General CNC Machining

Monday Week 1
Safety
Rules and Introduction to Safety
Unit 4 Safety in the Machine Shop
pages 32 thru 37
(TMT)
Objectives: 1) Recognize safe and unsafe work practices in a shop.
2) Identify and correct hazards in the shop area.
3) Perform your job in a manner that is safe for you and other workers.
Unit 48 Lathe Safety
pages 374 thru 38
(TMT)
Objectives: 1) State the importance of safety standards in a shop.
2) List the necessary safety precautions required to run a lathe.
3) Point out any safety infractions by other workers.
Homework
Test # 1) Safety
page 2
(TMTWB)
Technology
PART 1
Parts of the Engine Lathe
Unit 45 Engine Lathe Parts
pages 351 thru 355 (TMT)
Objectives: 1) Identify and state the purposes of the main operative parts of the lathe.
2) Set the lathe to run at any required speed.
3) Set the proper feed for the cut required.
Homework
Test # 42 Engine Lathe Sizes, Parts and Safety
page 72
(TMTWB)
Tuesday Week 1
Technology
PART 2
Measurement
Unit 9 Micrometers
pages 71 thru 78
(TMT)
Objective:
1) Identify the most common types of outside micrometers and their uses.
2) Measure the size of a variety of objects to within .001-in. accuracy.
3) Read vernier micrometers to .001-in. accuracy.
4) Measure the size of a verity of objects to within 0.01-mm accuracy.
Quiz on Micrometers
Homework
Test # 6 Micrometers
pages 8 and 9
(TMTWB)
Wednesday Week 1
Safety
Review homework Test # 1 Safety
page 2
(TMTWB)
TEST on Safety week 1 (TMT)
Must pass test on safety before you can work on machines.
Wednesday Week 1 cont.

Math
Add and Subtract Fractions
Unit 1 Common Fractions, Decimals Fractions and Processes
pages 1 thru 6
(MMT)
Objectives: 1) Express fractions to lowest terms.
2) Express fractions as equivalent fractions.
3) Express mixed numbers as improper fractions.
4) Express improper fractions as mixed numbers.
Unit 2 - Addition of Common Fractions and Mixed Numbers
pages 6 thru 11
(MMT)
Objectives: 1) Determine lowest common denominators.
2) Express fractions as equivalent fractions having lowest common denominators.
3) Add fractions and mixed numbers.
Unit 3 Subtraction of Common Fractions and Mixed Numbers
pages 11 thru 14
(MMT)
Objectives: 1) Subtract fractions.
2) Subtract mixed numbers.
Thursday Week 1
Blueprint Reading
Title Blocks
Unit 2 Title Blocks
pages 8 thru 12
(MTBR)
Objectives: 1) Be able to read and understand the information in the title blocks.
2) Be able to create a title block with all necessary information required for
youre drawing.
Alphabet of Lines
Unit 3 Alphabet of Lines
pages 13 thru 18
(MTBR)
Objectives: 1) Be able to recognize and explain the different type of line representations.
2) Recognize and use symbols in their appropriate places.
Homework
Assignment D-2: Top Plate
page 18
(MTBR)
Monday Week 2
Safety
Review TEST on Safety week 1 (TMT)
Take new test on safety week 1 if you did not pass. (TMT)
Must pass new test on safety before you can work on machines.
Technology
Part 1
Grinding Lathe Tools
Unit 50 Grinding Lathe Cutting Tools
Monday Week 2 cont.

1) Explain the importance of various rakes and clearance cutting tool angle.
2) Grind a general purpose cutting tool from a blank.
3) Resharpen a dull cutting tool.
Homework
Test # 44 Cutting Speeds and Feeds
pages 76 and 77
(TMTWB)
Review homework Test # 43 Lathe Accessories
pages 74 and 75
(TMTWB)
Review homework Test # 44 Cutting Speeds and Feeds
pages 76 and 77
(TMTWB)
Objectives:
Tuesday Week 2
Technology
Part 2
Measurement
Review Homework Test # 6 Micrometers
pages 8 and 9
(TMTWB)
Unit 10 Vernier Calipers
pages 80 thru 84
(TMT)
Objective:
1) Measure work pieces to within an accuracy of .001-in. using a 25-division inch
vernier caliper.
2) Measure work pieces to within an accuracy of .001-in. using a 50-division inch
vernier caliper.
3) Measure work pieces to within an accuracy of 0.02-mm. using a metric
vernier caliper.
Quiz on Vernier Calipers
Homework
Test # 7 Vernier Calipers
pages 10 and 11
(TMTWB)
Wednesday Week 2
Technology
Part 1
Measurement
TEST on Technology weeks1 and 2 (TMT)
Math
Multiply and Divide Fractions
Unit 4 Multiplication of Common Fractions and Mixed Numbers
pages 15 thru 18
(MMT)
Objectives: 1) Multiply fractions.
2) Multiply mixed numbers.
3) Divide by common factors using cancellation.

Unit 5 Division of Common Fractions and Mixed Numbers
pages 18thru 22
(MMT)
Objectives: 1) Divide fractions.
2) Divide mixed numbers.
TEST on Math weeks 1 and 2 (MMT)
Thursday Week 2
Blueprint Reading
Orthographic Projection
Review Homework Assignment D-2: Top Plate
page 18
(MTBR)
Unit 8 Orthographic Projection
pages 51 thru 55
(MTBR)
Objectives: 1) To Visualize the complete object by examining the drawing itself.
2) Take a solid object and create three principle views front, top and side
showing all necessary information to make the object.
Quiz on Blueprint Symbols (MTBR)
Monday Week 3
Technology
PART 1
Machining Between Centers
Review TEST on Technology weeks1 and 2 (TMT)
Unit 49 Mounting, Removing and Aligning Lathe
Objectives: 1) Mount and or remove the lathe centers properly.
2) Align the lathe centers by visual, trial cut and dial indicator method.
Unit 51 Facing Between Centers
Objectives: 1) Set up a work piece for machining between centers.
2) Set up a work piece to face the ends.
3) Face a work piece to an exact length.
Unit 52 Machining Between Centers
Objectives: 1) Set up the cutting tool for turning operations.
2) Turn parallel diameters to within + or - .002 in. (0.05-mm) accuracy for size.
3) Produce a good surface finish by filing and polishing.
4) Machine square, filleted and beveled shoulders to within .015-in. (0.3-mm) accuracy.
Homework
Test # 46 Facing Between Centers
page 80
(TMTWB)
Homework
Test # 47 Machining Between Centers
page 81
(TMTWB)
Tuesday Week 3
Technology
PART 2
Measurement
Review Homework Test # 7 Micrometers
pages 10 and 11
(TMTWB)
TEST on Technology weeks 1 and 2 (TMT)
Unit 7 Basic Measurement
pages 60 thru 64
(TMT)
Objective:
1) Identify several types of steel rules.
2) Measure round and flat work to 1/64-in. accuracy with a rule.
3) Measure with a spring calipers and a rule.
Homework
Test # 4 Basic Measurement
pages 5 and 6 (TMTWB)
Wednesday Week 3
Math
Add and Subtract Decimals
Review TEST on Math weeks 1 and 2 (MMT)
Unit 8 Introduction to Decimals Fractions
pages 32 thru 36
(MMT)
Objectives: 1) Locate decimal fractions on a number line.
2) Express common fractions having denominators of powers of ten as equivalent
decimal fractions.
3) Write decimal numbers in word form.
4) Write numbers expressed in word form as decimal fractions.
Unit 9 Rounding Decimal Fraction and Equivalent Decimal and
Common Fractions
pages 36 thru 41
(MMT)
Objectives: 1) Round decimal fractions to any required number of places.
2) Express common fractions as decimal fractions.
3) Express decimal fractions as common fractions.

Unit 10 Addition and Subtraction of Decimal Fractions
pages 41 thru 45
(MMT)
Objectives: 1) Add decimal fractions.
2) Add combinations of decimals, mixed decimals and whole numbers.
3) Subtract decimal fractions.
4) Subtract combinations of decimal, mixed decimals and while numbers.
Thursday Week 3
Blueprint Reading
Orthographic Projection
Assignment D-3: Pressure Pad Blank
page 57
(MTBR)
Thursday Week 3 cont.

