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Refrigeration and Air-conditioning Technology

Climate change, the greenhouse effect and global warming in the 21st Century there is scarcely any other
subject that is more ubiquitous or hotly debated. Global environmental accords like the international Kyoto
protocol or specifically the European directive on fluorinated gases are devoted to the problems associated with
greenhouse relevant agents and the search for solutions on a political level. Refrigeration and air-conditioning
applications amplify the effects of global warming.
In the first place they contribute directly and in a big way to the greenhouse effect through the emission of
coolants containing fluorine like partially or wholly fluorinated hydrocarbons. One example of how these
emissions are caused is because of leaks in refrigeration systems which allow coolants to escape into the
atmosphere. Secondly, the operation of refrigeration systems also causes additional, indirect CO2 emissions
due to the not inconsiderable amount of energy required for their operation. This problem is compounded by the
fact that demand for refrigeration systems is constantly increasing.
Lucas-Nlle has committed itself to this subject and developed a concept to integrate easily serviceable and
effective training systems devoted to this growing sector. Refrigeration and air-conditioning technology is a
professional area that builds entirely the latest educational and technical know-how. It is the many years of
experience that Lucas-Nlle has accumulated combining theoretical know-how with practical applications which
empowers course participants to boost their skills and competence in this area.

Electro Laboratory

Electro Laboratory
The equipment set has been designed for basic training in the area of refrigeration and air-conditioning,
concentrating on process-control aspects. Trainees and apprentices, as well as existing technicians in
refrigeration and air-conditioning companies with a related educational background, will be introduced step-bystep to the process and automatic control technology found in the area of refrigeration and ventilation and thus
obtain a valuable foundation for their later careers. The combination of theory and practical application is the
guarantee for reliable training.

Lucas Nlle GmbH

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RCC1 - Electrical control technology in refrigeration systems

RCC1 - Electrical control technology in refrigeration systems


Those who would like to work in the field of refrigeration and air-conditioning technology need to be familiar with
a variety of related electrical / control components and systems. The subjects of electrical engineering, control
and regulation technology and, in part, drive technology are imparted here practically on an industry-specific
basis.
The approach is oriented toward special standards valid for refrigeration circuits. Direct practical relevance is
underpinned through a use of technical documentation from different manufacturers

The following training contents are covered:


Generation of control voltage
Circuits with main and auxiliary contactors
Circuits with time-delay relays
Thermostats and pressostats in contactor control systems
Safety chains in control systems for regeneration and air-conditioning plant
Switching on three-phase directly
Switching on star-delta motors
Pump-down compressor control with partial winding start-up
Pump-out compressor control with start-up
Two-speed compressor control

Lucas Nlle GmbH

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Basic equipment set, consisting of:


Basic equipment set, consisting of:
Pos.

Product name

Bestell-Nr.

1 Switches and buttons for contactor controls

Anz.

CO3209-1K

CO3209-5B

Universal switch unit with all the necessary switches, buttons and
indicator lights for switching small-scale control systems and
contactor circuits (230V)
1 Emergency shut-down button, 2 x normally closed contacts
4 Push-buttons, 1NO/1NC contact, black
1 Manual-automatic switch
1 Manual-automatic key switch
1 Indicator light, red, 230VDC
1 Indicator light, green 230V DC
1 Indicator light, yellow, 230V DC
1 Indicator light, white, 230VDC
Nominal voltage 230V DC
Inputs and outputs via 4-mm safety sockets
Dimensions: 297 x 224 x 160mm
Weight: 1.0kg

2 Mains feed for heating control with control transformer, type-B


RCD, 1/3-pole ci
To provide power for heating and air conditioning control systems .
Feed via CEE plug 400V/16A
Control transformer 400/230V
Motor protection switch, 0.7 ... 1.0 A
Type-B RCD, 30 mA, 4-pole
Type-A RCD, 30 mA, 2-pole
Line circuit breaker, single pole
Line circuit breaker, three pole
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 456 x 160mm
Weight: 7.3kg

Lucas Nlle GmbH

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3 Control unit with 3 primary contactors and auxiliary contacts

CO3209-5C

CO3209-5D

CO3209-5E

Control unit for assembling contactor control systems for heating and
air conditioning
3 Primary contactors
3 Auxiliary contacts
54 x 4-mm safety sockets
Nominal voltage 230 V/50 Hz
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 456 x 100mm
Weight: 3.3kg

4 Control unit with 3 auxiliary contactors and auxiliary contacts


Control unit for assembling contactor control systems for heating and
air conditioning
3 Auxiliary relays (4 NO)
3 Auxiliary contacts (4NC)
54 x 4-mm safety sockets
Nominal voltage 230 V/50 Hz
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 456 x 160mm
Weight: 3.3kg

5 Motor protection switches, pair, for partially wound motor,


1.8...2.5A
For the assembly of effective motor protection for partially wound
motors
Motor protection switch, 1.0 ... 1.5 A
Motor protection switch, 1.5 ... 2.5 A
2 Auxiliary contacts (1NO, 1 NC) per switch
20 x 4mm safety sockets
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 224 x 60mm
Weight: 2.3kg

Lucas Nlle GmbH

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6 Motor protection relay with primary contactor and auxiliary


contacts, 2NO/2NC

CO3209-5W

CO3209-5G

Three-pole electro-mechanical motor protection relay with bimetallic


and primary contactors for monitoring and shutting down DC or AC
motors. An auxiliary switch block with 2 normally-open and 2
normally-closed switches is also included. The tripping current is
adjusted by means of a current-setting dial to the nominal current of
the respective motor. The motor protection relay is also sensitive to
faults on individual phases. An additional test button can be used to
check the functionality of the auxiliary contacts.
ZB12-4 motor protection relay
Primary contactor
Auxiliary switch block with 2 NO and 2 NC contacts
Nominal voltage 230V, 50Hz
Adjustable tripping current: 2.4 A to 4 A
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 228 x 60mm
Weight: 1.2kg

7 Pick-up delayed relay


Delayed start-up is one of the most important time-dependence
functions. The job is accomplished by time-delay relays, for which
there is a large selection of time ranges
Time range: 0.05s....100h
Operating voltage: multi-functional 24...230VAC/DC
Frequency: 50/60Hz
LED function display
Control contact: 1 change-over contact
10 Time ranges with fine adjustment for time
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

Lucas Nlle GmbH

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8 Static time-delay relay

CO3209-5H

This is a special time-delay relay with memory capability, which is


very good for series applications. The relays are non-contacting and
can be directly connected with other contactors or actuators in series.
Time range: 0.3s....30s
Operating voltage: multi-functional 24...230VAC/DC
Frequency: 50/60Hz
LED function display
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

Supplement to basic set, consisting of:


Supplement to basic set, consisting of:
Pos.

Product name

Bestell-Nr.

9 Mechanical defrost timer, 2 channel

CO3209-5L

Anz.
1

Mechanical, analogue, dual-channel defrost switching timer with 24


hour dial and adjustable short-period programs
Switch timer driven by synchronous motor
Operating voltage 230 V, 50 Hz
2 Change-over switches 250 V/50 Hz, 16 AAC
Mains synchronised timing precision
Switching step 30 mins
Switching accuracy +/- 5 mins
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

Lucas Nlle GmbH

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10 Room thermostat for heating and air conditioning

CO3209-5N

CO3209-5P

Electro-mechanical temperature controller with single-pole changeover switch (SPDT). The thermostat can be connected directly to
single-phase AC motors, up to 2 kW, or can form part of a control
circuit for either AC or DC motors
KP69 thermostat
Relay: change-over contact, 400V, 10A
Temperature sensor with type-B characteristic
Temperature range -5.....+35C
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

11 High-pressure switch for heating circuit


Pressure switch for protecting a heating circuit against insufficient
suction or for providing a high-pressure cut-off for compressors in air
conditioning systems. Pressure switches are also used for
controlling compressors and fans ventilating air-cooled capacitors.
They include a single-pole change-over contact which can be
adjusted to respond to given pressures at the connector.
Type KP7/W pressure switch
Includes damage-proof corrugated tubing
Adjustment range 8....32 bars
Relay: change-over contact, 400V, 16A
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

Lucas Nlle GmbH

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12 Low-pressure switch for heating circuit

CO3209-5Q

CO3209-5R

Pressure switch for protecting a heating circuit against insufficient


suction or for providing a high-pressure cut-off for compressors in air
conditioning systems. Pressure switches are also used for
controlling compressors and fans ventilating air-cooled capacitors.
They include a single-pole change-over contact which can be
adjusted to respond to given pressures at the connector.
Type KP1 pressure switch
Relay: change-over contact, 400V, 16A
Includes damage-proof corrugated tubing
Adjustment range 0.2....7.5 bars
Differential pressure 0.7...4 bars
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

13 Oil differential pressure switch for oil circuit


For protecting cooling compressors against impermissible
pressures. A built-in delay switch prevents cut-off due to short-term
pressure drops.
Type P28 DP-9680 differential pressure switch
Time-delay relay, change-over contact, 230V
Relay, change-over contact, 230V
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 228 x 60mm
Weight: 1.3kg

Lucas Nlle GmbH

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14 Solenoid valve for switching various circuits

CO3209-5S

CO3209-5T

Servo-backed solenoid valve for liquid, suction or highpressure/heated gas pipes with fluoride coolants. Suitable for all
applications involving fridges, freezers or air conditioning.
Solenoid valve type EVR6
AC coil, 230 V/50 Hz
Temperature of medium -40...105C
Permissible operating pressure 35 bars
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

15 Adjustment control for coolant circuit


Programmable temperature setting control for use in ventilated
refrigerators.
Type ID 974 controller
Mains voltage: 230 V, 50 Hz
3 Digital (relay) outputs, 250 V (3 change-over contacts)
2 PTC or NTC inputs
2 Adjustable temperature simulation functions using 10-turn
potentiometer
1 TTL input for Copy Card
4 Programming buttons
3 Programming levels
Password protection
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

Lucas Nlle GmbH

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Supplement to basic set, consisting of:


Supplement to basic set, consisting of:
Pos.

Product name

Bestell-Nr.

16 Multi-function time-delay relay

Anz.

