield strength
200.00
300 for approx. 30 min
18.00
700X500
Perforated screens at inlet
and spaced sheets at outlet
2 in inlet &1 in outlet
Mild Steel
2mm
2+1
35,35 &20 percent
Inlet- 85mm dia
outlet 120mm gap
Tumbling Hammer

150

1.06.00
i)
ii)

Discharged electrode
Type
Material of electrode

iii)
iv)
v)
vi)
vii)
viii)
ix)

Material of frame
Configuration
Diameter /thickness(mm)
Height in contact with gas (m)
Total effective length (m)
No. of electrodes per gas stream
Spacing of electrodes in th direction
of gas flow (mm)
Total effective electrode length (per
boiler) m
Total individual electrode frame
height (m)
Total assembled electrode frame
height (m)
Vertical distance between pipe
frames (if used ) (mm)
Sized and weight of pipe frames
(diameter and schedule )
Vertical frames
Cross frame
Weight of an assemble frame
associated with single rapper (kg)
Max. available corona current per
linear metre of electrode (milliamps)
First field
Second field
Third field
Fourth field
Fifth field
Sixth field
Seventh field
Eighth field
Ninth field
Max. available corona power per
linear metre of electrode (watts)
First field
Second field
Third field
Fourth field
Fifth field
Sixth field
Seventh field
Eighth field
Ninth field

x)
xi)
xii)
xiii)
Xiv)
a)
b)
Xv
xvi)
a)
b)
c)
d)
e)
f)
g)
h)
i)
xvii)
a)
b)
c)
d)
e)
F)
g)
h)
i)

Spiral, self tensioned


Stainless steel to grade
UH-904L
Mild steel
Spiral round wire
2.7
14.55
18.0
25,272
225-150-150-225
602,528
NA
14.25
4671

Refer erection drawing


Refer erection drawing
6993 kg, incl spirals(approx.)

0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3
7.3

151

1.07.00
i)
ii)

iii)
iv)
v)
vi)
vii)
viii)
Ix )
x)

xi)
xii)
xiii)
xiv)

xv)
xvi)
xvii)
xvii)

Collecting Electrodes
Material
Sized of electrodes (mm)
a) Width
b) Height
c) Thickness
Effective height & width in contact
with gas (m)
Number of gas passages per gas
stream
Spacing of gas passages(mm)
Total effective crosssectional area
per gas stream (m2)
Number of collecting electrodes per
gas stream
Effective collection surface area per
electrode (m2)
Total effective collection area (m2)
(per boiler)
Distance between adjacent fields
measured from the end of collecting
plate rows of one field to the
beginning of the collecting plate rows
of the next field (m)
Method of interconnection of plates
Method of suspension
Weight of collection surface
associated with a single rapper (kg)
Available corona current per square
metre of effective collecting surface
(mA/m2)
a) First field
b) Second field
c) Third field
d) Fourth field
e) Fifth field
f) Sixth field
g) Seventh field
h) Eighth field
i) Ninth field
Max. available corona power per
square metre of effective collecting
surface (watts/m2)
Surface finish of the collecting
electrode
Maximum roughness
Reference drawing NO.

Ms rolled sheet
750
14550
1.25
14.55 & 0.75
52
300.0
227.00
2862
21.83
245,138
1.735

Huck Bolted to Shock Bar


Hook &slot
785 (Approx) (per hammer)

0.03
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
18.1
Smooth
--PND0001-EP-M-0007

152

1.08.00
1.08.01
i)
ii)
iii)
iv)
v)

Electrode rapping Equipment


Discharge Electrodes
Type
Number of rapping gear shafts per
gas stream (per ESP)
Location of drive ( top/side)
Number of hammers per shaft
Location of rapping points

xiii)
xiv)

Weight of single hammer (kg)


Available range of rapping electrodes
(Kg-m)
Maximum effective electrodes length
and its percentage raped at any time
(m,%)
Rapper controller
a) Type
b) Method of frequency control
c) Method of intensity control
Nominal time interval between raps
(minute)
a) First field
b) Second field
c) Third field
d) Fourth field
e) Fifth field
f) Sixth field
g) Seventh field
h) Eighth field
i) Ninth field
Available range of rapping time
interval (minute)
a) First field
b) Second field
c) Third field
d) Fourth field
e) Fifth field
f) Sixth field
g) Seventh field
h) Eighth field
i) Ninth field
Accessibility / Location
Drawing ref. No

xii)

Time of single rapping cycle

vi)
vii)
viii)
ix)

x)

xi)

Tumbling Hammer
36
Top on roof of ESP
13
At 1/3& 2/3 of emitting frame
height
3
Min 250 g on emitting frame
151,632m,0.64%

Microprocessor based
Adjustable
N/A
6
6
6
6
6
6
6
6
6
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
ESP Control Room
Refer ESP write-up in
Section, Subsection-A
Variable, but standard is

153

1.08.02
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)

x)
xi)

xii)

xiii)

xiv)
Xv

Collecting Electrodes
Type
Number of rapping gear shafts per
gas stream (per ESP)
Number of hammers per shaft
Weight of single hammer (kg)
Number of plates rapped per rapper
Rapping energy available on
collecting surface (kg-m)
Available range of rapping energy on
collecting surface (kg-m)
Maximum collecting surface area
rapped at any instant (m2)
Rapper controller
a) Type
b) Method of frequency control
c) Method of intensity control
Specific rapping energy (i.e rapping
energy/plate weight)
Rapping acceleration nominal to
plate
a) minimum (g)
b) maximum (g)
Normal time interval between raping
(minutes)
a) First field
b) Second field
c) Third field
d) Fourth field
e) Fifth field
f) Sixth field
g) Seventh field
h) Eighth field
i) Ninth field
Available maximum range of rapping
time interval (minute) (between two
successive raps on the same
electrode )
a) First field
b) Second field
c) Third field
d) Fourth field
e) Fifth field
f) Sixth field
g) Seventh field
h) Eighth field
i) Ninth field
Accessibility/ location
Time of single rapping cycle

Tumbling Hammer
18
26 and 27
5
6
2.2
constant
130.95
Microprocessor based
Adjustable
N.A
2.2X10 -3kg m/kg

140
1000
6
10
15
24
40
60
90
130
180

0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
0-1440
ESP control room
Variable, but standard is on
minute

154

1.09.01
i)
ii)
iii)
iv)
v)
vi)

1.10.00
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiii)
xiv)
xv)
xvi)
1.11.00
1.11.01
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.

