Professional Documents
Culture Documents
book 1
13 CBR500R-32MGZB000.book 2
Welcome
Congratulations on your purchase of a new
Honda motorcycle. Your selection of a
Honda makes you part of a worldwide family
of satisfied customers who appreciate
Hondas reputation for building quality into
every product.
To ensure your safety and riding pleasure:
Read this owners manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the
motorcycle.
Country
UK
France, Belgium
European direct sales
Australia, New Zealand
Korea
UK
France, Belgium
European direct sales
Australia, New Zealand
Korea
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13 CBR500R-32MGZB000.book 3
3 DANGER
You WILL be KILLED or SERIOUSLY
HURT if you dont follow instructions.
3 WARNING
You CAN be KILLED or SERIOUSLY
HURT if you dont follow instructions.
3 CAUTION
You CAN be HURT if you dont follow
instructions.
Other important information is
provided under the following titles:
NOTICE Information to help you avoid
damage to your motorcycle, other
property, or the environment.
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13 CBR500R-32MGZB000.book 4
Contents
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Motorcycle Safety
P. 2
Operation Guide
P. 16
Maintenance
P. 39
Troubleshooting
P. 81
Information
P. 101
Specifications
P. 113
Index
P. 116
13 CBR500R-32MGZB000.book 2
Motorcycle Safety
This section contains important information for safe riding of your motorcycle.
Please read this section carefully.
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13 CBR500R-32MGZB000.book 3
Safety Guidelines
Safety Guidelines
Before Riding
Ride Defensively
Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
evasive maneuver.
continued 3
Motorcycle Safety
13 CBR500R-32MGZB000.book 4
Safety Guidelines
Motorcycle Safety
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13 CBR500R-32MGZB000.book 5
Safety Guidelines
3 WARNING
Motorcycle Safety
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13 CBR500R-32MGZB000.book 6
Image Labels
Image Labels
Motorcycle Safety
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13 CBR500R-32MGZB000.book 7
Image Labels
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continued 7
Motorcycle Safety
BATTERY LABEL
DANGER
Keep flame and spark away from the battery.
Battery produce explosive gas that can cause
explosion.
Wear the eye protection and rubber gloves when
handling the battery, or you can get burned or
lose your eyesight by the battery electrolyte.
Do not allow children and other people to touch
a battery unless they understand proper
handling and hazards of the battery very well.
Handle the battery electrolyte with extreme care
as it contains dilute sulfuric acid. Contact with
your skin or eyes can burn you or cause loss of
your eyesight.
Read this manual carefully and understand it
before handling the battery. Neglect of the
instructions can cause personal injury and
damage to the motorcycle.
Do not use a battery with the electrolyte at or
below the lower level mark. It can explode
causing serious injury.
13 CBR500R-32MGZB000.book 8
Image Labels
Except U, II U type
DANGER
NEVER OPEN WHEN HOT.
Hot coolant will scald you.
Relief pressure valve begins to open at 1.1 kgf/cm2.
ACCESSORIES AND LOADING WARNING LABEL
Except U, II U type
WARNING
ACCESSORIES AND LOADING
The safety stability and handling of this motorcycle may be
affected by the addition of accessories and luggage.
Read carefully the instructions contained in users manual and
installation guide before installing any accessory.
The total weight of accessories and luggage added to riders and
passengers weight should not exceed 182 kg (401 lb), which is
the maximum weight capacity.
The luggage weight must not exceed 11 kg (24 lb) under any
circumstances.
The fitting of large fork-mounted or large handlebar mounted
fairing is not recommended.
8
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13 CBR500R-32MGZB000.book 9
Image Labels
Motorcycle Safety
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13 CBR500R-32MGZB000.book 10
Safety Precautions
Face shield with unobstructed field of vision
Safety Precautions
Motorcycle Safety
Protective Apparel
Make sure that you and any passenger are
wearing an approved motorcycle helmet, eye
protection, and high-visibility protective
clothing. Ride defensively in response to
weather and road conditions.
Helmet
Gloves
3 WARNING
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13 CBR500R-32MGZB000.book 11
Riding Precautions
Riding Precautions
Brakes
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Motorcycle Safety
Running-in Period
continued 11
13 CBR500R-32MGZB000.book 12
Riding Precautions
Engine Braking
CBR500RA only
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13 CBR500R-32MGZB000.book 13
Riding Precautions
Parking
Motorcycle Safety
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13
13 CBR500R-32MGZB000.book 14
Motorcycle Safety
14
Accessories &
Modifications
3 WARNING
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13 CBR500R-32MGZB000.book 15
Loading
Loading
Carrying extra weight affects your
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Motorcycle Safety
3 WARNING
15
Operation Guide
13 CBR500R-32MGZB000.book 16
Parts Location
Operation Guide
16
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13 CBR500R-32MGZB000.book 17
17
13 CBR500R-32MGZB000.book 18
Instruments
Operation Guide
SET button
SEL button
Display Check
When the ignition switch is turned on, all the mode and digital segments
will show, and the tachometer segment progress to maximum scale and
then disappear.