Sketching
Unit 4 Straight Lines
pages 23 thru 27
(MTBR)
Objectives: 1) Identify construct and name three types of straight lines horizontal, vertical and
inclined.
Unit 5 Curved Lines
pages 28 thru 33
(MTBR)
Objectives: 1) Identify construct and name three basic curved lines circles, arcs and ellipses.
Unit 6 Combination of Lines
pages 34 thru 38
(MTBR)
Objectives: 1) Construct a sketch using both straight and curved lines.
Unit 7 Pictorial Sketching
pages 39 thru 48
(MTBR)
Objectives: 1) Create a pictorial sketch showing a combination of surfaces in one view so
to enable an individual with limited training to interpret the object.
Monday Week 4
Technology
PART 1
Machining (using a chuck)
Review homework Test # 46 Facing Between Centers
page 80
(TMTWB)
Review homework Test # 47 Machining Between Centers
page 81
(TMTWB)
Unit 57 Machining in a Chuck
Objectives: 1) Mount and machine work in a three jaw chuck.
2) Mount and machine in a four jaw chuck.
3) Face, groove and cut off work held in a chuck.
Homework
Test # 55 Chuck and Chuck Work
page 91
(TMTWB)
Tuesday Week 4
Technology
PART 2
Measurement
Review Homework Test # 4 Basic Measurement
pages 5 and 6 (TMTWB)
TEST on Technology week 3 (TMT)
Wednesday Week 4
Technology
PART 1
Knurling, Grooving and Form Turning
Review homework Test # 55 Chuck and Chuck Work
page 91
(TMTWB)
Unit 53 Knurling, Grooving and Form Turning
Objectives: 1) Set up and use knurling tools to produce diamond shaped or straight patterns
on diameters.
2) Cut square, round and v-shaped grooves on work between centers or in a chuck.
3) Machine convex or concave forms on diameters freehand.
Homework
Test # 48 Filing, Polishing and Knurling
page 82
(TMTWB)
Homework
Test # 49 Form Turning
page 83
(TMTWB)
Review homework Test # 48 Filing, Polishing and Knurling
page 82
(TMTWB)
Review homework Test # 49 Form Turning
page 83
(TMTWB)
Math
Multiply and Divide Decimals
Unit 11 Multiplication of Decimal Fraction
pages 45 thru 47
(MMT)
Objectives: 1) Multiply decimal fractions.
2) Multiply combinations of decimal, mixed decimals and whole numbers.
Unit 12 Division of Decimal Fractions
pages 47 thru 51
(MMT)
Objectives: 1) Divide decimal fractions.
2) Divide decimal fractions with whole numbers.
3) Divide decimal fractions with mixed decimals.
Thursday Week 4
Blueprint Reading
Sketching
Unit 4 Straight Lines
pages 23 thru 27
(MTBR)
Objectives: 1) Identify construct and name three types of straight lines horizontal, vertical and
inclined.
Unit 5 Curved Lines
pages 28 thru 33
(MTBR)
Objectives: 1) Identify construct and name three basic curved lines circles, arcs and ellipses.
Unit 6 Combination of Lines
pages 34 thru 38
(MTBR)
Objectives: 1) Construct a sketch using both straight and curved lines.

Unit 7 Pictorial Sketching
pages 39 thru 48
(MTBR)
Objectives: 1) Create a pictorial sketch showing a combination of surfaces in one view so
to enable an individual with limited training to interpret the object.
Monday Week 5
Technology
Part 1
Taper and Taper Turning
Review TEST on Technology weeks 3 and 4 (TMT)
Unit 54 Tapers and Taper Turning
Objectives: 1) Identify and state the purpose of self holding and self releasing tapers.
2) Cut short, steep tapers using the compound rest.
3) Calculate and cut tapers on work between centers by offsetting the tailstock.
4) Calculate and machine tapers with a taper attachment.
Tuesday Week 5
Technology
Part 2
Squares and Surface Plates
Unit 8 Squares and Surface Plates
pages 66 thru 69
(TMT)
Objective:
1) The machinists combination square.
2) Three types of solid and adjustable squares.
3) Two types of surface plates.
Homework
Test # 5 Squares and Surface Plates
page 7 (TMTWB)
Wednesday Week 5
Math
Scientific Calculator
Unit 7 Computing with a Calculator: Fractions and Mixed Numbers
pages 27 thru 32
(MMT)
Objectives: 1) Perform individual operations of addition, subtraction, multiplication and division
with fractions using a calculator.
2) Perform combinations of operations with fractions using a calculator.
Unit 16 Computing with a Calculator: Decimals
pages 68 thru 73
(MMT)
Objectives: 1) Perform individual operations of addition, subtraction, multiplication, division,
powers and roots with decimals using a calculator.
2) Perform combinations of operations with decimals using a calculator.

Powers and Roots
Unit 13 Powers
pages 51 thru 56
(MMT)
Objectives: 1) Raise numbers to indicated powers.
2) Solve problems that involve combinations of powers with other basic operations.
Unit 14 - Roots
pages 57 thru 61
(MMT)
Objectives: 1) Extract whole number roots.
2) Determine the root of any positive number using a calculator.
3) Solve problems that involve combinations of roots with other basic arithmetic
operations.
Thursday Week 5
Blueprint Reading
TEST on Blueprint weeks 1 thru 4 (MTBR)
Monday Week 6
Technology
Part 1
Unit 54 Tapers and Taper Turning
Objectives: 1) Identify and state the purpose of self holding and self releasing tapers.
2) Cut short, steep tapers using the compound rest.
3) Calculate and cut tapers on work between centers by offsetting the tailstock.
4) Calculate and machine tapers with a taper attachment.
Homework
Test # 50 Tapers and Taper Calculations
pages 84 and 85
(TMTWB)
Tuesday Week 6
Technology
Part 2
Inside -, Depth -, and Height Measuring Instruments
Review Homework Test # 5 Squares and Surface Plates
page 7 (TMTWB)
Unit 11 Inside -, Depth -, and Height Measuring Instruments
pages 85 thru 95
(TMT)
Objective:
1) Measure hole diameters to within .001-in. (0.02-mm) accuracy using inside
micrometers and inside micrometer calipers.
2) Measure depths of slots and grooves to an accuracy of .001-in. (0.02-mm).
3) Measure heights to an accuracy of .001-in. (0.02-mm) using a vernier height gage.
Homework
Test # 8 Inside Measuring Instruments
page 12
(TMTWB)
Homework
Test # 9 Depth and Height Measurement
page 13
(TMTWB)
Wednesday Week 6
Technology
Part 1
Review homework Test # 50 Tapers and Taper Calculations
pages 84 and 85
(TMTWB)
Algebraic Expression Using Calculator
Unit 29 Symbolism and Algebraic Expressions
pages 145 thru 152 (MMT)
Objectives: 1) Express word statements as algebraic expressions.
2) Express diagram dimensions as algebraic expressions.
3) Evaluate algebraic expressions by substituting numbers for symbols.
Thursday Reading Week 6

Blueprint Reading
One-View Drawings
Unit 9 One-View Drawings
pages 59 thru 64
(MTBR)
Objectives: 1) Create a one view drawing showing all necessary information to allow someone to
make the part.
Assignment D-4: Spacer Shim
page 60
(MTBR)
Homework
Assignment D-5: Slotted Plate
page 63
(MTBR)
Monday Week 7
Technology
Part 1
Threads and Thread Cutting
Unit 55 Threads and Thread Cutting
Objectives: 1) Recognize and state the purposes of six common thread forms.
2) Set up a lathe to cut inch external unified threads.
3) Set up an inch lathe to cut metric threads.
4) Set up a lathe and cut internal threads.
5) Set up a lathe and cut external Acme threads.
Homework
Test # 52 Thread Types, Definitions and Calculations
pages 87 and 88
(TMTWB)
Homework
Test # 53 Thread Cutting
page 89
(TMTWB)
Tuesday Week 7
Technology
Part 2
Gage Blocks and Angular Measurement
Review Homework Test # 8 Inside Measuring Instruments
page 12
(TMTWB)
Review Homework Test # 9 Depth and Height Measurement
page 13
(TMTWB)
Unit 12 Gage Blocks
pages 96 thru 101
(TMT)
Objective:
1) Explain the use and application of gage blocks.
2) Calculate inch and metric gage block buildups.
3) Prepare and wring gage blocks together.
Unit 13 Angular Measurement
Objective:
1) Make angular measurements to an accuracy of 5 (minutes) of a degree
using a universal bevel protractor.
2) Make angular measurements to less than 5 (minutes) of a degree
using a sine bar, gage blocks and a dial indicator.
Wednesday Week 7
Math
Formulas with Calculator and Machinerys Handbook
Handouts
TEST on Math weeks 5 thru 7 (MMT)
Thursday Week 7
Blueprint Reading
Two-View Drawings
Review Homework Assignment
D-5: Slotted Plate
page 63
(MTBR)
Unit 10 Two-View Drawings
pages 65 thru 79
(MTBR)
Objectives: 1) Create a two view drawing showing all necessary information to allow someone to
make the part.
Homework
Assignment D-6: Axle Shaft
page 69
(MTBR)
Monday Week 8
Technology
Part 1
Thread Measuring
Review homework Test # 52 Thread Types, Definitions and Calculations
pages 87 and 88
(TMTWB)
Monday Week 8 cont.

