Test Plan: 9322A010

Applic:
Issue No:
Date:
Pumps covered:

Lister Petter 1800 rpm Gen

5
00/00/00
9322A010G 9322A011G 9322A012G

PUMP SPECIFICATION
Rotation:
Governor type:
Gov. Link Length:
Gov. Link Length:
(DP210 Workshop Manual Section 4.6.4)
Plunger Diameter:
Drive Type:
Transfer pressure:
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- LLA & CA
Torque trimmer, excess fuel only.
Solenoid voltage:
OEM Code:

Clockwise.
Mechanical all-speed.
41.5 0.5 mm.
10.1 0.5 mm.
7.0 mm (2 off).
Supported shaft.
adjustable.

See Service Instruction Note DT294.

903-21240/ Setting Code:

.....

ISO TEST CONDITIONS.

This data is only valid for the test conditions specified
and the
following test benches:
Test Fluid:
Inlet feed pressure:
Backleak pressure:
Nozzles:
Nozzle Opening Pressure:
Nozzle Holder:
H.P. pipes:

PRE-TEST NOTES
Screw transfer pressure adjuster fully out and then
1.0 turns in before commencing test.
No additional shimming is required.
CA solenoid to be de-energised unless otherwise stated.
Un-lock and fully unscrew the idle screw.
Torque trimmer plug to be flush with end of housing.

HA3000/HA2500/HA700/AVM/PGM
ISO 4113 at 40 2C.
5.0 psi
0 psi
YDB286 (BDL0S6844)
172 + 3 - 0 bar.
ISO 7440 + YDB288 Edge filter assy.
6 x 1.8 x 450 mm

Latch valve adjuster, if fitted, screw fully in then

2 turns out
Turn light load adjuster valve fully in ,then 2 turns out.

ISO TEST PROCEDURE

Test
De-energise CA solenoid.

Operation

S/C

1.

Priming

(C) 200

RPM Requirements
Obtain delivery from all
injectors
and backleak.

Close throttle.
Stabilise. Cycle speed between 100 to 500
rpm 4 times.
Open throttle.
2.
3.
Stabilise. Cycle speed between 100 to
1120 rpm 5 times.
Stabilise and run at 900 rpm until
backleak temperature
is 38C min.
4.
5.
6.
7.

Transfer
Press.
Governor

Delivery
Back
leakage.
Cambox
Press.
Transfer
Press.

(S) 900 71 to 73 psi

(S) 1090 6.0 to 15.0 mm3/st.

(S) 900 43.0 0.3 mm3/st.

Flow rate 350 to 600
(C) 900
cm3/min.
(C) 900 9 to 16 psi
(C) 900

Press at test(6 ) + 57.5to

58.5psi

Run test machine down to 0 rpm.

8.

Transfer
Press

(C) 900 As test (7 ) 1.0 psi

Transfer
Press.

(C) 100 Minimum 12 psi.

Advance
Advance

(S) 500 0 (Datum advance gauge)

(C) 900 0.5 Max.

Advance

(C) 900 7.0 to 9.0.

Advance Light load

(S) 900 2.8to 3.2 18to 20mm3/st

Adjust throttle/torque

If incorrect repeat from test (7 ).

9.
Stop test machine.
Remove pressure gauges and fit stop
solenoid or plug.
10.
11.
Stop test machine.
Energise CA solenoid.
12.
De-energise CA solenoid.
13.

screw
& LLA valve.
Run test machine down to 0 rpm.
14.

Advance -

15.

Light load
Advance Light load

2.8to 3.2 19.0

1.0mm/3st.
Use throttle/Torque screw.
(C) 900 7.8to 8.2 8.0 2.5mm/3st.
Use throttle/Torque screw.
(C) 900

Open throttle.
16.

Max.
Delivery

(S) 900 43.0 0.2 mm3/st.

Max. spread 6.0 mm3/st.

Run test machine down to 0 rpm.

Remove Max Fuel adjuster tool
Fit CPS tool
17.

Torque
Trimmer

(S) 900

Latch valve

(S) 250

Datum CPS reading to

0.0mm.

Screw latch valve adjuster fully in.

18.

Screw latch valve adjuster

fully in,
then screw out until CPS
reads
as test ( 17) 0.2mm

Run test machine down to 0 rpm.

19.

20.

Torque
Trimmer
CPS
Torque
Trimmer
CPS

Run test machine down to 0 rpm.

21.

Delivery

22.

Shut-off -

Stop test machine.

23.
24.
25.
26.

27.

(C) 220

As test (17) + 3.0 1.8

mm

(C) 280 As test (17) 0.2 mm

Solenoid

(C) 150 Minimum 25.0 mm3/st.

De-energise solenoid, wait
(C) 500
5 seconds.
Max. 2.0 mm3/st.

Delivery
Governor
Gov. cut-off
Delivery

(C)
(S)
(C)
(C)

Dynamic
timing

900
960
995
900

Record delivery mm3/st.

6.0 to 10.0 mm3/st.
Maximum 3.0 mm3/st.
Throttle as test (24).
Minimum as test (23) - 1.0
mm3/st.
Refer to SIN DT339
Piezo sensor, outlet U
Off-set angle 4.1

speed
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has
been developed in
conjunction with the Original Equipment
Manufacturer.
Providing all values are achieved, the
pump settings will
maintain the original homologated engine
performance. Failure to
attain any one of the values will indicate a
pump setting or
function failure and require further
investigation.
.
PRE-OVERCHECK NOTES
Dynamic timing - record zero angle (refer to DT339)
Drive shaft lock bolt to remain locked
until zero angle
recorded.
CA advance motor to be de-energised
unless otherwise stated.
No adjustments to be made unless
otherwise stated.
Un-lock and fully unscrew the idle screw.
Close throttle.
Stabilise. Cycle speed between 100 to 500
rpm 4 times.
Open throttle.
Stabilise and run at 750 rpm until
backleak temperature
is 38C min.
28.
Advance
Back
29.
leakage.
Stop test machine.
Energise CA solenoid.
30.
Advance
De-energise CA solenoid.
31.
Advance
32.
Delivery
33.

Shut-off Solenoid

(S) 900 Trigger level 25 %

(S) 500 0 (Datum advance gauge)

Flow rate 350 to 600
(C) 900
cm3/min.

(C) 900 7.0 to 9.0.

(C) 900 0.5 Max.
(C) 900 42.0 to 45.0 mm3/st.
De-energise solenoid, wait
(C) 500
5 seconds.
Max. 2.0 mm3/st.

Stop test machine.

34.
35.
36.
37.
38.

Delivery

(C) 150 Minimum 25.0 mm3/st.

2.8to 3.2 19.0
Advance (C) 900
2.0mm/3st.
Light load
Use throttle/Torque screw.
Advance (C) 900 7.8to 8.2 9.0 4.5mm/3st.
Light load
Use throttle/Torque screw.
Gov. cut-off (C) 995 Maximum 3.0 mm3/st.
Dynamic
Refer to SIN DT339
timing
Piezo sensor, outlet U
Off-set angle 4.1
speed
(S) 900 Trigger level 25 %