Professional Documents
Culture Documents
1. Before testing be sure the transmission fluid is filled to the proper level.
2. Raise the front of the vehicle, and make sure it is securely supported.
3. Set the parking brake, and block rear wheels securely.
4. Remove the splash shield.
5. Allow the front wheels to rotate freely.
6. Warm up the engine (the radiator fan comes on), then stop it and connect the tachometer.
7. Connect the special tool (07406-0020004) to the forward clutch pressure inspection hole (A).
07406-0020004DCAEB
8. Connect the special (07406-0020004) to the reverse brake inspection hole (B).
9. Connect a commercial available oil pressure gauge that measures 4,900 kPa (4.90 MPa, 50.0 kgf/cm2, 711
psi) or more, and use the special tool (07406-0020004) to the drive pulley pressure inspection hole (C) and
driven pulley pressure inspection hole (D).
NOTE: Drive pulley pressure and driven pulley pressure may be above 3,430 kPa (3.43 MPa, 35.0 kgf/cm2,
498 psi) when there is a transmission problem that cause the PCM to go into the fail-safe mode.
10. Connect the special tool (07406-0070001) to the lubrication pressure inspection hole (E).
07406-0070001
Service Limit
1.44-1.71 MPa
(14.7-17.4 kgf/cm2, 209-247 psi)
Reverse Brake
1.44-1.71 MPa
(14.7-17.4 kgf/cm2, 209-247 psi)
Drive Pulley
0.31-0.58 MPa
(3.2-5.9 kgf/cm2, 46-84 psi)
Driven Pulley
0.43-0.91 MPa
(4.4-9.3 kgf/cm2, 63-130 psi)
Lubrication
0.27-0.40 MPa
(2.8-4.1 kgf/cm2, 40-58 psi)
16. Disconnect the special tools and oil pressure gauge after pressure testing.
17. Install the sealing bolts with new sealing washers, and tighten the bolts to 18 Nm, (1.8 kgfm, 13 lbfft). Do
not reuse the sealing washers.
18.
If the measurements are out of the service limit, problems and probable causes are listed in the table
below.
Problem
No or low forward clutch pressure
Probable Cause
Forward clutch
Reverse brake
ATF pump
PH regulator valve
PH regulator valve
ATF pump
PH regulator valve
PH regulator valve
ATF pump
Lubrication valve
4. Securely engage the parking brake so that the tires do not turn.
5. Start the engine, and then measure the line pressure at both idle and the stall speed.
CAUTION:
Keep the brake pedal pressed all the way down during measurement.
When measuring the line pressure at the stall speed. Refer to See: Specifications\Mechanical\CVT RE0F09B\Stall
Speed.
Line pressure: Refer to See: Specifications\Pressure, Vacuum and Temperature\CVT RE0F09B\Line Pressure
6. After the measurements are complete, install the oil pressure detection plug and tighten to the specified
torque below.
Torque: 7.5 N.m (0.77 kg-m, 66 in-lb)
CAUTION:
Line Pressure
1. Before testing be sure the transmission fluid is filled to the proper level.
2. Raise the front of the vehicle, and make sure it is securely supported.
3. Set the parking brake, and block rear wheels securely.
4. Remove the splash shield.
5. Allow the front wheels to rotate freely.
6. Warm up the engine (the radiator fan comes on), then stop it and connect the tachometer.
7. Connect the special tool (07406-0020004) to the forward clutch pressure inspection hole (A).
07406-0020004DCAEB
8. Connect the special (07406-0020004) to the reverse brake inspection hole (B).
9. Connect a commercial available oil pressure gauge that measures 4,900 kPa (4.90 MPa, 50.0 kgf/cm2, 711
psi) or more, and use the special tool (07406-0020004) to the drive pulley pressure inspection hole (C) and
driven pulley pressure inspection hole (D).
NOTE: Drive pulley pressure and driven pulley pressure may be above 3,430 kPa (3.43 MPa, 35.0 kgf/cm2,
498 psi) when there is a transmission problem that cause the PCM to go into the fail-safe mode.