page 89
(TMTWB)
Unit 55 Threads and Thread Cutting
Objectives: 1) Recognize and state the purposes of six common thread forms.
2) Set up a lathe to cut inch external unified threads.
3) Set up an inch lathe to cut metric threads.
4) Set up a lathe and cut internal threads.
5) Set up a lathe and cut external Acme threads.
Review homework
Tuesday Week 8
Technology
Part 2
Gages
Unit 14 Gages
Objective:
1) Recognize and describe the uses of three types of plug and ring gages.
2) Check the accuracy of a part with a plug or ring gage.
3) Check the accuracy of a part using a snap gage.
Wednesday Week 8
Technology
Part 1
Thread Measuring
Math
Lines and Angles
Review TEST on Math weeks 5 thru 7 (MMT)
Unit 42 Lines and Angle Measure
Convert decimal degree to degree, minutes and seconds.
page 254
(MMT)
Objective:
1) Expressing decimal degrees as decimals, minutes and seconds.
Convert degree, minutes and seconds to decimal degree.
page 255
(MMT)
Objective:
1) Expressing degrees, minutes and seconds as decimal degrees.
Thursday Week 8
Blueprint Reading
Three-View Drawings

Review Homework Assignment
D-6: Axle Shaft
page 69
(MTBR)
Unit 11 Three-View Drawings
pages 71 thru 78
(MTBR)
Objectives: 1) Create a three view drawing showing all necessary information to allow someone to
make the part.
Assignment D-7: Counter Clamp Bar
page 77
(MTBR)
Monday Week 9
Technology
Part 1
Steady Rest and Follower Rests
Unit 56 Steady Rests, Follower Rests and Mandrels
Objectives: 1) Set up and use a steady rest for machining a long shaft.
2) Set up and use a follower rest when machining a long shaft.
3) Mount and machine work on a mandrel.
4) lie out and machine an eccentric on work held between centers.
Homework
Test # 54 Stead Rests, Follower Rests and Mandrels
page 90
(TMTWB)
Tuesday Week 9
Technology
Part 2
TEST on Technology weeks 5 thru 8 (TMT)
Wednesday Week 9
Math
Adding and Subtracting Angles
Adding and subtracting angles expressed in degrees, minutes and seconds.
Objective:
1) Add, subtract, multiply and divide angles in terms of degrees, minutes
and seconds.
Thursday Week 9
Blueprint Reading
Auxiliary Views

Unit 12 Auxiliary Views
pages 79 thru 83
(MTBR)
Objectives: 1) Create an auxiliary view that will show the true shape and size of an inclined
surface to give more clarity to the machinist.
Assignment D-8: Slide Block
page 82
(MTBR)
Monday Week 10
Technology
Part 1
Drilling Boring, Reaming and Tapping
Review homework Test # 54 Stead Rests, Follower Rests and Mandrels
page 90
(TMTWB)
Unit 57 Machining in a Chuck
Objectives: 1) Mount and machine work in a three-jaw chuck.
2) Mount and machine work in a four-jaw chuck.
3) Face, groove and cut off work held in a chuck.
Tuesday Week 10
Technology
Part 2
Layout
Unit 19 Basic Layout Materials, Tools and Accessories
Objective:
1) Prepare a work surface for layout.
2) Use a care for various types of surface plates.
3) Identify and use the main basic layout tools and accessories.
Wednesday Week 10
Technology
Part 1
Math
Multiplying and Dividing Angles
Multiplying and dividing angles expressed in degrees, minutes and seconds.
pages 258 and 259
(MMT)
Objective:
1) Add, subtract, multiply and divide angles in terms of degrees, minutes
and seconds.
Thursday Week 10
Blueprint Reading
Section Views
Unit 13 Section Views
pages 84 thru 90
(MTBR)
Objectives: 1) To learn when it is best to create a section view.
2) Know the differences between half and full sections and when to use them.
3) Be able to tell by the type of section lines what material is being used.
Assignment D-9: Tool Post Block
page 89
(MTBR)
Monday Week 11
Technology
Part 1
Heat Treating of Steel
Unit 85 Manufacturing and Properties of Steel
Objectives: 1) Identify six properties of steel.
2) Explain the processes by which iron and steel are made.
3) Understand how steel is produced in mini mills.
4) Describe the effect of alloying elements on steel.
Monday Week 11 cont.

Unit 86 Heat Treatment of Steel
Objectives: 1) Select the proper grade of tool steel for a work piece.
2) Harden and temper a carbon-steel work piece.
3) Case-harden a piece of machine steel.
Unit 87 Testing of Metals and Nonferrous Metals
Objectives: 1) Explain three methods of hardness testing.
2) Perform a Rockwell C hardness test on a work piece.
3) Perform tensile strength and impact tests on a work piece.
4) Describe several nonferrous metals used in industry.
Heat Treating of Steel
Homework
Test # 73 Manufacturing of Iron and Steel
page 125
(TMTWB)
Homework
Test # 74 Properties, Composition and Identification of Metals
page 126
(TMTWB)
Homework
Test # 75 Heat Treatment and Testing of Steel
pages 127 and 128
(TMTWB)
Tuesday Week 11
Technology
Part 2
Granite Plate and Layout Procedures
Shop
Wednesday Week 11
Technology
Part 1
Review homework Test # 73 Manufacturing of Iron and Steel
page 125
(TMTWB)
Review homework Test # 74 Properties, Composition and Identification of Metals
page 126
(TMTWB)
Review homework Test # 75 Heat Treatment and Testing of Steel
pages 127 and 128
(TMTWB)
TEST on Technology week 11 (TMT)
Math
Protractors
Unit 43 Protractors Simple Semicircular and Vernier
Objectives: 1) Measure angles with a simple protractor.
2) Lay out angles with a simple protractor.
3) Read settings on a vernier bevel protractor
4) Compute complements and supplements of angles.
Thursday Week 11
Blueprint Reading
TEST on Blueprint weeks 6 thru10 (MTBR)
Monday Week 12
Technology
Part 1
Review TEST on Technology week 11 (TMT)
Tuesday Week 12
Technology
Part 2
TEST on Technology weeks 10 thru11 (TMT)
Wednesday Week 12
Math
Types of Angles and Geometric Principles
Unit 44 Types of Angles and Angular Geometric Principles
Objectives: 1) Identify different types of angles.
2) Determine unknown angles in geometric figures using the principles
of opposite, alternate interior, corresponding, parallel and perpendicular
angles.
Thursday Week 12
Blueprint Reading
Assembly Drawings
Unit 14 Assembly Drawings
pages 91 thru 97
(MTBR)
Objectives: 1) Represent the proper working relationship of the mating parts and the function
of each.
2) Provide a visual image of how the finished product should look when assembled.
3) Provide overall assembly dimensions and center lines.
4) Provide a bill of materials for machined or purchased parts required in the
assembly.
5) Supply illustrations that may be used for catalogs.
Assignment D-10: Milling Jack Assembly
page 93
(MTBR)
Homework
Assignment D-10C: Milling Jack Details
page 97
(MTBR)
Monday Week 13
CNC Programming
CNC Basics part 1
Introduction to CNC Programming
read and study questions pages 33-34
(CNC3E)
CNC Machining Center - part 4
Draw on Mastercam the mill demo figure 31 page 252. (CNC3E)
Tuesday Week 13
Technology
Hand Tools
Unit 22 Holding, Striking and Assembly Tools
Objective:
1) Select various tools used for holding, assembling or dismantling work pieces.
2) Properly use these tools for holding, assembling or dismantling work pieces.
Wednesday Week 13
Math
Triangles (angles of)
Unit 45 Introduction to Triangles
Objectives: 1) Identify different types of triangles.
2) Determine unknown angles based on the principle that all
triangles contain 180 degrees.
3) Identify corresponding parts of triangles.
Principle 6 page 278 (MMT)
The sum of the angles of any triangle is equal to 180 degrees.
Triangles (angles of)
Unit 45 Introduction to Triangles
Objectives: 1) Identify different types of triangles.
2) Determine unknown angles based on the principle that all
triangles contain 180 degrees.
3) Identify corresponding parts of triangles.
The sum of the angles of any triangle is equal to 180 degrees.
Thursday Week 13
Blueprint Reading
Assembly Drawings
Review Homework Assignment D-10C: Milling Jack Details
page 97
(MTBR)
Unit 14 Assembly Drawings
pages 91 thru 97
(MTBR)
Objectives: 1) Represent the proper working relationship of the mating parts and the function
of each.
2) Provide a visual image of how the finished product should look when assembled.
3) Provide overall assembly dimensions and center lines.
4) Provide a bill of materials for machined or purchased parts required in the
assembly.
5) Supply illustrations that may be used for catalogs.
Monday Week 14
CNC Programming
G00 and G01 (linear interpolation rapid and federate)
Exercise 1
Face Milling Exercise
page 52
(CNCWB)
Objective:
1) Using G00 and G01 program the moves required to face off part figure 39 shown
on page 52.
Exercise 3
Contour Milling
page 53
(CNCWB)
Objective:
1) Using G00 and G01 program the moves required to mill the contour of part
figure 41 page 53.