If any part of these displays does not come on when it should, have your
dealer check for problems.
18
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13 CBR500R-32MGZB000.book 19
Speedometer
Tachometer
Operation Guide
NOTICE
Do not operate the engine in the tachometer
red zone. Excessive engine speed can
adversely affect engine life.
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing:
approximately 2.8 litres (0.74 US gal, 0.62 Imp gal)
If the fuel gauge indicators repeat flashing or turned off: (P86)
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continued 19
13 CBR500R-32MGZB000.book 20
Instruments (Continued)
Operation Guide
Odometer [TOTAL] & Tripmeter [TRIP A/B] & Fuel mileage meter & Fuel
consumption meter
SEL button selects the odometer, tripmeter A, tripmeter B, current fuel mileage,
average fuel mileage and fuel consumption.
u To reset the tripmeter: (P22)
Odometer
Tripmeter A
Tripmeter B
Current fuel
mileage
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Average fuel
mileage
Fuel
consumption
13 CBR500R-32MGZB000.book 21
Operation Guide
The average fuel mileage and fuel consumption will be based on tripmeter A.
Current fuel mileage:
Current instant fuel mileage. If your speed is less than 7 km/h (5 mph),
is displayed.
When
is displayed at speeds above 7 km/h (5 mph), go to your dealer for service.
Average fuel mileage:
Average fuel mileage since tripmeter A was reset. When
is displayed, go to your
dealer for service.
Fuel consumption:
Total fuel consumption since tripmeter A was reset. When
displayed, go to your
dealer for service.
u To reset the average fuel mileage and fuel consumption: (P22)
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continued 21
13 CBR500R-32MGZB000.book 22
Instruments (Continued)
Operation Guide
Tripmeter A Average
fuel
mileage
or
Fuel
consumption
or
or
Tripmeter B
or
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13 CBR500R-32MGZB000.book 23
Operation Guide
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continued 23
13 CBR500R-32MGZB000.book 24
Instruments (Continued)
Operation Guide
Display Setting
Following items to change sequentially.
Clock setting
Backlight brightness adjustment
Activating/deactivating of tripmeter A,
average fuel mileage and fuel
consumption automatic reset mode
Setting of HISS indicator
E, II E type only Changing of speed and
mileage unit
Changing of fuel mileage meter unit
Ordinary display
Clock setting
Backlight brightness adjustment
Activating/deactivating of tripmeter A,
average fuel mileage and fuel
consumption automatic reset mode
Setting of HISS indicator
E, II E type only
Changing of speed and
mileage unit
Changing of fuel mileage meter unit
Press and hold SEL button and SET button
Press SET button
24
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13 CBR500R-32MGZB000.book 25
Operation Guide
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continued 25
13 CBR500R-32MGZB000.book 26
Instruments (Continued)
2 Backlight brightness adjustment:
You can adjust the brightness to five levels.
Operation Guide
26
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13 CBR500R-32MGZB000.book 27
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Operation Guide
3 To activate/deactivate of tripmeter A,
average fuel mileage and fuel
consumption automatic reset mode:
You can also activate or deactivate the
automatic reset mode by refuelling after 1st
(E) segment of the fuel gauge starts flashing.
Deactivation is initially set.
continued 27
13 CBR500R-32MGZB000.book 28
Instruments (Continued)
Operation Guide
(blinks) or
(off).
!b Except E, II E type
Press SET button. The HISS indicator setting
is set, and then the display moves to the
changing of the fuel mileage meter unit.
E, II E type only
28
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13 CBR500R-32MGZB000.book 29
E, II E type only
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Operation Guide
km.
29
13 CBR500R-32MGZB000.book 30
Indicators
Operation Guide
High coolant
temperature indicator
Comes on briefly when the
ignition switch is turned on.
If it comes on while riding:
(P83)
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13 CBR500R-32MGZB000.book 31
Operation Guide
Neutral indicator
Comes on when the transmission
is in Neutral.
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31
13 CBR500R-32MGZB000.book 32
Switches
Operation Guide
Start button
Horn button
Turn signal switch
u Pressing the switch turns the
turn signal off.
: High beam
: Low beam
Passing light control switch
Flashes the high beam headlight.