Insulators System
Type
Support
Material
Porcelain
Creepage distance
355mm
Number of insulators
4
per T/R set
No of insulator
chamber per T/R set
Impulse flashover
170
voltage (Kv), Peak
(1.2/50 microsec.
Wave)
Ventilation system (per ESP)
Total pressuring air requirement
(m3/hr)
Pressuring air per compartment
(m3/hr)
Number of fans normally operating
Number of spare fans
Fan capacity (m3/hr)
Fan speed (rpm)
Fan motor rating (KW)
Manufacture and type of fan
Duct heater capacity at normal
operation (KW) per ESP
Spare duct heater capacity (kw)
Total number of duct heaters
Manufacture and type of duct heaters
Temperature of air to insulator
compartments (deg.c)
Number of insulator heaters
Capacity of each heater (Kw)
Total insulator heater capacity (kw)
per ESP
Transformer Rectifier sets
General
Type
Manufacture
Rating (KVA)
Number per field per gas sream
Number bus sections per field per
gas stream
Method of cooling and type of cooling
liquid
Average amperes per set (mA)
(secondary)
Peak voltage available (KV) (D.C)
Expected power required per stream
(kw)
Location
Mounting type
Handling Equipment (yes/No)

Shaft
Porcelain
700mm
1
170

5000
Support Insulator =40
Shaft Insulator =80

1 per ESP
1 per ESP
5000
5.5
15.0
Backward curved blade
90
90
Escort / Kantilal Chunila /
Racold / Eqv
100
90 per ESP
1 KW
90

Thyristor
ADOR
81.00
1 per series field
2
ONAN/Silicon Oil
1130
70
Varies depending on field
condition
ESP roof
Wheel mounted
Yes

155

1.11.02
i)
ii)

iii)
iv)
v)
vi)

1.11.03
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)

Transformer
Type
Rating of each set
a) input power (KVA)
b) input voltage (kv)
c) Output power (kw)
d) Output voltage (KV)
e) Output current (A)
f) Number of primary taps supplied
g) Tap voltage (volts)
Transformation ratio
Class of insulation
Class of bushings
Temperature rise over ambient
(deg.c)
winding
oil
Rectifiers
Type
Rating (kw)
Number per T/R set
Half wave / full wave rectification
Rated current output of each rectifier
set (mA)
Rated voltage output of each rectifier
set (KV)
Expected operating current (mA)
Expected operating voltage (KV)

ONAN
---0.415
81 KVA
70 (peak)
1.13 (mean)
N.A
N.A
----A
Porcelain Bushing

40
40
Silicon Avlanche
Refer Document No.
PND0001- EP-D-0938
1
Full wave
1130 (mean)
70
1130 (mean)
43 (mean)

156

1.11.04

iv)

Automatic voltage control


Equipment
Manufacture
Number of control cabinets per gas
stream
Rating of each unit (KVA)
a) First field
b) second field
c) third field
d) Fourth field
e) Fifth field
f) Sixth field
g) Seventh field
h) Eighth field
i) Ninth field
Type of current limiting device

v)

Type of voltage control device

vi)
vii)

Duration of arc suppression


Type of protection

viii)
ix)
x)
xi)
xii)

Ventilation
Cabinet dimensions
Design ambient temperature
Power supply
Earthing and shielding

i)
ii)
iii)

Alstom power
18
81.00
81.00
81.00
81.00
81.00
81.00
81.00
81.00
81.00
Microprocessor based
control
Microprocessor based
control
Adjustable
IP 54 (Installed Inside TP
control cabinet)
Natural Ventilation
75 (W) X200(D)X290(H)
50 Deg.C
24 V AC, 50Hz Single phase
Provided

157

1.12.00
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiv)

xv)

xvi)
xvii)

Dust hoppers
No. per field per stream
No. per ESP of one boiler
Material
Plate thickness (mm)
Side angle (degrees)
Valley angle (angle)
Storage capacity of each hopper
(hour)
Volumetric storage capacity of each
hopper (m3)
No. and height of gas screens per
hopper
No. of access doors per hopper
Access door dimension (mmXmm)
Size of the hopper outlet flange
(mmXmm)
Hopper heating
a) control temperature (deg C)
b) Hopper heating power per hopper
(KW)
c) Hopper heating power per m2
(KW)
Hopper heater data
a) Name of the manufacture
b) voltage level
c) Maximum Watt density (W/Sq.M)
d) Estimated life of heating module
e) Maximum exposure temp. rating of
the module
i) Moisture resistance
a) prior to operation
ii) after 2years of operation
Hopper dust level detectors
a) Number per hopper
b) Type
Ash collection rate per ESP (kg/hr)
a) first row
b) second row
c) Third row
d) Fourth row
e) Fifth row
f) Sixth row
g) Seventh row
h) Eighth row
i) Ninth row

2
72 (Total for oe Boiler )
Mild steel
6 mm
60-80
60
8hrs +10%
187.41
2 / 3.0m
One
ApproxX500X600mm
450X450
140
15 (Max)
0.5 for bottom !/3 portion
Heat Tracel / Thermon / Hotf.
/ Eqv.
415V
3w per square Inch
25 years ( Approx.)
350-400 Deg.C
Good
Good
2
Radio Frequency
At 777.75m3/sec gas flow
rate corresponding to the
guarantee point.
97400
18250
3650
975
610
370
245
160
50

158

1.13.00
1.13.01
i)
ii)
iii)

iv)
v)
vi)
vii)
viii)
ix)
x)
1.13.02
i)
ii)
iii)
1.14.00
1.14.01
1.14.02
1.14.03
1.14.04
1.14.05
1.14.06
1.14.07
1.14.08
1.14.09
1.14.10

1.14.11
1.14.12

ESP Management system


T/R set Controllers
Processor designation & total Nos.
max. charge ratio that EPROM can
obtain
Feed back signal for charge ratio
optimisation
-Spark rate (yes/No)
-Opacity monitor (yes/No)
Off cycle charging current (mA)
Loop amplification
First ignition angle after spark
Maxm. Current per half period semipulse mode
Self diagnostic feature (yes/No.)
All the microprocessor based system/
subsystem supplied by bidder is
designed to avoid y2K bug
The system as a whole shall comply
British standard Disc PD-2000
regarding Y2k
Rapper Controller
Nos.of controller for ESP of one
steam generator
Communication facility with TR set
controller and vice versa through
common controller (yes/No)
Selection of preprogramed rapping
cycle frequency (Manual/
automatic/both)
Dust Emission Monitor
Manufactures name
Model & Name and Number
Type
Quantity per Boiler
Range
Calibrated accuracy
Power Supply
Automatic zero/Span adjustment with
manual override provided
All accessories required for
completeness of the system as per
specification
Automatic compensation for variation
in line voltage , detector sensitivity,
lamp ageing, ambient illumination
provided
Automatic shutter operation during
purge air/power supply failure is
provided
Alignment indicator provided

72.nos. per Boiler


1:999

Not Applicable
Yes
Provided
1-99%
Adjustable
Adjustable
Yes
Yes
Yes

Including in TR Set control


Yes
Yes

Erwin Sick
Varies according to the ma
Transceiver &Reflector
4
0-200mg/Nm3
Refer Document No
PND0001-EP-D-0801
240V AC
Yes
Yes
Yes

Yes
Yes
159

1.14.13

1.14.15
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
1.15.00
i)

ii)
iii)
iv)
v)
vi)

vii)
viii)
Ix)
x)

Converter
a) opacity indicator with selection of
measurement ranges provided
b) output signal and number of
outputs
c) Remote calibration control
provided
d) Status indication provided
e) Number of alarms
f) Provision for alarm with adjustable
time delay
Power consumption (kw) for all gas
stream connected to one boiler
T/R sets ,kw
Collecting electrode rappers
Discharge electrode rapppers
Insulation heater (Support &shaft)
Insulator fans
Hopper heaters
Any other load (Hot Air purging
,motor for opacity monitor Other
Instruments Controls)
Total
Insulation &Cladding
Area to be insulated per four gas
streams of precipitators (m2)
a) casing
b) Hopper
c) Roof
d) Nozzles
e) Any other
f) Total
Material
Insulating material standard
Thickness (mm)
Density (kg/m3)
Thermal conductivity (Kcal/deg.C) at
mean temperature of
a) 50 deg.C
b)100 deg.c
c) 150 deg.C
d) 200 deg.C
e) 250 deg.C
f) 300 deg.C
g) 350 deg.C
h) 400 deg.C
Resistive to micro-organism
Incombustibility
Material of skin casing
Thickness of skin casing

Yes
4-20mA DC
Yes
Yes
Two
Yes
Normal
245
6
216
15
540
369
1391.00

24415.00
Lightly Resin bonded mineral
wool
IS:8183
70
100.00
0.0278
0.0344
0.0392
0.0439
0.0483
0.0533
Yes
Yes
Aluminium
16SWG
160

1.15.00
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiv)
xv)

Equipment Weight (Total MT,Approx)


Structural Steel
Precipitator casing including gas
distribution system
Hoppers empty
Hopper (full)
Collecting electrodes
Discharge electrodes
Rapping system for collecting
electrodes
Rapping system for collecting
electrodes
Insulators &insulator compartments
Platforms. Walkways, Stairs ways
T/R sets
Insulation and cladding
Others
Total estimated weight (per boiler)
(Tonnes).Approx.