Draw on Mastercam
TEST on CNC weeks 13 and 14 (CNC3E)
Tuesday Week 14
Technology
Hand Tools
Unit 23 HandType Cutting Tools
Objective:
1) Select and use the proper hacksaw blade for sawing a variety of materials.
2) Select and use a verity of files to perform various filing operations.
3) Identify and know the purpose of rotary files, ground burrs and scrapers.
Homework
Test # 22 - HandType Cutting Tools [1]
page 36
(TMTWB)
Homework
Test # 23 - HandType Cutting Tools [2]
page 37
(TMTWB)
Wednesday Week 14
Math
Triangles Geometric Principles
Unit 46 Geometric Principles for Triangles and Other Common Polygons
Objectives: 1) Identify similar triangles and compute unknown angles and sides.
2) Compute angles and sides of isosceles, equilateral and right triangles.
3) Determine interior angles of any polygon.
Principles 7 page 285 (MMT)
Two triangles are similar if their sides are respectively parallel.
Principles 8 page 286 (MMT)
In an isosceles triangle, an altitude to the base bisects the base and the vertex angle.
Thursday Week 14
Blueprint Reading
Dimensions and Tolerances
Unit 15 Methods of Dimensioning and Tolerances
pages 101 thru 108 (MTBR)
Objectives: 1) Provide only the dimensions required to produce the part represented.
2) Duplicating dimensions only leads to confusion and possible errors when
making the part represented.
3) Learn that the placement of dimensions is very important.
4) Dimensioning to hidden surfaces is allow only when absolutely necessary.
5) Notes are to be added only when additional clarification is required.

Unit 16 Decimal Dimensions and Tolerances
Objectives: 1) When increased accuracy is required in machining decimal dimensions
and tolerances should be used.
Assignment D-11: Idler Shaft
page 107
(MTBR)
Homework
Assignment D-12: Lower Drum Shaft
page 112
(MTBR)
Monday Week 15
CNC Programming
G02 and G03 (circular interpolation clockwise and counter clockwise)
Review TEST on CNC weeks 13 and 14 (CNC3E)
Exercise 4
Circular Interpolation
pages 53 and 54
(CNCWB)
Objective:
1) Using G01, G02 or G03 program the moves required to mill the contour of part
figure 42 page 54.
Draw on Mastercam
Exercise 5
CNC Machining Center
page 54
(CNCWB)
Objective:
figure 43 page 54.
Draw on Mastercam and program
Exercise 6
Circle Milling
page 55
(CNCWB)
Objective:
1) Using G01, G02 or G03 program the moves required to mill the circular contour
of part figure 44 on page 55.
Tuesday Week 15
Technology
Thread Cutting
Review Homework Test # 22 - HandType Cutting Tools [1]
Page 36
(TMTWB)
Review Homework Test # 23 - HandType Cutting Tools [2]
Page 37
(TMTWB)
Unit 24 Thread Cutting Tools and Procedures
pages 175 thru 180
Objective:
1) Calculate the tap drill size for inch and metric taps.
2) Cut internal threads using a verity of taps.
3) Know the methods used to remove broken taps from a hole.
Homework
Page 38
(TMTWB)
Wednesday Week 15
Math
Triangles Pythagorean Theorem
pages 286 and 293
(MMT)
Principle 9 page 286 (Pythagorean Theorem) (MMT)
In a right triangle, the square of the hypotenuse is equal to the sum of the square of the
other two sides or legs. If two sides of a triangle are known, the third side can be calculated.
Thursday Week 15
Blueprint Reading
Metric Dimensions and Tolerances
Review Homework Assignment D-12: Lower Drum Shaft
page 112
(MTBR)
Unit 17 Metric Dimensions and Tolerances
Objectives: 1) Metric dimensioning uses the international system of units.
Assignment D-13: Locator
page 117
(MTBR)
Assignment D-14: Radiator Tank
page 119
(MTBR)
Homework
Assignment D-15: Tube Assembly
page 121
(MTBR)
Monday Week 16
CNC Programming
Exercise 4
pages 53 and 54
(CNCWB)
Objective:
figure 42 page 54.
Draw on Mastercam
Exercise 5
CNC Machining Center
page 54
(CNCWB)
Objective:
figure 43 page 54.
Draw on Mastercam and program
Exercise 6
Circle Milling
page 55
(CNCWB)
Objective:
1) Using G01, G02 or G03 program the moves required to mill the circular contour of
of part figure 44 on page 55.
Tuesday Week 16
Technology
Finishing Processes
Review Homework Test # 24 Thread Cutting
Page 38
(TMTWB)
Unit 25 Finishing Processes Reaming, Broaching and Lapping
Objective:
1) Identify and explain the purpose of several types of hand reamers.
2) Ream a hole accurately with a hand reamer.
3) Cut a keyway in a work piece using a broach and arbor press.
4) Lap a hole or an external diameter of a work piece to size and finish.
Homework
Test # 25 Reaming and Broaching
Page 39
(TMTWB)
Wednesday Week 16
Math
Polygons
pages 286 and 293
(MMT)
The sum of the interior angles of a polygon of N sides is equal to (N - 2) times 180.
Thursday Week 16
Blueprint Reading
Angular Dimensions and Tolerances
Review Homework Assignment D-15: Tube Assembly
page 121
(MTBR)
Unit 18 Angular Dimensions and Tolerances
Objectives: 1) Know the proper way to dimension angular features.
Assignment D-16: Feed Hopper
page 126
(MTBR)
Homework
Assignment D-17: Connector
Page 128
(MTBR)
Monday Week 17
CNC Programming
Drill Cycle (canned cycle to perform drilling operation)
Exercise 12 G81 and G73 Drilling
page 56
(CNCWB)

Objective:
1) Using G81 and G83 to add holes to part figure 46 on page 56.
Exercise 14 G81, G83 Drilling and G84 Tapping
page 57
(CNCWB)
Objective:
1) Using G81, G83 and G84 to machine all the holes in part figure 48 on page 57.
Tuesday Week 17
Technology
Surface Finishing
Review Homework Test # 25 Reaming and Broaching
Page 39
(TMTWB)
Unit 26 Surface Finishing Processes
Objective:
1) Identify and explain the purposes of surfaces finishing processes.
2) Explain the benefits of honing.
3) Be familiar with oxide coating and their purposes.
Tuesday Week 17 cont.

Homework
Test # 26 Surface Finishing
page 40
(TMTWB)
Wednesday Week 17
Math
Circles
Unit 47 Introduction to Circles
Objectives: 1) Identify parts of a circle.
2) Solve problems by using geometric principles which involve chords, arcs, and central
angles, perpendiculars and tangents.
In the same circle or in equal circles, equal chords cut off equal arcs.
In the same circle or in equal circles, equal central angles cut off equal arcs.
Principle 13 - page 295 (MMT)
In the same circle or in equal circles, two central angles have the same ratio
the two segments of the other chord. as the arcs that cut off by the angles.
A line drawn from the center of a circle perpendicular to a chord bisects the
chord and the arc cut off by the chord. The perpendicular bisector of a chord
passes through the center of a circle.

A line perpendicular to a radius at its extremity is tangent to the circle. A tangent
is perpendicular to a radius at its tangent point.
Two tangents drawn to a circle from a point outside the circle are equal. The
angle at the outside point is bisected by a line drawn from the point to the center
of the circle.
If two chords intersect inside a circle, the product of the two segments of one
chord is equal to the product of
Thursday Week 17
Blueprint Reading
TEST on Blueprint weeks 12 thru16 (MTBR)
Monday Week 18
CNC Programming
Program and Machine
Mill stops Start them
Project for entire class with handouts.
Tuesday Week 18
Technology
Review
Review Homework
Page 40
Test # 26 Surface Finishing

(TMTWB)
Wednesday Week 18
Math
Tangents
Unit 48 Arcs and Angles of Circles, Tangent Circles
Objectives: 1) Solve problems by using geometric principles that involve angles formed
inside, on and outside a circle.
2) Solve problems by using geometric principles that internally and
externally tangent circles.