32
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Hazard switch
Switchable when the ignition
switch is on. Can be turned to
off regardless of the ignition
switch position.
u The signals continue flashing
with the ignition switch is
OFF or LOCK after the
hazard switch is on.
13 CBR500R-32MGZB000.book 33
Ignition Switch
Switches the electrical system on/off, locks the
steering.
OFF
Turns engine off.
LOCK
Locks steering.
Steering Lock
Lock the steering when parking to help
prevent theft.
A U-shaped wheel lock or similar device is
also recommended.
!a
Locking
Operation Guide
ON
Push
Unlocking
!b
Turn
Ignition key
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33
13 CBR500R-32MGZB000.book 34
!b
!a
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13 CBR500R-32MGZB000.book 35
Shifting Gears
Your motorcycle transmission has six forward
gears in a one-down, five-up shift pattern.
6
4
3
2
Operation Guide
1
If you put the motorcycle in gear with the
side stand down, the engine will shut off.
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35
13 CBR500R-32MGZB000.book 36
Refuelling
Fuel fill cap
Operation Guide
Lock cover
Ignition key
3 WARNING
Petrol is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
Stop the engine, and keep heat,
sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
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13 CBR500R-32MGZB000.book 37
Storage Equipment
The Helmet holder and helmet set wire (in
the tool kit) are located under the rear seat.
Operation Guide
Helmet holder
3 WARNING
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37
13 CBR500R-32MGZB000.book 38
Rubber strap
Tool kit
Document bag
Rubber strap
U-shaped lock
u The U-shaped lock is held in place under the
front seat.
u Some U-shaped locks may not fit in the
compartment due to their size or design.
38
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13 CBR500R-32MGZB000.book 39
Maintenance
Please read Importance of Maintenance and Maintenance Fundamentals
carefully before attempting any maintenance. Refer to Specifications for service
data.
Brakes .........................................................P. 67
Side Stand...................................................P. 69
Drive Chain .................................................P. 70
Clutch ..........................................................P. 74
Throttle .......................................................P. 77
Crankcase Breather ....................................P. 78
Other Adjustments ....................................P. 79
Rear Suspension ........................................P. 79
Headlight Aim ...........................................P. 80
Brakelight Switch ......................................P. 80
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13 CBR500R-32MGZB000.book 40
Importance of Maintenance
Importance of Maintenance
Maintenance Safety
Maintenance
3 WARNING
Improperly maintaining your
motorcycle or failing to correct a
problem before you ride can cause a
crash in which you can be seriously
hurt or killed.
Always follow the inspection and
maintenance recommendations and
schedules in this owners manual.
40
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13 CBR500R-32MGZB000.book 41
Maintenance Schedule
The maintenance schedule specifies the
maintenance requirements necessary to
ensure safe, dependable performance, and
proper emission control.
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Maintenance
continued 41
13 CBR500R-32MGZB000.book 42
Maintenance Schedule
Items
Pre-ride
Check
2 P. 44
1,000 km
1,000 mi
Frequency *1
1
12
24
0.6
8
16
36
24
48
32
Fuel Line
Maintenance
Fuel Level
Throttle Operation
36
Air Cleaner *2
77
54
Crankcase Breather *3
78
Spark Plugs
Valve Clearance
63
64
Cooling System
Engine Oil
Radiator Coolant *4
Maintenance Level
: Intermediate. We recommend service by your dealer, unless
you have the necessary tools and are mechanically skilled.
Procedures are provided in an official Honda Shop Manual.
: Technical. In the interest of safety, have your motorcycle
serviced by your dealer.
42
3 Years
Maintenance Legend
I : Inspect (clean, adjust, lubricate, or replace if necessary)
: Lubricate
R : Replace
: Clean
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65
13 CBR500R-32MGZB000.book 43
Maintenance Schedule
Items
Drive Chain
Pre-ride
Check
2 P. 44
1,000 km
1,000 mi
Frequency *1
1
12
24
0.6
8
16
36
24
48
32
70
73
Brake Fluid *4
68
67
Brakelight Switch
Headlight Aim
80
Brake System
Lights/Horn
Clutch System
Side Stand
2 Years
67
74
69
51
Suspension
Maintenance
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43
13 CBR500R-32MGZB000.book 44
Maintenance Fundamentals
Pre-ride Inspection
Maintenance
44
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13 CBR500R-32MGZB000.book 45
Maintenance Fundamentals
Replacing Parts
Colour label
Maintenance
3 WARNING
Installing non-Honda parts may make
your motorcycle unsafe and cause a
crash in which you can be seriously
hurt or killed.