814.00
1830.00
938.00
1518.00
32.00
95.00
96.00
9.00
280.00
125.00
360.00
1103.00
7200 (Approx)

161

Description of the STAGE-II system-CHP2


(Unit-III & IV )
Coal is brought to Track Hopper-II of CHP from LINGARAJ Mines
through our MGR system. Coal is unloaded in the track hopper-II by
bottom open doors mechanism of wagons. Coal is fed to conveyors 13A
or 13B by four Paddle Feeders (PF-1,2,3 & 4). PF-1,2 feed coal to
conveyor 13A & PF-3,4 feed coal to conveyor13B.Two inline Magnetic
Separators ILMS-1 & ILMS-2 are there on drive ends of conveors-13A
& 13B respectively to separate magnetic material from the coal. Two
suspended magnets SM-1 & SM-2 are there near pent house of track
hopper to separate magnetic materials from conv.13A & 13B. Two nos
of Metal Detector (MD-1 & MD-2) & Belt Weighers (BW1 &
BW2)are there on conveyors 13A & 13B respectively.
At Crusher house-II Conveyor 13A feed coal to VGFs-1,2 &
CRUSHERS-1,2 & finally crushed coal of -20mm size to Belt Feeders1,2. Conveyor 13B feed coal to VGFs-3,4 & CRUSHERS-3,4 & finally
crushed coal of -20mm size to Belt Feeders-3,4. Belt Feeders-1,2 or
Belt Feeders-3,4 feed crushed coal to conveyors 14A/14B or 20A/20B
depending upon the requirement of Direct bunkering or stacking
respectively.
Incase of direct bunkering:
Conveyors 14A, 14B transport coal up to TP15 & discharge the coal to
conveyors 15A, 15B. Conveyors 15A, 15B transport the coal upto TP16 &
discharge the coal to conveyors 16A,16B. Two inline magnetic separators
(ILMS-3 & ILMS-4) are there on conveyors 15A & 15B respectively at
TP16. Conveyors 16A, 16B transport coal upto TP18. At TP17 they
discharge coal to bunker conveyor 18A. & at TP18 they discharge coal to
conveyor 18B or 17A/17B. Conveyors 17A/17B transport coal upto TP20.
At TP19 they discharge coal to conveyor 19A & at TP20 they discharge
coal to conveyor 19B or 26A .
In case of stacking: Belt Feeders-1,2 discharge coal to conveyor 20A &
Belt Feeders-3,4 discharge coal to 20B at Crusher House-II. Conveyors
20A/20B discharge coal to Conveyor 21 at TP13. Conveyor 21 discharge
coal to Boom conveyor of SR-3.
In case of Reclaiming
Bucket Wheels of SR-3 discharge coal to Boom conveyor of Stacker
Reclaimer-3. Boom conveyors of SR-3 discharge coal to conveyors 21.
Conveyor 21 discharge coal to 22A/22B at TP14. Conveyors 22A/22B
discharge coal to conveyors 15A/15B at TP15. After TP15 path of
reclaimed coal is same as incase of direct bunkering.
162

13B
TP13

STA
CK
YAR
D

21

CRUSHER 13A
HOUSE-II

STA
CK
YAR 14B
D

15B

TP20

17B

17A

19B
BUNK
ER
FLOOR
-19B

TP19
19A

BUNKER
FLOOR-19A

16B
TP18

17A

18B
BUNKER
FLOOR18B

LINK FROM
STAGE-I

TP15

TP14

17B

14A

15A
7B

16B
TP17

16A

TRACK
HOPPER-II

16A
18A
BUNKER
FLOOR18A

TP16

16A

TP8

TP7
7A

LAYPUT DIAGRAM
OF CHP2-STAGE-II

163

Description of the STAGE-II system-CHP3


(Unit-V & VI )
Coal is brought to Track Hopper-III of CHP from LINGARAJ Mines
through our MGR system. Coal is unloaded in the track hopper-III by
bottom open doors mechanism of wagons. Coal is fed to conveyors 23A
or 23B by four Paddle Feeders (PF-5,6,7 & 8). PF-5,6 feed coal to
conveyor 23A & PF-7,8 feed coal to conveyor 23B. Two inline
Magnetic Separators ILMS-5 & ILMS-6 are there on drive ends of
conveors-23A & 23B respectively to separate magnetic material from
the coal. Two suspended magnets SM-3 & SM-4 are there near pent
house of track hopper to separate magnetic materials from conv.23A &
23B. Two nos of Metal Detector(MD-3 & MD-4) & Belt Weighers
(BW3 & BW4)are there on conveyors 23A & 23B respectively.
At Crusher house-III Conveyor 23A feed coal to VGFS-5,6 &
CRUSHERS-5,6 & finally crushed coal of -20mm size to Belt Feeders5,6. Conveyor 23B feed coal to VGFS-7,8 & CRUSHERS-7,8 & finally
crushed coal of -20mm size to Belt Feeders-7,8. Belt Feeders-5,6 or
Belt Feeders-7,8 feed crushed coal to conveyors 24A/24B or 30A/30B
depending upon the requirement of Direct bunkering or stacking
respectively.
Incase of direct bunkering:
Conveyors 24A,24B transport coal upto TP23 & discharge the coal to
conveyors 25A,25B.Conveyors 25A,25B transport the coal upto TP24 &
discharge the coal to conveyors 26A,26B. Two inline magnetic separators
(ILMS-7 & ILMS-8) are there on conveyors 25A & 25B respectively at
TP24. Conveyors 26A,26B transport coal upto TP26. At TP25 they
discharge coal to bunker conveyor 28A. & at TP26 they discharge coal to
conveyor 28B or 27A/27B. Conveyors 27A/27B transport coal upto TP28.
At TP27 they discharge coal to conveyor 29A & at TP28 they discharge
coal to conveyor 29B .
In case of stacking: Belt Feeders-5,6 discharge coal to conveyor 30A &
Belt Feeders-7,8 discharge coal to 30B at Crusher House-III. Conveyors
30A/30B discharge coal to Conveyor31 at TP21. Conveyor 31 discharge
coal to Boom conveyor of SR-4 .
In case of Reclaiming
Bucket Wheels of SR-4 discharge coal to Boom conveyor of Stacker
Reclaimer-4. Boom conveyors of SR-4 discharge coal to conveyors 31.
Conveyor 31 discharge coal to 32A/32B at TP22. Conveyors 32A/32B
discharge coal to conveyors 25A/25B at TP23. After TP23 path of
reclaimed coal is same as incase of direct bunkering.
164