Principle 21 page 306
If two circles are either internally or externally tangent, a line connecting the
centers of the circles passes through the point of tangency and is perpendicular
to the tangent line.
Thursday Week 18
Blueprint Reading
Dimensioning Holes
Unit 19 Dimensioning Holes
Objectives: 1) Know the different types of hole require different dimensioning.
2) Learn the different ways to dimensions holes and when to use them.
Assignment D-18: Separator Bracket
page 135
(MTBR)
Monday Week 19
CNC Programming
CNC Lathe
G00 and G01 (90 degree steps only)
Exercise 1
Linear Interpolation
pages 33 and 34
(CNCWB)
Objective:
1) Using linear interpolation, write a program to create the tool path for the contour in
one depth of cut pass for drawing figure 21 on page 33.
G00 and G01 (angles and bevels)
Exercise 2
CNC Turning Center
page 33
(CNCWB)
Objective:
1) Using linear interpolation, write a program to create the tool path for the contour in
one depth of cut pass for drawing figure 22 on page 33.
Tuesday Week 19
Technology
Wednesday Week 19
Math
Areas

Unit 51 Areas of Rectangles, Parallelograms and Trapezoids
Objectives: 1) Compute areas, lengths and widths of rectangles.
2) Compute areas, bases and heights of parallelograms.
3) Compute areas, both bases and heights of trapezoids.
4) Compute areas of more complex figures (composite figures) that
consist of two or more common polygons.
Unit 52 Areas of Triangles
Objectives: 1) Compute areas of triangles given the base and height.
2) Compute areas of triangles given three sides.
3) Compute bases and heights given triangle areas.
4) Compute areas of more complex figures (composite figures) that
consist of two or more common polygons.
Unit 53 Areas of Circles, Sectors and Segments
Objectives: 1) Compute areas, radii and diameters of circles.
2) Compute areas, radii and central angles of sectors.
3) Compute areas of segments.
4) Compute areas of more complex figures that consist of two or more
simple figures.
Thursday Week 19
Blueprint Reading
Dimensioning Arcs and Radii
Unit 20 Dimensioning Arcs and Radii
Objectives: 1) When dimensioning arcs and radii know the proper type and placement of
dimension required to interpret the object.
Assignment D-19: Injector Ram
page 139
(MTBR)
Assignment D-20: Nose
page 141
(MTBR)
Homework
Assignment D-21: Compound Rest Slide
page 143
(MTBR)
Monday Week 20
CNC Programming
Exercise 5
Linear and Circular Interpolation
page 34
(CNCWB)
Objective:
1) Using linear and circular interpolation, write a program to create the tool path for
the contour for part figure 25 on page 34.

Exercise 6
CNC Turning Center Programming
page 35
(CNCWB)
Objective:
TEST on CNC weeks 15 thru 20 (CNC3E)
Tuesday Week 20
Technology
Metal Cutting Saws
Unit 35 Types of Metal Saws
Objective:
1) Name five types of cutting-off machines and state the advantages of each.
2) Select the proper blade to use for cutting various cross sections.
3) Install a saw blade on a horizontal band saw.
4) Use a band saw to cut off work to an accurate length.
Homework
Test # 32 Cutoff Saws
page 54
(TMTWB)
Wednesday Week 20
Math
Volumes
Unit 54 Volumes of Prisms and Cylinders
Objectives: 1) Compute volumes of prisms and cylinders.
2) Compute heights and base arrears of prisms and cylinders.
3) Compute weights of prisms and cylinders.
Unit 55 Volumes of Pyramids and Cones
Objectives: 1) Compute volumes of pyramids and cones.
2) Compute heights, bases and weights of pyramids and cones.
3) Compute volumes of frustums of pyramids and cones.
4) Compute heights, bases and weights of frustums of pyramids and cones.
Unit 56 Volumes of Spheres and Composite Solid Figures
Objectives: 1) Compute volumes of spheres.
2) Compute capacities and weights of spheres.
3) Compute volumes of composite solids.
4) Compute capacities and weights of composite solids.
Thursday Week 20
Blueprint Reading
Dimensioning Circular Hole Patterns
Review Homework Assignment D-21: Compound Rest Slide
page 143
(MTBR)
Unit 21 Dimensioning Circular Hole Patterns
Objectives: 1) The proper way to dimension holes that are equally and unequally spaced.
2) Know when and how to use coordinate dimensioning.
Homework
Assignment D-22: Flanged Bushing
Page 147
(MTBR)
Monday Week 21
CNC Programming
Tool Nose Radius Compensation G40, G41 and G42
Review TEST on CNC weeks 15 thru 20 (CNC3E)
Exercise 2
page 33
(CNCWB)
Objective:
1) Using fixed cutting cycle B (G94) write a program to create the facing cut for
drawing figure 22 on page 33.
Exercise 5
page 34
(CNCWB)
Objective:
Exercise 6
page 35
(CNCWB)
Objective:
Tuesday Week 21
Technology
Contour Band saw Parts and Accessories
Review Homework Test # 32 Cutoff Saws
Page 39
(TMTWB)
Unit 36 Contour Band saw Parts and Accessories
Objective:
1) Name the main operative parts of a contour-cutting band saw and state the
purpose of each.
2) Select the proper tooth form and set for any cutting application.
3) Calculate the length of a saw band for a two-pulley machine.
Unit 37 Contour Band saw Operations
Objective:
1) Set up the machine and saw external sections to within .030 in. (0.8 mm)
of layout lines.
2) Saw internal sections to within .030 in. (0.8 mm) of layout lines.
3) Set up a band saw to file to a layout.
4) Know the purpose of special cutting tools used on a contour band saw.

Homework
Test # 33 Contour Band saw
pages 55 thru 56
(TMTWB)
Homework
Test # 34 Contour Band saw Operation
page 57
(TMTWB)
Homework
Test # 35 Sawing, Filing and Additional Band Tools
page 58
(TMTWB)
Wednesday Week 21
Math
Trigonometry
Unit 58 Introduction to Trigonometric Functions
Objectives: 1) Identify the sides of a right triangle with reference to any angle.
2) State the ratios of the six trigonometric functions in relation to given triangles.
3) Find functions of angles given in decimal and degrees, minutes and seconds.
4) Find angles in decimal and degrees, minutes and seconds or given functions.
Thursday Week 21
Blueprint Reading
Review Homework Assignment D-22: Flanged Bushing
Page 147
(MTBR)
Monday Week 22
CNC Programming
Cutter Compensation for Mill
Exercise 4
pages 53 and 54
(CNCWB)
Objective:
1) Using G01, G02 and G03 program the moves required to mill the contour of
part figure 42 on page 54.
Exercise 5
page 54
(CNCWB)
Objective:
1) Using G01, G02 and G03 program the moves required to mill the contour of
part figure 43 on page 54.
Tuesday Week 22
Technology
Contour Band saw Parts and Accessories
Review Homework Test # 33 Contour Band saw
Page 39
(TMTWB)

Review Homework Test # 34 Contour Band saw Operation
page 57
(TMTWB)
Review Homework Test # 35 Sawing, Filing and Additional Band Tools
page 58
(TMTWB)
Test on weeks 20 and 21 (TMT)
Wednesday Week 22
Math
Calculating Side and Angles of Right Triangles
Unit 60 Basic Calculations of Angles and Sides of Right Triangles
Objectives: 1) Compute an unknown angle of a right triangle when two sides are known.
2) Compute an unknown side of a right triangle when an angle and a side are known.
Thursday Week 22
Blueprint Reading
Monday Week 23
CNC Programming
G70 and G71 Rough and Finish Turn Cycle
Exercise 12 G71 and G72 Rough and Finish Turn Cycle
pages 36 and 37
(CNCWB)
Objective:
1) The part figure 29 on page 37 needs to be rough and finish turned to specifications.
Exercise 14 G72 Face Cutting Cycle
page 38
(CNCWB)
Objective:
1) Let part figure 31 on page 38 dictate the method of machining required.
Exercise 15 G73 Pattern Repeating Cycle
page 38
(CNCWB)
Objective:
1) The part in figure 32 on page 38 has a net shape that needs a specific amount
of material removed from all surfaces.
Tuesday Week 23
Technology
Drilling Machines and Drill Machines Accessories
Unit 38 Drill Presses

Objective:
1) Identify six standard operations that may be preformed on a drill press.

