Pump FMEA

FMEA System
Condenser air
ejector
Aux boiler
Equipment/ Ss Eq Tag
N
Equipment
614.009.021
Air Ejector Condenser Safety Valve
614.009.011
Air Ejector Condenser
614.009.031
Air Ejector Gate Valve
614.009.001
MT Air Ejector With Gland Condenser
611.001.031
MT Gland Steam Pressure Controller
611.001.041
MT Steam & Drain Piping Steam Trap
644.009.001
Aux Boiler No 1 Burner Unit
641.009.012/642.009.
012
641.009.001/2/3 &
642.006.001/2/3
641.200.007/642.200.
007
641.009.001/002/003
&
642.009.001/002/003
644.009.011
644.015.001
644.001.031
644.001.021
644.001.041
Aux Boiler No 1 DO Ignition Pp

Aux Boiler No 1 FD Fan
Aux Boiler No 1 Feed Water Control

Valve
Aux Boiler No 1 Level Gauge No 1
Aux Boiler No 1 Sampling Cooler
644.001.011
644.001.001
(641/642)
641/642
Aux Boiler No 1 Safety Valve No 1

Auxiliary Boiler No 1
641/642
641/642
641/642
641/642
641/642
641/642
641.001.021/022 &
642.001.021/022
641/642
641/642
Compress Air
system
646.200.001
Exh Gas Boiler Steam Dumping Valve
734.017.001
Control Air Dryer No 1
731.010.003
DG Starting Air Bottle
731.803.001
Emergency Air Compressor El Motor
731.003.001
734.010.001
Emergency Air Compressor Starter

Panel
Emergency Air Compressor
Emgcy Shut Off Valves Air Bottle
731.801.001
Main Air Compressor No 1 El Motor
731.703.001
731.001.001
731.010.001
Main Air Compressor No 1 Starter

Panel
Main Air Compressor No 1
Main Air Reservoir No 1
733.701.001
Service Air Compressor Control Panel
733.801.001
733.001.001
733.010.001
Service Air Compressor El Motor

Service Air Compressor
Service Air Reservoir
731.801.011
Topping Up Air Compressor El Motor
731.701.011
Topping Up Air Compressor Starter

Panel
731.701.001
731.001.011
Emergency Diesel
Generator
Topping Up Air Compressor

EDG Alternator
EDG Battery Charger
EDG Battery
EDG Control Panel
Exhaust gas
economiser
FO,LO tanks
Fuel oil system
646.719.001
EGE Soot Blower Control Panel
646.819.001
646.019.001
646.001.001
220.025.002
220.035.011
220.035.001
220.019.001
220.005.011
220.005.001
220.001.001
220.001.002
220.037.001
220.025.001
220.007.011
220.007.001
220.001.011
220.025.003
220.025.005
220.025.004
220.019.011
220.015.001
220.012.001
220.009.001
220.015.011
220.009.011
220.025.006
EGE Soot Blower No 1 El Motor

EGE Soot Blower No 1
Exhaust Gas Economizer LNG
Cylinder Oil Storage Tank
DG LO Settling Tank
DG LO Storage Tank
FO Overflow Drain Tank
HFO Service Tank
HFO Settling Tank
HFO Tank Center
HFO Tank Stbd
Hydraulic Oil Storage Tank
LO Sump Tank
Low Sulphur HFO Service Tank
Low Sulphur HFO Settling Tank
Low Sulphur HFO Tank
Low TBN Cyl Oil Storage Tank
Main LO Settling Tank
Main LO Storage Tank
MDO Overflow Tank
MDO Service Tank
MDO Settling Tank
MDO Storage Tank
MGO Service Tank
MGO Storage Tank
Stern Tube LO Sump Tank
703.007.011
Aux Boiler FO Heater No 1
703.060.012
Aux Boiler FO Heater Temp Control

Valve
703.703.011
Aux Boiler FO Pump Starter Panel
703.060.011
Aux Boiler FO Return Control Valve
703.803.011
Aux Boiler FO Supply Pump No 1 El

Motor
703.003.011
703.060.001
Aux Boiler FO Supply Pump No 1

Auxiliary Boiler FO System
703.200.031
DG DO Return Pressure Control Valve
703.200.021
DG DO Supply Pressure Control Valve
703.076.012
703.076.011
703.841.001
ME FO Line Heater No 1
DG FO Supply Flowmeter
Emergency MDO Pump El Motor
703.741.001
Emergency MDO Pump Starter Panel
703.041.001
Emergency MDO Pump

FO Supply Pump Disch Press Control
Valve
703.200.011
703.051.001
G/E MDO Flushing Pump
703.200.041
HFO/LSHFO Serv Tk No 1 Htr Temp

Ctrl Vv
703.200.051
HFO/LSHFO Sett Tk No 1 Htr Temp Ctrl

Vv
703.711.001
ME FO 2nd Auto Filter Control Panel
703.200.001
703.076.001
ME FO Pressure Control Valve

ME FO Supply Flowmeter
703.805.001
ME/DG FO Circ Pump No 1 El Motor
703.005.001
ME/DG FO Circ Pump No 1 Starter

Panel
ME/DG FO Circ Pump No 1
703.803.001
ME/DG FO Supply Pump No 1 El Motor
703.705.001
703.003.001
ME/DG FO Supply Pump No 1 Starter

Panel
ME/DG FO Supply Pump No 1
703.027.011
ME/DG Viscometer Steam Ctrl Valve
703.027.001
703.011.001
703.007.001
703.027.001
722.001.001
722.001.011
ME/DG Viscosity Controller

ME FO 2nd Auto Filter
ME FO Line Heater No 1
ME/DG Viscosity Controller
Central FW Cooler No 1
HT FW Cooler No 1
722.200.011
Low Temp Cool FW Temp Control Valve
722.803.011
LT CFW Pump No 1 El Motor
703.703.001
FW system
722.703.011
722.003.011
722.200.001
722.703.001
IGG system
Lifeboat & LSA
LT CFW Pump No 1 Starter Panel

LT CFW Pump No 1
ME Cool FW Temp Control Valve
ME Jacket Cooling Pp No 1 Starter
Panel
722.803.001
ME Jacket Cooling Pump No 1 El Motor
722.003.001
ME Jacket Cooling Pump No 1
376.758.001
IGG Fuel Oil Pump Unit Starter Panel
376.057.001
376.701.001
376.057.002
376.029.001
IGG
IGG
IGG
IGG
376.025.001
IGS Deck Main Line Non Return Valve
376.050.001
376.055.001
376.053.001
376.001.001
376.055.002
505.035.002
505.040.001
505.001.001
IGS Deck Water Seal