23B
CRUSHER
HOUSE-III

30A

24B

LINK
BETWEEN
CHP2 & CHP3

TRACK HOPPER-III

23A
30B

STA
CK
YAR
D

24A

TP21

STA
CK
YAR
D

31

32B

TP23

TP22
32A

25B

27B
TP28

27A

29B
BUNK
ER
FLOOR
-29B

TP27
29A
BUNKER
FLOOR29A

26B

26B

27B

TP25

TP26
26A

27A
28B

BUNKER
FLOOR-28B

25A

TP24
26A

28A

17B
26A

TP20

TP19
17A

LAYOUT DIAGRAM OF CHP3-STAGE-II

BUNKER
FLOOR28A

THERE ARE FOUR LINKS BETWEEN STAGE-I CHP, CHP2 OF STAGE-II & CHP3 OF
STAGE-II. THEY ARE :
1. Link between stage-I CHP & CHP2 of stage-II at TP8. We can feed coal to Conveyor-16A
of CHP2 from Conv.7A or 7B of stage-I CHP through this link.
2. Link between CHP2 & CHP3 of stage-II at TP20. We can feed coal to Conveyor-26A of
CHP3 from Conv.17A or 17B of CHP2 through this link.
3. Link between Stackyard of Stacker Reclaimer-4 & CHP2 through conveyor 33A between
TP22 & TP14.
4. Link between Stackyard of Stacker Reclaimer-3 & CHP3 through conveyor 33B between
TP22 & TP14.

165

DATA SHEET OF CONVEYORS OF STAGE-II


SL NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

CONV.
NO
13A
13B
14A
14B
15A
15B
16A
16B
17A
17B
18A
18B
19A
19B
20A
20B
21
22A
22B
33A
BF-1
BF-2
BF-3
BF-4
23A
23B
24A
24B
25A
25B
26A
26B
27A
27B
28A
28B
29A
29B
30A
30B
31
32A
32B
33B
BF-5
BF-6
BF-7
BF-8

CARACASS
DESIGNATION
1250/4
1250/4
800/4
800/4
1600/4
1600/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
630/4(WIDTH 1800)
630/4(WIDTH 1800)
630/4(WIDTH 1800)
630/4(WIDTH 1800)
1250/4
1250/4
800/4
800/4
1600/4
1600/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
800/4
630/4(WIDTH 1800)
630/4(WIDTH 1800)
630/4(WIDTH 1800)
630/4(WIDTH 1800)

TOTAL LENGTH
(m)
1100
1088
1131
1131
779
773
347
294
239
235
162
162
162
162
143
155
1162
156
143
267
18
18
18
18
1174
1162
1233
1233
781
781
341
241
229
229
162
162
162
162
146
158
1262
150
149
267
18
18
18
18

KW

LOCATION

362, HT
362, HT
132( 2 NOS)
132( 2 NOS)
530, HT
530, HT
150( 2 NOS)
132( 2 NOS)
110
110
110
110
110
110
65
65
132
110
110
65
25
25
25
25
362, HT
362, HT
132
132
530, HT
530, HT
150
132
110
110
110
110
110
110
65
65
132
110
110
65
25
25
25
25

TH-II TO CR-HOUSE-II
TH-II TO CR-HOUSE-II
CR-HOUSE TO TP-15
CR-HOUSE TO TP-15
TP-15 TO TP-16
TP-15 TO TP-16
TP-08 TO TP-18
TP-16 TO TP-18
TP-18 TO TP-20
TP-18 TO TP-20
BUNKER UNIT-III
BUNKER UNIT-III
BUNKER UNIT-IV
BUNKER UNIT-IV
CR HOUSE-II TO TP-13
CR HOUSE-II TO TP-13
TP-13 TO TP-14
TP-14 TO TP-15
TP-14 TO TP-15
TP-22 TO TP-14
CR HOUSE-II
CR HOUSE-II
CR HOUSE-II
CR HOUSE-II
TH-III TO CR HOUSE-III
TH-III TO CR HOUSE-III
CR HOUSE-III TO TP-23
CR HOUSE-III TO TP-23
TP-23 TO TP-24
TP-23 TO TP-24
TP-20 TO TP-26
TP-24 TO TP-26
TP-26 TO TP-28
TP-26 TO TP-28
BUNKER UNIT-V
BUNKER UNIT-V
BUNKER UNIT-VI
BUNKER UNIT-VI
CH-III TO TP-21
CH-III TO TP-21
TP-21 TO TP22
TP-22 TO TP-23
TP-22 TO TP-23
TP-14 TO TP-22
CH-III
CH-III
CH-III
CH-III

166

DETAILS OF GEARBOXES, GEARCOUPLING & FLUIDCOUPLING OF


CONVEYORS
CONVEYOR
13A

GEARBOX
MAKE-ELECON FOR ALL
TYPE-SCN-450

13B

TYPE-SCN-450

14A (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

14B (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

15A

TYPE-KCN 500 / SO

15B

TYPE-KCN 500 / SO

16A (DOUBLE
DRIVE)

TYPE-SBN 280
TYPE-SBN 280

16B (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

17A (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

17B (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

18A

TYPE-SBN 250

18B

TYPE-SBN 250

19A

TYPE-SBN 250

19B

TYPE-SBN 250

20A

TYPE-SBN200

20B

TYPE-SBN200

21 (DOUBLE DRIVE)

TYPE-SBN250
TYPE-SBN250

FLUID COUPLING
TYPE-PST 660
MAKE-PEMBRIL
TYPE-PST 660
MAKE-PEMBRIL
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-PST-660
MAKE-PEMBRIL
TYPE-PST-660
MAKE-PEMBRIL
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH

GEARCOUPLING
MAKE-ELECON
ED 11500
ED 11500
ED 6200
ED6200
ED 6200
ED 6200
BZWG18000
BZWG 18000
ED6200
ED6200
ED6200
ED6200
ED6200
ED6200
ED6200
ED6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200

167

CONVEYOR
22A

GEARBOX
MAKE-ELECON FOR ALL
TYPE-SBN250

22B

TYPE-SBN250

23A

TYPE-SCN-450

23B

TYPE-SCN-450

24A (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

24B (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

25A

TYPE-KCN 500 / SO

25B

TYPE-KCN 500 / SO

26A (DOUBLE
DRIVE)

TYPE-SBN 280
TYPE-SBN 280

26B (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

27A (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

27B (DOUBLE
DRIVE)

TYPE-SBN 250
TYPE-SBN 250

28A

TYPE-SBN 250

28B

TYPE-SBN 250

29A

TYPE-SBN 250

29B

TYPE-SBN 250

30A

TYPE-SBN200

30B

TYPE-SBN200

FLUID COUPLING
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-PST 660
MAKE-PEMBRIL
TYPE-PST 660
MAKE-PEMBRIL
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-PST 660
MAKE-PEMBRIL
TYPE-PST 660
MAKE-PEMBRIL
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH

GEARCOUPLING
MAKE-ELECON
ED 6200
ED 6200
ED 11500
ED 11500
ED 6200
ED6200
ED 6200
ED 6200
BZWG18000
BZWG 18000
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200

168

CONVEYOR
31 (DOUBLE DRIVE)