CO3209-5J

CO3209-5K

Multi-function relays can be used in a variety of ways without the need


for rewiring to alter the function.
Time range: 0.05s....100h
Operating voltage: multi-functional 24...230VAC/DC
Frequency: 50/60Hz
LED function display
Control contact: 1 change-over contact
7 Time ranges with fine time adjustment
Function selector switch for the following functions:
Drop-in/pull-out delay
On/off pulses
Flashing on start of pulse
Pulse generation
Pulse shaping
On-off function
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

17 Time-delay relay for star-delta starting circuit


No need to build large control circuits if auxiliary relays are used
Time range: 3s....60s
Operating voltage: multi-functional 24...230VAC/DC
Frequency: 50/60Hz
LED function display
Control contact: 1 change-over contact
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 0.8kg

Lucas Nlle GmbH

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18 Full protection for motor, adjustable, includes additional 10K


potentiometer

CO3209-5M

Full motor protection equipment with PTC trigger and motor


temperature simulator. When the PTC resistance is high enough, the
external motor contactor is turned off via the relay output.
INT69 trigger
9 Independent PTC inputs
PTC/temperature simulation via 10-kohm potentiometer
Relay output: change-over contact 250 V, 6 A, 300 VA ind.
Inputs and outputs: 4mm safety sockets
Dimensions: 297 x 114 x 60mm
Weight: 1.8kg

Lucas Nlle GmbH

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Accessories:
Pos.

Product name

Bestell-Nr.

19 Set of safety measurement cables, 4mm (53 leads)

SO5148-1B

Anz.
1

Set of safety measurement leads with stackable 4 mm laminated


plugs and highly flexible, double insulated wires, consisting of the
following:
10 Safety measurement leads, 4mm, 25cm, white
2 Safety measurement leads, 4mm, 25cm, black
2 Safety measurement leads, 4mm, 25cm, blue
2 Safety measurement leads, 4mm, 25cm, red
10 Safety measurement leads, 4mm, 50cm, white
2 Safety measurement leads, 4mm, 50cm, black
2 Safety measurement leads, 4mm, 50cm, blue
2 Safety measurement leads, 4mm, 50cm, red
8 Safety measurement leads, 4mm, 100cm, white
4 Safety measurement leads, 4mm, 100cm, black
3 Safety measurement leads, 4mm, 100cm, red
3 Safety measurement leads, 4mm, 100cm, blue
2 Safety measurement leads, 4mm, 100cm, yellow/green
1 Safety measurement lead, 4mm, 50cm, yellow/green
Wire cross section 2.5 mm 2
Rating: 600V, CAT II, 32A

Lucas Nlle GmbH

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20 Mobile aluminium experiment stand, 3 levels, power strip with 6


sockets, 1250x700x1995mm

ST7200-3A

High-quality, mobile experiments stand from the SybaPro range


for demonstrations and experiments. Features aluminium profile
legs compatible with all add-ons and extensions for the SybaPro
system.
The mobile experiment stand is supplied in kit form and needs to
be assembled by customers themselves.
Table top:
30-mm table top made of highly compressed, multi-layer
fine chipboard conforming to DIN EN 438-1
Colour grey, RAL 7035, with 0.8-mm slightly textured
laminate coating (Resopal) on both sides, conforming to
DIN 16926
Resistant to many chemicals and reagents including
dilute acids and alkalis
Resistant to heat, e.g. molten solder or heating at specific
points such as by soldering tips or cigarette ends
Table top with solid impact-resistant protective edging
made of 3mm thick RAL 7047 coloured plastic
Coating and adhesive are PVC free
Power strip with 6 outlet sockets mounted underneath the
table top, lead and earthed plug

Frame:
2 extruded aluminium profiles with multiple grooves 1800 x
120 x 40 mm (WxHxD)
8 equally sized grooves in extruded aluminium profiles (3
on each side and 1 each on the front and back)
Grooves accommodate standard industrial mountings
4 H-shaped aluminium profiles, 1150 mm, for 3-layer
organisation of DIN A4 panels
Space for extension of power supply duct
Base made of rectangular tubing with 4 swivelling double
casters, 2 of which have brakes
Table frame made of tough combination of rectangular
tubing around the full perimeter
Acid-resistant epoxy-resin coating, 80 m thick (approx.),
colour RAL 7047
Dimensions:
Height of table top 760 mm
1250 x 1995 x 700 mm (WxHxD)

Lucas Nlle GmbH

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21 Monitor holder for flat screen monitor of weight up to 10kg/22lb,


VESA 75/100

ST8010-4L

ST7200-5A

Pivoting monitor holder for attachment to aluminium profiles of


furniture in the SybaPro range. Allows a monitor to be placed in
the optimum position so that work and experiments are less
tiring.
Pivoting arm with two-part joint
Quick-lock for adjustment to any height on extruded
aluminium profile
VESA fastening 7.5 x 7.5cm
Includes VESA 75 (7.5x7.5) - VESA 100 (10x10) adapter
2 Cable clips
Adequate carrying capacity 10kg/22lb
TFT monitor can be turned parallel to the table edge
Separation can be adjusted to anywhere between 105 and
480mm
Additionally included:
Cable management set for installing cables along the profiles of the
aluminium lab system furniture in the SybaPro range
The set consists of the following:
3 Cross cable binders for front and rear grooves of
aluminium profile
3 Cross cable binders for side grooves of aluminium profile
12 Cable binders
4 Aluminium cover profiles for covering and enabling wires to
be run along the grooves of an aluminium profile
Includes assembly instructions

22 PC holder for SybaPro experiment trolleys, height and width


adjustable
Shelf for desktop PC made of 1.5mm sheet steel punched with
holes, suitable for all furniture in the SybaPro aluminium profile
range
Adjustable assembly height
Adjustable width (160 - 255mm)
Can be mounted to left or right
Includes all equipment necessary for assembly (4 bolts and 4
tenon blocks)
Acid-resistant epoxy-resin powder coating, 80m thick
approx., colour RAL7047

Lucas Nlle GmbH

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23 Wall or aluminium-profile mounting cable storage for 48 4mmcables

ST8003-8E

Accommodates about 48 safety measuring leads (4mm), suitable for


mounting on walls or aluminium profiles
Width 200 mm, 12 guide grooves for leads
Adjustable height for mounting on aluminium profiles
Can be mounted on the left or right
Can be mounted on walls
Includes 2 screws and tenon blocks
Acid-resistant epoxy-resin powder coating, thickness 80 m
approx., colour RAL 7047

Media:

Pos.

Product name

Bestell-Nr.

24 Interactive Lab Assistant: Control systems in refrigeration


technology 1

SO2801-1A

Anz.
1

Multimedia experiment software with virtual instruments, instructions


and documentation of results for controllers in refrigeration
technology
Interactive experiment set-up
Measurements and graphics can be copied via drag-anddrop into the experiment instruction pages
Measuring and testing software can be run directly from the
experiment instructions
Questions with feedback and evaluation logic for testing
knowledge
Printable document so that experiment instructions with
answers can be printed easily
Available in German, English, French, Spanish, and other
languages on request
CD-ROM with Labsoft browser, course software and software
for braking systems and measuring instruments

Lucas Nlle GmbH

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Additionally required:
Machine equipment, supplementary set:
The machine equipment contains all the machines and devices required for testing connections for direct and
indirect control of motors in three-phase circuits.
Pos.

Product name

Bestell-Nr.

25 Three-phase asynchronous motor, squirrel-cage, 1kW

Anz.

SE2672-5G

SE2672-5K

Three-phase asynchronous motor with pronounced pull-out


torque.
Nominal voltage: 690/400V, 50Hz
Nominal current: 1.2A / 2.1A
Nominal speed: 2900rpm
Nominal power: 1kW
cos phi: 0.83
Dimensions: 380 x 220 x 250mm (WxHxD)
Weight: 13kg

26 Three-phase asynchronous machine, Dahlander, 1kW

Nominal voltage: 400V, 50Hz (double star connection)


Nominal current: 2.0 / 2.8A
Nominal speed: 1400 / 2820rpm
Nominal power: 0.75 / 1.1kW
cos phi: 0.82 / 0.9
Dimensions: 380 x 220 x 250mm (WxHxD)
Weight: 14kg

Lucas Nlle GmbH

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27 Three-phase-Asynchron machine part winding 1kW

SE2673-1Q

SE2662-6C

Three-phase-Asynchron machine part winding


Nominal voltage: 400, 50Hz
Nominal power rating: 1kW
Nominal current: 2,7A
Nominal speed: 1400rpm
cos phi: 0.75
Dimensions: 380 x 220 x 250mm (HxWxD)
Weight: 14kg

28 Shaft end guard, 1kW

Attachable metal guard used to protect against accidental


physical contact with machine's rotating shafts.
Material: black steel plate, folded, closed at the sides with
drilled panel and function plug
Dimensions: 140 x 75 x 40mm (HxWxD)
Weight: 0.18kg

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Refrigeration Laboratory

Refrigeration Laboratory
The refrigeration lab not only offers the opportunity to investigate simple refrigeration circuits but also makes it
possible to learn about electrical control technology. The systems for electrically controlling refrigeration
equipment guide trainees towards the fundamentals of control technology and thereby cover important topics for
a profession in which electrical engineering plays a major role. The refrigeration circuit allows students to learn
about handling authentic industrial components, showing them work undertaken every day in the profession.
Both these systems also cover key elements in the training of mechatronics engineers for refrigeration
technology.

Lucas Nlle GmbH

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RCC 2 - Control systems at refrigeration facilities with TEV or capillary tubes

RCC 2 - Control systems at refrigeration facilities with TEV or capillary tubes


This course is designed to teach participants the basics of the refrigeration cycle. They will learn how the
components function and how the entire refrigeration cycle operates.

The following contents are covered:


Design and function of a refrigeration cycle
Connection of the facility's components by means of hoses, without distribution, to the closed cooling
circuit
Connection of a 4-way manometer station
Pressure test with nitrogen as a rough leakage test
Leak detection
Evacuation and drying
Handling coolant cylinders
Function, setting and inspection of safety devices (low-pressure, high-pressure)
Testing and setting of correct heating parameters
Comparing and evaluating measurements in both system operating states
Modifying heating parameters and nozzle sizes for thermo-electric valves

Lucas Nlle GmbH

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Basic equipment set, consisting of:


Basic equipment set, consisting of:
Pos.

Product name

Bestell-Nr.