IGS Oxygen Analyzer
IGS Pressure Vacuum Valve
Inert Gas Generator
Portable O2 & HC Gas Detector
Air Breathing Apparatus
Breathing Air Compressor
Dry Powder Fire Extinguisher 6kg
505.035.001
Emergency Escape Breathing Device
504.058.001
505.045.001
505.001.011
505.001.012
505.001.013
502.005.005
502.005.001
Emergency Shower & Eye Wash

Fire Man's Outfit
Foam Fire Extinguisher 9L
Life Raft 6 Persons
Life Raft 20 Persons No 1
501.822.001
Lifeboat Port Davit Winch El Motor
501.722.001
Lifeboat Port Davit Winch Starter

Panel
501.022.002
Life/Rescue Boat Stbd Davit Winch
501.018.001
501.016.001
501.023.001
501.002.001
501.018.002
501.016.002
Lifeboat Port Davit

Lifeboat Port Engine
Lifeboat Port Hook Release Sys
Lifeboat Port
Life/Rescue Boat Stbd Davit
Life/Rescue Boat Stbd Engine
Main Burner
Main Control Panel
Pilot Burner
Scrubber
501.002.002
Life/Rescue Boat Stbd Hook Release

Sys
Life/Rescue Boat Stbd
501.822.002
L/R Boat Stbd Davit Winch El Motor
501.023.002
503.058.001
505.001.021
505.035.011
504.037.001
L/R Boat Stbd Davit Winch Starter

Panel
Personal Protective Equipment
Portable Foam Applicator
Portable Resuscitator
Respirator & Eye Protector
505.001.031
Sea Water Fire Fighting Appliance
601.026.001
601.001.012
601.079.011
792.001.002
792.001.007
792.001.005
ME Fuel system
501.722.002
ME
ME Control & Safety system
601.020.001
601.071.001
601.069.001
601.071.011
601.069.011
601.071.021
792.001.010
792.001.009
792.001.008
601.854.001
601.754.001
601.054.001
601.059.001
601.056.001
601.055.001
601.050.001
601.050.002
601.001.013
601.053.001
ME Air, exhaust & Air starting system
601.062.001
601.006.001
601.007.001
601.061.001
601.002.021
601.002.051
601.002.011
601.002.001
713.040.001
601.042.001
601.001.014
601.010.001
601.018.001
601.004.011
601.022.001
ME BEARINGS
ME Cyl cover & components
ME LO SYS
ME Major components
601.022.002
601.060.001
601.005.001
601.003.001
601.004.001
601.079.021
ME Tools
601.079.031
Nitrogen & IGS
Purifier system
601.079.001
601.864.001
601.764.001
601.064.001
601.001.011
376.001.001
ME Turning gear
Inert Gas Generator
376.042.001
N2 Generator Feed Air Compressor
376.044.001
376.040.001
N2 Generator Receiver
Nitrogen Generator
702.801.001
FO Purifier Feed Pump No 1 El Motor
702.001.001
HFO Purifier Feed Pump No 1
702.705.001
HFO Purifier No 1 Auto Control Panel
702.805.001
HFO Purifier No 1 El Motor

HFO Purifier No 1 Heater Temp Ctrl
Valve
HFO Purifier No 1 Heater
702.200.001
702.003.001
702.705.011
702.005.001
702.034.001
Air cond system
571.701.001
HFO Purifier No 1 Starter Panel

HFO Purifier No 1
Purifier Sludge Tank
VENT/AIRCOND SYS FOR
ACCOMMODATION
571.020.001
571.001.011
571.001.012
571.001.001
571.702.001
571.825.001
571.025.001
571.002.001
574.001.001
571.005.014
571.005.012
571.005.011
571.005.013
571.705.001
571.005.001
Shafting & Stern
tube system
SW System
631.029.001
Hydraulic Coupling Bolt
631.013.001
631.007.001
631.003.001
631001001
631.083.001
631.001.001
631.017.001
631.021.001
631.015.001
721.801.001
Intermediate Shaft Bearing

Intermediate Shaft
Propeller Shaft
Propulsion Propeller
Shaft Earthing Device
Propeller
Stern Tube Bearing Fwd
Stern Tube Seal Fwd
Stern Tube
Main CSW Pump No 1 El Motor
721.701.001
Main CSW Pump No 1 Starter Panel
721.001.001
Main CSW Pump No 1
Ventilation fan
system
571.811.009
Cargo Gear Locker Exh Fan El Motor
571.011.009
Cargo Gear Locker Exhaust Fan
571.811.002
CO2 Room Exhaust Fan El Motor
571.711.002
CO2 Room Exhaust Fan Starter Panel
571.011.002
CO2 Room Exhaust Fan
571.820.001
Cond Unit No 1 Compressor El Motor
571.811.008
Deck Store Exhaust Fan El Motor
571.711.008
Deck Store Exhaust Fan Starter Panel
571.011.008
Deck Store Exhaust Fan
571.011.007
Emergency DG Room Supply Fan
571.811.007
Emgcy DG Room Supply Fan El Motor
571.711.007
Emgcy DG Room Supply Fan Starter

Panel
574.817.001
Engine Room Closing Damper Control

Panel
574.017.001
Engine Room Supply Fan No 1 Damper
574.802.001
Engine Room Supply Fan No 1 El

Motor
574.002.001
Engine Room Supply Fan No 1
574.702.001
Engine Room Supply Fan No1 Starter

Panel
574.017.021
Engine Room Surplus Air Exh Damper

No 1
571.811.001
Galley Supply Fan El Motor
571.711.001
Galley Supply Fan Starter Panel
571.011.001
Galley Supply Fan
571.711.009
Cargo Gear Locker Exh Fan Starter

Panel
Slop Tk Vacuum
Valve
SUPERHEATED_ST
EAM_SYSTEM
571.811.003
Hospital Exhaust Fan El Motor
571.711.004
Hospital Exhaust Fan Starter Panel
571.011.003
Hospital Exhaust Fan
571.811.006
Paint Store Exhaust Fan El Motor
571.711.006
Paint Store Exhaust Fan Starter Panel
571.011.006
Paint Store Exhaust Fan
574.017.011
Purifier Room Exhaust Fan Damper
574.804.001
Purifier Room Exhaust Fan El Motor
574.704.001
Purifier Room Exhaust Fan Starter