GEARBOX
MAKE-ELECON FOR ALL
TYPE-SBN250
TYPE-SBN250

32A

TYPE-SBN250

32B

TYPE-SBN250

33A

TYPE-SBN200

33B

TYPE-SBN200

BF1 (Belt feeder)

TYPE-SCN 160

BF2 (Belt feeder)

TYPE-SCN 160

BF3 (Belt feeder)

TYPE-SCN 160

BF4 (Belt feeder)

TYPE-SCN 160

BF5 (Belt feeder)

TYPE-SCN 160

BF6 (Belt feeder)

TYPE-SCN 160

BF7 (Belt feeder)

TYPE-SCN 160

BF8 (Belt feeder)

TYPE-SCN 160

FLUID COUPLING
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-487
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH
TYPE-TVYR-422
MAKE-VOITH

GEARCOUPLING
MAKE-ELECON
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200
ED 6200

169

FLAP GATES OF STAGE-II


SR
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

FLAP GATE
NO
FG-1
FG-2
FG-3
FG-4
FG-5
FG-6
FG-7
FG-8
FG-9
FG-10
FG-11
FG-12
FG-13
FG-14
FG-15
FG-16
FG-17
FG-18
FG-19
FG-20
FG-21
FG-22
FG-23
FG-24
FG-25
FG-26
FG-27
FG-28

DESCRIPTION

LOCATION

BF-1,2 TO (14A/14B) OR 20A


BF-1,2 TO 14A/14B(THROUGH FG1)
BF-3,4 TO (14A/14B) OR 20B
BF-3,4 TO 14A/14B (THROUGH FG3)
14A TO 15A/15B
14B TO 15A/15B
22A TO 15A/15B
22B TO 15A/15B
15A TO 16A/16B
15B TO 16A/16B
16A TO 16A/18A
16B TO 16B/18A
16A TO (17A/17B) OR 18B
16A TO 17A/17B (THROUGH FG13)
16B TO (17A/17B) OR 18B
16B TO 17A/17B (THROUGH FG15)
17A TO 17A/19A
17B TO 17B/19A
17A TO 19B/26A
17B TO 19B/26A
18A TO BUNKERS
18A TO BUNKERS
18B TO BUNKERS
18B TO BUNKERS
19A TO BUNKERS
19A TO BUNKERS
19B TO BUNKERS
19B TO BUNKERS

CR HOUSE-II
CR HOUSE-II
CR HOUSE-II
CR HOUSE-II
TP15
TP15
TP15(RECLAIM)
TP15(RECLAIM)
TP16
TP16
TP17
TP17
TP18
TP18
TP18
TP18
TP19
TP19
TP20
TP20
BUNKER FLOOR-18A
BUNKER FLOOR-18A
BUNKER FLOOR-18B
BUNKER FLOOR-18B
BUNKER FLOOR-19A
BUNKER FLOOR-19A
BUNKER FLOOR-19B
BUNKER FLOOR-19B

ALL FLAP GATES EXCEPT 21,22,23,24,25,26,27 & 28


TYPE-P5, THRUST/TORQUE-4000KG
MOTOR-5.5KW OUTPUT SPEED-30mm/sec
Stroke-650mm, MANUFACTURER:
THE PRECISION PROCESSING EQUIPMENT CO, 14, CHANDNEY
CHOWK STREET, HOWRAH
ACTUATOR FOR BUNKER CONVEYORS (21,22,23,24,25,26,27,28)
EQPT-R ACTUATOR,
TYPE- PR3/ PGH06,
THRUST/TORQUE-350 KGM
MOTOR-3.7KW
OUTPUT SPEED-3RPM
EQPT-G. REDUCER
EQPT NO-H 795
TYPE PGH06
OUTPUT SPEED-1:56

170

29
30
31
32
33
34

FG-29
FG-30
FG-31
FG-32
FG-33
FG-34

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

FG-35
FG-36
FG-37
FG-38
FG-39
FG-40
FG-41
FG-42
FG-43
FG-44
FG-45
FG-46
FG-47
FG-48
FG-49
FG-50
FG-51
FG-52
FG-53
FG-54
FG-55
FG-56
FG-57
FG-58

21 TO (22A/22B) OR 33B
21 TO 22A/22B (THROUGH FG29)
BF-5,6 TO (24A/24B) OR 30B
BF-5,6 TO 24A/24B (THROUGH FG31)
BF-7,8 TO (24A/24B) OR 30A
BF-7,8 TO 24A/24B
( THROUGH FG33)
24A TO 25A/25B
24B TO 25A/25B
32A TO 25A/25B
32B TO 25A/25B
25A TO 26A/26B
25B TO 26A/26B
26A TO 26A/28A
26B TO 26B/28A
26A TO (27A/27B) OR 28B
26A TO 27A/27B (THROUGH FG43)
26B TO 27A/27B OR 28B
26B TO 27A/27B (THROUGH FG45)
27A TO 27A/29A
27B TO 27B/29A
28A TO BUNKERS
28A TO BUNKERS
28B TO BUNKERS
28B TO BUNKERS
29A TO BUNKERS
29A TO BUNKERS
29B TO BUNKERS
29B TO BUNKERS
31 TO (32A/32B) OR 33A
31 TO 32A/32B (THROUGH FG57)

TP14(RECLAIM)
TP14(RECLAIM)
CR HOUSE-III
CR HOUSE-III
CR HOUSE-III
CR HOUSE-III
TP23
TP23
TP23(RECLAIM)
TP23(RECLAIM)
TP24
TP24
TP25
TP25
TP26
TP26
TP26
TP26
TP27
TP27
BUNKER FLOOR-28A
BUNKER FLOOR-28A
BUNKER FLOOR-28B
BUNKER FLOOR-28B
BUNKER FLOOR-29A
BUNKER FLOOR-29A
BUNKER FLOOR-29B
BUNKER FLOOR-29B
TP22(RECLAIM)
TP22(RECLAIM)

ALL FLAP GATES EXCEPT 49,50,51,52,53,54,55 & 56


TYPE-P5, THRUST/TORQUE-4000KG
MOTOR-5.5KW OUTPUT SPEED-30mm/sec
Stroke-650mm, MANUFACTURER:
THE PRECISION PROCESSING EQUIPMENT CO, 14, CHANDNEY
CHOWK STREET, HOWRAH
ACTUATOR FOR BUNKER CONVEYORS (49,50,51,52,53,54,55 & 56)
EQPT-R ACTUATOR,
TYPE- PR3/ PGH06,
THRUST/TORQUE-350 KGM
MOTOR-3.7KW
OUTPUT SPEED-3RPM
EQPT-G. REDUCER
EQPT NO-H 795
TYPE PGH06
OUTPUT SPEED-1:56

171

DETAILS OF VGF
TYPE-TE-13
MOTOR-37KW,1470RPM, DE BRG-6313, NDE BRG-6313
V-BELTS-C3251 OR C128(04 NOS),
OIL-SERVOMESH SP-320(IOC)
RPM OF VGF-790
SIZE-8X16
VIBRATION-12mm/s
BEARING: 22326 CCJA/W 33 VA 405