29 Fully insulated mobile refrigeration chamber with evaporator, fans,


165W heater

CO3207-1A

Anz.
1

The mobile refrigeration chamber is used to study refrigeration


processes in cooling, air-conditioning and ventilation systems. The
sealed chamber's high degree of insulation, large volume and
minimal thermal bridges achieve conditions which are nearly 100%
reproducible. The obtained results can therefore be applied to
almost all large-scale refrigeration facilities. The module consists of
the following components:

Mobile substructure with storage unit


Lower storage cabinet with double door and shelf
Cold chamber: 600mm x 600mm x 800mm (approx. 120
litres)
Fully insulated glass door with magnetic seals and locking
device
Evaporator with two fans and defrosting tray
Evaporator heater terminal box for power and coolant lines

Technical data:
Operating voltage: 230V, 50/60Hz
Evaporator cooling surface: 1.8m 2
Evaporator air flow: 140m 3 / h
Evaporator defrosting heater: 230V, 165W
Power connections: 3x 230V connector for non-heating
apparatus
Refrigerant connections: 2x 5/8" screw connection
Controller ports: 2x 7/16" screw connections
Dimensions: 600mm x 900mm x 1550mm
Weight: 40kg

Lucas Nlle GmbH

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30 Compressor kit with accumulator, 230V/50Hz

CO3207-1B

CO3207-1C

The compressor is designed for small refrigeration systems and


consists of the following components:
Compressor
Condenser
Pressure switch KP17WB
Collector
2x corner stop valves, connector at suction end 5/8" UNF
connection at pressure end 7/16" UNF
T-piece in hot gas piping with 7/16" UNF thread

Technical data
Refrigerant: R134a
Power rating: >500W at +15C/+32C // >170W at 15C/+32
C
Filling capacity: Max. 0.4l
Collector capacity: Max. 0.8l
Operating voltage: 230V/50Hz
Nominal current: 0.2 A
Dimensions: 200mm x 290 mm x 430mm
Weight: 16kg

31 Compressor kit without accumulator, 230V/50Hz


The compressor is designed for small refrigeration systems and
consists of the following components:
Compressor
Condenser
2x corner stop valves, connector at suction end 5/8" UNF
connection at pressure end 7/16" UNF
T-piece in hot gas piping with 7/16" UNF thread

Technical data
Refrigerant: R134a
Power rating: >500W at +15C/+32C // >170W at 15C/+32
C
Filling capacity: Max. 0.4l
Operating voltage: 230V/50Hz
Nominal current: 0.2 A
Dimensions: 200mm x 290mm x 430mm
Weight: 14kg

Lucas Nlle GmbH

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32 EVR2 solenoid valve, 230V/50Hz, 10W

CO3207-1D

CO3207-1E

Servo-controlled solenoid valve for liquid, suction or pressure/hotgas lines with fluorinated refrigerants; for all applications involving
refrigeration, freezing and air-conditioning systems.
Solenoid valve type EVR2
AC coil 230V / 50Hz
Media temperature -40 ... 105C
Permissible operating pressure 35 bars
Switching status: Closed in the de-energized state
Inputs and outputs: Power cable 1.5m
Refrigerant lines: Screw connections
Dimensions: 297 x 114 x 60mm
Weight: 0.8 kg

33 Filter drier with inspection window, 6mm flange


This "Eliminator filter dryer" is furnished with a flange and designed
specifically for HFC refrigerant. It is connected directly with a sight
glass which enables optimal monitoring of moisture content.
Technical data:
Operating pressure: Max. 35 bars
Temperature range: -40 ... 70C
Filling volume: 0.08l
Moisture indicator: Included
Connections: 6mm flare connectors
Dimensions: 297 x114 x 60mm
Weight: 0.5 kg

Lucas Nlle GmbH

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34 Room thermostat with switchable socket for mains power

CO3207-1F

CO3207-1G

The module includes a thermostat with a remote sensor and a


switched socket. On attainment of the set values, a changeover
contact connects or disconnects the voltage for the socket.
Technical data:
Room thermostat KP61
Relay: SPDT, max. 400V, 10A
Temperature sensor with characteristic type B
Temperature range -40 .... +65C .....
Capillary tube length: 2.0 m
Sensor size: 9.5 x 70mm
Dimensions: 297 x 114 x 60mm
Weight: 0.8 kg

35 Thermostatic expansion valve (TEV) TN2


The thermostatic expansion valve comprises a valve housing with an
interchangeable nozzle, a measuring element, and a stainless-steel
capillary tube with a probe.
Technical data:
Temperature range: -40 ... 10C
Operating pressure: Max. 34.0 bars
Nozzle: 0X
Capillary tube length: 1.5m
Probe: 9 x 60mm
Connections: 5/8" UNF flare connection on suction side and
7/16" UNF flare connection on pressure side
Dimensions: 297 x114 x 60mm
Weight: 0.8 kg

Lucas Nlle GmbH

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36 Evaporation pressure regulator KVP 12

CO3207-1H

CO3207-1J

The evaporation pressure controller is located behind the evaporator


and adjustable via a handwheel. The evaporation pressure regulator
also possesses a service connection for a low-pressure manometer.
Technical data:
Control range: 0 ... 5.5 bars
Temperature range: -45 ... 105C
Connections: 5/8" UNF flare connectors
Service connection: 6mm screw connection
Dimensions: 297 x 114 x 60mm
Weight: 0.8 kg

37 Hot gas by-pass regulator KVC 12


The hot-gas regulator is an important element of a refrigeration
system's safety sequence. It is used as a bypass controller to protect
the compressor. The regulator is operated manually.
Technical data:
Control range: 0.2 .... 6.0 bars
Temperature range: -45 ... 105C
Connections: 5/8" UNF flare connection on suction side and
7/16" UNF flare connection on pressure side
Power regulation: Up 4.8 kW
Dimensions: 297 x 114 x 60mm
Weight: 0.8 kg

Lucas Nlle GmbH

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38 Single manometer for low pressure

CO3207-1K

CO3207-1L

Low-pressure manometer for various refrigerants


Technical data:
Display: Analog with damped measuring mechanism
Pressure range: -1.0 ... 12.5 bars
Precision class: 1.0
Temperature range: R134A -60...50C, R507 -100....25C,
R404A -100....25C
Connection: 7/16" UNF flare connector
Dimensions: 297 x 114 x 60mm
Weight: 0.8 kg

39 Single manometer for high pressure


High-pressure manometer for various refrigerants
Technical data:
Display: Analog with damped measuring mechanism
Pressure range: -1.0 ... 30 bars
Precision class: 1.0
Temperature range: R134A -60...85C, R507 -80....60C,
R404A -100....60C
Connection: 7/16" UNF flare connector
Dimensions: 297 x 114 x 60mm
Weight: 0.8 kg

Lucas Nlle GmbH

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40 Vacuum meter, 0-150 mbar, with 15-bar safety valve

CO3207-1M

CO3207-1N

CO3207-1P

The manometer indicates negative pressure in combination with the


vacuum pump.
Technical data:
Display: Analog with additional, trailing pointer
Pressure range: 0 .. 1000 bars (+/-)
Precision class: 1.0
Temperature range: -25 ... 60C
Connection: 7/16" UNF flare connector
Dimensions: 297 x 114 x 60mm
Weight: 0.8 kg

41 Wound spirl-shaped capillary tubes, 1,5m


Capillary tube for regulating refrigeration systems.
Technical data:
Material: Copper
Length: 1.5 m
Diameter: 0.8 mm
Connections: 7/16" UNF flare connector with spigot nut
Weight: 0.8 kg

42 Wound spirl-shaped capillary tubes, 2,0m


Capillary tube for regulating refrigeration systems.
Technical data:
Material: Copper
Length: 2.0 m
Diameter: 0.8 mm
Connections: 7/16" screw connection
Weight: 0.8 kg

Lucas Nlle GmbH

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43 Refrigerant mass flow-meter, glass with float

CO3207-1Q

CO3207-1X

Measures through-flow and monitors liquid or gaseous products in


vertical pipes.
Displays the current throughput per unit time by mass or by volume
Features:

Simple, robust and easy-to-service design


Made entirely of transparent PVC plastic
Unbreakable and impact resistant
High resistance to chemicals
Directly readable local flow-rate scale
Precision class: 2% of maximum reading
Temperature of measured material: -30C to +50C
Maximum pressure of measured material: max. 16 bars
Calibrated for R134a, liquid +30C, 0.4-5 g/s
Dimensions: 114 x 420 x 40mm
Weight: 1.2 kg
Conditions for use:
For low-viscosity products which flow sufficiently easily, and which
are free of solids, non-adhesive and unlikely to leave residues, as
well as gases with linear flow properties under sufficient pressure.

44 Set of refrigerator hoses for connecting all components together


without the use
High-grade coolant hoses with straight or cranked connections. All
connections are threaded and require no tools for mounting.
Technical data:
Operating pressure: Max. 52 bar
Connections: Threaded, with 8-fold hose compression
Connection: With single-sided valve core depressor
(Schrader valve)
Compilation
5x filling hose, 7/16", 915mm
5x filling hose, 7/16", 1830mm
1x filling hose, 36/V, 900mm
1x filling hose, 3/8", 900mm
1x filling hose, 3/8", 1800mm
Weight: 3.0 kg

Lucas Nlle GmbH

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Additionally required:
Pos.

Product name

Bestell-Nr.

45 Special ratchet spanner refrigeration tool R6950M

Anz.

LM8579

LM8580

LM8581

Ratchet spanner, easily adjustable, 34 teeth, for operating shut-off


valves.
Technical data:
Standard: 1/4", 6.3 mm, DIN 3120/ISO 1174
Ratchet heads: square socket, 6.5 (1/4") and 8 mm (5/16").
Grip heads: square socket , 8.5, 9.5 (3/8") and 13 mm
Design: nickel coated and chromed, highly polished finish

46 High-pressure disposal equipment for refrigerant, 38.5 bars,


230V/50...60Hz
This oil-free compressor is meant for disposal of liquid and gaseous
refrigerants. It is suitable for extracting all common CFC, HFC and
HCFC refrigerants including R410A.
Technical data:

Safety pressure limiter: 38.5 bar (550 psi)


Housing: Rugged polyethylene, double-walled
Self-cleaning function, including filter dryer
Connection: Detachable 2.5m cable
Power supply: 230V, 50/60 Hz
Certified by CE & TUV
Weight: 11kg
Dimensions: 250 x 222 x 406mm

47 Electronic scales, 100kg, operated by 9-V battery,

Durable aluminum scale


Technical data:
Range: 0.00kg to 100.00kg
Resolution: 10g, 0.05lbs and 0.5oz
Power supply: 1x 9V alkaline battery
Functions: On/off, zero point (ZERO), units (UNIT)
Operating temperature: -10C to 50C.
Certificates: CE
Accuracy: < 0.5% of reading
Dimensions: 260 x 350 x 53mm

Lucas Nlle GmbH

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48 Two-stage vacuum pump with oil filter

LM8587

Two-stage rotary-vane pump


Internal oil reflux for optimum lubrication
Large oil-filling nozzles make it simple and clean to fill with oil
without using a funnel
Easy reading of optimum oil level
On/off switch built into housing to prevent damage and
unintended switching off
Gas-ballast valve
Special filter to reduce amount of atomised oil around
exhaust jets
Oil change recommended after 20 hours of use
Technical data:
Operating voltage: 230V/50Hz
Electrical power: 0.16 kW, 2400 rpm
Pump output:35 l/min
Connector: 1/4" SAE
Weight: 3.8 kg

Lucas Nlle GmbH

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Media:

Pos.