Always use Honda Genuine Parts or
equivalents that have been designed
and approved for your motorcycle.
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45
13 CBR500R-32MGZB000.book 46
Maintenance Fundamentals
Battery
Maintenance
46
3 WARNING
The battery gives off explosive
hydrogen gas during normal
operation.
A spark or flame can cause the battery
to explode with enough force to kill or
seriously hurt you.
Wear protective clothing and a face
shield, or have a skilled mechanic do
the battery servicing.
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13 CBR500R-32MGZB000.book 47
Maintenance Fundamentals
Fuses
Maintenance
NOTICE
Replacing a fuse with one that has a higher rating greatly
increases the chance of damage to the electrical system.
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continued 47
13 CBR500R-32MGZB000.book 48
Maintenance Fundamentals
*1.
Engine Oil
Maintenance
Oil code
Oil classification
*2.
*3.
Not recommended
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Recommended
13 CBR500R-32MGZB000.book 49
Maintenance Fundamentals
Brake Fluid
NOTICE
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
Maintenance
Worn
(REPLACE)
Damaged
(REPLACE)
Drive Chain
The drive chain must be inspected and
lubricated regularly. Inspect the chain more
frequently if you often ride on bad roads, ride at
high speed, or ride with repeated fast
acceleration.
NOTICE
Use of a new chain with worn sprockets will cause rapid
chain wear.
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continued 49
13 CBR500R-32MGZB000.book 50
Maintenance Fundamentals
Maintenance
Recommended lubricant:
Drive chain lubricant designed
specifically for O-ring chains.
Recommended Coolant
Pro Honda HP coolant is a pre-mixed solution of
antifreeze and distilled water.
Concentration:
50% antifreeze and 50% distilled water
A concentration of antifreeze below 40% will
not provide proper corrosion and cold
temperature protection.
50
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13 CBR500R-32MGZB000.book 51
Maintenance Fundamentals
Crankcase Breather
Service more frequently when riding in rain, at
full throttle, or after the motorcycle is washed
or overturned. Service if the deposit level can be
seen in the transparent section of the drain
tube.
Tyres (Inspecting/Replacing)
Maintenance
NOTICE
Using coolant not specified for aluminium engines or
ordinary tap water or mineral can cause corrosion.
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continued 51
13 CBR500R-32MGZB000.book 52
Maintenance Fundamentals
or TWI
Wear indicator
location mark
52
3 WARNING
Riding on tyres that are excessively
worn or improperly inflated can cause
a crash in which you can be seriously
hurt or killed.
Follow all instructions in this owners
manual regarding tyre inflation and
maintenance.
Germany
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13 CBR500R-32MGZB000.book 53
Maintenance Fundamentals
3 WARNING
Installing improper tyres on your
motorcycle can adversely affect
handling and stability, and can cause a
crash in which you can be seriously
hurt or killed.
Always use the size and type of tyres
recommended in this owners manual.
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Maintenance
53
13 CBR500R-32MGZB000.book 54
Maintenance Fundamentals
Air Cleaner
Maintenance
54
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13 CBR500R-32MGZB000.book 55
Tool Kit
The tool kit is stored under the rear seat.
2 P. 56
U, II U, KO and II KO type
Pin spanner
8 12 mm Open end wrench
10 14 mm Open end wrench
Standard/Phillips screwdriver
Screwdriver handle
Extension bar
5 mm Hex wrench
19 mm Box end wrench
24 mm Box end wrench
Helmet set wire
Fuse puller
Pin spanner
10 14 mm Open end wrench
Standard/Phillips screwdriver
Screwdriver handle
Extension bar
5 mm Hex wrench
Helmet set wire
Fuse puller
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Maintenance
55
13 CBR500R-32MGZB000.book 56
Removal
Rear Seat
Prongs
Maintenance
Ignition key
Seat lock
Rear seat
Installation
1. Insert the prongs into the rear stays on the
frame.
2. Push down on the rear of the rear seat.
Make sure that the seat is locked securely
in position to pull it up lightly.
The seat locks automatically when closed.
Take care not to lock your key in the
compartment under the rear seat.
Rear stays
56
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13 CBR500R-32MGZB000.book 57
Removal
Front Seat
Mounting bolts
Tab
Recess
Collar
Installation
1. Insert the tab into the recess.
2. Install the collars and mounting bolts.
3. Tighten the mounting bolts securely.
Make sure that the seat is locked securely
in position to pull it up lightly.
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Maintenance
Collar
Front seat
57
13 CBR500R-32MGZB000.book 58
Side Cover
Grommets
Prongs
Maintenance
Removal
Clip
Bolt
Tabs
Prongs
Installation
Install the parts in the reverse order of
removal.