Panel
574.004.001
Purifier Room Exhaust Fan
571.811.005
Sanitary Space Exhaust Fan El Motor
571.711.005
Sanitary Space Exhaust Fan Starter

Panel
571.011.005
Sanitary Space Exhaust Fan
571.811.004
Suez Crew Room Exhaust Fan El Motor
571.711.004
Suez Crew Room Exhaust Fan Starter

Panel
571.011.004
Suez Crew Room Exhaust Fan
574.804.011
Welding Area Exhaust Fan El Motor
574.704.011
Welding Area Exhaust Fan Starter

Panel
574.004.011
Welding Area Exhaust Fan
375.001.065
Boiler (Screen Tube, Riser, etc)
Steam Drum
Steam Drum Safety Valve
Water Drum
Membrane Wall
Primary Superheater & Secondary
Superheater
Superheated Headers
Superheater Drain & Vent Valve
Superheater Safety Valve
Water Wall Headers
Refractory
Furnace
Blowdown Valve
Boiler Sliding Feet
Steam Air Heaters
Economizers
Economizers Safety Valve
Soot Blower
Expansion Bellows
Sight Glass
Exhaust Trunking
Support (external) Stays
Isolation Valves
Control Valves
Shutdown Valves
EDS (External Desuperheater)
Gas Detector (as part of Gas
Detection System)
Burner
Boiler Hood Fan
Flame Detector Cooling Fan
BGB (Boiler Gauge Board)
Flame arrestor
Local Gauge
Sous equipment
Burner atomizer
Swirler
Igniter
Fuel Oil
Atomizing Steam
Flame eye UV and IR
Fuel Oil rail Accumulator
Air register
Sprayer carriage,Gas nozzle,gas
header
Burner Sprayer ( lance) ,Burner
carrier
Motor
Fan Casing
Fan Blade
Fan Bearing
Fan Coupling
Vibration Probe
Chemical tanker
Aux blower
Furnace
Refractory
Boiler Tubes (Front ,rear , side ,Screen
Tube, Riser, etc )
Membrane Wall
Boiler Sliding Feet
Support (external) Stays / Buckstay
Sight Glass for furnace ( peep holes)
Steam Drum
Water Drum
Water Wall Headers
ME FO Injection Pump No 1
ME FO System
ME Indicator
M/E Bridge Source
M/E Control Source Fail
M/E Control System Abnormal
ME Crankcase Door w/Relief Valve
ME Emergency Console
ME Governor
ME Pneumatic Maneuvering System
ME Regulating Shaft/Linkages
ME Remote Control System
M/E Remote Ctrl Sys Emgcy DC
Source
M/E Remote Ctrl Sys Main AC Source
M/E Safety Source
ME Auxiliary Blower No 1 El Motor
ME Auxiliary Blower No 1 Starter Panel
ME Auxiliary Blower No 1
ME Exhaust Manifold/Pipes/Insulation
ME
ME
ME
ME
ME
ME
Scavenge Air Receiver

Charged Air Cooler
Main Starting Valve
Starting Air Distributor
Starting Air System
Turbocharger
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
Axial Vibration Damper

Crankpin Bearing No 1
Main Bearing No 1
Thrust Bearing
Cyl Exhaust Valve No 1
Cyl Indicator Valve No 1
Cyl Starting Valve No 1
Cylinder Cover No 1
Alpha Lubrication System
Cyl Lubricator Unit No 1
LO System
Bedplate, Frames and Bolts
Crankcase
Piston Rod Stuffing Box No 1
Camshaft
ME Chain, Chain Drive and Guide Bars

ME Cranckshaft
ME Crosshead with Conn Rod No 1
ME Cylinder Liner No 1
ME Piston with Rod No 1
ME Air Driven High Pressure Pump
ME Hand Operated Hydraulic Pump
ME
ME
ME
ME
ME
Special Tools
Turning Gear El Motor
Turning Gear Starter Panel
Turning Gear
Cooling System
AC Ref Plant Compressors Control

Panel
AC Ref Plant Cond Unit No 1
Compressor
AC Ref Plant Cond Unit No 1
Condenser
AC Ref Plant Cond Unit No 1 Ref Dryer
AC Ref Plant Condensing Unit No 1
Air Handling Unit Fans Control Panel
Air Handling Unit No 1 Fan El Motor
Air Handling Unit No 1 Fan
Air Handling Unit No 1
ER Control Room Package AC Unit
Galley Fan Coil Unit Air Filter
Galley Fan Coil Unit Electric Heater
Galley
Galley
Galley
Galley
Fan
Fan
Fan
Fan
Coil
Coil
Coil
Coil
Unit Evaporator
Unit Fan
Unit Starter Panel
Unit
Comments
The worksheet of FMEA Air Ejector Condenser Safety
Valve is empty
The worksheet of FMEA Air Ejector Condenser is empty
The worksheet of FMEA Air Ejector Gate Valve is empty
The worksheet of FMEA MT Air Ejector With Gland
Condenser is empty
The worksheet of FMEA MT Gland Steam Pressure
Controller is empty
The worksheet of FMEA MT Steam & Drain Piping Steam
Trap is empty
This equipment havn't been found in the ECA list


System check
In this equipment FMEA worksheet, it includs 2 "Aux

Boiler No 1 Safety Valve No 1" FMEA analysis. One for
LNG tanker, One for chemical tanker.
2 Main Air Compressor Starter Panel

2 Main Air Compressor
2 Main Air Reservoir
2 Service Air Compressor El Motor
Empty
2 Aux Boiler FO Pump Starter Panel
2 Aux Boiler FO Supply Pump El Motor
2 Aux Boiler FO Supply Pumps
The name in ECA list is "DG Emergency DO Pump No 1",

and there are 2 of them
Empty
2 ME/DG FO Circ Pump El Motor
2 ME/DG FO Circ Pump Starter Panel
2 ME/DG FO Supply Pump El Motor

2 ME/DG FO Supply Pump Starter Panel
2 ME/DG FO Supply Pump
2 ME FO Line Heaters
2 Central FW Cooler
2 LT CFW Pump El Motor
2 LT CFW Pump Starter Panel

2 LT CFW Pump
2 ME Jacket Cooling Pp Starter Panel
2 ME Jacket Cooling Pump El Motor
Belongs to Cargo. Not in the scope?

Belongs
Belongs
Belongs
Belongs
to
to
to
to
Cargo.
Cargo.
Cargo.
Cargo.
Not
Not
Not
Not
in
in
in
in
the
the
the
the
scope?
scope?
scope?
scope?