Product name

Bestell-Nr.

49 Refrigeration technology 2: Fundamentals for refrigeration


laboratory system

SO2801-1D

Anz.
1

These experiment instructions comprise an Interactive Lab


Assistant course. This multimedia course guides students step
by step through the subject matter involved in measuring
refrigeration systems. The fundamentals are conveyed by means
of easily understood animations. Interactive Lab Assistant along
with its virtual instruments for controlling hardware make up an
easy-to-use experimenting platform.
Features:
Interactive experiment set-ups
Measurements and graphics can be copied into the
experiment instructions themselves by means of drag and
drop
The virtual instruments can be started directly from the
experiment instructions
Questions with feedback and evaluation logic for testing
knowledge
Printable document so that the experiment instructions
can easily be printed, along with solutions
CD-ROM with Labsoft browser, course software and virtual
instruments

Training contents:
Measurement of pressure by means of a manometer array
Measurement of temperature differences
Detecting test leaks with the help of a leak detector
Analysis of circuit by means of electronic digital
refrigeration system analyser

Lucas Nlle GmbH

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Operating materials
Pos.

Product name

Bestell-Nr.

50 Refrigerant, Suva 134a in pressurised cylinder, contents 12,5l

LM8590

Anz.
1

To accomplish the actual cooling in a refrigeration system, i.e. to


carry away heat, various liquids and gases are used. These are
called coolants or refrigerants, which circulate around refrigeration
systems transporting heat. They are alternately evaporated and
liquefied (condensed). The changes in coolant state can be
demonstrably shown using the refrigeration lab. In addition, the
system allows for filling with coolant and for coolant to be sucked out.

Technical data:
Coolant type: R 134a
Maximum weight of coolant in system: 12 kg
Unladen weight: 7.9 kg
Container: Pressurised cylinder
Test pressure: 22 bars

Lucas Nlle GmbH

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51 Nitrogen in pressurized cylinder, 5 l

LM8591

In order to identify leaks in a refrigeration system, it is necessary to


use nitrogen, which is introduced into the system and which then
escapes if there are any leaks. Unlike refrigerant/coolant, leaking
nitrogen is visible and causes no damage to the environment. The
nitrogen should possess a purity grade of at least 4.0.

Technical data:
Quality: 4.0
Quantity: 5 litres in full cylinder

Lucas Nlle GmbH

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52 Bottle for recycling refrigerant, unfilled, T12Y/S50

LM8592

LM8596

A recycling bottle for refrigerant is needed in order to collect the old


refrigerant when a new one is put in. The bottle is supplied empty.
The coolant let out can either be cleaned or reconstituted into blends.

Technical data:
Supplied empty
Unladen weight: 7.9 kg
Maximum content when full: 9.5 kg

53 Nitrogen pressure regulator RA825GN50, cylinder pressure 200


bars, excess pressure release at 50 bars
Pressure regulator for gas cylinders made of pressed brass, with
pressure gauges for the cylinder contents and working pressure. The
nitrogen pressure regulator has been tested by BAM.
Technical data:
Tube connector: 7/16"
Inlet pressure [bars]: 0...200
For use with nitrogen
Cylinder connector: W 24.3 x 1/14 (IG)
Working pressure [bars]: 0 - 50
DIN: DIN 477-1
Weight: 1.6 kg

Lucas Nlle GmbH

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54 Cylinder connector for R134a refrigerant, 7/16'' tube connector

LM8597

Cylinder connection adapter for pressurised refrigerant cylinders and


filling refrigeration systems.
Technical data
Material: brass
Cylinder connector: 1/4" internal diameter
Tube connector: 7/16" external diameter
Weight: 0.12 kg

Measuring instruments:
Pos.

Product name

Bestell-Nr.

55 2-channel differential thermometer with display and connections


for radio sensor

LM8575

Anz.
1

The differential thermometer records temperature values from 2


connected thermocouple probes, and displays these values
simultaneously. Readings from an additional temperature sensor
transmitted in wireless mode, i.e. via radio, can be displayed
additionally on the testo 922 measuring device.
The temperature difference can be invoked directly. Current
measurement data such as max./min. values can be printed out on
location using Testo quick printer. During cyclic printing, measured
data can be additionally output once per minute, for instance.
Functions:
Display of differential temperature
Cyclical printout of readings, e.g. once per minute
Continuous display of max.-/min. values
Hold-button for retaining measured values
Display lighting
On-site printing with a Testo quick printer (optional)

Technical data:
Operating temperature: -20 ... +50C
Housing material: ABS
Storage temperature: -40 ... +70C
Battery type: 9V block, 6F22
Dimensions: 182 x 64 x 40mm
Weight: 1.0kg

Lucas Nlle GmbH

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56 TopSafe protective sheath for 2-channel differential thermometer

LM8576

LM8577

LM8578

TopSafe, an indestructible case providing protection against dirt and


impact

57 Type K surface sensor with extra-wide measuring probe,


waterproof
Extremely fast-acting surface probe with a resilient thermocouple
strip, also for uneven surfaces; short-term measurement range to
+500C, type K thermocouple
Technical data:
Measuring range: -60 ... +400C
Sensor tube length: 115mm
Sensor tube diameter: 5mm
Response time: 30sec
Cable length: 1.2 m
Accuracy class: 2
Connection cable: Fixed, stretched

58 Type K pipe-contact sensor with interchangeable measuring


probes for 5..65-mm pi
Technical data:
Measuring range: -60 ... +130C
Response time: 5 sec
Cable length: 1.2 m
Accuracy class: 2
Connection cable: Fixed, stretched

Lucas Nlle GmbH

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59 Manometer battery with storage case and filling hose

LM8582

LM8583

The 4-way manometer array is used to measure and adjust


pressures in refrigeration systems. The manometer array is
suitable for a variety of refrigerants. The low-pressure elements
are marked blue, the high-pressure elements are marked red.
Technical data:
Includes: 4-way manometer array, case, 3 hoses
Mounting: Suspended
Manometer: 2 units, oil-filled
Class 1a
Scale: R134a
Hoses: 90cm
Connections: 7/16" UNF red, black and blue, 5/8" UNF yellow
Weight: 2.0 kg

60 Digital electronic refrigerator analysing equipment in case, USB,


power supply

This refrigeration system analyzer is designed for all applications


involving air-conditioners and heat pumps. The measuring device
has high-quality sensors for measuring pressure, vacuum and
temperature. A valve array for temporarily changing flow paths in
the system is included. A user-friendly PC software allows data
management: Overviews of all measurement data, tabular and
graphic representations.
Technical data:
Power supply: 230V power supply unit or 4 AA batteries
Temperature measurement: PT100, -100 .... 200C.
Low-pressure measurements: max. 25 bars
High-pressure measurements: max. 50 bars
Moisture measurement: capacitive, 0 .. 1000%
Connections: 3x 7/16" UNF, 1x 5/8" UNF
Weight: 1,4 kg

Lucas Nlle GmbH

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61 Leak detection equipment for refrigerant and technical gases

LM8593

LM8594

This leak detector is equipped with the latest technology and


represents a quick and easy way to detect leakage of coolant,
featuring very high sensitivity.
Infra-red technology
Lifespan for infra-red sensor = 800 hours with no
depreciation
Sensitivity: 1g/year as per EN 14624
Detects any refrigerants or NH 3
5 Rechargeable NiMH batteries (Autonomie; 6)
Automatic and manual zero calibration
Sensitivity selector (Hi/Lo)
Battery flat display
Sensor failure warning
Headphone socket
With mains adapter

62 Test leak for testing leak detection equipment (50ml)


For calibration of leak detection equipment
Test quantity 5g/per annum

Lucas Nlle GmbH

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Accessories:
Pos.

Product name

63 SybaPro mobile IMS experiment trolley with experiment frame,


1200mm, 2 levels

Bestell-Nr.

Anz.

ST7200-3T

These mobile, mechatronics trolleys with aluminium rails that


can be lined up alongside one another are specially designed to
accommodate mechatronics set-ups with production lines or
pallet rotation systems. The trolleys can be cascaded and are
equipped with strong table-top connectors for this purpose.
The mobile experiment stand is delivered in kit form and
needs to be assembled by the customer
Aluminium rail with integrated grooves to accommodate a
wide variety of add-on components (e.g. PC shelf,
extension panels, C rails)
4 swivelling dual casters, including 2 with brakes
Work top 1200 x 25 x 900mm (WxHxD)
Board 1200 x 25 x 800mm (WxHxD), e.g. to
accommodate compressors or hydraulic equipment
Boards with compressed multi-layer chipboard conforming
to DIN EN 438-1; colour light grey; with slightly textured
0.8 mm coating on both sides (Resopal) conforming to
DIN 16926
Work top frame with impact resistant protective edging
made of 3mm thick coloured plastic, colour RAL 7047
Coating and adhesives are PVC-free
Power strip with 5-outlet sockets and power switch, lead
and earthed plug
Height of worktop 750 mm
Side components involving aluminium rails with integrated
grooves to accommodate a wide variety of add-on
components (e.g. monitor shelf, C rails, safety and
signalling equipment)
3 natural brushed aluminium rails to accommodate DIN A4
training panels
Inward-facing brush strips ensure protection of the training
panels and noiseless connection of plugs while
experiments are being performed.
Suitable as base for a 3 HU power supply channel
The training panel is supplied with assembly kit to
connect it to a mechatronics trolley with aluminium rails
(extending the aluminium rails at the rear)

Lucas Nlle GmbH

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64 PC holder for SybaPro experiment trolleys, height and width


adjustable

ST7200-5A

ST8010-4L

Shelf for desktop PC made of 1.5mm sheet steel punched with


holes, suitable for all furniture in the SybaPro aluminium profile
range
Adjustable assembly height
Adjustable width (160 - 255mm)
Can be mounted to left or right
Includes all equipment necessary for assembly (4 bolts and 4
tenon blocks)
Acid-resistant epoxy-resin powder coating, 80m thick
approx., colour RAL7047

65 Monitor holder for flat screen monitor of weight up to 10kg/22lb,


VESA 75/100

Pivoting monitor holder for attachment to aluminium profiles of


furniture in the SybaPro range. Allows a monitor to be placed in
the optimum position so that work and experiments are less
tiring.
Pivoting arm with two-part joint
Quick-lock for adjustment to any height on extruded
aluminium profile
VESA fastening 7.5 x 7.5cm
Includes VESA 75 (7.5x7.5) - VESA 100 (10x10) adapter
2 Cable clips
Adequate carrying capacity 10kg/22lb
TFT monitor can be turned parallel to the table edge
Separation can be adjusted to anywhere between 105 and
480mm
Additionally included:
Cable management set for installing cables along the profiles of the
aluminium lab system furniture in the SybaPro range
The set consists of the following:
3 Cross cable binders for front and rear grooves of
aluminium profile
3 Cross cable binders for side grooves of aluminium profile
12 Cable binders
4 Aluminium cover profiles for covering and enabling wires to
be run along the grooves of an aluminium profile
Includes assembly instructions

Lucas Nlle GmbH

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66 Oil basin, 560x430x85 mm

LM8598

Plastic collecting basin for various liquids. Various components of a


refrigeration circuit can be put into this container in order to collect
dripping condensation and keep the workplace dry and clean.