58
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13 CBR500R-32MGZB000.book 59
Clip
The clip must be removed to remove the side
covers.
Maintenance
Removal
Centre
pin
Installation
1. Push the bottom of the centre pin.
59
13 CBR500R-32MGZB000.book 60
Removal
Battery
Rubber
strap
Positive
terminal
Maintenance
Negative
terminal
Battery
Installation
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13 CBR500R-32MGZB000.book 61
Engine Oil
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Maintenance
Lower level
61
13 CBR500R-32MGZB000.book 62
Maintenance
62
NOTICE
Overfilling with oil or operating with insufficient oil can
cause damage to your engine. Do not mix different brands
and grades of oil. They may affect lubrication and clutch
operation.
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13 CBR500R-32MGZB000.book 63
Maintenance
Drain bolt
Sealing
washer
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continued 63
13 CBR500R-32MGZB000.book 64
Rubber
seal
Oil filter
64
Required oil
When changing oil &
engine oil filter:
2.7 litres (2.9 US qt, 2.4 Imp qt)
When changing oil only:
2.5 litres (2.6 US qt, 2.2 Imp qt)
11. Check the oil level. 2 P. 61
12. Check that there are no oil leaks.
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13 CBR500R-32MGZB000.book 65
Coolant
UPPER level
LOWER level
Maintenance
Reserve tank
Adding Coolant
If the coolant level is below the LOWER level,
add the recommended coolant (2 P. 50) until
the level reaches the UPPER level mark.
Add fluid only from the reserve tank cap and
do not remove radiator cap.
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continued 65
13 CBR500R-32MGZB000.book 66
Maintenance
3 WARNING
Removing the radiator cap while the
engine is hot can cause the coolant to
spray out, potentially scalding you.
Always let the engine and radiator
cool down before removing the
radiator cap.
66
Changing Coolant
Have your dealer change the coolant unless
you have the proper tools and are
mechanically qualified.
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13 CBR500R-32MGZB000.book 67
Brakes
Front
LWR level
mark
Rear
Maintenance
UPPER level
mark
LOWER level
mark
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67
13 CBR500R-32MGZB000.book 68
Maintenance
Rear
Pad
Disc
Pad
Disc
Wear indicator
Wear indicator
68
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13 CBR500R-32MGZB000.book 69
Side Stand
Side stand
spring
Maintenance
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13 CBR500R-32MGZB000.book 70
Drive Chain
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13 CBR500R-32MGZB000.book 71
Lock nut
Maintenance
Rear edge of
adjusting slot
Chain adjuster
index mark
Lock nut
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continued 71
13 CBR500R-32MGZB000.book 72
Maintenance
72
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13 CBR500R-32MGZB000.book 73
Maintenance
Wear limit
line
Red zone
Index mark
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73
13 CBR500R-32MGZB000.book 74
Clutch
Clutch lever
Freeplay
74
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13 CBR500R-32MGZB000.book 75
Upper Adjustment
Maintenance
Lower Adjustment
If the upper clutch cable adjuster is threaded
out near its limit, or the correct freeplay
cannot be obtained, attempt adjustment
with the lower adjusting nut.
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continued 75
13 CBR500R-32MGZB000.book 76
Maintenance
76
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13 CBR500R-32MGZB000.book 77
Throttle
Throttle grip
Maintenance
Lock nut
Freeplay
Flange
Adjuster
Cable boot
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77
13 CBR500R-32MGZB000.book 78
Crankcase Breather
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13 CBR500R-32MGZB000.book 79
Other Adjustments
Index mark
Spring Preload
A
Lower
mounting bolt
Maintenance
Pin spanner
Extension bar
79
13 CBR500R-32MGZB000.book 80
Maintenance
Pinion
Pinion
B
Raise
Lower
Lower
High beam
80
Adjusting
nut
Raise
Low beam
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13 CBR500R-32MGZB000.book 81
Troubleshooting
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13 CBR500R-32MGZB000.book 82
Troubleshooting
82
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13 CBR500R-32MGZB000.book 83
NOTICE
Continuing to ride with an overheated engine can cause
serious damage to the engine.
Troubleshooting
If there is a leak:
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83
13 CBR500R-32MGZB000.book 84
NOTICE
Continuing to ride with low oil pressure can cause serious
damage to the engine.
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13 CBR500R-32MGZB000.book 85
Warning Indicators On or Flashing u ABS (Anti-lock Brake System) Indicator (CBR500RA only)
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Troubleshooting
85
13 CBR500R-32MGZB000.book 86
Troubleshooting
86
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13 CBR500R-32MGZB000.book 87
Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
We recommend you have this type of service
performed by your dealer.
