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Research Article
Comparison of Periodic Flow Fields in a Radial Pump among
CFD, PIV, and LDV Results
Jianjun Feng, F.-K. Benra, and H. J. Dohmen
Department of Mechanical Engineering, Faculty of Engineering, University of Duisburg-Essen, 47048 Duisburg, Germany
Correspondence should be addressed to Jianjun Feng, jianjun.feng@uni-due.de
Received 11 March 2009; Accepted 1 August 2009
Recommended by Gerard Bois
The interaction between the impeller and the diuser is considered to have a strong influence on the unsteady flow in radial
pumps. In this paper, the unsteady flow in a low specific speed radial diuser pump has been simulated by the CFD code CFX-10.
Both Particle Image Velocimetry (PIV) and Laser Doppler Velocimetry (LDV) measurements have been conducted to validate the
CFD results. Both the phase-averaged velocity fields and the turbulence fields obtained from dierent methods are presented and
compared, in order to enhance the understanding of the unsteady flow caused by the relative motion between the rotating impeller
and the stationary diuser. The comparison of the results shows that PIV and LDV give nearly the same phase-averaged velocity
fields, but LDV predicts the turbulence much clearer and better than PIV. CFD underestimates the turbulence level in the whole
region compared with PIV and LDV but gives the same trend.
Copyright 2009 Jianjun Feng et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
1. Introduction
The internal flow developing in a radial diuser pump
is extremely complicated and highly turbulent, caused by
streamline curvatures, system rotation, flow separations,
rotor-stator interaction, and turbulence eects. The rotorstator interaction is assumed to have an important influence
on the time-variant flow behavior in the case of a small
radial gap between the impeller trailing edge and the diuser
leading edge [1].
With the development of computational algorithms and
computer technology, (CFD) Computational Fluid Dynamics has become a power tool to calculate the unsteady
flow in radial pumps [27]. Particle Image Velocimetry
(PIV) is a noncontact measurement technique for obtaining
instantaneous velocity field, in which the measured property
is the distance travelled by seeding particles in the flow
within a known time interval [8]. PIV has the advantage of
measuring the whole flow field instantaneously, whether it
is steady or unsteady. PIV has been widely applied in the
flow measurements in radial pumps. Akin and Rockwell [9]
applied PIV to study the impeller wake and its interaction
with diuser vanes. Sinha and Katz [10] used PIV results
to identify the unsteady flow structure and turbulence in
Diuser
PIV measuring region
Measuring point
for LDV
Impeller
PS
SS
PS
SS
x(u)
8
Design operating point
H (m)
5
4
3
2
0.2
0.4
0.6
0.8
1.2
1.4
1.6
Q/Qdes
CFD
Measurement
The impeller has six two-dimensional and strongly backswept blades. The radial gap between the impeller trailing
edge and the diuser leading edge is 3% of the impeller
outlet radius. The axial gap between the impeller shroud
wall and the casing is 1.85 mm, accounting for 14.6% of the
impeller blade height. Both the diuser and return channel
have nine two-dimensional vanes. The specifications of the
pump stage are illustrated in Table 1. In addition, the head
curves are compared in Figure 2 between CFD calculations
and measurements.
2.2. CFD Simulation. Three-dimensional, unsteady
Reynolds-averaged Navier-Stokes equations are solved
by the CFD code CFX-10. The structured grids for
the computational domains are generated by using the
commercial software ICEM-CFD 10. The impeller side
chambers are also included in the grids to take leakage flow
eects into account. The turbulence is simulated by the SST
(shear stress transport) turbulence model [19]. The interface
between the impeller and the diuser is set to transient
Zi
R1
R2
bi
hfs
hbs
6
40 mm
75.25 mm
12.7 mm
1.85 mm
2 mm
Zd
R3
R4
bd
9
77.5 mm
95 mm
14 mm
Diuser
Number of vanes
Inlet radius
Outlet radius
Vane height
ui x, y, = u x, y, + ui x, y, ,
vi x, y, = v x, y, + vi x, y, ,
i = 1, . . . , N,
C x, y, = u x, y, i + v x, y, j ,
u x, y, =
1
ui x, y, ,
N i=1
N
W = C U,
K x, y, =
Tu x, y, =
(2)
1
v x, y, =
vi x, y, ,
N i=1
(1)
(3)
(4)
1 2
u x, y, + vi2 x, y, ,
2N i=1 i
N
(5)
K x, y,
.
U2
(6)
3. Results
All the results presented here are limited to the design
operating point Qdes and at midspan, that is, at the half blade
height. All the velocity components discussed in this chapter
are phase-averaged by default.
Figure 4(a) presents the phase-averaged relative velocity
contours obtained by PIV. The impeller rotation sense is
clockwise, and the shown impeller position is defined to
be the zero position ( = 0 deg, defined in Figure 3) to
the predefined diuser vane, where the impeller trailing
Return channel
number of vanes
Zr
inlet radius
R5
outlet radius
R6
vane height
br
9
95 mm
50 mm
14 mm
0.0045 m3 /s
1450 rpm
7m
22.6
50
D
Y (mm)
30
er
us
i
er
Impell
40
20
10
50
60
70
80
X (mm)
90
100
110
W/U2
0.75
0.68
0.61
0.54
0.47
0.4
0.33
0.26
0.19
0.12
0.05
80
60
Y (mm)
W/U2
0.75
0.68
0.61
0.54
0.47
0.4
0.33
0.26
0.19
0.12
0.05
40
20
0
20
40
(a) By PIV
80
60
X (mm)
100
(b) By LDV
Tu x, y, =
(7)
K x, y,
.