Belongs to Class(SOLAS). Not in the scope?
Belongs
Belongs
Belongs
Belongs
Belongs
Belongs
Belongs
to
to
to
to
to
to
to
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Not
Not
Not
Not
Not
Not
Not
in
in
in
in
in
in
in
the
the
the
the
the
the
the
scope?
scope?
scope?
scope?
scope?
scope?
scope?

Belongs
Belongs
Belongs
Belongs
Belongs
Belongs
to
to
to
to
to
to
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Not
Not
Not
Not
Not
Not
in
in
in
in
in
in
the
the
the
the
the
the
scope?
scope?
scope?
scope?
scope?
scope?

Belongs
Belongs
Belongs
Belongs
to
to
to
to
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Not
Not
Not
Not
in
in
in
in
the
the
the
the
scope?
scope?
scope?
scope?

6 ME FO Injection Pump
2 El Motors of ME Auxiliary Blower

2 Starter Panels of ME Auxiliary Blower
6 ME Crankpin Bearing
6 ME Main Bearing
6 ME Cyl cover & components is equipped
6 ME Cylinder Cover is equipped

6 ME Cyl Lubricator Unit
6 ME Crosshead with Conn Rod

6 ME Cylinder Liner
6 ME Piston with Rod

2 HFO Purifier Feed Pumps

2 HFO Purifier Auto Control Panels
2 HFO Purifier El Motors
2 HFO Purifier Heater Temp Ctrl Valves
2 HFO Purifier Heaters
2 HFO Purifiers
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not
Not
Not
Not
2 Motor
2 Starter Panel
2 Main CSW Pump
in
in
in
in
the
the
the
the
scope?
scope?
scope?
scope?
To be defined if this equipment belongs to ours' scope


Equiment check
Sous equipment check
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
644.009.001
Err:512
Aux Boiler Burner Unit

Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
644.009.011
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Aux Boiler DO Ignition Pp
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Result of check
Manual check
644.001.011
Aux Boiler Control Valve
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
734.017.001
Control Air Dryer
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
731.801.001
Main Air Compressor No 1 El Motor
731.701.001
Main Air Compressor No 1 Starter Panel
731.001.001
731.010.001
Main Air Compressor No 1

Main Air Reservoir No 1
Y
Y
733.701.001
Deck Serv Air Compressor Starter Panel
733.801.001
733.001.001
733.010.001
Deck Service Air Compressor El Motor

Deck Service Air Compressor
Deck Service Air Reservoir
Y
Y
Y
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
646.719.001
EGE Soot Blower Control Panel
Err:512
646.019.001
646.001.001
220.025.002
Err:512
Err:512
Err:512
Err:512
220.005.001
220.001.001
220.001.002
220.037.001
220.025.001
Err:512
220.007.001
Err:512
220.025.003
Err:512
220.025.004
Err:512
220.015.001
220.012.001
220.009.001
Err:512
Err:512
Err:512
Err:512
EGE Soot Blower
Exhaust Gas Economizer
GE LO Storage Tank
Err:512
Err:512
Err:512
Err:512
HFO Settling Tank
HFO Tank No 1 Port
HFO Tank No 1 Stbd
Hydraulic Oil Storage Tank
ME LO Storage Tank
Err:512
Low Sulphur HFO Settling Tank
Err:512
Cylinder Oil Storage Tank
Err:512
Low TBN Cyl Oil Storage Tank
Err:512
MDO Service Tank
MDO Settling Tank
MDO Storage Tank Port
Err:512
Err:512
Err:512
703.007.011
Aux Boiler FO Heater
Err:512
Err:512
703.703.011
Aux Boiler FO Supply Pp No 1 Start Panel
Err:512
Err:512
703.803.011
Aux Boiler FO Supply Pp No 1 El Motor
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
703.003.011
Err:512
Aux Boiler FO Supply Pump No 1

Err:512
Err:512
Err:512
Err:512
Err:512
703.076.012
703.076.011
Err:512
DG FO Flowmeter No 2
DG FO Flowmeter No 1
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
703.051.001
DG Emergency DO Pump No 1
Err:512
Err:512
Err:512
Err:512
703.711.001
ME FO Auto Filter Control Panel
Err:512
703.076.001
Err:512
ME FO Flowmeter
703.805.001
ME/DG FO Circ Pump No 1 El Motor
703.705.001
ME/DG FO Circ Pump No 1 Starter Panel
703.005.001
ME/DG FO Circulating Pump No 1
703.803.001
ME/DG FO Supply Pump No 1 El Motor
703.703.001
ME/DG FO Supply Pump No 1 Starter Panel
703.003.001
ME/DG FO Supply Pump No 1
Err:512
Err:512
703.027.001
703.011.001
703.007.001
703.027.001
722.001.001
722.001.011
Viscosity Control System

ME FO Auto Backflushing Filter
ME/DG FO Heater No 1
Viscosity Control System
ME Jacket FW Cooler
LT FW Cooler No 1
Y
Y
Y
Y
Y
Y
722.200.011
LT FW Cooler Temp Control Valve
722.803.011
LT CFW Pump No 1 El Motor
Y
Y
722.703.011
722.003.011
Err:512
LT CFW Pump No 1 Starter Panel

LT CFW Pump No 1
Err:512
Y
Y
722.703.001
ME Jacket Cooling Pump No 1 Start Panel
722.803.001
ME Jacket Cooling Pump No 1 El Motor
722.003.001
ME Jacket Cooling Pump No 1
Err:512
Err:512
376.057.001
376.701.001
Err:512
376.029.001
IG Main Burner
IG Main Control Panel
Err:512
IG Scrubber Unit
Y
Y
376.025.001
IG Deck Non Return Valve
376.050.001
376.055.001
376.053.001
376.001.001
Err:512
505.035.002
505.040.001
505.001.001
IG Deck Water Seal