Lucas Nlle GmbH

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Refrigeration workshop

Refrigeration workshop
The refrigeration workshop gives you the opportunity to encourage the manual skills of trainees more so than is
possible with the refrigeration lab. Subjects of electrical engineering are covered as well as refrigeration itself.
Students taking part in the course are guided step by step through the aspects of refrigeration, providing them
with a high-quality basis for future work. Plumbing of refrigerator piping is just one of the many skills that can be
learned with the help of the refrigeration workshop.

The following topics can also be studied:


Construction and construction planning for a refrigeration system based on a set of requirements
Disassembly or shut-down
Commissioning of pre-fabricated systems
Maintenance of a system
How to deal with electric current

These topics teach the following skills:


Construction of control systems
Setting up of pressure switches
Filling a system with coolant/refrigerant
Pumping out coolant into suitable containers for disposal
Assembly and disassembly of piping and components
Pressure testing, testing of pressure resistance, electrical testing
Setting up of pressure switches
Commissioning, checking for leaks, testing that the system is watertight/airtight
Execution of repair work, e.g. replacement of components, oil changes etc.
Important!
Some of the supplies employed with this equipment set are governed by regulations on hazardous goods and
therefore require special handling. We recommend procuring these supplies in the respective country of use to
avoid a transport of hazardous goods. The relevant supplies are summarized in the associated section.

Lucas Nlle GmbH

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RCW1 Basic equipment set refrigeration workshop

RCW1 Basic equipment set refrigeration workshop


The basic equipment set for the refrigeration workshop allows for teaching of the most important and common
encountered applications in refrigeration technology. The comprehensive set also makes the refrigeration
workshop suitable for teaching the basics of plumbing. The large number of electric circuits available covers the
greater part of the fields of application.
The following includes only some of the knowledge that can be learned from fundamental practical lessons:

Professional plumbing of a piping installation for a refrigeration system using copper pipes (bending,
flanging, making up a bespoke system)
Setting up the electrical wiring for a refrigeration system
How to handle coolant, filling the system with it, disposal of it and safety aspects
Commissioning, checking for leaks, testing that the system is watertight/airtight

The following exercises can be carried out using the basic equipment set:

Vegetable cold store


Freezer room
Blast/flash freezers
Cold storage with performance control by means of hot gas bypass
Refrigeration system with start-up controller
Refrigeration system with winter setting
2 cold storage rooms with different temperatures controlled via evaporator pressure regulators

Lucas Nlle GmbH

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Basic equipment set, consisting of:


Basic equipment set, consisting of:
Pos.

Product name

Bestell-Nr.

67 Cold storage construction set (V), 2 evaporators, defrosting


system,1.5x1.5x2.45

SE2675-1B

Anz.
1

The set consists of the following:


Cold storage cell consisting of a floor, cover, three closed
sides
One side with door
Door without handle held closed by two magnetic clamps and
self-closing hinges
Heated door seals with pressure compensation flap
Illuminated interior
The interior of the cold storage cell contains the following:
1x V2A (stainless steel) wall grille to accommodate
refrigeration components
1x Heater with V2A (steel) protective grille
2x Evaporator with defrosting heater and fan
1x Defrost water drainage system
Holes drilled in the sides for pipes and wiring to switch
cabinet, to compressor and to other cold storage cells.
Holes are watertight/airtight to diffusion
Technical data:
Dimensions of cold storage cell: ext. 1500x1500x2450mm
Dimensions of cold storage cell: int. 1300x1300x2250mm
Dimensions of wall grille: 1000x1060x20mm
Dimensions of pipe heater: 980x150x150mm
Operating voltage: 230V/50Hz
Heater power : 2000W, switchable to three levels
Refrigeration power of each evaporator: 1.34kW
Electrical power of each evaporator: 38W
Defrosting power of each evaporator: 1.16kW
Pull connector wires into the switch cabinet and attach them
to terminals
Connections: flare connectors (no soldering or welding
permitted)
Materials for assembly:
60m H05VV3G1
12m H05VV4G1
5m H05VV5G1,5
Appropriate numbers of cable clips and ferrules
All components are to be assembled and connected to the
electrical system

Lucas Nlle GmbH

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68 SybaWork workbench, 1300x800x870mm, with punched hole


panel

ST8070-1D

SE2675-1E

The equipment consists of the following:


Workbench with multiplex table top, 40mm
Aluminium profile frame with steel table-top base
5 grooves in each profile to accommodate various add-ons
3x Aluminium profile extensions, 830mm
Rear V2A steel wall grille, 1230x700x20mm
Side V2A steel wall grille, 560x800x20mm
Table dimensions 1300x800x870mm
Overall dimensions 1300x800x1700mm

69 Air-cooled condenser set with additional stopcocks

Lucas Nlle GmbH

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70 Control cabinet for cold storage cell, all components fitted with
control voltag

SE2675-1C

The set consists of the following:


Switch cabinet attached at the rear to the aluminium profiles
of the workbench
Dimensions: 800x800x300mm
5 Top-hat rails
7 Cable ducts
1 Flexible cable tube acting as a cable harness to the cabinet
door
Switch cabinet pre-populated with components with control
voltage pre-wired
1 Line circuit breaker, 3-pole/16A/B
9 Line circuit breakers, 1-pole/10A/B
1 Control transformer, 400V/230V (160VA) (T1)
1 Operational period counter built into door
1 Switch for load heating built into door
1 Switch for control voltage built into door
1 Main switch built into door
3 Green indicator lights built into door
3 Red indicator lights built into door
1 Blue reset push button built into door
5 Power contactor with auxiliary contact, 230V
5 Auxiliary contactors with auxiliary contact, 230V
1 Transformer protection switch
1 Auxiliary switch for motor protection
1 Time-delay relay, ETR4-11-A
1 Time-delay relay, ETR4-69-A
1 ELCB/RCD, 2-pole, I 25 A, I 30 mA
1 Legrand defrosting timer
1 Switch delay
1 Transformer for continuous load 12+12 V/24VA, 230 V/50 Hz
(T2)
1 Motor protection switch 0 4,0
1 Motor protection switch 0 0,63 (F1)
1 Elliwell ID 974 230V/AC with two sensors built into door
1 Blemo smooth start unit, SH21-5.5/4
94 Terminals, 0-2.5mm 2, grey
11 Terminals, 0-2.5mm 2, blue
29 Terminals, 0-2.5mm 2, green/yellow
30 Dividers
2 End terminals
25 20-mm openings with screw fittings
5 16-mm openings with screw fittings
Set of labels

Lucas Nlle GmbH

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71 Set of cables, leads, ferrules and cable clips (for 1 work station)

SE2675-1D

The set consists of the following:


32 x H05V-K, 1 mm, 100-m roll, black
16 x H05V-K, 1 mm, 100-m roll, light blue
4 x H05V-K, 1 mm, 100-m roll, green yellow
32 x H05V-K, 1 mm, 100-m roll, red
16 x H05V-K, 1 mm, 100-m roll, red white
4 x H05V-K, 1 mm, 100-m roll, dark blue
4 x H05V-K, 1 mm, 100-m roll, dark blue/white
8 x H05V-K, 1 mm, 100-m roll, orange
16 x H05V-K, 1 mm, 100-m roll, violet
8 x H05V-K, 1 mm, 100-m roll, violet/white
8 x H05V-K, 1 mm, 100-m roll, white
2 x H05VV-F3G1.5, 500-m drum
2 x H05VV-F5G1.5 , 500-m drum
10 000 Insulated ferrules, 1mm 2 , red, single
10 000 Insulated ferrules, 1mm 2 , red, double
100 Faston flat connectors, 6.3mm, for 1mm 2 leads
100 Ring cable clips, M4 x 1mm 2

Lucas Nlle GmbH

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72 Basic equipment set for cold storage cell project

SE2675-1G

Basic set for setting up various projects.

The set consists of the following items:


2x Thermostatic expansion valves (temperature range
+10C.....-40C, R 134a)
2x Thermostatic expansion valves (temperature range
5C.....-40C,R 404A/ R507A)
2x Interchangeable nozzle set 1 (R 134a expansion
valves)
2x Interchangeable nozzle set 2 (for R404A R507A
expansion valves)
1x Start-up regulator (regulation range: 0.2 bars-6.0 bars,
nominal power rating: 5.3 kW)
1x Evaporator pressure regulator (regulation range: 5-17.5
bars, nominal power rating: 47.3 kW)
1x Power regulator (regulation range: 0.2 bars-6.0 bars,
nominal power rating: 4.8 kW)
1x Collector pressure regulator with manometer nozzle
(regulation range: 3-20 bars)
1x Evaporator pressure regulator with manometer nozzle
(regulation range: 0-5.5 bars)
1x Low-pressure switch (regulation range: 0.2-7.5 bars)
1x Low-pressure limiter (regulation range: 0.9-7.0 bars,
ambient temperature: -40C.....+65C, blocked by hand)
1x Thermostat (ambient temperature: -40C....+65C,
switch: single pole, changeover switch, regulation range
-30C....+15C, adjustable differential 5.5K-23K)
1x Thermostat fan (ambient temperature: - 40C....+65C,
switch: single pole, changeover switch, regulation range 30C....+15C, adjustable differential 12K-70K)
1x Defrosting thermostat (ambient temperature: - 40C .
+65C, switch: single pole, changeover switch, regulation
range -5C..+20C, adjustable differential 3.0K-10K)
2x Solenoid valves (min. pressure differential at opening
0.0 bars, flow coefficient 0.27m/h, coil 10 W/12 W, max.
130C during defrosting)
2x Solenoid valves (min. pressure differential at opening
0.5 bars; flow coefficient 0.8m/h, coil 10 W/12 W, max.
130C during defrosting)
1x Inspection window (with indicator for moisture content
in refrigerant,)
1x High-pressure monitor (for non-corrosive refrigerants,
operating range: 3-30 bars, switching capacity 400V/16A)
1x Filter dryer (optimised for HFC refrigerant and
polyolester (POE), contents when full 41 cm, temperature
range: -40C...+70C, dry performance 5.5kg of refrigerant
at 24C)
1x Check valve (flow coefficient 0.56m/h, temperature of
medium: -50C +140C)
1x Check valve (flow coefficient 1.43m/h, temperature of
medium: -50C +140C)

Technical data:
Maximum permissible excess operating pressure: 18
bars-34 bars depending on the component

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Operating voltage: 230 V/50 Hz


Connections: 7/16" or 5/8" flare connectors (no soldering
or welding permitted), 1/4" Schrader valve connector

RCW2 Supplementary set

RCW2 Supplementary set


Use of this supplementary set is predicated upon a knowledge of the basics. It is designed for specific
vocational training. Additional equipment allows for other types of system to be worked on. For example, this
means that multiple cold storage cells can be operated in combination using the same control system. These
cold rooms can then have different temperatures depending on the applications for which they are being used.