U2
(8)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
PS
W/U2
W/U2
1
SS
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0.6
0.5
W/U2
W/U2
0.4
0.3
0.2
0.1
0
1
SS
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1
SS
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1
SS
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
W/U2
W/U2
1
SS
W/U2
W/U2
1
SS
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1
SS
0.8
0.8
0.7
0.7
0.6
0.6
W/U2
W/U2
1
SS
0.5
0.4
0.5
0.4
0.3
0.3
0.2
PIV
(i) Diuser inlet throat
CFD
1
SS
0.2
PIV
(j) Diuser outlet throat
CFD
1
SS
50
Y (mm)
40
30
20
10
50
60
70
80
X (mm)
90
100
Tu
0.08
0.076
0.072
0.068
0.064
0.06
0.056
0.052
0.048
0.044
0.04
80
60
Y (mm)
Tu
0.08
0.076
0.072
0.068
0.064
0.06
0.056
0.052
0.048
0.044
0.04
40
20
0
110
(a) By PIV
20
40
60
X (mm)
80
100
(b) By LDV
Tu
0.065
0.065
0.061
0.061
0.057
0.057
0.053
0.053
0.049
0.049
0.045
0.045
0.041
0.041
0.037
0.037
0.033
0.033
0.029
0.029
0.025
(a) With impeller side chambers
0.025
(b) Without impeller side chambers
Figure 8 shows the quantitative comparison of the turbulence intensity fields at the same positions as in Figure 5
among PIV, LDV, and CFD results. One can observe that the
agreement between the PIV and LDV results at all impeller
positions is generally good. CFD totally underestimates
the turbulence but predicts normally similar trends of the
turbulence distribution compared with the results by PIV
and LDV, except at the diuser inlet throat. The highest
turbulence intensity in the impeller region is observed near
the suction side produced by the leakage flow, except for the
radial station after r/R2 = 0.983 where the highest turbulence
intensity is caused by the high-turbulence region carried by
the impeller wake (Figure 6(b)). The impeller wake is very
evident at r/R2 = 1.01 (Figure 8(h)), indicated by the highturbulence intensity (8.2% by LDV, 7.3% by PIV and 5.8%
by CFD, based on U2 ) very near the impeller suction side. In
the diuser region, PIV predicts a slightly higher magnitude
of turbulence than LDV at the inlet and outlet throats. A
possible reason for this is due to the reflection on the diuser
vanes in the PIV measurement, since the diuser channel is
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
Tu
Tu
1
SS
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
Tu
Tu
1
SS
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
1
SS
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
PS
1
SS
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
PS
0
PS
PIV
(i) Diuser inlet throat
1
SS
Tu
Tu
1
SS
Tu
Tu
0
PS
1
SS
Tu
Tu
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
1
SS
CFD
1
SS
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
PS
PIV
CFD
1
SS
0.5
SS
PS
0.3
0.3
0.2
0.2
0.1
0
0
0.1
0.2
0.2
20
40
60
80
(deg)
100
120
0.3
140
20
40
(a) Cr at = 10 deg
80
(deg)
100
120
140
1.2
SS
PS
SS
0.8
0.8
Cu /U2
Cu /U2
60
(b) Cr at = 10 deg
1.2
0.6
0.4
0.2
0.2
40
60
80
100
120
140
0
20
40
(deg)
LDV
PIV
CFD
Impeller position
Diuser position
PS
0.6
0.4
0
20
PS
0.1
0.1
0.3
SS
0.4
Cr /U2
Cr /U2
0.4
60
80
100
120
140
(deg)
LDV
PIV
CFD
(c) Cu at = 10 deg
Impeller position
Diuser position
(d) Cu at = 10 deg
4. Conclusions
In this paper, the velocity and turbulence fields obtained
from CFD, PIV, and LDV are compared both qualitatively
and quantitatively at the design operating point. The following conclusions can be drawn.
(1) The jet-wake flow structure is observed near the
impeller outlet, which is characterized by high relative velocity with low turbulence on the pressure side
and low relative velocity and high-turbulence on the
suction side.
(2) The high-turbulence regions are observed on the
impeller suction side due to the leakage flow in the
front side chamber, behind the impeller trailing edge
Nomenclature
:
:
:
C:
Cr :
Cu :
H:
K:
n:
Q:
R, r:
S :
Tu :
U:
u:
v:
W:
w:
Circumferential coordinate
Normalized circumferential coordinate
Impeller circumferential position
Absolute velocity
Absolute radial velocity
Absolute circumferential velocity
Delivery head
Turbulence kinetic energy
Rotating speed
Flow rate
Radius
Dimensionless distance
Turbulence intensity
Circumferential velocity
Absolute velocity component in X direction
Absolute velocity component in Y direction
Relative velocity
Absolute velocity component in Z direction.
Abbreviations
PS: Pressure side
SS: Suction side.
Superscripts
: Fluctuating
: Averaged.
Subscripts
1:
2:
3:
4:
d:
i:
Impeller inlet
Impeller outlet
Diuser inlet
Diuser outlet
Diuser
Impeller.
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