IG O2 Analyzer
IG Pressure/Vacuum Breaker
Inert Gas Generator
Err:512
Air Breathing Apparatus
Breathing Air Compressor
CO2 Fire Extinguisher 5kg
Y
Y
Y
Y
505.035.001
Emergency Escape Breathing Device
Err:512
505.045.001
505.001.011
505.001.012
505.001.013
Err:512
Err:512
Err:512
Fire Suit
Err:512
Err:512
501.822.001
Life Boat Stbd Davit Winch El Motor
Err:512
Err:512
501.022.002
Life/Rescue Boat Port Davit Winch
501.018.001
Err:512
Err:512
501.002.001
501.018.002
Err:512
Life Boat Stbd Davit

Err:512
Err:512
Life Boat Stbd
Life/Rescue Boat Port Davit
Err:512
Y
Y
Y
Y
Y
Y
Y
Y
Y
Err:512
Err:512
501.002.002
Life Boat Port
501.822.002
L/R Boat Port Davit Winch El Motor
Err:512
Err:512
Err:512
505.001.021
505.035.011
Err:512
Err:512
Portable Foam Applicator
SCBA Resuscitator - SCA 900
Err:512
Y
Y
505.001.031
Sea Water Fire Fighting Appliance
601.026.001
601.001.012
Err:512
792.001.002
792.001.007
792.001.005
ME FO Injection Pump No 1
ME LO System
Err:512
Bilge Holding Tk Level High
ME Bilge Hat Level High
ER FWD Bilge Well(P) Level High
Y
Y
601.020.001
ME Crankcase Door w/ Relief Valve
601.071.001
601.069.001
ME Engine Side Control Console

ME Governor
Y
Y
601.071.011
ME Pneumatic Maneouvering System
601.069.011
Err:512
ME Regulating Shaft/Linkages
Err:512
792.001.010
EmgcyFire Pump RM Bilge Lvl High
792.001.009
OW Separator Abnornal
Err:512
Err:512
601.854.001
ME Auxiliary Blower No 1 El Motor
601.754.001
ME Auxiliary Blower No 1 Starter Panel
601.054.001
ME Auxiliary Blower No 1
601.059.001
ME Exhaust Manifold/Pipes/Insulation
601.056.001
601.055.001
601.050.001
601.050.002
601.001.013
601.053.001
ME Scavenge Air Receiver

ME Air Cooler
ME Main Starting Valve
ME Starting Air Distributor
ME FO System
ME Turbocharger
Y
Y
Y
Y
Y
Y
Y
Y
Y
601.062.001
601.006.001
601.007.001
601.061.001
601.002.021
Err:512
Err:512
601.002.001
713.040.001
601.042.001
601.001.014
601.010.001
Err:512
Err:512
601.022.001
ME Axial Vibration Damper

ME Crankpin Bearing No 1
ME Main Bearing No 1
ME Thrust and Journal Bearing
ME Cyl Exhaust Valve No 1
Err:512
Err:512
ME Cylinder Cover No 1
ME Alpha Lubrication System
ME Cyl Lubricator Unit No 1
ME Starting Air System
ME Bedplate, Frames and Bolts
Err:512
Err:512
ME Camshaft
Y
Y
Y
Y
Y
601.022.002
ME Chain, Chain Drive and Guide Bars
601.060.001
ME Crankshaft
601.005.001
ME Crosshead w/Conn Rod No 1
601.003.001
601.004.001
ME Cylinder Liner No 1
ME Piston with Rod No 1
Y
Y
Err:512
Err:512
Err:512
Err:512
601.079.001
601.864.001
601.764.001
601.064.001
601.001.011
376.001.001
ME Special Tools
ME Turning Gear El Motor
ME Turning Gear Starter Panel
ME Turning Gear
ME Cooling System
Inert Gas Generator
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
702.001.001
HFO Purifier No 1 Feed Pump
702.705.001
HFO Purifier No 1 Auto Control Panel
702.805.001
HFO Purifier No 1 El Motor
702.200.001
HFO Purifier No 1 Heater Temp Ctrl Valve
702.003.001
HFO Purifier No 1 Heater
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Err:512
702.005.001
Err:512
Err:512
HFO Purifier No 1
Err:512
571.701.001
Accom AC Condensing Unit Control Panel
571.020.001
AC Condensing Unit No 1 Compressor
571.001.011
Accommodation Air Handling Unit
Err:512
Err:512
571.001.001
AC Condensing Unit No 1
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
574.001.001
ER Control Room Packaged AC Unit
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
631.013.001
631.007.001
631.003.001
Err:512
631.083.001
631.001.001
631.017.001
631.021.001
Err:512
721.801.001
Intermediate Shaft Bearing

Intermediate Shaft
Propeller Shaft
Err:512
Shaft Earthing Device
Fixed Pitch Propeller
Stern Tube Bush Fwd
Stern Tube Seal Fwd
Err:512
Main CSW Pump No 1 El Motor
Y
Y
Y
721.701.001
Main CSW Pump No 1 Starter Panel
721.001.001
Main CSW Pump No 1
Y
Y
Y
Y
Y
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
571.820.001
AC Cond Unit No 1 Compressor El Motor
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
574.017.001
Engine Room Vent Fan No 1 Damper
574.802.001
Engine Room Vent Fan No 1 El Motor
574.002.001
Engine Room Vent Fan No 1
574.702.001
Engine Room Vent Fan No 1 Starter Panel
Err:512
Err:512
571.811.001
Accom Air Handling Unit Fan El Motor
Err:512
Err:512
571.011.001
Accom Air Handling Unit Fan
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
574.017.011
Purifier Space Exhaust Fan Damper
574.804.001
Purifier Space Exhaust Fan El Motor
574.704.001
Purifier Space Exhaust Fan Starter Panel
574.004.001
Purifier Space Exhaust Fan
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
574.804.011
Welding Area Exhaust Fan El Motor
574.704.011
Welding Area Exhaust Fan Starter Panel
574.004.011
Welding Area Exhaust Fan
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
nual check
Function
Functional Failure
Item Identification
Item Name
Pump
Project
System
Sub system
Issued
Sheet
: 1. To export fluid with any set pressure to desired loc