Follow-up projects to supplement those for the basic set:

Cold room with power regulation using a hot-gas by-pass and post-injection
Air-conditioned room with different temperature settings
Coolant conditioning via heat exchangers, liquid and oil traps
Switch-over between cooling and heating operation plus defrosting via 4-way valve
Use of various temperature regulators with and without real-time clock

Lucas Nlle GmbH

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Basic equipment set, consisting of:


Basic equipment set, consisting of:
Pos.

Product name

Bestell-Nr.

73 Heat exchanger

Anz.

SE2675-1K

SE2675-1L

SE2675-1M

Ready-to-use, double-tube heat exchanger designed for project work


and equipped with all the necessary connections.
Technical data:
1 x WAN heat exchanger
1 x Soldered bush, HS 7/8"16
1 x Soldered bush HS 7/16"6
1 x Cap nut, 7/8"
1 x Cap nut, 7/16"
1 x Sealing cap, DK 7/8"
1 x Sealing cap, DK 7/16"
1 x Copper pipe, DN 16 mm
Assembled and soldered

74 Liquid trap
A liquid trap with a built-in heat exchanger is used when it cannot be
ensured that a compressor only sucks in gaseous refrigerant.
Technical data:
1 x Liquid trap S7045HE
1 x Soldered bush, HS 7/8"16
1 x Soldered bush, HS 5/8"10
1 x Copper pipe, DN 16 mm
1 x Copper pipe, DN 10 mm
1 x Sealing cap, DK 7/8"
1 x Sealing cap, DK 5/8"
1 x Cap nut, 7/8"
1 x Cap nut, 5/8"
1 x Equipment base, KR 100 1235
1 x Adapter sleeve, M12/M8
Assembled and soldered

75 Four-way valve
Four-way valve for installation of systems with hot-gas defrosting.
Technical data:
1 x Four-way valve STF0201G
1 x Soldered bush HS 3/4"12
1 x Soldered bush HS 5/8"10
1 x Copper pipe, DN 12 mm
1 x Copper pipe, DN 10 mm
1 x Cap nut, 5/8"
1 x Sealing cap, DK 5/8"
1 x Cap nut, 3/4"
1 x Sealing cap, 3/4"
Assembled and soldered

Lucas Nlle GmbH

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76 Oil trap

SE2675-1N

SE2675-1P

This component is fitted into a 10-mm hot-gas pipe. For ease of


experimentation, a 6-mm window and a 6-mm manual stop-cock are
also included. These are fitted into the oil piping by users
themselves and assembled the first time they use the equipment.
Technical data:
1 x Oil trap OUB 1
1 x Connectors, OUB 1, 5/8"
1 x Cap nut, 5/8"
1 x Sealing cap, DK 5/8"
1 x Cap nut, 7/16"
1 x Sealing cap, 7/16"
1 x Manual stop-cock, HDK 6
1 x Inspection window, SGN 6
Assembled and soldered

77 LCLE expansion valve


Technical data:
1 x Valve top section XB 1019 GL2B
1 x Valve fitting, LCLE1
1 x Flange, C 5015 MM
1 x Soldered bush HS 7/16"6
1 x Cap nut, 7/16"
1 x Sealing cap, DK 7/16"
1 x Soldered bush HS 7/8"16
1 x Cap nut, 7/8"
1 x Sealing cap, DK 7/8"
1 x Adapter end (reducer), 10a8
1 x Copper pipe, DN 16 mm
1 x Screw nozzles, AS 7/8" x 3/4"
1 x Copper sealing ring, DR 7/8"
Assembled and soldered

Lucas Nlle GmbH

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78 PWM-type electronic expansion valve EEV PT

SE2675-1Q

SE2675-1R

Electronic expansion valve with sensors for temperature and


pressure. Using valves that pulsate heavily on individual systems
may lead to damage caused by pulsations in pressure.
Technical data:
1 x Cold-chamber regulator EC2352
1 x Expansion valve, EX2M00
1 x Jet nozzles, EX000X
1 x Jet nozzles, EX0000
1 x Jet nozzles, EX0001
1 x Jet nozzles, EX0002
1 x Screw terminals, K02000
1 x Coil, ASC
1 x Air sensor, ECNS60
1 x Pipe sensor, ECNP60
1 x Defrost sensor, ECNF60
1 x Cable, ASCN60
1 x Pressure transmitter, PT407M
1 x Cable, PT4M60
1 x Danfoss sensor sleeve, 0681211
1 x Cap nut, 3/4"
1 x Sealing cap, DK 3/4"
1 x Soldered bush HS 3/4"12
1 x Soldered bush HS 7/16"6
1 x Cap nut, 7/16"
1 x Sealing cap, DK 7/16"
Assembled and soldered

79 PWM-type electronic expansion valve EEV TT


Electronic expansion valve with sensors for temperature and
pressure. Using valves that pulsate heavily on individual systems
may lead to damage caused by pulsations in pressure.
Technical data:
1 x Cold-chamber regulator, EC2312
1 x Expansion valve, EX2M00
1 x Jet nozzles, EX000X
1 x Jet nozzles, EX0000
1 x Jet nozzles, EX0001
1 x Jet nozzles, EX0002
1 x Screw terminals, K02000
1 x Coil, ASC
1 x Air sensor, ECNS60
1 x Pipe sensor, ECNP60
1 x Defrost sensor, ECNF60
1 x Cable, ASCN60
1 x Danfoss sensor sleeve, 0681211
1 x Cap nut, 3/4"
1 x Soldered bush HS 3/4"12
1 x Soldered bush HS 7/16"6
1 x Cap nut, 7/16"
1 x Sealing cap, DK 7/16"
Assembled and soldered
1 x Sealing cap, DK 3/4"

Lucas Nlle GmbH

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80 Continuously controlled expansion valve, EEVEX4

SE2675-1S

SE2675-1T

Electronic valve controlled by a stepper motor with sensors for


temperature and pressure and designed for use as an expansion
valve.
Technical data:
1 x Cold-chamber regulator, EC3332
1 x Connector terminal set K03331
1 x Display unit, ECD001
1 x Connecting lead, ECCN30
1 x Expansion valve, EX4U31
1 x Connecting lead, EX5L60
1 x Pressure transmitter, PT407M
1 x Cable, PT4M60
1 x Air sensor, ECNS60
1 x Pipe sensor, ECNP60
1 x Defrost sensor, ECNF60
1 x Danfoss sensor sleeve, 0681211
1 x Soldered bush HS 7/8"16
1 x Cap nut, 7/8"
1 x Sealing cap, DK 7/8"
1 x Copper pipe, DN 16 mm
Assembled and soldered

81 Continuous overheating controller


Electronic valve controlled by a stepper motor with sensors for
temperature and pressure and designed for use as a heating
regulator.
Technical data:
1 x Heating regulator, EC3X32
1 x Connector terminal set, K0333
1 x Display unit, ECD002
1 x Connecting lead, ECCN30
1 x Expansion valve, EX4U31
1 x Connecting lead, EX5L60
1 x Pressure transmitter, PT407M
1 x Cable, PT4M60
1 x Pipe sensor, ECNP60
1 x Danfoss sensor sleeve, 0681211
1 x Soldered bush HS 7/8"15
1 x Cap nut, 7/8"
1 x Sealing cap, DK 7/8"
1 x Copper piped 16 mm
Assembled and soldered

Lucas Nlle GmbH

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82 Continuous pressure regulator with EX4 valve

SE2675-1U

SE2675-1V

This valve can be used as a hot-gas by-pass or evaporation


regulator. When used as an evaporation regulator, a return valve with
a static opening pressure difference of 1.4 bars is also needed.
Technical data:
1 x Carel pressure regulator, FCM0002000
1 x Pressure transmitter, PT407M
1 x Pressure transmitter, PT430M
1 x Cable, PT4M60
1 x Stepper motor driver, Alco EXDU00
1 x Connector terminal set, K09U00
1 x Connecting lead, EX5L60
1 x Expansion valve, EX4U31
1 x Soldered bush HS 7/8"15
1 x Cap nut, 7/8"
1 x Sealing cap, DK 7/8"
1 x Copper pipe, 16 mm
Assembled and soldered

83 Continuous pressure regulator with EX6 valve


This valve can be used as an evaporator pressure regulator or
suction pressure regulator.
Technical data:
1 x Carel pressure regulator, FCM0002000
1 x Pressure transmitter, PT407M
1 x Cable, PT4M60
1 x Stepper motor driver, Alco EXDU00
1 x Connector terminal set, K09U00
1 x Connecting lead, EX5L60
1 x Expansion valve, EX6U31
1 x Soldered bush HS 7/8"15
1 x Cap nut, 7/8"
1 x Sealing cap, DK 7/8"
1 x Adapter end (reducer), 28a18
Assembled and soldered

Lucas Nlle GmbH

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84 DIXELL cold room regulator

SE2675-1W

SE2675-1X

Technical data:
Dimensions: Front 78x37 mm, depth 60 mm
Assembly: Equipment for assembly on board with an opening
of 71x29 mm.
Supply voltage: 24V
Power consumption: 3 VA max.
Display: numbers, red LEDs, height 14.2 mm.
Analog inputs: up to 4x PTC sensors or 2x NTC sensors
Digital input: floating
Relay output for compressor: 8(3) A 250 Vac
Relay output for defrosting: 8(3) A 250 Vac
Relay output for fan: 5(2) A 250 Vac
Relay output for auxiliary relay: (8(3) A 250 Vac
Ambient temperature for operation: 0..60C
Measuring ranges: PTC 50.150C; NTC 40.110C
Resolution: 0.1 K or 1 K or 1F (configurable)
Precision at 25C: 0.1C, 1 digit
Built into switch cabinet

85 Universal cold room regulator with real-time clock


Technical data:
Refrigeration and heating regulator
Selectable inputs, NTC10K or PTC
Energy-saving function usable for saving energy or for
additional set-point
Defrosting in regular cycles or in real time, remote start
Direct compressor control using 16(5)-A high-power relay
Optimum evaporator fan regulation
Absolute or relative temperature alarms and door alarm
Temperature/pressure monitoring and notifications for
evaporator servicing
Light and standby control (on/off)
Rapid programming via programming keys
Connection to LAE monitoring systems
Regulation range: 50..120C
Resolution: 0.1 / 1; C / F
Precision: NTC10K <0.3C (40..70C)
PTC1000 <0.5C (50.120C)
Operating voltage: 115/230V~ 10% 50/60HZ 3W
Dimensions: 71x29 mm

Lucas Nlle GmbH

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Materials for attachment and assembly


Materials for attachment and assembly
This set consists of consumable materials in sufficient quantity to provide for all the needs of a single work
station over a period of two years.