After an emergency repair, always have the
tyre inspected/replaced by your dealer.
Troubleshooting
3 WARNING
Removing Wheels
Follow these procedures if you need to
remove a wheel in order to repair a puncture.
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continued 87
13 CBR500R-32MGZB000.book 88
(CBR500RA only)
When removing and installing the wheel, be
careful not to damage the wheel speed
sensor and pulser ring.
Tape or cloth
Front Wheel
Troubleshooting
88
Removal
1. Park on a firm, level surface.
2. Cover the right side of the front wheel and
brake caliper with protective tape or cloth.
3. On the right side, remove the mounting
bolts and brake caliper.
u Support the brake caliper assembly so
that it doesnt hang from the brake
hose. Do not twist the brake hose.
u Avoid getting grease, oil, or dirt on
the disc or pad surfaces.
u Do not pull the front brake lever while
the brake caliper is removed.
u Take care to prevent the brake caliper
from scratching the wheel during
removal.
Mounting
bolts
Brake caliper
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Pulser ring
(CBR500RA only)
Wheel speed sensor
(CBR500RA only)
13 CBR500R-32MGZB000.book 89
Side collar
Installation
1. Attach the side collars to the wheel.
2. On the left side, place the wheel
between the fork legs and insert the
front axle shaft to the end, through the
left fork leg and wheel hub.
3. Tighten the axle shaft.
Torque: 54 Nm (5.5 kgfm, 40 lbfft).
Troubleshooting
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continued 89
13 CBR500R-32MGZB000.book 90
Troubleshooting
90
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13 CBR500R-32MGZB000.book 91
Rear Wheel
Lock nut
Drive chain
Pulser ring
(CBR500RA only)
Troubleshooting
Removal
1. Support your motorcycle securely and
raise the rear wheel off the ground using
a maintenance stand or a hoist.
2. Loosen the rear axle nut, lock nuts and
turn the adjusting nuts so the rear wheel
can be moved all the way forward for
maximum drive chain slack.
3. Remove the drive chain from the rear
wheel sprocket by pushing the rear
wheel forward.
4. Remove the rear axle nut and washer.
Washer
continued 91
13 CBR500R-32MGZB000.book 92
Troubleshooting
92
Installation
1. To install the rear wheel, reverse the
removal procedure.
u Take care to prevent the brake caliper
from scratching the wheel during
installation.
NOTICE
When installing the brake caliper into position, carefully
fit the brake disc between the pads to avoid scratching
them.
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13 CBR500R-32MGZB000.book 93
Slot
Lug
Troubleshooting
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93
13 CBR500R-32MGZB000.book 94
Electrical Trouble
Troubleshooting
NOTICE
Jump starting using an automobile battery is not
recommended, as this can damage your motorcycles
electrical system.
94
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13 CBR500R-32MGZB000.book 95
Headlight Bulb
Bulb retainer
Bulb
Socket
Socket
cover
Troubleshooting
Arrow mark
Arrow mark
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continued 95
13 CBR500R-32MGZB000.book 96
1.
2.
3.
4.
Position light
lens
Troubleshooting
96
Bulb
Screws
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13 CBR500R-32MGZB000.book 97
Troubleshooting
Bulb
Socket
Bolts
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continued 97
13 CBR500R-32MGZB000.book 98
Troubleshooting
License
light cover
Turn signal
lens
Bulb
Collar
Bulb
Cover packing
Screw
98
Screws
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13 CBR500R-32MGZB000.book 99
Blown Fuse
(CBR500R)
Fuse box covers
(CBR500RA)
Troubleshooting
Spare fuses
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continued 99
13 CBR500R-32MGZB000.book 100
Main Fuse
Wire connector
Main fuse
Troubleshooting
100
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13 CBR500R-32MGZB000.book 101
Information
Keys...........................................................P. 102
Instruments, Controls, & Other Features.... P. 103
Fuels Containing Alcohol.........................P. 105
Catalytic Converter ..................................P. 106
Caring for Your Motorcycle.....................P. 107
Storing Your Motorcycle .........................P. 109
Transporting Your Motorcycle ................P. 110
You & the Environment ...........................P. 111
Serial Numbers .........................................P. 112
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13 CBR500R-32MGZB000.book 102
Keys
Keys
Ignition key
Information
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13 CBR500R-32MGZB000.book 103
Tripmeter
The tripmeter A, B returns to 0.0 when the
read-out exceeds 9999.9.
HISS
Odometer
The display locks at 999,999 when the read-out
exceeds 999,999.