: 1.1 Unable to export fluid to the desired location.
fication
Tag No.
Failure Mode
No output/ Low
output
Motor cannot start
High vibration/
noise
High temperature
Driver free run
Support
misalingment
Leakage
Rotor assembly
jammed
:
:
:
:
:
of
ure to desired location.
red location.
Caused by
Driven motor
deficiency
Low voltage to
control box/ starter
Discharge pipe
leaked
Casing leakage
Pump cavitation
Internal part (rotating)

imbalance or loose
Air lock
Intake screen
plugged
Coupling motor to
pump disengaged
No voltage
Fuse blow or
overload protector
trip
Open circuit
Cable splice/ motor
winding shorted or
not grounded
Pump support
misalignment
Mechanical defects
such as shaft bent,
misalignment,
rotating parts loose or
out of balance, etc.
Bearing damage
Insufficient lubrication
Seal (gland packing) /

mechanical seal
damage
Coupling driver
parted
Mounting base
bolting loose
Casing crack
Mechanical seal/ seal

(gland packing)
damage
Internal part (rotating)

damage
Bearing damage
Failure Effect
Local Effect
Abnormal sound/ vibration

Motor trip
Intermittent operation
Motor trip
Insufficient discharge pressure
Insufficient discharge and
delivery pressure
Content release
Low suction/ discharge

pressure/ flow
Abnornal sound/ vibration
Power demand excessive


Parts worn out/ erosion

Power demand excessive
Motor trip
Motor trip
Motor trip
Motor trip



Short bearing life
No liquid in pump housing
Leakage at seal and pump

housing
Insufficient lubrication
Related fitting damage

Misalignment

housing

housing

Short bearing life
Date
Prepared by
Checked by
Approved by
Failure Effect
End Effect
Motor damage
Pump stop
Pump stop
Low liquid delivery
Content release
Pump run dry
Shorten pump lifespan
Pump damage
Failure of pump housing

Impeller damage
Heavy vibration and noise, bearing failure and
consequently pump trip
Overheated pump bearings
Heavy vibration, bearing failure and consequently
pump trip
Pump damage
Insufficient delivery
Pump run dry
No liquid delivery
Pump cavitation
Pump run dry
Pump stop
Pump stop
Pump stop
Pump stop
Pump stop

pump trip
Pump damage

pump trip
Pump damage
pump trip
Pump damage
pump trip
Pump damage
Lube oil degraded

pump trip
Pump damage
Internal part damage
Insufficient capacity
No liquid delivery
Pump poor performance
Pump run dry

No liquid delivery
Pump poor performance
Pump run dry
Pump damage
pump trip
pump trip
Pump damage
:
: Khairul Ikhwan Basri
:
:
Criticality
3
3
3
Detection
Low differential/ discharge pressure

Vibration reading higher than normal

Low differential pressure/ discharge pressure
Low motor amphere
Low suction and discharge pressure
Low suction and discharge pressure
Vibration higher than normal

Pump stop
Pump seized/ damage
No power source or low voltage when measure
Pump seized/ damage
Pump seized/ damage
Pump seized/ damage

High temperature alarm
Lube oil low pressure alarm


Low discharge/ differential pressure

Pump seized
Low discharge pressure/ differential pressure

Leaking at seal or pump housing
Low discharge pressure/ differential pressure

Leaking at seal or pump housing

Pump seized/ damage

Pump seized/ damage
Remark
Perform continuity check

Perform amp./ resistance check
Check all wire connection in control box
Perform amp./ resistance check
Check discharge pipe integrity
Check mechanical seal gland
Check casing integrity
Check mechanical seal gland
Check filter and strainers

Check pump curve
Check abnormal noise and vibration

Overhaul pump
Check air relief valve
Monitor pump operating parameters to check for

abnormality
Clean strainer if plug
Reconnect coupling
Pull out the pump and repair
Perform amp./resistance check
Perform amp./resistance check
Check all wire connection
Perform ground check

Check and tigthen foundation bolts and pump
alignment

Overhaul pump

Overhaul pump

Check for excessive leakage

Perform rectification by attaching the coupling

and perform alignment
Visually check of pump structure condition
Perform rectification on a damage part

Visually check on pump structure condition
Check for excessive vibration

Check for unusual noise
Overhaul pump
Check for excessive vibration

Check for unusual noise
Overhaul pump (replace bearing)
INFORMATION REFE
F
Furnace
Boiler furnace
Refractory
FF
Refractory
Boiler Tubes (Front ,rear , side ,Screen Tube, Riser, e

Boiler tubes
Membrane Wall
Boiler Tubes
Boiler Sliding Feet
Support (external) Stays / Buckstay
Sight Glass for furnace ( peep holes)
Drum and Header

Steam Drum
Water Drum
Water Wall Headers
Boiler Superheater
Primary Superheater & Secondary Superheater
EDS (External Desuperheater)/ Attemperator
Superheater Safety Valve
Superheater and economiser Headers
Heat Recovery
Economizers
Economizers Safety Valve
Steam Air Heaters

Tubes
Steam trap
Boiler Mounting
Check Valves
Flangesless check valve
Fuel gas and Accessories
Uniflow butterfly valve
Filter regulator, speed

controller, quick exhaust valve
Actuator
Steam, Water and other valve body
Filling, Drain & Vent,blowdown
Valve
Steam Trap
Piston Valve and accessories

Piston valve body
Actuator
Filter regulator, speed
controller, quick exhaust valve
4-way solenoid valve / 3 way
solenoid valve limit switch
Piston valve Isolation/ Shutdown Valves Bo
Valve body
Valve actuator
Quick Exhaust valve
Speed controller
Long stroke and rotary sootblower
Soot Blower
Motor and electrical fault
Control system
Lance tube
Roller bracket
Valve/ Valve head/ valve

mechanism
Wall box
Funnel, Trunking and bellows
Exhaust Trunking/ Funnel
Expansion Bellows
Burner & combustion equipment

Burner atomizer
Swirler
Igniter
Fuel Oil
Atomizing Steam
Flame eye UV and IR
Fuel Oil rail Accumulator
Air register
Sprayer carriage,Gas
nozzle,gas header
Burner Sprayer ( lance)

,Burner carrier
Flame arrestor
Flame arrestor
Motor and Fan

FD Fan motor and fan
Motor and fan
Vibration sensor
Vanes control
Boiler Hood Fan/motor
Damper
Flame Detector Cooling Fan