The set consists of the following items:


Pipe connector set for components with flare connections
Component set for attaching pipes to component supports
Set for attaching wires, pipes and components
Pos.

Product name

Bestell-Nr.

86 Pipe connector set for components with flare fittings

SE2675-2P

Anz.
1

The set consists of the following:


This set is sufficient for 1 work station
40 x Lock nuts, 7/16
40 x Lock nuts, 5/8
30 x Lock nuts,
20 x Lock nuts, 7/8
3 x Double nuts, DM, 7/16
3 x Double nuts, DM, 5/8
3 x Double nuts, DM,
2 x Double nuts, DM, 7/8
20 x Sealing caps, DK, 7/16
20 x Sealing caps, DK, 5/8
20 x Sealing caps, DK,
20 x Sealing caps, DK, 7/8
20 x Sealing rings, DR, 7/16
20 x Sealing rings, DR, 5/8
20 x Sealing rings, DR,
20 x Sealing rings, DR ,7/8
3 x Connectors, VN, 7/16
3 x Connectors, VN, 5/8
3 x Connectors, VN,
3 x Connectors, VN, 7/8
3 x Connectors, VR, 5/8-7/16
3 x Connectors, VR, -7/16
3 x Connectors, VR, -5/8
3 x Connectors, VR, 7/8-5/8
3 x Connectors, VR, 7/8-3/4
2 x Schrader T-joints, 7/16
1 x Cylinder connector, FA, 774 305
3x T-joints, TN, 7/16
3 x T-joints, TN, 5/8
3 x T-joints, TN,
3 x T-joints, TN, 7/8
3 x T-joints, TR, 5/8-7/8
3 x T-joints, TR, 7/8-5/8
3 x Screw nozzles, AS, 7/16-5/8
3 x Screw nozzles, AS, 7/16-3/4
3 x Screw nozzles, AS, 5/8-3/4

Lucas Nlle GmbH

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87 Set of fasteners for pipes on component bases

SE2675-2N

SE2675-2M

The set consists of the following items:


1 x Set of pipe clips, DM, set of 25, 6
1 x Set of pipe clips, DM, set of 25, 10
1 x Set of pipe clips, DM, set of 25, 12
1 x Set of pipe clips, DM, set of 25, 15
25 x House pipe clips, MP-LHI 8-12 M8
25 x House pipe clips, MP-LHI 12-16 M8
4 x House pipe clips for pressure regulator, MP-LHI 25-31
M8
2 x House pipe clips for filter dryer, MP-LHI 38-55 M8
25 x Threaded pieces, M8x30
25 x Threaded pieces, M8x40
25 x Threaded pieces, M8x60
12 x Threaded pieces, M8x80
100 x M8 nuts
150 x Washers M8 8.4x16
50 x Hex screws, M6x12
18 x Threaded pieces, M6x12
12 x Threaded pieces, M6x50
12 x Threaded pieces, M6x70
50 x M6 nuts
100 x Washers M6 6.4x12
6 x Spacer collar, M6 x 30 mm
4 x Vibration plate, MP-2-C

88 Set of 25 fasteners for wires and components

The set consists of the following items:


25 x Assembly racks for holes in 8.5/6.5 grid wall panel
5 x Assembly racks for holes in 8.5/6.5 grid wall panel

Lucas Nlle GmbH

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Tool sets
Tool sets
The workbench cabinet can be pushed under a normal workbench. When pulled out it provides an extra worktop.
The tool sets are designed for the specific courses.

The sets have the following features:


Mobile cabinet workbench
Tool set 1
Tool set 2
Tool set 3
Tool set 4 (bending tools)
Pos.

Product name

Bestell-Nr.

89 Mobile cabinet workbench, multiplex board 1200x600x820mm,


4xdrawers, 1xdoor

SE2675-2U

Anz.
1

The mobile cabinet workbench can be stored under a bench to


save space and can also be used as an additional workbench in
its own right as well as for storage of other items.
With the following features:
Tested by TV-GS
Steel tubing frame, mobile with multiplex cover board
2 Suspended cabinets, metal
One suspended cabinet with 4 drawers for tool inserts
(450x525mm)
Suspended cabinet with hinged door and shelf
4 Steerable casters, d=200mm
Dimensions (LxWxH): 1200x600x820mm
Centrally locked via cylinder lock
Drawers open to 88 % - load capacity 100 kg

Lucas Nlle GmbH

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90 Tool set no. 1 for refrigeration workshop, including foam inlay for
drawer

SE2675-2V

SE2675-2W

SE2675-2X

1 x Refrigerator ratchet R6950 M


1 x Flanging tool S
1 x Vice, 6 mm/SB 1
1 x Vice, 10 mm/SB 3
1 x Vice, 12 mm/SB 4
1 x Vice, 15 mm/SB 5
1 x Flat file, coarse, 7261A, 125 mm stroke, 1
1 x Reamer, HSS-E, Gr. 1, 3-14.0 HHW
1 x File handle, impregnated paper-base laminate, 100mm
1 x Double spanner, set 6M/12T
1 x Adjustable spanner, KNIPEX 8603 L., 250 mm
1 x Adjustable spanner, KNIPEX 8603 L., 300 mm
1 x Telescopic pipe cutter INOX 6-38 mm
1 x Pipe cutter, small, 3-16 mm
1 x Quick-release coupling, straight
1 x Quick-release coupling, angled
1 x Extension for/4 socket spanner, 200 mm
1 x Schrder hand drill chuck
1x Foam drawer inlay for tools

91 Tool set no. 2 for refrigeration workshop, including foam inlay for
drawer
1 x Set of screwdrivers, WERA 7-piece combo-set, 160I VDE
1 x Screwdriver, 302 5,5 x 1.,0 x 25 WIHA
1 x Screwdriver, cross-head, PH 02x40
1 x Wire stripper, 0.0310
1 x Crimp tool, ATORN 0,54 mm, 185 mm
1 x KRAFT side cutter KNIPEX 7405, 160 mm
1 x Needle-nose pliers, chrome, straight, 200 mm
1 x Needle-nose pliers, chrome, angled
1 x Hexagon socket spanner, flexible shaft, 250 mm, SW 6
1 x Hexagon socket spanner, Wiha 322, VDE, SW 10
1 x Universal stripper for NYM cables, 8-13 mm
1x Foam drawer inlay for tools

92 5-piece tool set no. 3 for refrigeration workshop, including foam


inlay for drawer
1 x Universal pocket saw with offset grip, L=310 mm,
1 x Universal cabinet key, socket key
1 x Set of protective goggles, type x-trend
1 x Hexagonal Allen key, set
1 x Folding rule, 2 m
1x Foam drawer inlay for tools

Lucas Nlle GmbH

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93 Tool set no. 4 for refrigeration workshop, bending tool for 615mm copper pipe

SE2675-2Y

Set of bending tools


The set consists of the following items:
1 x Bending tool, 6 mm/bending radius 38
1 x Bending tool, 10 mm/bending radius 38
1 x Bending tool, 12 mm/bending radius 38
1 x Bending tool, 15mm/bending radius 38
1 x Hand-held hammer, 500g

Consumables:
Consumables:
Pos.

Product name

Bestell-Nr.

94 Refrigerant, Suva 134a in pressurised cylinder, contents 12,5l

LM8590

Anz.
1

To accomplish the actual cooling in a refrigeration system, i.e. to


carry away heat, various liquids and gases are used. These are
called coolants or refrigerants, which circulate around refrigeration
systems transporting heat. They are alternately evaporated and
liquefied (condensed). The changes in coolant state can be
demonstrably shown using the refrigeration lab. In addition, the
system allows for filling with coolant and for coolant to be sucked out.

Technical data:
Coolant type: R 134a
Maximum weight of coolant in system: 12 kg
Unladen weight: 7.9 kg
Container: Pressurised cylinder
Test pressure: 22 bars

Lucas Nlle GmbH

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95 Nitrogen in pressurized cylinder, 5 l

LM8591

In order to identify leaks in a refrigeration system, it is necessary to


use nitrogen, which is introduced into the system and which then
escapes if there are any leaks. Unlike refrigerant/coolant, leaking
nitrogen is visible and causes no damage to the environment. The
nitrogen should possess a purity grade of at least 4.0.

Technical data:
Quality: 4.0
Quantity: 5 litres in full cylinder

Lucas Nlle GmbH

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96 Bottle for recycling refrigerant, unfilled, T12Y/S50

LM8592

LM8596

A recycling bottle for refrigerant is needed in order to collect the old


refrigerant when a new one is put in. The bottle is supplied empty.
The coolant let out can either be cleaned or reconstituted into blends.

Technical data:
Supplied empty
Unladen weight: 7.9 kg
Maximum content when full: 9.5 kg

97 Nitrogen pressure regulator RA825GN50, cylinder pressure 200


bars, excess pressure release at 50 bars
Pressure regulator for gas cylinders made of pressed brass, with
pressure gauges for the cylinder contents and working pressure. The
nitrogen pressure regulator has been tested by BAM.
Technical data:
Tube connector: 7/16"
Inlet pressure [bars]: 0...200
For use with nitrogen
Cylinder connector: W 24.3 x 1/14 (IG)
Working pressure [bars]: 0 - 50
DIN: DIN 477-1
Weight: 1.6 kg

Lucas Nlle GmbH

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98 Cylinder connector for R134a refrigerant, 7/16'' tube connector

LM8597

Cylinder connection adapter for pressurised refrigerant cylinders and


filling refrigeration systems.
Technical data
Material: brass
Cylinder connector: 1/4" internal diameter
Tube connector: 7/16" external diameter
Weight: 0.12 kg

Measuring and testing instruments


Measuring and testing instruments
The measuring and testing instruments are essential for working with the refrigeration workshop. For this
purpose, equipment commonly employed in industry is used in order to ensure that the work is similar to
authentic practice.

The following items are part of the set:


Vacuum meter measuring up to 150 mbar with safety valve
Vacuum pump, RZ2 rotary vane pump, two-stage with outlet filter
Leak detection equipment
Test leak for leak detection equipment
Dual-channel differential thermometer with display and connectors for radio sensors
Type K surface sensor with extra wide probe
Type K sensor designed for piping with removable probe
Manometer array with storage case and filling tube
High-pressure coolant disposal equipment
Pos.