DETAILS OF RING GRANULATOR/CRUSHER


SIZE-TRH-53
RPM-743

MOTOR-600KW

CAPACITY-1000T/HR

ROTOR SPEED-720RPM

WEIGHT OF HAMMER-30KG
MOTOR-DE BRG NU230 M ,6230C3, NDE BRG NU 226M, WEIGHT-6700KG
HAMMERS NOS-17X2+18X2=70 (04 ROWS)
NOS OF SUSPENSION BAR=4X2=8 (04 ROWS)
CRUSHER BEARING: SKF NO.- 23148 CCK / C3 / W33
FAG NO.-23148 BK.MB.C3
WITHDRAWAL SLEEVE- AH 3148 H
PEMBRIL FLUID COUPLING FOR RING GRANULATOR
TYPE-PST
SIZE-1000
HP/RPM-600/750
BAFFLE SIZE-1.2
MAXOIL-950LTRS
ACTUATOR-ELECTRICAL
NET WEIGHT-3500KG
CONTROL-ACTUATOR
MANUFACTURER: PEMBRIL ENGINEERING PVT LTD,G-56/57,MIDC,INDUSTRIAL
AREA,CHIKALTHANA,AURANGABAD-431210
OIL
IOC-SERVO SYSTEM-46
HP-ENKLO-46
BP-TELLUS-46

DETAILS OF ILMS
POPULATION-08
MAGNETIC PBL EQUIPMENT
POWER BUILD LIMITED, VOLTS-220,
TYPE-OVBMNRI-165/40 0A

AMP-62

GEARBOX( OF MS)
SR NO-1967 VOLT-415 TYPE-HFA50-D132S4
KW-5.5,
AMP-10.5
WEIGHT-12.5 TONS WITH OIL, WT OF OIL-2.040 TONS
172

PLUMMER BLOCKS:
TOP- MASTA SN 513
BOTTOM- MASTA 722517

DETAILS OF SUSPENDED MAGNETS


POPULATION-04
MAGNETIC PBL EQUIPMENT
POWER BUILD LIMITED
M/C NO-252-343,
VOLTS-220, AMP-62
TYPE-SMNRC-165/40 0A
WEIGHT-9.0MT WITH OIL, WEIGHT OF OIL-2.040MT

DETAILS OF SUMP PUMPS OF TRACK HOPPER


POPULATION-12 (6 FOR CHP2 & 6 FOR CHP3)
NAME: 1A,1B,2A,2B,3A & 3B FOR TRACK HOPPER-II
4A,4B,5A,5B,6A & 6B FOR TRACK HOPPER-III
MAKE-SAM TURBO INDUSTRY LTD, COIMBATORE-64014
KW-18.5
TYPE-VO 65 34D FF
SIZE-80X65
CAPACITY-55 M3/HR
HEAD-24M
RPM-1450
TEST PR-3.3KG/CM2
BRG-3311
PUMP FOR COOLING WATER OF CRUSHER-1,2,3,4 & CONVEYOR-13A/13B FLUID
COUPLING.(PUMP WP-5A & 5B)
POPULATION
PUMP TYPE
TOTAL HEAD
DISCHARGE
INPUT
IMPELLER DIA
SIZE
SPEED
MOTOR

04( 2 FOR CHP2 & 2 FOR CHP3)


RKB 100/23E 7ST
95M
60,000M3/HR
23.52KW
BR/219
100X125MM
1470RPM
37KW

COOLING WATER PUMP FOR CONVEYORS-15A/15B FLUID COUPLING (WATER


PUMP-11A & 11B)
POPULATION-04 (2 FOR CHP2 & 2 FOR CHP3)
PUMP TYPE-RKB 50/15E 14ST
TOTAL HEAD-112M
DISCHARGE-15 CU M/HR
PUMP INPUT-7.32 KW
IMPELLER DIA-BR/157
SIZE-50X65mm
Speed-1460 rpm
Motor-15kw
173

PUMPS WP1A/1B(CHP2), WP2A/2B(CHP3)


LOCATION: MAIN PUMP HOUSE
POPULATION:04
PUMP TYPE: DSM 150/4B
HEAD-100M, SIZE-150X200
DISCHARGE-280 M3/HR SPEED-1485
PUMP INPUT-99.03 MAT CODE-02
IMPELLER DIA- BR/404
MOTOR-150KW
PUMPS WP3A/3B(CHP2), WP4A/4B(CHP3)
LOCATION: MAIN PUMP HOUSE
POPULATION:04
PUMP TYPE: RKB 100/23E 9ST
TOTAL HEAD-120M
SIZE-100X125MM
DISCHARGE-20 M3/HR
SPEED-1470 RPM
PUMP INPUT-33.64 KW
MAT CODE-02
IMPELLER DIA-BR/219
PUMPS DWP 01A/01B(CHP2),DWP 02A/02B(CHP3)
LOCATION: MAIN PUMP HOUSE
POPULATION:04
PUMP TYPE: RKB 65/19LM 10ST
TOTAL HEAD-130M
SIZE-65X80MM
DISCHARGE-15 M3/HR
SPEED-1470 RPM
PUMP INPUT-12.85 KW
MAT CODE-02
IMPELLER DIA-BR/198/193
DETAILS OF VENTILATION & EXHAUST FANS IN STAGE-II CHP
GROUP-1A
LOCATION-TRACK HOPPER-II
NO OF VENTILATION FANS-06
MODEL NO-BCSI-120LG-270
FLOW-50,000 M3/HR
ST PR mm wg-60
RPM-612,
FAN POWER, BKW-12.5
SL NO-ECO2C4121/08
MOTOR-18.5 KW
V BELTS-B 4394 OR B173 04 NOS
GROUP-2A
LOCATION-TRACK HOPPER-II PENT HOUSE
NO OF VENTILATION FANS-02
MODEL NO-BCSI-115 LG 315
FLOW-41500 M3/HR,
ST PR mmwg-65
RPM-690 ,
FAN POWER BKW-10.6
SL NO-ECO 2C4122/03
V BELTS- B156 (04 NOS)
174

GROUP-3A
LOCATION-18A BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-4A
LOCATION-18B BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-5A
LOCATION-19A BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-6A
LOCATION-19B BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-7A
LOCATION-2A MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)

175

GROUP-8A
LOCATION-2B MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
GROUP-9A
LOCATION-2C MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
GROUP-1B
LOCATION-TRACK HOPPER-III
NO OF VENTILATION FANS-06
MODEL NO-BCSI-120LG-270
FLOW-50,000 M3/HR
ST PR mm wg-60
RPM-612,
FAN POWER, BKW-12.5
SL NO-ECO2C4121/08
MOTOR-18.5 KW
V BELTS-B 4394 OR B173 04 NOS
GROUP-2B
LOCATION-TRACK HOPPER-III PENT HOUSE
NO OF VENTILATION FANS-02
MODEL NO-BCSI-115 LG 315
FLOW-41500 M3/HR,
ST PR mmwg-65
RPM-690 ,
FAN POWER BKW-10.6
SL NO-ECO 2C4122/03
V BELTS- B156 (04 NOS)
GROUP-3B
LOCATION-28A BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA

176

GROUP-4B
LOCATION-28B BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-5B
LOCATION-29A BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-6B
LOCATION-29B BUNKER FLOOR
NO OF EXHAUST FANS-04
MODEL NO-38 J / 2K2-P6
FLOW-15500 M3/HR
ST PR- MM HG-20
RPM- 960
FAN POWER-45 BKW
SL NO-ECO 2A 4124 /07
MANUFACTURED BY : ALSTOM LIMITED, INDIA
GROUP-7B
LOCATION-3A MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
GROUP-8B
LOCATION-3B MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)
GROUP-9B
LOCATION-3C MCC
NO OF PRESSURISATION FAN-01
MODEL NO-BCSI-100LG-0
FLOW-21,000 M3/HR
ST PR-mm wg-55 SPEED-855
FAN POWER,BKW-4.67
SL NO-ECO 2C 4123/03
V BELTS- B2896 OR B114 (02 NOS)