Cooling Motor and fan
Monitoring and control equipment

BGB (Boiler Gauge Board Panel)
BGB (Boiler Gauge Board
Panel)
Isolator Module
Monitor Switch Module
Control Valves
Control Valves
Booster relay, valve
body,diaphragm
Valve Gland
Control valve stem,seat plug
Control valve stem,seat plug
EP positioner
Analogue gauge(Bourdon tube Pressure gauge and m
Analogue gauge(Bourdon tube

Pressure gauge and mercury
temperature gauge)
Analogue thermometer/
pressure
Oxygen sensor
Flow Meter
Level sensor
Smoke meter
Transmitter
Transmitter
Transmitter
Analogue indicator for system
signal
Temp and pressure switch
Boiler water level gauge glass
Boiler water level gauge glass
Associate Valves
Gas Detector (as part of Gas Detection System)
Gas Detector (as part of Gas
Detection System)
Others
Insulation and Cladding
Insulation and Cladding
Silencer for Dump Steam Piping
System
Sub System
Sub Sub System
Issued
RMATION REFERENCE
FM
Poor combustion
Overloaded/ overpressure
Detachment/ crack from the tube or surface

Thinning refractory
Crack refractory
Damp
n Tube, Riser, etc )

Tube failure
Tube deterioration
Overheating
Cyclic thermal failure
Tube failure
Tube deterioration
Overheating
Cyclic thermal failure

Excessive tube expansion or restricted tube
expansion/contraction
Seizure
Seizure
Deteriorated
Broken glass
Protection flap
Leaking joints
Dirty
Drum wall deteriorating / failure
Internal drum fitting failure

Man hole cover leak
External Downcomer failure
Joint leaking
Internal leaking
Spring tension
Failure to operate
Jammed valve
Drum wall deteriorated/failure
Block outlet/drain line

Man hole cover leak
Leaking hand hole
perheater
Tube failure
Tube deterioration
Burnout Support
Tube deterioration/distort due to overheated
Seizure of expansion arrangement
perator
Crack
Crack/Desuperheater failure
Leak/Passing internal
External leaks
Low temperature desuperheater output
High temperature, no control of desuperheater
output
Joint leaking
Internal leaking
Spring
Failure to operate
Jammed valve
Defective seat
Header leaking
Tube failure/ deterioration
Tube deterioration and block of hot gas flow
Joint leaking
Internal leaking
Spring tension
Failure to operate
Valve jammed
Internal leaks
Tube failure
external Leaking of steam
Insufficient rise of air temperature
Increase of draft loss
Steam trap failure
Insufficient of fluid flow
Mechanical Welding failure

Leaking
Faulty flow
Welding failure
Valve teflon seat leak
Plug failure
Gland leak
Insufficient flow
Failure actuator
Welding failure
Valve seat leak
Plug failure
Gland leak
Steam trap failure
External and internal Leak

Seizure
Failure actuator
Insufficient flow
Malfunction
Leak
Crack
Seizure
Leak, failure to close, seizure

Air leaking even unit been though the air is flowed
in the shutdown direction,air leaks outside
Poor performance
Motor failure/ overload

Power failure
PLC failure
Lance failure/
Accumulation of soot
Roller bracket failure
Bearing and sprocket failure
Roller bracket failure

Valve failure
Wall box failure
Exhaust trunk leak

Gasket leak
Exhaust trunking failure ( collapse)
Bellows leak
Gasket leak
Fouling
Eroded burner atomizer

Poor flame quality such as fire flake and smoke
Swirlers failure
Igniter failure
fuel cracking Insufficient/ excess of FO supply/
leakage /
Atomizing Steam supply failure / Poor burner
flame
Flame eye failure UV and IR
Fuel rail accumulator failure
Defective air register
Poor quality of gas flame
Leaking sprayer/ oil/atomizing steam
Blockage / fouling
Damage arrestor
Leak
Overload prime mover
Abnormal bearing temperature

High vibration
Incorrect supply of combustion air
Fail to extract air from gas valve room

Damper failure
Fail to supply cooling air
Unable to operate boiler manually
Failure of isolator module

Lost of signal/Alam
Leak
Crack
Seizure
Leak, failure to close, seizure
Air leaking even unit been though the air is flowed
in the shutdown direction,air leaks outside
Poor performance
ure gauge and mercury temperature gauge)
Faulty / inaccurate readings of analogue pressure

gauge
Faulty /inaccurate readings of temperature/

pressure
Faulty /inaccurate readings of Oxygen
Faulty /inaccurate readings of flow
Faulty /inaccurate readings of level
Faulty readings of smoke intensity meter
Faulty of combustion air ratio
Leaking connection of sensor, transmitter or

gauges
Incorrect /abnormal reading of transmitter
Faulty reading of Moving coil type current/ voltage
signal indicator
Malfunction of Temp & pressure switch
Leaking of steam/water
gauge glass's valve seizure
on System)
Fail to detect gas/ trip the associate equipment
Defective insulation
Silencer running noisy
System
Sub System
CONSEQUENCE
EVALUATION
H1
S1
E1
O1
H2
S2
E2
O2
N1
N2
:
:
:
:
H3
S3
E3
O3
DEFAULT ACTION
N3
H4
H5
S4/E4 S5/H5
PROPO
EBC.Daily inspection during round,peep hole, O2 ana

Calibration of O2 analyzer
Clean and Calibration of FD fan vanes
Overhaul and Cleaning of burner
Alarm and tripping system test / calibration
Calibration of combustion control equipment
Visual inspection during the 6-month.Repair as neces

6 Monthly inspection
6 Monthly inspection
UTS inspection, visual external inspection during dryd
Scheduled general inspection every 6-month & cleani

Internal tube measure and inspection
Greasing of sliding feet
Condition assessment every drydocking & detailed ND
Monthly submission boiler water test result to head of
Sootblow boiler ( Depending amount of fuel oil used

Boiler burner cleaning and overhaul
Calibration of combustion equipment
Boiler support and buckstay check
Combustion equipment calibration
Conduct EBC for checking the thermal load cycle dur

Internal tube measure and inspection
Greasing of sliding feet
Monthly submission boiler water test result to head of

Boiler burner cleaning and overhaul
Calibration of combustion equipment
Monthly greasing
Condition assessment by specialist during drydocking
Visual inspection
Visual inspection
EBC.Daily round check for sign of leakage