Product name

Bestell-Nr.

99 Vacuum meter with setting pointer

LM8586

Anz.
1

Vacuum meter with setting pointer


This manometer indicates the pressure below atmospheric in
conjunction with a vacuum pump.
Technical data:
Display: analogue with additional min./max. pointer
Pressure range: 01000 bars (+/-)
Precision class: 1,0
Temperature range: -2560C
Connectors: Flare 7/16 UNFIT

Lucas Nlle GmbH

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100 Vacuum pump, dual-stage rotary vane pump, RZ2.5, with exhaust
filter, 230V/50-60

LM8595

LM8593

The two-stage RZ 2.5 is a powerful rotary vane pump with a compact


design and low weight. It is ideal for laboratories, as well as
operations where a very good vacuum needs to be obtained with only
a medium gas throughput. Rotary vane pump stand PC 3 and its
GKF 1000i glass cold trap on the suction side allows large quantities
of condensable vapour to be pumped out. With a valve and T-piece
for measurements and an exhaust filter to filter out atomised oil, the
pump stand is designed to be compact, easy to understand, and
user friendly.
Rotary vane pump with exhaust filter
Number of suction stages: 2
Suction capacity: 1.6m 3 /h
Final vacuum pressure: 2 x 10-3 mbar
Ambient temperature: 12.40C
Electrical power: 0.18kW
Operating voltage: 230V/5060Hz
Delivered full
Exhaust filter, FO R 2/2.5/5/6
4 Rubber feet
High degree of water vapour tolerance thanks to effective gas
ballast, despite which a very good final vacuum can be
achieved
Vacuum-tight cut-off without suction nozzle valves
Long periods between oil changes thanks to larger usable oil
volumes
Simple maintenance thanks to telescopic design

101 Leak detection equipment for refrigerant and technical gases


This leak detector is equipped with the latest technology and
represents a quick and easy way to detect leakage of coolant,
featuring very high sensitivity.
Infra-red technology
Lifespan for infra-red sensor = 800 hours with no
depreciation
Sensitivity: 1g/year as per EN 14624
Detects any refrigerants or NH 3
5 Rechargeable NiMH batteries (Autonomie; 6)
Automatic and manual zero calibration
Sensitivity selector (Hi/Lo)
Battery flat display
Sensor failure warning
Headphone socket
With mains adapter

Lucas Nlle GmbH

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102 Test leak for testing leak detection equipment (50ml)

LM8594

LM8575

For calibration of leak detection equipment


Test quantity 5g/per annum

103 2-channel differential thermometer with display and connections


for radio sensor
The differential thermometer records temperature values from 2
connected thermocouple probes, and displays these values
simultaneously. Readings from an additional temperature sensor
transmitted in wireless mode, i.e. via radio, can be displayed
additionally on the testo 922 measuring device.
The temperature difference can be invoked directly. Current
measurement data such as max./min. values can be printed out on
location using Testo quick printer. During cyclic printing, measured
data can be additionally output once per minute, for instance.
Functions:
Display of differential temperature
Cyclical printout of readings, e.g. once per minute
Continuous display of max.-/min. values
Hold-button for retaining measured values
Display lighting
On-site printing with a Testo quick printer (optional)

Technical data:
Operating temperature: -20 ... +50C
Housing material: ABS
Storage temperature: -40 ... +70C
Battery type: 9V block, 6F22
Dimensions: 182 x 64 x 40mm
Weight: 1.0kg

Lucas Nlle GmbH

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104 TopSafe protective sheath for 2-channel differential thermometer

LM8576

LM8577

LM8578

TopSafe, an indestructible case providing protection against dirt and


impact

105 Type K surface sensor with extra-wide measuring probe,


waterproof
Extremely fast-acting surface probe with a resilient thermocouple
strip, also for uneven surfaces; short-term measurement range to
+500C, type K thermocouple
Technical data:
Measuring range: -60 ... +400C
Sensor tube length: 115mm
Sensor tube diameter: 5mm
Response time: 30sec
Cable length: 1.2 m
Accuracy class: 2
Connection cable: Fixed, stretched

106 Type K pipe-contact sensor with interchangeable measuring


probes for 5..65-mm pi
Technical data:
Measuring range: -60 ... +130C
Response time: 5 sec
Cable length: 1.2 m
Accuracy class: 2
Connection cable: Fixed, stretched

Lucas Nlle GmbH

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107 Manometer battery with storage case and filling hose

LM8582

LM8580

The 4-way manometer array is used to measure and adjust


pressures in refrigeration systems. The manometer array is
suitable for a variety of refrigerants. The low-pressure elements
are marked blue, the high-pressure elements are marked red.
Technical data:
Includes: 4-way manometer array, case, 3 hoses
Mounting: Suspended
Manometer: 2 units, oil-filled
Class 1a
Scale: R134a
Hoses: 90cm
Connections: 7/16" UNF red, black and blue, 5/8" UNF yellow
Weight: 2.0 kg

108 High-pressure disposal equipment for refrigerant, 38.5 bars,


230V/50...60Hz
This oil-free compressor is meant for disposal of liquid and gaseous
refrigerants. It is suitable for extracting all common CFC, HFC and
HCFC refrigerants including R410A.
Technical data:

Safety pressure limiter: 38.5 bar (550 psi)


Housing: Rugged polyethylene, double-walled
Self-cleaning function, including filter dryer
Connection: Detachable 2.5m cable
Power supply: 230V, 50/60 Hz
Certified by CE & TUV
Weight: 11kg
Dimensions: 250 x 222 x 406mm

Lucas Nlle GmbH

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Supplementary room furniture


Supplementary room furniture
Pos.

Product name

Bestell-Nr.

109 SybaWork workbench, 2000x750x859, 3+4 drawers, multiplex


table top, 40 mm

Anz.

ST8070-3B

ST8070-6D

SybaWork work bench with two under-table cabinets (3 + 4


drawers) and 2 shelfs
40 mm thick multiplex desktop, multi-layered beech veneer
Stable, welded steel-plate design made of square tube
With 2 shelfs
Withstands evenly distributed loads of up to 1200 kg
All 4 feet leveled
Additional stability thanks to struts at top and bottom
Environmentally friendly powder coating, heat treated in a
furnace
Body colour RAL 7035 light grey, front RAL 7016 anthracite
Drawers
Drawers 3x 200mm, 4x 150 mm height
All Doors and drawers flush with housing
Ball bearings, drawers cannot be pulled out by accident by
accident
Central lock
Function strip optionally includes electricity and compressed
air supply
Loading capacity 100 kg
Drawers can be pulled out to 88%
Including high-quality handle and interchangeable labelling
strips with cling film
Drawer dimensions: 450x600 mm (WxD)
Dimensions: 2000x750x859 mm (WxDxH)
Weight: 141 kg

110 Trolley, 400 kg , 995x695 mm, 3 steel troughs


Trolley, 400 kg, 995x695 mm, 3 steel troughs
Includes three troughs, 40-mm rim
The equipment has standardised casters in this side with
wheel blocks and floor protectors
Solid, robust design
Oil-tight welded troughs
Made of welded sheet
Surface coated to be impact and scratch resistant
2 steerable and 2 fixed casters with grey thermoplastic tyres
(to leave no tracks)
Ball-bearing wheel hubs
Powder coated in RAL 5010, enzian blue
With 3 stage levels made of welded steel, rim 40 mm high.

Lucas Nlle GmbH

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111 Trolley including open-front storage bins, 1580x1000x500 mm

ST8070-6E

ST8070-7H

The trolley containing open-front storage bins provides extra space


for consumable materials.
Trolley:
Dimensions: 1580 x 100 x 500 mm
Movable and safe from tipping
Robust design
Made of welded steel (max. load 250 kg)
Bins on both sides for large volume of storage

Open-front storage bins:


Temperature resistant (-20C to +60C), even up to +90C for
brief periods
Resistant to grease, oil, acids and alkalis
High-quality polypropylene
Stackable
Suitable for foodstuffs

112 Workshop cabinet with hinged doors, 4 shelves each with loading
capacity 50kg, 1950x950x500 mm
Cabinet with hinged doors, RAL7035, 1950x1200x600 mm
Office cabinet with hinged doors, with four adjustable doors,
RAL 7035, galvanized shelves
Safe sheet steel design
Ergo-Lock recessed handle lock: reliable 3-bar lock
Doors hinged on rotating bolts (opening angle 100 approx.)
Door reinforcement (in the centre)
With 4 shelves which can be adjusted in 15-mm steps
70 kg carrying capacity for an evenly distributed load
Colour of body and doors: RAL 7035 light grey

Lucas Nlle GmbH

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113 Large workshop cabinet, 4 shelves each with loading capacity


120kg, 1950x1200x500 mm

ST8070-7J

ST8070-8D

ST8070-8E

High-volume cabinet, RAL 70353 SL., 1950x1200x500 mm


Fully accessible thanks to hinged doors opening a full
180 with outward facing hinges.
3 drawers fully removable with telescopic guide rails
50 kg carrying capacity/impact resistance, also including
4 shelves
Shelf load capacity 120 kg
Cabinets available in three depths
External height 1950 mm
Internal height 1840 mm
Painted RAL 7035 light grey
Additional shelf reinforcement

114 Waste bin, 95-l capacity approx., silver-grey, 660/870mm


Waste bin holding about 95 l, silver-grey H 660/870 mm
Waste bin with two flaps into which rubbish can be thrown,
silver grey
Made of steel sheet with high-quality powder coating
With two flaps on opposite sides
Flaps are self-closing thus reducing fire risk and smells.
Also available in free-standing design
The top can be removed

115 Folding work platform, 2x3 levels


This folding work platform helps you reach difficult places when
working on refrigeration equipment. It is folding and has 2x3 levels.
Seventec Z500 502 work platform, folding
Large platform (520x230 mm)
Optimum stability and resistance to twisting thanks to the
platform having an integrated hinge connection
Rigid links on both sides
Steps capable of supporting human weight, 85 mm deep on
both sides so that you can stand on them safely

Lucas Nlle GmbH

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116 Set of cleaning equipment

ST8070-8F

Set includes the following:


Kokos industrial hand brush, 28 cm, unpainted
Metal dustpan, galvanised, with wooden handle
Kokos broom, 60 cm
Wooden-handled broom, 24mm, 140cm, rounded head
Floor-standing dispenser of rolls of cleaning towels, up to
42cm in width
Multiclean Plus roll of cleaning towels, double-layer, blue, 500
tear-off towels, 22cm wide
Brauke equipment rail

Lucas Nlle GmbH

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