Information
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continued 103
13 CBR500R-32MGZB000.book 104
EC Directive
This immobilizer system complies with R & TTE
(Radio and Telecommunications Terminal
Equipment and the mutual recognition of their
conformity) Directive.
Document Bag
Information
104
Singapore only
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13 CBR500R-32MGZB000.book 105
NOTICE
Use of blended fuels containing higher than approved
percentages can damage metal, rubber, plastic parts of
your fuel system.
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Information
105
13 CBR500R-32MGZB000.book 106
Catalytic Converter
Catalytic Converter
Information
106
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13 CBR500R-32MGZB000.book 107
Washing
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before washing.
1. Rinse your motorcycle thoroughly using a
garden hose to remove loose dirt.
2. If necessary, use a sponge or a soft towel
with mild cleaner to remove road grime.
u Clean the windscreen, headlight lens,
panels, and other plastic components with
extra care to avoid scratching them. Avoid
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Information
continued 107
13 CBR500R-32MGZB000.book 108
Washing Precautions
Information
108
Aluminium Components
Aluminium will corrode from contact with dirt,
mud, or road salt. Clean aluminium parts
regularly and follow these guidelines to avoid
scratches:
Do not use stiff brushes, steel wool, or
cleaners containing abrasives.
Avoid riding over or scraping against curbs.
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13 CBR500R-32MGZB000.book 109
of water.
To remove stubborn stains, use diluted detergent
and rinse thoroughly with plenty of water.
Avoid getting petrol, brake fluid, or
detergents on the instruments, windscreen,
panels, or headlight.
NOTICE
Even though the exhaust is made of stainless steel, it can
become stained. Remove all marks and blemishes as soon
as they are noticed.
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Information
continued 109
13 CBR500R-32MGZB000.book 110
Information
110
Transporting Your
Motorcycle
If your motorcycle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform, and motorcycle tie-down
straps. Never try to tow your motorcycle with a
wheel or wheels on the ground.
NOTICE
Towing your motorcycle can cause serious damage to the
transmission.
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13 CBR500R-32MGZB000.book 111
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling centre
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
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111
13 CBR500R-32MGZB000.book 112
Serial Numbers
Serial Numbers
Information
Frame number
Engine number
112
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13 CBR500R-32MGZB000.book 113
Specifications
Specifications
Main Components
Type
Overall length
Overall width
Overall height
Wheelbase
Minimum ground
clearance
Caster angle
Trail
Maximum weight
capacity*1
Except KO, II KO
182 kg (401 lb)
type
Maximum luggage
Except KO, II KO,
11 kg (24 lb)
weight *2
U, II U type
Passenger capacity
Rider and 1 passenger
Minimum turning radius 2.7 m (8.9 ft)
Displacement
471 cm3 (28.7 cu-in)
Bore stroke
67.0 66.8 mm (2.64 2.63 in)
Compression ratio 10.7:1
Unleaded petrol
Fuel
Recommended: 90 RON or higher
Except KO, II 15.7 litres (4.15 US gal, 3.45
KO type
Imp gal)
Tank capacity
KO, II KO
15.5 litres (4.09 US gal, 3.41
type
Imp gal)
FTZ10S, YTZ10S
Battery
12V-8.6 Ah (10 HR) / 9.1 Ah (20 HR)
1st
3.285
2nd
2.105
3rd
1.600
Gear ratios
4th
1.300
5th
1.150
6th
1.043
Reduction ratios
2.029 / 2.733
(primary / final)
Specifications
Curb weight
PC44
2,075 mm (81.7 in)
740 mm (29.1 in)
1,145 mm (45.1 in)
1,410 mm (55.5 in)
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113
13 CBR500R-32MGZB000.book 114
Specifications
Service Data
Tyre size
Tyre type
Recommended
Tyres
Tyre air pressure
Specifications
Minimum
tread depth
Spark plugs
Spark plug gap
Idle speed
Recommended
engine oil
114
Front
Rear
120/70ZR17M/C (58W)
160/60ZR17M/C (69W)
Radial, tubeless
DUNLOP D222F
Front
METZELER ROADTEC Z8 INTERACT E
DUNLOP D222
Rear
METZELER ROADTEC Z8 INTERACT
Front
250 kPa (2.50 kgf/cm2, 36 psi)
Rear
290 kPa (2.90 kgf/cm2, 42 psi)
Front
1.5 mm (0.06 in)
Rear
2.0 mm (0.08 in)
(standard) CPR8EA-9 (NGK)
0.80 to 0.90 mm (0.031 to
0.035 in)
1,200 100 rpm
Honda 4-stroke motorcycle oil API Service
Classification SG or higher, excluding oils
marked as Energy Conserving or Resource
Conserving,
SAE 10W-30, JASO T 903 standard MA
Engine oil
capacity
Recommended
brake fluid
Cooling system
capacity
Recommended
coolant
Recommended
drive chain
lubricant
Drive chain
slack
Standard drive
chain
After draining
After disassembly
DID 520V0
No. of links
Engine sprocket
Standard
Rear wheel
sprocket sizes
sprocket
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112
15T
41T
13 CBR500R-32MGZB000.book 115
Specifications
Bulbs
Torque Specifications
Headlight
12V-55W 2
Brake/Tail light
12V-21/5W
Front turn signal lights 12V-21W 2
Rear turn signal lights 12V-21W 2
Position lights
12V-5W
License plate light
12V-5W
Fuses
Main fuse
Other fuses
15A, 7.5A
30A, 15A, 7.5A
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Specifications
30A
CBR500R
CBR500RA
115
13 CBR500R-32MGZB000.book 116
Index
Index
A
ABS (Anti-lock Brake System)
Indicator............................................. 30, 85
Accessories ................................................. 14
Index
116
B
Battery ................................................. 46, 60
Brakelight Switch ...................................... 80
Brakes
Fluid ................................................... 49, 67