2) Identify four types of drill presses and their purposes.
3) Name and state the purpose of the main parts of an outright and a
radial drill.
Unit 39 Drilling Machine Accessories
Objective:
1) Identify and use three types of a drill-holding device.
2) Identify and use work-holding devices for drilling.
3) Set up and clamp work properly for drilling.
Homework
Test # 36 Contour Band saw
pages 61 and 62
(TMTWB)
Wednesday Week 23
Math
Calculating Side and Angles of Right Triangles
Unit 60 Basic Calculations of Angles and Sides of Right Triangles
Objectives: 1) Compute an unknown angle of a right triangle when two sides are known.
2) Compute an unknown side of a right triangle when an angle and a side are known.
Thursday Week 23
Blueprint Reading
Geometric Tolerances and Datums
Unit 22 Geometric Tolerances: Datums
Objectives: 1) Learn and understand the terminology related to geometric tolerances.
2) Recognize and understand symbols as they relate to geometric tolerances.
Assignment D-23: Positioning Arm
page 155
(MTBR)
Monday Week 24
CNC Programming
G70 and G71 Rough and Finish Turn Cycle
pages 36 and 37
(CNCWB)
Objective:
1) The part in figure 29 on page 37 needs to be rough and finish turned to specifications.

Exercise 14 G72 Face Cutting Cycle
page 38
(CNCWB)
Objective:
1) Let part figure 31 on page 38 dictate the method of machining required.
Exercise 15 G73 Pattern Repeating Cycle
page 38
(CNCWB)
Objective:
1) The part in figure 32 on page 38 has a net shape that needs a specific amount
of material removed from all surfaces.
Tuesday Week 24
Technology
Twist Drills
Review Homework Test # 36 Contour Band saw
Pages 61 and 62
(TMTWB)
Unit 40 Twist Drills
Objective:
1) Identify the parts of a twist drill.
2) Identify four systems of drill sizes and known where each is used.
3) Grind the proper angles and clearances on a twist drill.
Homework
Test # 37 Twist Drills
pages 63 and 64
(TMTWB)
Wednesday Week 24
Math
Simple Practical Machine Applications
Unit 61 Simple Practical Machine Applications
Objective:
1) Solve simple machine technology problems that require the projections of auxiliary
lines and the use of geometric principles and trigonometric functions.
Thursday Week 24
Blueprint Reading
Geometric Tolerances and Location and Form
Unit 23 Geometric Tolerances: Location and Form
Objectives: 1) More in-depth understanding of symbols called modifiers what they mean and
When they are needed to add more clarification to your drawing.
Assignment D-24: Pressure Plug
page 165
(MTBR)
Homework
Assignment D-25: Contour Die Bushing
page 167
(MTBR)
Monday Week 25
CNC Programming
O. D. Threading
Exercise 18 OD Threading
page 39
(CNCWB)
Objective:
1) Write a program to machine the threaded portion of part figure 35 on page 39.
TEST on CNC weeks 21 thru 25 (CNC3E)
Tuesday Week 25
Technology
Drill Speeds and Feeds
Review Homework Test # 37 Twist Drills
Pages 63 and 64
(TMTWB)
Unit 41 Cutting Speeds and Speeds
Objective:
1) Calculate the revolutions per minute (r/min) for inch and metric size drills.
2) Select the feed to be used for various operations.
3) Calculate the revolutions per minute for the reaming operation.
Homework
Test # 38 Drilling Feeds and Speeds
page 65
(TMTWB)
Drill Holes
Unit 42 Drilling Holes
Objective:
1) Measure the size of inch and metric drills.
2) Drill the correct size center holes in work pieces.
3) Drill small and large holes to an accurate location.
Homework
Test # 39 Drilling Holes
page 66
(TMTWB)
Wednesday Week 25
Math
Objective:
Thursday Week 25
Blueprint Reading
Geometric Tolerances and Location and Form
Review Homework Assignment D-25: Contour Die Bushing
page 167
(MTBR)
Review blueprints on Geometric Tolerances
Monday Week 26
CNC Programming
Boring
Review TEST on CNC weeks 21 thru 25 (CNC3E)
page 37
(CNCWB)
Objective:
1) Rough and finish turning cycles can be applied to part figure 30 on page 37
for internal boring.
Exercise 16 CNC Turning Center
page 39
(CNCWB)
Objective:
1) Rough and finish turning cycles can be applied to part figure 33 on page 39
for internal boring.
TEST on CNC week 26 (CNC3E)
Mastercam
Getting started Mill
1) Gui-Graphic User Interface
pages A-1 thru A-2 (MBTT)
Objective:
1) Know the definitions of Menu, Toolbars, Ribbon Bar, Function prompt,
Status Bar, Tool paths/Solids Manager, Origin, Graphic area, MRU Toolbar
and Quick Mask Toolbar.
2) Navigate through Mastercam
Objectives: 1) Use Menu functions in Mastercam to create geometry and tool paths.
2) Use Toolbars in Mastercam to create geometry and tool paths.
3) Use the Status Bar to set the attributes (color, level, style, and width) and
The View/Plane and Z depth currently used.
4) Use the Tool paths Manager.
3) Setting the toolbar states for mill
Objective:
1) Learn to customize the toolbars required to create the geometry and
machine a 2D part.
4) Setting the Grid
Page A-6
(MBTT)
Objective:
1) Learn what you need to set a Visible Grid and where to set your origin.
Mill tutorial # 1
Level 1 2D Geometry; Open Contour & Drilling
pages 1-2 thru 1-34 (MBTT)
Objectives: 1) The student will design a 2-dimensional wireframe drawing by:
* Create a rectangle knowing the width and the height of the rectangle.
* Create parallel lines, by defining the offset direction and distance.
* Create arcs knowing the diameter and the center point.
* Mirror existing geometry to complete a part.
* Move to Origin to redefine the part origin.
2) The student will create 2-dimensional milling tool paths consisting of:
* 4 holes drilled through the part.
* Two open contours.
3) The student will check the tool paths using Mastercams module by:
* Defining a 3-dimensional rectangular block the size of the work piece.
* Running the verify function to machine the part on the screen.
Tuesday Week 26
Technology
Reaming
Review Homework Test # 38 Drilling Feeds and Speeds
Page 65
(TMTWB)
Review Homework Test # 39 Drilling Holes
page 66
(TMTWB)
Unit 43 Reaming
Objective:
1) Identify and state the purpose of hand reamers and machine reamers.
2) Explain the advantages of carbide-tipped reamers.
3) Calculate the reaming allowance required for each reamer.
4) Ream a hole by hand in a drill press.
5) Machine ream a hole.
Homework
Test # 40 Reaming
page 67
(TMTWB)
Drill Press Operation
Unit 43 Drill Press Operations
Objective:
1) Counter bore and countersink holes.
2) Select and use the proper tap to thread a hole in a drill press.
3) Use three methods to transfer hole locations.
Homework
Test # 41 Drill Press Operations
page 68
(TMTWB)
Wednesday Week 26
Math
Objective:
Mastercam
Complete Review Exercise 1
page 1-33
(MBTT)
page 1-34
(MBTT)
Quiz Tutorial 1 page 1-36 (MBTT)
Thursday Week 26
Blueprint Reading
Monday Week 27
Mastercam
Mill tutorial # 2
Level 1 2D Geometry; Drilling, Open Pocket, Open Contour & Chamfer Contour Tool paths
* Trimming 1 entity to another existing entity.
* Create fillet radii.
* Create 45 degree chamfers.
* Creating arcs knowing the diameter and the center point.
* Mirroring existing geometry to complete the part.
* An open pocket to machine the inside material.
* A contour using ramp motion.
* Chamfer the top of profile using chamfer contour.
Tuesday Week 27
Technology
Review
Review Homework
Page 67
Review Homework
page 68
Test # 40 Rearming
(TMTWB)
Test # 41 Drill Press Operations
(TMTWB)
Wednesday Week 27
Math
Bolt Circles
Objective:
Mastercam
Mill tutorial # 2
page 2-40
(MBTT)
page 2-41
(MBTT)
Thursday Week 27
Blueprint Reading
Machining Symbols and Surface Texture
Unit 24 Machining Symbols
Objectives: 1) Recognize and know the meaning of machining symbols and there added
meaning to the drawing.
Unit 25 Surface Texture
Objectives: 1) Recognize and know the different surface texture symbols when and where to use.
Assignment D-26: Rack Column
page 173
(MTBR)
Assignment D-27: Trip Box
page 181
(MTBR)
Homework
Assignment D-28: Extrude Form Punch
page 183
(MTBR)
Monday Week 28
Mastercam Mill tutorial # 3
Level 1 2D Geometry; Tapping, Contouring, Pocketing & Save operations to a library.
* Create arcs using center/radius functions.
* Create arcs using polar positioning.
* Inserting fillets at the corners.
* Mirroring existing geometry to complete a part.
* Machining 6 holes, spot drilled, drilled and tapped.
* Machine a 2-dimensional pocket.
* Machine a 2-dimensional contour.
* Using lead in and lead out tool path entry.
* Modifying the pocket tool path by creating a rough pocket, a
remachined pocket and a finish pocket.
* Saving to library 9/16-12 tap holes.
Tuesday Week 28
Technology
Wednesday Week 28
Math
Sine Bars
Objective:
Mastercam
Mill tutorial # 3
page 3-41
(MBTT)
page 3-42
(MBTT)
Thursday Week 28
Blueprint Reading
Revisions and Change Notes
Review Homework Assignment D-28: Extrude Form Punch
page 183
(MTBR)
Unit 26 Revisions or Change Notes
Objectives: 1) Learn the importance of drawing changes and revisions and how they are
noted on the drawing.
Assignment D-29: Shaft Support
page 186
(MTBR)
Monday Week 29
Mastercam
Mill tutorial # 4
Level 1 2D Geometry; 2D HS core milling, import operations from a library & slot milling.
* Create out bround shapes using create rectangular shape command.
* Create polar arcs knowing radius, center location, initial angle and
final angle.
* Create arcs knowing radius/diameter and center location.
* Create arcs tangent to 2 existing entities.
* Trimming 1 entity to another existing entity.
* Trimming divide an entity.
* Offset geometry, by defining the offset direction and distance.
* Breaking existing geometry at intersections.