10. Connect the special tool (07406-0070001) to the lubrication pressure inspection hole (E).
07406-0070001
11. Start the engine.
12. Shift to [D] position, and measure the forward clutch pressure at 1,700 rpm (min-1).
13. Shift to [R] position, and measure the reverse brake pressure at 1,700 rpm (min-1).
14. Shift to [N] position, and measure the drive pulley pressure and driven pulley pressure at 1,700 rpm (min1).
15. Measure the lubrication pressure at 2,500 rpm (min-1).
Pressure
Forward Clutch
Reverse Brake
Drive Pulley
Driven Pulley
Lubrication
Service Limit
1.44-1.71 MPa
(14.7-17.4 kgf/cm2, 209-247 psi)
1.44-1.71 MPa
(14.7-17.4 kgf/cm2, 209-247 psi)
0.31-0.58 MPa
(3.2-5.9 kgf/cm2, 46-84 psi)
0.43-0.91 MPa
(4.4-9.3 kgf/cm2, 63-130 psi)
0.27-0.40 MPa
(2.8-4.1 kgf/cm2, 40-58 psi)
16. Disconnect the special tools and oil pressure gauge after pressure testing.
17. Install the sealing bolts with new sealing washers, and tighten the bolts to 18 Nm, (1.8 kgfm, 13 lbfft). Do
not reuse the sealing washers.
18.
If the measurements are out of the service limit, problems and probable causes are listed in the table
below.
Problem
Probable Cause
Forward clutch
Reverse brake
ATF pump
PH regulator valve
PH regulator valve
ATF pump
PH regulator valve
PH regulator valve
ATF pump
Lubrication valve
Service Procedure
9. Remove the nut and lock nut to remove the manual plate (see Figure 2).
10. Remove the collar from the manual shaft (see Figure 3).
11. Remove the large lock ring holding the black CVT connector to the transmission case (see Figure 4).
^ Push the black CVT connector down inside the transmission case to remove it.
Black CVT harness connector and lock ring shown removed from the transmission case (see Figure 5).
12. Disconnect the harness from the Primary oil pressure sensor assembly (see Figure 6).
13. Remove the bolts attaching the valve body to the transmission (see Figure 7).
^ There are eleven (11) bolts shown and numbered for convenience.
^ There are three (3) different length bolts which are identified by:
^
S-short
^
M-medium
^
L-long
14. Carefully remove the valve body.
Note the position of the Ratio Control Valve and attached shift link (see Figure 8).
^ Be careful not to allow the Ratio Control Valve to fall out.
15. Make sure you replace the two (2) lip seals shown in Figure 9.
^ Do not reuse the old lip seals.
^ Use petroleum jelly or equivalent to keep the new lip seals in place during reassembly.
Install the replacement Control Valve Assembly:
16. Carefully install the new valve body and shift link with the fork end of the shift link
around the pin (see Figure 10).
17. While you are doing Step 16 above, the lower end of the shift link must stick through
the bottom of the step motor pin as shown in Figure 11.
18. Install finger tight the eleven (11) valve body bolts removed in Step 13.
^ Make sure the different lengths of bolts are installed in the correct holes (see Figure 7).
IMPORTANT CHECKS:
> After you install the new valve body, make sure the upper end (fork end) of the shift
link is positioned around the pin. Space is very limited in the work area.
> Install the CVT dip stick and make sure there is adequate clearance between the
dipstick and the harness.
19. Torque the eleven (11) valve body bolts.
Tightening torque.
^ Torque sequence as per Figure 7: 6-7-5-8-4-9-3-10-2-11-1.
^ Refer to Figure 7 for bolt numbering and position.
20. Reinstall the collar on the manual shaft (see Step 10, Figure 3).
21. Align the manual plate with the notch in the manual valve (see Figure 12).
NOTE:
First, tighten the nut, and then tighten the lock nut with the specified tightening
torque.
^ Use a Torque wrench to tighten both the 14 mm and 19 mm nuts; same torque
specification for both:
TORQUE
22. Reconnect the harness to the primary oil pressure sensor (see Step 12,
Figure 6).
^ *Do not confuse in-lbs with ft lbs.
23. Install the black CVT connector in its transmission case mounting
hole.
^ Secure it by installing its large lock ring.
^ Secure the gray F6 CVT connector to the black CVT connector.
24. Install the oil pan with a new gasket and new bolts.
^ Make sure the oil pan and magnets are clean.
Initialization Procedure