177

SALIENT FEATURES OF STAGE-II CHP


Track Hopper
Capacity - 3200MT
Length - 200M
Conveyors
Capacity1600MT/HR
Total Length of all conveyors belt-20,119M
Width of all conveyors-1400mm
Tensioning arrangement(I)Horizontal Gravity take up
(II)Vertical Gravity take up
Paddle Feeders(04 nos)
Capacity-1200MT/HR
Maximum Arms speed-10 RPM (Hydraulics)
Travel speed-1M/Min (Hydraulics)
Vibro Grizzly Feeders
Capacity-1000MT/HR.
Crushers
Capacity-1000MT/HR
Stacker Reclaimers (02 nos)
Capacity of stacking/reclaiming-1600MT/HR

Slewing range- +105 0 to -105 0


Boom Hoisting- +12 0 to -10 0
Boom length- 42M
Travel speed
(I)
Max(II)
MinStack Yard
Capacity Bunkers
Capacity-1050MT
Height/Depth of each bunker Feeding mechanism-Mobile Tripper
Coal Size
Receipt at Track Hopper- -250mm
After Crusher-20mm
178

CHP , STAGE#2, MAJOR ELECTRICAL EQUIPMENTS TECH. SPECIFICATION


(A) TRANSFORMERS,
(1) 11KV/3.3 KV H.T ,TRANSFORMER # 2A &2B
MAKE : EMCO LIMITED MUMBAI.
RATED VOLTAGE (HV) :11000 VOLTS.
RATED CURRENT (HV) : 393.64 AMPS
PHASE : 3
VECTOR GROUP : Dyn-1

RATED KVA : 7500


RATED VOLTAGE (LV) : 3450 VOLTS.
RATED CURRENT (LV) : 1255.10 AMPS
FRQUENCY : 50HZ
TYPE OF COOLING : ONAN

(2) 11KV/ 433 V.L.T. TRANSFORMER # 2AA ,2AB, 2BA, 2BB, 2CA & 2CB
MAKE : ALSTOM INDIA LIMITED
RATED KVA 1600
RATED VOLTAGE (HV) :11000 VOLTS.
RATED VOLTAGE (LV) : 433VOLTS.
RATED CURRENT (HV) : 84.00 AMPS
RATED CURRENT (LV) : 2133.40 AMPS
PHASE : 3
FRQUENCY : 50HZ
VECTOR GROUP : DYN-1
TYPE OF COOLING : ONAN
(3) 3.3KV/ 433 V L.T. STACKER / RECCLS\AIMER TRANSFORMER #3
MAKE : KILOSKAR
RATED KVA: 500
RATED VOLTAGE (HV) : 3300VOLTS.
RATED VOLTAGE (LV) : 433 VOLTS.
RATED CURRENT (HV) : 87.47 AMPS
RATED CURRENT (LV) : 666.69 AMPS
PHASE : 3
FRQUENCY : 50HZ
VECTOR GROUP : Dyn-11
TYPE OF COOLING : AIR NATURAL
SPECIFICATION : IS: 2026, IS : 1171
DRY TYPE CAST RESIN TRANSFORMER.
H. T. MOTORAS
(1) CONVERYOR # 13A & 13B MOTORS
MAKE : BHEL , BHOPAL
RATED VOLTAGE (HV) : 3.3KV
PHASE : 3phase ,Sq Cage induction Motor.
RATED SPEED : 1485 RPM
TYPE OF BEARING : DE NU 222M & 6222C3
NDE-NU219M
FRAME : ILA7560-4, IP: 55

RATED KW : 362
RATED CURRENT : 80 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F(IS : 325)
TYPE OF COOLING : AIR NATURAL.
LUBRICATION : STAR
DUTY : CONTINUOUS.

179

CHP , STAGE 32, MAJOR ELECTRICAL EQUIPMENTS SPECIFICATION.


(2) CONVEYOR # 15A & 15B MOTORS
MAKE : BHEL , BHOPAL
RATED VOLTAGE (HV) :3.3KV
PHASE : 3phase ,Sq Cage induction Motor.
RATED SPEED : 1483 RPM
TYPE OF BEARING : DE NU 224M & 6224C3
NDE-NU224M
FRAME : ILA7504-5

RATED KW : 530
RATED CURRENT : 114 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : AIR COOLED.
CONNECTION : STAR
LUBRICATION : GREASE LUBRICANTED

(3) CRUSHER 1, 2, 3 & 4 MOTORS


MAKE :BHEL,BHOPAL
RATED VOLTAGE :3.3KV
PHASE : 3phase ,sq Cage induction Motor.
RATED SPEED : 750RPM
TYPE OFBEARING: DE-NU224M&6224C3.
NDE-NU226M
FRAME :ILA7710-8

RATED KW : 600
RATED CURRENT : 142AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYP OF COOLING : AIR COOLED.
CONNECTION : ATAR
LUBRICATION : GREASE LUBRICANTED
DUTTY: CONTINOUS

(C) L.T. MOTORS


(1) CONVEYOR # 14AA, 14AB ,14BA,14BB,16BA,16BB,21AA&21AB.
MAKE :ALSTOM
RATED VOLTAGE (HV) :415V
PHASE : 3phase ,sq Cage induction Motor.
RATED SPEED : 1485 RPM
TYPE OF BEARING : DE N319
NDE-6319
FRAME : 315M
IP : 55

RATED KW : 132
RATED CURRENT : 229AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYP OF COOLING : AIR COOLED.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
DUTTY ;S1.

(2) CONVEYOR # 16AA & 16AB


MAKE :ALSTOM
RATED VOLTAGE (HV) :415V
PHASE : 3phase ,sq Cage induction Motor.
RATED SPEED : 1485 RPM
TYPE OF BEARING : DE N319
NDE- 6319
FRAME : 315M2
DUTY : S1

RATED KW :150
RATED CURRENT : 255 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB TEMP: 50 degC

180

(3) CONVEYOR # 17AA,17AB,17BA,18A,18B,19A,19B,22A&22B


MAKE :ALSTOM
RATED VOLTAGE (HV) : 415V
PHASE : 3phase ,sq Cage induction Motor.
RATED SPEED : 1485 RPM
TYPE OF BEARING : DE N319
NDE-6316
FRAME : 315S, IP: 55
DUTY : S1

RATED KW :110
RATED CURRENT : 2192 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB TEMP: 50 degC

(4) CONVEYOR # 20A & 20B


MAKE :ALSTOM
RATED VOLTAGE (HV) :415V
PHASE : 3phase ,Sq Cage induction Motor.
RATED SPEED : 1480 RPM
TYPE OF BEARING : DE N317
NDE-6314
FRAME : 280S IP:55
DUTY : S1

RATED KW : 65
RATED CURRENT : 111.5 AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB TEMP: 50 degC

5) VGF #1,2,3,&4
MAKE :ALSTOM
RATED VOLTAGE (HV) :415V
PHASE : 3phase ,Sq Cage induction Motor.
RATED SPEED : 1470 RPM
TYPE OF BEARING : DE 6313
NDE-6313
FRAME : 225 S IP : 55
DUTY : S1

RATED KW : 37
RATED CURRENT : 65AMPS
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB. TEMP: 50 degC