* A 2-dimensional pocket
* A 2-dimensional contour.
* Slot milling tool path.
Tuesday Week 29
Technology
Vertical Milling Machine
Unit 59 The Vertical Milling Machine
Objective:
1) List four main uses of a vertical milling machine.
2) Describe how angular surfaces can be machined.
3) List three types of vertical milling machines.
4) State the purpose of the main parts of a knee and column machine.
Homework
Test # 56 The Vertical Milling Machine Setup Milling a Flat Surface
page 95
(TMTWB)
Unit 60 Cutting Speed, Feed and Depth of Cut
Objective:
1) Select cutting speeds and calculate the r/min for various cutters and materials.
2) Select and calculate the proper feeds for various cutters and materials.
3) Follow the correct procedure for taking roughing and finishing cuts.
Homework
Test # 57 Cutting Speeds, Feeds and Depth of Cut
page 96
(TMTWB)
Unit 61 End Mills
Objective:
1) Name two types of material of which end mills are made and state
their application.
2) Describe the purpose of two-flute and multiple-flute end mills.
3) Know the purpose of climb and conventional milling.
Wednesday Week 29
Math
V Blocks and Dovetails
Objective:

Mastercam
Mill tutorial # 4 cont.
page 4-47
(MBTT)
page 4-48
(MBTT)
Thursday Week 29
Blueprint Reading
Machining Processes 1 and 2
Unit 27 Machining Processes I
Objectives: 1) Recognize the differences in and dimensioning of tapers, chamfers and bevels.
Unit 28 Machining Processes II
pages 194 thru 199
Objectives: 1) Recognize the differences in and dimensioning of necks, undercuts, knurling,
keys, key seats and flats
Assignment D-30: Offset Bracket
page 192
(MTBR)
Homework
Assignment D-31: Cam Carrier Support
page 198
(MTBR)
Monday Week 30
Mastercam
Mill tutorial # 5
Level 1 2D Transform tool paths using rotate & mirror.
* Create a circle knowing the center and the diameter.
* Create horizontal and vertical lines.
* Create lines using co-ordinate positioning.
* Create rectangular shape.
* Trimming the existing geometry.
* Mirroring existing geometry to complete a part.
* Rotating one shape two lines.
* A 2-dimensional pocket
* The rest of the pockets created using Transform tool paths, Rotate
and Mirror.
Tuesday Week 30
Technology
Vertical Mill Operations
Unit 62 Vertical Mill Operations
Objective:
1) Align the vertical head and vise to within = or - .001 in. (0.02mm).
2) Insert and remove end mills from spring collets.
3) Accurately machine a block square and parallel.
4) Drill holes to an accurate location.
Homework
Test # 58 Machining a Block Square and Parallel Cutting a Key seat
page 97
(TMTWB)
Unit 63 Special Milling Operations
Objective:
1) Set up and use rotary table to mill a circular slot.
2) Set up and mill internal and external dovetails.
3) Jig bore holes on a vertical mill.
Wednesday Week 30
Math
Complex Practical Machining Applications
Unit 62 Complex Practical Machine Applications
Objectives: 1) Solve complex applied machine technology problems that require forming two or more
right triangles by the projection of auxiliary lines.
Mastercam
Mill tutorial # 5
page 4-47
(MBTT)
page 4-48
(MBTT)
Thursday Week 30
Blueprint Reading
Welding Symbols
Review Homework Assignment D-31: Cam Carrier Support
page 198
(MTBR)
Unit 29 Welding Symbols
Objectives: 1) The position of parts being welded determine one of the five different
types of joints.
2) Know what type and where to place required weld symbols.
3) Understand the terminology use in welding symbols.

Assignment D-32: Support Assembly
page 205
(MTBR)
Homework
Assignment D-33: Stock Pusher Guide
page 207
(MTBR)
Monday Week 31
Mastercam
Mill tutorial # 6
Level 1 Machining a 2D pocket with an island at a different depth; circle mill tool path and
setup a cylindrical stock.
* Create arcs knowing the center points and the diameter.
* Create a polygon.
* Create an arc knowing the endpoints and the radii.
* Rotating the arc to complete the geometry.
* Create fillet arcs.
* Cutting a pocket with an island at a different depth.
* Circle milling a 3.0 inch diameter hole.
Tuesday Week 31
Technology
Horizontal Milling
Unit 64 Horizontal Milling Machines and Accessories
Objective:
1) Recognize and explain the purpose of four milling machines.
2) Know the purposes of the main operational parts of a horizontal and
a vertical milling machine.
3) Recognize and state the purposes of four milling machine accessories and attachments.
Homework
Test # 59 Horizontal Milling Machines and Accessories
page 98
(TMTWB)
Wednesday Week 31
Math
Complex Practical Machining Applications
Unit 62 Complex Practical Machine Applications
Objectives: 1) Solve complex applied machine technology problems that require forming two or more
right triangles by the projection of auxiliary lines.
Mastercam
Mill tutorial # 6
page 6-27
(MBTT)
page 6-28
(MBTT)
Thursday Week 31
Blueprint Reading
Welding Symbols
Review Homework Assignment D-33: Stock Pusher Guide
page 207
(MTBR)
Assignment D-34: Press Socket
page 209
(MTBR)
Monday Week 32
Mastercam
Lathe tutorial # 1
Lathe 2D geometry; face, rough and finish.
Objectives: 1) The student will design a 2-dimensional drawing by:
* Create a rectangle.
* Create lines using coordinate positioning.
* Create parallel lines.
* Trimming the geometry.
2) The student will establish job setup settings:
* Stock size.
* Chuck size and location.
* Tool offsets.
* Tool clearances.
* Material of the part.
* Feed calculation.

3) The student will create a 2-dimensional tool path consisting of:
* Face cutting the part.
* Rough machining the part.
* Finish machining the part.
* Generate the NC-code.
* Running the post processor.
Tuesday Week 32
Technology
Milling
Review Homework
page 95
Review Homework
page 96
Review Homework
page 97
Review Homework
page 98
Review Homework
page 98
Test # 56 The Vertical Milling Machine Setup Milling a

flat Surface
(TMTWB)
Test # 57 Cutting Speeds, Feeds and Depth of Cut
(TMTWB)
Test # 58 Machining a Block Square and Parallel
cutting a Key seat
(TMTWB)
(TMTWB)
(TMTWB)

Horizontal Operations
Unit 65 Milling Cutters
Objective:
1) Identify and state the purposes of six standard milling cutters.
2) Identify and state the purposes of four special purpose cutters.
3) Use high-speed steel and carbide cutters for proper applications.
Unit 66 Milling Machine Setups
Objective:
1) Mount and remove a milling machine arbor.
2) Mount and remove a milling cutter.
3) Align the milling machine table and vise.
Unit 67 Horizontal Milling Operations
Objective:
1) Set a cutter to the proper depth.
2) Mill a flat surface on a work piece.
3) Perform operations such as face, side straddle and gang milling.
Homework
Test # 60 Milling Cutters
pages 99 and 100
(TMTWB)
Wednesday Week 32
Math
Ratio and Proportions
Unit 37 Ratio and Proportions
Objectives: 1) Write comparisons as ratios.
2) Express ratios in lowest terms.
3) Solve for the unknown term of a proportion.
Unit 38 Applications of Formulas to Cutting Speed, Revolutions
Per Minute and Cutting Time
Objectives: 1) Analyze problems to determine whether quantities are directly on inversely
proportional.
2) Set up and solve direct and inverse proportions.
Mastercam
Lathe tutorial # 1
page 1-28
(MBTT)
Thursday Week 32
Blueprint Reading
Monday Week 33
Mastercam
Lathe tutorial # 1
Lathe 2D geometry; face, rough, finish, grooving and drilling.
Objectives: 1) The student will design a 2-dimensional drawing by:
* Create lines using polar positioning.
* Create parallel lines.
* Create lines using coordinate positioning.
* Create perpendicular lines.
* Modifying the geometry using trim command.
2) The student will establish job setup settings:
* Stock size.
* Chuck size and location.
* Tool offsets.
* Tool clearances.
* Material of the part.
* Feed calculation.