EBC.Daily round check for cleanliness.
Cleaning

Internal drum inspection
Replacement covered on drydocking during drum insp

ops
Visual inspection
Renew every overhaul
Overhaul and check during 30M overhaul
Overhaul and check during 30M overhaul
Annual test during Annual survey
Condition assessment every drydocking

Internal boiler inspection
Visual inspection and overhaul at 30M
Replacement covered on drydocking during drum insp

ops
Scheduled general inspection & cleaningevery 6-mon
Calibrate combustion equipment and associated instr

Cleaning and overhaul burner
Condition assessment every drydocking, cleaning
EBC.Condition assessment every drydocking.6 month
EBC.Condition assessment every drydocking.6 month
Calibrate combustion equipment and associated instr

6 monthly inspection
Conditional assessment during drydocking.Daily roun
EBC Daily inspection during rounds.Restoration durin
Overhaul and replace parts during docking, (Pressure

EBC Daily inspection during rounds.Renew and inspe
Scheduled general inspection and cleaning every 6-m
Mechanical and water wash /cleaning boiler economiz

Combustion equipment calibration
Mechanical and water wash /cleaning boiler economiz

Effective sootblowing
EBC Daily inspection during rounds.Restoration durin
Overhaul and internal parts check/replace during doc

Pressure Test - 6 month. Overhaul and internal parts
Scheduled general inspection every 6-month

Inspection and cleaning of air heater
Inspection and cleaning of air heater
Inspection and cleaning of steam trap
Inspection and cleaning of steam trap
6M Boiler inspection. Condition assessment every dry

Megger test motor
EBC.Daily round check for sign of leakage.Cleaning o

Visual check through sight glass and funnel (EBC).6 m
Overhaul burner atomizer

Visual check through sight glass and funnel (EBC).6

Visual check on daily basis and cleaning on 6M
Pressure check every 3 month
Cleaning every 6 mont .Will be conducted every 30-m

Will be conducted every 30-month
Will be conducted every 30-month
Check , motor,fan and vanes control equipment

Monthly greasing on motor .
Cleaning of fan, alignment check
Monthly greasing on motor, bearing and foundation
Motor greasing and securing foundation
Calibration and vanes equipment greasing
Main: Periodic maintenance & EBC.
Standby system: Functional Test of auto cut-in and ru
Fan motor and dampe check and cleaning.Megger te
Main: Periodic maintenance & EBC.
Standby system: Functional Test of auto cut-in and ru
Fan motor and dampe check and cleaning.Megger te
Test during 6M and 30M.
Inspection of panel wiring, cable and PCB

Check,calibration, overhaul
Annual calibration by ship staff, 30M 3rd party calibra
Visual inspection. Repair only leaking or found deterio
Regular maintenance/operate unit during trip test and
Conduct functional test (covered under gas detection
Visual check and external check during boiler survey
Daily inspection
INITIAL
INTERVAL
(MONTH)
D
3
6
0.5
3
6
DONE BY
6
6
6
30
6
30
1
6
30
1
0.5
6
6
6
30
6
30
0.5
6
6
6
1
30
3
3
D
D
D
W
30
30
30
30
D
30
30
30
12
12
30
6
30
30
30
30
30
6
D
0.5
30
30
30
6
6
30
30
30
30
30
30
30
12
30
12
30
12
12
12
30
30
6
30
6
30
D
D
30
6
30
12
12
12
30
6
6
6
6
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
6
6
6
6
6
6
6
6
6
6
6
30
30
D
D
0.5
6
6
6
6
30
30
30
30
30
12
1
6
1
6
6
30
1
1
3
1
1
30
30
6
6
6
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
D
30
12
30
Date
Date
Date
Failure of
lubricating
system
Wear of internal parts / pump seize
Abnormal sound/ vibration, insufficient pressure
Leaking pass of pressure relief valve
Generation of heat
Filter chocked
Overheat to main engine bearings, insufficient

lubrication to gearing
Air inhalation from suction pipe
Pump cavitation,low suction pressure, excessive

noise and vibration
Excessive leakage
No discharge
Overheat to main engine bearings, insufficient

lubrication to gearing
Delivery valve closed
No suction
Suction valve closed
No suction
Blocked suction strainer
No suction
Water level beyong maximum lift of pump
No suction
Priming device failure
No suction
Pump starts and

diacharges oil,
Oil is not poured sufficiently
but soon ceases
to discharge oil
Pump is air lock
Valves are not opened
Valves shut
Air is not pushed out sufficiently
Pump air lock
Pump is sucking air
Pump air lock
Suction pipe strainer clogged
Poor suction
Pump starts and

diacharges oil,
but specified
Pump is sucking air
capacity and
pressure are not
reached.
Pump air lock
Pump speed too low
RPM too low
Safety valve is opened
Oil flowing out from safety valve
Suction pipe strainer clogged
Poor suction
Liquid viscosity too low
Liquid flow slow
Gears are worn
Noise and vibration
Suction pressure too high
High vacuum at suction side
Gauges showing wrong readings
Wrong readings
Heavy vibration, bearing failure and

consequently main engine trip
High vibration alarm, lub oil low pressure alarm, differential pressure alarm

High temperature alarm, lub oil low pressure alarm, sump low level alarm, differential
pressure alarm

High temperature alarm, lub oil low pressure alarm, differential pressure alarm

High temperature alarm, lub oil low pressure alarm

High temperature alarm, lub oil low pressure alarm, differential pressure alarm
CSW pump unable to deliver water for cooling

purpose
No discharge, high suction vacuum created, zero delivery pressure

purpose

purpose

purpose

purpose
Suction and delivery pressure gauges and low motor amphere
Low discharge pressure and low quantity of oil

delivered
Low / high discharge pressure and low quantity

of oil delivered

delivered

delivered

delivered


delivered

delivered

delivered

delivered

delivered

delivered

delivered

delivered
Open delivery valve

Open suction valve
Clean strainer
Change the set up to improve suction head
Overhaul and rectify defects in priming devices
Throttle discharge valve to prevent suction pipe partially filled
Open closed suction or discharge valves

Open up and clean suction strainer
Retify leakages at suction side
Check voltage supply

Retify defects in safety valve
Open up and clean suction strainer
Heat up the oil in settling tank
Renew the gears

Check for restriction in suction side or chocked filters
Renew or calibrate the pressure gauges

Pump FMEA

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