(6) BELT FEEDERS #1,2,3 &4


MAKE :ALSTOM
RATED VOLTAGE (HV) :415V
PHASE : 3phase ,sq Cage induction Motor.
RATED SPEED : 1470 RPM
TYPE OF BEARING : DE 6312
NDE-6312
FRAME : 200L ,IP: 55
DUTY : S1

RATED KW :25
RATED CURRENT : 44.3
FRQUENCY : 50HZ
CLASS OF INSULATION : F
TYPE OF COOLING : NATURAL.
CONNECTION : DELTA
LUBRICATION : GREASE LUBRICANTED
AMB TEMP: 50 degC

181

STACKER RECLAIMER-3 (S/R)


Make
Elecon.
Model no.
Quantity
2Nos
(A) General specification
1
Malt to be handled :
Crushed coal.
2
Malt. characteristics.
a) Bulk Density
t/Cu. m 0.8
b) Grain size
mm (- ) 20
c) Angel of repose
dig
38
d) Misture content
%
12 to 15 (Max)
Stacking
tph =1600
(B) Capacity
Reclaiming
tph -----Power supply
11/3.3 kv 6% ,50 Hz
Power feeding at Centre of m/c travel of 422.30 meter
for CHP #3 & 372.36 meter for CHP #4
(C)Boom conveyer
Specification
Length
41600mm
Speed :
3.6m/s
Belt
:
1400 ------Broom conv. drive.
Motor
:
1 Sq. cage , 90kw, 4 pole TEFC, IP 55
Brake
:
1 300 Elect hydraulic thrustor brake .
Motor coupling
:
1 Fluid coupling.
Gear box
:
1 Bevel helical , 3 stage ---Output coupling :
1 Flange coupling with shrink disc RLK 608 size 140.
Broom conv. pulleys.
Driving
:
1 630, 1600 face, rubber lagged ( Herring bone) 12 mm thk .
Non driving :
1 630 1600 face, rubber lagged, 12 mm thick .
Broom conv. Idles:
Carrying idler :
152.4, 3 Roll, 350 , spacing 1200 ( 6Nos for Belt weigher).
Impact idler :
152.4, 350 spacing 400
S.A. carrying :
152.4 , 3 Roll , 35 0
Return
:
152.4 , 1 Roll , 350
Broom conv. Belt weigher
Type
:
Loadcell sencer with cosine correction.
Capacity :
2000 TPH. Accuracy 1% ( 20 120% capacity).
Automatic rail clamp :
2Nos, 30t holding capacity along rail, hydraulic released.
Pylon hinge
2Nos plain spherical bearing.
Size GE 240TR2RS, life lubricated make SKF.
Slew Drive
Speed
Motor
Motor coupling
Brake
Gear box

7 35 m/ min ( at bucket wheel tip )


1 A.C. sq. cage , 15 Kw, 1470 rpm , TEFC, IP 55 , Fr. size - 180 L
( Ambient temp 50 C )
2 slip clutch , size EAS comp. 3/ 494 624- 4 SO
2 200 Electro hydraulic thrustor brake
2 Bevel helical planetory i=598 with slew pinion.
182

Slew pinion
2 st. spur Z= 17, m=22.
Slew gear
1 st. spur , Z= 248 , m=22
Slew drive
Slew bearing
1Triple row roller.
Bucket wheel
Wheel dia
7500 mm
No of Bucket
9 (Removal type )
Bucket Capacity 0.85 cu. M.
Speed
6rpm
Motor
1 sq. cage, 110kw , 4 pole, TEFC IP 55 , Fr. Size 315S
Motor coupling
1 fluid coupling , CD R 480 with RMB 250 with brake drum 400.
Gear box
1 Bevel planetary i= 237 .1
Output coupling
1 shrink disc. HSD 340 71
Brake
1 Electro hydraulic thrustor brake
Locking
1 RLK 400 size 280 X 355.
assembly
Shrink disc
1 RLK 608 size 350
Hydraulic cylinder Hinge points.
B. W. chute
1 80 bore, 56 rod, 540 stroke, working pr. (max) 160 bar.
Brg. 2 X GE 40 TE 2RS, maintenance free brg.
Stacking skirt
1 x 80 bore , 56 rod , 250 stroke, working pr.(max) 160 bar,
Brg 2 GE 40 TE - 2RS, maintenance free Brg. make: SKF.
Boom luffing &
cabin leveling
Operation
Through hydraulic cylinder & power pack.
Speed
Motor
Hydraulic cylinder
Hinge points

Power pack
Long travel
Wheel No. x dia
Track rail
Speed
Drive motor
Drive brake
Drive motor coupling
Drive Gear box
Anemometer

4.5 m/min (at bucket wheel centre).


1 sq. cage , 22kw, 4 pole, TEFC, IP 55 , Fr. Size 180L.
1) Boom luffing 2 250 bore 160 rod 1350 stroke,
working pr. (max) 155 bar. Brg 2 2 GE 110TA 2RS,
Life lubricated.
2) Cabin leveling 1 63 bore 36 rod 300 stroke,
working pr(max) 109 bar, Brg. 1 2 GE 35 TE- 2RS
Life lubricated.
1 Unit , 200 (max) bar set pressure , Tank capacity 500 lts.
28 630 (14 nos. driven, 14 nos non- driven) forged.
52kg/m rail (head width = 67 mm )
Max :20m / min, Min : 5m/min.
14 sq. cage , 5.5kw , 4 pole , TEFC, IP 55 , Fr. Size 132 m
14 150 Electro hydraulic thrustor brake.
14 pinbush coupling with brake drum 150
14 Bevel helical hollow shape i= 140.84 :1
Cup generator type suitable for max wind speed of 198 km/hr.

After boom conveyer


Impact table
Arrt:
Idlers
152.4, 350 , 3 Roll, impact type.
Anomatic rail Clamp
Pylon hinge
: 2NB plain spherical brg. , size GE 240 TA 2RS, life lubricated - SKF

183

SERVOMOTORS
Quantity
02
02
02

Description
H.P. v/v 1 &2
L p v/v 1& 2
L p by pass v/v
1&2

DN
320
560
400

(mm)
400
360
510

Stroke
100
170
140

Q(mm)
110
125
50

Lp By- pass protection


Description
Spray water
pressure switch
0 12316 01000
By pass limit
controller 3
12314 250
Low vacuum Trip
Assembly 0- 11424
01000

TAG NO.
MAN 01 AA011

Service
Spray water

Switch pt
Upper Lower
9.5

MAX 53 BY 011

Spray water

--

MAG 01 AA 016

By pass
control

0.6

9.5

Location
LP By pass
Rack PGMA
12310

184

ALARM & TRIP VALUES of FD fan


DESCRIPTION

ALARM

FAN BEARING TEMPERATURE


FAN BEARING VIBRATION (VEL - PEAK)
DIFFERENTIAL PRESSURE ACROSS OIL FILTER
LUB OIL PRESSURE
CONTROL OIL PRESSURE
OIL LEVEL IN THE TANK

Control oil pressure


Lub. oil pressure
Bearing temperature
Maximum oil temperature

=/> 95 DEG C
=/> 6.3 MM/S
=/> 0.6 BAR
=/< 0.4 BAR
=/< 6.0 BAR
< 50 %

TRIP
=/> 105 DEG C
=/> 12.6 MM/S
****
****
****

12 bar
1.5 bar
105 Deg C
70 Deg C

185

186

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