3) The student will create a 2-dimensional tool path consisting of:
* Face cutting the part.
* Rough machining the part.
* Finish machining the part.
* Drilling a hole in a part.
* Grooving the part
4) The student will check the tool path using Mastercams verify verification
module by:
* Generate the NC-code.
* Running the post processor.
Tuesday Week 33
Technology
Surface Grinding
Unit 81 Surface Grinders and Accessories
Objective:
1) Name four methods of surface grinding and state the advantage of each.
2) True and dress a grinding wheel.
3) Select the proper grinding wheel to be used for each type of work material.
Homework
Test # 69 Surface Grinders and Operations
pages 116 and 117
(TMTWB)
Wednesday Week 33
Math
Ratio and Proportions
Unit 37 Ratio and Proportions
Objectives: 1) Write comparisons as ratios.
2) Express ratios in lowest terms.
3) Solve for the unknown term of a proportion.
Unit 38 Applications of Formulas to Cutting Speed, Revolutions
Per Minute and Cutting Time
Objectives: 1) Analyze problems to determine whether quantities are directly on inversely
proportional.
2) Set up and solve direct and inverse proportions.
Mastercam
Lathe tutorial # 1
Complete Review Exercise
page 2-38
(MBTT)
Thursday Week 33
Blueprint Reading
Screw and Pipe Threads
Unit 30 Screw Threads
Objectives: 1) Understand the terms related to screw threads.
2) The different types, class and representation of threads.
Assignment D-36: Spindle Bearing
page 222
(MTBR)
Unit 31 Pipe Threads
Objectives: 1) The two types of pipe threads approved as American National Standard.
2) Know how pipe threads are specified and represented on a drawing.
Homework
Assignment D-38: Spindle Shaft
page 226
(MTBR)
Monday Week 34
Mastercam
If either the Mill or Lathe components have not been completed use this time to finish.
If you have completed both the Mill and the Lathe components continue to Solids Training.
Solids training tutorials
2D wireframe and solid geometry using extruded-create body, extrude cut body, chamfer
and fillet commands.
Objectives: 1) The student will design a 2-D wireframe in front C plane using:
* Change the Graphics view and the Construction plane to Front.
* Create arc knowing the center point and the diameter.
* Create rectangle knowing the width and the height and a point placement.
* Trim three entries up to their intersection points.
* Delete extra construction lines.
* Modify the geometry using trim-divide.
* delete extra construction lines.
2) The student will create the solid using:
* Change the main color.
* Create a solid by extruding a closed contour.
* Cut a hole through the solid by extruding a closed contour.
* Chamfer the hole on both sides.
* Fillet the entire solid.
3) The Student will modify the solid using:
* Analyze-edit the 3inch diameter arc and change it to 2 inch.
* Regenerate the solid using solids manager.
Tuesday Week 34
Technology
Surface Grinding Operations
Review Homework Test # 60 Milling Cutters
pages 99 and 100
(TMTWB)

Review Homework Test # 69 Surface Grinders and Operations
pages 116 and 117
(TMTWB)
Unit 82 Surface Grinding Operations
Objective:
1) Set up various work pieces for grinding.
2) Observe the safety rules to operate the grinder.
3) Grind flat, vertical and angular surfaces.
Homework
Test # 70 Grinders, Parts and Accessories
pages 120 and 121
(TMTWB)
Wednesday Week 34
Math
Indexing Head
Unit 68 Drilling and Boring Compound-Angular holes: Computing Angles of Rotation and
Tilt Using Given Angles
Objectives: 1) Compute angles of rotation and angles of tilt of whole axis in rectangular solids.
No length dimensions are known.
2) Sketch, dimension and label compound-angular components within rectangular
solids and compute angles of rotation and angles of tilt. No length dimensions are
known.
3) Compute angles of rotation and angles of tilt by use of formulas.
4) Compute front view and side view angles by use of formulas.
Workbook
Objective:
Mastercam
Complete Review Exercise Tutorial 1
page 1-19
(MBTT)
Thursday Week 34
Blueprint Reading
Screw and Pipe Threads
Review Homework Assignment D-38: Spindle Shaft
page 226
(MTBR)
Assignment D-40: Raise Block
page 234
(MTBR)
Monday Week 35
Mastercam
2D wireframe and solid geometry using (great body), extrude (add boss), revolve (cut body),
chamfer and fillet commands and modify the solid.
Objectives: 1) The student will design a 2-D wireframe in front C plane using:
* Create rectangle 1 point knowing the width and the height of the
rectangle.
* Create arc knowing the start point, the radius initial angle and final angle.
* Trim 1 entity up to another entity.
* Delete extra construction lines.
2) The student will design a 2-D wireframe in Side C plane using:
* Create arc knowing the center point and the diameter of the arc.
* Will design 2-D wireframe in Front Construction plane using:
* Create arc knowing the center point and the diameter of the arc.
3) The Student will create the solid on Level2 using:
* Level command to change the main level.
* Create a solid by revolving a closed contour.
* Add a boss to the solid by extruding a closed contour.
* Cut the solid using revolved command.
* Cut the solid using extruded command.
* Chamfer the solid at a given distance and angle.
* Fillet the solid.
Tuesday Week 35
Technology
Cylindrical Grinders
Review Homework Test # 70 Grinders, Parts and Accessories
pages 120 and 121
(TMTWB)
Unit 83 Cylindrical Grinders
Objective:
1) Set up and grind work on a cylindrical grinder.
2) Internal-grind on a universal cylindrical grinder.
3) Identify and state the principles of three methods of center less grinding.
Homework
Test # 71 Universal Cutter and Tool Grinder
page 122
(TMTWB)
Wednesday Week 35
Math
Gears and Gear Cutting
Unit 69 Machining Compound-Angular Surfaces: Computing Angles of Rotation and Tilt
Objectives: 1) Compute angles of rotation and angles of tilt in angle plate positioning for
machining compound-angular surfaces as given in rectangular solids.

2) Sketch, dimension and label compound-angular surface components within
rectangular solids and compute angles of rotation and angles of tilt.
3) Compute front view and side view surface angles by use of formulas.
TEST workbook #62
Mastercam
page 2-21
(MBTT)
Thursday Week 35
Blueprint Reading
Threaded Fasteners and Gears
Unit 32 Threaded Fasteners
Objectives: 1) Threaded fasteners different types, where used and how they are represented.
Unit 33 Spur Gears and Splines
Objectives: 1) Obtain the required information for reading a gear drawing.
Monday Week 36
Mastercam
2D wireframe and solid geometry using extruded (create body), sweep (cut body), extrude (add boss),
modify a face draft angle, chamfer four edges at 45 degree angle, fillet the edges of the top face and
hollow out the solid using shell command.
Objectives: 1) The student will design a 2-D wireframe in Top Construction Plane using:
* Create two rectangles knowing the width and the height of the rectangles
and a point placement.
* Create arc knowing the center point, the radius initial angle and final angle.
* Create line polar knowing the starting point, the angle and the length of
the line.
* Create line knowing the endpoints of the line.
2) The student will design a 2-D wireframe in Front Construction Plane using:
* Create arc knowing the start point, the radius, initial angle and final angle.
3) The Student will create the solid on Level2 using:
* Level command to change the main level.
* Create a solid by extruding a closed contour.
* Cut the solid using sweep-cut body command.
* Add a boss using extrude command with trim to a face option.

* Change one face draft angle using draft face command.
* Chamfer at 45 degree, four edges knowing the distance.
* Fillet the top face of the solid.
* Hollow the solid at a given thickness.
* Make invisible the wireframe used to generate the solid.
Tuesday Week 36
Technology
Wednesday Week 36
Math
Helical Milling
Objectives:
Unit 71 Computing Compound Angles on Cutting and Forming Tools

pages 458 thru 464
(MMT)
1) Compute compound angles required for cutting and forming tools as given
in rectangular solids.
2) Sketch and label tool angular-surface-edge components within rectangular
solids and compute true angles.
3) Compute true angles by use of formulas.
TEST workbook #63

Mastercam
page 3-25
(MBTT)
Thursday Week 36
Blueprint Reading

General CNC Machining

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Test # 26 Surface Finishing

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1) Identify six standard operations that may be preformed on a drill press.

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Test # 56 The Vertical Milling Machine Setup Milling a

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Unit 71 Computing Compound Angles on Cutting and Forming Tools

TEST workbook #63

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