Pad Wear ................................................. 68
Braking....................................................... 11
Bulb
Brake/Tail Light......................................... 97
Front Turn Signal ...................................... 98
Headlight ................................................. 95
License Plate Light .................................... 98
Position Light............................................ 96
Rear Turn Signal ....................................... 98
C
Caring for Your Motorcycle ....................107
Clutch System.............................................74
Colour label................................................45
Coolant.................................................50, 65
Crankcase Breather....................................78
D
Digital Clock Adjustment ..........................25
Drive Chain.................................................70
E
Electrical Trouble .......................................94
Engine
Number ..................................................112
Oil ......................................................48, 61
Oil Filter ....................................................63
Overheats .................................................83
Starting.....................................................34
Stop Switch ................................32, 34, 103
Stopping.................................................103
Environment ............................................111
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13 CBR500R-32MGZB000.book 117
Equipment
Owners Manual .................................... 104
Tool Kit .................................................... 55
G
Gasohol.................................................... 105
Gasoline..................................................... 36
H
Hazard Switch ........................................... 32
Headlight Aim........................................... 80
I
Ignition Cut-off System
Banking Sensor....................................... 104
Side Stand ................................................ 69
Ignition key.............................................. 102
Ignition Switch .................................... 33, 34
Image Labels................................................ 6
Indicators ................................................... 30
Instruments................................................ 18
Index
F
Flooded Engine ......................................... 34
Frame Number ........................................ 112
Front Seat .................................................. 57
Fuel
Gauge...................................................... 19
Recommended......................................... 36
Remaining.......................................... 19, 20
Tank Capacity .......................................... 36
Fuels Containing Alcohol ....................... 105
Fuses .................................................... 47, 99
L
Labels ........................................................... 6
Load Limits................................................. 15
Loading Guidelines ................................... 15
Low Oil Pressure Indicator .................. 30, 84
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117
13 CBR500R-32MGZB000.book 118
M
Maintenance
Fundamentals........................................... 44
Importance............................................... 40
Safety....................................................... 40
Schedule .................................................. 41
Maximum Weight Limit ............................ 15
Modifications............................................. 14
N
Neutral Indicator ....................................... 31
Index
O
Odometer .......................................... 20, 103
Oil
Engine................................................ 48, 61
Overheating............................................... 83
P
Parking....................................................... 13
Parts Location ............................................ 16
Passing Light Control Switch .................... 32
Petrol........................................................ 105
118
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13 CBR500R-32MGZB000.book 119
Index
S
Safety Precautions .................................... 10
Serial Numbers ........................................ 112
Shifting Gears............................................ 35
Side Stand.................................................. 69
Side Stand Ignition Cut-off System.......... 69
Specifications .......................................... 113
Speedometer............................................. 19
Start Button......................................... 32, 34
Starting the Engine................................... 34
Steering Lock............................................. 33
Stopping Engine ..................................... 103
Storage
Equipment ............................................... 37
Owners Manual .................................... 104
Storing Your Motorcycle ........................ 109
Switches..................................................... 32
T
Tachometer ............................................... 19
Throttle...................................................... 77
Tool Kit ...................................................... 55
Transporting Your Motorcycle............... 110
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119
13 CBR500R-32MGZB000.book 120
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13 CBR500R-32MGZB000.book 121
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13 CBR500R-32MGZB000.book 122
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